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JP2010036948A - Glass panel packing body - Google Patents

Glass panel packing body Download PDF

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JP2010036948A
JP2010036948A JP2008200755A JP2008200755A JP2010036948A JP 2010036948 A JP2010036948 A JP 2010036948A JP 2008200755 A JP2008200755 A JP 2008200755A JP 2008200755 A JP2008200755 A JP 2008200755A JP 2010036948 A JP2010036948 A JP 2010036948A
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glass plate
laminate
buffer material
pallet
buffer
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Takayuki Noda
隆行 野田
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Nippon Electric Glass Co Ltd
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Nippon Electric Glass Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To surely reduce the collapse of a cargo containing a glass panel laminated body, and to improve the shock absorbing performance of a shock absorbing material for absorbing a shock applied to a pallet. <P>SOLUTION: The glass panel packing body 1 supports, from underneath with the top face 3a of a pallet 3, a glass panel laminated body 2 which is formed by flatly laminating a plural sheets of glass panels 6 with a protection sheet 5 inserted between each of them. A shock absorbing laminated body 4 which is formed by flatly laminating a plurality of shock absorbing materials 7 is inserted between the top face 3a of the pallet 3 and the bottommost face 2a of the body 2. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、複数枚のガラス板の各相互間に保護シートを介在させて平積みしたガラス板積層体を、パレットの支持部で下方から支持する梱包形態を採用したガラス板梱包体の改良技術に関する。   The present invention is an improvement technology for a glass plate package that employs a packaging form in which a glass plate laminate in which a protective sheet is interposed between each of a plurality of glass plates is stacked and supported from below by a support portion of a pallet. About.

周知のように、液晶ディスプレイ装置(LCD)、プラズマディスプレイ装置(PDP)、フィールドエミッションディスプレイ装置(FED)、有機ELディスプレイ装置(OELD)などのフラットパネルディスプレイ(FPD)に使用されるガラス基板に代表されるように、各種ガラス板には、近年更なる大型化と薄肉化が要請されている。そのため、当該要請に応じるべく製造されたガラス板は、大型化並びに薄肉化に伴って破損が生じやすいものとなっており、輸送時のガラス板の梱包形態がより重要性を増している。   As is well known, typical glass substrates used in flat panel displays (FPD) such as liquid crystal display devices (LCD), plasma display devices (PDP), field emission display devices (FED), and organic EL display devices (OELD). As described above, various types of glass plates have recently been required to be further increased in size and thickness. Therefore, the glass plate manufactured in order to meet the said request | requirement becomes a thing which is easy to produce a failure | damage with enlargement and thickness reduction, and the packaging form of the glass plate at the time of transportation has become more important.

そして、この種のガラス板の梱包形態としては、複数枚のガラス板の各相互間に保護シートを介在させて平置き状態で積層したガラス板積層体を、パレットで下方から支持する形態が普及しつつある。その理由は、当該梱包形態であれば、破損を来たし易いガラス板の周縁部に応力集中が生じ難くなるためである。   And as a packing form of this kind of glass plate, a form in which a glass plate laminated body laminated in a flat state with a protective sheet interposed between each of a plurality of glass plates is supported from below by a pallet. I am doing. The reason is that stress concentration is unlikely to occur in the peripheral portion of the glass plate that is easily damaged in the packaging form.

しかしながら、当該梱包形態であっても、輸送中等にパレットに衝撃が加わると、その衝撃がガラス板積層体に含まれるガラス板に伝わって、ガラス板が破損を来たすおそれがある。そこで、一般的には、パレットの上面とガラス板積層体の最下面との間に、ゴムや、シリコーン等の緩衝材(1層の緩衝材)を1枚介在させるのが通例とされている(下記の特許文献1〜4)。
特開2007−153395号公報 特開2007−39091号公報 特開2007−39092号公報 特開2007−106419号公報
However, even in the packaging form, when an impact is applied to the pallet during transportation or the like, the impact is transmitted to the glass plate included in the glass plate laminate, and the glass plate may be damaged. Therefore, in general, one cushioning material (one layer of cushioning material) such as rubber or silicone is generally interposed between the upper surface of the pallet and the lowermost surface of the glass plate laminate. (The following Patent Documents 1 to 4).
JP 2007-153395 A JP 2007-39091 A JP 2007-39092 A JP 2007-106419 A

ところで、上述のように1枚の緩衝材を、パレットの上面とガラス板積層体の最下面との間に介在させた場合、緩衝材の厚みが緩衝材の衝撃吸収効果と密接な関係をもつことになる。すなわち、緩衝材の厚みが薄すぎると、緩衝材の衝撃吸収効果が十分に発揮されず、輸送中にパレットに上下方向に衝撃が加わってパレットに縦揺れが生じた場合にガラス板に破損が生じるおそれがある。   By the way, when a single cushioning material is interposed between the upper surface of the pallet and the lowermost surface of the glass plate laminate as described above, the thickness of the cushioning material has a close relationship with the shock absorbing effect of the cushioning material. It will be. That is, if the thickness of the cushioning material is too thin, the shock absorbing effect of the cushioning material will not be fully exerted, and the glass plate will be damaged if the pallet shakes vertically during transportation due to impact on the pallet in the vertical direction. May occur.

一方、このような事態を解消するため、緩衝材の厚みを厚くした場合には、上下方向に加わった衝撃に対する十分な衝撃吸収効果を得ることはできるものの、次のような問題が新たに生じ得る。すなわち、緩衝材の厚みが厚くなるに連れて緩衝材に変形が生じやすくなるため、当該緩衝材を介してパレットに支持されているガラス板積層体の姿勢も不安定になり易い。そのため、パレットに横揺れが生じた場合に、当該横揺れを吸収するために緩衝材に不均一な圧縮変形が生じ、緩衝材の上面が衝撃を吸収する前の状態から一時的に大きく傾斜する事がある。その結果、当該緩衝材の上面の傾斜に倣って、ガラス板積層体の姿勢も大きく傾いて、荷崩れが発生するおそれがある。   On the other hand, in order to eliminate such a situation, when the thickness of the cushioning material is increased, a sufficient shock absorbing effect against the impact applied in the vertical direction can be obtained, but the following problem newly arises. obtain. That is, as the thickness of the cushioning material increases, the cushioning material is likely to be deformed, so that the posture of the glass plate laminate supported by the pallet via the cushioning material is likely to be unstable. Therefore, when the pallet rolls, the cushioning material undergoes non-uniform compression deformation in order to absorb the rolling, and the upper surface of the cushioning material is temporarily largely inclined from the state before absorbing the shock. There is a thing. As a result, following the inclination of the upper surface of the cushioning material, the posture of the glass plate laminate is also greatly inclined, and there is a risk that load collapse will occur.

このようにガラス板積層体に荷崩れが生じると、ガラス板と保護シートとの間で擦れが生じ、ガラス板の表面に微小な傷が形成される事がある。このような傷は、ガラス板の製品価値の低下にも繋がるため問題となる。特に、ガラス板がFPD用のガラス基板である場合には、ガラス基板の表面に傷があると、素子を形成できなかったり、当該傷部分で配線が断線したりするなどの致命的な不具合を来たす。   When the load collapse occurs in the glass plate laminate as described above, rubbing occurs between the glass plate and the protective sheet, and minute scratches may be formed on the surface of the glass plate. Such a scratch is a problem because it leads to a decrease in the product value of the glass plate. In particular, when the glass plate is a glass substrate for FPD, if there is a scratch on the surface of the glass substrate, it is not possible to form an element, or the wiring may be disconnected at the damaged portion. cause.

さらに、ガラス板積層体に荷崩れが生じると、輸送完了後にガラス板積層体からガラス板を取り出す作業にも不具合が生じる。すなわち、ガラス板の取り出し作業は、ロボットハンドにより自動的に行われるのが通例であるが、ガラス板積層体の荷崩れの程度が大きい場合には、ロボットハンドによる取り出しが不可能となる。また、仮にガラス板積層体の荷崩れの程度が小さかったとしても、積層されているガラス板毎にパレット上の位置が前後左右へとズレることになるので、各々のガラス板毎にロボットハンドの位置を調整する必要が生じ、作業効率が著しく低下してしまう。   Furthermore, if the collapse of the glass plate laminate occurs, there is a problem in the operation of taking out the glass plate from the glass plate laminate after the completion of transportation. That is, the glass plate is normally taken out automatically by the robot hand, but when the glass plate laminate is largely unloaded, it cannot be taken out by the robot hand. In addition, even if the degree of collapse of the glass plate laminate is small, the position on the pallet is shifted from front to back and left and right for each laminated glass plate. It becomes necessary to adjust the position, and the working efficiency is significantly reduced.

本発明は、上記実情に鑑み、パレットに加わる衝撃を吸収する緩衝材の衝撃吸収性能を向上させつつ、ガラス板積層体の荷崩れを確実に低減することを技術的課題とする。   This invention makes it a technical subject to reduce the load collapse of a glass plate laminated body reliably, improving the shock absorption performance of the shock absorbing material which absorbs the impact added to a pallet in view of the said situation.

上記課題を解決するために創案された本発明は、複数枚のガラス板の各相互間に保護シートを介在させて平置き状態で積層したガラス板積層体を、パレットの上面で下方から支持してなるガラス板梱包体であって、前記パレットの上面と前記ガラス板積層体の最下面との間に、複数枚の緩衝材を平置き状態で積層した緩衝材積層体を介在させたことに特徴づけられる。   In order to solve the above-mentioned problems, the present invention supports a glass plate laminate, which is laminated in a flat state with a protective sheet interposed between each of a plurality of glass plates, from below on the upper surface of the pallet. A glass plate package formed by interposing a buffer material laminate in which a plurality of buffer materials are laminated in a flat state between the upper surface of the pallet and the lowermost surface of the glass plate laminate. Characterized.

このような構成によれば、パレットの縦揺れを吸収するために緩衝材積層体を全体として肉厚にした場合であっても、パレットの横揺れを吸収する際に、緩衝材積層体の最上面がパレットの横揺れを吸収する前の状態から大きく傾斜するような不均一な変形が生じ難い。したがって、緩衝材積層体全体を肉厚として衝撃吸収性能を向上させつつ、ガラス板積層体の荷崩れを確実に低減することが可能となる。なお、このような作用効果は、緩衝材積層体に含まれる個々の緩衝材に生じる変形の態様が、当該緩衝材積層体と同じ肉厚の1枚の緩衝材に生じる変形の態様と相違するために享受し得るものである。   According to such a configuration, even when the buffer material laminate is made thick as a whole in order to absorb the pitching of the pallet, when absorbing the swaying of the pallet, It is difficult for non-uniform deformation that the upper surface is greatly inclined from the state before absorbing the pallet roll. Therefore, it is possible to reliably reduce the collapse of the glass plate laminate while improving the shock absorbing performance by increasing the thickness of the entire buffer material laminate. In addition, such an effect differs from the deformation | transformation aspect which arises in the single buffer material of the same thickness as the said shock-absorbing material laminated body in the deformation | transformation aspect which arises in each shock-absorbing material laminated body. Can be enjoyed for.

上記の構成において、前記緩衝材積層体が、複数枚の前記緩衝材を相互に縁切り状態で積層されていてもよい。   Said structure WHEREIN: The said buffer material laminated body may laminate | stack the said several buffer material in the state of cutting edge mutually.

このようにすれば、緩衝材積層体でパレットの横揺れを吸収した場合でも、緩衝材積層体に含まれる緩衝材が相互に縁切り状態であるので、各々の緩衝材が個別に横方向に移動することもできる。したがって、緩衝材積層体でパレットの横揺れを吸収する際に、緩衝材積層体に不均一な変形が生じ難くなる。   In this way, even when the pallet roll is absorbed by the cushioning material laminate, the cushioning materials included in the cushioning material laminate are in a state of being mutually edged, so that each cushioning material individually moves in the lateral direction. You can also Therefore, when absorbing the roll of the pallet with the buffer material laminate, the buffer material laminate is less likely to be deformed unevenly.

また、上記の構成において、前記緩衝材積層体が、複数枚の前記緩衝材を相互に接着固定した状態で積層されていてもよい。なお、複数枚の緩衝材相互間に形成される接着層の厚みは、緩衝材の厚みに対して無視できる程度(例えば、緩衝材の厚みの1/10以下)のものとする。   In the above configuration, the buffer material laminate may be stacked in a state where a plurality of the buffer materials are bonded and fixed to each other. Note that the thickness of the adhesive layer formed between the plurality of cushioning materials is negligible with respect to the thickness of the cushioning material (for example, 1/10 or less of the thickness of the cushioning material).

このようにすれば、緩衝材積層体でパレットの横揺れを吸収する際に、緩衝材積層体に不均一な変形が生じ難くなる。この理由は、一般に接着層が、緩衝材よりも硬い層であるため、緩衝材の過度な変形を接着層で防止できるためであると考えられる。   If it does in this way, when absorbing the rolling of a pallet with a buffer material laminated body, it will become difficult to produce a nonuniform deformation | transformation in a buffer material laminated body. The reason for this is considered that the adhesive layer is generally a harder layer than the buffer material, so that excessive deformation of the buffer material can be prevented by the adhesive layer.

上記の構成において、前記緩衝材積層体が、相対的に柔軟性が高い前記緩衝材と、相対的に柔軟性が低い前記緩衝材とから構成されていてもよい。   Said structure WHEREIN: The said buffer material laminated body may be comprised from the said buffer material with a comparatively high softness | flexibility, and the said buffer material with a comparatively low softness | flexibility.

このようにすれば、相対的に柔軟性の高い緩衝材でパレットに加えられる衝撃を主として吸収し、相対的に柔軟性の低い緩衝材で緩衝材積層体全体としての過度な変形を防止できるので、緩衝材積層体全体としては、良好な衝撃吸収性能を確保しつつ、不均一な変化がより一層生じ難くなる。   In this way, the shock applied to the pallet can be mainly absorbed by the relatively flexible cushioning material, and excessive deformation of the entire cushioning material laminate can be prevented by the relatively flexible cushioning material. The entire buffer material laminate is more unlikely to cause non-uniform changes while ensuring good shock absorption performance.

上記の構成において、前記緩衝材積層体が、前記ガラス板積層体の最下面に沿う面内で複数に分割されていてもよい。   Said structure WHEREIN: The said buffer material laminated body may be divided | segmented into plurality within the surface along the lowermost surface of the said glass plate laminated body.

このようにすれば、パレットの縦揺れを吸収するのに効果的である。すなわち、緩衝材積層体を複数に分割して小さなブロックにすることにより、分割された緩衝材積層体は圧縮・引張変形を起こし易くなり、パレットの縦揺れを効率よく吸収することが可能となる。   This is effective in absorbing the pitching of the pallet. In other words, by dividing the buffer material laminate into a plurality of small blocks, the divided buffer material laminate is likely to undergo compression / tensile deformation and can efficiently absorb the pitch of the pallet. .

上記の構成において、前記パレットに対して横方向に力が入力された場合に、前記ガラス板積層体の最下面と、前記緩衝材積層体の上方に存し、かつ、前記ガラス板積層体の最下面と接する支持面との間の横方向の滑り量が、前記ガラス板積層体に含まれる前記ガラス板と前記保護シートとの間の横方向の滑り量よりも大きくなるように構成されていることが好ましい。なお、「前記緩衝材積層体の上方に存し、かつ、前記ガラス板積層体の最下面と接する支持面」には、緩衝材積層体の最上面が支持面となる場合も含まれる。また、「横方向」とは、ガラス板積層体の積層方向(上下方向)と直交する方向を意味する。さらに、「ガラス板積層体の最下面と支持面との間の横方向の滑り量」とは、ガラス板積層体の最下面と支持面との間の相対移動距離を意味し、「ガラス板と保護シートとの間の横方向の滑り量」とは、ガラス板と保護シートとの間の相対移動距離を意味する。後者のガラス板と保護シートとの間の横方向の滑り量には、ガラス板と保護シートとの間に滑りが生じない場合、すなわち値が零となる場合も含まれる。   In the above configuration, when a force is input in a lateral direction with respect to the pallet, the lowermost surface of the glass plate laminate and the buffer material laminate are present, and the glass plate laminate The amount of lateral slip between the lowermost support surface and the support surface is configured to be greater than the amount of lateral slip between the glass plate and the protective sheet included in the glass plate laminate. Preferably it is. In addition, the case where the uppermost surface of the buffer material laminate is a support surface is also included in “the support surface that exists above the buffer material laminate and is in contact with the lowermost surface of the glass plate laminate”. The “lateral direction” means a direction orthogonal to the stacking direction (vertical direction) of the glass plate laminate. Further, the “lateral slip amount between the lowermost surface of the glass plate laminate and the support surface” means a relative movement distance between the lowermost surface of the glass plate laminate and the support surface, “The amount of lateral slip between the protective sheet and the protective sheet” means the relative movement distance between the glass plate and the protective sheet. The latter slip amount between the glass plate and the protective sheet includes a case where no slip occurs between the glass plate and the protective sheet, that is, a case where the value becomes zero.

このようにすれば、輸送中にパレットに対して横方向に力が入力された場合には、ガラス板積層体の最下面と支持面との間の横方向の滑り量が、ガラス板と保護シートとの間の横方向の滑り量よりも大きくなる。すなわち、緩衝材積層体でパレットの横揺れを吸収しきれない場合であっても、ガラス板と保護シートとの間にズレが生じる前に、ガラス板積層体全体が優先的に支持面上を滑りながら移動することにより、パレットの横揺れを吸収することができる。したがって、ガラス板積層体の荷崩れをより確実に低減することが可能となる。   In this way, when a force is input in the lateral direction with respect to the pallet during transportation, the amount of lateral slip between the lowermost surface of the glass plate laminate and the support surface is protected from the glass plate. It becomes larger than the amount of lateral slip between the seats. That is, even if the cushioning material laminate cannot fully absorb the pallet roll, the entire glass plate laminate is preferentially placed on the support surface before the displacement occurs between the glass plate and the protective sheet. By moving while sliding, the pallet roll can be absorbed. Therefore, it is possible to more reliably reduce the collapse of the glass plate laminate.

上記の構成において、前記ガラス板積層体の最下面と、前記緩衝材積層体の上方に存し、かつ、前記ガラス板積層体の最下面と接する支持面との間の摩擦係数を、前記ガラス板積層体に含まれる前記ガラス板と前記保護シートとの間の摩擦係数よりも小さくすることが好ましい。なお、「前記緩衝材積層体の上方に存し、かつ、前記ガラス板積層体の最下面と接する支持面」には、緩衝材積層体の最上面が支持面となる場合も含まれる。また、「摩擦係数」は、JIS K7125:1999に準拠して測定された摩擦係数を意味し、当該規格に規定されているプラスチックフィルム及びシート以外の材質の場合でも、当該規格に準拠して摩擦係数を測定するものとする。   In the above configuration, the coefficient of friction between the lowermost surface of the glass plate laminate and the support surface that is above the buffer material laminate and is in contact with the lowermost surface of the glass plate laminate is the glass. It is preferable to make it smaller than the friction coefficient between the said glass plate contained in a board laminated body, and the said protective sheet. In addition, the case where the uppermost surface of the buffer material laminate is a support surface is also included in “the support surface that exists above the buffer material laminate and is in contact with the lowermost surface of the glass plate laminate”. “Friction coefficient” means a coefficient of friction measured in accordance with JIS K7125: 1999. Even in the case of materials other than plastic films and sheets specified in the standard, friction coefficient is in conformity with the standard. The coefficient shall be measured.

このようにすれば、ガラス板積層体の最下面と支持面との間の方が、ガラス板と保護シートとの間よりも滑りやすくなる。そのため、パレットの横揺れを緩衝材積層体で吸収しきれない場合であっても、ガラス板と保護シートとの間にズレが生じる前に、ガラス板積層体全体が優先的に支持面上を滑りながら移動することにより、パレットの横揺れを吸収することができる。したがって、ガラス板積層体の荷崩れをより確実に低減することが可能となる。   If it does in this way, the direction between the lowermost surface of a glass plate laminated body and a support surface will become easier to slip than between a glass plate and a protective sheet. Therefore, even if the pallet roll cannot be absorbed by the buffer material laminate, the entire glass plate laminate is preferentially placed on the support surface before the displacement occurs between the glass plate and the protective sheet. By moving while sliding, the pallet roll can be absorbed. Therefore, it is possible to more reliably reduce the collapse of the glass plate laminate.

上記の構成において、前記緩衝材積層体の最上面が水平面に対して傾斜してなり、該傾斜した前記緩衝材積層体の最上面に倣って、前記ガラス板積層体に含まれる前記ガラス板及び前記保護シートが傾斜状態で積層されていてもよい。   Said structure WHEREIN: The uppermost surface of the said buffer material laminated body becomes inclined with respect to a horizontal surface, The said glass plate contained in the said glass plate laminated body according to the uppermost surface of this inclined said buffer material laminated body, and The protective sheet may be laminated in an inclined state.

このようにすれば、ガラス板積層体が傾斜状態にあることから、例えば、傾斜状態で下方側に位置するガラス板積層体の一側面側を別途支持することで、緩衝材積層体の最上面の傾斜によって、ガラス板積層体は一側面側に常時押し付けられることになるので、ガラス板積層体に荷崩れが生じ難くなる。   In this way, since the glass plate laminate is in an inclined state, for example, by separately supporting one side of the glass plate laminate located on the lower side in the inclined state, the uppermost surface of the buffer material laminate Because of the inclination, the glass plate laminate is always pressed against the one side surface, so that the glass plate laminate is less likely to collapse.

上記の構成において、前記緩衝材積層体の最上面が凹状に湾曲してなり、該湾曲した前記緩衝材積層体の最上面に倣って、前記ガラス板積層体に含まれる前記ガラス板及び前記保護シートが湾曲状態で積層されていてもよい。   In the above configuration, the uppermost surface of the buffer material laminate is curved in a concave shape, and the glass plate and the protection included in the glass plate laminate are copied along the curved uppermost surface of the buffer material laminate. The sheets may be laminated in a curved state.

このようにすれば、ガラス板積層体に含まれるガラス板と保護シートが湾曲状態で積層されることから、ガラス板と保護シートとの相互間でズレが生じ難くなるので、ガラス板積層体の荷崩れを防止する上で有利となる。   If it does in this way, since the glass plate and protective sheet which are contained in a glass plate laminated body are laminated | stacked in a curved state, since it becomes difficult to produce gap between a glass plate and a protective sheet, the glass plate laminated body of This is advantageous in preventing the collapse of the cargo.

上記の構成において、前記ガラス板が、フラットパネルディスプレイ用ガラス基板であることが好ましい。   Said structure WHEREIN: It is preferable that the said glass plate is a glass substrate for flat panel displays.

以上のように本発明によれば、パレットに加わる衝撃を吸収する緩衝材の衝撃吸収性能を向上させつつ、ガラス板積層体の荷崩れを可及的に低減することが可能となる。   As described above, according to the present invention, it is possible to reduce the collapse of the glass plate laminate as much as possible while improving the shock absorbing performance of the shock absorbing material that absorbs the shock applied to the pallet.

以下、本発明の実施形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の第1実施形態に係るガラス板梱包体を模式的に示す側面図であって、図2は、図1に示すガラス板梱包体の部品分解配列斜視図である。   FIG. 1 is a side view schematically showing the glass plate package according to the first embodiment of the present invention, and FIG. 2 is an exploded perspective view of parts of the glass plate package shown in FIG.

図1に示すように、このガラス板梱包体1は、ガラス板積層体2と、パレット3の上面3aとの間に緩衝材積層体4を配置し、この緩衝材積層体4を介して、ガラス板積層体2をパレット3の上面3aで下方から支持したものである。   As shown in FIG. 1, the glass plate packaging body 1 includes a buffer material laminate 4 disposed between the glass plate laminate 2 and the upper surface 3 a of the pallet 3. The glass plate laminate 2 is supported from below by the upper surface 3 a of the pallet 3.

図2に示すように、ガラス板積層体2は、保護シート5とガラス板6とを下方から順々に略水平姿勢で積層したものである。保護シート5としては、例えば、発泡樹脂シートや、バージンパルプから製造された紙が使用される。また、ガラス板6としては、例えば、液晶ディスプレイ用のガラス基板など、FPD用のガラス基板が好適である。なお、保護シート5は、ガラス板6よりも大きく、ガラス板6の間に介在させた状態でガラス板6の各辺から外側に食み出すようになっており、その食み出した部分でガラス板6の端面を保護する役割も兼ねている。このとき、ガラス板の端面からの保護シート5の食み出し寸法は、ガラス板6の各辺ともに、ガラス板6の厚み以上とすることが好ましい。   As shown in FIG. 2, the glass plate laminated body 2 is obtained by laminating a protective sheet 5 and a glass plate 6 in a substantially horizontal posture in order from below. As the protective sheet 5, for example, a foamed resin sheet or paper manufactured from virgin pulp is used. Moreover, as the glass plate 6, for example, a glass substrate for FPD such as a glass substrate for liquid crystal display is suitable. In addition, the protective sheet 5 is larger than the glass plate 6 and protrudes outward from each side of the glass plate 6 in a state of being interposed between the glass plates 6. It also serves to protect the end face of the glass plate 6. At this time, the protruding dimension of the protective sheet 5 from the end face of the glass plate is preferably equal to or greater than the thickness of the glass plate 6 for each side of the glass plate 6.

緩衝材積層体4は、複数枚(図示例では3枚)の緩衝材7を平置き積層したものである。複数枚の緩衝材7は、相互に接着されることなく縁切り状態で積層されるか、或いは相互に接着固定された状態で積層される。なお、この実施形態では、緩衝材積層体4の最上面4aは、略水平面を呈しており、ガラス板積層体2が直接載置されている。すなわち、緩衝材積層体4の最上面4aが、ガラス板積層体2の支持面を兼ねている。   The buffer material laminate 4 is obtained by flatly laminating a plurality of (three in the illustrated example) buffer materials 7. The plurality of cushioning materials 7 are laminated without being bonded to each other, or are laminated in a state of being bonded and fixed to each other. In this embodiment, the uppermost surface 4a of the buffer material laminate 4 has a substantially horizontal plane, and the glass plate laminate 2 is directly placed thereon. That is, the uppermost surface 4 a of the buffer material laminate 4 also serves as the support surface of the glass plate laminate 2.

このように、緩衝材積層体4を介して、ガラス板積層体2をパレット3の上面3aで支持すれば、パレット3の縦揺れを吸収するために緩衝材積層体4を全体として肉厚にした場合であっても、パレット3の横揺れを吸収する際に、緩衝材積層体4の最上面4aが略水平面から大きく傾斜するという事態を防止することができる。この理由は、緩衝材積層体4に含まれる個々の緩衝材7に生じる変形の態様と、当該緩衝材積層体4と同じ肉厚の1枚の緩衝材に生じる変形の態様とが相違することに起因するものである。したがって、緩衝材積層体4全体を肉厚として衝撃吸収性能を向上させつつ、衝撃吸収時の不均一な変形を抑制して、ガラス板積層体2の荷崩れを可及的に低減することが可能となる。   Thus, if the glass plate laminated body 2 is supported by the upper surface 3a of the pallet 3 through the buffer material laminated body 4, the buffer material laminated body 4 is made thick as a whole in order to absorb the pitch of the pallet 3. Even in this case, when absorbing the rolling of the pallet 3, it is possible to prevent the uppermost surface 4a of the buffer material laminate 4 from being largely inclined from the substantially horizontal plane. This is because the mode of deformation that occurs in each buffer material 7 included in the buffer material laminate 4 is different from the mode of deformation that occurs in a single buffer material having the same thickness as the buffer material stack 4. This is due to Therefore, it is possible to reduce the load collapse of the glass plate laminate 2 as much as possible while suppressing the uneven deformation at the time of impact absorption while improving the shock absorption performance by making the entire buffer material laminate 4 thick. It becomes possible.

本発明の第2実施形態に係るガラス板梱包体1について説明する。この第2実施形態に係るガラス板梱包体1が、第1実施形態に係るガラス板梱包体1と相違するところは、既に述べた図1を例にとって説明すると、緩衝材積層体4が、相対的に柔軟性の高い緩衝材7と、相対的に柔軟性の低い緩衝材7とから構成されている点にある。詳述すると、第2実施形態に係るガラス板梱包体1の緩衝材積層体4は、3枚の緩衝材7のうち、例えば、中央の緩衝材7の柔軟性が相対的に低く、その上下両側の緩衝材7の柔軟性が相対的に高くなっている。すなわち、当該緩衝材積層体4は、相対的に柔軟性の高い緩衝材7の間に、相対的に柔軟性の低い緩衝材7を介在させた構造になっている。   The glass plate package 1 according to the second embodiment of the present invention will be described. The difference between the glass plate package 1 according to the second embodiment and the glass plate package 1 according to the first embodiment will be described with reference to FIG. In particular, the cushioning material 7 is composed of a highly flexible buffer material 7 and a relatively low flexibility buffer material 7. More specifically, the cushioning material laminate 4 of the glass plate package 1 according to the second embodiment has a relatively low flexibility of the central cushioning material 7 out of the three cushioning materials 7, and the upper and lower The flexibility of the cushioning material 7 on both sides is relatively high. That is, the buffer material laminate 4 has a structure in which the buffer material 7 having relatively low flexibility is interposed between the buffer materials 7 having relatively high flexibility.

このようにすれば、相対的に柔軟性の高い緩衝材7でパレット3に加えられる衝撃を主として吸収し、相対的に柔軟性の低い緩衝材7で緩衝材積層体4全体としての過度な変形を防止できるので、緩衝材積層体4全体としては、良好な衝撃吸収性能を確保しつつ、不均一な変化がより一層生じ難くなる。   In this way, the shock applied to the pallet 3 is mainly absorbed by the cushioning material 7 having a relatively high flexibility, and the buffer material laminate 4 as a whole is excessively deformed by the cushioning material 7 having a relatively low flexibility. Therefore, the buffer material laminate 4 as a whole is more unlikely to undergo non-uniform changes while ensuring good shock absorption performance.

なお、上述の作用効果を達成するためには、緩衝材積層体4を構成する複数枚の緩衝材7のうち、少なくとも一の緩衝材7の柔軟性が、他の緩衝材7の柔軟性と相違していればよい。すなわち、緩衝材積層体4を構成する複数枚の緩衝材7が、2種以上の柔軟性を有するものから構成されていればよい。勿論、緩衝材積層体4を構成する複数枚の緩衝材7の全てについて、相互に柔軟性が異なっていてもよい。   In order to achieve the above-described effects, at least one of the cushioning materials 7 constituting the cushioning material laminate 4 has flexibility of at least one cushioning material 7 and flexibility of other cushioning materials 7. It only has to be different. That is, it is only necessary that the plurality of cushioning materials 7 constituting the cushioning material laminate 4 are composed of two or more types of flexibility. Of course, all of the plurality of cushioning materials 7 constituting the cushioning material laminate 4 may have different flexibility.

図3は、本発明の第3実施形態に係るガラス板梱包体を示す側面図である。同図に示すように、この第3実施形態に係るガラス板梱包体1が、上述の第1〜2実施形態に係るガラス板梱包体1と相違するところは、緩衝材積層体4の最上面4aが水平面に対して傾斜してなり、この傾斜した緩衝材積層体4の最上面4aに倣って、ガラス板積層体2に含まれるガラス板6及び保護シート5が傾斜状態で積層されている点にある。詳述すると、傾斜した状態で下方側に位置するガラス板積層体2の一側方には立設部8が設けられている。そして、緩衝材積層体4の最上面4aの傾斜によって、ガラス板積層体2の一側方側の面が、立設部8の支持面8aに押し付けられた状態となっている。なお、図示例では、立設部8が、緩衝材積層体4に取り付けられているが、パレット3に取り付けられていても勿論よい。また、立設部8は、着脱自在に構成されていてもよい。   FIG. 3 is a side view showing a glass plate package according to a third embodiment of the present invention. As shown in the figure, the glass plate packaging body 1 according to the third embodiment is different from the glass plate packaging body 1 according to the first and second embodiments described above in that the uppermost surface of the buffer laminate 4 4a is inclined with respect to the horizontal plane, and the glass plate 6 and the protective sheet 5 included in the glass plate laminate 2 are laminated in an inclined state, following the uppermost surface 4a of the inclined buffer material laminate 4. In the point. More specifically, a standing portion 8 is provided on one side of the glass plate laminate 2 positioned on the lower side in an inclined state. The surface on one side of the glass plate laminate 2 is pressed against the support surface 8 a of the standing portion 8 by the inclination of the uppermost surface 4 a of the buffer material laminate 4. In addition, in the example of illustration, although the standing part 8 is attached to the buffer material laminated body 4, it may of course be attached to the pallet 3. Moreover, the standing part 8 may be comprised so that attachment or detachment is possible.

図4は、本発明の第4実施形態に係るガラス板梱包体を示す側面図である。同図に示すように、この第4実施形態に係るガラス板梱包体1が、上述の第1〜3実施形態に係るガラス板梱包体1と相違するところは、緩衝材積層体4の最上面4aが凹状に湾曲してなり、この湾曲した緩衝材積層体4の最上面4aに倣って、ガラス板積層体2に含まれるガラス板6及び保護シート5が湾曲状態で積層されている点にある。   FIG. 4 is a side view showing a glass plate package according to the fourth embodiment of the present invention. As shown in the figure, the glass plate package 1 according to the fourth embodiment is different from the glass plate package 1 according to the first to third embodiments described above in that the uppermost surface of the buffer laminate 4 4a is curved in a concave shape, and the glass plate 6 and the protective sheet 5 included in the glass plate laminate 2 are laminated in a curved state following the uppermost surface 4a of the curved cushioning material laminate 4. is there.

図5は、本発明の第5実施形態に係るガラス板梱包体を示す側面図である。同図に示すように、この第5実施形態に係るガラス板梱包体1が、上述の第1〜4実施形態に係るガラス板梱包体1と相違するところは、緩衝材積層体4が、ガラス板積層体2の最下面2aに沿う面内で格子状に複数に分割した点にある。   FIG. 5 is a side view showing a glass plate package according to a fifth embodiment of the present invention. As shown in the figure, the glass plate package 1 according to the fifth embodiment differs from the glass plate package 1 according to the first to fourth embodiments described above in that the buffer material laminate 4 is made of glass. In the point which divided | segmented into the grid | lattice form in the surface along the lowermost surface 2a of the board laminated body 2.

本発明の第6実施形態に係るガラス板梱包体1について説明する。この第6実施形態に係るガラス板梱包体1が、上述の第1〜5実施形態に係るガラス板梱包体1と相違するところは、既に述べた図1を例にとって説明すると、パレット3に横揺れが生じた場合に、ガラス板積層体2の最下面2aと、ガラス板積層体2の支持面を兼ねている緩衝材積層体4の最上面4aとの間の横方向の滑り量が、ガラス板積層体2に含まれるガラス板6と、保護シート5との間の横方向の滑り量よりも大きくなるよう構成されている点にある。具体的には、緩衝材積層体4の最上面4aを形成する最上部の緩衝材7を低摩擦材から形成し、ガラス板積層体2の最下面2aを形成する最下部の保護シート5と低摩擦材で形成した緩衝材7との間の摩擦係数が、ガラス板6と保護シート5との間の摩擦係数よりも小さくなるようにすることにより、上述のような滑り量に相違が形成されるようにしている。なお、ここでいうガラス板積層体2の最下面2aと、ガラス板積層体2の支持面として機能する緩衝材積層体4の最上面4aとの間の横方向の滑り量は、例えば、ガラス板積層体2の最下面2aを形成する保護シート5の中心点と、当該中心点に輸送前の段階で接していた緩衝材積層体4の最上面4aの接点との間の輸送後の離間距離で定義される。また、ガラス板積層体2に含まれるガラス板6と、保護シート5との間の横方向の滑り量は、例えば、ガラス板6の中心点と、当該中心点に輸送前の段階で接していた保護シート5の接点との間の輸送後の離間距離で定義される。   The glass plate package 1 which concerns on 6th Embodiment of this invention is demonstrated. The difference between the glass plate package 1 according to the sixth embodiment and the glass plate package 1 according to the first to fifth embodiments described above is as follows. When shaking occurs, the amount of lateral slip between the lowermost surface 2a of the glass plate laminate 2 and the uppermost surface 4a of the buffer material laminate 4 that also serves as the support surface of the glass plate laminate 2 is It exists in the point comprised so that it may become larger than the sliding amount of the horizontal direction between the glass plate 6 contained in the glass plate laminated body 2, and the protective sheet 5. FIG. Specifically, the uppermost buffer material 7 that forms the uppermost surface 4a of the buffer material laminate 4 is formed of a low friction material, and the lowermost protective sheet 5 that forms the lowermost surface 2a of the glass plate laminate 2; By making the friction coefficient between the buffer material 7 formed of the low friction material smaller than the friction coefficient between the glass plate 6 and the protective sheet 5, a difference is formed in the slip amount as described above. To be. Here, the amount of slip in the lateral direction between the lowermost surface 2a of the glass plate laminate 2 and the uppermost surface 4a of the buffer material laminate 4 functioning as a support surface of the glass plate laminate 2 is, for example, glass Separation after transport between the center point of the protective sheet 5 forming the lowermost surface 2a of the plate laminate 2 and the contact point of the uppermost surface 4a of the cushioning material laminate 4 that was in contact with the center point at the stage before transport Defined by distance. Moreover, the slip amount of the horizontal direction between the glass plate 6 contained in the glass plate laminated body 2 and the protection sheet 5 is contacting the center point of the glass plate 6, and the said center point in the stage before transport, for example. It is defined as the distance after transportation between the contact points of the protective sheet 5.

このようにすれば、緩衝材積層体4でパレット3の横揺れを吸収しきれない場合であっても、ガラス板6と保護シート5との間にズレが生じる前に、ガラス板積層体2全体が優先的に緩衝材積層体4の最上面4a上を滑りながら移動することにより、パレット3の横揺れを吸収することができる。したがって、ガラス板積層体2の荷崩れをより確実に防止することが可能となる。   In this way, even if the buffer material laminate 4 cannot absorb the rolling of the pallet 3, before the displacement between the glass plate 6 and the protective sheet 5 occurs, the glass plate laminate 2. When the whole moves preferentially on the uppermost surface 4a of the buffer material laminate 4, the roll of the pallet 3 can be absorbed. Therefore, it is possible to more reliably prevent the collapse of the load on the glass plate laminate 2.

図6は、本発明の第7実施形態に係るガラス板梱包体1を示す側面図である。この第7実施形態に係るガラス板梱包体1が、上述の第1〜6実施形態に係るガラス板梱包体1と相違するところは、ガラス板積層体2の横ズレを規制する横ズレ規制部材9を、ガラス板積層体2の周囲を囲むように設けた点にある。各々の横ズレ規制部材9は、ガラス板積層体2をパレット3上に積層した初期状態では、ガラス板積層体2の側面から例えば15〜25mm程度離間している。なお、図6に示す例では、横ズレ規制部材9は、緩衝材積層体4に取り付けられているが、パレット3に取り付けても勿論よい。また、横ズレ規制部材9のうち、ガラス板積層体2と実際に接触してガラス板積層体2の移動を規制する部分には、ゴム等の緩衝材が取り付けられていることが好ましい。さらに、横ズレ規制部材9は、緩衝材積層体4や、パレット3に対して着脱自在に構成されていてもよい。   FIG. 6 is a side view showing the glass plate package 1 according to the seventh embodiment of the present invention. The glass plate package 1 according to the seventh embodiment is different from the glass plate package 1 according to the first to sixth embodiments described above in that the lateral displacement regulating member that regulates the lateral displacement of the glass plate laminate 2. 9 is provided so as to surround the periphery of the glass plate laminate 2. Each lateral displacement regulating member 9 is separated from the side surface of the glass plate laminate 2 by, for example, about 15 to 25 mm in the initial state in which the glass plate laminate 2 is laminated on the pallet 3. In the example shown in FIG. 6, the lateral displacement restricting member 9 is attached to the buffer material laminate 4, but may be attached to the pallet 3. Further, it is preferable that a cushioning material such as rubber is attached to a portion of the lateral displacement regulating member 9 that actually contacts the glass plate laminate 2 and regulates the movement of the glass plate laminate 2. Further, the lateral displacement regulating member 9 may be configured to be detachable from the cushioning material laminate 4 and the pallet 3.

なお、本発明は、上記の実施形態に限定されるものではなく、種々の形態において実施することができる。例えば、上記の第1〜7実施形態に係るガラス板梱包体1では、緩衝材積層体4の最上面4aでガラス板積層体2を直接支持する場合、すなわち、緩衝材積層体4の最上面4aがガラス板積層体2の支持面となる場合を説明したが、緩衝材積層体4とガラス板積層体2との間に金属板等の他部材を介在させ、緩衝材積層体4の最上面4a以外がガラス板積層体2の支持面となるようにしてもよい。   In addition, this invention is not limited to said embodiment, It can implement in a various form. For example, in the glass plate package 1 according to the first to seventh embodiments, when the glass plate laminate 2 is directly supported by the uppermost surface 4 a of the buffer material laminate 4, that is, the uppermost surface of the buffer material laminate 4. Although the case where 4a serves as the support surface of the glass plate laminate 2 has been described, another member such as a metal plate is interposed between the buffer material laminate 4 and the glass plate laminate 2 so that the buffer material laminate 4 can be Other than the upper surface 4 a may be the support surface of the glass plate laminate 2.

本発明に係るガラス板梱包体1の実施例1として、上述の図6に示した形態のものを製作した。このガラス板梱包体1は次のようにして製作される。まず、アルミ合金製のパレット3の上面3aに、縦2200mm、横2500mm、厚み15mmのポリプロピレン30倍発泡樹脂からなる緩衝材7と、縦横が同サイズで厚みが10mmのポリプロピレン30倍発泡樹脂からなる緩衝材7と、縦横が同サイズで厚みが10mmのポリプロピレン3倍発泡樹脂(低摩擦材)からなる緩衝材7とを下方から順々に積層する。このとき、これら3枚の緩衝材7は、相互に接着固定した状態で積層される。そして、このように各緩衝材7を積層して形成された緩衝材積層体4の上に、縦2200mm、横2500mm、厚み0.7mmのガラス板6を200枚積層する。この際、各ガラス板6相互間には、縦2260mm、横2560mm、厚み0.5mmのポリエチレン40倍発泡樹脂製の発泡樹脂シートからなる保護シート5を介在させるとともに、ガラス板積層体2の最下部と最上部にも同種の保護シート5を配置する。その後、着脱自在に構成された横ズレ規制部材9を緩衝材積層体4に取り付ける。   As Example 1 of the glass plate package 1 according to the present invention, the one shown in FIG. 6 was manufactured. The glass plate package 1 is manufactured as follows. First, the upper surface 3a of the pallet 3 made of an aluminum alloy is made of a cushioning material 7 made of polypropylene 30-fold expanded resin having a length of 2200 mm, a width of 2500 mm, and a thickness of 15 mm, and a polypropylene 30-fold expanded resin having the same length and width and a thickness of 10 mm. The cushioning material 7 and the cushioning material 7 made of polypropylene three-fold foamed resin (low friction material) having the same size and length and width of 10 mm are sequentially laminated from below. At this time, the three cushioning materials 7 are laminated in a state of being bonded and fixed to each other. Then, 200 glass plates 6 having a length of 2200 mm, a width of 2500 mm, and a thickness of 0.7 mm are stacked on the buffer material stack 4 formed by stacking the buffer materials 7 in this manner. At this time, a protective sheet 5 made of a foamed resin sheet made of polyethylene 40 times foamed resin having a length of 2260 mm, a width of 2560 mm, and a thickness of 0.5 mm is interposed between the glass plates 6, and the glass plate laminate 2 has the outermost portion. The same kind of protective sheet 5 is also arranged on the lower and uppermost parts. Thereafter, the lateral displacement regulating member 9 configured to be detachable is attached to the cushioning material laminate 4.

本発明に係るガラス板梱包体1の第2実施例として、保護シート5が紙である点のみが第1実施例に係るガラス板梱包体1と相違するものを製作した。なお、紙は、縦2260mm、横2560mm、坪量50g/m2で、バージンパルプを原料として製造されたものとする。 As a second example of the glass plate package 1 according to the present invention, a glass plate package 1 according to the first example was manufactured which was different from the glass plate package 1 according to the first example only in that the protective sheet 5 was paper. In addition, paper shall be manufactured by using virgin pulp as a raw material with a length of 2260 mm, a width of 2560 mm, and a basis weight of 50 g / m 2 .

本発明に係るガラス板梱包体1の第3実施例として、図7に示す形態のものを製作した。この第3実施例に係るガラス板梱包体1が、第1実施例に係るガラス板梱包体1と相違する第1の相違点は、緩衝材積層体4を、縦2200mm、横2500mm、厚み10mmのポリプロピレン45倍発泡樹脂製の緩衝材7と、縦横は同サイズで厚みが5mmのポリプロピレン15倍発泡樹脂製の緩衝材7と、縦横は同サイズで厚みが10mmのポリプロピレン45倍発泡樹脂製の緩衝材7と、縦横は同サイズで厚みが10mmのポリプロピレン3倍発泡樹脂製の緩衝材7とを下方から順々に積層して構成したところにある。また、第2の相違点は、横ズレ規制部材9をパレット3に取り付けたところにある。その他の点は、第1実施例と共通する。   As a third example of the glass plate package 1 according to the present invention, a product having the form shown in FIG. 7 was manufactured. The glass plate package 1 according to the third embodiment is different from the glass plate package 1 according to the first embodiment in that the buffer material laminate 4 has a vertical length of 2200 mm, a horizontal length of 2500 mm, and a thickness of 10 mm. The cushioning material 7 made of polypropylene 45 times foamed resin, the cushioning material 7 made of polypropylene 15 times foamed resin having the same size and thickness of 5 mm, and the length and width made of polypropylene 45 times foamed resin having the same size and thickness 10 mm. The shock-absorbing material 7 and the shock-absorbing material 7 made of polypropylene three-fold foamed resin having the same size and thickness of 10 mm are stacked in order from the bottom. The second difference is that the lateral displacement regulating member 9 is attached to the pallet 3. Other points are common to the first embodiment.

本発明に係るガラス板梱包体1の第4実施例として、保護シート5が紙である点のみが第3実施例に係るガラス板梱包体1と相違するものを製作した。なお、紙は、縦2260mm、横2560mm、坪量50g/m2で、バージンパルプを原料として製造されたものとする。 As a fourth example of the glass plate package 1 according to the present invention, a glass plate package 1 according to the third example was produced only in that the protective sheet 5 was paper. In addition, paper shall be manufactured by using virgin pulp as a raw material with a length of 2260 mm, a width of 2560 mm, and a basis weight of 50 g / m 2 .

本発明に係るガラス板梱包体1の第5実施例として、図8に示す形態のものを製作した。この第5実施例に係るガラス板梱包体1が、第1実施例に係るガラス板梱包体1と相違する点は、緩衝材積層体4の構成にある。すなわち、第5実施例に係るガラス板梱包体1では、緩衝材積層体4を次のようにして製作する。まず、縦2200mm、横2500mm、厚み10mmのポリプロピレン45倍発泡樹脂製の緩衝材7と、縦横が同サイズで厚みが5mmのポリプロピレン15倍発泡樹脂製の緩衝材7と、縦横が同サイズで厚み10mmのポリプロピレン45倍発泡樹脂製の緩衝材7とを下方から順々に積層するとともに、縦440mm、横500mm、厚み25mmの小ブロックに等分割する。その上に、曲率半径30mの部分円筒面を上面に有するポリプロピレン5倍発泡樹脂製(低摩擦材)の緩衝材7を積層し、緩衝材積層体4を形成する。   As a fifth embodiment of the glass plate package 1 according to the present invention, a product having the form shown in FIG. 8 was produced. The glass plate package 1 according to the fifth embodiment is different from the glass plate package 1 according to the first embodiment in the configuration of the buffer material laminate 4. That is, in the glass plate package 1 according to the fifth embodiment, the buffer material laminate 4 is manufactured as follows. First, the cushioning material 7 made of polypropylene 45 times foamed resin having a length of 2200 mm, a width of 2500 mm, and a thickness of 10 mm, and the cushioning material 7 made of polypropylene 15 times foamed resin having the same size and length of 5 mm, and the length and breadth are the same size and thickness. The cushioning material 7 made of 10 mm polypropylene 45 times foamed resin is laminated in order from the bottom, and is equally divided into small blocks having a length of 440 mm, a width of 500 mm, and a thickness of 25 mm. A buffer material laminate 4 is formed by laminating a buffer material 7 made of polypropylene five-fold foamed resin (low friction material) having a partial cylindrical surface with a curvature radius of 30 m on the upper surface.

比較例として、図9に示すガラス板梱包体11を製作した。このガラス板梱包体11は、次のようにして製作される。まず、実施例と同じアルミ合金製のパレット3の上面3aに複数個の防振ゴム12を配置し、その防振ゴム12の上にアルミ合金製のトレー13を配置する。そして、トレー13の上面に縦2200mm、横2500mm、厚み5mmのゴムシート14を配置する。なお、防振ゴム12、およびゴムシート14は、いずれも厚み方向で見た場合には、1枚のゴムから形成されている。そして、ゴムシート14の上に、第2実施例と同じ条件で、ガラス板6と、紙からなる保護シート5とを積層した後、トレー13に実施例と同じ横ズレ規制部材9を取り付ける。   As a comparative example, a glass plate package 11 shown in FIG. 9 was produced. The glass plate package 11 is manufactured as follows. First, a plurality of anti-vibration rubbers 12 are arranged on the upper surface 3 a of the same pallet 3 made of aluminum alloy as in the embodiment, and an aluminum alloy tray 13 is arranged on the anti-vibration rubber 12. A rubber sheet 14 having a length of 2200 mm, a width of 2500 mm, and a thickness of 5 mm is disposed on the upper surface of the tray 13. The anti-vibration rubber 12 and the rubber sheet 14 are each formed from a single piece of rubber when viewed in the thickness direction. And after laminating | stacking the glass plate 6 and the protective sheet 5 which consists of paper on the rubber sheet 14 on the same conditions as 2nd Example, the same lateral displacement control member 9 as Example is attached to the tray 13. FIG.

そして、以上のように製作した実施例1〜5に係るガラス板梱包体1と、比較例に係るガラス板梱包体11のそれぞれをトラックの荷台に積載して片道3時間輸送し、輸送後のガラス板積層体2についてズレΔa、移動量Δb、およびガラス板6の破損枚数を測定した。その測定結果を下記の表1に示す。なお、ズレΔaは、図10に示すように、輸送後のガラス板積層体2に含まれる最下部のガラス板6と最上部のガラス板6との間の水平方向の変位量で測定するものとし、さらに輸送前のガラス板積層体2では、Δaが零となるように積層するものとする。また、移動量Δbは、図11に示すように、ガラス板積層体2の最下部に位置するガラス板6のパレット3上における輸送前後での水平方向の移動距離で測定するものとする。   And each of the glass plate package 1 according to Examples 1 to 5 manufactured as described above and the glass plate package 11 according to the comparative example is loaded on a truck bed and transported for 3 hours one way. With respect to the glass plate laminate 2, the deviation Δa, the movement amount Δb, and the number of damaged glass plates 6 were measured. The measurement results are shown in Table 1 below. As shown in FIG. 10, the deviation Δa is measured by the amount of horizontal displacement between the lowermost glass plate 6 and the uppermost glass plate 6 included in the glass plate laminate 2 after transportation. Further, in the glass plate laminate 2 before transportation, the laminate is made so that Δa becomes zero. Further, as shown in FIG. 11, the movement amount Δb is measured by a horizontal movement distance before and after transportation on the pallet 3 of the glass plate 6 positioned at the lowermost part of the glass plate laminate 2.

Figure 2010036948
Figure 2010036948

上記の結果によれば、比較例に係るガラス板梱包体11では、ズレΔa及び移動量Δbともに大きく、しかも、ガラス板6に破損が生じるに至っている。これに対し、実施例1〜5に係るガラス板梱包体1の全てにおいて、比較例よりもズレΔa及び移動量Δbの値が小さく、中でも実施例1、3、5に係るガラス板梱包体1ではズレΔaが零となる極めて良好な結果を得た。また、ガラス板の破損に関しても、実施例1〜5に係るガラス板梱包体1の全てにおいて、零枚となる極めて良好な結果を得た。したがって、複数枚の緩衝材7を平置き状態で積層した緩衝材積層体4を使用することで、パレット3に加わる衝撃を吸収する緩衝材7の衝撃吸収性能を向上させつつ、ガラス板積層体2の荷崩れを可及的に低減できることが認識できる。   According to said result, in the glass plate package 11 which concerns on a comparative example, both the shift | offset | difference (DELTA) a and the moving amount (DELTA) b are large, and also the glass plate 6 has come to be damaged. On the other hand, in all the glass plate packages 1 according to Examples 1 to 5, the values of the deviation Δa and the movement amount Δb are smaller than those of the comparative example, and among them, the glass plate package 1 according to Examples 1, 3, and 5 among them. Then, a very good result was obtained in which the deviation Δa was zero. Moreover, regarding the breakage of the glass plate, extremely good results were obtained in which all the glass plate packages 1 according to Examples 1 to 5 were zero. Therefore, by using the buffer material laminate 4 in which a plurality of cushioning materials 7 are laminated in a flat state, the impact absorbing performance of the buffer material 7 that absorbs the impact applied to the pallet 3 is improved, and the glass plate laminate is improved. It can be recognized that the load collapse of 2 can be reduced as much as possible.

本発明の第1実施形態に係るガラス板梱包体を示す側面図である。It is a side view which shows the glass plate package which concerns on 1st Embodiment of this invention. 第1実施形態に係るガラス板梱包体の部品分解配列斜視図である。It is a components disassembled arrangement perspective view of the glass plate packing object concerning a 1st embodiment. 本発明の第3実施形態に係るガラス板梱包体を示す側面図である。It is a side view which shows the glass plate package which concerns on 3rd Embodiment of this invention. 本発明の第4実施形態に係るガラス板梱包体を示す側面図である。It is a side view which shows the glass plate package which concerns on 4th Embodiment of this invention. 本発明の第5実施形態に係るガラス板梱包体を示す側面図である。It is a side view which shows the glass plate package which concerns on 5th Embodiment of this invention. 本発明の第7実施形態に係るガラス板梱包体を示す側面図である。It is a side view which shows the glass plate package which concerns on 7th Embodiment of this invention. 本発明の第3実施例に係るガラス板梱包体の変形例を示す側面図である。It is a side view which shows the modification of the glass plate package which concerns on 3rd Example of this invention. 本発明の第5実施例に係るガラス板梱包体を示す側面図である。It is a side view which shows the glass plate package which concerns on 5th Example of this invention. 本発明の比較例に係るガラス板梱包体を示す側面図である。It is a side view which shows the glass plate package which concerns on the comparative example of this invention. 実施例におけるガラス板積層体のズレΔaを説明するための側面図である。It is a side view for demonstrating gap (DELTA) a of the glass plate laminated body in an Example. 実施例におけるガラス板積層体の移動量Δbを説明するための平面図である。It is a top view for demonstrating the movement amount (DELTA) b of the glass plate laminated body in an Example.

符号の説明Explanation of symbols

1 ガラス板梱包体
2 ガラス板積層体
3 パレット
4 緩衝材積層体
5 保護シート
6 ガラス板
7 緩衝材
8 立設部
9 横ズレ規制部材
DESCRIPTION OF SYMBOLS 1 Glass plate package 2 Glass plate laminated body 3 Pallet 4 Buffer material laminated body 5 Protective sheet 6 Glass plate 7 Buffer material 8 Standing part 9 Lateral deviation control member

Claims (10)

複数枚のガラス板の各相互間に保護シートを介在させて平置き状態で積層したガラス板積層体を、パレットの上面で下方から支持してなるガラス板梱包体であって、
前記パレットの上面と前記ガラス板積層体の最下面との間に、複数枚の緩衝材を平置き状態で積層した緩衝材積層体を介在させたことを特徴とするガラス板梱包体。
A glass plate laminate in which a protective sheet is interposed between each of a plurality of glass plates and laminated in a flat state, and is supported from below on the upper surface of the pallet,
A glass plate package comprising a buffer material laminate in which a plurality of buffer materials are laminated in a flat state between an upper surface of the pallet and a lowermost surface of the glass plate laminate.
前記緩衝材積層体が、複数枚の前記緩衝材を相互に縁切り状態で積層してなる請求項1に記載のガラス板梱包体。   The glass plate package according to claim 1, wherein the buffer material laminate is formed by laminating a plurality of the buffer materials in a mutually cut state. 前記緩衝材積層体が、複数枚の前記緩衝材を相互に接着固定した状態で積層してなる請求項1に記載のガラス板梱包体。   The glass plate package according to claim 1, wherein the buffer material laminate is laminated in a state where a plurality of the buffer materials are bonded and fixed to each other. 前記緩衝材積層体が、相対的に柔軟性が高い前記緩衝材と、相対的に柔軟性が低い前記緩衝材とから構成されている請求項1〜3のいずれか1項に記載のガラス板梱包体。   The glass plate according to any one of claims 1 to 3, wherein the buffer material laminate is configured by the buffer material having a relatively high flexibility and the buffer material having a relatively low flexibility. Packing body. 前記緩衝材積層体が、前記ガラス板積層体の最下面に沿う面内で複数に分割されている請求項1〜4のいずれか1項に記載のガラス板梱包体。   The glass plate package according to any one of claims 1 to 4, wherein the buffer material laminate is divided into a plurality of pieces in a plane along the lowermost surface of the glass plate laminate. 前記パレットに対して横方向に力が入力された場合に、前記ガラス板積層体の最下面と、前記緩衝材積層体の上方に存し、かつ、前記ガラス板積層体の最下面と接する支持面との間の横方向の滑り量が、前記ガラス板積層体に含まれる前記ガラス板と前記保護シートとの間の横方向の滑り量よりも大きくなるように構成されている請求項1〜5のいずれか1項に記載のガラス板梱包体。   When a force is input in the lateral direction with respect to the pallet, the lowermost surface of the glass plate laminate and the support above the buffer material laminate and in contact with the lowermost surface of the glass plate laminate The amount of lateral slip between the surfaces is configured to be greater than the amount of lateral slip between the glass plate and the protective sheet included in the glass plate laminate. The glass plate package according to any one of 5. 前記ガラス板積層体の最下面と、前記緩衝材積層体の上方に存し、かつ、前記ガラス板積層体の最下面と接する支持面との間の摩擦係数を、前記ガラス板積層体に含まれる前記ガラス板と前記保護シートとの間の摩擦係数よりも小さくした請求項1〜5のいずれか1項に記載のガラス板梱包体。   The glass plate laminate includes a coefficient of friction between the lowermost surface of the glass plate laminate and a support surface that is above the buffer laminate and is in contact with the lowermost surface of the glass plate laminate. The glass plate package of any one of Claims 1-5 made smaller than the friction coefficient between the said glass plate and said protective sheet. 前記緩衝材積層体の最上面が水平面に対して傾斜してなり、該傾斜した前記緩衝材積層体の最上面に倣って、前記ガラス板積層体に含まれる前記ガラス板及び前記保護シートが傾斜状態で積層されている請求項1〜7のいずれか1項に記載のガラス板梱包体。   The uppermost surface of the buffer material laminate is inclined with respect to a horizontal plane, and the glass plate and the protective sheet included in the glass plate laminate are inclined following the inclined uppermost surface of the buffer material laminate. The glass plate package according to any one of claims 1 to 7, which is laminated in a state. 前記緩衝材積層体の最上面が凹状に湾曲してなり、該湾曲した前記緩衝材積層体の最上面に倣って、前記ガラス板積層体に含まれる前記ガラス板及び前記保護シートが湾曲状態で積層されている請求項1〜7のいずれか1項に記載のガラス板梱包体。   The top surface of the buffer material laminate is curved in a concave shape, and the glass plate and the protective sheet included in the glass plate laminate are in a curved state following the top surface of the curved buffer material laminate. The glass plate package according to any one of claims 1 to 7, which is laminated. 前記ガラス板が、フラットパネルディスプレイ用のガラス基板である請求項1〜9のいずれか1項に記載のガラス板梱包体。   The said glass plate is a glass substrate for flat panel displays, The glass plate package of any one of Claims 1-9.
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