JP2011241299A - Block copolymer, and proton-exchange membrane for fuel cell using the copolymer - Google Patents
Block copolymer, and proton-exchange membrane for fuel cell using the copolymer Download PDFInfo
- Publication number
- JP2011241299A JP2011241299A JP2010114557A JP2010114557A JP2011241299A JP 2011241299 A JP2011241299 A JP 2011241299A JP 2010114557 A JP2010114557 A JP 2010114557A JP 2010114557 A JP2010114557 A JP 2010114557A JP 2011241299 A JP2011241299 A JP 2011241299A
- Authority
- JP
- Japan
- Prior art keywords
- block copolymer
- exchange membrane
- proton exchange
- oligomer
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920001400 block copolymer Polymers 0.000 title claims abstract description 166
- 239000012528 membrane Substances 0.000 title claims abstract description 161
- 239000000446 fuel Substances 0.000 title claims description 35
- 229920001577 copolymer Polymers 0.000 title description 16
- 239000000126 substance Substances 0.000 claims abstract description 111
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 102
- 125000003118 aryl group Chemical group 0.000 claims abstract description 37
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 claims abstract description 19
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims abstract description 9
- 150000001768 cations Chemical class 0.000 claims abstract description 9
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims abstract description 6
- 125000004430 oxygen atom Chemical group O* 0.000 claims abstract description 5
- 125000004434 sulfur atom Chemical group 0.000 claims abstract description 5
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 63
- 239000002904 solvent Substances 0.000 claims description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 40
- 230000008961 swelling Effects 0.000 abstract description 19
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 64
- 239000000243 solution Substances 0.000 description 51
- 230000015572 biosynthetic process Effects 0.000 description 46
- 238000003786 synthesis reaction Methods 0.000 description 45
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 42
- 238000000034 method Methods 0.000 description 40
- 238000004519 manufacturing process Methods 0.000 description 33
- 238000006243 chemical reaction Methods 0.000 description 32
- 229920000642 polymer Polymers 0.000 description 32
- 229910000027 potassium carbonate Inorganic materials 0.000 description 32
- 235000011181 potassium carbonates Nutrition 0.000 description 32
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 27
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 27
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 23
- 238000005160 1H NMR spectroscopy Methods 0.000 description 21
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 21
- 238000005259 measurement Methods 0.000 description 21
- 239000007787 solid Substances 0.000 description 21
- 239000000203 mixture Substances 0.000 description 20
- 125000000542 sulfonic acid group Chemical group 0.000 description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 18
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 18
- 239000007788 liquid Substances 0.000 description 18
- ONUFSRWQCKNVSL-UHFFFAOYSA-N 1,2,3,4,5-pentafluoro-6-(2,3,4,5,6-pentafluorophenyl)benzene Chemical group FC1=C(F)C(F)=C(F)C(F)=C1C1=C(F)C(F)=C(F)C(F)=C1F ONUFSRWQCKNVSL-UHFFFAOYSA-N 0.000 description 16
- -1 peroxide radicals Chemical class 0.000 description 15
- 150000001875 compounds Chemical class 0.000 description 14
- 239000007795 chemical reaction product Substances 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 12
- 125000005647 linker group Chemical group 0.000 description 12
- 150000003839 salts Chemical class 0.000 description 12
- 239000004215 Carbon black (E152) Substances 0.000 description 11
- 229930195733 hydrocarbon Natural products 0.000 description 11
- 150000002430 hydrocarbons Chemical class 0.000 description 11
- 239000003960 organic solvent Substances 0.000 description 11
- 150000003254 radicals Chemical class 0.000 description 11
- 238000001035 drying Methods 0.000 description 10
- 239000011259 mixed solution Substances 0.000 description 10
- 239000000178 monomer Substances 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 10
- KGKGSIUWJCAFPX-UHFFFAOYSA-N 2,6-dichlorothiobenzamide Chemical compound NC(=S)C1=C(Cl)C=CC=C1Cl KGKGSIUWJCAFPX-UHFFFAOYSA-N 0.000 description 9
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 9
- 229910052731 fluorine Inorganic materials 0.000 description 9
- 238000005342 ion exchange Methods 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- CRDHZEIXDLOKDC-UHFFFAOYSA-N DMBP Natural products N(C1=CC=C(C(=O)C2=CC=C(NC)C=C2)C=C1)(C)C CRDHZEIXDLOKDC-UHFFFAOYSA-N 0.000 description 8
- RFVHVYKVRGKLNK-UHFFFAOYSA-N bis(4-methoxyphenyl)methanone Chemical compound C1=CC(OC)=CC=C1C(=O)C1=CC=C(OC)C=C1 RFVHVYKVRGKLNK-UHFFFAOYSA-N 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- RZTDESRVPFKCBH-UHFFFAOYSA-N p-Tol-Tol-p Natural products C1=CC(C)=CC=C1C1=CC=C(C)C=C1 RZTDESRVPFKCBH-UHFFFAOYSA-N 0.000 description 8
- 238000003756 stirring Methods 0.000 description 8
- 238000001914 filtration Methods 0.000 description 7
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 150000007514 bases Chemical class 0.000 description 6
- KZTYYGOKRVBIMI-UHFFFAOYSA-N diphenyl sulfone Chemical compound C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 description 6
- 125000006575 electron-withdrawing group Chemical group 0.000 description 6
- 239000011737 fluorine Substances 0.000 description 6
- 125000001153 fluoro group Chemical group F* 0.000 description 6
- ZQBFAOFFOQMSGJ-UHFFFAOYSA-N hexafluorobenzene Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1F ZQBFAOFFOQMSGJ-UHFFFAOYSA-N 0.000 description 6
- 229910017053 inorganic salt Inorganic materials 0.000 description 6
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 5
- 229930185605 Bisphenol Natural products 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 5
- 238000005481 NMR spectroscopy Methods 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 238000010534 nucleophilic substitution reaction Methods 0.000 description 5
- 229910052698 phosphorus Inorganic materials 0.000 description 5
- 239000011574 phosphorus Substances 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 5
- 239000005020 polyethylene terephthalate Substances 0.000 description 5
- 239000005518 polymer electrolyte Substances 0.000 description 5
- 238000010248 power generation Methods 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 description 5
- 235000017550 sodium carbonate Nutrition 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 4
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 239000007800 oxidant agent Substances 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 239000002798 polar solvent Substances 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 238000007086 side reaction Methods 0.000 description 4
- 125000000101 thioether group Chemical group 0.000 description 4
- 238000004448 titration Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 238000010306 acid treatment Methods 0.000 description 3
- JFDZBHWFFUWGJE-KWCOIAHCSA-N benzonitrile Chemical group N#[11C]C1=CC=CC=C1 JFDZBHWFFUWGJE-KWCOIAHCSA-N 0.000 description 3
- WWQLXRAKBJVNCC-UHFFFAOYSA-N bis(2,3,4,5,6-pentafluorophenyl)methanone Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1C(=O)C1=C(F)C(F)=C(F)C(F)=C1F WWQLXRAKBJVNCC-UHFFFAOYSA-N 0.000 description 3
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 3
- 229910052794 bromium Inorganic materials 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000000502 dialysis Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 125000001183 hydrocarbyl group Chemical group 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 3
- 230000002522 swelling effect Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- RMVRSNDYEFQCLF-UHFFFAOYSA-N thiophenol Chemical compound SC1=CC=CC=C1 RMVRSNDYEFQCLF-UHFFFAOYSA-N 0.000 description 3
- HXVNBWAKAOHACI-UHFFFAOYSA-N 2,4-dimethyl-3-pentanone Chemical compound CC(C)C(=O)C(C)C HXVNBWAKAOHACI-UHFFFAOYSA-N 0.000 description 2
- YOYAIZYFCNQIRF-UHFFFAOYSA-N 2,6-dichlorobenzonitrile Chemical compound ClC1=CC=CC(Cl)=C1C#N YOYAIZYFCNQIRF-UHFFFAOYSA-N 0.000 description 2
- YNJSNEKCXVFDKW-UHFFFAOYSA-N 3-(5-amino-1h-indol-3-yl)-2-azaniumylpropanoate Chemical compound C1=C(N)C=C2C(CC(N)C(O)=O)=CNC2=C1 YNJSNEKCXVFDKW-UHFFFAOYSA-N 0.000 description 2
- GPAPPPVRLPGFEQ-UHFFFAOYSA-N 4,4'-dichlorodiphenyl sulfone Chemical compound C1=CC(Cl)=CC=C1S(=O)(=O)C1=CC=C(Cl)C=C1 GPAPPPVRLPGFEQ-UHFFFAOYSA-N 0.000 description 2
- HCFAJYNVAYBARA-UHFFFAOYSA-N 4-heptanone Chemical compound CCCC(=O)CCC HCFAJYNVAYBARA-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-WFGJKAKNSA-N Dimethyl sulfoxide Chemical compound [2H]C([2H])([2H])S(=O)C([2H])([2H])[2H] IAZDPXIOMUYVGZ-WFGJKAKNSA-N 0.000 description 2
- 239000012028 Fenton's reagent Substances 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical group OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 239000005708 Sodium hypochlorite Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000005456 alcohol based solvent Substances 0.000 description 2
- IOJUPLGTWVMSFF-UHFFFAOYSA-N benzothiazole Chemical compound C1=CC=C2SC=NC2=C1 IOJUPLGTWVMSFF-UHFFFAOYSA-N 0.000 description 2
- VRPKUXAKHIINGG-UHFFFAOYSA-N biphenyl-4,4'-dithiol Chemical group C1=CC(S)=CC=C1C1=CC=C(S)C=C1 VRPKUXAKHIINGG-UHFFFAOYSA-N 0.000 description 2
- LBAYFEDWGHXMSM-UHFFFAOYSA-N butaneperoxoic acid Chemical compound CCCC(=O)OO LBAYFEDWGHXMSM-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 239000011903 deuterated solvents Substances 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000000921 elemental analysis Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- QOSATHPSBFQAML-UHFFFAOYSA-N hydrogen peroxide;hydrate Chemical compound O.OO QOSATHPSBFQAML-UHFFFAOYSA-N 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000005453 ketone based solvent Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 2
- FHHJDRFHHWUPDG-UHFFFAOYSA-N peroxysulfuric acid Chemical compound OOS(O)(=O)=O FHHJDRFHHWUPDG-UHFFFAOYSA-N 0.000 description 2
- 238000005191 phase separation Methods 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- CZPZWMPYEINMCF-UHFFFAOYSA-N propaneperoxoic acid Chemical compound CCC(=O)OO CZPZWMPYEINMCF-UHFFFAOYSA-N 0.000 description 2
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 238000005185 salting out Methods 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 2
- 238000000967 suction filtration Methods 0.000 description 2
- 150000003457 sulfones Chemical class 0.000 description 2
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 1
- YXWJGZQOGXGSSC-UHFFFAOYSA-N 2,3,4,5,6-pentafluorobenzonitrile Chemical compound FC1=C(F)C(F)=C(C#N)C(F)=C1F YXWJGZQOGXGSSC-UHFFFAOYSA-N 0.000 description 1
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 description 1
- KKKMTNSSTHAQQS-UHFFFAOYSA-N 4-[3,4-bis(sulfanyl)phenyl]sulfanylbenzene-1,2-dithiol Chemical compound C1=C(S)C(S)=CC=C1SC1=CC=C(S)C(S)=C1 KKKMTNSSTHAQQS-UHFFFAOYSA-N 0.000 description 1
- DNLWYVQYADCTEU-UHFFFAOYSA-N 4-[3-(4-hydroxyphenyl)-1-adamantyl]phenol Chemical compound C1=CC(O)=CC=C1C1(CC(C2)(C3)C=4C=CC(O)=CC=4)CC3CC2C1 DNLWYVQYADCTEU-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- 101001125496 Homo sapiens Pre-mRNA-processing factor 19 Proteins 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- 229920000557 Nafion® Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 239000004693 Polybenzimidazole Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004697 Polyetherimide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 102100029522 Pre-mRNA-processing factor 19 Human genes 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical compound C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 239000012461 cellulose resin Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000004737 colorimetric analysis Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000004811 fluoropolymer Substances 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- WSGCRAOTEDLMFQ-UHFFFAOYSA-N nonan-5-one Chemical compound CCCCC(=O)CCCC WSGCRAOTEDLMFQ-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 150000002892 organic cations Chemical class 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- SDKTUKJXHDZWMB-UHFFFAOYSA-N phosphoric acid zirconium Chemical compound [Zr].P(O)(O)(O)=O SDKTUKJXHDZWMB-UHFFFAOYSA-N 0.000 description 1
- DHRLEVQXOMLTIM-UHFFFAOYSA-N phosphoric acid;trioxomolybdenum Chemical compound O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.OP(O)(O)=O DHRLEVQXOMLTIM-UHFFFAOYSA-N 0.000 description 1
- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical compound O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920002480 polybenzimidazole Polymers 0.000 description 1
- 229920002577 polybenzoxazole Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920005597 polymer membrane Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920012287 polyphenylene sulfone Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000011736 potassium bicarbonate Substances 0.000 description 1
- 235000015497 potassium bicarbonate Nutrition 0.000 description 1
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 229940086066 potassium hydrogencarbonate Drugs 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000001226 reprecipitation Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000012488 sample solution Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical class O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- RPACBEVZENYWOL-XFULWGLBSA-M sodium;(2r)-2-[6-(4-chlorophenoxy)hexyl]oxirane-2-carboxylate Chemical compound [Na+].C=1C=C(Cl)C=CC=1OCCCCCC[C@]1(C(=O)[O-])CO1 RPACBEVZENYWOL-XFULWGLBSA-M 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 125000000475 sulfinyl group Chemical group [*:2]S([*:1])=O 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Landscapes
- Other Resins Obtained By Reactions Not Involving Carbon-To-Carbon Unsaturated Bonds (AREA)
- Conductive Materials (AREA)
- Fuel Cell (AREA)
Abstract
Description
本発明は、ブロック共重合体、並びに該共重合体を用いた成形物、燃料電池用プロトン交換膜、及び燃料電池用電極接合体に関するものである。 The present invention relates to a block copolymer, a molded product using the copolymer, a proton exchange membrane for a fuel cell, and an electrode assembly for a fuel cell.
近年、発電効率や環境性に優れた新しい発電技術が注目を集めている。中でも高分子膜をプロトン交換膜に使用した固体高分子形燃料電池は出力密度が高く、また、他の方式の燃料電池に比べて運転温度が低く起動や停止が容易であることから、電気自動車や分散発電などの電源装置として開発が進んでいる。 In recent years, new power generation technology with excellent power generation efficiency and environmental performance has been attracting attention. In particular, solid polymer fuel cells using polymer membranes as proton exchange membranes have high power density, and are easier to start and stop because of their lower operating temperatures than other types of fuel cells. Development is progressing as a power supply device for power generation and distributed power generation.
プロトン交換膜には、プロトン伝導性の他、燃料(水素など)の透過を防ぐ燃料透過抑止性や機械的強度等が求められる。このようなプロトン交換膜の材料としては、例えば米国デュポン社製ナフィオン(登録商標)に代表されるようなフッ素系高分子が知られている。しかしながら、かかるフッ素系高分子は高価であり、また燃料透過性が大きいという問題がある。さらに、フッ素系高分子は、燃料電池に使用した場合に、運転条件によっては有害なフッ酸が排気ガス中へ混入したり、廃棄時に環境へ大きな負荷を与えるという問題も有している。そこで、かかる問題を解決するために、現在、炭化水素系ポリマーからなる高分子(炭化水素系高分子)の開発が盛んに行われている。 In addition to proton conductivity, the proton exchange membrane is required to have fuel permeation deterrence and mechanical strength that prevent the permeation of fuel (such as hydrogen). As a material for such a proton exchange membrane, for example, a fluorine-based polymer represented by Nafion (registered trademark) manufactured by DuPont, USA is known. However, such fluoropolymers are expensive and have a problem of high fuel permeability. Furthermore, when used in a fuel cell, the fluorine-based polymer also has a problem that harmful hydrofluoric acid is mixed into the exhaust gas depending on the operating conditions, or a large load is given to the environment at the time of disposal. Therefore, in order to solve such a problem, development of a polymer (hydrocarbon polymer) composed of a hydrocarbon polymer is being actively conducted.
しかしながら、かかる炭化水素系高分子も種々の問題を有している。例えば、水素を燃料として用いる燃料電池では、副反応によってラジカルが発生するところ、炭化水素系高分子は、フッ素系高分子よりも耐ラジカル性が劣るという問題点がある。これは、炭化水素骨格がラジカルによる劣化反応(過酸化物ラジカルによる酸化反応)を起こし易いためであると考えられている。また、プロトン交換膜には、運転・停止に伴う膨潤・収縮の繰り返しによる物理的破壊が加わるという問題点もある。 However, such hydrocarbon polymers also have various problems. For example, in a fuel cell using hydrogen as a fuel, a radical is generated by a side reaction. However, a hydrocarbon polymer has a problem that its radical resistance is inferior to that of a fluorine polymer. This is considered to be because the hydrocarbon skeleton is liable to cause a degradation reaction due to radicals (oxidation reaction due to peroxide radicals). In addition, the proton exchange membrane also has a problem in that physical destruction due to repeated swelling / shrinking due to operation / stop is added.
そこで、フッ素系高分子と同等以上、もしくは実用上十分な耐ラジカル性を有し、しかも低コストで製造可能な炭化水素系高分子を提供することを目的として、様々な方法が提案されている。例えば、炭化水素部を有する高分子化合物からなり、燐を含む官能基を導入した高耐久性固体高分子電解質(例えば、特許文献1および2)や、電解質基及び炭化水素部を有する高分子化合物と、含燐高分子化合物とを混合することにより得られる高耐久性固体高分子電解質組成物(例えば、特許文献3)などが提案されている。 Accordingly, various methods have been proposed for the purpose of providing a hydrocarbon polymer having radical resistance equivalent to or higher than that of a fluorine polymer, or practically sufficient, and can be produced at low cost. . For example, a highly durable solid polymer electrolyte (for example, Patent Documents 1 and 2) made of a polymer compound having a hydrocarbon part and having a functional group containing phosphorus, or a polymer compound having an electrolyte group and a hydrocarbon part And a highly durable solid polymer electrolyte composition (for example, Patent Document 3) obtained by mixing a phosphorus-containing polymer compound and the like.
しかしながら、燐を含む官能基を導入する方法では、炭化水素系ポリマーの調製が複雑となったり、適応できる炭化水素系ポリマーの構造が限定されるといった欠点がある。また含燐高分子化合物を混合する方法では、含燐高分子化合物が燃料電池の運転条件において溶出する可能性がある。 However, the method of introducing a functional group containing phosphorus has drawbacks that the preparation of the hydrocarbon polymer is complicated and the structure of the applicable hydrocarbon polymer is limited. In the method of mixing the phosphorus-containing polymer compound, the phosphorus-containing polymer compound may be eluted under the operating conditions of the fuel cell.
また、炭化水素系ポリマー主鎖にスルホン結合のような電子吸引性基を導入して、高分子電解質の耐ラジカル性を向上する技術も提案されている(例えば、特許文献4及び非特許文献1)。しかしながら、ここに開示される高分子電解質はプロトン伝導性を高くすると膨潤性も高くなり、十分な機械耐久性が得られない場合があった。 In addition, a technique for improving radical resistance of a polymer electrolyte by introducing an electron-withdrawing group such as a sulfone bond into a hydrocarbon polymer main chain has been proposed (for example, Patent Document 4 and Non-Patent Document 1). ). However, when the proton conductivity is increased, the polymer electrolyte disclosed herein also has higher swellability, and sufficient mechanical durability may not be obtained.
本出願人は、これまでに、膨潤性が少なく、かつ高いプロトン伝導性を示す炭化水素系高分子として、二種類のセグメントを有するブロック共重合ポリマーであって、一方のセグメントがベンゾニトリル構造を含むポリマーを開示している(特許文献5)。しかしながら、当該ポリマーでは、ポリマー主鎖にスルホン結合のような電子吸引性基を多数導入して耐ラジカル性を向上することが困難な場合があった。 The present applicant has previously proposed a block copolymer having two types of segments as a hydrocarbon polymer having low swellability and high proton conductivity, wherein one segment has a benzonitrile structure. The polymer which contains is disclosed (patent document 5). However, in such a polymer, it may be difficult to improve radical resistance by introducing a large number of electron-withdrawing groups such as sulfone bonds into the polymer main chain.
本発明は、上記課題を解決するためになされたものであり、プロトン伝導性に優れるだけでなく、熱水に対する耐膨潤性がより高く、さらに耐ラジカル性にも優れたプロトン交換膜、および、当該プロトン交換膜を構成するブロック共重合体を提供することを課題として掲げた。 The present invention has been made in order to solve the above problems, and is not only excellent in proton conductivity, but also has higher swelling resistance to hot water, and further has excellent radical resistance, and a proton exchange membrane, and An object was to provide a block copolymer constituting the proton exchange membrane.
本発明者らは、鋭意検討を進めたところ、炭化水素系ポリマー主鎖にスルホン結合を多数有する親水性セグメントと、ベンゾニトリル構造を有する疎水性セグメントとを、特定の連結基で結合したブロック共重合体が、プロトン伝導性に優れるだけでなく、面積方向の膨潤性が小さく、さらに耐ラジカル性にも優れるプロトン交換膜を提供し得ることを見出し、本発明に至った。 As a result of diligent research, the present inventors have found that a block copolymer in which a hydrophilic segment having a large number of sulfone bonds in the hydrocarbon polymer main chain and a hydrophobic segment having a benzonitrile structure are bonded by a specific linking group. The present inventors have found that a polymer can provide a proton exchange membrane that not only has excellent proton conductivity, but also has low swelling in the area direction and excellent resistance to radicals, leading to the present invention.
すなわち、本発明にかかるブロック共重合体は、化学式1 That is, the block copolymer according to the present invention has the chemical formula 1
(式中、Zはそれぞれ独立してO原子又はS原子を、Ar1はそれぞれ独立して2価の芳香族基を、nは1〜100の数を、それぞれ表す。)
で表される疎水性セグメントと、化学式2
(In the formula, each Z independently represents an O atom or an S atom, Ar 1 independently represents a divalent aromatic group, and n represents a number of 1 to 100, respectively.)
A hydrophobic segment represented by the formula 2
(式中、Xはそれぞれ独立してH又は1価の陽イオンを、Yはスルホニル基又はカルボニル基を、Ar2はそれぞれ独立して2価の芳香族基を、Lはそれぞれ独立してスルフィド基又はスルホニル基を、mは1〜100の数をそれぞれ表す。)で表される親水性セグメントとを含み、上記疎水性セグメントと上記親水性セグメントとが、化学式3 (Wherein X is independently H or monovalent cation, Y is sulfonyl group or carbonyl group, Ar 2 is independently divalent aromatic group, and L is independently sulfide. A sulfonyl group or a sulfonyl group, wherein m represents a number of 1 to 100), and the hydrophobic segment and the hydrophilic segment are represented by the chemical formula 3
(式中、pは0又は1を表し、pが1の場合、Wは直接結合、スルホニル基、カルボニル基からなる群より選ばれる1種以上を表す。)
で表される基で結合されることを特徴とする。
(In the formula, p represents 0 or 1, and when p is 1, W represents one or more selected from the group consisting of a direct bond, a sulfonyl group, and a carbonyl group.)
It is combined with the group represented by these.
本発明において、Ar2が化学式4 In the present invention, Ar 2 is represented by the chemical formula 4
で表されることが好ましい実施態様である。
Is a preferred embodiment.
また、上記ブロック共重合体について、N−メチル−2−ピロリドンを溶媒とした0.5g/dL溶液の30℃における対数粘度が0.5〜5.0dL/gであることも好ましい実施態様である。 In the preferred embodiment, the block copolymer has a logarithmic viscosity of 0.5 to 5.0 dL / g at 30 ° C. in a 0.5 g / dL solution using N-methyl-2-pyrrolidone as a solvent. is there.
本発明には、上記ブロック共重合体を用いたことを特徴とする成形物や、当該成形物を用いたことを特徴とする燃料電池用プロトン交換膜や、当該燃料電池用プロトン交換膜を用いたことを特徴とする燃料電池用電極接合体も包含される。 The present invention employs a molded product characterized by using the block copolymer, a proton exchange membrane for a fuel cell characterized by using the molded product, and a proton exchange membrane for a fuel cell. An electrode assembly for a fuel cell characterized by the above is also included.
本発明のブロック共重合体を用いることにより、熱水に対する耐膨潤性に優れるのみならず、耐ラジカル性にも優れるプロトン交換膜を提供することができる。 By using the block copolymer of the present invention, it is possible to provide a proton exchange membrane that not only has excellent swelling resistance against hot water but also has excellent radical resistance.
本発明のブロック共重合体は、上記化学式1で表される疎水性セグメントと、上記化学式2で表される親水性セグメントとを含み、上記疎水性セグメントと上記親水性セグメントとが、上記化学式3で表される連結基で結合されていることを特徴とする。 The block copolymer of the present invention comprises a hydrophobic segment represented by the above chemical formula 1 and a hydrophilic segment represented by the above chemical formula 2, and the hydrophobic segment and the hydrophilic segment are represented by the above chemical formula 3 It is couple | bonded with the coupling group represented by these, It is characterized by the above-mentioned.
以下、本発明のブロック共重合体を構成する各セグメントとその製造方法、当該セグメントから構成される共重合体の具体的態様とその特性、及び当該共重合体の製造方法について説明する。 Hereafter, each segment which comprises the block copolymer of this invention, its manufacturing method, the specific aspect of the copolymer comprised from the said segment, its characteristic, and the manufacturing method of the said copolymer are demonstrated.
(疎水性セグメント)
本発明のブロック共重合体を構成する疎水性セグメントの構造は、当該ブロック共重合体を用いて得られるプロトン交換膜の熱水浸漬時の耐膨潤性を発現させるため、下記化学式1
(Hydrophobic segment)
The structure of the hydrophobic segment constituting the block copolymer of the present invention is expressed by the following chemical formula 1 in order to express the swelling resistance when the proton exchange membrane obtained using the block copolymer is immersed in hot water.
(式中、Zはそれぞれ独立してO原子又はS原子を、Ar1はそれぞれ独立して2価の芳香族基を、nは1〜100の数を、それぞれ表す。)
で表されるものであることが必要である。
(In the formula, each Z independently represents an O atom or an S atom, Ar 1 independently represents a divalent aromatic group, and n represents a number of 1 to 100, respectively.)
It is necessary to be represented by
化学式1において、ZはO原子であることが、原料の入手や合成の容易さから好ましい。ただし、ZがS原子であるとプロトン交換膜の耐酸化性が向上する場合がある。 In Chemical Formula 1, Z is preferably an O atom from the viewpoint of availability of raw materials and ease of synthesis. However, when Z is an S atom, the oxidation resistance of the proton exchange membrane may be improved.
Ar1は、主として芳香族性の基から構成される公知の任意の2価の芳香族基であればよく、例えば下記化学式5A〜5Pで表される2価の芳香族基を挙げることができる。 Ar 1 may be any known divalent aromatic group mainly composed of an aromatic group, and examples thereof include divalent aromatic groups represented by the following chemical formulas 5A to 5P. .
(式中、Rはメチル基を、qは0〜2の整数を、それぞれ表す。)
(In the formula, R represents a methyl group, and q represents an integer of 0 to 2, respectively.)
化学式5A〜5P中、qが1又は2であると、高分子量の疎水性セグメントを得ることが困難になる場合があるため、qは0が好ましい。Ar1としては、化学式5A、5C、5E、5F、5K、5M、5Nで表される2価の芳香族基であることがより好ましく、以下に示す化学式5A’、5F’、5M’で表される2価の芳香族基であることがさらに好ましく、化学式5A’で表される2価の芳香族基であることが最も好ましい。また、Ar1はそれぞれ異なる2価の芳香族基で構成されてもよい。その場合、より優れた特性を示すためには、少なくとも化学式5A’、5F’、5M’で表される2価の芳香族基のいずれかを含んでいることが好ましく、化学式5A’もしくは5M’で表される2価の芳香族基のいずれかを含んでいることがより好ましい。化学式5A’で表される2価の芳香族基を含むと、耐膨潤性及び耐久性に優れるプロトン交換膜を得ることができる。化学式5M’で表される2価の芳香族基を含むと、耐久性に優れるプロトン交換膜を得ることができる。 In Chemical Formulas 5A to 5P, when q is 1 or 2, it may be difficult to obtain a high molecular weight hydrophobic segment, and therefore q is preferably 0. Ar 1 is more preferably a divalent aromatic group represented by the chemical formulas 5A, 5C, 5E, 5F, 5K, 5M, and 5N, represented by the following chemical formulas 5A ′, 5F ′, and 5M ′. The divalent aromatic group is more preferably a divalent aromatic group represented by the chemical formula 5A ′. Ar 1 may be composed of different divalent aromatic groups. In that case, in order to show more excellent characteristics, it preferably contains at least one of the divalent aromatic groups represented by the chemical formulas 5A ′, 5F ′, and 5M ′. It is more preferable that any of the bivalent aromatic groups represented by these is included. When a divalent aromatic group represented by the chemical formula 5A ′ is contained, a proton exchange membrane having excellent swelling resistance and durability can be obtained. When a divalent aromatic group represented by the chemical formula 5M ′ is contained, a proton exchange membrane having excellent durability can be obtained.
化学式1において、nは1〜100の数を表す。なお、個々の疎水性セグメントについてみた場合、nは整数であるべきであるが、分子内あるいは分子間でセグメントの分子量に分布がある場合に、nをその平均値とすると、nが必ずしも整数ではなくなる。そこで、共重合体の構造を規定する際には、平均値で表記するのが実質的に有効である。nはNMR法、ゲルパーミエーションクロマトグラフィー法など公知の任意の方法で求めることができる。nは10〜70であることが好ましく、13〜50であることがさらに好ましく、15〜30であることが特に好ましい。nが15〜30であれば、プロトン伝導性や耐久性がさらに向上したプロトン交換膜を得ることができる。nが1未満であると、プロトン交換膜の膨潤性が大きくなり過ぎたり耐久性が低下する場合がある。nが100を超えると、疎水性セグメントの分子量の制御が困難になり、設計した構造の共重合体の合成が困難になる場合がある。 In Chemical Formula 1, n represents a number from 1 to 100. It should be noted that n should be an integer in the case of individual hydrophobic segments, but when there is a distribution in the molecular weight of the segments within or between molecules, if n is an average value, n is not necessarily an integer. Disappear. Therefore, when defining the structure of the copolymer, it is substantially effective to express the average value. n can be determined by any known method such as NMR or gel permeation chromatography. n is preferably 10 to 70, more preferably 13 to 50, and particularly preferably 15 to 30. When n is 15 to 30, a proton exchange membrane with further improved proton conductivity and durability can be obtained. If n is less than 1, the swellability of the proton exchange membrane may become too large or the durability may be lowered. When n exceeds 100, it may be difficult to control the molecular weight of the hydrophobic segment, and it may be difficult to synthesize a copolymer having a designed structure.
(疎水性セグメントの製造方法)
疎水性セグメント(疎水性オリゴマー)の製造方法としては特に限定されるものではなく、例えば、下記化学式6A又は6Bで表されるモノマーを、各種ビスフェノール類又は各種ビスチオフェノール類(例えば、上記化学式5A〜5M’の両末端がOH基又はSH基の化合物)と反応させることによって合成することができる。
(Method for producing hydrophobic segment)
The method for producing the hydrophobic segment (hydrophobic oligomer) is not particularly limited. For example, a monomer represented by the following chemical formula 6A or 6B is converted into various bisphenols or various bisthiophenols (for example, the above chemical formula 5A). It can be synthesized by reacting with a compound having both ends of ˜5M ′ at the OH group or SH group.
その際、各種ビスフェノール類又は各種ビスチオフェノール類が過剰になるようにして、オリゴマーの末端基がOH基又はSH基となるようにすることが好ましい。オリゴマーの重合度は、化学式6A又は6Bのモノマーと、各種ビスフェノール類又は各種ビスチオフェノール類とのモル比で調整することができる。 In that case, it is preferable that various bisphenols or various bisthiophenols are excessive so that the terminal group of the oligomer is an OH group or an SH group. The degree of polymerization of the oligomer can be adjusted by the molar ratio of the monomer of chemical formula 6A or 6B and various bisphenols or various bisthiophenols.
化学式6A又は6Bのモノマーと、各種ビスフェノール類又は各種ビスチオフェノール類とは、公知の任意の方法で反応させることができるが、塩基性化合物の存在下で芳香族求核置換反応によって反応させることが好ましい。 The monomer of formula 6A or 6B and various bisphenols or various bisthiophenols can be reacted by any known method, but they can be reacted by an aromatic nucleophilic substitution reaction in the presence of a basic compound. Is preferred.
反応温度は、0〜350℃の範囲で行うことができるが、50〜250℃の範囲で行うことが好ましい。反応温度が0℃より低い場合には十分に反応が進まない場合があり、350℃より高い場合にはオリゴマーが分解する場合がある。 Although reaction temperature can be performed in 0-350 degreeC, it is preferable to carry out in 50-250 degreeC. When the reaction temperature is lower than 0 ° C, the reaction may not proceed sufficiently, and when it is higher than 350 ° C, the oligomer may be decomposed.
反応は、無溶媒下で行うこともできるが、溶媒中で行うことが好ましい。使用できる溶媒としては、N−メチル−2−ピロリドン、N,N−ジメチルアセトアミド、N,N−ジメチルホルムアミド、ジメチルスルホキシド、ジフェニルスルホン、スルホランなどの非プロトン性極性溶媒を挙げることができるが、これらに限定されることはなく、芳香族求核置換反応において安定な溶媒として使用できるものであればよい。これらの溶媒は、単独で用いても2種以上を組み合わせて用いてもよい。 The reaction can be carried out in the absence of a solvent, but is preferably carried out in a solvent. Examples of the solvent that can be used include aprotic polar solvents such as N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, dimethyl sulfoxide, diphenyl sulfone, and sulfolane. It is not limited to this, and any material that can be used as a stable solvent in the aromatic nucleophilic substitution reaction may be used. These solvents may be used alone or in combination of two or more.
芳香族求核置換反応を溶媒中で行う場合、得られるオリゴマー濃度が1〜25質量%となるようにモノマー等を仕込むことが好ましく、より好ましくは5〜15質量%である。1質量%未満の場合は、重合度が上がり難い傾向がある。一方、25質量%を超える場合には、オリゴマーが析出して反応が停止する場合がある。 When the aromatic nucleophilic substitution reaction is carried out in a solvent, it is preferable to charge monomers and the like such that the resulting oligomer concentration is 1 to 25% by mass, more preferably 5 to 15% by mass. If it is less than 1% by mass, the degree of polymerization tends to be difficult to increase. On the other hand, when it exceeds 25 mass%, an oligomer may precipitate and reaction may stop.
塩基性化合物としては、各種ビスフェノール類や各種ビスチオフェノール類を活性なフェノキシド構造やチオフェノキシド構造になし得るものであれば特に限定されず、例えば水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸カリウム、炭酸水素ナトリウム、炭酸水素カリウム等が挙げられる。 The basic compound is not particularly limited as long as it can form various bisphenols and various bisthiophenols into an active phenoxide structure or thiophenoxide structure. For example, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate , Sodium hydrogen carbonate, potassium hydrogen carbonate and the like.
反応中に副生物として生成する水は、トルエンなどの共沸溶媒と共に留去して系外に除去したり、モレキュラーシーブなどの吸水材を使用したり、あるいは重合溶媒と共に留去することで除去することができる。 Water generated as a by-product during the reaction is removed by distilling it off with an azeotropic solvent such as toluene, or by using a water-absorbing material such as molecular sieve, or by distilling it off with a polymerization solvent. can do.
反応中に副生成物として生成する無機塩は、疎水性オリゴマーの貧溶媒に反応溶液を滴下したり、疎水性オリゴマーを貧溶媒で洗浄するなど、公知の任意の方法で除去することができる。オリゴマーの貧溶媒としては、水や任意の有機溶媒が挙げられるが、無機塩の除去には水が好ましい。反応溶液を最初に滴下する貧溶媒としては水と有機溶媒のいずれでもよい。 The inorganic salt produced as a by-product during the reaction can be removed by any known method such as dropping the reaction solution into a poor solvent of the hydrophobic oligomer or washing the hydrophobic oligomer with the poor solvent. Examples of the poor solvent for the oligomer include water and an arbitrary organic solvent, and water is preferable for removing the inorganic salt. As the poor solvent to which the reaction solution is first dropped, either water or an organic solvent may be used.
貧溶媒の有機溶媒としては、任意の有機溶媒から選択することができるが、反応に用いた非プロトン性極性溶媒と混和するものであることが好ましい。例えば、アセトン、メチルエチルケトン、ジエチルケトン、ジブチルケトン、ジプロピルケトン、ジイソプロピルケトン、シクロヘキサノンなどのケトン系溶媒や、メタノール、エタノール、プロパノール、イソプロパノール、ブタノールなどのアルコール系溶媒などが挙げられる。これらの有機溶媒は単独で用いても、2種以上を組み合わせて用いてもよい。 The organic solvent for the poor solvent can be selected from any organic solvent, but is preferably miscible with the aprotic polar solvent used in the reaction. Examples thereof include ketone solvents such as acetone, methyl ethyl ketone, diethyl ketone, dibutyl ketone, dipropyl ketone, diisopropyl ketone, and cyclohexanone, and alcohol solvents such as methanol, ethanol, propanol, isopropanol, and butanol. These organic solvents may be used alone or in combination of two or more.
合成や精製の際に用いた有機溶媒は、できるだけ除去しておくことが好ましい。有機溶媒の除去は、乾燥によって行うことが好ましく、10〜150℃の範囲の温度で疎水性オリゴマーを減圧乾燥することがより好ましい。 It is preferable to remove the organic solvent used in the synthesis and purification as much as possible. The removal of the organic solvent is preferably performed by drying, and more preferably, the hydrophobic oligomer is dried under reduced pressure at a temperature in the range of 10 to 150 ° C.
(親水性セグメント)
本発明のブロック共重合体を構成する親水性セグメントの構造は、下記化学式2
(Hydrophilic segment)
The structure of the hydrophilic segment constituting the block copolymer of the present invention is represented by the following chemical formula 2
(式中、Xはそれぞれ独立してH又は1価の陽イオンを、Yはスルホニル基又はカルボニル基を、Ar2はそれぞれ独立して2価の芳香族基を、Lはそれぞれ独立してスルフィド基又はスルホニル基を、mは1〜100の数をそれぞれ表す。)で表される。 (Wherein X is independently H or monovalent cation, Y is sulfonyl group or carbonyl group, Ar 2 is independently divalent aromatic group, and L is independently sulfide. And m represents a number of 1 to 100.)
化学式2中、XはHであるとプロトン伝導性が高くなるため好ましい。なお、ブロック共重合体を加工、成形する際には、XはNa、K、Liなど1価の金属イオンであると、共重合体の安定性が高まることから好ましい。またXはモノアミンなどの有機カチオンであってもよい。 In Chemical Formula 2, it is preferable that X is H because proton conductivity increases. When processing and molding the block copolymer, it is preferable that X is a monovalent metal ion such as Na, K, or Li because the stability of the copolymer is increased. X may be an organic cation such as monoamine.
化学式2中、Yがスルホニル基であるとブロック共重合体の溶媒への溶解性が高まる傾向にあるため好ましい。 In Formula 2, it is preferable that Y is a sulfonyl group because the solubility of the block copolymer in a solvent tends to increase.
Ar2は、主として芳香族性の基から構成される公知の任意の2価の芳香族であればよく、例えば、下記化学式4A〜4Cで表される2価の芳香族基を挙げることができ、4Bで表される2価の芳香族基であることが、耐膨潤性や重合反応性に優れることから好ましい。 Ar 2 may be any known divalent aromatic group mainly composed of aromatic groups, and examples thereof include divalent aromatic groups represented by the following chemical formulas 4A to 4C. A divalent aromatic group represented by 4B is preferable because of excellent swelling resistance and polymerization reactivity.
(式中、Lはスルフィド基又はスルホニル基を表す。)
(In the formula, L represents a sulfide group or a sulfonyl group.)
(親水性セグメントの製造方法)
親水性セグメント(親水性オリゴマー)の製造方法としては特に限定されるものではなく、例えば、下記化学式7で表されるスルホン化モノマーを各種ビスチオフェノール類と反応させて合成することができる。また、下記化学式7で表されるスルホン化モノマーとともに4,4’−ジクロロジフェニルスルホンや2,6−ジクロロベンゾニトリルのようなジハロゲン化物を用いて、各種ビスチオフェノール類と反応させて合成してもよい。
(Method for producing hydrophilic segment)
The method for producing the hydrophilic segment (hydrophilic oligomer) is not particularly limited, and for example, it can be synthesized by reacting a sulfonated monomer represented by the following chemical formula 7 with various bisthiophenols. In addition, by using a dihalide such as 4,4′-dichlorodiphenylsulfone or 2,6-dichlorobenzonitrile together with a sulfonated monomer represented by the following chemical formula 7, it is synthesized by reacting with various bisthiophenols. Also good.
化学式7において、XはH又は1価の陽イオンを、Yはスルホニル基又はカルボニル基を、Aはハロゲン元素をそれぞれ表す。XはNa又はKであることが、AはF又はClであることがそれぞれ好ましい。また、各種ビスチオフェノール類が過剰になるようにして、オリゴマーの末端基がSH基となるようにすることが好ましい。オリゴマーの重合度は、化学式7のモノマーと各種ビスチオフェノール類とのモル比で調整することができる。 In Chemical Formula 7, X represents H or a monovalent cation, Y represents a sulfonyl group or a carbonyl group, and A represents a halogen element. X is preferably Na or K, and A is preferably F or Cl, respectively. In addition, it is preferable that various bisthiophenols become excessive so that the terminal group of the oligomer becomes an SH group. The degree of polymerization of the oligomer can be adjusted by the molar ratio of the monomer of formula 7 and various bisthiophenols.
化学式7のモノマーと各種ビスチオフェノール類とは、公知の任意の方法で反応させることができるが、塩基性化合物の存在下で芳香族求核置換反応によって反応させることが好ましい。 Although the monomer of Chemical formula 7 and various bisthiophenols can be reacted by any known method, it is preferably reacted by an aromatic nucleophilic substitution reaction in the presence of a basic compound.
その際の反応温度、用い得る塩基性化合物、副生物として生成する水の除去方法については、疎水性セグメントの製造において用い得る反応温度、塩基性化合物、及び除去方法を援用できる。 Regarding the reaction temperature, the basic compound that can be used, and the method for removing water produced as a by-product, the reaction temperature, basic compound, and removal method that can be used in the production of the hydrophobic segment can be used.
芳香族求核置換反応を溶媒中で行う場合、得られるオリゴマー濃度が5〜50質量%となるようにモノマー等を仕込むことが好ましく、より好ましくは20〜40質量%である。5質量%未満の場合は、重合度が上がり難い傾向がある。一方、50質量%を超える場合には、反応系の粘性が高くなり過ぎて反応物の後処理が困難になる傾向がある。 When the aromatic nucleophilic substitution reaction is carried out in a solvent, it is preferable to prepare monomers and the like so that the resulting oligomer concentration is 5 to 50% by mass, and more preferably 20 to 40% by mass. If it is less than 5% by mass, the degree of polymerization tends to be difficult to increase. On the other hand, if it exceeds 50% by mass, the reaction system tends to be too viscous to make post-treatment of the reaction product difficult.
反応中に副生成物として生成する無機塩は、反応溶液の濾過、遠心沈降後のデカンテーション、反応溶液に水を添加した後の透析や塩析など、公知の任意の方法によって除去することができ、濾過が製造効率、収率の面から好ましい。濾過や遠心沈降で無機塩を除去した場合、親水性オリゴマーの貧溶媒に反応溶液を滴下することで親水性オリゴマーを回収することができる。また、透析で無機塩を除去した場合は蒸発乾固によって、塩析で無機塩を除去した場合は濾過によって、それぞれ親水性オリゴマーを回収することができる。 The inorganic salt produced as a by-product during the reaction can be removed by any known method such as filtration of the reaction solution, decantation after centrifugal sedimentation, dialysis or salting out after adding water to the reaction solution. Filtration is preferable in terms of production efficiency and yield. When the inorganic salt is removed by filtration or centrifugal sedimentation, the hydrophilic oligomer can be recovered by dropping the reaction solution into a poor solvent for the hydrophilic oligomer. When the inorganic salt is removed by dialysis, the hydrophilic oligomer can be recovered by evaporation to dryness, and when the inorganic salt is removed by salting out, the hydrophilic oligomer can be recovered by filtration.
単離した親水性オリゴマーは、貧溶媒による洗浄や、再沈、透析などによって精製することが好ましく、作業効率と精製効率の面から洗浄が好ましい。貧溶媒としては、疎水性オリゴマーの製造の際に用い得るものとして列挙した貧溶媒を用いることができる。 The isolated hydrophilic oligomer is preferably purified by washing with a poor solvent, reprecipitation, dialysis or the like, and washing is preferred from the viewpoint of work efficiency and purification efficiency. As a poor solvent, the poor solvent enumerated as what can be used in the case of manufacture of a hydrophobic oligomer can be used.
合成や精製の際に用いた有機溶媒は、できるだけ除去しておくことが好ましい。有機溶媒の除去は乾燥によって行うことが好ましく、10〜150℃で減圧乾燥することがより好ましい。 It is preferable to remove the organic solvent used in the synthesis and purification as much as possible. The removal of the organic solvent is preferably performed by drying, and more preferably dried under reduced pressure at 10 to 150 ° C.
なお、上記方法によって合成される親水性オリゴマーを用いて得られるブロック共重合体は、下記化学式8で表される親水性セグメントを有する(すなわち、化学式2中のLがスルフィド基のブロック共重合体が得られる)。 In addition, the block copolymer obtained using the hydrophilic oligomer synthesized by the above method has a hydrophilic segment represented by the following chemical formula 8 (that is, a block copolymer in which L in the chemical formula 2 is a sulfide group) Is obtained).
化学式2中のLの少なくとも一部がスルホニル基のブロック共重合体は、上記化学式8で表される親水性セグメントを有するブロック共重合体を酸化剤で酸化することによって得ることができる。酸化剤としては、過酢酸、過安息香酸、過プロピオン酸、過ブチリック酸、過酸化水素、次亜塩素酸ナトリウム、塩素、臭素、硝酸及びペルオキシ一硫酸からなる群から選ばれる少なくとも1種が挙げられ、酢酸と過酸化水素とを組み合わせて用いることが好ましい。酸化条件等の詳細は後述する。 A block copolymer in which at least a part of L in Chemical Formula 2 is a sulfonyl group can be obtained by oxidizing a block copolymer having a hydrophilic segment represented by Chemical Formula 8 with an oxidizing agent. Examples of the oxidizing agent include at least one selected from the group consisting of peracetic acid, perbenzoic acid, perpropionic acid, perbutyric acid, hydrogen peroxide, sodium hypochlorite, chlorine, bromine, nitric acid, and peroxymonosulfuric acid. It is preferable to use a combination of acetic acid and hydrogen peroxide. Details of oxidation conditions and the like will be described later.
(連結基)
本発明のブロック共重合体において、上記疎水性セグメントと親水性セグメントは、下記化学式3
(Linking group)
In the block copolymer of the present invention, the hydrophobic segment and the hydrophilic segment have the following chemical formula 3
(式中、pは0又は1を表し、pが1の場合、Wは直接結合(単結合)、スルホニル基、カルボニル基からなる群より選ばれる1種以上を表す。)で表される連結基で結合されている。かかる構成により、熱水に対する耐膨潤性の高いプロトン交換膜を得ることができる。 (Wherein p represents 0 or 1, and when p is 1, W represents one or more selected from the group consisting of a direct bond (single bond), a sulfonyl group, and a carbonyl group). Connected by a group. With this configuration, it is possible to obtain a proton exchange membrane having high swelling resistance against hot water.
化学式3中、pが0の場合、ブロック共重合体の合成がやや困難になるため、pは1の方が好ましい。Wがベンゼン環同士の直接結合であると、プロトン交換膜の特性や耐久性を向上できる。Wがスルホニル基の場合、ブロック共重合体の合成時の副反応を低減できる。 In Chemical Formula 3, when p is 0, synthesis of the block copolymer is somewhat difficult, and therefore, p is preferably 1. When W is a direct bond between benzene rings, the characteristics and durability of the proton exchange membrane can be improved. When W is a sulfonyl group, side reactions during the synthesis of the block copolymer can be reduced.
(ブロック共重合体の構造)
本発明のブロック共重合体は、分子中に、上記化学式1で表される疎水性セグメントの少なくとも一種と、上記化学式2で表される親水性セグメントの少なくとも一種、及び連結基を有する、ジ又はマルチブロック共重合体である。プロトン交換膜の強度が向上するため、マルチブロック共重合体であることが好ましい。
(Block copolymer structure)
The block copolymer of the present invention has at least one hydrophobic segment represented by the above chemical formula 1, at least one hydrophilic segment represented by the above chemical formula 2, and a linking group in the molecule. It is a multi-block copolymer. Since the strength of the proton exchange membrane is improved, a multi-block copolymer is preferable.
本発明のブロック共重合体は、前記疎水性セグメントと親水性セグメントとが、前記連結基を介して互いに結合されていればよい。例えば、親水性セグメントと疎水性セグメントとが、連結基を介して交互に連結されているブロック共重合体や、各セグメントがランダムに連結されており、親水性セグメントと疎水性セグメントは連結基を介して連結されているブロック共重合体が挙げられる。 In the block copolymer of the present invention, the hydrophobic segment and the hydrophilic segment may be bonded to each other through the linking group. For example, a block copolymer in which hydrophilic segments and hydrophobic segments are alternately connected via a linking group, or each segment is randomly connected, and the hydrophilic segment and the hydrophobic segment have a linking group. And a block copolymer connected via each other.
親水性セグメントは水溶性が高いため、親水性セグメントのみからなるブロック(共)重合体は、プロトン交換膜として使用する際に溶出するなどの問題を起こす可能性がある。このため、本発明のブロック共重合体は、分子中に、親水性セグメントと疎水性セグメントとを含んでいることを必要とする。ブロック共重合体中の親水性セグメントの含有率は10%〜70%であることが好ましく、30%〜60%であることがより好ましい。親水性セグメントの含有率が10%未満である場合には、プロトン伝導性が著しく低下する場合がある。親水性セグメントの含有率が70%を超える場合には、水に対する膨潤性が大きくなり、膜強度が著しく低下する場合がある。 Since the hydrophilic segment is highly water-soluble, a block (co) polymer consisting only of the hydrophilic segment may cause problems such as elution when used as a proton exchange membrane. For this reason, the block copolymer of this invention needs to contain the hydrophilic segment and the hydrophobic segment in a molecule | numerator. The content of the hydrophilic segment in the block copolymer is preferably 10% to 70%, and more preferably 30% to 60%. When the content of the hydrophilic segment is less than 10%, proton conductivity may be remarkably lowered. When the content of the hydrophilic segment exceeds 70%, the swellability with respect to water increases, and the film strength may be significantly reduced.
本発明のブロック共重合体において、親水性セグメントの分子量の平均値(A)と疎水性セグメントの分子量の平均値(B)は、それぞれ4000〜16000(より好ましくは4000〜12000)の範囲であり、かつA/Bが0.7〜2.5(より好ましくは0.7〜2.2、さらに好ましくは0.7〜1.3、特に好ましくは0.8〜1.2)の範囲であると、耐久性やプロトン伝導性などの特性に優れるプロトン交換膜を得ることができるため好ましい。 In the block copolymer of the present invention, the average molecular weight (A) of the hydrophilic segment and the average molecular weight (B) of the hydrophobic segment are each in the range of 4000 to 16000 (more preferably 4000 to 12000). And A / B is in the range of 0.7 to 2.5 (more preferably 0.7 to 2.2, still more preferably 0.7 to 1.3, particularly preferably 0.8 to 1.2). It is preferable because a proton exchange membrane excellent in characteristics such as durability and proton conductivity can be obtained.
なお、各セグメント(オリゴマー)の分子量はゲルパーミエーションクロマトグラフィー法などの公知の任意の方法で求めることができるが、末端基を定量して数平均分子量を求めることが好ましい。末端基の定量は、滴定法、比色法、ラベル法、NMR法、元素分析など公知の任意の方法を用いることができるが、NMR法が簡便で正確性に優れるため好ましく、1H−NMR法がより好ましい。 In addition, although the molecular weight of each segment (oligomer) can be calculated | required by well-known arbitrary methods, such as a gel permeation chromatography method, it is preferable to quantitate a terminal group and to obtain | require a number average molecular weight. The end group can be quantified by any known method such as titration, colorimetric method, labeling method, NMR method, elemental analysis, but is preferable because the NMR method is simple and excellent in accuracy. 1 H-NMR The method is more preferred.
本発明のブロック共重合体を構成する疎水性オリゴマーは、ベンゾニトリル構造を有することを特徴とするが、その構造ゆえに溶媒への溶解性が乏しい。よって、NMR測定の際に、適当な重水素化溶媒に溶解しない場合には、N−メチル−2−ピロリドンなど、疎水性オリゴマーが溶解する通常の溶媒に溶解した溶液に、重水素化ジメチルスルホキシドなどの重水素化溶媒を加えて測定することが好ましい。 The hydrophobic oligomer constituting the block copolymer of the present invention is characterized by having a benzonitrile structure, but its solubility in a solvent is poor due to its structure. Therefore, in the case of NMR measurement, if it is not dissolved in a suitable deuterated solvent, deuterated dimethyl sulfoxide is added to a solution dissolved in a normal solvent in which a hydrophobic oligomer is dissolved, such as N-methyl-2-pyrrolidone. It is preferable to measure by adding a deuterated solvent such as
本発明のブロック共重合体のスルホン酸基は、酸でも陽イオンとの塩であってもよいが、スルホン酸基の安定性の面からは陽イオンとの塩であることが好ましい。スルホン酸基が塩である場合の酸への変換は、例えば、成形後に酸処理することで行うことができる。 The sulfonic acid group of the block copolymer of the present invention may be an acid or a salt with a cation, but is preferably a salt with a cation from the viewpoint of the stability of the sulfonic acid group. Conversion to an acid when the sulfonic acid group is a salt can be performed, for example, by acid treatment after molding.
以下に、本発明のブロック共重合体の好ましい構造を以下に例示するが、本発明の範囲はこれらに限定されるものではない。また、ブロック共重合体において親水性セグメントと疎水性セグメントが必ず交互に連結されている必要はない。下記式中、Arは前記連結基のいずれか、またはこれらの混合物を、XはH又は1価の陽イオンを、Lはそれぞれ独立してスルフィド基又はスルホニル基を、n及びmは独立して、それぞれ1〜100の数を、それぞれ表す。 Although the preferable structure of the block copolymer of this invention is illustrated below below, the scope of the present invention is not limited to these. Further, in the block copolymer, the hydrophilic segment and the hydrophobic segment are not necessarily connected alternately. In the following formula, Ar is any one of the above linking groups, or a mixture thereof, X is H or a monovalent cation, L is independently a sulfide group or a sulfonyl group, and n and m are independently , Each represents a number from 1 to 100.
(ブロック共重合体の特性)
本発明のブロック共重合体は、N−メチル−2−ピロリドンを溶媒とした0.5g/dLの溶液について30℃で測定される対数粘度が、0.5〜5.0dL/gの範囲であることが好ましい。対数粘度が0.5dL/g未満であると、成形性に乏しく膜などに成形することが困難になる場合がある。また、対数粘度が5.0dL/gを超えると、ブロック共重合体を溶解した溶液の粘度が高くなり過ぎて、加工性に悪影響を及ぼすため好ましくない。対数粘度は1.0〜4.0dL/gの範囲であることがより好ましく、1.5〜3.5dL/gの範囲であることがさらに好ましい。
(Characteristics of block copolymer)
The block copolymer of the present invention has a logarithmic viscosity measured at 30 ° C. of a 0.5 g / dL solution using N-methyl-2-pyrrolidone as a solvent in a range of 0.5 to 5.0 dL / g. Preferably there is. If the logarithmic viscosity is less than 0.5 dL / g, the moldability may be poor and it may be difficult to form a film or the like. On the other hand, when the logarithmic viscosity exceeds 5.0 dL / g, the viscosity of the solution in which the block copolymer is dissolved becomes too high, which adversely affects workability. The logarithmic viscosity is more preferably in the range of 1.0 to 4.0 dL / g, and still more preferably in the range of 1.5 to 3.5 dL / g.
本発明のブロック共重合体のイオン交換容量は、0.5〜2.7meq/gにあることが好ましい。イオン交換容量が0.5meq/g未満では、当該共重合体を用いて得られるプロトン交換膜のプロトン伝導性が低くなり過ぎる場合がある。また、イオン交換容量が2.7meq/gを超えると、プロトン交換膜の膨潤性が大きくなって機械耐久性が低下する場合がある。イオン交換容量が0.7〜2.0meq/gであると、プロトン伝導性や耐膨潤性などに一層優れたプロトン交換膜を得ることができるため好ましい。イオン交換容量が0.7〜1.6meq/gであると、プロトン交換膜のメタノール透過性が小さくなるので、ダイレクトメタノール型燃料電池用プロトン交換膜を得ることができて、さらに好ましい。 The ion exchange capacity of the block copolymer of the present invention is preferably from 0.5 to 2.7 meq / g. When the ion exchange capacity is less than 0.5 meq / g, the proton conductivity of the proton exchange membrane obtained using the copolymer may be too low. On the other hand, if the ion exchange capacity exceeds 2.7 meq / g, the swelling property of the proton exchange membrane may increase and the mechanical durability may decrease. It is preferable for the ion exchange capacity to be 0.7 to 2.0 meq / g since a proton exchange membrane with even better proton conductivity and swelling resistance can be obtained. When the ion exchange capacity is 0.7 to 1.6 meq / g, the methanol permeability of the proton exchange membrane becomes small, so that a proton exchange membrane for a direct methanol fuel cell can be obtained, which is more preferable.
(ブロック共重合体の製造方法)
本発明のブロック共重合体は、公知の任意の方法で合成することができる。例えば、予め合成しておいた親水性オリゴマー及び疎水性オリゴマーを、連結剤で結合することによって製造できる。連結剤と両オリゴマーの合計とのモル比は、1付近になるようにすることが好ましい。
(Method for producing block copolymer)
The block copolymer of the present invention can be synthesized by any known method. For example, it can be produced by combining a previously synthesized hydrophilic oligomer and hydrophobic oligomer with a linking agent. The molar ratio of the linking agent to the sum of both oligomers is preferably close to 1.
また、予め合成しておいた親水性オリゴマー及び疎水性オリゴマーのいずれかの末端基を連結剤で修飾しておき、その後、もう一方のオリゴマーを反応させることによっても製造することができる。この場合、修飾したオリゴマーと、もう一方のオリゴマーは等モルで反応させることが好ましいが、反応中の副反応によるゲル化を防ぐためには、修飾したオリゴマーをわずかに過剰にするのが好ましい。過剰の度合いは、オリゴマー分子量や目的とする共重合体の分子量によっても異なるが、0.1〜50モル%の範囲であることが好ましく、0.5〜10モル%の範囲であることがより好ましい。また、連結剤で末端を修飾するのは、疎水性オリゴマーのほうが好ましい。親水性オリゴマーの構造によっては修飾反応がうまく進行しない場合がある。 It can also be produced by modifying one end group of a previously synthesized hydrophilic oligomer or hydrophobic oligomer with a linking agent and then reacting the other oligomer. In this case, the modified oligomer and the other oligomer are preferably reacted in an equimolar amount. However, in order to prevent gelation due to a side reaction during the reaction, it is preferable that the modified oligomer is slightly excessive. The degree of excess varies depending on the molecular weight of the oligomer and the molecular weight of the target copolymer, but is preferably in the range of 0.1 to 50 mol%, more preferably in the range of 0.5 to 10 mol%. preferable. In addition, the hydrophobic oligomer is preferably modified with the linking agent. Depending on the structure of the hydrophilic oligomer, the modification reaction may not proceed well.
オリゴマー同士を結合、あるいは片方のオリゴマーの末端を修飾する連結剤としては、下記化学式9A〜9Dで表される構造の化合物を挙げることができ、中でも化学式9A及び9Bの化合物が好ましく、化学式9Aの化合物がさらに好ましい。 Examples of the linking agent that bonds oligomers or modifies the end of one oligomer include compounds having structures represented by the following chemical formulas 9A to 9D. Among them, compounds of chemical formulas 9A and 9B are preferred, More preferred are compounds.
疎水性オリゴマー及び親水性オリゴマーは、それぞれ独立して、構造、分子量、及び分子量分布の異なるオリゴマーからなる群より選ばれる1種以上のオリゴマーを用いることができる。 As the hydrophobic oligomer and the hydrophilic oligomer, one or more kinds of oligomers selected from the group consisting of oligomers having different structures, molecular weights, and molecular weight distributions can be used.
ブロック共重合体の製造は、オリゴマー合成後に精製、単離したオリゴマーを用いて行っても、このオリゴマーの溶液を用いて行ってもよい。また、未精製のもの(オリゴマー合成後の反応溶液)を用いてブロック共重合体を製造してもよい。いずれのオリゴマーを精製、単離してもよいが、疎水性オリゴマーのほうが容易である点で好ましい。 The block copolymer may be produced using an oligomer purified and isolated after oligomer synthesis or using a solution of this oligomer. Moreover, you may manufacture a block copolymer using an unpurified thing (reaction solution after oligomer synthesis | combination). Any oligomer may be purified and isolated, but a hydrophobic oligomer is preferred because it is easier.
ブロック共重合の製造の際、親水性オリゴマー中のスルホン酸基はアルカリ金属塩であることが好ましく、NaかKであることがより好ましい。スルホン酸基と塩を形成するイオンが複数の種類からなる場合は、前もって、元素分析で組成を分析しておくと、正確な分子量を求めることができる。また、親水性オリゴマーをいったん過剰の酸で処理した後、金属塩やアルカリ金属水酸化物で処理して、スルホン酸基と塩を形成するイオンを一種にしてもよい。親水性オリゴマーは、ブロック共重合体合成の直前に乾燥して、吸着した水分を除去しておくことが好ましい。乾燥は親水性オリゴマーを100℃以上に加熱して行えばよく、減圧乾燥するのがより好ましい。 In the production of the block copolymer, the sulfonic acid group in the hydrophilic oligomer is preferably an alkali metal salt, more preferably Na or K. When ions forming a salt with a sulfonic acid group are of a plurality of types, an accurate molecular weight can be obtained by analyzing the composition in advance by elemental analysis. Alternatively, the hydrophilic oligomer may be once treated with an excess of acid and then treated with a metal salt or an alkali metal hydroxide to form one kind of ion that forms a salt with a sulfonic acid group. The hydrophilic oligomer is preferably dried immediately before the synthesis of the block copolymer to remove the adsorbed moisture. Drying may be performed by heating the hydrophilic oligomer to 100 ° C. or higher, and it is more preferable to dry under reduced pressure.
本発明のブロック共重合体の製造に用いる連結剤としては、フッ素で置換された芳香族系連結剤であることが好ましい。フッ素は反応性が高く、セグメント長の低下などの副反応を抑制できるからである。当該芳香族系連結剤は、1分子中に3個以上のフッ素原子を有していることが好ましく、2個以上のフッ素原子が隣接していることがより好ましく、パーフルオロ化合物であることがより好ましい。反応性がより高いからである。 The linking agent used in the production of the block copolymer of the present invention is preferably an aromatic linking agent substituted with fluorine. This is because fluorine is highly reactive and can suppress side reactions such as a decrease in segment length. The aromatic linking agent preferably has 3 or more fluorine atoms in one molecule, more preferably 2 or more fluorine atoms are adjacent to each other, and is a perfluoro compound. More preferred. This is because the reactivity is higher.
当該芳香族系連結剤は電子吸引性を置換基として有していてもよく、電子吸引性基はフッ素原子に対してオルト位又はパラ位にあると好ましい。電子吸引性基としては、例えばシアノ基、スルホニル基、スルフィニル基、カルボニル基などが挙げられる。 The aromatic coupling agent may have an electron-withdrawing property as a substituent, and the electron-withdrawing group is preferably in the ortho position or the para position with respect to the fluorine atom. Examples of the electron withdrawing group include a cyano group, a sulfonyl group, a sulfinyl group, and a carbonyl group.
当該芳香族系連結剤としては、単数の芳香族環(電子吸引性基を置換基として有していてもよい)、あるいは複数の芳香族基が電子吸引性基で連結された芳香族環がパーフルオロ化された化合物を挙げることができる。具体的には、ヘキサフルオロベンゼン、デカフルオロビフェニル、デカフルオロベンゾフェノン、デカフルオロジフェニルスルホン、ペンタフルオロベンゾニトリルが挙げられ、デカフルオロビフェニルやデカフルオロジフェニルスルホンが好ましく、デカフルオロビフェニルがより好ましい。これらの連結剤は単独で用いても、2種以上を組み合わせて用いてもよい。 Examples of the aromatic linking agent include a single aromatic ring (which may have an electron-withdrawing group as a substituent), or an aromatic ring in which a plurality of aromatic groups are linked with an electron-withdrawing group. Mention may be made of perfluorinated compounds. Specific examples include hexafluorobenzene, decafluorobiphenyl, decafluorobenzophenone, decafluorodiphenyl sulfone, and pentafluorobenzonitrile. Decafluorobiphenyl and decafluorodiphenyl sulfone are preferable, and decafluorobiphenyl is more preferable. These linking agents may be used alone or in combination of two or more.
また、これらの化合物中のフッ素原子の一部が置換された化合物を連結剤として用いることもできる。フッ素原子を置換するものとしては、水素原子や、塩素、臭素、ヨウ素などの他のハロゲン原子、フェノキシ基、フェニル基、メチル基などの炭化水素基などが挙げられる。 In addition, compounds in which some of the fluorine atoms in these compounds are substituted can be used as a linking agent. Examples of the substituent for the fluorine atom include a hydrogen atom, other halogen atoms such as chlorine, bromine and iodine, hydrocarbon groups such as a phenoxy group, a phenyl group and a methyl group.
親水性オリゴマー及び疎水性オリゴマーを、連結剤で結合してブロック共重合体を製造する場合には、N−メチル−2−ピロリドン、N,N−ジメチルアセトアミド、N,N−ジメチルホルムアミド、ジメチルスルホキシド、ジフェニルスルホン、スルホランなどの非プロトン性極性溶媒中、オリゴマーのフェノール又はチオフェノール末端の1〜5モル倍量の炭酸カリウム、炭酸ナトリウムなどの塩基性化合物の存在下、50〜160℃の範囲で反応させて行うことが好ましく、70〜130℃の範囲がより好ましい。 When a block copolymer is produced by combining a hydrophilic oligomer and a hydrophobic oligomer with a linking agent, N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, dimethyl sulfoxide In an aprotic polar solvent such as diphenylsulfone and sulfolane, in the range of 50 to 160 ° C. in the presence of a basic compound such as potassium carbonate or sodium carbonate in an amount of 1 to 5 mol times the oligomeric phenol or thiophenol end. The reaction is preferably carried out, more preferably in the range of 70 to 130 ° C.
反応は窒素などの不活性ガス気流下で行うことが好ましい。反応溶液中の固形分濃度は、1〜25質量%であればよいが、反応性および疎水性オリゴマーの溶解性が悪いことを考慮すると、5〜20質量%であることが好ましい。最も好ましくは8〜15質量%である。ここでの固形分濃度とは、溶液中のブロック共重合体濃度のことである。疎水性オリゴマーが溶解しているかどうかは、目視により透明であるかどうか、濁っているか否かで判断することができる。 The reaction is preferably carried out under an inert gas stream such as nitrogen. The solid content concentration in the reaction solution may be 1 to 25% by mass, but it is preferably 5 to 20% by mass in consideration of poor reactivity and solubility of the hydrophobic oligomer. Most preferably, it is 8-15 mass%. The solid content concentration here is the concentration of the block copolymer in the solution. Whether or not the hydrophobic oligomer is dissolved can be determined by whether it is transparent by visual inspection or not.
ブロック共重合体の重合度、及びブロック共重合体中の親水性セグメントと疎水性セグメントの含有率は、反応に用いるオリゴマーのモル比で調整することができる。また、反応溶液の粘度から終点を判断して、冷却や末端停止などによって重合反応を停止させて重合度等を調整してもよい。 The degree of polymerization of the block copolymer and the content of the hydrophilic segment and the hydrophobic segment in the block copolymer can be adjusted by the molar ratio of the oligomer used in the reaction. Alternatively, the end point may be determined from the viscosity of the reaction solution, and the polymerization degree may be adjusted by stopping the polymerization reaction by cooling or stopping the end.
反応溶液からのブロック共重合体の単離と精製は公知の任意の方法で行うことができる。例えば、反応溶液を、水、アセトン、メタノールなどのブロック共重合体の貧溶媒に滴下することによってブロック共重合体を固化させて行う方法が挙げられる。貧溶媒としては水が取扱いやすく、無機塩を除去できるため好ましい。また、残存オリゴマー成分や、親水性の高い成分を除去するために、60℃〜100℃の熱水や、水と有機溶媒(アセトンなどのケトン系溶媒、メタノール、エタノール、イソプロパノールなどのアルコール系溶媒)の混合溶媒などで洗浄することが好ましい。 Isolation and purification of the block copolymer from the reaction solution can be performed by any known method. For example, there is a method of solidifying the block copolymer by dropping the reaction solution into a poor solvent of the block copolymer such as water, acetone or methanol. As the poor solvent, water is preferable because it is easy to handle and inorganic salts can be removed. Further, in order to remove residual oligomer components and highly hydrophilic components, hot water at 60 ° C. to 100 ° C., water and organic solvents (ketone solvents such as acetone, alcohol solvents such as methanol, ethanol, and isopropanol). It is preferable to wash with a mixed solvent or the like.
上記化学式2のLの少なくとも一部がスルホニル基であるブロック共重合体は、上記の方法で得られたLがスルフィド基のブロック共重合体を酸化することによって製造することができる。具体的には、過酢酸、過安息香酸、過プロピオン酸、過ブチリック酸、過酸化水素、次亜塩素酸ナトリウム、塩素、臭素、硝酸及びペルオキシ一硫酸などの酸化剤中に、上記Lがスルフィド基のブロック共重合体を浸漬し、30〜80℃に加熱することで、スルフィド結合からスルホン結合に変換することができる。中でも、酢酸と過酸化水素の混合系で酸化することが好ましい。なお、酸化後の酸化剤は、ブロック共重合体を水に浸漬することで容易に除去することができる。上記酸化反応は共重合体粉末または膜いずれに対しても行うことができるが、粉末を酸化する場合には、その径が大きいと反応時間が長くなる場合がある。 The block copolymer in which at least a part of L in Chemical Formula 2 is a sulfonyl group can be produced by oxidizing the block copolymer in which L obtained by the above method is a sulfide group. Specifically, L is a sulfide in an oxidizing agent such as peracetic acid, perbenzoic acid, perpropionic acid, perbutyric acid, hydrogen peroxide, sodium hypochlorite, chlorine, bromine, nitric acid and peroxymonosulfuric acid. The sulfide block can be converted to the sulfone bond by immersing the block copolymer of the group and heating to 30 to 80 ° C. Among these, it is preferable to oxidize in a mixed system of acetic acid and hydrogen peroxide. The oxidized oxidizing agent can be easily removed by immersing the block copolymer in water. The oxidation reaction can be carried out on either the copolymer powder or the membrane, but when the powder is oxidized, the reaction time may be longer if the diameter is large.
(ブロック共重合体を含む組成物)
本発明のブロック共重合体は、第三成分を混合して組成物として用いることもできる。第三成分としては、例えば、繊維状物質;リンタングステン酸、リンモリブデン酸などのヘテロポリ酸;低分子のスルホン酸、ホスホン酸、リン酸誘導体などの酸性化合物;ケイ酸化合物、ジルコニウムリン酸などを挙げることができる。第三成分の含有率は、組成物中50質量%未満であることが好ましい。50質量%以上であると成形物の物理特性が損なわれる場合がある。第三成分としては、当該組成物を用いて得られる成形物の膨潤性を抑制する上で繊維状物質が好ましく、チタン酸カリウム繊維などの無機繊維状物質がより好ましい。
(Composition containing block copolymer)
The block copolymer of the present invention can also be used as a composition by mixing a third component. Examples of the third component include fibrous substances; heteropolyacids such as phosphotungstic acid and phosphomolybdic acid; acidic compounds such as low-molecular sulfonic acid, phosphonic acid and phosphoric acid derivatives; silicic acid compounds and zirconium phosphoric acid. Can be mentioned. The content of the third component is preferably less than 50% by mass in the composition. If it is 50% by mass or more, the physical properties of the molded product may be impaired. As the third component, a fibrous substance is preferable in order to suppress the swellability of a molded product obtained using the composition, and an inorganic fibrous substance such as potassium titanate fiber is more preferable.
また、上記第三成分とともに、あるいは第三成分に代えて、他の重合体を混合した組成物として用いることもできる。これらの重合体としては、例えばポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレートなどのポリエステル類;ナイロン6、ナイロン6,6、ナイロン6,10、ナイロン12などのポリアミド類;ポリ(メタ)アクリル酸エステル類などのアクリレート系樹脂;ポリ(メタ)アクリル酸系樹脂;ポリエチレン、ポリプロピレン、ポリスチレン等のジエン系ポリマーを含む各種ポリオレフィン;ポリウレタン系樹脂;酢酸セルロース、エチルセルロースなどのセルロース系樹脂;ポリアリレート、アラミド、ポリカーボネート、ポリフェニレンスルフィド、ポリフェニレンオキシド、ポリスルホン、ポリエーテルスルホン、ポリエーテルエーテルケトン、ポリエーテルイミド、ポリイミド、ポリアミドイミド、ポリベンズイミダゾール、ポリベンズオキサゾール、ポリベンズチアゾールなどの芳香族系ポリマー;エポキシ樹脂、フェノール樹脂、ノボラック樹脂、ベンゾオキサジン樹脂などの熱硬化性樹脂等が挙げられる。 Moreover, it can replace with the said 3rd component or it can replace with a 3rd component, and can also be used as a composition which mixed the other polymer. Examples of these polymers include polyesters such as polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate; polyamides such as nylon 6, nylon 6,6, nylon 6,10, and nylon 12; poly (meth) acrylic acid ester Acrylate resins such as polyphenols; poly (meth) acrylic acid resins; various polyolefins including diene polymers such as polyethylene, polypropylene and polystyrene; polyurethane resins; cellulose resins such as cellulose acetate and ethyl cellulose; polyarylate, aramid, Polycarbonate, polyphenylene sulfide, polyphenylene oxide, polysulfone, polyethersulfone, polyetheretherketone, polyetherimide, polyimide, polyamide , Polybenzimidazole, polybenzoxazole, aromatic polymers such as poly benzthiazole; epoxy resins, phenolic resins, novolak resins, thermosetting resins such as benzoxazine resins.
ブロック共重合体を組成物として使用する場合には、本発明のブロック共重合体は、組成物全体の50質量%以上100質量%未満含まれていることが好ましい。より好ましくは70質量%以上100質量%未満である。ブロック共重合体の含有率が組成物全体の50質量%未満の場合には、この組成物を用いて得られるプロトン交換膜のスルホン酸基濃度が低くなり良好なプロトン伝導性が得られなかったり、スルホン酸基を含有するユニットが非連続相となり伝導するイオンの移動度が低下する場合がある。 When using a block copolymer as a composition, it is preferable that the block copolymer of this invention is contained 50 to 100 mass% of the whole composition. More preferably, it is 70 mass% or more and less than 100 mass%. When the content of the block copolymer is less than 50% by mass of the entire composition, the sulfonic acid group concentration of the proton exchange membrane obtained using this composition is low, and good proton conductivity cannot be obtained. In some cases, a unit containing a sulfonic acid group becomes a discontinuous phase and the mobility of ions to be conducted is lowered.
本発明の組成物は、必要に応じて、例えば酸化防止剤、熱安定剤、滑剤、粘着付与剤、可塑剤、架橋剤、粘度調整剤、静電気防止剤、抗菌剤、消泡剤、分散剤、重合禁止剤などの各種添加剤を含んでもよい。 The composition of the present invention can be used as necessary, for example, antioxidants, heat stabilizers, lubricants, tackifiers, plasticizers, crosslinking agents, viscosity modifiers, antistatic agents, antibacterial agents, antifoaming agents, and dispersing agents. Various additives such as a polymerization inhibitor may be included.
本発明のブロック共重合体は適当な溶媒に溶解した溶液として用いてもよい。溶媒としては、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、ジメチルスルホキシド、スルホラン、ジフェニルスルホン、N−メチル−2−ピロリドン、ヘキサメチルホスホンアミドなどの非プロトン性極性溶媒が挙げられ、N−メチル−2−ピロリドン、N,N−ジメチルアセトアミドが好ましい。これらの溶媒は、単独で用いても2種以上を組み合わせて用いてもよい。溶液中のブロック共重合体濃度は0.1〜50質量%であることが好ましく、5〜20質量%であることがより好ましく、5〜15質量%であることがさらに好ましい。溶液中の共重合体濃度が0.1質量%未満であると良好な成形物を得るのが困難となる場合があり、50質量%を超えると加工性が悪化する場合がある。本発明では、当該溶液に、前記した第三成分等を混合したものを組成物として用いてもよい。 The block copolymer of the present invention may be used as a solution dissolved in an appropriate solvent. Examples of the solvent include aprotic polar solvents such as N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, sulfolane, diphenylsulfone, N-methyl-2-pyrrolidone, and hexamethylphosphonamide. Methyl-2-pyrrolidone and N, N-dimethylacetamide are preferred. These solvents may be used alone or in combination of two or more. The concentration of the block copolymer in the solution is preferably 0.1 to 50% by mass, more preferably 5 to 20% by mass, and further preferably 5 to 15% by mass. If the copolymer concentration in the solution is less than 0.1% by mass, it may be difficult to obtain a good molded product, and if it exceeds 50% by mass, the workability may be deteriorated. In this invention, you may use what mixed the above-mentioned 3rd component etc. in the said solution as a composition.
(成形物、プロトン交換膜)
本発明のブロック共重合体およびその組成物は、押し出し、紡糸、圧延またはキャストなど任意の方法で、繊維やフィルムなどの成形物とすることができる。成形物は、適当な溶媒に共重合体や組成物を溶解した溶液を用いて成形して得ることが好ましい。
(Molded product, proton exchange membrane)
The block copolymer of the present invention and the composition thereof can be formed into a molded product such as a fiber or a film by any method such as extrusion, spinning, rolling or casting. The molded product is preferably obtained by molding using a solution in which a copolymer or a composition is dissolved in an appropriate solvent.
溶液から成形物を得る方法としては、従来から公知の方法を用いることができる。たとえば、溶液を加熱したり、減圧乾燥したり、溶液中の溶媒と混和し得る共重合体の貧溶媒に溶液を添加する等して、溶媒を除去し成形物を得る方法が挙げられる。溶媒が有機溶媒の場合には、加熱又は減圧乾燥によって溶媒を留去するのが好ましい。この際、必要に応じて他の化合物と複合された形で、繊維状、フィルム状、ペレット状、プレート状、ロッド状、パイプ状、ボール状、ブロック状などの様々な形状に成形することもできる。溶解挙動が類似する化合物と組み合わせた場合には、良好な成形ができる点で好ましい。このようにして得られた成形物中のスルホン酸基は、陽イオンとの塩の形のものを含んでいても良いが、必要に応じて成形物を酸処理することによりフリーのスルホン酸基に変換することもできる。 As a method for obtaining a molded product from a solution, a conventionally known method can be used. For example, the method of heating a solution, drying under reduced pressure, adding a solution to the poor solvent of the copolymer which can be mixed with the solvent in a solution, and removing a solvent and obtaining a molding is mentioned. When the solvent is an organic solvent, the solvent is preferably distilled off by heating or drying under reduced pressure. At this time, it may be formed into various shapes such as a fiber shape, a film shape, a pellet shape, a plate shape, a rod shape, a pipe shape, a ball shape, and a block shape in a form combined with other compounds as necessary. it can. When combined with a compound having a similar dissolution behavior, it is preferable in that good molding can be achieved. The sulfonic acid groups in the molded product thus obtained may include those in the form of a salt with a cation, but if necessary, free sulfonic acid groups can be obtained by acid treatment of the molded product. Can also be converted.
本発明のブロック共重合体およびその組成物から、プロトン交換膜を作製することもできる。プロトン交換膜は、本発明のブロック共重合体の膜のみで構成されてもよいが、多孔質膜、不織布、フィブリル、紙などの支持体との複合膜で構成されてもよい。得られたプロトン交換膜は、燃料電池用のプロトン交換膜として好適に用いることができる。 A proton exchange membrane can also be produced from the block copolymer of the present invention and the composition thereof. The proton exchange membrane may be composed only of the block copolymer membrane of the present invention, but may also be composed of a composite membrane with a support such as a porous membrane, nonwoven fabric, fibril, or paper. The obtained proton exchange membrane can be suitably used as a proton exchange membrane for a fuel cell.
プロトン交換膜を得る方法として最も好ましいのは、溶液からのキャストであり、キャストした溶液から上記の方法で溶媒を除去してプロトン交換膜を得ることができる。溶媒の除去は、溶液を乾燥して行うのが均一のプロトン交換膜を得ることができる点で好ましい。また、ブロック共重合体や溶媒の分解や変質を避けるため、減圧下でできるだけ低い温度で乾燥してもよい。また、溶液の粘度が高い場合には、基板や溶液を加熱して高温でキャストすると溶液の粘度が低下して容易にキャストすることができる。キャストする際の溶液の厚みは特に制限されないが、10〜1000μmであることが好ましく、50〜500μmであることがより好ましい。溶液の厚みが10μmよりも薄いとプロトン交換膜としての形態を保てなくなる場合がある。また、溶液の厚みが1000μmよりも厚いと不均一なプロトン交換膜ができ易くなる。溶液のキャスト厚を制御する方法は公知の方法を用いることができる。例えば、アプリケーター、ドクターブレードなどを用いて一定の厚みにしたり、ガラスシャーレなどを用いてキャスト面積を一定にしたり、溶液の量や濃度で厚みを制御する方法が挙げられる。また、キャストした溶液からの溶媒の除去速度を調整することで、より均一な膜を得ることができる。例えば、加熱して溶媒を除去する際に、最初の段階では低温にして蒸発速度を下げたりする方法が挙げられる。また、キャストした溶液を水などの貧溶媒に浸漬する場合に、キャスト後の溶液を空気中や不活性ガス中に適当な時間放置しておくなどしてブロック共重合体の凝固速度を調整することによっても、均一な膜を得ることができる。 The most preferable method for obtaining a proton exchange membrane is casting from a solution, and the proton exchange membrane can be obtained by removing the solvent from the cast solution by the above method. The removal of the solvent is preferably performed by drying the solution in that a uniform proton exchange membrane can be obtained. Further, in order to avoid decomposition or alteration of the block copolymer or the solvent, it may be dried at a temperature as low as possible under reduced pressure. Further, when the viscosity of the solution is high, when the substrate or the solution is heated and cast at a high temperature, the viscosity of the solution is lowered and the casting can be easily performed. The thickness of the solution at the time of casting is not particularly limited, but is preferably 10 to 1000 μm, and more preferably 50 to 500 μm. If the thickness of the solution is thinner than 10 μm, the form as a proton exchange membrane may not be maintained. Moreover, when the thickness of the solution is larger than 1000 μm, a non-uniform proton exchange membrane is easily formed. As a method for controlling the cast thickness of the solution, a known method can be used. For example, a method of making the thickness constant by using an applicator, a doctor blade, etc., making the cast area constant by using a glass petri dish, etc., and controlling the thickness by the amount and concentration of the solution can be mentioned. Further, a more uniform film can be obtained by adjusting the removal rate of the solvent from the cast solution. For example, when removing the solvent by heating, there may be mentioned a method of lowering the evaporation rate by lowering the temperature in the first stage. When the cast solution is immersed in a poor solvent such as water, the solidification rate of the block copolymer is adjusted by, for example, leaving the cast solution in air or an inert gas for an appropriate time. Also, a uniform film can be obtained.
本発明のプロトン交換膜は目的に応じて任意の膜厚にすることができるが、プロトン伝導性の面からはできるだけ薄いことが好ましい。具体的には5〜200μmであることが好ましく、5〜100μmであることがさらに好ましく、10〜70μmであることが最も好ましい。プロトン交換膜の厚みが5μmより薄いとプロトン交換膜の取り扱いが困難となり燃料電池を作製した場合に短絡等が起こる場合がある。また、厚みが200μmよりも厚いとプロトン交換膜の電気抵抗値が高くなり燃料電池の発電性能が低下する場合がある。 The proton exchange membrane of the present invention can have any thickness depending on the purpose, but is preferably as thin as possible from the viewpoint of proton conductivity. Specifically, the thickness is preferably 5 to 200 μm, more preferably 5 to 100 μm, and most preferably 10 to 70 μm. If the thickness of the proton exchange membrane is less than 5 μm, it is difficult to handle the proton exchange membrane, and a short circuit may occur when a fuel cell is manufactured. On the other hand, if the thickness is greater than 200 μm, the electric resistance value of the proton exchange membrane may increase and the power generation performance of the fuel cell may deteriorate.
本発明のプロトン交換膜は、膜中のスルホン酸基が金属塩になっているものを含んでいても良いが、適当な酸処理によりフリーのスルホン酸に変換することもできる。スルホン酸への変換は、硫酸、塩酸等の水溶液中に、常温下もしくは加熱下でプロトン交換膜を浸漬処理して行うのが効果的である。 The proton exchange membrane of the present invention may include those in which the sulfonic acid group in the membrane is a metal salt, but can be converted to free sulfonic acid by an appropriate acid treatment. The conversion to sulfonic acid is effectively carried out by immersing the proton exchange membrane in an aqueous solution of sulfuric acid, hydrochloric acid or the like at room temperature or under heating.
本発明のプロトン交換膜のプロトン伝導率は1.0×10-3S/cm以上であることが好ましい。これにより、プロトン交換膜を用いた燃料電池において良好な出力が得られる傾向にある。プロトン伝導率が1.0×10-3S/cm未満の場合には、燃料電池の出力低下が起こる場合がある。プロトン伝導率は、1.0×10-2〜1.0S/cmであることがより好ましい。 The proton conductivity of the proton exchange membrane of the present invention is preferably 1.0 × 10 −3 S / cm or more. As a result, a good output tends to be obtained in a fuel cell using a proton exchange membrane. When the proton conductivity is less than 1.0 × 10 −3 S / cm, the output of the fuel cell may decrease. The proton conductivity is more preferably 1.0 × 10 −2 to 1.0 S / cm.
本発明のプロトン交換膜は、膨潤性ができるだけ少ないことが好ましい。膨潤性が大きすぎると膜強度が低下するため、耐久性が低下することがある。ただし、少なすぎると必要なプロトン伝導性が得られない場合がある。燃料電池のプロトン交換膜として用いる場合、プロトン交換膜は、吸水率(プロトン交換膜の乾燥質量に対して吸収した水の質量%)が20〜130質量%であることが好ましく、30〜110質量%であることがより好ましく、50〜95質量%であることがさらに好ましい。また、プロトン交換膜の面積膨潤率(膨潤前の膜の面積に対する、膨潤による面積の増加量の割合)は、0〜20%の範囲にあることが好ましく、0〜15%の範囲にあるとより好ましく、0〜13%の範囲にあるとさらに好ましく、0〜7%の範囲にあると特に好ましい。なお、膨潤性の評価方法の詳細については後述する。 The proton exchange membrane of the present invention preferably has as little swelling as possible. If the swellability is too large, the film strength is lowered, and the durability may be lowered. However, if the amount is too small, necessary proton conductivity may not be obtained. When used as a proton exchange membrane of a fuel cell, the proton exchange membrane preferably has a water absorption rate (mass% of water absorbed relative to the dry mass of the proton exchange membrane) of 20 to 130 mass%, and 30 to 110 mass. % Is more preferable, and 50 to 95% by mass is even more preferable. Further, the area swelling rate of the proton exchange membrane (ratio of the increase in the area due to swelling relative to the area of the membrane before swelling) is preferably in the range of 0 to 20%, and in the range of 0 to 15%. More preferably, it is more preferably in the range of 0 to 13%, and particularly preferably in the range of 0 to 7%. Details of the swelling evaluation method will be described later.
プロトン交換膜の膨潤性は、ブロック共重合体中のスルホン酸基量、親水性セグメントの連鎖長、疎水性セグメントの連鎖長などによって調整することができる。スルホン酸基量を多くすると吸水性を大きくすることができ、親水性セグメントの連鎖長を大きくするとさらに吸水性を大きくすることができる。スルホン酸基量を少なくしたり、疎水性セグメントの連鎖長を大きくしたりすることによって、面積膨潤率を小さくすることができる。また、ブロック共重合体から膜を製造する工程条件(乾燥温度、乾燥速度、溶液濃度、溶媒組成)によっても膜の膨潤性を制御することができる。 The swelling property of the proton exchange membrane can be adjusted by the amount of sulfonic acid group in the block copolymer, the chain length of the hydrophilic segment, the chain length of the hydrophobic segment, and the like. Increasing the amount of sulfonic acid groups can increase water absorption, and increasing the hydrophilic segment chain length can further increase water absorption. By reducing the amount of sulfonic acid groups or increasing the chain length of the hydrophobic segment, the area swelling rate can be reduced. The swelling property of the film can also be controlled by the process conditions (drying temperature, drying speed, solution concentration, solvent composition) for producing the film from the block copolymer.
本発明のプロトン交換膜は、疎水性セグメントと親水性セグメントとを含むブロック共重合体を用いて構成されるため、通常、上記のような方法で製膜するだけで相分離構造を形成するが、相分離の形成を促進する目的で、水などの貧溶媒をブロック共重合体溶液中に加えて製膜したり、加湿雰囲気下で製膜してもよい。 Since the proton exchange membrane of the present invention is composed of a block copolymer containing a hydrophobic segment and a hydrophilic segment, it usually forms a phase separation structure just by forming a membrane by the method described above. For the purpose of promoting the formation of phase separation, a poor solvent such as water may be added to the block copolymer solution to form a film, or the film may be formed in a humidified atmosphere.
本発明のプロトン交換膜は、耐ラジカル性にも優れている。具体的には、フェントン試験において1時間後の膜の残存率が95%以上(より好ましくは98%以上)を示すことができる。さらに3時間後の膜の残存率が20%以上(より好ましくは30%以上)を示すことができる。 The proton exchange membrane of the present invention is also excellent in radical resistance. Specifically, the remaining rate of the film after 1 hour in the Fenton test can be 95% or more (more preferably 98% or more). Furthermore, the residual rate of the film after 3 hours can be 20% or more (more preferably 30% or more).
(燃料電池用電極接合体)
本発明のプロトン交換膜を用いることにより、燃料電池用接合体を得ることができる。この接合体の作製方法としては、従来から公知の方法を用いて行うことができ、例えば、電極表面に接着剤を塗布しプロトン交換膜と電極とを接着する方法、またはプロトン交換膜と電極とを加熱加圧する方法等がある。この中でも、本発明のスルホン酸基含有ブロック共重合体またはスルホン酸基含有ランダム共重合体およびその組成物を主成分とした接着剤を電極表面に塗布して接着する方法が好ましい。プロトン交換膜と電極との接着性が向上し、また、プロトン交換膜のプロトン伝導性を損なうことが少なくなると考えられるためである。
(Fuel cell electrode assembly)
By using the proton exchange membrane of the present invention, a fuel cell assembly can be obtained. As a method for producing this joined body, a conventionally known method can be used. For example, a method of applying an adhesive to the electrode surface and bonding the proton exchange membrane and the electrode, or a proton exchange membrane and the electrode There is a method of heating and pressurizing. Among these, the method of applying and bonding the sulfonic acid group-containing block copolymer or sulfonic acid group-containing random copolymer of the present invention and an adhesive mainly comprising the composition to the electrode surface is preferable. This is because the adhesion between the proton exchange membrane and the electrode is improved, and it is considered that the proton conductivity of the proton exchange membrane is less impaired.
上記接合体を用いて、燃料電池を作製することもできる。本発明のプロトン交換膜は、耐熱性、加工性、プロトン伝導性に優れているため、高温での運転にも耐えることができ、良好な出力を有する燃料電池を提供することができる。本発明のプロトン交換膜は、水素を燃料とする固体高分子形燃料電池(PEFC)の他にも、メタノール透過性が小さいため、メタノールを燃料とするメタノール直接型燃料電池(DMFC)にも適している。また、耐熱性やバリアー性に優れるため、メタノール、ガソリン、エーテルなどの炭化水素から改質器によって水素を取り出して用いるタイプの燃料電池にも適している。 A fuel cell can also be produced using the above-mentioned joined body. Since the proton exchange membrane of the present invention is excellent in heat resistance, processability, and proton conductivity, it can withstand operation at high temperatures and can provide a fuel cell having good output. The proton exchange membrane of the present invention is suitable not only for polymer electrolyte fuel cells (PEFC) using hydrogen as fuel, but also for methanol direct fuel cells (DMFC) using methanol as fuel because of its low methanol permeability. ing. Moreover, since it is excellent in heat resistance and barrier properties, it is also suitable for a fuel cell of a type in which hydrogen is taken out from a hydrocarbon such as methanol, gasoline, ether, etc. by a reformer.
以下、実施例および比較例によって本発明をより詳細に説明するが、本発明はこれらに限定されるものではなく、前記及び後記の趣旨に適合し得る範囲で適宜変更して実施することが可能であり、それらはいずれも本発明の技術的範囲に包含される。 Hereinafter, the present invention will be described in more detail with reference to examples and comparative examples. However, the present invention is not limited to these examples, and can be implemented with appropriate modifications within a range that can be adapted to the above and the gist described below. These are all included in the technical scope of the present invention.
先ず、実施例および比較例によって製造したセグメントの数平均分子量、ブロック共重合体の対数粘度、プロトン交換膜のイオン交換容量、プロトン伝導性、膨潤性、フェントン試験の各種測定方法について、以下説明する。 First, the number average molecular weight of the segments produced by Examples and Comparative Examples, the logarithmic viscosity of the block copolymer, the ion exchange capacity of the proton exchange membrane, the proton conductivity, the swellability, and various measurement methods of the Fenton test will be described below. .
<数平均分子量>
親水性オリゴマー(スルホン酸基はNa塩もしくはK塩)、あるいは疎水性オリゴマーを溶媒に溶解し、VARIAN社製UNITY−500を用いて1H−NMRは室温で、13C−NMRは70℃でそれぞれ測定を行った。溶媒にはN−メチル−2−ピロリドンと重ジメチルスルホキシドの混合溶媒(85/15 vol./vol.)を用いた。得られたスペクトルの末端基由来のピークと骨格部分のピークのそれぞれの積分比から、数平均分子量を求めた。例えば、下記の合成例1の疎水性オリゴマーAで例示すると、ビフェニル構造におけるエーテル結合のオルト位のプロトンのピークは、末端基由来(パーフルオロビフェニルに結合した箇所)のものは7.2ppmに検出され、骨格中のものは7.3ppmに検出されるので、これらのピークの積分比から数平均分子量を求めた。また、NMR法で分子量が算出できない場合には、ゲルパーミエーションクロマトグラフィー法により求めた数平均分子量、あるいは、モノマーの仕込量から計算される分子量を、必要に応じて用いた。
<Number average molecular weight>
Hydrophilic oligomer (sulfonic acid group is Na salt or K salt) or hydrophobic oligomer is dissolved in a solvent, and 1 H-NMR is room temperature and 13 C-NMR is 70 ° C. using UNITY-500 manufactured by VARIAN. Each was measured. As the solvent, a mixed solvent of N-methyl-2-pyrrolidone and deuterated dimethyl sulfoxide (85/15 vol./vol.) Was used. The number average molecular weight was determined from the respective integration ratios of the peak derived from the end group and the peak of the skeleton in the obtained spectrum. For example, in the following hydrophobic oligomer A of Synthesis Example 1, the proton peak at the ortho position of the ether bond in the biphenyl structure is detected at 7.2 ppm from the end group (where it is bonded to perfluorobiphenyl). Since the amount in the skeleton was detected at 7.3 ppm, the number average molecular weight was determined from the integration ratio of these peaks. Further, when the molecular weight could not be calculated by the NMR method, the number average molecular weight obtained by the gel permeation chromatography method or the molecular weight calculated from the charged amount of the monomer was used as necessary.
<対数粘度>
共重合体粉末を0.5g/dLの濃度でN−メチル−2−ピロリドンに溶解し、30℃の恒温槽中でウベローデ型粘度計を用いて粘度測定を行い、対数粘度(ln[ta/tb])/cで評価した(taは試料溶液の落下秒数、tbは溶媒のみの落下秒数、cは共重合体濃度を表す)。
<Logarithmic viscosity>
The copolymer powder was dissolved in N-methyl-2-pyrrolidone at a concentration of 0.5 g / dL, and the viscosity was measured using a Ubbelohde viscometer in a constant temperature bath at 30 ° C. to obtain a logarithmic viscosity (ln [ta / tb]) / c (ta represents the falling seconds of the sample solution, tb represents the falling seconds of the solvent alone, and c represents the copolymer concentration).
<イオン交換容量>
乾燥したプロトン交換膜100mgを、0.01NのNaOH水溶液50mlに浸漬し、25℃で一晩撹拌した。その後、0.05NのHCl水溶液で中和滴定した。中和滴定には、平沼産業(株)製、電位差滴定装置COMTITE−980を用いた。イオン交換容量は下記式から求めた。
イオン交換容量[meq/g]=(10−滴定量[ml])/2
<Ion exchange capacity>
100 mg of the dried proton exchange membrane was immersed in 50 ml of 0.01N NaOH aqueous solution and stirred overnight at 25 ° C. Then, neutralization titration with 0.05N HCl aqueous solution was performed. For neutralization titration, a potentiometric titrator COMMITE-980 manufactured by Hiranuma Sangyo Co., Ltd. was used. The ion exchange capacity was determined from the following formula.
Ion exchange capacity [meq / g] = (10-titration [ml]) / 2
<プロトン伝導性>
自作測定用プローブ(ポリテトラフルオロエチレン製)上で、短冊状のプロトン交換膜の表面に白金線(直径:0.2mm)を押しあて、80℃95%RHの恒温・恒湿オーブン(株式会社ナガノ科学機械製作所、LH−20−01)中にプロトン交換膜を保持し、白金線間のインピーダンスをSOLARTRON社1250FREQUENCY RESPONSE ANALYSERにより測定した。極間距離を変化させて測定し、極間距離とC−Cプロットから見積もられる抵抗測定値をプロットした勾配から、下記の式に従って、プロトン交換膜と白金線間の接触抵抗をキャンセルした導電率を算出して求めた。
導電率[S/cm]=1/膜幅[cm]×膜厚[cm]×抵抗極間勾配[Ω/cm]
<Proton conductivity>
On a self-made measurement probe (made of polytetrafluoroethylene), a platinum wire (diameter: 0.2 mm) was pressed against the surface of the strip-shaped proton exchange membrane, and a constant temperature / humidity oven at 80 ° C. and 95% RH (Co., Ltd.) The proton exchange membrane was held in Nagano Kagaku Seisakusho, LH-20-01), and the impedance between the platinum wires was measured by SOLARTRON 1250 FREQUENCY RESPONSE ANALYSER. Conductivity measured by changing the interelectrode distance, and canceling the contact resistance between the proton exchange membrane and the platinum wire according to the following formula from the gradient obtained by plotting the interelectrode distance and the resistance measurement value estimated from the CC plot. Was calculated.
Conductivity [S / cm] = 1 / film width [cm] × film thickness [cm] × resistance interelectrode gradient [Ω / cm]
<膨潤性>
23℃50%RHの室内に1日放置しておいたプロトン交換膜を50mm四方に切り出した後、80℃の熱水に24時間浸漬した。浸漬後、膜の寸法及び質量をすばやく測定した。膜は120℃で3時間乾燥させ、乾燥質量を測定した。下記の式に従って、吸水率及び面積膨潤率を算出した。なお、膜の寸法は特定の頂点に結合した直交する2辺の長さ(A及びB)を測定して求めた。
吸水率(%)=100×{浸漬後の質量(g)−乾燥質量(g)}÷乾燥質量(g)
面積膨潤率(%)=100×{浸漬後の辺の長さA(mm)×浸漬後の辺の長さB(mm)}÷{50×50}−100
<Swellability>
A proton exchange membrane that had been left in a room at 23 ° C. and 50% RH for one day was cut out in a 50 mm square, and then immersed in hot water at 80 ° C. for 24 hours. After soaking, the dimensions and mass of the membrane were quickly measured. The membrane was dried at 120 ° C. for 3 hours, and the dry mass was measured. The water absorption rate and area swelling rate were calculated according to the following formula. In addition, the dimension of the film | membrane was calculated | required by measuring the length (A and B) of two orthogonal sides couple | bonded with the specific vertex.
Water absorption (%) = 100 × {mass after immersion (g) −dry mass (g)} ÷ dry mass (g)
Area swelling ratio (%) = 100 × {side length A (mm) after immersion × side length B (mm) after immersion} ÷ {50 × 50} −100
<フェントン試験>
硫酸第一鉄(7水和物)0.149gを1Lの水に溶解し、30ppmのFe水溶液を調整した。30ppmのFe水溶液50mlに30%過酸化水素水50gを加え、さらに水を加えてよく撹拌し全量を500mlとしてフェントン試薬を調整した。予め100℃ で1時間乾燥した後で質量を測定しておいたプロトン交換膜52mgを、試薬瓶に入れたフェントン試薬29mlに浸漬し、60℃で1時間または3時間処理し、膜を取り出して水洗し、100℃で1時間乾燥した後質量を測定した。膜が形状をとどめていない場合は、残渣をガラスフィルターで濾過し、100℃で1時間乾燥した後質量を測定した。処理前の質量に対する処理後の質量の残存率(%)を求めた。
<Fenton test>
Ferrous sulfate (7 hydrate) 0.149 g was dissolved in 1 L of water to prepare a 30 ppm Fe aqueous solution. Fenton reagent was prepared by adding 50 g of 30% aqueous hydrogen peroxide to 50 ml of 30 ppm Fe aqueous solution, further adding water and stirring well to make the total amount 500 ml. 52 mg of proton exchange membrane whose mass was measured after drying at 100 ° C. for 1 hour in advance was immersed in 29 ml of Fenton reagent in a reagent bottle, treated at 60 ° C. for 1 hour or 3 hours, and the membrane was taken out. After washing with water and drying at 100 ° C. for 1 hour, the mass was measured. When the film did not retain its shape, the residue was filtered through a glass filter, dried at 100 ° C. for 1 hour, and then the mass was measured. The residual ratio (%) of the mass after the treatment relative to the mass before the treatment was determined.
次に、実施例および比較例によって製造したブロック共重合体からプロトン交換膜を作製する方法について、説明する。 Next, a method for producing a proton exchange membrane from the block copolymers produced in Examples and Comparative Examples will be described.
<プロトン交換膜の作製方法>
ブロック共重合体(スルホン酸基が塩型のもの)20.0gをN−メチル−2−ピロリドン(略号:NMP)180mLに溶解し、加圧濾過した後、厚み190μmのポリエチレンテレフタレート製のフィルム上に140μmの厚みで連続的にキャストし、130℃で30分間加熱して乾燥し、得られた膜をポリエチレンテレフタレート製のフィルムと共に巻き取った。得られた膜はポリエチレンテレフタレート製のフィルムに付着した状態で、連続的に純水に浸漬させた後、連続的に1mol/Lの硫酸水溶液に30分間浸漬させて、スルホン酸基を酸型に変換し、純水で洗浄して遊離の硫酸を除いた後、乾燥し、ポリエチレンテレフタレート製のフィルムから剥離してプロトン交換膜を得た。
<Method for producing proton exchange membrane>
On a film made of polyethylene terephthalate having a thickness of 190 μm, 20.0 g of a block copolymer (having a sulfonic acid group in a salt form) was dissolved in 180 mL of N-methyl-2-pyrrolidone (abbreviation: NMP) and filtered under pressure. The film was continuously cast at a thickness of 140 μm, dried by heating at 130 ° C. for 30 minutes, and the obtained film was wound with a film made of polyethylene terephthalate. The obtained membrane was continuously immersed in pure water in a state of being attached to a polyethylene terephthalate film, and then continuously immersed in a 1 mol / L sulfuric acid aqueous solution for 30 minutes to convert the sulfonic acid group into an acid form. It was converted, washed with pure water to remove free sulfuric acid, dried, and peeled from a polyethylene terephthalate film to obtain a proton exchange membrane.
以下、実施例および比較例で用いる親水性オリゴマー及び疎水性オリゴマーについて説明する。 Hereinafter, the hydrophilic oligomer and the hydrophobic oligomer used in Examples and Comparative Examples will be described.
<合成例1:疎水性オリゴマーA>
2,6−ジクロロベンゾニトリル(略号:DCBN)70.50g(408mmol)、4,4’−ビフェノール(略号:BP)79.32g(426mmol)、炭酸カリウム64.71g(468mmol)、NMP1046mL、トルエン105mLを、窒素導入管、撹拌翼、ディーンスタークトラップ、温度計を取り付けた2000mL枝付きフラスコに入れ、オイルバス中で撹拌しつつ窒素気流下で加熱した。トルエンとの共沸による脱水を140℃で行った後、トルエンをすべて留去した。その後、180℃に昇温し、6時間加熱した。その後、室温まで放冷し、疎水性オリゴマーA(液体)を得た。得られた疎水性オリゴマーAについて1H−NMR測定を行ったところ、数平均分子量は7050と求められた。疎水性オリゴマーAの化学構造を以下に示す。
<Synthesis Example 1: Hydrophobic oligomer A>
2,6-dichlorobenzonitrile (abbreviation: DCBN) 70.50 g (408 mmol), 4,4′-biphenol (abbreviation: BP) 79.32 g (426 mmol), potassium carbonate 64.71 g (468 mmol), NMP 1046 mL, toluene 105 mL Was placed in a 2000 mL branch flask equipped with a nitrogen introduction tube, a stirring blade, a Dean-Stark trap, and a thermometer, and heated in a nitrogen stream while stirring in an oil bath. After dehydration by azeotropy with toluene at 140 ° C., all toluene was distilled off. Then, it heated up at 180 degreeC and heated for 6 hours. Then, it stood to cool to room temperature and obtained the hydrophobic oligomer A (liquid). When 1 H-NMR measurement was performed on the obtained hydrophobic oligomer A, the number average molecular weight was determined to be 7050. The chemical structure of hydrophobic oligomer A is shown below.
<合成例2:疎水性オリゴマーB>
DCBNの量を71.15g(412mmol)にし、BPの量を78.68g(422mmol)にし、炭酸カリウムの量を64.19g(464mmol)にした他は合成例1と同様にして、疎水性オリゴマーB(液体)を得た。当該液体を、5Lの純水に少量ずつ投入して固化させた後、純水に5回、アセトンに3回、それぞれ浸漬して洗浄した。その後、固形分を濾別し、120℃で12時間減圧乾燥して疎水性オリゴマーB(固体)を得た。1H−NMR測定による数平均分子量は12150であった。疎水性オリゴマーBの化学構造を以下に示す。
<Synthesis Example 2: Hydrophobic oligomer B>
The hydrophobic oligomer was the same as in Synthesis Example 1 except that the amount of DCBN was 71.15 g (412 mmol), the amount of BP was 78.68 g (422 mmol), and the amount of potassium carbonate was 64.19 g (464 mmol). B (liquid) was obtained. The liquid was poured into 5 L of pure water little by little and solidified, and then immersed in pure water 5 times and in acetone 3 times to wash. Then, solid content was separated by filtration and dried under reduced pressure at 120 ° C. for 12 hours to obtain a hydrophobic oligomer B (solid). The number average molecular weight determined by 1 H-NMR measurement was 12150. The chemical structure of hydrophobic oligomer B is shown below.
<合成例3:疎水性オリゴマーC>
BPの代わりに、2,2−(4−ヒドロキシフェニル)ヘキサフルオロプロパン96.143g(286mmol)を用い、DCBNの量を46.22g(268mmol)にし、炭酸カリウムの量を43.44g(314mmol)にした他は、合成例1と同様にして疎水性オリゴマーC(液体)を得た。1H−NMR測定による数平均分子量は7211であった。疎水性オリゴマーCの化学構造を以下に示す。
<Synthesis Example 3: Hydrophobic oligomer C>
96.143 g (286 mmol) of 2,2- (4-hydroxyphenyl) hexafluoropropane was used instead of BP, the amount of DCBN was 46.22 g (268 mmol), and the amount of potassium carbonate was 43.44 g (314 mmol). Except for the above, hydrophobic oligomer C (liquid) was obtained in the same manner as in Synthesis Example 1. The number average molecular weight determined by 1 H-NMR measurement was 7211. The chemical structure of hydrophobic oligomer C is shown below.
<合成例4:疎水性オリゴマーD>
BPの代わりに、1,3−ビス(4−ヒドロキシフェニル)アダマンタン97.63g(304mmol)を用い、DCBNの量を49.44g(287mmol)にし、炭酸カリウムの量を46.29g(335mmol)にした他は、合成例1と同様にして疎水性オリゴマーD(液体)を得た。1H−NMR測定による数平均分子量は6977であった。疎水性オリゴマーDの化学構造を以下に示す。
<Synthesis Example 4: Hydrophobic oligomer D>
Instead of BP, 97.63 g (304 mmol) of 1,3-bis (4-hydroxyphenyl) adamantane was used, the amount of DCBN was 49.44 g (287 mmol), and the amount of potassium carbonate was 46.29 g (335 mmol). In the same manner as in Synthesis Example 1, a hydrophobic oligomer D (liquid) was obtained. The number average molecular weight determined by 1 H-NMR measurement was 6977. The chemical structure of the hydrophobic oligomer D is shown below.
<合成例5:疎水性オリゴマーE>
窒素導入管、撹拌翼、冷却還流管、温度計を取り付けた別の2000mL枝付きフラスコに、NMP200mLとデカフルオロビフェニル34.08g(102mmol)を入れ、窒素気流下、撹拌しながら、オイルバス中で110℃に加熱した。そこに、疎水性オリゴマーAを、滴下漏斗を用いて2時間かけて撹拌しながら投入し、投入完了後、さらに3時間撹拌した。反応溶液を室温まで冷却した後、3000mLのアセトンに注ぎ反応生成物を固化させた。細かい沈殿を含む上澄みは除去し、さらにアセトンで2回洗浄した後、純水で3回洗浄して、NMP及び無機塩を除去した。その後、反応生成物を濾別し、120℃で16時間減圧乾燥して、連結基を有する疎水性オリゴマーE(固体)を得た。1H−NMR測定による数平均分子量は7440であった。疎水性オリゴマーEの化学構造を以下に示す。
<Synthesis Example 5: Hydrophobic oligomer E>
In another 2000 mL branch flask equipped with a nitrogen introduction tube, stirring blade, cooling reflux tube, and thermometer, NMP200 mL and decafluorobiphenyl 34.08 g (102 mmol) were placed and stirred in an oil bath under a nitrogen stream. Heated to 110 ° C. Hydrophobic oligomer A was added thereto with stirring over 2 hours using a dropping funnel, and further stirred for 3 hours after completion of the addition. The reaction solution was cooled to room temperature and poured into 3000 mL of acetone to solidify the reaction product. The supernatant containing fine precipitates was removed, and further washed twice with acetone and then washed three times with pure water to remove NMP and inorganic salts. Thereafter, the reaction product was filtered off and dried under reduced pressure at 120 ° C. for 16 hours to obtain a hydrophobic oligomer E (solid) having a linking group. The number average molecular weight determined by 1 H-NMR measurement was 7440. The chemical structure of hydrophobic oligomer E is shown below.
<合成例6:疎水性オリゴマーF>
BPの量を91.63g(492mmol)にし、DCBNの量を81.30g(471mmol)にし、炭酸カリウムの量を74.76g(541mmol)にした他は、合成例1と同様にして疎水性オリゴマー(液体)を得た。デカフルオロビフェニルの代わりに、パーフルオロジフェニルスルホン48.94g(122mmol)を用いた他は、合成例5と同様にして、連結基を有する疎水性オリゴマーFを得た。1H−NMR測定による数平均分子量は7553であった。疎水性オリゴマーFの化学構造を以下に示す。
<Synthesis Example 6: Hydrophobic oligomer F>
The hydrophobic oligomer was the same as in Synthesis Example 1 except that the amount of BP was 91.63 g (492 mmol), the amount of DCBN was 81.30 g (471 mmol), and the amount of potassium carbonate was 74.76 g (541 mmol). (Liquid) was obtained. A hydrophobic oligomer F having a linking group was obtained in the same manner as in Synthesis Example 5, except that 48.94 g (122 mmol) of perfluorodiphenylsulfone was used instead of decafluorobiphenyl. The number average molecular weight determined by 1 H-NMR measurement was 7553. The chemical structure of the hydrophobic oligomer F is shown below.
<合成例7:疎水性オリゴマーG>
BPの量を70.19g(377mmol)にし、DCBNの量を62.28g(361mmol)にし、炭酸カリウムの量を57.27g(414mmol)にした他は、合成例1と同様にして疎水性オリゴマー(液体)を得た。デカフルオロビフェニルの代わりに、パーフルオロベンゾフェノン34.04g(94mmol)を用いた他は、合成例5と同様にして、連結基を有する疎水性オリゴマーGを得た。1H−NMR測定による数平均分子量は7311であった。疎水性オリゴマーGの化学構造を以下に示す。
<Synthesis Example 7: Hydrophobic oligomer G>
The hydrophobic oligomer was the same as in Synthesis Example 1 except that the amount of BP was 70.19 g (377 mmol), the amount of DCBN was 62.28 g (361 mmol), and the amount of potassium carbonate was 57.27 g (414 mmol). (Liquid) was obtained. A hydrophobic oligomer G having a linking group was obtained in the same manner as in Synthesis Example 5, except that 34.04 g (94 mmol) of perfluorobenzophenone was used instead of decafluorobiphenyl. The number average molecular weight determined by 1 H-NMR measurement was 7311. The chemical structure of the hydrophobic oligomer G is shown below.
<合成例8:疎水性オリゴマーH>
デカフルオロビフェニルの代わりに、パーフルオロベンゼン18.98g(102mmol)を用いた他は、合成例5と同様にして、連結基を有する疎水性オリゴマーH(固体)を得た。1H−NMR測定による数平均分子量は7115であった。疎水性オリゴマーHの化学構造を以下に示す。
<Synthesis Example 8: Hydrophobic oligomer H>
A hydrophobic oligomer H (solid) having a linking group was obtained in the same manner as in Synthesis Example 5 except that 18.98 g (102 mmol) of perfluorobenzene was used instead of decafluorobiphenyl. The number average molecular weight determined by 1 H-NMR measurement was 7115. The chemical structure of the hydrophobic oligomer H is shown below.
<合成例9:疎水性オリゴマーI>
DCBNの量を88.23g(511mmol)にし、BPの代わりに、4、4’−ジメルカプトビフェニル117.32g(537mmol)を用い、炭酸カリウムの量を81.64g(591mmol)にした他は合成例1と同様にして、疎水性オリゴマーI(液体)を得た。1H−NMR測定による数平均分子量は6845であった。疎水性オリゴマーIの化学構造を以下に示す。
<Synthesis Example 9: Hydrophobic oligomer I>
The synthesis was performed except that the amount of DCBN was 88.23 g (511 mmol), 117.32 g (537 mmol) of 4,4′-dimercaptobiphenyl was used instead of BP, and the amount of potassium carbonate was 81.64 g (591 mmol). In the same manner as in Example 1, a hydrophobic oligomer I (liquid) was obtained. The number average molecular weight determined by 1 H-NMR measurement was 6845. The chemical structure of hydrophobic oligomer I is shown below.
<合成例10:親水性オリゴマーa>
4,4’−ジクロロジフェニルスルホン−3,3’−ジスルホン酸ソーダ(略号:S−DCDPS)255.65g(520mmol)、4,4’−ジメルカプトビフェニル(略号:DMBP)118.51g(543mmol)、炭酸カリウム82.48g(597mmol)、NMP980mL、トルエン99mLを、窒素導入管、撹拌翼、ディーンスタークトラップ、温度計を取り付けた2000mL枝付きフラスコに入れ、オイルバス中で撹拌しつつ窒素気流下で加熱した。トルエンとの共沸による脱水を140℃で行った後、トルエンをすべて留去した。その後、200℃に昇温し、2時間加熱した。続いて、NMP500mLを投入し、撹拌しながら室温まで冷却し、親水性オリゴマーa(液体)を得た。1H−NMR測定による数平均分子量は15024であった。親水性オリゴマーaの化学構造を以下に示す。
<Synthesis Example 10: hydrophilic oligomer a>
255.65 g (520 mmol) of 4,4′-dichlorodiphenylsulfone-3,3′-disulfonic acid soda (abbreviation: S-DCDPS), 118.51 g (543 mmol) of 4,4′-dimercaptobiphenyl (abbreviation: DMBP) , 82.48 g (597 mmol) of potassium carbonate, 980 mL of NMP, and 99 mL of toluene were placed in a 2000 mL branch flask equipped with a nitrogen introduction tube, a stirring blade, a Dean-Stark trap, and a thermometer, and stirred in an oil bath under a nitrogen stream Heated. After dehydration by azeotropy with toluene at 140 ° C., all toluene was distilled off. Then, it heated up at 200 degreeC and heated for 2 hours. Subsequently, 500 mL of NMP was added, and the mixture was cooled to room temperature while stirring to obtain hydrophilic oligomer a (liquid). The number average molecular weight determined by 1 H-NMR measurement was 15024. The chemical structure of the hydrophilic oligomer a is shown below.
<合成例11:親水性オリゴマーb>
S−DCDPSの量を274.52g(559mmol)にし、DMBPの量を128.48g(588mmol)にし、炭酸カリウムの量を89.43g(647mmol)にした他は、合成例10と同様にして得られた反応生成物(液体)を、25G2ガラスフィルターで吸引濾過したところ、黄色の透明な反応生成物(液体)が得られた。得られた反応生成物(液体)を5Lのアセトンに滴下して固化させて、反応生成物(固体)を得た。反応生成物(固体)をアセトンで3回洗浄した後、濾別して減圧乾燥し親水性オリゴマーb(固体)を得た。1H−NMR測定による数平均分子量は12083であった。親水性オリゴマーbの化学構造を以下に示す。
<Synthesis Example 11: hydrophilic oligomer b>
It was obtained in the same manner as in Synthesis Example 10, except that the amount of S-DCDPS was 274.52 g (559 mmol), the amount of DMBP was 128.48 g (588 mmol), and the amount of potassium carbonate was 89.43 g (647 mmol). The obtained reaction product (liquid) was subjected to suction filtration with a 25G2 glass filter, whereby a yellow transparent reaction product (liquid) was obtained. The obtained reaction product (liquid) was dropped into 5 L of acetone and solidified to obtain a reaction product (solid). The reaction product (solid) was washed three times with acetone, then filtered and dried under reduced pressure to obtain hydrophilic oligomer b (solid). The number average molecular weight determined by 1 H-NMR measurement was 12083. The chemical structure of the hydrophilic oligomer b is shown below.
<合成例12:親水性オリゴマーc>
S−DCDPSの代わりに、4,4’−ジフルオロベンゾフェノン−3,3’−ジスルホン酸ソーダ284.33g(625mmol)を用い、DMBPの量を143.25g(656mmol)にし、炭酸カリウムの量を99.71g(721mmol)にした他は、合成例11と同様にして親水性オリゴマーc(固体)を得た。1H−NMR測定による数平均分子量は12054であった。親水性オリゴマーcの化学構造を以下に示す。
<Synthesis Example 12: hydrophilic oligomer c>
Instead of S-DCDPS, 284.33 g (625 mmol) of 4,4′-difluorobenzophenone-3,3′-disulfonic acid soda was used, the amount of DMBP was changed to 143.25 g (656 mmol), and the amount of potassium carbonate was changed to 99. A hydrophilic oligomer c (solid) was obtained in the same manner as in Synthesis Example 11 except that the amount was 0.71 g (721 mmol). The number average molecular weight determined by 1 H-NMR measurement was 12054. The chemical structure of the hydrophilic oligomer c is shown below.
<合成例13:親水性オリゴマーd>
S−DCDPSの量を286.92g(584mmol)にし、DMBPの代わりに、4,4’−チオビスベンゼンジチオール154.44g(617mmol)を用い、炭酸カリウムの量を93.73g(678mmol)にした他は、合成例11と同様にして親水性オリゴマーd(固体)を得た。1H−NMR測定による数平均分子量は12285であった。親水性オリゴマーdの化学構造を以下に示す。
<Synthesis Example 13: hydrophilic oligomer d>
The amount of S-DCDPS was 286.92 g (584 mmol), and 154.44 g (617 mmol) of 4,4′-thiobisbenzenedithiol was used instead of DMBP, and the amount of potassium carbonate was 93.73 g (678 mmol). Others were carried out similarly to the synthesis example 11, and obtained the hydrophilic oligomer d (solid). The number average molecular weight determined by 1 H-NMR measurement was 12285. The chemical structure of the hydrophilic oligomer d is shown below.
<合成例14:親水性オリゴマーe>
S−DCDPSの量を283.11g(576mmol)にし、DMBPの代わりに、1,4’−ベンゼンジチオール85.73g(603mmol)を用い、炭酸カリウムの量を91.60g(663mmol)にした他は、合成例11と同様にして親水性オリゴマーe(固体)を得た。1H−NMR測定による数平均分子量は12219であった。親水性オリゴマーeの化学構造を以下に示す。
<Synthesis Example 14: hydrophilic oligomer e>
The amount of S-DCDPS was changed to 283.11 g (576 mmol), 1,4′-benzenedithiol was used instead of DMBP, 85.73 g (603 mmol), and the amount of potassium carbonate was changed to 91.60 g (663 mmol). In the same manner as in Synthesis Example 11, a hydrophilic oligomer e (solid) was obtained. The number average molecular weight determined by 1 H-NMR measurement was 12219. The chemical structure of the hydrophilic oligomer e is shown below.
<比較合成例1:親水性オリゴマーf>
S−DCDPSの量を313.89g(639mmol)にし、DMBPの代わりにBP129.85g(697mmol)を用い、炭酸カリウムの量を105.97g(767mmol)にした他は合成例10と同様にして親水性オリゴマーf(液体)を得た。1H−NMR測定による数平均分子量は6721であった。親水性オリゴマーfの化学構造を以下に示す。
<Comparative Synthesis Example 1: Hydrophilic oligomer f>
It was hydrophilic in the same manner as in Synthesis Example 10 except that the amount of S-DCDPS was 313.89 g (639 mmol), BP 129.85 g (697 mmol) was used instead of DMBP, and the amount of potassium carbonate was 105.97 g (767 mmol). Sex oligomer f (liquid) was obtained. The number average molecular weight determined by 1 H-NMR measurement was 6721. The chemical structure of the hydrophilic oligomer f is shown below.
<比較合成例2:親水性オリゴマーg>
S−DCDPSの量を328.33g(668mmol)にし、DMBPの代わりにBP130.73g(702mmol)を用い、炭酸カリウムの量を106.69g(772mmol)にした他は合成例11と同様にして親水性オリゴマーg(固体)を得た。1H−NMR測定による数平均分子量は12132であった。親水性オリゴマーgの化学構造を以下に示す。
<Comparative Synthesis Example 2: Hydrophilic oligomer g>
Hydrophilicity was obtained in the same manner as in Synthesis Example 11 except that the amount of S-DCDPS was 328.33 g (668 mmol), 130.73 g (702 mmol) of BP was used instead of DMBP, and the amount of potassium carbonate was 106.69 g (772 mmol). The resulting oligomer g (solid) was obtained. The number average molecular weight determined by 1 H-NMR measurement was 12132. The chemical structure of the hydrophilic oligomer g is shown below.
なお、上記の親水性オリゴマーの合成例及び比較合成例において、ポリマー中のスルホン酸基の一部はカリウム塩になっているとみられるが、全てナトリウム塩であるとして、分子量の計算などを取り扱った。 In the above hydrophilic oligomer synthesis examples and comparative synthesis examples, some of the sulfonic acid groups in the polymer seem to be potassium salts. .
<実施例1>
親水性オリゴマーa199.54g、疎水性オリゴマーA294.06g、炭酸カリウム0.94g、デカフルオロビフェニル2.34g、NMP277mLを、窒素導入管、撹拌翼、ディーンスタークトラップ、温度計を取り付けた1000mL枝付きフラスコに入れ、窒素気流下50℃のオイルバス中で1時間撹拌した後、110℃まで加熱し、8時間反応させた。その後、反応溶液を室温まで冷却し、1Lの純水中に滴下して、反応溶液中の生成物(ブロック共重合体)を固化させた。純水に浸漬したまま80℃で2時間処理し、その後、濾過でブロック共重合体を濾別し、この操作を4回繰り返した。その後、120℃で12時間減圧乾燥した。得られたブロック共重合体の対数粘度は2.2dL/gであった。ブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Aを得た。ブロック共重合体の化学構造を以下に示す。
<Example 1>
199.54 g of hydrophilic oligomer a, 294.06 g of hydrophobic oligomer A, 0.94 g of potassium carbonate, 2.34 g of decafluorobiphenyl, and 277 mL of NMP, a 1000 mL branch flask equipped with a nitrogen introduction tube, a stirring blade, a Dean-Stark trap, and a thermometer And stirred in an oil bath at 50 ° C. for 1 hour under a nitrogen stream, and then heated to 110 ° C. and allowed to react for 8 hours. Thereafter, the reaction solution was cooled to room temperature and dropped into 1 L of pure water to solidify the product (block copolymer) in the reaction solution. It was treated at 80 ° C. for 2 hours while immersed in pure water, and then the block copolymer was separated by filtration, and this operation was repeated 4 times. Then, it dried under reduced pressure at 120 degreeC for 12 hours. The logarithmic viscosity of the obtained block copolymer was 2.2 dL / g. A proton exchange membrane A was obtained from the block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例2>
親水性オリゴマーb53.21g、疎水性オリゴマーB37.45g、炭酸ナトリウム1.14g、デカフルオロビフェニル2.51g、NMP811mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は2.4dL/gであった。ブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Bを得た。ブロック共重合体の化学構造を以下に示す。
<Example 2>
A block copolymer was obtained in the same manner as in Example 1 except that 53.21 g of hydrophilic oligomer b, 37.45 g of hydrophobic oligomer B, 1.14 g of sodium carbonate, 2.51 g of decafluorobiphenyl, and 811 mL of NMP were used. The resulting block copolymer had a logarithmic viscosity of 2.4 dL / g. A proton exchange membrane B was obtained from the block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例3>
親水性オリゴマー溶液a114.61g、疎水性オリゴマー溶液C182.55g、炭酸カリウム0.63g、デカフルオロビフェニル1.38g、NMP160mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は2.3dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Cを得た。ブロック共重合体の化学構造を以下に示す。
<Example 3>
A block copolymer was obtained in the same manner as in Example 1, except that hydrophilic oligomer solution a 114.61 g, hydrophobic oligomer solution C 182.55 g, potassium carbonate 0.63 g, decafluorobiphenyl 1.38 g, and NMP 160 mL were used. . The logarithmic viscosity of the obtained block copolymer was 2.3 dL / g. A proton exchange membrane C was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例4>
親水性オリゴマー溶液a138.73g、疎水性オリゴマー溶液D217.96g、炭酸カリウム0.77g、デカフルオロビフェニル1.699g、NMP198mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は2.3dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Dを得た。ブロック共重合体の化学構造を以下に示す。
<Example 4>
A block copolymer was obtained in the same manner as in Example 1 except that 138.73 g of the hydrophilic oligomer solution a, 217.96 g of the hydrophobic oligomer solution D, 0.77 g of potassium carbonate, 1.699 g of decafluorobiphenyl, and 198 mL of NMP were used. . The logarithmic viscosity of the obtained block copolymer was 2.3 dL / g. A proton exchange membrane D was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例5>
親水性オリゴマーb52.90g、疎水性オリゴマーE32.57g、炭酸カリウム1.33g、NMP817mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は1.6dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Eを得た。ブロック共重合体の化学構造を以下に示す。
<Example 5>
A block copolymer was obtained in the same manner as in Example 1 except that 52.90 g of hydrophilic oligomer b, 32.57 g of hydrophobic oligomer E, 1.33 g of potassium carbonate, and 817 mL of NMP were used. The logarithmic viscosity of the obtained block copolymer was 1.6 dL / g. A proton exchange membrane E was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例6>
親水性オリゴマーb54.13g、疎水性オリゴマーF33.84g、炭酸カリウム1.36g、NMP840mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は1.5dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Fを得た。ブロック共重合体の化学構造を以下に示す。
<Example 6>
A block copolymer was obtained in the same manner as in Example 1 except that 54.13 g of hydrophilic oligomer b, 33.84 g of hydrophobic oligomer F, 1.36 g of potassium carbonate, and 840 mL of NMP were used. The logarithmic viscosity of the obtained block copolymer was 1.5 dL / g. A proton exchange membrane F was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例7>
親水性オリゴマーb51.19g、疎水性オリゴマーG30.97g、炭酸カリウム1.29g、NMP785mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は1.7dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Gを得た。ブロック共重合体の化学構造を以下に示す。
<Example 7>
A block copolymer was obtained in the same manner as in Example 1 except that 51.19 g of the hydrophilic oligomer b, 30.97 g of the hydrophobic oligomer G, 1.29 g of potassium carbonate, and 785 mL of NMP were used. The logarithmic viscosity of the obtained block copolymer was 1.7 dL / g. A proton exchange membrane G was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例8>
親水性オリゴマーb54.38g、疎水性オリゴマーH32.02g、炭酸カリウム1.37g、NMP825mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は1.4dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Hを得た。ブロック共重合体の化学構造を以下に示す。
<Example 8>
A block copolymer was obtained in the same manner as in Example 1 except that 54.38 g of hydrophilic oligomer b, 32.02 g of hydrophobic oligomer H, 1.37 g of potassium carbonate, and 825 mL of NMP were used. The logarithmic viscosity of the obtained block copolymer was 1.4 dL / g. A proton exchange membrane H was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例9>
親水性オリゴマーc55.16g、疎水性オリゴマーB38.92g、炭酸カリウム1.18g、デカフルオロビフェニル2.60g、NMP842mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は2.1dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Iを得た。ブロック共重合体の化学構造を以下に示す。
<Example 9>
A block copolymer was obtained in the same manner as in Example 1 except that 55.16 g of hydrophilic oligomer c, 38.92 g of hydrophobic oligomer B, 1.18 g of potassium carbonate, 2.60 g of decafluorobiphenyl, and 842 mL of NMP were used. The logarithmic viscosity of the obtained block copolymer was 2.1 dL / g. A proton exchange membrane I was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例10>
親水性オリゴマーd53.76g、疎水性オリゴマーB37.22g、炭酸カリウム1.13g、パーフルオロジフェニルスルホン2.96g、NMP818mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は2.6dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Jを得た。ブロック共重合体の化学構造を以下に示す。
<Example 10>
A block copolymer was obtained in the same manner as in Example 1 except that 53.76 g of the hydrophilic oligomer d, 37.22 g of the hydrophobic oligomer B, 1.13 g of potassium carbonate, 2.96 g of perfluorodiphenylsulfone and 818 mL of NMP were used. The resulting block copolymer had a logarithmic viscosity of 2.6 dL / g. A proton exchange membrane J was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例11>
親水性オリゴマーe51.45g、疎水性オリゴマーB35.81g、炭酸カリウム1.09g、パーフルオロベンゾフェノン2.59g、NMP782mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は2.5dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Kを得た。ブロック共重合体の化学構造を以下に示す。
<Example 11>
A block copolymer was obtained in the same manner as in Example 1 except that 51.45 g of hydrophilic oligomer e, 35.81 g of hydrophobic oligomer B, 1.09 g of potassium carbonate, 2.59 g of perfluorobenzophenone, and 782 mL of NMP were used. The resulting block copolymer had a logarithmic viscosity of 2.5 dL / g. A proton exchange membrane K was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例12>
親水性オリゴマーe50.58g、疎水性オリゴマー溶液I212.41g、炭酸カリウム1.07g、パーフルオロベンゼン1.31g、NMP451mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は2.2dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Lを得た。ブロック共重合体の化学構造を以下に示す。
<Example 12>
A block copolymer was obtained in the same manner as in Example 1 except that 50.58 g of the hydrophilic oligomer e, 212.41 g of the hydrophobic oligomer solution I12.41 g, 1.07 g of potassium carbonate, 1.31 g of perfluorobenzene, and 451 mL of NMP were used. The logarithmic viscosity of the obtained block copolymer was 2.2 dL / g. A proton exchange membrane L was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<比較例1>
親水性オリゴマー溶液f373.15g、疎水性オリゴマー溶液A663.15g、炭酸カリウム3.22g、デカフルオロビフェニル7.07g、NMP550mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は2.4dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Mを得た。ブロック共重合体の化学構造を以下に示す。
<Comparative Example 1>
A block copolymer was obtained in the same manner as in Example 1 except that hydrophilic oligomer solution f373.15 g, hydrophobic oligomer solution A663.15 g, potassium carbonate 3.22 g, decafluorobiphenyl 7.07 g, and NMP 550 mL were used. . The resulting block copolymer had a logarithmic viscosity of 2.4 dL / g. A proton exchange membrane M was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<比較例2>
親水性オリゴマーg85.10g、疎水性オリゴマーB59.66g、炭酸カリウム1.81g、デカフルオロビフェニル3.98g、NMP1295mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は2.8L/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Nを得た。ブロック共重合体の化学構造を以下に示す。
<Comparative example 2>
A block copolymer was obtained in the same manner as in Example 1 except that 85.10 g of hydrophilic oligomer g, 59.66 g of hydrophobic oligomer B, 1.81 g of potassium carbonate, 3.98 g of decafluorobiphenyl, and 1295 mL of NMP were used. The logarithmic viscosity of the obtained block copolymer was 2.8 L / g. A proton exchange membrane N was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<比較例3>
<疎水性オリゴマーJ>
DCBNの量を73.14g(424mmol)にし、BPの量を77.42g(415mmol)にし、炭酸カリウムの量を63.16g(457mmol)にした他は合成例1と同様にして、疎水性オリゴマーJ(液体)を得た。当該液体を、5Lの純水に少量ずつ投入して固化させた後、純水に5回、アセトンに3回、それぞれ浸漬して洗浄した。その後、固形分を濾別し、120℃で12時間減圧乾燥して疎水性オリゴマーJ(固体)を得た。1H−NMR測定による数平均分子量は14210であった。疎水性オリゴマーJの化学構造を以下に示す。
<Comparative Example 3>
<Hydrophobic oligomer J>
The hydrophobic oligomer was the same as in Synthesis Example 1 except that the amount of DCBN was 73.14 g (424 mmol), the amount of BP was 77.42 g (415 mmol), and the amount of potassium carbonate was 63.16 g (457 mmol). J (liquid) was obtained. The liquid was poured into 5 L of pure water little by little and solidified, and then immersed in pure water 5 times and in acetone 3 times to wash. Then, solid content was separated by filtration and dried under reduced pressure at 120 ° C. for 12 hours to obtain a hydrophobic oligomer J (solid). The number average molecular weight determined by 1 H-NMR measurement was 14210. The chemical structure of the hydrophobic oligomer J is shown below.
<親水性オリゴマーh>
S−DCDPSの量を249.30g(507mmol)にし、DMBPの代わりにBPを96.96g(520mmol)用い、炭酸カリウムの量を79.13g(573mmol)にした他は、合成例10と同様にして得られた反応生成物(液体)を、25G2ガラスフィルターで吸引濾過したところ、黄色の透明な反応生成物(液体)が得られた。得られた反応生成物(液体)を5Lのアセトンに滴下して固化させて、反応生成物(固体)を得た。反応生成物(固体)をアセトンで3回洗浄した後、濾別して減圧乾燥し親水性オリゴマーh(固体)を得た。1H−NMR測定による数平均分子量は24100であった。親水性オリゴマーhの化学構造を以下に示す。
<Hydrophilic oligomer h>
The same procedure as in Synthesis Example 10 except that the amount of S-DCDPS was 249.30 g (507 mmol), 96.96 g (520 mmol) of BP was used instead of DMBP, and the amount of potassium carbonate was 79.13 g (573 mmol). The reaction product (liquid) obtained in this manner was subjected to suction filtration with a 25G2 glass filter, whereby a yellow transparent reaction product (liquid) was obtained. The obtained reaction product (liquid) was dropped into 5 L of acetone and solidified to obtain a reaction product (solid). The reaction product (solid) was washed 3 times with acetone, then filtered and dried under reduced pressure to obtain hydrophilic oligomer h (solid). The number average molecular weight determined by 1 H-NMR measurement was 24100. The chemical structure of the hydrophilic oligomer h is shown below.
親水性オリゴマーh44.06g、疎水性オリゴマーJ23.89g、炭酸ナトリウム0.47g、NMP380mLを用い、反応温度を160℃に、反応時間を60時間にした他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は1.5dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Oを得た。ブロック共重合体の化学構造を以下に示す。 A block copolymer was prepared in the same manner as in Example 1 except that 44.06 g of hydrophilic oligomer h, 23.89 g of hydrophobic oligomer J, 0.47 g of sodium carbonate, and 380 mL of NMP were used, the reaction temperature was 160 ° C., and the reaction time was 60 hours. A polymer was obtained. The logarithmic viscosity of the obtained block copolymer was 1.5 dL / g. A proton exchange membrane O was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<比較例4>
<疎水性オリゴマーK>
BPの量を54.19g(291mmol)にし、DCBNの代わりに4,4’−ジクロロジフェニルスルホン(略号:DCDPS)を81.30g(282mmol)用い、炭酸カリウムの量を44.21g(320mmol)にし、デカフルオロビフェニルを16.37g(49mmol)にした他は合成例5と同様にして、連結基を有する疎水性オリゴマーKを得た。1H−NMR測定による数平均分子量は14170であった。疎水性オリゴマーKの化学構造を以下に示す。
<Comparative example 4>
<Hydrophobic oligomer K>
The amount of BP was 54.19 g (291 mmol), 81.30 g (282 mmol) of 4,4′-dichlorodiphenylsulfone (abbreviation: DCDPS) was used instead of DCBN, and the amount of potassium carbonate was 44.21 g (320 mmol). A hydrophobic oligomer K having a linking group was obtained in the same manner as in Synthesis Example 5, except that 16.37 g (49 mmol) of decafluorobiphenyl was used. The number average molecular weight determined by 1 H-NMR measurement was 14170. The chemical structure of the hydrophobic oligomer K is shown below.
親水性オリゴマーh44.06g、疎水性オリゴマーK23.87g、炭酸ナトリウム0.47g、NMP380mLを用いた他は実施例1と同様にして、ブロック共重合体を得た。得られたブロック共重合体の対数粘度は1.2dL/gであった。得られたブロック共重合体から上記プロトン交換膜の作製方法によってプロトン交換膜Pを得た。ブロック共重合体の化学構造を以下に示す。 A block copolymer was obtained in the same manner as in Example 1 except that 44.06 g of hydrophilic oligomer h, 23.87 g of hydrophobic oligomer K, 0.47 g of sodium carbonate, and 380 mL of NMP were used. The logarithmic viscosity of the obtained block copolymer was 1.2 dL / g. A proton exchange membrane P was obtained from the obtained block copolymer by the method for producing a proton exchange membrane. The chemical structure of the block copolymer is shown below.
<実施例13>
プロトン交換膜A0.70gを酢酸100ml、濃硫酸7.5ml、36.5%過酸化水素水5.5mlの混合溶液中に、30℃で24時間浸漬した。その後、室温まで冷却し、次いで純水に2時間浸漬した。これを4回繰り返した。水洗後の膜を120℃で減圧乾燥し、プロトン交換膜aを得た。プロトン交換膜aを構成するブロック共重合体の化学構造を以下に示す。なお、ブロック共重合体の1H−NMRスペクトルを図1に示す。図中のピークa〜iは、化学式中のプロトンa〜iに帰属するものである。
<Example 13>
0.70 g of proton exchange membrane A was immersed in a mixed solution of 100 ml of acetic acid, 7.5 ml of concentrated sulfuric acid, and 5.5 ml of 36.5% hydrogen peroxide solution at 30 ° C. for 24 hours. Then, it cooled to room temperature and then immersed in pure water for 2 hours. This was repeated 4 times. The membrane after washing with water was dried under reduced pressure at 120 ° C. to obtain a proton exchange membrane a. The chemical structure of the block copolymer constituting the proton exchange membrane a is shown below. The 1 H-NMR spectrum of the block copolymer is shown in FIG. Peaks ai in the figure belong to protons ai in the chemical formula.
<実施例14>
プロトン交換膜B0.83gと、酢酸118ml、濃硫酸8.9ml、36.5%過酸化水素水6.5mlの混合溶液を用いた他は実施例13と同様にして、プロトン交換膜bを得た。プロトン交換膜bを構成するブロック共重合体の化学構造を以下に示す。
<Example 14>
A proton exchange membrane b was obtained in the same manner as in Example 13 except that 0.83 g of the proton exchange membrane B and a mixed solution of acetic acid 118 ml, concentrated sulfuric acid 8.9 ml, and 36.5% hydrogen peroxide water 6.5 ml were used. It was. The chemical structure of the block copolymer constituting the proton exchange membrane b is shown below.
<実施例15>
プロトン交換膜C0.67gと、酢酸95ml、濃硫酸7.2ml、36.5%過酸化水素水5.2mlの混合溶液を用いた他は実施例13と同様にして、プロトン交換膜cを得た。プロトン交換膜cを構成するブロック共重合体の化学構造を以下に示す。
<Example 15>
A proton exchange membrane c was obtained in the same manner as in Example 13 except that 0.67 g of proton exchange membrane C and a mixed solution of 95 ml of acetic acid, 7.2 ml of concentrated sulfuric acid, and 5.2 ml of 36.5% hydrogen peroxide were used. It was. The chemical structure of the block copolymer constituting the proton exchange membrane c is shown below.
<実施例16>
プロトン交換膜D0.76gと、酢酸109ml、濃硫酸8.1ml、36.5%過酸化水素水6.0mlの混合溶液を用いた他は実施例13と同様にして、プロトン交換膜dを得た。プロトン交換膜dを構成するブロック共重合体の化学構造を以下に示す。
<Example 16>
A proton exchange membrane d was obtained in the same manner as in Example 13 except that 0.76 g of proton exchange membrane D and a mixed solution of 109 ml of acetic acid, 8.1 ml of concentrated sulfuric acid, and 6.0 ml of 36.5% hydrogen peroxide were used. It was. The chemical structure of the block copolymer constituting the proton exchange membrane d is shown below.
<実施例17>
プロトン交換膜E0.72gと、酢酸104ml、濃硫酸7.7ml、36.5%過酸化水素水6.0mlの混合溶液を用いた他は実施例13と同様にして、プロトン交換膜eを得た。プロトン交換膜eを構成するブロック共重合体の化学構造を以下に示す。
<Example 17>
Proton exchange membrane e was obtained in the same manner as in Example 13 except that 0.72 g of proton exchange membrane E and a mixed solution of 104 ml of acetic acid, 7.7 ml of concentrated sulfuric acid, and 6.0 ml of 36.5% hydrogen peroxide were used. It was. The chemical structure of the block copolymer constituting the proton exchange membrane e is shown below.
<実施例18>
プロトン交換膜F0.56gと、酢酸80ml、濃硫酸6.0ml、36.5%過酸化水素水4.4mlの混合溶液を用いた他は実施例13と同様にして、プロトン交換膜fを得た。プロトン交換膜fを構成するブロック共重合体の化学構造を以下に示す。
<Example 18>
A proton exchange membrane f was obtained in the same manner as in Example 13 except that 0.56 g of the proton exchange membrane F and a mixed solution of 80 ml of acetic acid, 6.0 ml of concentrated sulfuric acid, and 4.4 ml of 36.5% hydrogen peroxide were used. It was. The chemical structure of the block copolymer constituting the proton exchange membrane f is shown below.
<実施例19>
プロトン交換膜G0.53gと、酢酸76ml、濃硫酸5.8ml、36.5%過酸化水素水4.2mlの混合溶液を用いた他は実施例13と同様にして、プロトン交換膜gを得た。プロトン交換膜gを構成するブロック共重合体の化学構造を以下に示す。
<Example 19>
A proton exchange membrane g was obtained in the same manner as in Example 13 except that 0.53 g of the proton exchange membrane G, 76 ml of acetic acid, 5.8 ml of concentrated sulfuric acid, and 4.2 ml of 36.5% hydrogen peroxide water were used. It was. The chemical structure of the block copolymer constituting the proton exchange membrane g is shown below.
<実施例20>
プロトン交換膜H0.65gと、酢酸93ml、濃硫酸7.0ml、36.5%過酸化水素水5.1mlの混合溶液を用いた他は実施例13と同様にして、プロトン交換膜hを得た。プロトン交換膜hを構成するブロック共重合体の化学構造を以下に示す。
<Example 20>
A proton exchange membrane h was obtained in the same manner as in Example 13, except that 0.65 g of proton exchange membrane H, 93 ml of acetic acid, 7.0 ml of concentrated sulfuric acid, and 5.1 ml of 36.5% hydrogen peroxide solution were used. It was. The chemical structure of the block copolymer constituting the proton exchange membrane h is shown below.
<実施例21>
プロトン交換膜I0.78gと、酢酸111ml、濃硫酸8.4ml、36.5%過酸化水素水6.1mlの混合溶液を用いた他は実施例13と同様にして、プロトン交換膜iを得た。プロトン交換膜iを構成するブロック共重合体の化学構造を以下に示す。
<Example 21>
Proton exchange membrane i was obtained in the same manner as in Example 13 except that 0.78 g of proton exchange membrane I and a mixed solution of acetic acid 111 ml, concentrated sulfuric acid 8.4 ml, and 36.5% hydrogen peroxide solution 6.1 ml were used. It was. The chemical structure of the block copolymer constituting the proton exchange membrane i is shown below.
<実施例22>
プロトン交換膜J0.55gと、酢酸79ml、濃硫酸5.9ml、36.5%過酸化水素水4.3mlの混合溶液を用いた他は実施例13と同様にして、プロトン交換膜jを得た。プロトン交換膜jを構成するブロック共重合体の化学構造を以下に示す。
<Example 22>
A proton exchange membrane j was obtained in the same manner as in Example 13 except that 0.55 g of the proton exchange membrane J and a mixed solution of 79 ml of acetic acid, 5.9 ml of concentrated sulfuric acid, and 4.3 ml of 36.5% hydrogen peroxide were used. It was. The chemical structure of the block copolymer constituting the proton exchange membrane j is shown below.
<実施例23>
プロトン交換膜K0.67gと、酢酸95ml、濃硫酸7.2ml、36.5%過酸化水素水5.2mlの混合溶液を用いた他は実施例13と同様にして、プロトン交換膜kを得た。プロトン交換膜kを構成するブロック共重合体の化学構造を以下に示す。
<Example 23>
Proton exchange membrane k was obtained in the same manner as in Example 13 except that 0.67 g of proton exchange membrane K and a mixed solution of 95 ml of acetic acid, 7.2 ml of concentrated sulfuric acid, and 5.2 ml of 36.5% hydrogen peroxide were used. It was. The chemical structure of the block copolymer constituting the proton exchange membrane k is shown below.
<実施例24>
プロトン交換膜L0.76gと、酢酸107ml、濃硫酸8.2ml、36.5%過酸化水素水5.9mlの混合溶液を用いた他は実施例13と同様にして、プロトン交換膜lを得た。プロトン交換膜lを構成するブロック共重合体の化学構造を以下に示す。
<Example 24>
A proton exchange membrane 1 was obtained in the same manner as in Example 13 except that 0.76 g of the proton exchange membrane L and a mixed solution of 107 ml of acetic acid, 8.2 ml of concentrated sulfuric acid, and 5.9 ml of 36.5% hydrogen peroxide were used. It was. The chemical structure of the block copolymer constituting the proton exchange membrane 1 is shown below.
実施例及び比較例で得られたプロトン交換膜の評価結果を表1に示す。 Table 1 shows the evaluation results of the proton exchange membranes obtained in the examples and comparative examples.
本発明のプロトン交換膜は、構造の異なる比較例のプロトン交換膜と同等以上のプロトン伝導性を示すにもかかわらず、面積膨潤がより小さく、寸法安定性に優れている。また、耐ラジカル性にも優れていることが分かる。これは、本発明のプロトン交換膜を構成する共重合体の親水性セグメント構造に由来するものであると考えられる。 Although the proton exchange membrane of the present invention exhibits proton conductivity equivalent to or higher than that of a comparative example with a different structure, the area swelling is smaller and the dimensional stability is excellent. Moreover, it turns out that it is excellent also in radical resistance. This is considered to be derived from the hydrophilic segment structure of the copolymer constituting the proton exchange membrane of the present invention.
本発明のブロック共重合体は、高出力かつ高耐久性を示しうる燃料電池用プロトン交換膜として用いることができ、産業の発展に寄与するところ大である。 The block copolymer of the present invention can be used as a proton exchange membrane for fuel cells that can exhibit high output and high durability, and greatly contributes to industrial development.
Claims (6)
(式中、Zはそれぞれ独立してO原子又はS原子を、Ar1はそれぞれ独立して2価の芳香族基を、nは1〜100の数を、それぞれ表す。)
で表される疎水性セグメントと、
化学式2
(式中、Xはそれぞれ独立してH又は1価の陽イオンを、Yはスルホニル基又はカルボニル基を、Ar2はそれぞれ独立して2価の芳香族基を、Lはそれぞれ独立してスルフィド基又はスルホニル基を、mは1〜100の数をそれぞれ表す。)で表される親水性セグメントとを含み、
上記疎水性セグメントと上記親水性セグメントとが、化学式3
(式中、pは0又は1を表し、pが1の場合、Wは直接結合、スルホニル基、カルボニル基からなる群より選ばれる1種以上を表す。)
で表される基で結合されることを特徴とするブロック共重合体。 Chemical formula 1
(In the formula, each Z independently represents an O atom or an S atom, Ar 1 independently represents a divalent aromatic group, and n represents a number of 1 to 100, respectively.)
A hydrophobic segment represented by
Chemical formula 2
(Wherein X is independently H or monovalent cation, Y is sulfonyl group or carbonyl group, Ar 2 is independently divalent aromatic group, and L is independently sulfide. A group or a sulfonyl group, m represents a number of 1 to 100, respectively.)
The hydrophobic segment and the hydrophilic segment are represented by the chemical formula 3
(In the formula, p represents 0 or 1, and when p is 1, W represents one or more selected from the group consisting of a direct bond, a sulfonyl group, and a carbonyl group.)
A block copolymer bonded with a group represented by the formula:
で表される請求項1に記載のブロック共重合体。 Ar 2 is represented by the chemical formula 4
The block copolymer of Claim 1 represented by these.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010114557A JP2011241299A (en) | 2010-05-18 | 2010-05-18 | Block copolymer, and proton-exchange membrane for fuel cell using the copolymer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010114557A JP2011241299A (en) | 2010-05-18 | 2010-05-18 | Block copolymer, and proton-exchange membrane for fuel cell using the copolymer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2011241299A true JP2011241299A (en) | 2011-12-01 |
Family
ID=45408298
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2010114557A Withdrawn JP2011241299A (en) | 2010-05-18 | 2010-05-18 | Block copolymer, and proton-exchange membrane for fuel cell using the copolymer |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2011241299A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014002934A (en) * | 2012-06-19 | 2014-01-09 | Kaneka Corp | Polymer electrolyte membrane and use thereof |
| US20150037708A1 (en) * | 2013-07-30 | 2015-02-05 | Samsung Electronics Co., Ltd. | Polymer, electrolyte membrane and electrode for a fuel cell, each including the polymer, fuel cell including at least one of the electrolyte membrane, and the electrode |
| EP3042924A4 (en) * | 2013-09-03 | 2017-05-10 | DIC Corporation | Polyarylene sulfide resin and manufacturing method therefor, poly(arylene sulfonium salt) and manufacturing method therefor, and sulfoxide |
| WO2018136324A1 (en) | 2017-01-18 | 2018-07-26 | 3M Innovative Properties Company | Fluorinated block copolymers derived from nitrile cure-site monomers |
| US10590224B2 (en) | 2015-07-13 | 2020-03-17 | 3M Innovative Properties Company | Fluorinated block copolymers |
| US11261280B2 (en) | 2017-01-18 | 2022-03-01 | 3M Innovative Properties Company | Fluorinated block copolymers |
| JP2022083399A (en) * | 2020-11-24 | 2022-06-03 | 現代自動車株式会社 | Membrane-electrode assembly electrolyte membrane including self-assembleable block copolymer |
| CN114672147A (en) * | 2022-04-13 | 2022-06-28 | 华侨大学 | Random anion exchange membrane containing adamantane and preparation method thereof |
-
2010
- 2010-05-18 JP JP2010114557A patent/JP2011241299A/en not_active Withdrawn
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014002934A (en) * | 2012-06-19 | 2014-01-09 | Kaneka Corp | Polymer electrolyte membrane and use thereof |
| US20150037708A1 (en) * | 2013-07-30 | 2015-02-05 | Samsung Electronics Co., Ltd. | Polymer, electrolyte membrane and electrode for a fuel cell, each including the polymer, fuel cell including at least one of the electrolyte membrane, and the electrode |
| US9722270B2 (en) * | 2013-07-30 | 2017-08-01 | Samsung Electronics Co., Ltd. | Polymer, electrolyte membrane and electrode for a fuel cell, each including the polymer, fuel cell including at least one of the electrolyte membrane, and the electrode |
| EP3042924A4 (en) * | 2013-09-03 | 2017-05-10 | DIC Corporation | Polyarylene sulfide resin and manufacturing method therefor, poly(arylene sulfonium salt) and manufacturing method therefor, and sulfoxide |
| US9657142B2 (en) | 2013-09-03 | 2017-05-23 | Dic Corporation | Polyarylene sulfide resin and manufacturing method therefor, poly(arylene sulfonium salt) and manufacturing method therefor, and sulfoxide |
| US10982049B2 (en) | 2013-09-03 | 2021-04-20 | Dic Corporation | Polyarylene sulfide resin and manufacturing method therefor, poly(arylene sulfonium salt) and manufacturing method therefor, and sulfoxide |
| US10385168B2 (en) | 2013-09-03 | 2019-08-20 | Dic Corporation | Polyarylene sulfide resin and manufacturing method therefor, poly(arylenesulfonium salt) and manufacturing method therefor, and sulfoxide |
| US10590224B2 (en) | 2015-07-13 | 2020-03-17 | 3M Innovative Properties Company | Fluorinated block copolymers |
| CN110214155A (en) * | 2017-01-18 | 2019-09-06 | 3M创新有限公司 | Fluorinated block copolymer derived from nitrile cure site monomer |
| WO2018136324A1 (en) | 2017-01-18 | 2018-07-26 | 3M Innovative Properties Company | Fluorinated block copolymers derived from nitrile cure-site monomers |
| US11261280B2 (en) | 2017-01-18 | 2022-03-01 | 3M Innovative Properties Company | Fluorinated block copolymers |
| US11267922B2 (en) | 2017-01-18 | 2022-03-08 | 3M Innovative Properties Company | Fluorinated block copolymers derived from nitrile cure-site monomers |
| JP2022083399A (en) * | 2020-11-24 | 2022-06-03 | 現代自動車株式会社 | Membrane-electrode assembly electrolyte membrane including self-assembleable block copolymer |
| JP7797153B2 (en) | 2020-11-24 | 2026-01-13 | 現代自動車株式会社 | Electrolyte membrane for membrane-electrode assembly containing self-assembling block copolymer |
| CN114672147A (en) * | 2022-04-13 | 2022-06-28 | 华侨大学 | Random anion exchange membrane containing adamantane and preparation method thereof |
| CN114672147B (en) * | 2022-04-13 | 2024-05-14 | 华侨大学 | Adamantane-containing random anion exchange membrane and preparation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5760312B2 (en) | Novel sulfonic acid group-containing segmented block copolymer polymer and use thereof, and method for producing novel block copolymer polymer | |
| WO2011016444A1 (en) | Novel sulfonic acid group-containing segmented block copolymer and use thereof | |
| JP2011241299A (en) | Block copolymer, and proton-exchange membrane for fuel cell using the copolymer | |
| JP5720568B2 (en) | Solid polymer electrolyte composition, ion exchange membrane, membrane / electrode assembly, fuel cell | |
| JP2003217343A (en) | Thermal crosslinkable polymer solid electrolyte, polymer solid electrolyte film and manufacturing method therefor | |
| JP4208455B2 (en) | Sulfonated fluorine-containing polymer, resin composition containing the same, and polymer electrolyte membrane | |
| JP4241237B2 (en) | Block copolymer and use thereof | |
| JP4940549B2 (en) | Novel sulfonic acid group-containing segmented block copolymer and its use | |
| JP2006176665A (en) | New sulfonate group-containing segmented block copolymer and application of the same | |
| JP4807007B2 (en) | Polymer electrolyte composition and use thereof | |
| JP2005015607A (en) | Sulfonated polymer, composition containing the sulfonated polymer, molded product, proton exchange membrane for fuel cell, and method for producing the sulfonated polymer | |
| JP5614210B2 (en) | Polymer electrolyte membrane, membrane / electrode assembly and fuel cell using the same | |
| JP5398008B2 (en) | POLYMER ELECTROLYTE AND USE THEREOF | |
| KR101865941B1 (en) | Sulfonated poly(phenylene sulfide sulfone nitrile) and Membrane for Fuel Cell Application using it | |
| JP2012241090A (en) | Novel ionizable group-containing polymer and application of the same | |
| JP6135038B2 (en) | POLYMER ELECTROLYTE MOLDED BODY, POLYMER ELECTROLYTE MEMBRANE, MEMBRANE ELECTRODE COMPOSITION AND SOLID POLYMER TYPE FUEL CELL USING THE SAME | |
| JP2011225738A (en) | Novel proton conductive polymer and application of the same | |
| JP2008115340A (en) | Polymer containing sulfonic acid group, its composition and its use | |
| JP2012129175A (en) | Method for producing polymer electrolyte membrane and polymer electrolyte membrane produced by the method | |
| JP2020021579A (en) | Polymer electrolyte | |
| JP2011225737A (en) | Novel ion conductive block copolymer and application of the same | |
| JP2012017351A (en) | Block copolymer solution composition, method of manufacturing polymer solid electrolyte membrane using the block copolymer solution composition, and polymer solid electrolyte membrane manufactured using the manufacturing method | |
| JP2012129174A (en) | Method for producing polymer electrolyte membrane and polymer electrolyte membrane produced by the method | |
| JP4945939B2 (en) | Polymer electrolyte membrane | |
| JP2013114975A (en) | Method for producing polymer electrolyte membrane, and polymer electrolyte membrane |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20130806 |