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JP2010144775A - Multistage transmission - Google Patents

Multistage transmission Download PDF

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JP2010144775A
JP2010144775A JP2008320643A JP2008320643A JP2010144775A JP 2010144775 A JP2010144775 A JP 2010144775A JP 2008320643 A JP2008320643 A JP 2008320643A JP 2008320643 A JP2008320643 A JP 2008320643A JP 2010144775 A JP2010144775 A JP 2010144775A
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Prior art keywords
gear
shaft
intermediate shaft
speed
idle
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Japanese (ja)
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Hiroshi Masumoto
浩 増元
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/006Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by parallel flow paths, e.g. dual clutch transmissions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H37/00Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/02Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
    • F16H37/04Combinations of toothed gearings only
    • F16H37/042Combinations of toothed gearings only change gear transmissions in group arrangement
    • F16H37/046Combinations of toothed gearings only change gear transmissions in group arrangement with an additional planetary gear train, e.g. creep gear, overdrive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H37/00Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/02Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
    • F16H37/06Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts
    • F16H37/08Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing
    • F16H37/0833Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with arrangements for dividing torque between two or more intermediate shafts, i.e. with two or more internal power paths
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/006Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising eight forward speeds

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Transmissions (AREA)

Abstract

【課題】変速機の軸長を増加せずにギヤ列の数よりも多い段数の変速を行えるようにする。
【解決手段】変速機は、駆動ギヤG1a,G3aを固定する第1入力軸11と、駆動ギヤG2a,G4aを固定する第2入力軸12と、駆動源の動力を入力軸11,12に伝達自在な第1又は第2クラッチC1,C2と、従動ギヤG1b,G3bを軸支する第1中間軸31と、従動ギヤG2b,G4bを軸支する第2中間軸32と、第1又は第2ギヤ列G1,G3を選択的に確立する第1同期噛合機構SM1と、第2又は第4ギヤ列G2,G4を選択的に確立する第2同期噛合機構SM2と、ダブルピニオン型のプラネタリギヤ5と、プラネタリギヤ5のリングギヤRiとキャリアCaとを連結自在な第3クラッチC3とを備え、キャリアCaに第1中間軸31、サンギヤSaに第2中間軸32を連結し、リングギヤRiに出力ギヤ6を連結する。
【選択図】図1
A gear having a greater number of stages than the number of gear trains can be achieved without increasing the shaft length of the transmission.
A transmission includes a first input shaft 11 for fixing drive gears G1a and G3a, a second input shaft 12 for fixing drive gears G2a and G4a, and power of a drive source to the input shafts 11 and 12. Free first or second clutch C1, C2, first intermediate shaft 31 supporting driven gears G1b, G3b, second intermediate shaft 32 supporting driven gears G2b, G4b, first or second A first synchronous meshing mechanism SM1 that selectively establishes gear trains G1 and G3, a second synchronous meshing mechanism SM2 that selectively establishes second or fourth gear trains G2 and G4, and a double pinion type planetary gear 5; A third clutch C3 that can freely connect the ring gear Ri of the planetary gear 5 and the carrier Ca, the first intermediate shaft 31 to the carrier Ca, the second intermediate shaft 32 to the sun gear Sa, and the output gear 6 to the ring gear Ri. Linking That.
[Selection] Figure 1

Description

本発明は、駆動源の動力により回転される入力軸と出力部材との間に、変速比の異なる複数のギヤ列を介設した多段変速機に関する。   The present invention relates to a multi-stage transmission in which a plurality of gear trains having different gear ratios are interposed between an input shaft rotated by power of a drive source and an output member.

従来、この種の変速機として、入力軸と同一軸線上に、第1と第2の各別のクラッチを介して入力軸に連結される第1と第2の2つの中間軸が配置されると共に、出力部材に連結される第1と第2の2つの出力軸が配置され、第1中間軸に変速比順位で奇数番目のギヤ列の駆動ギヤが固定され、第2中間軸に変速比順位で偶数番目のギヤ列の駆動ギヤが固定され、第1出力軸に低速側の複数のギヤ列の駆動ギヤと噛合する従動ギヤが軸支され、第2出力軸に高速側の複数のギヤ列の駆動ギヤと噛合する従動ギヤが軸支され、第1と第2の各出力軸上の従動ギヤが同期噛合機構を介して該各出力軸に選択的に連結されるようにしたもの、いわゆるデュアルクラッチトランスミッション(DCT)が知られている(例えば、特許文献1参照)。   Conventionally, as this type of transmission, first and second intermediate shafts connected to the input shaft via first and second separate clutches are arranged on the same axis as the input shaft. In addition, the first and second output shafts connected to the output member are arranged, the drive gear of the odd-numbered gear train in the gear ratio order is fixed to the first intermediate shaft, and the gear ratio is fixed to the second intermediate shaft. Drive gears of even-numbered gear trains are fixed in order, driven gears that mesh with drive gears of a plurality of low-speed gear trains are supported on the first output shaft, and a plurality of high-speed gears are supported on the second output shaft. Driven gears that mesh with the drive gears of the row are pivotally supported, and the driven gears on the first and second output shafts are selectively connected to the output shafts via a synchronous meshing mechanism, A so-called dual clutch transmission (DCT) is known (see, for example, Patent Document 1).

このものでは、変速比順位で奇数番目のギヤ列を介しての動力伝達時(この時は第1クラッチが係合し、第2クラッチが解放されている)、偶数番目のギヤ列の従動ギヤを同期噛合機構を介して対応する出力軸に連結しておくことができる。そのため、変速時に第1クラッチを解放して第2クラッチを係合させることにより、応答性良く偶数番目のギヤ列を介しての動力伝達状態に切換えることができる。同様に、変速比順位で偶数番目のギヤ列を介しての動力伝達時に、奇数番目のギヤ列の従動ギヤを同期噛合機構を介して対応する出力軸に連結しておき、変速時に第2クラッチを解放して第1クラッチを係合させることにより、応答性良く奇数番目のギヤ列を介しての動力伝達状態に切換えることができる。   In this case, when power is transmitted through the odd-numbered gear train in the gear ratio order (the first clutch is engaged and the second clutch is released at this time), the driven gear of the even-numbered gear train is used. Can be coupled to the corresponding output shaft via a synchronous meshing mechanism. Therefore, by releasing the first clutch and engaging the second clutch at the time of shifting, it is possible to switch to a power transmission state via the even-numbered gear train with good responsiveness. Similarly, when the power is transmitted through the even-numbered gear train in the gear ratio order, the driven gear of the odd-numbered gear train is connected to the corresponding output shaft via the synchronous meshing mechanism, and the second clutch is used during the gear shifting. By disengaging and engaging the first clutch, it is possible to switch to the power transmission state via the odd-numbered gear train with good responsiveness.

ところで、最近は、燃費性能向上のため、変速機の変速段数を増加することが望まれている。ここで、上記従来例のものは、変速段数分の数のギヤ列が必要になる。また、変速機の軸長は車載スペース的に然程増加することができない。そのため、変速段数を増やすには、各ギヤ列のギヤ幅を小さくして、増加分のギヤ列の配置スペースを確保することが必要になる。然し、ギヤ幅を小さくすると、ギヤ強度が低下してしまうため、変速機の軸長を増加せずに変速段数を増やすことは困難である。
特開2005−172220号公報
By the way, recently, it is desired to increase the number of shift stages of the transmission in order to improve fuel efficiency. Here, the above conventional example requires as many gear trains as the number of gears. Further, the shaft length of the transmission cannot be increased so much in terms of in-vehicle space. For this reason, in order to increase the number of shift stages, it is necessary to reduce the gear width of each gear train and to secure an arrangement space for the increased gear train. However, if the gear width is reduced, the gear strength is reduced, so it is difficult to increase the number of shift stages without increasing the shaft length of the transmission.
JP 2005-172220 A

本発明は、以上の点に鑑み、ギヤ列の数よりも多い段数の変速を行い得られるようにして、軸長の延長や、軸数の増加、外形の拡大を抑制して、変速段数を増やすことができるようにした多段変速機を提供することをその課題としている。   In view of the above points, the present invention is capable of performing gear shifting with a number of gears greater than the number of gear trains, and suppresses the extension of the shaft length, the increase in the number of shafts, and the expansion of the outer shape, thereby reducing the gear number An object of the present invention is to provide a multi-stage transmission that can be increased.

上記目的を達成するため、本発明は、駆動源の動力により回転される入力軸の回転速度を、変速比の異なる複数のギヤ列を介して、複数段に変速して出力部材から出力する多段変速機であって、変速比順位で奇数番目の各ギヤ列の駆動ギヤを固定又は軸支する第1入力軸と、変速比順位で偶数番目の各ギヤ列の駆動ギヤを固定又は軸支する第2入力軸と、駆動源の動力を第1入力軸に解除自在に伝達する第1摩擦係合機構と、駆動源の動力を第2入力軸に解除自在に伝達する第2摩擦係合機構と、変速比順位で奇数番目の各ギヤ列の駆動ギヤと噛合する従動ギヤを軸支又は固定する第1中間軸と、変速比順位で偶数番目の各ギヤ列の駆動ギヤと噛合する従動ギヤを軸支又は固定する第2中間軸と、変速比順位で奇数番目の各ギヤ列の駆動ギヤと従動ギヤとのうち第1入力軸又は第1中間軸に軸支されるギヤを当該軸に連結して、変速比順位で奇数番目のギヤ列の1つを選択的に確立する第1同期噛合機構と、変速比順位で偶数番目の各ギヤ列の駆動ギヤと従動ギヤとのうち第2入力軸又は第2中間軸に軸支されるギヤを当該軸に連結して、変速比順位で偶数番目のギヤ列の1つを選択的に確立する第2同期噛合機構と、相対回転可能な第1と第2と第3の3つの回転要素を有し、第1回転要素と第2回転要素が異なる速度で回転するときに第3回転要素が第1回転要素の回転速度と第2回転要素の回転速度との間の速度で回転するように構成された差動機構と、差動機構の3つの回転要素のうちの2つの回転要素を連結する第3摩擦係合機構とを備え、差動機構の第1回転要素と第2回転要素とに夫々第1中間軸と第2中間軸とが連結され、差動機構の第3回転要素が出力部材に連結されることを特徴とする。   In order to achieve the above-described object, the present invention provides a multi-stage that changes the rotational speed of an input shaft rotated by the power of a drive source to a plurality of stages via a plurality of gear trains having different speed ratios and outputs the result from an output member. A first input shaft that fixes or pivotally supports the drive gears of the odd-numbered gear trains in the gear ratio order, and fixed or pivotally supports the drive gears of the even-numbered gear trains in the gear ratio order. A second input shaft; a first friction engagement mechanism for releasably transmitting the power of the drive source to the first input shaft; and a second friction engagement mechanism for releasably transmitting the power of the drive source to the second input shaft. A first intermediate shaft that pivotally supports or fixes a driven gear that meshes with the drive gear of each odd-numbered gear train in the gear ratio order, and a driven gear that meshes with the drive gear of each even-numbered gear train in the gear ratio order. A second intermediate shaft for supporting or fixing the shaft, and a drive gear of each odd-numbered gear train in the gear ratio order A first synchronous mesh that selectively establishes one of the odd-numbered gear trains in the gear ratio order by connecting a gear supported by the first input shaft or the first intermediate shaft of the driven gear to the shaft. A mechanism and a gear supported by the second input shaft or the second intermediate shaft among the drive gear and the driven gear of each even-numbered gear train in the gear ratio order are connected to the shaft, and the even number in the gear ratio order. A second synchronous mesh mechanism that selectively establishes one of the second gear trains, and first, second, and third rotational elements that are rotatable relative to each other, the first rotational element and the second rotational element A differential mechanism configured to rotate at a speed between the rotation speed of the first rotation element and the rotation speed of the second rotation element when the third rotation element rotates at a different speed; A third friction engagement mechanism that connects two of the three rotation elements, and the first rotation element of the differential mechanism and the first rotation element Respectively a first intermediate shaft and the second intermediate shaft is coupled to a rotating element, wherein the third rotating element of the differential mechanism is connected to the output member.

本発明によれば、例えば第1摩擦係合機構を係合させると共に変速比順位で最低速に位置する1番目の第1ギヤ列を確立すると、第1回転要素が第1ギヤ列の出力速度で回転し、この状態で第3摩擦係合機構を係合させることにより、第3回転要素が第1回転要素と等速度で回転して、1速段での動力伝達が行われる。この状態から第3摩擦係合機構の係合を解除して、変速比順位で2番目の第2ギヤ列を確立すると、第2回転要素が第2ギヤ列の出力速度で回転する。ここで、第1回転要素は第1ギヤ列の出力速度で回転しているから、第3回転要素は第1ギヤ列の出力速度と第2ギヤ列の出力速度との間の速度で回転することになり、2速段での動力伝達が行われる。このように、第3回転要素を奇数番目のギヤ列の出力速度と偶数番目のギヤ列の出力速度との間の速度で回転させることができるため、ギヤ列の総数をNとして、(2N−1)段の変速を行うことができる。   According to the present invention, for example, when the first friction engagement mechanism is engaged and the first first gear train positioned at the lowest speed in the gear ratio order is established, the first rotation element outputs the output speed of the first gear train. In this state, the third friction engagement mechanism is engaged, whereby the third rotation element rotates at the same speed as the first rotation element, and power transmission at the first speed stage is performed. When the engagement of the third friction engagement mechanism is released from this state and the second second gear train is established in the gear ratio order, the second rotation element rotates at the output speed of the second gear train. Here, since the first rotating element rotates at the output speed of the first gear train, the third rotating element rotates at a speed between the output speed of the first gear train and the output speed of the second gear train. In other words, power transmission at the second gear is performed. Thus, since the third rotation element can be rotated at a speed between the output speed of the odd-numbered gear train and the output speed of the even-numbered gear train, N is the total number of gear trains (2N− 1) A step shift can be performed.

ここで、本発明では、差動機構と第3摩擦係合機構が必要になるが、変速段数を上記の如く変速ギヤ列の数に比し飛躍的に増やすことができる。従って、変速機の軸長や軸数、外形を、従来の多段変速機に対して増加させることなく、変速段数を増やすことが可能になる。   Here, in the present invention, a differential mechanism and a third friction engagement mechanism are required, but the number of shift stages can be dramatically increased as compared with the number of shift gear trains as described above. Therefore, it is possible to increase the number of shift stages without increasing the shaft length, the number of axes, and the outer shape of the transmission as compared with the conventional multi-stage transmission.

又、本発明では、最低速と最高速のギヤ列を除くギヤ列の駆動ギヤと従動ギヤとの一方を、そのギヤ列のみで確立される変速段と、変速比順位で隣接する2つのギヤ列との組合せにより確立される2つの変速段との合計3段に亘って対応する軸に連結したままにしておくことができ、最低速と最高速のギヤ列の駆動ギヤと従動ギヤとの一方も対応する変速段とこの変速段の変速比順位で隣接する1つのギヤ列との組合せにより確立される1つの変速段の2段に亘って対応する軸に連結したままにしておくことができる。従って、同期噛合機構の断続回数が大幅に低減され、同期噛合機構の消耗を著しく少なくすることができる。   Further, in the present invention, one of the drive gear and the driven gear of the gear train excluding the lowest gear and the fastest gear train is set to the gear stage established only by the gear train and the two gears adjacent in the gear ratio order. It can remain connected to the corresponding shaft for a total of three speeds of the two speeds established by the combination with the train, and the drive and driven gears of the lowest and fastest gear trains. One of the gears may remain connected to the corresponding shaft over two gear stages of one gear stage established by a combination of the corresponding gear stage and one gear train adjacent in the gear ratio ratio of the gear stage. it can. Therefore, the number of intermittent engagement of the synchronous meshing mechanism is greatly reduced, and the consumption of the synchronous meshing mechanism can be remarkably reduced.

又、従来のデュアルクラッチトランスミッション(DCT)では、2段変速を行う場合、摩擦係合機構の切換えでは対応できず、同期噛合機構の係合状態を切り換える必要があり、又、この切換えには時間を要しスムーズに切換えることができない。このため、従来のDCTで2段変速を行う場合には、応答性が低下してしまうため、実現が困難であった。本発明によれば、第3摩擦係合機構が係合している変速段においては、第1摩擦係合機構と第2摩擦係合機構との係合を切り換えるだけで2段変速を行うことができる。このため、2段変速を応答性良く行うことができる。   Further, in the conventional dual clutch transmission (DCT), when the two-speed shift is performed, the friction engagement mechanism cannot be switched, and it is necessary to switch the engagement state of the synchronous meshing mechanism. It cannot be switched smoothly. For this reason, in the case of performing the two-speed shift with the conventional DCT, the responsiveness is lowered, so that it is difficult to realize. According to the present invention, at the shift speed at which the third friction engagement mechanism is engaged, the two-speed shift is performed only by switching the engagement between the first friction engagement mechanism and the second friction engagement mechanism. Can do. For this reason, the two-speed shift can be performed with good responsiveness.

又、本発明においては、第1中間軸と第2中間軸とが差動機構と同一軸線上に配置されることが望ましい。これによれば、第1中間軸と第2中間軸とが同一軸線上に配置されるため、変速機の径方向の外形を小さくして小型化できる。更に、第1と第2の各中間軸を差動装置の第1と第2の各回転要素に連結するギヤが不要になり、部品点数を削減してコストダウンと軽量化とを図ることができる。   In the present invention, it is desirable that the first intermediate shaft and the second intermediate shaft are disposed on the same axis as the differential mechanism. According to this, since the first intermediate shaft and the second intermediate shaft are disposed on the same axis, the outer diameter in the radial direction of the transmission can be reduced and the size can be reduced. In addition, gears for connecting the first and second intermediate shafts to the first and second rotating elements of the differential are not necessary, and the number of parts can be reduced to reduce costs and weight. it can.

本発明においては、第1及び第2入力軸と平行に配置されるアイドル軸と、アイドル軸に軸支又は固定されると共に何れかのギヤ列の駆動ギヤに噛合する第1アイドルギヤと、アイドル軸に固定又は軸支されると共に何れかのギヤ列の従動ギヤに噛合する第2アイドルギヤと、アイドル軸に軸支されるアイドルギヤを解除自在にアイドル軸に連結する第3同期噛合機構とを設けることが望ましい。これによれば、アイドル軸に軸支されるアイドルギヤを第3同期噛合機構によりアイドル軸に連結させれば、第1入力軸又は第2入力軸の回転がアイドル軸を介して、第1中間軸又は第2中間軸が逆回転し、後進段を確立することができる。   In the present invention, an idle shaft disposed in parallel with the first and second input shafts, a first idle gear that is pivotally supported or fixed to the idle shaft and meshes with a drive gear of any gear train, A second idle gear fixed to the shaft or pivotally supported and meshed with the driven gear of any gear train; and a third synchronous mesh mechanism for releasably coupling the idle gear pivotally supported by the idle shaft to the idle shaft. It is desirable to provide According to this, if the idle gear supported by the idle shaft is connected to the idle shaft by the third synchronous meshing mechanism, the rotation of the first input shaft or the second input shaft is performed via the idle shaft through the first intermediate shaft. The shaft or the second intermediate shaft can reversely rotate to establish a reverse gear.

ここで、本発明の差動機構としては、例えば、サンギヤとキャリアとリングギヤからなるプラネタリギヤを用いることも考えられるが、差動機構の外径が大きくなってしまい、ディファレンシャルギヤ等の他の車両部品と干渉してしまうことも考えられる。この場合、差動機構を、第1中間軸に連結された第1回転要素たる第1サンギヤと、第2中間軸に連結された第2回転要素たる第2サンギヤと、互いに噛合すると共に一方が第1サンギヤ、他方が第2サンギヤに噛合する一対のピニオンを自転及び公転自在に支持する第3回転要素たるキャリアとから成るプラネタリギヤで構成し、第3摩擦係合機構を、キャリアと第1中間軸又は第2中間軸とを解除自在に連結するように構成すれば、一対のピニオンを周方向で噛合させることができ、これにより、リングギヤと1つのピニオンの分だけ差動機構の外径を小さくすることができ、差動機構の径方向における他の部材との干渉を抑制できる。   Here, as the differential mechanism of the present invention, for example, it is conceivable to use a planetary gear composed of a sun gear, a carrier, and a ring gear. However, the outer diameter of the differential mechanism becomes large, and other vehicle parts such as a differential gear. It is also possible to interfere with. In this case, the differential mechanism meshes with the first sun gear, which is the first rotating element connected to the first intermediate shaft, and the second sun gear, which is the second rotating element connected to the second intermediate shaft. The first sun gear is composed of a planetary gear comprising a carrier that is a third rotating element that supports a pair of pinions meshed with the second sun gear so as to rotate and revolve freely, and the third friction engagement mechanism is formed between the carrier and the first intermediate gear. If the shaft or the second intermediate shaft is configured to be releasably connected, the pair of pinions can be meshed in the circumferential direction, thereby reducing the outer diameter of the differential mechanism by the amount of the ring gear and one pinion. It can be made small, and interference with other members in the radial direction of the differential mechanism can be suppressed.

又、本発明の差動機構として、プラネタリギヤを用いる場合には、第2中間軸が連結された第2回転要素を変速機ケースに固定自在な第4摩擦係合機構を設けることにより、例えば、第4摩擦係合機構を係合させると共に、変速比順位で最低速に位置する1番目の第1ギヤ列を確立させれば、第1ギヤ列の変速比よりも更に低速の変速段を確立させることができ、ギヤ列の総数をNとして、(2N)段の変速を行うことができる。   Further, when a planetary gear is used as the differential mechanism of the present invention, for example, by providing a fourth friction engagement mechanism that can fix the second rotating element connected to the second intermediate shaft to the transmission case, for example, By engaging the fourth friction engagement mechanism and establishing the first first gear train that is positioned at the lowest speed in the gear ratio order, a gear position that is lower than the gear ratio of the first gear train is established. The total number of gear trains is N, and (2N) speed shifts can be performed.

図1は本発明の第1実施形態の多段変速機を示している。この変速機は、第1入力軸11と、第1入力軸11と同一軸線上に配置されると共に第1入力軸11が内挿された中空の第2入力軸12と、変速比(従動ギヤの歯数/駆動ギヤの歯数)の異なる第1〜第4の4つのギヤ列G1〜G4と、駆動源たるエンジンの弾み車2(フライホイール)の回転を第1入力軸11に解除自在に伝達する第1摩擦係合機構たる第1クラッチC1と、弾み車2の回転を第2入力軸12に解除自在に伝達する第2摩擦係合機構たる第2クラッチC2とを備える。   FIG. 1 shows a multi-stage transmission according to a first embodiment of the present invention. The transmission includes a first input shaft 11, a hollow second input shaft 12 that is disposed on the same axis line as the first input shaft 11 and in which the first input shaft 11 is inserted, and a transmission gear ratio (driven gear). The first input shaft 11 can freely release the rotation of the first to fourth four gear trains G1 to G4 having different number of teeth / number of teeth of the drive gear and the drive wheel 2 (flywheel) of the engine as the drive source. A first clutch C1 as a first friction engagement mechanism for transmission and a second clutch C2 as a second friction engagement mechanism for releasably transmitting the rotation of the flywheel 2 to the second input shaft 12 are provided.

変速比順位で奇数番目の各ギヤ列G1,G3の駆動ギヤG1a,G3aは第1入力軸11に固定されている。変速比順位で偶数番目の各ギヤ列G2,G4の駆動ギヤG2a,G4aは第2入力軸12に固定されている。又、第1と第2の2つの中間軸31,32を設け、変速比順位で奇数番目のギヤ列G1,G3の駆動ギヤG1a,G3aと噛合する従動ギヤG1b,G3bを第1中間軸31上に軸支し、変速比順位で偶数番目のギヤ列G2,G4の駆動ギヤG2a,G4aと噛合する従動ギヤG2b,G4bを第2中間軸32上に軸支している。そして、第1中間軸31上に、第1ギヤ列G1の従動ギヤG1bと第3ギヤ列G3の従動ギヤG3bとを第1中間軸31に選択的に連結する第1同期噛合機構SM1(シンクロメッシュ機構)を配置すると共に、第2中間軸32上に、第2ギヤ列G2の従動ギヤG2bと第4ギヤ列G4の従動ギヤG4bとを第2中間軸32に選択的に連結する第2同期噛合機構SM2を配置している。   The drive gears G1a, G3a of the odd-numbered gear trains G1, G3 in the gear ratio order are fixed to the first input shaft 11. The drive gears G2a, G4a of the even-numbered gear trains G2, G4 in the gear ratio order are fixed to the second input shaft 12. The first and second intermediate shafts 31 and 32 are provided, and the driven gears G1b and G3b that mesh with the drive gears G1a and G3a of the odd-numbered gear trains G1 and G3 in the gear ratio order are connected to the first intermediate shaft 31. The driven gears G2b and G4b that mesh with the drive gears G2a and G4a of the even-numbered gear trains G2 and G4 in the gear ratio order are supported on the second intermediate shaft 32. Then, on the first intermediate shaft 31, a first synchronous mesh mechanism SM1 (synchronized gear) that selectively connects the driven gear G1b of the first gear train G1 and the driven gear G3b of the third gear train G3 to the first intermediate shaft 31. A mesh mechanism) and a second intermediate shaft 32 that selectively connects the driven gear G2b of the second gear train G2 and the driven gear G4b of the fourth gear train G4 to the second intermediate shaft 32. A synchronous meshing mechanism SM2 is provided.

各同期噛合機構SM1,SM2は、各中間軸31,32に回り止めされ、図外のアクチュエータにより軸方向に移動自在な同期スリーブ41,42を備えている。そして、第1同期噛合機構SM1の同期スリーブ41を図示の中立位置NTから従動ギヤG1b側又は従動ギヤG3b側に移動させることで、従動ギヤG1b又は従動ギヤG3bが第1中間軸31に連結され、第1ギヤ列G1又は第3ギヤ列G3が選択的に確立される。同様に、第2同期噛合機構SM2の同期スリーブ42を図示の中立位置NTから従動ギヤG2b側又は従動ギヤG4b側に移動させることで、従動ギヤG2b又は従動ギヤG4bが第2中間軸32に連結され、第2ギヤ列G2又は第4ギヤ列G4が選択的に確立される。尚、ギヤ列が確立されるとは、入力軸11,12から対応する中間軸31,32にギヤ列G1〜G4を介して動力伝達される状態になることをいう。   Each of the synchronous mesh mechanisms SM1 and SM2 is provided with synchronous sleeves 41 and 42 that are prevented from rotating by the intermediate shafts 31 and 32 and are movable in the axial direction by an actuator (not shown). Then, the driven gear G1b or the driven gear G3b is connected to the first intermediate shaft 31 by moving the synchronous sleeve 41 of the first synchronous mesh mechanism SM1 from the illustrated neutral position NT to the driven gear G1b side or the driven gear G3b side. The first gear train G1 or the third gear train G3 is selectively established. Similarly, the driven gear G2b or the driven gear G4b is connected to the second intermediate shaft 32 by moving the synchronous sleeve 42 of the second synchronous meshing mechanism SM2 from the illustrated neutral position NT to the driven gear G2b side or the driven gear G4b side. Then, the second gear train G2 or the fourth gear train G4 is selectively established. The establishment of the gear train means that power is transmitted from the input shafts 11 and 12 to the corresponding intermediate shafts 31 and 32 via the gear trains G1 to G4.

又、変速機は、差動機構たるプラネタリギヤ5を備えている。このプラネタリギヤ5は、サンギヤSaと、リングギヤRiと、互いに噛合すると共に一方がサンギヤSa、他方がリングギヤRiに噛合する一対のピニオンPi1,Pi2を自転及び公転自在に軸支するキャリアCaとから成るダブルピニオン型のプラネタリギヤで構成される。一例として、プラネタリギヤ5のギヤ比(リングギヤRiの歯数/サンギヤSaの歯数)を「2.0」に設定した場合、リングギヤRiは、サンギヤSaの回転速度とキャリアCaの回転速度との中間速度(両回転速度の合計の1/2の回転速度)で回転する。   The transmission also includes a planetary gear 5 that is a differential mechanism. This planetary gear 5 is a double gear comprising a sun gear Sa, a ring gear Ri, and a carrier Ca that supports a pair of pinions Pi1 and Pi2 that are meshed with each other and one meshed with the sun gear Sa and the other meshed with the ring gear Ri. Consists of a pinion type planetary gear. As an example, when the gear ratio of the planetary gear 5 (the number of teeth of the ring gear Ri / the number of teeth of the sun gear Sa) is set to “2.0”, the ring gear Ri is intermediate between the rotational speed of the sun gear Sa and the rotational speed of the carrier Ca. Rotates at a speed (1/2 of the total rotational speed).

第1中間軸31は中空に形成され第2中間軸32が内挿されており、両中間軸31,32は同一軸線上に配置されている。又、第1中間軸31と第2中間軸32はプラネタリギヤ5と同一軸線上に配置されている。そして、第1中間軸31をキャリアCaに連結し、第2中間軸32をサンギヤSaに連結し、リングギヤRiに出力部材たる出力ギヤ6を連結している。即ち、第1実施形態では、キャリアCaが第1回転要素、サンギヤSaが第2回転要素、リングギヤRiが第3回転要素となる。出力ギヤ6の回転は、図外のデファレンシャルギヤを介して車両の左右の駆動輪に伝達される。尚、第1中間軸31にサンギヤSaを連結し、第2中間軸32をキャリアCaに連結してもよい。この場合、サンギヤSaが第1回転要素となり、キャリアCaが第2回転要素となる。   The first intermediate shaft 31 is formed hollow and the second intermediate shaft 32 is inserted, and both the intermediate shafts 31 and 32 are arranged on the same axis. The first intermediate shaft 31 and the second intermediate shaft 32 are arranged on the same axis as the planetary gear 5. The first intermediate shaft 31 is connected to the carrier Ca, the second intermediate shaft 32 is connected to the sun gear Sa, and the output gear 6 that is an output member is connected to the ring gear Ri. That is, in the first embodiment, the carrier Ca is the first rotation element, the sun gear Sa is the second rotation element, and the ring gear Ri is the third rotation element. The rotation of the output gear 6 is transmitted to the left and right drive wheels of the vehicle via a differential gear (not shown). The sun gear Sa may be connected to the first intermediate shaft 31, and the second intermediate shaft 32 may be connected to the carrier Ca. In this case, the sun gear Sa is the first rotating element, and the carrier Ca is the second rotating element.

又、プラネタリギヤ5のリングギヤRiとキャリアCaとは、第3摩擦係合機構たる第3クラッチC3により連結自在とされている。第3クラッチC3を係合させてリングギヤRiとキャリアCaとを連結させると、プラネタリギヤ5の各回転要素が相対回転不能なロック状態となり、3つの回転要素が等速度で回転する。尚、第3クラッチC3は、リングギヤRiとサンギヤSa、又はキャリアCaとサンギヤSaとを連結自在に構成してもよい。   Further, the ring gear Ri of the planetary gear 5 and the carrier Ca are freely connectable by a third clutch C3 as a third friction engagement mechanism. When the third clutch C3 is engaged to connect the ring gear Ri and the carrier Ca, the rotating elements of the planetary gear 5 are locked so that they cannot be rotated relative to each other, and the three rotating elements rotate at a constant speed. The third clutch C3 may be configured such that the ring gear Ri and the sun gear Sa or the carrier Ca and the sun gear Sa can be connected.

又、第1実施形態の変速機には、第2回転要素たるサンギヤSaを変速機ケース7に固定自在な第4摩擦係合機構たる第1ブレーキB1が設けられている。又、変速機には、入力軸11,12に平行なアイドル軸8に軸支されると共に、第2ギヤ列G2の駆動ギヤG2aに噛合する第1アイドルギヤGR1が設けられている。第1アイドルギヤGR1は、第2駆動ギヤG2aと同一(或いは、その近傍)の歯数に設定されている。又、アイドル軸8には、第1ギヤ列G1の従動ギヤG1bに噛合する第2アイドルギヤGR2が固定されている。第2アイドルギヤGR2は、第1駆動ギヤG1aと同一(或いは、その近傍)の歯数に設定されている。又、アイドル軸8には、第1アイドルギヤGR1をアイドル軸8上に連結する第3同期噛合機構SM3が配置されている。   Further, the transmission of the first embodiment is provided with a first brake B1 as a fourth friction engagement mechanism capable of fixing the sun gear Sa as the second rotation element to the transmission case 7. Further, the transmission is provided with a first idle gear GR1 that is supported by an idle shaft 8 parallel to the input shafts 11 and 12, and meshes with the drive gear G2a of the second gear train G2. The first idle gear GR1 is set to have the same number of teeth as (or in the vicinity of) the second drive gear G2a. Further, a second idle gear GR2 that meshes with the driven gear G1b of the first gear train G1 is fixed to the idle shaft 8. The second idle gear GR2 is set to the same number of teeth as (or the vicinity of) the first drive gear G1a. The idle shaft 8 is provided with a third synchronous meshing mechanism SM3 that connects the first idle gear GR1 to the idle shaft 8.

第3同期噛合機構SM3は、アイドル軸8に回り止めされ、図外のアクチュエータにより軸方向に移動自在な同期スリーブ43を備え、第3同期噛合機構SM3の同期スリーブ43を図示の中立位置NTから第1アイドルギヤGR1側に移動させることで、第1アイドルギヤGR1がアイドル軸8に連結される。   The third synchromesh mechanism SM3 is provided with a synchronizer sleeve 43 that is prevented from rotating around the idle shaft 8 and is movable in the axial direction by an actuator (not shown). The synchronizer sleeve 43 of the third synchromesh mechanism SM3 is moved from the neutral position NT shown in the figure. The first idle gear GR1 is connected to the idle shaft 8 by moving to the first idle gear GR1 side.

次に、第1実施形態の変速機の変速動作について、図2を参照して説明する。先ず、発進時は、第1同期噛合機構SM1により第1ギヤ列G1の従動ギヤG1bを第1中間軸31に連結して、第1ギヤ列G1を確立すると共に、第1ブレーキB1を係合させてプラネタリギヤ5のサンギヤSaを変速機ケース7に固定し、第1クラッチC1の係合力を徐々に増加させる。   Next, the shifting operation of the transmission according to the first embodiment will be described with reference to FIG. First, at the time of start, the driven gear G1b of the first gear train G1 is connected to the first intermediate shaft 31 by the first synchronous meshing mechanism SM1 to establish the first gear train G1 and the first brake B1 is engaged. Thus, the sun gear Sa of the planetary gear 5 is fixed to the transmission case 7, and the engaging force of the first clutch C1 is gradually increased.

この際、キャリアCaの回転速度は第1ギヤ列G1の出力速度と等速度になり、サンギヤSaの回転速度は零となって、第1クラッチC1の係合力の増加に伴って、リングギヤRiの回転速度が、零から第1ギヤ列G1の出力速度の1/2の回転速度である1速段まで立上る。これによれば、発進時に1速段より低い変速比の領域から動力伝達を開始することができ、無用なエンジン回転数の上昇を伴わず、発進時の燃料消費量の低減を図ることができる。   At this time, the rotational speed of the carrier Ca is equal to the output speed of the first gear train G1, the rotational speed of the sun gear Sa is zero, and the ring gear Ri is increased as the engagement force of the first clutch C1 increases. The rotational speed rises from zero to the first speed stage that is a rotational speed that is ½ of the output speed of the first gear train G1. According to this, power transmission can be started from a region having a gear ratio lower than the first gear stage at the time of starting, and fuel consumption at the time of starting can be reduced without causing an unnecessary increase in engine speed. .

第1クラッチC1が完全に係合すると、リングギヤRiの回転速度は、第1ギヤ列G1の出力速度の1/2の回転速度となり、1速段での動力伝達が行われる。この状態から第1ブレーキB1によるサンギヤSaの固定を解除し、第3クラッチC3の係合力を徐々に増加させる。この際、キャリアCaの回転速度は第1ギヤ列G1の出力速度と等速度になり、第3クラッチC3の係合力の増加に伴って、リングギヤRiの回転速度が、零から第2ギヤ列G1の出力速度に等しい2速段まで立上る。これによれば、1速段を確立する際と同様に、2速段においても、発進時の燃料消費量の低減を図ることができる。   When the first clutch C1 is completely engaged, the rotational speed of the ring gear Ri becomes a rotational speed that is ½ of the output speed of the first gear train G1, and power is transmitted at the first gear. From this state, the fixing of the sun gear Sa by the first brake B1 is released, and the engagement force of the third clutch C3 is gradually increased. At this time, the rotational speed of the carrier Ca becomes equal to the output speed of the first gear train G1, and the rotational speed of the ring gear Ri increases from zero to the second gear train G1 as the engagement force of the third clutch C3 increases. It rises to the 2nd gear stage which is equal to the output speed. According to this, as in the case of establishing the first gear, the fuel consumption at the time of starting can be reduced also in the second gear.

第3クラッチC3が完全に係合すると、即ち、リングギヤRiとキャリアCaとが完全に連結されると、リングギヤRiの回転速度は、第1ギヤ列G1の出力速度と等速度になり、第2速段での動力伝達が行われる。この状態から第2従動ギヤG2bを第2同期噛合機構SM2を介して第2中間軸32に連結して第2ギヤ列G2を確立させると共に、第3クラッチC3を解放して、第2クラッチC2を係合させると、サンギヤSaが第2ギヤ列G2の出力速度で回転する。ここで、キャリアCaは第1ギヤ列G1の出力速度で回転しているから、リングギヤRiは第1ギヤ列G1の出力速度と第2ギヤ列G2の出力速度との中間速度で回転することになり、これにより、3速段での動力伝達が行われる。   When the third clutch C3 is completely engaged, that is, when the ring gear Ri and the carrier Ca are completely connected, the rotational speed of the ring gear Ri becomes equal to the output speed of the first gear train G1, and the second speed Power transmission at high speed is performed. From this state, the second driven gear G2b is connected to the second intermediate shaft 32 via the second synchronous meshing mechanism SM2 to establish the second gear train G2, and the third clutch C3 is released to release the second clutch C2. Is engaged, the sun gear Sa rotates at the output speed of the second gear train G2. Here, since the carrier Ca rotates at the output speed of the first gear train G1, the ring gear Ri rotates at an intermediate speed between the output speed of the first gear train G1 and the output speed of the second gear train G2. Thus, power transmission at the third gear is performed.

次に、第1クラッチC1を解放し、第3クラッチC3を係合させると、リングギヤRiは第2ギヤ列G2の出力速度で回転することになり、4速段での動力伝達が行われる。この状態から第3従動ギヤG3bを第1同期噛合機構SM1を介して第1中間軸に連結して第3ギヤ列G3を確立させると共に、第3クラッチC3を解放して第1クラッチC1を係合させると、キャリアCaが第3ギヤ列G3の出力速度で回転する。ここで、サンギヤSaは第2ギヤ列G2の出力速度で回転しているから、リングギヤRiは第2ギヤ列G2の出力速度と第3ギヤ列G3の出力速度との中間速度で回転することになり、これにより5速段での動力伝達が行われる。   Next, when the first clutch C1 is released and the third clutch C3 is engaged, the ring gear Ri rotates at the output speed of the second gear train G2, and power transmission at the fourth gear stage is performed. From this state, the third driven gear G3b is connected to the first intermediate shaft via the first synchronous meshing mechanism SM1 to establish the third gear train G3, and the third clutch C3 is released to engage the first clutch C1. When combined, the carrier Ca rotates at the output speed of the third gear train G3. Here, since the sun gear Sa rotates at the output speed of the second gear train G2, the ring gear Ri rotates at an intermediate speed between the output speed of the second gear train G2 and the output speed of the third gear train G3. Thus, power transmission at the fifth gear is performed.

次に、第2クラッチC2を解放し、第3クラッチC3を係合させると、リングギヤRiは第3ギヤ列G3の出力速度で回転することになり、6速段での動力伝達が行われる。この状態から第4従動ギヤG4bを第2同期噛合機構SM2を介して第2中間軸に連結して第4ギヤ列G4を確立させると共に、第3クラッチC3を解放して第2クラッチC2を係合させると、サンギヤSaが第4ギヤ列G4の出力速度で回転する。ここで、キャリアCaは、第3ギヤ列G3の出力速度で回転しているから、リングギヤRiは第3ギヤ列G3の出力速度と第4ギヤ列G4の出力速度との中間速度で回転することになり、これにより7速段での動力伝達が行われる。   Next, when the second clutch C2 is released and the third clutch C3 is engaged, the ring gear Ri rotates at the output speed of the third gear train G3, and power transmission at the sixth gear stage is performed. From this state, the fourth driven gear G4b is connected to the second intermediate shaft through the second synchronous meshing mechanism SM2 to establish the fourth gear train G4, and the third clutch C3 is released to engage the second clutch C2. When combined, the sun gear Sa rotates at the output speed of the fourth gear train G4. Here, since the carrier Ca rotates at the output speed of the third gear train G3, the ring gear Ri rotates at an intermediate speed between the output speed of the third gear train G3 and the output speed of the fourth gear train G4. Thus, power transmission at the seventh gear is performed.

次に、第1クラッチC1を解放し、第3クラッチC3を係合させると、リングギヤRiは第4ギヤ列G4の出力速度で回転することになり、8速段での動力伝達が行われる。又、第2クラッチC2を係合し、第1アイドルギヤGR1を第3同期噛合機構SM3を介してアイドル軸8に連結し、第1従動ギヤG1bを第1同期噛合機構SM1を介して第1中間軸に連結すれば、リングギヤRiが第1ギヤ列の出力速度と同一速度で逆回転(後進方向の回転)することになり、これにより、後進段での動力伝達が行われる。   Next, when the first clutch C1 is released and the third clutch C3 is engaged, the ring gear Ri rotates at the output speed of the fourth gear train G4, and power transmission at the eighth gear stage is performed. Further, the second clutch C2 is engaged, the first idle gear GR1 is connected to the idle shaft 8 via the third synchronous mesh mechanism SM3, and the first driven gear G1b is connected to the first synchronous mesh mechanism SM1 through the first synchronous mesh mechanism SM1. When connected to the intermediate shaft, the ring gear Ri rotates in reverse (rotation in the reverse direction) at the same speed as the output speed of the first gear train, thereby transmitting power in the reverse speed.

このように、第1実施形態の変速機は、4つのギヤ列G1〜G4を用いて、前進8段の変速を行うことができる。尚、ギヤ列は4つに限られず、例えば、5つでも6つでもよい。5つのギヤ列を用いる場合には、前進10段、6つのギヤ列を用いる場合には前進12段の変速を行うことができる。即ち、ギヤ列の数をNとして、(2N)段の変速を行うことができる。ここで、第1実施形態では、プラネタリギヤ5と第3クラッチC3とが必要になるが、変速段数を上記の如く飛躍的に増加させることができるため、変速機の軸長を増加させずに変速段数を増やすことができる。   As described above, the transmission according to the first embodiment can perform eight forward shifts using the four gear trains G1 to G4. Note that the number of gear trains is not limited to four, and may be five or six, for example. When five gear trains are used, a forward 10-speed shift can be performed, and when six gear trains are used, a forward 12-speed shift can be performed. In other words, assuming that the number of gear trains is N, (2N) speed shifts can be performed. Here, in the first embodiment, the planetary gear 5 and the third clutch C3 are required. However, since the number of gears can be dramatically increased as described above, the speed change can be performed without increasing the shaft length of the transmission. The number of stages can be increased.

又、第1実施形態では、第1従動ギヤG1bを1速段〜3速段の3つの変速段に亘って第1中間軸31に連結したままにしておくことができ、第2従動ギヤG2bを3速段〜5速段の3つの変速段に亘って、第2中間軸32に連結したままにしておくことができ、第3従動ギヤG3bを5速段〜7速段の3つの変速段に亘って第1中間軸に連結したままにしておくことができ、第4従動ギヤG4bを7速段と8速段の2つの変速段に亘って第2中間軸32に連結したままにしておくことができる。従って、第1と第2の同期噛合機構SM1,SM2の断続回数が大幅に低減され、第1と第2の同期噛合機構SM1,SM2の消耗を飛躍的に抑制することができる。又、3速段、5速段、7速段では、2つのギヤ列を介して動力伝達されるため、夫々のギヤ列に係る負担を軽減させることができる。   Further, in the first embodiment, the first driven gear G1b can be kept connected to the first intermediate shaft 31 over the three speed ranges from the first gear to the third gear, and the second driven gear G2b Can be kept connected to the second intermediate shaft 32 for three speeds from the third speed to the fifth speed, and the third driven gear G3b can be changed to three speeds from the fifth speed to the seventh speed. The fourth driven gear G4b can remain connected to the second intermediate shaft 32 over the two speeds of the seventh speed and the eighth speed. I can keep it. Accordingly, the number of times the first and second synchronous mesh mechanisms SM1 and SM2 are intermittently connected is greatly reduced, and consumption of the first and second synchronous mesh mechanisms SM1 and SM2 can be remarkably suppressed. In the third speed stage, the fifth speed stage, and the seventh speed stage, power is transmitted via two gear trains, so that the burden on each gear train can be reduced.

又、従来のデュアルクラッチトランスミッション(DCT)では、2段変速を行う場合、第1、第2クラッチの切換えでは対応できず、同期噛合機構の係合状態を切り換える必要があり、又、この切換えには時間を要しスムーズに切換えることができない。従って、従来のDCTでは、2段変速を行うと応答性が低下してしまうため、2段変速の実現が困難であった。本実施形態の自動変速機によれば、第3摩擦係合機構たる第3クラッチC3が係合している変速段(2,4,6,8速段)においては、第1摩擦係合機構たる第1クラッチC1と第2摩擦係合機構たる第2クラッチC2との係合を切り換えるだけで2段変速を行うことができる。このため、2段変速を応答性良く行うことができる。   Further, in the conventional dual clutch transmission (DCT), when the two-speed shift is performed, it is not possible to cope with the switching of the first and second clutches, and it is necessary to switch the engagement state of the synchronous meshing mechanism. Takes time and cannot be switched smoothly. Therefore, in the conventional DCT, if the two-speed shift is performed, the responsiveness is lowered, so that it is difficult to realize the two-speed shift. According to the automatic transmission of the present embodiment, the first friction engagement mechanism at the shift speeds (2, 4, 6, 8th speed) in which the third clutch C3 as the third friction engagement mechanism is engaged. A two-speed shift can be performed by simply switching the engagement between the first clutch C1 as the second clutch and the second clutch C2 as the second friction engagement mechanism. For this reason, the two-speed shift can be performed with good responsiveness.

ところで、第1実施形態では、第1と第2の中間軸31,32をプラネタリギヤ5と同一軸線上に配置したが、これに限られない。例えば、入力軸11,12をプラネタリギヤ5と同一軸線上に配置し、各中間軸31,32をプラネタリギヤ5の軸線と平行に配置してもよい。この場合、各中間軸31,32の回転をプラネタリギヤ5のキャリアCa及びサンギヤSaに伝達させる別個のギヤ列を設ければよい。   By the way, in 1st Embodiment, although the 1st and 2nd intermediate shafts 31 and 32 were arrange | positioned on the same axis line as the planetary gear 5, it is not restricted to this. For example, the input shafts 11 and 12 may be disposed on the same axis as the planetary gear 5, and the intermediate shafts 31 and 32 may be disposed in parallel with the axis of the planetary gear 5. In this case, a separate gear train for transmitting the rotation of the intermediate shafts 31 and 32 to the carrier Ca and the sun gear Sa of the planetary gear 5 may be provided.

又、第1実施形態では、差動機構をダブルピニオン型のプラネタリギヤ5で構成したが、サンギヤと、リングギヤと、サンギヤ及びリングギヤに噛合するピニオンを自転及び公転自在に軸支するキャリアとから成るシングルピニオン型のプラネタリギヤで構成してもよい。この場合、第1中間軸31をサンギヤとリングギヤの何れか一方、第2中間軸32をサンギヤとリングギヤの何れか他方に連結し、キャリアに出力部材たる出力ギヤ6を連結すればよい。   In the first embodiment, the differential mechanism is constituted by the double pinion type planetary gear 5, but a single gear comprising a sun gear, a ring gear, and a carrier that pivotally supports the sun gear and the pinion meshing with the ring gear so as to rotate and revolve. You may comprise with a pinion type planetary gear. In this case, the first intermediate shaft 31 may be connected to either the sun gear or the ring gear, the second intermediate shaft 32 may be connected to the other of the sun gear or the ring gear, and the output gear 6 serving as an output member may be connected to the carrier.

又、図3に示す第2実施形態の如く、第1実施形態のプラネタリギヤ5に代えて、一対のサンギヤSa1,Sa2と、互いに噛合すると共に一方が第1サンギヤSa1、他方が第2サンギヤSa2に噛合する一対のピニオンPi1’,Pi2’を自転及び公転自在に軸支するキャリアCaとからなるプラネタリギヤ5’で構成してもよい。   Further, as in the second embodiment shown in FIG. 3, instead of the planetary gear 5 of the first embodiment, a pair of sun gears Sa1 and Sa2 mesh with each other and one is a first sun gear Sa1 and the other is a second sun gear Sa2. A pair of pinions Pi1 ′ and Pi2 ′ that mesh with each other may be constituted by a planetary gear 5 ′ that includes a carrier Ca that is pivotally supported so as to rotate and revolve.

このプラネタリギヤ5’では、第1サンギヤSa1に第1中間軸31が連結され、第2サンギヤSa2に第2中間軸32が連結され、キャリアCaに出力部材たる出力ギヤ6が連結されている。従って、第2実施形態においては、第1サンギヤSa1が第1回転要素、第2サンギヤSa2が第2回転要素、キャリアCaが第3回転要素となる。第1サンギヤSa1の歯数と第2サンギヤSa2の歯数とは同一に設定されており、キャリアCaは、第1サンギヤSa1の回転速度と第2サンギヤSa2の回転速度との中間速度で回転する。第3摩擦係合機構たる第3クラッチC3は、第2サンギヤSa2とキャリアCaとを係合自在に構成され、第4摩擦係合機構たる第1ブレーキB1は、第2サンギヤSa2を変速機ケース7に固定自在に構成されている。他の構成は、第1実施形態と同一である。   In the planetary gear 5 ', the first intermediate shaft 31 is connected to the first sun gear Sa1, the second intermediate shaft 32 is connected to the second sun gear Sa2, and the output gear 6 that is an output member is connected to the carrier Ca. Therefore, in the second embodiment, the first sun gear Sa1 is the first rotating element, the second sun gear Sa2 is the second rotating element, and the carrier Ca is the third rotating element. The number of teeth of the first sun gear Sa1 and the number of teeth of the second sun gear Sa2 are set to be the same, and the carrier Ca rotates at an intermediate speed between the rotational speed of the first sun gear Sa1 and the rotational speed of the second sun gear Sa2. . The third clutch C3, which is the third friction engagement mechanism, is configured to be able to engage the second sun gear Sa2 and the carrier Ca, and the first brake B1, which is the fourth friction engagement mechanism, is configured to move the second sun gear Sa2 to the transmission case. 7 is configured to be freely fixed. Other configurations are the same as those of the first embodiment.

第2実施形態の多段変速機によれば、一対のピニオンPi1’,Pi2’は周方向で噛合させることができ、第1実施形態のものと比較して、リングギヤと1つのピニオンの分だけプラネタリギヤの外径を小さくすることができ、ディファレンシャルギヤ等の他の車両部品との径方向における干渉を抑制させることができる。   According to the multi-stage transmission of the second embodiment, the pair of pinions Pi1 ′, Pi2 ′ can be meshed in the circumferential direction, and compared with the first embodiment, the planetary gear is equivalent to the ring gear and one pinion. Can be reduced, and interference in the radial direction with other vehicle parts such as a differential gear can be suppressed.

尚、両実施形態においては、差動機構としてプラネタリギヤを用いてるが、差動機構を軸方向一側の第1サイドギヤと、軸方向他側の第2サイドギヤと両サイドギヤに噛合するピニオンを軸支するギヤケースとから成るサイドギヤ・ピニオンギヤ式の差動ギヤ機構で構成してもよい。この場合、第1サイドギヤに第1中間軸を連結して第1回転要素とし、第2サイドギヤに第2中間軸を連結して第2回転要素とし、ギヤケースに出力部材たる出力ギヤを連結して第3回転要素とし、第3摩擦係合機構たる第3クラッチC3で、両サイドギヤを連結するように構成すればよい。これによっても、第1サイドギヤと第2サイドギヤとが異なる速度で回転する場合、ギヤケースが第1サイドギヤの回転速度と第2サイドギヤの回転速度との中間速度で回転し、第1実施形態と同様の変速を行うことができる。   In both embodiments, a planetary gear is used as the differential mechanism. However, the differential mechanism is supported by a first side gear on one side in the axial direction, a second side gear on the other side in the axial direction, and a pinion that meshes with both side gears. A side gear and pinion gear type differential gear mechanism including a gear case that performs the above-described operation may be used. In this case, the first intermediate shaft is connected to the first side gear as the first rotating element, the second intermediate shaft is connected to the second side gear as the second rotating element, and the output gear as the output member is connected to the gear case. What is necessary is just to comprise so that it may be set as a 3rd rotation element, and both side gears may be connected by the 3rd clutch C3 which is a 3rd friction engagement mechanism. In this case, when the first side gear and the second side gear rotate at different speeds, the gear case rotates at an intermediate speed between the rotation speed of the first side gear and the rotation speed of the second side gear, and the same as in the first embodiment. Shifting can be performed.

又、第1実施形態では、各ギヤ列G1〜G4の駆動ギヤG1a〜G4aを対応する入力軸11,12に固定し、従動ギヤG1b〜G4bを対応する中間軸31,32に軸支したが、各ギヤ列G1〜G4の従動ギヤG1b〜G4bを対応する中間軸31,32に固定子、駆動ギヤG1a〜G4aを対応する入力軸11,12に軸支してもよい。この場合、第1入力軸11上に第1駆動ギヤG1aと第3駆動ギヤG3aとを第1入力軸11に選択的に連結する第1同期噛合機構SM1を配置し、第2入力軸12上に第2駆動ギヤG2aと第4駆動ギヤG4aとを第2入力軸12に選択的に連結する第2同期噛合機構SM2を配置すればよい。又、同期噛合機構SM1,SM2の一方を第1入力軸11又は第1中間軸31上に配置し、他方を第2入力軸12又は第2中間軸32上に配置するように構成することも可能である。   In the first embodiment, the drive gears G1a to G4a of the gear trains G1 to G4 are fixed to the corresponding input shafts 11 and 12, and the driven gears G1b to G4b are pivotally supported to the corresponding intermediate shafts 31 and 32. The driven gears G1b to G4b of the gear trains G1 to G4 may be supported by the corresponding intermediate shafts 31 and 32, and the drive gears G1a to G4a may be supported by the corresponding input shafts 11 and 12, respectively. In this case, a first synchronous mesh mechanism SM1 that selectively couples the first drive gear G1a and the third drive gear G3a to the first input shaft 11 is disposed on the first input shaft 11, and the second input shaft 12 The second synchronous gear mechanism SM2 that selectively connects the second drive gear G2a and the fourth drive gear G4a to the second input shaft 12 may be disposed. Alternatively, one of the synchronous mesh mechanisms SM1 and SM2 may be disposed on the first input shaft 11 or the first intermediate shaft 31, and the other may be disposed on the second input shaft 12 or the second intermediate shaft 32. Is possible.

又、第1,第2実施形態においては、第4摩擦係合要素たる第1ブレーキB1を設けているが、この第1ブレーキB1は設けなくてもよい。これによれば、ギヤ列の数をNとしいて(2N−1)段の変速を行うことができ、変速機の軸長や軸数、外形を増加させることなく、変速段数を増やすことができる。   Moreover, in 1st, 2nd embodiment, although 1st brake B1 which is a 4th friction engagement element is provided, this 1st brake B1 does not need to be provided. According to this, the number of gear trains can be set to N, and (2N-1) stages of gear shifting can be performed, and the number of gear stages can be increased without increasing the shaft length, the number of axes, and the outer shape of the transmission. .

又、第1,第2実施形態の差動機構たるプラネタリギヤ5,5’のギヤ比は、変速機全体の変速比設定を考慮し、総合的に判断して決定されるものであり、第1実施形態で例示したギヤ比2.0を中心に、ギヤ列の成立するある程度の幅(例えば、1.6〜2.4)において成立し得る。又、サイドギヤ・ピニオンギヤ式の差動ギヤ機構などの、その他の差動機構で構成する場合も同じである。   Further, the gear ratio of the planetary gears 5 and 5 ′, which are the differential mechanisms of the first and second embodiments, is determined by comprehensive judgment in consideration of the transmission ratio setting of the entire transmission. With a gear ratio of 2.0 exemplified in the embodiment, the gear train can be established within a certain width (for example, 1.6 to 2.4). The same applies to other differential mechanisms such as a side gear / pinion gear type differential gear mechanism.

本発明の第1実施形態の多段変速機を示すスケルトン図。The skeleton figure which shows the multi-stage transmission of 1st Embodiment of this invention. 第1実施形態の多段変速機の変速動作を説明する説明図。Explanatory drawing explaining the speed change operation | movement of the multistage transmission of 1st Embodiment. 本発明の第2実施形態の多段変速機を示すスケルトン図。The skeleton figure which shows the multistage transmission of 2nd Embodiment of this invention.

符号の説明Explanation of symbols

11…第1入力軸、12…第2入力軸、2…弾み車(フライホイール)、31…第1中間軸、32…第2中間軸、41〜43…同期スリーブ、5…プラネタリギヤ、Sa…サンギヤ、Ri…リングギヤ、Ca…キャリア、Pi1,Pi2…ピニオン、6…出力ギヤ、7…変速機ケース、8…アイドル軸、GR1…第1アイドルギヤ、GR2…第2アイドルギヤ、G1〜G4…第1〜第4ギヤ列、G1a〜G4a…第1〜第4駆動ギヤ、G1b〜G4b…第1〜第4従動ギヤ、C1〜C3…第1〜第3クラッチ(第1〜第3摩擦係合機構)、B1…第1ブレーキ(第4摩擦係合機構)、SM1〜SM3…第1〜第3同期噛合機構。 DESCRIPTION OF SYMBOLS 11 ... 1st input shaft, 12 ... 2nd input shaft, 2 ... Spring wheel (flywheel), 31 ... 1st intermediate shaft, 32 ... 2nd intermediate shaft, 41-43 ... Synchronous sleeve, 5 ... Planetary gear, Sa ... Sun gear , Ri ... ring gear, Ca ... carrier, Pi1, Pi2 ... pinion, 6 ... output gear, 7 ... transmission case, 8 ... idle shaft, GR1 ... first idle gear, GR2 ... second idle gear, G1-G4 ... first 1st to 4th gear train, G1a to G4a ... 1st to 4th drive gear, G1b to G4b ... 1st to 4th driven gear, C1 to C3 ... 1st to 3rd clutch (1st to 3rd friction engagement) Mechanism), B1... First brake (fourth friction engagement mechanism), SM1 to SM3... First to third synchronous meshing mechanisms.

Claims (5)

駆動源の動力により回転される入力軸の回転速度を、変速比の異なる複数のギヤ列を介して、複数段に変速して出力部材から出力する多段変速機であって、
変速比順位で奇数番目の各ギヤ列の駆動ギヤを固定又は軸支する第1入力軸と、変速比順位で偶数番目の各ギヤ列の駆動ギヤを固定又は軸支する第2入力軸と、駆動源の動力を第1入力軸に解除自在に伝達する第1摩擦係合機構と、駆動源の動力を第2入力軸に解除自在に伝達する第2摩擦係合機構と、
変速比順位で奇数番目の各ギヤ列の駆動ギヤと噛合する従動ギヤを軸支又は固定する第1中間軸と、変速比順位で偶数番目の各ギヤ列の駆動ギヤと噛合する従動ギヤを軸支又は固定する第2中間軸と、
変速比順位で奇数番目の各ギヤ列の駆動ギヤと従動ギヤとのうち第1入力軸又は第1中間軸に軸支されるギヤを当該軸に連結して、変速比順位で奇数番目のギヤ列の1つを選択的に確立する第1同期噛合機構と、変速比順位で偶数番目の各ギヤ列の駆動ギヤと従動ギヤとのうち第2入力軸又は第2中間軸に軸支されるギヤを当該軸に連結して、変速比順位で偶数番目のギヤ列の1つを選択的に確立する第2同期噛合機構と、
相対回転可能な第1と第2と第3の3つの回転要素を有し、第1回転要素と第2回転要素が異なる速度で回転するときに第3回転要素が第1回転要素の回転速度と第2回転要素の回転速度との間の速度で回転するように構成された差動機構と、差動機構の3つの回転要素のうちの2つの回転要素を連結する第3摩擦係合機構とを備え、
差動機構の第1回転要素と第2回転要素とに夫々第1中間軸と第2中間軸とが連結され、差動機構の第3回転要素が出力部材に連結されることを特徴とする多段変速機。
A multi-stage transmission that outputs a rotation speed of an input shaft rotated by power of a drive source to a plurality of stages through a plurality of gear trains having different speed ratios, and outputs from the output member.
A first input shaft that fixes or pivotally supports the drive gear of each odd-numbered gear train in the gear ratio order; a second input shaft that fixes or pivotally supports the drive gear of each even-numbered gear train in the gear ratio order; A first friction engagement mechanism for releasably transmitting the power of the drive source to the first input shaft; a second friction engagement mechanism for releasably transmitting the power of the drive source to the second input shaft;
A first intermediate shaft that supports or fixes a driven gear that meshes with the drive gear of each odd-numbered gear train in the gear ratio order, and a driven gear that meshes with the drive gear of each even-numbered gear train in the gear ratio order. A second intermediate shaft to be supported or fixed;
Of the drive gear and the driven gear of each odd-numbered gear train in the gear ratio order, a gear supported by the first input shaft or the first intermediate shaft is connected to the shaft, and the odd-numbered gear in the gear ratio order. The first synchronous meshing mechanism that selectively establishes one of the rows and the drive gear and the driven gear of each even-numbered gear train in the gear ratio order are supported by the second input shaft or the second intermediate shaft. A second synchronous meshing mechanism that connects the gear to the shaft and selectively establishes one of the even-numbered gear trains in the gear ratio order;
The first rotation element has three rotation elements that can rotate relative to each other, and the third rotation element rotates at a different speed when the first rotation element and the second rotation element rotate at different speeds. A differential mechanism configured to rotate at a speed between the rotation speed of the first rotary element and the second rotary element, and a third friction engagement mechanism that connects two of the three rotary elements of the differential mechanism And
A first intermediate shaft and a second intermediate shaft are connected to the first rotating element and the second rotating element of the differential mechanism, respectively, and a third rotating element of the differential mechanism is connected to the output member. Multi-stage transmission.
請求項1記載の多段変速機であって、第1中間軸と第2中間軸とが差動機構と同一軸線上に配置されることを特徴とする多段変速機。   2. The multi-stage transmission according to claim 1, wherein the first intermediate shaft and the second intermediate shaft are arranged on the same axis as the differential mechanism. 請求項1又は請求項2に記載の多段変速機であって、第1及び第2入力軸と平行に配置されるアイドル軸と、アイドル軸に軸支又は固定されると共に何れかのギヤ列の駆動ギヤに噛合する第1アイドルギヤと、アイドル軸に固定又は軸支されると共に何れかのギヤ列の従動ギヤに噛合する第2アイドルギヤと、アイドル軸に軸支されるアイドルギヤを解除自在にアイドル軸に連結する第3同期噛合機構とを備えることを特徴とする多段変速機。   The multi-stage transmission according to claim 1 or 2, wherein the idle shaft is arranged in parallel with the first and second input shafts, and is supported by or fixed to the idle shaft and any gear train is provided. The first idle gear meshing with the drive gear, the second idle gear fixed or pivotally supported by the idle shaft and meshed with the driven gear of any gear train, and the idle gear pivotally supported by the idle shaft can be released freely. And a third synchromesh mechanism coupled to the idle shaft. 請求項1から請求項3の何れか1項記載の多段変速機であって、差動機構は、第1中間軸に連結された第1回転要素たる第1サンギヤと、第2中間軸に連結された第2回転要素たる第2サンギヤと、互いに噛合すると共に一方が第1サンギヤ、他方が第2サンギヤに噛合する一対のピニオンを自転及び公転自在に支持する第3回転要素たるキャリアとから成るプラネタリギヤで構成されることを特徴とする多段変速機。   4. The multi-stage transmission according to claim 1, wherein the differential mechanism is connected to a first sun gear as a first rotating element connected to the first intermediate shaft and to a second intermediate shaft. A second sun gear as a second rotating element, and a carrier as a third rotating element that supports a pair of pinions that mesh with each other and one of them meshes with the first sun gear and the other meshes with the second sun gear. A multi-stage transmission comprising a planetary gear. 請求項1から請求項3の何れか1項記載の多段変速機であって、差動機構はプラネタリギヤで構成され、プラネタリギヤの第2回転要素を変速機ケースに固定自在な第4摩擦係合機構を備えることを特徴とする多段変速機。   4. The multi-stage transmission according to claim 1, wherein the differential mechanism is constituted by a planetary gear, and a fourth friction engagement mechanism capable of fixing the second rotating element of the planetary gear to the transmission case. 5. A multi-stage transmission comprising:
JP2008320643A 2008-12-17 2008-12-17 Multistage transmission Pending JP2010144775A (en)

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