JP2010140684A - Binder for battery electrode - Google Patents
Binder for battery electrode Download PDFInfo
- Publication number
- JP2010140684A JP2010140684A JP2008313694A JP2008313694A JP2010140684A JP 2010140684 A JP2010140684 A JP 2010140684A JP 2008313694 A JP2008313694 A JP 2008313694A JP 2008313694 A JP2008313694 A JP 2008313694A JP 2010140684 A JP2010140684 A JP 2010140684A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- monomer
- polymerization
- binder
- ethylenically unsaturated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011230 binding agent Substances 0.000 title claims abstract description 15
- 239000000178 monomer Substances 0.000 claims abstract description 71
- 239000004816 latex Substances 0.000 claims abstract description 36
- 229920000126 latex Polymers 0.000 claims abstract description 36
- 229920001577 copolymer Polymers 0.000 claims abstract description 35
- 150000001993 dienes Chemical class 0.000 claims abstract description 9
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 8
- 238000007720 emulsion polymerization reaction Methods 0.000 claims abstract description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 8
- 150000001735 carboxylic acids Chemical class 0.000 claims description 3
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 claims 1
- 150000002763 monocarboxylic acids Chemical class 0.000 claims 1
- -1 acrylic ester Chemical class 0.000 abstract description 20
- 150000001732 carboxylic acid derivatives Chemical class 0.000 abstract description 13
- 239000011248 coating agent Substances 0.000 abstract description 7
- 238000000576 coating method Methods 0.000 abstract description 7
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 6
- 238000007334 copolymerization reaction Methods 0.000 abstract 1
- 238000006116 polymerization reaction Methods 0.000 description 44
- 238000000034 method Methods 0.000 description 15
- 239000000203 mixture Substances 0.000 description 15
- 239000002245 particle Substances 0.000 description 13
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 9
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 8
- 239000011149 active material Substances 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 8
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 8
- 238000009835 boiling Methods 0.000 description 7
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 7
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 7
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 7
- 238000001256 steam distillation Methods 0.000 description 7
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 6
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- 150000001991 dicarboxylic acids Chemical class 0.000 description 6
- 239000011883 electrode binding agent Substances 0.000 description 6
- 230000014759 maintenance of location Effects 0.000 description 6
- 239000012299 nitrogen atmosphere Substances 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 5
- 230000000977 initiatory effect Effects 0.000 description 5
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000002562 thickening agent Substances 0.000 description 5
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- 239000003575 carbonaceous material Substances 0.000 description 4
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- 239000011734 sodium Substances 0.000 description 4
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- 239000007787 solid Substances 0.000 description 4
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- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000002211 L-ascorbic acid Substances 0.000 description 3
- 235000000069 L-ascorbic acid Nutrition 0.000 description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229960005070 ascorbic acid Drugs 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 229910001416 lithium ion Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000002736 nonionic surfactant Substances 0.000 description 3
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 3
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- CTMHWPIWNRWQEG-UHFFFAOYSA-N 1-methylcyclohexene Chemical compound CC1=CCCCC1 CTMHWPIWNRWQEG-UHFFFAOYSA-N 0.000 description 2
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- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 2
- FSWCCQWDVGZMRD-UHFFFAOYSA-N 4-methylcyclohexene Chemical compound CC1CCC=CC1 FSWCCQWDVGZMRD-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Natural products CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 2
- 229920001174 Diethylhydroxylamine Polymers 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 229910012851 LiCoO 2 Inorganic materials 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
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- 150000001412 amines Chemical class 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 2
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- 239000012986 chain transfer agent Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
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- 239000008199 coating composition Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
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- FVCOIAYSJZGECG-UHFFFAOYSA-N diethylhydroxylamine Chemical compound CCN(O)CC FVCOIAYSJZGECG-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- AUZONCFQVSMFAP-UHFFFAOYSA-N disulfiram Chemical compound CCN(CC)C(=S)SSC(=S)N(CC)CC AUZONCFQVSMFAP-UHFFFAOYSA-N 0.000 description 2
- 239000007772 electrode material Substances 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
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- ZGEGCLOFRBLKSE-UHFFFAOYSA-N methylene hexane Natural products CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
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- 239000002491 polymer binding agent Substances 0.000 description 2
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Battery Electrode And Active Subsutance (AREA)
Abstract
Description
本発明は充放電サイクル特性に優れた二次電池電極用バインダーに関する。 The present invention relates to a binder for a secondary battery electrode excellent in charge / discharge cycle characteristics.
近年、電子機器の小型がますます進んでいる。リチウムイオンを吸蔵放出する導電性炭素質材料を電極に用いたリチウムイオン二次電池や、水素吸蔵合金を負極に用いるニッケル水素電池などは、軽量でエネルギー密度が大きいというその特徴から、小型電子機器の電源として重要性が増している。これらの二次電池電極は、いずれも活物質を金属基材上に塗布した構造を持ち、活物質を金属基材に接着する結着剤として通常、ポリマーバインダーが利用されている。このポリマーバインダーには、活物質との接着性、電気化学的な環境下での安定性などが求められる。リチウムイオン電池の場合、従来から、ポリフッ化ビニリデンなどのフッ素系のポリマーがこの分野に利用されているが、電極膜を形成した際に導電性を阻害し、集電体と電極膜間の接着強度が不足するなどの問題点がある。また、フッ素系のポリマーを還元条件となる負極に用いた場合は安定性が十分でなく、二次電池のサイクル性が低下するなど問題点もあり、これらの問題点の改良が望まれている。このため、非フッ素系ポリマーの開発が行われている。たとえば特開平5−74461号(特許文献1)や特開平11−25989号公報(特許文献2)には特定組成のジエン系のポリマーが記載されているが、上記の問題点の解決には十分でなく、更なる改善が求められていた。
本発明の目的は、主に二次電池の分野で、結着力が良好、かつ電極に塗工欠陥を作りにくいバインダーを用いることで、放電性能、充放電サイクル特性などの良好な電池を得ることにある。 An object of the present invention is to obtain a battery having good discharge performance, charge / discharge cycle characteristics, etc. by using a binder that has a good binding force and hardly causes a coating defect in an electrode, mainly in the field of secondary batteries. It is in.
本発明者らは、前述の諸事情に鑑み鋭意検討した結果、電池電極用バインダーに使用されるエチレン性不飽和カルボン酸系単量体として、エチレン性不飽和ジカルボン酸系単量体とエチレン性不飽和モノカルボン酸系単量体を特定比率で使用することにより、化学的安定性が高く、塗工欠陥の少ない、かつ、結着強度に優れた電極が得られ、その結果として、充放電サイクル特性などの電気特性の良好な電池が得られることを見出し、本発明を完成するに至った。 As a result of intensive studies in view of the above-mentioned circumstances, the present inventors have found that as an ethylenically unsaturated carboxylic acid monomer used for a battery electrode binder, an ethylenically unsaturated dicarboxylic acid monomer and an ethylenic monomer. By using unsaturated monocarboxylic acid monomer at a specific ratio, an electrode with high chemical stability, few coating defects, and excellent binding strength can be obtained. The inventors have found that a battery having good electric characteristics such as cycle characteristics can be obtained, and have completed the present invention.
すなわち本発明は、脂肪族共役ジエン系単量体20〜40重量%、(メタ)アクリル酸エステル系単量体2〜30重量%、エチレン性不飽和カルボン酸系単量体0.1〜10重量%およびこれらと共重合可能なエチレン性不飽和単量体20〜77.9重量%から構成される単量体を乳化重合して得られる共重合体ラテックスであって、上記エチレン性不飽和カルボン酸系単量体のうち、エチレン性不飽和ジカルボン酸系単量体の使用量をA(重量%)、エチレン性不飽和モノカルボン酸系単量体の使用量をB(重量%)とした場合、A/B>3(ただし、B≠0)であることを特徴とする電池電極用バインダーを提供するものである。 That is, the present invention includes an aliphatic conjugated diene monomer 20 to 40% by weight, a (meth) acrylic acid ester monomer 2 to 30% by weight, and an ethylenically unsaturated carboxylic acid monomer 0.1 to 10%. A copolymer latex obtained by emulsion polymerization of a monomer comprising 20% by weight and 20 to 77.9% by weight of an ethylenically unsaturated monomer copolymerizable therewith, comprising the above ethylenically unsaturated Of the carboxylic acid monomers, the amount of ethylenically unsaturated dicarboxylic acid monomer used is A (% by weight), and the amount of ethylenically unsaturated monocarboxylic acid monomer used is B (% by weight). In this case, a battery electrode binder is provided in which A / B> 3 (B ≠ 0).
本発明の電池電極用バインダーを用いることによって、化学的安定性が高く、塗工欠陥の少ない、かつ、結着強度に優れた電極が得られ、その結果として、充放電サイクル特性などの電気特性の良好な電池を得ることが可能となり、極めて有用である。 By using the battery electrode binder of the present invention, an electrode having high chemical stability, few coating defects, and excellent binding strength is obtained. As a result, electrical characteristics such as charge / discharge cycle characteristics are obtained. Therefore, it is possible to obtain a battery with good quality, which is extremely useful.
以下に本発明について詳しく説明する。
本発明における共重合体ラテックスの単量体組成は、脂肪族共役ジエン系単量体20〜40重量%、(メタ)アクリル酸エステル系単量体2〜30重量%、エチレン性不飽和カルボン酸系単量体0.1〜10重量%およびこれらと共重合可能なエチレン性不飽和単量体20〜77.9重量%から構成される。
The present invention is described in detail below.
The monomer composition of the copolymer latex in the present invention is 20 to 40% by weight of an aliphatic conjugated diene monomer, 2 to 30% by weight of a (meth) acrylic acid ester monomer, and an ethylenically unsaturated carboxylic acid. It is composed of 0.1 to 10% by weight of a monomer and 20 to 77.9% by weight of an ethylenically unsaturated monomer copolymerizable therewith.
脂肪族共役ジエン系単量体としては、例えば1,3−ブタジエン、2−メチル−1,3−ブタジエン、2,3−ジメチル−1,3−ブタジエン、2−クロル−1,3−ブタジエン、置換直鎖共役ペンタジエン類、置換および側鎖共役ヘキサジエン類などが挙げられ、1種または2種以上用いることができる。特に1,3−ブタジエンが好ましい。 Examples of the aliphatic conjugated diene monomer include 1,3-butadiene, 2-methyl-1,3-butadiene, 2,3-dimethyl-1,3-butadiene, 2-chloro-1,3-butadiene, Examples thereof include substituted linear conjugated pentadienes, substituted and side chain conjugated hexadienes and the like, and one or more kinds can be used. 1,3-butadiene is particularly preferable.
脂肪族共役ジエン系単量体は全単量体中、20〜40重量%の範囲で使用されることが必要である。脂肪族共役ジエン系単量体が20重量%未満ではバインダーとしての性質を呈さず、好ましくない。一方、脂肪族共役ジエン系単量体が40重量%を越えるとバインダーが活物質の表面を必要以上に覆ってしまい、内部抵抗が大きくなるので好ましくない。より好ましくは22〜38重量%である。 The aliphatic conjugated diene monomer needs to be used in the range of 20 to 40% by weight in all monomers. If the aliphatic conjugated diene monomer is less than 20% by weight, the properties as a binder are not exhibited, which is not preferable. On the other hand, when the amount of the aliphatic conjugated diene monomer exceeds 40% by weight, the binder covers the surface of the active material more than necessary, which is not preferable. More preferably, it is 22 to 38% by weight.
(メタ)アクリル酸エステル系単量体としては、例えばメチルアクリレート、メチルメタクリレート、エチルアクリレート、エチルメタクリレート、ブチルアクリレート、グリシジルメタクリレート、2−エチルヘキシルアクリレート等が挙げられ、1種または2種以上用いることができる。特にメチルメタクリレートが好ましい。 Examples of the (meth) acrylic acid ester monomer include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, glycidyl methacrylate, 2-ethylhexyl acrylate, and the like. it can. Particularly preferred is methyl methacrylate.
(メタ)アクリル酸エステル系単量体は全単量体中、2〜30重量%の範囲で使用されることが必要である。(メタ)アクリル酸エステル系単量体が2重量%未満ではバインダーとしての性質を呈さず、好ましくない。一方、(メタ)アクリル酸エステル系単量体が30重量%を越えると共重合体の重合安定性が低下するため好ましくない。好ましくは5〜25重量%、さらに好ましくは10〜20重量%である。 The (meth) acrylic acid ester-based monomer needs to be used in the range of 2 to 30% by weight in all monomers. If the (meth) acrylic acid ester monomer is less than 2% by weight, the properties as a binder are not exhibited, which is not preferable. On the other hand, if the (meth) acrylic acid ester monomer exceeds 30% by weight, the polymerization stability of the copolymer is lowered, which is not preferable. Preferably it is 5-25 weight%, More preferably, it is 10-20 weight%.
本発明にて使用されるエチレン性不飽和カルボン酸系単量体のうち、エチレン性不飽和ジカルボン酸系単量体としては、例えばイタコン酸、フマル酸、マレイン酸などが挙げられる。これらは1種単独で、あるいは2種以上を併用することも可能である。
また、エチレン性不飽和モノカルボン酸系単量体としては、例えばアクリル酸、メタクリル酸などが挙げられる。これらも1種単独で、あるいは2種以上を併用することも可能である。
これらのエチレン性不飽和カルボン酸系単量体は0.1〜10重量%の範囲で使用されることが必要である。エチレン性不飽和カルボン酸系単量体が0.1重量%未満では共重合体の化学的安定性が劣り、好ましくない。一方、エチレン性不飽和カルボン酸系単量体が10重量%を越えると共重合体の粘度が高くなり、取り扱いが困難となるので好ましくない。好ましくは0.3〜7重量%、さらに好ましくは0.5〜5重量%である。
Among the ethylenically unsaturated carboxylic acid monomers used in the present invention, examples of the ethylenically unsaturated dicarboxylic acid monomer include itaconic acid, fumaric acid, and maleic acid. These may be used alone or in combination of two or more.
Examples of the ethylenically unsaturated monocarboxylic acid monomer include acrylic acid and methacrylic acid. These may be used alone or in combination of two or more.
These ethylenically unsaturated carboxylic acid monomers need to be used in the range of 0.1 to 10% by weight. If the ethylenically unsaturated carboxylic acid monomer is less than 0.1% by weight, the chemical stability of the copolymer is inferior, which is not preferable. On the other hand, when the ethylenically unsaturated carboxylic acid monomer exceeds 10% by weight, the viscosity of the copolymer becomes high and handling becomes difficult. Preferably it is 0.3-7 weight%, More preferably, it is 0.5-5 weight%.
本発明の共重合体ラテックスに使用されるエチレン性不飽和カルボン酸系単量体としては、エチレン性不飽和ジカルボン酸系単量体(重量%)/エチレン性不飽和モノカルボン酸系単量体(重量%)の比率が3を超えることが必要である。エチレン性不飽和ジカルボン酸系単量体(重量%)/エチレン性不飽和モノカルボン酸系単量体(重量%)の比率が3以下では、電極塗料組成物の機械的安定性が劣り、塗工欠陥の原因となる。好ましくは3.1以上である。 As the ethylenically unsaturated carboxylic acid monomer used in the copolymer latex of the present invention, an ethylenically unsaturated dicarboxylic acid monomer (% by weight) / ethylenically unsaturated monocarboxylic acid monomer The ratio (% by weight) needs to exceed 3. When the ratio of ethylenically unsaturated dicarboxylic acid monomer (wt%) / ethylenically unsaturated monocarboxylic acid monomer (wt%) is 3 or less, the electrode coating composition has poor mechanical stability and is Cause work defects. Preferably it is 3.1 or more.
本発明に使用される共重合可能なエチレン性不飽和単量体としては、例えば、アクリロニトリル、メタクリロニトリル、α−クロルアクリロニトリル、α−エチルアクリロニトリルなどシアン化ビニル系単量体、例えば、スチレン、α−メチルスチレンなどの芳香族ビニル系単量体、例えば、アクリルアミド、メタクリロアミド、N,N−ジメチルアクリルアミド、N−メチロールアクリルアミドなどのエチレン系不飽和カルボン酸アミド系単量体、例えば、酢酸ビニルなどのカルボン酸ビニルエステル類、例えば、メチルアミノエチル(メタ)アクリレート、ジメチルアミノエチル(メタ)アクリレート、2−ビニルピリジンなどのエチレン系不飽和アミン系単量体などが挙げられ、1種または2種以上用いることができる。 Examples of the copolymerizable ethylenically unsaturated monomer used in the present invention include vinyl cyanide monomers such as acrylonitrile, methacrylonitrile, α-chloroacrylonitrile, α-ethylacrylonitrile, such as styrene, Aromatic vinyl monomers such as α-methylstyrene, for example, ethylenically unsaturated carboxylic acid amide monomers such as acrylamide, methacryloamide, N, N-dimethylacrylamide, N-methylolacrylamide, for example acetic acid Carboxylic acid vinyl esters such as vinyl, for example, ethylenically unsaturated amine monomers such as methylaminoethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, 2-vinylpyridine, etc. Two or more kinds can be used.
本発明における共重合体ラテックスのゲル含有量については、60重量%以上であることが必要である。60重量%未満では、目的とする結着力、および電極塗料組成物の化学的安定性が得られない。好ましくは70重量%以上であり、さらに好ましくは80重量%以上である。 The gel content of the copolymer latex in the present invention needs to be 60% by weight or more. If it is less than 60% by weight, the desired binding force and chemical stability of the electrode coating composition cannot be obtained. Preferably it is 70 weight% or more, More preferably, it is 80 weight% or more.
また、共重合体ラテックスの数平均粒子径については特に制限はないが、好ましくは0.4μm以下である。さらに好ましくは、0.35μm以下であり、最も好ましい共重合体ラテックスの数平均粒子径は、0.05〜0.30μmである。 The number average particle diameter of the copolymer latex is not particularly limited, but is preferably 0.4 μm or less. More preferably, it is 0.35 μm or less, and the most preferable copolymer latex has a number average particle diameter of 0.05 to 0.30 μm.
本発明の共重合体ラテックスを乳化重合するに際しては、常用の乳化剤、重合開始剤、還元剤、連鎖移動剤、酸化還元触媒、炭化水素系溶剤、電解質、重合促進剤、キレート剤等を使用することができる。 In emulsion polymerization of the copolymer latex of the present invention, a conventional emulsifier, polymerization initiator, reducing agent, chain transfer agent, redox catalyst, hydrocarbon solvent, electrolyte, polymerization accelerator, chelating agent, etc. are used. be able to.
本発明の共重合体ラテックスの製造に使用できる乳化剤としては高級アルコールの硫酸エステル塩、アルキルベンゼンスルホン酸塩、アルキルジフェニルエーテルスルホン酸塩、脂肪族スルホン酸塩、脂肪族カルボン酸塩、非イオン性界面活性剤の硫酸エステル塩等のアニオン性界面活性剤あるいはポリエチレングリコールのアルキルエステル型、アルキルフェニルエーテル型、アルキルエーテル型等のノニオン性界面活性剤が挙げられ、これらを1種又は2種以上使用することができる。特に、アルキルベンゼンスルホン酸塩、アルキルジフェニルエーテルスルホン酸塩が好ましい。 Examples of emulsifiers that can be used in the production of the copolymer latex of the present invention include sulfate esters of higher alcohols, alkylbenzene sulfonates, alkyl diphenyl ether sulfonates, aliphatic sulfonates, aliphatic carboxylates, and nonionic surfactants. Nonionic surfactants such as anionic surfactants such as sulfuric acid ester salts of polyethylene or alkyl ester type, alkyl phenyl ether type, alkyl ether type of polyethylene glycol, and the like, and one or more of these should be used Can do. In particular, alkylbenzene sulfonate and alkyl diphenyl ether sulfonate are preferable.
重合開始剤としては、過硫酸カリウム、過硫酸ナトリウム、過硫酸アンモニウム等の水溶性重合開始剤、クメンハイドロパーオキサイド、過酸化ベンゾイル、t−ブチルハイドロパーオキサイド、アセチルパーオキサイド、ジイソプロピルベンゼンハイドロパーオキサイド、1,1,3,3−テトラメチルブチルハイドロパーオキサイド等の油溶性重合開始剤を適宜用いることができる。特に過硫酸カリウム、過硫酸ナトリウム、過硫酸アンモニウムの水溶性重合開始剤、クメンハイドロパーオキサイドの油溶性重合開始剤の使用が好ましい。 As the polymerization initiator, water-soluble polymerization initiators such as potassium persulfate, sodium persulfate, ammonium persulfate, cumene hydroperoxide, benzoyl peroxide, t-butyl hydroperoxide, acetyl peroxide, diisopropylbenzene hydroperoxide, An oil-soluble polymerization initiator such as 1,1,3,3-tetramethylbutyl hydroperoxide can be appropriately used. In particular, water-soluble polymerization initiators such as potassium persulfate, sodium persulfate and ammonium persulfate and oil-soluble polymerization initiators of cumene hydroperoxide are preferred.
本発明において好ましく用いられる還元剤の具体例としては、亜硫酸塩、亜硫酸水素塩、ピロ亜硫酸塩、亜ニチオン酸塩、ニチオン酸塩、チオ硫酸塩、ホルムアルデヒドスルホン酸塩、ベンズアルデヒドスルホン酸塩、また、L−アスコルビン酸、酒石酸、クエン酸などのカルボン酸類、更にはデキストロース、サッカロースなどの還元糖類、更にはジメチルアニリン、トリエタノールアミンなどのアミン類が挙げられる。特にL−アスコルビン酸が好ましい。 Specific examples of the reducing agent preferably used in the present invention include sulfite, bisulfite, pyrosulfite, nitrite, nithionate, thiosulfate, formaldehyde sulfonate, benzaldehyde sulfonate, Examples thereof include carboxylic acids such as L-ascorbic acid, tartaric acid and citric acid, further reducing sugars such as dextrose and saccharose, and amines such as dimethylaniline and triethanolamine. L-ascorbic acid is particularly preferable.
本発明の共重合体ラテックスの製造に使用できる連鎖移動剤としては、n−ヘキシルメルカプタン、n−オクチルメルカプタン、t−オクチルメルカプタン、n−ドデシルメルカプタン、t−ドデシルメルカプタン、n−ステアリルメルカプタン等のアルキルメルカプタン、ジメチルキサントゲンジサルファイド、ジイソプロピルキサントゲンジサルファイド等のキサントゲン化合物、ターピノレンや、テトラメチルチウラムジスルフィド、テトラエチルチウラムジスルフィド、テトラメチルチウラムモノスルフィド等のチウラム系化合物、2,6−ジ−t−ブチル−4−メチルフェノール、スチレン化フェノール等のフェノール系化合物、アリルアルコール等のアリル化合物、ジクロルメタン、ジブロモメタン、四臭化炭素等のハロゲン化炭化水素化合物、α−ベンジルオキシスチレン、α−ベンジルオキシアクリロニトリル、α−ベンジルオキシアクリルアミド等のビニルエーテル、トリフェニルエタン、ペンタフェニルエタン、アクロレイン、メタアクロレイン、チオグリコール酸、チオリンゴ酸、2−エチルヘキシルチオグリコレート、α−メチルスチレンダイマー等が挙げられ、これらを1種または2種以上使用することができる。特に、n−オクチルメルカプタンやt−ドデシルメルカプタンが好ましい。これらの連鎖移動剤の量は特に限定されないが、通常、単量体100重量部に対して0〜5重量部にて使用される。 Examples of the chain transfer agent that can be used for the production of the copolymer latex of the present invention include alkyls such as n-hexyl mercaptan, n-octyl mercaptan, t-octyl mercaptan, n-dodecyl mercaptan, t-dodecyl mercaptan, and n-stearyl mercaptan. Xanthogen compounds such as mercaptan, dimethylxanthogen disulfide, diisopropylxanthogen disulfide, terpinolene, thiuram compounds such as tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetramethylthiuram monosulfide, 2,6-di-t-butyl-4 -Halogenation of phenolic compounds such as methylphenol and styrenated phenol, allyl compounds such as allyl alcohol, dichloromethane, dibromomethane, carbon tetrabromide, etc. Hydrogenated compounds, vinyl ethers such as α-benzyloxystyrene, α-benzyloxyacrylonitrile, α-benzyloxyacrylamide, triphenylethane, pentaphenylethane, acrolein, methacrolein, thioglycolic acid, thiomalic acid, 2-ethylhexylthioglyco A rate, (alpha) -methylstyrene dimer, etc. are mentioned, These can be used 1 type (s) or 2 or more types. In particular, n-octyl mercaptan and t-dodecyl mercaptan are preferable. The amount of these chain transfer agents is not particularly limited, but is usually 0 to 5 parts by weight with respect to 100 parts by weight of the monomer.
また、重合に際してペンテン、ヘキセン、ヘプテン、シクロペンテン、シクロヘキセン、シクロヘプテン、4−メチルシクロヘキセン、1−メチルシクロヘキセン等の不飽和炭化水素を使用しても良い。特に、沸点が適度に低く、重合終了後に水蒸気蒸留などによって回収、再利用しやすいシクロヘキセンが、本発明の目的とは異なるものの、環境問題の観点から好適である。 In the polymerization, unsaturated hydrocarbons such as pentene, hexene, heptene, cyclopentene, cyclohexene, cycloheptene, 4-methylcyclohexene, and 1-methylcyclohexene may be used. In particular, cyclohexene, which has a moderately low boiling point and can be easily recovered and reused after the completion of polymerization by steam distillation or the like, is preferable from the viewpoint of environmental problems although it differs from the object of the present invention.
さらに、共重合体ラテックスには、必要に応じて、老化防止剤、防腐剤、分散剤、増粘剤などを適宜添加することができる。 Furthermore, anti-aging agents, preservatives, dispersants, thickeners and the like can be appropriately added to the copolymer latex as necessary.
本発明における重合方法は、一段重合、二段重合、多段階重合、シード重合、パワーフィード重合法等何れを採用してもよい。また、本発明の重合方法における各種成分の添加方法についても特に制限されるものではなく、一括添加方法、分割添加方法、連続添加方法の何れも採用することができる。 As the polymerization method in the present invention, any one of single-stage polymerization, two-stage polymerization, multi-stage polymerization, seed polymerization, power feed polymerization and the like may be adopted. Further, the addition method of various components in the polymerization method of the present invention is not particularly limited, and any of a batch addition method, a divided addition method, and a continuous addition method can be employed.
本発明の電池電極用バインダーは正極、負極それぞれの活物質と配合され電池電極用組成物として使用される。活物質の種類は特に限定されないが、例えば、非水電解液二次電池の場合、黒鉛、炭素繊維、樹脂焼成炭素、リニア・グラファイト・ハイブリット、コークス、熱分解気層成長炭素、フルフリルアルコール樹脂焼成炭素、ポリアセン系有機半導体、メソカーボンマイクロビーズ、メソフェーズピッチ系炭素、黒鉛ウィスカー、擬似等方性炭素、天然素材の焼成体、およびこれらの粉砕物などの炭素質材料、MnO2、V2O5などの遷移金属酸化物、LiCoO2、LiMnO2、LiNiO2などのリチウムを含む複合酸化物などがあげられ、1種あるいは2種以上を混合して使用することができる。 The binder for battery electrodes of this invention is mix | blended with each active material of a positive electrode and a negative electrode, and is used as a composition for battery electrodes. The type of active material is not particularly limited. For example, in the case of a non-aqueous electrolyte secondary battery, graphite, carbon fiber, resin-fired carbon, linear graphite hybrid, coke, pyrolytic gas-layer-grown carbon, furfuryl alcohol resin Carbonaceous materials such as calcined carbon, polyacene organic semiconductors, mesocarbon microbeads, mesophase pitch carbon, graphite whiskers, pseudo-isotropic carbon, calcined natural materials, and pulverized products thereof, transitions such as MnO2 and V2O5 Examples include metal oxides, lithium-containing composite oxides such as LiCoO 2 , LiMnO 2 , and LiNiO 2 , and one kind or a mixture of two or more kinds can be used.
本発明における共重合体ラテックスは、電池電極用バインダーとして使用されるものであり、電極活物質の粒子どうし、および電極活物質と集電体とのバインダーとして作用するものである。その際、該共重合体ラテックスは、導電性炭素質材料100重量部に対して固形分で0.1〜10重量部、好ましくは1〜7重量部の割合で含有することにより電極用組成物として調製することができる。本発明の共重合体ラテックスの配合量が0.1重量部未満では、集電体などに対する良好な接着力が得られず、10重量部を超えると電池として組み立てた際に過電圧が著しく上昇し電池特性に悪影響をおよぼす傾向がある。 The copolymer latex in the present invention is used as a binder for battery electrodes, and acts as a binder between electrode active material particles and between an electrode active material and a current collector. In this case, the copolymer latex is contained in an amount of 0.1 to 10 parts by weight, preferably 1 to 7 parts by weight in solid content with respect to 100 parts by weight of the conductive carbonaceous material. Can be prepared as If the amount of the copolymer latex of the present invention is less than 0.1 parts by weight, good adhesion to a current collector or the like cannot be obtained, and if it exceeds 10 parts by weight, the overvoltage significantly increases when assembled as a battery. It tends to adversely affect battery characteristics.
本発明の電池電極用バインダーを含有する電極用組成物には、必要に応じて、水溶性増粘剤などの各種添加剤が添加されていてもよい。例としてはカルボキシメチルセルロース、メチルセルロース、ヒドロキシメチルセルロース、エチルセルロース、ポリビニルアルコール、ポリアクリル酸(塩)、酸化スターチ、リン酸化スターチ、カゼインなどの水溶性増粘剤、ヘキサメタリン酸ソーダ、トリポリリン酸ソーダ、ピロリン酸ソーダ、ポリアクリル酸ソーダなどの分散剤、ラテックスの安定化剤としてのノニオン性、アニオン性界面活性剤などが挙げられる。 If necessary, various additives such as a water-soluble thickener may be added to the electrode composition containing the battery electrode binder of the present invention. Examples include water-soluble thickeners such as carboxymethylcellulose, methylcellulose, hydroxymethylcellulose, ethylcellulose, polyvinyl alcohol, polyacrylic acid (salt), oxidized starch, phosphorylated starch, casein, hexametaphosphate soda, tripolyphosphate soda, pyrophosphate soda , Dispersants such as sodium polyacrylate, and nonionic and anionic surfactants as latex stabilizers.
本発明の電極用組成物は、集電体に塗布、乾燥して電池電極として用いるものである。また、本発明の電極用組成物を集電体に塗布する方法としてはリバースロール法、コンマバー法、グラビヤ法、エアーナイフ法など任意のコーターヘッドを用いることができ、乾燥方法としては放置乾燥、送風乾燥機、温風乾燥機、赤外線加熱機、遠赤外線加熱機などが使用できる。乾燥温度は、通常100℃以上で行う。 The electrode composition of the present invention is applied to a current collector, dried and used as a battery electrode. Further, as a method for applying the electrode composition of the present invention to a current collector, any coater head such as a reverse roll method, a comma bar method, a gravure method, an air knife method can be used, and a drying method is allowed to stand, A blower dryer, a hot air dryer, an infrared heater, a far infrared heater, or the like can be used. The drying temperature is usually 100 ° C. or higher.
本発明の電池電極用バインダーを用いて作った電池を製造する際に使用される集電体、セパレーター、非水系電解液、端子、絶縁体、電池容器等については既存のものが特に制限無く使用可能である。 Current collectors, separators, non-aqueous electrolytes, terminals, insulators, battery containers, etc. used when manufacturing a battery made using the battery electrode binder of the present invention are used without particular limitations. Is possible.
以下、実施例を挙げて本発明をさらに具体的に説明するが、本発明はその要旨を変更しない限り、これらの実施例に限定されるものではない。なお実施例中、割合を示す部および%は重量基準によるものである。また実施例における諸物性の評価は次の方法に拠った。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated further more concretely, this invention is not limited to these Examples, unless the summary is changed. In the examples, parts and percentages indicating percentages are based on weight. In addition, various physical properties in the examples were evaluated by the following methods.
共重合体ラテックスの数平均粒子径測定
数平均粒子径を動的光散乱法により測定した。測定に際しては、大塚電子株式会社製FPAR−1000を使用した。
The number average number average particle size particle size measurement of the copolymer latex was measured by dynamic light scattering method. In the measurement, FPAR-1000 manufactured by Otsuka Electronics Co., Ltd. was used.
共重合体ラテックスのゲル含有量の測定
室温雰囲気にてラテックスフィルムを作成する。その後ラテックスフィルムを約1g秤量し、これを400ccのトルエンに入れ48時間膨潤溶解させる。その後、これを300メッシュの金網で濾過し、金網に捕捉されたトルエン不溶部を乾燥後秤量し、この重量のはじめのラテックスフィルムの重量に占める割合をゲル含有量として重量%で算出した。
Measurement of gel content of copolymer latex A latex film is prepared at room temperature. Thereafter, about 1 g of the latex film is weighed and placed in 400 cc of toluene to swell and dissolve for 48 hours. Thereafter, this was filtered through a 300-mesh wire mesh, and the toluene insoluble portion captured by the wire mesh was dried and weighed, and the ratio of the weight to the weight of the first latex film was calculated as a gel content in wt%.
<実施例1>
共重合体ラテックス1の作製(本発明例)
耐圧性の重合反応機に、窒素雰囲気下で、表1の添加1に示す各単量体、t−ドデシルメルカプタン、α-メチルスチレンダイマー、アルキルジフェニルエーテルジスルホン酸ナトリウム、純水を加えて60度に昇温した後に、過硫酸カリウムを加えて重合を開始した。重合開始から9時間後に重合を停止し、水酸化リチウム水溶液でpHを7に調整した。その後に、90℃にて水蒸気蒸留を15時間行い、未反応単量体および他の低沸点化合物を除去して、表3に示す数平均粒子径、ゲル含有量の共重合体ラテックス1を得た。
<Example 1>
Preparation of copolymer latex 1 (example of the present invention)
Add each monomer, t-dodecyl mercaptan, α-methylstyrene dimer, sodium alkyldiphenyl ether disulfonate, and pure water to 60 ° C. in a pressure-resistant polymerization reactor under a nitrogen atmosphere in a nitrogen atmosphere. After raising the temperature, potassium persulfate was added to initiate polymerization. The polymerization was stopped 9 hours after the initiation of polymerization, and the pH was adjusted to 7 with an aqueous lithium hydroxide solution. Thereafter, steam distillation is performed at 90 ° C. for 15 hours to remove unreacted monomers and other low-boiling compounds, thereby obtaining a copolymer latex 1 having the number average particle diameter and gel content shown in Table 3. It was.
<実施例2>
共重合体ラテックス2の作製(本発明例)
耐圧性の重合反応機に、窒素雰囲気下で、表1の添加1に示す各単量体、t-ドデシルメルカプタン、シクロヘキセン、ドデシルベンゼンスルホン酸ナトリウム、純水を加えて50度に昇温した後に、過硫酸カリウムを加えて重合を開始した。重合開始から3時間後に表1の添加2に示す各単量体、t-ドデシルメルカプタン、ドデシルベンゼンスルホン酸ナトリウム、純水を添加し、重合反応槽温度を60度に昇温し、重合を継続した。重合開始から12時間後に重合を停止し、水酸化ナトリウム水溶液でpHを7.5に調整した。その後に、90℃にて水蒸気蒸留を15時間行い、未反応単量体および他の低沸点化合物を除去して、表3に示す数平均粒子径、ゲル含有量の共重合体ラテックス2を得た。
<Example 2>
Preparation of copolymer latex 2 (example of the present invention)
After adding each monomer, t-dodecyl mercaptan, cyclohexene, sodium dodecylbenzenesulfonate and pure water shown in addition 1 of Table 1 to a pressure-resistant polymerization reactor and raising the temperature to 50 ° C. Then, potassium persulfate was added to initiate polymerization. Three hours after the start of polymerization, each monomer, t-dodecyl mercaptan, sodium dodecylbenzenesulfonate and pure water shown in addition 1 in Table 1 were added, the temperature of the polymerization reaction vessel was raised to 60 ° C., and polymerization was continued. did. The polymerization was stopped 12 hours after the start of the polymerization, and the pH was adjusted to 7.5 with an aqueous sodium hydroxide solution. Thereafter, steam distillation is performed at 90 ° C. for 15 hours to remove unreacted monomers and other low-boiling compounds to obtain a copolymer latex 2 having a number average particle diameter and a gel content shown in Table 3. It was.
<実施例3>
共重合体ラテックス3の作製(本発明例)
耐圧性の重合反応機に、窒素雰囲気下で、表1の添加1に示す各単量体、n-オクチルメルカプタン、シクロヘキセン、ドデシルベンゼンスルホン酸ナトリウム、アルキルジフェニルエーテルジスルホン酸ナトリウム、純水を加えて70度に昇温した後に、過硫酸カリウムを加えて重合を開始した。重合開始から2時間後に表1の添加2に示す各単量体、n-オクチルメルカプタン、ドデシルベンゼンスルホン酸ナトリウム、純水を添加し、重合を継続した。さらに重合開始から5時間後に表1の添加3に示す各単量体、n-オクチルメルカプタン、ドデシルベンゼンスルホン酸ナトリウム、純水を添加し、重合を継続した。重合開始から9時間後に重合停止剤として表1に示すジエチルヒドロキシルアミンを添加して重合を停止し、水酸化カリウム水溶液でpHを8.0に調整した。その後に、90℃にて水蒸気蒸留を15時間行い、未反応単量体および他の低沸点化合物を除去した。さらに、アンモニア水でpHを約8.5に調整して、表3に示す数平均粒子径、ゲル含有量の共重合体ラテックス3を得た。
<Example 3>
Preparation of copolymer latex 3 (example of the present invention)
In a pressure resistant polymerization reactor, each monomer shown in addition 1 in Table 1, n-octyl mercaptan, cyclohexene, sodium dodecylbenzenesulfonate, sodium alkyldiphenyl ether disulfonate, and pure water was added under a nitrogen atmosphere to 70. After the temperature was increased frequently, potassium persulfate was added to initiate polymerization. Two hours after the start of polymerization, each monomer, n-octyl mercaptan, sodium dodecylbenzenesulfonate, and pure water shown in addition 2 in Table 1 were added, and polymerization was continued. Further, 5 hours after the initiation of polymerization, each monomer, n-octyl mercaptan, sodium dodecylbenzenesulfonate and pure water shown in addition 3 in Table 1 were added, and polymerization was continued. Nine hours after the initiation of polymerization, diethylhydroxylamine shown in Table 1 was added as a polymerization terminator to terminate the polymerization, and the pH was adjusted to 8.0 with an aqueous potassium hydroxide solution. Thereafter, steam distillation was performed at 90 ° C. for 15 hours to remove unreacted monomers and other low-boiling compounds. Furthermore, pH was adjusted to about 8.5 with aqueous ammonia to obtain a copolymer latex 3 having a number average particle diameter and a gel content shown in Table 3.
<実施例4>
共重合体ラテックス4の作製(本発明例)
耐圧性の重合反応機に、窒素雰囲気下で、表1の添加1に示す各単量体、t−ドデシルメルカプタン、α-メチルスチレンダイマー、ドデシルベンゼンスルホン酸ナトリウム、アルキルジフェニルエーテルジスルホン酸ナトリウム、純水を加えて30℃に昇温した後に、クメンハイドロパーオキサイド、L−アスコルビン酸を加えて重合を開始した。重合開始から20時間後に重合停止剤として表1に示すジエチルヒドロキシルアミンを添加し、重合を停止し、水酸化リチウム水溶液でpHを7に調整した。その後に、90℃にて水蒸気蒸留を15時間行い、未反応単量体および他の低沸点化合物を除去して、表3に示す数平均粒子径、ゲル含有量の共重合体ラテックス4を得た。
<Example 4>
Preparation of copolymer latex 4 (example of the present invention)
Each monomer, t-dodecyl mercaptan, α-methylstyrene dimer, sodium dodecylbenzenesulfonate, sodium alkyldiphenyl ether disulfonate, pure water in a pressure-resistant polymerization reactor in a nitrogen atmosphere as shown in addition 1 in Table 1 Then, the temperature was raised to 30 ° C., and cumene hydroperoxide and L-ascorbic acid were added to initiate polymerization. After 20 hours from the start of polymerization, diethylhydroxylamine shown in Table 1 was added as a polymerization terminator to terminate the polymerization, and the pH was adjusted to 7 with an aqueous lithium hydroxide solution. Thereafter, steam distillation is performed at 90 ° C. for 15 hours to remove unreacted monomers and other low-boiling compounds, thereby obtaining a copolymer latex 4 having the number average particle diameter and gel content shown in Table 3. It was.
<実施例5>
共重合体ラテックス5の作製(本発明例)
耐圧性の重合反応機に、窒素雰囲気下で、表1の添加1に示す各単量体、t−ドデシルメルカプタン、ドデシルベンゼンスルホン酸ナトリウム、ポリオキシエチレンラウリルエーテル(花王株式会社製 エマルゲン 109P)、純水を加えて60度に昇温した後に、過硫酸カリウムを加えて重合を開始した。重合開始から9時間後に重合を停止し、水酸化リチウム水溶液でpHを7に調整した。その後に、90℃にて水蒸気蒸留を15時間行い、未反応単量体および他の低沸点化合物を除去して、表3に示す数平均粒子径、ゲル含有量の共重合体ラテックス1を得た。
<Example 5>
Preparation of copolymer latex 5 (example of the present invention)
In a pressure-resistant polymerization reactor, in a nitrogen atmosphere, each monomer shown in addition 1 of Table 1, t-dodecyl mercaptan, sodium dodecylbenzenesulfonate, polyoxyethylene lauryl ether (Emulgen 109P manufactured by Kao Corporation), After adding pure water and raising the temperature to 60 ° C., potassium persulfate was added to initiate polymerization. The polymerization was stopped 9 hours after the initiation of polymerization, and the pH was adjusted to 7 with an aqueous lithium hydroxide solution. Thereafter, steam distillation is performed at 90 ° C. for 15 hours to remove unreacted monomers and other low-boiling compounds, thereby obtaining a copolymer latex 1 having the number average particle diameter and gel content shown in Table 3. It was.
<比較例1〜7>
共重合体ラテックス6〜12の作製(比較例)
実施例1と同様、耐圧性の重合反応機に、窒素雰囲気下で、表2の添加1に示す各単量体、t−ドデシルメルカプタン、α-メチルスチレンダイマー、アルキルジフェニルエーテルジスルホン酸ナトリウム、純水を加えて60度に昇温した後に、過硫酸カリウムを加えて重合を開始した。重合開始から9時間後に重合を停止し、水酸化リチウム水溶液でpHを7に調整した。その後に、90℃にて水蒸気蒸留を15時間行い、未反応単量体および他の低沸点化合物を除去して、表4に示す数平均粒子径、ゲル含有量の共重合体ラテックス6〜12を得た。
<Comparative Examples 1-7>
Preparation of copolymer latex 6-12 (comparative example)
In the same manner as in Example 1, each monomer, t-dodecyl mercaptan, α-methylstyrene dimer, sodium alkyldiphenyl ether disulfonate, pure water shown in Table 2 under a nitrogen atmosphere was added to a pressure resistant polymerization reactor. Was added and the temperature was raised to 60 ° C., and then potassium persulfate was added to initiate polymerization. The polymerization was stopped 9 hours after the initiation of polymerization, and the pH was adjusted to 7 with an aqueous lithium hydroxide solution. Thereafter, steam distillation is performed at 90 ° C. for 15 hours to remove unreacted monomers and other low-boiling compounds, and copolymer latexes 6 to 12 having the number average particle diameter and gel content shown in Table 4 are used. Got.
負極用組成物の作成
導電性炭素質材料として平均粒子径が20μmの天然黒鉛を使用し、天然黒鉛100重量部に対して、増粘剤としてカルボキシメチルセルロース水溶液を固形分で2重量部、共重合体ラテックスを固形分で4重量部とを全固形分が40%となるように適量の水を加えて混練し、負極用組成物を調製した。
Preparation of composition for negative electrode Natural graphite having an average particle size of 20 μm is used as the conductive carbonaceous material, and 2 parts by weight of carboxymethyl cellulose aqueous solution as a thickener is used as a thickener for 100 parts by weight of natural graphite. An appropriate amount of water was added and kneaded so that the combined latex had a solid content of 4 parts by weight and the total solid content was 40% to prepare a negative electrode composition.
電極用組成物の凝集物
上記のように得られた電極用組成物をワイヤーバー(#20)にてガラス板の上に塗工した。塗工中央部の10cm四方の正方形内の凝集物を目視で数え、下記のとおり評価した。
◎:10cm四方内の凝集物が0個
○:10cm四方内の凝集物が1〜3個
△:10cm四方内の凝集物が4〜10個
×:10cm四方内の凝集物が11個以上
Aggregate of electrode composition The electrode composition obtained as described above was coated on a glass plate with a wire bar (# 20). Aggregates in a 10 cm square in the middle of the coating were visually counted and evaluated as follows.
◎: 0 aggregates in 10 cm square ○: 1-3 aggregates in 10 cm square Δ: 4-10 aggregates in 10 cm square ×: 11 or more aggregates in 10 cm square
負極の作成
各々の負極用組成物を集電体となる厚さ20μmの銅箔の両面に塗布し、140℃で20分間乾燥後、室温でプレスして、塗工層の厚みが80μmの負極を得た。
The negative electrode composition of the negative electrode prepared were each coated on both sides of a copper foil having a thickness of 20μm as the current collector, dried at 140 ° C. 20 min, and pressed at room temperature, the anode of the thickness of the coating layer is 80μm Got.
電極塗工層の結着力
上記の方法で得られた電極シートの表面に、ナイフを用いて活物質層から集電体に達する深さまでの切り込みを2mm間隔で縦横それぞれ6本入れて碁盤目の切り込みを作った。この切り込みに粘着テープを貼り付けて直ちに引き剥がし、活物質の脱落の程度を目視判定で5点(脱落なし)から1点(完全に脱落)として評価した。
On the surface of the electrode sheet obtained in binding force above method of the electrode coating layer, the cross-cut by a cut from the active material layer to a depth reaching the collector aspect put each present 6 in 2mm intervals using a knife I made a cut. An adhesive tape was affixed to the cut and immediately peeled off, and the degree of dropout of the active material was evaluated from 5 points (no dropout) to 1 point (complete dropout) by visual judgment.
正極の作成
正極活物質としてLiCoO2
を100重量部、導電剤としてアセチレンブラックを5重量部、結着剤として共重合体ラテックスを固形分で4重量部とを全固形分が40%となるように適量の水を加えて混練し、正極用組成物を調製した。得られたスラリーを集電体として厚さ20
μmのアルニミウム箔の両面に塗布乾燥後、室温でプレスして、塗工層の厚みが80μmの正極を得た。
Preparation of positive electrode LiCoO 2 as a positive electrode active material
100 parts by weight, 5 parts by weight of acetylene black as a conductive agent, 4 parts by weight of copolymer latex as a binder, and knead by adding an appropriate amount of water so that the total solid content is 40%. A positive electrode composition was prepared. The obtained slurry was used as a current collector to obtain a thickness of 20
After coating and drying on both sides of a μm aluminum foil, pressing was performed at room temperature to obtain a positive electrode having a coating layer thickness of 80 μm.
電池の作成
それぞれ同種類の共重合体ラテックスを用いた正極、負極のそれぞれの端部にリード板を溶接した後、正極、厚さ30μmの多孔質ポリプロピレンセパレーター、負極、セパレーターの順で積層して渦巻状に巻いて巻回体とした。この巻回体を負極端子を兼ねた円筒型電池缶に収納し、電池缶と負極、正極端子と正極をリード端子により接続し、電池缶内に容量比が1:1であるエチレンカーボネートとジエチルカーボネートの混合溶媒にヘキサフルオロリン酸リチウムを1mol/lとなるように溶解し調整した電解液を満たした後、正極端子を備えた電池蓋をガスケットを介してかしめて円筒型電池を作成した。
Preparation of batteries After welding lead plates to the ends of the positive and negative electrodes using the same type of copolymer latex, the positive electrode, a 30 μm thick porous polypropylene separator, the negative electrode, and the separator were laminated in this order. A wound body was wound in a spiral shape. The wound body is housed in a cylindrical battery can that also serves as a negative electrode terminal, the battery can and the negative electrode, the positive electrode terminal and the positive electrode are connected by a lead terminal, and ethylene carbonate and diethyl having a capacity ratio of 1: 1 in the battery can. After filling the prepared electrolyte solution by dissolving lithium hexafluorophosphate in a mixed solvent of carbonate so as to be 1 mol / l, a battery lid provided with a positive electrode terminal was caulked through a gasket to prepare a cylindrical battery.
充放電サイクル特性
上記の方法で得られた円筒型電池を用いて4.2Vまで充電し、10mAで、2.5Vまで放電する工程を100サイクル繰り返した。下記の式により容量保持率を計算し、下記のとおり評価した。
容量保持率(%)=(100サイクル目の放電容量)/(1サイクル目の放電容量)
◎:容量保持率が97%を超える
○:容量保持率が92〜97%
△:容量保持率が85〜92%
×:容量保持率が85%未満
Charge / Discharge Cycle Characteristics The process of charging to 4.2 V using the cylindrical battery obtained by the above method and discharging to 2.5 V at 10 mA was repeated 100 cycles. The capacity retention was calculated by the following formula and evaluated as follows.
Capacity retention (%) = (discharge capacity at the 100th cycle) / (discharge capacity at the first cycle)
A: Capacity retention exceeds 97% O: Capacity retention is 92 to 97%
Δ: Capacity retention is 85 to 92%
X: Capacity retention is less than 85%
各共重合体ラテックスのエチレン性不飽和ジカルボン酸系単量体/エチレン性不飽和モノカルボン酸系単量体(重量%比率)、数平均粒子径、ゲル含有量、および電極用組成物の凝集物、電極塗工層の結着力、電池の充放電サイクル特性の評価結果を表3及び表4にまとめた。 Ethylenically unsaturated dicarboxylic acid monomer / ethylenically unsaturated monocarboxylic acid monomer (wt% ratio), number average particle diameter, gel content, and aggregation of electrode composition of each copolymer latex Table 3 and Table 4 summarize the evaluation results of the product, the binding force of the electrode coating layer, and the charge / discharge cycle characteristics of the battery.
上記の通り、本発明の電池電極用バインダーは化学的安定性が高く、これを用いることにより、塗工欠陥の少ない、かつ、結着強度に優れた電極が得られ、その結果として、充放電サイクル特性などの電池特性の良好な電池を得ることが可能である。 As described above, the battery electrode binder of the present invention has high chemical stability, and by using this, an electrode having few coating defects and excellent binding strength can be obtained. A battery having good battery characteristics such as cycle characteristics can be obtained.
Claims (2)
2. The binder for battery electrodes according to claim 1, wherein the gel content is 60% by weight or more.
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