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JP2010197008A - Heat exchanger - Google Patents

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Publication number
JP2010197008A
JP2010197008A JP2009044726A JP2009044726A JP2010197008A JP 2010197008 A JP2010197008 A JP 2010197008A JP 2009044726 A JP2009044726 A JP 2009044726A JP 2009044726 A JP2009044726 A JP 2009044726A JP 2010197008 A JP2010197008 A JP 2010197008A
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Japan
Prior art keywords
refrigerant
tank
block
heat exchanger
flows
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JP2009044726A
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Japanese (ja)
Inventor
Katsuhiro Saito
克弘 齊藤
Yasunori Kamiboji
康修 上坊寺
Koji Nakato
宏治 仲戸
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Mitsubishi Heavy Industries Ltd
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Mitsubishi Heavy Industries Ltd
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Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP2009044726A priority Critical patent/JP2010197008A/en
Priority to EP10745943A priority patent/EP2402701A4/en
Priority to US13/130,459 priority patent/US20110220336A1/en
Priority to PCT/JP2010/001125 priority patent/WO2010098056A1/en
Publication of JP2010197008A publication Critical patent/JP2010197008A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05391Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0202Header boxes having their inner space divided by partitions
    • F28F9/0204Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
    • F28F9/0207Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions the longitudinal or transversal partitions being separate elements attached to header boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0202Header boxes having their inner space divided by partitions
    • F28F9/0204Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
    • F28F9/0214Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only longitudinal partitions
    • F28F9/0217Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only longitudinal partitions the partitions being separate elements attached to header boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/026Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
    • F28F9/028Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits by using inserts for modifying the pattern of flow inside the header box, e.g. by using flow restrictors or permeable bodies or blocks with channels

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat exchanger capable of suppressing pressure loss and unifying a ratio of a gas component and a liquid component in a second block. <P>SOLUTION: The first block is composed of a first tank T1 having a refrigerant inlet into which a refrigerant flows, a plurality of first tubes 21 in which the refrigerant flowing into the first tank T1 is distributed and flows, and a second tank T2 in which the refrigerants flowing in the first tubes 21 join. A second block is composed of a third tank T3 into which the refrigerant joining at the second tank T2 flows, a plurality of second tubes 22 to which the refrigerant flowing into the third tank T3 is distributed and flows, and a forth tank T4 in which the refrigerants flowing in the second tubes 22 join, and which has a refrigerant outlet from which the joined refrigerants flow. In this heat exchanger 10, a refrigerant passage 43h in which the refrigerant flows from the second tank T2 to the third tank T3 is disposed in a state of being deflected to a side opposite to the refrigerant inlet. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、熱交換器に関し、特に自動車に搭載される車内空調用冷凍サイクルの蒸発器に好適に使用される熱交換器に関する。   The present invention relates to a heat exchanger, and more particularly to a heat exchanger suitably used for an evaporator of an in-vehicle air conditioning refrigeration cycle mounted on an automobile.

冷凍サイクルに使用される蒸発器(又は凝縮器)を構成する熱交換器としては、複数のチューブと複数のフィンとが交互に積層されたコアと、チューブの端末が接続されるタンクとを備えているものが知られている。冷媒は、タンクに設けられた入口ヘッダから内部に取り入れられて、コアに伝わる熱によって空気と熱交換をしつつチューブを通過した後、タンクに設けられた出口ヘッダから外部に排出される。   The heat exchanger constituting the evaporator (or condenser) used in the refrigeration cycle includes a core in which a plurality of tubes and a plurality of fins are alternately stacked, and a tank to which the ends of the tubes are connected. What is known. The refrigerant is taken into the inside from an inlet header provided in the tank, passes through the tube while exchanging heat with air by heat transmitted to the core, and then discharged to the outside from the outlet header provided in the tank.

自動車に搭載される蒸発器は、以下説明するように、高性能であることはもちろん、小型軽量であることが要求される。
一般に蒸発器の性能Qは、Q=K・A・(Ta−Tr)で表される。ここで、Kは熱通過率、Aは伝熱面積、Taは空気温度、Trは冷媒温度である。冷媒温度Trは蒸発器の冷媒の圧力損失が小さいほど低くなるため、蒸発器性能Qの向上((Ta−Tr)の増大)には、蒸発器内において冷媒の圧力損失を低く抑えることが重要である。
また、通常、運転中に冷凍サイクル内を流れる冷媒循環量Gr[kg/s]は冷媒流路を通じて同じであり、蒸発器内部も同様である。蒸発器では、冷媒は空気と熱交換しながら徐々に蒸発していくが、出口側ほどガス化して冷媒の密度が小さくなり流速が速くなるため、冷媒の圧力損失は相対的に出口側で大きくなる。
以上から、蒸発器性能Qの向上のためには、冷媒の圧力損失を小さくすること、特に出口側ほど冷媒の圧力損失を小さくすることが求められる。
As will be described below, an evaporator mounted on an automobile is required to be small and light as well as high performance.
Generally, the performance Q of the evaporator is expressed by Q = K · A · (Ta−Tr). Here, K is the heat transfer rate, A is the heat transfer area, Ta is the air temperature, and Tr is the refrigerant temperature. Since the refrigerant temperature Tr decreases as the refrigerant pressure loss in the evaporator decreases, it is important to keep the refrigerant pressure loss low in the evaporator in order to improve the evaporator performance Q (increase (Ta-Tr)). It is.
Further, normally, the refrigerant circulation amount Gr [kg / s] flowing in the refrigeration cycle during operation is the same through the refrigerant flow path, and the inside of the evaporator is also the same. In the evaporator, the refrigerant gradually evaporates while exchanging heat with air. However, since the refrigerant gasifies and the density of the refrigerant decreases and the flow velocity increases, the refrigerant pressure loss is relatively large on the outlet side. Become.
From the above, in order to improve the evaporator performance Q, it is required to reduce the pressure loss of the refrigerant, in particular, to reduce the pressure loss of the refrigerant toward the outlet side.

一方、一般に自動車に使用される蒸発器は一つのタンクから複数本のチューブへ冷媒が分配されるマルチフロー構造であるため、冷媒分配(特に冷房性能に影響する液成分)の均一化も求められる。冷媒分配が不均一になると液成分が少ない部分の伝熱面積Aが小さくなる(有効に使えない)ため、性能Qの低下に繋がる。
現在、自動車搭載上の小型化要求から蒸発器の幅を小さくすると、蒸発器内部の冷媒通路が縮小されることにより冷媒の圧力損失が増加し、蒸発器性能が低下する。そこで、蒸発器内における冷媒回路分割数を低減し冷媒の圧力損失を低減した蒸発器が提案されている(特許文献1)。
On the other hand, an evaporator generally used in an automobile has a multi-flow structure in which refrigerant is distributed from a single tank to a plurality of tubes. Therefore, uniform refrigerant distribution (particularly liquid components that affect cooling performance) is also required. . If the refrigerant distribution is non-uniform, the heat transfer area A in the portion with a small liquid component becomes small (cannot be used effectively), leading to a decrease in performance Q.
At present, when the width of the evaporator is reduced due to the demand for downsizing on an automobile, the refrigerant passage inside the evaporator is reduced, so that the pressure loss of the refrigerant increases and the evaporator performance deteriorates. Then, the evaporator which reduced the refrigerant | coolant circuit division | segmentation number in an evaporator and reduced the pressure loss of a refrigerant | coolant is proposed (patent document 1).

図9に特許文献1に開示されている熱交換器100を示す。熱交換器100は、冷媒入出側タンク102と冷媒ターン側タンク103との間に、複数の熱交換管(以下、チューブ)104からなる2列以上のチューブ群105を設ける。冷媒入出側タンク102の冷媒入口ヘッダ室106内を、分流用抵抗板107により高さ方向に2つの空間106a、106bに区画する。チューブ104を、第1の空間106aに臨むように冷媒入出側タンク102に接続する。分流用抵抗板107の長さ方向の中央部に1つの冷媒通過穴108を形成する。冷媒入出側タンク102の冷媒入口ヘッダ室106の第1の空間106aに流入した冷媒は、冷媒通過穴108を通過して第2の空間106bに入り、チューブ104を通って冷媒ターン側タンク103に流入し、流れ方向を変えてチューブ104を通って冷媒入出側タンク102の冷媒出口ヘッダ室109に流入する。   FIG. 9 shows a heat exchanger 100 disclosed in Patent Document 1. In the heat exchanger 100, two or more rows of tube groups 105 each including a plurality of heat exchange tubes (hereinafter referred to as tubes) 104 are provided between the refrigerant inlet / outlet side tank 102 and the refrigerant turn side tank 103. The refrigerant inlet header chamber 106 of the refrigerant inlet / outlet tank 102 is partitioned into two spaces 106 a and 106 b in the height direction by a resistance plate 107 for diversion. The tube 104 is connected to the refrigerant inlet / outlet tank 102 so as to face the first space 106a. One coolant passage hole 108 is formed in the central portion in the length direction of the shunt resistor plate 107. The refrigerant that has flowed into the first space 106 a of the refrigerant inlet header chamber 106 of the refrigerant inlet / outlet tank 102 passes through the refrigerant passage hole 108 and enters the second space 106 b, passes through the tube 104, and enters the refrigerant turn side tank 103. The refrigerant flows into the refrigerant outlet header chamber 109 of the refrigerant inlet / outlet side tank 102 through the tube 104 while changing the flow direction.

特許文献1の熱交換器100によると、冷媒は、冷媒入出側タンク102の冷媒入口ヘッダ室106における第2の空間106b内に送り込まれ、分流用抵抗板107の1つの冷媒通過穴108を通過して第1の空間106aに流入し、第1の空間106aから冷媒入口ヘッダ室106に連通しているすべてのチューブ104に分流する。そして、分流用抵抗板107には1つの冷媒通過穴108が形成されているだけであるので、冷媒は第2の空間106bからゆるやかに第1の空間106a内に流入し、第1の空間106a全体に行き渡ってすべてのチューブ104内に流入する。したがって、冷媒入出側タンクの冷媒入口ヘッダ室に接続された熱交換管における冷媒のガス成分と液成分の割合、つまり冷媒分配が均一化され、熱交換器の熱交換性能が向上する。   According to the heat exchanger 100 of Patent Document 1, the refrigerant is fed into the second space 106 b in the refrigerant inlet header chamber 106 of the refrigerant inlet / outlet tank 102 and passes through one refrigerant passage hole 108 of the shunting resistance plate 107. Then, the air flows into the first space 106a and is divided into all the tubes 104 communicating with the refrigerant inlet header chamber 106 from the first space 106a. Since only one refrigerant passage hole 108 is formed in the shunting resistance plate 107, the refrigerant gently flows into the first space 106a from the second space 106b, and the first space 106a. It flows in all the tubes 104 throughout. Accordingly, the ratio of the gas component and the liquid component of the refrigerant in the heat exchange pipe connected to the refrigerant inlet header chamber of the refrigerant inlet / outlet tank, that is, the refrigerant distribution is made uniform, and the heat exchange performance of the heat exchanger is improved.

特開2005−43040号公報Japanese Patent Laid-Open No. 2005-43040

ところが、熱交換器100では、冷媒回路は2つのブロック(冷媒入口側が第1ブロック、出口側が第2ブロック)から構成され、第1ブロック、第2ブロックともに全てのチューブに冷媒を均等に分配するために、各チューブにおけるガス成分と液成分の割合が不均一になりやすい。この傾向は、特に冷媒の蒸発が進んでガス成分の割合が大きくなる出口側の第2ブロックでより顕著となる。そのため、特許文献1では冷媒出口ヘッダ室109を上下に仕切る分流用補助抵抗板110を設けるのである。
特許文献1では、圧力損失を低減するために冷媒回路を2ブロックから構成しているものの、冷媒分配均一化のために、冷媒がほとんどガス化している冷媒出口ヘッダ室109内に分流用補助抵抗板110を設ける構造としており、結果的に圧力損失の増大を招き、性能Qの向上の観点からすると、圧力損失を低減する効果が十分でない。
本発明は、このような技術的課題に基づいてなされたもので、圧力損失が抑制され、かつ第2ブロックにおける冷媒分配を均一にできる熱交換器を提供することを目的とする。
However, in the heat exchanger 100, the refrigerant circuit is composed of two blocks (the refrigerant inlet side is the first block and the outlet side is the second block), and the refrigerant is equally distributed to all tubes in both the first block and the second block. Therefore, the ratio of the gas component and the liquid component in each tube tends to be non-uniform. This tendency becomes more conspicuous especially in the second block on the outlet side where the evaporation of the refrigerant proceeds and the ratio of the gas component increases. Therefore, in Patent Document 1, a shunting auxiliary resistance plate 110 that partitions the refrigerant outlet header chamber 109 up and down is provided.
In Patent Document 1, although the refrigerant circuit is composed of two blocks in order to reduce pressure loss, an auxiliary resistor for shunting is provided in the refrigerant outlet header chamber 109 in which the refrigerant is almost gasified for uniform refrigerant distribution. The structure in which the plate 110 is provided results in an increase in pressure loss. From the viewpoint of improving the performance Q, the effect of reducing the pressure loss is not sufficient.
The present invention has been made based on such a technical problem, and an object of the present invention is to provide a heat exchanger in which pressure loss is suppressed and refrigerant distribution in the second block can be made uniform.

本発明の熱交換器は、冷媒が第1ブロックと第2ブロックを順に通過して第2ブロックから流出されるものである。
本発明の熱交換器は、第1ブロックが、冷媒が流入する冷媒入口が設けられた第1タンクと、第1タンクに流入した冷媒が分配されて流れる複数の第1チューブと、第1チューブを流れる冷媒が合流する第2タンクとを備える。また本発明の熱交換器は、第2ブロックが、第2タンクで合流した冷媒が流入する第3タンクと、第3タンクに流入した冷媒が分配されて流れる複数の第2チューブと、第2チューブを流れる冷媒が合流するとともに、合流した冷媒が流出する冷媒出口が設けられて第4タンクとを備える。
本発明の熱交換器は、第2タンクから第3タンクへ冷媒が流入する冷媒通路が、冷媒入口と反対側に偏って設けられることを特徴としている。
本発明の熱交換器は、第1ブロックで生じる冷媒分配の不均一性を、第2タンクから第3タンク、つまり第1ブロックから第2ブロックへ冷媒が流入する冷媒通路を、冷媒入口と反対側(以下、反入口側)に偏って設けることにより、第2ブロックで解消する。これにより、冷媒がほとんどガス化している第4タンク(特許文献1の冷媒出口ヘッダ室109に相当)に特別な抵抗手段を設けなくても、第2ブロックにおける冷媒分配を均一にし、熱交換器の熱交換性能が向上する。
In the heat exchanger according to the present invention, the refrigerant passes through the first block and the second block in order and flows out from the second block.
In the heat exchanger according to the present invention, the first block includes a first tank provided with a refrigerant inlet into which refrigerant flows, a plurality of first tubes in which the refrigerant flowing into the first tank flows in a distributed manner, and the first tubes And a second tank into which the refrigerant flowing through joins. In the heat exchanger according to the present invention, the second block includes a third tank into which the refrigerant merged in the second tank flows, a plurality of second tubes in which the refrigerant flowing into the third tank flows in a distributed manner, A refrigerant outlet flowing through the tube merges, and a refrigerant outlet through which the merged refrigerant flows out is provided and includes a fourth tank.
The heat exchanger according to the present invention is characterized in that the refrigerant passage through which the refrigerant flows from the second tank to the third tank is provided so as to be biased to the opposite side to the refrigerant inlet.
In the heat exchanger according to the present invention, the non-uniformity of the refrigerant distribution generated in the first block is opposite to the refrigerant inlet through the refrigerant passage from the second tank to the third tank, that is, the refrigerant flow from the first block to the second block. It is eliminated in the second block by providing it on the side (hereinafter referred to as the opposite entrance side). Thus, the refrigerant distribution in the second block is made uniform without providing special resistance means in the fourth tank (corresponding to the refrigerant outlet header chamber 109 of Patent Document 1) in which the refrigerant is almost gasified, and the heat exchanger The heat exchange performance is improved.

本発明の熱交換器は、第1ブロックと第2ブロックとが互いに平行に配置され、第1タンク及び第4タンクを鉛直方向の上側に、第2タンク及び第3タンクを鉛直方向の下側に配置されることが好ましい。
この熱交換器によれば、第1タンクから第2タンクへは冷媒が鉛直下向きに導かれ、第3タンクから第4タンクへは冷媒が鉛直上向きに導かれる。このように、下側の第2タンクから第3タンクに向けて冷媒が反入口側から入口側に向かって流れることで、液成分を第3タンクの入口側まで流れやすくし、第2ブロック(第2チューブ)におけるガス成分と液成分の分配を均一にする。
In the heat exchanger according to the present invention, the first block and the second block are arranged in parallel to each other, the first tank and the fourth tank are on the upper side in the vertical direction, and the second tank and the third tank are on the lower side in the vertical direction. It is preferable to arrange | position.
According to this heat exchanger, the refrigerant is guided vertically downward from the first tank to the second tank, and the refrigerant is guided vertically upward from the third tank to the fourth tank. In this way, the refrigerant flows from the lower second tank toward the third tank toward the inlet side from the counter-inlet side, thereby facilitating the flow of the liquid component to the inlet side of the third tank. The distribution of the gas component and the liquid component in the second tube) is made uniform.

本発明の熱交換器において、第2タンクから第3タンクへ冷媒が流入する冷媒通路は、第2タンクと第3タンクとの間に設けられる仕切り体に複数の孔を設けることで構成することが好ましい。ガス成分と液成分の混合を促進し、第2ブロック(第2チューブ)における冷媒分配の均一性を向上できる。   In the heat exchanger according to the present invention, the refrigerant passage through which the refrigerant flows from the second tank to the third tank is configured by providing a plurality of holes in the partition provided between the second tank and the third tank. Is preferred. Mixing of the gas component and the liquid component is promoted, and the uniformity of refrigerant distribution in the second block (second tube) can be improved.

本発明の熱交換器において、第3タンク内であって、冷媒通路より冷媒の流れ方向の後方に、冷媒に対する抵抗体を設けることが好ましい。第3タンク内を入口側まで流れる冷媒の、特に液成分の分配量を第3タンク内で均一化する。第3タンクは、液成分が蒸発途中にあるため、抵抗体があっても圧損損失を抑制できる。
抵抗体を複数設ける場合には、冷媒の流れ方向の後方に設けられる2つ目以降の抵抗体における開口率を、上流側の抵抗体の開口率以下とすることが好ましい。冷媒入口側に向けて徐々に液成分量を減らすことが、ガス成分と液成分の分配均一性の向上にとって好ましいからである。
In the heat exchanger of the present invention, it is preferable that a resistor for the refrigerant is provided in the third tank and behind the refrigerant passage in the flow direction of the refrigerant. The distribution amount of the refrigerant, particularly the liquid component, flowing in the third tank to the inlet side is made uniform in the third tank. Since the liquid component is in the middle of evaporation in the third tank, pressure loss can be suppressed even if there is a resistor.
When a plurality of resistors are provided, it is preferable that the aperture ratio of the second and subsequent resistors provided behind the refrigerant flow direction is equal to or less than the aperture ratio of the upstream resistor. This is because gradually reducing the liquid component amount toward the refrigerant inlet side is preferable for improving the distribution uniformity of the gas component and the liquid component.

本発明の熱交換器において、第1ブロックを構成する第1タンク、及び第2タンクにおける冷媒流路面積よりも、第2ブロックを構成する第3タンク、及び第4タンクにおける冷媒流路面積を大きくすることが好ましい。熱交換器の外形サイズを変えることなく、よりガス成分の割合の大きい第2ブロックにおける圧力損失を低減できる。同様の趣旨により、第1ブロックを構成する第1チューブの冷媒流路面積よりも、第2ブロックを構成する第2チューブの冷媒流路面積を大きくすることが好ましい。   In the heat exchanger of the present invention, the refrigerant flow passage areas in the third tank and the fourth tank constituting the second block are set to be larger than the refrigerant flow passage areas in the first tank and the second tank constituting the first block. It is preferable to enlarge it. Without changing the external size of the heat exchanger, it is possible to reduce the pressure loss in the second block having a larger proportion of the gas component. For the same purpose, it is preferable to make the refrigerant passage area of the second tube constituting the second block larger than the refrigerant passage area of the first tube constituting the first block.

本発明によれば、第1ブロックで生じる冷媒分配の不均一性を、第2タンクから第3タンク、つまり第1ブロックから第2ブロックへ冷媒が流入する冷媒通路を、反入口側に偏って設けることにより、冷媒がほとんどガス化している第4タンク(特許文献1の冷媒出口ヘッダ室109に相当)に特別な抵抗手段を設けなくても、第2ブロックにおける冷媒分配を均一にし、熱交換器の熱交換性能が向上する。   According to the present invention, the non-uniformity of the refrigerant distribution that occurs in the first block is caused by biasing the refrigerant passage from the second tank to the third tank, that is, the refrigerant passage through which the refrigerant flows from the first block to the second block, toward the opposite inlet side. By providing it, the refrigerant distribution in the second block can be made uniform and heat exchange even without providing special resistance means in the fourth tank (corresponding to the refrigerant outlet header chamber 109 of Patent Document 1) in which the refrigerant is almost gasified. The heat exchange performance of the vessel is improved.

本実施形態にかかる熱交換器を示す斜視図である。It is a perspective view which shows the heat exchanger concerning this embodiment. 本実施形態にかかる熱交換器を示す分解斜視図である。It is a disassembled perspective view which shows the heat exchanger concerning this embodiment. 本実施形態にかかる熱交換器の正面図及びそのA−A矢視断面図、B−B矢視断面及びC−C矢視断面図である。It is the front view of the heat exchanger concerning this embodiment, its AA arrow sectional drawing, BB arrow sectional drawing, and CC arrow sectional drawing. 本実施形態にかかる熱交換器の冷媒流路を示す図である。It is a figure which shows the refrigerant | coolant flow path of the heat exchanger concerning this embodiment. 本実施形態にかかる熱交換器を冷媒(液成分)が流れる様子を模式的に示しており、(a)は第1ブロックを、(b)は第2ブロックを示している。A mode that a refrigerant (liquid component) flows through a heat exchanger concerning this embodiment is shown typically, (a) shows the 1st block and (b) shows the 2nd block. 本発明にかかる他の熱交換器を冷媒(液成分)が流れる様子を模式的に示しており、(a)は第1ブロックを、(b)は第2ブロックを示している。The mode that a refrigerant (liquid component) flows through the other heat exchanger concerning the present invention is shown typically, (a) shows the 1st block and (b) shows the 2nd block. 比較例の熱交換器を冷媒(液成分)が流れる様子を模式的に示しており、(a)は第1ブロックを、(b)は第2ブロックを示している。A mode that a refrigerant (liquid component) flows through the heat exchanger of a comparative example is typically shown, (a) shows the 1st block and (b) shows the 2nd block. 本実施の形態にかかる熱交換器のタンクの断面図である。It is sectional drawing of the tank of the heat exchanger concerning this Embodiment. 特許文献1に開示される熱交換器を示す斜視図である。It is a perspective view which shows the heat exchanger disclosed by patent document 1. FIG.

以下に、本発明を実施形態に基づいて詳細に説明する。なお、本実施形態にかかる熱交換器10は、自動車に搭載される車内空調用冷凍サイクルの蒸発器に好適に用いられるものである。
<熱交換器10の全体構成>
熱交換器10は、図1〜図4に示すように、冷媒が流通する複数の第1チューブ21、第2チューブ22及び複数のフィン23を交互に積層してなるコア20と、第1チューブ21、第2チューブ22の一端(図中、上端)側が接続される上部タンク30と、第1チューブ21、第2チューブ22の他端(図中、下端)側が接続される下部タンク40と、を備え、コア20に伝わる熱によって冷媒の熱交換を行うものである。
Hereinafter, the present invention will be described in detail based on embodiments. In addition, the heat exchanger 10 concerning this embodiment is used suitably for the evaporator of the refrigerating cycle for vehicle interior air conditioning mounted in a motor vehicle.
<Overall configuration of heat exchanger 10>
As shown in FIGS. 1 to 4, the heat exchanger 10 includes a core 20 formed by alternately laminating a plurality of first tubes 21, second tubes 22, and a plurality of fins 23 through which a refrigerant flows, and a first tube. 21, an upper tank 30 to which one end (the upper end in the figure) side of the second tube 22 is connected, and a lower tank 40 to which the other end (the lower end in the figure) side of the first tube 21 and the second tube 22 is connected, The heat exchange of the refrigerant is performed by the heat transmitted to the core 20.

<コア20の構成>
第1チューブ21、第2チューブ22は、銅又は銅合金、あるいはアルミニウム又はアルミニウム合金からなり、押出し成形又は板状素材をロール成形して作製された中空部を有する矩形断面の部材である。熱交換器10は、その幅方向(図2のY方向)に第1チューブ21、第2チューブ22が2列に並んで配置される。第1チューブ21、第2チューブ22の上端が上部タンク30に接続され、第1チューブ21、第2チューブ22の下端が下部タンク40に接続されることにより、上部タンク30内部、第1チューブ21、第2チューブ22内部及び下部タンク40内部が連通されて、冷媒が流通可能となる。この接続は、通常、ろう付によって行われる。なお、第1チューブ21、第2チューブ22の断面形状は、矩形に限らず、円形、その他の形状であってもよい。
フィン23は、第1チューブ21、第2チューブ22と同様の材料から構成され、本実施形態ではロール成形等によって成形されるコルゲートタイプのフィンを用いているが、これに限らず、プレートタイプのフィンを用いることができる。
コア20は、以上の第1チューブ21、第2チューブ22とフィン23とが、熱交換器10の長手方向(図2のX方向)に交互に積層して配置され、その両端はサイドプレート24で封止される。サイドプレート24は、コア20の補強部材として機能し、その長手方向の両端部が上部タンク30、下部タンク40に支持されている。
<Configuration of core 20>
The 1st tube 21 and the 2nd tube 22 consist of copper or a copper alloy, or aluminum or an aluminum alloy, and are the members of the rectangular cross section which has the hollow part produced by roll-molding extrusion molding or a plate-shaped raw material. In the heat exchanger 10, the first tube 21 and the second tube 22 are arranged in two rows in the width direction (Y direction in FIG. 2). The upper ends of the first tube 21 and the second tube 22 are connected to the upper tank 30, and the lower ends of the first tube 21 and the second tube 22 are connected to the lower tank 40. The inside of the second tube 22 and the inside of the lower tank 40 are communicated so that the refrigerant can flow. This connection is usually made by brazing. In addition, the cross-sectional shape of the 1st tube 21 and the 2nd tube 22 is not restricted to a rectangle, A circle and other shapes may be sufficient.
The fins 23 are made of the same material as the first tube 21 and the second tube 22, and in the present embodiment, corrugated fins formed by roll molding or the like are used. Fins can be used.
The core 20 includes the first tube 21, the second tube 22, and the fins 23 that are alternately stacked in the longitudinal direction of the heat exchanger 10 (the X direction in FIG. 2). It is sealed with. The side plate 24 functions as a reinforcing member for the core 20, and both end portions in the longitudinal direction are supported by the upper tank 30 and the lower tank 40.

<上部タンク30の構成>
上部タンク30は、タンクプレート31とエンドプレート32とを主構成要素としており、互いの開口同士を対向させて組み付けられている。上部タンク30には、長手方向に沿って上部仕切り板33が設けられる。上部仕切り板33は上部タンク30の内部を幅方向の中央で区画する。区画された一方の側が第1タンクT1を構成し、他方の側が第4タンクT4を構成する。第1タンクT1の下面には第1チューブ21が接続され、また、第4タンクT4の下面には第2チューブ22が接続される。第1タンクT1と第4タンクT4との間に上部仕切り板33が設けられているので、両者の間で直接的な冷媒の移動はない。
<Configuration of upper tank 30>
The upper tank 30 has a tank plate 31 and an end plate 32 as main components, and is assembled with the openings facing each other. An upper partition plate 33 is provided in the upper tank 30 along the longitudinal direction. The upper partition plate 33 partitions the inside of the upper tank 30 at the center in the width direction. One of the partitioned sides constitutes the first tank T1, and the other side constitutes the fourth tank T4. The first tube 21 is connected to the lower surface of the first tank T1, and the second tube 22 is connected to the lower surface of the fourth tank T4. Since the upper partition plate 33 is provided between the first tank T1 and the fourth tank T4, there is no direct movement of the refrigerant between them.

上部タンク30の長手方向の一端側にはキャップ34が設けられる。キャップ34には、冷媒流入孔hinと冷媒流出孔hexが形成されている。上部タンク30の長手方向の他端側には、キャップ35が設けられる。キャップ35は上部タンク30の長手方向の他端側を封止する。 A cap 34 is provided on one end side in the longitudinal direction of the upper tank 30. The cap 34, the refrigerant inflow hole h in the refrigerant outlet hole h ex is formed. A cap 35 is provided on the other end side in the longitudinal direction of the upper tank 30. The cap 35 seals the other end side of the upper tank 30 in the longitudinal direction.

<下部タンク40の構成>
下部タンク40は、タンクプレート41とエンドプレート42とを主構成要素としており、互いの開口同士を対向させて組み付けられている。下部タンク40には、長手方向に沿って下部仕切り板43が設けられる。下部仕切り板43は下部タンク40の内部を幅方向の中央で区画する。区画された一方の側が第2タンクT2を構成し、他方の側が第3タンクT3を構成する。第2タンクT2の上面には第1チューブ21が接続され、また、第3タンクT3の上面には第2チューブ22が接続される。
<Configuration of lower tank 40>
The lower tank 40 includes a tank plate 41 and an end plate 42 as main components, and is assembled with the openings facing each other. A lower partition plate 43 is provided in the lower tank 40 along the longitudinal direction. The lower partition plate 43 partitions the inside of the lower tank 40 at the center in the width direction. One of the partitioned sides constitutes the second tank T2, and the other side constitutes the third tank T3. The first tube 21 is connected to the upper surface of the second tank T2, and the second tube 22 is connected to the upper surface of the third tank T3.

下部仕切り板43には、板厚方向に貫通する冷媒通路43hが設けられている。複数(この例では7つ)の冷媒通路43hは、下部仕切り板43の長手方向の一端側に偏って設けられている。ここは、熱交換器10の長手方向において、冷媒入口である冷媒流入孔hinと反対側に位置する。
下部タンク40は、第2タンクT2と第3タンクT3との間に下部仕切り板43が設けられているが、冷媒入口と反対側(以下、反入口側)に偏って配置される複数の冷媒通路43hを介して、冷媒は第2タンクT2から第3タンクT3に流入する。冷媒通路43hは、下部仕切り板43の全長の20%以下の範囲に設けることが好ましい。冷媒通路43hを通った冷媒の流速を上げることで、冷媒のガス成分と液成分を均一に混合するのに有効である。冷媒通路43hは複数の円形孔から構成しているが、下部仕切り板43の長手方向に長径を有する幅広の冷媒通路としてもよい。ただし、ガス成分と液成分の均一混合のためには、本実施形態のように、複数の小径な冷媒通路43hを設けることが好ましい。
The lower partition plate 43 is provided with a refrigerant passage 43h penetrating in the plate thickness direction. A plurality (seven in this example) of refrigerant passages 43 h are provided so as to be biased toward one end in the longitudinal direction of the lower partition plate 43. Here, in the longitudinal direction of the heat exchanger 10, located on the opposite side to the refrigerant inflow hole h in a refrigerant inlet.
In the lower tank 40, a lower partition plate 43 is provided between the second tank T2 and the third tank T3, but a plurality of refrigerants are arranged so as to be biased to the side opposite to the refrigerant inlet (hereinafter referred to as the opposite inlet side). The refrigerant flows from the second tank T2 into the third tank T3 through the passage 43h. The refrigerant passage 43 h is preferably provided in a range of 20% or less of the entire length of the lower partition plate 43. Increasing the flow rate of the refrigerant passing through the refrigerant passage 43h is effective for uniformly mixing the gas component and the liquid component of the refrigerant. The refrigerant passage 43h is composed of a plurality of circular holes, but may be a wide refrigerant passage having a long diameter in the longitudinal direction of the lower partition plate 43. However, in order to uniformly mix the gas component and the liquid component, it is preferable to provide a plurality of small-diameter refrigerant passages 43h as in the present embodiment.

下部タンク40は、第3タンクT3内に分配調整板46、47、48を設けている。分配調整板46、47、48は、反入口側からこの順に所定間隔で配置されている。分配調整板46、47、48は、各々、冷媒が通過する貫通孔46h、47h、48hが開けられている。冷媒通路43hを通って第3タンクT3に流入した冷媒は、分配調整板46、47、48が抵抗体となりながら、貫通孔46h、47h、48hを順次通過して下流側に流れる。ここで、第3タンクT3においては、分配調整板46、47、48がない場合には、冷媒中の液成分は下流側に流れやすく、ガス成分は上流側に留まりやすい。このように長手方向で液成分が偏って冷媒分配が不均一になると、蒸発性能を十分に得ることができない。そこで、分配調整板46、47、48を、特に液成分の抵抗体として用いることで、冷媒中の液成分とガス成分を第3タンクT3の上流〜下流に亘って可能な限り均等に分配させる。
分配調整板46、47、48は抵抗体となるので冷媒に圧力損失を生じさせるが、液体分のほとんどが蒸発途中の第3タンクT3に設けるものであるから、圧力損失を最小限に抑えることができる。なお、本実施形態では3枚の分配調整板46、47、48を設けているが、設ける場合は1枚であってもよい。
The lower tank 40 is provided with distribution adjusting plates 46, 47, and 48 in the third tank T3. The distribution adjusting plates 46, 47, 48 are arranged at a predetermined interval in this order from the opposite entrance side. The distribution adjusting plates 46, 47, and 48 have through holes 46h, 47h, and 48h through which the refrigerant passes, respectively. The refrigerant that has flowed into the third tank T3 through the refrigerant passage 43h sequentially passes through the through holes 46h, 47h, and 48h and flows downstream, while the distribution adjusting plates 46, 47, and 48 serve as resistors. Here, in the third tank T3, when there is no distribution adjustment plate 46, 47, 48, the liquid component in the refrigerant tends to flow downstream, and the gas component tends to stay upstream. Thus, if the liquid component is biased in the longitudinal direction and the refrigerant distribution becomes non-uniform, sufficient evaporation performance cannot be obtained. Therefore, by using the distribution adjustment plates 46, 47, and 48 as the liquid component resistors, the liquid component and the gas component in the refrigerant are distributed as evenly as possible from the upstream to the downstream of the third tank T3. .
Since the distribution adjusting plates 46, 47 and 48 are resistors, pressure loss is caused in the refrigerant. However, since most of the liquid is provided in the third tank T3 during evaporation, the pressure loss is minimized. Can do. In the present embodiment, the three distribution adjustment plates 46, 47, and 48 are provided.

以上のような目的で設けられる分配調整板46(上流端から1枚目の分配調整板)は、第3タンクT3の上流端から比較的近い位置に設けることが好ましい。具体的な指標として、上流端から下部仕切り板43の全長の30%以下の範囲とする。
分配調整板46、47、48に設けられる貫通孔46h、47h、48hの開口率は、15〜30%の範囲とすることが好ましい。必要以上に冷媒の圧力損失を大きくすることなく、液成分とガス成分を上流〜下流に亘って均等に分配できる。なお、ここでいう開口率とは、第3タンクT3における冷媒流路の面積(横断面)に対する貫通孔46h、47h、48hの比率をいう。
また、複数の分配調整板46、47、48を設ける場合、上流端から2枚目以降の分配調整板47、48の貫通孔47h、48hの開口率は、隣接する上流側の貫通孔47h、48h同等以下とすることが好ましい。下流側に行くにしたがって開口率を絞ることにより、下流側に流れやすい液成分を上流側に留めるためである。
The distribution adjustment plate 46 (first distribution adjustment plate from the upstream end) provided for the above purpose is preferably provided at a position relatively close to the upstream end of the third tank T3. As a specific index, a range of 30% or less of the total length of the lower partition plate 43 from the upstream end is set.
The opening ratio of the through holes 46h, 47h, 48h provided in the distribution adjusting plates 46, 47, 48 is preferably in the range of 15-30%. Without increasing the pressure loss of the refrigerant more than necessary, the liquid component and the gas component can be evenly distributed from upstream to downstream. The aperture ratio here refers to the ratio of the through holes 46h, 47h, 48h to the area (transverse section) of the refrigerant flow path in the third tank T3.
When a plurality of distribution adjustment plates 46, 47, 48 are provided, the aperture ratios of the through holes 47h, 48h of the second and subsequent distribution adjustment plates 47, 48 from the upstream end are equal to the adjacent upstream through holes 47h, It is preferable to make it 48 hours or less. This is because the liquid component that tends to flow downstream is retained on the upstream side by narrowing the aperture ratio as it goes downstream.

下部タンク40の長手方向の一端側にはキャップ44が設けられる。キャップ44は、下部タンク40の長手方向の一端側を封止する。下部タンク40の長手方向の他端側には、キャップ45が設けられる。キャップ45は下部タンク40の長手方向の他端側を封止する。   A cap 44 is provided on one end side in the longitudinal direction of the lower tank 40. The cap 44 seals one end side in the longitudinal direction of the lower tank 40. A cap 45 is provided on the other end side in the longitudinal direction of the lower tank 40. The cap 45 seals the other end side of the lower tank 40 in the longitudinal direction.

<冷媒の流れ>
以上のように構成された熱交換器10における冷媒の流れについて説明する。熱交換器10は冷媒流路が第1ブロック及び第2ブロックから構成され、冷媒は第1ブロック、第2ブロックの順に熱交換器10を流れる。第1ブロックは、第1タンクT1、第1チューブ21及び第2タンクT2で構成され、第2ブロックは第3タンクT3、第2チューブ22及び第4タンクT4で構成される。
<Flow of refrigerant>
The flow of the refrigerant in the heat exchanger 10 configured as described above will be described. The heat exchanger 10 has a refrigerant flow path composed of a first block and a second block, and the refrigerant flows through the heat exchanger 10 in the order of the first block and the second block. The first block includes a first tank T1, a first tube 21, and a second tank T2, and the second block includes a third tank T3, a second tube 22, and a fourth tank T4.

熱交換器10が冷凍サイクルの蒸発器として使用される場合、熱交換器10を基準として上流側に位置する膨張弁で気液二相とされた冷媒は、冷媒流入孔hin(冷媒入口)を通って第1タンクT1に流入する。
第1タンクT1に流入した冷媒は、第1チューブ21内を鉛直下向きに流れて第2タンクT2に到る。冷媒は、第1チューブ21を流れる過程で、液成分が蒸発しながらコア20を通過する空気と熱交換される。
ここで、第1チューブ21を鉛直下向きに流れる冷媒は、熱交換器10の長手方向にガス成分と液成分の割合にばらつきが生じる。これを模式的に示すのが、図7(a)である。図中、冷媒中の液成分の割合を矢印で示すが、冷媒入口に近い側の第1チューブ21ほど流れる液成分の割合が高くなる。ガス成分よりも液成分の方が第1タンクT1内壁に対する抵抗が大きいために、冷媒入口から遠くなるほど液成分は流れにくい。
When the heat exchanger 10 is used as an evaporator of a refrigeration cycle, the refrigerant that has been made into a gas-liquid two-phase with an expansion valve located upstream with respect to the heat exchanger 10 is a refrigerant inlet hole h in (refrigerant inlet). And flows into the first tank T1.
The refrigerant flowing into the first tank T1 flows vertically downward in the first tube 21 and reaches the second tank T2. In the process of flowing through the first tube 21, the refrigerant exchanges heat with the air passing through the core 20 while the liquid component evaporates.
Here, the refrigerant flowing vertically downward through the first tube 21 varies in the ratio of the gas component and the liquid component in the longitudinal direction of the heat exchanger 10. This is schematically shown in FIG. 7 (a). In the figure, the ratio of the liquid component in the refrigerant is indicated by an arrow, but the ratio of the liquid component flowing toward the first tube 21 closer to the refrigerant inlet becomes higher. Since the liquid component has a greater resistance to the inner wall of the first tank T1 than the gas component, the liquid component is less likely to flow away from the refrigerant inlet.

第2タンクT2に入った冷媒は、冷媒通路43hを通って第3タンクT3に入る。冷媒通路43hは下部仕切り板43の反入口側に偏って設けられているので、第1チューブ21の中で反入口側に近い位置の第1チューブ21を流れてきた冷媒が優先的に冷媒通路43hを通って第3タンクT3に入ることになる。第3タンクT3に入った冷媒は、第2チューブ22内を鉛直上向きに流れて第4タンクT4に到る。冷媒は、第2チューブ22を流れる過程で、液成分が蒸発しながらコア20を通過する空気と熱交換される。熱交換器10を通る過程で液成分が蒸発された冷媒は、第4タンクT4を通って、冷媒流出孔hexから下流側に位置する圧縮機に向けて排出される。 The refrigerant that has entered the second tank T2 enters the third tank T3 through the refrigerant passage 43h. Since the refrigerant passage 43h is provided so as to be biased toward the opposite inlet side of the lower partition plate 43, the refrigerant that has flowed through the first tube 21 at a position close to the opposite inlet side in the first tube 21 has priority. The third tank T3 is entered through 43h. The refrigerant that has entered the third tank T3 flows vertically upward in the second tube 22 and reaches the fourth tank T4. In the process of flowing through the second tube 22, the refrigerant exchanges heat with the air passing through the core 20 while the liquid component evaporates. The refrigerant in which the liquid component is evaporated in the process of passing through the heat exchanger 10 passes through the fourth tank T4 and is discharged from the refrigerant outflow hole hex toward the compressor located on the downstream side.

冷媒通路43hが第2タンクT2(第3タンクT3)の長手方向の全域に亘って形成されているとすれば、第2チューブ22(第2ブロック)を鉛直上向きに流れる冷媒の液成分の割合は、第1チューブ21(第1ブロック)の状態を引き継ぐので、図7(b)に示すように冷媒入口に近い側の第2チューブ22ほど液成分の割合が高くなる。この様子を図5(b)に一点鎖線で示している。   If the refrigerant passage 43h is formed over the entire area of the second tank T2 (third tank T3) in the longitudinal direction, the ratio of the liquid component of the refrigerant flowing vertically upward through the second tube 22 (second block). Since the state of the 1st tube 21 (1st block) is taken over, as shown in FIG.7 (b), the ratio of a liquid component becomes high as the 2nd tube 22 near the refrigerant | coolant inlet_port | entrance. This state is shown by a one-dot chain line in FIG.

以上に対して、熱交換機10は、冷媒通路43hを下部仕切り板43の反入口側に偏って設けているので、第1チューブ21の中で反入口側に近い位置の第1チューブ21を流れてきた冷媒が優先的に冷媒通路43hを通って第3タンクT3に入ることになる。その結果、第2ブロックにおいては図5(b)に実線で示すように、第1ブロックで生じていた長手方向のガス成分及び液成分の不均一な分布(図5(a),図7(a))が解消される。なお、図5(b)の一点鎖線は、冷媒通路43hが第3タンクT3の長手方向全域に亘って形成されている場合の液成分の割合を示している。   In contrast to this, the heat exchanger 10 is provided with the refrigerant passage 43h biased toward the counter-inlet side of the lower partition plate 43, and therefore flows through the first tube 21 at a position close to the counter-inlet side in the first tube 21. The refrigerant thus preferentially enters the third tank T3 through the refrigerant passage 43h. As a result, in the second block, as shown by the solid line in FIG. 5B, the non-uniform distribution of the gas component and the liquid component in the longitudinal direction generated in the first block (FIG. 5A, FIG. a)) is eliminated. In addition, the dashed-dotted line of FIG.5 (b) has shown the ratio of the liquid component in case the refrigerant path 43h is formed over the whole longitudinal direction of 3rd tank T3.

以上の実施形態では、冷媒入口と冷媒出口が上部タンク30の同じ側に設けられている例について説明したが、図6(a)、(b)に示すように、冷媒出口が冷媒入口の逆側に設けられている熱交換器についても同様に当てはまる。   In the above embodiment, the example in which the refrigerant inlet and the refrigerant outlet are provided on the same side of the upper tank 30 has been described. However, as shown in FIGS. 6A and 6B, the refrigerant outlet is opposite to the refrigerant inlet. The same applies to the heat exchanger provided on the side.

以上、本発明の実施形態を説明したが、これ以外にも、本発明の主旨を逸脱しない限り、上記実施の形態で挙げた構成を取捨選択し、あるいは他の構成に適宜変更することが可能である。
例えば、図8(a)、(b)に示すように、第1タンクT1(第2タンクT2)の冷媒流路面積よりも、第4タンクT4(第3タンクT3)の冷媒流路面積が大きくなるように、上部仕切り板33、下部仕切り板43の位置、形状を調整できる。そうすることにより、熱交換器10の外形サイズを変えることなく、よりガス成分の割合の大きい第3タンクT3、第4タンクT4における圧力損失を低減できる。さらに、図8(c)に示すように、第1ブロックを構成する第1チューブ21の幅(冷媒流路面積)よりも、第2ブロックを構成する第2チューブ22の幅(冷媒流路面積)を大きくできる。そうすることにより、熱交換器10の外形サイズを変えることなく、よりガス成分の割合の大きい第2ブロックにおける冷媒の圧力損失を低減できる。
Although the embodiments of the present invention have been described above, the configurations described in the above embodiments can be selected or changed to other configurations as appropriate without departing from the spirit of the present invention. It is.
For example, as shown in FIGS. 8A and 8B, the refrigerant passage area of the fourth tank T4 (third tank T3) is larger than the refrigerant passage area of the first tank T1 (second tank T2). The positions and shapes of the upper partition plate 33 and the lower partition plate 43 can be adjusted so as to increase. By doing so, the pressure loss in the 3rd tank T3 and the 4th tank T4 with a larger ratio of a gas component can be reduced, without changing the external size of the heat exchanger 10. Further, as shown in FIG. 8C, the width (refrigerant flow area) of the second tube 22 constituting the second block is larger than the width (refrigerant flow area) of the first tube 21 constituting the first block. ) Can be increased. By doing so, the pressure loss of the refrigerant | coolant in the 2nd block with a larger ratio of a gas component can be reduced, without changing the external size of the heat exchanger 10.

10…熱交換器
20…コア、21…第1チューブ、22…第2チューブ、23…フィン
30…上部タンク、33…上部仕切り板
40…下部タンク、43…下部仕切り板、43h…冷媒通路、
46,47,48…分配調整板、46h,47h,48h…貫通孔
T1…第1タンク、T2…第2タンク、T3…第3タンク、T4…第4タンク
DESCRIPTION OF SYMBOLS 10 ... Heat exchanger 20 ... Core, 21 ... 1st tube, 22 ... 2nd tube, 23 ... Fin 30 ... Upper tank, 33 ... Upper partition plate 40 ... Lower tank, 43 ... Lower partition plate, 43h ... Refrigerant passage,
46, 47, 48 ... distribution adjusting plate, 46h, 47h, 48h ... through hole T1 ... first tank, T2 ... second tank, T3 ... third tank, T4 ... fourth tank

Claims (7)

冷媒が第1ブロックと第2ブロックを順に通過して第2ブロックから流出される熱交換器であって、
前記第1ブロックが、前記冷媒が流入する冷媒入口が設けられた第1タンクと、前記第1タンクに流入した前記冷媒が分配されて流れる複数の第1チューブと、前記第1チューブを流れる前記冷媒が合流する第2タンクとを備え、
前記第2ブロックが、前記第2タンクで合流した前記冷媒が流入する第3タンクと、前記第3タンクに流入した前記冷媒が分配されて流れる複数の第2チューブと、前記第2チューブを流れる前記冷媒が合流するとともに、合流した前記冷媒が流出する冷媒出口が設けられて第4タンクとを備え、
前記第2タンクから前記第3タンクへ前記冷媒が流入する冷媒通路が、前記冷媒入口と反対側に偏って設けられることを特徴とする熱交換器。
A heat exchanger in which the refrigerant passes through the first block and the second block in order and flows out of the second block,
The first block includes a first tank provided with a refrigerant inlet through which the refrigerant flows, a plurality of first tubes through which the refrigerant flowing into the first tank is distributed and flows through the first tube A second tank into which the refrigerant merges,
The second block flows through a third tank into which the refrigerant merged in the second tank flows, a plurality of second tubes through which the refrigerant flowing into the third tank flows in a distributed manner, and the second tube. A refrigerant outlet through which the refrigerant merges and the merged refrigerant flows out is provided with a fourth tank;
The heat exchanger, wherein a refrigerant passage through which the refrigerant flows from the second tank to the third tank is provided to be opposite to the refrigerant inlet.
前記第1ブロックと前記第2ブロックとが平行に配置され、
前記第1タンク及び前記第4タンクが鉛直方向の上側に配置され、前記第2タンク及び前記第3タンクが鉛直方向の下側に配置される請求項1に記載の熱交換器。
The first block and the second block are arranged in parallel;
The heat exchanger according to claim 1, wherein the first tank and the fourth tank are disposed on an upper side in the vertical direction, and the second tank and the third tank are disposed on a lower side in the vertical direction.
前記第2タンクから前記第3タンクへ前記冷媒が流入する前記冷媒通路が、
前記第2タンクと前記第3タンクとの間に設けられる仕切り体に複数の孔を設けることで構成される請求項1又は2に記載の熱交換器。
The refrigerant passage through which the refrigerant flows from the second tank to the third tank;
The heat exchanger according to claim 1 or 2, comprising a plurality of holes in a partition provided between the second tank and the third tank.
前記第3タンク内であって、前記冷媒通路より前記冷媒の流れ方向の後方に、前記冷媒に対する抵抗体が設けられる請求項1〜3のいずれかに記載の熱交換器。   The heat exchanger according to any one of claims 1 to 3, wherein a resistor for the refrigerant is provided in the third tank and behind the refrigerant passage in the flow direction of the refrigerant. 複数の前記抵抗体が設けられ、前記冷媒の流れ方向の後方に設けられる2つめ以降の前記抵抗体における開口率は、上流側の前記抵抗体の開口率以下である請求項4に記載の熱交換器。   5. The heat according to claim 4, wherein a plurality of the resistors are provided, and an aperture ratio in the second and subsequent resistors provided rearward in the flow direction of the refrigerant is equal to or less than an aperture ratio of the upstream resistor. Exchanger. 前記第1ブロックを構成する前記第1タンク及び前記第2タンクにおける冷媒流路面積よりも、前記第2ブロックを構成する前記第3タンク及び前記第4タンクにおける冷媒流路面積が大きい請求項1〜5のいずれかに記載の熱交換器。   The refrigerant flow passage area in the third tank and the fourth tank constituting the second block is larger than the refrigerant flow passage area in the first tank and the second tank constituting the first block. The heat exchanger in any one of -5. 前記第1ブロックを構成する前記第1チューブの冷媒流路面積よりも、前記第2ブロックを構成する前記第2チューブの冷媒流路面積が大きい請求項1〜6のいずれかに記載の熱交換器。   The heat exchange according to any one of claims 1 to 6, wherein a refrigerant passage area of the second tube constituting the second block is larger than a refrigerant passage area of the first tube constituting the first block. vessel.
JP2009044726A 2009-02-26 2009-02-26 Heat exchanger Pending JP2010197008A (en)

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