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JP2010028885A - Core for rotating electrical machines - Google Patents

Core for rotating electrical machines Download PDF

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JP2010028885A
JP2010028885A JP2008183584A JP2008183584A JP2010028885A JP 2010028885 A JP2010028885 A JP 2010028885A JP 2008183584 A JP2008183584 A JP 2008183584A JP 2008183584 A JP2008183584 A JP 2008183584A JP 2010028885 A JP2010028885 A JP 2010028885A
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core
fixing member
burr
cylindrical
laminated
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JP5320875B2 (en
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Yasuhiro Endo
康浩 遠藤
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Toyota Motor Corp
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Abstract

【課題】回転電機用コアにおいて、固定部材とコア部との間の嵌合シロを多く取ることを抑制しながら、固定部材からコア部が脱落するときの抜け荷重を十分に確保できるようにすることである。
【解決手段】回転電機用のステータコア10は、外周リングと呼ばれる円筒形状のコア固定部材12と、これに嵌合して固定される外周形状が円形の筒型コア部14とで構成される。筒型コア部14は、電磁鋼板として、外周形状を成形する際に生じるバリ24,26の方向がコア固定部材12の筒型形状の軸方向に沿って一方向を向く一方向バリ薄板20と、他方向を向く他方向バリ薄板22とを含んで構成される。そして、一方向バリ薄板20の積層数と、他方向バリ薄板22の積層数との差が、予め定めた範囲以内の積層数差とされる。
【選択図】図1
In a core for a rotating electrical machine, it is possible to sufficiently secure an unloading load when a core part is dropped from a fixing member while suppressing a large amount of fitting white between the fixing member and the core part. That is.
A stator core for a rotating electrical machine includes a cylindrical core fixing member called an outer peripheral ring and a cylindrical core portion having a circular outer peripheral shape fitted and fixed thereto. The cylindrical core portion 14 is an electromagnetic steel plate, a unidirectional burr thin plate 20 in which the direction of burrs 24 and 26 generated when the outer peripheral shape is formed is directed in one direction along the axial direction of the cylindrical shape of the core fixing member 12. And the other-direction burr thin plate 22 facing in the other direction. The difference between the number of laminated unidirectional burr thin plates 20 and the number of laminated unidirectional burr thin plates 22 is the difference in the number of laminated layers within a predetermined range.
[Selection] Figure 1

Description

本発明は、回転電機用コアに係り、特に、筒型形状のコア固定部材に筒型コア部が嵌合して固定される回転電機コアに関する。   The present invention relates to a rotating electrical machine core, and more particularly, to a rotating electrical machine core in which a cylindrical core portion is fitted and fixed to a cylindrical core fixing member.

回転電機のステータコアは、電磁鋼板等の薄板をプレス加工して外形を形成したものを複数積層し、これを円筒形のリングまたはフレームに圧入して固定して形成することができる。例えば、特許文献1には、電動機固定子として、鉄やアルミ製のフレームに固定子を焼嵌めや圧入で装着するときに、その圧縮応力によってヒステリシス損が増大することを抑制するため、面内の磁気特性が等方性に近い無方向性電磁鋼板を用いて、圧縮応力が働く方向に平行に磁化容易方向を配置し、圧縮応力を50MPa以下となるように設計することが開示されている。   A stator core of a rotating electrical machine can be formed by laminating a plurality of thin plates such as electromagnetic steel plates that are formed by press working and pressing them into a cylindrical ring or frame and fixing them. For example, in Patent Document 1, as an electric motor stator, in order to suppress an increase in hysteresis loss due to compressive stress when the stator is attached to an iron or aluminum frame by shrink fitting or press fitting, in-plane It is disclosed that a non-oriented electrical steel sheet having a magnetic property close to isotropic is used, an easy magnetization direction is arranged in parallel to the direction in which the compressive stress acts, and the compressive stress is designed to be 50 MPa or less. .

このように、電磁鋼板等の薄板をプレス加工するときには、プレス加工で打ち抜かれる方向に素材が流れて、打ち抜かれた方向に素材が突き出るバリが生じ、また、バリが生じる側の面の反対側の面にダレが生じる。   In this way, when pressing a thin plate such as an electromagnetic steel sheet, the material flows in the direction of punching in the press process, a burr that protrudes in the direction of punching occurs, and the opposite side of the surface on which the burr is generated Sagging occurs on the surface.

例えば、特許文献2には、圧縮機用電動機の固定子として、複数の鉄心を積層するとき、鉄心の軸線による直角度を確保するため、各鉄心が表裏反転して重ねると、一方側のカシメ穴が他方側のカシメ用突起とはまりあうようにする構成が開示されている。ここでは、例えば98枚積層するとき、その半分の49枚を表裏反転させてカシメて一体化し、もう1つの49枚の一体化したものを、バリが向かい合って内側となるようにして向かい合わせ、溶接して一体化することが述べられている。   For example, in Patent Document 2, when a plurality of iron cores are stacked as a stator of an electric motor for a compressor, in order to secure a squareness by the axis of the iron core, if each iron core is turned upside down and stacked, A configuration is disclosed in which the hole fits with the caulking protrusion on the other side. Here, for example, when 98 sheets are stacked, half of the 49 sheets are reversed and integrated by caulking, and the other 49 sheets are integrated with the burr facing each other and facing each other, It is described that they are integrated by welding.

また、特許文献3には、薄板金属片を打ち抜いたブロック片を積層したモータの鉄心において、これらのブロック片のうち、最外層においてバリの向きを外向きにならないようにする構成が開示されている。これにより、巻線を巻き付ける部分に絶縁塗料を塗布するとき、バリが外層にないので、均一に塗布できる、と述べられている。   Further, Patent Document 3 discloses a configuration in which the burr of the outermost layer of the iron core of the motor in which the block pieces obtained by punching the thin metal pieces are stacked is prevented from facing outward in the outermost layer of these block pieces. Yes. Accordingly, it is stated that when the insulating paint is applied to the portion where the winding is wound, since there is no burr in the outer layer, it can be applied uniformly.

特許文献4には、回転電機用コアの積層構造として、鉄損の大部分を占める渦電流損を低減するために両面に絶縁処理が施された薄板状の電磁鋼板を積層するとき、渦電流の発生しやすいロータ外周部のロータコア材の板厚t21と、電磁鋼板の板厚t1と、打ち抜き時に発生するバリのバリ高さt31との関係を、t21<t1−t31とすることが述べられている。このように、ロータ外周部の板厚t21を制限することで渦電流の発生を抑制でき、またバリが隣接する絶縁処理済み電磁鋼板に接触して絶縁性を低下させることがない、と述べられている。ここでは、バリ面と反対側をダレ面とし、バリ面とダレ面の方向を同一方向に揃えて積層すること、バリとダレとを向かい合わせて積層すること等が述べられている。   In Patent Document 4, as a laminated structure of a core for a rotating electrical machine, when laminating thin electromagnetic steel sheets that are insulated on both sides in order to reduce eddy current loss that occupies most of iron loss, It is stated that the relationship between the plate thickness t21 of the rotor core material at the outer periphery of the rotor, the plate thickness t1 of the electromagnetic steel plate, and the burr height t31 of the burr generated at the time of punching is t21 <t1-t31. ing. In this way, it is stated that the generation of eddy current can be suppressed by limiting the plate thickness t21 of the outer peripheral portion of the rotor, and that the burrs do not come into contact with the adjacent insulated steel sheet to reduce the insulation. ing. Here, it is described that the side opposite to the burr surface is a sag surface, the burrs and the sag surface are stacked in the same direction, and the burrs and the sag are stacked facing each other.

特開2007−336690号公報JP 2007-336690 A 特開2003−180043号公報JP 2003-180043 A 特開平9−191614号公報JP-A-9-191614 特開2004−140966号公報JP 2004-140966 A

上記のように、従来技術において、回転電機のコアに用いられる薄板の積層において、薄板加工でバリが生じると、コアの軸線による直角度の確保、絶縁塗料の均一塗布の確保、渦電流の抑制等に課題が生じることが指摘されている。   As described above, in the prior art, in the lamination of thin plates used for the cores of rotating electrical machines, if burrs occur during thin plate processing, ensuring perpendicularity by the axis of the core, ensuring uniform application of insulating paint, suppressing eddy currents It is pointed out that problems arise in

ところで、積層薄板等のコア部をリング等の固定部材で嵌合支持するときに、衝撃等でコア部が固定部材から脱落することが起こり得る。コア部を構成する積層薄板にバリが生じていると、固定部材から脱落する方向、つまりコア部の抜けが生じる方向が一方側に偏って多く発生する。この原因は、バリが生じている方向、つまり素材が突き出している方向についての抜け荷重に比べ、その反対方向、つまりダレが生じている方向についての抜け荷重が低いことにある。   By the way, when a core portion such as a laminated thin plate is fitted and supported by a fixing member such as a ring, the core portion may drop from the fixing member due to an impact or the like. When burrs are generated in the laminated thin plate constituting the core part, the direction of falling off from the fixing member, that is, the direction in which the core part is pulled out is often biased to one side. This is because the pull-out load in the opposite direction, that is, the direction in which the sagging occurs is lower than the pull-out load in the direction in which burrs are generated, that is, the direction in which the material protrudes.

このように、積層鋼板で構成されるコア部が固定部材から脱落することを防止するには、嵌合シロを多く取って、コア部と固定部材との間の嵌合力を大きくすればよい。しかしながら、特許文献1に示唆されるように、嵌合を強くすると、コア部に生じる圧縮応力が増大し、コア部の磁気特性が低下することが生じえる。   As described above, in order to prevent the core portion formed of the laminated steel plates from falling off the fixing member, it is only necessary to increase the fitting force between the core portion and the fixing member by taking a large amount of fitting white. However, as suggested in Patent Document 1, when the fitting is strengthened, the compressive stress generated in the core portion increases, and the magnetic characteristics of the core portion may be deteriorated.

本発明の目的は、固定部材とコア部との間の嵌合シロを多く取ることを抑制しながら、固定部材からコア部が脱落するときの抜け荷重を十分に確保できる回転電機用コアを提供することである。   An object of the present invention is to provide a core for a rotating electrical machine that can sufficiently secure a slip-off load when the core portion is dropped from the fixing member while suppressing a large amount of fitting white between the fixing member and the core portion. It is to be.

本発明に係る回転電機用コアは、筒型形状のコア固定部材と、コア固定部材の筒型形状の内側寸法に対応する外形寸法を有し、コア固定部材に嵌合して固定される筒型コア部と、を備え、筒型コア部は、複数の部材で構成され、各部材のコア固定部材に嵌合する部分のバリの方向が各部材の間で異なることを特徴とする。   The core for a rotating electrical machine according to the present invention has a cylindrical core fixing member and an outer dimension corresponding to the inner dimension of the cylindrical shape of the core fixing member, and is a cylinder that is fitted and fixed to the core fixing member. The cylindrical core portion is composed of a plurality of members, and the direction of the burr of the portion fitted to the core fixing member of each member is different among the members.

また、本発明に係る回転電機用コアにおいて、筒型コア部は、複数の部材として、筒型形状の周方向に沿って予め定めた数で分割された部分形状を有する薄板を積層して形成される複数の分割コアで構成され、複数の分割コアは、部分形状の外形を成形する際に生じるバリの方向がコア固定部材の筒型形状の軸方向に沿って一方向を向くように複数の薄板が積層配置される一方向積層分割コアと、他方向を向くように配置される他方向積層コアとを含み、一方向積層分割コアと他方向積層分割コアとは、互いに隣接する配置関係で円周方向に配置されてコア固定部材に固定されることが好ましい。   Moreover, in the core for a rotating electrical machine according to the present invention, the cylindrical core portion is formed by laminating thin plates having partial shapes divided by a predetermined number along the circumferential direction of the cylindrical shape as a plurality of members. The plurality of divided cores are formed such that the direction of burrs generated when forming the outer shape of the partial shape is directed in one direction along the axial direction of the cylindrical shape of the core fixing member. The one-way laminated core is disposed so as to face the other direction, and the one-way laminated core and the other-directional laminated core are adjacent to each other. It is preferable to arrange in the circumferential direction and to be fixed to the core fixing member.

また、本発明に係る回転電機用コアにおいて、筒型コア部は、複数の部材として、筒型コア部の外周形状と同じ外周形状有し軸方向に相互に積層される複数のコア薄板で構成され、複数のコア薄板は、外周形状を成形する際に生じるバリの方向がコア固定部材の筒型形状の軸方向に沿って一方向を向く一方向バリ薄板と、他方向を向く他方向バリ薄板とを含み、一方向バリ薄板の積層数と他方向バリ薄板の積層数との差が、予め定めた範囲以内の積層数差であることが好ましい。   Moreover, in the core for a rotating electrical machine according to the present invention, the cylindrical core portion is composed of a plurality of core thin plates having the same outer peripheral shape as the outer peripheral shape of the cylindrical core portion and laminated in the axial direction as a plurality of members. The plurality of core thin plates includes a unidirectional burr thin plate in which the direction of the burr generated when forming the outer peripheral shape is directed in one direction along the axial direction of the cylindrical shape of the core fixing member, and the unidirectional burr in the other direction. The difference between the number of laminated unidirectional burr thin plates and the number of laminated other direction burr thin plates is preferably a difference in the number of laminated layers within a predetermined range.

また、本発明に係る回転電機用コアは、筒型形状のコア固定部材と、コア固定部材の筒型形状の内側寸法に対応する外形寸法を有し、コア固定部材に嵌合して固定される筒型コア部と、コア固定部材の軸方向の一方側端部に設けられ、筒型コア部が軸方向に抜けることを防止する抜け止め部と、を備え、筒型コア部は、外形を成形する際に生じるバリの方向がコア固定部材の筒型形状の軸方向に沿って一方向を向くように積層して配置される複数のコア薄板を含み、積層された一方側端部におけるコア薄板は、そのバリの方向がコア固定部材の軸方向の他方側端部の方向を向くことを特徴とする。   The core for a rotating electrical machine according to the present invention has a cylindrical core fixing member and an outer dimension corresponding to the inner dimension of the cylindrical shape of the core fixing member, and is fitted and fixed to the core fixing member. A cylindrical core portion, and a retaining portion provided at one end in the axial direction of the core fixing member to prevent the cylindrical core portion from coming off in the axial direction. Including a plurality of core thin plates arranged so that the direction of burrs generated when molding the core is directed in one direction along the axial direction of the cylindrical shape of the core fixing member. The core thin plate is characterized in that the direction of the burr is directed to the other end portion in the axial direction of the core fixing member.

上記構成の少なくとも1つにより、回転電機用コアは、筒型形状のコア固定部材とこれに嵌合して固定される筒型コア部とを備え、筒型コア部を構成する複数の部材は、各部材のコア固定部材に嵌合する部分のバリの方向が各部材の間で異なる。各部材についてバリの方向への抜け荷重とその反対方向への抜け荷重とに差があるが、上記構成によれば、筒型コア部は、バリの方向が各部材の間で異なっており、バリの方向が1つの方向に揃っていない。したがって、筒型コア部全体としての固定部材からの抜け荷重は、抜け方向による依存性が緩和され、従来のように抜け荷重の低い方に合わせて嵌合シロを設定する場合に比べ、固定部材とコア部との間の嵌合シロを多く取ることを抑制しながら、固定部材からコア部が脱落するときの抜け荷重を十分に確保できる。   According to at least one of the above-described configurations, the rotating electrical machine core includes a cylindrical core fixing member and a cylindrical core portion that is fitted and fixed to the cylindrical core fixing member, and the plurality of members constituting the cylindrical core portion are The direction of the burr of the portion that fits into the core fixing member of each member differs among the members. Although there is a difference between the unloading load in the direction of burrs and the unloading load in the opposite direction for each member, according to the above configuration, the direction of the burrs are different among the members in the cylindrical core part, The direction of burrs is not aligned in one direction. Therefore, the removal load from the fixing member as the entire cylindrical core portion is less dependent on the removal direction, and the fixing member is compared to the conventional case where the fitting shiro is set in accordance with the one where the removal load is low. It is possible to sufficiently secure a pull-out load when the core portion drops from the fixing member while suppressing a large amount of fitting white between the core portion and the core portion.

また、回転電機用コアにおいて、筒型コア部が複数の分割コアで構成されるときは、バリの方向がコア固定部材の筒型形状の軸方向に沿って一方向を向くように複数の薄板が積層配置される一方向積層分割コアと、他方向を向くように配置される他方向積層コアとを用い、一方向分割コアと他方向積層分割コアとは、互いに隣接する配置関係で円周方向に配置されてコア固定部材に固定される。これにより、筒型コア部全体としての固定部材からの抜け荷重は、抜け方向による依存性が緩和される。したがって、従来のように抜け荷重の低い方に合わせて嵌合シロを設定する場合に比べ、固定部材とコア部との間の嵌合シロを多く取ることを抑制しながら、固定部材からコア部が脱落するときの抜け荷重を十分に確保できる。   Further, in the rotating electrical machine core, when the cylindrical core portion is composed of a plurality of divided cores, the plurality of thin plates are arranged so that the direction of the burr is directed in one direction along the axial direction of the cylindrical shape of the core fixing member. The one-way laminated core and the other-directional laminated core are arranged so as to face each other. It arrange | positions in a direction and is fixed to a core fixing member. Thereby, the dependence of the removal load from the fixing member as the entire cylindrical core portion on the removal direction is alleviated. Therefore, compared with the conventional case where the fitting shiro is set in accordance with the lower unloading load, the fixing member and the core portion are prevented from taking a large amount of fitting white between the fixing member and the core portion. Sufficient load can be secured when falling off.

また、回転電機用コアにおいて、筒型コア部が、その外周形状と同じ外周形状を有する複数のコア薄板で構成されるときは、バリの方向がコア固定部材の筒型形状の軸方向に沿って一方向を向く一方向バリ薄板と、他方向を向く他方向バリ薄板とを用い、一方向バリ薄板の積層数と他方向バリ薄板の積層数との差が、予め定めた範囲以内の積層数差であるものとする。各コア薄板についてバリの方向への抜け荷重とその反対方向への抜け荷重とに差があるが、上記構成によれば、筒型コア部は、一方向バリ薄板と他方向バリ薄板との積層数差が予め定めた範囲内であるので、筒型コア部全体としての固定部材からの抜け荷重は、抜け方向による依存性が緩和される。例えば、一方向バリ薄板と他方向バリ薄板との積層数差をゼロとすれば、抜け荷重の抜け方向による依存性をなくすことができる。このようにして、従来のように抜け荷重の低い方に合わせて嵌合シロを設定する場合に比べ、固定部材とコア部との間の嵌合シロを多く取ることを抑制しながら、固定部材からコア部が脱落するときの抜け荷重を十分に確保できる。   Further, in the rotating electrical machine core, when the cylindrical core portion is composed of a plurality of core thin plates having the same outer peripheral shape as the outer peripheral shape thereof, the direction of the burr is along the axial direction of the cylindrical shape of the core fixing member. Using a unidirectional burr thin plate facing in one direction and a unidirectional burr thin plate facing in the other direction, the difference between the number of laminated one direction burr thin plates and the number of laminated other direction burr thin plates is within a predetermined range. It is assumed that there is a number difference. Although there is a difference between the unloading load in the direction of burrs and the unloading load in the opposite direction for each core sheet, according to the above configuration, the cylindrical core part is a laminate of the unidirectional burrs sheet and the other-direction burrs sheet. Since the number difference is within a predetermined range, the dependency of the removal load from the fixing member as the entire cylindrical core portion on the removal direction is alleviated. For example, if the difference in the number of layers between the one-direction burr thin plate and the other-direction burr thin plate is set to zero, it is possible to eliminate the dependency of the drop load depending on the drop direction. In this way, it is possible to prevent the fixing member from taking a large amount of fitting white between the fixing member and the core portion as compared with the conventional case where the fitting white is set in accordance with the lower unloading load. Sufficient load can be secured when the core part falls off.

また、回転電機用コアは、筒型形状のコア固定部材と、コア固定部材に嵌合して固定される筒型コア部と、コア固定部材の軸方向の一方側端部に設けられ、筒型コア部が軸方向に抜けることを防止する抜け止め部とを備える。そして、バリの方向がコア固定部材の筒型形状の軸方向に沿って一方向を向くように積層して配置しても、積層された一方側端部におけるコア薄板は、そのバリの方向がコア固定部材の軸方向の他方側端部の方向を向くようにされる。バリの方向がコア固定部材の筒型形状の軸方向に沿って一方向を向くように積層して配置されるときは、一方向と反対側の抜け方向における抜け荷重が小さくなる。上記構成によれば、抜け止め部は、バリの方向が向く方向である他方端側端部と反対側の一方端側端部に設けられる。すなわち、抜け荷重が小さくなる抜け方向に抜け止め部が設けられる。したがって、従来のように抜け荷重の低い方に合わせて嵌合シロを設定する場合に比べ、固定部材とコア部との間の嵌合シロを多く取ることを抑制しながら、固定部材からコア部が脱落するときの抜け荷重を十分に確保できる。   The rotating electrical machine core is provided at a cylindrical core fixing member, a cylindrical core portion that is fitted and fixed to the core fixing member, and an axial end of the core fixing member. And a retaining portion for preventing the mold core portion from coming off in the axial direction. And even if it is laminated and arranged so that the direction of the burr is directed in one direction along the axial direction of the cylindrical shape of the core fixing member, the core thin plate at the one end of the laminated layer has the direction of the burr It is made to face the direction of the other side edge part of the axial direction of a core fixing member. When the burrs are stacked and arranged so that the direction of the burrs is directed in one direction along the axial direction of the cylindrical shape of the core fixing member, the removal load in the removal direction opposite to the one direction is reduced. According to the above configuration, the retaining portion is provided at the one end side end opposite to the other end side end in the direction in which the burr is directed. In other words, the retaining portion is provided in the direction of removal in which the removal load is reduced. Therefore, compared with the conventional case where the fitting shiro is set in accordance with the lower unloading load, the fixing member and the core portion are prevented from taking a large amount of fitting white between the fixing member and the core portion. Sufficient load can be secured when falling off.

なお、抜け止め部を用いる構成は、筒型コア部が、その外周形状と同じ外周形状を有する複数のコア薄板で構成される場合に適用されるほか、筒型コア部が複数の分割コアで構成される場合にも適用することができる。   The configuration using the retaining portion is applied when the cylindrical core portion is configured by a plurality of core thin plates having the same outer peripheral shape as the outer peripheral shape, and the cylindrical core portion is a plurality of divided cores. It can also be applied when configured.

以下に図面を用いて本発明に係る実施の形態につき詳細に説明する。以下では、筒型形状として円筒形状のものを説明するが、円筒形状以外でもよく、例えば多角形筒型形状であってもよい。また、以下では、コア薄板の材料として電磁鋼板を説明するが、これ以外の適当な磁性材料の薄板材料で構成されるものとしてもよい。また、以下で図示される積層数、分割コアの数は説明のための例示であり、図示された数以外の積層数、分割数であってもよい。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the following, a cylindrical shape is described as a cylindrical shape, but it may be other than a cylindrical shape, for example, a polygonal cylindrical shape. Moreover, although an electromagnetic steel plate is demonstrated below as a material of a core thin plate, it is good also as what is comprised with the thin plate material of other appropriate magnetic materials. Further, the number of stacked layers and the number of divided cores illustrated below are examples for explanation, and may be the number of stacked layers and the number of divided portions other than the illustrated numbers.

以下では、全ての図面において同様の要素には同一の符号を付し、重複する説明を省略する。また、本文中の説明においては、必要に応じそれ以前に述べた符号を用いるものとする。   Below, the same code | symbol is attached | subjected to the same element in all the drawings, and the overlapping description is abbreviate | omitted. In the description in the text, the symbols described before are used as necessary.

図1は、回転電機用のコアとしてのステータコア10の構成を説明する図である。このステータコア10は、外周リングと呼ばれる円筒形状のコア固定部材12と、これに嵌合して固定される外周形状が円形の筒型コア部14とで構成される。図1の左側の(a)には、ステータコア10の全体の構成が分解図で示され、右側の(b)には模式的な断面図が示されている。なお、図1(b)には、筒型コア部14の内周形状を省略してある。   FIG. 1 is a diagram illustrating a configuration of a stator core 10 as a core for a rotating electrical machine. The stator core 10 includes a cylindrical core fixing member 12 called an outer peripheral ring and a cylindrical core portion 14 having a circular outer peripheral shape that is fitted and fixed thereto. In FIG. 1, (a) on the left side shows an entire configuration of the stator core 10 in an exploded view, and (b) on the right side shows a schematic cross-sectional view. In FIG. 1B, the inner peripheral shape of the cylindrical core portion 14 is omitted.

コア固定部材12は、後述するように複数の電磁鋼板が積層されて構成される筒型コア部14を保持する機能を有する円筒形状の部材である。円筒形状の一方端部にはフランジが設けられる。このフランジには、例えば、ステータコア10の取付部等を設けることができる。   As will be described later, the core fixing member 12 is a cylindrical member having a function of holding a cylindrical core portion 14 configured by laminating a plurality of electromagnetic steel plates. A flange is provided at one end of the cylindrical shape. For example, an attachment portion of the stator core 10 can be provided on the flange.

かかるコア固定部材12は、適当な強度を有する金属材料を成形したものを用いることができる。コア固定部材12の肉厚は、筒型コア部14が圧入等で固定されるときの円周方向に沿った引張応力等を考慮して適当に設定することができる。   The core fixing member 12 may be formed by molding a metal material having an appropriate strength. The thickness of the core fixing member 12 can be appropriately set in consideration of the tensile stress along the circumferential direction when the cylindrical core portion 14 is fixed by press fitting or the like.

筒型コア部14は、外周形状が円形で、内周形状はステータの仕様に応じて設定される複数の突出部が円周方向に配置された凹凸形状を有している。この複数の突出部は、ティース等と呼ばれ、この周りには図示されていないコイルが巻回される。図1(a)の例では、18個の突出部が設けられている。このように、筒型コア部14は、コイル巻回のために複雑な形状の内周形状を有し、また、回転電機として所定の出力を得るために、軸方向に所定の厚さを有している。かかる筒型コア部14は、一体型で成形したものを用いることができるほか、以下で詳細に説明するように、電磁鋼板を所定の形状で打ち抜いたものを所定の厚さとなるように複数枚積層したものを用いることができる。打ち抜き加工には、プレス加工を用いることができる。   The cylindrical core portion 14 has a circular outer peripheral shape, and the inner peripheral shape has an uneven shape in which a plurality of protrusions set according to the specifications of the stator are arranged in the circumferential direction. The plurality of protrusions are called teeth, and a coil (not shown) is wound around the protrusions. In the example of FIG. 1A, 18 protrusions are provided. Thus, the cylindrical core portion 14 has a complicated inner peripheral shape for coil winding, and has a predetermined thickness in the axial direction in order to obtain a predetermined output as a rotating electrical machine. is doing. The cylindrical core portion 14 can be formed as a single piece, or, as will be described in detail below, a plurality of sheets of electromagnetic steel sheets punched out in a predetermined shape so as to have a predetermined thickness. Laminated layers can be used. For punching, press working can be used.

筒型コア部14は、上記のように電磁鋼板をコア薄板として複数枚積層して構成されるが、その積層方法は以下の通りである。すなわち、筒型コア部14は、電磁鋼板として、外周形状を成形する際に生じるバリ24,26の方向がコア固定部材12の筒型形状の軸方向に沿って一方向を向く一方向バリ薄板20と、他方向を向く他方向バリ薄板22とを含んで構成される。そして、一方向バリ薄板20の積層数と、他方向バリ薄板22の積層数との差が、予め定めた範囲以内の積層数差とされる。   The cylindrical core portion 14 is configured by laminating a plurality of electromagnetic steel plates as core thin plates as described above, and the laminating method is as follows. That is, the cylindrical core portion 14 is a unidirectional burr thin plate in which the direction of the burrs 24 and 26 generated when forming the outer peripheral shape is one direction along the axial direction of the cylindrical shape of the core fixing member 12 as an electromagnetic steel plate. 20 and an other-direction burr thin plate 22 facing in the other direction. The difference between the number of laminated unidirectional burr thin plates 20 and the number of laminated unidirectional burr thin plates 22 is the difference in the number of laminated layers within a predetermined range.

図1(b)の例では、コア固定部材12の筒型形状の軸方向に沿った一方向が、図1(b)の紙面上で下方から上方に向かう方向としてある。この一方向をA方向として実線矢印で示した。なお、一方向と逆の方向である他方向についても、これをB方向として破線矢印で示した。   In the example of FIG. 1B, one direction along the axial direction of the cylindrical shape of the core fixing member 12 is a direction from the lower side to the upper side on the paper surface of FIG. This one direction is indicated by a solid arrow with the A direction. Note that the other direction, which is the opposite direction to the one direction, is indicated by a broken-line arrow as the B direction.

一方向バリ薄板20は、バリ24がA方向を向いて積層されるコア薄板である。これに対し、他方向バリ薄板22は、バリ26がA方向と逆方向であるB方向を向いて積層されるコア薄板である。図1で示されるステータコア10では、筒型コア部14が、一方向バリ薄板20の積層数が4、他方向バリ薄板22の積層数が4で、積層数の差をゼロ、つまり同じ積層数としてある。   The unidirectional burr thin plate 20 is a core thin plate on which the burr 24 is laminated in the A direction. On the other hand, the other-direction burr thin plate 22 is a core thin plate in which the burr 26 is laminated so as to face the B direction which is opposite to the A direction. In the stator core 10 shown in FIG. 1, the cylindrical core portion 14 has four unidirectional burr thin plates 20 stacked and four other directional burr thin plates 22 stacked, and the difference in the number of stacked layers is zero, that is, the same number of stacked layers. It is as.

上記構成の作用を図2から図4を用いて説明する。図2は、従来から行われている積層方法を説明する図で、図3はその方法による抜け荷重の抜け方向依存性を説明する図である。図4は、図1で説明した積層方法を示す図で、図5はそのときの抜け荷重の抜け方向依存性の改善の様子を示す図である。   The operation of the above configuration will be described with reference to FIGS. FIG. 2 is a diagram for explaining a conventional laminating method, and FIG. 3 is a diagram for explaining the dependence of the unloading load on the direction of removal. FIG. 4 is a diagram illustrating the stacking method described in FIG. 1, and FIG. 5 is a diagram illustrating how the unloading direction dependency of the unloading load is improved.

図2の従来の積層方法は、コア固定部材12の中に、一方向バリ薄板20がバリ24の方向をA方向に揃えて積層されるものである。この方法によれば、電磁鋼板から同じ形状の薄板を打ち抜き、そのまま表裏をひっくり返すことなく順次積層することで、筒型コア部15を容易に形成することができる。   In the conventional lamination method of FIG. 2, the unidirectional burr thin plate 20 is laminated in the core fixing member 12 with the direction of the burr 24 aligned in the A direction. According to this method, the cylindrical core portion 15 can be easily formed by punching a thin plate of the same shape from an electromagnetic steel plate and sequentially stacking the same without turning the front and back.

図3は、横軸に抜け方向をとり、縦軸に抜け荷重をとって、A方向に筒型コア部15が抜けるときの抜け荷重と、B方向に筒型コア部15が抜けるときの抜け荷重を比較した図である。抜け方向を固定すると、コア固定部材12に嵌合する部分のバリの方向によって、抜け荷重が異なる。図3の例で、バリ24がある方向、つまり素材が突き出しているA方向に一方向バリ薄板20が抜けるときの抜け荷重faは、バリ24の裏側であるダレ25があるB方向に一方向バリ薄板20が抜けるときの抜け荷重fbよりも大きい。   In FIG. 3, the horizontal axis indicates the disconnection direction, the vertical axis indicates the disconnection load, the disconnection load when the cylindrical core portion 15 is disconnected in the A direction, and the disconnection when the cylindrical core portion 15 is disconnected in the B direction. It is the figure which compared the load. When the removal direction is fixed, the removal load varies depending on the direction of the burr of the portion fitted to the core fixing member 12. In the example of FIG. 3, the unloading load fa when the unidirectional burr thin plate 20 is pulled out in the direction in which the burr 24 is present, that is, in the A direction in which the material protrudes, is unidirectional in the B direction in which the sag 25 is the back side of the burr 24. It is larger than the removal load fb when the burr thin plate 20 comes off.

図3の例で、一方向バリ薄板20が8枚積層されている場合では、抜け方向がA方向のときの抜け荷重は8faとなり、抜け方向がB方向のときの抜け荷重は8fbとなる。faはfbより大きいので、抜け方向の相違による抜け荷重の差ΔFは、8(fa−fb)となる。   In the example of FIG. 3, when eight unidirectional burr thin plates 20 are laminated, the unloading load when the unplugging direction is the A direction is 8fa, and the unloading load when the unplugging direction is the B direction is 8fb. Since fa is larger than fb, the difference ΔF in the removal load due to the difference in the removal direction is 8 (fa−fb).

図4は、図1で説明した積層構成の筒型コア部14であり、バリ24がA方向を向く一方向バリ薄板20が4枚積層され、バリ26がB方向を向く他方向バリ薄板22が4枚積層されている。このときの抜け荷重は、抜け方向がA方向であっても、B方向であっても、4(fa+fb)となる。その様子を図5に示す。図5の横軸、縦軸の内容は図3と同じである。図5に示されるように、図3でΔFあった抜け方向による抜け荷重の差がゼロとなっている。   FIG. 4 shows the cylindrical core portion 14 having the laminated structure described with reference to FIG. 1, in which four unidirectional burr thin plates 20 each having a burr 24 facing the A direction are stacked, and another burr thin plate 22 having a burr 26 facing the B direction. Are stacked. The removal load at this time is 4 (fa + fb) regardless of whether the removal direction is the A direction or the B direction. This is shown in FIG. The contents of the horizontal and vertical axes in FIG. 5 are the same as those in FIG. As shown in FIG. 5, the difference in the removal load due to the removal direction which is ΔF in FIG. 3 is zero.

図3と比較し、A方向の抜け荷重は、8faから4(fa+fb)に減少している。その減少量は、4(fa−fb)である。一方B方向の抜け荷重は、8fbから4(fa+fb)に増加している。その増加量は、4(fa−fb)である。ここで、(fa−fb)は、1枚の一方向バリ薄板20についての抜け方向の差による抜け荷重の差である。このことから、一方向バリ薄板20と他方向バリ薄板22とを同数の積層数とするときは抜け方向の差に起因する抜け荷重の差をゼロにできるが、仮に、積層数が同数から1枚だけ、一方向バリ薄板20が多く、あるいは他方向バリ薄板22が多いときは、(fa−fb)だけ、抜け方向に起因する抜け荷重の相違が生じることになる。   Compared to FIG. 3, the dropout load in the A direction is reduced from 8fa to 4 (fa + fb). The amount of decrease is 4 (fa−fb). On the other hand, the slipping load in the B direction increases from 8 fb to 4 (fa + fb). The amount of increase is 4 (fa-fb). Here, (fa−fb) is the difference in the removal load due to the difference in the removal direction for one unidirectional burr thin plate 20. From this, when the one-direction burr thin plate 20 and the other-direction burr thin plate 22 have the same number of layers, the difference in the unloading load caused by the difference in the unplugging direction can be reduced to zero. When there are many unidirectional burr thin plates 20 or many other direction burr thin plates 22, the difference in the unloading load due to the unloading direction will occur by (fa−fb).

抜け方向によって抜け荷重が相違すると、衝撃等で抜け荷重が少ない方の方向に筒型コア部14がコア固定部材12から脱落する。したがって、抜け荷重の少ない方を許容値まで上げるように、コア固定部材12と筒型コア部14との間の嵌合シロを小さくすることが必要となる。しかしながら、嵌合シロを小さくすると、筒型コア部14における圧縮応力が大きくなり、ステータコア10の磁気特性が低下するので、嵌合シロはある範囲以上とすることが好ましい。   If the removal load differs depending on the removal direction, the cylindrical core portion 14 drops from the core fixing member 12 in the direction in which the removal load is small due to impact or the like. Therefore, it is necessary to reduce the fitting size between the core fixing member 12 and the cylindrical core portion 14 so as to increase the one having a smaller unloading load to an allowable value. However, if the fitting size is reduced, the compressive stress in the cylindrical core portion 14 is increased, and the magnetic characteristics of the stator core 10 are reduced. Therefore, the fitting size is preferably within a certain range.

図4において、一般的に、一方向バリ薄板20の積層数をn1枚とし、他方向バリ薄板22の積層数をn2枚とすると、A方向の抜け荷重は、n1fa+n2fbであり、B方向の抜け荷重は、n2fa+n1fbであり、その差である抜け荷重の差は、積層数の差である(n1−n2)と(fa−fb)の積の値となる。したがって、これらの関係を用いて、ステータコア10の磁気特性等の観点から設定される嵌合シロの許容範囲内で、抜け荷重を予め定めた値以上とするための条件を求めることができる。 In FIG. 4, in general, when the number of laminated unidirectional burr thin plates 20 is n 1 and the number of laminated unidirectional burr thin plates 22 is n 2 , the unloading load in the A direction is n 1 fa + n 2 fb. Yes, the unloading load in the B direction is n 2 fa + n 1 fb, and the difference in unloading load, which is the difference between them, is the product of (n 1 −n 2 ) and (fa−fb), which is the difference in the number of layers. It becomes. Therefore, using these relationships, it is possible to obtain a condition for making the drop load equal to or more than a predetermined value within the allowable range of the fitting white set from the viewpoint of the magnetic characteristics and the like of the stator core 10.

例えば、一方向バリ薄板20と他方向バリ薄板22とを同数の積層数とするときの抜け荷重は、抜け方向に関係なく(fa+fb)×(n1+n2)/2である。この値が、抜け荷重の許容値よりもΔN×(fa−fb)だけ余裕がある場合には、一方向バリ薄板20の積層数と他方向バリ薄板22の積層数の差をΔN枚以下とすることで、抜け荷重をその許容値より大きくできる。このように、一方向バリ薄板20の積層数と他方向バリ薄板22の積層数との差が、予め定めた範囲以内の積層数差とすることで、コア固定部材12と筒型コア部14との間の嵌合シロを多く取ることを抑制しながら、コア固定部材12から筒型コア部14が脱落するときの抜け荷重を十分大きな値とすることができる。 For example, the unloading load when the unidirectional burr thin plate 20 and the other direction burr thin plate 22 have the same number of stacked layers is (fa + fb) × (n 1 + n 2 ) / 2 regardless of the pulling direction. When this value has a margin of ΔN × (fa−fb) than the allowable value of the unloading load, the difference between the number of laminated one-direction burr thin plates 20 and the number of laminated other-direction burr thin plates 22 is ΔN or less. By doing so, the drop load can be made larger than the allowable value. Thus, the core fixing member 12 and the cylindrical core portion 14 are configured such that the difference between the number of layers of the unidirectional burr thin plates 20 and the number of layers of the other-direction burr thin plates 22 is within a predetermined range. The removal load when the cylindrical core portion 14 drops off from the core fixing member 12 can be set to a sufficiently large value while suppressing a large amount of fitting shim between the core fixing member 12 and the core fixing member 12.

上記では、一方向バリ薄板20のバリ24をA方向に向け、他方向バリ薄板22のバリ26をB方向に向け、さらに、筒型コア部14においてA方向側、つまり図1、図4の紙面の上方側に一方向バリ薄板20を集めて順次積層し、B方向側、つまり図1、図4の紙面の下方側に他方向バリ薄板22を集めて順次積層するものとして説明した。抜け方向に起因する抜け荷重の相違を少なくするには、一方向バリ薄板20の積層数と他方向バリ薄板22の積層数の差を少なくすればよいので、図1、図4以外の積層方法が可能である。   In the above, the burr 24 of the unidirectional burr thin plate 20 is directed in the A direction, the burr 26 of the burr thin plate 22 in the other direction is directed in the B direction, and further, the A direction side in the cylindrical core portion 14, that is, in FIGS. It has been described that the unidirectional burr thin plates 20 are gathered and laminated sequentially on the upper side of the paper, and the other-direction burr thin plates 22 are gathered and sequentially laminated on the B direction side, that is, the lower side of the paper of FIGS. In order to reduce the difference in the unloading load caused by the unwinding direction, the difference in the number of layers of the one-direction burr thin plate 20 and the number of layers of the other-direction burr thin plate 22 may be decreased. Is possible.

図6の積層方法は、一方向バリ薄板20のダレ25をB方向に向け、他方向バリ薄板22のダレ27をA方向に向け、さらに、筒型コア部14においてA方向側に他方向バリ薄板22を集めて順次積層し、B方向側に一方向バリ薄板20を集めて順次積層するものである。この構成によれば、筒型コア部14の軸方向の両端面にバリが現れない。この構成
の場合でも、一方向バリ薄板20の積層数n1と他方向バリ薄板22の積層数n2とを適当に設定することで、抜き方向に依存する抜け荷重の相違を所定範囲に収めることができる。
6, the sag 25 of the unidirectional burr thin plate 20 is directed in the B direction, the sag 27 of the other direction burr thin plate 22 is directed in the A direction, and further, the other direction burr is formed in the A direction side in the cylindrical core portion 14. The thin plates 22 are collected and sequentially stacked, and the unidirectional burr thin plates 20 are collected and sequentially stacked on the B direction side. According to this configuration, burrs do not appear on both end surfaces of the cylindrical core portion 14 in the axial direction. Even in the case of this configuration, the stacking number n 2 of the stacking number n 1 and the other direction burr sheet 22 of the one-way burr sheet 20 by appropriately setting, keep the difference extraction load depends on the opening direction in a predetermined range be able to.

図7の積層方法は、1枚の一方向バリ薄板20と1枚の他方向バリ薄板22とをバリのある面をそれぞれ向かい合わせて1組とし、これを複数組積層するものである。この構成によれば、抜き方向に依存する抜け荷重の相違をゼロとし、また筒型コア部14の軸方向の両端面にバリが現れない。   In the stacking method of FIG. 7, a single unidirectional burr thin plate 20 and a single other directional burr thin plate 22 are paired with their burr-facing surfaces facing each other, and a plurality of sets are stacked. According to this configuration, the difference in the unloading load depending on the pulling direction is set to zero, and no burr appears on both end surfaces of the cylindrical core portion 14 in the axial direction.

上記では、一方向バリ薄板20と他方向バリ薄板22とを組み合わせて積層した。この積層方法では、電磁鋼板から打ちぬいた薄板の表裏の反転を行いながら積層をする必要がある。図8は、電磁鋼板から打ち抜いた薄板の表裏の反転を行わない積層方法、つまり、従来から行われている積層方法を用いて、従来技術では抜け荷重の低くなるB方向の抜け荷重を大きくすることができる構成が示されている。   In the above, the one-direction burr thin plate 20 and the other-direction burr thin plate 22 are combined and laminated. In this laminating method, it is necessary to perform laminating while reversing the front and back of a thin plate punched from an electromagnetic steel sheet. FIG. 8 shows a laminating method that does not reverse the front and back of a thin plate punched out from an electromagnetic steel sheet, that is, a conventional laminating method is used to increase the unloading load in the B direction, in which the unloading load is low in the prior art. A possible configuration is shown.

図8の構成においては、筒型コア部15は、バリ24がA方向を向く一方向バリ薄板20のみを用いて積層されている。この構成では、図2、図3で説明したように、B方向の抜け荷重がA方向の抜け荷重より小さい。そこで、図8の構成では、コア固定部材12の軸方向の一方側端面に筒型コア部15が軸方向に抜けることを防止する抜け止め部30が設けられる。図8の例では、コア固定部材12のB方向の端面が一方側端面とされる。   In the configuration of FIG. 8, the cylindrical core portion 15 is laminated using only the unidirectional burr thin plate 20 in which the burr 24 faces the A direction. In this configuration, as described with reference to FIGS. 2 and 3, the missing load in the B direction is smaller than the missing load in the A direction. Therefore, in the configuration of FIG. 8, a retaining portion 30 that prevents the cylindrical core portion 15 from coming off in the axial direction is provided on one end face in the axial direction of the core fixing member 12. In the example of FIG. 8, the end surface in the B direction of the core fixing member 12 is the one side end surface.

抜け止め部30は、環状部材で、その外周部でコア固定部材12と固定される。固定方法としては、溶接等を用いることができる。抜け止め部30は、筒型コア部15の抜け荷重が小さい方の抜け方向の端面にのみ設ければ足り、抜け荷重の大きい方の抜け方向の端面に設ける必要がない。図8の例では、コア固定部材12のA方向の端面では、筒型コア部15は圧入または焼きバメされた状態のままの自由端となっている。   The retaining portion 30 is an annular member and is fixed to the core fixing member 12 at the outer peripheral portion thereof. As a fixing method, welding or the like can be used. It is sufficient that the retaining portion 30 is provided only on the end surface in the removal direction with the smaller removal load of the cylindrical core portion 15, and does not need to be provided on the end surface in the removal direction with the larger removal load. In the example of FIG. 8, the cylindrical core portion 15 is a free end that is press-fitted or shrinked on the end surface in the A direction of the core fixing member 12.

抜け止め部30に接する一方向バリ薄板20は、バリ24がA方向、すなわち、コア固定部材12の他方側端面の方を向いている。したがって、抜け止め部30には、一方向バリ薄板20のダレ側の面が接していることになる。   In the unidirectional burr thin plate 20 in contact with the retaining portion 30, the burr 24 faces the A direction, that is, the other end surface of the core fixing member 12. Therefore, the sag side surface of the unidirectional burr thin plate 20 is in contact with the retaining portion 30.

図9は、図8の構成における抜け荷重の様子を説明する図である。図9の横軸、縦軸の内容は、図3、図5と同様である。図9に示されるように、従来技術では抜け荷重が小さいB方向において、抜け止め部30を設けることで、抜け荷重を十分大きなものとできる。   FIG. 9 is a diagram for explaining the state of the loose load in the configuration of FIG. The contents of the horizontal and vertical axes in FIG. 9 are the same as those in FIGS. As shown in FIG. 9, in the conventional technique, by providing the retaining portion 30 in the B direction where the unloading load is small, the unloading load can be made sufficiently large.

上記では、電磁鋼板を打ち抜いて得られる各薄板の外周形状は、筒型コア部14の外周形状と同じであるものとして説明した。すなわち、電磁鋼板を打ち抜いて得られた薄板の外周形状を揃えながら、軸方向に複数枚積層することで、筒型コア部14が形成される。この他に筒型コア部を形成する方法として、分割コアを用いるものがある。分割コアとは、筒型コア部を筒型形状の周方向に沿って予め定めた数で分割したコアである。例えば、1つの筒型コア部をその周方向に18分割して、18の分割コアとし、これを互いに並べてコア固定部材12の中に嵌合し、全体として筒型コア部とすることができる。   In the above description, the outer peripheral shape of each thin plate obtained by punching out the electromagnetic steel sheet is described as being the same as the outer peripheral shape of the cylindrical core portion 14. That is, the cylindrical core part 14 is formed by laminating a plurality of sheets in the axial direction while aligning the outer peripheral shape of the thin plate obtained by punching the electromagnetic steel sheet. In addition, there is a method using a split core as a method of forming the cylindrical core portion. The divided core is a core obtained by dividing the cylindrical core portion by a predetermined number along the circumferential direction of the cylindrical shape. For example, one cylindrical core part is divided into 18 in the circumferential direction to form 18 divided cores, which are aligned with each other and fitted into the core fixing member 12 to form a cylindrical core part as a whole. .

分割コアも、筒型コア部の筒型形状の周方向に沿って予め定めた数で分割された部分形状を有する薄板を積層して形成することができる。ここでも、部分形状を有する薄板は電磁鋼板を打ち抜いたものを用いることができるので、その積層方法として、図1、図4、図6、図7のものを用いることができる。また、図8、図9で説明した抜け止め部30を用いることができる。   The split core can also be formed by laminating thin plates having partial shapes divided by a predetermined number along the circumferential direction of the cylindrical shape of the cylindrical core portion. Here, since the thin plate having a partial shape can be obtained by punching out an electromagnetic steel plate, the laminating method shown in FIGS. 1, 4, 6, and 7 can be used. Further, the retaining portion 30 described with reference to FIGS. 8 and 9 can be used.

さらに、分割コアの場合は、図10に示す構成を用いることができる。図10は、分割コアを用いるステータコア40の様子を説明する図である。このステータコア40は、コア固定部材12と、複数の分割コアで構成される筒型コア部42を含む。図10の例では、筒型コア部42は、18個の突出部に対応して、18個の分割コアで構成されている。   Furthermore, in the case of a split core, the configuration shown in FIG. 10 can be used. FIG. 10 is a diagram illustrating a state of the stator core 40 using the split core. The stator core 40 includes a core fixing member 12 and a cylindrical core portion 42 composed of a plurality of divided cores. In the example of FIG. 10, the cylindrical core portion 42 is composed of 18 divided cores corresponding to the 18 protruding portions.

ここで、18個の分割コアは、9個ずつに2種類の分割コアとされる。1種類目の分割コアは、バリが図10に示すA方向を向いている薄板を積層した一方向積層分割コア44である。もう1種類の分割コアは、バリが図10に示すB方向を向いている薄板を積層した他方向積層分割コア46である。そして、一方向積層分割コア44と他方向積層分割コア46とは、互いに隣接する配置関係で、円周方向に配置されてコア固定部材12に嵌合され、1つの筒型コア部42を形成する。   Here, each of the 18 divided cores is divided into two types of divided cores. The first type of split core is a one-way stacked split core 44 in which thin plates having burrs facing the A direction shown in FIG. 10 are stacked. Another type of split core is an other-direction stacked split core 46 in which thin plates having burrs facing the B direction shown in FIG. 10 are stacked. The one-way laminated core 44 and the other-direction laminated core 46 are arranged in the circumferential direction and are fitted to the core fixing member 12 so as to form one cylindrical core portion 42 in an arrangement relationship adjacent to each other. To do.

図10では、各分割コアのバリの向く方向を矢印で示してある。すなわち、円周方向に沿って、一方向積層分割コア44の隣は他方向積層分割コア46、他方向積層分割コア46の隣は一方向積層分割コア44が配置される。分割コアの数が偶数のときは、一方向積層分割コア44の数と他方向積層分割コア46の数とが同数となる。分割コアの数が奇数のときは、一方向積層分割コア44または他方向積層分割コア46が1つ多くなる。   In FIG. 10, the direction of the burr of each divided core is indicated by an arrow. That is, along the circumferential direction, the one-way laminated core 44 is arranged next to the other-direction laminated core 46, and the one-direction laminated core 46 is arranged next to the other-directional laminated core 46. When the number of split cores is an even number, the number of one-way laminated cores 44 and the number of other-direction laminated cores 46 are the same. When the number of split cores is an odd number, the number of one-way stacked split cores 44 or other-direction stacked split cores 46 is increased by one.

図11は、図10の構成の作用として抜け荷重の様子を説明する図である。図11の横軸、縦軸の内容は、図3、図5、図9と同様である。ここでは、従来技術として、筒型コア部42が一方向積層分割コア44のみで構成された場合の抜け荷重を参考のために破線で示してある。図11に示されるように、一方向積層分割コア44と他方向積層分割コア46の数を同数とすることで、抜け方向に依存する抜け荷重の差がゼロとなり、従来技術では抜け荷重が小さいB方向において、抜け荷重が大きくなることが示されている。   FIG. 11 is a diagram for explaining the state of the unloading load as an operation of the configuration of FIG. The contents of the horizontal and vertical axes in FIG. 11 are the same as those in FIGS. 3, 5, and 9. Here, as a conventional technique, the broken load when the cylindrical core portion 42 is configured by only the unidirectional laminated core 44 is indicated by a broken line for reference. As shown in FIG. 11, by making the number of one-way laminated cores 44 and the other-direction laminated cores 46 equal, the difference in the unloading load depending on the unloading direction becomes zero, and the unloading load is small in the conventional technology. In the direction B, it is shown that the drop load increases.

上記では、一方向積層分割コア44と他方向積層分割コア46の数を同数としたが、図4に関連して説明したのと同様に、抜け方向に依存する抜け荷重の相違は、一方向積層分割コア44の数と他方向積層分割コア46の数の差で決めることができる。したがって、一方向積層分割コア44の数と他方向積層分割コア46の数の差を、予め定めた分割コア数の差の範囲内に収めることで、所望の抜け荷重の改善を図ることも可能である。   In the above description, the number of the one-way laminated cores 44 and the other-direction laminated cores 46 are the same. However, as described with reference to FIG. It can be determined by the difference between the number of laminated cores 44 and the number of other-direction laminated cores 46. Therefore, it is possible to improve the desired removal load by keeping the difference between the number of one-way laminated cores 44 and the number of other-direction laminated cores 46 within a predetermined range of the number of divided cores. It is.

このように、筒型形状のコア固定部材12と、コア固定部材12に嵌合して固定される筒型コア部とを備えるときに、筒型コア部を構成する複数の部材のコア固定部材に嵌合する部分のバリの方向が各部材の間で異なるようにすることで、抜け方向に依存する抜け荷重の差を小さくでき、従来技術では低い抜け荷重である抜け方向についても、抜け荷重を高くする改善を図ることができる。また、バリの方向を同じ方向に揃える場合には、抜け止め部を設けることで、従来技術では低い抜け荷重である抜け方向についても、抜け荷重を高くする改善を図ることができる。   Thus, when the cylindrical core fixing member 12 and the cylindrical core portion that is fitted and fixed to the core fixing member 12 are provided, the core fixing members of a plurality of members that constitute the cylindrical core portion. By making the direction of the burr of the part that fits different between the members, the difference in the unloading load that depends on the unloading direction can be reduced, and even in the unloading direction, which is a low unloading load in the prior art, the unloading load Can be improved. Further, when aligning the burr directions in the same direction, by providing a retaining portion, it is possible to improve the removal load even in the removal direction, which is a low removal load in the prior art.

本発明に係る実施の形態における回転電機用のステータコアの構成を説明する図である。It is a figure explaining the structure of the stator core for rotary electric machines in embodiment which concerns on this invention. 従来から行われているステータコアにおける積層方法を説明する図である。It is a figure explaining the lamination | stacking method in the stator core conventionally performed. 図2の方法よる抜け荷重の抜け方向依存性を説明する図である。FIG. 3 is a diagram for explaining the dependence of the unloading load on the unloading direction according to the method of FIG. 2. 図1で説明した積層方法を示す図である。It is a figure which shows the lamination | stacking method demonstrated in FIG. 本発明に係る実施の形態における抜け荷重の抜け方向依存性の改善の様子を示す図である。It is a figure which shows the mode of the improvement of the detachment direction dependence of the detachment load in embodiment which concerns on this invention. 本発明に係る実施の形態において、他の積層方法の例を示す図である。In embodiment which concerns on this invention, it is a figure which shows the example of the other lamination | stacking method. 本発明に係る実施の形態において、別の積層方法の例を示す図である。In embodiment which concerns on this invention, it is a figure which shows the example of another lamination method. 本発明に係る実施の形態において、抜け止め部を設ける様子を示す図である。In embodiment which concerns on this invention, it is a figure which shows a mode that a retaining part is provided. 図8の構成における抜け荷重の様子を説明する図である。It is a figure explaining the mode of the unloading load in the composition of FIG. 本発明に係る実施の形態において、分割コアを用いるステータコアの様子を説明する図である。In embodiment which concerns on this invention, it is a figure explaining the mode of the stator core using a split core. 図10の構成における抜け荷重の様子を説明する図である。It is a figure explaining the mode of the unloading load in the composition of FIG.

符号の説明Explanation of symbols

10,40 ステータコア、12 コア固定部材、14,15,42 筒型コア部、20 一方向バリ薄板、22 他方向バリ薄板、24,26 バリ、25,27 ダレ、30 抜け止め部、42 筒型コア部、44 一方向積層分割コア、46 他方向積層分割コア。   10, 40 Stator core, 12 Core fixing member, 14, 15, 42 Cylindrical core part, 20 One-direction burr thin plate, 22 Other direction burr thin plate, 24, 26 Burr, 25, 27 Sag, 30 Retaining part, 42 Cylindrical type Core part, 44 One-way laminated division core, 46 Other-direction laminated division core.

Claims (4)

筒型形状のコア固定部材と、
コア固定部材の筒型形状の内側寸法に対応する外形寸法を有し、コア固定部材に嵌合して固定される筒型コア部と、
を備え、
筒型コア部は、
複数の部材で構成され、各部材のコア固定部材に嵌合する部分のバリの方向が各部材の間で異なることを特徴とする回転電機用コア。
A tubular core fixing member,
A cylindrical core portion having an outer dimension corresponding to the inner dimension of the cylindrical shape of the core fixing member, and fitted and fixed to the core fixing member;
With
The cylindrical core is
A rotating electrical machine core characterized in that it is composed of a plurality of members, and the direction of the burr of the portion that fits into the core fixing member of each member differs between the members.
請求項1に記載の回転電機用コアにおいて、
筒型コア部は、
複数の部材として、筒型形状の周方向に沿って予め定めた数で分割された部分形状を有する薄板を積層して形成される複数の分割コアで構成され、
複数の分割コアは、
部分形状の外形を成形する際に生じるバリの方向がコア固定部材の筒型形状の軸方向に沿って一方向を向くように複数の薄板が積層配置される一方向積層分割コアと、他方向を向くように配置される他方向積層コアとを含み、
一方向積層分割コアと他方向積層分割コアとは、互いに隣接する配置関係で円周方向に配置されてコア固定部材に固定されることを特徴とする回転電機用コア。
The core for a rotating electrical machine according to claim 1,
The cylindrical core is
As a plurality of members, it is composed of a plurality of divided cores formed by laminating thin plates having partial shapes divided in a predetermined number along the circumferential direction of the cylindrical shape,
Multiple split cores
A one-way laminated core in which a plurality of thin plates are laminated so that the direction of burrs generated when forming the outer shape of the partial shape faces one direction along the axial direction of the cylindrical shape of the core fixing member, and the other direction Including a multi-directional laminated core arranged to face
The core for a rotating electrical machine, wherein the one-way laminated core and the other-direction laminated core are arranged in the circumferential direction in an arrangement relationship adjacent to each other and fixed to the core fixing member.
請求項1に記載の回転電機用コアにおいて、
筒型コア部は、
複数の部材として、筒型コア部の外周形状と同じ外周形状有し軸方向に相互に積層される複数のコア薄板で構成され、
複数のコア薄板は、
外周形状を成形する際に生じるバリの方向がコア固定部材の筒型形状の軸方向に沿って一方向を向く一方向バリ薄板と、他方向を向く他方向バリ薄板とを含み、
一方向バリ薄板の積層数と他方向バリ薄板の積層数との差が、予め定めた範囲以内の積層数差であることを特徴とする回転電機用コア。
The core for a rotating electrical machine according to claim 1,
The cylindrical core is
As a plurality of members, it is composed of a plurality of core thin plates that have the same outer peripheral shape as the outer peripheral shape of the cylindrical core part and are laminated in the axial direction,
Multiple core sheets
The direction of the burr generated when forming the outer peripheral shape includes a one-direction burr thin plate that faces one direction along the axial direction of the cylindrical shape of the core fixing member, and a second burr thin plate that faces the other direction,
A core for a rotating electrical machine, wherein the difference between the number of laminated unidirectional burr thin plates and the number of laminated unidirectional burr thin plates is a difference in the number of laminated layers within a predetermined range.
筒型形状のコア固定部材と、
コア固定部材の筒型形状の内側寸法に対応する外形寸法を有し、コア固定部材に嵌合して固定される筒型コア部と、
コア固定部材の軸方向の一方側端部に設けられ、筒型コア部が軸方向に抜けることを防止する抜け止め部と、
を備え、
筒型コア部は、
外形を成形する際に生じるバリの方向がコア固定部材の筒型形状の軸方向に沿って一方向を向くように積層して配置される複数のコア薄板を含み、
積層された一方側端部におけるコア薄板は、そのバリの方向がコア固定部材の軸方向の他方側端部の方向を向くことを特徴とする回転電機用コア。
A tubular core fixing member,
A cylindrical core portion having an outer dimension corresponding to the inner dimension of the cylindrical shape of the core fixing member, and fitted and fixed to the core fixing member;
A retaining portion that is provided at one end portion in the axial direction of the core fixing member and prevents the cylindrical core portion from coming off in the axial direction;
With
The cylindrical core is
Including a plurality of core thin plates arranged so that the direction of the burr generated when forming the outer shape is oriented in one direction along the axial direction of the cylindrical shape of the core fixing member,
A core for a rotating electrical machine, wherein the laminated core thin plate at one end is directed toward the other end in the axial direction of the core fixing member.
JP2008183584A 2008-07-15 2008-07-15 Core for rotating electrical machine Expired - Fee Related JP5320875B2 (en)

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