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JP2011162382A - Method for producing chlorine - Google Patents

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JP2011162382A
JP2011162382A JP2010025693A JP2010025693A JP2011162382A JP 2011162382 A JP2011162382 A JP 2011162382A JP 2010025693 A JP2010025693 A JP 2010025693A JP 2010025693 A JP2010025693 A JP 2010025693A JP 2011162382 A JP2011162382 A JP 2011162382A
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Kohei Seki
航平 関
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Sumitomo Chemical Co Ltd
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Abstract

【課題】塩酸水中の塩化水素を酸素で酸化して効率的に塩素を製造する方法を提供する。
【解決手段】ルチル結晶形の酸化チタンを含有する担体に酸化ルテニウムが担持されてなる担持酸化ルテニウム触媒の存在下、塩酸を含む水相中で、反応温度140〜260℃で、酸素分圧が1〜10MPaである気相中の酸素によって塩化水素を気相接触酸化する。その際、前記水相は、水に塩化水素及び難水溶性ガスを含むガスを供給し、難水溶性ガスを分離して得られるのが好ましい。さらに、前記水相中の塩酸濃度が15〜40重量%であり、前記担持酸化ルテニウム触媒が、前記水相に対して0.1〜50重量%で含有されるのが好ましい。
【選択図】なし
The present invention provides a method for efficiently producing chlorine by oxidizing hydrogen chloride in hydrochloric acid water with oxygen.
In a water phase containing hydrochloric acid in the presence of a supported ruthenium oxide catalyst in which ruthenium oxide is supported on a support containing rutile crystalline titanium oxide, the reaction temperature is 140 to 260 ° C. and the oxygen partial pressure is Hydrogen chloride is vapor-phase contact oxidized with oxygen in the gas phase of 1 to 10 MPa. At this time, the aqueous phase is preferably obtained by supplying a gas containing hydrogen chloride and a hardly water-soluble gas to water and separating the hardly water-soluble gas. Furthermore, the hydrochloric acid concentration in the aqueous phase is preferably 15 to 40% by weight, and the supported ruthenium oxide catalyst is preferably contained in an amount of 0.1 to 50% by weight with respect to the aqueous phase.
[Selection figure] None

Description

本発明は、ルテニウム触媒を用いる塩素の製造方法に関し、より詳しくは、ルテニウム触媒の存在下、塩酸水中の塩化水素を酸素によって酸化する塩素の製造方法に関する。   The present invention relates to a method for producing chlorine using a ruthenium catalyst, and more particularly to a method for producing chlorine in which hydrogen chloride in hydrochloric acid water is oxidized by oxygen in the presence of a ruthenium catalyst.

塩化水素を酸素で酸化して塩素を製造する方法としては、Deacon触媒と称される銅触媒を用いる方法が古くから知られている。また、クロム触媒を用いる方法(例えば特許文献1〜4参照)や、ルテニウム触媒を用いる方法(例えば特許文献5〜10参照)なども提案されている。
上記製造方法で用いる原料塩化水素ガスとしては、塩素化合物の熱分解反応又は燃焼反応、ホスゲンによる有機化合物のカルボニル化反応、クロロホルミル化反応又はクロロ化反応、塩素による有機化合物の塩素化反応、クロロアルカンとフッ化水素との反応又はアルカンと塩素とフッ化水素との反応によるクロロフルオロアルカンの製造などにより発生する各種副生塩化水素ガス、さらには焼却炉から発生する燃焼排ガスなどで発生する塩化水素ガスなどが一般に用いられる。しかし、この塩化水素ガスには塩化水素ガス以外の不純物ガスを多く含む場合があり、そのため、そのまま酸素で気相酸化した場合、反応ガス中の不純物により反応が阻害され、反応効率が下がる場合がある。
As a method for producing chlorine by oxidizing hydrogen chloride with oxygen, a method using a copper catalyst called a Deacon catalyst has been known for a long time. In addition, a method using a chromium catalyst (for example, see Patent Documents 1 to 4), a method using a ruthenium catalyst (for example, see Patent Documents 5 to 10), and the like have been proposed.
The raw material hydrogen chloride gas used in the above production method includes pyrolysis reaction or combustion reaction of chlorine compounds, carbonylation reaction of organic compounds with phosgene, chloroformylation reaction or chlorination reaction, chlorination reaction of organic compounds with chlorine, chloro Chlorine generated in various by-product hydrogen chloride gas generated by the reaction of alkane and hydrogen fluoride or the production of chlorofluoroalkane by the reaction of alkane, chlorine and hydrogen fluoride, and combustion exhaust gas generated from an incinerator Hydrogen gas or the like is generally used. However, this hydrogen chloride gas may contain a large amount of impurity gas other than hydrogen chloride gas. Therefore, when gas phase oxidation is performed with oxygen as it is, the reaction is hindered by impurities in the reaction gas, and the reaction efficiency may be lowered. is there.

特許文献6には、ルテニウム触媒を用いて、塩化水素を水相で酸素により酸化する塩素の製造方法が開示されている。
具体的には、ルテニウム触媒として、塩化ルテニウム、塩化ルテニウムと塩化チタン、担持金属ルテニウム、酸化ルテニウム、担持酸化ルテニウムを用い、反応温度は90〜150℃、反応圧は大気圧〜10気圧程度で、塩化水素を水相で酸素により酸化する塩素の製造方法が開示されている。
Patent Document 6 discloses a chlorine production method in which hydrogen chloride is oxidized with oxygen in an aqueous phase using a ruthenium catalyst.
Specifically, as the ruthenium catalyst, ruthenium chloride, ruthenium chloride and titanium chloride, supported metal ruthenium, ruthenium oxide, supported ruthenium oxide, the reaction temperature is 90 to 150 ° C., the reaction pressure is about atmospheric pressure to about 10 atmospheres, A method for producing chlorine in which hydrogen chloride is oxidized with oxygen in an aqueous phase is disclosed.

特開昭61−136902号公報JP-A-61-136902 特開昭61−275104号公報JP 61-275104 A 特開昭62−113701号公報JP 62-113701 A 特開昭62−270405号公報JP-A-62-270405 特開平9−67103号公報JP-A-9-67103 特開平10−338502号公報(請求項7、段落〔0088〕)JP 10-338502 A (Claim 7, paragraph [0088]) 特開2000−229239号公報JP 2000-229239 A 特開2000−281314号公報JP 2000-281314 A 特開2002−79093号公報JP 2002-79093 A 特開2002−292279号公報JP 2002-292279 A

上記塩化水素ガスに含まれる不純物ガスの多くは難水溶性ガスである。そのため、特許文献6に記載のように、塩化水素を水相で酸素により酸化する場合には、塩化水素ガス中の不純物ガスを液相から除外することができ、反応効率の向上が期待できるが、塩化水素から塩素への反応効率をより一層向上させることが望まれていた。   Most of the impurity gas contained in the hydrogen chloride gas is a hardly water-soluble gas. Therefore, as described in Patent Document 6, when hydrogen chloride is oxidized with oxygen in the aqueous phase, the impurity gas in the hydrogen chloride gas can be excluded from the liquid phase, and improvement in reaction efficiency can be expected. It has been desired to further improve the reaction efficiency from hydrogen chloride to chlorine.

そこで、本発明の課題は、塩酸水中の塩化水素を酸素で酸化して効率よく塩素を製造する方法を提供することである。   Accordingly, an object of the present invention is to provide a method for efficiently producing chlorine by oxidizing hydrogen chloride in hydrochloric acid water with oxygen.

本発明者は、上記課題を解決すべく、塩酸水中の塩化水素の酸化反応条件に付き、鋭意研究を重ねた。その結果、塩化水素を含むガスを水に供給し、塩化水素を一旦水に吸収させて塩酸水とし、この塩酸水中の塩化水素を酸化チタン担体に酸化ルテニウムを担持させた触媒の存在下、酸素によって酸化することにより効率的に塩素を製造できることを見出し、本発明を完成するに至った。   In order to solve the above-mentioned problems, the present inventor has conducted extensive research on the oxidation reaction conditions of hydrogen chloride in hydrochloric acid water. As a result, a gas containing hydrogen chloride is supplied to water, and the hydrogen chloride is once absorbed into water to form hydrochloric acid water. In the presence of a catalyst in which ruthenium oxide is supported on a titanium oxide carrier, It has been found that chlorine can be efficiently produced by oxidation with the use of the above, and the present invention has been completed.

(1) ルチル結晶形の酸化チタンを含有する担体に酸化ルテニウムが担持されてなる担持酸化ルテニウム触媒の存在下、塩酸を含む水相中で、酸素分圧が1〜10MPaである気相中の酸素によって塩化水素を気相接触酸化する塩素の製造方法。
(2) 反応温度が140〜260℃である前記(1)に記載の塩素の製造方法。
(3) 反応器内の気相部を酸素で置換し、反応圧力を1〜10MPaとした前記(1)または(2)に記載の塩素の製造方法。
(4) 前記水相は、水に塩化水素及び難水溶性ガスを含むガスを供給し、難水溶性ガスを分離して得られる前記(1)〜(3)のいずれかに記載の塩素の製造方法。
(5) 前記水相中の塩酸濃度が15〜40重量%であり、前記担持酸化ルテニウム触媒が、前記水相に対して0.1〜50重量%で含有される前記(1)〜(4)のいずれかに記載の塩素の製造方法。
(1) In a gas phase having an oxygen partial pressure of 1 to 10 MPa in an aqueous phase containing hydrochloric acid in the presence of a supported ruthenium oxide catalyst in which ruthenium oxide is supported on a support containing rutile crystalline titanium oxide. A method for producing chlorine in which hydrogen chloride is vapor-phase contact oxidized with oxygen.
(2) The method for producing chlorine according to (1), wherein the reaction temperature is 140 to 260 ° C.
(3) The method for producing chlorine according to (1) or (2), wherein the gas phase portion in the reactor is replaced with oxygen, and the reaction pressure is set to 1 to 10 MPa.
(4) The aqueous phase is obtained by supplying a gas containing hydrogen chloride and a hardly water-soluble gas to water, and separating the hardly water-soluble gas from the chlorine of any one of (1) to (3). Production method.
(5) The hydrochloric acid concentration in the aqueous phase is 15 to 40% by weight, and the supported ruthenium oxide catalyst is contained in an amount of 0.1 to 50% by weight with respect to the aqueous phase. ) The method for producing chlorine according to any of the above.

本発明の塩素の製造方法によれば、塩酸水中の塩化水素を効率的に塩素に変換することができる。   According to the chlorine production method of the present invention, hydrogen chloride in hydrochloric acid water can be efficiently converted into chlorine.

本発明の塩素の製造方法の一実施形態を模式的に示す概略説明図である。It is a schematic explanatory drawing which shows typically one Embodiment of the manufacturing method of the chlorine of this invention.

以下、図1を参照して、本発明にかかる塩素の製造方法の一実施形態について図面を参照して詳細に説明する。図1は、本実施形態にかかる概略説明図である。同図に示すように、本実施形態は、塩化水素を含むガスを水に吸収させて塩酸水を得る吸収塔10と、得られた塩酸水中の塩化水素を酸素で酸化させて塩素を得る反応器20からなっている。   Hereinafter, an embodiment of a method for producing chlorine according to the present invention will be described in detail with reference to the drawings with reference to FIG. FIG. 1 is a schematic explanatory diagram according to the present embodiment. As shown in the figure, in the present embodiment, an absorption tower 10 that obtains hydrochloric acid water by absorbing a gas containing hydrogen chloride into water, and a reaction that oxidizes hydrogen chloride in the obtained hydrochloric acid water with oxygen to obtain chlorine. It consists of a container 20.

吸収塔10は、充填塔方式、棚段に散気筒を備えた多段トレー方式などいずれの方式を用いても良い。   The absorption tower 10 may use any method such as a packed tower method or a multi-stage tray method in which shelves are provided with a scattering cylinder.

前記塩化水素を含むガスとしては、例えば、水素と塩素との反応により生成するガスや、塩酸の加熱により発生するガスの他、塩素化合物の熱分解反応又は燃焼反応、ホスゲンによる有機化合物のカルボニル化反応、塩素による有機化合物の塩素化反応、クロロフルオロアルカンの製造により発生する各種副生ガスや、さらには焼却炉から発生する燃焼排ガスなどを用いることができる。これら副生ガスや燃焼排ガスには、通常、多量の難水溶性ガスが含まれている。   Examples of the gas containing hydrogen chloride include a gas generated by a reaction between hydrogen and chlorine, a gas generated by heating hydrochloric acid, a pyrolysis reaction or combustion reaction of a chlorine compound, and a carbonylation of an organic compound with phosgene. Reaction, chlorination reaction of organic compounds with chlorine, various by-product gases generated by the production of chlorofluoroalkane, and combustion exhaust gas generated from an incinerator can be used. These by-product gas and combustion exhaust gas usually contain a large amount of poorly water-soluble gas.

ここで、塩素化合物の熱分解反応としては、例えば、1,2−ジクロロエタンから塩化ビニルが生成する反応、クロロジフルオロメタンからテトラフルオロエチレンが生成する反応などが挙げられる。
ホスゲンによる有機化合物のカルボニル化反応としては、例えば、アミンからイソシアネートが生成する反応、ヒドロキシ化合物から炭酸エステルが生成する反応などが挙げられる。
塩素による有機化合物の塩素化反応としては、例えば、プロピレンから塩化アリルが生成する反応、エタンから塩化エチルが生成する反応、ベンゼンからクロロベンゼンが生成する反応などが挙げられる。
また、クロロフルオロアルカンの製造としては、例えば、四塩化炭素とフッ化水素の反応によるジクロロジフルオロメタンとトリクロロモノフルオロメタンの製造、メタンと塩素とフッ化水素の反応によるジクロロジフルオロメタンとトリクロロモノフルオロメタンの製造などが挙げられる。
Here, examples of the thermal decomposition reaction of the chlorine compound include a reaction in which vinyl chloride is generated from 1,2-dichloroethane, a reaction in which tetrafluoroethylene is generated from chlorodifluoromethane, and the like.
Examples of the carbonylation reaction of an organic compound with phosgene include a reaction in which an isocyanate is produced from an amine and a reaction in which a carbonate is produced from a hydroxy compound.
Examples of the chlorination reaction of an organic compound with chlorine include a reaction in which allyl chloride is produced from propylene, a reaction in which ethyl chloride is produced from ethane, and a reaction in which chlorobenzene is produced from benzene.
Examples of the production of chlorofluoroalkane include the production of dichlorodifluoromethane and trichloromonofluoromethane by the reaction of carbon tetrachloride and hydrogen fluoride, and dichlorodifluoromethane and trichloromonofluoro by the reaction of methane, chlorine and hydrogen fluoride. Examples include methane production.

これらのガスを吸収塔10にて吸収させ、上記塩化水素含有ガス中の塩化水素を主とする水溶性ガスを水(好ましくは純水)に吸収させ、塩酸水とする。その際に、難水溶性ガスが塩酸水から分離される。
難水溶性ガスとしてはメタン、エタン、エチレン、アセチレン、プロパン、プロピレンなどの軽沸炭化水素、クロロメタン、クロロエタンなどの軽沸のクロロ炭化水素、硫化カルボニル、一酸化炭素、二酸化炭素、窒素、水素などが挙げられる。
These gases are absorbed in the absorption tower 10 and water (preferably pure water) is absorbed in water (preferably pure water), which is mainly hydrogen chloride in the hydrogen chloride-containing gas, to form hydrochloric acid water. At that time, the hardly water-soluble gas is separated from the hydrochloric acid water.
Slightly water-soluble gases include light-boiling hydrocarbons such as methane, ethane, ethylene, acetylene, propane, and propylene, light-boiling chlorohydrocarbons such as chloromethane and chloroethane, carbonyl sulfide, carbon monoxide, carbon dioxide, nitrogen, and hydrogen. Etc.

得られた塩酸水中の塩化水素の濃度は通常15〜40重量%であり、好ましくは20〜40重量%、より好ましくは25〜40重量%であるのがよい。塩化水素の濃度が15重量%より低いと塩酸水中に塩酸がイオンとして存在する量が多くなり、反応が効率的に進行せず、40重量%より高いと塩酸水の取り扱いが困難になるため好ましくない。   The concentration of hydrogen chloride in the obtained hydrochloric acid water is usually 15 to 40% by weight, preferably 20 to 40% by weight, and more preferably 25 to 40% by weight. When the concentration of hydrogen chloride is lower than 15% by weight, the amount of hydrochloric acid present as ions in the aqueous hydrochloric acid increases, and the reaction does not proceed efficiently. When the concentration is higher than 40% by weight, it is difficult to handle the hydrochloric acid. Absent.

吸収塔10で得られた塩酸水は反応器20へ送られる。この際、反応器20の反応方式で連続式の槽型スラリー水相反応方式を用いる場合は、塩酸水の反応器20への供給速度は、触媒1L当りの塩酸供給量として0.4〜1000mol−HCl/時程度であるのが好ましい。   The hydrochloric acid water obtained in the absorption tower 10 is sent to the reactor 20. At this time, when a continuous tank-type slurry aqueous phase reaction method is used as the reaction method of the reactor 20, the supply rate of hydrochloric acid to the reactor 20 is 0.4 to 1000 mol as the amount of hydrochloric acid supplied per liter of catalyst. It is preferably about HCl / hour.

反応器20の反応方式は固定床流通方式、連続および/またはバッチ回分式の槽型スラリー水相反応方式などが挙げられる。固定床流通方式の場合、塩酸水と酸素の流れとしてはアップフロー、ダウンフロー、トリクルフローのいずれを用いても良い。   Examples of the reaction system of the reactor 20 include a fixed bed flow system, a continuous and / or batch batch tank type slurry aqueous phase reaction system, and the like. In the case of a fixed bed flow system, any of upflow, downflow, and trickle flow may be used as the flow of hydrochloric acid water and oxygen.

反応器20では塩酸水中の塩化水素を酸素で酸化して塩素を得る際、触媒として担体に酸化ルテニウムを担持した担持酸化ルテニウム触媒を使用する。   When the reactor 20 oxidizes hydrogen chloride in hydrochloric acid with oxygen to obtain chlorine, a supported ruthenium oxide catalyst in which ruthenium oxide is supported on a carrier is used as a catalyst.

前記担持酸化ルテニウム触媒における担体としては、ルチル結晶形の酸化チタンを含有する担体を用いるが、必要に応じて、α−アルミナ、シリカ、ジルコニア、酸化ニオブ等の金属酸化物を含有してもよい。また、前記担体としては、ルチル結晶形の酸化チタンの他に、アナターゼ結晶形の酸化チタン、非晶質の酸化チタン等を含有してもよい。   As the carrier in the supported ruthenium oxide catalyst, a carrier containing rutile crystalline titanium oxide is used, but if necessary, a metal oxide such as α-alumina, silica, zirconia, niobium oxide, etc. may be contained. . In addition to the rutile crystalline titanium oxide, the carrier may contain anatase crystalline titanium oxide, amorphous titanium oxide, and the like.

前記担体は、該担体総量に対して30〜100重量%の割合で酸化チタンを含有するのがよい。   The carrier preferably contains titanium oxide in a proportion of 30 to 100% by weight with respect to the total amount of the carrier.

特に、前記酸化チタンにおいて、ルチル結晶形の酸化チタンおよびアナターゼ結晶形の酸化チタンに対するルチル結晶形の酸化チタンの比率(以下、「ルチル結晶形酸化チタン比率」と言うことがある。)が20%以上、好ましくは80%以上、より好ましくは90%以上であるのがよい。ルチル結晶形酸化チタン比率が高くなるほど、担持酸化ルテニウム触媒の触媒活性も良好となる。   In particular, in the titanium oxide, the ratio of the rutile crystalline titanium oxide to the rutile crystalline titanium oxide and the anatase crystalline titanium oxide (hereinafter sometimes referred to as “rutile crystalline titanium oxide ratio”) is 20%. Above, preferably 80% or more, more preferably 90% or more. The higher the rutile crystal titanium oxide ratio, the better the catalytic activity of the supported ruthenium oxide catalyst.

前記ルチル結晶形酸化チタン比率は、X線回折法(以下、「XRD法」と言う。)により測定され、下記式(I)より算出される値である。   The rutile crystal form titanium oxide ratio is a value measured by an X-ray diffraction method (hereinafter referred to as “XRD method”) and calculated from the following formula (I).

Figure 2011162382
Figure 2011162382

本発明の塩素の製造方法における担持酸化ルテニウム触媒は、上記担体に酸化ルテニウムを担持させて成る。担持酸化ルテニウム触媒の総量に対して酸化ルテニウムは0.1〜20重量%、好ましくは0.5〜5重量%であるのがよい。担持酸化ルテニウム触媒の総量に対して酸化ルテニウムは0.1重量%より低いと触媒活性が充分でない場合があり、20重量%より高いとコスト的に見合った触媒活性が得られない。   The supported ruthenium oxide catalyst in the method for producing chlorine of the present invention comprises ruthenium oxide supported on the support. The ruthenium oxide is 0.1 to 20% by weight, preferably 0.5 to 5% by weight, based on the total amount of the supported ruthenium oxide catalyst. If the ruthenium oxide is less than 0.1% by weight relative to the total amount of the supported ruthenium oxide catalyst, the catalyst activity may not be sufficient. If it is more than 20% by weight, the catalyst activity corresponding to the cost cannot be obtained.

本発明の塩素の製造方法における担持酸化ルテニウム触媒として、上記担体に酸化ルテニウムおよびシリカが担持されてなるものや後述するチタニア担体に酸化ルテニウムが担持されたものも好適に採用可能である。   As the supported ruthenium oxide catalyst in the method for producing chlorine of the present invention, a catalyst in which ruthenium oxide and silica are supported on the above-mentioned support, and a catalyst in which ruthenium oxide is supported on a titania support described later can be suitably employed.

かかる担持酸化ルテニウム触媒としては、例えば、以下の(i)〜(iv)に示す製法で得られるものが挙げられる。
(i)上記担体にケイ素化合物を担持させた後、ルテニウム化合物を担持させ、次いで酸化性ガス雰囲気下で焼成して得られるもの。
(ii)チタン化合物とケイ素化合物とを酸化性ガス雰囲気下で熱処理して、シリカが担持されてなるチタニア担体を得、この担体にルテニウム化合物を担持させた後、酸化性ガス雰囲気下で焼成して得られるもの。
(iii)上記担体にルテニウム化合物を担持させた後、ケイ素化合物を担持させ、次いで酸化性ガス雰囲気下で焼成して得られるもの。
(iv)上記担体に、ケイ素化合物およびルテニウム化合物を担持させた後、酸化性ガス雰囲気下で焼成して得られるもの。
上記製法で得られる(i)〜(iv)の担持酸化ルテニウム触媒のうち、特に(i)、(ii)の製法で得られる担持酸化ルテニウム触媒が好ましい。
Examples of the supported ruthenium oxide catalyst include those obtained by the production methods shown in the following (i) to (iv).
(I) A product obtained by supporting a silicon compound on the carrier, then supporting a ruthenium compound, and then firing in an oxidizing gas atmosphere.
(Ii) A titanium compound and a silicon compound are heat-treated in an oxidizing gas atmosphere to obtain a titania support on which silica is supported, and after the ruthenium compound is supported on the support, firing is performed in an oxidizing gas atmosphere. What you get.
(Iii) A product obtained by supporting a ruthenium compound on the carrier, then supporting a silicon compound, and then firing in an oxidizing gas atmosphere.
(Iv) A product obtained by supporting a silicon compound and a ruthenium compound on the carrier and firing in an oxidizing gas atmosphere.
Of the supported ruthenium oxide catalysts (i) to (iv) obtained by the above production method, the supported ruthenium oxide catalyst obtained by the production methods (i) and (ii) is particularly preferable.

前記(i)〜(iv)の製法における前記ケイ素化合物としては、例えば、Si(OR)4(以下、Rは炭素数1〜4のアルキル基を表す。)等のケイ素アルコキシド化合物、塩化ケイ素(SiCl4)、臭化ケイ素(SiBr4)等のハロゲン化ケイ素、SiCl(OR)3、SiCl2(OR)2、SiCl3(OR)等のケイ素ハロゲン化物アルコキシド化合物等が挙げられ、特にオルトケイ酸テトラエチル(Si(OC254)が好ましく、必要に応じて、その水和物を用いてもよいし、それらの2種以上を用いてもよい。 Examples of the silicon compound in the production methods (i) to (iv) include silicon alkoxide compounds such as Si (OR) 4 (hereinafter, R represents an alkyl group having 1 to 4 carbon atoms), silicon chloride ( Examples include silicon halides such as SiCl 4 ) and silicon bromide (SiBr 4 ), and silicon halide alkoxide compounds such as SiCl (OR) 3 , SiCl 2 (OR) 2 , and SiCl 3 (OR). Tetraethyl (Si (OC 2 H 5 ) 4 ) is preferable, and the hydrate may be used as necessary, or two or more of them may be used.

前記(i)〜(iv)の製法における前記酸化性ガスとしては、酸化性物質を含むガスであり、例えば、酸素濃度が、通常1〜30容量%程度である酸素含有ガス等が挙げられる。この酸素含有ガスとしては、通常、空気や純酸素が用いられ、中でも、空気が好ましい。この酸素含有ガスは、必要に応じて不活性ガスや水蒸気を含有していてもよい。   The oxidizing gas in the production methods (i) to (iv) is a gas containing an oxidizing substance, and examples thereof include an oxygen-containing gas whose oxygen concentration is usually about 1 to 30% by volume. As this oxygen-containing gas, air or pure oxygen is usually used, and air is particularly preferable. This oxygen-containing gas may contain an inert gas or water vapor as necessary.

前記(i)〜(iv)の製法における焼成温度は、通常、100〜1000℃、好ましくは250〜450℃である。   The firing temperature in the production methods (i) to (iv) is usually 100 to 1000 ° C, preferably 250 to 450 ° C.

また、前記(i)〜(iv)の製法における上記担体またはチタニア担体に、ケイ素化合物やルテニウム化合物を担持させる方法としては、各化合物を適当な溶媒に溶解させてなる溶液を担体に含浸させる方法や、担体を該溶液に浸漬して、各化合物を吸着させる方法等が挙げられる。   In addition, as a method of supporting the silicon compound or ruthenium compound on the carrier or titania carrier in the production methods (i) to (iv), a method of impregnating the carrier with a solution obtained by dissolving each compound in an appropriate solvent And a method of immersing the carrier in the solution to adsorb each compound.

前記(i)〜(iv)の方法における上記担体に酸化ルテニウムおよびシリカが担持された、またはチタニア担体に酸化ルテニウムが担持された担持酸化ルテニウム触媒において、シリカの使用量は、担体1モルに対して、通常、0.001〜0.3モルであり、好ましくは0.004〜0.03モルである。   In the supported ruthenium oxide catalyst in which ruthenium oxide and silica are supported on the support in the methods (i) to (iv) or ruthenium oxide is supported on a titania support, the amount of silica used is 1 mol of the support. In general, the amount is 0.001 to 0.3 mol, and preferably 0.004 to 0.03 mol.

前記(i)〜(iv)の製法における上記担体またはチタニア担体に、酸化ルテニウムおよび/またはシリカが担持されてなる担持酸化ルテニウム触媒としては、例えば、特開2008−155199号公報、特開2002−292279号公報等に記載されているものが好適である。   Examples of the supported ruthenium oxide catalyst in which ruthenium oxide and / or silica are supported on the carrier or titania carrier in the production methods (i) to (iv) described above include, for example, JP 2008-155199 A and JP 2002-2002. Those described in Japanese Patent No. 292279 are suitable.

本発明の塩素の製造方法における担持酸化ルテニウム触媒は、水相に対して、通常0.1〜50重量%、好ましくは1〜25重量%で含有されるのがよい。担持酸化ルテニウム触媒の仕込み量が、0.1重量%より低いと、水相中の塩化水素に対して塩化水素の気相接触酸化反応を促進させる担持酸化ルテニウム触媒の割合量が低く、触媒作用が及ばない塩化水素が多量に存在し、効率よく塩素を製造することができない。50重量%よりも高いと、水相中の塩化水素に対して塩化水素の気相接触酸化反応を促進させる担持酸化ルテニウム触媒の割合量が高く、塩化水素の量が少ないために触媒作用を発揮できない担持酸化ルテニウム触媒が多量に存在し、効率よく塩素を製造できないばかりでなく、コスト的にも不利である。   The supported ruthenium oxide catalyst in the chlorine production method of the present invention is usually contained in an amount of 0.1 to 50% by weight, preferably 1 to 25% by weight, based on the aqueous phase. When the amount of the supported ruthenium oxide catalyst is lower than 0.1% by weight, the proportion of the supported ruthenium oxide catalyst that promotes the gas phase catalytic oxidation reaction of hydrogen chloride with respect to hydrogen chloride in the aqueous phase is low, and the catalytic action There is a large amount of hydrogen chloride that cannot be achieved, and chlorine cannot be produced efficiently. If it is higher than 50% by weight, the proportion of the supported ruthenium oxide catalyst that promotes the gas phase catalytic oxidation reaction of hydrogen chloride with respect to hydrogen chloride in the aqueous phase is high, and the catalytic action is demonstrated because the amount of hydrogen chloride is small There is a large amount of supported ruthenium oxide catalyst that cannot be produced, and not only chlorine cannot be produced efficiently, but also disadvantageous in terms of cost.

担持酸化ルテニウム触媒は粒子状、顆粒状、球状、円柱状などいかなる形状のものも用いることが出来るが、固定床方式の反応器を採用する場合は球状、円柱状などの成型体が好ましく、槽型スラリー水相反応方式を用いる場合は、粒径が150μm以下の粒子状のものを用いることが好ましい。   The supported ruthenium oxide catalyst can be in any shape such as particles, granules, spheres, and cylinders, but when adopting a fixed bed type reactor, a molded body such as spheres and cylinders is preferable. In the case of using the type slurry aqueous phase reaction method, it is preferable to use particles having a particle size of 150 μm or less.

反応器20は通常、上記担持酸化ルテニウム触媒の存在下、塩酸水の液相部と酸素を主成分とする気相部からなる。この際、気相部の酸素分圧は通常、1〜10MPaであり、好ましくは3〜8MPaであるのがよい。酸素分圧が低すぎると液相に溶解する酸素濃度が低下するため、反応が効率的に進行しないことがある。一方、酸素分圧が高すぎると、反応ガス中の酸素濃度が高くなりすぎるため、未反応の酸素が気相部の主となり、塩素の分離効率が低く、コスト的に不利になることがある。   The reactor 20 usually comprises a liquid phase part of hydrochloric acid water and a gas phase part mainly composed of oxygen in the presence of the supported ruthenium oxide catalyst. Under the present circumstances, the oxygen partial pressure of a gaseous-phase part is 1-10 Mpa normally, Preferably it is 3-8 Mpa. If the oxygen partial pressure is too low, the concentration of oxygen dissolved in the liquid phase decreases, and the reaction may not proceed efficiently. On the other hand, if the oxygen partial pressure is too high, the oxygen concentration in the reaction gas becomes too high, so unreacted oxygen becomes the main part of the gas phase, and the chlorine separation efficiency is low, which may be disadvantageous in cost. .

本発明に係る塩素の製造方法における酸素源としては、空気を使用してもよいし、純酸素を使用してもよい。酸素によって塩化水素を気相接触酸化させる反応効率をより一層上げる観点から、また反応圧力が高いとそれに耐えるために反応器の材質が高価なものとなる場合があるので、コスト的な観点からも、酸素分圧を上げ、全圧の上昇を抑えるために純酸素を用いるのが好ましい。また、反応容器20内の反応圧力は、全圧の上昇を抑えるために、1〜10MPa、好ましくは3〜8MPaであるのがよい。このとき、反応容器20内の気相部は全て酸素であるのが好ましい。   As the oxygen source in the method for producing chlorine according to the present invention, air or pure oxygen may be used. From the viewpoint of further improving the reaction efficiency of hydrogen chloride in the gas phase catalytic oxidation with oxygen, and since the reactor material may be expensive to withstand the reaction pressure when it is high, from the viewpoint of cost. In order to increase the oxygen partial pressure and suppress the increase in the total pressure, it is preferable to use pure oxygen. Further, the reaction pressure in the reaction vessel 20 is 1 to 10 MPa, preferably 3 to 8 MPa in order to suppress an increase in the total pressure. At this time, it is preferable that all the gas phase portions in the reaction vessel 20 are oxygen.

本発明に係る塩素の製造方法における反応温度は、通常100〜300℃、好ましくは140〜260℃であるのがよい。反応温度が低すぎると反応が効率的に進行しないことがあり、高すぎると反応器内の高い圧力に耐えるために反応器の材質が高価なものとなる場合があり、コスト的に不利になることがある。   The reaction temperature in the method for producing chlorine according to the present invention is usually 100 to 300 ° C, preferably 140 to 260 ° C. If the reaction temperature is too low, the reaction may not proceed efficiently, and if it is too high, the reactor material may be expensive to withstand the high pressure in the reactor, which is disadvantageous in cost. Sometimes.

反応器20では、固定床流通方式、槽型スラリー水相反応方式いずれの場合においても未反応塩酸水、未反応酸素をリサイクル使用することが出来る。さらに、反応器20から排出される未反応塩化水素や未反応酸素を気相反応装置にて反応させ塩素へ変換することもできる。また、連続式の槽型スラリー水相反応方式を用いる場合は、液相部の反応液を抜き取る際に排出される触媒を適宜再生し、リサイクルすることも出来る。   In the reactor 20, unreacted hydrochloric acid water and unreacted oxygen can be recycled for both the fixed bed flow system and the tank type slurry aqueous phase reaction system. Furthermore, unreacted hydrogen chloride and unreacted oxygen discharged from the reactor 20 can be reacted in a gas phase reactor and converted to chlorine. Moreover, when using a continuous tank type slurry aqueous phase reaction system, the catalyst discharged | emitted when extracting the reaction liquid of a liquid phase part can also be reproduced | regenerated suitably, and can also be recycled.

上記製法により、塩酸水中の塩化水素を酸素で酸化して効率よく塩素が製造される。   According to the above production method, chlorine is efficiently produced by oxidizing hydrogen chloride in hydrochloric acid water with oxygen.

以下、実施例を挙げて本発明を詳細に説明するが、本発明は以下の実施例のみに限定されるものではない。なお、以下の実施例中、含有量ないし使用量を表す部および%は、特記ない限り、重量基準である。また、以下の実施例中、ガスの供給速度である(ml/分)は、特記ない限り、0℃、0.1MPaの換算値である。   EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated in detail, this invention is not limited only to a following example. In the following examples, the parts and% representing the content or amount used are based on weight unless otherwise specified. In the following examples, the gas supply rate (ml / min) is a converted value of 0 ° C. and 0.1 MPa unless otherwise specified.

<実施例1>
(担持酸化ルテニウム触媒の製造)
酸化チタン〔堺化学(株)製の「STR−60R」、100%ルチル型〕50部とα−アルミナ〔住友化学(株)製の「AES−12」〕50部とを混合し、次いでこの混合物100部に対し酸化チタンゾル〔堺化学(株)製の「CSB」、酸化チタン39%含有〕12.8部を純水で希釈し、混練した。得られた混練物を直径1.5mmΦの円柱状に押出し、乾燥した後、長さ2〜4mm程度に破砕した。得られた成型体を空気中、650〜680℃で3時間焼成し、酸化チタンとα−アルミナの混合物からなる担体を得た。この担体に、市販の塩化ルテニウム水和物の水溶液を含浸し、乾燥した後、空気中、250℃で2時間焼成することにより、酸化ルテニウムの含有量が4重量%である上記担体に担持されてなる担持酸化ルテニウム触媒を得、これを触媒Aとした。
<Example 1>
(Production of supported ruthenium oxide catalyst)
50 parts of titanium oxide (“STR-60R” manufactured by Sakai Chemical Co., Ltd., 100% rutile type) and 50 parts of α-alumina (“AES-12” manufactured by Sumitomo Chemical Co., Ltd.) were mixed, and then 12.8 parts of titanium oxide sol [“CSB” manufactured by Sakai Chemical Industry Co., Ltd. containing 39% titanium oxide] was diluted with pure water and kneaded with 100 parts of the mixture. The obtained kneaded product was extruded into a cylindrical shape having a diameter of 1.5 mmΦ, dried, and then crushed to a length of about 2 to 4 mm. The obtained molded body was fired in air at 650 to 680 ° C. for 3 hours to obtain a carrier made of a mixture of titanium oxide and α-alumina. This carrier was impregnated with a commercially available aqueous solution of ruthenium chloride hydrate, dried, and then calcined in air at 250 ° C. for 2 hours to be supported on the carrier having a ruthenium oxide content of 4% by weight. The obtained supported ruthenium oxide catalyst was obtained as Catalyst A.

(塩化水素の吸収)
塩化水素を主成分とするガス(塩化水素約80vol%、窒素約20vol%)を作成し、これをガス吸収瓶にて純水に吸収させ気相部から窒素を主成分とする難水溶性成分を除去し、36重量%の塩酸水を得た。
(Absorption of hydrogen chloride)
A gas containing hydrogen chloride as the main component (hydrogen chloride about 80 vol%, nitrogen about 20 vol%) is created, and this is absorbed in pure water by a gas absorption bottle, and it is a poorly water-soluble component mainly containing nitrogen from the gas phase. Was removed to obtain 36% by weight of aqueous hydrochloric acid.

(塩素の製造)
得られた塩酸水を、純水を用いて29.2重量%に希釈し、タンタル製オートクレーブ(内容量190ml)に50g仕込み、触媒Aを粒子径75〜150μmに粉砕分級した粉末10gを投入し、タービン翼付きのフランジで密閉した。オートクレーブの上部から酸素を0.5MPaG吹き込み、脱圧する操作を5回繰り返し、オートクレーブの気相部を酸素で置換し、さらに酸素をオートクレープに3MPaGの圧力となるように吹き込み、オートクレーブを密閉した。タービン翼の撹拌速度を600rpmとし、オートクレーブの胴体部分を電気ヒーターで加熱しながら内温が150℃になるように調整し、1時間温度を維持した。その際の反応圧力は4MPaGであった。その後、電気炉の加熱を停止しオートクレーブを70℃以下になるまで冷却した。冷却後、気相部および液相部の塩素を30%KI水で吸収し、生成ヨウ素量から生成塩素量を求めた。得られた生成塩素量から下式に従ってHClの転化率を求めた。
転化率(%)=〔塩素の生成量(mol)×2÷仕込んだ全塩化水素量(mol)〕×100
ルテニウム1g当りの生成塩素量と転化率を表1に示した。
(Chlorine production)
The obtained hydrochloric acid water was diluted to 29.2% by weight with pure water, charged with 50 g in a tantalum autoclave (internal volume 190 ml), and charged with 10 g of powder obtained by pulverizing and classifying catalyst A to a particle size of 75 to 150 μm. And sealed with a flange with a turbine blade. The operation of blowing oxygen at 0.5 MPaG from the top of the autoclave and depressurizing was repeated 5 times, the gas phase part of the autoclave was replaced with oxygen, and oxygen was blown into the autoclave to a pressure of 3 MPaG to seal the autoclave. The stirring speed of the turbine blade was set to 600 rpm, and the body temperature of the autoclave was adjusted with an electric heater so that the internal temperature became 150 ° C., and the temperature was maintained for 1 hour. The reaction pressure at that time was 4 MPaG. Thereafter, heating of the electric furnace was stopped and the autoclave was cooled to 70 ° C. or lower. After cooling, chlorine in the gas phase portion and liquid phase portion was absorbed with 30% KI water, and the amount of generated chlorine was determined from the amount of generated iodine. The conversion rate of HCl was determined from the amount of generated chlorine according to the following formula.
Conversion rate (%) = [Amount of chlorine produced (mol) × 2 ÷ Total amount of hydrogen chloride charged (mol)] × 100
Table 1 shows the amount of chlorine produced and the conversion rate per gram of ruthenium.

<実施例2>
塩酸水の濃度を19.9重量%とした以外は実施例1と同様の条件で反応を行った。ルテニウム1g当りの生成塩素量と転化率を表1に示した。
<Example 2>
The reaction was performed under the same conditions as in Example 1 except that the concentration of hydrochloric acid water was 19.9% by weight. Table 1 shows the amount of chlorine produced and the conversion rate per gram of ruthenium.

<実施例3>
塩酸水の濃度を16.7重量%とした以外は実施例1と同様の条件で反応を行った。ルテニウム1g当りの生成塩素量と転化率を表1に示した。
<Example 3>
The reaction was carried out under the same conditions as in Example 1 except that the concentration of hydrochloric acid water was 16.7% by weight. Table 1 shows the amount of chlorine produced and the conversion rate per gram of ruthenium.

<実施例4>
塩酸水の濃度を16.7重量%とし、オートクレーブの内温を200℃とした以外は実施例1と同様の条件で反応を行った。反応時の圧力は5MPaGであった。ルテニウム1g当りの生成塩素量と転化率を表1に示した。
<Example 4>
The reaction was performed under the same conditions as in Example 1 except that the concentration of hydrochloric acid water was 16.7% by weight and the internal temperature of the autoclave was 200 ° C. The pressure during the reaction was 5 MPaG. Table 1 shows the amount of chlorine produced and the conversion rate per gram of ruthenium.

<実施例5>
塩酸水の濃度を16.7重量%とし、オートクレーブの内温を250℃とした以外は実施例1と同様の条件で反応を行った。反応時の圧力は7.2MPaGであった。ルテニウム1g当りの生成塩素量と転化率を表1に示した。
<Example 5>
The reaction was carried out under the same conditions as in Example 1 except that the concentration of hydrochloric acid water was 16.7% by weight and the internal temperature of the autoclave was 250 ° C. The pressure during the reaction was 7.2 MPaG. Table 1 shows the amount of chlorine produced and the conversion rate per gram of ruthenium.

<実施例6>
触媒Aの仕込み量を1gとした以外は実施例3と同様の条件で反応を行った。ルテニウム1g当りの生成塩素量と転化率を表1に示した。
<Example 6>
The reaction was performed under the same conditions as in Example 3 except that the amount of catalyst A charged was 1 g. Table 1 shows the amount of chlorine produced and the conversion rate per gram of ruthenium.

<実施例7>
(担持酸化ルテニウム触媒の製造)
チタニア粉末〔昭和タイタニウム(株)製の「F−1R」、ルチル型チタニア比率93%〕100部と、有機バインダー2部〔ユケン工業(株)製の「YB−152A」〕とを混合し、次いで純水29部と、チタニアゾル〔堺化学(株)製の「CSB」、チタニア含有量40%〕12.5部とを加えて混練し、混合物を得た。
<Example 7>
(Production of supported ruthenium oxide catalyst)
100 parts of titania powder [“F-1R” manufactured by Showa Titanium Co., Ltd., rutile-type titania ratio 93%] and 2 parts of organic binder [“YB-152A” manufactured by Yuken Industry Co., Ltd.] Next, 29 parts of pure water and 12.5 parts of titania sol [“CSB” manufactured by Sakai Chemical Co., Ltd., titania content 40%] were added and kneaded to obtain a mixture.

この混合物を直径3.0mmφのヌードル状に押出し、押出し器出口付近でピアノ線により長さ3〜5mmにカッティングした。得られた担体を乾燥し、空気中で室温から600℃まで1.7時間かけて昇温した後、同温度で3時間保持して焼成した。得られた焼成物の内900gに、オルトケイ酸テトラエチル〔和光純薬工業(株)製の「Si(OC254」〕31.9gをエタノール153gに溶解して調製した溶液を含浸させ、白色固体を得た。 This mixture was extruded into a noodle shape having a diameter of 3.0 mmφ and cut to a length of 3 to 5 mm with a piano wire in the vicinity of the exit of the extruder. The obtained carrier was dried, heated from room temperature to 600 ° C. in air over 1.7 hours, and then calcined by holding at the same temperature for 3 hours. 900 g of the obtained fired product is impregnated with a solution prepared by dissolving 31.9 g of tetraethyl orthosilicate [“Si (OC 2 H 5 ) 4 ” manufactured by Wako Pure Chemical Industries, Ltd.) in 153 g of ethanol. A white solid was obtained.

この白色固体に、水分を2.3vol%含有する窒素を8L/minで流通させ、20〜30℃で3時間かけてミキサーにて回転させながら乾燥させた。得られた固体を、空気雰囲気下、室温から300℃まで0.8時間かけて昇温した後、同温度で2時間保持して焼成し、シリカの含有量が1.0重量%である白色の固体、すなわちシリカが担持されてなるチタニア担体を得た。   Nitrogen containing 2.3 vol% of water was passed through this white solid at 8 L / min, and dried at 20 to 30 ° C. for 3 hours while rotating with a mixer. The obtained solid was heated from room temperature to 300 ° C. in an air atmosphere over 0.8 hours and then calcined by holding at the same temperature for 2 hours. The white content of the silica was 1.0% by weight. Thus, a titania carrier on which a solid, that is, silica was supported, was obtained.

上記で得られたチタニア担体90gに、塩化ルテニウム水和物〔NEケムキャット(株)製の「RuCl3・nH2O」、Ru含有量40.0%〕2.16gを純水20.5gに溶解して調製した水溶液を含浸させ、2L/minの空気流通下、35℃で6時間かけてミキサーにて回転させながら乾燥した。得られた固体を、空気流通下、室温から250℃まで1.3時間かけて昇温した後、同温度で2時間保持して焼成した。これにより、酸化ルテニウムの含有量が1.25重量%である青灰色の固体、すなわちチタニア担体に酸化ルテニウムおよびシリカが担持されてなる担持酸化ルテニウム触媒を得、これを触媒Bとした。 To 90 g of the titania carrier obtained above, 2.16 g of ruthenium chloride hydrate [“RuCl 3 · nH 2 O” manufactured by NE Chemcat Co., Ltd., Ru content 40.0%] was added to 20.5 g of pure water. It was impregnated with an aqueous solution prepared by dissolution and dried while rotating with a mixer at 35 ° C. for 6 hours under an air flow of 2 L / min. The obtained solid was heated from room temperature to 250 ° C. over 1.3 hours under air flow, and then calcined by maintaining at the same temperature for 2 hours. As a result, a blue-gray solid having a ruthenium oxide content of 1.25% by weight, that is, a supported ruthenium oxide catalyst in which ruthenium oxide and silica were supported on a titania support, was obtained as catalyst B.

(塩素の製造)
触媒Aを触媒Bとした以外は実施例6と同様の条件で反応を行った。ルテニウム1g当りの生成塩素量と転化率を表1に示した。
(Chlorine production)
The reaction was conducted under the same conditions as in Example 6 except that the catalyst A was changed to the catalyst B. Table 1 shows the amount of chlorine produced and the conversion rate per gram of ruthenium.

<比較例1>
触媒Aを市販の酸化ルテニウム粉末〔NEケムキャット(株)製の「RuO2」〕1gに変更した以外は実施例6と同様の条件で反応を行った。ルテニウム1g当りの生成塩素量と転化率を表1に示した。
<Comparative Example 1>
The reaction was performed under the same conditions as in Example 6 except that the catalyst A was changed to 1 g of a commercially available ruthenium oxide powder [“RuO 2 ” manufactured by NE Chemcat Co., Ltd.]. Table 1 shows the amount of chlorine produced and the conversion rate per gram of ruthenium.

<比較例2>
触媒Aを市販の塩化ルテニウム〔NEケムキャット(株)製の「RuCl3・nH2O」、Ru含有量40.0%〕0.74gに変更した以外は実施例6と同様の条件で反応を行った。ルテニウム1g当りの生成塩素量と転化率を表1に示した。
<Comparative example 2>
The reaction was performed under the same conditions as in Example 6 except that the catalyst A was changed to 0.74 g of commercially available ruthenium chloride [“RuCl 3 · nH 2 O” manufactured by NE Chemcat Co., Ltd., Ru content 40.0%]. went. Table 1 shows the amount of chlorine produced and the conversion rate per gram of ruthenium.

<比較例3>
市販の6.6%RuO2/アナターゼ型TiO2〔NEケムキャット(株)製の「1〜2mm球」〕を75〜150μmに粉砕分級し、この粉末を触媒Cとした。触媒Aを触媒Cとした以外は実施例3と同様の条件で反応を行なった。ルテニウム1g当りの生成塩素量と転化率を表1に示した。
<Comparative Example 3>
Commercially available 6.6% RuO 2 / anatase type TiO 2 [“1 to 2 mm sphere” manufactured by NE Chemcat Co., Ltd.] was pulverized and classified to 75 to 150 μm, and this powder was used as catalyst C. The reaction was carried out under the same conditions as in Example 3 except that the catalyst A was changed to the catalyst C. Table 1 shows the amount of chlorine produced and the conversion rate per gram of ruthenium.

<比較例4>
触媒Aを触媒Cとした以外は、実施例6と同様の条件で反応を行なった。ルテニウム1g当りの生成塩素量と転化率を表1に示した。
<Comparative example 4>
The reaction was conducted under the same conditions as in Example 6 except that the catalyst A was changed to the catalyst C. Table 1 shows the amount of chlorine produced and the conversion rate per gram of ruthenium.

Figure 2011162382
Figure 2011162382

比較例1〜4は、表1に示す通り、ルチル結晶形の酸化チタンを含有する担体に酸化ルテニウムが担持されてなる担持酸化ルテニウム触媒を用いていないので、転化率または生成塩素量が低かった。
これに対して実施例1〜7は、ルチル結晶形の酸化チタンを含有する担体に酸化ルテニウムが担持されてなる担持酸化ルテニウム触媒を用いて、塩化水素を気相接触酸化しているので、転化率および生成塩素量がともに高く、塩酸濃度を上昇させてゆくと塩素の生成量が増加し、特に25%を超えた29.2%では劇的に塩素の生成量が高くなることがわかる。一方で、実施例7に示すように、触媒として、シリカが担持されたルチル結晶形の酸化チタン担体を用いた担持酸化ルテニウム触媒は、Ru当りの活性が高いことがわかる。
As shown in Table 1, Comparative Examples 1 to 4 did not use a supported ruthenium oxide catalyst in which ruthenium oxide was supported on a support containing rutile crystalline titanium oxide, so the conversion rate or the amount of generated chlorine was low. .
In contrast, in Examples 1 to 7, hydrogen chloride was vapor-phase catalytically oxidized using a supported ruthenium oxide catalyst in which ruthenium oxide was supported on a support containing rutile crystal form titanium oxide. It can be seen that both the rate and the amount of chlorine produced are high, and as the hydrochloric acid concentration is increased, the amount of chlorine produced increases. In particular, at 29.2% exceeding 25%, the amount of chlorine produced increases dramatically. On the other hand, as shown in Example 7, it can be seen that the supported ruthenium oxide catalyst using a rutile crystalline titanium oxide support on which silica is supported as a catalyst has a high activity per Ru.

以上、本発明にかかる好ましい実施形態について示したが、本発明は上述した実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲で変更や改良したものにも適用できることは言うまでもない。   As mentioned above, although preferred embodiment concerning this invention was shown, it cannot be overemphasized that this invention is applicable to what was changed and improved in the range which is not limited to embodiment mentioned above and does not deviate from the summary of this invention. .

10 吸収塔
20 反応器
10 Absorption tower 20 Reactor

Claims (5)

ルチル結晶形の酸化チタンを含有する担体に酸化ルテニウムが担持されてなる担持酸化ルテニウム触媒の存在下、塩酸を含む水相中で、酸素分圧が1〜10MPaである気相中の酸素によって塩化水素を気相接触酸化する塩素の製造方法。   In the presence of a supported ruthenium oxide catalyst in which ruthenium oxide is supported on a support containing rutile crystal form of titanium oxide, in a water phase containing hydrochloric acid, it is salified by oxygen in the gas phase having an oxygen partial pressure of 1 to 10 MPa. A method for producing chlorine in which hydrogen undergoes gas phase catalytic oxidation. 反応温度が140〜260℃である請求項1に記載の塩素の製造方法。   The method for producing chlorine according to claim 1, wherein the reaction temperature is 140 to 260 ° C. 反応器内の気相部を酸素で置換し、反応圧力を1〜10MPaとした請求項1または2に記載の塩素の製造方法。   The method for producing chlorine according to claim 1 or 2, wherein the gas phase in the reactor is replaced with oxygen, and the reaction pressure is set to 1 to 10 MPa. 前記水相は、水に塩化水素及び難水溶性ガスを含むガスを供給し、難水溶性ガスを分離して得られる請求項1〜3のいずれかに記載の塩素の製造方法。   The said aqueous phase is the manufacturing method of chlorine in any one of Claims 1-3 obtained by supplying the gas containing hydrogen chloride and a hardly water-soluble gas to water, and isolate | separating a slightly water-soluble gas. 前記水相中の塩酸濃度が15〜40重量%であり、前記担持酸化ルテニウム触媒が、前記水相に対して0.1〜50重量%で含有される請求項1〜4のいずれかに記載の塩素の製造方法。   The hydrochloric acid concentration in the said water phase is 15 to 40 weight%, The said supported ruthenium oxide catalyst is contained in 0.1 to 50 weight% with respect to the said water phase. Of chlorine production.
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