JP2010169072A - Automobile exhaust pressure measuring instrument - Google Patents
Automobile exhaust pressure measuring instrument Download PDFInfo
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- JP2010169072A JP2010169072A JP2009035870A JP2009035870A JP2010169072A JP 2010169072 A JP2010169072 A JP 2010169072A JP 2009035870 A JP2009035870 A JP 2009035870A JP 2009035870 A JP2009035870 A JP 2009035870A JP 2010169072 A JP2010169072 A JP 2010169072A
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- exhaust
- adapter
- automobile
- measuring instrument
- clogging
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- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 6
- 239000003054 catalyst Substances 0.000 abstract description 8
- 230000010349 pulsation Effects 0.000 abstract description 3
- 230000015556 catabolic process Effects 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 abstract 1
- 238000013016 damping Methods 0.000 abstract 1
- 238000006731 degradation reaction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 11
- 230000007257 malfunction Effects 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000003584 silencer Effects 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Exhaust Gas After Treatment (AREA)
- Combined Controls Of Internal Combustion Engines (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
本発明は、自動車に装着された排気ガス浄化を目的とした触媒等の、劣化や溶損による排気装置の詰りによって上昇する排気圧力の測定に関する物である。The present invention relates to measurement of exhaust pressure that rises due to clogging of an exhaust device due to deterioration or melting, such as a catalyst for purifying exhaust gas mounted on an automobile.
従来は、エンジン出力不足の一因である排気装置の詰まりの有無を、同装置の一部または、全部を取り外し、或いは、触媒付近を切開し、内部を目視し判定していた。Conventionally, whether or not the exhaust system is clogged, which is a cause of insufficient engine output, has been determined by removing a part or all of the exhaust system or by incising the vicinity of the catalyst and visually observing the inside.
上記の方法では、排気装置の取り外し等に多大な労力と時間を要し、非効率的である。The above method is inefficient because it requires a lot of labor and time to remove the exhaust device.
排気装置を取り外すことなく、同装置上流部の残存酸素濃度検出センサー(以下O2センサーという)取付け口を利用し、本発明の自動車排気圧力測定器を取付け、排気装置上流部に触媒等の詰まりによって上昇する圧力を、ダイアル式又はデジタル式圧力計によって数値として表し、排気装置全体の良否を判定する。Without removing the exhaust device, using the remaining oxygen concentration detection sensor (hereinafter referred to as O 2 sensor) attachment port upstream of the exhaust device, the automobile exhaust pressure measuring device of the present invention is attached, and the exhaust device upstream is clogged with catalyst or the like. The pressure that rises is expressed as a numerical value by a dial type or digital pressure gauge, and the quality of the exhaust system as a whole is judged.
よって、本特許の測定器を使用することにより、排気装置の取り外しや切開等が不要となり、作業時間が大幅に短縮できる。
また、常時高温に晒されている箇所であるため、取り付ボルト類の劣化等もあり、脱着時の折損によって、追加作業が生じるなどのロスも回避できる。Therefore, by using the measuring instrument of this patent, it is not necessary to remove or cut out the exhaust device, and the working time can be greatly shortened.
In addition, since it is a part that is constantly exposed to high temperatures, the mounting bolts may be deteriorated, and loss such as additional work due to breakage during attachment / detachment can be avoided.
本発明に係る自動車排気圧力測定器は、図1に示すように、排気装置に取り付けるアダプター7・ジョイントカプラ3・ホース4・内部空洞で円筒形150cc程度の容積を有し排気行程で生じる脈動を抑えるサージタンク2・取付け金具5・圧力単位kgf/cm・mba・Mpa・Psi・表示の何れかのダイアル式又はデジタル式圧力測定器1・が一体と成したものである。
素材はアダプター7 金属製、ジョイントカプラ2 金属製、取付け金具5 金属製、ホース3 耐熱ゴム製、サージタンク4 金属又は樹脂製As shown in FIG. 1, the automobile exhaust pressure measuring device according to the present invention has a cylindrical volume of about 150 cc in an
The material is adapter 7 metal,
1 ダイアル式又はデジタル式圧力計
2 サージタンク
3 ジョイントカプラ
4 ホース
5 取付け金具
6 取付け金具ナット
7 アダプター
8 ガスケット
9 O2センサー取付けネジ
10 排気装置
11 触媒部
A 排気の流れる方向
[詳細な説明](背景)DESCRIPTION OF
従来から、自動車エンジン不調の一因として、触媒の溶損、粉砕、劣化等による詰まりによって、排気抵抗が増大し、加速性能及び燃費を著しく低下させる事は、自動車関係者の間では周知の事実である。
また、自動車整備者に於いては、エンジン不調の原因が、排気装置の詰まりであると言う結論を見出すことが容易ではなく、非常に悩みの種であった。
その理由は、完全に詰まっていれば判定は容易であるが、中途半端な詰まりによって生じるエンジン不調では、排気装置内での詰まりの存在の有無を比較的簡単に突き止める手段が無かった。その為、原因追求に長時間を要していたのである。
では、なぜ原因特定まで時間を要してしまうのか?従来の整備業界における原因特定方法の手順を以下に記述する。
[排気装置内部の詰まりを判定する方法]Conventionally, it is a well-known fact among automobile personnel that, as a cause of automobile engine malfunction, exhaust resistance increases due to clogging due to catalyst melting, crushing, deterioration, etc., and acceleration performance and fuel consumption are significantly reduced. It is.
In addition, it has not been easy for car mechanics to find the conclusion that the cause of engine malfunction is clogged exhaust systems.
The reason for this is that it is easy to determine if it is completely clogged, but in the case of an engine malfunction caused by halfway clogging, there was no means for relatively easily ascertaining the presence or absence of clogging in the exhaust system. Therefore, it took a long time to pursue the cause.
So why does it take time to identify the cause? The procedure of the cause identification method in the conventional maintenance industry is described below.
[Method for judging clogging inside exhaust system]
排気装置の一部又は仝体を取外して、内部を目視により判定する方法がある。しかしながら、近年の自動車は、排気システムを一体化させる傾向にあり、分割して脱着する事は構造上困難な車種も増えつつある。
更には排気システム全体が曲がりくねった構造の物も多く、場合によっては排気管を切開する事もあり、確認するまでには、多大な時間と労力を要する。またこの事が、もしエンジン不調の原因が排気システムで無ければ、一連の作業と時間は無駄になるとの思いが作業担当者の頭をかすめ、エンジン不調の原因を他に求めてしまい、結果的に原因特定までに時間を要してしまう。
[排気装置内部の詰まりを判定する方法]There is a method in which a part of the exhaust device or the housing is removed and the inside is visually determined. However, recent automobiles have a tendency to integrate an exhaust system, and an increasing number of vehicles are structurally difficult to detach and detach.
Furthermore, there are many structures in which the entire exhaust system is twisted, and in some cases, the exhaust pipe may be cut open, and it takes a lot of time and labor to confirm. In addition, if the cause of the engine malfunction is not caused by the exhaust system, a series of work and time will be wasted and the person in charge of the work will be sought, and other causes of engine malfunction will be sought. It takes time to identify the cause.
[Method for judging clogging inside exhaust system]
排気抵抗増大の原因の殆どは、前述したように触媒の劣化、粉砕、溶損等による。
そのため、触媒上流部に位置する箇所の取り付け部を緩め、隙間を設けるか、或いは装置の一部、例えば、O2センサー等を取外し、その部分より排気を逃がし、エンジンの状態をそれ以前と比較する方法である。
しかしながら、この方法は、消音機を通らない排気ガスが出るため、エンジン始動と同時に大音響が発生し、更には火災を招く危険性もあり、問題の多い方法である。
また、この方法は、相当な詰まりが排気装置内に存在する場合は有効であるが、それ以外の場合は判定が難しい。
[排気装置内部の詰まりを判定する方法]As described above, most of the causes of the increase in exhaust resistance are due to catalyst deterioration, pulverization, melting damage, and the like.
Therefore, loosen the mounting part located in the upstream part of the catalyst and provide a gap, or remove a part of the device, for example, O 2 sensor etc., let the exhaust escape from that part, and compare the state of the engine with the previous one It is a method to do.
However, this method is problematic because exhaust gas that does not pass through the silencer is emitted, so that a loud sound is generated at the same time as the engine is started and there is a risk of causing a fire.
In addition, this method is effective when considerable clogging exists in the exhaust system, but is difficult to determine in other cases.
[Method for judging clogging inside exhaust system]
同じ車種で良好な状態の別の排気システムを、付け替えてテストする。
この方法は、確実な判定が出来る反面、同じ車種の排気システムが存在することが前提であり、その車両の排気装置の脱着など、更なる作業を伴う。Test another exhaust system in good condition on the same model.
Although this method can make a reliable determination, it is premised on the existence of an exhaust system of the same vehicle type, and further work such as attachment / detachment of the exhaust device of the vehicle is involved.
以下 本発明の図面に沿って説明する。
自動車排気装置に装着されたO2センサーを取り外し、その箇所へ本発明のO2センサーのネジのサイズに応じたアダプター7を選択し、本発明の自動車排気圧力測定器を図1の様に取り付け、エンジンを始動し排気装置に掛かる排気圧力を測定する。
その際の正常値を以下に記述する。
エンジン回転 600〜900rpm ギアー ニュートラル
0.01〜0.02kgf/cm
エンジン回転 3000rpm ギアー ニュートラル
0.05kgf/cm以下
エンジンスロットル急全開 ギアー ニュートラル
0.2〜0.5kgf/cm
以上の数値は、ガソリン自動車に於ける、正常値を測定した結果であり、これを上回る数値が現れた場合は、排気装置内部の何れかに詰まりが発生していると判定出来る。
尚、正常値は、メーカー及び排気量の違いはあっても大差なく、判定の障害にはならない。
また、上記測定には、圧力単位kgf/cm表示のダイアル式圧力計を用いたが、他にmbar・Mpa・psi表示ダイアル式又はデジタル式圧力計も使用できる。
[特許請求の範囲]Hereinafter, the present invention will be described with reference to the drawings.
Remove the O 2 sensor attached to the automobile exhaust system, select the
The normal values at that time are described below.
Engine rotation 600 ~ 900rpm Gear neutral 0.01 ~ 0.02kgf / cm
Engine rotation 3000rpm Gear neutral 0.05kgf / cm or less Engine throttle suddenly open Gear neutral 0.2 ~ 0.5kgf / cm
The above numerical values are the results of measuring normal values in gasoline automobiles. If a numerical value exceeding this value appears, it can be determined that clogging has occurred in any part of the exhaust system.
In addition, even if there is a difference between the manufacturer and the displacement, the normal value is not much different and does not become an obstacle to the determination.
Moreover, although the dial type pressure gauge of the pressure unit kgf / cm display was used for the said measurement, an mbar * Mpa * psi display dial type or a digital pressure gauge can also be used.
[Claims]
[請求項1]
ダイアル式又はデジタル式圧力計と、円筒の形状をしたサージタンクと、O2センサーのネジの種類に応じたアダプターと、これらを連結するホース及び、ジョイントカプラを一体とし、自動車排気装置上流に位置するO2センサーの取付けネジ部に、アダプターを用いて取付け、排気装置の詰まりによって生じる排気圧力を測ることにより、排気装置全体の詰まり具合を判定する事を特徴とする自動車排気圧力測定器である。[Claim 1]
And the dial or digital pressure gauge, and the surge tank to the cylinder shape, and an adapter according to the type of the O 2 sensor screws, hoses and connecting them, an integral joint coupler, located in an automobile exhaust system upstream It is an automobile exhaust pressure measuring device characterized in that it is attached to the mounting screw portion of the O 2 sensor using an adapter and the exhaust pressure generated by clogging of the exhaust device is measured to determine the degree of clogging of the entire exhaust device. .
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009035870A JP2010169072A (en) | 2009-01-26 | 2009-01-26 | Automobile exhaust pressure measuring instrument |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009035870A JP2010169072A (en) | 2009-01-26 | 2009-01-26 | Automobile exhaust pressure measuring instrument |
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| Publication Number | Publication Date |
|---|---|
| JP2010169072A true JP2010169072A (en) | 2010-08-05 |
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|---|---|---|---|
| JP2009035870A Pending JP2010169072A (en) | 2009-01-26 | 2009-01-26 | Automobile exhaust pressure measuring instrument |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019078230A (en) * | 2017-10-25 | 2019-05-23 | 愛三工業株式会社 | Exhaust gas leakage detection device |
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2009
- 2009-01-26 JP JP2009035870A patent/JP2010169072A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019078230A (en) * | 2017-10-25 | 2019-05-23 | 愛三工業株式会社 | Exhaust gas leakage detection device |
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