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JP2010169072A - Automobile exhaust pressure measuring instrument - Google Patents

Automobile exhaust pressure measuring instrument Download PDF

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Publication number
JP2010169072A
JP2010169072A JP2009035870A JP2009035870A JP2010169072A JP 2010169072 A JP2010169072 A JP 2010169072A JP 2009035870 A JP2009035870 A JP 2009035870A JP 2009035870 A JP2009035870 A JP 2009035870A JP 2010169072 A JP2010169072 A JP 2010169072A
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JP
Japan
Prior art keywords
exhaust
adapter
automobile
measuring instrument
clogging
Prior art date
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Pending
Application number
JP2009035870A
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Japanese (ja)
Inventor
Minoru Moroto
稔 諸戸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MOROTO AUTO CO Ltd
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MOROTO AUTO CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MOROTO AUTO CO Ltd filed Critical MOROTO AUTO CO Ltd
Priority to JP2009035870A priority Critical patent/JP2010169072A/en
Publication of JP2010169072A publication Critical patent/JP2010169072A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Exhaust Gas After Treatment (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an exhaust pressure measuring instrument easily measuring clogging of a device caused by degradation or damage of a catalyst mounted on an automobile for cleaning exhaust emission. <P>SOLUTION: A dial or digital type pressure gauge, an exhaust pulsation damping device, an adapter (7) appropriate for the kind of an O<SB>2</SB>sensor, a hose (4) connecting therewith, and an air coupler are combined and integrated, and are positioned upstream of an automobile exhaust device. The automobile exhaust pressure measuring instrument is attached to a mounting screw part of the O<SB>2</SB>sensor using the adapter (7), for measuring exhaust pressure caused by clogging of the exhaust device. The adapter (7) mounted on the exhaust device, a joint coupler (3), the hose (4), a cylindrical surge tank (2) having a hollow thereinside with a capacity of about 150 cc for suppressing pulsation occurring in an exhaust stroke, a mounting fitting (5), and the dial or digital type measuring instrument (1), are integrated. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、自動車に装着された排気ガス浄化を目的とした触媒等の、劣化や溶損による排気装置の詰りによって上昇する排気圧力の測定に関する物である。The present invention relates to measurement of exhaust pressure that rises due to clogging of an exhaust device due to deterioration or melting, such as a catalyst for purifying exhaust gas mounted on an automobile.

従来は、エンジン出力不足の一因である排気装置の詰まりの有無を、同装置の一部または、全部を取り外し、或いは、触媒付近を切開し、内部を目視し判定していた。Conventionally, whether or not the exhaust system is clogged, which is a cause of insufficient engine output, has been determined by removing a part or all of the exhaust system or by incising the vicinity of the catalyst and visually observing the inside.

特許が解決しようとする課題Problems that patents try to solve

上記の方法では、排気装置の取り外し等に多大な労力と時間を要し、非効率的である。The above method is inefficient because it requires a lot of labor and time to remove the exhaust device.

課題を解決するための手段Means for solving the problem

排気装置を取り外すことなく、同装置上流部の残存酸素濃度検出センサー(以下Oセンサーという)取付け口を利用し、本発明の自動車排気圧力測定器を取付け、排気装置上流部に触媒等の詰まりによって上昇する圧力を、ダイアル式又はデジタル式圧力計によって数値として表し、排気装置全体の良否を判定する。Without removing the exhaust device, using the remaining oxygen concentration detection sensor (hereinafter referred to as O 2 sensor) attachment port upstream of the exhaust device, the automobile exhaust pressure measuring device of the present invention is attached, and the exhaust device upstream is clogged with catalyst or the like. The pressure that rises is expressed as a numerical value by a dial type or digital pressure gauge, and the quality of the exhaust system as a whole is judged.

特許の効果Patent effect

よって、本特許の測定器を使用することにより、排気装置の取り外しや切開等が不要となり、作業時間が大幅に短縮できる。
また、常時高温に晒されている箇所であるため、取り付ボルト類の劣化等もあり、脱着時の折損によって、追加作業が生じるなどのロスも回避できる。
Therefore, by using the measuring instrument of this patent, it is not necessary to remove or cut out the exhaust device, and the working time can be greatly shortened.
In addition, since it is a part that is constantly exposed to high temperatures, the mounting bolts may be deteriorated, and loss such as additional work due to breakage during attachment / detachment can be avoided.

特許を実施するための最良の形態Best mode for carrying out the patent

本発明に係る自動車排気圧力測定器は、図1に示すように、排気装置に取り付けるアダプター7・ジョイントカプラ3・ホース4・内部空洞で円筒形150cc程度の容積を有し排気行程で生じる脈動を抑えるサージタンク2・取付け金具5・圧力単位kgf/cm・mba・Mpa・Psi・表示の何れかのダイアル式又はデジタル式圧力測定器1・が一体と成したものである。
素材はアダプター7 金属製、ジョイントカプラ2 金属製、取付け金具5 金属製、ホース3 耐熱ゴム製、サージタンク4 金属又は樹脂製
As shown in FIG. 1, the automobile exhaust pressure measuring device according to the present invention has a cylindrical volume of about 150 cc in an adapter 7, a joint coupler 3, a hose 4, and an internal cavity attached to the exhaust device, and generates pulsations generated in the exhaust stroke. The surge tank 2 to be suppressed, the mounting bracket 5, the pressure unit kgf / cm · mba · Mpa · Mpa · Psi · display, or the dial type or digital type pressure measuring device 1 · is integrally formed.
The material is adapter 7 metal, joint coupler 2 metal, mounting bracket 5 metal, hose 3 heat resistant rubber, surge tank 4 metal or resin

本発明に係る自動車排気圧力測定器を、排気装置に取付けた全体図である。1 is an overall view of an automobile exhaust pressure measuring device according to the present invention attached to an exhaust device. 本発明に係る自動車排気圧力測定器取付け部の拡大図である。It is an enlarged view of the motor vehicle exhaust pressure measuring device attachment part which concerns on this invention.

1 ダイアル式又はデジタル式圧力計
2 サージタンク
3 ジョイントカプラ
4 ホース
5 取付け金具
6 取付け金具ナット
7 アダプター
8 ガスケット
9 Oセンサー取付けネジ
10 排気装置
11 触媒部
A 排気の流れる方向
[詳細な説明](背景)
DESCRIPTION OF SYMBOLS 1 Dial type or digital pressure gauge 2 Surge tank 3 Joint coupler 4 Hose 5 Mounting bracket 6 Mounting bracket nut 7 Adapter 8 Gasket 9 O 2 Sensor mounting screw 10 Exhaust device 11 Catalyst part A Exhaust flow direction [Detailed description] ( background)

従来から、自動車エンジン不調の一因として、触媒の溶損、粉砕、劣化等による詰まりによって、排気抵抗が増大し、加速性能及び燃費を著しく低下させる事は、自動車関係者の間では周知の事実である。
また、自動車整備者に於いては、エンジン不調の原因が、排気装置の詰まりであると言う結論を見出すことが容易ではなく、非常に悩みの種であった。
その理由は、完全に詰まっていれば判定は容易であるが、中途半端な詰まりによって生じるエンジン不調では、排気装置内での詰まりの存在の有無を比較的簡単に突き止める手段が無かった。その為、原因追求に長時間を要していたのである。
では、なぜ原因特定まで時間を要してしまうのか?従来の整備業界における原因特定方法の手順を以下に記述する。
[排気装置内部の詰まりを判定する方法]
Conventionally, it is a well-known fact among automobile personnel that, as a cause of automobile engine malfunction, exhaust resistance increases due to clogging due to catalyst melting, crushing, deterioration, etc., and acceleration performance and fuel consumption are significantly reduced. It is.
In addition, it has not been easy for car mechanics to find the conclusion that the cause of engine malfunction is clogged exhaust systems.
The reason for this is that it is easy to determine if it is completely clogged, but in the case of an engine malfunction caused by halfway clogging, there was no means for relatively easily ascertaining the presence or absence of clogging in the exhaust system. Therefore, it took a long time to pursue the cause.
So why does it take time to identify the cause? The procedure of the cause identification method in the conventional maintenance industry is described below.
[Method for judging clogging inside exhaust system]

排気装置の一部又は仝体を取外して、内部を目視により判定する方法がある。しかしながら、近年の自動車は、排気システムを一体化させる傾向にあり、分割して脱着する事は構造上困難な車種も増えつつある。
更には排気システム全体が曲がりくねった構造の物も多く、場合によっては排気管を切開する事もあり、確認するまでには、多大な時間と労力を要する。またこの事が、もしエンジン不調の原因が排気システムで無ければ、一連の作業と時間は無駄になるとの思いが作業担当者の頭をかすめ、エンジン不調の原因を他に求めてしまい、結果的に原因特定までに時間を要してしまう。
[排気装置内部の詰まりを判定する方法]
There is a method in which a part of the exhaust device or the housing is removed and the inside is visually determined. However, recent automobiles have a tendency to integrate an exhaust system, and an increasing number of vehicles are structurally difficult to detach and detach.
Furthermore, there are many structures in which the entire exhaust system is twisted, and in some cases, the exhaust pipe may be cut open, and it takes a lot of time and labor to confirm. In addition, if the cause of the engine malfunction is not caused by the exhaust system, a series of work and time will be wasted and the person in charge of the work will be sought, and other causes of engine malfunction will be sought. It takes time to identify the cause.
[Method for judging clogging inside exhaust system]

排気抵抗増大の原因の殆どは、前述したように触媒の劣化、粉砕、溶損等による。
そのため、触媒上流部に位置する箇所の取り付け部を緩め、隙間を設けるか、或いは装置の一部、例えば、Oセンサー等を取外し、その部分より排気を逃がし、エンジンの状態をそれ以前と比較する方法である。
しかしながら、この方法は、消音機を通らない排気ガスが出るため、エンジン始動と同時に大音響が発生し、更には火災を招く危険性もあり、問題の多い方法である。
また、この方法は、相当な詰まりが排気装置内に存在する場合は有効であるが、それ以外の場合は判定が難しい。
[排気装置内部の詰まりを判定する方法]
As described above, most of the causes of the increase in exhaust resistance are due to catalyst deterioration, pulverization, melting damage, and the like.
Therefore, loosen the mounting part located in the upstream part of the catalyst and provide a gap, or remove a part of the device, for example, O 2 sensor etc., let the exhaust escape from that part, and compare the state of the engine with the previous one It is a method to do.
However, this method is problematic because exhaust gas that does not pass through the silencer is emitted, so that a loud sound is generated at the same time as the engine is started and there is a risk of causing a fire.
In addition, this method is effective when considerable clogging exists in the exhaust system, but is difficult to determine in other cases.
[Method for judging clogging inside exhaust system]

同じ車種で良好な状態の別の排気システムを、付け替えてテストする。
この方法は、確実な判定が出来る反面、同じ車種の排気システムが存在することが前提であり、その車両の排気装置の脱着など、更なる作業を伴う。
Test another exhaust system in good condition on the same model.
Although this method can make a reliable determination, it is premised on the existence of an exhaust system of the same vehicle type, and further work such as attachment / detachment of the exhaust device of the vehicle is involved.

以下 本発明の図面に沿って説明する。
自動車排気装置に装着されたOセンサーを取り外し、その箇所へ本発明のOセンサーのネジのサイズに応じたアダプター7を選択し、本発明の自動車排気圧力測定器を図1の様に取り付け、エンジンを始動し排気装置に掛かる排気圧力を測定する。
その際の正常値を以下に記述する。
エンジン回転 600〜900rpm ギアー ニュートラル
0.01〜0.02kgf/cm
エンジン回転 3000rpm ギアー ニュートラル
0.05kgf/cm以下
エンジンスロットル急全開 ギアー ニュートラル
0.2〜0.5kgf/cm
以上の数値は、ガソリン自動車に於ける、正常値を測定した結果であり、これを上回る数値が現れた場合は、排気装置内部の何れかに詰まりが発生していると判定出来る。
尚、正常値は、メーカー及び排気量の違いはあっても大差なく、判定の障害にはならない。
また、上記測定には、圧力単位kgf/cm表示のダイアル式圧力計を用いたが、他にmbar・Mpa・psi表示ダイアル式又はデジタル式圧力計も使用できる。
[特許請求の範囲]
Hereinafter, the present invention will be described with reference to the drawings.
Remove the O 2 sensor attached to the automobile exhaust system, select the adapter 7 according to the screw size of the O 2 sensor of the present invention, and attach the automobile exhaust pressure measuring instrument of the present invention as shown in FIG. The engine is started and the exhaust pressure applied to the exhaust system is measured.
The normal values at that time are described below.
Engine rotation 600 ~ 900rpm Gear neutral 0.01 ~ 0.02kgf / cm
Engine rotation 3000rpm Gear neutral 0.05kgf / cm or less Engine throttle suddenly open Gear neutral 0.2 ~ 0.5kgf / cm
The above numerical values are the results of measuring normal values in gasoline automobiles. If a numerical value exceeding this value appears, it can be determined that clogging has occurred in any part of the exhaust system.
In addition, even if there is a difference between the manufacturer and the displacement, the normal value is not much different and does not become an obstacle to the determination.
Moreover, although the dial type pressure gauge of the pressure unit kgf / cm display was used for the said measurement, an mbar * Mpa * psi display dial type or a digital pressure gauge can also be used.
[Claims]

[請求項1]
ダイアル式又はデジタル式圧力計と、円筒の形状をしたサージタンクと、Oセンサーのネジの種類に応じたアダプターと、これらを連結するホース及び、ジョイントカプラを一体とし、自動車排気装置上流に位置するOセンサーの取付けネジ部に、アダプターを用いて取付け、排気装置の詰まりによって生じる排気圧力を測ることにより、排気装置全体の詰まり具合を判定する事を特徴とする自動車排気圧力測定器である。
[Claim 1]
And the dial or digital pressure gauge, and the surge tank to the cylinder shape, and an adapter according to the type of the O 2 sensor screws, hoses and connecting them, an integral joint coupler, located in an automobile exhaust system upstream It is an automobile exhaust pressure measuring device characterized in that it is attached to the mounting screw portion of the O 2 sensor using an adapter and the exhaust pressure generated by clogging of the exhaust device is measured to determine the degree of clogging of the entire exhaust device. .

Claims (1)

ダイアル式又はデジタル式圧力計と、円筒の形状をしたサージタンクと、Oセンサーの種類に応じたアダプターと、これらを連結するホース及び、ジョイントカプラを一体とし、自動車排気装置上流に位置するOセンサーの取付けネジ部に、アダプターを用いて取付け、排気装置の詰まりによって生じる排気圧力を測ることにより、排気装置全体の詰まり具合を判定する事を特徴とする自動車排気圧力測定器。A dial-type or digital-type pressure gauge, a cylindrical surge tank, an adapter according to the type of O 2 sensor, a hose and a joint coupler for connecting them, and an O located upstream of the automobile exhaust system 2. An automobile exhaust pressure measuring device, which is attached to an attachment screw portion of a two- sensor using an adapter and determines the degree of clogging of the entire exhaust device by measuring the exhaust pressure caused by the clogging of the exhaust device.
JP2009035870A 2009-01-26 2009-01-26 Automobile exhaust pressure measuring instrument Pending JP2010169072A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2009035870A JP2010169072A (en) 2009-01-26 2009-01-26 Automobile exhaust pressure measuring instrument

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Application Number Priority Date Filing Date Title
JP2009035870A JP2010169072A (en) 2009-01-26 2009-01-26 Automobile exhaust pressure measuring instrument

Publications (1)

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019078230A (en) * 2017-10-25 2019-05-23 愛三工業株式会社 Exhaust gas leakage detection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019078230A (en) * 2017-10-25 2019-05-23 愛三工業株式会社 Exhaust gas leakage detection device

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