JP2011226551A - Tapered roller bearing set - Google Patents
Tapered roller bearing set Download PDFInfo
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- JP2011226551A JP2011226551A JP2010096644A JP2010096644A JP2011226551A JP 2011226551 A JP2011226551 A JP 2011226551A JP 2010096644 A JP2010096644 A JP 2010096644A JP 2010096644 A JP2010096644 A JP 2010096644A JP 2011226551 A JP2011226551 A JP 2011226551A
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- Prior art keywords
- tapered roller
- outer ring
- raceway surface
- bearing
- ring raceway
- Prior art date
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- 238000005096 rolling process Methods 0.000 claims abstract description 63
- 230000036316 preload Effects 0.000 claims abstract description 40
- 238000005520 cutting process Methods 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 7
- 229910000838 Al alloy Inorganic materials 0.000 claims description 6
- 230000002708 enhancing effect Effects 0.000 abstract description 2
- 230000001965 increasing effect Effects 0.000 description 22
- 230000020169 heat generation Effects 0.000 description 18
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
- F16C19/36—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
- F16C19/364—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C23/00—Bearings for exclusively rotary movement adjustable for aligning or positioning
- F16C23/06—Ball or roller bearings
- F16C23/08—Ball or roller bearings self-adjusting
- F16C23/088—Ball or roller bearings self-adjusting by means of crowning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/34—Rollers; Needles
- F16C33/36—Rollers; Needles with bearing-surfaces other than cylindrical, e.g. tapered; with grooves in the bearing surfaces
- F16C33/366—Tapered rollers, i.e. rollers generally shaped as truncated cones
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/58—Raceways; Race rings
- F16C33/583—Details of specific parts of races
- F16C33/585—Details of specific parts of races of raceways, e.g. ribs to guide the rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/54—Systems consisting of a plurality of bearings with rolling friction
- F16C19/546—Systems with spaced apart rolling bearings including at least one angular contact bearing
- F16C19/547—Systems with spaced apart rolling bearings including at least one angular contact bearing with two angular contact rolling bearings
- F16C19/548—Systems with spaced apart rolling bearings including at least one angular contact bearing with two angular contact rolling bearings in O-arrangement
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolling Contact Bearings (AREA)
- Turning (AREA)
- Support Of The Bearing (AREA)
- General Details Of Gearings (AREA)
- Mounting Of Bearings Or Others (AREA)
Abstract
Description
この発明は、予圧を付与して使用される円すいころ軸受組に関する。 The present invention relates to a tapered roller bearing set used with a preload applied.
大型自動車のハブや後輪駆動または四輪駆動の自動車の後輪側終減速装置ピニオン軸、鉄道車両ジャーナル、重切削用の工作機械の主軸等は、背面合わせの円すいころ軸受で支持されることが多い。前記「背面合わせ」とは、軸受の背面を向かい合わせて組み合わせたラジアル軸受である。この背面合わせの円すいころ軸受は、通常、予圧を付与して使用される。また、自動車用のトランスミッションのシャフトや終減歯車等では、軸受の正面合わせで予圧を付与して使用される。前記「正面合わせ」とは、軸受の正面を向かい合わせて組み合わせたラジアル軸受である。
予圧は、軸受の剛性と寿命の確保のために付与されるが、軸受使用中に軸受周辺の温度が変化すると熱膨張によって予圧が抜けることがある。
Hubs of large automobiles, rear-wheel-side final reduction gears for rear-wheel drive or four-wheel-drive automobiles, pinion shafts, railcar journals, spindles of machine tools for heavy cutting, etc. must be supported by back-to-back tapered roller bearings. There are many. The “back-to-back alignment” is a radial bearing in which the back surfaces of the bearings are combined to face each other. This back-to-back tapered roller bearing is usually used with a preload applied. Further, a shaft or a final reduction gear of an automobile transmission is used with a preload applied in front of the bearing. The “front alignment” is a radial bearing in which the front surfaces of the bearings are combined to face each other.
The preload is applied to ensure the rigidity and life of the bearing, but if the temperature around the bearing changes during use of the bearing, the preload may be released due to thermal expansion.
従来、正面合わせで用いる自動車トランスミッション用の円すいころ軸受において、外輪を板ばねで軸方向に押圧して予圧抜けを防止する技術が提案されている(特許文献1)。
内輪およびころを含む内輪ユニットと、外輪との円すい角の頂点をずらし、予圧が抜けてもころ小端部と外輪軌道面とのいわゆるエッジ当たりを解消することで、軸受の長寿命化を図る技術が提案されている(特許文献2)。
2. Description of the Related Art Conventionally, in a tapered roller bearing for an automobile transmission used for front-to-face alignment, a technique for preventing preload loss by pressing an outer ring in the axial direction with a leaf spring has been proposed (Patent Document 1).
Shifting the apex of the conical angle between the inner ring unit including the inner ring and rollers and the outer ring, and eliminating the so-called edge contact between the roller small end and the outer ring raceway surface even if the preload is lost, thereby extending the bearing life. A technique has been proposed (Patent Document 2).
円すいころ軸受の接触角と軸受間距離を一定の割合に設計することで、温度上昇時の軸方向の伸びによる予圧抜けと半径方向の伸びによる予圧増加を相殺する技術が提案されている(特許文献3)。
鋼とは異なる線膨張係数の材料で製作したシムを、外輪端面に当接させ、シムの熱膨張により外輪を軸方向に移動させて予圧抜けを防止する技術が提案されている(特許文献4,5)。
A technology has been proposed that offsets preload loss due to axial elongation and temperature increase due to radial elongation by designing the contact angle of the tapered roller bearing and the distance between the bearings to a certain ratio (patent) Reference 3).
A technique has been proposed in which a shim made of a material having a linear expansion coefficient different from steel is brought into contact with the end surface of the outer ring, and the outer ring is moved in the axial direction by thermal expansion of the shim to prevent preload loss (Patent Document 4). , 5).
前記板ばねやシムを用いて予圧抜けを防止するものでは、追加の部品が必要となるため、構造が複雑化し、製造コストが高くなる。
前記内輪ユニットと外輪との円すい角の頂点をずらすものは、予圧抜けによる寿命低下には効果があるが、軸受の剛性を確保できない。
円すいころ軸受の接触角と軸受間距離を一定の割合に設計するものでは、寸法が制約され、設計の自由度が低くなる問題がある。
In the case of using the leaf spring or shim to prevent preload loss, additional parts are required, which complicates the structure and increases the manufacturing cost.
Shifting the apex of the conical angle between the inner ring unit and the outer ring is effective in reducing the service life due to preload loss, but the rigidity of the bearing cannot be ensured.
In the case where the contact angle of the tapered roller bearing and the distance between the bearings are designed at a constant ratio, there is a problem that the dimensions are restricted and the degree of freedom in design is reduced.
この発明の目的は、追加の部品等を設けることなく、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができ、さらに設計の自由度を高め得る円すいころ軸受組を提供することである。 The object of the present invention is to prevent preload loss due to thermal expansion during operation of the bearing without providing additional parts, etc., and to prevent a decrease in bearing rigidity and a decrease in bearing life. The present invention is to provide a tapered roller bearing set capable of enhancing the above.
この発明における第1の発明の円すいころ軸受組は、背面合わせで共通の軸に嵌合される一対の円すいころ軸受からなる円すいころ軸受組であって、各円すいころ軸受における外輪軌道面の軸受軸心に対する角度をθとし、両円すいころ軸受の外輪軌道面ところとの接触部中心間の軸方向距離をLとし、前記接触部中心と軸受軸心との半径方向距離をrとしたとき、r<Ltanθの条件下で、ころ転動面と内輪軌道面との接触長さより、ころ転動面と外輪軌道面との接触長さを大としたことを特徴とする。
前記「接触長さ」とは、いわゆるアキシアル平面において、軸受に一定のラジアル荷重またはアキシアル荷重、もしくはその両方の合成荷重が作用した状態の、ころ転動面と軌道面とが接触した部分の長さを言う。但し、厳密に荷重が作用していない場合は理想状態では点となる。
A tapered roller bearing set according to a first aspect of the present invention is a tapered roller bearing set comprising a pair of tapered roller bearings fitted to a common shaft in back-to-back alignment, and each outer ring raceway bearing in each tapered roller bearing. When the angle with respect to the shaft center is θ, the axial distance between the contact center of the tapered roller bearing and the outer ring raceway surface is L, and the radial distance between the contact center and the bearing shaft is r, Under the condition of r <Ltanθ, the contact length between the roller rolling surface and the outer ring raceway surface is made larger than the contact length between the roller rolling surface and the inner ring raceway surface.
The “contact length” refers to the length of the so-called axial plane where the roller rolling contact surface and the raceway contact each other in a state where a constant radial load and / or axial load is applied to the bearing. Say. However, when the load is not strictly acting, it becomes a point in the ideal state.
背面合わせで使用される一対の円すいころ軸受において、外輪に対するコーンアセンブリ(内輪ところ、および保持器からなるサブユニット)の温度差をΔt、線膨張係数をαとすると、ころと外輪の干渉量の変化Δδは簡易的に以下のように表される。
通常の運転条件では、外輪よりも内輪側の方が温度が高くなるから、Δtを小とするためには、外輪側の発熱を大とする必要がある。ころ転動面と外輪軌道面との接触部の接触長さを、ころ転動面と内輪軌道面との接触部の接触長さよりも大とすると、軸受に同一の荷重が作用したとき、一般に接触部が短い方が摩擦損失は小さくなるので、外輪側で大きな発熱を生じ、内輪側の発熱は相対的に小さくなる。逆に、Δtを大とするためには、外輪側の発熱を小とする必要がある。すなわち、通常の運転条件で内輪側の発熱が十分でない場合、ころ転動面と内輪軌道面との接触部の接触長さを、ころ転動面と外輪軌道面との接触部の接触長さよりも大とする。 Under normal driving conditions, the temperature on the inner ring side is higher than that on the outer ring, and in order to reduce Δt, it is necessary to increase the heat generation on the outer ring side. When the contact length of the contact portion between the roller rolling surface and the outer ring raceway surface is larger than the contact length of the contact portion between the roller rolling surface and the inner ring raceway surface, when the same load is applied to the bearing, The shorter the contact portion, the smaller the friction loss, so that a large amount of heat is generated on the outer ring side and the heat generation on the inner ring side is relatively small. Conversely, in order to increase Δt, it is necessary to reduce the heat generation on the outer ring side. That is, when the heat generation on the inner ring side is not sufficient under normal operating conditions, the contact length of the contact portion between the roller rolling surface and the inner ring raceway surface is determined from the contact length of the contact portion between the roller rolling surface and the outer ring raceway surface. Also make it big.
この構成によると、r<Ltanθの条件下で、ころ転動面と内輪軌道面との接触長さより、ころ転動面と外輪軌道面との接触長さを大としたため、軸受運転中、外輪側での発熱を大きくし、内輪側での発熱を相対的に小さくすることができる。このため、外輪側と内輪側の接触部の接触長さが同程度である場合と比較して、外輪側の熱膨張が大きくなり、内輪側の熱膨張は小さくなる。したがって、ころと外輪の干渉量の変化Δδが負でその絶対値を大きくすることができる。これにより、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができる。従来のものと比較して、板ばね、シム等の追加の部品を設けることなく予圧抜けを防止することができる。このように部品点数の低減を図り、構造を簡単化できるため、製造コストの低減を図ることができる。 According to this configuration, the contact length between the roller rolling surface and the outer ring raceway surface is made larger than the contact length between the roller rolling surface and the inner ring raceway surface under the condition of r <Ltanθ. The heat generation on the side can be increased, and the heat generation on the inner ring side can be relatively reduced. For this reason, compared with the case where the contact length of the contact part of an outer ring | wheel side and an inner ring | wheel side is comparable, the thermal expansion on an outer ring side becomes large and the thermal expansion on an inner ring side becomes small. Therefore, the change Δδ in the amount of interference between the roller and the outer ring is negative, and the absolute value thereof can be increased. As a result, it is possible to prevent preload loss due to thermal expansion during operation of the bearing, thereby preventing a decrease in bearing rigidity and a decrease in bearing life. Compared with conventional ones, preload loss can be prevented without providing additional parts such as leaf springs and shims. Since the number of parts can be reduced and the structure can be simplified in this way, the manufacturing cost can be reduced.
第1の発明において、各円すいころ軸受のうち内輪を軸受軸心を含む平面で切断して見た断面における前記内輪軌道面を、単一の曲率を有する円弧形状からなる単一円弧クラウニングとし、外輪を軸受軸心を含む平面で切断して見た断面における前記外輪軌道面を、直線で形成しても良い。
この場合、ころ転動面と内輪軌道面との接触長さよりも、ころ転動面と外輪軌道面との接触長さを確実に且つ容易に大とすることができる。内輪軌道面の単一円弧クラウニングは加工が容易であるため、製造コストの低減を図れる。
In the first invention, the inner ring raceway surface in a section viewed by cutting the inner ring in a plane including the bearing axis of each tapered roller bearing is a single arc crowning having an arc shape having a single curvature, The outer ring raceway surface in a cross section viewed by cutting the outer ring along a plane including the bearing axis may be formed by a straight line.
In this case, the contact length between the roller rolling surface and the outer ring raceway surface can be reliably and easily made larger than the contact length between the roller rolling surface and the inner ring raceway surface. Since the single arc crowning of the inner ring raceway surface is easy to process, the manufacturing cost can be reduced.
第1の発明において、各円すいころ軸受のうち内輪を軸受軸心を含む平面で切断して見た断面における前記内輪軌道面を、部分的な円弧形状を含む部分円弧クラウニングとし、外輪を軸受軸心を含む平面で切断して見た断面における前記外輪軌道面を、直線で形成しても良い。
この場合、ころ転動面と内輪軌道面との接触長さよりも、ころ転動面と外輪軌道面との接触長さを確実に大とすることができる。また、前記部分円弧クラウニングは、ストレート部を基準にして高精度に測定できるため、高精度な加工が可能である。
1st invention WHEREIN: The said inner ring raceway surface in the cross section seen by cut | disconnecting the inner ring | wheel by the plane containing a bearing axial center among each tapered roller bearing is made into the partial circular arc crowning containing a partial circular arc shape, and an outer ring | wheel is a bearing shaft. The outer ring raceway surface in a cross section viewed by cutting along a plane including the center may be formed by a straight line.
In this case, the contact length between the roller rolling surface and the outer ring raceway surface can be reliably made larger than the contact length between the roller rolling surface and the inner ring raceway surface. Moreover, since the said partial arc crowning can be measured with high precision on the basis of a straight part, highly accurate processing is possible.
前記いずれかの発明において、外輪に、ころ大端面に接する鍔を設けても良い。この場合、発熱源の一部を内輪側から外輪側に変更できるので、さらに外輪側の温度が上昇し易くなる。よって、ころと外輪の干渉量の変化Δδが負でその絶対値をさらに大きくすることができる。これにより、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができる。 In any one of the inventions described above, the outer ring may be provided with a flange in contact with the roller large end face. In this case, since a part of the heat source can be changed from the inner ring side to the outer ring side, the temperature on the outer ring side is more likely to rise. Therefore, the change Δδ in the amount of interference between the rollers and the outer ring is negative, and the absolute value thereof can be further increased. As a result, it is possible to prevent preload loss due to thermal expansion during operation of the bearing, thereby preventing a decrease in bearing rigidity and a decrease in bearing life.
この発明における第2の発明の円すいころ軸受組は、背面合わせで共通の軸に嵌合される一対の円すいころ軸受からなる円すいころ軸受組であって、各円すいころ軸受における外輪軌道面の軸受軸心に対する角度をθとし、両円すいころ軸受の外輪軌道面ところとの接触部中心間の軸方向距離をLとし、前記接触部中心と軸受軸心との半径方向距離をrとしたとき、r>Ltanθの条件下で、ころ転動面と外輪軌道面との接触長さより、ころ転動面と内輪軌道面との接触長さを大としたことを特徴とする。 A tapered roller bearing set according to a second aspect of the present invention is a tapered roller bearing set comprising a pair of tapered roller bearings fitted on a common shaft in back-to-back alignment. When the angle with respect to the shaft center is θ, the axial distance between the contact center of the tapered roller bearing and the outer ring raceway surface is L, and the radial distance between the contact center and the bearing shaft is r, Under the condition of r> Ltan θ, the contact length between the roller rolling surface and the inner ring raceway surface is made larger than the contact length between the roller rolling surface and the outer ring raceway surface.
この構成によると、r>Ltanθの条件下で、ころ転動面と外輪軌道面との接触長さより、ころ転動面と内輪軌道面との接触長さを大としたため、外輪側の発熱を小とし、Δtを大とすることができる。よって、ころと外輪の干渉量の変化Δδが負でその絶対値をさらに大きくすることができる。これにより、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができる。 According to this configuration, under the condition of r> Ltanθ, the contact length between the roller rolling surface and the inner ring raceway surface is made larger than the contact length between the roller rolling surface and the outer ring raceway surface. Small and Δt can be large. Therefore, the change Δδ in the amount of interference between the rollers and the outer ring is negative, and the absolute value thereof can be further increased. As a result, it is possible to prevent preload loss due to thermal expansion during operation of the bearing, thereby preventing a decrease in bearing rigidity and a decrease in bearing life.
この発明における第3の発明の円すいころ軸受組は、正面合わせで共通の軸に嵌合される一対の円すいころ軸受からなる円すいころ軸受組であって、各円すいころ軸受における、ころ転動面と外輪軌道面との接触長さより、ころ転動面と内輪軌道面との接触長さを大としたことを特徴とする。
正面合わせの場合は、予圧抜けが問題となる場合には、ハウジング側の方が膨張量が大きいので、外輪側よりも内輪側の発熱量を大きくする必要がある。正面合わせの円すいころ軸受組で、ころ転動面と外輪軌道面との接触長さより、ころ転動面と内輪軌道面との接触長さを大としたため、外輪側よりも内輪側の発熱量を大きくして、軸受の剛性の低下および軸受寿命の低下を防ぐことができる。
A tapered roller bearing set according to a third aspect of the present invention is a tapered roller bearing set comprising a pair of tapered roller bearings fitted on a common shaft in face-to-face alignment, and the roller rolling surface in each tapered roller bearing. The contact length between the roller rolling surface and the inner ring raceway surface is larger than the contact length between the outer ring raceway surface and the outer ring raceway surface.
In the case of face-to-face alignment, if preload loss is a problem, the amount of expansion on the housing side is larger, so the amount of heat generated on the inner ring side needs to be larger than that on the outer ring side. In the face-to-face tapered roller bearing set, the contact length between the roller rolling surface and the inner ring raceway surface is larger than the contact length between the roller rolling surface and the outer ring raceway surface. Can be increased to prevent a reduction in bearing rigidity and bearing life.
第2または第3の発明において、各円すいころ軸受のうち外輪を軸受軸心を含む平面で切断して見た断面における前記外輪軌道面を、単一の曲率を有する円弧形状からなる単一円弧クラウニングとし、内輪を軸受軸心を含む平面で切断して見た断面における前記内輪軌道面を、直線で形成しても良い。外輪軌道面の単一円弧クラウニングは加工が容易であるため、製造コストの低減を図れる。 2nd or 3rd invention WHEREIN: The outer ring raceway surface in the cross section seen by cut | disconnecting an outer ring in the plane containing a bearing axial center among each tapered roller bearing WHEREIN: The single circular arc which consists of circular arc shape which has a single curvature The inner ring raceway surface in a section viewed by cutting the inner ring along a plane including the bearing axis may be formed by a straight line. Since the single arc crowning of the outer raceway surface is easy to process, the manufacturing cost can be reduced.
前記いずれかの発明において、ころを軸受軸心を含む平面で切断して見た断面における前記ころ転動面を、対数曲線で表現される対数クラウニング形状としても良い。ころ転動面は、軌道輪との実質的な接触長さを確保するため、対数曲線で表現されるクラウニング形状、いわゆる対数クラウニングとすることが望ましい。最適に設計された対数クラウニングであれば、他のクラウニングと比較して、面圧を可能な限り低減することが可能であり、すなわち、エッジロードを防止しつつ接触部の接触長さを長くすることができる。 In any one of the inventions described above, the roller rolling surface in a cross section obtained by cutting the roller along a plane including the bearing axis may have a logarithmic crowning shape represented by a logarithmic curve. The roller rolling surface is desirably a crowning shape expressed by a logarithmic curve, so-called logarithmic crowning, in order to secure a substantial contact length with the raceway. With an optimally designed logarithmic crowning, it is possible to reduce the surface pressure as much as possible compared to other crownings, that is, to increase the contact length of the contact portion while preventing edge loading. be able to.
この発明の回転機械は、前記いずれかの発明の円すいころ軸受組に予圧を付与して用いるものであっても良い。
この発明の工作機械主軸は、前記いずれかの発明の円すいころ軸受組を用いたものであっても良い。
この発明の自動車用トランスミッションは、前記いずれかの発明の円すいころ軸受組を、アルミニウム合金からなるハウジングに嵌合させたものであっても良い。
The rotating machine according to the present invention may be used by applying a preload to the tapered roller bearing set according to any one of the above inventions.
The machine tool spindle of the present invention may be one using the tapered roller bearing set of any of the above inventions.
The automobile transmission according to the present invention may be one in which the tapered roller bearing set according to any one of the above inventions is fitted into a housing made of an aluminum alloy.
この発明における第1の発明の円すいころ軸受組は、背面合わせで共通の軸に嵌合される一対の円すいころ軸受からなる円すいころ軸受組であって、各円すいころ軸受における外輪軌道面の軸受軸心に対する角度をθとし、両円すいころ軸受の外輪軌道面ところとの接触部中心間の軸方向距離をLとし、前記接触部中心と軸受軸心との半径方向距離をrとしたとき、r<Ltanθの条件下で、ころ転動面と内輪軌道面との接触長さより、ころ転動面と外輪軌道面との接触長さを大としたため、追加の部品等を設けることなく、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができ、さらに設計の自由度を高め得る。 A tapered roller bearing set according to a first aspect of the present invention is a tapered roller bearing set comprising a pair of tapered roller bearings fitted on a common shaft in back-to-back alignment. When the angle with respect to the shaft center is θ, the axial distance between the contact center of the tapered roller bearing and the outer ring raceway surface is L, and the radial distance between the contact center and the bearing shaft is r, Under the condition of r <Ltanθ, the contact length between the roller rolling surface and the outer ring raceway surface is made larger than the contact length between the roller rolling surface and the inner ring raceway surface. It is possible to prevent preload loss due to thermal expansion during operation, prevent a decrease in bearing rigidity and a decrease in bearing life, and further increase the degree of freedom in design.
この発明における第2の発明の円すいころ軸受組は、背面合わせで共通の軸に嵌合される一対の円すいころ軸受からなる円すいころ軸受組であって、各円すいころ軸受における外輪軌道面の軸受軸心に対する角度をθとし、両円すいころ軸受の外輪軌道面ところとの接触部中心間の軸方向距離をLとし、前記接触部中心と軸受軸心との半径方向距離をrとしたとき、r>Ltanθの条件下で、ころ転動面と外輪軌道面との接触長さより、ころ転動面と内輪軌道面との接触長さを大としたため、追加の部品等を設けることなく、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができ、さらに設計の自由度を高め得る。 A tapered roller bearing set according to a second aspect of the present invention is a tapered roller bearing set comprising a pair of tapered roller bearings fitted on a common shaft in back-to-back alignment. When the angle with respect to the shaft center is θ, the axial distance between the contact center of the tapered roller bearing and the outer ring raceway surface is L, and the radial distance between the contact center and the bearing shaft is r, Under the condition of r> Ltanθ, the contact length between the roller rolling surface and the inner ring raceway surface is made larger than the contact length between the roller rolling surface and the outer ring raceway surface. It is possible to prevent preload loss due to thermal expansion during operation, prevent a decrease in bearing rigidity and a decrease in bearing life, and further increase the degree of freedom in design.
この発明における第3の発明の円すいころ軸受組は、正面合わせで共通の軸に嵌合される一対の円すいころ軸受からなる円すいころ軸受組であって、各円すいころ軸受における、ころ転動面と外輪軌道面との接触長さより、ころ転動面と内輪軌道面との接触長さを大としたため、追加の部品等を設けることなく、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができ、さらに設計の自由度を高め得る。 A tapered roller bearing set according to a third aspect of the present invention is a tapered roller bearing set comprising a pair of tapered roller bearings fitted on a common shaft in face-to-face alignment, and the roller rolling surface in each tapered roller bearing The contact length between the roller rolling surface and the inner ring raceway surface is larger than the contact length between the outer ring raceway surface and the outer ring raceway surface, so that preload loss due to thermal expansion during bearing operation is prevented without providing additional parts. Further, it is possible to prevent a decrease in bearing rigidity and a decrease in bearing life, and further increase the degree of freedom in design.
この発明の一実施形態を図1ないし図5と共に説明する。以下の説明は、円すいころ軸受組みの設計方法の説明をも含む。この実施形態に係る円すいころ軸受組みは、図1に示すように、背面合わせで共通の軸に嵌合される一対の円すいころ軸受からなる。図1、図2に示すように、各円すいころ軸受は、内輪1と、外輪2と、これら内外輪1,2間に介在する複数個の円すいころ3とを備えている。前記円すいころ3を単に「ころ3」という場合がある。内輪1の外周に内輪軌道面1aが形成され、この内輪軌道面1aの大径側および小径側には、大つば4および小つば5がそれぞれ設けられている。外輪2は、内周に前記内輪軌道面1aに対向する外輪軌道面2aが形成され、つば無しとされている。 An embodiment of the present invention will be described with reference to FIGS. The following description also includes an explanation of a method for designing a tapered roller bearing assembly. As shown in FIG. 1, the tapered roller bearing assembly according to this embodiment includes a pair of tapered roller bearings fitted on a common shaft in back-to-back alignment. As shown in FIGS. 1 and 2, each tapered roller bearing includes an inner ring 1, an outer ring 2, and a plurality of tapered rollers 3 interposed between the inner and outer rings 1 and 2. The tapered roller 3 may be simply referred to as “roller 3”. An inner ring raceway surface 1a is formed on the outer periphery of the inner ring 1, and a large brim 4 and a small brim 5 are provided on the large diameter side and the small diameter side of the inner ring raceway surface 1a, respectively. The outer ring 2 is formed with an outer ring raceway surface 2a opposite to the inner ring raceway surface 1a on the inner periphery, and has no collar.
ころ3は、外周が転動面3aとして形成され、前記内輪軌道面1aと外輪軌道面2aとの間で転動自在となっている。各ころ3は、図2に示すように、保持器Rtのポケット内に収容され、円周方向に所定の間隔を隔てて保持されている。なお、図1では保持器Rtを省略している。軌道輪における正面は、アキシアル荷重を支持しない軌道輪側面(「端面」ともいう)を表し、軌道輪における背面は、アキシアル荷重を支持する軌道輪側面を表す。軸受全体においては、外輪の向きを持ってその正面、背面を定める。 The outer periphery of the roller 3 is formed as a rolling surface 3a, and the roller 3 can freely roll between the inner ring raceway surface 1a and the outer ring raceway surface 2a. As shown in FIG. 2, each roller 3 is accommodated in a pocket of the cage Rt and is held at a predetermined interval in the circumferential direction. In FIG. 1, the cage Rt is omitted. The front surface of the bearing ring represents a bearing ring side surface (also referred to as “end face”) that does not support the axial load, and the rear surface of the bearing ring represents the bearing ring side surface that supports the axial load. In the entire bearing, the front and back surfaces are defined with the direction of the outer ring.
図1に示すように、前記背面合わせで使用される一対の円すいころ軸受において、各円すいころ軸受における外輪軌道面2aの軸受軸心Cに対する角度をθとし、両円すいころ軸受の外輪軌道面2aところ3との接触部中心間の軸方向距離をLとし、前記接触部中心と軸受軸心Cとの半径方向距離をrとする。前記「接触部中心」とは、円すいころ軸受のアキシアル平面において、軸受に一定のラジアル荷重が作用した状態の、ころ転動面3aと、外輪軌道面2aとが接触した部分の長さの中間点を指す。外輪2に対するコーンアセンブリ(内輪1ところ3、および保持器Rtからなるサブユニット)の温度差をΔt、線膨張係数をαとすると、ころ3と外輪2の干渉量の変化Δδは簡易的に以下の式(1)のように表される。
すなわち、ころ3と外輪2の干渉量の変化Δdが負でその絶対値が大きい程、予圧抜けが大きいことを意味する。したがって、r>Ltanθの条件下ならば、Δtを大とすることによってΔδ(>0)を大とすることができ、r<Ltanθの条件下ならば、Δtを小とすることによってΔδ(<0)を大とすることができる。
As shown in FIG. 1, in the pair of tapered roller bearings used for back-to-back alignment, the angle of the outer ring raceway surface 2a in each tapered roller bearing with respect to the bearing axis C is θ, and the outer ring raceway surface 2a of both tapered roller bearings. However, let L be the axial distance between the center of the contact portion with 3 and r be the radial distance between the center of the contact portion and the bearing axis C. The “contact portion center” is an intermediate length of a portion where the roller rolling surface 3a and the outer ring raceway surface 2a are in contact with each other on the axial plane of the tapered roller bearing in a state where a constant radial load is applied to the bearing. Point to a point. If the temperature difference of the cone assembly with respect to the outer ring 2 (subunit consisting of the inner ring 1 and 3 and the cage Rt) is Δt and the linear expansion coefficient is α, the change Δδ in the amount of interference between the roller 3 and the outer ring 2 is simply as follows: It is expressed as the following formula (1).
That is, as the change Δd in the amount of interference between the roller 3 and the outer ring 2 is negative and the absolute value thereof is large, the preload loss is large. Accordingly, if r> Ltanθ, Δδ (> 0) can be increased by increasing Δt, and if r <Ltanθ, Δδ (< 0) can be made large.
通常の運転条件では、外輪2よりも内輪1側の方が温度が高くなるから、Δtを小とするためには、外輪2側の発熱を大とする必要がある。ころ転動面3aと外輪軌道面2aとの接触部の接触長さを、ころ転動面3aと内輪軌道面1aとの接触部の接触長さよりも大とすると、軸受に同一の荷重が作用したとき、一般に接触部が短い方が摩擦損失は小さくなるので、外輪側で大きな発熱を生じ、内輪側の発熱は相対的に小さくなる。逆に、Δtを大とするためには、外輪側の発熱を小とする必要がある。すなわち、通常の運転条件で内輪側の発熱が十分でない場合、ころ転動面3aと内輪軌道面1aとの接触部の接触長さを、ころ転動面3aと外輪軌道面2aとの接触部の接触長さよりも大とする。 Under normal operating conditions, the temperature on the inner ring 1 side is higher than that on the outer ring 2, and in order to reduce Δt, it is necessary to increase the heat generation on the outer ring 2 side. If the contact length of the contact portion between the roller rolling surface 3a and the outer ring raceway surface 2a is larger than the contact length of the contact portion between the roller rolling surface 3a and the inner ring raceway surface 1a, the same load acts on the bearing. In general, the shorter the contact portion, the smaller the friction loss, so that a large amount of heat is generated on the outer ring side and the heat generation on the inner ring side is relatively small. Conversely, in order to increase Δt, it is necessary to reduce the heat generation on the outer ring side. That is, when heat generation on the inner ring side is not sufficient under normal operating conditions, the contact length of the contact portion between the roller rolling surface 3a and the inner ring raceway surface 1a is set to the contact portion between the roller rolling surface 3a and the outer ring raceway surface 2a. Greater than the contact length.
この実施形態では、r<Ltanθの条件下において、各円すいころ軸受における、ころ転動面3aと内輪軌道面1aとの接触長さより、ころ転動面3aと外輪軌道面2aとの接触長さを大としている。すなわち、各円すいころ軸受は、同円すいころ軸受を軸受軸心Cを含む平面(アキシアル平面)で切断して見た断面における、ころ転動面3aと内輪軌道面1aとの接触長さより、ころ転動面3aと外輪軌道面2aとの接触長さを大としている。前記「接触長さ」とは、前記アキシアル平面において、軸受に一定のラジアル荷重が作用した状態の、ころ転動面3aと、内輪軌道面1aまたは外輪軌道面2aとが接触した部分の長さを言う。具体的に、内輪1を前記アキシアル平面で切断して見た断面における内輪軌道面1aを、単一の曲率R1(図3)を有する円弧形状からなる単一円弧クラウニングとしている。さらに外輪2を前記アキシアル平面で切断して見た断面における外輪軌道面2aを直線で形成している。また、図2および図4に示すように、ころ3を前記アキシアル平面で切断して見た断面におけるころ転動面3aを、対数曲線で表現されるクラウニング形状としている。 In this embodiment, the contact length between the roller rolling surface 3a and the outer ring raceway surface 2a is determined from the contact length between the roller rolling surface 3a and the inner ring raceway surface 1a in each tapered roller bearing under the condition of r <Ltanθ. Is big. That is, each tapered roller bearing has a roller length from the contact length between the roller rolling surface 3a and the inner ring raceway surface 1a in a cross section obtained by cutting the tapered roller bearing along a plane including the bearing axis C (axial plane). The contact length between the rolling surface 3a and the outer ring raceway surface 2a is increased. The “contact length” is a length of a portion of the axial plane where the roller rolling surface 3a and the inner ring raceway surface 1a or the outer ring raceway surface 2a are in contact with each other in a state where a certain radial load is applied to the bearing. Say. Specifically, the inner ring raceway surface 1a in a cross section viewed by cutting the inner ring 1 along the axial plane is a single arc crowning having an arc shape having a single curvature R1 (FIG. 3). Further, the outer ring raceway surface 2a in a cross section viewed by cutting the outer ring 2 along the axial plane is formed by a straight line. Further, as shown in FIGS. 2 and 4, the roller rolling surface 3a in a cross section obtained by cutting the roller 3 along the axial plane has a crowning shape expressed by a logarithmic curve.
前記のように軌道輪にクラウニングを施すと、軸受に一定のラジアル荷重が作用した場合に、例えば軌道輪にクラウニングを施さないものよりも、ころ転動面3aと軌道面との接触部の接触長さが短くなる。なお、軌道面の断面形状が単一曲率の円弧形状であれば、前記軌道面ところ転動面3aとの接触部は点接触となるが、軸受に一定のラジアル荷重またはアキシアル荷重、もしくはその両方の合成荷重を負荷することで、前記軌道輪ところ3とは接触部を含む微小な範囲で弾性変形する。この弾性変形により、前記軌道面ところ転動面3aとの接触部が線接触となる。よって、接触部の接触長さを比較し得る。 When the bearing ring is crowned as described above, when a certain radial load is applied to the bearing, for example, the contact of the contact portion between the roller rolling surface 3a and the raceway surface is greater than that when the bearing ring is not crowned. The length is shortened. In addition, if the cross-sectional shape of the raceway surface is an arc shape with a single curvature, the contact portion with the raceway surface and the rolling surface 3a is a point contact, but a constant radial load and / or an axial load is applied to the bearing. When the composite load is applied, the raceway 3 is elastically deformed within a minute range including the contact portion. By this elastic deformation, the contact portion between the raceway surface and the rolling surface 3a becomes a line contact. Therefore, the contact length of a contact part can be compared.
軌道輪にクラウニングを施すと、クラウニングを施さないものより接触部の接触長さが短くなる。表1は、内外輪1,2のクラウニングの有無と、発生する摩擦熱の計算結果の比較である。表1において、それぞれ内輪1での発生熱量を「1」としたときの外輪2で発生する摩擦熱の比を示している。 When crowning is applied to the race, the contact length of the contact portion is shorter than that without crowning. Table 1 compares the presence / absence of crowning of the inner and outer rings 1 and 2 and the calculation result of the generated frictional heat. In Table 1, the ratio of frictional heat generated in the outer ring 2 when the amount of heat generated in the inner ring 1 is “1” is shown.
前記表1によると、外輪2にクラウニングを施すと、外輪2の発熱量比が低下しており、相対的に内輪1での発熱量が増加することがわかる。したがって、内輪1およびこの内輪内周面に嵌合される軸Shの温度が高くなって軸Shの膨張が助長される。
一方、内輪1にクラウニングを施すと、相対的に外輪2の発熱量が大きくなり、外輪外周面に嵌合されるハウジングHsの膨張が助長される。
この実施形態では、一対の円すいころ軸受が背面合わせで且つr<Ltanθである。この場合、Δtを小とするためには、図5(c)に示すように、内輪軌道面1aに前述のクラウニングを施し、外輪軌道面2aを直線で形成する。
According to Table 1, it can be seen that when the outer ring 2 is crowned, the heat generation ratio of the outer ring 2 is reduced, and the heat generation amount in the inner ring 1 is relatively increased. Therefore, the temperature of the inner ring 1 and the shaft Sh fitted to the inner peripheral surface of the inner ring is increased, and the expansion of the shaft Sh is promoted.
On the other hand, when the inner ring 1 is crowned, the heat generation amount of the outer ring 2 is relatively increased, and the expansion of the housing Hs fitted to the outer peripheral surface of the outer ring is promoted.
In this embodiment, the pair of tapered roller bearings are back-to-back and r <Ltan θ. In this case, in order to make Δt small, as shown in FIG. 5C, the above-mentioned crowning is applied to the inner ring raceway surface 1a, and the outer ring raceway surface 2a is formed in a straight line.
以上説明した円すいころ軸受組によると、r<Ltanθの条件下で、ころ転動面3aと内輪軌道面1aとの接触長さより、ころ転動面3aと外輪軌道面2aとの接触長さを大としたため、軸受運転中、外輪側での発熱を大きくし、内輪側での発熱を相対的に小さくすることができる。このため、外輪側と内輪側の接触部の接触長さが同程度である場合と比較して、外輪側の熱膨張が大きくなり、内輪側の熱膨張は小さくなる。したがって、ころ3と外輪2の干渉量の変化Δδが負でその絶対値を大きくすることができる。これにより、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができる。従来のものと比較して、板ばね、シム等の追加の部品を設けることなく予圧抜けを防止することができる。このように部品点数の低減を図り、構造を簡単化できるため、製造コストの低減を図ることができる。 According to the tapered roller bearing set described above, the contact length between the roller rolling surface 3a and the outer ring raceway surface 2a is determined from the contact length between the roller rolling surface 3a and the inner ring raceway surface 1a under the condition of r <Ltanθ. Therefore, during the bearing operation, heat generation on the outer ring side can be increased and heat generation on the inner ring side can be relatively reduced. For this reason, compared with the case where the contact length of the contact part of an outer ring | wheel side and an inner ring | wheel side is comparable, the thermal expansion on an outer ring side becomes large and the thermal expansion on an inner ring side becomes small. Therefore, the change Δδ in the amount of interference between the roller 3 and the outer ring 2 is negative and the absolute value thereof can be increased. As a result, it is possible to prevent preload loss due to thermal expansion during operation of the bearing, thereby preventing a decrease in bearing rigidity and a decrease in bearing life. Compared with conventional ones, preload loss can be prevented without providing additional parts such as leaf springs and shims. Since the number of parts can be reduced and the structure can be simplified in this way, the manufacturing cost can be reduced.
各円すいころ軸受のうち内輪1を軸受軸心Cを含む平面で切断して見た断面における前記内輪軌道面1aを、単一の曲率を有する円弧形状からなる単一円弧クラウニングとし、外輪2を軸受軸心Cを含む平面で切断して見た断面における前記外輪軌道面2aを、直線で形成した場合、ころ転動面3aと内輪軌道面1aとの接触長さよりも、ころ転動面3aと外輪軌道面2aとの接触長さを確実に且つ容易に大とすることができる。内輪軌道面1aの単一円弧クラウニングは加工が容易であるため、製造コストの低減を図れる。 Of the tapered roller bearings, the inner ring raceway surface 1a in a cross section viewed by cutting the inner ring 1 along a plane including the bearing axis C is a single arc crowning having an arc shape having a single curvature, and the outer ring 2 is When the outer ring raceway surface 2a in a cross section viewed along a plane including the bearing axis C is formed in a straight line, the roller rolling surface 3a is longer than the contact length between the roller rolling surface 3a and the inner ring raceway surface 1a. And the outer ring raceway surface 2a can be reliably and easily increased in length. Since the single arc crowning of the inner ring raceway surface 1a is easy to process, the manufacturing cost can be reduced.
ころ転動面3aは、外輪2との実質的な接触長さを確保するため、対数曲線で表現されるクラウニング形状、いわゆる対数クラウニングとしているため、最適に設計された対数クラウニングであれば、他のクラウニングに比較して、面圧を可能な限り低減することが可能である。すなわち、エッジロードを防止しつつ接触部の接触長さを長くすることができる。 The roller rolling surface 3a has a crowning shape represented by a logarithmic curve, so-called logarithmic crowning, in order to ensure a substantial contact length with the outer ring 2, so that the logarithmic crowning that is optimally designed It is possible to reduce the surface pressure as much as possible as compared with the crowning of. That is, the contact length of the contact portion can be increased while preventing edge loading.
この発明の他の実施形態として、図6に示すように、内輪1を前記アキシアル平面で切断して見た断面における内輪軌道面1aを、部分的な円弧形状R2,R3を含む部分円弧クラウニングとし、外輪2をアキシアル平面で切断して見た断面における外輪軌道面2aを、直線(図2)で形成しても良い。前記部分円弧クラウニングは、軌道面中央のストレート部6と、このストレート部6になめらかに続く軌道面大径側および小径側両端のクラウニング部7,8とでなる。この場合にも、ころ転動面3aと内輪軌道面1aとの接触長さよりも、ころ転動面3aと外輪軌道面2aとの接触長さを確実に大とできる。また、前記部分円弧クラウニングは、ストレート部6を基準にして高精度に測定できるため、全体として高精度な加工が可能である。したがって、内輪側の熱膨張をより小さくし得る円すいころ軸受を得ることができる。 As another embodiment of the present invention, as shown in FIG. 6, the inner ring raceway surface 1a in a cross section obtained by cutting the inner ring 1 along the axial plane is a partial arc crowning including partial arc shapes R2 and R3. The outer ring raceway surface 2a in a cross section viewed by cutting the outer ring 2 along an axial plane may be formed by a straight line (FIG. 2). The partial arc crowning includes a straight portion 6 at the center of the raceway surface, and crowning portions 7 and 8 at both ends of the raceway surface on the large diameter side and the small diameter side that smoothly follow the straight portion 6. Also in this case, the contact length between the roller rolling surface 3a and the outer ring raceway surface 2a can be reliably made larger than the contact length between the roller rolling surface 3a and the inner ring raceway surface 1a. Moreover, since the said partial arc crowning can be measured with high precision on the basis of the straight part 6, high-precision processing is possible as a whole. Therefore, it is possible to obtain a tapered roller bearing that can further reduce the thermal expansion on the inner ring side.
図7に示すように、外輪2に、ころ大端面3bに接する鍔9を設けても良い。この外輪2をアキシアル平面で切断して見た断面における外輪軌道面2aは直線で形成される。内輪軌道面1aは、図3と同様の単一円弧クラウニングまたは図6と同様の部分円弧クラウニングが形成される。但し、内輪1には、大つば、小つばが形成されていない。
この構成によると、内輪1の大つばところ大端面3bとの間で発熱する発熱源の一部を、内輪側から外輪側に変更できるので、さらに外輪側の温度が上昇し易くなる。よって、ころ3と外輪2の干渉量の変化Δδが負でその絶対値をさらに大きくすることができる。これにより、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができる。
As shown in FIG. 7, the outer ring 2 may be provided with a flange 9 in contact with the roller large end surface 3b. An outer ring raceway surface 2a in a cross section obtained by cutting the outer ring 2 along an axial plane is formed by a straight line. The inner ring raceway surface 1a is formed with a single arc crowning similar to FIG. 3 or a partial arc crowning similar to FIG. However, the inner ring 1 is not formed with a large brim or a small brim.
According to this configuration, since a part of the heat source that generates heat between the large collar and the large end surface 3b of the inner ring 1 can be changed from the inner ring side to the outer ring side, the temperature on the outer ring side is more likely to rise. Therefore, the change Δδ in the amount of interference between the roller 3 and the outer ring 2 is negative, and the absolute value thereof can be further increased. As a result, it is possible to prevent preload loss due to thermal expansion during operation of the bearing, thereby preventing a decrease in bearing rigidity and a decrease in bearing life.
図8に示すように、背面合わせで共通の軸に嵌合される一対の円すいころ軸受からなる円すいころ軸受組において、r>Ltanθの条件下で、ころ転動面3aと外輪軌道面2aとの接触長さより、ころ転動面3aと内輪軌道面1aとの接触長さを大としても良い。
この場合、外輪側の発熱を小とし、Δtを大とすることができる。よって、ころ3と外輪2の干渉量の変化Δδが負でその絶対値をさらに大きくすることができる。これにより、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができる。
As shown in FIG. 8, in a tapered roller bearing set including a pair of tapered roller bearings fitted to a common shaft for back-to-back alignment, under the condition of r> Ltan θ, the roller rolling surface 3 a and the outer ring raceway surface 2 a The contact length between the roller rolling surface 3a and the inner ring raceway surface 1a may be made longer than the contact length.
In this case, the heat generation on the outer ring side can be reduced and Δt can be increased. Therefore, the change Δδ in the amount of interference between the roller 3 and the outer ring 2 is negative, and the absolute value thereof can be further increased. As a result, it is possible to prevent preload loss due to thermal expansion during operation of the bearing, thereby preventing a decrease in bearing rigidity and a decrease in bearing life.
図9に示すように、正面合わせで共通の軸Shに嵌合される一対の円すいころ軸受からなる円すいころ軸受組とし、各円すいころ軸受における、ころ転動面3aと外輪軌道面2aとの接触長さより、ころ転動面3aと内輪軌道面1aとの接触長さを大としても良い。この場合にも、前記図8の構成と同様に、外輪側の発熱を小とし、Δtを大とすることができる。よって、ころ3と外輪2の干渉量の変化Δδが負でその絶対値をさらに大きくすることができる。これにより、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができる。 As shown in FIG. 9, a tapered roller bearing set including a pair of tapered roller bearings fitted to a common shaft Sh in front-to-face alignment is used, and a roller rolling surface 3a and an outer ring raceway surface 2a in each tapered roller bearing are formed. The contact length between the roller rolling surface 3a and the inner ring raceway surface 1a may be made larger than the contact length. Also in this case, similarly to the configuration of FIG. 8, the heat generation on the outer ring side can be reduced and Δt can be increased. Therefore, the change Δδ in the amount of interference between the roller 3 and the outer ring 2 is negative, and the absolute value thereof can be further increased. As a result, it is possible to prevent preload loss due to thermal expansion during operation of the bearing, thereby preventing a decrease in bearing rigidity and a decrease in bearing life.
図10は、前記実施形態の背面合わせの一対の円すいころ軸受からなる円すいころ軸受組を、工作機械主軸に組み込んだものである。工作機械主軸用軸受では、加工精度を高めるために剛性を確保することがきわめて重要である。同軸受にばね等を用いて定圧予圧を付与することも可能であるが、構造の簡素化のために定位置予圧も多く用いられる。この例では、内外輪1,2および間座10等の幅寸法を調整しておき、軸Shの雌ねじにナット11を螺合することで、円すいころ軸受組に軸方向の定位置予圧が付与される。この定位置予圧の場合、温度分布を最適化し、軸受運転中に予圧の減少を防止することが肝要である。本発明のいずれかの実施形態の円すいころ軸受組を工作機械用主軸Shに組み込んだ場合、定位置予圧にて軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができる。また、この場合、定圧予圧のものより全体構造を簡素化でき、製造コストの低減を図れる。なお前記正面合わせの一対の円すいころ軸受からなる円すいころ軸受組を、工作機械主軸に組み込んでも良い。 FIG. 10 shows an example in which a tapered roller bearing set including a pair of tapered roller bearings that are back-to-back in the embodiment is incorporated in a machine tool spindle. In machine tool spindle bearings, it is extremely important to ensure rigidity in order to increase machining accuracy. Although it is possible to apply a constant pressure preload to the bearing using a spring or the like, a fixed position preload is often used to simplify the structure. In this example, the width dimensions of the inner and outer rings 1 and 2 and the spacer 10 are adjusted, and the nut 11 is screwed into the female screw of the shaft Sh, thereby giving a fixed position preload in the axial direction to the tapered roller bearing set. Is done. In the case of this fixed position preload, it is important to optimize the temperature distribution and prevent the preload from decreasing during the bearing operation. When the tapered roller bearing set according to any of the embodiments of the present invention is incorporated in the machine tool main shaft Sh, preload loss due to thermal expansion during operation of the bearing is prevented at a fixed position preload, and the rigidity of the bearing is reduced. It is possible to prevent a decrease in life. In this case, the entire structure can be simplified as compared with the constant pressure preload, and the manufacturing cost can be reduced. A tapered roller bearing set composed of a pair of tapered roller bearings that face each other may be incorporated in the machine tool spindle.
図11は、前記実施形態の正面合わせの一対の円すいころ軸受からなる円すいころ軸受組を、自動車用トランスミッションに組込んだ例を示す断面図である。この例では、ハウジングHsを軽量化のためにアルミニウム合金からなるものとし、このハウジングHsに、正面合わせの一対の円すいころ軸受が組み込まれている。軸Shの外周には図示外の歯車が取付けられている。
前記アルミニウム合金の線膨張係数は、鋼の線膨張係数の約2倍と大きいため、軸ShとハウジングHsが同程度の温度となった場合、線膨張係数の大きいアルミニウム合金からなるハウジングHsの方が熱膨張が大きい。このため軸受にとっては予圧が抜ける方向に作用する。このような場合であっても、前記実施形態の正面合わせの一対の円すいころ軸受からなる円すいころ軸受組を、自動車用トランスミッションに組込んだため、軸受運転中の熱膨張による予圧抜けを防止して、軸受の剛性の低下および軸受寿命の低下を防ぐことができる。
FIG. 11 is a cross-sectional view illustrating an example in which the tapered roller bearing set including a pair of tapered roller bearings facing each other according to the embodiment is incorporated in an automobile transmission. In this example, the housing Hs is made of an aluminum alloy to reduce the weight, and a pair of tapered roller bearings that face each other are incorporated in the housing Hs. A gear (not shown) is attached to the outer periphery of the shaft Sh.
The linear expansion coefficient of the aluminum alloy is about twice as large as the linear expansion coefficient of steel. Therefore, when the shaft Sh and the housing Hs are at the same temperature, the housing Hs made of an aluminum alloy having a large linear expansion coefficient. Has a large thermal expansion. For this reason, it acts on the bearing in the direction in which the preload is released. Even in such a case, since the tapered roller bearing assembly comprising the pair of front-facing tapered roller bearings of the above-described embodiment is incorporated in an automobile transmission, preload loss due to thermal expansion during bearing operation is prevented. Thus, it is possible to prevent a decrease in bearing rigidity and a decrease in bearing life.
前記いずれかの実施形態に係る一対の円すいころ軸受からなる円すいころ軸受組を、大型自動車のハブや後輪駆動または四輪駆動の自動車の後輪側終減速装置ピニオン軸、鉄道車両ジャーナルの主軸に嵌合して設けても良い。 A tapered roller bearing set including a pair of tapered roller bearings according to any one of the above embodiments is used for a hub of a large automobile, a rear wheel side final reduction device pinion shaft of a rear wheel drive or a four wheel drive vehicle, and a main shaft of a railway vehicle journal. It may be provided by being fitted to.
1…内輪
1a…内輪軌道面
2…外輪
2a…外輪軌道面
3…ころ
3a…ころ転動面
Sh…軸
HS…ハウジング
DESCRIPTION OF SYMBOLS 1 ... Inner ring 1a ... Inner ring raceway surface 2 ... Outer ring 2a ... Outer ring raceway surface 3 ... Roller 3a ... Roller rolling surface Sh ... Shaft HS ... Housing
Claims (13)
r<Ltanθの条件下で、ころ転動面と内輪軌道面との接触長さより、ころ転動面と外輪軌道面との接触長さを大としたことを特徴とする円すいころ軸受組。 Tapered roller bearing assembly comprising a pair of tapered roller bearings fitted on a common shaft for back-to-back alignment, wherein the angle of the outer ring raceway surface of each tapered roller bearing with respect to the bearing axis is θ, and the outer ring of both tapered roller bearings When the axial distance between the contact portion centers with the raceway surface is L, and the radial distance between the contact portion center and the bearing axis is r,
A tapered roller bearing assembly characterized in that the contact length between the roller rolling surface and the outer ring raceway surface is made larger than the contact length between the roller rolling surface and the inner ring raceway surface under the condition of r <Ltanθ.
r>Ltanθの条件下で、ころ転動面と外輪軌道面との接触長さより、ころ転動面と内輪軌道面との接触長さを大としたことを特徴とする円すいころ軸受組。 Tapered roller bearing assembly comprising a pair of tapered roller bearings fitted on a common shaft for back-to-back alignment, wherein the angle of the outer ring raceway surface of each tapered roller bearing with respect to the bearing axis is θ, and the outer ring of both tapered roller bearings When the axial distance between the contact portion centers with the raceway surface is L, and the radial distance between the contact portion center and the bearing axis is r,
A tapered roller bearing set characterized in that the contact length between the roller rolling surface and the inner ring raceway surface is made larger than the contact length between the roller rolling surface and the outer ring raceway surface under the condition of r> Ltanθ.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107366684A (en) * | 2017-08-14 | 2017-11-21 | 中国航发沈阳发动机研究所 | Bearing angle of deviation computational methods under the conditions of complete machine |
| DE102017113457A1 (en) * | 2017-06-20 | 2018-12-20 | Schaeffler Technologies AG & Co. KG | Bearing device and steering head bearing assembly for a bicycle with the storage facility |
| JPWO2018190134A1 (en) * | 2017-04-12 | 2020-02-20 | 日本精工株式会社 | Tapered roller bearing |
| JP2023127335A (en) * | 2022-03-01 | 2023-09-13 | Ntn株式会社 | tapered roller bearing |
-
2010
- 2010-04-20 JP JP2010096644A patent/JP2011226551A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPWO2018190134A1 (en) * | 2017-04-12 | 2020-02-20 | 日本精工株式会社 | Tapered roller bearing |
| DE102017113457A1 (en) * | 2017-06-20 | 2018-12-20 | Schaeffler Technologies AG & Co. KG | Bearing device and steering head bearing assembly for a bicycle with the storage facility |
| DE102017113457B4 (en) | 2017-06-20 | 2022-03-17 | Schaeffler Technologies AG & Co. KG | Steering head bearing arrangement for a bicycle for the rotatable mounting of a steering shaft |
| CN107366684A (en) * | 2017-08-14 | 2017-11-21 | 中国航发沈阳发动机研究所 | Bearing angle of deviation computational methods under the conditions of complete machine |
| JP2023127335A (en) * | 2022-03-01 | 2023-09-13 | Ntn株式会社 | tapered roller bearing |
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