JP2010214320A - Supported catalyst of platinum group metal, method of producing treated water removed of hydrogen peroxide by decomposing the same, method of producing treated water removed of dissolved oxygen, and method of washing electronic parts - Google Patents
Supported catalyst of platinum group metal, method of producing treated water removed of hydrogen peroxide by decomposing the same, method of producing treated water removed of dissolved oxygen, and method of washing electronic parts Download PDFInfo
- Publication number
- JP2010214320A JP2010214320A JP2009065841A JP2009065841A JP2010214320A JP 2010214320 A JP2010214320 A JP 2010214320A JP 2009065841 A JP2009065841 A JP 2009065841A JP 2009065841 A JP2009065841 A JP 2009065841A JP 2010214320 A JP2010214320 A JP 2010214320A
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- Prior art keywords
- water
- hydrogen peroxide
- platinum group
- group metal
- treated water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000003054 catalyst Substances 0.000 title claims abstract description 84
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 title claims abstract description 82
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- Removal Of Specific Substances (AREA)
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Abstract
【解決課題】SVが2000h−1を超えるような大きなSVで通水しても、更に、触媒の充填層高を薄くしても過酸化水素の分解除去又は溶存酸素の除去を可能にする、高性能触媒を提供すること。
【解決手段】有機多孔質アニオン交換体に、平均粒子径1〜100nmの白金族金属のナノ粒子が、担持されている白金族金属担持触媒であり、該有機多孔質アニオン交換体は、互いにつながっているマクロポアとマクロポアの壁内に平均直径が乾燥状態で1〜1000μmの共通の開口(メソポア)を有する連続気泡構造を有し、全細孔容積が1〜50ml/gであり、アニオン交換基が均一に分布しており、アニオン交換容量が0.5〜5.0mg当量/g乾燥多孔質体であること、該白金族金属の担持量が、乾燥状態で0.004〜20重量%であること、を特徴とする白金族金属担持触媒。
【選択図】図2SOLUTION: Even if water is passed with a large SV such that SV exceeds 2000h −1 , hydrogen peroxide can be decomposed or dissolved oxygen can be removed even if the packed bed height of the catalyst is reduced. To provide a high performance catalyst.
A platinum group metal-supported catalyst in which platinum group metal nanoparticles having an average particle diameter of 1 to 100 nm are supported on an organic porous anion exchanger, and the organic porous anion exchanger is connected to each other. Having an open cell structure having a common opening (mesopore) having an average diameter of 1 to 1000 μm in a dry state in the wall of the macropore and the macropore, the total pore volume being 1 to 50 ml / g, and an anion exchange group Is uniformly distributed, the anion exchange capacity is 0.5 to 5.0 mg equivalent / g dry porous body, and the supported amount of the platinum group metal is 0.004 to 20% by weight in a dry state. A platinum group metal-supported catalyst,
[Selection] Figure 2
Description
本発明は、発電所用水や半導体製造などの精密加工洗浄用水に使用される、超純水中の過酸化水素や溶存酸素の様な酸化性物質を除去するための白金族金属担持触媒に関するものである。 The present invention relates to a platinum group metal-supported catalyst for removing oxidizing substances such as hydrogen peroxide and dissolved oxygen in ultrapure water, which are used in water for precision processing such as power plant water and semiconductor manufacturing. It is.
発電所で用いられる用水中の溶存酸素は、配管や熱交換器等の部材の腐食を引き起こすことが知られており、特に、原子力発電所の一次系及び二次系においては、溶存酸素を極力低減する必要がある。 It is known that dissolved oxygen in the water used at power plants will cause corrosion of components such as pipes and heat exchangers. In particular, dissolved oxygen is used as much as possible in the primary and secondary systems of nuclear power plants. There is a need to reduce.
また、半導体製造産業においては、不純物を高度に除去した超純水を用いてシリコンウエハの洗浄等が行われている。超純水は、一般に原水(河川水、地下水、工業用水等)中に含まれる懸濁物質や有機物の一部を前処理工程で除去した後、その処理水を一次純水系システム及び二次純水系システム(サブシステム)で順次処理することによって製造され、ウエハ洗浄を行うユースポイントに供給される。このような超純水は、不純物の定量も困難であるほどの純度を有するが、全く不純物を有していないわけではない。 In the semiconductor manufacturing industry, silicon wafers are cleaned using ultrapure water from which impurities are highly removed. Ultrapure water generally removes part of suspended matter and organic matter contained in raw water (river water, groundwater, industrial water, etc.) in the pretreatment process, and then treats the treated water with the primary pure water system and secondary pure water. Manufactured by sequential processing in an aqueous system (subsystem) and supplied to a use point for wafer cleaning. Such ultrapure water has such a purity that it is difficult to quantify the impurities, but it does not have no impurities at all.
例えば、超純水中に含まれる溶存酸素は、シリコンウエハの表面に自然酸化膜を形成する。自然酸化膜がウエハ表面に形成されると、低温でのエピタキシャルSi薄膜の成長を妨げたり、ゲート酸化膜の膜圧及び膜質の精密制御の妨げとなったり、コンタクトホールのコンタクト抵抗の増加原因となったりする。そのため、ウエハ表面の自然酸化膜の形成は、極力抑制する必要がある。 For example, dissolved oxygen contained in ultrapure water forms a natural oxide film on the surface of a silicon wafer. When a natural oxide film is formed on the wafer surface, it prevents growth of epitaxial Si thin films at low temperatures, hinders precise control of gate oxide film pressure and film quality, and causes increase in contact resistance of contact holes. It becomes. Therefore, it is necessary to suppress the formation of the natural oxide film on the wafer surface as much as possible.
そこで、超純水製造装置においては、特に一次純水系システムにおいて、脱気装置を用いて溶存酸素を低減している。この脱気装置により、二次純水系システム入り口における被処理水(一次純水)中の溶存酸素濃度は、通常、100μg/L以下にまで低減されている。更に、10μg/L以下に管理されている場合もある。 Therefore, in the ultrapure water production apparatus, particularly in the primary pure water system, dissolved oxygen is reduced by using a deaeration device. With this deaeration device, the dissolved oxygen concentration in the water to be treated (primary pure water) at the entrance of the secondary pure water system is usually reduced to 100 μg / L or less. Furthermore, it may be controlled to 10 μg / L or less.
前述した超純水の製造では、一般に、二次純水系システムに設置した紫外線酸化装置によって有機物の分解を行っている。紫外線酸化処理の過程では過酸化水素が副生するため、紫外線酸化装置の処理水中には、過酸化水素が残存しているのが一般的である。この過酸化水素は、二次純水系システムのポリッシャ工程で部分的に分解されて酸素を生成し、処理水中の溶存酸素濃度を上昇させてしまう。 In the above-described production of ultrapure water, organic substances are generally decomposed by an ultraviolet oxidizer installed in a secondary pure water system. Since hydrogen peroxide is by-produced in the process of ultraviolet oxidation, it is common that hydrogen peroxide remains in the treated water of the ultraviolet oxidation apparatus. This hydrogen peroxide is partially decomposed in the polisher process of the secondary pure water system to generate oxygen, and increase the dissolved oxygen concentration in the treated water.
そこで、紫外線酸化装置の処理水中に含まれる過酸化水素を、合成炭素系粒状吸着剤を用いて吸着除去する方法が提案されている(特開平9−29233号公報)。この方法によれば、紫外線酸化装置の処理水中に残存する過酸化水素自体を除去することから、ウエハ表面の自然酸化皮膜の形成を抑制することが可能である。しかし、この方法では、所定の過酸化水素除去率を達成するためには、多量の合成炭素系粒状吸着剤を充填した大型の吸着塔が必要であった。 Therefore, a method has been proposed in which hydrogen peroxide contained in the treated water of the ultraviolet oxidation apparatus is adsorbed and removed using a synthetic carbon-based granular adsorbent (Japanese Patent Laid-Open No. 9-29233). According to this method, it is possible to suppress the formation of a natural oxide film on the wafer surface because hydrogen peroxide itself remaining in the treated water of the ultraviolet oxidation apparatus is removed. However, this method requires a large adsorption tower filled with a large amount of a synthetic carbon-based particulate adsorbent in order to achieve a predetermined hydrogen peroxide removal rate.
また、紫外線酸化装置の処理水中に含まれる過酸化水素を、白金族金属ナノコロイド粒子を担体に担持させた触媒によって分解する方法が提案されている(特開2007−185587号公報)。 In addition, a method has been proposed in which hydrogen peroxide contained in treated water of an ultraviolet oxidation apparatus is decomposed with a catalyst in which platinum group metal nanocolloid particles are supported on a carrier (Japanese Patent Laid-Open No. 2007-185587).
しかしながら、特開2007−185587号公報に記載の触媒は、通水空間速度(SV)が100〜2000h−1と比較的低い領域でしか使用できず、SVが2000h−1を越えると、過酸化水素の分解除去が不十分になるといった欠点を有していた。 However, the catalysts described in JP-A-2007-185587, can only be used at relatively low region passing water space velocity (SV) is a 100~2000H -1, the SV exceeds 2000h -1, peroxide There was a disadvantage that the decomposition and removal of hydrogen was insufficient.
従って、本発明の目的は、SVが2000h−1を超えるような大きなSVで通水しても過酸化水素の分解除去又は溶存酸素の除去が可能であり、更に、触媒の充填層高を薄くしても過酸化水素の分解除去又は溶存酸素の除去を可能にする、高性能触媒を提供することにある。 Therefore, the object of the present invention is to allow the decomposition and removal of hydrogen peroxide or the removal of dissolved oxygen even when water is passed through a large SV with an SV exceeding 2000 h −1 , and the catalyst packed bed height is reduced. It is an object to provide a high-performance catalyst that can decompose hydrogen peroxide or remove dissolved oxygen.
かかる実情において、本発明者らは鋭意検討を行った結果、特開2002−306976号公報記載の方法で得られたモノリス状有機多孔質体にアニオン交換基を導入したモノリス状有機多孔質アニオン交換体(以下、「モノリスアニオン交換体」とも言う。)に、平均粒子径1〜100nmの白金族金属のナノ粒子を担持した白金族金属担持触媒は、SVが2000h−1を超えるような大きなSVで通水しても過酸化水素の分解除去又は溶存酸素の除去が可能であり、更に、触媒の充填層高を薄くしても過酸化水素の分解除去又は溶存酸素の除去が可能であることを見出し、本発明を完成するに至った。 Under such circumstances, as a result of intensive studies, the present inventors have conducted monolithic organic porous anion exchange in which an anion exchange group is introduced into the monolithic organic porous material obtained by the method described in JP-A-2002-306976. The platinum group metal-supported catalyst in which the platinum group metal nanoparticles having an average particle diameter of 1 to 100 nm are supported on the body (hereinafter also referred to as “monolith anion exchanger”) has a large SV such that the SV exceeds 2000 h −1. It is possible to decompose and remove hydrogen peroxide or dissolved oxygen even if water is passed through, and to decompose and remove hydrogen peroxide or dissolved oxygen even if the packed bed height of the catalyst is reduced. As a result, the present invention has been completed.
すなわち、本発明(1)は、有機多孔質アニオン交換体に、平均粒子径1〜100nmの白金族金属のナノ粒子が、担持されている白金族金属担持触媒であり、
該有機多孔質アニオン交換体は、互いにつながっているマクロポアとマクロポアの壁内に平均直径が乾燥状態で1〜1000μmの共通の開口(メソポア)を有する連続気泡構造を有し、全細孔容積が1〜50ml/gであり、アニオン交換基が均一に分布しており、アニオン交換容量が0.5〜5.0mg当量/g乾燥多孔質体であること、
該白金族金属の担持量が、乾燥状態で0.004〜20重量%であること、
を特徴とする白金族金属担持触媒を提供するものである。
That is, the present invention (1) is a platinum group metal supported catalyst in which platinum group metal nanoparticles having an average particle diameter of 1 to 100 nm are supported on an organic porous anion exchanger,
The organic porous anion exchanger has an open cell structure having a common pore (mesopore) having an average diameter of 1 to 1000 μm in a dry state in a macropore and a macropore wall connected to each other, and the total pore volume is 1 to 50 ml / g, anion exchange groups are uniformly distributed, anion exchange capacity is 0.5 to 5.0 mg equivalent / g dry porous body,
The supported amount of the platinum group metal is 0.004 to 20% by weight in a dry state;
The platinum group metal supported catalyst characterized by these is provided.
また、本発明(2)は、本発明(1)の白金族金属担持触媒に、過酸化水素を含有する被処理水を接触させて、該過酸化水素を含有する被処理水中の過酸化水素を分解除去することを特徴とする過酸化水素の分解処理水の製造方法を提供するものである。 In addition, the present invention (2) is a method in which the platinum group metal-supported catalyst of the present invention (1) is brought into contact with water to be treated containing hydrogen peroxide, and hydrogen peroxide in the water to be treated containing the hydrogen peroxide. The present invention provides a method for producing hydrogen peroxide-decomposed water characterized in that it is decomposed and removed.
また、本発明(3)は、本発明(2)の過酸化水素の分解処理水の製造方法を行い得られる処理水で、電子部品又は電子部品の製造器具を洗浄することを特徴とする電子部品の洗浄方法を提供するものである。 Further, the present invention (3) is an electronic device characterized in that an electronic component or an electronic component manufacturing instrument is washed with treated water obtained by performing the method for producing hydrogen peroxide decomposition treated water of the present invention (2). A method for cleaning parts is provided.
また、本発明(4)は、本発明(1)の白金族金属担持触媒の存在下で、水素と酸素を含有する被処理水中の溶存酸素とを反応させて水を生成させることにより、該酸素を含有する被処理水から溶存酸素を除去することを特徴とする溶存酸素の除去処理水の製造方法を提供するものである。 Moreover, this invention (4) reacts hydrogen and dissolved oxygen in the to-be-processed water containing oxygen in presence of the platinum group metal carrying | support catalyst of this invention (1), and produces | generates this, Disclosed is a method for producing treated water for removing dissolved oxygen, wherein dissolved oxygen is removed from water to be treated containing oxygen.
また、本発明(5)は、本発明(4)の溶存酸素の除去処理水の製造方法を行い得られる処理水で、電子部品又は電子部品の製造器具を洗浄することを特徴とする電子部品の洗浄方法を提供するものである。 Further, the present invention (5) is an electronic component characterized by washing an electronic component or an electronic component manufacturing instrument with treated water obtained by performing the method for producing dissolved oxygen removal treated water of the present invention (4). The cleaning method is provided.
本発明の白金族金属担持触媒によれば、SVが2000h−1を超えるような大きなSVで通水しても過酸化水素の分解除去又は溶存酸素の除去が可能であり、更に、触媒の充填層高を薄くしても過酸化水素の分解除去又は溶存酸素の除去が可能である。 According to the platinum group metal-supported catalyst of the present invention, hydrogen peroxide can be decomposed or dissolved oxygen can be removed even when the SV is passed through a large SV exceeding 2000 h −1. Even if the layer height is reduced, hydrogen peroxide can be decomposed or dissolved oxygen can be removed.
本発明の白金族金属担持触媒では、白金族金属ナノ粒子の担体は、モノリス状有機多孔質アニオン交換体である。本明細書中、「モノリス状有機多孔質体」を単に「モノリス」と、「モノリス状有機多孔質アニオン交換体」を単に「モノリスアニオン交換体」とも言う。 In the platinum group metal-supported catalyst of the present invention, the platinum group metal nanoparticle support is a monolithic organic porous anion exchanger. In the present specification, “monolithic organic porous material” is also simply referred to as “monolith”, and “monolithic organic porous anion exchanger” is also simply referred to as “monolith anion exchanger”.
<モノリスアニオン交換体の説明>
本発明の白金族金属担持触媒において、白金族金属の担体となるモノリスアニオン交換体は、モノリスにアニオン交換基を導入することで得られるものである。本発明に係るモノリスアニオン交換体は、気泡状のマクロポア同士が重なり合い、この重なる部分が乾燥状態で平均直径1〜1000μm、好ましくは10〜200μm、特に好ましくは20〜100μmの共通の開口(メソポア)となる連続マクロポア構造体であり、その大部分がオープンポア構造のものである。オープンポア構造は、水を流せば該マクロポアと該メソポアで形成される気泡内が流路となる。マクロポアとマクロポアの重なりは、1個のマクロポアで1〜12個、多くのものは3〜10個である。モノリスアニオン交換体のメソポアの平均直径は、モノリスにアニオン交換基を導入する際、モノリス全体が膨潤するため、モノリスのメソポアの平均直径よりも大となる。メソポアの乾燥状態での平均直径が1μm未満であると、通水時の圧力損失が著しく大きくなってしまうため好ましくなく、メソポアの乾燥状態での平均直径が1000μmを越えると、被処理水とモノリスアニオン交換体との接触が不十分となり、過酸化水素分解特性又は溶存酸素除去特性が低下してしまうため好ましくない。モノリスアニオン交換体の構造が上記のような連続気泡構造となることにより、マクロポア群やメソポア群を均一に形成できると共に、特開平8−252579号公報等に記載されるような粒子凝集型多孔質体に比べて、細孔容積や比表面積を格段に大きくすることができる。なお、本発明では、乾燥状態のモノリスの開口の平均直径及び乾燥状態のモノリスアニオン交換体の開口の平均直径は、水銀圧入法により測定される値である。また、水湿潤状態のモノリスアニオン交換体の開口の平均直径は、乾燥状態のモノリスアニオン交換体の開口の平均直径に、膨潤率を乗じて算出される値である。具体的には、水湿潤状態のモノリスアニオン交換体の直径がx1(mm)であり、その水湿潤状態のモノリスアニオン交換体を乾燥させ、得られる乾燥状態のモノリスアニオン交換体の直径がy1(mm)であり、この乾燥状態のモノリスアニオン交換体を水銀圧入法により測定したときの開口の平均直径がz1(μm)であったとすると、水湿潤状態のモノリスアニオン交換体の開口の平均直径(μm)は、次式「水湿潤状態のモノリスアニオン交換体の開口の平均直径(μm)=z1×(x1/y1)」で算出される。また、アニオン交換基導入前の乾燥状態のモノリスの開口の平均直径、及びその乾燥状態のモノリスにアニオン交換基導入したときの乾燥状態のモノリスに対する水湿潤状態のモノリスアニオン交換体の膨潤率がわかる場合は、乾燥状態のモノリスの開口の平均直径に、膨潤率を乗じて、水湿潤状態のモノリスアニオン交換体の開口の平均直径を算出することもできる。
<Description of monolith anion exchanger>
In the platinum group metal-supported catalyst of the present invention, the monolith anion exchanger serving as a support for the platinum group metal is obtained by introducing an anion exchange group into the monolith. In the monolith anion exchanger according to the present invention, bubble-shaped macropores overlap each other, and the overlapping portion is in a dry state and has an average diameter of 1 to 1000 μm, preferably 10 to 200 μm, particularly preferably 20 to 100 μm. Is a continuous macropore structure, most of which has an open pore structure. In the open pore structure, when water is flowed, the inside of bubbles formed by the macropores and the mesopores becomes a flow path. The number of overlapping macropores is 1 to 12 for one macropore, and 3 to 10 for many. The average diameter of the mesopores of the monolith anion exchanger is larger than the average diameter of the monolith mesopores because the whole monolith swells when an anion exchange group is introduced into the monolith. If the average diameter in the dry state of the mesopores is less than 1 μm, the pressure loss during water passage becomes extremely large, which is not preferable. If the average diameter in the dry state of the mesopores exceeds 1000 μm, the water to be treated and the monolith The contact with the anion exchanger becomes insufficient, and the hydrogen peroxide decomposition characteristic or the dissolved oxygen removal characteristic is deteriorated. Since the structure of the monolith anion exchanger has an open cell structure as described above, the macropore group and the mesopore group can be uniformly formed, and the particle-aggregated porous material as described in JP-A-8-252579 Compared to the body, the pore volume and specific surface area can be significantly increased. In the present invention, the average diameter of the opening of the dried monolith and the average diameter of the opening of the dried monolith anion exchanger are values measured by a mercury intrusion method. Further, the average diameter of the openings of the monolith anion exchanger in the wet state is a value calculated by multiplying the average diameter of the openings of the monolith anion exchanger in the dry state by the swelling rate. Specifically, the diameter of the monolith anion exchanger in the water wet state is x1 (mm), the monolith anion exchanger in the water wet state is dried, and the diameter of the resulting monolith anion exchanger in the dry state is y1 ( mm), and the average diameter of the opening of the monolith anion exchanger in the dry state measured by the mercury intrusion method is z1 (μm), the average diameter of the opening of the monolith anion exchanger in the water wet state ( μm) is calculated by the following formula “average diameter (μm) = z1 × (x1 / y1) of the opening of the monolith anion exchanger in a wet state of water”. In addition, the average diameter of the opening of the dry monolith before the introduction of the anion exchange group and the swelling ratio of the monolith anion exchanger in the water wet state relative to the dry monolith when the anion exchange group is introduced into the dry monolith are known. In this case, the average diameter of the opening of the monolith anion exchanger in the wet state can be calculated by multiplying the average diameter of the opening of the monolith in the dry state by the swelling ratio.
本発明に係るモノリスアニオン交換体の全細孔容積は、1〜50ml/g、好適には2〜30ml/gである。全細孔容積が1ml/g未満であると、通水時の圧力損失が大きくなってしまうため好ましくなく、更に、単位断面積当りの透過水量が小さくなり、処理能力が低下してしまうため好ましくない。一方、全細孔容積が50ml/gを超えると、機械的強度が低下して、特に高流速で通水した際にモノリスアニオン交換体が大きく変形してしまうため好ましくない。更に、被処理水とモノリスアニオン交換体およびそれに担持された白金族金属ナノ粒子との接触効率が低下するため、触媒効果も低下してしまうため好ましくない。全細孔容積は、従来の粒子状多孔質イオン交換樹脂では、せいぜい0.1〜0.9ml/gであるから、それを越える従来には無い1〜50ml/gの高細孔容積、高比表面積のものが使用できる。なお、本発明では、モノリス(モノリス、モノリスアニオン交換体)の全細孔容積は、水銀圧入法により測定される値である。また、モノリス(モノリス、モノリスアニオン交換体)の全細孔容積は、乾燥状態でも、水湿潤状態でも、同じである。 The total pore volume of the monolith anion exchanger according to the present invention is 1 to 50 ml / g, preferably 2 to 30 ml / g. If the total pore volume is less than 1 ml / g, it is not preferable because the pressure loss at the time of passing water increases, and further, the amount of permeated water per unit cross-sectional area decreases, and the treatment capacity decreases. Absent. On the other hand, if the total pore volume exceeds 50 ml / g, the mechanical strength is lowered, and the monolith anion exchanger is greatly deformed particularly when water is passed at a high flow rate. Furthermore, since the contact efficiency between the water to be treated, the monolith anion exchanger and the platinum group metal nanoparticles supported thereon is lowered, the catalytic effect is also lowered, which is not preferable. In the conventional particulate porous ion exchange resin, the total pore volume is 0.1 to 0.9 ml / g at the most. Those having a specific surface area can be used. In the present invention, the total pore volume of a monolith (monolith, monolith anion exchanger) is a value measured by a mercury intrusion method. Further, the total pore volume of the monolith (monolith, monolith anion exchanger) is the same both in the dry state and in the water wet state.
なお、本発明に係るモノリスアニオン交換体に水を透過させた際の圧力損失は、これを1m充填したカラムに通水線速度(LV)1m/hで通水した際の圧力損失(以下、「差圧係数」と言う。)で示すと、0.005〜0.5MPa/m・LVが好ましく、0.005〜0.05MPa/m・LVであることが特に好ましい。 In addition, the pressure loss at the time of making water permeate | transmit the monolith anion exchanger which concerns on this invention is the pressure loss (henceforth, the following) when water is passed through the column which filled this with 1 m of water velocity (LV) 1m / h. In the case of “differential pressure coefficient”), 0.005 to 0.5 MPa / m · LV is preferable, and 0.005 to 0.05 MPa / m · LV is particularly preferable.
本発明に係るモノリスアニオン交換体の乾燥状態での重量当りのアニオン交換容量は、0.5〜5.0mg当量/gである。乾燥状態での重量当りのアニオン交換容量が0.5mg当量/g未満であると、白金族金属のナノ粒子担持量が低下してしまい、過酸化水素分解特性又は溶存酸素除去特性が低下してしまうため好ましくない。一方、乾燥状態での重量当りのアニオン交換容量が5.0mg当量/gを超えると、イオン形の変化によるモノリスアニオン交換体の膨潤及び収縮の体積変化が著しく大きくなり、場合によっては、モノリスアニオン交換体にクラックや破砕が生じるため好ましくない。なお、本発明に係るモノリスアニオン交換体の水湿潤状態における体積当りのアニオン交換容量は特に限定されないが、通常、0.05〜0.5mg当量/mlである。なお、イオン交換基が表面のみに導入された多孔質体のイオン交換容量は、多孔質体やイオン交換基の種類により一概には決定できないものの、せいぜい500μg当量/gである。 The anion exchange capacity per weight in the dry state of the monolith anion exchanger according to the present invention is 0.5 to 5.0 mg equivalent / g. When the anion exchange capacity per weight in a dry state is less than 0.5 mg equivalent / g, the amount of platinum group metal nanoparticles supported decreases, and the hydrogen peroxide decomposition characteristics or dissolved oxygen removal characteristics decrease. Therefore, it is not preferable. On the other hand, when the anion exchange capacity per weight in the dry state exceeds 5.0 mg equivalent / g, the volume change of the swelling and shrinkage of the monolith anion exchanger due to the change of the ionic form becomes remarkably large. This is not preferable because cracks and crushing occur in the exchanger. In addition, although the anion exchange capacity per volume in the water wet state of the monolith anion exchanger according to the present invention is not particularly limited, it is usually 0.05 to 0.5 mg equivalent / ml. Note that the ion exchange capacity of the porous body in which the ion exchange group is introduced only on the surface cannot be determined unconditionally depending on the kind of the porous body or the ion exchange group, but is at most 500 μg equivalent / g.
本発明に係るモノリスアニオン交換体において、連続マクロポア構造体の骨格を構成する材料は、架橋構造を有する有機ポリマー材料である。該ポリマー材料の架橋密度は特に限定されないが、ポリマー材料を構成する全構成単位に対して、0.3〜10モル%、好適には0.3〜5モル%の架橋構造単位を含んでいることが好ましい。架橋構造単位が0.3モル%未満であると、機械的強度が不足するため好ましくなく、一方、10モル%を越えると、アニオン交換基の導入が困難になる場合があるため好ましくない。該ポリマー材料の種類に特に制限はなく、例えば、ポリスチレン、ポリ(α-メチルスチレン)、ポリビニルトルエン、ポリビニルベンジルクロライド、ポリビニルビフェニル、ポリビニルナフタレン等の芳香族ビニルポリマー;ポリエチレン、ポリプロピレン等のポリオレフィン;ポリ塩化ビニル、ポリテトラフルオロエチレン等のポリ(ハロゲン化ポリオレフィン);ポリアクリロニトリル等のニトリル系ポリマー;ポリメタクリル酸メチル、ポリメタクリル酸グリシジル、ポリアクリル酸エチル等の(メタ)アクリル系ポリマー等の架橋重合体が挙げられる。上記ポリマーは、単独のビニルモノマーと架橋剤を共重合させて得られるポリマーでも、複数のビニルモノマーと架橋剤を重合させて得られるポリマーであってもよく、また、二種類以上のポリマーがブレンドされたものであってもよい。これら有機ポリマー材料の中で、連続マクロポア構造形成の容易さ、アニオン交換基導入の容易性と機械的強度の高さ、および酸又はアルカリに対する安定性の高さから、芳香族ビニルポリマーの架橋重合体が好ましく、特に、スチレン−ジビニルベンゼン共重合体やビニルベンジルクロライド−ジビニルベンゼン共重合体が好ましい材料として挙げられる。 In the monolith anion exchanger according to the present invention, the material constituting the skeleton of the continuous macropore structure is an organic polymer material having a crosslinked structure. Although the crosslinking density of the polymer material is not particularly limited, it contains 0.3 to 10 mol%, preferably 0.3 to 5 mol% of crosslinked structural units with respect to all structural units constituting the polymer material. It is preferable. If the cross-linking structural unit is less than 0.3 mol%, the mechanical strength is insufficient, which is not preferable. On the other hand, if it exceeds 10 mol%, it may be difficult to introduce an anion exchange group. The type of the polymer material is not particularly limited, and examples thereof include aromatic vinyl polymers such as polystyrene, poly (α-methylstyrene), polyvinyl toluene, polyvinyl benzyl chloride, polyvinyl biphenyl, and polyvinyl naphthalene; polyolefins such as polyethylene and polypropylene; Poly (halogenated polyolefin) such as vinyl chloride and polytetrafluoroethylene; Nitrile-based polymer such as polyacrylonitrile; Cross-linking weight of (meth) acrylic polymer such as polymethyl methacrylate, polyglycidyl methacrylate, and polyethyl acrylate Coalescence is mentioned. The polymer may be a polymer obtained by copolymerizing a single vinyl monomer and a crosslinking agent, a polymer obtained by polymerizing a plurality of vinyl monomers and a crosslinking agent, or a blend of two or more types of polymers. It may be what was done. Among these organic polymer materials, the cross-linking weight of the aromatic vinyl polymer is easy due to the ease of forming a continuous macropore structure, the ease of introducing an anion exchange group and the high mechanical strength, and the high stability to acids or alkalis. A styrene-divinylbenzene copolymer and a vinylbenzyl chloride-divinylbenzene copolymer are particularly preferable materials.
本発明に係るモノリスアニオン交換体のアニオン交換基としては、トリメチルアンモニウム基、トリエチルアンモニウム基、トリブチルアンモニウム基、ジメチルヒドロキシエチルアンモニウム基、ジメチルヒドロキシプロピルアンモニウム基、メチルジヒドロキシエチルアンモニウム基等の四級アンモニウム基や、第三スルホニウム基、ホスホニウム基等が挙げられる。 Examples of the anion exchange group of the monolith anion exchanger according to the present invention include a quaternary ammonium group such as a trimethylammonium group, a triethylammonium group, a tributylammonium group, a dimethylhydroxyethylammonium group, a dimethylhydroxypropylammonium group, and a methyldihydroxyethylammonium group. And a tertiary sulfonium group, a phosphonium group, and the like.
本発明に係るモノリスアニオン交換体において、導入されたアニオン交換基は、多孔質体の表面のみならず、多孔質体の骨格内部にまで均一に分布している。ここで言う「アニオン交換基が均一に分布している」とは、アニオン交換基の分布が少なくともμmオーダーで表面および骨格内部に均一に分布していることを指す。アニオン交換基の分布状況は、対アニオンを塩化物イオン、臭化物イオンなどにイオン交換した後、EPMAを用いることで、比較的簡単に確認することができる。また、アニオン交換基が、モノリスの表面のみならず、多孔質体の骨格内部にまで均一に分布していると、表面と内部の物理的性質及び化学的性質を均一にできるため、膨潤及び収縮に対する耐久性が向上する。 In the monolith anion exchanger according to the present invention, the introduced anion exchange groups are uniformly distributed not only on the surface of the porous body but also inside the skeleton of the porous body. Here, “anion exchange groups are uniformly distributed” means that the distribution of anion exchange groups is uniformly distributed on the surface and inside the skeleton in the order of at least μm. The distribution state of the anion exchange group can be confirmed relatively easily by using EPMA after ion exchange of the counter anion with chloride ion, bromide ion or the like. In addition, if the anion exchange groups are uniformly distributed not only on the surface of the monolith but also within the skeleton of the porous body, the physical and chemical properties of the surface and the interior can be made uniform, so that the swelling and shrinking The durability against is improved.
(モノリスアニオン交換体の製造方法)
本発明に係るモノリスアニオン交換体の製造方法としては、特に制限されず、アニオン交換基を含む成分を一段階でモノリスアニオン交換体にする方法、アニオン交換基を含まない成分によりモノリスを形成し、その後、アニオン交換基を導入する方法などが挙げられる。これらの方法のうち、アニオン交換基を含まない成分によりモノリスを形成し、その後、アニオン交換基を導入する方法は、モノリスアニオン交換体の多孔構造の制御が容易であり、アニオン交換基の定量的導入も可能であるため好ましい。特開2002−306976号公報記載の方法に準じた、製造方法の一例を以下示す。すなわち、当該モノリスアニオン交換体は、アニオン交換基を含まない油溶性モノマー、界面活性剤、水及び必要に応じて重合開始剤とを混合し、油中水滴型エマルジョンを得、これを重合させて多孔質体を形成し、その後、アニオン交換基を導入する。
(Method for producing monolith anion exchanger)
The method for producing a monolith anion exchanger according to the present invention is not particularly limited, and a method for forming a component containing an anion exchange group into a monolith anion exchanger in one step, forming a monolith with a component not containing an anion exchange group, Then, the method of introduce | transducing an anion exchange group etc. are mentioned. Among these methods, the method of forming a monolith with a component that does not contain an anion exchange group and then introducing the anion exchange group makes it easy to control the porous structure of the monolith anion exchanger, and quantitatively determines the anion exchange group. Since introduction is also possible, it is preferable. An example of a production method according to the method described in JP-A-2002-306976 is shown below. That is, the monolith anion exchanger is obtained by mixing an oil-soluble monomer not containing an anion exchange group, a surfactant, water and a polymerization initiator as necessary to obtain a water-in-oil emulsion and polymerizing the emulsion. A porous body is formed, and then an anion exchange group is introduced.
アニオン交換基を含まない油溶性モノマーとしては、四級アンモニウム基等のアニオン交換基を含まず、水に対する溶解性が低く、親油性のモノマーを指すものである。これらモノマーの具体例としては、スチレン、α−メチルスチレン、ビニルトルエン、ビニルベンジルクロライド、ジビニルベンゼン、エチレン、プロピレン、イソブテン、ブタジエン、イソプレン、クロロプレン、塩化ビニル、臭化ビニル、塩化ビニリデン、テトラフルオロエチレン、アクリロニトリル、メタクリロニトリル、酢酸ビニル、アクリル酸メチル、アクリル酸エチル、アクリル酸ブチル、アクリル酸2-エチルヘキシル、トリメチロールプロパントリアクリレート、ブタンジオールジアクリレート、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸プロピル、メタクリル酸ブチル、メタクリル酸2-エチルヘキシル、メタクリル酸シクロヘキシル、メタクリル酸ベンジル、メタクリル酸グリシジル、エチレングリコールジメタクリレート等が挙げられる。これらモノマーは、一種単独又は二種以上を組み合わせて使用することができる。ただし、本発明においては、ジビニルベンゼン、エチレングリコールジメタクリレート等の架橋性モノマーを少なくとも油溶性モノマーの一成分として選択し、その含有量を全油溶性モノマー中、0.3〜10モル%、好適には0.3〜5モル%とすることが、後の工程でアニオン交換基を定量的に導入し、かつ、実用的に十分な機械的強度を確保できる点で好ましい。 The oil-soluble monomer that does not contain an anion exchange group refers to a lipophilic monomer that does not contain an anion exchange group such as a quaternary ammonium group and has low solubility in water. Specific examples of these monomers include styrene, α-methylstyrene, vinyl toluene, vinyl benzyl chloride, divinyl benzene, ethylene, propylene, isobutene, butadiene, isoprene, chloroprene, vinyl chloride, vinyl bromide, vinylidene chloride, tetrafluoroethylene. , Acrylonitrile, methacrylonitrile, vinyl acetate, methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, trimethylolpropane triacrylate, butanediol diacrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate , Butyl methacrylate, 2-ethylhexyl methacrylate, cyclohexyl methacrylate, benzyl methacrylate, glycidyl methacrylate, ethylene glycol dimethyl ester Acrylate, and the like. These monomers can be used singly or in combination of two or more. However, in the present invention, a crosslinkable monomer such as divinylbenzene or ethylene glycol dimethacrylate is selected as at least one component of the oil-soluble monomer, and its content is preferably 0.3 to 10 mol% in the total oil-soluble monomer. Is preferably 0.3 to 5 mol% in that an anion exchange group can be quantitatively introduced in a later step and a sufficient mechanical strength can be secured practically.
界面活性剤は、アニオン交換基を含まない油溶性モノマーと水とを混合した際に、油中水滴型(W/O)エマルジョンを形成できるものであれば特に制限はなく、ソルビタンモノオレエート、ソルビタンモノラウレート、ソルビタンモノパルミテート、ソルビタンモノステアレート、ソルビタントリオレエート、ポリオキシエチレンノニルフェニルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンソルビタンモノオレエート等の非イオン界面活性剤;オレイン酸カリウム、ドデシルベンゼンスルホン酸ナトリウム、スルホコハク酸ジオクチルナトリウム等の陰イオン界面活性剤;ジステアリルジメチルアンモニウムクロライド等の陽イオン界面活性剤;ラウリルジメチルベタイン等の両性界面活性剤を用いることができる。これら界面活性剤は一種単独又は二種類以上を組み合わせて使用することができる。なお、油中水滴型エマルジョンとは、油相が連続相となり、その中に水滴が分散しているエマルジョンを言う。上記界面活性剤の添加量としては、油溶性モノマーの種類および目的とするエマルジョン粒子(マクロポア)の大きさによって大幅に変動するため一概には言えないが、油溶性モノマーと界面活性剤の合計量に対して約2〜70%の範囲で選択することができる。また、必ずしも必須ではないが、多孔質体の気泡形状やサイズを制御するために、メタノール、ステアリルアルコール等のアルコール;ステアリン酸等のカルボン酸;オクタン、ドデカン、トルエン等の炭化水素;テトラヒドロフラン、ジオキサン等の環状エーテルを系内に共存させることもできる。 The surfactant is not particularly limited as long as it can form a water-in-oil (W / O) emulsion when an oil-soluble monomer containing no anion exchange group and water are mixed, and sorbitan monooleate, Nonionic surfactants such as sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan trioleate, polyoxyethylene nonylphenyl ether, polyoxyethylene stearyl ether, polyoxyethylene sorbitan monooleate; potassium oleate Anionic surfactants such as sodium dodecylbenzene sulfonate and dioctyl sodium sulfosuccinate; cationic surfactants such as distearyl dimethyl ammonium chloride; amphoteric surfactants such as lauryl dimethyl betaine can be used. That. These surfactants can be used singly or in combination of two or more. The water-in-oil emulsion refers to an emulsion in which an oil phase is a continuous phase and water droplets are dispersed therein. The amount of the surfactant added may vary depending on the type of oil-soluble monomer and the size of the target emulsion particles (macropores), but it cannot be generally stated, but the total amount of oil-soluble monomer and surfactant Can be selected within a range of about 2 to 70%. Although not necessarily essential, in order to control the bubble shape and size of the porous material, alcohols such as methanol and stearyl alcohol; carboxylic acids such as stearic acid; hydrocarbons such as octane, dodecane and toluene; tetrahydrofuran, dioxane It is also possible to coexist cyclic ethers such as
また、多孔質体形成の際、必要に応じて用いられる重合開始剤は、熱及び光照射によりラジカルを発生する化合物が好適に用いられる。重合開始剤は水溶性であっても油溶性であってもよく、例えば、アゾビスイソブチロニトリル、アゾビスジメチルバレロニトリル、アゾビスシクロヘキサンニトリル、アゾビスシクロヘキサンカルボニトリル、過酸化ベンゾイル、過硫酸カリウム、過硫酸アンモニウム、過酸化水素−塩化第一鉄、過硫酸ナトリウム−酸性亜硫酸ナトリウム、テトラメチルチウラムジスルフィド等が挙げられる。ただし、場合によっては、重合開始剤を添加しなくても加熱のみや光照射のみで重合が進行する系もあるため、そのような系では重合開始剤の添加は不要である。 Moreover, the compound which generate | occur | produces a radical by a heat | fever and light irradiation is used suitably for the polymerization initiator used as needed in the case of porous body formation. The polymerization initiator may be water-soluble or oil-soluble. For example, azobisisobutyronitrile, azobisdimethylvaleronitrile, azobiscyclohexanenitrile, azobiscyclohexanecarbonitrile, benzoyl peroxide, persulfate Examples include potassium, ammonium persulfate, hydrogen peroxide-ferrous chloride, sodium persulfate-sodium acid sulfite, and tetramethylthiuram disulfide. However, in some cases, there is a system in which the polymerization proceeds only by heating or light irradiation without adding a polymerization initiator, and in such a system, the addition of the polymerization initiator is unnecessary.
アニオン交換基を含まない油溶性モノマー、界面活性剤、水及び重合開始剤とを混合し、油中水滴型エマルジョンを形成させる際の混合方法としては、特に制限はなく、各成分を一括して一度に混合する方法、油溶性モノマー、界面活性剤及び油溶性重合開始剤である油溶性成分と、水や水溶性重合開始剤である水溶性成分とを別々に均一溶解させた後、それぞれの成分を混合する方法などが使用できる。エマルジョンを形成させるための混合装置についても特に制限はなく、通常のミキサー、ホモジナイザー、高圧ホモジナイザーや、被処理物を混合容器に入れ、該混合容器を傾斜させた状態で公転軸の周りに公転させながら自転させることで、被処理物を攪拌混合する、所謂遊星式攪拌装置等を用いることができ、目的のエマルジョン粒径を得るのに適切な装置を選択すればよい。また、混合条件についても特に制限はなく、目的のエマルジョン粒径を得ることができる攪拌回転数や攪拌時間を、任意に設定することができる。これらの混合装置のうち、遊星式攪拌装置はW/Oエマルジョン中の水滴を均一に生成させることができ、その平均径を幅広い範囲で任意に設定できるため、好ましく用いられる。 The mixing method for mixing the oil-soluble monomer not containing an anion exchange group, a surfactant, water and a polymerization initiator to form a water-in-oil emulsion is not particularly limited. Method of mixing at once, oil-soluble monomer, surfactant and oil-soluble polymerization initiator oil-soluble component and water or water-soluble polymerization initiator water-soluble component separately and uniformly dissolved, A method of mixing the components can be used. There is no particular limitation on the mixing apparatus for forming the emulsion, and ordinary mixers, homogenizers, high-pressure homogenizers, and objects to be treated are placed in a mixing container, and the mixing container is tilted and revolved around the revolution axis. While rotating, a so-called planetary stirring device that stirs and mixes the object to be processed can be used, and an appropriate device may be selected to obtain the desired emulsion particle size. Moreover, there is no restriction | limiting in particular about mixing conditions, The stirring rotation speed and stirring time which can obtain the target emulsion particle size can be set arbitrarily. Among these mixing apparatuses, the planetary stirring apparatus is preferably used because it can uniformly generate water droplets in the W / O emulsion and can arbitrarily set the average diameter within a wide range.
このようにして得られた油中水滴型エマルジョンを重合させる重合条件は、モノマーの種類、開始剤系により様々な条件が選択できる。例えば、重合開始剤としてアゾビスイソブチロニトリル、過酸化ベンゾイル、過硫酸カリウム等を用いたときには、不活性雰囲気下の密封容器内において、30〜100℃で1〜48時間、加熱重合させればよく、開始剤として過酸化水素−塩化第一鉄、過硫酸ナトリウム−酸性亜硫酸ナトリウム等を用いたときには、不活性雰囲気下の密封容器内において、0〜30℃で1〜48時間重合させればよい。重合終了後、内容物を取り出し、イソプロパノール等の溶剤でソックスレー抽出し、未反応モノマーと残留界面活性剤を除去してモノリスを得る。 Various conditions can be selected as the polymerization conditions for polymerizing the water-in-oil emulsion thus obtained depending on the type of monomer and the initiator system. For example, when azobisisobutyronitrile, benzoyl peroxide, potassium persulfate, or the like is used as a polymerization initiator, it can be heated and polymerized at 30 to 100 ° C. for 1 to 48 hours in a sealed container under an inert atmosphere. When hydrogen peroxide-ferrous chloride, sodium persulfate-sodium acid sulfite, etc. are used as initiators, polymerization can be carried out at 0-30 ° C. for 1-48 hours in a sealed container under an inert atmosphere. That's fine. After completion of the polymerization, the contents are taken out and subjected to Soxhlet extraction with a solvent such as isopropanol to remove the unreacted monomer and the remaining surfactant to obtain a monolith.
このようにして得られたモノリスにアニオン交換基を導入する方法としては、特に制限はなく、高分子反応やグラフト重合等の公知の方法を用いることができる。例えば、四級アンモニウム基を導入する方法としては、モノリスがスチレン−ジビニルベンゼン共重合体等であればクロロメチルメチルエーテル等によりクロロメチル基を導入した後、三級アミンと反応させ導入する方法;モノリスをクロロメチルスチレンとジビニルベンゼンの共重合により製造し、三級アミンと反応させ導入する方法;モノリスにラジカル開始基や連鎖移動基を導入し、N,N,N−トリメチルアンモニウムエチルアクリレートやN,N,N−トリメチルアンモニウムプロピルアクリルアミドをグラフト重合する方法;同様にグリシジルメタクリレートをグラフト重合した後、官能基変換により四級アンモニウム基を導入する方法等が挙げられる。これらの方法のうち、四級アンモニウム基を導入する方法としては、スチレン-ジビニルベンゼン共重合体にクロロメチルメチルエーテル等によりクロロメチル基を導入した後、三級アミンと反応させる方法やクロロメチルスチレンとジビニルベンゼンの共重合によりモノリスを製造し、三級アミンと反応させる方法が、イオン交換基を均一かつ定量的に導入できる点で好ましい。なお、導入するアニオン交換基としては、トリメチルアンモニウム基、トリエチルアンモニウム基、トリブチルアンモニウム基、ジメチルヒドロキシエチルアンモニウム基、ジメチルヒドロキシプロピルアンモニウム基、メチルジヒドロキシエチルアンモニウム基等の四級アンモニウム基や、第三スルホニウム基、ホスホニウム基等が挙げられる。 There is no restriction | limiting in particular as a method of introduce | transducing an anion exchange group into the monolith obtained in this way, Well-known methods, such as a polymer reaction and graft polymerization, can be used. For example, as a method of introducing a quaternary ammonium group, if the monolith is a styrene-divinylbenzene copolymer or the like, a chloromethyl group is introduced with chloromethyl methyl ether or the like and then reacted with a tertiary amine for introduction; Monolith is produced by copolymerization of chloromethylstyrene and divinylbenzene and introduced by reacting with a tertiary amine; radical initiation group or chain transfer group is introduced into monolith, and N, N, N-trimethylammonium ethyl acrylate or N , N, N-trimethylammonium propylacrylamide; a method of grafting glycidyl methacrylate in the same manner and then introducing a quaternary ammonium group by functional group conversion. Among these methods, the method of introducing a quaternary ammonium group includes a method of introducing a chloromethyl group into a styrene-divinylbenzene copolymer with chloromethyl methyl ether and then reacting with a tertiary amine, or chloromethylstyrene. A method of producing a monolith by copolymerization with divinylbenzene and reacting with a tertiary amine is preferable in that the ion exchange groups can be introduced uniformly and quantitatively. Examples of anion exchange groups to be introduced include quaternary ammonium groups such as trimethylammonium group, triethylammonium group, tributylammonium group, dimethylhydroxyethylammonium group, dimethylhydroxypropylammonium group, methyldihydroxyethylammonium group, and tertiary sulfonium. Group, phosphonium group and the like.
<白金族金属担持触媒>
本発明の白金族金属担持触媒は、本発明に係るモノリスアニオン交換体に、白金族金属のナノ粒子が担持されている白金族金属担持触媒である。
<Platinum group metal supported catalyst>
The platinum group metal-supported catalyst of the present invention is a platinum group metal-supported catalyst in which platinum group metal nanoparticles are supported on the monolith anion exchanger according to the present invention.
本発明に係る白金族金属とは、ルテニウム、ロジウム、パラジウム、オスミウム、イリジウム、白金である。これらの白金族金属は、一種類を単独で用いても、二種類以上の金属を組み合わせて用いても良く、更に、二種類以上の金属を合金として用いても良い。これらの中で、白金、パラジウム、白金/パラジウム合金は触媒活性が高く、好適に用いられる。 The platinum group metal according to the present invention is ruthenium, rhodium, palladium, osmium, iridium, or platinum. These platinum group metals may be used alone or in combination of two or more metals, and more than one metal may be used as an alloy. Among these, platinum, palladium, and platinum / palladium alloys have high catalytic activity and are preferably used.
本発明に係る白金族金属のナノ粒子の平均粒子径は、1〜100nmであり、好ましくは1〜50nm、更に好ましくは1〜20nmである。平均粒子径が1nm未満であると、ナノ粒子が担体から脱離する可能性が高くなるため好ましくなく、一方、平均粒子径が100nmを超えると、金属の単位質量当たりの表面積が少なくなり触媒効果が効率的に得られなくなるため好ましくない。なお、ナノ粒子の平均粒子径が上記範囲内の場合、表面プラズモン共鳴によりナノ粒子は強く着色するため、目視によっても確認可能である。 The average particle diameter of the platinum group metal nanoparticles according to the present invention is 1 to 100 nm, preferably 1 to 50 nm, and more preferably 1 to 20 nm. If the average particle size is less than 1 nm, the possibility that the nanoparticles are detached from the carrier increases, which is not preferable. On the other hand, if the average particle size exceeds 100 nm, the surface area per unit mass of the metal is reduced and the catalytic effect is reduced. Is not preferred because it cannot be obtained efficiently. When the average particle diameter of the nanoparticles is within the above range, the nanoparticles are strongly colored by surface plasmon resonance and can be confirmed by visual observation.
乾燥状態の本発明の白金族金属担持触媒中の白金族金属ナノ粒子の担持量((白金族金属ナノ粒子/乾燥状態の本発明の白金族金属担持触媒)×100)は、0.004〜20重量%、好ましくは0.005〜15重量%である。白金族金属ナノ粒子の担持量が0.004重量%未満であると、過酸化水素分解効果又は溶存酸素の除去効果が不十分になるため好ましくない。一方、白金族金属ナノ粒子の担時量が20重量%を超えると、水中への金属溶出が認められるようになるため好ましくない。 The supported amount of platinum group metal nanoparticles in the platinum group metal supported catalyst of the present invention in a dry state ((platinum group metal nanoparticles / platinum group metal supported catalyst of the present invention in a dry state) × 100) is 0.004 to 20% by weight, preferably 0.005 to 15% by weight. If the supported amount of platinum group metal nanoparticles is less than 0.004% by weight, the effect of decomposing hydrogen peroxide or the effect of removing dissolved oxygen becomes insufficient. On the other hand, when the amount of platinum group metal nanoparticles is more than 20% by weight, metal elution into water is observed, which is not preferable.
本発明の白金族金属担持触媒の製造方法には特に制約はなく、公知の方法により、本発明に係るモノリスアニオン交換体に、白金族金属のナノ粒子を担持させることにより、本発明の白金族金属担持触媒を得ることができる。例えば、乾燥状態の本発明に係るモノリスアニオン交換体を塩化パラジウムの塩酸水溶液に浸漬し、塩化パラジウム酸アニオンをイオン交換によりモノリスアニオン交換体に吸着させ、次いで、還元剤と接触させてパラジウム金属ナノ粒子を本発明に係るモノリスアニオン交換体に担持する方法や、本発明に係るモノリスアニオン交換体をカラムに充填し、塩化パラジウムの塩酸水溶液を通液して塩化パラジウム酸アニオンをイオン交換により本発明に係るモノリスアニオン交換体に吸着させ、次いで、還元剤を通液してパラジウム金属ナノ粒子を本発明に係るモノリスアニオン交換体に担持する方法等が挙げられる。用いられる還元剤にも特に制約はなく、メタノール、エタノール、イソプロパノール等のアルコールや、ギ酸、シュウ酸、クエン酸、アスコルビン酸等のカルボン酸、アセトン、メチルエチルケトン等のケトン、ホルムアルデヒドやアセトアルデヒド等のアルデヒド、水素化ホウ素ナトリウム、ヒドラジン等が挙げられる。 The production method of the platinum group metal-supported catalyst of the present invention is not particularly limited, and the platinum group metal of the present invention is supported on the monolith anion exchanger according to the present invention by supporting platinum group metal nanoparticles by a known method. A metal supported catalyst can be obtained. For example, the monolith anion exchanger according to the present invention in a dry state is immersed in an aqueous hydrochloric acid solution of palladium chloride, the chloropalladate anion is adsorbed on the monolith anion exchanger by ion exchange, and then contacted with a reducing agent to form a palladium metal nanoparticle. A method of supporting particles on the monolith anion exchanger according to the present invention, or a column filled with the monolith anion exchanger according to the present invention, and passing through an aqueous hydrochloric acid solution of palladium chloride to ionize the palladium chloride anion. And the like, and a method in which palladium metal nanoparticles are supported on the monolith anion exchanger according to the present invention by adsorbing to the monolith anion exchanger according to the present invention and then passing through a reducing agent. There are no particular restrictions on the reducing agent used, alcohols such as methanol, ethanol and isopropanol, carboxylic acids such as formic acid, oxalic acid, citric acid and ascorbic acid, ketones such as acetone and methyl ethyl ketone, aldehydes such as formaldehyde and acetaldehyde, Examples thereof include sodium borohydride and hydrazine.
本発明の白金族金属担持触媒において、白金族金属ナノ粒子の担体である本発明に係るモノリスアニオン交換体のイオン形は、白金族金属ナノ粒子を担持した後は、通常、塩化物形のような塩形となる。本発明では、このような塩形のものを、過酸化水素分解用又は溶存酸素除去用の触媒として用いても良い。また、本発明の白金族金属担持触媒は、これに限定されるものではなく、本発明に係るモノリスアニオン交換体のイオン形を、OH形に再生したものであっても良い。そして、これらのうち、本発明に係るモノリスアニオン交換体のイオン形がOH形であることが、高い触媒効果が得られるため好ましい。白金族金属ナノ粒子を担持した後のモノリスアニオン交換体のOH形への再生方法には特に制限はなく、水酸化ナトリウム水溶液を通液する等の公知の方法を用いればよい。 In the platinum group metal-supported catalyst of the present invention, the ionic form of the monolith anion exchanger according to the present invention, which is a support for the platinum group metal nanoparticles, is usually like the chloride form after the platinum group metal nanoparticles are supported. It becomes a salt form. In the present invention, such a salt form may be used as a catalyst for decomposing hydrogen peroxide or removing dissolved oxygen. Further, the platinum group metal-supported catalyst of the present invention is not limited to this, and the ionic form of the monolith anion exchanger according to the present invention may be regenerated to OH form. Of these, the ionic form of the monolith anion exchanger according to the present invention is preferably an OH form because a high catalytic effect is obtained. The method for regenerating the monolith anion exchanger after supporting the platinum group metal nanoparticles to the OH form is not particularly limited, and a known method such as passing a sodium hydroxide aqueous solution may be used.
<本発明の過酸化水素の分解処理水の製造方法>
本発明の過酸化水素の分解処理水の製造方法は、本発明の白金族金属担持触媒に、過酸化水素を含有する被処理水を接触させて、過酸化水素を含有する被処理水中の過酸化水素を分解除去する過酸化水素の分解処理水の製造方法である。
<Method for Producing Hydrogen Peroxide Decomposition Treatment Water>
In the method for producing hydrogen peroxide decomposition treated water of the present invention, the platinum group metal-supported catalyst of the present invention is brought into contact with water to be treated containing hydrogen peroxide, so that the water in the water to be treated containing hydrogen peroxide is treated. This is a method for producing hydrogen peroxide decomposition treated water that decomposes and removes hydrogen oxide.
過酸化水素を含有する被処理水は、過酸化水素を含有するものであれば、特に制限されず、例えば、半導体製造等の電子部品の製造及び電子部品の製造器具を洗浄するための超純水の製造において、その中の種々の工程により生じる水が挙げられ、具体的には、水中の有機物を分解するための紫外線酸化処理工程を行った後の水が挙げられる。また、過酸化水素を含有する被処理水としては、他には、用廃水系に過酸化水素を添加し、酸化、還元、殺菌、洗浄を行った処理液又は処理水やこれらの処理液又は処理水を用いて処理を行った後の廃液又は排水が挙げられる。例えば、半導体製造工程から排出される過酸化水素を含む洗浄排水、半導体製造工程から排出される有機物を含む洗浄排水を超純水として回収再利用するために、過酸化水素の存在下に紫外線を照射し有機物を酸化分解して得られる処理水、フェントン試薬を用いて有機物を分解して得られる処理水、逆浸透膜、限外ろ過膜等を過酸化水素で殺菌又は洗浄した後の排水、6価クロムを含有する排水を過酸化水素で還元処理して得られる処理水等が挙げられる。 The water to be treated containing hydrogen peroxide is not particularly limited as long as it contains hydrogen peroxide. For example, ultrapure water used for manufacturing electronic components such as semiconductor manufacturing and for cleaning electronic device manufacturing equipment. In the production of water, water generated by various processes therein can be mentioned, and specifically, water after performing an ultraviolet oxidation process for decomposing organic substances in the water. In addition, as the water to be treated containing hydrogen peroxide, in addition to the treatment liquid or treatment water obtained by adding hydrogen peroxide to the waste water system, and performing oxidation, reduction, sterilization and washing, these treatment liquids or The waste liquid or waste water after processing using treated water is mentioned. For example, in order to collect and reuse cleaning wastewater containing hydrogen peroxide discharged from the semiconductor manufacturing process and cleaning wastewater containing organic matter discharged from the semiconductor manufacturing process as ultrapure water, ultraviolet rays are used in the presence of hydrogen peroxide. Treated water obtained by oxidative decomposition of organic matter by irradiation, treated water obtained by decomposing organic matter using Fenton reagent, reverse osmosis membrane, waste water after sterilizing or washing ultrafiltration membrane with hydrogen peroxide, Examples thereof include treated water obtained by reducing wastewater containing hexavalent chromium with hydrogen peroxide.
過酸化水素を含有する被処理水中の過酸化水素濃度は、特に制限されないが、通常、0.01〜100mg/Lである。超純水製造のサブシステムでは、通常、過酸化水素濃度は、10〜50μg/Lである。過酸化水素濃度が100mg/Lを超えると、母体であるモノリスアニオン交換体の劣化が進み易い。 The concentration of hydrogen peroxide in the water to be treated containing hydrogen peroxide is not particularly limited, but is usually 0.01 to 100 mg / L. In the ultrapure water production subsystem, the hydrogen peroxide concentration is typically 10-50 μg / L. When the hydrogen peroxide concentration exceeds 100 mg / L, deterioration of the base monolith anion exchanger tends to proceed.
本発明の白金族金属担持触媒に、過酸化水素を含有する被処理水を接触させる方法としては、特に制限されず、例えば、触媒充填塔に、本発明の白金族金属担持触媒を充填し、触媒充填塔に、過酸化水素を含有する被処理液を供給することにより、本発明の白金族金属担持触媒に、過酸化水素を含有する被処理水を通液する方法等が挙げられる。 The method for bringing the water to be treated containing hydrogen peroxide into contact with the platinum group metal supported catalyst of the present invention is not particularly limited. For example, the catalyst packed tower is packed with the platinum group metal supported catalyst of the present invention, Examples include a method of supplying water to be treated containing hydrogen peroxide to the platinum group metal-supported catalyst of the present invention by supplying the liquid to be treated containing hydrogen peroxide to the catalyst packed tower.
上記方法の場合、本発明の白金族金属担持触媒に、過酸化水素を含有する被処理水を、SV=2000〜20000h−1、好ましくはSV=5000〜10000h−1で通水することができる。本発明の白金族金属担持触媒を用いると、SVが2000h−1を超えるような大きなSVで被処理水を通水しても、過酸化水素の分解除去が可能である。更に、SVが10000h−1であっても、本発明の白金族金属担持触媒を用いると、過酸化水素の分解が可能であり、本発明の白金族金属担持触媒は、粒子状アニオン交換樹脂に白金族金属ナノ粒子を担持した従来の担持触媒の処理限界を大きく上回る、卓越した性能を示す。本発明の白金族金属担持触媒への過酸化水素を含有する被処理水の通水速度は、特に制限されないが、好ましくはSV=2000〜20000h−1、特に好ましくはSV=5000〜10000h−1である。なお、本発明の白金族金属担持触媒は、過酸化水素分解能力が著しく高いため、あえて通水速度をSV=2000h−1未満の領域とする必要はないが、通水速度をSV=2000h−1未満の領域としてもよく、通水速度をSV=2000h−1未満の領域とした場合も、本発明の白金族金属担持触媒は、優れた過酸化水素分解能力を発揮する。一方、SVが20000h−1を超えると、通水差圧が大きくなり過ぎる傾向にある。 In the case of the above method, water to be treated containing hydrogen peroxide can be passed through the platinum group metal supported catalyst of the present invention at SV = 2000-20000h −1 , preferably SV = 5000-10000h −1. . When the platinum group metal-supported catalyst of the present invention is used, hydrogen peroxide can be decomposed and removed even when the water to be treated is passed with a large SV such that the SV exceeds 2000 h- 1 . Furthermore, even if SV is 10000h- 1 , if the platinum group metal-supported catalyst of the present invention is used, hydrogen peroxide can be decomposed, and the platinum group metal-supported catalyst of the present invention can be used as a particulate anion exchange resin. It shows outstanding performance that far exceeds the processing limit of conventional supported catalysts supporting platinum group metal nanoparticles. The flow rate of the water to be treated containing hydrogen peroxide to the platinum group metal supported catalyst of the present invention is not particularly limited, but is preferably SV = 2000 to 20000 h −1 , particularly preferably SV = 5000 to 10000 h −1. It is. In addition, since the platinum group metal supported catalyst of the present invention has a remarkably high hydrogen peroxide decomposition ability, it is not necessary to dare to set the water flow rate to an area below SV = 2000 h −1, but the water flow rate is set to SV = 2000 h −. It may be less than one region, even if the water flow rate was region below SV = 2000h -1, platinum group metal supported catalyst of the present invention exhibits excellent hydrogen peroxide decomposition ability. On the other hand, when SV exceeds 20000 h −1 , the water flow differential pressure tends to be too large.
更に、本発明の白金族金属担持触媒は、過酸化水素分解能力が著しく高いため、触媒の充填層高を薄くしても過酸化水素の分解除去が可能である。 Furthermore, since the platinum group metal-supported catalyst of the present invention has a remarkably high hydrogen peroxide decomposition ability, hydrogen peroxide can be decomposed and removed even if the packed bed height of the catalyst is reduced.
本発明の過酸化水素の分解処理水の製造方法を行い得られる処理水中の過酸化水素濃度は、1μg/L以下であることが好ましい。 It is preferable that the hydrogen peroxide concentration in the treated water obtained by the method for producing hydrogen peroxide-decomposed treated water of the present invention is 1 μg / L or less.
本発明の電子部品の洗浄方法(I)は、本発明の過酸化水素の分解処理水の製造方法を行い得られる処理水で、電子部品又は電子部品の製造器具を洗浄する電子部品の洗浄方法である。 The electronic component cleaning method (I) of the present invention is an electronic component cleaning method of cleaning an electronic component or an electronic component manufacturing instrument with treated water obtained by performing the method for producing hydrogen peroxide decomposition treated water of the present invention. It is.
本発明の電子部品の洗浄方法(I)の形態例について、図3及び図4を参照して説明する。図3は、本発明の電子部品の洗浄方法(I)の第一の形態例の模式的なフロー図であり、図4は、本発明の電子部品の洗浄方法(I)の第二の形態例の模式的なフロー図である。 An example of the electronic component cleaning method (I) of the present invention will be described with reference to FIGS. FIG. 3 is a schematic flow diagram of the first embodiment of the electronic component cleaning method (I) of the present invention, and FIG. 4 is the second embodiment of the electronic component cleaning method (I) of the present invention. It is a typical flowchart of an example.
図3に示すように、本発明の電子部品の洗浄方法(I)の第一の形態例は、オゾンを含有する水(以下、オゾン含有水とも記載する。)に被洗浄物を接触させて、被洗浄物を洗浄するための第1工程21と、水素を含有する水(以下、水素含有水とも記載する。)に被洗浄物を接触させて、500kHz以上の振動を与えながら被洗浄物を洗浄する第2工程22と、フッ化水素酸及び過酸化水素を含有する水に被洗浄物を接触させて、被洗浄物を洗浄するための第3工程23と、水素含有水に被洗浄物を接触させて、500kHz以上の振動を与えながら被洗浄物を洗浄する第4工程24と、を有する。 As shown in FIG. 3, in the first embodiment of the electronic component cleaning method (I) of the present invention, an object to be cleaned is brought into contact with water containing ozone (hereinafter also referred to as ozone-containing water). The object to be cleaned is brought into contact with the first step 21 for cleaning the object to be cleaned and water containing hydrogen (hereinafter also referred to as hydrogen-containing water), and vibrations of 500 kHz or more are applied. A second process 22 for cleaning the object, a third process 23 for cleaning the object to be cleaned by bringing the object to be cleaned into contact with water containing hydrofluoric acid and hydrogen peroxide, and a process for cleaning the hydrogen-containing water. And a fourth step 24 for cleaning the object to be cleaned while bringing the object into contact with each other and applying a vibration of 500 kHz or more.
第1工程21に供給される洗浄水は、超純水32にオゾンを溶解させて調製されたオゾン含有水である。そして、超純水は、その製造工程で、紫外線酸化処理等がされているので、過酸化水素を含有している。そこで、本発明の電子部品の洗浄方法(I)の第一の形態例では、超純水32にオゾン33を溶解させる前に、超純水32を被処理水として本発明の過酸化水素の分解処理水の製造方法を行う過酸化水素除去工程25を行い、得られた処理水にオゾン33を溶解させて、第1工程21の洗浄水として供給する。 The cleaning water supplied to the first step 21 is ozone-containing water prepared by dissolving ozone in the ultrapure water 32. And the ultrapure water contains hydrogen peroxide because it has been subjected to an ultraviolet oxidation process or the like in its manufacturing process. Therefore, in the first embodiment of the electronic component cleaning method (I) of the present invention, before the ozone 33 is dissolved in the ultrapure water 32, the ultrapure water 32 is used as water to be treated. A hydrogen peroxide removal step 25 that performs a method for producing decomposition treated water is performed, ozone 33 is dissolved in the obtained treated water, and supplied as cleaning water in the first step 21.
また、第2工程22に供給される洗浄水は、超純水32に水素を溶解させて調製された水素含有水である。そこで、本発明の電子部品の洗浄方法(I)の第一の形態例では、超純水32に水素34を溶解させる前に、超純水32を被処理水として本発明の過酸化水素の分解処理水の製造方法を行う過酸化水素除去工程26を行い、得られた処理水に水素34を溶解させて、第2工程22の洗浄水として供給する。本発明の電子部品の洗浄方法(I)の第一の形態例では、第4工程24も同様に、超純水32に水素36を溶解させる前に、超純水32を被処理水として本発明の過酸化水素の分解処理水の製造方法を行う過酸化水素除去工程28を行い、得られた処理水に水素36を溶解させて、第4工程24の洗浄水として供給する。なお、水素34又は36を溶解させる時期は、過酸化水素除去工程26又は28の前段であってもよい。 The cleaning water supplied to the second step 22 is hydrogen-containing water prepared by dissolving hydrogen in the ultrapure water 32. Therefore, in the first embodiment of the electronic component cleaning method (I) of the present invention, before the hydrogen 34 is dissolved in the ultrapure water 32, the ultrapure water 32 is used as water to be treated. A hydrogen peroxide removing step 26 that performs a method for producing decomposition treated water is performed, and hydrogen 34 is dissolved in the obtained treated water and supplied as cleaning water in the second step 22. In the first embodiment of the electronic component cleaning method (I) of the present invention, in the fourth step 24 as well, before the hydrogen 36 is dissolved in the ultrapure water 32, the ultrapure water 32 is used as the water to be treated. The hydrogen peroxide removal step 28 in which the method for producing hydrogen peroxide decomposition treatment water according to the invention is carried out, hydrogen 36 is dissolved in the obtained treated water, and supplied as cleaning water in the fourth step 24. It should be noted that the hydrogen 34 or 36 may be dissolved before the hydrogen peroxide removing step 26 or 28.
また、本発明の電子部品の洗浄方法(I)の第一の形態例では、超純水32を被処理水として本発明の過酸化水素の分解処理水の製造方法を行う過酸化水素除去工程27を行い、得られた処理水にフッ化水素酸及び過酸化水素35を溶解させて、得られたフッ化水素酸及び過酸化水素を含有する水を、第3工程23の洗浄水として供給することもできる。 Further, in the first embodiment of the electronic component cleaning method (I) of the present invention, the hydrogen peroxide removing step of performing the method for producing hydrogen peroxide decomposition treated water of the present invention using ultrapure water 32 as water to be treated. 27, the hydrofluoric acid and hydrogen peroxide 35 are dissolved in the obtained treated water, and the water containing the obtained hydrofluoric acid and hydrogen peroxide is supplied as cleaning water in the third step 23. You can also
そして、洗浄前の電子部品20aを被洗浄物として、第1工程21〜第4工程24を順に行い、洗浄後の電子部品30aを得る。 And the electronic component 20a before washing | cleaning is made into a to-be-cleaned object, the 1st process 21-the 4th process 24 are performed in order, and the electronic component 30a after washing | cleaning is obtained.
図4に示すように、本発明の電子部品の洗浄方法(I)の第二の形態例は、硫酸及び過酸化水素を含有する液に被洗浄物を接触させて、被洗浄物を洗浄するための第1工程41と、超純水でリンスする第2工程42と、フッ化水素酸を含有する水(希フッ酸)に被洗浄物を接触させて、被洗浄物を洗浄するための第3工程43と、超純水でリンスする第4工程44と、アンモニア及び過酸化水素を含有する水に被洗浄物を接触させて、被洗浄物を洗浄するための第5工程45と、超純水でリンスする第6工程46と、加熱した超純水に被洗浄物を接触させて、被洗浄物を洗浄するための第7工程47と、超純水でリンスする第8工程48と、塩酸及び過酸化水素を含有する水に被洗浄物を接触させて、被洗浄物を洗浄するための第9工程49と、超純水でリンスする第10工程50と、フッ化水素酸を含有する水(希フッ酸)に被洗浄物を接触させて、被洗浄物を洗浄するための第11工程51と、超純水でリンスする第12工程52と、を有する。 As shown in FIG. 4, in the second embodiment of the electronic component cleaning method (I) of the present invention, the cleaning object is cleaned by bringing the cleaning object into contact with a liquid containing sulfuric acid and hydrogen peroxide. The first step 41 for cleaning, the second step 42 for rinsing with ultrapure water, and the object to be cleaned in contact with water containing hydrofluoric acid (dilute hydrofluoric acid) for cleaning the object to be cleaned A third step 43, a fourth step 44 for rinsing with ultrapure water, a fifth step 45 for cleaning the object to be cleaned by contacting the object to be cleaned with water containing ammonia and hydrogen peroxide, A sixth step 46 for rinsing with ultrapure water, a seventh step 47 for bringing the object to be cleaned into contact with the heated ultrapure water and cleaning the object to be cleaned, and an eighth step 48 for rinsing with ultrapure water And a ninth step 49 for cleaning the cleaning object by bringing the cleaning object into contact with water containing hydrochloric acid and hydrogen peroxide. A tenth step 50 for rinsing with ultrapure water, an eleventh step 51 for cleaning the object to be cleaned by bringing the object to be cleaned into contact with water containing hydrofluoric acid (dilute hydrofluoric acid), And a twelfth step 52 of rinsing with pure water.
図4中の第3、5、9及び11工程に供給される洗浄水63、65、69及び71は、超純水に各工程で必要な薬剤を溶解させた水である。そこで、本発明の電子部品の洗浄方法(I)の第二の形態例では、図3に示す本発明の電子部品の洗浄方法(I)の第一の形態例と同様に、超純水に各工程で必要な薬剤を溶解させる前に、超純水を被処理水として本発明の過酸化水素の分解処理水の製造方法を行う過酸化水素除去工程を行い、得られた処理水に各工程で必要な薬剤を溶解させて、各工程の洗浄水(洗浄液)として供給する。 The washing waters 63, 65, 69 and 71 supplied to the third, fifth, ninth and eleventh steps in FIG. 4 are water in which chemicals necessary for each step are dissolved in ultrapure water. Therefore, in the second embodiment of the electronic component cleaning method (I) of the present invention, as in the first embodiment of the electronic component cleaning method (I) of the present invention shown in FIG. Before dissolving the necessary chemicals in each step, a hydrogen peroxide removal step is performed in which the method for producing hydrogen peroxide decomposition treatment water of the present invention is performed using ultrapure water as water to be treated. The chemicals required in the process are dissolved and supplied as cleaning water (cleaning liquid) for each process.
また、図4中の第2、4、6、7、8、10及び12工程に供給される洗浄水62、64、66、67、68、70及び72は、超純水である。そこで、本発明の電子部品の洗浄方法(I)の第二の形態例では、超純水を被処理水として本発明の過酸化水素の分解処理水の製造方法を行う過酸化水素除去工程を行い、得られた処理水を、各工程の洗浄水として供給する。 Further, the cleaning water 62, 64, 66, 67, 68, 70 and 72 supplied to the second, fourth, sixth, seventh, eighth, tenth and twelfth steps in FIG. 4 are ultrapure water. Therefore, in the second embodiment of the electronic component cleaning method (I) of the present invention, a hydrogen peroxide removal step is performed in which the method for producing hydrogen peroxide decomposition treated water of the present invention is performed using ultrapure water as the treated water. The treated water obtained is supplied as cleaning water for each step.
そして、洗浄前の電子部品20bを被洗浄物として、第1工程41〜第12工程52を順に行い、洗浄後の電子部品30bを得る。 And the electronic component 20b before washing | cleaning is made into a to-be-washed | cleaned object, the 1st process 41-the 12th process 52 are performed in order, and the electronic component 30b after washing | cleaning is obtained.
なお、上記のように、本発明において、本発明の過酸化水素の分解処理水の製造方法を行い得られる処理水で、電子部品又は電子部品の製造器具を洗浄するとは、本発明の過酸化水素の分解処理水の製造方法を行った直後の処理水で、電子部品又は電子部品の製造器具を洗浄するということだけではなく、電子部品又は電子部品の製造器具の洗浄に用いられる超純水を製造する工程のいずれか1箇所又は2箇所以上で、本発明の過酸化水素の分解処理水の製造方法を行い、超純水の製造工程の全工程を行って得られる超純水で、電子部品又は電子部品の製造器具を洗浄するということを意味する。 As described above, in the present invention, washing an electronic component or an electronic component manufacturing instrument with treated water obtained by performing the method for producing hydrogen peroxide-decomposed treated water of the present invention means that the peroxidation of the present invention is used. Ultrapure water used for cleaning electronic components or electronic component manufacturing equipment as well as cleaning electronic components or electronic component manufacturing equipment with treated water immediately after the hydrogen decomposition treatment water manufacturing method is performed. In any one or two or more of the steps of producing the hydrogen peroxide decomposition treatment water production method of the present invention, ultrapure water obtained by performing all steps of the ultrapure water production step, It means that an electronic component or an electronic component manufacturing apparatus is cleaned.
<本発明の溶存酸素の除去処理水の製造方法>
本発明の溶存酸素の除去処理水の製造方法は、本発明の白金族金属担持触媒の存在下で、酸素を含有する被処理水中の溶存酸素と水素とを反応させて水を生成させることにより、酸素を含有する被処理水から溶存酸素を除去する溶存酸素の除去処理水の製造方法である。
<Method for Producing Dissolved Oxygen Removal Water of the Present Invention>
The method for producing treated water for removing dissolved oxygen according to the present invention comprises reacting dissolved oxygen and hydrogen in water to be treated containing oxygen in the presence of the platinum group metal-supported catalyst of the present invention to produce water. A method for producing water for removing dissolved oxygen, which removes dissolved oxygen from water to be treated containing oxygen.
酸素を含有する被処理水は、酸素を含有するものであれば、特に制限されず、例えば、半導体製造等の電子部品の製造及び電子部品の製造器具等を洗浄するための超純水の製造に用いられる原水又はその製造工程中の種々の水等が挙げられ、具体的には、超純水製造サブシステムの循環水、例えば、紫外線酸化装置の出口水等が挙げられる。また、溶存酸素を含有する被処理水としては、他には、発電所で用いられる用水、各種工場で用いられるボイラー水や冷却水等が挙げられる。 The water to be treated containing oxygen is not particularly limited as long as it contains oxygen. For example, the manufacture of electronic parts such as semiconductor manufacturing and the manufacture of ultrapure water for cleaning electronic parts manufacturing equipment, etc. The raw water used in the production process or various kinds of water in the production process thereof, specifically, circulating water of the ultrapure water production subsystem, for example, the outlet water of the ultraviolet oxidizer. Other examples of water to be treated containing dissolved oxygen include water used at power plants, boiler water and cooling water used at various factories.
酸素を含有する被処理水中の溶存酸素濃度は、特に制限されないが、通常、0.01〜10mg/Lである。 Although the dissolved oxygen concentration in the to-be-treated water containing oxygen is not particularly limited, it is usually 0.01 to 10 mg / L.
溶存酸素と反応させる水素の量は、特に制限されないが、酸素濃度の1倍当量〜10倍当量、好ましくは1.1倍当量〜5倍当量である。 The amount of hydrogen reacted with dissolved oxygen is not particularly limited, but is 1 to 10 equivalents, preferably 1.1 to 5 equivalents of the oxygen concentration.
本発明の白金族金属担持触媒の存在下で、酸素を含有する被処理水中の溶存酸素と水素を反応させる方法としては、特に制限されず、例えば、触媒充填塔に、本発明の白金族金属担持触媒を充填し、触媒充填塔に、酸素を含有する被処理液を供給すると共に、被処理液の供給管内に、水素ガスを注入することにより、本発明の白金族金属担持触媒に、溶存水素と溶存酸素を含有する被処理水とを通液する方法等が挙げられる。 The method for reacting dissolved oxygen and hydrogen in the water to be treated containing oxygen in the presence of the platinum group metal supported catalyst of the present invention is not particularly limited. For example, the platinum group metal of the present invention is added to a catalyst packed tower. The supported catalyst is packed, and the treatment liquid containing oxygen is supplied to the catalyst packed tower, and hydrogen gas is injected into the supply pipe of the treatment liquid to dissolve in the platinum group metal supported catalyst of the present invention. Examples include a method of passing hydrogen and water to be treated containing dissolved oxygen.
上記の方法の場合、本発明の白金族金属担持触媒に、酸素を含有する被処理水を、SV=2000〜20000h−1、好ましくはSV=5000〜10000h−1で通水することができる。本発明の白金族金属担持触媒を用いると、SVが2000h−1を超えるような大きなSVで被処理水を通水しても、溶存酸素の除去が可能である。更に、SVが10000h−1であっても、本発明の白金族金属担持触媒を用いると、溶存酸素の除去が可能であり、本発明の白金族金属担持触媒は、粒子状アニオン交換樹脂に白金族金属ナノ粒子を担持した従来の担持触媒の処理限界を大きく上回る、卓越した性能を示す。本発明の白金族金属担持触媒への酸素を含有する被処理水の通水速度は、特に制限されないが、好ましくはSV=2000〜20000h−1、特に好ましくはSV=5000〜10000h−1である。なお、本発明の白金族金属担持触媒は、溶存酸素除去能力が著しく高いため、粒子状アニオン交換樹脂に白金族金属ナノ粒子を担持した従来の担持触媒の処理限界を大きく上回る通水速度で、被処理水を通水しても、被処理水中の溶存酸素を除去することができる。 In the case of said method, the to-be-processed water containing oxygen can be made to flow into the platinum group metal carrying | support catalyst of this invention by SV = 2000-20000h < -1 >, Preferably SV = 5000-10000h- 1 . When the platinum group metal-supported catalyst of the present invention is used, dissolved oxygen can be removed even when the water to be treated is passed through with a large SV such that SV exceeds 2000 h- 1 . Furthermore, even if SV is 10000h- 1 , if the platinum group metal-supported catalyst of the present invention is used, dissolved oxygen can be removed. The platinum group metal-supported catalyst of the present invention can be used as a particulate anion exchange resin. Excellent performance, far exceeding the processing limit of conventional supported catalysts supporting group metal nanoparticles. The flow rate of the water to be treated containing oxygen to the platinum group metal supported catalyst of the present invention is not particularly limited, but is preferably SV = 2000 to 20000 h −1 , particularly preferably SV = 5000 to 10000 h −1 . . In addition, since the platinum group metal supported catalyst of the present invention has a remarkably high dissolved oxygen removal capability, the water flow rate greatly exceeds the processing limit of the conventional supported catalyst in which platinum group metal nanoparticles are supported on the particulate anion exchange resin. Even if the water to be treated is passed, dissolved oxygen in the water to be treated can be removed.
更に、本発明の白金族金属担持触媒は、溶存酸素除去能力が著しく高いため、触媒の充填層高を薄くしても溶存酸素の除去が可能である。 Furthermore, since the platinum group metal supported catalyst of the present invention has a remarkably high dissolved oxygen removing ability, it is possible to remove dissolved oxygen even if the packed bed height of the catalyst is made thin.
本発明の溶存酸素の除去処理水の製造方法を行い得られる処理水中の溶存酸素濃度は、10μg/L以下であることが好ましい。 It is preferable that the dissolved oxygen concentration in the treated water obtained by performing the method for producing treated water for removing dissolved oxygen of the present invention is 10 μg / L or less.
本発明の電子部品の洗浄方法(II)は、本発明の溶存酸素の除去処理水の製造方法を行い得られる処理水で、電子部品又は電子部品の製造器具を洗浄する電子部品の洗浄方法である。 The electronic component cleaning method (II) of the present invention is an electronic component cleaning method of cleaning an electronic component or an electronic component manufacturing instrument with treated water obtained by performing the dissolved oxygen removal treated water manufacturing method of the present invention. is there.
空気中の酸素は水中に溶存酸素として溶け込む。溶存酸素は超純水中の不純物として管理され、前述のように、超純水製造装置の二次純水系システム入り口における被処理水(一次純水)中の溶存酸素濃度は、通常、100μg/L以下にまで低減されている。更に、10μg/L以下に管理されている場合もある。そして、超純水中の溶存酸素濃度は、10μg/L以下、更には1μg/L以下に管理されている場合もある。一方、超純水の製造工程では、紫外線酸化処理等により発生した過酸化水素が分解する際に酸素が生じる。そこで、本発明の電子部品の洗浄方法(II)の形態例では、本発明の溶存酸素の除去処理水の製造方法を行う溶存酸素除去工程を行い、得られた処理水を、電子部品の洗浄方法の各工程に供給される洗浄水(洗浄液)又はその調製用の超純水とする。 Oxygen in the air dissolves in water as dissolved oxygen. Dissolved oxygen is managed as impurities in ultrapure water. As described above, the dissolved oxygen concentration in the treated water (primary pure water) at the secondary pure water system entrance of the ultrapure water production apparatus is usually 100 μg / It is reduced to L or less. Furthermore, it may be controlled to 10 μg / L or less. And the dissolved oxygen concentration in ultrapure water may be controlled to 10 μg / L or less, and further to 1 μg / L or less. On the other hand, in the production process of ultrapure water, oxygen is generated when hydrogen peroxide generated by ultraviolet oxidation or the like is decomposed. Therefore, in the embodiment of the electronic component cleaning method (II) of the present invention, the dissolved oxygen removal step is performed in which the dissolved oxygen removal treatment water production method of the present invention is performed, and the resulting treated water is washed with the electronic components. The cleaning water (cleaning liquid) supplied to each step of the method or ultrapure water for its preparation is used.
本発明の電子部品の洗浄方法(II)の第一の形態例は、図3中の過酸化水素除去工程25、26、27及び28を、超純水32を被処理水として本発明の溶存酸素の除去処理水の製造方法を行う溶存酸素除去工程に代えたものである。そして、洗浄前の電子部品20aを被洗浄物として、第1工程21〜第4工程24を順に行い、洗浄後の電子部品30aを得る。 The first embodiment of the electronic component cleaning method (II) according to the present invention uses the hydrogen peroxide removing steps 25, 26, 27 and 28 in FIG. It replaces the dissolved oxygen removal process which performs the manufacturing method of the removal water of oxygen removal. And the electronic component 20a before washing | cleaning is made into a to-be-cleaned object, the 1st process 21-the 4th process 24 are performed in order, and the electronic component 30a after washing | cleaning is obtained.
本発明の電子部品の洗浄方法(II)の第二の形態例は、図4中の第3、5、9及び11工程に供給される洗浄水(洗浄液)63、65、69及び71を、超純水を被処理水として本発明の溶存酸素の除去処理水の製造方法を行う溶存酸素除去工程を行い、得られた処理水に各工程で必要な薬剤を溶解させることにより調製し、また、図4中の第2、4、6、7、8、10及び12工程に供給される洗浄水62、64、66、67、68、70及び72を、超純水を被処理水として本発明の溶存酸素の除去処理水の製造方法を行う溶存酸素除去工程を行うことにより得るものである。そして、洗浄前の電子部品20bを被洗浄物として、第1工程41〜第12工程52を順に行い、洗浄後の電子部品30bを得る。 In the second embodiment of the electronic component cleaning method (II) of the present invention, cleaning water (cleaning liquid) 63, 65, 69 and 71 supplied to the third, fifth, ninth and eleventh steps in FIG. Prepared by performing a dissolved oxygen removal step in which the method for producing treated water for removing dissolved oxygen of the present invention is performed using ultrapure water as treated water, and dissolving the necessary chemicals in each step in the obtained treated water, and The cleaning water 62, 64, 66, 67, 68, 70 and 72 supplied to the second, fourth, sixth, seventh, eighth, tenth and twelfth steps in FIG. It is obtained by performing the dissolved oxygen removal process which performs the manufacturing method of the removal water of the dissolved oxygen removal process of the invention. Then, using the electronic component 20b before cleaning as an object to be cleaned, the first step 41 to the twelfth step 52 are sequentially performed to obtain the electronic component 30b after cleaning.
なお、上記のように、本発明において、本発明の溶存酸素の除去処理水の製造方法を行い得られる処理水で、電子部品又は電子部品の製造器具を洗浄するとは、本発明の溶存酸素の除去処理水の製造方法を行った直後の処理水で、電子部品又は電子部品の製造器具を洗浄するということだけではなく、電子部品又は電子部品の製造器具の洗浄に用いられる超純水を製造する工程のいずれか1箇所又は2箇所以上で、本発明の溶存酸素の除去処理水の製造方法を行い、超純水の製造工程の全工程を行って得られる超純水で、電子部品又は電子部品の製造器具を洗浄するということを意味する。 As described above, in the present invention, washing an electronic component or an electronic component manufacturing instrument with treated water obtained by performing the method for producing dissolved oxygen removal treated water of the present invention means that the dissolved oxygen of the present invention is used. Produces ultra-pure water used for cleaning electronic components or electronic component manufacturing equipment, as well as cleaning electronic components or electronic component manufacturing equipment with treated water immediately after the removal treatment water manufacturing method is performed. In any one or two or more of the steps to be performed, the method for producing dissolved oxygen removal treated water of the present invention is performed, and the ultrapure water obtained by performing all steps of the ultrapure water production step This means that the electronic component manufacturing equipment is cleaned.
(実施例)
次に、実施例を挙げて本発明を具体的に説明するが、これは単に例示であって、本発明を制限するものではない。
(Example)
Next, the present invention will be specifically described by way of examples, but this is merely an example and does not limit the present invention.
<モノリスアニオン交換体の製造(参考例)>
(モノリスの製造)
スチレン19.2g、ジビニルベンゼン1.0g、ソルビタンモノオレエート(以下SMOと略す)1.0gおよび2,2’-アゾビス(イソブチロニトリル)0.26gを混合し、均一に溶解させた。次に,当該スチレン/ジビニルベンゼン/SMO/2,2’-アゾビス(イソブチロニトリル)混合物を180gの純水に添加し、遊星式撹拌装置である真空撹拌脱泡ミキサー(イーエムイー社製)を用いて5〜20℃の温度範囲において減圧下撹拌して、油中水滴型エマルションを得た。このエマルションを反応容器に速やかに移し、密封後静置下で60℃、24時間重合させた。重合終了後、内容物を取り出し、イソプロパノールで抽出した後、減圧乾燥して、モノリスを得た。該モノリスは、架橋成分を3.3モル%含有するスチレン/ジビニルベンゼン共重合体であり、SEM観察により、連続マクロポア構造を有することを確認した。SEM画像を図1に示す。水銀圧入法により求めた該モノリスのマクロポアとマクロポアが重なる部分の開口(メソポア)の平均直径は29μm、全細孔容積は8.6ml/gであった。
<Production of monolith anion exchanger (reference example)>
(Manufacture of monoliths)
19.2 g of styrene, 1.0 g of divinylbenzene, 1.0 g of sorbitan monooleate (hereinafter abbreviated as SMO) and 0.26 g of 2,2′-azobis (isobutyronitrile) were mixed and dissolved uniformly. Next, the styrene / divinylbenzene / SMO / 2,2′-azobis (isobutyronitrile) mixture is added to 180 g of pure water, and a vacuum stirring defoaming mixer (manufactured by EM Corp.) which is a planetary stirring device. Was used under reduced pressure in a temperature range of 5 to 20 ° C. to obtain a water-in-oil emulsion. The emulsion was immediately transferred to a reaction vessel, and after sealing, it was allowed to polymerize at 60 ° C. for 24 hours. After completion of the polymerization, the content was taken out, extracted with isopropanol, and then dried under reduced pressure to obtain a monolith. The monolith was a styrene / divinylbenzene copolymer containing 3.3 mol% of a crosslinking component, and was confirmed to have a continuous macropore structure by SEM observation. The SEM image is shown in FIG. The average diameter of the opening (mesopore) where the macropores of the monolith overlapped with the macropores determined by the mercury intrusion method was 29 μm, and the total pore volume was 8.6 ml / g.
(モノリスアニオン交換体の製造)
上記の方法で製造したモノリスを、外径70mm、厚み約15mmの円盤状に切断した。これにジメトキシメタン1400ml、四塩化スズ20mlを加え、氷冷下クロロ硫酸560mlを滴下した。滴下終了後、昇温して35℃、5時間反応させ、クロロメチル基を導入した。反応終了後、母液をサイフォンで抜き出し、THF/水=2/1の混合溶媒で洗浄した後、更にTHFで洗浄した。このクロロメチル化モノリスにTHF1000mlとトリメチルアミン30%水溶液600mlを加え、60℃、6時間反応させた。反応終了後、生成物をメタノール/水混合溶媒で洗浄し、次いで純水で洗浄して単離した。
(Production of monolith anion exchanger)
The monolith produced by the above method was cut into a disk shape having an outer diameter of 70 mm and a thickness of about 15 mm. To this, 1400 ml of dimethoxymethane and 20 ml of tin tetrachloride were added, and 560 ml of chlorosulfuric acid was added dropwise under ice cooling. After completion of the dropwise addition, the temperature was raised and reacted at 35 ° C. for 5 hours to introduce a chloromethyl group. After completion of the reaction, the mother liquor was extracted with a siphon, washed with a mixed solvent of THF / water = 2/1, and further washed with THF. To this chloromethylated monolith, 1000 ml of THF and 600 ml of a 30% trimethylamine aqueous solution were added and reacted at 60 ° C. for 6 hours. After completion of the reaction, the product was washed with a methanol / water mixed solvent, then washed with pure water and isolated.
得られたモノリスアニオン交換体の反応前後の膨潤率は1.5倍であり、乾燥状態における重量当りのアニオン交換容量は、4.3mg当量/gであった。水湿潤状態でのモノリスアニオン交換体の開口の平均直径を、モノリスの値と水湿潤状態のモノリスアニオン交換体の膨潤率から見積もったところ44μmであり、全細孔容積は、8.6ml/gであった。また、水を透過させた際の圧力損失の指標である差圧係数は、0.014MPa/m・LVであり、実用上要求される圧力損失と比較して、それを下回る低い圧力損失であった。更に、該モノリスアニオン交換体のフッ化物イオンに関するイオン交換帯長さを測定したところ、LV=20m/hにおけるイオン交換帯長さは84mmであり、市販の強塩基性アニオン交換樹脂であるアンバーライトIRA402BL(ロームアンドハース社製)の値(165mm)に比べて、半分程度であり、短い値を示した。 The swelling ratio of the obtained monolith anion exchanger before and after the reaction was 1.5 times, and the anion exchange capacity per weight in the dry state was 4.3 mg equivalent / g. The average diameter of the opening of the monolith anion exchanger in the water wet state was estimated from the value of the monolith and the swelling ratio of the monolith anion exchanger in the water wet state to be 44 μm, and the total pore volume was 8.6 ml / g. Met. The differential pressure coefficient, which is an index of pressure loss when water is permeated, is 0.014 MPa / m · LV, which is a lower pressure loss than that required for practical use. It was. Furthermore, when the ion exchange zone length regarding the fluoride ion of the monolith anion exchanger was measured, the ion exchange zone length at LV = 20 m / h was 84 mm, which is a commercially available strong basic anion exchange resin, amberlite. Compared to the value (165 mm) of IRA402BL (Rohm and Haas), it was about half, indicating a short value.
次に、モノリスアニオン交換体中の四級アンモニウム基の分布状態を確認するため、アニオン交換体を塩酸水溶液で処理して塩化物型とした後、EPMAにより塩化物イオンの分布状態を観察した。その結果、塩化物イオンはアニオン交換体の骨格表面のみならず、骨格内部にも均一に分布しており、四級アンモニウム基がモノリスアニオン交換体中に均一に導入されていることが確認できた。 Next, in order to confirm the distribution state of the quaternary ammonium groups in the monolith anion exchanger, the anion exchanger was treated with an aqueous hydrochloric acid solution to form a chloride form, and then the distribution state of chloride ions was observed by EPMA. As a result, it was confirmed that chloride ions were uniformly distributed not only on the skeleton surface of the anion exchanger but also inside the skeleton, and the quaternary ammonium groups were uniformly introduced into the monolith anion exchanger. .
実施例
(白金族金属担持触媒の調製)
参考例1のモノリスアニオン交換体をCl形にイオン交換した後、水湿潤状態で円柱状に切り出し、減圧乾燥した。乾燥後のモノリスアニオン交換体の重量は、1.2gであった。この乾燥状態のモノリスアニオン交換体を、塩化パラジウム140mgを溶解した希塩酸に24時間浸漬し、塩化パラジウム酸形にイオン交換した。浸漬終了後、モノリスアニオン交換体を純水で数回洗浄し、ヒドラジン水溶液中に24時間浸漬して還元処理を行った。塩化パラジウム酸形モノリスアニオン交換体が茶色であったのに対し、還元処理終了後のモノリスアニオン交換体は黒色に着色しており、パラジウムナノ粒子の生成が示唆された。このようにして得られたパラジウムナノ粒子担持触媒を数回純水で洗浄し、乾燥した。
Example (Preparation of platinum group metal supported catalyst)
The monolith anion exchanger of Reference Example 1 was ion-exchanged into Cl form, cut into a cylindrical shape in a wet state, and dried under reduced pressure. The weight of the monolith anion exchanger after drying was 1.2 g. This dried monolith anion exchanger was immersed in dilute hydrochloric acid in which 140 mg of palladium chloride was dissolved for 24 hours, and ion-exchanged into the palladium chloride acid form. After completion of the immersion, the monolith anion exchanger was washed several times with pure water, and immersed in an aqueous hydrazine solution for 24 hours for reduction treatment. The chloropalladium acid form monolith anion exchanger was brown, whereas the monolith anion exchanger after the reduction treatment was colored black, suggesting the formation of palladium nanoparticles. The palladium nanoparticle-supported catalyst thus obtained was washed several times with pure water and dried.
乾燥状態のパラジウムナノ粒子担持触媒に担持されたパラジウム量は、5.5重量%であった。担持されたパラジウムナノ粒子の平均粒子径を測定するため、透過型電子顕微鏡(TEM)観察を行った。得られたTEM画像を図2に示す。パラジウムナノ粒子の平均粒子径は、3nmであった。乾燥状態のパラジウムナノ粒子担持触媒を切り出して内径10mmのカラムに充填し、水酸化ナトリウム水溶液を通液して担体であるモノリスアニオン交換体をOH形とし、過酸化水素分解特性の評価に用いた。パラジウムナノ粒子担持触媒の充填層高は13mmであった。このとき、水湿潤状態の樹脂体積に対するパラジウムナノ粒子担持量は、2.0g−Pd/L−R(パラジウムナノ粒子担持触媒1L当たりに担持されているパラジウム重量)であった。 The amount of palladium supported on the palladium nanoparticle-supported catalyst in a dry state was 5.5% by weight. In order to measure the average particle diameter of the supported palladium nanoparticles, observation with a transmission electron microscope (TEM) was performed. The obtained TEM image is shown in FIG. The average particle diameter of the palladium nanoparticles was 3 nm. The dried palladium nanoparticle-supported catalyst was cut out and packed into a column with an inner diameter of 10 mm, and an aqueous sodium hydroxide solution was passed through to convert the monolith anion exchanger as a carrier into OH form, which was used for evaluation of hydrogen peroxide decomposition characteristics. . The packed bed height of the palladium nanoparticle-supported catalyst was 13 mm. At this time, the supported amount of palladium nanoparticles with respect to the water-wet resin volume was 2.0 g-Pd / LR (weight of palladium supported per 1 L of palladium nanoparticle-supported catalyst).
(触媒の評価)
内径10mmのカラムに充填した上記のパラジウムナノ粒子担持触媒に、過酸化水素15〜30μg/Lを含む超純水をSV=5000h−1にて27時間下向流で通水し、カラム出口で試料水を採水し過酸化水素濃度を測定した。その結果、カラム出口で採水した試料水中の過酸化水素濃度は1μg/L未満であり、過酸化水素は分解除去されていた。次に、SVを10000h−1とし、同様の処理を行った。カラム出口で採水した試料水中の過酸化水素濃度は、SVが10000h−1と非常に速く、触媒の充填層高が13mmと薄いにもかかわらず、1μg/L未満であり、過酸化水素は分解除去されていた。
(Evaluation of catalyst)
Ultrapure water containing hydrogen peroxide 15-30 μg / L was passed through the above palladium nanoparticle-supported catalyst packed in a column with an inner diameter of 10 mm for 27 hours at SV = 5000 h −1 for 27 hours. Sample water was collected and the hydrogen peroxide concentration was measured. As a result, the hydrogen peroxide concentration in the sample water collected at the column outlet was less than 1 μg / L, and the hydrogen peroxide was decomposed and removed. Next, the SV was set to 10,000 h −1 and the same processing was performed. The hydrogen peroxide concentration in the sample water sampled at the column outlet is very fast as SV is 10,000 h −1 and the catalyst packed bed height is as thin as 13 mm, and is less than 1 μg / L. It was disassembled and removed.
比較例1
水分保有能力がOH形基準において60〜70%であり、ゲル形である粒子状の強塩基アニオン交換樹脂(I型)に公知の方法でパラジウムナノ粒子を担架させた。Cl形の粒子状アニオン交換樹脂を塩化パラジウムの塩酸水溶液に浸漬し、水洗後に、ヒドラジン水溶液で還元処理を行った。水酸化ナトリウム水溶液を通液して粒子状のアニオン交換樹脂をOH形とし、過酸化水素分解特性の評価に用いた。このとき、パラジウムナノ粒子担持量は、水湿潤状態で970mg−Pd/L−Rであった。このパラジウムを担持したOH形の粒子状イオン交換樹脂を内径25mmのカラムに40mL(層高80mm)充填して実施例1と同じ方法で過酸化水素低減の実験を行った。
Comparative Example 1
Moisture retention capacity was 60 to 70% on the basis of OH form, and palladium nanoparticles were suspended by a known method on a particulate strong base anion exchange resin (type I) in a gel form. The Cl-type particulate anion exchange resin was immersed in an aqueous hydrochloric acid solution of palladium chloride, washed with water, and then reduced with an aqueous hydrazine solution. An aqueous sodium hydroxide solution was passed through to convert the particulate anion exchange resin into OH form, which was used for evaluation of hydrogen peroxide decomposition characteristics. At this time, the supported amount of palladium nanoparticles was 970 mg-Pd / LR in a wet state with water. An OH-type particulate ion exchange resin carrying palladium was packed in a column with an inner diameter of 25 mm in 40 mL (layer height 80 mm), and an experiment for reducing hydrogen peroxide was conducted in the same manner as in Example 1.
(触媒の評価)
触媒として、実施例1で得たパラジウムナノ粒子担持触媒に代えて上記パラジウムナノ粒子担持粒状イオン交換樹脂触媒を用いたこと、及び、超純水をSV=1500h−1および2500h−1で通水したことを除いて、実施例1と同様の方法で触媒の過酸化水素分解効果を評価した。その結果、カラム出口で採水した試料水中の過酸化水素濃度はそれぞれ1μg/L未満、1.6μg/Lであった。SV=1500h−1においては過酸化水素は1μg/L未満となったが、SVを2500h−1に上げると、過酸化水素は処理水中にリークした。このように、従来技術である粒子状アニオン交換樹脂にパラジウムナノ粒子を担持した触媒では、実施例よりも遅いSV、厚い触媒充填層高といった過酸化水素を除去しやすい条件を設定しても、SV=2500h−1では過酸化水素がリークした。
(Evaluation of catalyst)
As the catalyst, the palladium nanoparticle-supported granular ion exchange resin catalyst was used instead of the palladium nanoparticle-supported catalyst obtained in Example 1, and ultrapure water was passed through at SV = 1500 h −1 and 2500 h −1. Except for this, the hydrogen peroxide decomposition effect of the catalyst was evaluated in the same manner as in Example 1. As a result, the hydrogen peroxide concentrations in the sample water collected at the column outlet were less than 1 μg / L and 1.6 μg / L, respectively. At SV = 1500 h −1 , hydrogen peroxide was less than 1 μg / L, but when SV was increased to 2500 h −1 , hydrogen peroxide leaked into the treated water. In this way, in the catalyst in which palladium nanoparticles are supported on the particulate anion exchange resin that is the prior art, even if the conditions for easily removing hydrogen peroxide such as SV slower than the example and the high catalyst packed bed height are set, At SV = 2500 h −1 , hydrogen peroxide leaked.
比較例2
パラジウムナノ粒子を担持させず、参考例のモノリスアニオン交換体のみを用いて、実施例と同様の方法でSV=10000h−1における過酸化水素分解効果を評価した。その結果、過酸化水素の分解は認められなかった。
Comparative Example 2
Using only the monolith anion exchanger of the reference example without supporting palladium nanoparticles, the hydrogen peroxide decomposition effect at SV = 10000 h −1 was evaluated in the same manner as in the example. As a result, no decomposition of hydrogen peroxide was observed.
Claims (9)
該有機多孔質アニオン交換体は、互いにつながっているマクロポアとマクロポアの壁内に平均直径が乾燥状態で1〜1000μmの共通の開口(メソポア)を有する連続気泡構造を有し、全細孔容積が1〜50ml/gであり、アニオン交換基が均一に分布しており、アニオン交換容量が0.5〜5.0mg当量/g乾燥多孔質体であること、
該白金族金属の担持量が、乾燥状態で0.004〜20重量%であること、
を特徴とする白金族金属担持触媒。 A platinum group metal-supported catalyst in which platinum group metal nanoparticles having an average particle diameter of 1 to 100 nm are supported on an organic porous anion exchanger,
The organic porous anion exchanger has an open cell structure having a common pore (mesopore) having an average diameter of 1 to 1000 μm in a dry state in a macropore and a macropore wall connected to each other, and the total pore volume is 1 to 50 ml / g, anion exchange groups are uniformly distributed, anion exchange capacity is 0.5 to 5.0 mg equivalent / g dry porous body,
The supported amount of the platinum group metal is 0.004 to 20% by weight in a dry state;
A platinum group metal supported catalyst.
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