JP2011032305A - One-component moisture-curable urethane resin-based adhesive - Google Patents
One-component moisture-curable urethane resin-based adhesive Download PDFInfo
- Publication number
- JP2011032305A JP2011032305A JP2009177160A JP2009177160A JP2011032305A JP 2011032305 A JP2011032305 A JP 2011032305A JP 2009177160 A JP2009177160 A JP 2009177160A JP 2009177160 A JP2009177160 A JP 2009177160A JP 2011032305 A JP2011032305 A JP 2011032305A
- Authority
- JP
- Japan
- Prior art keywords
- urethane resin
- resin adhesive
- voc
- curable urethane
- test
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
本発明は、人体に対し有害性が高いと考えられている揮発性有機化合物(Volatile
Organic Compounds、以下「VOC」と記載する)の発生が少ない一液湿気硬化型ウレタン樹脂系接着剤に関する。より詳細には、床暖房用途を含む床施工用途で使用する際に良好な塗布作業性、接着性、床拘束性、床鳴り防止性を有するとともに、VOCの発生が少ない一液湿気硬化型ウレタン樹脂系接着剤に関する。
The present invention relates to a volatile organic compound (Volatile) that is considered to be highly harmful to the human body.
Organic compounds (hereinafter referred to as “VOC”). More specifically, it is a one-component moisture-curing urethane that has good application workability, adhesion, floor restraint, and floor noise prevention properties when used in floor construction applications including floor heating applications, and has low VOC generation. The present invention relates to a resin adhesive.
近年、住宅の気密度の向上と共に粘度調整に用いられる有機溶剤等が居住空間に放出されて残留し、居住者が健康を害するいわゆる「シックハウス」問題がクローズアップされている。 In recent years, the so-called “sick house” problem, in which the organic solvent or the like used for viscosity adjustment is released into the living space and remains in the living space as well as the air density of the house is increased, has been highlighted.
住宅の床を施工する際には主に一液型の湿気硬化型ウレタン樹脂系接着剤が使用されており、近年ますますその需要は増加している。従来、床施工用に用いられるウレタン樹脂系接着剤は用途によって要望される粘度が異なるため、有機溶剤等で粘度調整を行い良好な作業性を得ていた。しかしながら、特に床は居住空間において大きな面積を占めるため、上述の問題から床施工用の建材及び接着剤には特に有機溶剤等の低減が強く要望されていた。 One-pack type moisture-curing urethane resin adhesives are mainly used when constructing residential floors, and their demand is increasing in recent years. Conventionally, urethane resin adhesives used for floor construction have different desired viscosities depending on the application, and therefore, the viscosity is adjusted with an organic solvent or the like to obtain good workability. However, since the floor occupies a large area in the living space, there has been a strong demand for reducing organic solvents and the like particularly for building materials and adhesives for floor construction due to the above-mentioned problems.
2002年1月に厚生労働省より居住空間における揮発性有機化合物の総濃度(TVOC)の暫定目標値として400μg/m3が示された。ここで、この数値は居住空間全体としての数値である。居住空間においては、種々の建材や接着剤等が床以外の部位(例えば壁や天井等)にも用いられている。このため、居住空間を構成する一要素である床施工用接着剤はこの数値を遙かに下回らないと上記の目標値はクリアーできない。 In January 2002, the Ministry of Health, Labor and Welfare gave 400 μg / m 3 as a provisional target value for the total concentration of volatile organic compounds (TVOC) in living spaces. Here, this numerical value is a numerical value for the entire living space. In the living space, various building materials, adhesives, and the like are also used for parts other than the floor (for example, walls and ceilings). For this reason, the above-mentioned target value cannot be cleared unless the adhesive for floor construction, which is one element constituting the living space, is far below this value.
このような問題を解決するために、粘度調整剤として非VOC成分を配合することが考えられる。しかし、単純に粘度調整剤として非VOC成分を配合した場合には、接着剤の性能に悪影響を及ぼすことがあった。すなわち、非VOC成分は接着剤の硬化後も皮膜内に残存するため硬化皮膜が可塑化されて柔らかくなり、その結果床材の拘束性が低下するという問題である。特に床暖房用途では床材の伸縮膨張が大きいためにこのような接着剤を用いると十分に床材を拘束できず、床材サネ部の目隙や突き上げといった不具合が発生することがあった。また、ウレタン樹脂系接着剤ではウレタンプレポリマーを合成する際に原料として用いられるポリオール化合物やイソシアネート化合物に老化防止剤としてジブチルヒドロキシトルエン(以下「BHT」と記載する)が配合されており、これがVOC成分に該当するために低VOC化が困難であるという問題もあった。 In order to solve such a problem, it is conceivable to add a non-VOC component as a viscosity modifier. However, when a non-VOC component is simply blended as a viscosity modifier, the performance of the adhesive may be adversely affected. That is, since the non-VOC component remains in the film even after the adhesive is cured, the cured film is plasticized and softened, and as a result, the restraint property of the flooring is lowered. In particular, in floor heating applications, the expansion and contraction of the flooring material is large, so that using such an adhesive does not sufficiently restrain the flooring material, which may cause problems such as gaps in the flooring material sunk portion or pushing up. In urethane resin adhesives, dibutylhydroxytoluene (hereinafter referred to as “BHT”) is blended as an anti-aging agent into a polyol compound or an isocyanate compound used as a raw material when a urethane prepolymer is synthesized, and this is a VOC. There is also a problem that it is difficult to reduce the VOC because it corresponds to a component.
本発明が解決しようとする課題は、床施工用途で使用する際に従来と同等以上の良好な塗布作業性、接着性、床拘束性、床鳴り防止性を有するとともに、VOCの放散量が極端に低い一液湿気硬化型ウレタン樹脂系接着剤を提供することである。 The problem to be solved by the present invention is that, when used in floor construction applications, it has good coating workability, adhesiveness, floor restraint and anti-flooring properties that are equal to or better than conventional ones, and VOC emissions are extremely high. It is to provide a low one-component moisture-curing urethane resin adhesive.
本発明者らが上述のような問題を解決するために鋭意研究した結果、粘度調整剤として非VOC成分を用いながらも、従来の床施工用一液湿気硬化型ウレタン樹脂系接着剤と同等以上の性能を維持しつつ、VOC放散量が極端に低い接着剤が得られる手法を見出し、本発明を完成させるに至った。本発明は次の第1〜5の発明から構成される。 As a result of diligent research by the present inventors to solve the above-mentioned problems, while using a non-VOC component as a viscosity modifier, it is equivalent to or more than a conventional one-component moisture-curable urethane resin adhesive for floor construction. While maintaining the performance of the present invention, the inventors have found a technique for obtaining an adhesive having an extremely low VOC emission, and have completed the present invention. The present invention is composed of the following first to fifth inventions.
第1の発明は、分子内に活性水素を2個以上有するポリオール化合物(a1)と、分子内にイソシアネート基を2個以上有するポリイソシアネート化合物(a2)とを反応させることによって得られるイソシアネート基含有ウレタンプレポリマー(A)と、JIS A 1901:2003で規定される小型チャンバー法試験においてVOCに該当しない粘度調整剤(B)とを含有し、当該試験において試験7日後のTVOC放散量が150μ/m3以下であり、且つ、放散速度が150μg/m2・h以下である一液湿気硬化型ウレタン樹脂系接着剤に関するものである。なお、本発明では、イソシアネート基含有ウレタンプレポリマー(A)について単に「ウレタンプレポリマー(A)」と、JIS A 1901:2003で規定される小型チャンバー法試験においてVOCに該当しない粘度調整剤(B)を単に「粘度調整剤(B)」と表記することがある。 The first invention includes an isocyanate group obtained by reacting a polyol compound (a1) having two or more active hydrogens in the molecule with a polyisocyanate compound (a2) having two or more isocyanate groups in the molecule. It contains a urethane prepolymer (A) and a viscosity modifier (B) that does not fall under VOC in the small chamber method test defined by JIS A 1901: 2003, and the TVOC emission after 7 days in the test is 150 μ / The present invention relates to a one-component moisture-curing urethane resin adhesive having a m 3 or less and a diffusion rate of 150 μg / m 2 · h or less. In the present invention, the isocyanate group-containing urethane prepolymer (A) is simply referred to as “urethane prepolymer (A)” and a viscosity modifier (B that does not fall under VOC in the small chamber method test defined in JIS A 1901: 2003) (B ) May be simply referred to as “viscosity modifier (B)”.
第2の発明は、ウレタンプレポリマー(A)にジブチルヒドロキシトルエンが配合されていないことを特徴とする、第1の発明に係る一液湿気硬化型ウレタン樹脂系接着剤に関するものである。 The second invention relates to a one-part moisture curable urethane resin adhesive according to the first invention, characterized in that dibutylhydroxytoluene is not blended in the urethane prepolymer (A).
第3の発明は、粘度調整剤(B)が、アジピン酸のジアルキルエステル及び/又はセバシン酸のジアルキルエステルであることを特徴とする、第1又は第2の発明に係る一液湿気硬化型ウレタン樹脂系接着剤に関するものである。 A third invention is characterized in that the viscosity modifier (B) is a dialkyl ester of adipic acid and / or a dialkyl ester of sebacic acid, and the one-component moisture-curable urethane according to the first or second invention The present invention relates to a resin adhesive.
第4の発明は、さらに、添加剤としてクルードMDI(C)が含有されていることを特徴とする、第1〜第3のいずれかの発明に係る一液湿気硬化型ウレタン樹脂系接着剤に関するものである。 The fourth invention further relates to a one-component moisture-curable urethane resin adhesive according to any one of the first to third inventions, characterized in that crude MDI (C) is contained as an additive. Is.
第5の発明は、ウレタンプレポリマー(A)100質量部に対して、粘度調整剤(B)の配合量が8〜20質量部であり、且つ、クルードMDI(C)の配合量が2〜10質量部であることを特徴とする、第4の発明に係る一液湿気硬化型ウレタン樹脂系接着剤に関するものである。 5th invention is 8-20 mass parts of compounding quantities of a viscosity modifier (B) with respect to 100 mass parts of urethane prepolymers (A), and the compounding quantity of crude MDI (C) is 2-2. The present invention relates to a one-part moisture-curing urethane resin adhesive according to the fourth invention, which is 10 parts by mass.
本発明に係る一液湿気硬化型ウレタン樹脂系接着剤は、従来の床施工用一液湿気硬化型ウレタン樹脂系接着剤と同等以上の性能(作業性、接着性、床拘束性、床鳴り防止性)を持ちながら、VOC放散量が極端に低い接着剤であり、「シックハウス」問題にも充分対応できる極めて有用な接着剤である。 The one-part moisture-curing urethane resin adhesive according to the present invention is equivalent to or better than conventional one-part moisture-curing urethane resin adhesives for floor construction (workability, adhesiveness, floor restraint, floor noise prevention) It is an extremely useful adhesive that can sufficiently cope with the “sick house” problem.
以下、本発明の実施するための最良の形態を、詳細に説明する。なお、本発明はこれらの例示にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更を加え得ることは勿論である。 Hereinafter, the best mode for carrying out the present invention will be described in detail. In addition, this invention is not limited only to these illustrations, Of course, a various change can be added in the range which does not deviate from the summary of this invention.
[ウレタンプレポリマー(A)について]
本発明におけるウレタンプレポリマー(A)は、後述する分子内に活性水素を2個以上有するポリオール化合物(a1)と、分子内にイソシアネート基を2個以上有するポリイソシアネート化合物(a2)とを反応させることによって得られる、分子内に活性なイソシアネート基を含有するウレタンプレポリマーである。
[Urethane prepolymer (A)]
The urethane prepolymer (A) in the present invention reacts a polyol compound (a1) having two or more active hydrogens in the molecule described later with a polyisocyanate compound (a2) having two or more isocyanate groups in the molecule. This is a urethane prepolymer containing an active isocyanate group in the molecule.
ウレタンプレポリマーの合成方法は従来公知の方法でよい。例えば、撹拌機、コンデンサー、減圧脱水装置、窒素気流装置を備えた密閉式反応釜に、ポリオール類等の末端に活性水素を2個以上有する化合物を仕込み減圧脱水後、イソシアネート化合物を配合して窒素気流下で70〜100℃にて3〜8時間反応させて、ウレタンプレポリマーを含有するウレタン樹脂系組成物を得る。この際に、イソシアネート基(NCO)と活性水素基(OH)とのモル比が、NCO/OH=1.2以上で、ウレタンプレポリマー中のNCO質量%が、NCO質量%=1〜20%(最も好ましくは2〜15%)の範囲になるようにするのが好ましい。NCO質量%が高い場合は、接着強度も向上するが硬化途中の発泡が多くなり、硬化皮膜が脆くなる傾向が生じる。一方、NCO質量%が低い場合は、発泡は少なくなるがプレポリマーの粘度が高く接着剤の作業性確保が困難になる傾向が生じる。 The synthesis method of the urethane prepolymer may be a conventionally known method. For example, in a closed reaction kettle equipped with a stirrer, condenser, vacuum dehydration device, and nitrogen stream device, a compound having two or more active hydrogens at the end, such as polyols, is charged and dehydrated under reduced pressure, and then an isocyanate compound is blended into nitrogen. It is made to react at 70-100 degreeC under airflow for 3 to 8 hours, and the urethane resin type composition containing a urethane prepolymer is obtained. At this time, the molar ratio of isocyanate group (NCO) to active hydrogen group (OH) is NCO / OH = 1.2 or more, and NCO mass% in the urethane prepolymer is NCO mass% = 1 to 20%. It is preferable to be in the range of (most preferably 2 to 15%). When NCO mass% is high, the adhesive strength is also improved, but foaming during curing increases, and the cured film tends to become brittle. On the other hand, when the NCO mass% is low, foaming is reduced, but the viscosity of the prepolymer is high and it tends to be difficult to ensure the workability of the adhesive.
また、NCO/OHの比率が2.0を上回って高くなるほど、未反応のポリイソシアネート化合物が存在するので、これらの希釈効果によってウレタンプレポリマーの粘度は低くなる。また、所望の性能を得るために2種類以上のウレタンプレポリマーを混合して使用したり、ウレタンプレポリマーに後添加でポリイソシアネート化合物を配合したりしてもよい。 Moreover, since the unreacted polyisocyanate compound exists, so that the ratio of NCO / OH exceeds 2.0, the viscosity of a urethane prepolymer will become low by these dilution effects. Moreover, in order to obtain desired performance, two or more types of urethane prepolymers may be mixed and used, or a polyisocyanate compound may be added to the urethane prepolymer by post-addition.
[ポリオール化合物(a1)について]
分子内に活性水素を2個以上有するポリオール化合物(以下単に「ポリオール化合物(a1)」と表記することがある)としては、分子量100〜20,000程度の2官能以上のポリオール化合物等が使用され、それらは使用目的や性能によって使い分ければよい。ポリオール化合物(a1)としては、ポリエーテル型ポリオール、ポリエステル型ポリオール、ポリオレフィンポリオール等を単独又は2種以上を組み合わせて用いることができる。また、モノオールを併用することを妨げない。
[About the polyol compound (a1)]
As a polyol compound having two or more active hydrogens in the molecule (hereinafter sometimes simply referred to as “polyol compound (a1)”), a bifunctional or more functional polyol compound having a molecular weight of about 100 to 20,000 is used. They can be used according to the purpose and performance. As the polyol compound (a1), polyether type polyols, polyester type polyols, polyolefin polyols and the like can be used alone or in combination of two or more. Moreover, it does not prevent using monool together.
ポリエーテル型ポリオールとしては、例えばエチレングリコール、ジエチレングリコール、プロピレングリコール、ジプロピレングリコール、1,3−ブタンジオール、1,4−ブタンジオール、1,6−ヘキサンジオール、ネオペンチルグリコール、ビスフェノールA等のジオール類、トリメチロールエタン、トリメチロールプロパン、グリセリン等のトリオール類、ソルビトール等、更にアンモニア、エチレンジアミン、尿素、モノメチルジエタノールアミン、モノエチルジエタノールアミン等のアミン類の1種又は2種以上の存在下、エチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド、スチレンオキサイド等を開環重合して得られるランダム又はブロック共重合体等、及びこれらの混合物等が挙げられる。 Examples of polyether type polyols include diols such as ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,3-butanediol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, and bisphenol A. , Triols such as trimethylolethane, trimethylolpropane, glycerin, sorbitol, and the like, and ethylene oxide in the presence of one or more amines such as ammonia, ethylenediamine, urea, monomethyldiethanolamine, monoethyldiethanolamine, Examples thereof include random or block copolymers obtained by ring-opening polymerization of propylene oxide, butylene oxide, styrene oxide, etc., and mixtures thereof.
ポリエステル型ポリオールとしては、例えばマレイン酸、フマル酸、アジピン酸、セバシン酸、フタル酸等のジカルボン酸単独若しくは混合物と上記ジオール類単独若しくは混合物を重縮合して得られる重合体、ε−カプロラクトン、バレロラクトン等の開環重合物等、ヒマシ油等の活性水素を2個以上有する活性水素化合物等が挙げられる。 Polyester type polyols include, for example, polymers obtained by polycondensation of dicarboxylic acids such as maleic acid, fumaric acid, adipic acid, sebacic acid, phthalic acid or the like and the above diols alone or mixtures, ε-caprolactone, valero. Examples thereof include ring-opening polymers such as lactones, and active hydrogen compounds having two or more active hydrogens such as castor oil.
ポリオレフィン型ポリオールとしては、ポリブタジエンポリオール、ポリイソプレンポリオールやその水添物等が挙げられる。 Examples of the polyolefin type polyol include polybutadiene polyol, polyisoprene polyol and hydrogenated products thereof.
ポリオール化合物(a1)は、老化防止剤であるジブチルヒドロキシトルエン(BHT)を含有していないことが好ましい。BHTが配合されていないポリオール化合物としては、旭硝子株式会社「プレミノール5001F」(ポリエーテル型ポリオール/数平均分子量4000)等を用いることができる。 The polyol compound (a1) preferably does not contain dibutylhydroxytoluene (BHT) which is an anti-aging agent. As a polyol compound not containing BHT, Asahi Glass Co., Ltd. “Preminol 5001F” (polyether type polyol / number average molecular weight 4000) or the like can be used.
[ポリイソシアネート化合物(a2)について]
分子内にイソシアネート基を2個以上有するポリイソシアネート化合物(以下単に「ポリイソシアネート化合物(a2)」と表記することがある)としては、例えば脂肪族、脂環式、芳香脂肪族、芳香族ジイソシアネート化合物及びその他のポリイソシアネート化合物等が挙げられる。以下、それらの具体例を挙げる。
[About Polyisocyanate Compound (a2)]
Examples of the polyisocyanate compound having two or more isocyanate groups in the molecule (hereinafter sometimes simply referred to as “polyisocyanate compound (a2)”) include aliphatic, alicyclic, araliphatic, and aromatic diisocyanate compounds. And other polyisocyanate compounds. Specific examples thereof will be given below.
脂肪族ジイソシアネート化合物:トリメチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、ペンタメチレンジイソシアネート、1,2−プロピレンジイソシアネート、1,2−ブチレンジイソシアネート、2,3−ブチレンジイソシアネート、1,3−ブチレンジイソシアネート、2,4,4−又は2,2,4−トリメチルヘキサメチレンジイソシアネート、2,6−ジイソシアネートメチルカプロエート等。 Aliphatic diisocyanate compounds: trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene diisocyanate, 1,3-butylene diisocyanate, 2, 4,4- or 2,2,4-trimethylhexamethylene diisocyanate, 2,6-diisocyanate methyl caproate, and the like.
脂環式ジイソシアネート化合物:1,3−シクロペンテンジイソシアネート、1,4−シクロヘキサンジイソシアネート、1,3−シクロヘキサンジイソシアネート、3−イソシアネートメチル−3,5,5−トリメチルシクロヘキシルイソシアネート、4,4′−メチレンビス(シクロヘキシルイソシアネート)、メチル−2,4−シクロヘキサンジイソシアネート、メチル−2,6−シクロヘキサンジイソシアネート、1,3−ビス(イソシアネートメチル)シクロヘキサン、1,4−ビス(イソシアネートメチル)シクロヘキサン、イソホロンジイソシアネート等。 Alicyclic diisocyanate compound: 1,3-cyclopentene diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate, 4,4'-methylenebis (cyclohexyl) Isocyanate), methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 1,3-bis (isocyanatomethyl) cyclohexane, 1,4-bis (isocyanatomethyl) cyclohexane, isophorone diisocyanate and the like.
芳香脂肪族ジイソシアネート化合物:1,3−若しくは1,4−キシリレンジイソシアネート又はそれらの混合物、ω,ω′−ジイソシアネート−1,4−ジエチルベンゼン、1,3−若しくは1,4−ビス(1−イソシアネート−1−メチルエチル)ベンゼン又はそれらの混合物等。 Aroaliphatic diisocyanate compounds: 1,3- or 1,4-xylylene diisocyanate or mixtures thereof, ω, ω'-diisocyanate-1,4-diethylbenzene, 1,3- or 1,4-bis (1-isocyanate) -1-methylethyl) benzene or a mixture thereof.
芳香族ジイソシアネート化合物:m−フェニレンジイソシアネート、p−フェニレンジイソシアネート、4,4′−ジフェニルジイソシアネート、1,5−ナフタレンジイソシアネート、4,4′−ジフェニルメタンジイソシアネート、2,4−又は2,6−トリレンジイソシアネート、4,4′−トルイジンジイソシアネート、4,4′−ジフェニルエーテルジイソシアネート等。 Aromatic diisocyanate compounds: m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, 4,4'-diphenylmethane diisocyanate, 2,4- or 2,6-tolylene diisocyanate 4,4'-toluidine diisocyanate, 4,4'-diphenyl ether diisocyanate, and the like.
ジイソシアネート化合物を除くポリイソシアネート化合物としては、例えば脂肪族、脂環式、芳香脂肪族、芳香族ポリイソシアネート化合物等が挙げられる。以下、それらの具体例を挙げる。 Examples of the polyisocyanate compound excluding the diisocyanate compound include aliphatic, alicyclic, araliphatic, and aromatic polyisocyanate compounds. Specific examples thereof will be given below.
脂肪族ポリイソシアネート化合物:リジンエステルトリイソシアネート、1,4,8−トリイソシアネートオクタン、1,6,11−トリイソシアネートウンデカン、1,8−ジイソシアネート−4−イソシアネートメチルオクタン、1,3,6−トリイソシアネートヘキサン、2,5,7−トリメチル−1,8−ジイソシアネート−5−イソシアネートメチルオクタン等。 Aliphatic polyisocyanate compounds: lysine ester triisocyanate, 1,4,8-triisocyanate octane, 1,6,11-triisocyanate undecane, 1,8-diisocyanate-4-isocyanate methyloctane, 1,3,6-tri Isocyanate hexane, 2,5,7-trimethyl-1,8-diisocyanate-5-isocyanate methyloctane, and the like.
脂環式ポリイソシアネート化合物:1,3,5−トリイソシアネートシクロヘキサン、1,3,5−トリメチルイソシアネートシクロヘキサン、3−イソシアネートメチル−3,3,5−トリメチルシクロヘキシルイソシアネート、2− (3−イソシアネートプロピル)−2,5−ジ(イソシアネートメチル)−ビシクロ[2,2,1]ヘプタン、2−(3−イソシアネートプロピル)−2,6−ジ(イソシアネートメチル)−ビシクロ[2,2,1]ヘプタン、3−(3−イソシアネートプロピル)−2,5−ジ(イソシアネートメチル)−ビシクロ[2,2,1]ヘプタン、5−(2−イソシアネートエチル)−2−イソシアネートメチル−3−(3−イソシアネートプロピル)−ビシクロ[2,2,1]ヘプタン、6−(2−イソシアネートエチル)−2−イソシアネートメチル−3−(3−イソシアネートプロピル)−ビシクロ[2,2,1]ヘプタン、5−(2−イソシアネートエチル)−2−イソシアネートメチル−2−(3−イソシアネートプロピル)−ビシクロ[2,2,1]ヘプタン、6−(2−イソシアネートエチル)−2−イソシアネートメチル−2−(3−イソシアネートプロピル)−ビシクロ[2,2,1]ヘプタン等。 Alicyclic polyisocyanate compounds: 1,3,5-triisocyanatecyclohexane, 1,3,5-trimethylisocyanatecyclohexane, 3-isocyanatemethyl-3,3,5-trimethylcyclohexylisocyanate, 2- (3-isocyanatepropyl) -2,5-di (isocyanatomethyl) -bicyclo [2,2,1] heptane, 2- (3-isocyanatopropyl) -2,6-di (isocyanatomethyl) -bicyclo [2,2,1] heptane, 3- (3-Isocyanatopropyl) -2,5-di (isocyanatemethyl) -bicyclo [2,2,1] heptane, 5- (2-isocyanatoethyl) -2-isocyanatomethyl-3- (3-isocyanatopropyl) ) -Bicyclo [2,2,1] heptane, 6- (2-isocyanate) Nateethyl) -2-isocyanatomethyl-3- (3-isocyanatopropyl) -bicyclo [2,2,1] heptane, 5- (2-isocyanatoethyl) -2-isocyanatomethyl-2- (3-isocyanatopropyl)- Bicyclo [2,2,1] heptane, 6- (2-isocyanatoethyl) -2-isocyanatomethyl-2- (3-isocyanatopropyl) -bicyclo [2,2,1] heptane, and the like.
芳香脂肪族ポリイソシアネート化合物:1,3,5−トリイソシアネートメチルベンゼン等。 Aro-aliphatic polyisocyanate compound: 1,3,5-triisocyanate methylbenzene and the like.
芳香族ポリイソシアネート化合物:トリフェニルメタン−4,4′,4″−トリイソシアネート、1,3,5−トリイソシアネートベンゼン、2,4,6−トリイソシアネートトルエン、4,4′−ジフェニルメタン−2,2′,5,5′−テトライソシアネート等。 Aromatic polyisocyanate compounds: triphenylmethane-4,4 ′, 4 ″ -triisocyanate, 1,3,5-triisocyanatebenzene, 2,4,6-triisocyanatotoluene, 4,4′-diphenylmethane-2, 2 ', 5,5'-tetraisocyanate and the like.
これらポリイソシアネート化合物の使用に際し、黄変性が問題になる場合には、脂肪族、脂環式、芳香脂肪族のポリイソシアネート化合物を使用するのが好ましい。ポリイソシアネート化合物(a2)は、老化防止剤であるBHTを含有していないことが好ましい。BHTが配合されていないイソシアネート化合物としては、日本ポリウレタン工業株式会社製「MT−A965」(4,4′−ジフェニルメタンジイソシアネート)等を用いることができる。 When using these polyisocyanate compounds, when yellowing becomes a problem, it is preferable to use aliphatic, alicyclic, and araliphatic polyisocyanate compounds. It is preferable that the polyisocyanate compound (a2) does not contain BHT which is an antiaging agent. As an isocyanate compound in which BHT is not blended, “MT-A965” (4,4′-diphenylmethane diisocyanate) manufactured by Nippon Polyurethane Industry Co., Ltd. can be used.
[粘度調整剤(B)について]
本発明における粘度調整剤(B)は、一液湿気硬化型ウレタン樹脂系接着剤組成物において、希釈作用によりその粘度を低下させる目的のために配合される常温で液状の物質乃至化合物であり、且つ、JIS A 1901:2003で規定される小型チャンバー法試験においてVOCに該当しないものである。
[Viscosity modifier (B)]
The viscosity modifier (B) in the present invention is a substance or compound that is liquid at room temperature and blended for the purpose of reducing its viscosity by a diluting action in the one-part moisture-curing urethane resin adhesive composition, And it does not correspond to VOC in the small chamber method test prescribed | regulated by JISA1901: 2003.
ここで、JIS A 1901:2003で規定される「建築材料の揮発性有機化合物(VOC)、ホルムアルデヒド及び他のカルボニル化合物放散測定試験−小型チャンバー法」について説明する。 Here, the “volatile organic compound (VOC), formaldehyde and other carbonyl compound emission measurement test for building materials—small chamber method” defined in JIS A 1901: 2003 will be described.
この試験の方法は、標準状態で(23±2℃)でステンレス板又は、ガラス板の上に接着剤を塗布し養生し、試験体とする。その際の条件は以下のとおりである。
接着剤塗布量:300±15g/m2 塗布面積:80cm2 養生時間:60±10分 養生環境:23±2℃
養生が終了した試験体をチャンバー容量が20Lの小型チャンバーに静置し、以下の条件で試験を開始する。
試験温度:28±1℃ 相対湿度:50±5% 換気回数:0.5±0.05回/h 試料負荷率:0.4m2/m3。この条件下で7日間養生後チャンバーからの空気を2回採取してVOC放散量、放散速度を求める。VOC及び、ホルムアルデヒド及び他のカルボニル化合物を捕集条件は以下の通りで行う。
VOCの場合 捕集管:TENAX−TA 空気捕集量:3.2L
ホルムアルデヒド及び他のカルボニル化合物 捕集管:DNPHカートリッジ 空気捕集量:10L
捕集したVOCは捕集管を加熱脱着装置に取り付け、加熱によってVOCを脱離させ、質量分析計付きガスクロマトグラフを使用して測定する。
また、ホルムアルデヒド及び他のカルボニル化合物の場合はDNPHカートリッジ内のカルボニル化合物DNPH誘導体はアセトニトリルを用いて溶解させ脱離後、高速液体クロマトグラフを用いて測定する。
VOCの判定基準としてはガスクロマトグラフにおいて分析した、n−ヘキサンからn−ヘキサデカンまでの範囲で検出された物質をVOCとし、ピーク面積の総和を用いてトルエンに換算した値を求める。
In this test method, an adhesive is applied on a stainless steel plate or glass plate in a standard state (23 ± 2 ° C.) and cured to obtain a test specimen. The conditions at that time are as follows.
Application amount of adhesive: 300 ± 15 g / m 2 Application area: 80 cm 2 Curing time: 60 ± 10 minutes Curing environment: 23 ± 2 ° C.
The specimen after curing is left in a small chamber with a chamber capacity of 20 L, and the test is started under the following conditions.
Test temperature: 28 ± 1 ° C. Relative humidity: 50 ± 5% Ventilation frequency: 0.5 ± 0.05 times / h Sample load factor: 0.4 m 2 / m 3 . Under this condition, the air from the chamber is sampled twice after curing for 7 days, and the VOC emission amount and emission rate are determined. Conditions for collecting VOC, formaldehyde and other carbonyl compounds are as follows.
In the case of VOC Collection tube: TENAX-TA Air collection amount: 3.2L
Formaldehyde and other carbonyl compounds Collection tube: DNPH cartridge Air collection volume: 10L
The collected VOC is measured by using a gas chromatograph equipped with a mass spectrometer by attaching a collection tube to a heat desorption device, desorbing the VOC by heating.
In the case of formaldehyde and other carbonyl compounds, the carbonyl compound DNPH derivative in the DNPH cartridge is dissolved using acetonitrile and desorbed, and then measured using a high performance liquid chromatograph.
As a criterion for determining VOC, a substance detected in a range from n-hexane to n-hexadecane analyzed in a gas chromatograph is defined as VOC, and a value converted to toluene is obtained using the sum of peak areas.
粘度調整剤(B)は、特にアジピン酸のジアルキルエステル及び/又はセバシン酸のジアルキルエステルであると、ウレタンプレポリマーに対して相溶性が良好であって、しかも、ウレタン樹脂系接着剤を適切な粘度に調整し得るため好ましい。ただし、アジピン酸のジアルキルエステルの場合にはアルキル基は炭素数8以上、セバシン酸のジアルキルエステルの場合にはアルキル基は炭素数4以上である。これらは単独で用いてももちろん良好な作業性が得られるが、両者を併用するとさらに良好な作業性を得ることが出来るため好ましい。粘度調整剤(B)の配合量は特に制限されないが、好ましくはウレタンプレポリマー(A)100質量部に対して8〜20質量部程度用いられる。粘度調整剤(B)の配合量が少ないと作業性の付与が十分ではなく、配合量が多いと硬化皮膜が可塑化され床材の拘束力が得られにくくなる。 When the viscosity modifier (B) is a dialkyl ester of adipic acid and / or a dialkyl ester of sebacic acid, the compatibility with the urethane prepolymer is good, and an appropriate urethane resin adhesive is used. This is preferable because the viscosity can be adjusted. However, in the case of a dialkyl ester of adipic acid, the alkyl group has 8 or more carbon atoms, and in the case of a dialkyl ester of sebacic acid, the alkyl group has 4 or more carbon atoms. Of course, even if these are used alone, good workability can be obtained. However, it is preferable to use both in combination, because better workability can be obtained. Although the compounding quantity of a viscosity modifier (B) is not restrict | limited in particular, Preferably about 8-20 mass parts is used with respect to 100 mass parts of urethane prepolymers (A). When the blending amount of the viscosity modifier (B) is small, workability is not sufficiently imparted, and when the blending amount is large, the cured film is plasticized and it becomes difficult to obtain the binding force of the flooring.
アジピン酸のジアルキルエステルとしては、大八化学工業社製「DOA」(ビス(2−エチルヘキシル)アジペート)、大八化学工業社製「DINA」(ジイソノニルアジペート)等の市販品を用いることができる。また、セバシン酸のジアルキルエステルとしては、報国製油社製「DOS」(ジオクチルセバケート)、報国製油社製「DBS」(ジブチルセバケート)等の市販品を用いることができる。 Commercially available products such as “DOA” (bis (2-ethylhexyl) adipate) manufactured by Daihachi Chemical Industry Co., Ltd. and “DINA” (diisononyl adipate) manufactured by Daihachi Chemical Industry Co., Ltd. can be used as the dialkyl ester of adipic acid. As the dialkyl ester of sebacic acid, commercially available products such as “DOS” (dioctyl sebacate) manufactured by Hogoku Seiyaku Co., Ltd. and “DBS” (dibutyl sebacate) manufactured by Hogoku Seiyaku Co., Ltd. can be used.
[クルードMDIについて]
本発明のウレタン樹脂系接着剤には、さらに添加剤としてクルードMDI(C)が含有されていることが好ましい。ここで、クルードMDIとは、ジフェニルメタンジイソシアネート(MDI)とポリフェニルメタンポリイソシアネート(ポリメリックMDI)とのポリイソシアネート混合物である。クルードMDIは、常温で液状であるために塗布作業時には粘度調整剤(B)と相まって作業性を付与することができ、床材の施工後は空気中の湿気と反応して硬化することで、接着剤皮膜に凝集力を付与し、さらに接着性や床拘束性、床鳴り防止性能を付与することができる。クルードMDI(C)の配合量は特に制限されないが、好ましくはウレタンプレポリマー(A)100質量部に対して2〜10質量部程度用いられる。クルードMDIの配合量が多くなると、硬化皮膜自体の凝集力が増す一方で、接着剤の硬化過程で空気中の湿気との反応による発泡が増す結果、トータルでの床拘束性には大きな向上が見られない。
[About Crude MDI]
The urethane resin-based adhesive of the present invention preferably further contains crude MDI (C) as an additive. Here, crude MDI is a polyisocyanate mixture of diphenylmethane diisocyanate (MDI) and polyphenylmethane polyisocyanate (polymeric MDI). Since Crude MDI is liquid at room temperature, it can be combined with the viscosity modifier (B) during application work to provide workability. After the flooring is applied, it reacts with moisture in the air and hardens. Cohesive force can be imparted to the adhesive film, and further adhesiveness, floor restraint, and floor noise prevention performance can be imparted. Although the compounding quantity of crude MDI (C) is not restrict | limited in particular, Preferably about 2-10 mass parts is used with respect to 100 mass parts of urethane prepolymers (A). As the amount of Crude MDI increases, the cohesive strength of the cured film itself increases, while foaming due to reaction with moisture in the air increases during the curing of the adhesive, resulting in a significant improvement in total floor restraint. can not see.
クルードMDI(C)としては、住化バイエルウレタン株式会社製「44V10」、「44V20」、「44V70」、「J243」等の市販品を用いることができる。 As the crude MDI (C), commercially available products such as “44V10”, “44V20”, “44V70”, “J243” manufactured by Sumika Bayer Urethane Co., Ltd. can be used.
本発明の湿気硬化型ウレタン樹脂系接着剤においては、粘度調整剤(B)とクルードMDI(C)とを併用することが特に好ましい。この場合、ウレタンプレポリマー(A)100質量部に対して、粘度調整剤(B)の配合量が8〜20質量部であり、且つ、クルードMDI(C)の配合量が2〜10質量部であるのがよい。 In the moisture curable urethane resin adhesive of the present invention, it is particularly preferable to use a viscosity modifier (B) and crude MDI (C) in combination. In this case, with respect to 100 parts by mass of the urethane prepolymer (A), the amount of the viscosity modifier (B) is 8 to 20 parts by mass, and the amount of the crude MDI (C) is 2 to 10 parts by mass. It is good to be.
[その他の成分について]
本発明に係るウレタン樹脂系接着剤は、ウレタンプレポリマー(A)と粘度調整剤(B)とを含有するものであるが、JIS A 1901:2003で規定される小型チャンバー法の試験においてVOCに該当しない成分であれば従来公知の他の任意成分が含有されていてもよい。このような成分としては、例えば、重質炭酸カルシウム、表面処理炭酸カルシウム、カオリン、クレー、タルク、珪砂、シリカ等の充填剤、酸化チタン、カーボンブラック、その他の染料或いは顔料等の着色剤、ケトン類、芳香族炭化水素、脂肪族炭化水素等の希釈剤、粘接着付与剤、増粘剤、シランカップリング剤、顔料分散剤、消泡剤、チタンカップリング剤、紫外線吸収剤等が挙げられる。なお、充填剤には、イソシアネート化合物と反応する水分を含有することがあるため、含水率が0.2%以下、好ましくは0.1%以下となるように、脱水処理を行ってから添加含有するのが好ましい。
[Other ingredients]
The urethane resin adhesive according to the present invention contains a urethane prepolymer (A) and a viscosity modifier (B). However, the urethane resin adhesive is used for VOC in the small chamber method test defined in JIS A 1901: 2003. If it is a component which does not correspond, other conventionally known arbitrary components may be contained. Examples of such components include heavy calcium carbonate, surface-treated calcium carbonate, kaolin, clay, talc, silica sand, silica and other fillers, titanium oxide, carbon black, other colorants such as dyes and pigments, and ketones. , Aromatic hydrocarbons, aliphatic hydrocarbons diluents, tackifiers, thickeners, silane coupling agents, pigment dispersants, antifoaming agents, titanium coupling agents, UV absorbers, etc. It is done. In addition, since the filler may contain moisture that reacts with the isocyanate compound, it is added after the dehydration treatment so that the water content is 0.2% or less, preferably 0.1% or less. It is preferable to do this.
以下、本発明を実施例に基づいて詳細に説明するが、本発明は実施例に限定されるものではない。 EXAMPLES Hereinafter, although this invention is demonstrated in detail based on an Example, this invention is not limited to an Example.
〔実施例1〕
2官能ポリプロピレングリコール(数平均分子量4000)600質量部と、3官能ポリプロピレングリコール(数平均分子量3000)200質量部と、4,4′−ジフェニルメタンジイソシアネート(MDI)214質量部とを、2Lのセパラブルフラスコに仕込み、90℃で3時間窒素気流下で反応させて、NCO質量%が5%のイソシアネート基含有ウレタンプレポリマーを得た。なお、この際のポリプロピレングリコールと4,4′−ジフェニルメタンジイソシアネートには、老化防止剤としてBHTが含有されているものを使用した。
上記で得られたウレタンプレポリマーを含有する反応生成物(ウレタン樹脂系組成物)100質量部、炭酸カルシウム(日東粉化社製「NS♯2300」)60質量部、表面処理炭酸カルシウム(丸尾カルシウム社製「シーレッツ200」)40質量部、脱水剤(日本曹達社製「PTSI」)0.4質量部、ジイソノニルアジペート(田岡化学社製「DINA」)10質量部を、2Lのプラネタリーミキサーに投入し、減圧下で40分間撹拌して、湿気硬化型ウレタン樹脂系接着剤を得た。
[Example 1]
2 L separable of 600 parts by mass of bifunctional polypropylene glycol (number average molecular weight 4000), 200 parts by mass of trifunctional polypropylene glycol (number average molecular weight 3000) and 214 parts by mass of 4,4′-diphenylmethane diisocyanate (MDI) The flask was charged and reacted at 90 ° C. for 3 hours under a nitrogen stream to obtain an isocyanate group-containing urethane prepolymer having an NCO mass% of 5%. The polypropylene glycol and 4,4'-diphenylmethane diisocyanate used here contained BHT as an anti-aging agent.
100 parts by mass of the reaction product (urethane resin composition) containing the urethane prepolymer obtained above, 60 parts by mass of calcium carbonate (“NS # 2300” manufactured by Nitto Flour & Chemical Co., Ltd.), surface-treated calcium carbonate (Maruo calcium) 40 parts by mass of “Shirets 200”, 0.4 parts by mass of dehydrating agent (“PTSI” by Nippon Soda Co., Ltd.) and 10 parts by mass of diisononyl adipate (“DINA” by Taoka Chemical Co., Ltd.) are added to a 2 L planetary mixer. The mixture was stirred and stirred for 40 minutes under reduced pressure to obtain a moisture curable urethane resin adhesive.
〔実施例2〕
実施例1のジイソノニルアジペート(田岡化学社製「DINA」)を8質量部に減じ、ジブチルセバケート(報国製油社製「DBS」)2質量部を加えた以外は、実施例1と同一の方法で湿気硬化型ウレタン樹脂系接着剤を得た。
[Example 2]
The same method as in Example 1 except that diisononyl adipate of Example 1 (“DINA” manufactured by Taoka Chemical Co., Ltd.) was reduced to 8 parts by mass and 2 parts by mass of dibutyl sebacate (“DBS” manufactured by Hogoku Seiyaku Co., Ltd.) was added. A moisture curable urethane resin adhesive was obtained.
〔実施例3〕
用いたポリプロピレングリコール2種と4,4′−ジフェニルメタンジイソシアネートとして、BHTが含有されていないものを使用した以外は、実施例1と同一の方法で湿気硬化型ウレタン樹脂系接着剤を得た。
Example 3
A moisture-curing urethane resin adhesive was obtained in the same manner as in Example 1 except that two types of polypropylene glycol and 4,4'-diphenylmethane diisocyanate used did not contain BHT.
〔実施例4〕
プラネタリーミキサーでの撹拌混合時に、さらにクルードMDI(住化バイエルウレタン社製「44V20」)2質量部を加えた以外は、実施例3と同一の方法で湿気硬化型ウレタン樹脂系接着剤を得た。
Example 4
A moisture-curing urethane resin adhesive was obtained in the same manner as in Example 3 except that 2 parts by mass of Crude MDI (“44V20” manufactured by Sumika Bayer Urethane Co., Ltd.) was further added at the time of stirring and mixing in the planetary mixer. It was.
〔実施例5〕
プラネタリーミキサーでの撹拌混合時に、さらにクルードMDI 5質量部を加えた以外は、実施例3と同一の方法で湿気硬化型ウレタン樹脂系接着剤を得た。
Example 5
A moisture-curable urethane resin adhesive was obtained in the same manner as in Example 3 except that 5 parts by mass of crude MDI was further added at the time of stirring and mixing in the planetary mixer.
〔実施例6〕
プラネタリーミキサーでの撹拌混合時に、さらにクルードMDI 10質量部を加えた以外は、実施例3と同一の方法で湿気硬化型ウレタン樹脂系接着剤を得た。
Example 6
A moisture-curing urethane resin adhesive was obtained in the same manner as in Example 3 except that 10 parts by mass of crude MDI was further added at the time of stirring and mixing in the planetary mixer.
〔実施例7〕
実施例4においてジイソノニルアジペートを16質量部に増量した以外は、実施例4と同一の方法で湿気硬化型ウレタン樹脂系接着剤を得た。
Example 7
A moisture-curable urethane resin adhesive was obtained in the same manner as in Example 4 except that the amount of diisononyl adipate was increased to 16 parts by mass in Example 4.
〔比較例1〕
粘度調整剤としてジイソノニルアジペートに代えて、イソパラフィン系炭化水素(エクソンモービル社製「アイソパーH」)を10質量部とした以外は、実施例1と同一の方法で湿気硬化型ウレタン樹脂系接着剤を得た。
[Comparative Example 1]
In place of diisononyl adipate as a viscosity modifier, a moisture curable urethane resin adhesive was prepared in the same manner as in Example 1 except that 10 parts by mass of an isoparaffin hydrocarbon (“Isopar H” manufactured by ExxonMobil) was used. Obtained.
〔比較例2〕
プラネタリーミキサーでの撹拌混合時に、さらにクルードMDI(住化バイエルウレタン社製「44V20」)15質量部を加えた以外は、実施例3と同一の方法で湿気硬化型ウレタン樹脂系接着剤を得た。
[Comparative Example 2]
A moisture-curing urethane resin adhesive was obtained in the same manner as in Example 3 except that 15 parts by mass of Crude MDI (“44V20” manufactured by Sumika Bayer Urethane Co., Ltd.) was further added at the time of stirring and mixing in the planetary mixer. It was.
〔比較例3〕
実施例4においてジイソノニルアジペートを24質量部に増量した以外は、実施例4と同一の方法で湿気硬化型ウレタン樹脂系接着剤を得た。
[Comparative Example 3]
A moisture curable urethane resin adhesive was obtained in the same manner as in Example 4 except that the amount of diisononyl adipate was increased to 24 parts by mass in Example 4.
実施例1〜7及び比較例1〜3で得られた湿気硬化型ウレタン樹脂系接着剤に関して、以下の方法で塗布作業性、接着性、圧縮強さ、割裂強さ、床鳴り性及び、VOC放散量の測定を行った。 Regarding the moisture curable urethane resin adhesives obtained in Examples 1 to 7 and Comparative Examples 1 to 3, application workability, adhesiveness, compressive strength, splitting strength, floor squealing property, and VOC are obtained by the following methods. The amount of emission was measured.
[塗布作業性]
作成したウレタン樹脂系接着剤を紙管式のジャンボカートリッジ(760ml)に充填し、5℃下に24時間放置した。その後、5℃雰囲気下で接着剤をカートリッジガンを用いて塗布し、その時のカートリッジガンの抵抗感を以下の4段階で評価した。評価が◎又は○であれば、実用上問題はないと判断できる。
◎:接着剤塗布時のカートリッジガンの抵抗感が非常に小さく、塗布作業性は非常に良
好といえる。
○:接着剤塗布時のカートリッジガンの抵抗感が小さく、塗布作業性は良好といえる。
△:接着剤塗布時のカートリッジガンの抵抗感がやや重く、塗布作業性は不十分である
といえる。
×:接着剤塗布時のカートリッジガンの抵抗感が非常に重く、塗布作業性は不良である
といえる。
[Coating workability]
The prepared urethane resin adhesive was filled into a paper tube jumbo cartridge (760 ml) and left at 5 ° C. for 24 hours. Thereafter, an adhesive was applied using a cartridge gun in an atmosphere of 5 ° C., and the resistance of the cartridge gun at that time was evaluated in the following four stages. If evaluation is (double-circle) or (circle), it can be judged that there is no problem practically.
A: The resistance of the cartridge gun when applying the adhesive is very small, and the application workability is very good.
○: The resistance of the cartridge gun during application of the adhesive is small, and it can be said that the application workability is good.
Δ: The resistance of the cartridge gun during application of the adhesive is slightly heavy, and it can be said that the application workability is insufficient.
×: The resistance of the cartridge gun when applying the adhesive is very heavy, and it can be said that the coating workability is poor.
[接着強さ]
JIS A 5536に準じた方法で試験を行った。その際の評価は以下のとおりとした。評価が○であれば、実用上十分な接着強さが得られていると判断できる。
○:接着強さが1N/mm2以上、又は、被着体の材料破壊。
×:接着強さが1N/mm2以下、且つ、被着体の材料破壊が観られない。
[Adhesive strength]
The test was conducted by a method according to JIS A 5536. The evaluation at that time was as follows. If evaluation is (circle), it can be judged that practically sufficient adhesive strength is acquired.
○: Adhesive strength is 1 N / mm 2 or more, or material destruction of the adherend.
X: Adhesive strength is 1 N / mm 2 or less, and material destruction of the adherend is not observed.
[圧縮せん断接着強さ]
25mm×30mm(厚さ10mm)のアサダ材にウレタン樹脂系接着剤を塗布し、接着面積625mm2となるように同様の大きさのアサダ材を接着し試験体とした(図1)。23℃相対湿度55%の環境下で7日間養生後、圧縮せん断試験を行った。その際の評価は以下のとおりとした。評価が◎又は○であれば、実用上十分な床拘束性を有すると判断できる。
◎:圧縮せん断接着強さが6.0N/mm2以上である。この場合、床材の伸縮膨張を
押さえる床拘束性が得られる。
○:圧縮せん断接着強さが4.5N/mm2以上である。この場合、床材の伸縮膨張は
ほぼ押さえられる床拘束性が得られる。
△:圧縮せん断接着強さが3.0N/mm2以上である。この場合、床暖房用途以外で
は床材の伸縮膨張はほぼ押さえられる床拘束性が得られる。
×:圧縮せん断接着強さが3.0N/mm2以下である。この場合、床材の伸縮膨張は
押さえられない。
[Compressive shear bond strength]
A urethane resin adhesive was applied to an asada material of 25 mm × 30 mm (thickness 10 mm), and an asada material of the same size was adhered so as to have an adhesion area of 625 mm 2 to obtain a test specimen (FIG. 1). After curing for 7 days in an environment of 23 ° C. and 55% relative humidity, a compression shear test was performed. The evaluation at that time was as follows. If evaluation is (double-circle) or (circle), it can be judged that it has practically sufficient floor restraint property.
A: Compression shear bond strength is 6.0 N / mm 2 or more. In this case, floor restraint that suppresses expansion and contraction of the flooring can be obtained.
◯: The compression shear adhesive strength is 4.5 N / mm 2 or more. In this case, it is possible to obtain floor restraint that almost suppresses expansion and contraction of the flooring.
Δ: Compression shear bond strength is 3.0 N / mm 2 or more. In this case, the floor restraint property can be obtained so that the expansion and contraction of the floor material can be substantially suppressed except for floor heating applications.
X: The compression shear adhesive strength is 3.0 N / mm 2 or less. In this case, the expansion and contraction of the floor material cannot be suppressed.
[割裂接着強さ]
25mm×50mm(厚さ5mm)のアサダ材と、25mm×40mm(厚さ10mm)のアサダ材とを予め「ボンド 木工用」(コニシ株式会社製)にて貼り合わせた。接着剤層の厚みが約0.3mmとなるようにスペーサーを設けた接着面(25mm×約35mm)に評価すべきウレタン樹脂系接着剤を塗布し、さらに25mm×50mm(厚さ5mm)のアサダ材を貼り合わせた(図2)。23℃、相対湿度55%の環境下で7日間養生後、割裂試験を行った。その際の評価は以下のとおりとした。評価が◎又は○であれば、実用上十分な硬化皮膜の凝集力を有すると判断できる。
◎:割裂接着強さが20N/mm以上
○:割裂接着強さが15N/mm以上
△:割裂接着強さが10N/mm以上
×:割裂接着強さが10N/mm以下
[Split bond strength]
An asada material of 25 mm × 50 mm (thickness 5 mm) and an asada material of 25 mm × 40 mm (thickness 10 mm) were bonded together in advance for “bond woodworking” (manufactured by Konishi Co., Ltd.). Apply urethane resin adhesive to be evaluated to the adhesive surface (25mm x approx. 35mm) provided with spacers so that the thickness of the adhesive layer is about 0.3mm, and then add 25mm x 50mm (thickness 5mm) asada The materials were bonded together (FIG. 2). After curing for 7 days in an environment of 23 ° C. and 55% relative humidity, a splitting test was performed. The evaluation at that time was as follows. If evaluation is (double-circle) or (circle), it can be judged that it has cohesion force of the cured film sufficient practically.
A: Split adhesion strength is 20 N / mm or more B: Split adhesion strength is 15 N / mm or more Δ: Split adhesion strength is 10 N / mm or more ×: Split adhesion strength is 10 N / mm or less
[床鳴り性]
JIS A 5536に準じた方法で試験体を作成し、床鳴り性試験を行った。その際の評価は以下のとおりとした。評価が○であれば実用上問題は生じないと判断できる。
○:ネチャ音等のタック音がしない。
△:ネチャ音等のタック音が僅かにする。
×:ネチャ音等のタック音がする。
[Flooding]
A specimen was prepared by a method according to JIS A 5536, and a floor squealing test was conducted. The evaluation at that time was as follows. If evaluation is (circle), it can be judged that a problem does not arise practically.
○: No sticky sound such as Necha
Δ: Tacking sound such as necha
X: A tack sound such as a necha sound is heard.
[VOC放散量]
JIS A 1901:2003で規定される「建築材料の揮発性有機化合物(VOC)、ホルムアルデヒド及び他のカルボニル化合物放散測定試験−小型チャンバー法」に準じて試験を行い、試験7日後のTVOC放散量と放散速度を測定した。その際の評価は以下のとおりとした。
◎:放散量 50μg/m3以下、且つ、放散速度 50μg/m3・h以下
○:放散量150μg/m3以下、且つ、放散速度150μg/m3・h以下
△:放散量400μg/m3以下、且つ、放散速度400μg/m3・h以下
×:放散量400μg/m3以上、又は、放散速度400μg/m3・h以上
[VOC emission]
Tested according to JIS A 1901: 2003 “Measurement of Emission of Volatile Organic Compounds (VOC), Formaldehyde and Other Carbonyl Compounds of Building Materials—Small Chamber Method”, and TVOC Emission after 7 Days The emission rate was measured. The evaluation at that time was as follows.
A: Emission amount 50 μg / m 3 or less, and emission rate 50 μg / m 3 · h or less ○: Emission amount 150 μg / m 3 or less, and emission rate 150 μg / m 3 · h or less Δ: Emission amount 400 μg / m 3 Below, and a diffusion rate of 400 μg / m 3 · h or less ×: a diffusion amount of 400 μg / m 3 or more, or a diffusion rate of 400 μg / m 3 · h or more
表に示す結果から明らかなように、本発明に係る湿気硬化型ウレタン樹脂系接着剤(実施例1〜7)は、従来の床施工用ウレタン樹脂系接着剤(比較例1)と同等以上の性能(作業性、接着性、床拘束性、床鳴り防止性)を有し、且つVOC放散量が極端に低いことがわかる。 As is clear from the results shown in the table, the moisture-curing urethane resin adhesives (Examples 1 to 7) according to the present invention are equivalent to or more than the conventional urethane resin adhesives for floor construction (Comparative Example 1). It can be seen that it has performance (workability, adhesiveness, floor restraint, floor noise prevention) and extremely low VOC emission.
本発明に係る湿気硬化型ウレタン樹脂系接着剤は、従来の床施工用ウレタン樹脂系接着剤と同等以上の性能(作業性、接着性、床拘束性、床鳴り防止性)を有しながらも、VOC放散量が極端に低く、産業上有用である。 The moisture-curing urethane resin adhesive according to the present invention has performances (workability, adhesiveness, floor restraint, floor noise prevention) equivalent to or better than conventional urethane resin adhesives for floor construction. , VOC emission is extremely low and industrially useful.
1 : アサダ材
2 : 評価接着剤
3 : スペーサー
1: Asada material 2: Evaluation adhesive 3: Spacer
Claims (5)
JIS A 1901:2003で規定される小型チャンバー法試験において揮発性有機物質(VOC)に該当しない粘度調整剤(B)とを含有し、
当該試験において試験7日後のTVOC放散量が150μ/m3以下であり、且つ、放散速度が150μg/m2・h以下である一液湿気硬化型ウレタン樹脂系接着剤。 Isocyanate group-containing urethane prepolymer (A) obtained by reacting a polyol compound (a1) having two or more active hydrogens in the molecule with a polyisocyanate compound (a2) having two or more isocyanate groups in the molecule When,
Viscosity modifier (B) that does not correspond to volatile organic substances (VOC) in the small chamber method test defined in JIS A 1901: 2003,
In this test, a one-component moisture-curing urethane resin adhesive having a TVOC emission amount of 150 μ / m 3 or less after 7 days in the test and a diffusion rate of 150 μg / m 2 · h or less.
The blending amount of the viscosity modifier (B) is 8 to 20 parts by weight and the blending amount of crude MDI (C) is 2 to 10 parts by weight with respect to 100 parts by weight of the urethane prepolymer (A). The one-component moisture-curable urethane resin adhesive according to claim 4, wherein the one-component moisture-curable urethane resin adhesive is provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009177160A JP2011032305A (en) | 2009-07-30 | 2009-07-30 | One-component moisture-curable urethane resin-based adhesive |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009177160A JP2011032305A (en) | 2009-07-30 | 2009-07-30 | One-component moisture-curable urethane resin-based adhesive |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2011032305A true JP2011032305A (en) | 2011-02-17 |
Family
ID=43761709
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2009177160A Pending JP2011032305A (en) | 2009-07-30 | 2009-07-30 | One-component moisture-curable urethane resin-based adhesive |
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| Country | Link |
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| JP (1) | JP2011032305A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016186029A (en) * | 2015-03-27 | 2016-10-27 | 東洋インキScホールディングス株式会社 | Removable adhesive |
| JP2016186064A (en) * | 2015-11-12 | 2016-10-27 | 東洋インキScホールディングス株式会社 | Removable adhesive |
-
2009
- 2009-07-30 JP JP2009177160A patent/JP2011032305A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016186029A (en) * | 2015-03-27 | 2016-10-27 | 東洋インキScホールディングス株式会社 | Removable adhesive |
| JP2016186064A (en) * | 2015-11-12 | 2016-10-27 | 東洋インキScホールディングス株式会社 | Removable adhesive |
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