JP2011084084A - Air conditioner - Google Patents
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Abstract
Description
この発明は、たとえば車両に搭載される空調装置に関する。 The present invention relates to an air conditioner mounted on a vehicle, for example.
この明細書および特許請求の範囲において、「液相冷媒」という用語は、完全に液相のみからなる冷媒の他に、微量の気相冷媒が混入した液相の冷媒を意味するものとし、「気相冷媒」という用語は、完全に気相のみからなる冷媒の他に、微量の液相冷媒が混入した気相の冷媒を意味するものとする。 In this specification and claims, the term “liquid phase refrigerant” means a liquid phase refrigerant in which a trace amount of a gas phase refrigerant is mixed in addition to a refrigerant consisting entirely of a liquid phase. The term “gas-phase refrigerant” means a gas-phase refrigerant in which a very small amount of liquid-phase refrigerant is mixed in addition to a refrigerant consisting entirely of the gas phase.
以下、全図面を通じて同一部分および同一物には同一符号を付して重複する説明を省略する。 Hereinafter, the same portions and the same parts are denoted by the same reference numerals throughout the drawings, and redundant description is omitted.
たちえば車両に搭載される車両用空調装置として、図4に示すように、圧縮機(1)と、圧縮機(1)で圧縮された冷媒を冷却するコンデンサ(2)と、コンデンサ(2)で冷却された冷媒を減圧する減圧器としての膨張弁(3)と、減圧された冷媒を蒸発させるエバポレータ(4)と、高温側冷媒通路(6)および低温側冷媒通路(7)を有しており、かつコンデンサ(2)から流出して高温側冷媒通路(6)を流れる高温高圧の冷媒とエバポレータ(4)から流出して低温側冷媒通路(7)を流れる低温低圧の冷媒とを熱交換させる中間熱交換器(5)と、コンデンサ(2)から流出するとともに膨張弁(3)により減圧される前の高温高圧の冷媒を貯留し、かつ液相と気相とに分離する液溜部(8)とを備えており、液溜部(8)がコンデンサ(2)と中間熱交換器(5)との間に設けられ、冷媒が、中間熱交換器(5)の高温側冷媒通路(6)に流入する前に液溜部(8)内に入るとともに、液溜部(8)内から出た後に中間熱交換器(5)の高温側冷媒通路(6)に流入するようになされている車両用空調装置が知られている(特許文献1参照)。
For example, as a vehicle air conditioner mounted on a vehicle, as shown in FIG. 4, a compressor (1), a condenser (2) for cooling the refrigerant compressed by the compressor (1), and a condenser (2) An expansion valve (3) as a pressure reducer for depressurizing the refrigerant cooled in
特許文献1記載の車両用空調装置においては、圧縮機(1)で圧縮された高温高圧の冷媒(図5状態A参照)は、コンデンサ(2)において冷却され(図5状態B参照)、冷却された冷媒が液溜部(8)内に流入して液相と気相とに分離される。液溜部(8)から流出した冷媒は中間熱交換器(5)の高温側冷媒通路(6)内に流入し、高温側冷媒通路(6)を流れる際に、エバポレータ(4)から流出しかつ低温側冷媒通路(7)を流れる比較的低温の冷媒により過冷却される(図5状態C参照)。中間熱交換器(5)において過冷却された高圧の冷媒は膨張弁(3)において断熱膨張させられて減圧される(図5状態D参照)。減圧された冷媒はエバポレータ(4)に入り、エバポレータ(4)内を流れる間に通風間隙を流れる空気を冷却して気相となる(図5状態E参照)。エバポレータ(4)を通過した比較的低温の冷媒は、中間熱交換器(5)の低温側冷媒通路(7)を通過する。中間熱交換器(5)の低温側冷媒通路(7)を通過する低温側冷媒は、高温側冷媒通路(6)を流れる高温側冷媒により過熱されて温度が上昇させられ(図5状態F参照)、この状態で圧縮機(1)に送られて圧縮される。 In the vehicle air conditioner described in Patent Document 1, the high-temperature and high-pressure refrigerant (see state A in FIG. 5) compressed by the compressor (1) is cooled in the condenser (2) (see state B in FIG. 5). The cooled refrigerant flows into the liquid reservoir (8) and is separated into a liquid phase and a gas phase. The refrigerant flowing out of the liquid reservoir (8) flows into the high temperature side refrigerant passage (6) of the intermediate heat exchanger (5), and flows out of the evaporator (4) when flowing through the high temperature side refrigerant passage (6). And it is supercooled by the comparatively low-temperature refrigerant | coolant which flows through a low temperature side refrigerant path (7) (refer FIG. 5 state C). The high-pressure refrigerant supercooled in the intermediate heat exchanger (5) is adiabatically expanded and decompressed in the expansion valve (3) (see state D in FIG. 5). The depressurized refrigerant enters the evaporator (4) and cools the air flowing through the ventilation gap while flowing through the evaporator (4) to become a gas phase (see state E in FIG. 5). The relatively low-temperature refrigerant that has passed through the evaporator (4) passes through the low-temperature-side refrigerant passage (7) of the intermediate heat exchanger (5). The low temperature side refrigerant passing through the low temperature side refrigerant passage (7) of the intermediate heat exchanger (5) is overheated by the high temperature side refrigerant flowing through the high temperature side refrigerant passage (6) and the temperature is raised (see state F in FIG. 5). ) In this state, it is sent to the compressor (1) and compressed.
ところで、特許文献1記載の車両用空調装置において、液溜部(8)内に流入するのは図5の状態Bの冷媒であるが、液溜部(8)内において、液相と気相との分離を効率良く行うためには、液溜部(8)内の液相冷媒が、気相冷媒に変化することなく液相状態に安定して保たれる必要がある。液溜部(8)内において、液相冷媒を、気相冷媒に変化させることなく液相状態に安定して保つためには、実際には、液溜部(8)内に流入する冷媒を、3〜5℃程度過冷却しておく必要がある。したがって、特許文献1記載の車両用空調装置においては、冷媒を、コンデンサ(2)において3〜5℃程度過冷却しなければならない。しかしながら、コンデンサ(2)において冷媒を過冷却する場合、有効コア部の面積が一定であるとすると、冷媒の凝縮に寄与する部分の面積を小さくしなければならず、コンデンサ(2)の冷媒凝縮効率が低下する。しかも、コンデンサ(2)の冷媒凝縮効率が低下すると、車両用空調装置を循環する冷媒量を減少させる必要があり、冷房能力が低下する。また、コンデンサ(2)において冷媒を過冷却する場合、受ける風速および風速分布や、外気温度により過冷却効率が大きく変動するという問題がある。 By the way, in the vehicle air conditioner described in Patent Document 1, it is the refrigerant in the state B of FIG. 5 that flows into the liquid reservoir (8), but in the liquid reservoir (8), the liquid phase and the gas phase In order to perform the separation efficiently, the liquid phase refrigerant in the liquid reservoir (8) needs to be stably maintained in the liquid phase state without changing to the gas phase refrigerant. In the liquid reservoir (8), in order to stably maintain the liquid phase refrigerant in the liquid phase without changing to the gas phase refrigerant, the refrigerant flowing into the liquid reservoir (8) is actually used. It is necessary to supercool at about 3 to 5 ° C. Therefore, in the vehicle air conditioner described in Patent Document 1, it is necessary to supercool the refrigerant in the condenser (2) by about 3 to 5 ° C. However, when the refrigerant is supercooled in the condenser (2), if the area of the effective core part is constant, the area of the part contributing to the condensation of the refrigerant must be reduced, and the refrigerant condensation in the condenser (2) Efficiency is reduced. In addition, when the refrigerant condensing efficiency of the condenser (2) is reduced, it is necessary to reduce the amount of refrigerant circulating in the vehicle air conditioner, and the cooling capacity is reduced. Further, when the refrigerant is supercooled in the condenser (2), there is a problem that the supercooling efficiency varies greatly depending on the wind speed and wind speed distribution received and the outside air temperature.
この発明の目的は、上記問題を解決し、コンデンサの冷媒凝縮効率の低下を防止しうる空調装置を提供することにある。 An object of the present invention is to provide an air conditioner that can solve the above-described problems and prevent a decrease in refrigerant condensation efficiency of a condenser.
本発明は、上記目的を達成するために以下の態様からなる。 In order to achieve the above object, the present invention comprises the following aspects.
1)圧縮機と、圧縮機で圧縮された冷媒を冷却するコンデンサと、コンデンサで冷却された冷媒を減圧する減圧器と、減圧された冷媒を蒸発させるエバポレータと、高温側冷媒通路および低温側冷媒通路を有しており、かつコンデンサから流出して高温側冷媒通路を流れる高圧の冷媒とエバポレータから流出して低温側冷媒通路を流れる低圧の冷媒とを熱交換させる中間熱交換器と、コンデンサから流出するとともに減圧器により減圧される前の高圧の冷媒を貯留し、かつ液相と気相とに分離する液溜部とを備えた空調装置において、
中間熱交換器の高温側冷媒通路が冷媒入口および冷媒出口を有しており、冷媒が、中間熱交換器の高温側冷媒通路における冷媒入口と冷媒出口との間の中間部から液溜部内に入り、液溜部内から高温側冷媒通路に戻るようになされている空調装置。
1) a compressor, a condenser that cools the refrigerant compressed by the compressor, a decompressor that decompresses the refrigerant cooled by the condenser, an evaporator that evaporates the decompressed refrigerant, a high-temperature side refrigerant passage, and a low-temperature side refrigerant An intermediate heat exchanger that exchanges heat between the high-pressure refrigerant that flows out of the condenser and flows through the high-temperature side refrigerant path and the low-pressure refrigerant that flows out of the evaporator and flows through the low-temperature side refrigerant path; In the air conditioner comprising a liquid reservoir that stores the high-pressure refrigerant before flowing out and decompressed by the decompressor, and that separates into a liquid phase and a gas phase,
The high temperature side refrigerant passage of the intermediate heat exchanger has a refrigerant inlet and a refrigerant outlet, and the refrigerant enters the liquid reservoir from the intermediate portion between the refrigerant inlet and the refrigerant outlet in the high temperature side refrigerant passage of the intermediate heat exchanger. An air conditioner that enters and returns from the liquid reservoir to the high-temperature side refrigerant passage.
2)中間熱交換器が、外管と、外管内に間隔をおいて配置された内管とを備えた二重管式であり、外管と内管との間の間隙が高温側冷媒通路となっているとともに、内管内が低温側冷媒通路となっている上記1)記載の空調装置。 2) The intermediate heat exchanger is a double pipe type having an outer pipe and an inner pipe arranged at intervals in the outer pipe, and the gap between the outer pipe and the inner pipe is a high temperature side refrigerant passage And the air conditioner according to 1) above, wherein the inner pipe is a low-temperature refrigerant passage.
3)中間熱交換器の高温側冷媒通路内が、冷媒入口側部分と冷媒出口側部分とに分けられ、液溜部が、冷媒流入口および冷媒流出口を有しており、中間熱交換器の高温側冷媒通路内の冷媒入口側部分と液溜部の冷媒流入口、および中間熱交換器の高温側冷媒通路内の冷媒出口側部分と液溜部の冷媒流出口とがそれぞれ通じさせられている上記2)記載の空調装置。 3) The high-temperature side refrigerant passage of the intermediate heat exchanger is divided into a refrigerant inlet side portion and a refrigerant outlet side portion, and the liquid reservoir has a refrigerant inlet and a refrigerant outlet, and the intermediate heat exchanger The refrigerant inlet side portion in the high temperature side refrigerant passage and the refrigerant inlet of the liquid reservoir, and the refrigerant outlet side portion in the high temperature side refrigerant passage of the intermediate heat exchanger and the refrigerant outlet of the liquid reservoir are respectively communicated. The air conditioner according to 2) above.
4)中間熱交換器の高温側冷媒通路内の冷媒入口側部分と液溜部の冷媒流入口、および中間熱交換器の高温側冷媒通路内の冷媒出口側部分と液溜部の冷媒流出口とが、それぞれ一端部が中間熱交換器の外管に接合されるとともに、他端部が液溜部に接合された連通管を介して通じさせられている上記3)記載の空調装置。 4) Refrigerant inlet side portion and liquid reservoir inlet portion in the high temperature side refrigerant passage of the intermediate heat exchanger, and refrigerant outlet side portion and refrigerant outlet portion of the liquid reservoir in the high temperature side refrigerant passage of the intermediate heat exchanger The air conditioner according to 3) above, wherein one end is joined to the outer pipe of the intermediate heat exchanger and the other end is connected via a communication pipe joined to the liquid reservoir.
5)液溜部が、液溜部内に形成される液相冷媒と気相冷媒との界面よりも下方に冷媒通過口を有しており、中間熱交換器の高温側冷媒通路内と液溜部の冷媒通過口とが通じさせられている上記2)記載の空調装置。 5) The liquid reservoir has a refrigerant passage port below the interface between the liquid-phase refrigerant and the gas-phase refrigerant formed in the liquid reservoir, and the liquid reservoir is formed in the high-temperature side refrigerant passage of the intermediate heat exchanger. The air conditioner according to 2) above, wherein the refrigerant passage of the part is communicated.
6)中間熱交換器の外管に、高温側冷媒通路を外部に通じさせる開口が形成され、液溜部が、下端が開口するとともに上端が閉鎖された筒状体からなるとともに、下端開口が冷媒通過口となり、液溜部が、冷媒通過口と中間熱交換器の外管の開口とが通じるように外管に接合されている上記5)記載の空調装置。 6) The outer pipe of the intermediate heat exchanger is formed with an opening through which the high-temperature refrigerant passage communicates with the outside, and the liquid reservoir is formed of a cylindrical body with the lower end opened and the upper end closed, and the lower end opening The air conditioner according to 5) above, wherein the air passage is a refrigerant passage, and the liquid reservoir is joined to the outer pipe so that the refrigerant passage and the opening of the outer pipe of the intermediate heat exchanger communicate with each other.
上記1)〜6)の空調装置によれば、中間熱交換器の高温側冷媒通路が冷媒入口および冷媒出口を有しており、冷媒が、中間熱交換器の高温側冷媒通路における冷媒入口と冷媒出口との間の中間部から液溜部内に入り、液溜部内から高温側冷媒通路に戻るようになされているので、中間熱交換器の高温側冷媒通路に入った冷媒が液溜部内に流入するまでの間に、中間熱交換器の低温側冷媒通路を流れる冷媒により冷却されることになる。したがって、冷媒を、液溜部内に流入する前に中間熱交換器において過冷却することができ、液溜部内の液相冷媒を、気相冷媒に変化することなく液相状態に安定して保つことが可能になって、液溜部内において、液相と気相との分離を効率良く行うことができる。その結果、コンデンサの有効コア部の全体を冷媒の凝縮に寄与させることが可能になり、コンデンサの冷媒凝縮効率の低下を防止することができる。しかも、コンデンサの冷媒凝縮効率の低下を防止することができるので、空調装置を循環する冷媒量を減少させる必要がなく、冷房能力の低下を防止することができる。また、中間熱交換器の低温側冷媒通路を流れる冷媒によって、高温側冷媒通路を流れ、かつ液溜部内に流入する冷媒の過冷却が行われるので、冷媒の過冷却が風速や外気温の変動に依存することがなく、安定した過冷却度を得ることができる。 According to the air conditioners of 1) to 6) above, the high temperature side refrigerant passage of the intermediate heat exchanger has a refrigerant inlet and a refrigerant outlet, and the refrigerant is connected to the refrigerant inlet in the high temperature side refrigerant passage of the intermediate heat exchanger. Since the refrigerant enters the liquid reservoir from the intermediate portion between the refrigerant outlet and returns to the high temperature side refrigerant passage from the liquid reservoir, the refrigerant that has entered the high temperature side refrigerant passage of the intermediate heat exchanger enters the liquid reservoir. In the meantime, the refrigerant is cooled by the refrigerant flowing through the low-temperature side refrigerant passage of the intermediate heat exchanger. Therefore, the refrigerant can be supercooled in the intermediate heat exchanger before flowing into the liquid reservoir, and the liquid phase refrigerant in the liquid reservoir can be stably maintained in a liquid phase state without changing to a gas phase refrigerant. Thus, the liquid phase and the gas phase can be separated efficiently in the liquid reservoir. As a result, the entire effective core portion of the capacitor can be contributed to the condensation of the refrigerant, and a decrease in the refrigerant condensation efficiency of the capacitor can be prevented. In addition, since the refrigerant condensation efficiency of the condenser can be prevented from being lowered, it is not necessary to reduce the amount of refrigerant circulating through the air conditioner, and the cooling capacity can be prevented from being lowered. In addition, since the refrigerant flowing through the low temperature side refrigerant passage of the intermediate heat exchanger flows through the high temperature side refrigerant passage and flows into the liquid reservoir, the refrigerant is subcooled. Therefore, a stable supercooling degree can be obtained.
以下、この発明の実施形態を、図面を参照して説明する。この実施形態は、この発明の空調装置を、車両に搭載される車両用空調装置に適用したものである。 Embodiments of the present invention will be described below with reference to the drawings. In this embodiment, the air conditioner of the present invention is applied to a vehicle air conditioner mounted on a vehicle.
以下の説明において、図2および図3の上下、左右を上下、左右というものとする。 In the following description, the top and bottom, left and right in FIGS. 2 and 3 are referred to as top and bottom and left and right.
また、以下の説明において、「アルミニウム」という用語には、純アルミニウムの他にアルミニウム合金を含むものとする。 In the following description, the term “aluminum” includes aluminum alloys in addition to pure aluminum.
図1はこの発明を適用した車両空調装置の構成を示し、図2は図1の車両用空調装置に用いられる中間熱交換器および液溜部を示す。 FIG. 1 shows the configuration of a vehicle air conditioner to which the present invention is applied, and FIG. 2 shows an intermediate heat exchanger and a liquid reservoir used in the vehicle air conditioner of FIG.
図1に示す車両用空調装置においては、コンデンサ(2)から流出した高温高圧の冷媒が流れる高温側冷媒通路(11)およびエバポレータ(4)から流出した低温低圧の冷媒が流れる低温側冷媒通路(12)を有する中間熱交換器(10)に、コンデンサ(2)から流出するとともに膨張弁(3)により減圧される前の高圧の冷媒を貯留し、かつ液相と気相とに分離して液相冷媒を下側部分内に溜める液溜部(20)が設けられている。 In the vehicle air conditioner shown in FIG. 1, a high-temperature side refrigerant passage (11) through which high-temperature and high-pressure refrigerant flowing out from the condenser (2) flows and a low-temperature side refrigerant passage through which low-temperature and low-pressure refrigerant flowing out from the evaporator (4) flow ( 12) is stored in the intermediate heat exchanger (10) having a high pressure before flowing out of the condenser (2) and decompressed by the expansion valve (3), and separated into a liquid phase and a gas phase. A liquid reservoir (20) for accumulating liquid phase refrigerant in the lower part is provided.
図2に示すように、中間熱交換器(10)は、アルミニウム製外管(13)と、外管(13)内に間隔をおいて配置されたアルミニウム製内管(14)とを備えた二重管式であり、外管(13)と内管(14)との間の間隙が高温側冷媒通路(11)となっているとともに、内管(14)内が低温側冷媒通路(12)となっており、高温側冷媒通路(11)の一端部、ここでは左端部に冷媒入口(15)が設けられ、他端部、ここでは右端部に冷媒出口(16)が設けられている。冷媒入口(15)には、コンデンサ(2)からのびる配管(30)が接続され、同じく冷媒出口(16)には膨張弁(3)にのびる配管(31)が接続されている。 As shown in FIG. 2, the intermediate heat exchanger (10) includes an aluminum outer pipe (13) and an aluminum inner pipe (14) arranged at intervals in the outer pipe (13). It is a double pipe type, and the gap between the outer pipe (13) and the inner pipe (14) is a high temperature side refrigerant passage (11), and the inside of the inner pipe (14) is a low temperature side refrigerant passage (12 The refrigerant inlet (15) is provided at one end of the high temperature side refrigerant passage (11), here the left end, and the refrigerant outlet (16) is provided at the other end, here the right end. . A pipe (30) extending from the condenser (2) is connected to the refrigerant inlet (15), and a pipe (31) extending to the expansion valve (3) is connected to the refrigerant outlet (16).
中間熱交換器(10)の外管(13)は、左右方向に1直線状に並び、かつ両端が閉鎖された2つの管状構成部(13A)(13B)からなり、高温側冷媒通路(11)が冷媒入口側部分(11A)と冷媒出口側部分(11B)とに分けられている。外管(13)の左側構成部(13A)の左端部に冷媒入口(15)が設けられるとともに、同右端部に液溜部(20)への冷媒流出口(17)が設けられている。また、外管(13)の右側構成部(13B)の右端部に冷媒出口(16)が設けられるとともに、同左端部に液溜部(20)からの冷媒流入口(18)が設けられている。左側構成部(13A)と内管(14)との間の間隙が高温側冷媒通路(11)の冷媒入口側部分(11A)となるとともに、右側構成部(13B)と内管(14)との間の間隙が高温側冷媒通路(11)の冷媒出口側部分(11B)となっている。中間熱交換器(10)の内管(14)の両端部は外管(13)の両端部よりも外側に突出している。すなわち、内管(14)の左端部が外管(13)の左側構成部(13A)の左端部よりも左側に、右端部が外管(13)の右側構成部(13B)の右端部よりも右側にそれぞれ突出するように、内管(14)が外管(13)の両構成部(13A)(13B)の両端閉鎖部(13a)(13b)を貫通している。図示は省略したが、内管(14)の右端にはエバポレータ(4)からのびる配管が接続され、同じく内管(14)の左端には圧縮機(1)にのびる配管が接続されている。 The outer pipe (13) of the intermediate heat exchanger (10) is composed of two tubular components (13A) (13B) arranged in a straight line in the left-right direction and closed at both ends. ) Is divided into a refrigerant inlet side portion (11A) and a refrigerant outlet side portion (11B). A refrigerant inlet (15) is provided at the left end of the left side component (13A) of the outer pipe (13), and a refrigerant outlet (17) to the liquid reservoir (20) is provided at the right end. A refrigerant outlet (16) is provided at the right end of the right side component (13B) of the outer pipe (13), and a refrigerant inlet (18) from the liquid reservoir (20) is provided at the left end. Yes. The gap between the left side component (13A) and the inner pipe (14) becomes the refrigerant inlet side portion (11A) of the high temperature side refrigerant passage (11), and the right side component (13B) and the inner pipe (14) A gap between the two forms a refrigerant outlet side portion (11B) of the high temperature side refrigerant passage (11). Both ends of the inner pipe (14) of the intermediate heat exchanger (10) protrude outward from both ends of the outer pipe (13). That is, the left end of the inner tube (14) is on the left side of the left end of the left side component (13A) of the outer tube (13), and the right end is from the right end of the right side component (13B) of the outer tube (13). Also, the inner pipe (14) penetrates the both-end closed parts (13a) (13b) of both constituent parts (13A) (13B) of the outer pipe (13) so as to protrude to the right side. Although not shown, a pipe extending from the evaporator (4) is connected to the right end of the inner pipe (14), and a pipe extending to the compressor (1) is connected to the left end of the inner pipe (14).
液溜部(20)は上下両端が閉鎖された密閉状の筒状体(21)からなり、底壁(21a)に冷媒流入口(22)および冷媒流出口(23)が形成されている。中間熱交換器(10)の外管(13)の左側構成部(13A)の冷媒流出口(17)と液溜部(20)の冷媒流入口(22)、および中間熱交換器(10)の外管(13)の右側構成部(13B)の冷媒流入口(18)と液溜部(20)の冷媒流出口(23)とがそれぞれアルミニウム製連通管(32)(33)により接続されている。すなわち、中間熱交換器(10)の高温側冷媒通路(11)内の冷媒入口側部分(11A)と液溜部(20)の冷媒流入口(22)、および中間熱交換器(10)の高温側冷媒通路(11)内の冷媒出口側部分(11B)と液溜部(20)の冷媒流出口(23)とが、それぞれ一端部が中間熱交換器(10)の外管(13)に接合されるとともに、他端部が液溜部(20)に接合された連通管(32)(33)を介して通じさせられている。 The liquid reservoir (20) is formed of a sealed cylindrical body (21) whose upper and lower ends are closed, and a refrigerant inlet (22) and a refrigerant outlet (23) are formed in the bottom wall (21a). Refrigerant outlet (17) of left side component (13A) of outer pipe (13) of intermediate heat exchanger (10), refrigerant inlet (22) of liquid reservoir (20), and intermediate heat exchanger (10) The refrigerant inlet (18) of the right side component (13B) of the outer pipe (13) and the refrigerant outlet (23) of the liquid reservoir (20) are connected by aluminum communication pipes (32) and (33), respectively. ing. That is, the refrigerant inlet side portion (11A) in the high temperature side refrigerant passage (11) of the intermediate heat exchanger (10), the refrigerant inlet (22) of the liquid reservoir (20), and the intermediate heat exchanger (10) The refrigerant outlet side portion (11B) in the high temperature side refrigerant passage (11) and the refrigerant outlet (23) of the liquid reservoir (20) each have one end at the outer pipe (13) of the intermediate heat exchanger (10). The other end is connected through communication pipes (32) and (33) joined to the liquid reservoir (20).
図1および図2に示す車両用空調装置において、圧縮機(1)で圧縮された高温高圧の気液混相の冷媒は、コンデンサ(2)において冷却され、中間熱交換器(10)の外管(13)における左側構成部(13A)の冷媒入口(15)から高温側冷媒通路(11)の冷媒入口側部分(11A)内に入る。高温側冷媒通路(11)の冷媒入口側部分(11A)内に入った冷媒は、冷媒入口側部分(11A)内を流れて、冷媒流出口(17)、連通管(32)および冷媒流入口(22)を通って液溜部(20)内に入り、液相と気相とに分離される。そして、液相冷媒が、液溜部(20)から冷媒流出口(23)、連通管(33)および冷媒流入口(18)を通って中間熱交換器(10)の外管(13)における右側構成部(13B)の高温側冷媒通路(11)の冷媒出口側部分(11B)内に入る。高温側冷媒通路(11)の冷媒出口側部分(11B)内に入った冷媒は、冷媒出口側部分(11B)内を流れて、外管(13)における右側構成部(13B)の冷媒出口(16)から流出し、膨張弁(3)において減圧される。減圧された冷媒はエバポレータ(4)に入り、エバポレータ(4)内を流れる間に通風間隙を流れる空気を冷却して気相となる。エバポレータ(4)を通過した比較的低温の冷媒は、中間熱交換器(10)の内管(14)内の低温側冷媒通路(12)を通過し、圧縮機(1)に送られて圧縮される。 In the vehicle air conditioner shown in FIG. 1 and FIG. 2, the high-temperature and high-pressure gas-liquid mixed phase refrigerant compressed by the compressor (1) is cooled in the condenser (2) and the outer pipe of the intermediate heat exchanger (10). The refrigerant enters the refrigerant inlet side portion (11A) of the high temperature side refrigerant passage (11) from the refrigerant inlet (15) of the left side component (13A) in (13). The refrigerant that has entered the refrigerant inlet side portion (11A) of the high temperature side refrigerant passage (11) flows through the refrigerant inlet side portion (11A), and is connected to the refrigerant outlet port (17), the communication pipe (32), and the refrigerant inlet port. (22) enters the liquid reservoir (20) and is separated into a liquid phase and a gas phase. Then, the liquid phase refrigerant passes from the liquid reservoir (20) through the refrigerant outlet (23), the communication pipe (33), and the refrigerant inlet (18) in the outer pipe (13) of the intermediate heat exchanger (10). It enters the refrigerant outlet side portion (11B) of the high temperature side refrigerant passage (11) of the right side component (13B). The refrigerant that has entered the refrigerant outlet side portion (11B) of the high temperature side refrigerant passage (11) flows in the refrigerant outlet side portion (11B), and the refrigerant outlet ( It flows out of 16) and is depressurized in the expansion valve (3). The decompressed refrigerant enters the evaporator (4), and cools the air flowing through the ventilation gap while flowing through the evaporator (4) to become a gas phase. The relatively low-temperature refrigerant that has passed through the evaporator (4) passes through the low-temperature refrigerant passage (12) in the inner pipe (14) of the intermediate heat exchanger (10) and is sent to the compressor (1) for compression. Is done.
ここで、コンデンサ(2)から送られて中間熱交換器(10)の高温側冷媒通路(11)の冷媒入口側部分(11A)内に入った高温高圧の冷媒は、冷媒入口側部分(11A)内を流れる間に、低温側冷媒通路(12)内を流れる低温低圧の冷媒により冷却されるので、高温高圧の冷媒が液溜部(20)内に流入するまでの間に、中間熱交換器(10)の低温側冷媒通路(12)を流れる冷媒により冷却される。したがって、液溜部(20)内に流入する冷媒が過冷却状態となり(図5の状態G参照)、液溜部(20)内の液相冷媒を、気相冷媒に変化することなく液相状態に安定して保つことが可能になって、液溜部(20)内において、液相と気相との分離を効率良く行うことができる。その結果、コンデンサ(2)の有効コア部の全体を冷媒の凝縮に寄与させることが可能になり、コンデンサ(2)の冷媒凝縮効率の低下を防止することができる。しかも、コンデンサ(2)の冷媒凝縮効率の低下を防止することができるので、空調装置を循環する冷媒量を減少させる必要がなく、冷房能力の低下を防止することができる。また、中間熱交換器(10)の低温側冷媒通路(12)を流れる冷媒によって、高温側冷媒通路(11)を流れ、かつ液溜部(20)内に流入する冷媒の過冷却が行われるので、冷媒の過冷却が風速や外気温の変動に依存することがなく、安定した過冷却度を得ることができる。 Here, the high-temperature and high-pressure refrigerant sent from the condenser (2) and entering the refrigerant inlet side portion (11A) of the high temperature side refrigerant passage (11) of the intermediate heat exchanger (10) is the refrigerant inlet side portion (11A ) Is cooled by the low-temperature and low-pressure refrigerant flowing in the low-temperature side refrigerant passage (12) while flowing in the interior, so that intermediate heat exchange is performed before the high-temperature and high-pressure refrigerant flows into the liquid reservoir (20). Cooled by the refrigerant flowing through the low temperature side refrigerant passage (12) of the vessel (10). Accordingly, the refrigerant flowing into the liquid reservoir (20) is in a supercooled state (see state G in FIG. 5), and the liquid phase refrigerant in the liquid reservoir (20) is changed into a liquid phase refrigerant without changing to a gas phase refrigerant. Thus, the liquid phase and the gas phase can be efficiently separated in the liquid reservoir (20). As a result, the entire effective core part of the condenser (2) can be contributed to the condensation of the refrigerant, and a reduction in the refrigerant condensation efficiency of the condenser (2) can be prevented. In addition, since it is possible to prevent the refrigerant condensation efficiency of the condenser (2) from being lowered, it is not necessary to reduce the amount of refrigerant circulating through the air conditioner, and the cooling capacity can be prevented from being lowered. Further, the refrigerant flowing through the low-temperature side refrigerant passage (12) of the intermediate heat exchanger (10) performs supercooling of the refrigerant flowing through the high-temperature side refrigerant passage (11) and flowing into the liquid reservoir (20). Therefore, the supercooling of the refrigerant does not depend on the fluctuation of the wind speed or the outside air temperature, and a stable degree of supercooling can be obtained.
また、液溜部(20)から流出して中間熱交換器(10)の高温側冷媒通路(11)の冷媒出口側部分(11B)内に入った高温高圧の冷媒は、冷媒出口側部分(11B)内を流れる間に、低温側冷媒通路(12)内を流れる低温低圧の冷媒によりさらに冷却され、図4に示す従来の車両用空調装置の場合と同様に、図5の状態Cまで過冷却される。 The high-temperature and high-pressure refrigerant that flows out of the liquid reservoir (20) and enters the refrigerant outlet side portion (11B) of the high temperature side refrigerant passage (11) of the intermediate heat exchanger (10) 11B) is further cooled by the low-temperature and low-pressure refrigerant flowing in the low-temperature side refrigerant passage (12) while flowing in the low-temperature side refrigerant passage (12), and, as in the case of the conventional vehicle air conditioner shown in FIG. To be cooled.
図3は図1の車両用空調装置に用いられる中間熱交換器および液溜部の変形例を示す。 FIG. 3 shows a modification of the intermediate heat exchanger and the liquid reservoir used in the vehicle air conditioner of FIG.
図3において、中間熱交換器(40)は、アルミニウム製外管(41)と、外管(41)内に間隔をおいて配置されたアルミニウム製内管(42)とを備えた二重管式であり、外管(41)と内管(42)との間の間隙が高温側冷媒通路(11)となっているとともに、内管(42)内が低温側冷媒通路(12)となっており、高温側冷媒通路(11)の一端部、ここでは左端部に冷媒入口(15)が設けられ、他端部、ここでは右端部に冷媒出口(16)が設けられている。中間熱交換器(40)の外管(41)は全体が1つの管からなり、両端部が閉鎖されている。また、外管(41)の管壁の上部には、高温側冷媒通路(11)を外部に通じさせる開口(43)が形成されている。中間熱交換器(40)の内管(42)の両端部は外管(41)の両端部よりも外側に突出しており、内管(42)が外管(41)の両構成部の両端閉鎖部(41a)を貫通している。図示は省略したが、内管(42)の右端にはエバポレータ(4)からのびる配管が接続され、同じく内管(42)の左端には圧縮機(1)にのびる配管が接続されている。 In FIG. 3, the intermediate heat exchanger (40) is a double pipe provided with an aluminum outer pipe (41) and an aluminum inner pipe (42) arranged at intervals in the outer pipe (41). The gap between the outer pipe (41) and the inner pipe (42) is the high temperature side refrigerant passage (11), and the inner pipe (42) is the low temperature side refrigerant passage (12). The refrigerant inlet (15) is provided at one end of the high temperature side refrigerant passage (11), here the left end, and the refrigerant outlet (16) is provided at the other end, here the right end. The outer pipe (41) of the intermediate heat exchanger (40) is entirely composed of one pipe, and both ends are closed. In addition, an opening (43) through which the high temperature side refrigerant passage (11) communicates with the outside is formed in the upper part of the tube wall of the outer tube (41). Both ends of the inner pipe (42) of the intermediate heat exchanger (40) protrude outward from both ends of the outer pipe (41), and the inner pipe (42) is both ends of both components of the outer pipe (41). It passes through the closing part (41a). Although not shown, a pipe extending from the evaporator (4) is connected to the right end of the inner pipe (42), and a pipe extending to the compressor (1) is connected to the left end of the inner pipe (42).
液溜部(45)は、下端が開口するとともに上端が閉鎖された密閉状の筒状体(46)からなり、下端開口が、液溜部(45)内で分離させられる液相冷媒と気相冷媒との界面よりも下方に位置する冷媒通過口(47)となっている。そして、液溜部(45)の下端部が、冷媒通過口(47)と中間熱交換器(40)の外管(41)の開口(43)とが通じるように外管(41)に接合されており、これにより中間熱交換器(45)の高温側冷媒通路(11)内と液溜部(45)の冷媒通過口(47)とが通じさせられている。 The liquid reservoir (45) is formed of a sealed cylindrical body (46) having an open lower end and a closed upper end, and the lower end opening is separated from a liquid phase refrigerant and a gas separated in the liquid reservoir (45). The refrigerant passage port (47) is located below the interface with the phase refrigerant. The lower end of the liquid reservoir (45) is joined to the outer pipe (41) so that the refrigerant passage port (47) and the opening (43) of the outer pipe (41) of the intermediate heat exchanger (40) communicate with each other. Thus, the inside of the high-temperature side refrigerant passage (11) of the intermediate heat exchanger (45) and the refrigerant passage port (47) of the liquid reservoir (45) are communicated with each other.
図3に示す中間熱交換器(40)および液溜部(45)を用いた車両用空調装置の動作は、図1に示す車両用空調装置とほぼ同様である。 The operation of the vehicle air conditioner using the intermediate heat exchanger (40) and the liquid reservoir (45) shown in FIG. 3 is substantially the same as that of the vehicle air conditioner shown in FIG.
ここで、コンデンサ(2)から送られて冷媒入口(15)から中間熱交換器(40)の高温側冷媒通路(11)内に入った高温高圧の冷媒は、高温側冷媒通路(11)内を流れる間に、低温側冷媒通路(12)内を流れる低温低圧の冷媒により冷却されて過冷却状態となる。過冷却状態となった冷媒は、外管(41)の開口(43)および液溜部(45)の冷媒通過口(47)を通って液溜部(45)内に入り、液相と気相とに分離される。液溜部(45)内の液相冷媒は、液溜部(45)の冷媒通過口(47)および外管(41)の開口(43)を通って中間熱交換器(40)の高温側冷媒通路(11)内に戻り、冷媒出口(16)から膨張弁(3)に送られる。 Here, the high-temperature and high-pressure refrigerant sent from the condenser (2) and entering the high-temperature side refrigerant passage (11) of the intermediate heat exchanger (40) from the refrigerant inlet (15) is contained in the high-temperature side refrigerant passage (11). The refrigerant is cooled by the low-temperature and low-pressure refrigerant flowing in the low-temperature side refrigerant passage (12) and enters a supercooled state. The supercooled refrigerant enters the liquid reservoir (45) through the opening (43) of the outer pipe (41) and the refrigerant passage port (47) of the liquid reservoir (45) to enter the liquid phase and gas. Separated into phases. The liquid phase refrigerant in the liquid reservoir (45) passes through the refrigerant passage port (47) of the liquid reservoir (45) and the opening (43) of the outer pipe (41), and is on the high temperature side of the intermediate heat exchanger (40). The refrigerant returns to the refrigerant passage (11) and is sent from the refrigerant outlet (16) to the expansion valve (3).
液溜部(45)内に流入する冷媒は過冷却状態であるから(図5の状態G参照)、液溜部(45)内の液相冷媒を、気相冷媒に変化することなく液相状態に安定して保つことが可能になって、液溜部(45)内において、液相と気相との分離を効率良く行うことができる。その結果、コンデンサ(2)の有効コア部の全体を冷媒の凝縮に寄与させることが可能になり、コンデンサ(2)の冷媒凝縮効率の低下を防止することができる。しかも、コンデンサ(2)の冷媒凝縮効率の低下を防止することができるので、空調装置を循環する冷媒量を減少させる必要がなく、冷房能力の低下を防止することができる。また、中間熱交換器(40)の低温側冷媒通路(12)を流れる冷媒によって、高温側冷媒通路(11)を流れ、かつ液溜部(45)内に流入する冷媒の過冷却が行われるので、冷媒の過冷却が風速や外気温の変動に依存することがなく、安定した過冷却度を得ることができる。 Since the refrigerant flowing into the liquid reservoir (45) is in a supercooled state (see state G in FIG. 5), the liquid phase refrigerant in the liquid reservoir (45) is not changed into a gas phase refrigerant. Thus, the liquid phase and the gas phase can be efficiently separated in the liquid reservoir (45). As a result, the entire effective core portion of the condenser (2) can be contributed to the condensation of the refrigerant, and a reduction in the refrigerant condensation efficiency of the condenser (2) can be prevented. In addition, since it is possible to prevent the refrigerant condensation efficiency of the condenser (2) from being lowered, it is not necessary to reduce the amount of refrigerant circulating through the air conditioner, and it is possible to prevent the cooling capacity from being lowered. Further, the refrigerant flowing through the low temperature side refrigerant passage (12) of the intermediate heat exchanger (40) supercools the refrigerant flowing through the high temperature side refrigerant passage (11) and flowing into the liquid reservoir (45). Therefore, the supercooling of the refrigerant does not depend on the fluctuation of the wind speed or the outside air temperature, and a stable degree of supercooling can be obtained.
また、液溜部(45)から流出して中間熱交換器(40)の高温側冷媒通路(11)内に入った高温高圧の冷媒は、冷媒出口(16)から流出するまでに、低温側冷媒通路(12)内を流れる低温低圧の冷媒によりさらに冷却され、図4に示す従来の空調装置の場合と同様に、図5の状態Cまで過冷却される。 The high-temperature and high-pressure refrigerant that has flowed out of the liquid reservoir (45) and entered the high-temperature side refrigerant passage (11) of the intermediate heat exchanger (40) It is further cooled by the low-temperature and low-pressure refrigerant flowing in the refrigerant passage (12), and is subcooled to the state C in FIG. 5 as in the case of the conventional air conditioner shown in FIG.
なお、図示は省略したが、図2および図3に示す液溜部(20)(45)内には、冷媒から水分を除去する乾燥剤や、冷媒中の異物を除去するフィルタが配置されることがある。 Although not shown, a desiccant that removes moisture from the refrigerant and a filter that removes foreign matter in the refrigerant are disposed in the liquid reservoirs (20) and (45) shown in FIGS. Sometimes.
この発明による空調装置は、車両に搭載される空調装置に好適に用いられる。 The air conditioner by this invention is used suitably for the air conditioner mounted in a vehicle.
(1):圧縮機
(2):コンデンサ
(3):膨張弁(減圧器)
(4):エバポレータ
(10):中間熱交換器
(11):高温側冷媒通路
(11A):冷媒入口側部分
(11B):冷媒出口側部分
(12):低温側冷媒通路
(13):外管
(13A):左側構成部
(13B):右側構成部
(14):内管
(15):冷媒入口
(16):冷媒出口
(17):冷媒流出口
(18):冷媒流入口
(20):液溜部
(21):筒状体
(22):冷媒流入口
(23):冷媒流出口
(32)(33):連通管
(40):中間熱交換器
(41):外管
(42):内管
(43):開口
(45):液溜部
(46):筒状体
(47):冷媒通過口
(1): Compressor
(2): Capacitor
(3): Expansion valve (pressure reducer)
(4): Evaporator
(10): Intermediate heat exchanger
(11): High temperature side refrigerant passage
(11A): Refrigerant inlet side part
(11B): Refrigerant outlet side part
(12): Low temperature side refrigerant passage
(13): Outer pipe
(13A): Left side component
(13B): Right side component
(14): Inner pipe
(15): Refrigerant inlet
(16): Refrigerant outlet
(17): Refrigerant outlet
(18): Refrigerant inlet
(20): Liquid reservoir
(21): Tubular body
(22): Refrigerant inlet
(23): Refrigerant outlet
(32) (33): Communication pipe
(40): Intermediate heat exchanger
(41): Outer pipe
(42): Inner pipe
(43): Opening
(45): Liquid reservoir
(46): Tubular body
(47): Refrigerant passage
Claims (6)
中間熱交換器の高温側冷媒通路が冷媒入口および冷媒出口を有しており、冷媒が、中間熱交換器の高温側冷媒通路における冷媒入口と冷媒出口との間の中間部から液溜部内に入り、液溜部内から高温側冷媒通路に戻るようになされている空調装置。 A compressor, a condenser that cools the refrigerant compressed by the compressor, a decompressor that decompresses the refrigerant cooled by the condenser, an evaporator that evaporates the decompressed refrigerant, a high-temperature side refrigerant path, and a low-temperature side refrigerant path An intermediate heat exchanger that exchanges heat between the high-pressure refrigerant flowing out of the condenser and flowing through the high-temperature side refrigerant passage and the low-pressure refrigerant flowing out of the evaporator and flowing through the low-temperature side refrigerant passage, and out of the condenser In an air conditioner that stores a high-pressure refrigerant before being decompressed by a decompressor and includes a liquid reservoir that separates into a liquid phase and a gas phase,
The high temperature side refrigerant passage of the intermediate heat exchanger has a refrigerant inlet and a refrigerant outlet, and the refrigerant enters the liquid reservoir from the intermediate portion between the refrigerant inlet and the refrigerant outlet in the high temperature side refrigerant passage of the intermediate heat exchanger. An air conditioner that enters and returns from the liquid reservoir to the high-temperature side refrigerant passage.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009235902A JP2011084084A (en) | 2009-10-13 | 2009-10-13 | Air conditioner |
| US13/390,749 US8789389B2 (en) | 2009-10-13 | 2010-10-12 | Intermediate heat exchanger |
| CN2010800347515A CN102470729A (en) | 2009-10-13 | 2010-10-12 | Intermediate heat exchanger |
| PCT/JP2010/067836 WO2011046099A1 (en) | 2009-10-13 | 2010-10-12 | Intermediate heat exchanger |
| DE112010004016T DE112010004016T5 (en) | 2009-10-13 | 2010-10-12 | Intermediate heat exchanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009235902A JP2011084084A (en) | 2009-10-13 | 2009-10-13 | Air conditioner |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2011084084A true JP2011084084A (en) | 2011-04-28 |
| JP2011084084A5 JP2011084084A5 (en) | 2013-01-10 |
Family
ID=44077392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2009235902A Pending JP2011084084A (en) | 2009-10-13 | 2009-10-13 | Air conditioner |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2011084084A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013256205A (en) * | 2012-06-13 | 2013-12-26 | Keihin Thermal Technology Corp | Air conditioner |
| CN112880460A (en) * | 2021-01-08 | 2021-06-01 | 宋朋泽 | PTFE double-layer composite pipe, preparation method thereof and heat exchanger |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08166172A (en) * | 1994-12-14 | 1996-06-25 | Sanyo Electric Co Ltd | Refrigerating equipment |
| JP2000346469A (en) * | 1999-06-07 | 2000-12-15 | Bosch Automotive Systems Corp | Cooler |
| JP2005114283A (en) * | 2003-10-09 | 2005-04-28 | Calsonic Kansei Corp | Vehicular air conditioner |
| JP2009092276A (en) * | 2007-10-05 | 2009-04-30 | Tgk Co Ltd | Refrigeration cycle |
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2009
- 2009-10-13 JP JP2009235902A patent/JP2011084084A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08166172A (en) * | 1994-12-14 | 1996-06-25 | Sanyo Electric Co Ltd | Refrigerating equipment |
| JP2000346469A (en) * | 1999-06-07 | 2000-12-15 | Bosch Automotive Systems Corp | Cooler |
| JP2005114283A (en) * | 2003-10-09 | 2005-04-28 | Calsonic Kansei Corp | Vehicular air conditioner |
| JP2009092276A (en) * | 2007-10-05 | 2009-04-30 | Tgk Co Ltd | Refrigeration cycle |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013256205A (en) * | 2012-06-13 | 2013-12-26 | Keihin Thermal Technology Corp | Air conditioner |
| CN112880460A (en) * | 2021-01-08 | 2021-06-01 | 宋朋泽 | PTFE double-layer composite pipe, preparation method thereof and heat exchanger |
| CN112880460B (en) * | 2021-01-08 | 2023-09-22 | 宋朋泽 | PTFE double-layer composite tube, preparation method thereof and heat exchanger |
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