JP2010111760A - Non-halogen resin composition, non-halogen insulated electrical wire, and non-halogen cable - Google Patents
Non-halogen resin composition, non-halogen insulated electrical wire, and non-halogen cable Download PDFInfo
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- 229910052736 halogen Inorganic materials 0.000 title claims abstract description 119
- 150000002367 halogens Chemical class 0.000 title claims abstract description 115
- 239000011342 resin composition Substances 0.000 title claims abstract description 107
- 150000001875 compounds Chemical class 0.000 claims abstract description 53
- 229910052751 metal Inorganic materials 0.000 claims abstract description 43
- 239000002184 metal Substances 0.000 claims abstract description 43
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 41
- 229920000642 polymer Polymers 0.000 claims abstract description 41
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 40
- 238000002485 combustion reaction Methods 0.000 claims abstract description 31
- 150000004692 metal hydroxides Chemical class 0.000 claims abstract description 24
- 229910000000 metal hydroxide Inorganic materials 0.000 claims abstract description 20
- 150000003839 salts Chemical class 0.000 claims abstract description 14
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 26
- 239000004020 conductor Substances 0.000 claims description 24
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 21
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 21
- 239000003063 flame retardant Substances 0.000 claims description 20
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 19
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 19
- 239000001095 magnesium carbonate Substances 0.000 claims description 19
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 19
- -1 polypropylene, ethylene-methyl methacrylate copolymer Polymers 0.000 claims description 18
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 16
- 229920001577 copolymer Polymers 0.000 claims description 16
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 14
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 14
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 13
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 10
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 10
- 229920001684 low density polyethylene Polymers 0.000 claims description 7
- 239000004702 low-density polyethylene Substances 0.000 claims description 7
- CXUJOBCFZQGUGO-UHFFFAOYSA-F calcium trimagnesium tetracarbonate Chemical compound [Mg++].[Mg++].[Mg++].[Ca++].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O CXUJOBCFZQGUGO-UHFFFAOYSA-F 0.000 claims description 6
- 239000010459 dolomite Substances 0.000 claims description 6
- 229910000514 dolomite Inorganic materials 0.000 claims description 6
- 229920006245 ethylene-butyl acrylate Polymers 0.000 claims description 6
- 229910000515 huntite Inorganic materials 0.000 claims description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- 239000001569 carbon dioxide Substances 0.000 claims description 5
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 5
- 229920006132 styrene block copolymer Polymers 0.000 claims description 5
- 239000011787 zinc oxide Substances 0.000 claims description 5
- QYMGIIIPAFAFRX-UHFFFAOYSA-N butyl prop-2-enoate;ethene Chemical compound C=C.CCCCOC(=O)C=C QYMGIIIPAFAFRX-UHFFFAOYSA-N 0.000 claims description 4
- 229920006225 ethylene-methyl acrylate Polymers 0.000 claims description 4
- 229920001903 high density polyethylene Polymers 0.000 claims description 4
- 239000004700 high-density polyethylene Substances 0.000 claims description 4
- 229910052755 nonmetal Inorganic materials 0.000 claims description 4
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 claims description 4
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 claims description 4
- 239000000395 magnesium oxide Substances 0.000 claims description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 3
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 3
- 150000002430 hydrocarbons Chemical group 0.000 claims description 2
- 229920000092 linear low density polyethylene Polymers 0.000 claims description 2
- 239000004707 linear low-density polyethylene Substances 0.000 claims description 2
- 229920005679 linear ultra low density polyethylene Polymers 0.000 claims description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 2
- 229920001897 terpolymer Polymers 0.000 claims 1
- 125000001183 hydrocarbyl group Chemical group 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 29
- 238000011156 evaluation Methods 0.000 description 29
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 22
- 239000005042 ethylene-ethyl acrylate Substances 0.000 description 16
- 239000003513 alkali Substances 0.000 description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 11
- 239000007789 gas Substances 0.000 description 11
- 229910052760 oxygen Inorganic materials 0.000 description 11
- 239000001301 oxygen Substances 0.000 description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 10
- 229910052802 copper Inorganic materials 0.000 description 10
- 239000010949 copper Substances 0.000 description 10
- 238000001125 extrusion Methods 0.000 description 10
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 10
- 239000000347 magnesium hydroxide Substances 0.000 description 10
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 10
- 238000005259 measurement Methods 0.000 description 9
- 239000002530 phenolic antioxidant Substances 0.000 description 9
- 238000002156 mixing Methods 0.000 description 7
- 229920000877 Melamine resin Polymers 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 239000012212 insulator Substances 0.000 description 4
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 3
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N anhydrous guanidine Natural products NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- 238000006114 decarboxylation reaction Methods 0.000 description 2
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920005680 ethylene-methyl methacrylate copolymer Polymers 0.000 description 2
- 229920000554 ionomer Polymers 0.000 description 2
- 239000011164 primary particle Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- RLRINNKRRPQIGW-UHFFFAOYSA-N 1-ethenyl-2-[4-(2-ethenylphenyl)butyl]benzene Chemical compound C=CC1=CC=CC=C1CCCCC1=CC=CC=C1C=C RLRINNKRRPQIGW-UHFFFAOYSA-N 0.000 description 1
- UPZFLZYXYGBAPL-UHFFFAOYSA-N 2-ethyl-2-methyl-1,3-dioxolane Chemical compound CCC1(C)OCCO1 UPZFLZYXYGBAPL-UHFFFAOYSA-N 0.000 description 1
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920010346 Very Low Density Polyethylene (VLDPE) Polymers 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 229920005601 base polymer Polymers 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000005262 decarbonization Methods 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- BXOUVIIITJXIKB-UHFFFAOYSA-N ethene;styrene Chemical group C=C.C=CC1=CC=CC=C1 BXOUVIIITJXIKB-UHFFFAOYSA-N 0.000 description 1
- 229920006228 ethylene acrylate copolymer Polymers 0.000 description 1
- 229920006229 ethylene acrylic elastomer Polymers 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 150000007974 melamines Chemical class 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- 229940117841 methacrylic acid copolymer Drugs 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 1
- LTURHSAEWJPFAA-UHFFFAOYSA-N sulfuric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OS(O)(=O)=O.NC1=NC(N)=NC(N)=N1 LTURHSAEWJPFAA-UHFFFAOYSA-N 0.000 description 1
- 229920006027 ternary co-polymer Polymers 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 230000008733 trauma Effects 0.000 description 1
- 229920006163 vinyl copolymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Insulated Conductors (AREA)
- Inorganic Insulating Materials (AREA)
- Organic Insulating Materials (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
【課題】金属水酸化物を含まないノンハロゲン樹脂組成物、ノンハロゲン絶縁電線、及びノンハロゲンケーブルを提供する。
【解決手段】本発明に係るノンハロゲン樹脂組成物は、オレフィン炭化水素単位を含む高分子化合物と、高分子化合物に混和される金属酸化物と、金属酸化物の添加量より多く高分子化合物に混和され、燃焼時に不燃ガスを放出する金属塩とを備え、高分子化合物は、金属水酸化物を含まない。
【選択図】図1Disclosed are a halogen-free resin composition that does not contain a metal hydroxide, a halogen-free insulated wire, and a halogen-free cable.
A non-halogen resin composition according to the present invention includes a polymer compound containing an olefinic hydrocarbon unit, a metal oxide mixed with the polymer compound, and an amount of the compound added to the polymer compound greater than the amount of the metal oxide added. And a metal salt that releases a noncombustible gas upon combustion, and the polymer compound does not contain a metal hydroxide.
[Selection] Figure 1
Description
本発明は、ノンハロゲン樹脂組成物、ノンハロゲン絶縁電線、及びノンハロゲンケーブルに関する。特に、本発明は、金属水酸化物を含まないノンハロゲン樹脂組成物、ノンハロゲン絶縁電線、及びノンハロゲンケーブルに関する。 The present invention relates to a halogen-free resin composition, a halogen-free insulated wire, and a halogen-free cable. In particular, the present invention relates to a non-halogen resin composition that does not contain a metal hydroxide, a non-halogen insulated wire, and a non-halogen cable.
従来、ハロゲン化合物を含まない難燃性組成物として、ポリオレフィン系樹脂にノンハロゲン難燃剤としての水酸化マグネシウム等の金属水酸化物を添加した組成物が知られており、当該組成物が被覆された絶縁電線が知られている。例えば、導体と、導体を被覆する内層と、内層を被覆する外層とを備え、内層は、エチレン系共重合体40〜90重量部と、エチレンアクリルゴム5〜50重量部と、アイオノマー又はエチレン−メタクリル酸共重合体0.5〜50重量部とからなるベースポリマ100重量部に対して、水酸化マグネシウム40〜200重量部、及び難燃助剤1〜20重量部を配合してなり、外層は、アイオノマー又はエチレン−メタクリル酸共重合体100重量部と、水酸化マグネシウム300重量部以下と、難燃助剤20重量部以下とを含有する樹脂組成物からなる絶縁電線が知られている(例えば、特許文献1参照)。 Conventionally, as a flame retardant composition not containing a halogen compound, a composition in which a metal hydroxide such as magnesium hydroxide as a non-halogen flame retardant is added to a polyolefin resin is known, and the composition is coated. Insulated wires are known. For example, a conductor, an inner layer that covers the conductor, and an outer layer that covers the inner layer, the inner layer includes 40 to 90 parts by weight of an ethylene-based copolymer, 5 to 50 parts by weight of ethylene acrylic rubber, and an ionomer or ethylene- The outer layer is formed by blending 40 to 200 parts by weight of magnesium hydroxide and 1 to 20 parts by weight of a flame retardant aid with respect to 100 parts by weight of the base polymer comprising 0.5 to 50 parts by weight of the methacrylic acid copolymer. Is an insulated wire made of a resin composition containing 100 parts by weight of an ionomer or ethylene-methacrylic acid copolymer, 300 parts by weight or less of magnesium hydroxide, and 20 parts by weight or less of a flame retardant aid ( For example, see Patent Document 1).
特許文献1に記載の絶縁電線は、難燃性及び柔軟性に優れた樹脂組成物からなる内層で導体を被覆した後、耐外傷性に優れた外層で内層を被覆するので、耐外傷性、難燃性、耐寒性、機械的特性に優れた絶縁電線を提供できる。 Since the insulated wire described in Patent Document 1 coats the conductor with an inner layer made of a resin composition excellent in flame retardancy and flexibility, the inner layer is covered with an outer layer excellent in trauma resistance. An insulated wire excellent in flame retardancy, cold resistance and mechanical properties can be provided.
しかし、特許文献1に記載の絶縁電線は、内層及び外層に金属水酸化物を添加しているので、難燃性の向上を目的として金属水酸化物の添加量を増加させると、絶縁電線の伸び、及び引張強さ等の機械的特性が著しく低下する。また、水酸化マグネシウム等の金属水酸化物は、酸性環境下又はアルカリ性環境下において変質、溶解するので、金属水酸化物が添加された樹脂組成物の体積抵抗率が低下する。 However, since the insulated wire described in Patent Document 1 has a metal hydroxide added to the inner layer and the outer layer, increasing the amount of added metal hydroxide for the purpose of improving the flame retardancy, Mechanical properties such as elongation and tensile strength are significantly reduced. Moreover, since metal hydroxides, such as magnesium hydroxide, change and melt | dissolve in an acidic environment or an alkaline environment, the volume resistivity of the resin composition to which the metal hydroxide was added falls.
したがって、本発明の目的は、金属水酸化物を含まないノンハロゲン樹脂組成物、ノンハロゲン絶縁電線、及びノンハロゲンケーブルを提供することにある。 Accordingly, an object of the present invention is to provide a halogen-free resin composition, a halogen-free insulated wire, and a halogen-free cable that do not contain a metal hydroxide.
本発明は、上記目的を達成するため、オレフィン炭化水素単位を含む高分子化合物と、高分子化合物に混和される金属酸化物と、金属酸化物の添加量より多く高分子化合物に混和され、燃焼時に不燃ガスを放出する金属塩とを備え、高分子化合物は、金属水酸化物を含まないノンハロゲン樹脂組成物が提供される。 In order to achieve the above-mentioned object, the present invention is a polymer compound containing an olefinic hydrocarbon unit, a metal oxide mixed with the polymer compound, and a compound added to the polymer compound in an amount greater than the amount of metal oxide added, and combustion. A non-halogen resin composition comprising a metal salt that sometimes releases a noncombustible gas and the polymer compound does not contain a metal hydroxide is provided.
また、上記ノンハロゲン樹脂組成物は、金属塩は、金属正炭酸塩であり、不燃ガスは炭酸ガスであってもよい。また、金属酸化物は、酸化チタン、酸化亜鉛、アルミナ、及び酸化マグネシウムからなる群から選択されてもよい。そして、金属正炭酸塩は、炭酸マグネシウム、炭酸カルシウム、ドロマイト、及びハンタイトからなる群から選択されてもよい。 In the non-halogen resin composition, the metal salt may be a metal normal carbonate, and the incombustible gas may be a carbon dioxide gas. The metal oxide may be selected from the group consisting of titanium oxide, zinc oxide, alumina, and magnesium oxide. The metal orthocarbonate may be selected from the group consisting of magnesium carbonate, calcium carbonate, dolomite, and huntite.
また、上記ノンハロゲン樹脂組成物は、高分子化合物は、低密度ポリエチレン、直鎖状低密度ポリエチレン、直鎖状超低密度ポリエチレン、高密度ポリエチレン、ポリプロピレン、エチレン−メチルメタクリレート共重合体、エチレン−メチルアクリレート共重合体、エチレン−エチルアクリレート共重合体、エチレン−ブチルアクリレート共重合体、エチレン−酢酸ビニル共重合体、エチレン−グリシジルメタクリレート共重合体、エチレン−ブテン共重合体、エチレン−プロピレン共重合体、エチレン−スチレン共重合体、スチレン−ブタジエン−スチレンブロック共重合体、スチレン−エチレン・ブチレン−スチレンブロック共重合体、スチレン−イソプレンブロック共重合体、スチレン−エチレン・プロピレン−スチレンブロック共重合体、エチレン−プロピレン−ジエン三元共重合体、及びマレイン酸グラフト低密度ポリエチレンからなる群から選択されてもよい。更に、高分子化合物は、非金属水酸化物である難燃剤が更に混和されてもよい。 The non-halogen resin composition is composed of a low-density polyethylene, a linear low-density polyethylene, a linear ultra-low-density polyethylene, a high-density polyethylene, a polypropylene, an ethylene-methyl methacrylate copolymer, an ethylene-methyl. Acrylate copolymer, ethylene-ethyl acrylate copolymer, ethylene-butyl acrylate copolymer, ethylene-vinyl acetate copolymer, ethylene-glycidyl methacrylate copolymer, ethylene-butene copolymer, ethylene-propylene copolymer , Ethylene-styrene copolymer, styrene-butadiene-styrene block copolymer, styrene-ethylene-butylene-styrene block copolymer, styrene-isoprene block copolymer, styrene-ethylene-propylene-styrene block copolymer Coalescence, ethylene - propylene - diene terpolymer, and may be selected from the group consisting of maleic anhydride grafted low density polyethylene. Further, the polymer compound may be further mixed with a flame retardant which is a non-metal hydroxide.
また、本発明は、上記目的を達成するため、導体と、導体を被覆する外層とを備え、外層は、高分子化合物と、高分子化合物に混和される金属酸化物と、金属酸化物の添加量より多く高分子化合物に混和され、燃焼時に不燃ガスを放出する金属塩とを備え、金属水酸化物を含まないノンハロゲン樹脂組成物から形成されるノンハロゲン絶縁電線を提供する。 In order to achieve the above object, the present invention includes a conductor and an outer layer covering the conductor, and the outer layer is a polymer compound, a metal oxide mixed with the polymer compound, and the addition of the metal oxide. There is provided a non-halogen insulated electric wire formed from a non-halogen resin composition containing no metal hydroxide, and a metal salt that is mixed in a polymer compound in an amount larger than that and releases a non-combustible gas upon combustion.
また、本発明は、上記目的を達成するため、導体と、導体を被覆する外層と、外層を被覆するシースとを備え、シースは、高分子化合物と、高分子化合物に混和される金属酸化物と、金属酸化物の添加量より多く高分子化合物に混和され、燃焼時に不燃ガスを放出する金属塩とを備え、金属水酸化物を含まないノンハロゲン樹脂組成物から形成されるノンハロゲンケーブルを提供する。 In order to achieve the above object, the present invention includes a conductor, an outer layer that covers the conductor, and a sheath that covers the outer layer, and the sheath includes a polymer compound and a metal oxide mixed with the polymer compound. A non-halogen cable formed from a non-halogen resin composition that does not contain a metal hydroxide, and a metal salt that is mixed with a polymer compound in an amount greater than the amount of metal oxide added and releases a non-flammable gas upon combustion. .
本発明に係る絶縁電線によれば、金属水酸化物を含まないノンハロゲン樹脂組成物、ノンハロゲン絶縁電線、及びノンハロゲンケーブルを提供できる。 The insulated wire according to the present invention can provide a non-halogen resin composition, a non-halogen insulated wire, and a non-halogen cable that do not contain a metal hydroxide.
[実施の形態]
本発明の実施の形態に係るノンハロゲン樹脂組成物は、高分子化合物と、高分子化合物に混和される金属酸化物と、金属酸化物の添加量より多く高分子化合物に混和され、燃焼時に不燃ガスを放出する金属塩とを含んで形成される。そして、本実施の形態に係るノンハロゲン樹脂組成物は、金属水酸化物を含まずに形成される。なお、混和とは、複数の化合物が略均質に相互分散している状態をいう。また、複数の化合物が相互に相溶性を発揮する場合に当該複数の化合物がそれぞれ混合されて得られる状態だけではなく、相互に相溶性を有していない場合であっても当該複数の化合物がそれぞれ略均質に分散する状態も含む。
[Embodiment]
The non-halogen resin composition according to the embodiment of the present invention includes a high molecular compound, a metal oxide mixed with the high molecular compound, and a higher amount of the metal oxide added to the high molecular compound, and a non-combustible gas during combustion. And a metal salt that releases. And the non-halogen resin composition which concerns on this Embodiment is formed without including a metal hydroxide. The term “mixing” refers to a state in which a plurality of compounds are dispersed almost uniformly. In addition, when the plurality of compounds exhibit compatibility with each other, not only the state in which the plurality of compounds are mixed together but also the case where the plurality of compounds are not compatible with each other It also includes a state in which they are dispersed almost uniformly.
(高分子化合物)
本実施の形態に係る高分子化合物は、オレフィン炭化水素単位を含む高分子化合物を用いることができる。例えば、高分子化合物は、低密度ポリエチレン(LDPE)、直鎖状低密度ポリエチレン(LLDPE)、直鎖状超低密度ポリエチレン(VLDPE)、高密度ポリエチレン(HDPE)等のポリエチレン、ポリプロピレン、エチレン−メチルメタクリレート共重合体(EMMA)、エチレン−メチルアクリレート共重合体(EMA)、エチレン−エチルアクリレート共重合体(EEA)、エチレン−ブチルアクリレート共重合体(EBA)、エチレン−酢酸ビニル共重合体(EVA)、エチレン−グリシジルメタクリレート共重合体、エチレン−ブテン共重合体、エチレン−プロピレン共重合体(EPR)、エチレン−スチレン共重合体、スチレン−ブタジエン−スチレンブロック共重合体(SBS)、スチレン−エチレン・ブチレン−スチレンブロック共重合体(SEBS)、スチレン−イソプレンブロック共重合体(SIS)、スチレン−エチレン・プロピレン−スチレンブロック共重合体(SEPS)等のスチレン系熱可塑性エラストマ、エチレン−プロピレン−ジエン三元共重合体(EPDM)、及びマレイン酸グラフト低密度ポリエチレン等を用いることができる。
(Polymer compound)
As the polymer compound according to this embodiment, a polymer compound containing an olefin hydrocarbon unit can be used. For example, the polymer compound includes polyethylene such as low density polyethylene (LDPE), linear low density polyethylene (LLDPE), linear very low density polyethylene (VLDPE), and high density polyethylene (HDPE), polypropylene, ethylene-methyl. Methacrylate copolymer (EMMA), ethylene-methyl acrylate copolymer (EMA), ethylene-ethyl acrylate copolymer (EEA), ethylene-butyl acrylate copolymer (EBA), ethylene-vinyl acetate copolymer (EVA) ), Ethylene-glycidyl methacrylate copolymer, ethylene-butene copolymer, ethylene-propylene copolymer (EPR), ethylene-styrene copolymer, styrene-butadiene-styrene block copolymer (SBS), styrene-ethylene・ Butylene Styrene thermoplastic elastomers such as ren block copolymer (SEBS), styrene-isoprene block copolymer (SIS), styrene-ethylene-propylene-styrene block copolymer (SEPS), ethylene-propylene-diene ternary copolymer A polymer (EPDM), maleic acid grafted low density polyethylene, or the like can be used.
ここで、ノンハロゲン樹脂組成物の難燃性を向上させることを目的として、エチレン単位を含む高分子化合物を用いることが好ましい。特に、エチレン−メチルメタクリレート共重合体(EMA)、エチレン−エチルアクリレート共重合体(EEA)、エチレン−ブチルアクリレート共重合体(EBA)等のエチレン−アクリル酸エステル共重合体、又は、エチレン−酢酸ビニル共重合体(EVA)等のエチレン共重合体を用いることが好ましい。 Here, in order to improve the flame retardancy of the non-halogen resin composition, it is preferable to use a polymer compound containing an ethylene unit. In particular, ethylene-acrylate copolymer such as ethylene-methyl methacrylate copolymer (EMA), ethylene-ethyl acrylate copolymer (EEA), ethylene-butyl acrylate copolymer (EBA), or ethylene-acetic acid It is preferable to use an ethylene copolymer such as a vinyl copolymer (EVA).
(金属酸化物)
本実施の形態に係る金属酸化物は、ノンハロゲン樹脂組成物が燃焼する場合に、高分子化合物に対する脱水素触媒作用を発揮して難燃剤として機能する。具体的に、金属酸化物は、酸化亜鉛、酸化チタン、アルミナ、又は酸化マグネシウムを用いることができる。金属酸化物は、ノンハロゲン樹脂組成物の燃焼時において、高分子化合物からの水素の脱離を促進させることにより、ノンハロゲン樹脂組成物を構成する高分子化合物の炭化を促進させる。これにより、金属酸化物は、ノンハロゲン樹脂組成物の表面及び/又は内部に高分子化合物からの炭化被膜を形成させて、ノンハロゲン樹脂組成物に難燃性を付与する。また、金属酸化物は、一次粒子径が100nm以下である金属酸化物を用いることができる。又は、金属酸化物は、一次粒子の短軸方向の長さと長軸方向の長さとの比、すなわち、アスペクト比が7以上である金属酸化物を用いることができる。
(Metal oxide)
When the non-halogen resin composition burns, the metal oxide according to the present embodiment exhibits a dehydrogenation catalytic action on the polymer compound and functions as a flame retardant. Specifically, zinc oxide, titanium oxide, alumina, or magnesium oxide can be used as the metal oxide. The metal oxide promotes carbonization of the polymer compound constituting the non-halogen resin composition by promoting the elimination of hydrogen from the polymer compound during combustion of the non-halogen resin composition. Thereby, a metal oxide forms the carbonized film from a high molecular compound in the surface and / or inside of a non-halogen resin composition, and provides a flame retardance to a non-halogen resin composition. As the metal oxide, a metal oxide having a primary particle diameter of 100 nm or less can be used. Alternatively, as the metal oxide, a metal oxide having a ratio between the length in the minor axis direction and the length in the major axis direction of the primary particles, that is, an aspect ratio of 7 or more can be used.
(金属塩)
本実施の形態に係る金属塩は、例えば、金属正炭酸塩を用いることができる。そして、本実施の形態においては、燃焼時に不燃ガスを放出する金属塩を用いる。ここで、例えば、金属塩として金属正炭酸塩を用いた場合、放出される不燃ガスは炭酸ガスである。ノンハロゲン樹脂組成物の燃焼時に金属正炭酸塩の脱炭素により不燃ガス(炭酸ガス)が放出されることにより、ノンハロゲン樹脂組成物に難燃性を付与できる。
(Metal salt)
As the metal salt according to the present embodiment, for example, a metal orthocarbonate can be used. And in this Embodiment, the metal salt which discharge | releases an incombustible gas at the time of combustion is used. Here, for example, when a metal orthocarbonate is used as the metal salt, the incombustible gas released is carbon dioxide. When the non-halogen resin composition is burned, non-combustible gas (carbon dioxide gas) is released by decarbonization of the metal orthocarbonate, whereby flame resistance can be imparted to the non-halogen resin composition.
金属正炭酸塩としては、具体的に、炭酸マグネシウム、炭酸カルシウム、ドロマイト、ハンタイト等を用いることができる。そして、本実施の形態において、ノンハロゲン樹脂組成物の燃焼温度に近い脱炭酸温度を有する化合物を用いると、ノンハロゲン樹脂組成物の燃焼時に金属正炭酸塩から炭酸ガスが放出されやすいことから、一例として、金属正炭酸塩は、炭酸マグネシウムを用いることが好ましい。なお、ノンハロゲン樹脂組成物の燃焼温度に対応させて、当該燃焼温度に近似する脱炭酸温度を有する金属正炭酸塩を用いることもできる。また、金属正炭酸塩は、平均粒子径が5μm以下の金属正炭酸塩を用いることができる。 Specifically, magnesium carbonate, calcium carbonate, dolomite, huntite and the like can be used as the metal normal carbonate. In the present embodiment, when a compound having a decarboxylation temperature close to the combustion temperature of the non-halogen resin composition is used, carbon dioxide is easily released from the metal orthocarbonate during the combustion of the non-halogen resin composition. As the metal normal carbonate, magnesium carbonate is preferably used. In addition, the metal orthocarbonate which has the decarboxylation temperature approximated to the said combustion temperature corresponding to the combustion temperature of a non-halogen resin composition can also be used. Further, as the metal normal carbonate, a metal normal carbonate having an average particle size of 5 μm or less can be used.
なお、金属炭酸塩としては、水酸基を含む金属塩基性炭酸塩と水酸基を含まない金属正炭酸塩とがあるが、水酸基を含む金属塩基性炭酸塩は耐水性に劣るので、本実施の形態においては、水酸基を含まない金属正炭酸塩を用いることが好ましい。 In addition, as the metal carbonate, there are a metal basic carbonate containing a hydroxyl group and a metal normal carbonate containing no hydroxyl group, but the metal basic carbonate containing a hydroxyl group is inferior in water resistance. Is preferably a metal orthocarbonate containing no hydroxyl group.
(難燃剤)
本実施の形態に係るノンハロゲン樹脂組成物は、非金属水酸化物である難燃剤を更に混和させて形成することができる。この難燃剤としては、メラミン化合物を用いることができる。メラミン化合物としては、メラミン、シアヌル酸、イソシアヌル酸、メラミンシアヌレート、硫酸メラミン、ベンゾグアナミン等を用いることができる。これらのメラミン化合物は、非イオン性表面活性剤、又は各種カップリング剤により表面処理が施されていてもよい。
(Flame retardants)
The non-halogen resin composition according to the present embodiment can be formed by further mixing a flame retardant that is a non-metal hydroxide. As this flame retardant, a melamine compound can be used. As the melamine compound, melamine, cyanuric acid, isocyanuric acid, melamine cyanurate, melamine sulfate, benzoguanamine and the like can be used. These melamine compounds may be surface-treated with a nonionic surfactant or various coupling agents.
なお、金属酸化物、金属正炭酸塩、及び/又はメラミン化合物の総混和量は、難燃化効果を向上させることを目的とする場合、高分子化合物100重量部に対して50重量部以上であることが好ましく、ノンハロゲン樹脂組成物の成形加工性を維持することを目的とする場合、250重量部以下であることが好ましい。 In addition, the total amount of the metal oxide, the metal normal carbonate, and / or the melamine compound is 50 parts by weight or more with respect to 100 parts by weight of the polymer compound in order to improve the flame retarding effect. Preferably, it is preferably 250 parts by weight or less for the purpose of maintaining the moldability of the non-halogen resin composition.
また、難燃剤として金属酸化物及び金属正炭酸塩に加えてメラミンシアヌレートを混和することにより、ノンハロゲン樹脂組成物の難燃性を向上させることができる。なお、ノンハロゲン樹脂組成物の成形加工性を維持することを目的とする場合、金属酸化物、金属正炭酸塩、及びグアニジン化合物の層添加量は、上述のように250重量部以下にすることが好ましい。また、難燃性の向上と耐アルカリ性の発揮とを両立させることを目的として、高分子化合物に添加するメラミン化合物の量は、40部以下にすることが好ましい。 Moreover, the flame retardance of a non-halogen resin composition can be improved by mix | blending melamine cyanurate in addition to a metal oxide and a metal normal carbonate as a flame retardant. In addition, when aiming at maintaining the moldability of the non-halogen resin composition, the layer addition amount of the metal oxide, the metal orthocarbonate, and the guanidine compound should be 250 parts by weight or less as described above. preferable. Moreover, it is preferable that the quantity of the melamine compound added to a high molecular compound shall be 40 parts or less for the purpose of making the improvement of a flame retardance, and exhibiting alkali resistance compatible.
(その他添加材)
本実施の形態に係るノンハロゲン樹脂組成物は、酸化防止剤(例えば、フェノール系酸化防止剤)、滑剤、安定剤、又は着色剤等の添加材を、更に添加して形成することもできる。
(Other additives)
The non-halogen resin composition according to the present embodiment can be formed by further adding an additive such as an antioxidant (for example, a phenolic antioxidant), a lubricant, a stabilizer, or a colorant.
(ノンハロゲン絶縁電線)
図1は、本発明の実施の形態に係るノンハロゲン樹脂組成物を用いたノンハロゲン絶縁電線の断面の一例を示す。
(Non-halogen insulated wire)
FIG. 1 shows an example of a cross section of a non-halogen insulated wire using a non-halogen resin composition according to an embodiment of the present invention.
ノンハロゲン絶縁電線1は、導体10と、導体10を被覆する外層20とを備える。そして、外層20は、本実施の形態に係るノンハロゲン樹脂組成物から所定厚を有して形成される絶縁体層である。導体10は、所定径を有する金属材料から形成される。例えば、導体10は、銅又は銅合金等の金属材料から形成される。導体10を形成する銅としては、純銅、タフピッチ銅、低酸素銅、又は無酸素銅のいずれも用いることができる。
The non-halogen insulated wire 1 includes a
図2は、本発明の実施の形態に係るノンハロゲン樹脂組成物を用いたノンハロゲンケーブルの断面の一例を示す。 FIG. 2 shows an example of a cross section of a non-halogen cable using the non-halogen resin composition according to the embodiment of the present invention.
実施の形態に係るノンハロゲンケーブル2は、導体10に絶縁体21を被覆した3線心を介在4と共に撚り合わせた撚り対線と、当該撚り対線の外周を被覆する押え巻きテープ5と、押え巻きテープ5の外周に押出被覆され、ノンハロゲンケーブル2の最外層を形成するシース3とを備える。そして、シース3は、本実施の形態に係るノンハロゲン樹脂組成物から形成される。導体10は、所定径を有する金属材料から形成される。例えば、導体10は、銅又は銅合金等の金属材料から形成される。導体10を形成する銅としては、純銅、タフピッチ銅、低酸素銅、又は無酸素銅を用いることができる。また、絶縁体21は、本実施の形態に係るノンハロゲン樹脂組成物、又はその他の絶縁性材料から形成することができる。
The non-halogen cable 2 according to the embodiment includes a twisted pair wire in which a
(実施の形態の効果)
本発明の実施の形態に係るノンハロゲン樹脂組成物は、金属水酸化物を含まずに、燃焼時に不燃ガスを放出する金属正炭酸塩と金属酸化物とをエチレン単位を含む高分子化合物に混和すると共に、金属正炭酸塩の量を金属酸化物の量より多く混和して形成されるので、難燃性を有すると共に、耐酸性及び耐アルカリ性を発揮することができる。すなわち、本実施の形態によれば、金属水酸化物を含む樹脂組成物に比べて、酸素指数測定による難燃性評価が良好で、耐酸性及び耐アルカリ性が優れたノンハロゲン樹脂組成物を提供できる。
(Effect of embodiment)
In the non-halogen resin composition according to the embodiment of the present invention, a metal orthocarbonate and a metal oxide, which do not contain a metal hydroxide and release an incombustible gas upon combustion, are mixed with a polymer compound containing an ethylene unit. At the same time, since the amount of the metal orthocarbonate is mixed with the amount of the metal oxide more than the amount of the metal oxide, it has flame retardancy and can exhibit acid resistance and alkali resistance. That is, according to the present embodiment, it is possible to provide a non-halogen resin composition that has good flame resistance evaluation by oxygen index measurement and excellent acid resistance and alkali resistance compared to a resin composition containing a metal hydroxide. .
また、本実施の形態に係るノンハロゲン樹脂組成物は、水酸化マグネシウム等の金属水酸化物を含まないと共に、水酸化マグネシウムよりも難燃効果の高い難燃剤、例えば、非金属水酸化物であるメラミンシアヌレート等のメラミン化合物を添加したので、機械的特性、加工性の低下を抑制できると共に、特に、アルカリ性環境下においても体積抵抗率の低下を抑制することができる。 Further, the non-halogen resin composition according to the present embodiment does not contain a metal hydroxide such as magnesium hydroxide, and is a flame retardant having a higher flame retardant effect than magnesium hydroxide, for example, a non-metal hydroxide. Since a melamine compound such as melamine cyanurate is added, it is possible to suppress a decrease in mechanical properties and workability, and in particular, it is possible to suppress a decrease in volume resistivity even in an alkaline environment.
そして、本実施の形態に係るノンハロゲン樹脂組成物は、ハロゲンを含む化合物、鉛、アンチモン等の重金属を含まないので、環境に配慮したノンハロゲン樹脂組成物及びノンハロゲン絶縁電線を提供することができる。 Since the halogen-free resin composition according to the present embodiment does not include halogen-containing compounds, heavy metals such as lead and antimony, an environment-friendly halogen-free resin composition and a halogen-free insulated wire can be provided.
本発明の実施例として、エチレン―エチルアクリレート共重合体(EEA)及び/又はエチレン−酢酸ビニル共重合体(EVA)を高分子化合物として用い、金属正炭酸塩として、炭酸マグネシウム、炭酸カルシウム、ドロマイト、又はハンタイトを用いると共に、金属酸化物として、酸化チタン、酸化亜鉛、又はアルミナを用いたノンハロゲン樹脂組成物を製造した(実施例1ないし13)。また、比較例として、エチレン―エチルアクリレート共重合体(EEA)又はエチレン−酢酸ビニル共重合体(EVA)を高分子化合物として用い、水酸化マグネシウム、金属正炭酸塩又は金属酸化物を用いたノンハロゲン樹脂組成物を製造した(比較例1ないし8)。更に、エチレン―エチルアクリレート共重合体(EEA)を高分子化合物として用い、金属正炭酸塩として、炭酸カルシウムを用いると共に、金属酸化物として、酸化チタンを用いたノンハロゲン樹脂組成物を製造した(実施例14及び15)。 As an example of the present invention, ethylene-ethyl acrylate copolymer (EEA) and / or ethylene-vinyl acetate copolymer (EVA) is used as a polymer compound, and as a metal normal carbonate, magnesium carbonate, calcium carbonate, dolomite In addition to using huntite, non-halogen resin compositions using titanium oxide, zinc oxide, or alumina as a metal oxide were produced (Examples 1 to 13). Further, as a comparative example, an ethylene-ethyl acrylate copolymer (EEA) or an ethylene-vinyl acetate copolymer (EVA) is used as a polymer compound, and non-halogen using magnesium hydroxide, metal normal carbonate or metal oxide. Resin compositions were produced (Comparative Examples 1 to 8). Furthermore, an ethylene-ethyl acrylate copolymer (EEA) was used as a polymer compound, and a non-halogen resin composition was produced using calcium carbonate as a metal normal carbonate and titanium oxide as a metal oxide. Examples 14 and 15).
具体的に、実施例1に係るノンハロゲン樹脂組成物は、EEA100重量部に対して炭酸マグネシウムを40重量部と酸化チタンを10重量部、混和すると共に、フェノール系酸化防止剤0.5重量部を添加して製造した。実施例2に係るノンハロゲン樹脂組成物は、実施例1の炭酸マグネシウムを炭酸カルシウムに代えた点を除き、実施例1と同様にして製造した。実施例3に係るノンハロゲン樹脂組成物は、実施例1の炭酸マグネシウムをドロマイトに代えた点を除き、実施例1と同様にして製造した。実施例4に係るノンハロゲン樹脂組成物は、実施例1の炭酸マグネシウムをハンタイトに代えた点を除き、実施例1と同様にして製造した。実施例5に係るノンハロゲン樹脂組成物は、実施例2の酸化チタンを粒径の異なる酸化チタンに代えた点を除き、実施例2と同様にして製造した。 Specifically, the non-halogen resin composition according to Example 1 was mixed with 40 parts by weight of magnesium carbonate and 10 parts by weight of titanium oxide with respect to 100 parts by weight of EEA, and 0.5 parts by weight of phenolic antioxidant. It was manufactured by adding. The non-halogen resin composition according to Example 2 was produced in the same manner as in Example 1 except that the magnesium carbonate in Example 1 was replaced with calcium carbonate. The non-halogen resin composition according to Example 3 was produced in the same manner as in Example 1 except that the magnesium carbonate in Example 1 was replaced with dolomite. The non-halogen resin composition according to Example 4 was produced in the same manner as in Example 1 except that the magnesium carbonate in Example 1 was replaced with huntite. The non-halogen resin composition according to Example 5 was produced in the same manner as in Example 2 except that the titanium oxide in Example 2 was replaced with titanium oxide having a different particle size.
実施例6に係るノンハロゲン樹脂組成物は、実施例2の酸化チタンを酸化亜鉛に代えた点を除き、実施例2と同様にして製造した。実施例7に係るノンハロゲン樹脂組成物は、実施例2の酸化チタンをアルミナに代えた点を除き、実施例2と同様にして製造した。実施例8に係るノンハロゲン樹脂組成物は、実施例2に係るノンハロゲン樹脂組成物にメラミンシアヌレートを10重量部更に添加して製造した。実施例9に係るノンハロゲン樹脂組成物は、実施例1の酸化チタンを粒径の異なる酸化チタンに代えた点を除き、実施例1と同様にして製造した。 The non-halogen resin composition according to Example 6 was produced in the same manner as in Example 2 except that the titanium oxide in Example 2 was replaced with zinc oxide. The non-halogen resin composition according to Example 7 was manufactured in the same manner as in Example 2 except that the titanium oxide in Example 2 was replaced with alumina. The non-halogen resin composition according to Example 8 was produced by further adding 10 parts by weight of melamine cyanurate to the non-halogen resin composition according to Example 2. The non-halogen resin composition according to Example 9 was produced in the same manner as in Example 1 except that the titanium oxide in Example 1 was replaced with titanium oxide having a different particle size.
実施例10に係るノンハロゲン樹脂組成物は、実施例1の炭酸マグネシウムの添加量を90重量部に増加させた点を除き、実施例1と同様にして製造した。実施例11に係るノンハロゲン樹脂組成物は、EVA100重量部に対して炭酸マグネシウムを90重量部と酸化チタンを10重量部、混和すると共に、フェノール系酸化防止剤0.5重量部を添加して製造した。実施例12に係るノンハロゲン樹脂組成物は、EEA50重量部及びEVA50重量部に対して炭酸マグネシウムを90重量部と酸化チタンを10重量部、混和すると共に、フェノール系酸化防止剤0.5重量部を添加して製造した。 The non-halogen resin composition according to Example 10 was produced in the same manner as in Example 1 except that the amount of magnesium carbonate added in Example 1 was increased to 90 parts by weight. The non-halogen resin composition according to Example 11 was manufactured by mixing 90 parts by weight of magnesium carbonate and 10 parts by weight of titanium oxide with 100 parts by weight of EVA and adding 0.5 parts by weight of a phenolic antioxidant. did. The non-halogen resin composition according to Example 12 was mixed with 90 parts by weight of magnesium carbonate and 10 parts by weight of titanium oxide with respect to 50 parts by weight of EEA and 50 parts by weight of EVA, and 0.5 parts by weight of phenolic antioxidant. It was manufactured by adding.
実施例13に係るノンハロゲン樹脂組成物は、EEA100重量部に対して炭酸カルシウムを200重量部と酸化チタンを50重量部、混和すると共に、フェノール系酸化防止剤0.5重量部を添加して製造した。実施例14に係るノンハロゲン樹脂組成物は、EEA100重量部に対して炭酸カルシウム200重量部と酸化チタン60重量部とフェノール系酸化防止剤0.5重量部とを添加して製造した。実施例15に係るノンハロゲン樹脂組成物は、EEA100重量部に対して炭酸カルシウム90重量部と酸化チタン10重量部とフェノール系酸化防止剤0.5重量部とを添加して製造した。 The non-halogen resin composition according to Example 13 is manufactured by mixing 200 parts by weight of calcium carbonate and 50 parts by weight of titanium oxide with respect to 100 parts by weight of EEA, and adding 0.5 parts by weight of a phenolic antioxidant. did. The non-halogen resin composition according to Example 14 was manufactured by adding 200 parts by weight of calcium carbonate, 60 parts by weight of titanium oxide, and 0.5 parts by weight of a phenolic antioxidant to 100 parts by weight of EEA. The non-halogen resin composition according to Example 15 was produced by adding 90 parts by weight of calcium carbonate, 10 parts by weight of titanium oxide, and 0.5 parts by weight of a phenolic antioxidant to 100 parts by weight of EEA.
なお、実施例1ないし15に係るノンハロゲン樹脂組成物はそれぞれ、各成分を130℃に予熱したロールで混練して製造した。 Each of the non-halogen resin compositions according to Examples 1 to 15 was produced by kneading each component with a roll preheated to 130 ° C.
比較例1に係るノンハロゲン樹脂組成物は、EEA100重量部に対して水酸化マグネシウム100重量部とフェノール系酸化防止剤0.5重量部とを添加して製造した。比較例2に係るノンハロゲン樹脂組成物は、比較例1の水酸化マグネシウム100重量部を炭酸マグネシウム50重量部に代えた点を除き、比較例1と同様にして製造した。比較例3に係るノンハロゲン樹脂組成物は、比較例2の炭酸マグネシウムを炭酸カルシウムに代えた点を除き、比較例2と同様にして製造した。比較例4に係るノンハロゲン樹脂組成物は、比較例2の炭酸マグネシウムをドロマイトに代えた点を除き、比較例2と同様にして製造した。 The non-halogen resin composition according to Comparative Example 1 was prepared by adding 100 parts by weight of magnesium hydroxide and 0.5 parts by weight of a phenolic antioxidant to 100 parts by weight of EEA. The non-halogen resin composition according to Comparative Example 2 was produced in the same manner as Comparative Example 1 except that 100 parts by weight of magnesium hydroxide in Comparative Example 1 was replaced with 50 parts by weight of magnesium carbonate. The non-halogen resin composition according to Comparative Example 3 was produced in the same manner as Comparative Example 2 except that the magnesium carbonate of Comparative Example 2 was replaced with calcium carbonate. The non-halogen resin composition according to Comparative Example 4 was produced in the same manner as Comparative Example 2 except that the magnesium carbonate of Comparative Example 2 was replaced with dolomite.
比較例5に係るノンハロゲン樹脂組成物は、比較例2の炭酸マグネシウムをハンタイトに代えた点を除き、比較例2と同様にして製造した。比較例6に係るノンハロゲン樹脂組成物は、比較例2の炭酸マグネシウム50重量部を酸化チタン100重量部に代えた点を除き、比較例2と同様にして製造した。比較例7に係るノンハロゲン樹脂組成物は、比較例2の炭酸マグネシウム50重量部を100重量部に代えた点を除き、比較例2と同様にして製造した。比較例8に係るノンハロゲン樹脂組成物は、EVA100重量部に対して炭酸マグネシウム100重量部とフェノール系酸化防止剤0.5重量部を添加して製造した。 The non-halogen resin composition according to Comparative Example 5 was produced in the same manner as Comparative Example 2 except that the magnesium carbonate of Comparative Example 2 was replaced with huntite. The non-halogen resin composition according to Comparative Example 6 was produced in the same manner as Comparative Example 2 except that 50 parts by weight of magnesium carbonate of Comparative Example 2 was replaced with 100 parts by weight of titanium oxide. The non-halogen resin composition according to Comparative Example 7 was produced in the same manner as Comparative Example 2 except that 50 parts by weight of magnesium carbonate in Comparative Example 2 was replaced with 100 parts by weight. The non-halogen resin composition according to Comparative Example 8 was produced by adding 100 parts by weight of magnesium carbonate and 0.5 parts by weight of a phenolic antioxidant to 100 parts by weight of EVA.
そして、実施例、及び比較例に係る各ノンハロゲン樹脂組成物の特性を評価した。具体的に、(1)酸素指数測定による難燃性評価、(2)傾斜燃焼試験、(3)耐アルカリ性評価、(4)押出加工性評価、及び(5)総合評価のそれぞれについて以下に示す条件で評価した。 And the characteristic of each non-halogen resin composition which concerns on an Example and a comparative example was evaluated. Specifically, each of (1) flame retardant evaluation by oxygen index measurement, (2) inclined combustion test, (3) alkali resistance evaluation, (4) extrusion processability evaluation, and (5) comprehensive evaluation is shown below. The condition was evaluated.
(1)酸素指数測定による難燃性評価
JIS K 7201に準拠した。具体的に、各ノンハロゲン樹脂組成物からなる試験片(長さ80mm、幅6.5mm、厚さ3mm)を用いて測定を実施した。酸素指数が25以上の場合に難燃性について合格として「○」とした。一方、酸素指数が25未満の場合に難燃性について不合格として「×」とした。
(1) Flame retardancy evaluation by oxygen index measurement compliant with JIS K 7201. Specifically, the measurement was carried out using test pieces (length 80 mm, width 6.5 mm, thickness 3 mm) made of each non-halogen resin composition. When the oxygen index was 25 or more, the flame retardancy was evaluated as “◯” as a pass. On the other hand, when the oxygen index was less than 25, the flame retardancy was rejected as “x”.
(2)傾斜燃焼試験
各ノンハロゲン樹脂組成物を用いて、図1に示すような直径φ3.4mmのノンハロゲン絶縁電線を製造した。そして、JIS C 3005に基づいて傾斜燃焼試験を実施した。傾斜燃焼試験に合格して燃焼試験後に導体がむき出しにならなかったノンハロゲン絶縁電線を合格「○」とした。一方、傾斜燃焼試験に不合格、及び傾斜燃焼試験に合格したものの燃焼試験後に導体がむき出しになったノンハロゲン絶縁電線を不合格「×」とした。
(2) Inclined combustion test Using each non-halogen resin composition, a non-halogen insulated wire having a diameter of 3.4 mm as shown in Fig. 1 was produced. And the inclination combustion test was implemented based on JISC3005. A non-halogen insulated electric wire that passed the inclined combustion test and the conductor was not exposed after the combustion test was rated as “O”. On the other hand, a non-halogen insulated electric wire that failed the inclined combustion test and passed the inclined combustion test but whose conductor was exposed after the combustion test was evaluated as “failed”.
(3)耐アルカリ性試験
各ノンハロゲン樹脂組成物を用いて厚さ1mmのシートを作成した。そして、作成したシートを液温50℃、濃度が3%の水酸化ナトリウム水溶液に30日間浸漬した。その後、各シートの体積抵抗率(Ω・cm)を測定して各シートの耐アルカリ性を評価した。その結果、体積抵抗率が1010(Ω・cm)以上を示したノンハロゲン樹脂組成物のシートを合格「○」とした。一方、体積抵抗率が1010未満を示したノンハロゲン樹脂組成物のシートは不合格「×」とした。
(3) Alkali resistance test A sheet having a thickness of 1 mm was prepared using each non-halogen resin composition. The prepared sheet was immersed in an aqueous sodium hydroxide solution having a liquid temperature of 50 ° C. and a concentration of 3% for 30 days. Thereafter, the volume resistivity (Ω · cm) of each sheet was measured to evaluate the alkali resistance of each sheet. As a result, a sheet of the non-halogen resin composition having a volume resistivity of 10 10 (Ω · cm) or more was evaluated as acceptable “◯”. On the other hand, the sheet of the non-halogen resin composition having a volume resistivity of less than 10 10 was rejected “x”.
(4)押出加工性評価
各ノンハロゲン樹脂組成物について40mm押出機で押出を実施した。押出機のモーターの負荷が正常範囲内で押出できたものであって、押出後の外観が良好な場合に合格「○」とする一方で、押出負荷がモーターの正常範囲外であった場合、又は押出後の外観が良好ではない場合に不合格「×」とした。
(4) Evaluation of extrusion processability Each non-halogen resin composition was extruded with a 40 mm extruder. If the load on the motor of the extruder was able to be extruded within the normal range and the appearance after extrusion was good, the pass was `` O '', while the extrusion load was outside the normal range of the motor, Or, when the appearance after extrusion was not good, it was determined as “Fail”.
(5)総合評価
上記(1)から(3)の特性評価において合格したノンハロゲン樹脂組成物については、総合評価を「○」とした。また、上記(1)から(3)のいずれか一つでも不合格であったノンハロゲン樹脂組成物については、総合評価を「×」とした。
(5) Comprehensive evaluation About the non-halogen resin composition which passed in the characteristic evaluation of said (1) to (3), comprehensive evaluation was set to "(circle)". Moreover, about the non-halogen resin composition in which any one of the above (1) to (3) failed, the overall evaluation was “x”.
実施例、及び比較例に係る各ノンハロゲン樹脂組成物の詳細な材料組成と、各ノンハロゲン樹脂組成物の特性評価の結果を、表1及び表2に示す。 Tables 1 and 2 show the detailed material compositions of the non-halogen resin compositions according to Examples and Comparative Examples, and the results of the characteristic evaluation of the non-halogen resin compositions.
表1を参照するとわかるように、実施例1ないし8、及び実施例10ないし13の全てのノンハロゲン樹脂組成物において、酸素指数測定による難燃性評価、傾斜燃焼試験、耐アルカリ性評価、及び押出加工性評価について合格であった。また、実施例9に係るノンハロゲン樹脂組成物は傾斜燃焼試験後に導体がむき出しになることはなかったものの、粒径が210nmと比較的大きな酸化チタンを用いたことに起因して、露出する部分が観察されたので評価を「△」とした。なお、実施例9に係るノンハロゲン樹脂組成物において傾斜燃焼試験の評価は「△」であるものの、実用上問題となる程度ではなかった。 As can be seen by referring to Table 1, in all the non-halogen resin compositions of Examples 1 to 8 and Examples 10 to 13, flame retardancy evaluation by oxygen index measurement, gradient combustion test, alkali resistance evaluation, and extrusion processing It was a pass for sex evaluation. In addition, although the non-halogen resin composition according to Example 9 did not expose the conductor after the gradient combustion test, the exposed portion was caused by using a relatively large titanium oxide having a particle size of 210 nm. Since it was observed, the evaluation was “Δ”. In the non-halogen resin composition according to Example 9, the evaluation in the gradient combustion test was “Δ”, but it was not a practical problem.
また、実施例10から12の特性結果が示す通り、EEA単体、EVA単体、及びEEAとEVAとの混和物のいずれを用いた場合であっても、酸素指数測定による難燃性評価、傾斜燃焼試験、耐アルカリ性評価、及び押出加工性評価について合格であった。また、実施例13に係るノンハロゲン樹脂組成物は、EEA100重量部に対して難燃剤(炭酸カルシウム及び酸化チタン)を250重量部添加して製造したが、係るノンハロゲン樹脂組成物であっても、酸素指数測定による難燃性評価、傾斜燃焼試験、耐アルカリ性評価、及び押出加工性評価について合格であった。よって、実施例1から13に係るノンハロゲン樹脂組成物の総合評価は、「○」(合格)であった。 In addition, as shown in the characteristic results of Examples 10 to 12, flame retardant evaluation by the oxygen index measurement, gradient combustion, regardless of whether EEA alone, EVA alone, or a mixture of EEA and EVA is used. The test, alkali resistance evaluation, and extrusion processability evaluation were acceptable. Further, the non-halogen resin composition according to Example 13 was manufactured by adding 250 parts by weight of a flame retardant (calcium carbonate and titanium oxide) to 100 parts by weight of EEA. The flame retardant evaluation by index measurement, the gradient combustion test, the alkali resistance evaluation, and the extrusion processability evaluation were acceptable. Therefore, the comprehensive evaluation of the non-halogen resin compositions according to Examples 1 to 13 was “◯” (passed).
比較例1に係るノンハロゲン樹脂組成物は、水酸化マグネシウムを含んでいることに起因して、耐アルカリ性に劣っていることが示された。また、比較例2ないし5に係るノンハロゲン樹脂組成物は金属酸化物を含んでおらず、酸素指数25を満足することができないことが示された。また、比較例6に係るノンハロゲン樹脂組成物は、金属炭酸塩を含んでおらず、酸素指数25を満足することができないことが示された。更に、比較例7及び8に係るノンハロゲン樹脂組成物は、金属酸化物を含んでおらず、いずれも傾斜燃焼試験が不合格であった。 The non-halogen resin composition according to Comparative Example 1 was shown to be inferior in alkali resistance due to containing magnesium hydroxide. Moreover, it was shown that the non-halogen resin compositions according to Comparative Examples 2 to 5 do not contain a metal oxide and cannot satisfy the oxygen index 25. Moreover, it was shown that the non-halogen resin composition according to Comparative Example 6 does not contain a metal carbonate and cannot satisfy the oxygen index 25. Furthermore, the non-halogen resin compositions according to Comparative Examples 7 and 8 did not contain a metal oxide, and both of them failed the inclined combustion test.
実施例14に係るノンハロゲン樹脂組成物は、EEA100重量部に対して難燃剤を合計260重量部混和して製造したノンハロゲン樹脂組成物であり、押出加工性を満足しなかったが、(1)酸素指数測定による難燃性評価、(2)傾斜燃焼試験、及び(3)耐アルカリ性試験において合格であったので、総合評価は「○」(合格)であった。実施例15に係るノンハロゲン樹脂組成物は、EEA100重量部に対して平均粒径が8μmの炭酸カルシウム90重量部と、酸化チタン10重量部とを添加して製造した。炭酸カルシウムの平均粒径が5μmを超えることに起因して、押出後のノンハロゲン樹脂組成物の外観が良好とはいえなかったが、(1)酸素指数測定による難燃性評価、(2)傾斜燃焼試験、及び(3)耐アルカリ性試験において合格であったので、総合評価は「○」(合格)であった。 The non-halogen resin composition according to Example 14 was a non-halogen resin composition produced by mixing 260 parts by weight of a flame retardant with 100 parts by weight of EEA, and did not satisfy the extrusion processability. Since it passed in the flame retardance evaluation by index measurement, (2) inclined combustion test, and (3) alkali resistance test, the comprehensive evaluation was “◯” (pass). The non-halogen resin composition according to Example 15 was manufactured by adding 90 parts by weight of calcium carbonate having an average particle diameter of 8 μm and 10 parts by weight of titanium oxide to 100 parts by weight of EEA. Although the appearance of the non-halogen resin composition after extrusion was not good due to the average particle size of calcium carbonate exceeding 5 μm, (1) flame retardant evaluation by oxygen index measurement, (2) gradient Since it passed in the combustion test and (3) alkali resistance test, the overall evaluation was “◯” (pass).
以上の実施例、及び比較例の特性評価の結果から、以下の点が示される。すなわち、金属正炭酸塩と金属酸化物との添加量の割合は、難燃性を向上させることを目的とする場合、金属酸化物の添加量よりも金属正炭酸塩の添加量の方を多くすることが好ましい。なお、金属酸化物と難燃剤(例えば、グアニジン化合物)とを併用することでノンハロゲン樹脂組成物の難燃性は著しく向上する。 The following points are shown from the results of the characteristic evaluation of the above examples and comparative examples. That is, the ratio of the addition amount of the metal orthocarbonate to the metal oxide is larger in the addition amount of the metal orthocarbonate than the addition amount of the metal oxide when the purpose is to improve the flame retardancy. It is preferable to do. In addition, the flame retardance of a non-halogen resin composition improves remarkably by using together a metal oxide and a flame retardant (for example, guanidine compound).
以上、本発明の実施の形態及び実施例を説明したが、上記に記載した実施の形態及び実施例は特許請求の範囲に係る発明を限定するものではない。また、実施の形態及び実施例の中で説明した特徴の組合せの全てが発明の課題を解決するための手段に必須であるとは限らない点に留意すべきである。 While the embodiments and examples of the present invention have been described above, the embodiments and examples described above do not limit the invention according to the claims. It should be noted that not all combinations of features described in the embodiments and examples are necessarily essential to the means for solving the problems of the invention.
1 ノンハロゲン絶縁電線
2 ノンハロゲンケーブル
3 シース
4 介在
5 押え巻きテープ
10 導体
20 外層
21 絶縁体
DESCRIPTION OF SYMBOLS 1 Non-halogen insulated electric wire 2 Non-halogen cable 3
Claims (8)
前記高分子化合物に混和される金属酸化物と、
前記金属酸化物の添加量より多く前記高分子化合物に混和され、燃焼時に不燃ガスを放出する金属塩と
を備え、
前記高分子化合物は、金属水酸化物を含まないノンハロゲン樹脂組成物。 A polymer compound containing an olefinic hydrocarbon unit;
A metal oxide mixed with the polymer compound;
A metal salt that is mixed in the polymer compound in an amount greater than the amount of the metal oxide added and releases a non-combustible gas upon combustion;
The polymer compound is a non-halogen resin composition containing no metal hydroxide.
前記導体を被覆する外層と
を備え、
前記外層は、高分子化合物と、前記高分子化合物に混和される金属酸化物と、前記金属酸化物の添加量より多く前記高分子化合物に混和され、燃焼時に不燃ガスを放出する金属塩とを備え、金属水酸化物を含まないノンハロゲン樹脂組成物から形成されるノンハロゲン絶縁電線。 Conductors,
An outer layer covering the conductor,
The outer layer includes a polymer compound, a metal oxide mixed with the polymer compound, and a metal salt that is mixed with the polymer compound in an amount greater than the amount of the metal oxide and releases a non-combustible gas during combustion. A non-halogen insulated wire formed from a non-halogen resin composition comprising no metal hydroxide.
前記導体を被覆する外層と、
前記外層を被覆するシースと
を備え、
前記シースは、高分子化合物と、前記高分子化合物に混和される金属酸化物と、前記金属酸化物の添加量より多く前記高分子化合物に混和され、燃焼時に不燃ガスを放出する金属塩とを備え、金属水酸化物を含まないノンハロゲン樹脂組成物から形成されるノンハロゲンケーブル。 Conductors,
An outer layer covering the conductor;
A sheath covering the outer layer,
The sheath includes a polymer compound, a metal oxide mixed with the polymer compound, and a metal salt that is mixed with the polymer compound in an amount greater than the amount of the metal oxide added and releases a noncombustible gas during combustion. A non-halogen cable formed from a non-halogen resin composition comprising no metal hydroxide.
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| JP2008285195A JP2010111760A (en) | 2008-11-06 | 2008-11-06 | Non-halogen resin composition, non-halogen insulated electrical wire, and non-halogen cable |
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|---|---|---|---|
| JP2008285195A JP2010111760A (en) | 2008-11-06 | 2008-11-06 | Non-halogen resin composition, non-halogen insulated electrical wire, and non-halogen cable |
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|---|---|
| JP2010111760A true JP2010111760A (en) | 2010-05-20 |
Family
ID=42300567
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|---|---|---|---|
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| JP (1) | JP2010111760A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20140070028A (en) * | 2012-11-30 | 2014-06-10 | 엘에스전선 주식회사 | Retardant electronic cable with excellent flexibility |
| JP2015200137A (en) * | 2014-04-09 | 2015-11-12 | 旭化工株式会社 | Non-flammable, heat-insulating, elastic and expandable protective material |
| JP2016528325A (en) * | 2013-06-27 | 2016-09-15 | ブルースター・シリコーンズ・フランス・エスアエス | Thermally vulcanizable polyorganosiloxane composition that can be used particularly for the production of electrical wires or cables |
| CN108565059A (en) * | 2018-01-05 | 2018-09-21 | 东莞市炜航电线有限公司 | A kind of fire prevention heat sinking function electric wire |
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| JP2015200137A (en) * | 2014-04-09 | 2015-11-12 | 旭化工株式会社 | Non-flammable, heat-insulating, elastic and expandable protective material |
| CN108565059A (en) * | 2018-01-05 | 2018-09-21 | 东莞市炜航电线有限公司 | A kind of fire prevention heat sinking function electric wire |
| CN108565059B (en) * | 2018-01-05 | 2020-07-03 | 东莞市炜航电线有限公司 | Wire and cable with fireproof and heat dissipation functions |
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