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JP2010188751A - Folding type board and automobile equipped with the same - Google Patents

Folding type board and automobile equipped with the same Download PDF

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JP2010188751A
JP2010188751A JP2009032147A JP2009032147A JP2010188751A JP 2010188751 A JP2010188751 A JP 2010188751A JP 2009032147 A JP2009032147 A JP 2009032147A JP 2009032147 A JP2009032147 A JP 2009032147A JP 2010188751 A JP2010188751 A JP 2010188751A
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board
board member
members
storage
foldable
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JP5386192B2 (en
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Toshiki Toida
歳基 樋田
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Howa Co Ltd
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Howa Textile Industry Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a folding type board having high mechanical strength and an automobile equipped with the folding type board. <P>SOLUTION: A board member includes both front and rear side board members 60a and 60b, and a surface member 60c stuck to a surface of a board body 61 of the front side board member 60a and each surface of an upper side projecting plate part 65 of the rear side board member 60b and a board body 64. In a state of the front side board member 60a abutting on the upper side projecting plate part 65 of the rear side board member 60b in the upper side projecting plate part 62, the rear side board member 60b is fitted between a left side projecting plate part 63a and a right side projecting plate part of the front side board member 60a in the lower side projecting plate part 66. As a result, the lower side projecting plate part 66 of the rear side board member 60b abuts on the upper side projecting plate part 62 of the front side board member 60a from the lower side, while both right and left side projecting plate parts of the front side board member 60a abut on both right and left side parts of the upper side projecting plate part 65 of the rear side board member 60b from the lower side. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、折り畳み型ボード及びこの折り畳み型ボードを備えた自動車に関する。   The present invention relates to a foldable board and an automobile provided with the foldable board.

従来、この種の折り畳み型ボードにおいては、例えば、下記特許文献1に記載の折り畳み自在な板状体が提案されている。この折り畳み自在な板状体は、両板状体を、ヒンジ部を介し、折り曲げ可能に連結して構成されている。   Conventionally, for this type of foldable board, for example, a foldable plate-like body described in Patent Document 1 has been proposed. This foldable plate-like body is configured by connecting both plate-like bodies in a foldable manner via a hinge portion.

ここで、ヒンジ部は、両板状体の各対向端壁から互いに対向するように張り出す両連結部と、これら両連結部の間にて当該両連結部に互いに対向するように連設される略断面V字状の両曲折部と、当該両曲折部の間に介在する平坦部とでもって、構成されている。   Here, the hinge portion is provided so as to face both the connecting portions between the two connecting portions projecting so as to face each other from the opposing end walls of the two plate-like bodies. The two bent portions having a substantially V-shaped cross section and a flat portion interposed between the two bent portions are configured.

これにより、上記折り畳み自在な板状体は、両板状体の一方を、ヒンジ部を基準として、他方の板状体側に折り畳むようになっている。   Thereby, the foldable plate-like body is configured such that one of the two plate-like bodies is folded toward the other plate-like body with reference to the hinge portion.

特開平10−71652号公報Japanese Patent Laid-Open No. 10-71652

ところで、上述の折り畳み自在な板状体を、例えば、ワンボックス型自動車の車室内床面後部に設けた床部材兼用の収納庫の蓋として利用する場合、当該折り畳み自在な板状体は、収納庫の開口部を閉塞するように当該開口部に配設されることとなる。   By the way, in the case where the above-described foldable plate-like body is used as, for example, a lid of a storage box also used as a floor member provided on the rear floor of a vehicle interior floor of a one-box type automobile, the foldable plate-like body is stored. It will be arrange | positioned at the said opening part so that the opening part of a warehouse may be obstruct | occluded.

ここで、当該折り畳み自在な板状体は、通常、その外周部にて、収納庫の開口部の内周部上に載置されることにより、収納庫の開口部に配設される。このため、両板状体の各対向端部は、その両端部以外の部位にて、何ら支持されることなく、収納庫内において、浮いた状態になり、機械的強度性に欠ける。   Here, the foldable plate-like body is usually placed at the outer peripheral portion of the plate-like body on the inner peripheral portion of the opening portion of the storage case, thereby being disposed at the opening portion of the storage case. For this reason, each opposing edge part of both plate-shaped bodies will be in the floating state in a storage, without being supported in parts other than the both ends, and lacks in mechanical strength.

従って、このような状態において、例えば、荷重が両板状体の各対向端部の中央部にその上側から加わると、両板状体は、その各対向端部の中央部にて、収納庫の内部に向けて撓む。その結果、折り畳み自在な板状体が床部材兼用の蓋としての役割を果たし難いという不具合が生ずる。   Therefore, in such a state, for example, when a load is applied to the center portion of each opposed end portion of both plate-like bodies from the upper side, the both plate-like bodies are stored in the storage at the center portion of each opposed end portion. Deflection toward the inside of the. As a result, there arises a problem that the foldable plate-shaped body is difficult to serve as a floor member lid.

そこで、本発明は、以上のようなことに対処するため、互いに折り畳み可能な少なくとも2つのボード部材をその各対向端部にてヒンジにより連結するにあたり、当該少なくとも2つのボード部材の各対向端部の対向形状に工夫を凝らし、機械的強度の高い折り畳み型ボード及びこの折り畳み型ボードを備えた自動車を提供することを目的とする。   Therefore, in order to deal with the above, the present invention connects at least two board members that are foldable to each other by hinges at the respective opposite end portions. The present invention aims to provide a foldable board with high mechanical strength and an automobile equipped with this foldable board.

上記課題の解決にあたり、本発明に係る折り畳み型ボードは、請求項1の記載によれば、
互いに表面に沿う方向に順次配列されて所定のボード材料からなる少なくとも2つのボード部材(60a、60b)と、
これら少なくとも2つのボード部材のうち互いに隣接する両隣接ボード部材毎に、当該両隣接ボード部材を相互に折り畳み可能に連結するヒンジ手段(67)とを備える。
In solving the above-mentioned problem, the folding board according to the present invention, according to the description of claim 1,
At least two board members (60a, 60b) that are sequentially arranged in a direction along the surface and made of a predetermined board material;
Hinge means (67) is provided for each adjacent board member adjacent to each other among these at least two board members so as to connect the both adjacent board members so that they can be folded together.

ここで、上記両隣接ボード部材のうち一方のボード部材は、ボード本体(61)と、このボード本体の端部(61a)のうちその上側部位から他方のボード部材に向け突出する上側突出板部(62)と、上記ボード本体の上記端部のうちその下側部位から上記上側突出板部よりも上記他方のボード部材側へ延在するように上記他方のボード部材に向けて突出する複数の下側突出板部(63a、63b)とを備える。   Here, one board member of the two adjacent board members includes a board main body (61) and an upper protruding plate portion protruding from the upper portion of the board main body end portion (61a) toward the other board member. (62) and a plurality of protrusions projecting toward the other board member so as to extend from the lower portion of the end portion of the board body to the other board member side rather than the upper protruding plate portion. And lower protruding plate portions (63a, 63b).

また、上記他方のボード部材は、ボード本体(64)と、このボード本体の上記一方のボード部材に対向する端部のうちその上側部位から上記一方のボード部材の上記上側突出板部と接合可能に当該上側突出板部に向けて突出する上側突出板部(65)と、上記ボード本体の上記一方のボード部材に対向する上記端部のうちその下側部位から上記一方のボード部材の上記複数の下側突出端部のうち各両隣接下側突出端部の間にそれぞれ挿入可能に突出する各下側突出板部(66)とを備える。   The other board member can be joined to the upper protruding plate portion of the one board member from the upper portion of the board body (64) and the end portion of the board body facing the one board member. The upper protruding plate portion (65) protruding toward the upper protruding plate portion and the plurality of the one board members from the lower portion of the end portions of the board body facing the one board member. Each lower protruding plate portion (66) protrudes so as to be insertable between each adjacent lower protruding end portion of the lower protruding end portions.

また、ヒンジ手段は、上記両上側突出板部の各対向端部にその表面側から設けられて上記両隣接ボード部材を相互に折り畳み可能に連結する。   In addition, the hinge means is provided from the surface side to each opposing end portion of the upper projecting plate portions, and connects the adjacent board members so that they can be folded together.

これにより、当該折り畳み型ボードを、例えば、一般家屋の台所や自動車の車室内の床に形成した開口部に嵌装される収納庫の開口部内に着脱可能に嵌装すれば、当該折り畳み型ボードは、上記床の床部材を兼用しつつ、収納庫の蓋としての役割を果たす。   Thus, if the foldable board is detachably fitted into an opening of a storage box that is fitted into an opening formed in a floor of a kitchen of a general house or an automobile, for example, the foldable board Serves as a lid for the storage while also serving as a floor member of the floor.

このような状態において、収納庫内の収容物を取り出したり、或いは、他の物を収納庫内に収納するにあたっては、ボードの一方のボード部材を、ヒンジ手段を介し、他方のボード部材上に折り畳むと、ボードは、他方のボード部材にて、収納庫の開口部の開口部分を開く。その結果、収納庫内の収容物を取り出したり、或いは、他の物を収納庫内に収納することができる。   In such a state, when taking out the contents in the storage or storing other things in the storage, one board member of the board is placed on the other board member via the hinge means. When folded, the board opens the opening of the opening of the storage with the other board member. As a result, the stored items in the storage can be taken out, or other items can be stored in the storage.

然る後、一方のボード部材により、ヒンジ手段を介し、収納庫の開口部の開口部分を閉塞すると、ボードは、再び、床の床部材を兼用しつつ収納庫に対する蓋としての役割を果たす。このとき、他方のボード部材は、その各下側突出板部にて、一方のボード部材の複数ののうち各両隣接下側突出板部の間に嵌装されている。   After that, when the opening portion of the opening of the storage is closed by the one board member via the hinge means, the board again serves as a lid for the storage while also using the floor member of the floor. At this time, the other board member is fitted between each of the adjacent lower protruding plate portions among the plurality of one board members at each lower protruding plate portion.

また、このような状態において、人がボード上に乗ったり、或いは荷物がボード上に置かれたりすると、人或いは荷物の荷重がボードに対しその上側から収納庫内に向けて作用することとなる。ここで、ボードが、その外周部にて、収納庫の開口部の内面により下方から支持されているのみであれば、ボードは、その外周部以外の部位にて、浮いた状態に維持されることとなる。   In such a state, when a person gets on the board or a luggage is placed on the board, the load of the person or the luggage acts on the board from the upper side toward the inside of the storage. . Here, if the board is only supported at the outer periphery thereof from below by the inner surface of the opening of the storage, the board is maintained in a floating state at a portion other than the outer periphery. It will be.

このため、上述した荷重がボードの外周部以外の部位に作用すると、ボードは、その荷重の作用点を中心にして、収納庫の内部側へ湾曲しようとする。このとき、荷重の作用点がボードの中央部に近いほど、当該ボードは、収納庫の内部側へ大きく湾曲しようとする。   For this reason, if the load mentioned above acts on parts other than the outer peripheral part of a board, a board will be going to curve to the inner side of a storage with the action point of the load being the center. At this time, the closer the action point of the load is to the center of the board, the more the board tends to bend toward the inside of the storage.

ここで、荷重が、これに対し最も湾曲し易いボードの部位、一方のボード部材の対向端部上に作用しても、当該荷重は、一方のボード部材の上側突出板部及びその直下にて当該上側突出板部に当接する他方のボード部材の各下側突出板部により受承される。このため、一方のボード部材は、上記荷重の作用にもかかわらず、原形状を良好に維持し得る。また、荷重が、他方のボード部材の対向端部上に作用しても、当該荷重は、他方のボード部材の上側突出板部及びその直下にて当該上側突出板部に当接する一方のボード部材の各下側突出板部により受承される。このため、他方のボード部材は、上記荷重の作用にもかかわらず、原形状を良好に維持し得る。   Here, even if the load acts on the portion of the board that is most likely to be bent, on the opposite end portion of one board member, the load is applied to the upper protruding plate portion of one board member and directly below it. It is received by each lower protruding plate portion of the other board member in contact with the upper protruding plate portion. For this reason, one board member can maintain an original shape favorably irrespective of the effect | action of the said load. Further, even if a load acts on the opposite end portion of the other board member, the load is applied to the upper protruding plate portion of the other board member and one board member that comes into contact with the upper protruding plate portion immediately below the upper protruding plate portion. Are received by each lower projecting plate portion. For this reason, the other board member can maintain the original shape satisfactorily despite the action of the load.

その結果、荷重がボード60のどの部位にその上方から作用しても、当該ボード60は、上記荷重に影響されることなく、収納庫に対し床部材を兼用する蓋として良好にその役割を果たし得る。   As a result, no matter which part of the board 60 the load acts on from above, the board 60 plays a role as a lid that also serves as a floor member for the storage without being affected by the load. obtain.

また、本発明は、請求項2の記載によれば、請求項1に記載の折り畳み型ボードにおいて、
上記少なくとも2つのボード部材の各表面に亘り装着される表皮部材(60c)を備えて、
当該表皮部材は、上記少なくとも2つのボード部材のうち上記両隣接ボード毎に、当該両隣接ボードの上記両上側突出板部の各対向端部に対する対応部にてヒンジ手段を構成することを特徴とする。
Moreover, according to the description of claim 2, the present invention provides the folding board according to claim 1,
A skin member (60c) to be mounted over each surface of the at least two board members,
The skin member, for each of the two adjacent boards of the at least two board members, constitutes a hinge means at a corresponding portion with respect to each opposing end portion of the upper projecting plate portions of the two adjacent boards. To do.

これによれば、表皮部材が、上記対応部にて、ヒンジ手段としての役割を果たす。その結果、ボードは、別途、ヒンジ手段を採用することなく、表皮部材の上記対応部をヒンジ手段として利用しつつ、収納庫の蓋としての役割を果たすことで、請求項1に記載の発明の作用効果が達成され得る。   According to this, an outer skin member plays the role as a hinge means in the said corresponding | compatible part. As a result, the board serves as a lid of the storage, using the corresponding portion of the skin member as a hinge means without adopting a hinge means separately. A working effect can be achieved.

また、本発明は、請求項3の記載によれば、請求項1に記載の折り畳み型ボードにおいて、
上記両隣接ボード毎に、ヒンジ手段は、上記両上側突出板部の各対向端部に亘りその境界に沿う方向に間隔をおいて設けた複数のヒンジ部材であることを特徴とする。
According to the description of claim 3, the present invention provides the folding board according to claim 1,
For each of the two adjacent boards, the hinge means is a plurality of hinge members provided at intervals in a direction along the boundary across the opposing end portions of the upper projecting plate portions.

このように、請求項1に記載のヒンジ手段に代えて、複数のヒンジ部材を設けても、請求項1に記載の発明と同様の作用効果が達成され得る。   As described above, even if a plurality of hinge members are provided in place of the hinge means according to the first aspect, the same effects as those of the first aspect can be achieved.

また、本発明は、請求項4の記載によれば、請求項1〜3のいずれか1つに記載の折り畳み型ボードにおいて、
上記所定のボード材料は、発泡性熱硬化性樹脂を浸透させた両ガラス繊維マットの間に板状ハニカム体を挟むように積層して加熱加圧することにより発泡成形されていることを特徴とする。
According to a fourth aspect of the present invention, in the foldable board according to any one of the first to third aspects,
The predetermined board material is formed by foaming by laminating a plate-shaped honeycomb body between both glass fiber mats infiltrated with a foamable thermosetting resin and heating and pressing. .

しかして、このように発泡成形してなる所定のボード材料でもって、前後両側ボード部材を形成することで、当該前後両側ボード部材は、非常に剛性の高い軽量な部材として構成される。その結果、ボードの折り畳みを容易にしつつ、請求項1〜3のいずれか1つに記載の発明の作用効果を達成することができる。   Thus, by forming the front and rear side board members with a predetermined board material formed by foaming in this way, the front and rear side board members are configured as very rigid and lightweight members. As a result, the effect of the invention according to any one of claims 1 to 3 can be achieved while facilitating folding of the board.

また、本発明は、請求項5の記載によれば、
車体の床の後部に形成した開口部に嵌装される収納庫(50)と、この収納庫の開口部を閉塞する蓋とを備える自動車において、
上記蓋は、請求項1〜4のいずれか1つに記載の折り畳み型ボード(60)であることを特徴とする。
Moreover, according to the description of claim 5, the present invention provides
In an automobile provided with a storage (50) fitted in an opening formed in the rear part of the floor of the vehicle body, and a lid for closing the opening of the storage,
The said lid | cover is a foldable board (60) as described in any one of Claims 1-4, It is characterized by the above-mentioned.

このように、請求項1〜4のいずれか1つに記載の折り畳み型ボードを、自動車の車体の床の後部に形成した開口部に嵌装される収納庫の蓋として用いることで、請求項1〜4のいずれか1つに記載の発明の作用効果を達成し得る折り畳み型ボードを備えた自動車の提供が可能となる。   Thus, by using the foldable board according to any one of claims 1 to 4 as a lid of a storage fitted in an opening formed in the rear part of the floor of a car body. It is possible to provide an automobile including a folding board that can achieve the effects of the invention described in any one of 1 to 4.

なお、上記各手段の括弧内の符号は、後述する実施形状に記載の具体的手段との対応関係を示す。   In addition, the code | symbol in the bracket | parenthesis of each said means shows a corresponding relationship with the specific means described in the implementation shape mentioned later.

本発明の第1実施形態を適用した自動車の車体内後部を概略的に示す斜視図である。1 is a perspective view schematically showing a rear part in a vehicle body of an automobile to which a first embodiment of the present invention is applied. 図1の折り畳み型ボードの拡大斜視図である。It is an expansion perspective view of the foldable board of FIG. 図2の折り畳み型ボードを折り畳んだ状態で示す斜視図である。It is a perspective view shown in the state which folded the foldable board of FIG. 図2の前側ボード部材の斜視図である。It is a perspective view of the front board member of FIG. 図2の後側ボード部材の斜視図である。FIG. 3 is a perspective view of a rear board member in FIG. 2. 図2のボードを形成するボード形成材料を示す部分破断斜視図である。It is a partially broken perspective view which shows the board formation material which forms the board of FIG. 図1において自動車の車体内後部をボードの後側ボード部材の半開き状態にて示す斜視図である。It is a perspective view which shows the rear part in the vehicle body of a motor vehicle in FIG. 1 in the half open state of the rear board member of a board. (a)は図2にて8−8線に沿う断面図であり、(b)は、図2にて9−9線に沿う断面図である。(A) is sectional drawing which follows the 8-8 line in FIG. 2, (b) is sectional drawing which follows the 9-9 line in FIG. 本発明の第2実施形態の要部を示す拡大斜視図である。It is an expansion perspective view which shows the principal part of 2nd Embodiment of this invention. 上記第2実施形態の変形例の要部を示す拡大斜視図である。It is an expansion perspective view which shows the principal part of the modification of the said 2nd Embodiment.

以下、本発明の各実施形態を図面により説明する。
(第1実施形態)
図1は、本発明をハッチバック型自動車に適用してなる第1実施形態を示している。この自動車は、荷物室10を備えており、この荷物室10は、当該自動車の車体内にて、この車体の左右両壁後部20(図1では一方の内壁後部20のみを示す)と、左右両側座席30と、上記車体の後部に設けたバックドア(図示しない)とにより囲われて、上記車体の上壁後部(図示しない)と、上記車体の床40の後部との間において形成されている。なお、左右両側座席30は、当該自動車の車体の床40の前部上に左右に配設されている。
Hereinafter, each embodiment of the present invention will be described with reference to the drawings.
(First embodiment)
FIG. 1 shows a first embodiment in which the present invention is applied to a hatchback type automobile. This automobile is provided with a luggage compartment 10, and the luggage compartment 10 is provided in the vehicle body of the automobile. The left and right rear walls 20 of the vehicle body (only one inner wall rear 20 is shown in FIG. 1), Surrounded by both side seats 30 and a back door (not shown) provided at the rear part of the vehicle body, it is formed between an upper rear part (not shown) of the vehicle body and a rear part of the floor 40 of the vehicle body. Yes. The left and right side seats 30 are arranged on the left and right on the front part of the floor 40 of the body of the automobile.

また、当該自動車は、収納庫50を備えており、この収納庫50は、床40の後部に形成した開口部に嵌装されている。ここで、当該収納庫50は、断面U字状の収納庫本体51と、この収納庫本体51の開口部(以下、収納庫50の開口部ともいう)から外方へ断面L字状に延出する四角環状フランジ52とでもって構成されている。これにより、当該収納庫50は、収納庫本体51にて、床40の後部の上記開口部に上方から下方に向け挿入されるとともに、フランジ52にて、床40の後部の上記開口部上に着座することで、上述のように嵌装されている。なお、収納庫50内には、スペアタイヤその他の物が収容されている。   In addition, the automobile includes a storage 50, and the storage 50 is fitted in an opening formed in the rear portion of the floor 40. Here, the storage 50 extends from the storage body 51 having a U-shaped cross section and an opening of the storage body 51 (hereinafter, also referred to as an opening of the storage 50) in an L-shaped section. It is configured with a square annular flange 52 that comes out. As a result, the storage 50 is inserted into the opening on the rear part of the floor 40 from the upper side to the lower side in the storage body 51, and on the opening on the rear part of the floor 40 by the flange 52. By being seated, it is fitted as described above. In the storage 50, spare tires and other items are stored.

また、当該自動車は、図1にて示すごとく、折り畳み型ボード60を備えており、このボード60は、収納庫50の収納庫本体51の横断面L字状開口部51a(図7参照)内に着脱可能に嵌装されている。ここで、当該ボード60は、その外周底部にて、収納庫本体51の上記横断面L字状開口部51aの環状底面上に着座することにより、上述のように嵌装されている。なお、前後両側ボード部材60a、60bは、収納庫50の開口部をその前後に亘り半分ずつ閉じるようになっている。   Further, as shown in FIG. 1, the automobile includes a foldable board 60, and this board 60 is in an L-shaped opening 51 a (see FIG. 7) in the transverse section of the storage body 51 of the storage 50. Is detachably fitted. Here, the board 60 is fitted as described above by seating on the annular bottom surface of the L-shaped opening 51a of the transverse section of the storage body 51 at the bottom of the outer periphery thereof. Note that the front and rear side board members 60a and 60b are configured to close the opening of the storage 50 half by half across the front and rear.

当該ボード60は、図2にて拡大して示すごとく、前後両側ボード部材60a、60bと、表皮部材60cとによって構成されており、前側ボード部材60aは、図3或いは図4にて示すごとく、部材本体61と、上側突出板部62と、左右下側突出板部63a、63bとを一体的に有するように、ボード材料M(図6参照)により形成されている。   As shown in FIG. 2 in an enlarged manner, the board 60 includes front and rear side board members 60a and 60b and a skin member 60c. The front board member 60a is as shown in FIG. 3 or FIG. The member body 61, the upper protruding plate portion 62, and the left and right lower protruding plate portions 63a and 63b are integrally formed of a board material M (see FIG. 6).

ここで、上側突出板部62は、部材本体61の後端部61a(図2及び図4参照)のうち上側部位から後方へ突出するように形成されている。左右下側突出板部63a、63bは、部材本体61の後端部61aの下側部位から上側突出板部62に沿いこれよりも後方に延在するように互いに左右方向に所定の間隔をおいて後方へ突出して形成されている(図4参照)。   Here, the upper protruding plate portion 62 is formed so as to protrude rearward from the upper portion of the rear end portion 61 a (see FIGS. 2 and 4) of the member main body 61. The left and right lower protruding plate portions 63a and 63b are spaced apart from each other by a predetermined distance in the left and right direction so as to extend rearward from the lower portion of the rear end portion 61a of the member body 61 along the upper protruding plate portion 62. And projecting backward (see FIG. 4).

ボード材料Mは、図6にて示すごとく、両ガラス繊維マットM1、M2と、当該両ガラス繊維マットM1、M2の間に積層したハニカム体M3とを備えている。本第1実施形態では、両ガラス繊維マットM1、M2は、それぞれ、50〜100(mm)以内の長さに切断したガラス繊維をバインダーにより固結してシート状に成形することで、形成されている。このように形成した両ガラス繊維マットM1、M2は、軽量で、ハニカム体M3の厚さ方向と直交する方向の応力に対して強いという特性を有する。   As shown in FIG. 6, the board material M includes both glass fiber mats M1 and M2, and a honeycomb body M3 laminated between the glass fiber mats M1 and M2. In the first embodiment, both glass fiber mats M1 and M2 are formed by consolidating glass fibers cut to a length within 50 to 100 (mm) with a binder and molding them into sheets. ing. Both glass fiber mats M1 and M2 formed in this way are lightweight and have a characteristic of being strong against stress in a direction perpendicular to the thickness direction of the honeycomb body M3.

また、ハニカム体M3は、所定の厚さの板状紙製ハニカム体からなるもので、このハニカム体M3は、複数の紙片を、相隣り合う両紙片毎に、順次所定間隔にて接着した上で、多数の六角形状の開孔部を形成するように紙片の厚さ方向に広げて、形成されている。このように形成したハニカム体M3は、軽量で、その厚さ方向に作用する応力に対し強いという特性を有する。   The honeycomb body M3 is made of a plate-like paper honeycomb body having a predetermined thickness. The honeycomb body M3 is formed by sequentially bonding a plurality of paper pieces to each adjacent two paper pieces at predetermined intervals. Thus, it is formed by expanding in the thickness direction of the paper piece so as to form a large number of hexagonal apertures. The honeycomb body M3 formed in this manner is lightweight and has a characteristic that it is strong against stress acting in the thickness direction.

しかして、ボード材料Mは、上述のように形成した両ガラス繊維マットM1、M2及びハニカム体M3を用いて次のようにして製造されている。   Thus, the board material M is manufactured as follows using the two glass fiber mats M1 and M2 and the honeycomb body M3 formed as described above.

まず、両ガラス繊維マットM1、M2を切断により形成するためのロール状ガラス繊維マット材料(ガラス繊維マットM1、M2と同様の形成材料からなる)を準備する。そして、このように準備したロール状ガラス繊維マット材料をコンベアによりその上に順次水平状に引き出しながら、このように順次引き出されるロール状ガラス繊維マット材料の上に、一定量の発泡性熱硬化性樹脂を順次均一に散布する。   First, a roll-shaped glass fiber mat material (made of the same forming material as the glass fiber mats M1 and M2) for forming both the glass fiber mats M1 and M2 by cutting is prepared. Then, while the roll-shaped glass fiber mat material prepared in this way is sequentially pulled out horizontally on the conveyor, a certain amount of foamable thermosetting property is placed on the roll-shaped glass fiber mat material that is sequentially pulled out in this way. Spread the resin evenly in sequence.

然る後、このように発泡性熱硬化性樹脂を順次散布されるロール状ガラス繊維マット材料を、上記発泡性熱硬化性樹脂の溶融温度以上及び硬化開始温度以下の範囲の加熱温度にて加熱する。これにより、ロール状ガラス繊維マット材料上に順次散布された熱硬化性樹脂を、その溶融により、当該ガラス繊維マットに付着させる。   Thereafter, the roll-shaped glass fiber mat material to which the foamable thermosetting resin is sequentially sprayed in this way is heated at a heating temperature in the range of the melting temperature of the foamable thermosetting resin and the curing start temperature. To do. Thereby, the thermosetting resin sequentially sprinkled on the roll-shaped glass fiber mat material is adhered to the glass fiber mat by melting thereof.

ついで、このように熱硬化性樹脂をその溶融により付着させたガラス繊維マット材料を一対のローラにより挟持して加圧しながら送り出すことで、上記発泡性熱硬化性樹脂が冷却固化される。その後、このように熱硬化性樹脂を冷却固化したガラス繊維マット材料を両ガラス繊維マットM1、M2の各々に対応する各所定の長さに切断して当該両ガラス繊維マットM1、M2とする。   Next, the foamable thermosetting resin is cooled and solidified by sandwiching the glass fiber mat material to which the thermosetting resin has been adhered by melting in this way by sandwiching it with a pair of rollers and feeding it. Thereafter, the glass fiber mat material obtained by cooling and solidifying the thermosetting resin in this manner is cut into predetermined lengths corresponding to the glass fiber mats M1 and M2, respectively, to form the glass fiber mats M1 and M2.

然る後、上述したハニカム体M3を当該両ガラス繊維マットM1、M2の間に挟持するように積層する。このとき、両ガラス繊維マットM1、M2は、その各熱硬化性樹脂の付着面にて、ハニカム体M3の各面に対向するように、積層される。   Thereafter, the above-described honeycomb body M3 is laminated so as to be sandwiched between the two glass fiber mats M1 and M2. At this time, the two glass fiber mats M1 and M2 are laminated so as to face each surface of the honeycomb body M3 on the surface to which each thermosetting resin is attached.

そして、このように積層された積層体をプレス機により加圧及び加熱して成形する。この成形過程では、上述のように両ガラス繊維マットM1、M2に付着済みの発泡性熱硬化性樹脂が発泡し当該両ガラス繊維マットM1、M2の間及びハニカム体M3の各六角形状開孔部内に入り込みながら硬化する。このようにしてボード材料Mが製造されている。   And the laminated body laminated | stacked in this way is pressurized and heated with a press, and it shape | molds. In this molding process, as described above, the foamable thermosetting resin adhered to both the glass fiber mats M1 and M2 is foamed, and between the glass fiber mats M1 and M2 and in each hexagonal opening of the honeycomb body M3. It hardens while entering. In this way, the board material M is manufactured.

このように製造されたボード材料Mにおいては、両ガラス繊維マットM1、M2が、上述のごとく、軽量でその厚さ方向と直交する方向の応力に対して強いという特性を有するとともに、ハニカム体M3が、上述のごとく、軽量でその厚さ方向に作用する応力に対し強いという特性を有する。従って、このような両ガラス繊維マットM1、M2及びハニカム体M3の双方の特性が、相俟って、軽量で高い剛性を有するボード材料Mが提供され得る。   In the board material M manufactured in this way, both the glass fiber mats M1 and M2 are lightweight and strong against stress in the direction perpendicular to the thickness direction as described above, and the honeycomb body M3. However, as described above, it has the characteristics of being lightweight and strong against stress acting in the thickness direction. Accordingly, the properties of both the glass fiber mats M1 and M2 and the honeycomb body M3 can be combined to provide a board material M that is lightweight and has high rigidity.

なお、上述した発泡性熱硬化性樹脂のその発泡によるハニカム体M3の各開孔部内への入り込みは、ハニカム体M3の各開孔部内の空圧による抵抗のため、完全にはなされない。従って、ハニカム体M3の各開孔部内には空気部が残存する。その結果、ボード材料Mは高い吸音性及び断熱性を有する。   Note that the above-described foamable thermosetting resin does not completely enter into each aperture portion of the honeycomb body M3 due to the foaming because of resistance due to air pressure in each aperture portion of the honeycomb body M3. Therefore, an air part remains in each aperture of the honeycomb body M3. As a result, the board material M has high sound absorption and heat insulation.

以上のように製造されたボード材料Mは、前側ボード部材60aの外形形状に合わせて加工形成されることで、前側ボード部材60aとして構成される。   The board material M manufactured as described above is formed as the front board member 60a by being formed according to the outer shape of the front board member 60a.

後側ボード部材60bは、図2、図3或いは図5にて示すごとく、ボード本体64と、上側突出板部65と、下側突出板部66とを一体的に有するように、ボード材料M(図6参照)により形成されている。   As shown in FIG. 2, FIG. 3, or FIG. 5, the rear board member 60 b has a board material M so as to integrally include a board body 64, an upper protruding plate portion 65, and a lower protruding plate portion 66. (See FIG. 6).

ここで、上側突出板部65は、ボード本体64の前端部64aの上半分部位から前側ボード部材60aのボード本体61の後端部61aの上半分部位に対応するように前方へ突出している。但し、上側突出板部65の突出長さは、前側ボード部材60aの左右両側突出板部62、63の突出長さに等しい。また、下側突出板部66は、前側ボード部材60aのボード本体61のコ字状凹所61bに対応するようにボード本体64の前端部64aの左右方向中央部の下半分部位から上側突出板部65よりも前方へ突出している(図5参照)。   Here, the upper protruding plate portion 65 protrudes forward from the upper half portion of the front end portion 64a of the board main body 64 so as to correspond to the upper half portion of the rear end portion 61a of the board main body 61 of the front board member 60a. However, the protruding length of the upper protruding plate portion 65 is equal to the protruding length of the left and right protruding plate portions 62 and 63 of the front board member 60a. Further, the lower protruding plate portion 66 extends from the lower half portion of the front end portion 64a of the board main body 64 in the left-right central portion so as to correspond to the U-shaped recess 61b of the board main body 61 of the front board member 60a. It protrudes forward from the portion 65 (see FIG. 5).

但し、下側突出板部66の上側突出板部65の前端部からの突出長さは、前側ボード部材60aのコ字状凹所61bのボード本体61の後端部からの奥行き長さに一致する。なお、図5にて符号64bは、把持用凹所を示しており、この把持用凹所64bは、ボード本体64の左右方向後端中央部にボード本体64の表面側から形成されている。これにより、当該把持用凹所64bは、ボード本体64の左右方向後端中央部とともに把持部を構成する。   However, the protruding length of the lower protruding plate portion 66 from the front end portion of the upper protruding plate portion 65 matches the depth length from the rear end portion of the board body 61 of the U-shaped recess 61b of the front board member 60a. To do. In FIG. 5, reference numeral 64 b denotes a gripping recess. The gripping recess 64 b is formed from the front surface side of the board main body 64 at the center of the rear end in the left-right direction of the board main body 64. As a result, the gripping recess 64b forms a gripping portion together with the central portion of the board body 64 in the left-right direction rear end.

表皮部材60cは、不織布により形成されており、この表皮部材60cは、前側ボード部材60aのボード本体61の表面並びに後側ボード部材60bの上側突出板部65及びボード本体64の各表面に亘り貼着されている。   The skin member 60c is formed of a non-woven fabric, and the skin member 60c is applied to the surface of the board body 61 of the front board member 60a and the upper protruding plate portion 65 of the rear board member 60b and the surfaces of the board body 64. It is worn.

これにより、表皮部材60cは、前側ボード部材60aのボード本体61の後端部61aと後側ボード部材60bの上側突出板部65の前端部との境界部に対する対応部にて、両ボード部材60a、60bを相互に連結するヒンジ部(以下、ヒンジ部67ともいう)としての役割を果たす(図1、図2或いは図3参照)。   Thereby, the skin member 60c is a board part 60a in the corresponding | compatible part with respect to the boundary part of the rear-end part 61a of the board main body 61 of the front side board member 60a, and the front-end part of the upper side protrusion board part 65 of the rear side board member 60b. , 60b are connected to each other as a hinge portion (hereinafter also referred to as hinge portion 67) (see FIG. 1, FIG. 2, or FIG. 3).

本第1実施形態において、上述の不織布としては、前後両側ボード部材60a、60bをヒンジ連結するためのヒンジ機能を良好に発揮し得るように、十分な強度を有するニードルパンチ不織布、或いはこのニードルパンチ不織布にその裏面からラテックスを塗布した不織布が採用されている。なお、表皮部材60cには、開口部Hが、図1或いは図2にて示すごとく、把持用凹所64bに対応して形成されている。   In the first embodiment, as the above-described nonwoven fabric, a needle punch nonwoven fabric having sufficient strength so that the hinge function for hinge-connecting the front and rear side board members 60a, 60b can be satisfactorily exhibited, or this needle punch A non-woven fabric obtained by applying a latex to the non-woven fabric from its back surface is employed. In the skin member 60c, an opening H is formed corresponding to the holding recess 64b as shown in FIG.

以上のように構成した本第1実施形態において、折り畳み型ボード60が、図1にて示すごとく、収納庫50の収納庫本体51の横断面L字状開口部51a内に着脱可能に嵌装されていれば、当該ボード60は、上述したごとく、その外周底部にて、収納庫本体51の上記横断面L字状開口部51aの環状底面上に着座している。これにより、ボード60は、当該自動車内の床40の後部の床部材を兼用しつつ収納庫50の蓋としての役割を果たす。   In the first embodiment configured as described above, the foldable board 60 is detachably fitted into the L-shaped opening 51a in the transverse section of the storage body 51 of the storage 50 as shown in FIG. If so, the board 60 is seated on the annular bottom surface of the transverse section L-shaped opening 51a of the storage body 51 at the bottom of the outer periphery as described above. Thereby, the board 60 serves as a lid for the storage 50 while also serving as a floor member at the rear of the floor 40 in the automobile.

このような状態において、収納庫50内の収容物、例えば、スペアタイヤを取り出したり、或いは、他の物を収納庫50内に収納するにあたっては、乗員が、当該自動車の車体の後部側にて、上記バックドアを開いて、ボード60の後側ボード部材60bの上記把持部を把持して上方に持ち上げる。ここで、上述したごとく、後側ボード部材60bは、軽量なボード材料Mにより形成されているため、軽量である。従って、乗員は、後側ボード60bを上述のごとく容易に持ち上げることができる。   In such a state, when taking out the stored items in the storage 50, for example, spare tires, or storing other items in the storage 50, the occupant is at the rear side of the vehicle body of the vehicle. Then, the back door is opened, the grip portion of the rear board member 60b of the board 60 is gripped and lifted upward. Here, as described above, since the rear board member 60b is formed of the lightweight board material M, it is lightweight. Accordingly, the passenger can easily lift the rear board 60b as described above.

これに伴い、後側ボード部材60bは、図7にて示すごとく、前側ボード部材60aのボード本体61の後端部61aを基準として、表皮部材60cのヒンジ部67を介し、図1にて反時計方向へ回動して、図3にて示すごとく、前側ボード部材60a上に折り畳まれる。これにより、ボード60は、後側ボード部材60bにて、収納庫50の開口部の後側半分部分を開く。その結果、収納庫50内のスペアタイヤを取り出したり、或いは、他の物を収納庫50内に収納することができる。   Accordingly, as shown in FIG. 7, the rear board member 60b is shown in FIG. 1 through the hinge portion 67 of the skin member 60c with reference to the rear end portion 61a of the board body 61 of the front board member 60a. As shown in FIG. 3, it turns clockwise and is folded on the front board member 60a. Thereby, the board 60 opens the rear half part of the opening part of the storage 50 in the rear board member 60b. As a result, the spare tire in the storage 50 can be taken out, or other items can be stored in the storage 50.

然る後、乗員が、後側ボード部材60bの上記把持部を把持して上方に持ち上げると、後側ボード部材60bは、図7にて示すごとく、前側ボード部材60aのボード本体61の後端部61aを基準として、表皮部材60cのヒンジ部67を介し、図7にて時計方向へ回動して、収納庫50の開口部の後側半分部分を閉塞する。これにより、ボード部材60は、再び、当該自動車内の床40の後部の床部材を兼用しつつ収納庫50の蓋としての役割を果たす。このことは、ボード60が、別途、ヒンジ素子を採用することなく、表皮部材60cの一部をヒンジ部67として利用しつつ、収納庫50の蓋としての役割を果たすことを意味する。   Thereafter, when the occupant grips the grip portion of the rear board member 60b and lifts it upward, the rear board member 60b is moved to the rear end of the board body 61 of the front board member 60a as shown in FIG. Using the portion 61a as a reference, it rotates clockwise in FIG. 7 via the hinge portion 67 of the skin member 60c, and closes the rear half of the opening of the storage 50. Thereby, the board member 60 plays the role of a lid for the storage 50 while also serving as a floor member at the rear of the floor 40 in the automobile. This means that the board 60 plays a role as a lid of the storage 50 while utilizing a part of the skin member 60c as the hinge portion 67 without separately adopting a hinge element.

ここで、表皮部材60cが上記不織布でもって形成されているから、後側ボード部材60bの前側ボード部材60aに対する折り畳みが円滑になされ得る。また、上記不織布が、上述のごとく、十分な強度を有するニードルパンチ不織布、或いはこのニードルパンチ不織布にその裏面からラテックスを塗布した不織布でもって形成されているから、表皮部材60cは、ヒンジ部67にて損傷等を招くことなく、長期に亘り良好にヒンジ機能を発揮し得る。また、表皮部材60cが上記不織布でもって形成されているから、外観を損ねることもない。   Here, since the skin member 60c is formed of the nonwoven fabric, the rear board member 60b can be smoothly folded with respect to the front board member 60a. Further, as described above, the non-woven fabric is formed of a needle punched non-woven fabric having sufficient strength, or a non-woven fabric obtained by applying latex to the needle punched non-woven fabric from its back surface. Thus, the hinge function can be satisfactorily exhibited over a long period without causing damage or the like. Moreover, since the skin member 60c is formed with the said nonwoven fabric, an external appearance is not impaired.

また、ボード部材60が、上述のように、収納庫50の開口部を閉じて、床40の後部の床部材を兼用しつつ収納庫50の蓋としての役割を果たしている状態において、例えば、乗員がボード60上に乗ったり、或いは荷物がボード60上に置かれたりすると、乗員或いは荷物による荷重が、ボード60に対しその上側から収納庫50内に向けて作用することとなる。   Further, in the state where the board member 60 closes the opening of the storage 50 and serves as the lid of the storage 50 while serving as the floor member at the rear of the floor 40 as described above, for example, an occupant When the vehicle rides on the board 60 or the baggage is placed on the board 60, the load of the passenger or the baggage acts on the board 60 from the upper side toward the inside of the storage 50.

ここで、ボード60は、上述のごとく、収納庫50の収納庫本体51の横断面L字状開口部51a内に着脱可能に嵌装されて、その外周底部にて、収納庫本体51の上記横断面L字状開口部51aの環状底面上に着座している。換言すれば、ボード60は、その外周部にて、収納庫本体51の上記横断面L字状開口部51aの環状底面により下方から支持されているものの、当該ボード60の外周部以外の部位は、収納庫50の内部に対向し、浮いた状態に維持されることとなる。   Here, as described above, the board 60 is detachably fitted into the L-shaped opening 51a in the cross section of the storage body 51 of the storage 50, and at the bottom of the outer periphery thereof, the board 60 described above. It sits on the annular bottom surface of the L-shaped opening 51a. In other words, the board 60 is supported from below at the outer periphery by the annular bottom surface of the L-shaped opening 51a of the transverse section of the storage body 51. It faces the inside of the storage 50 and is maintained in a floating state.

このため、上述した荷重がボード60の外周部以外の部位に作用すると、ボード60は、その荷重の作用点を中心にして、収納庫50の内部側へ湾曲しようとする。本第1実施形態では、ボード60は、上述のごとき高い剛性を有するボード材料Mでもって形成されているから、ボード60の湾曲度合いは、ボード材料Mにより抑制されものの、荷重の作用点がボード60の中央に近いほど、ボード60の湾曲度合いは、ボード60の中央にて大きくなる。   For this reason, if the load mentioned above acts on parts other than the outer peripheral part of the board 60, the board 60 tends to curve to the inner side of the storage 50 centering on the action point of the load. In the first embodiment, since the board 60 is formed of the board material M having high rigidity as described above, the bending degree of the board 60 is suppressed by the board material M, but the point of action of the load is the board. The closer to the center of 60, the greater the degree of curvature of the board 60 at the center of the board 60.

例えば、上記荷重が、荷重W1として、図8(a)にて矢印F1により示すごとく、前側ボード部材60aのボード本体61の後端部61aの左右方向中央部に対しその上側から収納庫50内に向けて作用するものとする。   For example, the load is the load W1, as indicated by the arrow F1 in FIG. 8 (a), with respect to the central portion in the left-right direction of the rear end portion 61a of the board body 61 of the front board member 60a from above in the storage 50. It shall act toward

ここで、荷重W1が上述のようにボード本体61の後端部61aの左右方向中央部に作用しても、ボード本体61の後端部61aのうち、その左右方向中央部は、図8(a)にて示すごとく、後側ボード部材60bの下側突出板部66にその上側から接して位置する。このため、当該荷重W1は、ボード本体61の後端部61aの左右方向中央部を介し後側ボード部材60bの下側突出板部66によって下方から受承される。   Here, even if the load W1 acts on the central portion in the left-right direction of the rear end portion 61a of the board main body 61 as described above, the central portion in the left-right direction of the rear end portion 61a of the board main body 61 is shown in FIG. As shown in a), it is located in contact with the lower protruding plate portion 66 of the rear board member 60b from above. Therefore, the load W1 is received from below by the lower protruding plate portion 66 of the rear board member 60b via the central portion in the left-right direction of the rear end portion 61a of the board body 61.

このことは、荷重W1が、ボード本体61の後端部61aの左右方向中央部及び後側ボード部材60bの下側突出板部66の双方により下方から受承されることを意味する。   This means that the load W1 is received from below by both the central portion in the left-right direction of the rear end portion 61a of the board body 61 and the lower protruding plate portion 66 of the rear board member 60b.

これによれば、荷重W1を受けるボード本体61の後端部61aの左右方向中央部が、その直下に位置するボード部材60bの下側突出板部66によって下方から支持されることとなる。しかも、両ボード部材60a、60bは、上述のごとき高い剛性を有するボード材料Mにより形成されている。従って、上述のように荷重W1がボード本体61の後端部61aの左右方向中央部に作用しても、ボード本体61が、その後端部61aの左右方向中央部にて、ボード部材60bの下側突出板部66と共に下方へ湾曲することなく、原形状を良好に維持し得る。   According to this, the left-right direction center part of the rear-end part 61a of the board main body 61 which receives the load W1 will be supported from the downward direction by the lower side protrusion board part 66 of the board member 60b located just under it. Moreover, both board members 60a and 60b are formed of the board material M having high rigidity as described above. Therefore, even if the load W1 acts on the central portion in the left-right direction of the rear end portion 61a of the board main body 61 as described above, the board main body 61 is below the board member 60b in the central portion in the left-right direction of the rear end portion 61a. The original shape can be satisfactorily maintained without being bent downward together with the side protruding plate portion 66.

また、例えば、上記荷重が、荷重W1ではなく、荷重W2として、図8(b)にて矢印F2により示すごとく、後側ボード部材60bの上側突出板部65の左側部に対しその上側から収納庫50内に向けて作用するものとする。   Further, for example, the load is not the load W1 but the load W2, as indicated by the arrow F2 in FIG. 8B, from the upper side with respect to the left side portion of the upper protruding plate portion 65 of the rear board member 60b. It shall act toward the inside of the storage 50.

ここで、後側ボード部材60bの上側突出板部65のうちその左側部は、図8(b)にて示すごとく、前側ボード部材60aの左側突出板部63aにその上側から接して位置する。このため、荷重W2が上述のように後側ボード部材60bの上側突出板部65の左側部に作用すると、当該荷重W2は、後側ボード部材60bの上側突出板部65の左側部を介し前側ボード部材60aの左側突出板部63aによって下方から受承される。   Here, as shown in FIG. 8B, the left side portion of the upper protruding plate portion 65 of the rear board member 60b is positioned in contact with the left protruding plate portion 63a of the front board member 60a from above. For this reason, when the load W2 acts on the left side portion of the upper protruding plate portion 65 of the rear board member 60b as described above, the load W2 passes through the left side portion of the upper protruding plate portion 65 of the rear board member 60b. It is received from below by the left protruding plate portion 63a of the board member 60a.

このことは、荷重W2が、後側ボード部材60bの上側突出板部65の左側部及び前側ボード部材60aの左側突出板部63aの双方により下方から受承されることを意味する。   This means that the load W2 is received from below by both the left side portion of the upper protruding plate portion 65 of the rear board member 60b and the left side protruding plate portion 63a of the front board member 60a.

これによれば、荷重W2を受ける後側ボード部材60bの上側突出板部65の左側部が、その直下に位置する前側ボード部材60aの左側突出板部63aによって下方から支持されることとなる。しかも、両ボード部材60a、60bは、上述のごとき高い剛性を有するボード材料Mにより形成されている。従って、上述のように荷重W2が作用する後側ボード部材60bの上側突出板部65の左側部に作用しても、後側ボード部材60bが、その上側突出板部65の左側部にて、前側ボード部材60aの左側突出板部63aと共に下方へ湾曲することなく、原形状を良好に維持し得る。   According to this, the left side portion of the upper protruding plate portion 65 of the rear board member 60b that receives the load W2 is supported from below by the left protruding plate portion 63a of the front board member 60a located immediately below it. Moreover, both board members 60a and 60b are formed of the board material M having high rigidity as described above. Therefore, even if it acts on the left side part of the upper side protruding plate part 65 of the rear side board member 60b to which the load W2 acts as described above, the rear side board member 60b remains on the left side part of the upper side protruding plate part 65. The original shape can be satisfactorily maintained without bending downward together with the left protruding plate portion 63a of the front board member 60a.

また、荷重W2が、上述と異なり、後側ボード部材60bの上側突出板部65の右側部に対しその上側から収納庫50内に向けて作用しても、荷重W2が、後側ボード部材60bの上側突出板部65の右側部及び前側ボード部材60aの右側突出板部63bの双方により下方から受承される。このため、後側ボード部材60bが、その上側突出板部65の右側部にて、前側ボード部材60aの右側突出板部63bと共に下方へ湾曲することなく、上述と同様に原形状を良好に維持し得る。   Further, even if the load W2 is different from the above, even if the load W2 acts on the right side portion of the upper protruding plate portion 65 of the rear board member 60b from the upper side toward the inside of the storage case 50, the load W2 is changed to the rear board member 60b. The upper side protruding plate portion 65 and the right side protruding plate portion 63b of the front board member 60a are received from below. Therefore, the rear board member 60b maintains the original shape in the same manner as described above without being bent downward together with the right protruding plate portion 63b of the front board member 60a at the right side portion of the upper protruding plate portion 65. Can do.

以上のように、荷重が、これに対し最も湾曲し易いボード60の部位に、例えば、荷重W1或いは荷重W2として、作用しても、前側ボード60a或いは後側ボード60bは、原形状を良好に維持し得る。その結果、荷重がボード60のどの部位にその上方から作用しても、当該ボード60は、上記荷重に影響されることなく、収納庫50に対し床部材を兼用する蓋として良好にその役割を果たし得る。
(第2実施形態)
図9は、本発明の第2実施形態の要部を示している。この第2実施形態では、上記第1実施形態にて述べたボード60において、表皮部材60cに代えて、左右両側ヒンジ部材60d、60eを採用したことにその構成上の特徴がある。
As described above, even if the load acts on the portion of the board 60 that is most likely to be bent, for example, as the load W1 or the load W2, the front board 60a or the rear board 60b has a good original shape. Can be maintained. As a result, no matter which part of the board 60 the load acts on from above, the board 60 can serve well as a lid that also serves as a floor member for the storage 50 without being affected by the load. Can be achieved.
(Second Embodiment)
FIG. 9 shows a main part of the second embodiment of the present invention. The second embodiment is characterized in that the board 60 described in the first embodiment employs left and right hinge members 60d and 60e instead of the skin member 60c.

左右両側ヒンジ部材60d、60eは、それぞれ、上記第1実施形態にて述べた不織布からなる四角状の布でもって構成されている。左側ヒンジ部材60dは、上記第1実施形態にて述べた前側ボード部材60aのボード本体61の後端部61aの左側部及び後側ボード部材60bの上側突出板部65の左側部に亘りその上側から装着されている。また、右側ヒンジ部材60eは、上記第1実施形態にて述べた前側ボード部材60aのボード本体61の後端部61aの右側部及び後側ボード部材60bの上側突出板部65の右側部に亘りその上側から装着されている。   The left and right hinge members 60d and 60e are each formed of a square cloth made of a nonwoven fabric described in the first embodiment. The left hinge member 60d is located above the left side portion of the rear end portion 61a of the board body 61 of the front board member 60a and the left side portion of the upper protruding plate portion 65 of the rear board member 60b described in the first embodiment. It is installed from. Further, the right hinge member 60e extends over the right side portion of the rear end portion 61a of the board body 61 of the front board member 60a and the right side portion of the upper protruding plate portion 65 of the rear board member 60b described in the first embodiment. It is mounted from the upper side.

これにより、前後両側ボード部材60a、60bは、左右両側ヒンジ部材60d、60eにより相互に連結されている。その他の構成は、上記第1実施形態と同様である。   Thus, the front and rear side board members 60a and 60b are connected to each other by the left and right side hinge members 60d and 60e. Other configurations are the same as those in the first embodiment.

以上のように構成した本第2実施形態では、ボード60が、上記第1実施形態と同様に、乗員が、ボード60の後側ボード部材60bの上記把持部を把持して上方に持ち上げて図9にて反時計方向へ回動させると、後側ボード部材60bは、前側ボード部材60aのボード本体61の後端部61aを基準として、左右両側ヒンジ部材60d、60eを介し、前側ボード部材60a上に折り畳まれる。これにより、ボード60は、後側ボード部材60bにて、収納庫50の開口部の後側半分部分を開く。その結果、収納庫50内の収納物の取り出しや別の収納物の収納が可能となる。   In the second embodiment configured as described above, the board 60 grips the grip portion of the rear board member 60b of the board 60 and lifts it upward as in the first embodiment. 9 is rotated counterclockwise, the rear board member 60b is moved to the front board member 60a via the left and right hinge members 60d and 60e with reference to the rear end 61a of the board body 61 of the front board member 60a. Fold up. Thereby, the board 60 opens the rear half part of the opening part of the storage 50 in the rear board member 60b. As a result, the stored item in the storage 50 can be taken out or another stored item can be stored.

また、このような折り畳み状態において、乗員が、後側ボード部材60bの上記把持部を把持して上方に持ち上げて図9にて時計方向へ回動させると、後側ボード部材60bは、前側ボード部材60aのボード本体61の後端部61aを基準として、左右両側ヒンジ部材60d、60eを介し、回動して収納庫50の開口部の後側半分部分を閉塞する。   In such a folded state, when the occupant grips the grip portion of the rear board member 60b and lifts it upward and rotates it clockwise in FIG. 9, the rear board member 60b With reference to the rear end 61a of the board body 61 of the member 60a, the rear half of the opening of the storage 50 is closed by rotating through the left and right hinge members 60d and 60e.

ここで、左右両側ヒンジ部材60d、60eが、上記第1実施形態にて述べた表皮部材60cとは異なり、上述した四角状の布で形成されているものの、左右両側ヒンジ部材60d、60eは、上記不織布で形成されていることから、上記第1実施形態と実質的に同様に、長期に亘り良好にヒンジ機能を発揮し得る。その他の作用効果は、上記第1実施形態と同様である。   Here, unlike the skin member 60c described in the first embodiment, the left and right side hinge members 60d and 60e are formed of the above-described square cloth, but the left and right side hinge members 60d and 60e are Since it is formed of the non-woven fabric, the hinge function can be satisfactorily exhibited over a long period of time in substantially the same manner as in the first embodiment. Other functions and effects are the same as those of the first embodiment.

次に、図10は、上記第2実施形態の変形例の要部を示している。この変形例では、上記第2実施形態にて述べた左右両側ヒンジ部材60d、60eに代えて、左右両側金属製蝶番60f(図10では、一方の蝶番60fのみを示す)を採用した構成となっている。   Next, FIG. 10 shows a main part of a modified example of the second embodiment. In this modification, instead of the left and right side hinge members 60d, 60e described in the second embodiment, left and right side metal hinges 60f (only one hinge 60f is shown in FIG. 10) are adopted. ing.

左右両側金属製蝶番60fは、それぞれ、前後両側金属板部68a、68bと、当該前後両側金属板部68a、68bを相対回動自在に連結するヒンジ部69とによって構成されている。   The left and right metal hinges 60f are configured by front and rear metal plates 68a and 68b and hinges 69 that connect the front and rear metal plates 68a and 68b in a relatively rotatable manner.

ここで、左側金属製蝶番60fは、上記第2実施形態にて述べた左側ヒンジ部材60dに代えて、前後両側金属板部68a、68bにて、上記第2実施形態にて述べた前側ボード部材60aのボード本体61の後端部61aの左側部及び後側ボード部材60bの上側突出板部65の左側部にその上側から装着されている。   Here, the left metal hinge 60f replaces the left hinge member 60d described in the second embodiment with front and rear metal plate portions 68a and 68b, and the front board member described in the second embodiment. The board body 61 is mounted on the left side of the rear end 61a of the board body 61 and the left side of the upper protruding plate 65 of the rear board member 60b from above.

また、右側金属製蝶番60fは、上記第2実施形態にて述べた右側ヒンジ部材60eに代えて、前後両側金属板部68a、68bにて、上記第2実施形態にて述べた前側ボード部材60aのボード本体61の後端部61aの右側部及び後側ボード部材60bの上側突出板部65の右側部にその上側から装着されている。   Further, the right metal hinge 60f is replaced by the front side board member 60a described in the second embodiment at the front and rear metal plate portions 68a and 68b instead of the right hinge member 60e described in the second embodiment. The board main body 61 is mounted on the right side portion of the rear end portion 61a and the right side portion of the upper protruding plate portion 65 of the rear board member 60b from above.

これにより、前後両側ボード部材60a、60bは、左右両側蝶番60fにより相互に連結されている。その他の構成は、上記第2実施形態と同様である。   Accordingly, the front and rear side board members 60a and 60b are connected to each other by the left and right side hinges 60f. Other configurations are the same as those of the second embodiment.

このように構成した本変形例では、上記第2実施形態と同様に、乗員が、ボード60の後側ボード部材60bの上記把持部を把持して上方に持ち上げて回動させると、後側ボード部材60bは、前側ボード部材60aのボード本体61の後端部61aを基準として、左右両側蝶番60fの各ヒンジ部69を介し、前側ボード部材60a上に折り畳まれる。これにより、ボード60は、後側ボード部材60bにて、収納庫50の開口部の後側半分部分を開く。その結果、収納庫50内の収納物の取り出しや別の収納物の収納が可能となる。   In this modified example configured as described above, as in the second embodiment, when the occupant grips the grip portion of the rear board member 60b of the board 60 and lifts and rotates the rear board, The member 60b is folded on the front board member 60a via the hinge parts 69 of the left and right hinges 60f with reference to the rear end 61a of the board body 61 of the front board member 60a. Thereby, the board 60 opens the rear half part of the opening part of the storage 50 in the rear board member 60b. As a result, the stored item in the storage 50 can be taken out or another stored item can be stored.

また、このような折り畳み状態において、乗員が、後側ボード部材60bの上記把持部を把持して上方に持ち上げへ回動させると、後側ボード部材60bは、前側ボード部材60aのボード本体61の後端部61aを基準として、左右両側蝶番60fの各ヒンジ部69を介し、回動して収納庫50の開口部の後側半分部分を閉塞する。   Further, in such a folded state, when the occupant grips the grip portion of the rear board member 60b and rotates it upward, the rear board member 60b is moved to the board main body 61 of the front board member 60a. With reference to the rear end 61a, the rear half of the opening of the storage 50 is closed by rotating through the hinges 69 of the left and right hinges 60f.

このように、上記第2実施形態にて述べた左右両側ヒンジ部材60d、60eに代えて、左右両側蝶番60fを用いても、左右両側蝶番60fが金属製であることから、上記第2実施形態と実質的に同様に、長期に亘り良好にヒンジ機能を発揮し得る。その他の作用効果は、上記第2実施形態と同様である。   As described above, even if the left and right hinges 60f are used instead of the left and right hinge members 60d and 60e described in the second embodiment, the left and right hinges 60f are made of metal. In substantially the same manner, the hinge function can be exhibited well over a long period of time. Other functions and effects are the same as those of the second embodiment.

なお、本発明の実施にあたり、上記各実施形態に限ることなく、次のような種々の変形例が挙げられる。
(1)両ガラス繊維マットM1、M2は、ガラス繊維を切断することなくバインダーにより固結してシート状に成形することで形成してもよく、また、ガラス繊維不織布或いはガラス繊維織布であってもよい。
(2)上記第1或いは第2実施形態とは異なり、前後両側ボード部材60a、60bの形成材料は、ボード材料Mに限ることなく、剛性の高い合成樹脂板材料や木板材料等であってもよい。
(3)ボード60は、2分割構成の前後両側ボード部材60a、60bに限ることなく、例えば、3分割構成の3つのボード部材で構成してもよく、一般的には、少なくとも2つ以上のボード部材で構成してもよい。
(4)上記第1或いは第2の実施形態にて述べた前側ボード部材60aは、左右両側突出板部62、63に限ることなく、例えば、左側、中央側及び右側の各突出板部を、ボード本体61から左右両側突出板部62、63と同様に突出させてもよい。この場合、後側ボード部材60bは、下側突出板部66に代えて、左右両側突出板部を、上記左側、中央側及び右側の各突出板部の各間に対応するように、ボード本体64から下側突出板部66と同様に突出させればよい。これによっても、上記第1或いは第2の実施形態と実質的に同様の作用効果を達成することができる。
(5)上記第1或いは第2の実施形態とは異なり、前側ボード部材60aの後側ボード部材60bに対する対向端部を、上側突出板部62よりも長く櫛歯状に延在する櫛歯状端部として形成し、一方、後側ボード部材60bの前側ボード部材60aに対する対向端部を、上側突出板部65よりも長く櫛歯状に延在する櫛歯状端部として形成し、前後両側ボード部材60a、60bがその各櫛歯状端部にて相互に櫛歯状に噛み合うようにしても、上記第1或いは第2の実施形態と実質的に同様の作用効果を達成することができる。
(6)ボード60は、前側ボード部材60a及び後側ボード部材60bを、それぞれ、後側及び前側に位置させて、収納庫本体51の横断面L字状開口部51aに嵌装するようにしてもよい。この場合、把持用凹所64bは、後側ボード部材60bの後方に位置する前側ボード部材60aの後端部に形成すればよい。
(7)本発明の実施にあたり、ボード60は、上記各実施形態とは異なり、例えば、家屋の台所の床の開口部に嵌装される収納庫の蓋として適用されてもよい。
(8)本発明の実施にあたり、ボード材料Mは、上記実施形態とは異なり、次のようにして製造するようにしてもよい。
In carrying out the present invention, the following various modifications are possible without being limited to the above embodiments.
(1) Both the glass fiber mats M1 and M2 may be formed by solidifying with a binder without cutting the glass fiber and forming it into a sheet shape, and may be a glass fiber nonwoven fabric or a glass fiber woven fabric. May be.
(2) Unlike the first or second embodiment, the material for forming the front and rear side board members 60a and 60b is not limited to the board material M, and may be a highly rigid synthetic resin board material or wood board material. Good.
(3) The board 60 is not limited to the front and rear side board members 60a and 60b having a two-divided configuration, and may be configured by, for example, three board members having a three-divided configuration. You may comprise with a board member.
(4) The front board member 60a described in the first or second embodiment is not limited to the left and right side protruding plate portions 62 and 63, but includes, for example, the left side, the center side, and the right side protruding plate portions. The left and right protruding plate portions 62 and 63 may be protruded from the board body 61. In this case, the rear board member 60b replaces the lower protruding plate portion 66 with the left and right protruding plate portions so as to correspond to the left, central and right protruding plate portions. What is necessary is just to make it protrude similarly to the lower side protrusion board part 66 from 64. FIG. Also by this, it is possible to achieve substantially the same operational effects as the first or second embodiment.
(5) Unlike the first or second embodiment, a comb-teeth shape in which the opposite end portion of the front board member 60a with respect to the rear board member 60b extends in a comb-teeth shape longer than the upper protruding plate portion 62. On the other hand, the opposite end portion of the rear board member 60b with respect to the front board member 60a is formed as a comb-like end portion extending longer than the upper protruding plate portion 65 in a comb-teeth shape. Even if the board members 60a and 60b are engaged with each other at their respective comb-teeth ends in a comb-teeth shape, substantially the same operational effects as those of the first or second embodiment can be achieved. .
(6) The board 60 is arranged so that the front board member 60a and the rear board member 60b are positioned on the rear side and the front side, respectively, and fitted into the L-shaped opening 51a in the transverse section of the storage body 51. Also good. In this case, the holding recess 64b may be formed at the rear end of the front board member 60a located behind the rear board member 60b.
(7) In carrying out the present invention, the board 60 may be applied as, for example, a lid of a storage box fitted into an opening of a kitchen floor of a house, unlike the above embodiments.
(8) In carrying out the present invention, the board material M may be manufactured as follows, unlike the above embodiment.

即ち、上記実施形態にて述べたハニカム体M3を両ガラス繊維マットM1、M2の間に介装するようにして積層し、然る後、この積層体の両ガラス繊維マットM1、M2にその各表面側から、順次、発泡性液状熱硬化性樹脂をスプレー等により一様に散布して塗布して両ガラス繊維マットM1、M2に含浸させる。ついで、このように含浸させた上記積層体を、プレス機により加圧及び加熱して成形する。このように成形した上記積層体を冷却により固化した上で、ボード材料Mとして製造される。このようにして製造したボード材料Mを用いて、上記実施形態にて述べた前後両側ボード部材60a、60bを形成しても、上記実施形態と同様の作用効果を達成することができる。   That is, the honeycomb body M3 described in the above embodiment is laminated so as to be interposed between the two glass fiber mats M1 and M2, and thereafter, the two glass fiber mats M1 and M2 of the laminated body are respectively laminated. From the surface side, the foamable liquid thermosetting resin is sequentially spread and applied uniformly by spraying or the like to impregnate both glass fiber mats M1 and M2. Next, the laminate thus impregnated is molded by pressing and heating with a press. The laminated body thus formed is solidified by cooling and manufactured as a board material M. Even if the front and rear side board members 60a and 60b described in the above embodiment are formed using the board material M manufactured in this way, the same operational effects as those in the above embodiment can be achieved.

50…収納庫、60…折り畳み型ボード、60a、60b…ボード部材、
60c…表皮部材、61、64…ボード本体、61a…後端部、
62、65…上側突出板部、63a、63b、66…下側突出板部、
67…ヒンジ部。
50 ... Storage, 60 ... Folding board, 60a, 60b ... Board members,
60c ... skin member, 61, 64 ... board body, 61a ... rear end,
62, 65 ... upper protruding plate part, 63a, 63b, 66 ... lower protruding plate part,
67. Hinge part.

Claims (5)

互いに表面に沿う方向に順次配列されて所定のボード材料からなる少なくとも2つのボード部材と、
これら少なくとも2つのボード部材のうち互いに隣接する両隣接ボード部材毎に、当該両隣接ボード部材を相互に折り畳み可能に連結するヒンジ手段とを備えて、
前記両隣接ボード部材のうち一方のボード部材は、ボード本体と、このボード本体の端部のうちその上側部位から他方のボード部材に向け突出する上側突出板部と、前記ボード本体の前記端部のうちその下側部位から前記上側突出板部よりも前記他方のボード部材側へ延在するように前記他方のボード部材に向けて突出する複数の下側突出板部とを備え、
前記他方のボード部材は、ボード本体と、このボード本体の前記一方のボード部材に対向する端部のうちその上側部位から前記一方のボード部材の前記上側突出板部と接合可能に当該上側突出板部に向けて突出する上側突出板部と、前記ボード本体の前記一方のボード部材に対向する前記端部のうちその下側部位から前記一方のボード部材の前記複数の下側突出端部のうち各両隣接下側突出端部の間にそれぞれ挿入可能に突出する各下側突出板部とを備え、
前記ヒンジ手段は、前記両上側突出板部の各対向端部にその表面側から設けられて前記両隣接ボード部材を相互に折り畳み可能に連結するようにした折り畳み型ボード。
At least two board members sequentially arranged in a direction along the surface and made of a predetermined board material;
Hing means for connecting the two adjacent board members to each other so that the two adjacent board members are foldable with respect to each other.
One board member of the two adjacent board members includes a board main body, an upper protruding plate portion protruding from the upper portion of the board main body toward the other board member, and the end portion of the board main body. A plurality of lower projecting plate portions projecting toward the other board member so as to extend from the lower portion thereof to the other board member side than the upper projecting plate portion,
The other board member is a board main body and the upper protruding plate so as to be connectable to the upper protruding plate portion of the one board member from an upper portion of the board body opposite to the one board member. Of the plurality of lower protruding end portions of the one board member from the lower portion of the end portion facing the one board member of the board main body, the upper protruding plate portion protruding toward the portion Each lower projecting plate portion projecting so as to be inserted between each adjacent lower projecting end portion, and
The hinge means is a foldable board that is provided on each opposed end of the upper projecting plate portions from the surface side so that the adjacent board members can be folded together.
前記少なくとも2つのボード部材の各表面に亘り装着される表皮部材を備えて、
当該表皮部材は、前記少なくとも2つのボード部材のうち前記両隣接ボード毎に、当該両隣接ボードの前記両上側突出板部の各対向端部に対する対応部にて前記ヒンジ手段を構成することを特徴とする請求項1に記載の折り畳み型ボード。
A skin member mounted over each surface of the at least two board members;
The skin member, for each of the two adjacent boards of the at least two board members, constitutes the hinge means at a corresponding portion with respect to each opposing end portion of the upper projecting plate portions of the two adjacent boards. The foldable board according to claim 1.
前記両隣接ボード毎に、前記ヒンジ手段は、前記両上側突出板部の各対向端部に亘りその境界に沿う方向に間隔をおいて設けた複数のヒンジ部材であることを特徴とする請求項1に記載の折り畳み型ボード。   The hinge means for each of the two adjacent boards is a plurality of hinge members provided at intervals in a direction along the boundary between the opposing end portions of the upper projecting plate portions. 1. The folding board according to 1. 前記所定のボード材料は、発泡性熱硬化性樹脂を浸透させた両ガラス繊維マットの間に板状ハニカム体を挟むように積層して加熱加圧することにより発泡成形されていることを特徴とする請求項1〜3のいずれか1つに記載の折り畳み型ボード。   The predetermined board material is foam-molded by laminating a plate-like honeycomb body between both glass fiber mats infiltrated with a foamable thermosetting resin and pressurizing and heating. The foldable board according to any one of claims 1 to 3. 車体の床の後部に形成した開口部に嵌装される収納庫と、この収納庫の開口部を閉塞する蓋とを備える自動車において、
前記蓋は、請求項1〜4のいずれか1つに記載の折り畳み型ボードであることを特徴とする折り畳み型ボードを備えた自動車。
In an automobile provided with a storage fitted in an opening formed in the rear part of the floor of the vehicle body and a lid for closing the opening of the storage,
The said lid | cover is a foldable board as described in any one of Claims 1-4, The motor vehicle provided with the foldable board characterized by the above-mentioned.
JP2009032147A 2009-02-16 2009-02-16 Folding board and automobile equipped with this folding board Expired - Fee Related JP5386192B2 (en)

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