JP2011026662A - Surface-treated steel sheet and method for manufacturing the same, and coating method using the same - Google Patents
Surface-treated steel sheet and method for manufacturing the same, and coating method using the same Download PDFInfo
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Abstract
Description
本発明は防錆油塗油後の耐食性に優れ、防錆油のアルカリ脱脂性に優れ、かつリン酸亜鉛化成処理やジルコニウム系化成処理と言った塗装下地処理を行わずに塗装、特に電着塗装を施しても、塗装下地処理を行った場合と同等以上の塗装後耐食性および塗膜密着性を得ることができる表面処理鋼板およびその製造方法およびこれらを用いた塗装方法に関する。 The present invention is excellent in corrosion resistance after rust-preventing oil coating, excellent in alkali degreasing properties of rust-preventing oil, and applied without coating base treatment such as zinc phosphate chemical conversion treatment or zirconium-based chemical conversion treatment, particularly electrodeposition. The present invention relates to a surface-treated steel sheet capable of obtaining post-coating corrosion resistance and coating film adhesion equivalent to or higher than those in the case where a coating ground treatment is applied, a method for producing the same, and a coating method using these.
鋼板はその防錆性を向上させるために亜鉛系めっきが施される場合がある。よって、鋼板とは冷延鋼板、熱延鋼板のようにめっきが施されていない鋼板(以下、鉄鋼板と称する)と、溶融亜鉛めっき鋼板、合金化溶融亜鉛めっき鋼板、電気亜鉛めっき鋼板のような亜鉛系めっき鋼板とに大別できるが、ここではその双方が対象となる。 The steel sheet may be subjected to zinc plating in order to improve its rust prevention property. Therefore, a steel sheet is a steel sheet not plated (hereinafter referred to as a steel sheet), such as a cold-rolled steel sheet and a hot-rolled steel sheet, a hot-dip galvanized steel sheet, an alloyed hot-dip galvanized steel sheet, and an electrogalvanized steel sheet. These can be broadly classified into galvanized steel sheets, but both are the targets here.
亜鉛系めっき鋼板についても鉄鋼板についても、その上に塗装を施す場合は、塗装前に塗装下地処理が必要となる。塗装下地処理によって形成された塗装下地皮膜によって塗装性能(塗装後耐食性および塗膜密着性)の向上が図れるからである。塗装下地処理としては、リン酸亜鉛系化成処理やジルコニウム系化成処理が一般的であり、自動車車体のような板金構成体の塗装を前提とした場合は、鋼板を切断する工程、切断された鋼板をプレス加工する工程、プレス加工された鋼板を接合する工程を経た後、塗装下地処理が施される。従来の塗装下地処理をプレス加工前に施した場合、プレス加工によって生じる皮膜欠陥によって塗装性能が著しく低下するためである。また、同時に従来の塗装下地処理を溶接前に施した場合、塗装下地皮膜の電気抵抗によって溶接性が著しく低下するためである。よって、通常板金構成体の製造に使用される鋼板には、塗装下地処理があらかじめ施されることは無い。 In the case of coating a zinc-based plated steel sheet and a steel sheet, it is necessary to perform a coating ground treatment before coating. This is because the coating performance (corrosion resistance after coating and coating film adhesion) can be improved by the coating base film formed by the coating base treatment. Zinc phosphate-based chemical conversion treatment and zirconium-based chemical conversion treatment are generally used as the coating base treatment. When coating a sheet metal structure such as an automobile body, the process of cutting the steel sheet, the cut steel sheet After passing through the step of pressing and the step of joining the pressed steel plates, a coating ground treatment is applied. This is because, when the conventional coating base treatment is performed before press working, the coating performance is remarkably deteriorated due to film defects caused by the press working. Moreover, it is because weldability will fall remarkably by the electrical resistance of a paint ground film when the conventional paint ground treatment is given before welding simultaneously. Therefore, the coating base treatment is not performed in advance on the steel sheet normally used for manufacturing the sheet metal structure.
ただし、亜鉛系めっき鋼板、鉄鋼板共に、それぞれの鋼板の欠点を補うための表面処理が施される場合はある。例えば、鉄鋼板であれば、特許文献1として、酸洗、連続焼鈍、研磨の少なくとも一工程を経由した後鋼板表面にTi,Mn,Ni,Co,Cu,Mo,Wの金属塩を1種または2種以上含む水溶液中で短時間陰極電解処理を施し、上記金属を0.001〜0.5g/m2析出させることを特徴とする、燐酸塩処理性に優れた冷延鋼板の製造方法が記載されている。これはあくまでも、後に施されるリン酸亜鉛系化成処理の処理性を向上させることを目的としており、自らが塗装下地処理皮膜として作用するものではない。 However, both the zinc-based plated steel sheet and the steel sheet may be subjected to a surface treatment to compensate for the defects of the respective steel sheets. For example, if it is a steel plate, as patent document 1, after passing through at least one process of pickling, continuous annealing, and grinding | polishing, 1 type of metal salt of Ti, Mn, Ni, Co, Cu, Mo, and W will be on the steel plate surface. Alternatively, a method for producing a cold-rolled steel sheet excellent in phosphate-treating property, characterized by subjecting the metal to 0.001 to 0.5 g / m 2 by performing a cathodic electrolytic treatment for a short time in an aqueous solution containing two or more kinds. Is described. This is only for the purpose of improving the processability of the zinc phosphate-based chemical conversion treatment to be performed later, and does not act as a coating ground treatment film.
また、亜鉛系めっき鋼板であれば、特許文献2として、めっき層表面にZnO系酸化物を生成し、その上層にMn−Zn−OH−P系結晶質酸化物をMn量として0.1〜100mg/m2及びP量として1〜100mg/m2生成せしめたことを特徴とする潤滑性、化成処理性、接着剤適合性、溶接性に優れた亜鉛系めっき鋼板、特許文献3として亜鉛系めっき鋼板のめっき層の表面に、リン酸と亜鉛との非晶質の反応生成物を、リンに換算して20mg/m2以上350mg/m2以下の範囲で有することを特徴とするプレス成形性に優れた亜鉛系めっき鋼板が記載されている。 Moreover, if it is a zinc system plating steel plate, as patent document 2, a ZnO type oxide will be produced | generated on the surface of a plating layer, and Mn-Zn-OH-P type crystalline oxide will be 0.1 to 0.1 Mn as the upper layer. Zinc-based plated steel sheet excellent in lubricity, chemical conversion property, adhesive compatibility, and weldability, characterized by producing 100 mg / m 2 and 1 to 100 mg / m 2 as the amount of P, zinc-based as Patent Document 3 Press forming characterized by having an amorphous reaction product of phosphoric acid and zinc in the range of 20 mg / m 2 or more and 350 mg / m 2 or less in terms of phosphorus on the surface of the plated layer of the plated steel sheet A zinc-based plated steel sheet having excellent properties is described.
これらはいずれも亜鉛系めっき鋼板の弱点であるプレス加工性を改善するための潤滑処理皮膜に関するものであり、塗装性能に影響を与えるものでは無い。 All of these relate to a lubricated film for improving press workability, which is a weak point of galvanized steel sheets, and does not affect the coating performance.
前述の如く、鉄鋼板に対して特許文献1の方法を適用した場合、リン酸亜鉛系化成処理の処理性は向上するものの、塗装性能を満足するためにはリン酸亜鉛系化成処理が前提となり、これを省略することはできない。 As described above, when the method of Patent Document 1 is applied to a steel plate, the processability of the zinc phosphate chemical conversion treatment is improved, but the zinc phosphate chemical conversion treatment is a prerequisite for satisfying the coating performance. This cannot be omitted.
亜鉛系めっき鋼板に対して特許文献2や特許文献3の方法を適用した場合、亜鉛系めっき鋼板のプレス加工性は向上するものの、やはり塗装性能を満足するためにはリン酸亜鉛系化成処理等の塗装下地処理が前提となり、これを省略することはできない。 When the methods of Patent Document 2 and Patent Document 3 are applied to the zinc-based plated steel sheet, the press workability of the zinc-based plated steel sheet is improved, but in order to satisfy the coating performance, the zinc phosphate-based chemical conversion treatment, etc. It is premised on the coating surface treatment of this, and this cannot be omitted.
また、リン酸亜鉛化成処理やジルコニウム系化成処理をあらかじめ鋼板表面に施した場合は、その後のプレス加工にて皮膜がダメージを受けるばかりか、自身の皮膜抵抗により溶接性を低下させてしまう。さらに、リン酸亜鉛化成処理やジルコニウム系化成処理をプレス加工や溶接前に施そうとした場合、シート状の鋼板に対して処理する必要があるが、通常数十秒以上必要とされるこれらの処理をシートに対して施すことは、生産効率上困難である。 In addition, when the zinc phosphate chemical conversion treatment or the zirconium-based chemical conversion treatment is performed on the surface of the steel plate in advance, not only the film is damaged by the subsequent press work, but also the weldability is lowered due to its own film resistance. Furthermore, when trying to perform zinc phosphate chemical conversion treatment or zirconium-based chemical conversion treatment before press working or welding, it is necessary to treat the sheet-shaped steel sheet, but these usually required for several tens of seconds or more It is difficult to perform the process on the sheet in terms of production efficiency.
本発明者は上記の課題を解決することを目的に鋭意検討し、その解決手段を見出した。
すなわち、本発明は次に示す(1)〜(5)である。
The present inventor has intensively studied for the purpose of solving the above problems, and has found a solution.
That is, the present invention includes the following (1) to (5).
(1)粒子状Biが鋼板表面に付着し、その上に防錆油が0.5〜2.0g/m2塗油されていることを特徴とする表面処理鋼板。 (1) A surface-treated steel sheet characterized in that particulate Bi adheres to the steel sheet surface, and rust preventive oil is applied on the steel sheet in an amount of 0.5 to 2.0 g / m 2 .
(2)明細書に記載された湿潤環境耐食性評価試験にて発錆がなく、かつ明細書に記載されたアルカリ脱脂性評価試験にて水弾きが無いことを特徴とする前記(1)の表面処理鋼板。 (2) The surface according to (1) above, wherein there is no rusting in the wet environment corrosion resistance evaluation test described in the specification, and there is no water splashing in the alkali degreasing evaluation test described in the specification. Treated steel sheet.
(3)溶解したBiを含有する水溶液を使用し、陰極電解法および/または置換めっき法にて鋼板表面に粒子状Biを付着せしめ、次いでその表面に防錆油を0.5〜2.0g/m2塗油することを特徴とする表面処理鋼板の製造方法。 (3) Using an aqueous solution containing dissolved Bi, particulate Bi is adhered to the steel plate surface by cathodic electrolysis and / or displacement plating, and then 0.5 to 2.0 g of rust preventive oil is applied to the surface. A method for producing a surface-treated steel sheet, wherein / m 2 is applied.
(4)前記(1)または(2)の表面処理鋼板を裁断し、プレス加工を施し、溶接によってこれらを接合し、脱脂および水洗を行った後、塗装することを特徴とする塗装方法。 (4) A coating method characterized by cutting the surface-treated steel sheet of (1) or (2), performing press working, joining them by welding, performing degreasing and washing with water, and then painting.
(5)表面処理鋼板が亜鉛系めっき鋼板であり、溶接がスポット溶接であり、塗装が電着塗装である前記(4)の塗装方法。 (5) The coating method according to (4), wherein the surface-treated steel sheet is a zinc-based plated steel sheet, the welding is spot welding, and the coating is electrodeposition coating.
本発明(1)〜(5)によれば、防錆油塗油後の耐食性に優れ、防錆油のアルカリ脱脂性に優れ、かつリン酸亜鉛化成処理やジルコニウム系化成処理と言った塗装下地処理を行わずに塗装、特に電着塗装を施しても、塗装下地処理を行った場合と同等以上の塗装後耐食性および塗膜密着性を得ることができるという効果を奏する。更に、本発明(5)については、亜鉛系めっき鋼板をスポット溶接する際のスポット溶接性が向上するという効果も奏する。 According to the present invention (1) to (5), it is excellent in corrosion resistance after coating with a rust-preventing oil, excellent in alkali degreasing properties of the rust-preventing oil, and coated with a base such as zinc phosphate chemical conversion treatment or zirconium-based chemical conversion treatment. Even if coating, particularly electrodeposition coating, is performed without performing the treatment, it is possible to obtain post-coating corrosion resistance and coating film adhesion that are equal to or higher than those obtained when the coating ground treatment is performed. Furthermore, about this invention (5), there also exists an effect that the spot weldability at the time of spot-welding a zinc-based plated steel plate improves.
本発明の鋼板とは、冷延鋼板、熱延鋼板のような鉄鋼板、および溶融亜鉛めっき鋼板、合金化溶融亜鉛めっき鋼板、電気亜鉛めっき鋼板のような亜鉛系めっき鋼板がその対象となる。 Examples of the steel sheet of the present invention include steel sheets such as cold-rolled steel sheets and hot-rolled steel sheets, and galvanized steel sheets such as hot-dip galvanized steel sheets, galvannealed steel sheets, and electrogalvanized steel sheets.
本発明の表面処理鋼板は粒子状Biが鋼板表面に付着し、その上に防錆油が0.5〜2.0g/m2塗油されていることを特徴としている。 The surface-treated steel sheet of the present invention is characterized in that particulate Bi adheres to the surface of the steel sheet, and rust preventive oil is applied on the surface of 0.5 to 2.0 g / m 2 .
析出するBiは粒子状である。Bi粒子の平均粒子径は特に限定されないが、5〜200nmが好ましく、10〜150nmがより好ましく、15〜100nmが最も好ましい。Bi粒子径が微細化しすぎると、粒子が積層し塗膜密着性が低下する場合がある。粒子が粗大化しすぎると、素地表面に対するBi被覆率が低下し塗装後耐食性が低下する場合がある。Biが粒子状ではなく連続膜として析出した場合は、粒子状Biによって得られる塗膜密着性向上効果が発揮されなくなるので、もはや塗装下地としての優位性を失ってしまう。前記粒子状Biは、Biを含んでいれば、他の物質を含んでいても含んでいなくてもよいが、通常、粒子状の核となる部分は金属Biを含み、表面汚染の影響を考慮すると最外層にはBi水酸化物(Bi(OH)3等)やBi酸化物(Bi2O3等)を含む層が形成されていると考えられる。 The precipitated Bi is in the form of particles. The average particle diameter of Bi particles is not particularly limited, but is preferably 5 to 200 nm, more preferably 10 to 150 nm, and most preferably 15 to 100 nm. If the Bi particle diameter is too fine, the particles may be stacked and the coating film adhesion may be reduced. If the particles are too coarse, the Bi coverage on the substrate surface may be reduced, and the corrosion resistance after coating may be reduced. When Bi precipitates as a continuous film rather than in a particulate form, the effect of improving the coating film adhesion obtained by the particulate Bi is not exhibited, so that the superiority as a coating base is lost. The particulate Bi may or may not contain other substances as long as it contains Bi, but usually the part that becomes the core of the particulate contains the metal Bi and has the effect of surface contamination. In consideration, it is considered that a layer containing Bi hydroxide (Bi (OH) 3 or the like) or Bi oxide (Bi 2 O 3 or the like) is formed in the outermost layer.
Bi付着量は特に限定されないが、1〜100mg/m2が好ましく、5〜80mg/m2がより好ましく、10〜50mg/m2が最も好ましい。Bi付着量が不足すると鉄鋼板に塗油された防錆油のアルカリ脱脂性が劣化し、亜鉛系めっき鋼板におけるプレス加工性の低下を招くだけでなく、塗装後耐食性が低下する。過剰な場合は塗膜密着性が低下していく。 Bi coating weight is not particularly limited, but is preferably 1 to 100 mg / m 2, more preferably 5-80 mg / m 2, and most preferably 10 to 50 mg / m 2. When the amount of Bi attached is insufficient, the alkali degreasing property of the rust preventive oil applied to the steel sheet is deteriorated, and not only the press workability of the galvanized steel sheet is lowered, but also the corrosion resistance after coating is lowered. When it is excessive, the coating film adhesion decreases.
鋼板上の粒子状Biは塗装下地皮膜や潤滑皮膜としての機能だけではなく、亜鉛系めっき鋼板のスポット溶接性を向上させる効果および鉄鋼板の脱脂性を向上させる効果も併せ持つ。これらの効果の発現メカニズムについては不明な点も多いが、発明者らは次のように考えている。亜鉛系めっき鋼板に対するスポット溶接性の低下は、銅電極へのZnの拡散によるものと考えられているが、亜鉛系めっき表面にBiが存在している場合、銅電極表面に速やかにCu/Bi合金層が形成され、Znの拡散を抑制するものと考えられる。
鉄鋼板に対する脱脂性向上は、防錆油に含まれる防錆添加剤の鉄鋼板表面への過度な吸着を抑制する効果によるものと考えられる。なお、先行技術においてこのような作用を有するものは無く、種々金属の中でもBiのみが奏する効果である。
The particulate Bi on the steel sheet has not only a function as a coating base film or a lubricating film, but also an effect of improving the spot weldability of the zinc-based plated steel sheet and an effect of improving the degreasing property of the steel sheet. Although there are many unclear points regarding the mechanism of expression of these effects, the inventors consider as follows. The decrease in spot weldability with respect to the zinc-based plated steel sheet is thought to be due to the diffusion of Zn into the copper electrode. However, when Bi is present on the zinc-based plated surface, Cu / Bi is rapidly formed on the surface of the copper electrode. It is considered that an alloy layer is formed and the diffusion of Zn is suppressed.
It is considered that the improvement in degreasing properties for the steel sheet is due to the effect of suppressing excessive adsorption of the rust preventive additive contained in the rust preventive oil to the steel sheet surface. In addition, there is no prior art having such an effect, and only Bi is effective among various metals.
本発明の表面処理鋼板は粒子状Biの上に防錆油が0.5〜2.0g/m2塗油されている。下限を下回ると発錆の問題が生じ、上限を上回ると脱脂性が低下する。この範囲が発錆等の表面変質が無く、かつ塗装前に速やかに油分除去し得る防錆油付着量として好適である。 The surface-treated steel sheet of the present invention is coated with 0.5 to 2.0 g / m 2 of rust preventive oil on the particulate Bi. If the lower limit is not reached, a problem of rusting will occur, and if the upper limit is exceeded, the degreasing property will be reduced. This range is suitable as a rust preventive oil adhesion amount that does not cause surface deterioration such as rusting and can quickly remove oil before coating.
以上で、本発明の表面処理鋼板の構成を説明したので、次に、本発明の表面処理鋼板の性質を説明することとする。上述したように、本発明の表面処理鋼板は、リン酸亜鉛化成処理やジルコニウム系化成処理といった塗装下地処理を行った場合と同等以上の塗装後耐食性および塗膜密着性を有している。更に、本発明の表面処理鋼板は、その表面に所定量(防錆および脱油性の観点から設定された所定範囲)の防錆油を有しているが、この防錆油の優れた防錆性能を維持しつつ、後に施される油分除去性能(アルカリ脱脂性能)も有している。防錆油塗油後の防錆性能およびアルカリ脱脂性能は、下記の湿潤環境耐食性評価試験およびアルカリ脱脂性評価試験にて評価され、試験を合格する必要がある。 The structure of the surface-treated steel sheet according to the present invention has been described above. Next, the properties of the surface-treated steel sheet according to the present invention will be described. As described above, the surface-treated steel sheet of the present invention has post-coating corrosion resistance and coating film adhesion that are equal to or higher than those in the case where a coating base treatment such as zinc phosphate chemical conversion treatment or zirconium-based chemical conversion treatment is performed. Furthermore, the surface-treated steel sheet of the present invention has a predetermined amount (predetermined range set from the viewpoint of rust prevention and oil removal property) of the surface of the steel sheet, but the rust prevention oil is excellent in rust prevention oil. While maintaining performance, it also has oil removal performance (alkali degreasing performance) applied later. Rust prevention performance and alkali degreasing performance after coating with a rust preventive oil are evaluated by the following wet environment corrosion resistance evaluation test and alkali degreasing evaluation test, and it is necessary to pass the test.
《湿潤環境耐食性評価試験方法》
JIS K 2246記載の湿潤試験(39℃、95%RH)を480時間行い、鋼板表面の発錆状態を目視判定する。発錆無しを○、点錆または面錆の発生を×とし、○のみを合格とする。
《アルカリ脱脂性評価試験方法》
メタ珪酸ナトリウム9水和物:10g/L、重炭酸ナトリウム:10g/L、ポリオキシエチレンアルキルエーテル(HLB=14):2g/Lを含有するアルカリ脱脂液を40℃に保持し、浸漬法にて120秒間脱脂する。浸漬法における撹拌条件としては試験板表面に10cm/secの流れが当たるように液を攪拌する。脱脂終了後、30秒間市水に浸漬して水洗し、水洗後30秒間空中放置した後の水濡れ性を目視にて評価する。水濡れ面積率100%を○、水弾きの確認された場合を×とし、○のみを合格とする。
<< wet environment corrosion resistance evaluation test method >>
The wet test (39 ° C., 95% RH) described in JIS K 2246 is performed for 480 hours, and the rusting state on the steel sheet surface is visually determined. “No rusting” means “good”, spot rusting or surface rusting means “good”, and “good” means only “good”.
<< Alkaline degreasing evaluation test method >>
An alkali degreasing solution containing sodium metasilicate nonahydrate: 10 g / L, sodium bicarbonate: 10 g / L, polyoxyethylene alkyl ether (HLB = 14): 2 g / L is maintained at 40 ° C. Degrease for 120 seconds. As a stirring condition in the dipping method, the liquid is stirred so that a flow of 10 cm / sec hits the surface of the test plate. After degreasing, the film is immersed in city water for 30 seconds and washed, and the water wettability after standing in the air for 30 seconds after washing is visually evaluated. When the water wetted area rate is 100%, ○, when water splashing is confirmed, ×, and only ○ is acceptable.
本発明は鋼板表面に陰極電解法および/または置換めっき法にてBiを付着せしめる方法に関するが、処理液としては溶解したBiを含有する水溶液である必要がある。処理液中に水酸化Bi、酸化Bi、金属Bi等の不溶性Bi化合物が存在しても本発明の効果を妨げるものではないが、析出方法が陰極電解および置換めっきに限定されるため、還元析出し得る形態、つまり溶解したイオン状のBiが溶存している必要がある。 The present invention relates to a method for depositing Bi on the surface of a steel sheet by a cathodic electrolysis method and / or a displacement plating method, but the treatment solution needs to be an aqueous solution containing dissolved Bi. The presence of insoluble Bi compounds such as hydroxylated Bi, oxidized Bi, and metal Bi in the treatment solution does not impede the effects of the present invention, but the deposition method is limited to cathodic electrolysis and displacement plating, so reduction deposition The possible form, that is, dissolved ionic Bi must be dissolved.
Biの供給方法としては、硫酸Biや硝酸Biを水溶液に溶解させる方法の他に、無機酸や有機酸に水酸化Bi、酸化Biを溶解させる方法を用いることができる。無機酸としては硫酸、塩酸、硝酸等が使用可能であり、有機酸としては酢酸、クエン酸、リンゴ酸、グリコール酸、シスチン、カテコール、タイロン、EDTA、NTA、HEDTA等が使用可能である。また、EDTA等のアミノポリカルボン酸のようにBiに対して充分なキレート能を発揮する有機酸を用いた場合はアルカリ金属やアンモニアによってpH調整することもできる。 As a method of supplying Bi, in addition to a method of dissolving Bi sulfate Bi or Bi nitrate Bi in an aqueous solution, a method of dissolving Bi hydroxide Bi or oxide Bi in an inorganic acid or an organic acid can be used. As the inorganic acid, sulfuric acid, hydrochloric acid, nitric acid and the like can be used, and as the organic acid, acetic acid, citric acid, malic acid, glycolic acid, cystine, catechol, tyrone, EDTA, NTA, HEDTA and the like can be used. In addition, when an organic acid that exhibits a sufficient chelating ability for Bi, such as an aminopolycarboxylic acid such as EDTA, is used, the pH can be adjusted with an alkali metal or ammonia.
処理液のpHは特に規定されるものではなく、pH1〜13に任意に調整できる。但し、置換めっき法を適用させる場合は素材をエッチングさせる必要あるため、pH1〜4が好ましい。処理液の温度についても特に規定されるものではないが25〜60℃が好ましい。但し、置換めっき法を適用される場合はpHの場合と同様素材をエッチングさせる必要があるため40〜60℃が好ましい。 The pH of the treatment liquid is not particularly defined and can be arbitrarily adjusted to pH 1-13. However, when applying the displacement plating method, it is necessary to etch the material, and therefore pH 1 to 4 is preferable. The temperature of the treatment liquid is not particularly specified but is preferably 25 to 60 ° C. However, when the displacement plating method is applied, it is necessary to etch the material as in the case of pH, and therefore, 40 to 60 ° C. is preferable.
水溶液中のBi原子の含有率である質量濃度は特に規定されるものではないが、100〜10000ppmが好ましく、200〜7000ppmがより好ましく、500〜5000ppmが最も好ましい。 The mass concentration, which is the content of Bi atoms in the aqueous solution, is not particularly specified, but is preferably 100 to 10,000 ppm, more preferably 200 to 7000 ppm, and most preferably 500 to 5000 ppm.
Biを析出させる方法としては陰極電解法および/または置換めっき法が用いられる。陰極電解法および/または置換めっき法によってBiイオンを還元析出させることで初めて微細粒子状のBiを析出させることが可能となる。ドライプレーティング等の乾式析出方法ではBiが粒子状とならず、連続膜として析出してしまい、充分な塗膜密着性が得られなくなる。 Cathodic electrolysis and / or displacement plating is used as a method for depositing Bi. Fine particulate Bi can be deposited only by reducing and precipitating Bi ions by cathodic electrolysis and / or displacement plating. In a dry deposition method such as dry plating, Bi is not in the form of particles but is deposited as a continuous film, and sufficient coating film adhesion cannot be obtained.
陰極電解法の場合、処理液中に鋼板を浸漬させ、不溶性陽極との間に電圧を印加する方法が採られる。不溶性電極としては白金電極、ステンレス電極、鉛電極等が使用できる。電流密度は特に限定されないが0.01〜50A/dm2が好ましく、0.05〜20A/dm2がより好ましく、0.1〜10A/dm2が最も好ましい。 In the case of the cathodic electrolysis method, a method is adopted in which a steel plate is immersed in the treatment liquid and a voltage is applied between the insoluble anode. A platinum electrode, a stainless steel electrode, a lead electrode, etc. can be used as an insoluble electrode. The current density is particularly non but preferably 0.01~50A / dm 2 limited, more preferably 0.05~20A / dm 2, and most preferably 0.1 to 10 A / dm 2.
置換めっき法の場合、鋼板に処理液を接触させれば処理可能である。具体的には、陰極電解の場合と同様、処理液中に鋼板を浸漬させる方法および鋼板に処理液をスプレー処理する方法が採られる。 In the case of the displacement plating method, the treatment can be performed by bringing the treatment liquid into contact with the steel sheet. Specifically, as in the case of cathodic electrolysis, a method of immersing a steel plate in the treatment liquid and a method of spraying the treatment liquid on the steel plate are employed.
陰極電解法と置換めっき法を組み合わせても構わない。具体的には処理液中に鋼板を浸漬し、無電解で置換めっきしてから陰極電解処理しても本発明の効果を損なうものではない。 Cathodic electrolysis and displacement plating may be combined. Specifically, the effect of the present invention is not impaired even if the cathode electrolytic treatment is performed after the steel plate is immersed in the treatment solution and electrolessly subjected to substitution plating.
Biの付着した鋼板は、その表面に防錆油が塗油される必要がある。鋼板表面に付着したBiは塗装下地として機能は発揮するものの、塗装前の鋼板への防錆効果は乏しいので防錆油の塗油は必須となる。Biの付着した鋼板は、防錆油を塗布しても後の脱脂工程において、防錆油由来の成分が残留しにくくなる。防錆油の付着量は0.5〜2.0g/m2が好ましい。0.5g/m2を下回ると防錆油の持つ防錆効果が失われ、塗装されるまでの間に鋼板表面が発錆してしまう。2.0g/m2を上回ると塗装前の脱脂工程で油分を除去する際、除去性が低下してしまう。塗布される防錆油としては、既知の防錆油を使用可能であるが、例えば、石油スルフォン酸ナトリウム塩、石油スルフォン酸バリウム塩、石油スルフォン酸カルシウム塩、脂肪酸バリウム塩などの防錆添加剤を含有する、石油炭化水素からなる鉱物油が挙げられる。特に、カルシウム塩やバリウム塩と言ったアルカリ土類金属塩は防錆力が高い反面、一般的にアルカリ脱脂性が劣化する傾向があるため、本発明に使用される防錆油として好適である。なお、市販の防錆油は低沸点溶剤を含む場合があり、塗油後防錆油付着量が低下していく傾向にあるが、この場合の防錆油付着量は室温にて24時間放置した後の残渣であり、揮発分は含まない。 The steel plate to which Bi is attached needs to be coated with rust preventive oil on its surface. Although Bi adhering to the surface of the steel plate functions as a coating base, it is indispensable to apply anti-rust oil because the anti-rust effect on the steel plate before coating is poor. Even if the anti-rust oil is applied to the steel plate to which Bi is attached, components derived from the anti-rust oil are less likely to remain in the subsequent degreasing step. As for the adhesion amount of rust prevention oil, 0.5-2.0 g / m < 2 > is preferable. If it is less than 0.5 g / m 2 , the rust preventive effect of the rust preventive oil is lost, and the steel sheet surface is rusted before being coated. If it exceeds 2.0 g / m 2 , when removing oil in the degreasing step before coating, the removability is lowered. As the rust preventive oil to be applied, known rust preventive oils can be used. For example, rust preventive additives such as petroleum sulfonate sodium salt, petroleum sulfonate barium salt, petroleum sulfonate calcium salt, and fatty acid barium salt. And mineral oil composed of petroleum hydrocarbons. In particular, alkaline earth metal salts such as calcium salts and barium salts have high rust-preventing power, but generally have a tendency to deteriorate alkaline degreasing properties. . In addition, commercially available rust preventive oils may contain low-boiling solvents, and the amount of rust preventive oil attached tends to decrease after oil coating. It is a residue after the volatile matter is not included.
最後に、本発明の表面処理鋼板の塗装方法を説明することとする。まず、本発明の表面処理鋼板の塗装工程に至るまでの工程に際しては、本発明の表面処理鋼板に付着した防錆油を除去する脱脂工程を必須的に含むこと以外は、特に限定されない。例えば、裁断工程、プレス工程、溶接による接合工程が存在していてもいなくともよい。また、塗装工程も特に限定されない。但し、本発明の鋼板は裁断され、プレス加工が施され、スポット溶接によってこれらが接合され、脱脂および水洗を行った後、電着塗装されることが好ましい。このプロセスを採ることにより、板金構成体の製造工程およびその塗装工程から塗装下地処理工程を省略することができる。塗装として電着塗装が選択される理由としては、複雑な構造、例えば袋構造を有する板金構成体の全体を付き廻り性良く塗装する塗装方法として優れているからである。 Finally, the method for coating the surface-treated steel sheet according to the present invention will be described. First, in the process up to the coating process of the surface-treated steel sheet of the present invention, there is no particular limitation except that a degreasing process for removing the rust preventive oil adhering to the surface-treated steel sheet of the present invention is included. For example, a cutting step, a pressing step, and a joining step by welding may or may not exist. Also, the painting process is not particularly limited. However, it is preferable that the steel sheet of the present invention is cut, pressed, joined by spot welding, degreased and washed with water, and then electrodeposited. By adopting this process, it is possible to omit the coating base treatment process from the manufacturing process of the sheet metal structure and the coating process. The reason why the electrodeposition coating is selected as the coating is that it is excellent as a coating method for coating the entire sheet metal structure having a complicated structure, for example, a bag structure, with good throwing power.
なお、処理液とは本発明の処理に使用される処理液である。また、プレス加工、溶接、脱脂および水洗、電着塗装は公知の技術を使用することが可能である。 In addition, a process liquid is a process liquid used for the process of this invention. Also, known techniques can be used for press working, welding, degreasing and washing with water, and electrodeposition coating.
以下に実施例および比較例を挙げて本発明の内容を具体的に説明する。 The contents of the present invention will be specifically described below with reference to examples and comparative examples.
試験板の作製
試験板として、冷延鋼板:SPCC SD(JIS G 3141)、合金化溶融亜鉛めっき鋼板:SGCD3 SMO F06(JIS G 3302)、溶融亜鉛めっき鋼板:SGCD3 ZSMO Z08(JIS G 3302)、電気亜鉛めっき鋼板:SECE MO E24(JIS G 3313)を用い、あらかじめその表面を、アルカリ脱脂剤を使用して脱脂処理した。脱脂処理後はスプレー水洗し、組成物1〜5に示す処理液に浸漬させ、条件1〜4に示す電解条件にて処理した。ただし、処理条件の内、処理時間は第1表に記載した。処理後の試験板は直ちに30秒間スプレー水洗し、ロール絞り後エアブロー乾燥した。分析用の試験板はここで取り出し、Bi付着量は蛍光X線分光分析(XRF)にて測定し、Bi粒子径および被覆率は電界放射型走査電子顕微鏡(FE−SEM)を用いて判定した。その他の試験板はエアブロー乾燥後直ちにロールコートにて防錆油:ダフニーオイルコートZ3(出光興産社製防錆油、防錆添加剤としてバリウム塩使用)を室温24時間後に1.0g/m2となるように塗油した。
Preparation of test plate Cold rolled steel plate: SPCC SD (JIS G 3141), alloyed hot dip galvanized steel plate: SGCD3 SMO F06 (JIS G 3302), hot dip galvanized steel plate: SGCD3 ZSMO Z08 (JIS G 3302), Electrogalvanized steel sheet: SECE MO E24 (JIS G 3313) was used, and the surface was previously degreased using an alkaline degreasing agent. After the degreasing treatment, it was washed with spray water, immersed in the treatment liquid shown in Compositions 1 to 5, and treated under the electrolytic conditions shown in Conditions 1 to 4. However, among the processing conditions, the processing time is shown in Table 1. The test plate after the treatment was immediately washed with spray water for 30 seconds, air blow dried after roll squeezing. The test plate for analysis was taken out here, the amount of Bi adhered was measured by fluorescent X-ray spectroscopic analysis (XRF), and the Bi particle diameter and coverage were determined using a field emission scanning electron microscope (FE-SEM). . Other test plates were roll-coated immediately after air blow drying, and rust preventive oil: Daphne Oil Coat Z3 (Idemitsu Kosan Co., Ltd. rust preventive oil, barium salt used as a rust preventive additive) 1.0 g / m 2 after 24 hours at room temperature. Oil was applied so that
処理液組成物
組成物1 Bi2O3 3g/L
50%H2SO4 30g/L
18%NH3 pH調整分
pH 1.7
温度 40℃
(50%H2SO4にBi2O3を溶解後、18%NH3を用いてpH調整)
組成物2 Bi2O3 10g/L
50%H2SO4 50g/L
18%NH3 pH調整分
pH 1.5
温度 40℃
(50%H2SO4にBi2O3を溶解後、18%NH3を用いてpH調整)
組成物3 Bi2O3 5g/L
HEDTA 30g/L
18%NH3 pH調整分
pH 4.5
温度 40℃
(HEDTA水溶液にBi2O3を溶解後、18%NH3を用いてpH調整)
組成物4 NiSO4・6H2O 3g/L
(NH4)2SO4 15g/L
pH 4.7
温度 40℃
組成物5 過マンガン酸カリウム 20g/L
リン酸1カリウム 50g/L
リン酸 15g/L
硫酸 5g/L
温度 40℃
Treatment liquid composition 1 Bi 2 O 3 3 g / L
50% H 2 SO 4 30 g / L
18% NH 3 pH adjustment
pH 1.7
Temperature 40 ℃
(After adjusting Bi 2 O 3 in 50% H 2 SO 4 , pH adjustment using 18% NH 3 )
Composition 2 Bi 2 O 3 10 g / L
50% H 2 SO 4 50 g / L
18% NH 3 pH adjustment
pH 1.5
Temperature 40 ℃
(After adjusting Bi 2 O 3 in 50% H 2 SO 4 , pH adjustment using 18% NH 3 )
Composition 3 Bi 2 O 3 5 g / L
HEDTA 30g / L
18% NH 3 pH adjustment
pH 4.5
Temperature 40 ℃
(After Bi 2 O 3 is dissolved in HEDTA aqueous solution, pH is adjusted using 18% NH 3 )
Composition 4 NiSO 4 · 6H 2 O 3 g / L
(NH 4 ) 2 SO 4 15 g / L
pH 4.7
Temperature 40 ℃
Composition 5 Potassium permanganate 20 g / L
Monopotassium phosphate 50g / L
Phosphoric acid 15g / L
Sulfuric acid 5g / L
Temperature 40 ℃
処理条件
条件1 陰極電解 電流密度:0.1Adm−2
条件2 陰極電解 電流密度:2.0Adm−2
条件3 無電解2秒(置換めっき)後陰極電解 電流密度:0.1Adm−2
条件4 無電解(置換めっきのみ)
Treatment condition 1 Cathodic electrolysis Current density: 0.1 Adm −2
Condition 2 Cathodic electrolysis Current density: 2.0 Adm −2
Condition 3 Electroless 2 seconds (displacement plating), then cathode electrolysis Current density: 0.1 Adm −2
Condition 4 Electroless (Substitution plating only)
湿潤環境耐食性評価
明細書に記載の評価試験方法にて耐食性を評価した。発錆無しを○、点錆または面錆の発生を×とし、○のみを合格とした。
Corrosion resistance was evaluated by the evaluation test method described in the wet environment corrosion resistance evaluation specification. No rusting was evaluated as ○, spot rusting or surface rusting was evaluated as ×, and only ○ was acceptable.
アルカリ脱脂性評価
明細書記載の評価試験方法にて脱脂性を評価した。水濡れ面積率100%を○、水弾きの確認された場合を×とし、○のみを合格とした。
Degreasing was evaluated by the evaluation test method described in the alkaline degreasing evaluation specification. A water wetted area rate of 100% was evaluated as ◯, a case where water splashing was confirmed as ×, and only ○ as a pass.
潤滑性評価
10日間室内放置した試験板を直径115mmの円盤状に打ち抜き、高速深絞り試験機を用いて潤滑性を評価した。下記条件にて試験を行い、限界しわ押さえ圧を測定した。なお、潤滑性評価は亜鉛系めっき鋼板に対してのみ行った。
ポンチ径:50.0mm ポンチ肩:5mmR ダイス肩:5mmR
表面仕上げ:#1200 ポンチ速度:60m/min 絞り比:2.3
測定結果は次の判定基準に基づき評価した。
0.5ton未満: ×
0.5ton以上、2.0ton未満: △
2.0ton以上、3.0ton未満: ○
3.0ton以上: ◎
Lubricity Evaluation A test plate left indoors for 10 days was punched into a disk shape having a diameter of 115 mm, and the lubricity was evaluated using a high-speed deep drawing tester. The test was performed under the following conditions, and the limit wrinkle pressure was measured. In addition, lubricity evaluation was performed only with respect to the zinc-plated steel plate.
Punch diameter: 50.0mm Punch shoulder: 5mmR Die shoulder: 5mmR
Surface finish: # 1200 Punch speed: 60 m / min Drawing ratio: 2.3
The measurement results were evaluated based on the following criteria.
Less than 0.5 ton: ×
0.5 ton or more and less than 2.0 ton: △
2.0 ton or more and less than 3.0 ton: ○
3.0ton or more: ◎
スポット溶接性評価
スポット溶接試験は、以下に示す溶接条件によりスポット溶接時の連続打点数を調査して行った。電極は、先端径4.5mmφ、先端角120度、外径13mmφのCu−Cr製電極を使用した。50Hz電源により、10サイクルの通電を行った。1.7kNの加圧力で通電前30サイクル、通電後10サイクル、アップダウンスロープなしで加圧した。
Spot Weldability Evaluation The spot welding test was conducted by investigating the number of continuous dots during spot welding under the following welding conditions. As the electrode, a Cu—Cr electrode having a tip diameter of 4.5 mmφ, a tip angle of 120 degrees, and an outer diameter of 13 mmφ was used. Ten cycles of energization were performed using a 50 Hz power source. Pressurization was performed at a pressure of 1.7 kN for 30 cycles before energization, 10 cycles after energization, and without an up-down slope.
なお、連続打点性調査における溶接電流値は、板厚をt(mm)とした時の4√tで示されるナゲット径が得られる電流値I1(kA)及び溶着電流値I2(kA)の平均値を用い、4√tのナゲット径が維持された最大打点数を求めた。
測定結果は次の判定基準に基づき評価した。
表面処理無しの素材における連続打点数の120%以上: ◎
表面処理無しの素材における連続打点数の80%以上、120%未満: ○
表面処理無しの素材における連続打点数の80%未満: ×
In addition, the welding current value in the continuous spot property investigation is the average of the current value I1 (kA) and the welding current value I2 (kA) at which the nugget diameter indicated by 4√t when the plate thickness is t (mm) is obtained. Using the value, the maximum number of hit points in which the nugget diameter of 4√t was maintained was obtained.
The measurement results were evaluated based on the following criteria.
120% or more of the number of continuous hit points in the material without surface treatment: ◎
80% or more and less than 120% of the number of continuous hits in materials without surface treatment: ○
Less than 80% of the number of continuous hit points in the material without surface treatment: ×
塗装
実施例および比較例の処理を施し、塗油された試験板に対し、アルカリ脱脂剤を使用して脱脂処理し、スプレー水洗し、リン酸亜鉛系化成処理等の塗装下地処理を施さずに、関西ペイント社製カチオン電着塗料「GT−10HT」を用いて電着塗装を行った。電着塗料の温度は28℃、電圧の印加条件は30秒かけて200Vまで直線的に昇圧し、その後200Vを150秒間維持した。塗装後のカップ状成形物は水洗後、電気オーブンを用いて170℃にて30分間塗膜を焼き付けた。
Applying the treatments of the coating examples and comparative examples, degreased using an alkaline degreasing agent, spray-washing the coated test plates, and without applying coating ground treatment such as zinc phosphate chemical conversion treatment Electrodeposition coating was performed using a cationic electrodeposition paint “GT-10HT” manufactured by Kansai Paint Co., Ltd. The temperature of the electrodeposition paint was 28 ° C., and the voltage application condition was linearly increased to 200 V over 30 seconds, and then maintained at 200 V for 150 seconds. The painted cup-shaped product was washed with water and baked for 30 minutes at 170 ° C. using an electric oven.
塗装後耐食性評価
塗装後の試験板にカッターを用いてクロスカットを入れ、JIS Z 2371に準じて塩水噴霧試験を1000時間行った。塩水噴霧試験後のカットからの片側最大錆幅を測定し、下記評価基準に従って評価した。
冷延鋼板に対する判定基準
錆幅1.0mm未満: ◎
錆幅1.0mm以上、1.5mm未満: ○
錆幅1.5mm以上、2.0mm未満: △
錆幅2.0mm以上: ×
亜鉛系めっき鋼板に対する判定基準
錆幅0.5mm未満: ◎
錆幅0.5mm以上、1.0mm未満: ○
錆幅1.0mm以上、1.5mm未満: △
錆幅1.5mm以上: ×
Evaluation of corrosion resistance after coating A cross-cut was put into a test plate after coating using a cutter, and a salt spray test was conducted for 1000 hours in accordance with JIS Z 2371. The maximum rust width on one side from the cut after the salt spray test was measured and evaluated according to the following evaluation criteria.
Criteria for cold-rolled steel sheet Rust width less than 1.0 mm: ◎
Rust width 1.0 mm or more and less than 1.5 mm: ○
Rust width 1.5 mm or more and less than 2.0 mm:
Rust width 2.0 mm or more: ×
Criteria for galvanized steel sheet Rust width less than 0.5 mm: ◎
Rust width 0.5 mm or more and less than 1.0 mm: ○
Rust width 1.0 mm or more and less than 1.5 mm: Δ
Rust width 1.5mm or more: ×
塗膜密着性評価
塗装後の試験板を脱イオン水の沸騰水中に1時間浸漬させ、その後塗面にカッターを用いて1mm間隔の平行線11本を直角に引いて、100個の碁盤目状カット傷を入れた。次いで碁盤目部分にセロテープを貼り、テープ剥離した後、塗膜の碁盤目剥離個数を下記評価基準に従って評価した。
0個: ◎
1〜5個: ○
6〜10個: △
11個以上: ×
Evaluation of coating film adhesion The test plate after coating was immersed in boiling water of deionized water for 1 hour, and thereafter, 11 parallel lines with a 1 mm interval were drawn at right angles using a cutter on the coating surface, resulting in 100 grids. Cut cuts. Next, a cellophane tape was applied to the cross-cut portion and the tape was peeled off, and then the number of cross-cut peeled coatings was evaluated according to the following evaluation criteria.
0: ◎
1 to 5: ○
6-10 pieces: △
11 or more: ×
Claims (5)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104805437A (en) * | 2015-04-21 | 2015-07-29 | 柳州凡一科技有限公司 | Treatment method for surface of boat-shaped plate of rice transplanter |
| JP2016508865A (en) * | 2012-12-17 | 2016-03-24 | ヘンケル・アクチェンゲゼルシャフト・ウント・コムパニー・コマンディットゲゼルシャフト・アウフ・アクチェンHenkel AG & Co.KGaA | Multi-stage method for coating steel before thermoforming |
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| JPS6458379A (en) * | 1987-08-28 | 1989-03-06 | Nissan Motor | Painting method for suspension parts of automobile |
| JP2002346645A (en) * | 2001-05-18 | 2002-12-03 | Nippon Oil Corp | Plastic working method |
| JP2006266445A (en) * | 2005-03-25 | 2006-10-05 | Daido Metal Co Ltd | Sliding member |
| JP2008150654A (en) * | 2006-12-15 | 2008-07-03 | Nippon Paint Co Ltd | Metal substrate, metal pretreatment method and composite film forming method |
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2009
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6458379A (en) * | 1987-08-28 | 1989-03-06 | Nissan Motor | Painting method for suspension parts of automobile |
| JP2002346645A (en) * | 2001-05-18 | 2002-12-03 | Nippon Oil Corp | Plastic working method |
| JP2006266445A (en) * | 2005-03-25 | 2006-10-05 | Daido Metal Co Ltd | Sliding member |
| JP2008150654A (en) * | 2006-12-15 | 2008-07-03 | Nippon Paint Co Ltd | Metal substrate, metal pretreatment method and composite film forming method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016508865A (en) * | 2012-12-17 | 2016-03-24 | ヘンケル・アクチェンゲゼルシャフト・ウント・コムパニー・コマンディットゲゼルシャフト・アウフ・アクチェンHenkel AG & Co.KGaA | Multi-stage method for coating steel before thermoforming |
| CN104805437A (en) * | 2015-04-21 | 2015-07-29 | 柳州凡一科技有限公司 | Treatment method for surface of boat-shaped plate of rice transplanter |
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