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JP2011083885A - Cooling device for workpiece in grinder - Google Patents

Cooling device for workpiece in grinder Download PDF

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Publication number
JP2011083885A
JP2011083885A JP2009254429A JP2009254429A JP2011083885A JP 2011083885 A JP2011083885 A JP 2011083885A JP 2009254429 A JP2009254429 A JP 2009254429A JP 2009254429 A JP2009254429 A JP 2009254429A JP 2011083885 A JP2011083885 A JP 2011083885A
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grinding
workpiece
cooling liquid
compressed air
discharge port
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JP2009254429A
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JP5549846B2 (en
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Masao Kuwayama
正夫 桑山
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YAMATO DIESET KK
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YAMATO DIESET KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cooling device for improving productivity and accuracy during processing by suppressing heat generation during the processing while valuing safety without impairing working efficiency in grinding processing. <P>SOLUTION: A three-way joint 1 is formed on a pipe for cooling liquid in a grinder. A valve 4 for supplying compressed air and a nozzle 2 are provided on the side which intersects with flow of the cooling liquid flowing straight. An amount of the compressed air, which is adjusted to have a pressure lower than fluid pressure of the cooling liquid by a pressure reducing valve 3, can be adjusted by the valve 4. The cooling liquid and the air are mixed together in a gap leading to a discharge port 6, and are sprayed to a grinding surface of a workpiece 7 and a grinding stone 8 from the discharge port 6. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は研削盤による加工時の砥石の目詰まりを極力少なくし、加工物の発熱を抑制する冷却装置。  The present invention is a cooling device that minimizes clogging of a grindstone during processing by a grinding machine and suppresses heat generation of a workpiece.

従来の研削盤の冷却装置は、冷却液を吐出口より勢いよく砥石と加工物に噴き付けるという方法が行われている。例えば、吐出口より研削液を噴き付け、別に備えたノズルより圧縮空気を噴き付けるという方法も可能であるが、圧縮空気の方向を定めるのは、専用のホルダーを付すとしても、安全性、操作性に問題が多く、現実には行われていない。研削盤加工において、作業者の安全性と操作性を考慮すると、研削盤の砥石カバー、主軸の周辺にそのような装置を設けることは困難である。  In a conventional grinding machine cooling device, a method of spraying a coolant on a grindstone and a work piece from a discharge port is performed. For example, it is possible to spray grinding fluid from the discharge port and spray compressed air from a nozzle provided separately, but the direction of the compressed air can be determined even if a dedicated holder is attached, safety and operation There are many problems with sex and it is not done in reality. In the grinding machine processing, it is difficult to provide such a device around the grindstone cover and the spindle in consideration of the safety and operability of the operator.

研削液の噴き付けだけでは、砥石の目詰まりが生じ、加工物の仕上面にビビリや研削縞が出来てしまっていた。それを防ぐためには、砥石面を頻繁にドレッシングして、砥石表面の切刃を再生する必要があった。余計なドレッシングによる砥石及びダイヤモンドの消耗は、経済的にも大きな負担となり、改善する必要があった。  Only by spraying the grinding fluid, the grinding wheel was clogged, and chattering and grinding stripes were formed on the finished surface of the workpiece. In order to prevent this, it is necessary to dress the grindstone surface frequently and regenerate the cutting blade on the grindstone surface. The consumption of the grindstone and diamond due to the extra dressing has become a large burden economically and has to be improved.

例えば、平面研削加工時に、仮に研削液の量を多くして、砥石の切込量を増すと、加工物が発熱して、加工物の平板は変形し、平坦度の精度も著しく低下してしまう。精度を最重視する研削加工において、加工時の発熱は、生産性の向上の障壁になっていた。  For example, during surface grinding, if the amount of grinding fluid is increased and the cutting depth of the grindstone is increased, the workpiece will generate heat, the workpiece plate will be deformed, and the flatness accuracy will be significantly reduced. End up. In grinding with the highest priority on accuracy, heat generated during machining has been a barrier to improving productivity.

非常に危険を伴う研削作業において、加工物の発熱を抑制して、作業者の安全性、操作性を損なうことなく、加工物の精度及び仕上り面の良好さを維持し、生産性を向上させ、経済的負担も軽い、簡単な冷却装置の開発。  In extremely dangerous grinding operations, the heat generation of the workpiece is suppressed, the accuracy and finish of the workpiece are maintained, and productivity is improved without impairing the safety and operability of the operator. Develop a simple cooling device that has a low economic burden.

研削液の配管に三方継手を備え、直進する冷却液に交錯する側より、空気量を調整可能なバルブを配し、冷却液の流体圧力よりも低く調整された圧縮空気を送り込み、三方継手と吐出口に至る隙間において研削液と空気を混合する。吐出された冷却液は、砥石の表面及び加工物の研削面に勢いよく噴き付けられ、瞬時に目詰まりを防ぎ、且つ冷却効果を増すようにした。  The grinding fluid piping is equipped with a three-way joint, and a valve that can adjust the air volume is arranged from the side that intersects the coolant that goes straight, and compressed air that is lower than the fluid pressure of the coolant is sent to The grinding fluid and air are mixed in the gap leading to the discharge port. The discharged cooling liquid was sprayed vigorously on the surface of the grindstone and the ground surface of the workpiece, thereby preventing clogging instantly and increasing the cooling effect.

研削盤の加工時に、作業者の安全性と操作性も従来同様に確保しつつ、圧縮空気を研削液に混合して、砥石と加工物の研削面に噴き付けることにより、加工物の発熱を抑制し、砥石の目詰まりを減少させた。  When processing a grinding machine, while maintaining the safety and operability of the operator as before, the compressed air is mixed with the grinding fluid and sprayed onto the grinding surface of the grindstone and work piece to generate heat from the work piece. Suppressed and reduced clogging of the grindstone.

特に、平板の研削加工において、発熱による板の反りを極力少なくして、切込量を多くすることが可能になり、生産性の向上が著しく見られた。  In particular, in flat plate grinding, the warpage of the plate due to heat generation can be reduced as much as possible to increase the depth of cut, and productivity has been significantly improved.

面積の広い平板の研削において、連続トラバース加工する際に、両端で砥石の磨耗量を見越した、より多くの切込量が可能となり、磨耗した砥石でも、いわゆる周速が落ちても、効率よく使用できるようになり、砥石の消費量が減少し、非常に大きな経済的効果があった。  When grinding a flat plate with a large area, it is possible to increase the depth of cut in anticipation of the wear amount of the grindstone at both ends when performing continuous traverse processing. It became possible to use it, and the consumption of the grindstone was reduced, which had a very large economic effect.

砥石の目詰まり、目潰しが減少したため、通常実施していた砥石のドレッシングの回数が減少し、砥石およびダイヤモンドの消耗が少なくなり、経済的効果が見られた。  Since clogging and crushing of the grindstone were reduced, the number of grindstone dressings that were normally performed was reduced, and the consumption of the grindstone and diamond was reduced, resulting in an economic effect.

砥石の目詰まり、目潰しが減少したため、ドレッシング作業の回数を減らしても、ビビリや研削縞がなく、加工物の仕上面が良好になった。  Since clogging and crushing of the grindstone were reduced, there was no chatter or grinding stripes even when the number of dressing operations was reduced, and the finished surface of the workpiece was improved.

は、本装置を平面研削盤に使用した際の説明図である。These are explanatory drawings at the time of using this apparatus for a surface grinder.

研削盤の研削液の配管に、三方継手1を配し、直進する研削液の流れに交錯する側より、減圧弁3とバルブ4の先に、ノズル2を備えている。
バルブ4によって、圧縮空気の量を調節する。バルブ5は、冷却液と圧縮空気の開閉を目的としている。
A three-way joint 1 is arranged in the grinding fluid piping of the grinding machine, and a nozzle 2 is provided at the tip of the pressure reducing valve 3 and the valve 4 from the side intersecting with the flow of the grinding fluid that goes straight.
The amount of compressed air is adjusted by the valve 4. The valve 5 is intended to open and close the coolant and compressed air.

三方継手1と吐出口6に至る隙間にて、冷却液と圧縮空気を混合したものを吐出口6より、加工物7の研削面及び砥石8に噴き付けるものである。また、圧縮空気量を調節することで、吐出口6より噴き付ける圧力を調整可能にした。  In the gap between the three-way joint 1 and the discharge port 6, a mixture of coolant and compressed air is sprayed from the discharge port 6 onto the grinding surface of the workpiece 7 and the grindstone 8. Further, the pressure sprayed from the discharge port 6 can be adjusted by adjusting the amount of compressed air.

供給する圧縮空気の圧力は、減圧弁3によっても冷却液の流体圧力より低く調整することで、冷却液と空気が吐出口6に至る隙間で安定した混ざり方をする。  The pressure of the compressed air to be supplied is adjusted to be lower than the fluid pressure of the cooling liquid by the pressure reducing valve 3, so that the cooling liquid and the air are stably mixed in the gap reaching the discharge port 6.

1 三方継手
2 圧縮空気用先端ノズル
3 減圧弁
4 圧縮空気用開閉バルブ
5 冷却液用開閉バルブ
6 吐出口
7 加工物
8 砥石
DESCRIPTION OF SYMBOLS 1 Three-way joint 2 Tip nozzle for compressed air 3 Pressure reducing valve 4 Open / close valve for compressed air 5 Open / close valve for coolant 6 Discharge port 7 Workpiece 8 Grinding stone

Claims (1)

研削盤に付した加工物の冷却液用配管に三方継手を備え、直進する冷却液と交錯する側より、冷却液の流体圧力より低く調整された圧縮空気をノズルに通して送り込み、三方継手と吐出口に至る隙間において、冷却液と空気を混ぜ合わせ、砥石及び加工物の研削面に噴き付ける研削盤の冷却装置。  The coolant pipe of the workpiece attached to the grinding machine is equipped with a three-way joint, and compressed air adjusted to be lower than the fluid pressure of the coolant is sent through the nozzle from the side intersecting with the coolant that goes straight, A cooling device for a grinding machine that mixes coolant and air in the gap leading to the discharge port and sprays it onto the grinding surface of the grinding wheel and workpiece.
JP2009254429A 2009-10-15 2009-10-15 Cooling device for workpiece in grinding machine Expired - Fee Related JP5549846B2 (en)

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JP2011083885A true JP2011083885A (en) 2011-04-28
JP5549846B2 JP5549846B2 (en) 2014-07-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107443189A (en) * 2017-09-26 2017-12-08 镇江金利源轴承有限公司 A kind of sanding machine for bearing internal external circle end face of polishing
CN117067110A (en) * 2023-09-27 2023-11-17 上海集成电路研发中心有限公司 A mixed liquid supply device for grinding liquid

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5421697A (en) * 1977-07-19 1979-02-19 Toyoda Mach Works Ltd Device for feeding free grains in dressing apparatus for abrasive wheel
JPH07195270A (en) * 1993-12-28 1995-08-01 Takeo Morishima Injection device of abrasive fluid
JP2006159145A (en) * 2004-12-10 2006-06-22 Renesas Technology Corp Fluid discharge nozzle and substrate treatment apparatus using the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5421697A (en) * 1977-07-19 1979-02-19 Toyoda Mach Works Ltd Device for feeding free grains in dressing apparatus for abrasive wheel
JPH07195270A (en) * 1993-12-28 1995-08-01 Takeo Morishima Injection device of abrasive fluid
JP2006159145A (en) * 2004-12-10 2006-06-22 Renesas Technology Corp Fluid discharge nozzle and substrate treatment apparatus using the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107443189A (en) * 2017-09-26 2017-12-08 镇江金利源轴承有限公司 A kind of sanding machine for bearing internal external circle end face of polishing
CN117067110A (en) * 2023-09-27 2023-11-17 上海集成电路研发中心有限公司 A mixed liquid supply device for grinding liquid
CN117067110B (en) * 2023-09-27 2026-01-06 上海集成电路研发中心有限公司 A grinding slurry mixing and supply device

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