JP2010284783A - Triple angle drill - Google Patents

Abstract

Generation of delamination that is likely to occur when drilling a FRP is more appropriately suppressed.
SOLUTION: Since thrust resistance changes stepwise by changing the tip angles α1 to α3 of the first cutting edge 18a to the third cutting edge 18c, drilling is performed while manually adjusting the feed rate with a manual machine. Even in this case, it is possible to adjust the feed rate by recognizing the progress of drilling from the change in thrust resistance, and even when drilling FRP, cutting is performed properly to the end (outer periphery). In this way, the occurrence of delamination caused by excessive progress is suppressed, and a good hole quality can be obtained. In particular, since the third cutting edge 18c is provided on the outer peripheral side of the second cutting edge 18b, and the third tip angle α3 of the third cutting edge 18c is as small as 1 ° to 11 °, the axial length is reduced. While maintaining small, the occurrence of delamination is more appropriately suppressed, and the wear of the outer periphery corners is suppressed, and the durability is improved.
[Selection] Figure 1

Description

  The present invention relates to a drill whose tip angle changes stepwise, and particularly to a technique for suppressing the occurrence of delamination that is likely to occur when drilling FRP (fiber reinforced plastic).

  A first cutting edge is provided at the tool tip with a predetermined first tip angle α1, and a second cutting edge is continuously formed on the outer peripheral side of the first cutting edge with a second tip angle α2 smaller than the first tip angle α1. A double-angle drill provided with a blade is known (see Patent Document 1). In such a double angle drill, the thrust resistance changes step by step by changing the tip angle. Therefore, even when drilling while adjusting the feed rate manually with a manual machine, the feed rate is adjusted appropriately. In addition, since the tip angle (second tip angle) α2 of the second cutting edge reaching the outer corner can be reduced, even when drilling a FRP or the like, cutting is appropriately performed to the end (outer edge). As a result, delamination (delamination) and generation of burrs are suppressed, and the quality of processed holes is improved. In other words, in the case of a normal drill with a single tip angle, the thrust resistance continuously decreases as the drilling progresses, so drilling is performed especially when cutting near the outer periphery corner, which affects the quality of the drilled hole. However, in the case of a double angle drill, the thrust resistance changes step by step due to the change in the tip angle, and the change is transmitted to the operator's hand. Can be easily recognized, and the feed rate can be appropriately controlled to the end.

JP-A-5-177420

  However, even in such a double angle drill, since the second tip angle α2 is generally about 20 ° to 40 °, delamination and burrs may still occur depending on the processing conditions, and due to peripheral corner wear. There was a problem that sufficient durability could not be obtained. If the second tip angle is reduced to about 10 ° or less, for example, the occurrence of delamination and outer peripheral corner wear can be more appropriately suppressed. However, since the axial length becomes longer, a large free space is required on the drill tip side. At the same time, since the thrust resistance suddenly changes greatly due to a large change in the tip angle, workability such as manual feeding becomes worse. When the second cutting edge is provided in a narrow range on the outer peripheral side in order to shorten the axial length, there is not much difference in function from the conventional single tip angle drill, and delamination is likely to occur. The merit as a double angle drill cannot be fully enjoyed.

  The present invention has been made against the background of the above circumstances, and its object is to more appropriately suppress the occurrence of delamination that tends to occur when drilling FRP. .

  In order to achieve such an object, the first invention includes: (a) a first cutting edge provided at a tool tip with a predetermined first tip angle α1, and (b) an outer peripheral side of the first cutting edge. A second cutting edge provided at a second tip angle α2 smaller than the first tip angle α1, and (c) a second cutting edge continuously smaller than the second tip angle α2 continuously on the outer peripheral side of the second cutting edge. A third cutting edge which is provided at a three tip angle α3 and connected to the leading edge at the outer peripheral end, and (d) the third tip angle α3 is larger than 0 ° and smaller than 12 °. It is characterized by that.

  The second invention is the triple angle drill according to the first invention, wherein (a) the first tip angle α1 is in the range of 60 ° to 160 °, and (b) the second tip angle α2 is in the range of 15 ° to 40 °. Within the range, (c) the third tip angle α3 is in the range of 1 ° to 11 °.

  3rd invention is the triple angle drill of 1st invention or 2nd invention, (a) 1st cutting edge diameter D1 which is a boundary of the said 1st cutting edge and the said 2nd cutting edge is with respect to drill diameter Dd. Within the range of 0.5 Dd to 0.7 Dd, (b) the second cutting edge diameter D2 that is the boundary between the second cutting edge and the third cutting edge is within the range of 0.8 Dd to 0.95 Dd. It is characterized by being.

  In such a triple angle drill, the thrust resistance changes step by step by changing the tip angle. Therefore, even when drilling while adjusting the feed rate manually with a manual machine, the hole is It is possible to adjust the feed rate by properly recognizing the progress degree of drilling, and even when drilling FRP etc., it can be properly cut to the end (outer edge), too much progress The generation of delamination and burrs caused by the above is suppressed, and a good hole quality can be obtained. In particular, since the third cutting edge is further provided on the outer peripheral side of the second cutting edge, and the tip angle (third tip angle) α3 of the third cutting edge is larger than 0 ° and smaller than 12 °, the axial length While maintaining the thickness small, the occurrence of delamination and burrs is more appropriately suppressed, and the outer periphery corner wear is suppressed, and the durability until delamination or the like occurs due to wear is improved.

  In the second invention, the first tip angle α1 is in the range of 60 ° to 160 °, the second tip angle α2 is in the range of 15 ° to 40 °, and the third tip angle α3 is in the range of 1 ° to 11 °. Therefore, the change in thrust resistance due to the change in the tip angle can be recognized appropriately, and the workability when drilling while adjusting the feed speed is improved.

  In the third invention, since the first cutting edge diameter D1 is in the range of 0.5 Dd to 0.7 Dd and the second cutting edge diameter D2 is in the range of 0.8 Dd to 0.95 Dd, Each cutting range (cutting time) of the third cutting edge is appropriately secured, workability when drilling while adjusting the feed rate is improved, and manual adjustment of the feed rate is easily performed appropriately. Can do.

BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the triple angle drill which is one Example of this invention, (a) is the front view seen from the direction orthogonal to the axial center O, (b) is an enlarged view of the drill front-end | tip part in (a), (c) ) Is a front view when (b) is viewed from the front end side, and (d) is a side view when the phase around the axis O is 90 ° different from that in (b). It is a figure explaining the result of having drilled using 9 types of test goods from which a tip shape differs, and having investigated the number of processing holes until delamination occurs.

  The triple angle drill of the present invention is applied to, for example, a straight blade drill having a straight groove parallel to the axis, but can also be applied to a twist drill having a torsion groove twisted around the axis. Moreover, although applied suitably to the drill of 2 blades provided with a pair of 1st cutting blade-3rd cutting blade symmetrically with respect to an axial center, it can be applied also to a drill of 3 blades or more.

  The triple angle drill of the present invention is preferably used for drilling a FRP such as CFRP (carbon fiber reinforced plastic), but can also be used for drilling other work materials such as steel materials. is there. It is also suitable for drilling with a manual machine that recognizes the progress of drilling from the change in thrust resistance and adjusts the feed rate. It can also be used.

  As the tool base material, a cemented carbide or a high-hardness sintered body is preferably used, but other hard tool materials such as high-speed tool steel can also be adopted, and if necessary, a hard material such as a diamond coating. A film is coated. As the high-hardness sintered body, for example, a high-pressure sintered body of polycrystalline diamond (PCD) is preferably used, but it is also possible to use a high-pressure sintered body of single-crystal diamond, polycrystalline CBN, or single-crystal CBN. .

  In the second invention, the first tip angle α1 is in the range of 60 ° to 160 °, the second tip angle α2 is in the range of 15 ° to 40 °, and the third tip angle α3 is in the range of 1 ° to 11 °. In the third invention, the first cutting edge diameter D1 is in the range of 0.5 Dd to 0.7 Dd, and the second cutting edge diameter D2 is in the range of 0.8 Dd to 0.95 Dd. 1 In carrying out the invention, it is also possible to set the value beyond those ranges.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1A and 1B are diagrams showing a triple angle drill 10 according to an embodiment of the present invention, in which FIG. 1A is a front view seen from a direction perpendicular to the axis O, FIG. 1B is an enlarged view of a drill tip, (c) is a front end view when (b) is viewed from the front end side, and (d) is a side view when the phase around the axis O is 90 ° different from that in (b). The triple angle drill 10 is a two-blade straight blade drill, and is integrally provided with a cylindrical shank 12 and a body 14 coaxially. The body 14 has a pair of straight grooves 16 parallel to the axis O. It is formed symmetrically with respect to the axis O. A pair of cutting edges 18 are provided symmetrically at the tip of the body 14 along the opening edge of the straight groove 16, and are clockwise around the axis O as viewed from the shank 12 side (in FIG. The hole is cut by the cutting edge 18 by being driven to rotate around the center O). The triple angle drill 10 is made of a cemented carbide, and the body 14 is coated with a hard coating such as a diamond coating as required.

  The cutting edge 18 includes a first cutting edge 18a provided on a conical surface having a first tip angle α1, and a second tip that is continuously smaller than the first tip angle α1 continuously on the outer peripheral side of the first cutting edge 18a. The second cutting edge 18b provided on the conical surface of the angle α2 and the conical surface of the third tip angle α3 that is continuously smaller than the second tip angle α2 on the outer peripheral side of the second cutting edge 18b. The third cutting edge 18c and the outer peripheral end of the third cutting edge 18c reach the outer peripheral corner and are connected to the leading edge 20. The first tip angle α1 is in the range of 60 ° to 160 ° and about 100 ° in the present embodiment, and the second tip angle α2 is in the range of 15 ° to 40 ° and is about 30 ° in the present embodiment. The third tip angle α3 is in the range of 1 ° to 11 ° and is about 6 ° in this embodiment. The first cutting edge diameter D1 that is the boundary between the first cutting edge 18a and the second cutting edge 18b is 0.5Dd ≦ D1 with respect to the drill diameter Dd that is the diameter of the outer end portion of the third cutting edge 18c. Within the range of ≦ 0.7 Dd, in this embodiment, Dd≈9.525 mm and D1≈5.73 mm (≈0.6 Dd). The second cutting edge diameter D2, which is the boundary between the second cutting edge 18b and the third cutting edge 18c, is in the range of 0.8 Dd to 0.95 Dd. In this embodiment, D2≈8.60 mm (≈0.9 Dd). ).

  A thinning 22 is provided at the tip of the drill, and a substantially entire area of the first cutting edge 18 a is formed by the thinning 22. Further, the first cutting edge 18a, the second cutting edge 18b, and the third cutting edge 18c are each provided with a second surface with a second angle of about 20 °, and 3 with a third angle of about 50 °. A numbering surface is provided, and a numbering surface common to the cutting edges 18a to 18c is further provided. Reference numeral 24 is the fourth surface.

  In such a triple angle drill 10, since the thrust resistance changes stepwise by changing the tip angles α1 to α3 of the three first cutting edges 18a to 18c, the feed speed is manually set by a manual machine. Even when drilling while adjusting, the feed rate can be adjusted by properly recognizing the progress of drilling from the change in thrust resistance, and the last ( Cutting can be appropriately performed up to the outer peripheral edge), and the occurrence of delamination caused by excessive progress is suppressed, and good hole quality can be obtained.

  In particular, the third cutting edge 18c is provided on the outer peripheral side of the second cutting edge 18b, and the tip angle (third tip angle) α3 of the third cutting edge 18c is small in the range of 1 ° to 11 °. While maintaining the directional length small, the occurrence of delamination is more appropriately suppressed, and the outer periphery corner wear is suppressed, and the durability until delamination occurs due to wear is improved.

  Further, the first tip angle α1 is in the range of 60 ° to 160 °, the second tip angle α2 is in the range of 15 ° to 40 °, and the third tip angle α3 is in the range of 1 ° to 11 °. Therefore, when drilling while manually adjusting the feed rate with a manual machine, changes in thrust resistance due to changes in the tip angles α1 to α3 can be properly recognized, and drilling can be performed while adjusting the feed rate. Workability at the time of processing is improved.

  In addition, since the first cutting edge diameter D1 is in the range of 0.5Dd to 0.7Dd and the second cutting edge diameter D2 is in the range of 0.8Dd to 0.95Dd, the first cutting edge 18a to the third. Each cutting range (cutting time) of the cutting edge 18c is appropriately secured, workability when performing drilling while adjusting the feed rate is improved, and manual adjustment of the feed rate can be easily performed appropriately. it can.

9 types of test products No1 to No9 (see Fig. 2 (a)) with different first tip angle α1 to third tip angle α3 are prepared, and delamination occurs by drilling under the following processing conditions. When the tool life (number of drilled holes) was examined, the results shown in FIG. 2 were obtained. Test products No. 4 to No. 8 are products of the present invention, and the basic shape except for the first tip angle α1 to the third tip angle α3 is the same as that of the triple angle drill 10. Test products No. 1 and No. 2 are normal drills having a single tip angle, test product No. 3 is a conventional double angle drill, and test product No. 9 is a comparative product having a large third tip angle α3. Note that the “total life” column in FIG. 2 (a) is the number of holes that can provide good hole quality with no delamination on the top and bottom surfaces.
"Processing conditions"
Work material: CFRP (t11mm)
Drill diameter Dd: φ9.525mm
Rotational speed: 485 min ^-1
Feeding: Manual Cutting oil: None

  In FIG. 2, test products No. 4 to No. 8 (product of the present invention) having a tip angle (third tip angle) α3 of the third cutting edge 18c larger than 0 ° and smaller than 12 ° each have a total life of 40 holes. Therefore, the occurrence of delamination is suppressed and excellent durability is obtained. In the test product No. 9 (comparative product) having a third tip angle α3 of 12 °, delamination occurs on the upper surface with 22 holes, and sufficient durability cannot be obtained. Further, the test pieces No1 and No2 (ordinary drills) having a single tip angle are delaminated in several holes and are substantially unworkable. Delamination also occurs in the double-angle drill test product No. 3 with 20 holes or less, and sufficient durability cannot be obtained under these processing conditions.

  As mentioned above, although the Example of this invention was described in detail based on drawing, this is an embodiment to the last, and this invention is implemented in the aspect which added various change and improvement based on the knowledge of those skilled in the art. Can do.

  10: Triple angle drill 18: Cutting edge 18a: First cutting edge 18b: Second cutting edge 18c: Third cutting edge O: Center axis α1: First tip angle α2: Second tip angle α3: Third tip angle Dd : Drill diameter D1: First cutting edge diameter D2: Second cutting edge diameter

Claims (3)

A first cutting edge provided at the tool tip with a predetermined first tip angle α1,
A second cutting edge continuously provided on the outer peripheral side of the first cutting edge with a second tip angle α2 smaller than the first tip angle α1,
A third cutting edge provided at a third tip angle α3 smaller than the second tip angle α2 continuously on the outer peripheral side of the second cutting edge and connected to the leading edge at the outer peripheral end, The third tip angle α3 is larger than 0 ° and smaller than 12 °. The first tip angle α1 is within a range of 60 ° to 160 °,
The second tip angle α2 is within a range of 15 ° to 40 °,
The triple angle drill according to claim 1, wherein the third tip angle α3 is within a range of 1 ° to 11 °. A first cutting edge diameter D1 that is a boundary between the first cutting edge and the second cutting edge is within a range of 0.5 Dd to 0.7 Dd with respect to the drill diameter Dd.
3. The triple according to claim 1, wherein a second cutting edge diameter D <b> 2 that is a boundary between the second cutting edge and the third cutting edge is in a range of 0.8 Dd to 0.95 Dd. Angle drill.

Images