JP2011071214A - Solar cell module - Google Patents
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Abstract
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本発明は、半導体基板表面にヘテロ接合を有する結晶シリコン太陽電池に関するものである。 The present invention relates to a crystalline silicon solar cell having a heterojunction on a semiconductor substrate surface.
半導体基板を用いた太陽電池は、光電変換効率が高く、既に太陽光発電システムとして広く一般に実用化されている。通常、一枚の半導体基板からなる太陽電池素子を複数個組み合わせ直列に接続し、太陽電池モジュールとして使用する。これにより、電流値の絶対値を低減し、電圧を高めることができる。半導体基板を用いた太陽電池素子を組み合わせ直列接続する際に、太陽電池素子の間に生じる隙間は基本的に無効部となるので、この隙間を可能な限り狭くするような技術が発達している。 Solar cells using a semiconductor substrate have high photoelectric conversion efficiency, and are already widely used as solar power generation systems. Usually, a plurality of solar cell elements made of a single semiconductor substrate are combined and connected in series to be used as a solar cell module. As a result, the absolute value of the current value can be reduced and the voltage can be increased. When a solar cell element using a semiconductor substrate is combined and connected in series, a gap generated between the solar cell elements is basically an ineffective portion. Therefore, a technique for making this gap as narrow as possible has been developed. .
無効部を少なくする為には、太陽電池モジュールと太陽電池素子の形状が重要になってくる。太陽電池モジュールの形状は取り扱いの観点から方形が取られる。一方で、太陽電池素子は四角形や六角形など様々な形が採られている。これは、半導体基板の製法に依るところが大きい。例えば単結晶シリコン基板は、円柱状の単結晶インゴッドの面出しを行い、それをスライスすることで得られる。基本的に柱状アズグロンの断面が円に近い頂点の数が多い形状に面出しをするほど、ロスは少なくなってゆく。従来、面出しによって円柱から角柱へと形状を変えるが円柱から四角柱を切り出す場合、四角形を正確に切り出すと36%程度のロスが発生してしまう。通常はロスを小さくするように四角形の角に円周の一部を残すように切り出す。このように頂点部分に円周の一部を残すことで、円柱状の単結晶インゴッドから切り出すときの切出しロスは低減できるが、太陽電池素子を敷き詰めてモジュールを作成する際には空白部を形成しモジュール有効面積が低下してしまう。最終的に多角形にどの程度円周を残すかは、切出しロスとモジュール空白部によるロスのバランスで決まる。また、多角形の鋭い角を切り落とし、より内角の大きな頂点を発生させたほうが、半導体基板を取り扱う際に応力集中による歩留まりの発生を抑えることができるため、こういった観点で半導体基板の形状が設計される場合もある。 In order to reduce the ineffective portion, the shape of the solar cell module and the solar cell element becomes important. The shape of the solar cell module is rectangular from the viewpoint of handling. On the other hand, the solar cell element has various shapes such as a rectangle and a hexagon. This largely depends on the manufacturing method of the semiconductor substrate. For example, a single crystal silicon substrate can be obtained by chamfering a cylindrical single crystal ingot and slicing it. Basically, the more the number of vertices close to a circle in the cross section of a columnar azugron, the smaller the loss. Conventionally, the shape is changed from a cylinder to a prism by surface projection. However, when a quadrangular prism is cut out from a cylinder, a loss of about 36% is generated if the square is cut out accurately. Usually, it cuts out so that a part of the circumference may be left at the corner of the rectangle so as to reduce the loss. By leaving a part of the circumference at the apex part in this way, the cutting loss when cutting out from the cylindrical single crystal ingot can be reduced, but when creating modules by spreading solar cell elements, a blank part is formed However, the effective area of the module is reduced. The extent to which the circle is finally left in the polygon is determined by the balance between the cutting loss and the loss due to the module blank. Also, by cutting off the sharp corners of the polygon and generating vertices with a larger inner angle, it is possible to suppress the yield due to stress concentration when handling the semiconductor substrate. Sometimes designed.
また、モジュール内では、基本隣り合う太陽電池素子を直列に接続し、電圧を上昇させ電流値を低減する方式が採られている。よって、面積の異なる素子を用いる場合は、一部を並列接続にして電流を一致させる方法や面積の揃った素子同士で直列接続し別配線にして取り出すといった措置が採られる。両主面にそれぞれ電極を備えるタイプの太陽電池素子を直列に接続するためには、電気配線を入射面側から裏面側へ引き回すスペースが必要で、モジュールに敷き詰める素子の間隔は少なくともこのスペースに律速されてしまう。両主面に夫々電極を備えるタイプの太陽電池素子において、素子を並列に接続する場合や、入射側極性の異なる素子同士を直列接続する場合は配線を入射面と裏面で引き回す必要がないので要するスペースを若干小さくできる。しかし、隣り合う素子を配線で接続する場合、電気的に接続する際の加熱によって生じる線膨張による応力が発生するので、ある程度スペースを空けておく必要がある。裏面のみに正負両極を取り出すタイプの太陽電池素子について直列接続する場合も同様のことが言える。 In the module, a system is adopted in which basically adjacent solar cell elements are connected in series to increase the voltage and reduce the current value. Therefore, when elements with different areas are used, measures are taken such that a part is connected in parallel and the currents are matched, or elements with the same area are connected in series and taken out as separate wiring. In order to connect solar cell elements of the type with electrodes on both main surfaces in series, a space is required to route the electrical wiring from the incident surface side to the back surface side, and the spacing between the elements spread over the module is at least limited by this space. It will be. In solar cell elements of the type that have electrodes on both main surfaces, it is necessary to connect the elements in parallel or to connect elements with different polarities on the incident side in series because it is not necessary to route the wiring between the incident surface and the back surface. Space can be slightly reduced. However, when adjacent elements are connected by wiring, stress due to linear expansion generated by heating at the time of electrical connection is generated, so that it is necessary to leave some space. The same can be said for the case where the solar cell elements of the type in which the positive and negative electrodes are taken out only on the back surface are connected in series.
特許文献1では正六角形を対抗する辺或いは対抗する頂点を結ぶ直線で半分割した五角形状或いは台形状の太陽電池素子を組み合わせて最密に充填するとしている。正六角形或いは正六角形を分割した形状を用いれば最密に充填できるのは公知の法則であるが、半分割されたセルの斜辺どうしを対向させ、この対向部分において配線を入射面から裏面へと引き回すようにしているため、この対向部分の隙間を比較的大きく空ける必要があり、その分、セルの充填率が低下するとの問題が生じる。また、このように斜辺部分にてインターコネクタを上面から下面へと引き回すようにすると、斜辺の部分においてセルに欠けや割れが生じ易く、セルに破損が引き起こされるとの問題が起り兼ねない。さらに、複数本のインターコネクタにてセル間の接続を行う場合には、セルの斜辺にて折り曲げがなされるために、インターコネクタ毎に折り曲げ位置が相違し、インターコネクタの接続作業が煩雑化するとの問題が生じる。 In Patent Document 1, a pentagonal or trapezoidal solar cell element half-divided by a straight line connecting a side facing the regular hexagon or a vertex facing the regular hexagon is combined to be packed most closely. It is a known rule that regular hexagons or regular hexagonal divided shapes can be used to close-pack, but the hypotenuses of the half-divided cells are opposed to each other, and the wiring is routed from the incident surface to the back surface at this opposed portion. Since they are routed around, it is necessary to make the gap between the opposing portions relatively large, which causes a problem that the cell filling rate is reduced accordingly. In addition, if the interconnector is routed from the upper surface to the lower surface in the oblique side portion as described above, the cell tends to be chipped or cracked in the oblique side portion, which may cause a problem that the cell is damaged. Furthermore, when connecting between cells with multiple interconnectors, the bending position is different for each interconnector because the bend is made on the oblique side of the cell, and the interconnector connection work becomes complicated. Problem arises.
また、特許文献2のように、六角形を4分割した台形状素子を二つ合わせて組にし、夫々の斜辺部で組み合わせて方形を構成し、斜辺部では並列接続とすることで、特許文献1と比較して歩留まりを抑制し、並列接続部でのモジュール間隔を小さくできることから、モジュール有効面積も増大するとしている。しかし、この文献に記載の方法においても、斜辺部以外の直列接続部で従来と同様の素子間隔が必要である。また、基板を4分割したことで接続箇所が増えており、有効面積が減少している。 Further, as in Patent Document 2, two trapezoidal elements obtained by dividing a hexagon into four are combined to form a square by combining the respective hypotenuses, and the hypotenuses are connected in parallel. The module effective area is also increased because the yield can be suppressed as compared to 1, and the module interval at the parallel connection portion can be reduced. However, even in the method described in this document, the same element spacing as that in the related art is required in the serial connection portion other than the hypotenuse portion. Further, the number of connection points is increased by dividing the substrate into four parts, and the effective area is reduced.
本発明の目的は、半導体基板を用いた太陽電池素子からなる太陽電池モジュールにおいて、原料からの切り出しロスを低減し太陽電池素子の太陽電池モジュール内での充填効率を高め、太陽電池素子を電気的に接続する際の歩留まりを抑制し、太陽電池素子の電気的接続をする際の自由度を向上させ、状況に応じて太陽電池モジュール内での太陽電池素子間の電気的接続を変更させることが可能な太陽電池モジュールを提供する。 An object of the present invention is to provide a solar cell module including a solar cell element using a semiconductor substrate, to reduce the loss of cutting out from the raw material, to increase the filling efficiency of the solar cell element in the solar cell module, and to electrically connect the solar cell element. To reduce the yield when connecting to the solar cell element, improve the degree of freedom when electrically connecting the solar cell elements, and change the electrical connection between the solar cell elements in the solar cell module according to the situation A possible solar cell module is provided.
本発明では、半導体基板を用いた太陽電池素子からなる太陽電池モジュールにおいて、太陽電池素子を敷き詰めた場合に生じる空白部で太陽電池素子間の電気的接続が成されており、該空白部に電気的接続のための素子間接続部品を設けることを特徴とする。 In the present invention, in a solar cell module composed of solar cell elements using a semiconductor substrate, electrical connection between the solar cell elements is formed in a blank portion that is generated when the solar cell elements are spread, and the space portion is electrically connected. It is characterized in that an inter-element connection component for providing a general connection is provided.
即ち本発明は、多角形状太陽電池素子を組み合わせてなる太陽電池モジュールであって、前記多角形状太陽電池素子を組み合わせた際に、隣接していない辺によって幾何学的に構成される空白部を有しており、隣接する前記多角形状太陽電池素子の電気的接続が前記空白部において成されていることを特徴とする太陽電池モジュールに関する。 That is, the present invention is a solar cell module in which polygonal solar cell elements are combined, and when the polygonal solar cell elements are combined, the solar cell module has a blank portion configured geometrically by non-adjacent sides. In addition, the present invention relates to a solar cell module in which electrical connection between adjacent polygonal solar cell elements is made in the blank portion.
好ましい実施態様は、前記空白部に素子間接続部品を備えることを特徴とする前記の太陽電池モジュールに関する。 A preferred embodiment relates to the solar cell module, wherein the blank portion includes an inter-element connection component.
好ましい実施態様は、前記多角形状太陽電池素子の少なくとも前記空白部近傍における正極と負極の配線部材が前記多角形状太陽電池素子の表面に垂直な方向から見て重なっておらず、前記素子間接続部品に接する前記多角形状太陽電池素子のそれぞれ正極側と負極側の配線部材が共に同一の前記素子間接続部品へ電気的に接続されていることを特徴とする前記の太陽電池モジュールに関する。 In a preferred embodiment, the positive and negative wiring members at least in the vicinity of the blank portion of the polygonal solar cell element do not overlap when viewed from the direction perpendicular to the surface of the polygonal solar cell element, and the inter-element connection component The solar cell module according to claim 1, wherein both the positive electrode side and negative electrode side wiring members of the polygonal solar cell element in contact with the same are electrically connected to the same inter-element connection component.
好ましい実施態様は、集電極が、太陽電池から電流を回収する第一集電極と前記第一集電極から電流を回収し配線部材と電気的接続をされる第二集電極からなり、前記第二集電極は素子の中心付近を挟んで対向する空白部を結ぶように配されており、前記第一集電極が前記多角形状素子の輪郭と略同心で且つ一部相似形を構成しており、前記第一集電極は一部離間していることを特徴とする前記の太陽電池モジュールに関する。 In a preferred embodiment, the collector electrode includes a first collector electrode that collects current from a solar cell, and a second collector electrode that collects current from the first collector electrode and is electrically connected to a wiring member. The collector electrode is arranged so as to connect the blank portions facing each other across the vicinity of the center of the element, and the first collector electrode is substantially concentric with the outline of the polygonal element and partially forms a similar shape, The first collector electrode is partially separated from the above solar cell module.
好ましい実施態様は、前記多角形状太陽電池素子が対抗する辺の長さが等しく、短い辺と長い辺の二種類の辺を有している十二角形を半分に分割した八角形状の太陽電池素子であって、夫々対抗する長い辺の中点を通る直線にて前記十二角形を半分に分割した第一太陽電池素子、及び対抗する短い辺の中点を通る直線にて前記十二角形を半分に分割した第二太陽電池素子からなる太陽電池モジュールであって、前記第一太陽電池素子を二個組み合わせて前記十二角形状にした第一素子組と、前記第二太陽電池素子を二個組み合わせて前記十二角形状にした第二素子組を形成し、前記第一素子組と前記第二素子組を上下左右に隣接して配置し、左右に存在する欠如部にそれぞれ前記第一太陽電池素子を配置し、上下に存在する欠如部にそれぞれ前記第二太陽電池素子を配置し、素子を配置して構成される上下左右の周縁部を直線状にした太陽電池モジュールであって、前記第一素子組及び前記第二素子組内で隣接している場合を除き、全ての第一及び第二太陽電池素子が二個以上の空白部を介して他の太陽電池素子に隣接していることを特徴とする前記の太陽電池モジュールに関する。 A preferred embodiment is an octagonal solar cell element in which dodecagons having two types of sides, a short side and a long side, are divided in half, and the lengths of the sides opposed to the polygonal solar cell element are equal. The first solar cell element in which the dodecagon is divided in half by a straight line passing through the midpoint of the long side facing each other, and the dodecagon in the straight line passing through the midpoint of the opposing short side A solar cell module composed of a second solar cell element divided in half, wherein two first solar cell elements are combined to form the dodecagonal shape, and the second solar cell element is divided into two The second element set having the dodecagonal shape is formed by combining them, the first element set and the second element set are arranged adjacent to each other in the vertical and horizontal directions, and the first element set is disposed in each of the missing portions on the left and right sides. Place solar cell elements in the missing parts above and below A solar cell module in which the second solar cell element is arranged and the peripheral portions of the upper, lower, left and right configured by arranging the elements are linear, and are adjacent in the first element set and the second element set. The solar cell module is characterized in that all of the first and second solar cell elements are adjacent to other solar cell elements through two or more blank portions, except in the case of the above.
好ましい実施態様は、前記多角形状太陽電池素子が頂点部分に曲率を有する擬似正六角形を半分に分割した太陽電池素子であって、夫々対抗する辺の中点を通る直線にて前記擬似正六角形を半分に分割した擬似五角形状太陽電池素子、及び対抗する擬似頂点部分の中心を通る直線にて前記擬似正六角形を半分に分割した擬似台形状太陽電池素子からなる太陽電池モジュールであって、前記擬似五角形状太陽電池素子を二個組み合わせて前記擬似六角形状にした辺分割素子組と、前記擬似台形状太陽電池素子を二個組み合わせて前記擬似六角形状にした頂点分割素子組を形成し、前記辺分割素子組と前記頂点分割素子組を上下左右に隣接して配置し、左右に存在する欠如部にそれぞれ前記擬似五角形状太陽電池素子を配置し、上下に存在する欠如部にそれぞれ前記擬似台形状太陽電池素子を配置し、素子を配置して構成される上下左右の周縁部を直線状にした太陽電池モジュールであって、前記辺分割素子組及び前記頂点分割素子組内で隣接している場合を除き、全ての太陽電池素子が二個以上の空白部を介して他の太陽電池素子に隣接していることを特徴とする前記の太陽電池モジュールに関する。 In a preferred embodiment, the polygonal solar cell element is a solar cell element obtained by dividing a pseudo regular hexagon having a curvature at the apex portion in half, and the pseudo regular hexagon is formed by straight lines passing through midpoints of opposing sides. A solar cell module comprising a pseudo pentagonal solar cell element divided in half and a pseudo trapezoidal solar cell element in which the pseudo regular hexagon is divided in half along a straight line passing through the center of the opposing pseudo vertex part, A side splitting element set formed by combining two pentagonal solar cell elements into the pseudo hexagonal shape and a vertex splitting element set formed by combining two pseudo trapezoidal solar cell elements into the pseudo hexagonal shape to form the side The split element set and the vertex split element set are arranged adjacent to each other in the vertical and horizontal directions, and the pseudo pentagonal solar cell elements are arranged in the missing portions on the left and right, respectively, Each of the pseudo-trapezoidal solar cell elements is arranged in each part, and the solar cell module in which the upper, lower, left, and right peripheral parts are arranged in a straight line, the side dividing element group and the vertex dividing element group The present invention relates to the solar cell module, wherein all the solar cell elements are adjacent to other solar cell elements through two or more blank portions, except when adjacent to each other.
好ましい実施態様は、前記十二角形を夫々対抗する長い辺の中点を通る直線及び対抗する短い辺の中点を通る直線にて四分割した六角形状太陽電池素子からなる太陽電池モジュールであって、前記六角形状太陽電池素子を四個組み合わせて前記十二角形状にした第三素子組を上下左右に隣接して配置し、周縁部に存在する欠如部にそれぞれ前記六角形状太陽電池素子を配置し、素子を配置して構成される上下左右の周縁部を直線状にした太陽電池モジュールであって、少なくとも一つ以上の前記第三素子組の分割線の角度が太陽電池モジュールの直線状周縁部に対して、略三十度又は略六十度傾いていることを特徴とする前記の太陽電池モジュールに関する。 A preferred embodiment is a solar cell module comprising a hexagonal solar cell element divided into four by a straight line passing through the midpoint of the long side facing the dodecagon and a straight line passing through the midpoint of the opposing short side. The third element set having the dodecagonal shape by combining four hexagonal solar cell elements is arranged adjacent to the top, bottom, left and right, and the hexagonal solar cell elements are respectively arranged in the lacking portions present in the peripheral portion. And a solar cell module in which the upper, lower, left, and right peripheral parts constituted by arranging the elements are linear, wherein the angle of the dividing line of at least one third element set is a linear peripheral edge of the solar cell module It is related with the said solar cell module characterized by being inclined about 30 degrees or about 60 degrees with respect to the part.
好ましい実施態様は、前記擬似六角形を夫々対抗する辺の中点を通る直線及び対抗する擬似頂点の中心を通る直線にて四分割した擬似台形状太陽電池素子からなる太陽電池モジュールであって、前記擬似台形状太陽電池素子を四個組み合わせて前記擬似六角形状にした第四素子組を上下左右に隣接して配置し、周縁部に存在する欠如部にそれぞれ前記擬似台形状太陽電池素子を配置し、素子を配置して構成される上下左右の周縁部を直線状にした太陽電池モジュールであって、少なくとも一つ以上の前記第四素子組の分割線の角度が太陽電池モジュールの直線状周縁部に対して、略三十度又は略六十度傾いていることを特徴とする前記の太陽電池モジュールに関する。 A preferred embodiment is a solar cell module comprising a pseudo trapezoidal solar cell element divided into four by a straight line passing through the midpoint of the side facing the pseudo hexagon and a straight line passing through the center of the opposing pseudo vertex, A fourth element set in which the pseudo hexagonal solar cell elements are combined to form the pseudo hexagonal shape is arranged adjacent to the top, bottom, left and right, and the pseudo trapezoidal solar cell elements are respectively arranged in the lacking portions present in the peripheral portion. And a solar cell module in which the upper, lower, left and right peripheral parts constituted by arranging the elements are linear, wherein the angle of the dividing line of at least one fourth element set is the linear peripheral edge of the solar cell module It is related with the said solar cell module characterized by being inclined about 30 degrees or about 60 degrees with respect to the part.
好ましい実施態様は、少なくとも前記太陽電池モジュールの端部に前記八角形状太陽電池素子を備え、前記太陽電池モジュールの内側に前記十二角形状の太陽電池素子を備えることを特徴とする前記の太陽電池モジュールに関する。 In a preferred embodiment, the solar cell module includes the octagonal solar cell element at least at an end of the solar cell module, and the solar cell module includes the dodecagonal solar cell element inside the solar cell module. Regarding modules.
好ましい実施態様は、前記素子間接続部品内の電気回路を変更することで、多角形状太陽電池素子の電気的接続を変更する機能を備えることを特徴とする前記の太陽電池モジュールに関する。 A preferred embodiment relates to the solar cell module, wherein the solar cell module has a function of changing the electrical connection of the polygonal solar cell elements by changing an electric circuit in the inter-element connection component.
好ましい実施態様は、前記素子間接続部品が回路変更機構を有しており、外部からの作用によって、前記素子間接続部品内の電気回路を変更する機能を有することを特徴とする前記の太陽電池モジュールに関する。 In a preferred embodiment, the inter-element connection part has a circuit changing mechanism, and has a function of changing an electric circuit in the inter-element connection part by an external action. Regarding modules.
好ましい実施態様は、前記素子間接続部品が基材を挟んで、入射面側或いは裏面側或いは両方に配線部材を接続するためのコネクタを備えていることを特徴とする前記の太陽電池モジュールに関する。 A preferred embodiment relates to the solar cell module, wherein the inter-element connection component includes a connector for connecting a wiring member to the incident surface side, the back surface side, or both with the base material interposed therebetween.
好ましい実施態様は、前記素子間接続部品が前記基材を複数重ねた階層構造を備え、所定の位置にて前記階層構造間の電気的接続がなされることで回路を形成することを特徴とする前記の太陽電池モジュールに関する。 In a preferred embodiment, the inter-element connection component has a hierarchical structure in which a plurality of the base materials are stacked, and a circuit is formed by electrical connection between the hierarchical structures at a predetermined position. The present invention relates to the solar cell module.
好ましい実施態様は、前記階層構造間の電気的接続が導電性粒子を含む樹脂によって形成されることを特徴とする前記の太陽電池モジュールに関する。 A preferred embodiment relates to the solar cell module, wherein the electrical connection between the hierarchical structures is formed by a resin containing conductive particles.
好ましい実施態様は、一つの前記基材は一つの前記多角形状太陽電池素子とだけ直接接続されていることを特徴とする前記の太陽電池モジュールに関する。 A preferred embodiment relates to the solar cell module, wherein one base material is directly connected to only one polygonal solar cell element.
円に近い多角形状に半導体基板を切り出すことでロスが低減でき、該形状に切り出すことで幾何学的に生じる空白部において素子間接続部品を介して電気的接続を成すので、太陽電池素子の間隔を限界まで狭められ、太陽電池素子の充填効率を向上させることができ、空白部において空間的余裕を持った配線接続が可能となるので、比較的自由な配線設計が可能となり、更に歩留まりも減少する。素子間接続部品の回路を変更することで、モジュールとしての機能を状況に応じて高く維持することができる。 The loss can be reduced by cutting the semiconductor substrate into a polygonal shape close to a circle, and the electrical connection is made through the inter-element connection parts in the blank portion that is geometrically generated by cutting into the shape, so that the space between the solar cell elements Can be reduced to the limit, filling efficiency of the solar cell element can be improved, and wiring connection with a space margin can be made in the blank portion, so that a relatively free wiring design is possible and the yield is also reduced. To do. By changing the circuit of the inter-element connection component, the function as a module can be maintained high depending on the situation.
本発明に係る太陽電池モジュールは、半導体基板からなる多角形状太陽電池素子を組み合わせてなる太陽電池モジュールであって、前記多角形状太陽電池素子を組み合わせた際に幾何学的に生じる空白部を有しており、隣接する前記多角形状太陽電池素子の電気的接続が前記空白部において成されていることを特徴としている。 The solar cell module according to the present invention is a solar cell module formed by combining polygonal solar cell elements made of a semiconductor substrate, and has a blank portion that is geometrically generated when the polygonal solar cell elements are combined. The polygonal solar cell elements adjacent to each other are electrically connected in the blank portion.
本発明を適用できる半導体基板としては特に限定されるものではないが、単結晶或いは多結晶のシリコン及びゲルマニウム基板、単結晶の砒化ガリウム、窒化ガリウム基板が挙げられる。本発明は半導体基板の導電型に関係なく効果が得られる。 The semiconductor substrate to which the present invention can be applied is not particularly limited, and examples thereof include single crystal or polycrystal silicon and germanium substrates, single crystal gallium arsenide, and gallium nitride substrates. The present invention is effective regardless of the conductivity type of the semiconductor substrate.
太陽電池モジュールに用いる太陽電池素子が両面に電極を有するタイプ、裏面側に正負両電極を有するタイプの両方で効果が得られる。電気的接続に関しては、上記タイプの太陽電池素子を直列接続、或いは直列と並列を組み合わせるパターン、隣接する素子同士の入射極性が同一の場合や異なる場合、電極の取り出しタイプが同一の場合や異なる場合が挙げられるが何れにおいても効果が得られる。その中でも、入射面と裏面で配線を引き回す必要がある場合や並列接続と直列接続を併用する場合、配線する素子の配列が複雑な場合等の電気的接続のための配線が複雑なほど効果が大きい。 The effect can be obtained by both the type in which the solar cell element used in the solar cell module has electrodes on both sides and the type having both positive and negative electrodes on the back side. Regarding electrical connection, solar cell elements of the above type are connected in series, or a pattern that combines series and parallel, when the incident polarities of adjacent elements are the same or different, and when the electrode extraction type is the same or different In any case, the effect can be obtained. Among them, the more complicated the wiring for electrical connection is, the more effective it is when it is necessary to route the wiring between the incident surface and the back surface, when parallel connection and series connection are used together, or when the arrangement of elements to be wired is complex. large.
本発明により太陽電池モジュール内での太陽電池素子の並べ方の自由度が高まるので、より効率的な素子の形状や並べ方、電気的接続が選択可能となる。 According to the present invention, the degree of freedom in arranging the solar cell elements in the solar cell module is increased, so that more efficient element shape, arrangement, and electrical connection can be selected.
充填しやすい太陽電池素子の形状が好ましく、数学的には隣接する素子形状の内角の合計が360度になるような図形の組み合わせであれば面内に最密充填が可能である。隙間なく並べるための同一形状での組み合わせを挙げると三角形同士、四角形同士、六角形同士であれば最密充填が可能である。しかし、これら図形をそのまま切り出すと切り出しロスが多く発生してしまうし、本発明で用いる空白部が得られない。よって図1のa、bに示すような四角形の頂点部分に基の円柱インゴッドの円周を残した擬似四角形や、六角形の頂点部分に基の円柱インゴッドの円周を残した擬似六角形が好ましい。このように、円周部分を一部残すように切り出すことは、切り出しロスを低減させる観点からも好ましい。また、図1のc、dに示すように、上記擬似四角形の円周部分を面出しした八角形状の太陽電池素子や上記擬似六角形の円周部分を面出しした十二角形状太陽電池素子が更に好ましい。 The shape of the solar cell element that is easy to fill is preferable, and mathematically, if the combination of figures is such that the total inner angle of adjacent element shapes is 360 degrees, the closest packing is possible in the surface. If the combination with the same shape for arranging without gap is given, close packing is possible if it is a triangle, a quadrangle, or a hexagon. However, if these figures are cut out as they are, a lot of cutout loss occurs, and a blank part used in the present invention cannot be obtained. Therefore, a pseudo quadrangle in which the circumference of the base cylinder ingot is left at the apex of the quadrangle as shown in FIGS. 1A and 1B, or a pseudo hexagon in which the circumference of the base cylinder ingot is left at the apex of the hexagon is shown. preferable. Thus, it is preferable to cut out a part of the circumferential portion from the viewpoint of reducing the cutting loss. Further, as shown in FIGS. 1 c and 1 d, the octagonal solar cell element that faces the circumferential portion of the pseudo-rectangular shape and the dodecagonal solar cell element that faces the circumferential portion of the pseudo-hexagonal shape. Is more preferable.
素子の並べ方であるが、異なる形状を組み合わせる場合は八角形と四角形の組み合わせ、十二角形と三角形の組み合わせ等が挙げられる。このような異なる図形の組み合わせの場合では、頂点数の多い形状のほうが必ず大きくなる。この頂点数の多い図形を正多角形でなく隣接する辺の長さが交互に異なり、対抗する辺の長さが等しくなるような形状とすることで、頂点数の少ない図形の大きさを更に小さくできる。そして図1のe、fに示すように、この小さな図形部分には素子を置かずに空白部とすることが好ましい。 Regarding the arrangement of elements, when different shapes are combined, a combination of an octagon and a rectangle, a combination of a dodecagon and a triangle, and the like can be given. In the case of such a combination of different figures, a shape with a large number of vertices is necessarily larger. By making this figure with a large number of vertices a shape that is not a regular polygon but the lengths of adjacent sides are alternately different and the lengths of the opposing sides are equal, the size of the figure with a small number of vertices can be further increased. Can be small. And as shown to e and f of FIG. 1, it is preferable to set it as a blank part without placing an element in this small figure part.
本件でいう空白部とは、様々な形の太陽電池素子を充填した際に素子間や素子とモジュール端の間に幾何学的に生じる素子の辺で囲まれた空白部を意味している。図1のe、fに実線で囲んで示すように、八角形、十二角形といった形状の太陽電池素子を並べた際に生じる四角形や三角形の空白部を意味する。また、上記擬似四角形や擬似六角形状の素子を並べた場合、図1のa、bに示す円周部分によって生じる隙間も本件で言う空白部に相当する。一方で図e、fに点線で示す素子の辺がそれぞれ平行に隣接しており、極限まで近づけることが可能な箇所は空白部には当たらない。 The term “blank part” as used herein means a blank part surrounded by element sides that are geometrically generated between elements or between an element and a module end when various types of solar cell elements are filled. As shown by solid lines in e and f of FIG. 1, it means a rectangular or triangular blank portion formed when solar cell elements having an octagonal shape or a dodecagonal shape are arranged. Further, when the elements of the above-described pseudo-rectangular shape or pseudo-hexagonal shape are arranged, the gap generated by the circumferential portions shown in FIGS. 1A and 1B corresponds to the blank portion in this case. On the other hand, the sides of the elements indicated by dotted lines in FIGS. E and f are adjacent to each other in parallel, and a portion that can be brought close to the limit does not hit the blank portion.
また、モジュールは通常平らな方形であるが、それに素子を組み合わせた形状が一致し、モジュール面内に充填されていることが好ましい。六角形や八角形、十二角形といった形状の素子を並べても方形にはならないので、上記形状を分割したものを用いて組み合わせることで、方形上に組み合わせることが好ましい。その際に、全ての素子の面積が夫々一致していることが好ましい。また、分割しない素子と分割した素子を組み合わせて、方形状に並べることも可能であるが、その場合は分割した素子同士を並列接続することで分割しない素子と同等の電流を得るようにして分割しない素子と直列接続するか、分割した素子と分割しない素子で夫々直列回路を作成し別々に取り出すことが好ましい。 In addition, the module is usually a flat rectangular shape, but it is preferable that the combined shape of the elements matches and is filled in the module surface. Even if elements having a hexagonal shape, an octagonal shape, a dodecagonal shape, or the like are arranged, it does not become a square shape. Therefore, it is preferable to combine them in a rectangular shape by combining the above-mentioned shapes. At that time, it is preferable that the areas of all the elements are the same. In addition, it is possible to combine non-divided elements and divided elements and arrange them in a square shape. In that case, the divided elements are connected in parallel to obtain a current equivalent to that of the non-divided elements. It is preferable to connect in series with non-divided elements, or to create a series circuit with divided elements and non-divided elements and take them out separately.
また、隣接する素子との電気的接続は全て空白部において成されることが好ましい。よって、接続したい素子同士が少なくとも空白部を介して隣り合っていることが好ましい。接続したい素子同士が二つ以上の空白部を介していることがより好ましい。空白部以外でも電気的接続が成される場合は、入射面と裏面で配線を引き回すような接続ではなく、隣接素子間で入射面と入射面を接続するような単純な接続に留めることが好ましい。 Moreover, it is preferable that all electrical connections with adjacent elements are made in the blank portion. Therefore, it is preferable that elements to be connected are adjacent to each other through at least a blank portion. It is more preferable that the elements to be connected are connected via two or more blank portions. When electrical connection is made even in a portion other than a blank portion, it is preferable that the connection is not a connection in which wiring is routed between the incident surface and the back surface, but a simple connection in which the incident surface and the incident surface are connected between adjacent elements. .
また、モジュールからの出力を取り出す為の正負夫々の取り出し配線も空白部の素子間接続部品において電気的に接続されていることが、取り扱い及び製造上の観点から好ましい。また、直列抵抗及び、渡り配線など少なくし、系を単純化するという観点から正負取り出し配線の位置はなるべく近くなるように全素子を接続することが好ましい。 Further, it is preferable from the viewpoint of handling and manufacturing that the positive and negative lead wires for taking out the output from the module are also electrically connected in the inter-element connection parts in the blank portion. Further, from the viewpoint of simplifying the system by reducing the series resistance and the crossover wiring, it is preferable to connect all the elements so that the positions of the positive and negative lead wirings are as close as possible.
太陽電池では拡散電位によって移動してきたキャリアを取り出す為の集電極が用いられる。素子の全面に細く配置され電流を回収する第一集電極、と第一集電極の回収した電流を回収し配線部材へ伝える第二集電極の二種類がある。集電極は金属微粒子をバインダーと共に混錬したものを太陽電池素子上にスクリーン印刷や凸版印刷、インクジェット印刷などで細線状に印刷し、焼成或いは乾燥させることで形成する。金属微粒子を高密度に充填しつつ、金属微粒子界面を減らすことで導電率を向上させる技術として、大きさ及び形状の異なる金属微粒子を組み合わせる技術が、集電極に限らず電極形成技法として用いられている。バインダーには熱硬化性樹脂が用いられる。 In a solar cell, a collector electrode for taking out carriers that have moved by a diffusion potential is used. There are two types, a first collector electrode that is thinly arranged on the entire surface of the device and a second collector electrode that collects the current collected by the first collector electrode and transmits it to the wiring member. The collector electrode is formed by kneading metal fine particles together with a binder on a solar cell element by screen printing, letterpress printing, ink jet printing, or the like, and firing or drying. As a technique to improve conductivity by reducing the metal fine particle interface while packing metal fine particles at high density, a technique that combines metal fine particles of different sizes and shapes is used not only as a collector electrode but also as an electrode forming technique. Yes. A thermosetting resin is used for the binder.
従来、非空白部にて行われていた素子の電気的接続を、空白部において行うことで、より複雑な配線を行うことが可能となる。空白部において電気的接続を行うためには配線部材と接続する第二集電極が、空白部を構成する辺付近に、辺に対して垂直に近い方向を向いて存在することが好ましい。図1に示すように素子形状において空白部は、擬似四角形状或いは八角形状素子においては周囲四箇所、擬似六角形状或いは十二角形状素子では周囲六箇所で生じる。それら空白部付近で空白部を構成する辺対して垂直に近い角度の第二集電極を配する為には、素子の中心付近を挟んで対向する空白部を結ぶように第二集電極を配することが好ましい。また、図5に示すように第二集電極は素子の中心付近で接触交差していることが直列抵抗低減及び、配線の自由度を確保する観点から望ましい。また、それぞれ正と負の第二集電極を少なくとも空白部近傍においては、配線部材が接触しない程度に離間させるように配することが好ましい。こうする事で、空白部での短絡を防ぎつつ容易に同一素子の正極の第二集電極と負極の第二集電極とを同一の素子間接続部品に接続することができる。また、隣り合う素子が素子間接続部品を介して直列に接続される場合、それら素子から渡された配線部材の極性が、素子間接続部品の周囲に沿って交互に反転するように接続されていることが素子間接続部品の回路単純化の観点から好ましい。 Conventionally, electrical connection of elements that has been performed in the non-blank portion is performed in the blank portion, so that more complicated wiring can be performed. In order to make an electrical connection in the blank portion, it is preferable that the second collector electrode connected to the wiring member is present in the vicinity of the side constituting the blank portion in a direction perpendicular to the side. As shown in FIG. 1, in the element shape, blank portions are generated at four places around the pseudo square or octagonal element and at six places around the pseudo hexagonal or dodecagonal element. In order to arrange the second collector electrode at an angle close to perpendicular to the sides constituting the blank portion in the vicinity of the blank portion, the second collector electrode is arranged so as to connect the blank portions facing each other across the vicinity of the center of the element. It is preferable to do. In addition, as shown in FIG. 5, it is desirable that the second collector electrodes are in contact with each other in the vicinity of the center of the element from the viewpoint of reducing the series resistance and securing the degree of freedom of wiring. In addition, it is preferable that the positive and negative second collector electrodes be arranged so as to be separated to the extent that the wiring member does not contact at least in the vicinity of the blank portion. By doing so, the positive second collector electrode and the negative second collector electrode of the same element can be easily connected to the same inter-element connection component while preventing a short circuit in the blank portion. In addition, when adjacent elements are connected in series via inter-element connection parts, the polarities of the wiring members passed from these elements are connected so as to be alternately reversed along the periphery of the inter-element connection parts. It is preferable from the viewpoint of circuit simplification of the inter-element connection component.
集電極の形状は特に限定するものではないが、第二集電極の形態に応じて設計する必要がある。上記したように第二集電極が素子の中心付近を挟んで対向する空白部を結ぶように配されている場合、図5に示すように第一集電極は素子の輪郭と略同心で略相似形を模るように配置されていることが素子内での直列抵抗の観点から好ましい。またこのような集電極をスクリーン印刷等のマスクを用いる印刷方法にて作成する場合、第一集電極は一部途切れていることが、素子と大きさの異なる同心で相似な第一集電極を印刷する際の簡便さと言う観点から好ましい。この場合、第二集電極は第一集電極と第二集電極との電気的接触が確実に得られるようにする為に、図5のcのように第一及び第二集電極の接触点における第二集電極の大きさを大きくすることが好ましい。 The shape of the collector electrode is not particularly limited, but must be designed according to the form of the second collector electrode. As described above, when the second collector electrode is arranged so as to connect the opposing blanks across the vicinity of the center of the element, the first collector electrode is substantially concentric with the outline of the element as shown in FIG. It is preferable from the viewpoint of the series resistance in the element that they are arranged so as to imitate the shape. In addition, when such a collector electrode is produced by a printing method using a mask such as screen printing, the first collector electrode is partially disconnected, and a concentric and similar first collector electrode having a different size from the element is formed. This is preferable from the viewpoint of simplicity in printing. In this case, in order to ensure that the second collector electrode is in electrical contact with the first collector electrode and the second collector electrode, as shown in FIG. It is preferable to increase the size of the second collector electrode.
第二集電極には配線部材が接続される。この配線部材は細い金属線や金属箔を半田や導電性接着剤、絶縁性接着剤、導電性微粒子を含む樹脂接着層等で接続するパターンや、絶縁性基材の表面に金属メッキ層を有するものを接続するパターン等が挙げられる。上記したように第二集電極が素子の中心付近を挟んで対向する空白部を結ぶように配されている場合、図5に示すように第二集電極は素子の中心付近で接触交差していることが直列抵抗低減及び、配線の自由度を確保する観点から望ましい。第二集電極が交差する部分に配線部材を接続する場合、応力を緩和する措置をとることが好ましい。この場合の応力を緩和する措置として、後から接続される接続素子に拒形状の構造を採らせる、後から接続する接続素子を交差部分付近では接続せずに若干の自由度を持たせる、どちらかの配線部材が交差部分を除いて接続され、もう一方の配線部材の端に接続される、予め交差した形状の配線部材を作成し、集電極に接続する等が挙げられる。 A wiring member is connected to the second collector electrode. This wiring member has a pattern in which thin metal wires or metal foils are connected by solder, a conductive adhesive, an insulating adhesive, a resin adhesive layer containing conductive fine particles, or the like, and a metal plating layer on the surface of the insulating substrate The pattern etc. which connect things are mentioned. As described above, when the second collector electrode is arranged so as to connect the blank portions facing each other across the vicinity of the center of the element, the second collector electrode contacts and intersects near the center of the element as shown in FIG. It is desirable from the viewpoint of reducing the series resistance and securing the degree of freedom of wiring. When connecting a wiring member to a portion where the second collector electrode intersects, it is preferable to take measures to relieve stress. In order to relieve the stress in this case, let the connecting element to be connected later adopt a reject-shaped structure, do not connect the connecting element to be connected later in the vicinity of the intersection, and have some flexibility Such wiring members are connected except for the intersecting portion, and connected to the end of the other wiring member. A wiring member having a cross shape in advance is created and connected to the collector electrode.
また、本発明により太陽電池モジュール内での太陽電池素子の電気的接続を変更することができる。このため、一部の素子が故障した場合や一部の素子に影が差した場合、集光太陽電池モジュールや凹面上に素子を配置した太陽電池モジュールなどで一部の素子の光照射が集中した場合、取り出し電極を複数有する太陽電池モジュールにおいて別の取り出し電極へ出力が必要な場合など様々な状況に応じて素子の接続回路を変更することで、いかなる状況でも最適な素子の接続状況を維持することが可能となる。そのためには、太陽電池素子の正極第二集電極と負極第二集電極が隣接する全ての空白部の素子間接続部品と電気的に接続されていることが好ましい。こうする事で、素子間接続部品の回路を変更すれば、ある素子を、空白部を介して隣接している任意の素子と電気的に接続させることが可能となり、接続様式を直列接続にするのか並列接続にするかも変更できる。また、取り出し電極が故障した場合や取り出し電極付近の素子が全て機能低下するような状況を改善するという観点から取り出し電極が複数存在することが好ましい。 Moreover, the electrical connection of the solar cell element in the solar cell module can be changed according to the present invention. For this reason, when some elements fail or when shadows appear on some elements, light irradiation of some elements is concentrated on concentrating solar cell modules or solar cell modules with elements arranged on the concave surface. In such a case, the device connection circuit is changed according to various situations, such as when output to another extraction electrode is required in a solar cell module having a plurality of extraction electrodes, so that the optimal device connection state is maintained in any situation. It becomes possible to do. For that purpose, it is preferable that the positive electrode 2nd collector electrode and the negative electrode 2nd collector electrode of a solar cell element are electrically connected with the element connection components of all the blank parts which adjoin. In this way, if the circuit of the inter-element connection component is changed, it becomes possible to electrically connect a certain element to any adjacent element via a blank portion, and the connection mode is made in series connection. You can change whether it is connected in parallel. In addition, it is preferable that a plurality of extraction electrodes exist from the viewpoint of improving the situation in which the function of all the elements near the extraction electrode is deteriorated when the extraction electrode fails.
単に一部の素子が故障した場合に故障したセルを避けるような回路を組み直すだけの機能を求めるなら、手動で回路を組みかえられるような機能を有すればよい。一方で、リアルタイムで最適な素子接続方式を求める場合、素子間接続部品には電磁力や圧空、応力等によって外部から素子間接続部品の回路を制御できる仕組みを持っていることが好ましい。 If a function for merely reconfiguring a circuit that avoids a failed cell when a part of the elements fails is required, the function may be such that the circuit can be manually reconfigured. On the other hand, when obtaining an optimum element connection method in real time, it is preferable that the inter-element connection component has a mechanism capable of controlling the circuit of the inter-element connection component from the outside by electromagnetic force, compressed air, stress, or the like.
素子間接続部品は配線部材との電気的接続をする為の複数のコネクタを備えた基部と、コネクタ同士をつなぐ為の回路部を有しており、回路部を他の回路を有する回路部と交換、又は回路部の接続方向変更することで素子の接続を変更させるものや、回路部に電磁気力や応力等の外力を加えることで、回路部の回路構成を変更する機構を備えるもの等が挙げられる。回路構成を外力によって変更する機構は、公知の双安定リレー等のスイッチング機構を用いれば容易に可能な技術である。封止外から回路構成を制御するという観点から外力として電磁気力を用いることが好ましい。 The inter-element connection component has a base portion having a plurality of connectors for electrical connection with the wiring member, a circuit portion for connecting the connectors, and the circuit portion is a circuit portion having another circuit Those that change the connection direction of the circuit unit by changing or changing the connection direction of the circuit unit, those that have a mechanism to change the circuit configuration of the circuit unit by applying external force such as electromagnetic force or stress to the circuit unit, etc. Can be mentioned. The mechanism for changing the circuit configuration by an external force is a technique that can be easily achieved by using a switching mechanism such as a known bistable relay. From the viewpoint of controlling the circuit configuration from outside the sealing, it is preferable to use an electromagnetic force as an external force.
一方で、コスト重視の太陽電池モジュールにおいては、素子間の接続を変更するよりも単純で製造の簡便さがより求められる。素子間接続部品のコネクタの接続自由度の観点から、コネクタ自体が半田濡れ性の良い銅などの金属箔からできており、同一の金属箔に、隣り合う素子から配線部材を接続することで素子間の接続するような単純な機構が好ましい。また、コネクタと配線部材の接着強度を高める為にコネクタ部分近傍或いはコネクタ自体に配線部材を固定化するような機構が備えられていても良い。 On the other hand, a cost-oriented solar cell module is required to be simpler and easier to manufacture than changing the connection between elements. From the viewpoint of the degree of freedom of connection of connectors of inter-element connection components, the connector itself is made of a metal foil such as copper with good solder wettability, and the wiring member is connected to the same metal foil from adjacent elements. A simple mechanism that connects between them is preferred. Further, in order to increase the adhesive strength between the connector and the wiring member, a mechanism for fixing the wiring member in the vicinity of the connector portion or in the connector itself may be provided.
通常、切り出しロスを低減するように円周部を頂点に残した多角形状素子を並べてできる空白部は、従来配線部材を引き回していた距離と比較すると十倍程度の広さとなる。空白部に素子間接続部品を設けて、素子の裏面或いは入射面から、素子間接続部品の入射面或いは裏面に引き回すことを考えても十分な余白がある。今後、半導体インゴッド作成技術が向上することでコストが低下すると、空白部を小さくなると考えられる。このような場合、配線部材の引き回しに更に余裕を持たせる為に素子間接続部品の入射面と裏面側にそれぞれ、コネクタが配置されていることが好ましい。より複雑な回路構成や想定外の短絡を防ぐ観点から一つのコネクタは入射側と裏面側のどちらかに存在し、それぞれが回路で接続されていても良いし、素子間接続部品の汎用性の観点から、一つのコネクタ自体が素子間接続部品を貫通して存在していても良い。また、入射面と裏面という二つの階層に留まらず、複数の平面を重ねたような太陽電池素子と素子間接続部品の電気的接続を行う方法であるが、様々な方向の接続を行う場合、作業の簡素化の観点から、図2に示すように太陽電池に予め配線部材を取り付け、その後、配線部材と素子間接続部品を接続させることが好ましい。その際に素子間接続部品のコネクタ部と配線部材の位置のずれによって生じる応力を吸収するような機構を設けることが好ましい。これは配線部材と素子間接続部品の間に柔軟性のある導電部材を設けることや、素子間接続部品のコネクタが可動する機構を有することなどが挙げられる。 Usually, the blank portion that can be formed by arranging the polygonal elements having the circumferential portion at the apex so as to reduce the cutting loss is about ten times as large as the distance in which the wiring member is conventionally routed. There is sufficient margin even in consideration of providing an inter-element connection component in the blank portion and drawing from the back surface or incident surface of the element to the incident surface or back surface of the inter-element connection component. In the future, if the cost decreases as the semiconductor ingot creation technology improves, it is considered that the blank portion becomes smaller. In such a case, it is preferable that a connector is disposed on each of the incident surface and the back surface side of the inter-element connection component in order to provide more allowance for the routing of the wiring member. From the viewpoint of preventing more complicated circuit configurations and unexpected short-circuits, one connector exists on either the incident side or the back side, and each connector may be connected by a circuit. From the viewpoint, one connector itself may exist through the inter-element connection component. In addition, it is a method of performing electrical connection between the solar cell element and the inter-element connection component that is not limited to the two layers of the incident surface and the back surface, but a plurality of planes, but when connecting in various directions, From the viewpoint of simplifying the work, it is preferable to attach a wiring member to the solar cell in advance as shown in FIG. 2 and then connect the wiring member and the inter-element connection component. At that time, it is preferable to provide a mechanism that absorbs stress generated by the displacement of the position of the connector part of the inter-element connection component and the wiring member. This includes providing a flexible conductive member between the wiring member and the inter-element connection component, or having a mechanism for moving the connector of the inter-element connection component.
以下、本発明を実施例により具体的に説明するが、本発明は以下の実施例に限定されるものではない。 EXAMPLES Hereinafter, although an Example demonstrates this invention concretely, this invention is not limited to a following example.
(実施例1)
図3は、本発明に従う実施例1の入射面側から見た太陽電池モジュールを示す模式図である。円柱状の単結晶シリコンインゴッドの断面が、図1のaに示すように擬似四角形状になるように面出しして、ウェハ状にスライスすることで半導体基板を得た。半導体基板の両面に接合形成し、集電極形成し太陽電池素子1を得た。図4に示すように第二集電極は素子の接続方向に対して平行に形成されており、第二集電極上に、空白部付近で折れ曲がった構造の入射側配線部材2及び裏面側配線部材8を半田にて接続した。負極側取り出し電極に近い位置から順に太陽電池素子1を並べ空白部にて入射側配線部材2と裏面側配線部材8の接続を行った。接続の折り返し部では渡り配線部材3を介して折り返した。最後に取り出し電極4を接続し充填材としてのEVA樹脂、保護ガラス板を基板として、保護フィルムとしてのPETフィルムをラミネートした。
Example 1
FIG. 3 is a schematic diagram showing the solar cell module as seen from the incident surface side of Example 1 according to the present invention. A cross section of the columnar single crystal silicon ingot was surfaced so as to form a pseudo-rectangular shape as shown in FIG. 1a and sliced into a wafer to obtain a semiconductor substrate. The solar cell element 1 was obtained by bonding and forming on both surfaces of the semiconductor substrate and forming a collecting electrode. As shown in FIG. 4, the second collector electrode is formed in parallel with the connection direction of the elements, and the incident side wiring member 2 and the back side wiring member having a structure bent near the blank portion on the second collector electrode. 8 were connected with solder. The solar cell elements 1 were arranged in order from the position close to the negative electrode side extraction electrode, and the incident side wiring member 2 and the back surface side wiring member 8 were connected in the blank portion. The connection was turned back through the crossover wiring member 3. Finally, the take-out electrode 4 was connected, and an EVA resin as a filler and a protective glass plate as a substrate were laminated with a PET film as a protective film.
(実施例2)
図4は、本発明に従う実施例2の入射面側から見た太陽電池モジュールを示す模式図である。図5は本発明に従う実施例2の集電極及び集電極を形成するのに用いるマスクを模式的に示している。実施例2では、実施例1と同様に擬似四角形状の半導体基板を切り出した後に、接合形成し、集電極を形成したが、図5に示すようにこの集電極形状が異なっている。具体的には図5のbに示すマスクを用いてAg微粒子とエポキシ樹脂からなる導電ペーストをスクリーン印刷し、加熱することで硬化させた。その後、図5のcに示すマスクを用いて同様に第二集電極を形成することで太陽電池素子1を得た。第一集電極は擬似四角形状素子の形状に略同心な複数の相似形状を有しており、その端は全て第二集電極と接続している。第二集電極の第一集電極と接する部分には六角形状の幅広部分がある。
(Example 2)
FIG. 4 is a schematic diagram showing the solar cell module as seen from the incident surface side of Example 2 according to the present invention. FIG. 5 schematically shows the collector electrode of Example 2 according to the present invention and the mask used to form the collector electrode. In Example 2, a pseudo-rectangular semiconductor substrate was cut out and joined to form a collector electrode as in Example 1, but the collector electrode shape is different as shown in FIG. Specifically, a conductive paste made of Ag fine particles and epoxy resin was screen-printed using the mask shown in FIG. 5b and cured by heating. Then, the solar cell element 1 was obtained by similarly forming a 2nd collector electrode using the mask shown to c of FIG. The first collector electrode has a plurality of similar shapes that are substantially concentric with the shape of the pseudo-rectangular element, and all ends thereof are connected to the second collector electrode. A portion of the second collector electrode that contacts the first collector electrode has a wide hexagonal portion.
入射側配線部材2及び裏面側配線部材8を第二集電極に接続した太陽電池素子1を敷き詰め、図4のaに示すように素子間接続部品5を介して接続した。図4のbに示すように、素子間接続部品5は擬似四角形状の太陽電池素子1を並べた際に頂点に残る円周部分によって幾何学的に生じる空白部に配置されており、空白部形状に略一致するように四角形状をしている。この四角形状の素子間接続部品は二枚の三角形状金属箔が夫々離間して配置されており、隣り合う素子の入射側配線部材2及び裏面側配線部材8を同一の金属箔に接続することで直列に接続している。素子間接続部品5の方向及び接続する配線部材の極性を変えることで全ての素子間において直列接続回路を形成している。 The solar cell element 1 in which the incident-side wiring member 2 and the back-side wiring member 8 were connected to the second collector electrode was spread and connected via the inter-element connection component 5 as shown in FIG. As shown in FIG. 4 b, the inter-element connection component 5 is disposed in a blank portion geometrically generated by a circumferential portion remaining at the apex when the pseudo-rectangular solar cell elements 1 are arranged, and the blank portion A quadrangular shape is formed so as to substantially match the shape. In this quadrangular inter-element connection component, two triangular metal foils are arranged apart from each other, and the incident side wiring member 2 and the back surface side wiring member 8 of adjacent elements are connected to the same metal foil. Are connected in series. A series connection circuit is formed between all the elements by changing the direction of the inter-element connection component 5 and the polarity of the wiring member to be connected.
最後に取り出し電極4を接続し充填材としてのEVA樹脂、保護ガラス板を基板として、保護フィルムとしてのPETフィルムをラミネートした。 Finally, the take-out electrode 4 was connected, and an EVA resin as a filler and a protective glass plate as a substrate were laminated with a PET film as a protective film.
(実施例3)
図6は、本発明に従う実施例3の入射面側から見た太陽電池モジュールを示す模式図である。実施例3では、第二集電極の位置を入射側と裏面側で第二集電極の幅2〜3本分の距離ほど離して形成し、その上に入射側配線部材2及び裏面側配線部材8を夫々接続した点、素子間接続部品5の形状及び素子間接続部品5への接続方式が実施例2と異なっている。素子間接続部品5の周囲に沿って、配線部材の接続する第二集電極の極性は交互に反転している。素子間接続部品5は入射側と裏面側に第二集電極の幅2本分程度の直径の円形コネクタを有しており、図6のbに示すように素子間接続部品5の隣り合う辺に存在するコネクタ同士が短絡している。図6のcには素子間接続部品5の構造を示している。図6のcに示すように素子間接続部品5は「くの字型」の4つの基材を重ねて形成されている。それぞれの基材の両面には、金属箔からなる入射側コネクタと裏面側コネクタがそれぞれ配置されており、一つの基材は一つの素子とだけ接続されており、基材の入射側コネクタには素子の入射側と接続した配線部材が、裏面側コネクタには素子の裏面側と接続した配線部材が夫々接続されている。図6のcに示すように基材の入射側コネクタ上に金属微粒子を含む樹脂からなる導電性接着剤を配置し、基材入射側のコネクタが配置されていない領域には絶縁性接着剤が配置されている。基材4には接着剤は配置されていない。基材1から4の順で下から積み重ね樹脂のガラス転移点近傍で加熱することで、基材1から4を接続した。基材1の入射側コネクタは基材2の裏面側コネクタと、基材2の入射側コネクタは基材3の裏面側コネクタと、基材3の入射側コネクタは基材4の裏面側コネクタとそれぞれ導電性接着剤を介して接続されている。図6のbで拡大された空白部の以外の空白部においても、設計した素子の接続に応じて2〜4個の基材を接続して、電気的接続を得た。
(Example 3)
FIG. 6 is a schematic diagram showing the solar cell module as seen from the incident surface side of Example 3 according to the present invention. In Example 3, the position of the second collector electrode is formed on the incident side and the back surface side so as to be separated by a distance of 2 to 3 widths of the second collector electrode, on which the incident side wiring member 2 and the back surface side wiring member are formed. 8 is different from that of the second embodiment in the point that 8 is connected, the shape of the inter-element connection component 5, and the connection method to the inter-element connection component 5. Along the periphery of the inter-element connection component 5, the polarity of the second collector electrode to which the wiring member is connected is alternately reversed. The inter-element connection component 5 has circular connectors having a diameter of about two widths of the second collector electrode on the incident side and the back surface side, and adjacent sides of the inter-element connection component 5 as shown in FIG. Are short-circuited. FIG. 6 c shows the structure of the inter-element connection component 5. As shown in FIG. 6 c, the inter-element connection component 5 is formed by stacking four “cube-shaped” base materials. An incident side connector and a back side connector made of metal foil are respectively arranged on both surfaces of each substrate, and one substrate is connected to only one element. A wiring member connected to the incident side of the element is connected to a wiring member connected to the back side of the element. As shown in FIG. 6c, a conductive adhesive made of resin containing metal fine particles is disposed on the incident-side connector of the base material, and an insulating adhesive is provided in a region where the connector on the base-material incident side is not disposed. Has been placed. No adhesive is disposed on the substrate 4. The base materials 1 to 4 were connected by heating in the order of the base materials 1 to 4 in the vicinity of the glass transition point of the stacked resin. The incident side connector of the base material 1 is a back surface side connector of the base material 2, the incident side connector of the base material 2 is a back surface side connector of the base material 3, and the incident side connector of the base material 3 is a back surface side connector of the base material 4. Each is connected via a conductive adhesive. Also in the blank portion other than the blank portion enlarged in FIG. 6b, two to four base materials were connected in accordance with the connection of the designed elements to obtain electrical connection.
最後に取り出し電極4を接続し充填材としてのEVA樹脂、保護ガラス板を基板として、保護フィルムとしてのPETフィルムをラミネートした。 Finally, the take-out electrode 4 was connected, and an EVA resin as a filler and a protective glass plate as a substrate were laminated with a PET film as a protective film.
(実施例4)
図7は、本発明に従う実施例4の入射面側から見た太陽電池モジュールを示す模式図である。図8は、本発明に従う実施例4の太陽電池素子間の接続状況を変更した場合の、入射面側から見た太陽電池モジュールを示す模式図である。図9は、本発明に従う実施例4の素子間接続部品の回路のパターンを示す模式図である。実施例4では図7のbに示すように、素子間接続部品5と接する全ての太陽電池素子1の空白部に位置する正負両方の第二集電極を入射側配線部材2、裏面側配線部材8を介して素子間接続部品5に接続している点、素子間接続部品が、図9に点線で示すように4通りの回路を有しており、夫々の回路に対して制御機能が存在する点、素子間接続部品5が回路制御に当たりラッチングリレー機能を有する点において、実施例3とは異なっている。最後に取り出し電極4を接続し充填材としてのEVA樹脂、保護ガラス板を基板として、保護フィルムとしてのPETフィルムをラミネートした。このとき共に封止される素子間接続部品5の回路の制御には外部から電磁石を用いて行う。4つの回路に対して夫々、外部電磁石が配されており、外部電磁石を二方向の磁場印加、及び磁場印加無しの三種類で変更することで、封止内部の素子間接続部品5の4つの回路がそれぞれ、OFF、ON、保持というように制御することができる。
(Example 4)
FIG. 7 is a schematic diagram showing the solar cell module as viewed from the incident surface side of Example 4 according to the present invention. FIG. 8 is a schematic diagram showing the solar cell module viewed from the incident surface side when the connection state between the solar cell elements of Example 4 according to the present invention is changed. FIG. 9 is a schematic diagram showing a circuit pattern of an inter-element connection part of Example 4 according to the present invention. In Example 4, as shown in FIG. 7b, both the positive and negative second collector electrodes located in the blank portions of all the solar cell elements 1 in contact with the inter-element connection component 5 are connected to the incident side wiring member 2 and the back side wiring member. 8 is connected to the inter-element connection component 5, and the inter-element connection component has four types of circuits as indicated by dotted lines in FIG. 9, and there is a control function for each circuit. This is different from the third embodiment in that the inter-element connection component 5 has a latching relay function for circuit control. Finally, the take-out electrode 4 was connected, and an EVA resin as a filler and a protective glass plate as a substrate were laminated with a PET film as a protective film. At this time, the circuit of the inter-element connection component 5 sealed together is controlled from the outside using an electromagnet. An external electromagnet is arranged for each of the four circuits. By changing the external electromagnet with three types of application of a magnetic field in two directions and without application of a magnetic field, the four elements of the inter-element connection component 5 inside the seal are changed. The circuits can be controlled to be OFF, ON, and hold, respectively.
(実施例5)
図10のaは、本発明に従う実施例5の入射面側から見た太陽電池モジュールを示す模式図である。実施例5では、図1のdに示すように十二角形状になるように面出しして、ウェハ状にスライスすることで半導体基板を得た。その後、接合形成、集電極形成等の工程を経て、十二角形状太陽電池素子10を形成した。こうして得た十二角形状太陽電池素子10をダイシングソー、スクライバー等により対抗する長い辺の中点を結ぶ線、又は対抗する短い辺の中点を結ぶ線にて半分二分割した八角形状太陽電池素子9を作成した。図10に示すようにモジュール端部に分割した2種類の八角形状太陽電池素子9の最も長い辺が接するように配置し、それ以外は分割しない十二角形状太陽電池素子10を配置した。空白部には三角形状の素子間接続部品5を配置し、図10のbに示すように、接続部品5を介して隣り合う八角形状太陽電池素子が並列に接続され、十二角形状太陽電池素子10に対しては直列に接続されている。最後に取り出し電極4を接続し充填材としてのEVA樹脂、保護ガラス板を基板として、保護フィルムとしてのPETフィルムをラミネートした。
(Example 5)
FIG. 10a is a schematic diagram showing the solar cell module as seen from the incident surface side of Example 5 according to the present invention. In Example 5, as shown in FIG. 1d, a semiconductor substrate was obtained by slicing into a dodecagon shape and slicing into a wafer shape. Thereafter, a dodecagonal solar cell element 10 was formed through steps such as junction formation and collector electrode formation. The octagonal solar cell obtained by dividing the dodecagonal solar cell element 10 obtained in this way into halves by a line connecting the midpoints of the long sides facing each other by a dicing saw, scriber or the like, or a line connecting the midpoints of the opposing short sides Element 9 was created. As shown in FIG. 10, a dodecagonal solar cell element 10 that is arranged so that the longest sides of the two types of octagonal solar cell elements 9 divided at the end of the module are in contact with each other and that is not divided is arranged. A triangular inter-element connection component 5 is disposed in the blank portion, and as shown in FIG. 10b, adjacent octagonal solar cell elements are connected in parallel via the connection component 5 to form a dodecagonal solar cell. The element 10 is connected in series. Finally, the take-out electrode 4 was connected, and an EVA resin as a filler and a protective glass plate as a substrate were laminated with a PET film as a protective film.
(実施例6)
図11は、本発明に従う実施例6の入射面側から見た太陽電池モジュールを示す模式図である。実施例6では、十二角形状太陽電池素子10を対抗する長い辺の中点を結ぶ線にて半分に分割して得られる形状の第一太陽電池素子15、及び対抗する短い辺の中点を結ぶ線にて半分に分割して得られる形状の第二太陽電池素子16のみを用いた点、素子の並べ方、接続様式において実施例5とは異なっている。第一太陽電池素子15を二個組み合わせて前記十二角形状にした第一素子組17と、第二太陽電池素子16を二個組み合わせて前記十二角形状にした第二素子組18を形成し、第一素子組17と第二素子組18を上下左右に隣接して配置し、左右に存在する欠如部にそれぞれ第一太陽電池素子15を配置し、上下に存在する欠如部にそれぞれ第二太陽電池素子16を配置し、素子を配置して構成される上下左右の周縁部を直線状にし、第一素子組17及び第二素子組18内で隣接している場合を除き、全ての太陽電池素子が二個以上の空白部を介して他の太陽電池素子に隣接しているように配置した。図11のbに示すように、正負の配線部材を離間させて、同一の第一太陽電池素子15の正負極の配線部材を一つの素子間接続部品5へ接続し、素子間接続部品5内の回路で隣り合う別々の第二太陽電池素子16へ分けて接続されている。また、実施例6においては全ての八角形状太陽電池素子9は隣接する素子と、二つの空白部に存在する素子間接続部品5を介して直列に接続されている。最後に取り出し電極4を接続し充填材としてのEVA樹脂、保護ガラス板を基板として、保護フィルムとしてのPETフィルムをラミネートした。
(Example 6)
FIG. 11: is a schematic diagram which shows the solar cell module seen from the entrance plane side of Example 6 according to this invention. In Example 6, the 1st solar cell element 15 of the shape obtained by dividing | segmenting in half by the line | wire which connects the midpoint of the long side which opposes the dodecagonal solar cell element 10, and the midpoint of the short side which opposes This is different from Example 5 in that only the second solar cell element 16 having a shape obtained by dividing the line in half is used, the element arrangement, and the connection mode. A first element set 17 formed by combining two first solar cell elements 15 into the dodecagonal shape and a second element set 18 formed by combining two second solar cell elements 16 into the dodecagonal shape are formed. The first element set 17 and the second element set 18 are arranged adjacent to each other in the vertical and horizontal directions, the first solar cell elements 15 are arranged in the lacking portions present on the left and right, respectively, Two solar cell elements 16 are arranged, and the upper, lower, left and right peripheral parts constituted by arranging the elements are linearly formed, except for the case where they are adjacent in the first element set 17 and the second element set 18. It arrange | positioned so that a solar cell element may adjoin another solar cell element through two or more blank parts. As shown in FIG. 11 b, the positive and negative wiring members are separated from each other, and the positive and negative wiring members of the same first solar cell element 15 are connected to one inter-element connection component 5. Are connected separately to the adjacent second solar cell elements 16. Moreover, in Example 6, all the octagonal solar cell elements 9 are connected in series via adjacent elements and inter-element connection parts 5 present in two blank portions. Finally, the take-out electrode 4 was connected, and an EVA resin as a filler and a protective glass plate as a substrate were laminated with a PET film as a protective film.
(実施例7)
図12のaは、本発明に従う実施例7の入射面側から見た太陽電池モジュールを示す模式図である。実施例7では、十二角形状太陽電池素子10を対抗する長い辺の中点を結ぶ線、及び対抗する短い辺の中点を結ぶ線にて四分割することで得られる六角形状太陽電池素子19のみを用いた点で実施例6とは異なる。図12のaに示すように、六角形状太陽電池素子19を四つ組み合わせて、十二角形状にした第三素子組20を形成した。第三素子組20が最密になるように並べ、周囲には六角形状太陽電池素子19をそれぞれ欠如部に配置することで、素子を組み合わせた状態での上下左右の周縁部を直線状にした。このとき、第三素子組20は第三素子組20の分割線が上下左右の周縁部と略三十度或いは略六十度となるように配置している。ここで分割線とは十二角形状太陽電池素子10を四分割する際の、十二角形状太陽電池素子10を対抗する長い辺の中点を結ぶ線、及び対抗する短い辺の中点を結ぶ線を意味する。図12のb及びcに示すように、正負の配線部材を離間させて、正負極の配線部材を一つの素子間接続部品5へ接続し、素子間接続部品5内の回路で隣り合う別々の素子16へ分けて接続されている。図12のdに示すように、素子間の電気的接続が成されており、各素子間の接続は全て空白部に配置された素子間接続部品5を介して成されている。最後に取り出し電極4を接続し、充填材としてのEVA樹脂、保護ガラス板を基板として、保護フィルムとしてのPETフィルムをラミネートした。
(Example 7)
FIG. 12 a is a schematic diagram showing the solar cell module viewed from the incident surface side of Example 7 according to the present invention. In Example 7, the hexagonal solar cell element obtained by dividing into four by the line connecting the midpoints of the long sides facing the dodecagonal solar cell element 10 and the line connecting the midpoints of the opposing short sides The difference from Example 6 is that only 19 is used. As shown in FIG. 12 a, four hexagonal solar cell elements 19 were combined to form a third element set 20 having a dodecagon shape. The third element set 20 is arranged so as to be the most dense, and the hexagonal solar cell elements 19 are arranged in the lacking portions around the periphery, so that the upper, lower, left and right peripheral portions in a combined state are linear. . At this time, the third element group 20 is arranged so that the dividing line of the third element group 20 is approximately 30 degrees or approximately 60 degrees with the upper, lower, left and right peripheral portions. Here, the dividing line refers to a line connecting the midpoints of the long sides facing the dodecagonal solar cell element 10 and the midpoint of the opposing short sides when the dodecagonal solar cell element 10 is divided into four. It means a connecting line. As shown in FIGS. 12 b and 12 c, the positive and negative wiring members are separated, the positive and negative wiring members are connected to one inter-element connection component 5, and the adjacent circuits in the inter-element connection component 5 are separated from each other. It is divided and connected to the element 16. As shown in FIG. 12d, the electrical connection between the elements is made, and all the connections between the elements are made via the inter-element connection component 5 arranged in the blank portion. Finally, the take-out electrode 4 was connected, and a PET film as a protective film was laminated using an EVA resin as a filler and a protective glass plate as a substrate.
(比較例1)
図13は、本発明に従う比較例1の入射面側から見た太陽電池モジュールを示す模式図である。比較例1では、円柱状の単結晶シリコンインゴッドの断面が図1のbに示すような擬似正六角形状になるように面出し、スライスすることで半導体基板を得た。その後、接合形成、集電極形成等の工程を経て、擬似正六角形状の太陽電池素子1を形成した。こうして得た六角形状の太陽電池素子1をダイシングソー、スクライバー等により対抗する辺の中点を結ぶ線及び対抗する頂点を結ぶ線にて四分割した台形状の太陽電池素子1を作成した。図13に示すように台形状の太陽電池素子1を斜辺が接するように最密充填し、隣り合う素子の斜辺が隣接する非空白部においては並列接続、隣り合う素子が配線部材に対し直角を成す辺で隣接する非空白部では配線部材を入射面側から裏面側に引き回して、直列接続とした。このように並んだ素子を直線状に接続し、折り返し部では渡り配線部材3を用いて折り返した。最後に取り出し電極4を接続し充填材としてのEVA樹脂、保護ガラス板を基板として、保護フィルムとしてのPETフィルムをラミネートした。
(Comparative Example 1)
FIG. 13 is a schematic diagram showing the solar cell module viewed from the incident surface side of Comparative Example 1 according to the present invention. In Comparative Example 1, a semiconductor substrate was obtained by slicing and slicing so that the cross section of the columnar single crystal silicon ingot had a pseudo regular hexagonal shape as shown in FIG. Then, the pseudo-regular hexagonal solar cell element 1 was formed through steps such as junction formation and collector electrode formation. A hexagonal solar cell element 1 obtained by dividing the hexagonal solar cell element 1 in this way into four parts by a line connecting the midpoints of opposing sides and a line connecting the opposing apexes by a dicing saw, scriber or the like was created. As shown in FIG. 13, the trapezoidal solar cell elements 1 are packed in a close-packed manner so that the hypotenuses are in contact with each other, and the non-blank portions where the hypotenuses of adjacent elements are adjacent are connected in parallel. In the non-blank portion adjacent to the formed side, the wiring member was routed from the incident surface side to the back surface side to form a series connection. The elements arranged in this way were connected in a straight line, and the folded part was folded using the crossover wiring member 3. Finally, the take-out electrode 4 was connected, and an EVA resin as a filler and a protective glass plate as a substrate were laminated with a PET film as a protective film.
(比較例2)
図14は、本発明に従う比較例2の入射面側から見た太陽電池モジュールを示す模式図である。比較例2においては、円柱状インゴッドを正六角形状に面出しして、ウェハを切り出し、接合形成、電極形成を行った後に、ダイシングソー、スクライバー等により正六角形状太陽電池素子を半分に分割した。正六角形状太陽電池素子を対向する頂点を結ぶ線により半分に分割することで得られる台形状の太陽電池素子を、2個組み合わせて正六角形状に形成し、この正六角形状の素子を上下左右に隣接して配列し、左側及び右側の欠如部にそれぞれ台形状の素子を隣接して配列し、左側及び右側の各素子の側縁を直線状にした。また、上端部または下端部に,正六角形状の対向する辺の中心を結ぶ線により半分に分割することで得られる五角形状の太陽電池素子を,隣接する太陽電池素子と対向する辺が平行関係になるように配列し、上端部又は下端部の各素子の側縁を直線状にした。このように並んだ素子を直線状に接続し、折り返し部では渡り配線部材3を用いて折り返した。最後に取り出し電極4を接続し充填材としてのEVA樹脂、保護ガラス板を基板として、保護フィルムとしてのPETフィルムをラミネートした。
(Comparative Example 2)
FIG. 14 is a schematic diagram showing a solar cell module viewed from the incident surface side of Comparative Example 2 according to the present invention. In Comparative Example 2, the cylindrical ingot was faced in a regular hexagonal shape, the wafer was cut out, joined, and electrodes were formed, and then the regular hexagonal solar cell element was divided in half by a dicing saw, scriber, etc. . Two hexagonal solar cell elements obtained by dividing a regular hexagonal solar cell element in half by a line connecting opposing vertices are combined to form a regular hexagonal shape. Are arranged adjacent to each other, trapezoidal elements are arranged adjacent to the left and right missing portions, respectively, and the side edges of the left and right elements are straightened. In addition, the pentagonal solar cell element obtained by dividing the upper hexagonal solar cell element in half at the upper end or lower end by a line connecting the centers of the opposite sides of the regular hexagonal shape is parallel to the side facing the adjacent solar cell element. The side edges of each element at the upper end or the lower end were made linear. The elements arranged in this way were connected in a straight line, and the folded part was folded using the crossover wiring member 3. Finally, the take-out electrode 4 was connected, and an EVA resin as a filler and a protective glass plate as a substrate were laminated with a PET film as a protective film.
実施例1では空白部において、配線部材を接続したことで、非空白部である太陽電池素子1の隙間は比較例1の並列接続部分での隙間と比較しても小さくできる。 In Example 1, since the wiring member is connected in the blank part, the gap of the solar cell element 1 which is a non-blank part can be made smaller than the gap in the parallel connection part of Comparative Example 1.
実施例2では空白部にコネクタ及び回路としての機能を果たす三角形状の金属箔を四角状の素子間接続部品5を用いている。こうする事で、素子を直列接続してなる回路を折り返す部分で自由度が得られ、渡り配線部材が不要となっている。また、取り出し電極の配置に関しても隣接する素子に配置することで、渡り配線部材の使用スペースを無くすか極めて小さくできる。また、二本の第二集電極を交差させ、素子と略同心で且つ相似形状となるように第一集電極を配置することで、素子間を接続する際の直列抵抗の増大が抑えられ、及び第一集電極に不具合が生じ断線した場合でも、別に接続された第二集電極から電流が回収できる。実施例では第一集電極を印刷する際の取り扱いの観点から、第一集電極と第二集電極が交差する部分において第一集電極を一部途切れさせているが、これらを互い違いにして、完全に交差させても良い。 In the second embodiment, a triangular metal foil serving as a connector and a circuit is used in the blank portion, and the square inter-element connection component 5 is used. By doing so, a degree of freedom can be obtained at a portion where a circuit formed by connecting elements in series is folded, and a crossover wiring member is not necessary. Further, regarding the arrangement of the extraction electrode, it is possible to eliminate or extremely reduce the use space of the crossover wiring member by arranging it on the adjacent element. In addition, by arranging the first collector electrode so that the two second collector electrodes intersect each other and is substantially concentric with and similar to the element, an increase in series resistance when connecting the elements is suppressed, Even when a failure occurs in the first collector electrode and the wire is disconnected, current can be recovered from the second collector electrode connected separately. In the embodiment, from the viewpoint of handling when printing the first collector electrode, the first collector electrode is partially interrupted at the portion where the first collector electrode and the second collector electrode intersect, but these are staggered, It may be completely crossed.
実施例3では第二集電極を入射面側と裏面側で位置を異ならせて形成し、入射側配線部材2、裏面側配線部材8も空白部において離間するように接続している。同じ太陽電池素子から接続部材2,8を同じ素子間接続部品5へ接続することで、回路を折り返す部分においても、より二つの空白部において接続が得られる設計が可能となる。素子間接続部品5の構成についても空白部に接する各素子に一個ずつ基材が接続され、この基材を重ねて接続することで回路が形成されるようになっている。基材形状は特に「くの字状」である必要はなく、ひし形や円形といった異なる形状でも良い。単に、作業性が良いだけでなく、基材の位置が多少ずれても接続が取れるので、応力の緩和や太陽電池素子間の位置調整のバッファとして機能する。本実施例において、取り出し電極4は上部中央としたが、モジュールの中心部分に取り出し電極4を配しても良い。また、本件では基材間の電気的接続を得る為に基材の一部のみに導電性接着剤を用いたが、異方性導電機能を有する導電性接着剤を用いる場合、基材側面からはみ出さない程度に基材全面に用いても良い。また、絶縁性接着剤と半田を組み合わせても良い。 In Example 3, the second collector electrode is formed at different positions on the incident surface side and the back surface side, and the incident side wiring member 2 and the back surface side wiring member 8 are also connected so as to be separated in the blank portion. By connecting the connection members 2 and 8 from the same solar cell element to the same inter-element connection component 5, it is possible to design a connection that can be obtained in two blank portions even in a portion where the circuit is folded. Regarding the configuration of the inter-element connection component 5, a base material is connected to each element in contact with the blank portion, and a circuit is formed by overlapping and connecting the base materials. The base material shape does not need to be particularly “shaped”, and may be a different shape such as a rhombus or a circle. Not only is the workability good, but the connection can be made even if the position of the base material is slightly shifted, so that it functions as a buffer for relaxing stress and adjusting the position between solar cell elements. In this embodiment, the extraction electrode 4 is the upper center, but the extraction electrode 4 may be arranged at the center of the module. In this case, in order to obtain electrical connection between the base materials, the conductive adhesive was used only for a part of the base materials. However, when a conductive adhesive having an anisotropic conductive function is used, You may use for the base-material whole surface to such an extent that it does not protrude. Further, an insulating adhesive and solder may be combined.
実施例4においては全ての太陽電池素子1の全ての第二集電極を、配線部材を用いて素子間接続部品5と電気的に接続している。素子間接続部品の周囲に沿って配線部材の極性が交互に反転するように並んでいる。素子間接続部品は内部において、隣り合う太陽電池素子の正極と負極を繋ぐ回路を有しており、この回路のオン/オフ機能を変更する機構を有している。封止外から電磁石によって回路のオン/オフを制御し回路を変更することができる。図8に示すように右下4枚の太陽電池素子が故障した場合、図9の拡大図に示すように素子間接続部品5の回路を変更することで、モジュール内での太陽電池素子の接続方法を図8に点線矢印で示すように変更することができ、故障していない太陽電池素子1のみを用いた回路を形成できる。取り出し電極4付近の太陽電池素子1が故障した場合に備えて、他の場所に取り出し電極を設けても良い。 In Example 4, all the second collector electrodes of all the solar cell elements 1 are electrically connected to the inter-element connection component 5 using a wiring member. The wiring members are arranged so that the polarities of the wiring members are alternately reversed along the periphery of the inter-element connection component. The inter-element connection component has a circuit connecting the positive electrode and the negative electrode of adjacent solar cell elements inside, and has a mechanism for changing the on / off function of this circuit. The circuit can be changed by controlling on / off of the circuit by an electromagnet from outside the seal. As shown in FIG. 8, when the lower right four solar cell elements fail, the circuit of the inter-element connection component 5 is changed as shown in the enlarged view of FIG. The method can be changed as shown by a dotted arrow in FIG. 8, and a circuit using only the solar cell element 1 which is not broken can be formed. In preparation for the case where the solar cell element 1 in the vicinity of the extraction electrode 4 fails, the extraction electrode may be provided at another location.
実施例5においては十二角形状太陽電池素子10とそれを半分割した八角形状太陽電池素子9を組み合わせて、太陽電池モジュールを作成している。八角形状太陽電池素子9同士を並列接続し、十二角形状太陽電池素子10と直列に接続する必要がある。空白部は比較例1の非空白部と比較して十分広いので、並列接続部分と直列接続部分を同一の素子間接続部品5に収める、接続回路を空白部の素子間接続部品5において曲げることで、一筆書きのような回路を自由に設計することが可能となる。本実施例では十二角形状太陽電池素子10を用いたが、十二角形状太陽電池素子10の対向する短い辺が円形インゴッドの円周部分を残している擬似六角形状太陽電池素子を用いてもよい。但し、十二角形状の場合、擬似六角形状素子を半分割したものと比較して、円周部が無く頂点部分を規定しやすく、空白部における円周部のせり出しが無いので素子間接続部品5と素子間の間隔を一定にでき、位置調整がしやすくなる。比較例1と比較して、非空白部の数が少なく、さらに非空白部の間隔が小さいので太陽電池素子1をより狭い面積に充填できる。また、本実施例では分割した太陽電池素子を並列接続し分割していないものと直列接続したが、取り出し電極をモジュール内の二箇所に設け別々に電流を取り出しても良い。 In Example 5, the solar cell module is formed by combining the dodecagonal solar cell element 10 and the octagonal solar cell element 9 obtained by dividing the dodecagonal solar cell element 10 in half. The octagonal solar cell elements 9 need to be connected in parallel and connected in series with the dodecagonal solar cell element 10. Since the blank portion is sufficiently wider than the non-blank portion of Comparative Example 1, the parallel connection portion and the series connection portion are accommodated in the same inter-element connection component 5, and the connection circuit is bent at the inter-element connection component 5 of the blank portion. Thus, it is possible to freely design a circuit like a one-stroke drawing. In this embodiment, the dodecagonal solar cell element 10 is used. However, the pseudo hexagonal solar cell element in which the short sides facing each other of the dodecagonal solar cell element 10 leave the circumferential portion of the circular ingot is used. Also good. However, in the case of the twelve-sided shape, compared to the half-divided pseudo hexagonal element, there is no circumferential part, it is easy to define the apex part, and there is no protrusion of the circumferential part in the blank part. The distance between the element 5 and the element can be made constant, and the position can be easily adjusted. Compared to Comparative Example 1, the number of non-blank portions is small and the interval between the non-blank portions is small, so that the solar cell element 1 can be filled in a narrower area. Further, in the present embodiment, the divided solar cell elements are connected in parallel and connected in series with those not divided, but an extraction electrode may be provided at two locations in the module to separately extract the current.
実施例6においては、十二角形太陽電池素子を半分に分割して得られる第一太陽電池素子及び第二太陽電池素子のみでモジュールを形成している。第一素子組17と第二素子組18を最密のなるように組み合わせ、周囲の欠如部に第一太陽電池素子15或いは第二太陽電池素子16を配置している。こうする事で、全ての太陽電池素子間の電気的接続を少なくとも二箇所の空白部に配置された素子間接続部品5を介して行うことができ、素子間接続部品5を一つだけ介して接続する場合と比較して、直列抵抗、歩留まり等の信頼性に関して優れている。本実施例に関しても実施例5と同様に擬似六角形状太陽電池素子を分割した擬似五角形状太陽電池素子及び擬似台形状太陽電池素子を用いても良い。その場合においても、比較例2とは辺分割素子組と頂点分割素子組を両方用いている点において異なっている。 In Example 6, the module is formed only by the first solar cell element and the second solar cell element obtained by dividing the dodecagonal solar cell element in half. The 1st element group 17 and the 2nd element group 18 are combined so that it may become the most dense, and the 1st solar cell element 15 or the 2nd solar cell element 16 is arrange | positioned in the lack part of the circumference | surroundings. By carrying out like this, the electrical connection between all the solar cell elements can be performed through the inter-element connection component 5 arranged in at least two blank portions, and the inter-element connection component 5 is passed through only one. Compared with the case of connection, reliability such as series resistance and yield is excellent. Also in this example, a pseudo pentagonal solar cell element and a pseudo trapezoidal solar cell element obtained by dividing the pseudo hexagonal solar cell element may be used as in Example 5. Even in that case, the second embodiment is different from the second comparative example in that both the edge dividing element group and the vertex dividing element group are used.
実施例7では、十二角形状太陽電池素子10を四分割した六角形状太陽電池素子19のみを用い、六角形状太陽電池素子19を四つ組み合わせて、第三素子組20を形成している。第三素子組20を、第三素子組20の分割線が上下左右の周縁部と略三十度或いは略六十度となるように配置することで、太陽電池素子19最密にすべての素子間での電気的接続を空白部に配された素子間接続部品5を介して行うことが可能となる。本実施例では全ての第三素子組20の分割線の角度が周縁部に対して略30度或いは略60度に傾くように配置しているが、一部の第三素子組20は周縁部と平行であっても良い。四分割した太陽電池素子を使用しているので電流の絶対値が小さく、配線を細くすることができる。実施例5と同様に擬似六角形状太陽電池素子を四分割した擬似台形状太陽電池素子を用いても良い。 In Example 7, only the hexagonal solar cell element 19 obtained by dividing the dodecagonal solar cell element 10 into four parts is used, and the four hexagonal solar cell elements 19 are combined to form the third element set 20. By disposing the third element set 20 so that the dividing line of the third element set 20 is approximately 30 degrees or approximately 60 degrees with the peripheral portions of the upper, lower, left and right sides, all the elements of the solar cell element 19 are closely packed. It is possible to perform electrical connection between the devices via the inter-element connection component 5 disposed in the blank portion. In the present embodiment, all the third element groups 20 are arranged so that the angle of the dividing line is inclined at approximately 30 degrees or approximately 60 degrees with respect to the peripheral edge. And may be parallel. Since the solar cell element divided into four is used, the absolute value of the current is small and the wiring can be made thin. Similarly to Example 5, a pseudo trapezoidal solar cell element obtained by dividing the pseudo hexagonal solar cell element into four may be used.
1.太陽電池素子
2.入射側配線部材
3.渡り配線部材
4.取り出し配線
5.素子間接続部品
6.コネクタ
7.第二集電極離間部分
8.裏面側配線部材
9.八角形状太陽電池素子
10.十二角形状太陽電池素子
11.導電性接着部
12.絶縁性接着部
13.入射側コネクタ
14.裏面側コネクタ
15.第一太陽電池素子
16.第二太陽電池素子
17.第一素子組
18.第二素子組
19.六角形状太陽電池素子
20.第三素子組
1. Solar cell element 2. Incident side wiring member 3. Crossover wiring member Extraction wiring 5. Inter-element connection parts 6. Connector 7. Second collector electrode separation portion 8. Back side wiring member 9. Octagonal solar cell element 10. 12. Dodecagonal solar cell element Conductive adhesive part 12. Insulating adhesive part 13. Incident side connector 14. Back side connector 15. First solar cell element 16. Second solar cell element 17. First element set 18. Second element set 19. Hexagonal solar cell element 20. Third element set
Claims (15)
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