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JP2010096497A - Constant flow blowoff push hood - Google Patents

Constant flow blowoff push hood Download PDF

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JP2010096497A
JP2010096497A JP2009288636A JP2009288636A JP2010096497A JP 2010096497 A JP2010096497 A JP 2010096497A JP 2009288636 A JP2009288636 A JP 2009288636A JP 2009288636 A JP2009288636 A JP 2009288636A JP 2010096497 A JP2010096497 A JP 2010096497A
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hood
flow
suction
push
airflow
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JP5214584B2 (en
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Yuki Fujishiro
祐樹 藤代
Hirohito Kubota
裕仁 久保田
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Koken Co Ltd
Koken Ltd
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Koken Co Ltd
Koken Ltd
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Abstract

【課題】安定して一様流を吹き出すことができ作業用の卓上型換気装置で用いるに適するプルフードを提供する。
【解決手段】一様流を吹き出すプッシュフードにおいて、ファンからの気流を直接整流機構を備えた吹き出し部に向けずにその流れ方向をかえて前記整流機構に気流を供給するための流路調整板を内蔵していることを特徴とするプッシュフード。
【選択図】図4
The present invention provides a pull hood that can stably blow a uniform flow and is suitable for use in a desktop ventilation device for work.
In a push hood that blows out a uniform flow, a flow path adjusting plate for supplying the air flow to the rectifying mechanism by changing the flow direction without directing the air flow from the fan directly to the blowing portion provided with the rectifying mechanism. Push hood characterized by having built-in.
[Selection] Figure 4

Description

本発明は換気装置に関し、特に一様流吹き出しプッシュフードに関する。   The present invention relates to a ventilator, and more particularly to a uniform blowout push hood.

従来から、局所的な換気装置として、吸引のみの局所排気装置や吹き出しと吸い込みにより換気流を形成するプッシュプル型換気装置が知られている。いずれも有害物等の発生する局所で作業者が有害物等に暴露されないようにする対策として用いられている。また簡易的な室内空気の浄化装置として空気清浄機も広く用いられている。   Conventionally, as a local ventilation device, a local exhaust device only for suction and a push-pull type ventilation device that forms a ventilation flow by blowing and sucking are known. Both are used as measures to prevent workers from being exposed to harmful substances in areas where harmful substances are generated. An air purifier is also widely used as a simple indoor air purifier.

従来の局所排気装置の多くは、有害物等の発散源付近、つまり作業点付近に吸引フードを置くものであるため、作業性が悪くなるケースが多い。例えばドラフトは局所排気装置に相当するが、手をドラフト内に入れて作業するため、作業性が悪く、特に精密な作業を行なう場合には、手元から視点が離れるため実質上使われていない。   Many of the conventional local exhaust devices are provided with a suction hood in the vicinity of a divergence source of harmful substances or the like, that is, in the vicinity of a work point, so that workability is often deteriorated. For example, the draft corresponds to a local exhaust device, but since the work is performed with the hand placed in the draft, the workability is poor, and in particular, when performing precise work, the viewpoint is far from the hand, so it is not practically used.

また従来の空気清浄機は、作業性の悪くならない位置、つまり作業点から離して配置できるが、その分有害物等の発散源における吸引能力が極端に低下するため、作業者の暴露を抑えることが難しい。   In addition, the conventional air cleaner can be placed at a position where workability does not deteriorate, that is, away from the work point. Is difficult.

また従来のプッシュプル型換気装置は、作業性を損なわず、広い範囲を換気できるので作業者が有害物に暴露する危険を抑えることも可能である。しかし従来のプッシュプル型換気装置は、固定設備であるため、容易に移動できず、工場等での生産ラインやレイアウトを変更するたびに、大掛かりな工事が必要になりがちである。また、プッシュフードとプルフード、つまり気流を吹き出すフードと吸い込むフードの2つの系統の独立の固定設備を設ける必要があるため、設置費用が高くなりやすい。   In addition, since the conventional push-pull type ventilation device can ventilate a wide range without impairing workability, it is possible to reduce the risk of the operator being exposed to harmful substances. However, since the conventional push-pull type ventilator is a fixed facility, it cannot be easily moved, and every time a production line or layout in a factory or the like is changed, a large-scale work tends to be required. In addition, since it is necessary to provide independent fixing equipment of two systems of push hood and pull hood, that is, a hood that blows out airflow and a hood that sucks in air, the installation cost tends to increase.

本発明者は上記のいずれの局所的な換気装置にも利用可能なプッシュフードとして[特許文献1]で、整流機構と吹き出し部を、ファン(風上)側から、ハニカム、パンチングメタル、パンチングメタル、ハニカムという組合せ構造とすることにより一様流を発生させる装置を提案した。   The present inventor is a push hood that can be used for any of the above-mentioned local ventilation devices [Patent Document 1]. A rectifying mechanism and a blow-off portion are arranged from the fan (windward) side to a honeycomb, punching metal, punching metal. A device that generates a uniform flow by adopting a combination structure of honeycomb has been proposed.

特開2001−289500号公報JP 2001-289500 A

本発明の目的は作業性に優れた卓上型換気装置に用いるに適した一様流吹き出しプッシュフードを提供することにある。   An object of the present invention is to provide a uniform flow-out push hood suitable for use in a desktop ventilation device having excellent workability.

一様流を吹き出すプッシュフードにおいて、ファンからの気流を直接整流機構を備えた吹き出し部に向けずにその流れ方向をかえて前記整流機構に気流を供給するための流路調整板を内蔵していることを特徴とするプッシュフードである。   In the push hood that blows out a uniform flow, the air flow from the fan is not directed directly to the blowout part equipped with the rectifying mechanism, but the flow direction is changed and the flow path adjusting plate for supplying the air flow to the rectifying mechanism is incorporated. It is a push hood characterized by being.

本発明は、第2に、ファンからの気流の流れ方向をかえるための流路調整板を内蔵しているプッシュフードにおいて、前記流路調整板によって前記ファンからの気流の流れ方向を側壁に向けることでその流れ方向をかえることを特徴とする上記のプッシュフードである。   Secondly, in the push hood incorporating the flow path adjusting plate for changing the flow direction of the air flow from the fan, the flow direction of the air flow from the fan is directed to the side wall by the flow path adjusting plate. It is said push hood characterized by changing the flow direction by this.

本発明は、第3に、上記のプッシュフードの吹き出し面とその対向する位置に吸い込み面を配したプルフードとを、吸引機構を内蔵した支持部材を介して連結し、前面部及び両側面部を開放状態にしてなる卓上型換気装置である。   Thirdly, the present invention connects the above-described push hood blow-off surface and the pull hood having a suction surface at the opposite position via a support member having a built-in suction mechanism to open the front and both side portions. This is a tabletop ventilation device.

本発明は、第4に、プルフードが、その吸い込み面の表面中央に遮断面を有しその周辺に吸い込み面を有する構成となっている上記の卓上型換気装置である。   4thly this invention is said desktop type ventilation apparatus with which the pull hood becomes a structure which has a cutoff surface in the surface center of the suction surface, and has a suction surface in the periphery.

本発明は、第5に、プルフードが、その吸い込み面の表面から吸い込まれた気流を吸引機構に向ける気流ガイドを内蔵している上記の卓上型換気装置である。   5thly this invention is said desktop type ventilation apparatus with which the pull hood incorporates the airflow guide which directs the airflow sucked from the surface of the suction surface to a suction mechanism.

本発明のプッシュフードを用いることにより、安定して一様流を提供することができ、有害物等の発散を伴なう作業をテーブル上で行う場合の作業性を著しく改善することができる。   By using the push hood of the present invention, it is possible to stably provide a uniform flow, and it is possible to remarkably improve the workability when performing work involving the divergence of harmful substances on the table.

卓上型換気装置の一例を示す斜視図。The perspective view which shows an example of a desktop type ventilator. 図1の装置にダクトを取り付けた状態を示す概略側面図。The schematic side view which shows the state which attached the duct to the apparatus of FIG. 図1の装置にフィルタを取り付けた状態を示す側面説明図。Side surface explanatory drawing which shows the state which attached the filter to the apparatus of FIG. プッシュフードの一例を示す側面説明図。Side surface explanatory drawing which shows an example of push hood. プッシュフードの他の一例を示す説明図であり、Aは正面図、Bは側面図。It is explanatory drawing which shows another example of push hood, A is a front view, B is a side view. 気流ガイドを内蔵するプルフードを示す平面説明図。Plane explanatory drawing which shows the pull hood which incorporates an airflow guide. 気流ガイドを内蔵するプルフード内部を説明する。The inside of the pull hood with a built-in airflow guide will be described. 気流の流れ方向を説明する概略説明図。Schematic explanatory drawing explaining the flow direction of airflow.

図中、1はプルフード、2はプッシュフード、3は支持部材、4はフレーム、5は吸引機構、6は整流機構、7は吹き出し口、8はファン、9は粉じん用フィルタ、10は遮断面、11は吸い込み面、12は排気口、13は蛍光灯、14は運転スイッチ、15は照明スイッチ、16は流露調整板、17は気流ガイド、18はダクト、19はフィルタを示す。   In the figure, 1 is a pull hood, 2 is a push hood, 3 is a support member, 4 is a frame, 5 is a suction mechanism, 6 is a rectifying mechanism, 7 is an outlet, 8 is a fan, 9 is a dust filter, and 10 is a blocking surface. , 11 is a suction surface, 12 is an exhaust port, 13 is a fluorescent lamp, 14 is an operation switch, 15 is a lighting switch, 16 is a flow control board, 17 is an airflow guide, 18 is a duct, and 19 is a filter.

以下図面に基いて本発明を説明する。
図1は卓上型換気装置の一例を示す斜視図である。
平板状のプルフード1の対向する上部に一様流を吹き出すプッシュフード2を配し、両者を支持部材3を介して連結する。支持部材3は通常本体のハウジング構造とフレーム4からなっており、本体内にはシロッコファン等の吸引機構5が内蔵されていてプッシュフード2から送られた気流をプルフード1を介して吸い込む。また支持部材3の本体内には通常ダクト(図2)及び/又はフィルタ(図3)が備えられており、吸引された気流はダクトを通して室外に排気されるかフィルタを介して清浄化される。
The present invention will be described below with reference to the drawings.
FIG. 1 is a perspective view showing an example of a desktop ventilation device.
A push hood 2 that blows a uniform flow is disposed on the opposing upper portion of the flat pull hood 1, and both are connected via a support member 3. The support member 3 is usually composed of a housing structure of the main body and a frame 4. A suction mechanism 5 such as a sirocco fan is built in the main body and sucks the airflow sent from the push hood 2 through the pull hood 1. Further, a duct (FIG. 2) and / or a filter (FIG. 3) are usually provided in the main body of the support member 3, and the sucked airflow is exhausted to the outside through the duct or cleaned through the filter. .

プッシュフード2としては一定方向に一定流速で流れる層流に近い状態の気流即ち一様を吹き出すプッシュフードであり、整流機構(整流ユニット)を備えた吹き出し口をもっている。整流機構6を備えた吹き出し口7とファン8をもつ通常、軸流ファン等のファンを作動させて粉じん用フィルタ9を介して室内空気をプッシュフード2内で取り込み整流機構を通すことによって、風速分布と風向を均一にした後、吹き出し口7から一様に微風速の下降流(ダウンフロー)としてプルフード1の表面に到達させる。その際より一様性の高い気流を発生させるためにファン8からの気流を直接整流機構6に向けるのではなく、図4及び図5に示すように、流路調整板16を設けて気流の流れ方向を1回以上、好ましくは2回以上変えて整流機構に到達させる。流路調整板16は図示するようにファンからの気流の方向を側壁に向けそこで流れ方向をかえる。   The push hood 2 is a push hood that blows out an airflow in a state close to a laminar flow that flows at a constant flow rate in a certain direction, that is, a uniform hood, and has a blowout port provided with a rectifying mechanism (rectifying unit). A fan, such as an axial flow fan, having a blowout port 7 having a rectifying mechanism 6 and a fan 8 is usually operated to take in indoor air through the dust filter 9 through the push hood 2 and pass it through the rectifying mechanism. After uniforming the distribution and the wind direction, the air is allowed to reach the surface of the pull hood 1 from the air outlet 7 as a downward flow (down flow) with a slight wind speed. At that time, in order to generate a more uniform air flow, the air flow from the fan 8 is not directly directed to the rectifying mechanism 6, but a flow path adjusting plate 16 is provided as shown in FIGS. The flow direction is changed once or more, preferably twice or more to reach the rectifying mechanism. As shown in the figure, the flow path adjusting plate 16 directs the direction of the airflow from the fan toward the side wall and changes the flow direction there.

プルフードとしては従来から様々な大きさ及び形状のものが知られており、それらの多くは吸い込み面として金網、打抜鉄板、フィルタその他の多孔板が用いられている。当然のことながらプルフードの風速分布が均一な程、必要な吸引風量を低減でき、それにより設備コストを低く抑えることも可能となる。   Conventionally, pull foods of various sizes and shapes are known, and many of them use a metal mesh, a punched iron plate, a filter or other perforated plate as a suction surface. Naturally, the more uniform the wind speed distribution of the pull hood, the more the required suction air volume can be reduced, thereby making it possible to keep the equipment cost low.

プルフード1は、作業テーブルを兼ねることになることから、平板状であってできるだけ薄いことが好ましい。吸い込み面の表面構造及び材質は適宜従来のものを用いうるが、プルフード1の表面を、その中央部を遮断面10とし、この周辺に吸い込み機能をもつ吸い込み面11とすることが好ましい。尚図1の吸い込み面11はその一部だけを多孔状で示してある。遮断面10の大きさは吸い込み面11の表面積の20〜70%、特に30〜50%程度が好ましい。遮断面10は吸い込み機能をもたない平坦表面であり、通常金属やプラスチック板で形成される。プッシュフード2からのダウンフロー気流は主に遮断面に到達するが、ダウンフロー気流は微風速であるため反射せずに、遮断面10の表面を這うように四方八方に分散して流れて周辺の吹い込み面11から吸引される。この吸引は支持体3の本体内に内蔵させたシロッコファン等の吸引機構5によって行なわれる。この吸引によって前記のダウンフロー気流と同時に室内空気も吸引される。   Since the pull hood 1 also serves as a work table, it is preferably flat and thin as much as possible. The surface structure and material of the suction surface can be appropriately selected from conventional ones. However, it is preferable that the surface of the pull hood 1 is a blocking surface 10 at the center and a suction surface 11 having a suction function around this surface. Incidentally, only a part of the suction surface 11 of FIG. 1 is shown in a porous shape. The size of the blocking surface 10 is preferably 20 to 70%, particularly about 30 to 50% of the surface area of the suction surface 11. The blocking surface 10 is a flat surface having no suction function, and is usually formed of a metal or a plastic plate. The downflow airflow from the push hood 2 mainly reaches the blocking surface, but the downflow airflow is slightly breeze, so it is not reflected and flows in a scattered manner in all directions so as to crawl the surface of the blocking surface 10 Is sucked from the blowing surface 11. This suction is performed by a suction mechanism 5 such as a sirocco fan built in the main body of the support 3. By this suction, indoor air is also sucked simultaneously with the downflow airflow.

プルフード1の遮断面10の下部(裏)には気流ガイドを設けることが好ましい。気流ガイドはプルフード1の吸い込み面11のうち吸引機構5からの距離が近い側に比し遠い側の吸い込み風速の低下の程度を抑制する機構を示すためのものであり、プルフード1の内部を区切って上部の機能を示すものであればその構造や配置は特に制限されない。   It is preferable to provide an airflow guide at the lower part (back) of the blocking surface 10 of the pull hood 1. The airflow guide is for indicating a mechanism for suppressing the degree of reduction of the suction air speed on the far side of the suction surface 11 of the pull hood 1 as compared with the side closer to the suction mechanism 5, and delimits the inside of the pull hood 1. As long as it shows the upper function, its structure and arrangement are not particularly limited.

図6及び図7に気流ガイドの一例を示す。吸引機構5による吸引気流がほぼ均一な速度で流れている場合、A1とA2とA3では同様にほぼ均一な風速で流れる。ここで各点の風速というのは、吸い込みフード内を流れる風速を指す。吸い込み面から室内空気を吸い込むために、B1とB2とB3ではA1〜A3より風速が低下するが、ほぼ均一な風速で流れる。またC1とC3では同様の理由によりB1〜B3より風速が低下するが、C2では遮断面10によって室内空気を吸い込まず、さらに気流ガイド17によりC1及びC3と空気の出入りが生じない為、C1、C3より速い風速で流れる。これにより、B−D間で常に室内空気を吸い込んでしまうD1及びD3と比較してD2の風速は速く流れ、ほぼC2と同程度の風速で流れる。この風速は吸い込み面11から室内空気を吸い込む風速と比例するため、D2付近で吸い込み面11から吸い込まれる風速は、D1とD3付近より速い。よって、遮断面10と気流ガイド17を組み合わせることでD2のように吸引ファンから距離が遠い位置でも風速低下を少なく抑えることが可能となる。また、D1とD3の風速低下を少しでも小さく抑えるために、4本ある気流ガイド17のうち図示するように外側2本の長さを短くすることは有効である。さらに図示するように、内側2本の気流ガイドを吸い込みフード先端まで伸ばさないことも同様にD1、D3の風速を速くする効果があり、遮断面の先端位置でとどめることが望ましい。   6 and 7 show an example of the airflow guide. When the suction air flow by the suction mechanism 5 is flowing at a substantially uniform speed, the air flows at A1, A2, and A3 in the same manner at a substantially uniform wind speed. Here, the wind speed at each point refers to the wind speed flowing through the suction hood. In order to suck room air from the suction surface, the wind speed is lower than A1 to A3 in B1, B2, and B3, but flows at a substantially uniform wind speed. Further, in C1 and C3, the wind speed is lower than B1 to B3 for the same reason, but in C2, the indoor air is not sucked by the blocking surface 10, and further, the airflow guide 17 does not cause the air to enter and exit from C1 and C3. It flows at a higher wind speed than C3. As a result, the wind speed of D2 flows faster than D1 and D3, which always sucks room air between B and D, and flows at a wind speed almost equal to that of C2. Since this wind speed is proportional to the wind speed at which room air is sucked from the suction surface 11, the wind speed sucked from the suction surface 11 near D2 is faster than that near D1 and D3. Therefore, by combining the blocking surface 10 and the airflow guide 17, it is possible to suppress a decrease in wind speed even at a position far from the suction fan as in D2. Further, in order to suppress the decrease in the wind speed of D1 and D3 as much as possible, it is effective to shorten the length of the two outer air guides among the four air flow guides 17 as shown in the figure. Further, as shown in the drawing, the two inner airflow guides are sucked in and not extended to the tip of the hood, which also has the effect of increasing the wind speed of D1 and D3, and it is desirable to keep it at the tip position of the blocking surface.

なお、遮断面10がある部分では直接的吸い込み面11から室内空気を吸引することができないが、プッシュプル方式の換気にすることで、ダウンフロー気流がその遮断面10の上面に存在する空気を遮断面10の外周の吸い込み面11まで搬送するため、間接的に吸い込むことが可能となる。その状態を図8に示す。
卓上型換気装置の各部材の寸法等は作業内容等により適宜決定しうるが、その
具体例の一つを次に示す。
Although the room air cannot be sucked directly from the suction surface 11 at the portion where the blocking surface 10 is present, the push-pull ventilation allows the downflow airflow to be removed from the air present on the upper surface of the blocking surface 10. Since it conveys to the suction surface 11 of the outer periphery of the interruption | blocking surface 10, it becomes possible to suction indirectly. The state is shown in FIG.
The dimensions and the like of each member of the tabletop ventilation device can be appropriately determined depending on the work contents and the like, and one specific example is shown below.

プッシュフード2に内蔵した軸流ファン8により粉じん用フィルタ9(600mm×150mm)から吸引した室内空気(2.9m/min)を、整流機構6を通し風速分布と風向を均一に整流した後、吹き出し口7(600mm×200mm)から微風速(1.5〜4m/min)のダウンフローとして吹き出す。そしてダウンフロー気流は下方の遮断面10(500mm×325mm:吸い込み面11の44%にあたる面積)に到達する。この時、ダウンフロー気流は微風速であるため反射せずに、遮断面10の表面を這うように四方八方に分散して流れる。一方、遮断面10の周囲に位置する吸い込み面11(打抜鉄板:大きさ=約768mm×約487mm:穴径=φ2mm:穴ピッチ=3.5mm)からは、シロッコファン5によって室内空気(4〜10m/min)を吸引する。この時、前記のダウンフロー気流も遮断面10の周囲に分散後、一緒に吸い込み面11から吸引する。吸引した空気は気流ガイド17(315mm×24.8mm×5mm×2本:235mm×24.8mm×5mm×2本)を通りシロッコファン5を通過し、排気口12から排出する。 After the indoor air (2.9 m 3 / min) sucked from the dust filter 9 (600 mm × 150 mm) by the axial fan 8 built in the push hood 2 is uniformly rectified through the rectifying mechanism 6, the wind speed distribution and the wind direction are rectified. Then, the air is blown out from the air outlet 7 (600 mm × 200 mm) as a downflow with a slight wind speed (1.5 to 4 m 3 / min). The downflow airflow reaches the lower blocking surface 10 (500 mm × 325 mm: area corresponding to 44% of the suction surface 11). At this time, since the downflow airflow is a slight wind speed, the downflow airflow is not reflected and flows in a dispersed manner in all directions so as to crawl the surface of the blocking surface 10. On the other hand, from the suction surface 11 (punched iron plate: size = about 768 mm × about 487 mm: hole diameter = φ2 mm: hole pitch = 3.5 mm) located around the blocking surface 10, the sirocco fan 5 causes room air (4 To 10 m 3 / min). At this time, the downflow airflow is also dispersed around the blocking surface 10 and then sucked from the suction surface 11 together. The sucked air passes through the airflow guide 17 (315 mm × 24.8 mm × 5 mm × 2: 235 mm × 24.8 mm × 5 mm × 2), passes through the sirocco fan 5, and is discharged from the exhaust port 12.

尚有害物を扱う作業を遮断面10で行なう場合や遮断面10上面で臭気が発生する場合は、これらを含有する空気が吸い込み面11から吸引されるため、排気口12の手前で有害物や臭気を除去するフィルタを付けたり、ダクトを接続して屋外に排気してもよい。また、プッシュフード2が手元の照度を低下させる場合は、蛍光灯13等の照明器具を取り付けることが望ましい   In addition, when the work which handles harmful substances is performed on the blocking surface 10 or when odor is generated on the upper surface of the blocking surface 10, since the air containing these is sucked from the suction surface 11, You may attach the filter which removes an odor, or connect a duct and exhaust to the outdoors. Further, when the push hood 2 reduces the illuminance at hand, it is desirable to attach a lighting fixture such as a fluorescent lamp 13 or the like.

Claims (5)

一様流を吹き出すプッシュフードにおいて、ファンからの気流を直接整流機構を備えた吹き出し部に向けずにその流れ方向をかえて前記整流機構に気流を供給するための流路調整板を内蔵していることを特徴とするプッシュフード。   In the push hood that blows out a uniform flow, the air flow from the fan is not directed directly to the blowout part equipped with the rectifying mechanism, but the flow direction is changed and the flow path adjusting plate for supplying the air flow to the rectifying mechanism is incorporated. A push hood characterized by ファンからの気流の流れ方向をかえるための流路調整板を内蔵しているプッシュフードにおいて、前記流路調整板によって前記ファンからの気流の流れ方向を側壁に向けることでその流れ方向をかえることを特徴とする請求項1に記載のプッシュフード。   In a push hood incorporating a flow path adjustment plate for changing the flow direction of the airflow from the fan, the flow direction is changed by directing the flow direction of the airflow from the fan toward the side wall by the flow path adjustment plate. The push food according to claim 1 characterized by things. 請求項1記載のプッシュフードの吹き出し面とその対向する位置に吸い込み面を配したプルフードとを、吸引機構を内蔵した支持部材を介して連結し、前面部及び両側面部を開放状態にしてなる卓上型換気装置。   The table | surface which connects the blow hood of the push hood of Claim 1, and the pull hood which arranged the suction surface in the position which opposes it via the support member which incorporated the suction mechanism, and makes the front part and both side parts open. Type ventilator. プルフードが、その吸い込み面の表面中央に遮断面を有しその周辺に吸い込み面を有する構成となっている請求項3記載の卓上型換気装置。   The desktop ventilation apparatus according to claim 3, wherein the pull hood has a blocking surface in the center of the suction surface and a suction surface in the periphery thereof. プルフードが、その吸い込み面の表面から吸い込まれた気流を吸引機構に向ける気流ガイドを内蔵している請求項3又は4記載の卓上型換気装置。   The desktop type ventilator according to claim 3 or 4, wherein the pull hood incorporates an airflow guide for directing the airflow sucked from the surface of the suction surface to the suction mechanism.
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