JP2011132558A - Method for manufacturing non-oriented electromagnetic steel sheet - Google Patents
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Abstract
【課題】圧延方向における磁束密度を飛躍的に高めた無方向性電磁鋼板の製造方法を提案する。
【解決手段】C:0.0050〜0.03mass%、Si:2〜7mass%、Mn:0.05〜3mass%、Al:0.01mass%以下、V:0.003〜0.05mass%、S:0.0050mass%以下、N:0.0050mass%以下を含有し、残部がFeおよび不可避的不純物からなる成分組成の鋼スラブを熱間圧延し、熱延板焼鈍した後、1回または中間焼鈍を挟む2回以上の冷間圧延における圧下率をそれぞれ50〜75%として最終板厚とし、その後、仕上焼鈍してから脱炭焼鈍してC:0.005mass%未満とし、または、脱炭焼鈍してC:0.005mass%未満としてから仕上焼鈍する。
【選択図】図1A method for manufacturing a non-oriented electrical steel sheet in which the magnetic flux density in the rolling direction is dramatically increased is proposed.
C: 0.0050 to 0.03 mass%, Si: 2 to 7 mass%, Mn: 0.05 to 3 mass%, Al: 0.01 mass% or less, V: 0.003 to 0.05 mass%, S: 0.0050 mass% or less, N: 0.0050 mass% or less, the steel slab having a composition composed of Fe and inevitable impurities in the balance is hot-rolled and hot-rolled sheet annealed, once or in the middle The rolling reduction in two or more cold rollings with annealing interposed therebetween is set to 50 to 75% to obtain a final sheet thickness, and then finish annealing and decarburization annealing to C: less than 0.005 mass%, or decarburization. Finish annealing after annealing to C: less than 0.005 mass%.
[Selection] Figure 1
Description
本発明は、無方向性電磁鋼板の製造方法に関し、詳しくは、鋼板の圧延方向の磁束密度に優れる無方向性電磁鋼板の製造方法に関するものである。 The present invention relates to a method for producing a non-oriented electrical steel sheet, and more particularly, to a method for producing a non-oriented electrical steel sheet having excellent magnetic flux density in the rolling direction of the steel sheet.
近年、電力をはじめとするエネルギーの削減という世界的な流れの中において、電気機器の高効率化・小型化が強く要望されるようになってきている。無方向性電磁鋼板は、電気機器の鉄心材料等として広く使用されているから、電気機器の小型化・高効率化を達成するためには、無方向性電磁鋼板の磁気特性の向上、すなわち、高磁束密度化・低鉄損化が不可欠な課題となってきている。 In recent years, there has been a strong demand for higher efficiency and downsizing of electrical equipment in the global trend of reducing energy including electric power. Non-oriented electrical steel sheets are widely used as iron core materials for electrical equipment, so in order to achieve miniaturization and higher efficiency of electrical equipment, improvement of magnetic properties of non-oriented electrical steel sheets, High magnetic flux density and low iron loss have become indispensable issues.
そこで、無方向性電磁鋼板は、従来、添加する合金元素を適正化し、さらに、冷間圧延する前の結晶粒径を大きくしたり、冷延圧下率を最適化したりすることなどで高磁束密度化を図る一方、電気抵抗増大元素を添加したり、板厚を低減したりすることなどで低鉄損化を図ってきている。 Therefore, the non-oriented electrical steel sheet has conventionally been made with a high magnetic flux density by optimizing the alloying elements to be added, increasing the grain size before cold rolling, and optimizing the cold rolling reduction ratio. On the other hand, the iron loss has been reduced by adding an element for increasing electrical resistance or reducing the plate thickness.
ところで、ハイブリッド自動車などの駆動モータでは、歩留りを向上する観点から、分割コアが採用され初めている。この分割コアは、従来のように素材鋼板から一体としてコアを打ち抜くのではなく、コアを幾つかの部分に分割し、それぞれの部分のティースの長さ方向が鋼板の圧延方向となるように打ち抜いてコアを組み立てる技術である。この分割コアでは、磁束が集中するティースの長さ方向が電磁鋼板の圧延方向となるため、モータの特性向上を図るためには、電磁鋼板の圧延方向の特性が極めて重要となる。 By the way, in a drive motor such as a hybrid vehicle, a split core has begun to be adopted from the viewpoint of improving the yield. This split core is not punched as a single piece from the material steel plate as in the past, but the core is divided into several parts and punched so that the length direction of the teeth of each part is the rolling direction of the steel sheet. Technology to assemble the core. In this split core, the length direction of the teeth where the magnetic flux concentrates is the rolling direction of the electrical steel sheet. Therefore, in order to improve the characteristics of the motor, the characteristics in the rolling direction of the electrical steel sheet are extremely important.
圧延方向の磁束密度を高めた材料としては、圧延方向にGoss方位を揃えた方向性電磁鋼板が挙げられる。しかし、方向性電磁鋼板は、二次再結晶プロセスを経て製造されるため、製造コストが高く、分割コアにはほとんど採用されていないのが実情である。したがって、安価な無方向性電磁鋼板において、圧延方向の磁束密度を向上させることができれば、分割コアの最適材料となり得ると考えられる。 An example of the material having an increased magnetic flux density in the rolling direction is a grain-oriented electrical steel sheet having the Goss orientation aligned in the rolling direction. However, since the grain-oriented electrical steel sheet is manufactured through a secondary recrystallization process, the manufacturing cost is high, and the fact is that it is hardly adopted for the split core. Therefore, in an inexpensive non-oriented electrical steel sheet, if the magnetic flux density in the rolling direction can be improved, it can be considered that it can be an optimum material for the split core.
このような要求に応える技術としては、たとえば、特許文献1に開示された、Si:2.0mass%以下、Al:1.0mass%以上を含有し、結晶粒径を50μm以下とした仕上焼鈍後の鋼板に、圧下率3〜10%のスキンパス圧延を施すことにより、圧延方向の磁束密度を高めた無方向性電磁鋼板を得る技術を挙げることができる。 As a technique to meet such a requirement, for example, after finishing annealing disclosed in Patent Document 1, Si: 2.0 mass% or less, Al: 1.0 mass% or more, and the crystal grain size is 50 μm or less. A technique for obtaining a non-oriented electrical steel sheet in which the magnetic flux density in the rolling direction is increased by subjecting the steel sheet to skin pass rolling with a rolling reduction of 3 to 10% can be mentioned.
しかしながら、上記特許文献1の技術で得られる無方向性電磁鋼板は、L方向の磁束密度B50−Lが高々1.78T程度であり、従来の無方向性電磁鋼板の磁気特性を凌駕するものではない。したがって、分割コアのための、さらに磁気特性を改善した無方向性電磁鋼板の開発が望まれている。 However, the non-oriented electrical steel sheet obtained by the technique of Patent Document 1 has a magnetic flux density B 50-L in the L direction of about 1.78 T at most, which surpasses the magnetic characteristics of the conventional non-oriented electrical steel sheet. is not. Therefore, development of a non-oriented electrical steel sheet with improved magnetic properties for the split core is desired.
そこで、本発明の目的は、従来技術における上記した問題点に鑑み、圧延方向における磁束密度を飛躍的に高めた無方向性電磁鋼板の製造方法を提案することにある。ここで、本発明の具体的な開発目標は、圧延方向(L方向)における磁束密度B50−Lが1.80T以上の無方向性電磁鋼板である。 Accordingly, an object of the present invention is to propose a method for manufacturing a non-oriented electrical steel sheet in which the magnetic flux density in the rolling direction is dramatically increased in view of the above-described problems in the prior art. Here, a specific development target of the present invention is a non-oriented electrical steel sheet having a magnetic flux density B50 -L in the rolling direction (L direction) of 1.80 T or more.
発明者らは、上記課題を解決するべく鋼の成分組成および電磁鋼板の製造条件について鋭意検討を重ねた。その結果、Al含有量を0.01mass%以下に低減し、Vを適正範囲で添加した鋼素材を用いた上で、中間焼鈍を挟む2回以上の冷間圧延における圧下率を適正範囲に制御することにより、仕上焼鈍での再結晶集合組織におけるGoss集積度が高まり、圧延方向の磁束密度を著しく高めることができることを見出し、本発明を完成するに至った。 In order to solve the above-mentioned problems, the inventors have conducted intensive studies on the composition of steel and the production conditions of the electrical steel sheet. As a result, the Al content is reduced to 0.01 mass% or less, and after using a steel material to which V is added in an appropriate range, the rolling reduction in two or more cold rollings with intermediate annealing is controlled within the appropriate range. As a result, it has been found that the Goss accumulation degree in the recrystallization texture in the finish annealing can be increased and the magnetic flux density in the rolling direction can be remarkably increased, and the present invention has been completed.
すなわち、本発明は、C:0.0050〜0.03mass%、Si:2〜7mass%、Mn:0.05〜3mass%、Al:0.01mass%以下、V:0.003〜0.05mass%、S:0.0050mass%以下、N:0.0050mass%以下を含有し、残部がFeおよび不可避的不純物からなる成分組成の鋼スラブを熱間圧延し、熱延板焼鈍した後、1回または中間焼鈍を挟む2回以上の冷間圧延における圧下率をそれぞれ50〜75%として最終板厚とし、その後、仕上焼鈍してから脱炭焼鈍してC:0.005mass%未満とし、または、脱炭焼鈍してC:0.005mass%未満としてから仕上焼鈍する無方向性電磁鋼板の製造方法である。 That is, the present invention includes C: 0.0050 to 0.03 mass%, Si: 2 to 7 mass%, Mn: 0.05 to 3 mass%, Al: 0.01 mass% or less, V: 0.003 to 0.05 mass. %, S: 0.0050 mass% or less, N: 0.0050 mass% or less, the steel slab having a composition composed of Fe and unavoidable impurities in the balance is hot-rolled and hot-rolled sheet annealed once. Alternatively, the rolling reduction in two or more cold rollings sandwiching the intermediate annealing is set to 50 to 75% for the final sheet thickness, and then the final annealing is followed by decarburization annealing to C: less than 0.005 mass%, or It is a manufacturing method of the non-oriented electrical steel sheet which carries out finish annealing after decarburizing annealing and making it C: less than 0.005 mass%.
本発明の無方向性電磁鋼板の製造方法は、上記成分組成に加えてさらに、Sn:0.005〜0.1mass%およびSb:0.005〜0.1mass%のうちから選ばれる1種または2種を含有することを特徴とする。 The manufacturing method of the non-oriented electrical steel sheet according to the present invention may be one selected from Sn: 0.005 to 0.1 mass% and Sb: 0.005 to 0.1 mass% in addition to the above component composition. It contains two types.
本発明によれば、圧延方向の磁束密度が高い無方向性電磁鋼板を安価に提供することができるので、その特性を活かすことができる分割コアやトランスコアなどの用途に幅広く用いることができる。 According to the present invention, a non-oriented electrical steel sheet having a high magnetic flux density in the rolling direction can be provided at a low cost, and can be widely used for applications such as a split core and a transformer core that can make use of the characteristics.
まず、本発明の無方向性電磁鋼板を製造する上で、鋼素材が有すべき成分組成について説明する。
C:0.0050〜0.03mass%
固溶Cは、冷間圧延で導入される転位を固着し、変形帯の形成を促進する効果を有する。この変形帯は、仕上焼鈍で形成される再結晶集合組織におけるGoss方位{110}<001>の集積度を高めるため、圧延方向の磁気特性(磁束密度)を著しく向上する。したがって、圧延方向の磁束密度を高めるには、冷間圧延時に十分な量の固溶Cを存在させておく必要があり、そのためには、鋼素材のCは0.0050mass%以上とする必要がある。一方、電磁鋼板が、磁気時効を起こして鉄損が増大しないようにするためには、製品段階におけるCが0.0050mass%未満であることが必要である。しかし、鋼素材のCが0.03mass%を超えると、冷間圧延後の脱炭焼鈍で、上記レベルまで十分に脱炭できないおそれがある。よって、鋼素材のCは、0.0050〜0.03mass%の範囲とする。好ましくは0.008〜0.02mass%の範囲である。
First, the component composition that the steel material should have in producing the non-oriented electrical steel sheet of the present invention will be described.
C: 0.0050 to 0.03 mass%
Solid solution C has an effect of fixing dislocations introduced by cold rolling and promoting the formation of deformation bands. This deformation band increases the accumulation degree of Goss orientation {110} <001> in the recrystallized texture formed by finish annealing, and thus significantly improves the magnetic properties (magnetic flux density) in the rolling direction. Therefore, in order to increase the magnetic flux density in the rolling direction, it is necessary to have a sufficient amount of solute C present during cold rolling, and for that purpose, C of the steel material needs to be 0.0050 mass% or more. is there. On the other hand, in order to prevent magnetic steel from causing magnetic aging and increase in iron loss, C in the product stage needs to be less than 0.0050 mass%. However, if C of the steel material exceeds 0.03 mass%, decarburization annealing after cold rolling may not be sufficiently decarburized to the above level. Therefore, C of a steel raw material shall be the range of 0.0050-0.03 mass%. Preferably it is the range of 0.008-0.02 mass%.
Si:2〜7mass%
Siは、鋼の電気抵抗を高めて鉄損を低減する元素である。また、Siが2mass%未満では、最終冷間圧延後の仕上焼鈍で高温焼鈍すると、γ変態を生じて、良好な磁気特性を得ることができなくなる。一方、Siが7mass%を超えると、鋼が硬質化して圧延することが困難となったり、飽和磁束密度が低下したりするため好ましくない。よって、Siの添加量は2〜7mass%の範囲とする。
Si: 2 to 7 mass%
Si is an element that increases the electrical resistance of steel and reduces iron loss. On the other hand, when Si is less than 2 mass%, high-temperature annealing by finish annealing after the final cold rolling causes γ transformation, and good magnetic properties cannot be obtained. On the other hand, if Si exceeds 7 mass%, the steel becomes hard and difficult to roll, and the saturation magnetic flux density is lowered, which is not preferable. Therefore, the amount of Si added is in the range of 2-7 mass%.
Al:0.01mass%以下
Alは、本発明における重要元素であり、Siと同様、電気抵抗を高めるのに有効な元素である。しかし、本発明においては、Alの含有量が0.01mass%を超えると、仕上焼鈍で形成される集合組織がランダム化して、Goss方位{110}<001>が十分に発達しなくなり、優れた磁気特性を得ることができなくなる。よって、本発明では、Alは0.01mass%以下に制限する。好ましくは0.005mass%以下である。
Al: 0.01 mass% or less Al is an important element in the present invention, and is an element effective for increasing the electrical resistance like Si. However, in the present invention, when the Al content exceeds 0.01 mass%, the texture formed by finish annealing is randomized, and the Goss orientation {110} <001> is not sufficiently developed. Magnetic properties cannot be obtained. Therefore, in the present invention, Al is limited to 0.01 mass% or less. Preferably it is 0.005 mass% or less.
Mn:0.05〜3mass%
Mnは、Sを固定し、鋼の熱間加工性を改善するのに必要な元素である。しかし、0.05mass%未満では、その添加効果が得られず、一方、3mass%を超える添加は、原料コストの上昇を招く。よって、Mnは0.05〜3mass%の範囲とする。
Mn: 0.05-3 mass%
Mn is an element necessary for fixing S and improving the hot workability of steel. However, if it is less than 0.05 mass%, the effect of addition cannot be obtained, while addition exceeding 3 mass% causes an increase in raw material cost. Therefore, Mn is set to a range of 0.05 to 3 mass%.
V:0.003〜0.05mass%
Vは、仕上焼鈍での再結晶集合組織において、圧延方向へのGoss方位の集積度を高める、本発明の必須添加元素である。V添加によりGoss方位集積度が高まる理由はまだ十分に明らかとはなってはいないが、VがVCやVNとなって析出することによって、冷間圧延後の集合組織が改善され、これにAl低減による集合組織の改善効果が重畳して、仕上焼鈍後の再結晶集合組織におけるGoss方位への集積度がより高められるためであると推定している。上記の磁束密度向上効果は、Vの添加量が0.003mass%未満では得られず、一方、0.05mass%を超える添加は、上記効果が飽和するだけである。よって、本発明では、Vは0.003〜0.05mass%の範囲で添加する。
V: 0.003-0.05 mass%
V is an essential additive element of the present invention that enhances the accumulation degree of Goss orientation in the rolling direction in the recrystallization texture in the finish annealing. The reason why the Goss orientation accumulation degree is increased by the addition of V is not yet fully clarified, but when V is precipitated as VC or VN, the texture after cold rolling is improved. It is estimated that this is because the improvement effect of the texture due to the reduction is superimposed, and the degree of accumulation in the Goss orientation in the recrystallized texture after finish annealing is further increased. The effect of improving the magnetic flux density cannot be obtained when the amount of addition of V is less than 0.003 mass%. On the other hand, the addition exceeding 0.05 mass% only saturates the effect. Therefore, in the present invention, V is added in the range of 0.003 to 0.05 mass%.
ここで、Vの添加量を上記範囲に限定する根拠について説明する。
C:0.0180mass%、Si:3.3mass%、Al:0.001mass%、Mn:0.16mass%、N:0.0025mass%、S:0.0017mass%からなる成分組成の鋼をベースとし、これにVを0.001〜0.1mass%の範囲で変化して添加した鋼を溶製し、鋼スラブとした後、この鋼スラブを1100℃×30分加熱後、熱間圧延して板厚2.3mmの熱延板とし、950℃×30秒の熱延板焼鈍し、次いで、1回目の冷間圧延で0.85mmの中間板厚とし、850℃×30秒の中間焼鈍を施した後、2回目の冷間圧延で最終板厚が0.35mmの冷延板とし、その後、霧点:30℃の雰囲気下で850℃×30秒の脱炭焼鈍し、1000℃×30秒の仕上焼鈍し、かくして得られた無方向性電磁鋼板から、圧延方向L:180mm×板幅方向C:30mmのL方向エプスタイン試験片を採取し、圧延方向Lの磁束密度B50−Lを測定した。
Here, the reason for limiting the addition amount of V to the above range will be described.
C: 0.0180 mass%, Si: 3.3 mass%, Al: 0.001 mass%, Mn: 0.16 mass%, N: 0.0025 mass%, S: 0.0017 mass% Then, after melting and adding steel to which V was added in the range of 0.001 to 0.1 mass% to obtain a steel slab, this steel slab was heated at 1100 ° C. for 30 minutes and then hot-rolled. A hot-rolled sheet with a thickness of 2.3 mm is subjected to hot-rolled sheet annealing at 950 ° C. for 30 seconds, and then an intermediate sheet thickness of 0.85 mm is obtained by the first cold rolling, followed by intermediate annealing at 850 ° C. for 30 seconds. After that, a cold rolled sheet having a final thickness of 0.35 mm is obtained by cold rolling for the second time, and then decarburized and annealed at 850 ° C. for 30 seconds in an atmosphere at a fog point of 30 ° C., and 1000 ° C. × 30 Non-oriented electrical steel sheet obtained by finish annealing in seconds Then, an L direction Epstein test piece having a rolling direction L of 180 mm × plate width direction C of 30 mm was sampled, and a magnetic flux density B 50-L in the rolling direction L was measured.
図1は、上記の結果を、Vの添加量と圧延方向の磁束密度B50−Lとの関係として示したものであり、Vの含有量が0.003〜0.05mass%の範囲において、圧延方向の磁束密度が良好となっていることがわかる。 FIG. 1 shows the above results as a relationship between the amount of addition of V and the magnetic flux density B 50-L in the rolling direction. In the range where the content of V is 0.003 to 0.05 mass%, It can be seen that the magnetic flux density in the rolling direction is good.
S:0.0050mass%以下、N:0.0050mass%以下
SおよびNは、鋼中に混入してくる不可避的不純物元素であり、いずれも、0.0050mass%を超えて含有すると、磁気特性が低下する。よって、本発明では、SおよびNは、それぞれ0.0050mass%以下に制限する。好ましくは、それぞれ0.003mass%以下である。
S: 0.0050 mass% or less, N: 0.0050 mass% or less S and N are unavoidable impurity elements mixed in the steel, and if both contain more than 0.0050 mass%, the magnetic properties are reduced. descend. Therefore, in the present invention, S and N are limited to 0.0050 mass% or less, respectively. Preferably, each is 0.003 mass% or less.
本発明の無方向性電磁鋼板は、上記必須成分に加えてさらに、SnおよびSbを下記の範囲で添加してもよい。
Sn:0.005〜0.1mass%、Sb:0.005〜0.1mass%
SnおよびSbはいずれも、再結晶集合組織を改善したり、焼鈍時の酸化や窒化を防止したりすることで、無方向性電磁鋼板の磁気特性を高める効果を有するので、必要に応じて添加することができる。しかしながら、いずれも、含有量が0.005mass%未満では、上記効果が十分に得られず、一方、0.1mass%を超えると、上記効果が飽和してしまうので、SnおよびSbはそれぞれSn:0.005〜0.1mass%、Sb:0.005〜0.1mass%の範囲で含有させるのが好ましい。
The non-oriented electrical steel sheet of the present invention may further contain Sn and Sb in the following ranges in addition to the above essential components.
Sn: 0.005-0.1 mass%, Sb: 0.005-0.1 mass%
Both Sn and Sb have the effect of improving the magnetic properties of the non-oriented electrical steel sheet by improving the recrystallized texture or preventing oxidation and nitridation during annealing. can do. However, in any case, if the content is less than 0.005 mass%, the above effect cannot be obtained sufficiently. On the other hand, if the content exceeds 0.1 mass%, the above effect is saturated, so Sn and Sb are Sn: It is preferable to make it contain in 0.005-0.1 mass% and the range of Sb: 0.005-0.1 mass%.
本発明の無方向性電磁鋼板は、上記成分以外の残部は、Feおよび不可避的不純物からなる。 In the non-oriented electrical steel sheet of the present invention, the balance other than the above components is composed of Fe and inevitable impurities.
次に、本発明に係る無方向性電磁鋼板の製造方法について説明する。
本発明の無方向性電磁鋼板の製造方法は、上述した本発明の成分組成に適合する成分組成の鋼を、転炉や電気炉あるいはさらに真空精錬設備等からなる通常の精錬プロセスで溶製し、連続鋳造法あるいは造塊−分塊圧延法で鋼スラブとし、次いで、上記鋼スラブを加熱炉等で再加熱後、熱間圧延し、熱延板焼鈍し、1回または中間焼鈍を挟む2回以上の冷間圧延で最終板厚とした後、仕上焼鈍してから脱炭焼鈍し、あるいは脱炭焼鈍してから仕上焼鈍し、さらに必要に応じて絶縁コーティングを施して最終製品である無方向性電磁鋼板を得る方法である。ここで、本発明の製造方法において重要な工程は、熱延板焼鈍〜仕上焼鈍あるいは脱炭焼鈍までであり、それ以外の工程については、従来から公知の条件で構わない。
Next, the manufacturing method of the non-oriented electrical steel sheet according to the present invention will be described.
The method for producing a non-oriented electrical steel sheet according to the present invention comprises melting a steel having a component composition compatible with the above-described component composition of the present invention by a normal refining process including a converter, an electric furnace, or a vacuum refining equipment. The steel slab is made into a steel slab by a continuous casting method or ingot-splitting rolling method, and then the steel slab is reheated in a heating furnace or the like, then hot-rolled, hot-rolled sheet annealed, and sandwiched once or intermediately. After the final thickness is obtained by cold rolling more than once, finish annealing and decarburization annealing, or decarburization annealing and then finish annealing, and if necessary, an insulating coating is applied to make the final product This is a method for obtaining a grain-oriented electrical steel sheet. Here, the important steps in the production method of the present invention are from hot-rolled sheet annealing to finish annealing or decarburization annealing, and the other steps may be conventionally known conditions.
以下、上記各重要工程の製造条件について説明する。
熱延板焼鈍
本発明の製造方法における熱延板焼鈍は、無方向性電磁鋼板において通常実施されている条件でも構わないが、焼鈍温度は750〜1050℃の範囲とするのが好ましく、より好ましくは800〜1000℃の範囲である。焼鈍温度が750℃未満では、未再結晶組織が残存するおそれがあり、一方、1050℃を超えると、焼鈍設備に多大な負荷がかかるためである。
Hereinafter, the manufacturing conditions of each of the important steps will be described.
Hot-rolled sheet annealing Although the hot-rolled sheet annealing in the production method of the present invention may be carried out under conditions that are usually performed in non-oriented electrical steel sheets, the annealing temperature is preferably in the range of 750 to 1050 ° C, more preferably. Is in the range of 800-1000 ° C. If the annealing temperature is less than 750 ° C., an unrecrystallized structure may remain. On the other hand, if the annealing temperature exceeds 1050 ° C., a great load is applied to the annealing equipment.
冷間圧延
本発明の製造方法における冷間圧延は、1回または中間焼鈍を挟む2回以上の冷間圧延とする必要があり、各冷間圧延の圧下率は、それぞれの50〜75%の範囲に制限する必要がある。冷延圧下率が上記範囲を外れると、仕上焼鈍における再結晶で、Goss集合組織が十分に発達せず、磁気特性が低下するからである。好ましい冷間圧下率の範囲は、それぞれ55〜70%の範囲である。なお、上記冷間圧延の圧下率配分は、冷間圧延回数が3回以上となっても変わりはない。
Cold rolling Cold rolling in the production method of the present invention needs to be performed once or twice or more with intermediate annealing, and the rolling reduction of each cold rolling is 50 to 75% of each. Must be limited to range. This is because if the cold rolling reduction ratio is out of the above range, the Goss texture does not sufficiently develop due to recrystallization in finish annealing, and the magnetic properties deteriorate. The range of a preferable cold reduction rate is the range of 55 to 70%, respectively. In addition, the reduction ratio distribution of the cold rolling does not change even if the number of cold rolling is 3 or more.
中間焼鈍
上記2回以上の冷間圧延の間で行う中間焼鈍は、再結晶温度以上の温度で行えばよいが、好ましくは750〜1050℃、より好ましくは800℃〜1000℃の温度範囲で実施するのが望ましい。750℃未満では、未再結晶組織となるおそれがあり、一方、1050℃を超えると、焼鈍設備に負担がかかるからである。
Intermediate annealing The intermediate annealing performed between the two or more cold rollings may be performed at a temperature higher than the recrystallization temperature, but is preferably performed in a temperature range of 750 to 1050 ° C, more preferably 800 to 1000 ° C. It is desirable to do. If the temperature is lower than 750 ° C, an unrecrystallized structure may be formed. On the other hand, if the temperature exceeds 1050 ° C, a burden is imposed on the annealing equipment.
仕上焼鈍
仕上焼鈍も、再結晶温度以上で行えばよいが、750〜1050℃の温度範囲が好ましく、800〜1000℃の温度範囲がより好ましい。
Finish annealing Finish annealing may be performed at the recrystallization temperature or higher, but a temperature range of 750 to 1050 ° C is preferable, and a temperature range of 800 to 1000 ° C is more preferable.
脱炭焼鈍
脱炭焼鈍は、時効劣化による磁気特性の低下(鉄損増加)を起こさせないため、鋼板中のCを0.0050mass%未満に低減するための工程であり、その条件は、通常の条件で行えばよく、特に制限はないが、例えば、露点が20〜40℃の酸化性雰囲気下で800〜900℃の温度範囲で行うことが好ましい。なお、この脱炭焼鈍は、最終冷間圧延後であれば仕上焼鈍の前・後のいずれの段階で行ってもよい。
Decarburization annealing Decarburization annealing is a process for reducing C in a steel sheet to less than 0.0050 mass% in order not to cause a decrease in magnetic properties (an increase in iron loss) due to aging deterioration. There are no particular restrictions on the conditions, but for example, it is preferably performed in an oxidizing atmosphere with a dew point of 20 to 40 ° C in a temperature range of 800 to 900 ° C. This decarburization annealing may be performed at any stage before or after the finish annealing as long as it is after the final cold rolling.
表1に示した成分組成を有するNo.1〜21の鋼を溶製し、鋼スラブとし、この鋼スラブを1100℃×30分加熱後、熱間圧延して板厚2.3mmの熱延板とし、この熱延板に950℃×30秒の熱延板焼鈍を施した後、0.80mmの中間板厚まで冷間圧延(1R)し、900℃×30秒の中間焼鈍後、2回目の冷間圧延(2R)し、最終板厚が0.35mmの冷延板とした。次いで、上記冷延板を、1000℃×30秒で仕上焼鈍してから、露点が30℃の雰囲気下で850℃×30秒の脱炭焼鈍を施してCを0.0050mass%未満まで低減し、無方向性電磁鋼板とした。 No. having the component composition shown in Table 1. 1 to 21 steel was melted to form a steel slab. The steel slab was heated at 1100 ° C. for 30 minutes and then hot rolled to form a hot-rolled sheet having a thickness of 2.3 mm. After hot-rolled sheet annealing for 30 seconds, cold rolled (1R) to an intermediate sheet thickness of 0.80 mm, after intermediate annealing at 900 ° C. for 30 seconds, second cold rolled (2R), and finally A cold-rolled plate having a plate thickness of 0.35 mm was used. Next, the cold-rolled sheet is subjected to finish annealing at 1000 ° C. × 30 seconds, and then decarburized annealing at 850 ° C. × 30 seconds in an atmosphere with a dew point of 30 ° C. to reduce C to less than 0.0050 mass%. A non-oriented electrical steel sheet was used.
次いで、上記各種の無方向性電磁鋼板から、圧延方向L:180mm×板幅方向C:30mmのL方向エプスタイン試験片を採取し、エプスタイン試験によって圧延方向の磁気特性(磁束密度B50−L)を測定した。かくして得られた結果を、表1に併記した。 Next, an L-direction Epstein test piece having a rolling direction L: 180 mm × plate width direction C: 30 mm was taken from the above-mentioned various non-oriented electrical steel sheets, and magnetic properties in the rolling direction (magnetic flux density B 50-L ) by the Epstein test. Was measured. The results thus obtained are also shown in Table 1.
表1から、本発明に適合する成分組成の鋼を素材とし、本発明に適合する条件で製造された発明例の電磁鋼板は、いずれも圧延方向の磁束密度B50−Lが1.80T以上の優れた値が得られていることがわかる。 From Table 1, the steel sheet of the invention example manufactured using the steel having the component composition suitable for the present invention and the condition suitable for the present invention has a magnetic flux density B50 -L in the rolling direction of 1.80 T or more. It can be seen that an excellent value of is obtained.
C:0.0180mass%、Si:3.3mass%、Al:0.001mass%、Mn:0.16mass%、N:0.0025mass%、S:0.0017mass%、V:0.009mass%、残部がFeおよび不可避的不純物からなる本発明に適合する成分組成を有する鋼スラブを1100℃×30分間加熱後、熱間圧延して表2に記載した板厚の熱延板とした後、900℃×30秒の熱延板焼鈍を施した。次いで、上記熱延板を、1回の冷間圧延で最終板厚とするか、もしくは、表2に示す圧下率で1回目の冷間圧延(1R)し、950℃×30秒の中間焼鈍した後、同じく表2に示す圧下率で2回目の冷間圧延(2R)して最終板厚が0.35mmまたは0.50mmの冷延板とした。次いで、それらの冷延板を、実施例1とは逆に、露点が30℃の雰囲気下で850℃×30秒の脱炭焼鈍を施してCを0.0050mass%未満に低減してから、1000℃×30秒で仕上焼鈍し、無方向性電磁鋼板とした。 C: 0.0180 mass%, Si: 3.3 mass%, Al: 0.001 mass%, Mn: 0.16 mass%, N: 0.0025 mass%, S: 0.0017 mass%, V: 0.009 mass%, balance A steel slab having a composition suitable for the present invention consisting of Fe and unavoidable impurities is heated at 1100 ° C. for 30 minutes, and then hot-rolled to obtain a hot-rolled sheet having the thickness shown in Table 2, followed by 900 ° C. * Hot-rolled sheet annealing for 30 seconds was performed. Then, the hot-rolled sheet is made into a final sheet thickness by one cold rolling, or first cold-rolled (1R) at a rolling reduction shown in Table 2 and subjected to intermediate annealing at 950 ° C. for 30 seconds. After that, the second cold rolling (2R) was performed at the rolling reduction shown in Table 2 to obtain a cold-rolled sheet having a final sheet thickness of 0.35 mm or 0.50 mm. Next, contrary to Example 1, these cold-rolled plates were subjected to decarburization annealing at 850 ° C. for 30 seconds in an atmosphere with a dew point of 30 ° C. to reduce C to less than 0.0050 mass%, Finish annealing was performed at 1000 ° C. for 30 seconds to obtain a non-oriented electrical steel sheet.
次いで、上記各種の無方向性電磁鋼板から、圧延方向L:180mm×板幅方向C:30mmのL方向エプスタイン試験片を採取し、エプスタイン試験によって圧延方向の磁気特性(磁束密度B50−L)を測定した。かくして得られた結果を、表2に併記した。 Next, an L-direction Epstein test piece having a rolling direction L: 180 mm × plate width direction C: 30 mm was taken from the above-mentioned various non-oriented electrical steel sheets, and magnetic properties in the rolling direction (magnetic flux density B 50-L ) by the Epstein test. Was measured. The results thus obtained are also shown in Table 2.
表2から、脱炭焼鈍と仕上焼鈍の順序に拘わらず、1Rおよび2Rの冷延圧下率が共に50〜75%の範囲にある場合にのみ良好な磁気特性(磁束密度B50−L)が得られていることがわかる。 From Table 2, regardless of the order of decarburization annealing and finish annealing, good magnetic properties (magnetic flux density B50-L ) are obtained only when the cold rolling reduction ratios of 1R and 2R are both in the range of 50 to 75%. It turns out that it is obtained.
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