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JP2010173004A - Booklet cutting device - Google Patents

Booklet cutting device Download PDF

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Publication number
JP2010173004A
JP2010173004A JP2009017650A JP2009017650A JP2010173004A JP 2010173004 A JP2010173004 A JP 2010173004A JP 2009017650 A JP2009017650 A JP 2009017650A JP 2009017650 A JP2009017650 A JP 2009017650A JP 2010173004 A JP2010173004 A JP 2010173004A
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booklet
pressing
cutting
vicinity
fore edge
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JP4953391B2 (en
Inventor
Junichi Nakao
順一 中尾
Hiroshi Takatsuka
広志 高塚
Mitsuteru Kondo
光輝 近藤
Masaaki Iwata
公明 岩田
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Proterial Ltd
Proterial Precision Ltd
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Hitachi Metals Precision Ltd
Hitachi Metals Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a booklet cutting device in a simple structure provided with a pressing means for positioning and pressing not to remain wrinkles and sagging on the booklet before cutting the end part of the booklet. <P>SOLUTION: The booklet cutting device cuts the end part of the booklet composed by a plurality of sheet material and having a saddle-stitched center fold part with a fixed blade disposed orthogonally crossing a conveyance direction of the booklet, and a movable blade engaged with the fixed blade, and includes a booklet conveying means loading and conveying the booklet, a booklet positioning means to which the center fold part of the conveyed booklet abuts for positioning, a booklet pressing mechanism provided with a center fold part pressing means pressing the vicinity of the center fold part of the positioned booklet, a booklet face pressing means pressing the booklet face on the non-placing side of the booklet, and an end part pressing means pressing the vicinity of the end part. The booklet to be conveyed is positioned, the vicinity of the center fold part is pressed, the booklet face is pressed, and then the vicinity of the end part is pressed before cutting. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、複写機やプリンタなどの画像形成装置や製本装置などに使用される後処理装置に搭載され、複数のシート材からなる中折り部を有する中折り冊子の主に小口部を断裁するための冊子断裁装置に関する。   The present invention is mounted on a post-processing apparatus used in an image forming apparatus such as a copying machine or a printer, a bookbinding apparatus, and the like, and mainly cuts a small edge portion of a folded booklet having a folded portion made of a plurality of sheet materials. The present invention relates to a booklet cutting apparatus.

複写機やプリンタなどの画像形成装置では、画像形成された複数のシート材を積層して中綴じ処理および中折り処理を行って中折り冊子とし、さらに中折り冊子の中折り部とは反対側の自由端部(以下、小口部という)を断裁して冊子に製本する後処理装置を備えるような画像形成装置システムも増えてきた。また、製本装置などでは、上述のように製本された中折り冊子を搬送して小口部を断裁した後、これを重ね合わせて整列して包装する製本システムもある。このような中折り冊子の後処理装置や製本装置等では、小口部断裁前に中折り冊子を皺のない状態で位置決め保持することが重要である。   In an image forming apparatus such as a copying machine or a printer, a plurality of image-formed sheet materials are stacked and subjected to a saddle stitching process and a center folding process to form a center folded booklet. An image forming apparatus system including a post-processing device that cuts a free end portion (hereinafter referred to as a fore edge portion) and binds to a booklet has increased. Further, in a bookbinding apparatus or the like, there is also a bookbinding system that transports the folded booklet bound as described above and cuts the fore edge portion, and then superimposes and aligns the packages. In such a half-fold booklet post-processing device or bookbinding device, it is important to position and hold the half-fold booklet without any wrinkles before trimming the front edge.

小口部断裁前に中折り冊子を位置決め保持する手段としては、搬送されてきた中折り冊子を位置決めした後に押圧する手段がしばしば適用される。例えば特開2000−198613号公報(特許文献1)に提案される押圧手段は、中折り冊子の中折り部近傍を押圧した後に小口部近傍を押圧することにより、断裁前の小口部の揃い状態が好適となって断裁後の小口部が均一化されるので好まれる。   As a means for positioning and holding the center folded booklet before cutting the fore edge, a means for positioning and pressing the center folded booklet that has been conveyed is often applied. For example, the pressing means proposed in Japanese Patent Laid-Open No. 2000-198613 (Patent Document 1) is a state in which the fore edges are aligned before being cut by pressing the vicinity of the fore end after pressing the vicinity of the center folded part of the half-folded booklet. Is preferable, and the fore edge after cutting is made uniform.

特開2000−198613号公報JP 2000-198613 A

図2に示すように、中綴じ中折りされた冊子8(以下、冊子8という)は、中折り部8aの比較的近傍は複数のシート材の弾力性による膨らみ部8cを有しており、小口部8bの外側近傍は冊子8をなす各々のシート材が冊子8の内側から外側に向かって斜めにずれた不揃いの状態を有している。このような外観形状を有する冊子8の小口部8bを断裁するにおいては、冊子8を押圧して各々のシート材を密着した後に断裁することにより、断裁された断裁面を滑らかに均一化でき、各々のシート材の断裁端を均一に揃った状態にすることができる。   As shown in FIG. 2, the saddle-stitched booklet 8 (hereinafter referred to as booklet 8) has a bulging portion 8c due to the elasticity of a plurality of sheet materials in the vicinity of the center-folding portion 8a. In the vicinity of the outside of the fore edge 8b, each sheet material forming the booklet 8 has an irregular state in which the sheet material is obliquely displaced from the inside to the outside of the booklet 8. In cutting the small edge portion 8b of the booklet 8 having such an external shape, by cutting the booklet 8 after pressing the booklet 8 and closely contacting each sheet material, the cut cutting surface can be made smooth and uniform, The cut ends of each sheet material can be made uniform.

しかしながら、例えば上述した特許文献1に提案される押圧手段を適用し、冊子8の中折り部8aを押圧した後に小口部8bを押圧して断裁した際、冊子8に対する押圧を解消した後に、一部のシート材の断裁端が不揃いになっていたり、冊子面に皺折れを生じていたりといった断裁不良が発生することがあった。特に搬送手段に当接しない冊子8の非載置側の冊子面および該冊子面となるシート材に係る上述した断裁不良が顕著であった。   However, for example, when the pressing means proposed in the above-mentioned Patent Document 1 is applied and the small folding portion 8b is pressed and cut after the middle folding portion 8a of the booklet 8 is pressed, In some cases, the cutting edge of the sheet material is uneven, or the booklet surface is folded or cut. In particular, the above-mentioned cutting defects related to the booklet surface on the non-mounting side of the booklet 8 that does not come into contact with the conveying means and the sheet material that becomes the booklet surface were remarkable.

本発明の目的は、上述の問題を鑑み、冊子の小口部を断裁する前に、冊子に皺やたるみを残存させないように位置決めでき押圧できる押圧手段を備えた簡易な構造の冊子断裁装置を提供することである。   An object of the present invention is to provide a booklet cutting apparatus having a simple structure provided with a pressing means that can be positioned and pressed so as not to leave wrinkles or slack in the booklet before cutting the fore edge of the booklet in view of the above-mentioned problems. It is to be.

本発明者は、中折り冊子における断裁後の小口部が不均一となる原因を検討し、冊子の中折り部を押圧した後に小口部を押圧する際、小口部の押圧前に冊子面に残存する皺やたるみを押圧して除去することにより、上記問題が解決できることを見出して本発明に想到した。   The present inventor examined the cause of unevenness of the fore edge after cutting in the center folded booklet, and when pressing the fore edge after pressing the center folded part of the booklet, it remains on the booklet surface before pressing the fore edge. The present inventors have found that the above problems can be solved by pressing and removing the wrinkles and sagging to arrive at the present invention.

すなわち本発明は、複数のシート材でなり中綴じされた中折り部を有する冊子の小口部を該冊子の搬送方向に直交配置した固定刃と該固定刃に噛み合う可動刃により断裁する冊子断裁装置であって、該冊子断裁装置は、前記冊子を載置搬送する冊子搬送手段と、搬送される前記冊子の中折り部を当接させ位置決めする冊子位置決め手段と、位置決めされた前記冊子の前記中折り部近傍を押圧する中折り部押圧手段、前記冊子の非載置側の冊子面を押圧する冊子面押圧手段、および前記小口部近傍を押圧する小口部押圧手段を具備する冊子押圧機構とを有し、搬送される前記冊子を位置決めした後に、前記中折り部近傍に次いで前記冊子面を押圧し、断裁前に前記小口部近傍を押圧する、冊子断裁装置である。   That is, the present invention relates to a booklet cutting apparatus that cuts a small edge portion of a booklet having a center folded portion made of a plurality of sheet materials by a fixed blade that is arranged orthogonal to the conveying direction of the booklet and a movable blade that meshes with the fixed blade. The booklet cutting apparatus includes: a booklet transport unit that places and transports the booklet; a booklet positioning unit that contacts and positions a folded portion of the booklet that is transported; and the middle of the booklet that has been positioned. A booklet pressing mechanism including a middle folding portion pressing means for pressing the vicinity of the folding portion, a booklet surface pressing means for pressing the booklet surface on the non-mounting side of the booklet, and a fore edge pressing means for pressing the vicinity of the fore edge portion. And a booklet cutting device that presses the booklet surface next to the vicinity of the center folding portion and presses the vicinity of the fore edge before cutting after positioning the booklet to be conveyed.

本発明においては、前記冊子面押圧手段は前記冊子面を前記小口部側に向かって順次押圧することが望ましい。   In the present invention, it is preferable that the booklet surface pressing means sequentially presses the booklet surface toward the fore edge side.

また、本発明においては、前記小口部押圧手段は、前記可動刃の断裁動作により押圧動作を開始して断裁前に前記小口部近傍を押圧することができる。   In the present invention, the fore edge pressing means can start the pressing operation by the cutting operation of the movable blade and press the vicinity of the fore edge before cutting.

また、本発明においては、前記小口部押圧手段は、前記小口部の断裁端に対応する位置から2mm以内を押圧することが望ましい。   Moreover, in this invention, it is desirable for the said edge part press means to press within 2 mm from the position corresponding to the cutting end of the said edge part.

また、本発明においては、前記中折り部押圧手段および前記冊子面押圧手段は前記冊子を前記冊子搬送手段とで挟持して押圧し、前記小口部押圧手段は前記冊子を前記固定刃とで挟持して押圧することができる。   Further, in the present invention, the center folding part pressing means and the booklet surface pressing means sandwich and press the booklet with the booklet transporting means, and the fore edge pressing means clamps the booklet with the fixed blade. And can be pressed.

本発明の冊子断裁装置は、中綴じ中折りされた冊子の小口部の断裁において、冊子面に皺折れを生じることなく小口部の断裁面を均一化に揃えることができる。そして、本発明の冊子断裁装置を搭載する例えば複写機の後段に配置される後処理装置などの性能向上に寄与できるため重要な技術となる。   The booklet cutting apparatus of the present invention can make the cut surface of the fore edge portion uniform without causing the booklet surface to be folded in the cutting of the fore edge portion of the booklet folded in the saddle stitching. This is an important technique because it can contribute to improving the performance of, for example, a post-processing apparatus disposed in the rear stage of a copying machine equipped with the booklet cutting apparatus of the present invention.

図1は本発明の冊子断裁装置の一例における要部構成を模式的に示す構成図である。FIG. 1 is a configuration diagram schematically showing a main configuration of an example of a booklet cutting apparatus according to the present invention. 図2は中綴じ中折りされた未製本の冊子の一例を模式的に示す図である。FIG. 2 is a diagram schematically illustrating an example of an unbound booklet that has been saddle-stitched and folded. 図3は冊子の小口部近傍を押圧するための一例を模式的に示す図である。FIG. 3 is a diagram schematically showing an example for pressing the vicinity of the fore edge of the booklet. 図4は本発明の冊子断裁装置を搭載する後処理装置の概略構成の一例を示す構成図である。FIG. 4 is a block diagram showing an example of a schematic configuration of a post-processing apparatus equipped with the booklet cutting apparatus of the present invention. 図5は図4における冊子断裁装置に対応する部分に係る概略構成を示す構成図である。FIG. 5 is a configuration diagram showing a schematic configuration relating to a portion corresponding to the booklet cutting apparatus in FIG. 図6は図4に示す後処理装置による一連の動作過程を示す図である。FIG. 6 is a diagram showing a series of operation processes by the post-processing apparatus shown in FIG.

本発明における重要な特徴は、位置決めした冊子を断裁のために押圧して保持するにおいて、該冊子の中折り部近傍に次いで該冊子の非載置側の冊子面を押圧し、断裁前に小口部近傍を押圧する冊子押圧機構を採用したことである。具体的には、位置決めされた前記冊子の前記中折り部近傍を押圧する中折り部押圧手段、前記冊子の非載置側の冊子面を押圧する冊子面押圧手段、および前記小口部近傍を押圧する小口部押圧手段を具備する冊子押圧機構である。この冊子押圧機構により、冊子は中折り部近傍に続いて冊子面そして小口部近傍と順次押圧されるため、皺やたるみが中折り部近傍もしくは冊子面に残存していたとしても断裁前に確実に除去することができる。よって、未製本の冊子の小口部を断裁した後には、小口部が均一に揃い、冊子面に皺折れなどを有さない良好な状態に製本された中綴じ中折り冊子を得ることができる。   An important feature of the present invention is that, in pressing and holding the positioned booklet for cutting, the booklet surface on the non-mounting side of the booklet is pressed next to the vicinity of the center folded portion of the booklet, This is the adoption of a booklet pressing mechanism that presses the vicinity of the part. Specifically, the middle folded portion pressing means for pressing the vicinity of the center folded portion of the booklet positioned, the booklet surface pressing means for pressing the booklet surface on the non-mounting side of the booklet, and the vicinity of the small edge portion are pressed. It is a booklet pressing mechanism provided with a fore edge pressing means. With this booklet pressing mechanism, the booklet is pressed sequentially in the vicinity of the booklet surface and in the vicinity of the fore edge in the vicinity of the middle folded portion, so even if wrinkles or slack remain in the middle folded portion or the booklet surface, it is ensured before cutting. Can be removed. Therefore, after cutting the fore edge portion of an unbound booklet, it is possible to obtain a saddle-stitched booklet that is bound in a good state with the fore edge portions being evenly aligned and having no folding or the like on the booklet surface.

本発明の冊子断裁装置は、基本構成として、冊子の搬送方向に直交配置した固定刃と、該固定刃に噛み合う可動刃と、冊子を載置搬送する冊子搬送手段と、搬送される冊子の中折り部を当接させ位置決めする冊子位置決め手段と、位置決めされた冊子を押圧する上述の冊子押圧機構とを有する。そして、前記固定刃や前記可動刃は、実質的に直線状の刃先を有する刃物部材を使用することができる。例えば可動刃は、いわゆるギロチン状の刃物部材であってよい。また、図3に示すように、可動刃6は、固定刃7と噛み合うことのない側面6aに断裁屑排除部材6bを設けることが望ましく、これにより断裁屑を固定刃6配置側に押すことができるため、静電気などに起因して断裁屑が可動刃6の逃げ面6cに貼り付く不具合を防止することができる。   The booklet cutting apparatus according to the present invention includes, as a basic configuration, a fixed blade arranged orthogonal to the booklet conveying direction, a movable blade meshing with the fixed blade, a booklet conveying means for loading and conveying the booklet, and a booklet being conveyed. It has a booklet positioning means for abutting and positioning the folded portion, and the booklet pressing mechanism for pressing the positioned booklet. And the said fixed blade and the said movable blade can use the cutter member which has a substantially linear blade edge | tip. For example, the movable blade may be a so-called guillotine-like blade member. Moreover, as shown in FIG. 3, it is desirable that the movable blade 6 is provided with a cutting waste removing member 6b on a side surface 6a that does not mesh with the fixed blade 7, thereby pushing the cutting waste toward the fixed blade 6 arrangement side. Therefore, it is possible to prevent a problem that cutting scraps stick to the flank 6c of the movable blade 6 due to static electricity or the like.

本発明において、冊子搬送手段は、中綴じ中折りされた冊子の一方面が載置可能な載置部材を有し、該載置部材を駆動装置で駆動して冊子を搬送することができる手段であればよい。例えば、コンベヤのごとく、前記載置部材となるゴムベルト、繊維ベルト、メタルメッシュベルトなどの上に冊子を載置して搬送する手段や、平板を前記載置部材に適用して冊子を搬送する手段などが採用できる。   In the present invention, the booklet transport means has a placement member on which one side of the booklet folded in the saddle stitching can be placed, and the booklet can be transported by driving the placement member with a driving device. If it is. For example, like a conveyor, means for placing and transporting a booklet on a rubber belt, fiber belt, metal mesh belt or the like as the placement member, or means for carrying a booklet by applying a flat plate to the placement member Etc. can be adopted.

また、本発明において、冊子位置決め手段は、中綴じ中折りされた冊子の中折り部をストッパなどの当接部材に当接させることにより、搬送されてきた冊子を搬送方向に対して所定精度内で略直交状態に位置決めすることができる手段であればよい。中綴じ中折りされた冊子の中折り部は、小口部が自由端であって不揃いになりやすいことに比べ、ほぼ真直に形成されている。それ故に、冊子の中折り部を当接部材に当接させることにより、冊子が曲がって位置決めされることがなくなって高精度に位置決めすることができる。   Further, in the present invention, the booklet positioning means causes the booklet that has been folded and saddle-stitched to abut against a contact member such as a stopper to bring the conveyed booklet within a predetermined accuracy with respect to the conveyance direction. Any means can be used as long as it can be positioned in a substantially orthogonal state. The half-folded portion of the booklet that has been saddle-stitched and folded is substantially straight compared to the fact that the fore edge is a free end and tends to be uneven. Therefore, the booklet is prevented from being bent and positioned by making the middle folded portion of the booklet contact the contact member, so that the booklet can be positioned with high accuracy.

上述した冊子押圧機構は、本発明においては最も重要となる機構であり、該機構に有する各々の押圧手段が、断裁のために位置決めされた冊子の中折り部近傍、非載置側の冊子面、小口部近傍に当接して順次押圧することにより、該冊子を断裁中にずれ動くことのないように保持する機能を有する。そして、冊子を押圧するにおいて、最初に中折り部押圧手段により冊子の中折り部近傍を押圧し、次いで冊子面押圧手段により冊子面を押圧し、最後に小口部押圧手段により冊子の小口部近傍を押圧することにより、たとえ中折り部近傍もしくは冊子面に皺やたるみが残存していたとしても、残存する皺やたるみは、断裁前に、冊子の中折り部近傍もしくは冊子面から小口部に向かって順次移動することにより除去することができる。   The booklet pressing mechanism described above is the most important mechanism in the present invention, and each pressing means included in the mechanism has a booklet surface on the non-mounting side in the vicinity of the center folded portion of the booklet positioned for cutting. The booklet has a function of holding the booklet so that it does not shift during cutting by abutting and sequentially pressing in the vicinity of the small edge part. Then, when pressing the booklet, first press the vicinity of the middle folded portion of the booklet by the middle folded portion pressing means, then press the booklet surface by the booklet surface pressing means, and finally press the booklet surface near the small edge portion of the booklet. By pressing, even if wrinkles or slack remain in the middle fold or on the booklet surface, the remaining wrinkles or slack will remain in the booklet near the middle fold or on the booklet surface before cutting. It can be removed by moving sequentially.

本発明の冊子断裁装置に適用可能な冊子の外観形態について一例を挙げて説明し、本発明における冊子押圧機構が動作する以前の一連の過程について説明する。
図2は、上述したように、中綴じ中折りされた冊子8の一例を示す模式図である。冊子8は、例えば複写機などの後段に配置され冊子断裁装置の前段に配置される中綴じ中折り装置により、複数のシート材が綴針9で中綴じされた後に中折りされて中折り部8a、小口部8b、膨らみ部8cを有する未製本冊子として形成される。未製本である冊子8は、上述したように、その小口部8bの外側近傍が不揃いな状態になっている。
An example of the appearance of a booklet applicable to the booklet cutting apparatus of the present invention will be described with reference to an example, and a series of processes before the booklet pressing mechanism in the present invention operates will be described.
FIG. 2 is a schematic diagram illustrating an example of the booklet 8 that is saddle-stitched and folded as described above. The booklet 8 is, for example, a half-folded portion that is folded in the middle after a plurality of sheet materials are saddle-stitched by the staple 9 by a saddle stitching and folding device that is arranged in a subsequent stage such as a copying machine and is placed in the preceding stage of the booklet cutting apparatus. It is formed as an unbound booklet having 8a, a fore edge portion 8b, and a bulging portion 8c. As described above, the booklet 8 that is not bound is in an irregular state in the vicinity of the outer side of the fore edge 8b.

未製本の冊子8は、中綴じ中折り処理の後に冊子断裁装置に送られて、例えばコンベヤのごとくの搬送ベルトを有する冊子搬送手段により冊子位置決め手段まで搬送される。そして、搬送されてきた冊子8は、冊子位置決め手段に有するストッパなどの当接部材に対して中折り部8aが当接することで姿勢が整えられる。そして、この後に、冊子8は搬送方向と略直交した状態となるように位置決めされる。   The unbound booklet 8 is sent to the booklet cutting apparatus after the saddle stitching and folding process, and is conveyed to the booklet positioning means by a booklet conveying means having a conveying belt like a conveyor, for example. Then, the conveyed booklet 8 is adjusted in posture by the middle folding portion 8a coming into contact with a contact member such as a stopper provided in the booklet positioning means. After that, the booklet 8 is positioned so as to be in a state substantially orthogonal to the transport direction.

次に、本発明における冊子押圧機構を適用した冊子の押圧動作について、具体例を挙げて図を用いて説明する。
上述したように位置決めされた冊子8は、この後、冊子押圧機構を有する例えば図1に示すような要部構成を有する冊子押圧断裁ユニットにより断裁時にずれ動かないように押圧されて保持される。なお、図1は、冊子8を断裁位置に位置決めし、押圧して保持し、小口部8bを断裁する一連の動作過程を説明するための冊子押圧断裁ユニットの一例を模式的に示す構成図である。また、図1においては、冊子8の実体に斜線を付して明確化している。
Next, a booklet pressing operation to which the booklet pressing mechanism according to the present invention is applied will be described with reference to a specific example.
The booklet 8 positioned as described above is then pressed and held so as not to move during cutting by a booklet pressing cutting unit having a booklet pressing mechanism, for example, having a main configuration as shown in FIG. FIG. 1 is a configuration diagram schematically showing an example of a booklet pressing and cutting unit for explaining a series of operation processes for positioning the booklet 8 at a cutting position, pressing and holding it, and cutting the fore edge portion 8b. is there. Further, in FIG. 1, the booklet 8 is clarified by hatching the substance.

図1に示す冊子押圧断裁ユニットは、中折り部押圧手段に対応する押圧部材1と、冊子面押圧手段に対応する押圧部材2と、小口部押圧手段に対応する押圧部材3を具備する冊子押圧機構を有しており、押圧部材1により冊子8の中折り部8a近傍を押圧でき、押圧部材2により冊子8の膨らみ部8cを有する非載置側の冊子面を押圧でき、押圧部材3により冊子8の小口部8b近傍を押圧することができる。さらに、この冊子押圧断裁ユニットは、冊子8を載置搬送するための搬送部材4を有する冊子搬送手段と、冊子8を位置決めするための冊子当接部材5を有する冊子位置決め手段と、冊子8の小口部8bを断裁するための可動刃6および固定刃7を具備している。   The booklet pressing cutting unit shown in FIG. 1 includes a pressing member 1 corresponding to a half-folded portion pressing unit, a pressing member 2 corresponding to a booklet surface pressing unit, and a pressing member 3 corresponding to a fore edge pressing unit. The press member 1 can press the vicinity of the middle folded portion 8 a of the booklet 8, the press member 2 can press the non-mounting-side booklet surface having the bulging portion 8 c of the booklet 8, and the press member 3 The vicinity of the fore edge 8b of the booklet 8 can be pressed. Further, the booklet pressing / cutting unit includes a booklet transport unit having a transport member 4 for placing and transporting the booklet 8, a booklet positioning unit having a booklet contact member 5 for positioning the booklet 8, A movable blade 6 and a fixed blade 7 for cutting the fore edge 8b are provided.

上述した押圧部材1〜3を具備する冊子押圧断裁ユニットを用い、例えば以下のような手順によって本発明における冊子の押圧動作を実施することができる。
この冊子押圧断裁ユニットにおいては、図1(a)に示すように、矢印13で示す方向から送られてきた冊子8は、冊子8を位置決めするために予め矢印11で示す方向に移動されていた冊子当接部材5に搬送方向の前側となる中折り部8aが当接して断裁位置に位置決めされるまで、搬送部材4により矢印12で示す方向に搬送される。
Using the booklet pressing cutting unit including the pressing members 1 to 3 described above, the booklet pressing operation according to the present invention can be performed by the following procedure, for example.
In this booklet press cutting unit, as shown in FIG. 1A, the booklet 8 sent from the direction indicated by the arrow 13 has been moved in the direction indicated by the arrow 11 in advance to position the booklet 8. The booklet abutting member 5 is conveyed in the direction indicated by the arrow 12 until the center folding portion 8a on the front side in the conveying direction comes into contact with the booklet abutting member 5 and is positioned at the cutting position.

搬送され位置決めされた冊子8は、図1(b)に示すように、矢印14で示す方向に移動した押圧部材1が冊子8の非載置側の冊子面に当接し、これにより冊子8の中折り部8a近傍が最初に押圧される。この最初の押圧動作により、中折り部8a近傍の冊子8内部を実質的に空隙を有さない状態にでき、また、膨らみ部8c近傍の冊子8内部においては空隙をやや潰した状態にすることができる。そして、このように押圧された冊子8は、押圧前に有していた膨らみ部8cが小口部8b側に移行され、新たな膨らみ部8c’を有する状態になりやすい。このとき、冊子8の中折り部8a近傍もしくは膨らみ部8c近傍に、押圧前から皺やたるみが残存していたとしても、これらの皺やたるみもまた小口部8b側に移行することができるため、例えば新たな膨らみ部8c’近傍に残存するか、もしくは冊子8から除去される。   As shown in FIG. 1 (b), the booklet 8 that has been conveyed and positioned contacts the booklet surface on the non-mounting side of the booklet 8 by the pressing member 1 that has moved in the direction indicated by the arrow 14. The vicinity of the middle folded portion 8a is pressed first. By this first pressing operation, the inside of the booklet 8 in the vicinity of the center folding portion 8a can be made substantially free of voids, and the inside of the booklet 8 in the vicinity of the bulging portion 8c is slightly crushed. Can do. Then, the booklet 8 pressed in this way tends to be in a state where the bulging portion 8c that it had before pressing is shifted to the fore edge portion 8b and has a new bulging portion 8c '. At this time, even if wrinkles and slack remain before pressing in the vicinity of the middle folded portion 8a or the swollen portion 8c of the booklet 8, these wrinkles and slack can also move to the fore edge 8b side. For example, it remains in the vicinity of the new bulge 8c ′ or is removed from the booklet 8.

この後、中折り部8a近傍が押圧された冊子8は、図1(c)に示すように、矢印15a、15bで示す方向に移動した押圧部材2が冊子8の非載置側の冊子面に当接し、中折り部8a近傍に次いで、膨らみ部8c’を有する冊子面が押圧される。この押圧動作により、冊子8の膨らみ部8c’近傍の冊子8内部を実質的に空隙を有さない状態にすることができる。このとき、最初の中折り部8a近傍の押圧後に冊子8に皺やたるみが残存していたとしても、これらの皺やたるみは押圧部材2による押圧で小口部8b側に移行できるため、冊子8から皺やたるみを除去することができる。   Thereafter, as shown in FIG. 1C, the booklet 8 in which the vicinity of the center folding portion 8 a is pressed is moved to the direction indicated by the arrows 15 a and 15 b, and the booklet surface on the non-mounting side of the booklet 8. The booklet surface having the bulging portion 8c ′ is pressed next to the vicinity of the center folding portion 8a. By this pressing operation, the inside of the booklet 8 in the vicinity of the bulging portion 8 c ′ of the booklet 8 can be made substantially free of voids. At this time, even if wrinkles and slack remain in the booklet 8 after the press in the vicinity of the first center folded portion 8a, these wrinkles and slack can be transferred to the small edge portion 8b side by the pressing by the pressing member 2, so that the booklet 8 Can remove wrinkles and sagging.

さらにこの後、押圧部材1および押圧部材2による押圧動作により冊子面に実質的に皺やたるみを有さない状態となった冊子8は、図1(d)に示すように、矢印16で示す方向に移動した押圧部材3が冊子8の非載置側の冊子面に当接し、冊子8の中折り部8a近傍から冊子面、そして終には小口部8b近傍が押圧される。これら中折り部8a近傍から冊子面そして小口部8b近傍へと順次なされる一連の押圧動作により、冊子面に皺やたるみを有すことなく、冊子8内部に実質的に空隙を有さない状態で、冊子8を押圧して保持することができる。   Further, after that, the booklet 8 that has no wrinkles or slack on the booklet surface by the pressing operation by the pressing member 1 and the pressing member 2 is indicated by an arrow 16 as shown in FIG. The pressing member 3 moved in the direction abuts against the booklet surface of the booklet 8 on the non-mounting side, and the booklet surface is pressed from the vicinity of the center folding portion 8a of the booklet 8, and finally the vicinity of the small edge portion 8b is pressed. By a series of pressing operations sequentially from the vicinity of the center folding portion 8a to the booklet surface and the vicinity of the fore edge portion 8b, the booklet surface does not have wrinkles or slack, and the booklet 8 has substantially no gap. Thus, the booklet 8 can be pressed and held.

上述した一連の押圧動作によって押圧され保持された冊子8は、図1(d)に示すように、矢印17で示す方向から移動した可動刃6により、押圧され保持された状態のまま小口部8bが断裁され始め、終には、可動刃6が固定刃7と完全に噛み合うことで小口部8bが完全に断裁され、断裁端が均一に揃った状態の小口部8b’となる。   The booklet 8 pressed and held by the series of pressing operations described above is, as shown in FIG. 1 (d), the small edge portion 8b while being pressed and held by the movable blade 6 moved from the direction indicated by the arrow 17. In the end, the movable blade 6 is completely meshed with the fixed blade 7 so that the fore edge 8b is completely cut, resulting in the fore edge 8b ′ in which the cut ends are evenly aligned.

そしてこの後、小口部8b’を有して製本された冊子8’は、可動刃6、押圧部材1〜3、および冊子当接部材5の各々が押圧動作や断裁動作のために移動してきた矢印17、16、15aと15b、14、および11で示す方向とは反対方向に各々順次移動することにより、押圧され保持された状態から解放される。そして、搬送部材4を再び駆動することにより、製本された冊子8’は矢印18で示す方向に搬送され冊子押圧断裁ユニットの後段へと排出される。   After that, the booklet 8 ′ bound with the fore edge portion 8b ′ has moved the movable blade 6, the pressing members 1 to 3, and the booklet contact member 5 for the pressing operation and the cutting operation. By sequentially moving in directions opposite to the directions indicated by arrows 17, 16, 15a and 15b, 14, and 11, respectively, the pressed and released state is released. Then, by driving the transport member 4 again, the bound booklet 8 ′ is transported in the direction indicated by the arrow 18 and discharged to the subsequent stage of the booklet press cutting unit.

次に、本発明において、好ましい構成を説明する。
本発明において、冊子面押圧手段は、例えば図1に示す押圧部材2に対応する押圧手段であるが、冊子面を小口部側に向かって順次押圧することができる冊子面押圧手段とすることが望ましい。例えば、図1に示す押圧部材2による冊子8の押圧動作においては、矢印15aで示す押圧動作に次いで矢印15bで示す押圧動作を行うように時間差を有する押圧動作とし、冊子8の冊子面を中折り部8a側から小口部8b側に向かって順次押圧することにより、押圧前に皺やたるみが残存していたとしても、より確実にこれらの皺やたるみを小口部8b側に移行でき、故に、冊子8から皺やたるみをより確実に除去することができる。
Next, a preferable configuration in the present invention will be described.
In the present invention, the booklet surface pressing means is, for example, a pressing means corresponding to the pressing member 2 shown in FIG. 1, but may be a booklet surface pressing means capable of sequentially pressing the booklet surface toward the small edge side. desirable. For example, in the pressing operation of the booklet 8 by the pressing member 2 shown in FIG. 1, the pressing operation having a time difference is performed so that the pressing operation indicated by the arrow 15b is performed after the pressing operation indicated by the arrow 15a. By sequentially pressing from the folded portion 8a side toward the small edge portion 8b side, even if wrinkles and slack remain before pressing, these wrinkles and slack can be more reliably transferred to the small edge portion 8b side. Thus, wrinkles and sagging can be more reliably removed from the booklet 8.

また、冊子面押圧手段は、例えば図1(c)を用いて説明すれば、押圧時に、押圧部材2の矢印15aで示す側を所定の範囲内で冊子8に対する押圧方向および離間方向に自由動作できるようにしておくことが望ましく、冊子8の厚さや膨らみなどに差異があったとしても好適に対応することができる。また一方、押圧部材2の矢印15bで示す側に、膨らみ部8cを有する冊子面を搬送部材と協働で挟持するかのように支持可能な押えローラなどを設けることが望ましく、上述と同様に冊子8の外観形状に差異があっても好適に対応できて冊子8の搬送がより確実にでき、加えて、冊子8の載置搬送に係る構成をより簡易化することができる。   Further, the booklet surface pressing means, for example, will be described with reference to FIG. 1C. When pressing, the side indicated by the arrow 15a of the pressing member 2 freely moves in the pressing direction and the separating direction with respect to the booklet 8 within a predetermined range. It is desirable to be able to do so, and even if there is a difference in the thickness or swelling of the booklet 8, it can be dealt with suitably. On the other hand, it is desirable to provide a pressing roller or the like that can be supported on the side indicated by the arrow 15b of the pressing member 2 as if the booklet surface having the bulging portion 8c is clamped in cooperation with the conveying member. Even if there is a difference in the external shape of the booklet 8, the booklet 8 can be suitably handled, and the booklet 8 can be transported more reliably. In addition, the configuration relating to the placement and transport of the booklet 8 can be further simplified.

また、例えば押圧部材2と搬送部材4との隙間を冊子8に有する膨らみ部8cの厚さよりも所定量狭めておくことにより、冊子8の載置搬送時に、冊子8の非載置側の冊子面が中折り部8a側から小口部8b側に向かって撫でられるかのように擦られることとなって、冊子面に皺やたるみが残存していたとしても、より確実に除去することができる。   Further, for example, the booklet on the non-placement side of the booklet 8 is placed when the booklet 8 is placed and transported by narrowing the gap between the pressing member 2 and the transport member 4 by a predetermined amount from the thickness of the bulging portion 8c of the booklet 8. The surface is rubbed as if it is stroked from the middle folded portion 8a side toward the fore edge portion 8b side, and even if wrinkles or slack remain on the booklet surface, it can be more reliably removed. .

また、冊子面押圧手段に有する冊子と当接する冊子当接部材は、弾力性を有して所定の範囲内で可撓性を有する材質にすることが望ましく、このような可撓性により冊子の厚さや膨らみなどの外観形状に好適に対応することができ、それ故に冊子面の皺やたるみをより確実に取り去ることができる。   Further, it is desirable that the booklet abutting member that comes into contact with the booklet included in the booklet surface pressing means is made of a material having elasticity and flexibility within a predetermined range. Appropriately adapting to the external shape such as thickness and bulge can be dealt with, so that wrinkles and slack on the booklet surface can be removed more reliably.

また、本発明において、冊子の小口部近傍の押圧は断裁直前であってもよい。このような構成とする場合、本発明において小口部押圧手段は、例えば図1に示す押圧部材3に対応する押圧手段であるが、可動刃の断裁動作を押圧動作のきっかけとすることができる。例えば、可動刃の断裁動作を開始する制御信号などを用いて小口部押圧手段による押圧動作を開始することで、可動刃が小口部の断裁を開始するよりも前に駆動された小口部押圧手段により小口部近傍を押圧することができる。   In the present invention, the press near the fore edge of the booklet may be immediately before cutting. In the case of such a configuration, the fore edge pressing means in the present invention is a pressing means corresponding to the pressing member 3 shown in FIG. 1, for example, but the cutting operation of the movable blade can be a trigger for the pressing operation. For example, the fore edge pressing means that is driven before the movable blade starts cutting the fore edge by starting the pressing operation by the fore edge pressing means using a control signal for starting the cutting operation for the movable edge, etc. Thus, the vicinity of the fore edge can be pressed.

また、冊子の小口部近傍を押圧するにおいては、小口部の断裁時に冊子がずれ動かないように押圧して保持できることが重要となる。そこで、本発明において小口部押圧手段は、可動刃が当接して断裁する小口部の断裁端に対応する位置から2mm以内を押圧することが望ましい。このための構成としては、小口部押圧手段に有する冊子と当接する冊子当接部材に、例えば、図3に示すように、一般にヘミング曲げと称される曲げ加工などで形成したヘミング曲板10などを用いることで実用化することができる。また、実際に冊子に接触する接触部がヘミング曲板10のような形状を有する冊子当接部材を適用することにより、前記断裁端近傍を面接触さらには線接触に近い状態で押圧することができるため、冊子に対する押圧力の増化が簡易な構成で可能となり、断裁時の冊子のずれ動き防止には有効である。上述した2mm以内に対応する範囲は、図3に寸法19で示す範囲に対応する。また、より望ましい小口部近傍の押圧個所は1.0mm以内であり、さらには0.5mm以内といった極めて前記断裁端に近い個所を押圧することである。   Further, in pressing the vicinity of the small edge portion of the booklet, it is important that the booklet can be pressed and held so that the booklet does not move during cutting of the small edge portion. Therefore, in the present invention, it is desirable that the fore edge pressing means presses within 2 mm from the position corresponding to the cut end of the fore edge where the movable blade contacts and cuts. As a configuration for this purpose, for example, as shown in FIG. 3, a hemming curved plate 10 formed by a bending process or the like generally called hemming bending is applied to a booklet abutting member that abuts against a booklet included in the fore edge pressing means. Can be put to practical use. Further, by applying a booklet contact member whose contact portion that actually contacts the booklet has a shape like the hemming curved plate 10, it is possible to press the vicinity of the cutting edge in a state close to surface contact or line contact. Therefore, it is possible to increase the pressing force on the booklet with a simple configuration, which is effective for preventing the booklet from shifting during cutting. The above-described range corresponding to within 2 mm corresponds to the range indicated by the dimension 19 in FIG. Further, a more desirable pressing portion in the vicinity of the fore edge is within 1.0 mm, and further, pressing a portion very close to the cutting edge, such as within 0.5 mm.

また、本発明において、中折り部押圧手段および冊子面押圧手段は冊子を冊子搬送手段とで挟持して押圧することができ、また、小口部押圧手段は冊子を固定刃とで挟持して押圧することができる。このように冊子の載置搬送および押圧保持に係る構成として、例えば図1に示す構成を有することにより、冊子断裁装置を簡易な構成で実現することができる。   Further, in the present invention, the half-folded portion pressing means and the booklet surface pressing means can press the booklet by holding it with the booklet conveying means, and the small edge pressing means presses the booklet with the fixed blade. can do. As described above, for example, by having the configuration shown in FIG. 1 as the configuration related to the placement and conveyance of the booklet and the press-holding, the booklet cutting apparatus can be realized with a simple configuration.

以下、本発明の冊子断裁装置を搭載する後処理装置(以下、トリマー装置という)を具体例に挙げて図を用いて説明する。
図4は、例えば複写機などの後段に配置される後処理装置のひとつであって、複数のシート材を中綴じ処理および中折り処理するための別の後処理装置である中綴じ中折り装置(図示せず)の後段に配置されて使用され、本発明の冊子断裁装置を搭載したトリマー装置20の概略構成を示す構成図である。図5は、図4に示すトリマー装置20において、本発明の冊子断裁装置に対応する搬送位置決め押圧装置40および断裁装置50に係る概略構成を示す構成図である。ただし、図4および図5においては装置構成を明確にするために冊子の図示を略している。図6は、図4に示すトリマー装置20を用いた冊子断裁処理に係る一連の動作過程を流れ図の様式で示す図である。
Hereinafter, a post-processing apparatus (hereinafter referred to as a trimmer apparatus) equipped with the booklet cutting apparatus of the present invention will be described as a specific example with reference to the drawings.
FIG. 4 shows a saddle stitching / folding apparatus, which is one of post-processing apparatuses disposed in a subsequent stage such as a copying machine, which is another post-processing apparatus for performing a saddle stitching process and a folding process on a plurality of sheet materials. It is a block diagram which shows the schematic structure of the trimmer apparatus 20 which is arrange | positioned and used in the back | latter stage (not shown) and mounts the booklet cutting apparatus of this invention. FIG. 5 is a configuration diagram showing a schematic configuration of the transport positioning press device 40 and the cutting device 50 corresponding to the booklet cutting device of the present invention in the trimmer device 20 shown in FIG. However, in FIG. 4 and FIG. 5, the illustration of the booklet is omitted to clarify the device configuration. FIG. 6 is a flowchart showing a series of operation processes related to the booklet cutting process using the trimmer device 20 shown in FIG.

具体例として挙げたトリマー装置20は、主要な構成として、中綴じ中折り装置から搬送されてきた中綴じされ中折りされた未製本の冊子(図示せず)を装置内部に供給するための供給装置30と、該冊子を搬送し、断裁位置に位置決めし、押圧して保持するための搬送位置決め押圧装置40と、および、断裁位置に位置決めされた冊子の小口部を断裁するための断裁装置50、並びに、小口部が断裁されて搬送位置決め押圧装置40から排出されてきた製本済みの冊子を収納して貯留するための整列装置60を具備している。   The trimmer device 20 mentioned as a specific example has, as a main configuration, a supply for supplying a saddle-stitched and folded booklet (not shown) conveyed from the saddle stitching and folding device to the inside of the device. An apparatus 30, a conveyance positioning and pressing apparatus 40 for conveying the booklet, positioning it at a cutting position, pressing and holding it, and a cutting apparatus 50 for cutting a small edge of the booklet positioned at the cutting position. In addition, an aligning device 60 is provided for storing and storing booklets that have been bound and cut out from the conveyance positioning and pressing device 40 by cutting the edge portion.

また、このトリマー装置20で処理する冊子としては、図2に示す中綴じされ中折りされた冊子8と同様の形態を有し、複数のシート材でなる中折り部8a、小口部8b、膨らみ部8cを有する冊子を使用した。故に、冊子8に係っては、図1および図2に示す各部名称および対応番号を断わりのない限り以下の説明においても使用する。
以下、トリマー装置20の具体的な動作を図6に示す一連の動作過程に沿って説明する。
Further, the booklet processed by the trimmer device 20 has the same form as the saddle-stitched and folded booklet 8 shown in FIG. 2, and has a folded portion 8a, a fore edge portion 8b, and a bulge made of a plurality of sheet materials. A booklet having part 8c was used. Therefore, as for the booklet 8, the names and corresponding numbers shown in FIGS. 1 and 2 are used in the following description unless otherwise specified.
Hereinafter, a specific operation of the trimmer device 20 will be described along a series of operation processes shown in FIG.

動作(1):可動ストッパの位置決め
トリマー装置20は、第一の動作として、搬送位置決め押圧装置40内に設けた可動ストッパ41を移動して所定位置に位置決めする動作を行う。この動作は、予め得ていた冊子の寸法情報に基づき、未製本の冊子8(図示せず)が供給装置30に搬送されてくる前に行う動作である。このとき、可動ストッパ41を位置決めする所定位置として、中折り部8aが当接して冊子8の搬送が停止したとき、冊子8の小口部8bを所定寸法に断裁可能となる位置を設定している。また、可動ストッパ41は、冊子8の中折り部8aを当接して断裁位置に位置決めする冊子当接部材となり、2つの爪部を有し、該爪部が中折り部8aの中央振り分け両側に当接することができる。
Operation (1): Positioning of movable stopper As a first operation, the trimmer device 20 performs an operation of moving the movable stopper 41 provided in the conveyance positioning pressing device 40 to position it at a predetermined position. This operation is an operation performed before the unbound booklet 8 (not shown) is conveyed to the supply device 30 based on the dimension information of the booklet obtained in advance. At this time, as a predetermined position for positioning the movable stopper 41, a position where the small edge portion 8b of the booklet 8 can be cut to a predetermined size when the center folding portion 8a abuts and the conveyance of the booklet 8 is stopped is set. . The movable stopper 41 serves as a booklet abutting member that abuts the middle folded portion 8a of the booklet 8 and positions the booklet 8 at the cutting position. The movable stopper 41 has two claw portions, and the claw portions are provided on both sides of the central folding portion 8a. Can abut.

動作(2):冊子の搬送供給
次に、第二の動作として、トリマー装置20は、前段の中綴じ中折り装置から中折り部8aを前側にして供給口31に搬送されてきた冊子8を、供給装置30によりトリマー装置20内に引き込み、さらに搬送位置決め押圧装置40内に搬送する動作を行う。この動作は、搬送ユニット32を駆動して冊子8を供給口31から載置面32a上に引き込んだ後、冊子8がセンサ33に到達した検知情報に基づいて搬送位置決め押圧装置40に有する搬送ユニット42を駆動し、冊子8を搬送ベルト42aに載置して搬送する一連の動作である。このとき、冊子8は、冊子8に干渉しないように小口部押え51および可動刃52を待機位置に停留した断裁装置50を通過し、搬送位置決め押圧装置40内の搬送ベルト42aと押えローラ43とが対向してなす空間に移送された。
Operation (2): Conveying and Supplying Booklet Next, as a second operation, the trimmer device 20 removes the booklet 8 that has been conveyed from the preceding saddle stitching and folding device to the supply port 31 with the middle folding portion 8a at the front side. Then, the feeding device 30 performs the operation of drawing into the trimmer device 20 and further carrying it into the carrying positioning pressing device 40. This operation is performed by driving the transport unit 32 and pulling the booklet 8 from the supply port 31 onto the placement surface 32 a, and then the transport unit included in the transport positioning and pressing device 40 based on the detection information that the booklet 8 has reached the sensor 33. 42 is a series of operations for driving the booklet 8 and transporting the booklet 8 on the transport belt 42a. At this time, the booklet 8 passes through the cutting device 50 in which the fore edge presser 51 and the movable blade 52 are stopped at the standby position so as not to interfere with the booklet 8, and the transport belt 42 a and the presser roller 43 in the transport positioning press device 40. Was transferred to the space formed by the opposite.

また、センサ33からの前記検知情報を得た時点から搬送ユニット32および搬送ユニット42の移動情報を収集しておき、予め設定しておいた搬送位置決め押圧装置40内まで冊子8の搬送を可能とするだけの移動量に達した直後、搬送ユニット32および搬送ユニット42に制御指令を与えて減速して後に停止するよう制御した。搬送ユニット32および搬送ユニット42の動作停止後は、搬送ベルト42aと押えローラ43とで挟み込むように冊子8を支持した。   Further, the movement information of the transport unit 32 and the transport unit 42 is collected from the time when the detection information from the sensor 33 is obtained, and the booklet 8 can be transported into the transport positioning and pressing device 40 set in advance. Immediately after the amount of movement reached, a control command was given to the transport unit 32 and the transport unit 42 to control the deceleration and stop later. After the operations of the transport unit 32 and the transport unit 42 were stopped, the booklet 8 was supported so as to be sandwiched between the transport belt 42 a and the pressing roller 43.

動作(3):冊子の位置決め
上述したように冊子8を支持した後、第三の動作として、冊子8を断裁位置に位置決めする動作を行う。この動作は、搬送ユニット42を再び駆動して冊子8を可動ストッパ41に向けて移動し、冊子8の中折り部8aを可動ストッパ41に当接し、これにより冊子8を断裁位置に位置決め停留を行う動作である。搬送ベルト42上に載置された冊子8は、可動ストッパ41に当接する前、搬送方向に対して直交せずにやや曲がった姿勢となっていることがある。このような場合、可動ストッパ41よりも手前に配置したセンサ44に冊子8が到達した検知情報に基づいて搬送ユニット42の移動情報を収集しておき、収集した移動情報が所定量に達したことをもって搬送ユニット42に制御指令を与えて減速して後に停止するように制御することで冊子8の姿勢補正が可能となるようにした。
Operation (3): Positioning of Booklet After the booklet 8 is supported as described above, an operation of positioning the booklet 8 at the cutting position is performed as a third operation. In this operation, the transport unit 42 is driven again, the booklet 8 is moved toward the movable stopper 41, the center folding portion 8a of the booklet 8 is brought into contact with the movable stopper 41, and the booklet 8 is positioned and stopped at the cutting position. This is the action to be performed. The booklet 8 placed on the transport belt 42 may be slightly bent without being orthogonal to the transport direction before contacting the movable stopper 41. In such a case, the movement information of the transport unit 42 is collected based on the detection information that the booklet 8 has reached the sensor 44 disposed in front of the movable stopper 41, and the collected movement information has reached a predetermined amount. The posture of the booklet 8 can be corrected by giving a control command to the transport unit 42 and controlling it to decelerate and stop later.

動作(4):中折り部および冊子面の押圧保持
次に、第四の動作として、可動ストッパ41により断裁位置に位置決めした冊子8に対し、冊子8に皺やたるみを残存させないように、また、断裁時に冊子8がずれ動くことのないように、冊子8を好適な押圧力で押圧してシート材のそれぞれを密着した状態にするための最も重要な動作を行う。この動作は、搬送位置決め押圧装置40において可動ストッパ41に停留されている冊子8を、搬送ベルト42aに対して非載置側となる冊子面側から押圧する動作であって、中折り部8a側から小口部8b側に向かって順次押圧して冊子8の保持を行う動作である。
Operation (4): Pressing and holding the folded portion and the booklet surface Next, as a fourth operation, the booklet 8 positioned at the cutting position by the movable stopper 41 is kept from leaving wrinkles and slack in the booklet 8, and The most important operation for pressing the booklet 8 with a suitable pressing force to bring the sheet materials into close contact with each other is performed so that the booklet 8 does not move during cutting. This operation is an operation of pressing the booklet 8 stopped at the movable stopper 41 in the transport positioning and pressing device 40 from the booklet surface side which is the non-loading side with respect to the transport belt 42a, and is on the side of the center folding portion 8a. In this operation, the booklet 8 is held by sequentially pressing from the side toward the fore edge 8b.

実際の動作としては、最初に中折り部押え45を移動して冊子面に当接させ、そのままさらに中折り部押え45を移動することにより、中折り部8a近傍を冊子8の形態に応じた適量の押圧力で押圧した。このとき、冊子8の膨らみ部8cが小口部8b側に移行し、最表面側のシート材がわずかにたるんだ状態の膨らみ部8c’が形成された。なお、中折り部押え45および可動ストッパ41の駆動源は同一のモータ(図示せず)を用いる構成とし、原点復帰位置からの移動量を用いる制御手段を適用し、上述した可動ストッパ41による第一の動作を行った後に該第四の動作を行うために、前記モータを現位置からさらに同方向に回転することにより中折り部押え45を移動するように構成した。   As an actual operation, first, the middle folding part presser 45 is moved and brought into contact with the booklet surface, and the middle folding part presser 45 is further moved as it is, so that the vicinity of the middle folding part 8a corresponds to the form of the booklet 8. Pressing with an appropriate amount of pressing force. At this time, the bulging portion 8c of the booklet 8 shifted to the small edge portion 8b side, and a bulging portion 8c 'in a state in which the sheet material on the outermost surface side slightly sagged was formed. The driving source of the folded portion presser 45 and the movable stopper 41 is configured to use the same motor (not shown), and a control means using the amount of movement from the origin return position is applied. In order to perform the fourth operation after performing one operation, the middle fold presser 45 is moved by further rotating the motor in the same direction from the current position.

そして、上述した中折り部8a近傍の押圧に次いで、冊子面押え46を移動して膨らみ部8c’に当接させ、そのままさらに冊子面押え46を移動して膨らみ部8c’を押し潰すように冊子面を押圧した。このとき、冊子面押え46を中折り部8a側が先行するように移動し、これにより冊子面押え46が冊子面に負荷する押圧力の増加を実質的に中折り部8a側が先行して増加するようにした。そして、さらに中折り部8a近傍に押圧力を負荷しながら次第に小口部8b側に向かって押圧力を負荷するようにし、終には冊子8の形態に応じた適量の押圧力で実質的に冊子面全体が押圧されるようにした。
このように、中折り部8aに次いで冊子面を押圧することにより、冊子8をなすそれぞれのシート材を密着させることができ、冊子8内部をほぼ隙間を有さない状態とすることができた。
Then, following the pressing in the vicinity of the center folding portion 8a, the booklet surface retainer 46 is moved and brought into contact with the bulging portion 8c ′, and the booklet surface retainer 46 is further moved to crush the bulging portion 8c ′. The booklet surface was pressed. At this time, the booklet surface presser 46 is moved so that the side of the folded portion 8a precedes, and thereby the increase in the pressing force applied to the booklet surface by the booklet surface retainer 46 is substantially increased on the side of the folded portion 8a. I did it. Further, a pressing force is gradually applied toward the small opening 8b side while applying a pressing force in the vicinity of the center folding portion 8a. Finally, the booklet is substantially made with an appropriate amount of pressing force according to the form of the booklet 8. The entire surface was pressed.
In this way, by pressing the booklet surface next to the center folding portion 8a, the respective sheet materials forming the booklet 8 can be brought into close contact with each other, and the inside of the booklet 8 can be brought into a state having almost no gap. .

動作(5):小口部の押圧保持と断裁
次に、第五の動作として、中折り部8aおよび冊子面を押圧した状態の冊子8に対し、断裁前に小口部8b近傍を押圧して保持した後に、可動刃52を駆動して固定刃53と噛み合わせることにより小口部8bを断裁する動作を行う。小口部8b近傍を押圧する動作においては、実際に可動刃52の刃先が当接する断裁個所に対応する位置(以下、断裁線という)のできる限り近くを押圧することが好適であり、冊子面に対して線接触に近い状態で当接して断裁線の極近傍を押圧すべく断裁装置50に設けた小口部押え51を移動することにより、断裁線から離間した概ね0.3〜0.8mmの範囲に小口部押え51が当接するようにして小口部8b近傍を押圧した。この押圧動作により、小口部8b近傍および断裁線においても、それぞれのシート材を実質的に完全に密着させて冊子8内部に隙間を有さない状態にすることができた。
Operation (5): Pressing and cutting of the small edge portion Next, as a fifth operation, the booklet 8 in a state of pressing the center folding portion 8a and the booklet surface is pressed and held near the small edge portion 8b before cutting. After that, the movable blade 52 is driven and engaged with the fixed blade 53 to cut the fore edge 8b. In the operation of pressing the vicinity of the fore edge 8b, it is preferable to press as close as possible to the position corresponding to the cutting point where the cutting edge of the movable blade 52 actually contacts (hereinafter referred to as cutting line). On the other hand, by moving the fore edge presser 51 provided in the cutting device 50 so as to abut in the state close to the line contact and press the very vicinity of the cutting line, it is approximately 0.3 to 0.8 mm apart from the cutting line. The vicinity of the fore edge 8b was pressed so that the fore edge presser 51 was in contact with the range. By this pressing operation, it was possible to make the respective sheet materials substantially completely in close contact with each other even in the vicinity of the fore edge portion 8b and the cutting line so that there is no gap inside the booklet 8.

そして、上述の小口部8b近傍つまり断裁線近傍の押圧動作に次いで、断裁装置50に備えたギロチン刃のごとくの刃先線を有する可動刃52を駆動し、中折り部8aおよび冊子面さらに小口部8bが押圧され保持された状態のままの冊子8の小口部8bを断裁する動作を行った。断裁のために移動した可動刃52の刃先は、小口部8bの一端側に当接して小口部8bの断裁を開始し、小口部8bを他端側に向かって順次断裁していく過程において直線状の刃先線を有する固定刃53の刃先と順次噛み合って、終には可動刃52と固定刃53の互いの刃先が完全に噛み合って、小口部8bを断裁線で断裁することができた。この断裁動作により、不揃いだった小口部8bを均一に揃った状態の小口部8b’に形成することができた。   Then, following the pressing operation in the vicinity of the edge portion 8b, that is, in the vicinity of the cutting line, the movable blade 52 having a cutting edge line like a guillotine blade provided in the cutting device 50 is driven, and the center folding portion 8a, the booklet surface, and the edge portion are driven. The operation of cutting the fore edge 8b of the booklet 8 with the 8b being pressed and held was performed. The cutting edge of the movable blade 52 moved for cutting comes into contact with one end side of the fore edge portion 8b to start cutting the fore edge portion 8b, and in the process of sequentially cutting the fore edge portion 8b toward the other end side. The movable blade 52 and the fixed blade 53 are completely engaged with each other, and the small edge portion 8b can be cut with a cutting line. By this cutting operation, the uneven fore edge 8b could be formed into the fore edge 8b 'in a uniform state.

動作(6):冊子の搬送排出
その後、第六の動作として、小口部8bを断裁して製本した冊子8’を搬送ユニット42を再び移動して整列装置60に排出し、冊子8’を整列装置60上に収納する動作を行う。この動作は、断裁装置50において可動刃52を移動して待機位置に復帰し、および、搬送位置決め押圧装置40において中折り部押え45と冊子面押え46および可動ストッパ41をそれぞれ移動して待機位置に復帰することで冊子8’の搬送空間を確保した後、搬送ユニット42を駆動して搬送ベルト42a上に載置された冊子8’を搬送して排出口48から整列装置60に排出し、排出した冊子8’を整列装置60上に収納する動作である。また、複数の冊子を連続的に製本する場合は、整列装置60上に排出された複数の冊子を連続的に収納しながら整列して貯留する動作を行うようにした。
Operation (6): Booklet Transport and Discharge Thereafter, as a sixth operation, the booklet 8 'cut and bound by the edge portion 8b is moved again through the transport unit 42 and discharged to the alignment device 60, and the booklet 8' is aligned. The operation of storing on the device 60 is performed. In this operation, the cutting blade 50 moves the movable blade 52 to return to the standby position, and the conveyance positioning pressing device 40 moves the half-fold portion presser 45, the booklet surface presser 46, and the movable stopper 41, respectively, to the standby position. After securing the conveyance space of the booklet 8 ′ by returning to the above, the conveyance unit 42 is driven to convey the booklet 8 ′ placed on the conveyance belt 42a and discharged from the discharge port 48 to the alignment device 60. This is an operation of storing the discharged booklet 8 ′ on the aligning device 60. In addition, when a plurality of booklets are bound continuously, an operation of aligning and storing the plurality of booklets discharged on the aligning device 60 while continuously storing them is performed.

このとき、上述した冊子8’の搬送排出動作において、冊子8’がセンサ47に到達した検知情報に基づいて予め搬送ユニット61を駆動しておき、搬送ユニット42により搬送排出されてきた冊子8’を搬送ユニット61の載置面61a上に載置できるように制御した。また、センサ47からの前記検知情報に基づいて搬送ユニット61の移動情報を収集しながら搬送ユニット61を移動しつづけ、予め設定しておいた所定の移動量に達した直後、搬送ユニット61に停止指令を与えて移動を停止するように制御した。   At this time, in the above-described transporting and discharging operation of the booklet 8 ′, the transporting unit 61 is driven in advance based on the detection information that the booklet 8 ′ has reached the sensor 47, and the booklet 8 ′ transported and discharged by the transporting unit 42. Was controlled so as to be placed on the placement surface 61 a of the transport unit 61. Also, the transport unit 61 is continuously moved while collecting the movement information of the transport unit 61 based on the detection information from the sensor 47, and immediately after reaching a predetermined movement amount set in advance, the transport unit 61 stops. A command was given to control movement to stop.

また、排出口48から排出された冊子8’は、中綴じ中折り処理の仕方によっては小口部8b’が開いた状態となっていることがある。このような場合、搬送ユニット61における前記所定の移動量を、冊子押えレバー62が冊子8’の冊子面に当接しながら小口部8b’近傍に当接し、これにより小口部8b’が概ね閉じた状態にできる位置に冊子8’が停留できるように設定することが望ましい。そこで、トリマー装置20においても上述したように前記所定の移動量を設定した。これにより、先に収納した冊子は小口部が開いた状態にならず、先の冊子に続いて次の冊子を収納しても、次の冊子は先の冊子の上に重なるように収納され、先の冊子の小口部に次の冊子の中折り部が侵入してしまうような収納時の整列不具合を生じることがなかった。   Further, the booklet 8 ′ discharged from the discharge port 48 may be in a state in which the fore edge portion 8 b ′ is open depending on the manner of saddle stitching and folding. In such a case, the predetermined movement amount in the transport unit 61 is set so that the booklet presser lever 62 contacts the booklet surface of the booklet 8 ′ while contacting the vicinity of the small edge portion 8b ′, whereby the small edge portion 8b ′ is substantially closed. It is desirable to set so that the booklet 8 'can be stopped at a position where it can be brought into a state. Therefore, the predetermined amount of movement is also set in the trimmer device 20 as described above. As a result, the booklet stored first is not in the state where the fore edge is open, and even if the next booklet is stored following the previous booklet, the next booklet is stored so as to overlap the previous booklet, There was no alignment problem at the time of storing such that the folded portion of the next booklet entered the small edge of the previous booklet.

以上、本発明の冊子断裁装置に対応する搬送位置決め押圧装置40および断裁装置50を搭載したトリマー装置20を用い、上述した一連の動作を行うことにより、複数のシート材が中綴じ中折りされた中折り部を有する冊子8を、小口部8b断裁する前に皺やたるみを残存させずに位置決めして保持することができた。そして、この後の小口部8bの断裁において、冊子8がずれ動くことなく断裁できることを確認できた。これにより、皺折れや断裁端の不揃いといった不具合の認められない良好な状態に製本された冊子を得ることができた。   As described above, by using the trimmer device 20 on which the conveyance positioning press device 40 and the cutting device 50 corresponding to the booklet cutting device of the present invention are mounted, a plurality of sheet materials are saddle-stitched and folded. The booklet 8 having the middle folded portion could be positioned and held without leaving any wrinkles or slack before cutting the small edge portion 8b. Then, it was confirmed that the booklet 8 can be cut without moving in the subsequent cutting of the fore edge portion 8b. As a result, it was possible to obtain a booklet that was bound in a good state in which defects such as folding and irregular cutting edges were not recognized.

1〜3.押圧部材、4.搬送部材、5.冊子当接部材、6.可動刃、6a.側面、6b.断裁屑排除部材、6c.逃げ面、7.固定刃、8,8’.冊子、8a.中折り部、8b,8b’.小口部、8c,8c’.膨らみ部、9.綴針、10.ヘミング曲板、11〜14,15a,15b,16〜18.矢印、19.寸法、20.トリマー装置、30.供給装置、31.供給口、32.搬送ユニット、32a.載置面、33.センサ、40.搬送位置決め押圧装置、41.可動ストッパ、42.搬送ユニット、42a.載置面、43.押えローラ、44.センサ、45.中折り部押え、46.冊子面押え、47.センサ、48.排出口、50.断裁装置、51.小口部押え、52.可動刃、53.固定刃、60.整列装置、61.搬送ユニット、61a.載置面、62.冊子押えレバー 1-3. 3. pressing member; 4. conveying member, 5. Booklet contact member, Movable blade, 6a. Side, 6b. Cutting waste removing member, 6c. Flank, 7 Fixed blade, 8, 8 '. Booklet, 8a. Middle folded part, 8b, 8b '. Fore edge, 8c, 8c '. 8. bulge, Staple, 10. Hemming curved plate, 11-14, 15a, 15b, 16-18. Arrow, 19. Dimensions, 20. Trimmer device, 30. Feeding device, 31. Supply port, 32. Transport unit, 32a. Placement surface, 33. Sensor, 40. Conveying positioning pressing device, 41. Movable stopper, 42. Transport unit, 42a. Placement surface, 43. Presser roller, 44. Sensor, 45. Middle fold part presser, 46. Booklet presser, 47. Sensor, 48. Outlet, 50. Cutting apparatus 51. Small foot presser, 52. Movable blade, 53. Fixed blade, 60. Alignment device 61. Transport unit, 61a. Placement surface, 62. Booklet presser lever

Claims (5)

複数のシート材でなり中綴じされた中折り部を有する冊子の小口部を該冊子の搬送方向に直交配置した固定刃と該固定刃に噛み合う可動刃により断裁する冊子断裁装置であって、該冊子断裁装置は、前記冊子を載置搬送する冊子搬送手段と、搬送される前記冊子の中折り部を当接させ位置決めする冊子位置決め手段と、位置決めされた前記冊子の前記中折り部近傍を押圧する中折り部押圧手段、前記冊子の非載置側の冊子面を押圧する冊子面押圧手段、および前記小口部近傍を押圧する小口部押圧手段を具備する冊子押圧機構とを有し、搬送される前記冊子を位置決めした後に、前記中折り部近傍に次いで前記冊子面を押圧し、断裁前に前記小口部近傍を押圧することを特徴とする冊子断裁装置。   A booklet cutting apparatus that cuts a small edge portion of a booklet having a center folded portion made of a plurality of sheet materials by a fixed blade arranged orthogonal to the conveyance direction of the booklet and a movable blade meshing with the fixed blade, The booklet cutting device includes a booklet conveying unit that places and conveys the booklet, a booklet positioning unit that contacts and positions the folded portion of the booklet that is conveyed, and presses the vicinity of the folded portion of the positioned booklet. And a booklet pressing mechanism including a booklet pressing mechanism that presses the booklet surface on the non-mounting side of the booklet, and a small edge pressing means that presses the vicinity of the small edge. After the booklet is positioned, the booklet surface is pressed next to the vicinity of the center folded portion, and the vicinity of the fore edge is pressed before cutting. 前記冊子面押圧手段は前記冊子面を前記小口部側に向かって順次押圧することを特徴とする請求項1に記載の冊子断裁装置。   The booklet cutting apparatus according to claim 1, wherein the booklet surface pressing unit sequentially presses the booklet surface toward the fore edge. 前記小口部押圧手段は前記可動刃の断裁動作により押圧動作を開始して断裁前に前記小口部近傍を押圧することを特徴とする請求項1または2に記載の冊子断裁装置。   The booklet cutting apparatus according to claim 1 or 2, wherein the fore edge pressing means starts a pressing operation by a cutting operation of the movable blade and presses the vicinity of the fore edge before cutting. 前記小口部押圧手段は前記小口部の断裁端に対応する位置から2mm以内を押圧することを特徴とする請求項1乃至3のいずれかに記載の冊子断裁装置。   The booklet cutting apparatus according to any one of claims 1 to 3, wherein the fore edge pressing means presses within 2 mm from a position corresponding to the cutting end of the fore edge. 前記中折り部押圧手段および前記冊子面押圧手段は前記冊子を前記冊子搬送手段とで挟持して押圧し、前記小口部押圧手段は前記冊子を前記固定刃とで挟持して押圧することを特徴とする請求項1乃至4のいずれかに記載の冊子断裁装置。   The center folding part pressing means and the booklet surface pressing means sandwich and press the booklet with the booklet conveying means, and the fore edge pressing means sandwiches and presses the booklet with the fixed blade. The booklet cutting apparatus according to any one of claims 1 to 4.
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US8573583B2 (en) 2011-07-07 2013-11-05 Ricoh Company, Ltd. Booklet conveying device, image forming system, and booklet conveying method
CN113478539A (en) * 2021-08-09 2021-10-08 浙江德清天时匠心包装有限公司 Cutting frame for packaging material film
JP7501024B2 (en) 2020-03-23 2024-06-18 富士フイルムビジネスイノベーション株式会社 Trimming device, post-processing device, and image forming device with post-processing device

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US8573583B2 (en) 2011-07-07 2013-11-05 Ricoh Company, Ltd. Booklet conveying device, image forming system, and booklet conveying method
JP7501024B2 (en) 2020-03-23 2024-06-18 富士フイルムビジネスイノベーション株式会社 Trimming device, post-processing device, and image forming device with post-processing device
CN113478539A (en) * 2021-08-09 2021-10-08 浙江德清天时匠心包装有限公司 Cutting frame for packaging material film

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