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JP2010082014A - Electric shaver - Google Patents

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Publication number
JP2010082014A
JP2010082014A JP2008251861A JP2008251861A JP2010082014A JP 2010082014 A JP2010082014 A JP 2010082014A JP 2008251861 A JP2008251861 A JP 2008251861A JP 2008251861 A JP2008251861 A JP 2008251861A JP 2010082014 A JP2010082014 A JP 2010082014A
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Prior art keywords
blade
support
inner blade
cutter
outer blade
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JP2008251861A
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JP5224353B2 (en
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Nobuki Yahiro
伸紀 八尋
Atsushi Yoshitake
厚 吉武
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Maxell Ltd
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Kyushu Hitachi Maxell Ltd
Hitachi Maxell Ltd
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Abstract

【課題】従来の電気かみそりと同等の切れ味を確保しながら、内外両刃間の摺動摩擦を解消して、内外両刃の摩耗を最小限化する。
【解決手段】モーター動力で駆動される内刃9と、内刃9の外面を覆う状態で配置される内刃9とを備えている。内刃9と外刃10とは、接触圧力が零になる状態で内外に隣接配置して、両者9・10間に摺動摩擦が生じるのを防止する。そのために、外刃10を外刃支持体11で保形支持し、さらに、内刃9を前記外刃支持体11で駆動可能に支持する。
【選択図】図1
[PROBLEMS] To eliminate the sliding friction between inner and outer blades while minimizing the wear of the inner and outer blades while ensuring the same sharpness as a conventional electric razor.
An inner blade 9 driven by motor power and an inner blade 9 disposed in a state of covering the outer surface of the inner blade 9 are provided. The inner blade 9 and the outer blade 10 are disposed adjacent to the inner and outer sides in a state where the contact pressure becomes zero to prevent sliding friction between the both. For this purpose, the outer blade 10 is shape-supported by the outer blade support 11, and the inner blade 9 is supported by the outer blade support 11 so that it can be driven.
[Selection] Figure 1

Description

本発明は、モーター動力で駆動される内刃と外刃とを備えている電気かみそりに関し、外刃と内刃の接触摩擦に関して改良を加えたものである。   The present invention relates to an electric razor having an inner blade and an outer blade driven by motor power, and is an improvement on contact friction between the outer blade and the inner blade.

電気かみそりの切断刃構造には、大きく分けて三つの形態がある。内刃を往復駆動するレシプロ式と、内刃を垂直軸ないし傾斜する中心軸回りに回転駆動する回転式と、内刃を水平の中心軸回りに回転駆動するロータリー式の三者である。いずれの切断刃構造においても、外刃および内刃の少なくともいずれか一方を他方に対してばねで押し付けて、内外両刃を常時密着させることにより、切れ味を向上できるようにしている。   There are roughly three types of cutting blade structures for electric razors. There are three types: a reciprocating type that reciprocally drives the inner blade, a rotary type that rotationally drives the inner blade around a vertical axis or an inclined central axis, and a rotary type that rotationally drives the inner blade around a horizontal central axis. In any of the cutting blade structures, the sharpness can be improved by pressing at least one of the outer blade and the inner blade against the other with a spring so that the inner and outer blades are always in close contact with each other.

本発明の電気かみそりでは、内外両刃の摩耗を軽減してモーター動力の無駄な消費を解消し、さらにモーター寿命の向上を図るが、内外両刃の接触摩擦を軽減することに関して、例えば本出願人の提案に係る特許文献1が公知である。そこでは、ロータリー式の内刃を構成する小刃の先端の表裏のそれぞれに刃凹部と逃げ面を形成し、これら両者の突端間に外刃と摺動する摺動面を設けている。刃凹部と逃げ面は、いずれも小刃ブランクにエッチング処理を施して凹面状に形成してあり、これら凹面部分の先端間に形成される摺動面の面積を小さくすることにより、外刃との摺動摩擦を小さくできるようにしている。この場合にも、外刃を板ばね製の緊張ばねで押し下げ付勢して、内刃と常時密着できるようにしている。   In the electric razor of the present invention, the wear of the inner and outer blades is reduced to eliminate unnecessary consumption of the motor power, and the life of the motor is further improved. For reducing contact friction between the inner and outer blades, for example, the applicant's Patent Document 1 related to the proposal is known. In this case, a blade recess and a relief surface are formed on the front and back of the tip of the small blade constituting the rotary inner blade, and a sliding surface that slides with the outer blade is provided between the two protruding ends. Both the blade recess and the flank are formed in a concave shape by etching the small blade blank, and by reducing the area of the sliding surface formed between the tips of these concave portions, The sliding friction can be reduced. Also in this case, the outer blade is pressed down and biased by a tension spring made of a leaf spring so that the outer blade can always be in close contact with the inner blade.

特開2008−188098号公報(段落番号0031、図1参照)JP 2008-188098 A (see paragraph number 0031, FIG. 1)

従来の電気かみそりにおいては、切断刃構造の形態の違いとは無関係に、内外両刃を例外なく常時密着させることで、切れ味を向上できるようにしている。そのため、モーターが稼動している状態では、内外両刃の間に常に摺動摩擦が発生し、その分だけモーター動力の一部が無駄に消費されてしまう。さらに、ひげを切断していない状態であっても、先の摺動摩擦に打ち勝って内刃を駆動する必要があるので、モーターには常に駆動負荷が作用しており、その分だけモーターの寿命が短くなる。   In the conventional electric shaver, the sharpness can be improved by always bringing the inner and outer blades into close contact without exception regardless of the difference in the form of the cutting blade structure. Therefore, in a state where the motor is operating, sliding friction is always generated between the inner and outer blades, and a part of the motor power is wasted correspondingly. Furthermore, even when the whiskers are not cut, it is necessary to overcome the previous sliding friction and drive the inner blade, so the driving load is always applied to the motor, and the life of the motor is correspondingly increased. Shorter.

本発明の目的は、従来の電気かみそりと同等の切れ味を確保しながら、内外両刃が常に密着するのを防いで内外両刃間の摺動摩擦を解消し、以て、内外両刃の摩耗を最小限化し、モーターが稼動している状態におけるモーター動力の無駄な消費を解消し、さらにモーターの寿命を向上できる電気かみそりを提供することにある。   The purpose of the present invention is to eliminate the sliding friction between the inner and outer blades by ensuring that the inner and outer blades are always in close contact with each other while ensuring the same sharpness as a conventional electric razor, thereby minimizing the wear of the inner and outer blades. An object is to provide an electric razor that can eliminate wasteful consumption of motor power while the motor is in operation and can further improve the life of the motor.

本発明の電気かみそりは、モーター動力で駆動される内刃9と、内刃9の外面を覆う状態で配置される外刃10とを備えている。以て、内刃9と外刃10とが、接触圧力が零になる状態で内外に隣接配置してあることを特徴とする。   The electric razor of the present invention includes an inner blade 9 that is driven by motor power, and an outer blade 10 that is disposed in a state of covering the outer surface of the inner blade 9. Thus, the inner blade 9 and the outer blade 10 are adjacently arranged inside and outside in a state where the contact pressure becomes zero.

外刃10を外刃支持体11で保形支持する。さらに、図1に示すように内刃9を前記外刃支持体11で駆動可能に支持して、内刃9と外刃10とを切断刃ユニット28としてユニット部品化する。   The outer cutter 10 is shaped and supported by the outer cutter support 11. Furthermore, as shown in FIG. 1, the inner blade 9 is supported by the outer blade support 11 so as to be driven, and the inner blade 9 and the outer blade 10 are unitized as a cutting blade unit 28.

内刃9は、刃本体16と、刃本体16を支持する内刃支持体14と、モーター動力を受け継いで内刃支持体14に伝える受動体15とで構成する。内刃支持体14および受動体15のいずれか一方を、外刃支持体11に設けた内刃支持構造26で外刃10に対してせん断移動可能に支持する。内刃支持構造26は、外刃10の外郭線内に位置する状態で配置する。   The inner blade 9 includes a blade body 16, an inner blade support 14 that supports the blade body 16, and a passive body 15 that inherits motor power and transmits the motor power to the inner blade support 14. One of the inner blade support 14 and the passive body 15 is supported by the inner blade support structure 26 provided on the outer blade support 11 so as to be capable of shear movement with respect to the outer blade 10. The inner blade support structure 26 is arranged in a state where it is located within the outline of the outer blade 10.

外刃支持体11に組み付けられる前の外刃10を、塑性変形加工を施して所定形状に賦形しておく。   The outer blade 10 before being assembled to the outer blade support 11 is subjected to plastic deformation and shaped into a predetermined shape.

プラスチック成形品からなる外刃支持体11の成形過程において、外刃10を外刃支持体11にインサート固定して所定の形状に保形する。   In the molding process of the outer cutter support 11 made of a plastic molded product, the outer cutter 10 is insert-fixed to the outer cutter support 11 and held in a predetermined shape.

所定形状に賦形された外刃10の内面に研削加工を施して、外刃10の内面を内刃9の外面形状に合致する形状に仕上げる。   The inner surface of the outer blade 10 shaped into a predetermined shape is ground to finish the inner surface of the outer blade 10 in a shape that matches the outer surface shape of the inner blade 9.

内刃9の左右両側に設けた内刃軸15が、外刃支持体11に装着した左右一対の軸受体26で回転自在に軸支してあるロータリー式の電気かみそりにおいて、外刃支持体11に対向配置した側壁20のそれぞれに、軸受体26が装着される軸受装着穴24と、内刃軸15を軸受装着穴24に組み付け案内するスリット25とを形成する。以て、スリット25を介して軸受装着穴24の内部に位置させた内刃軸15と、軸受装着穴24とに軸受体26を同時に装着して、内刃9を軸受体26を介して回転自在に軸支する。   In a rotary electric shaver in which inner blade shafts 15 provided on both left and right sides of the inner blade 9 are rotatably supported by a pair of left and right bearing bodies 26 mounted on the outer blade support 11, the outer blade support 11 A bearing mounting hole 24 in which the bearing body 26 is mounted, and a slit 25 for assembling and guiding the inner blade shaft 15 to the bearing mounting hole 24 are formed in each of the side walls 20 disposed opposite to each other. Thus, the inner blade shaft 15 positioned inside the bearing mounting hole 24 through the slit 25 and the bearing body 26 are simultaneously mounted in the bearing mounting hole 24, and the inner blade 9 is rotated through the bearing body 26. Support the shaft freely.

切断刃ユニット28をかみそりヘッド2の取付部35に着脱可能に装着する。かみそりヘッド2と切断刃ユニット28との間に、切断刃ユニット28を分離不能にロック保持するロック構造を設ける。   The cutting blade unit 28 is detachably attached to the attachment portion 35 of the razor head 2. A lock structure is provided between the razor head 2 and the cutting blade unit 28 so as to lock and hold the cutting blade unit 28 so as not to be separated.

本発明の電気かみそりにおいては、内刃9と外刃10を接触圧力が零になる状態で内外に隣接配置して、内外両刃9・10の間に摺動摩擦が生じるのを防止するので、内外両刃9・10が摩耗するのを最小限化して刃寿命を延ばすことができる。また、モーター7が稼動している状態におけるモーター動力の無駄な消費を解消でき、さらにモーター7に作用する負荷を軽減してモーター寿命を向上できる。内外両刃9・10は、ばねで密着付勢されることなく、接触圧力が零になる状態でひげ切断を行なうが、内刃を外刃に密着させる従来の電気かみそりと同等程度の切れ味を確保しながらひげ切断を円滑に行なうことができる。   In the electric shaver according to the present invention, the inner blade 9 and the outer blade 10 are disposed adjacent to the inner and outer sides in a state where the contact pressure is zero, so that sliding friction is prevented between the inner and outer blades 9 and 10. It is possible to extend the blade life by minimizing the wear of the double blades 9 and 10. Further, it is possible to eliminate unnecessary consumption of motor power when the motor 7 is in operation, and further reduce the load acting on the motor 7 to improve the motor life. The inner and outer blades 9 and 10 are not urged by a spring and perform whisker cutting in a state where the contact pressure becomes zero, but the same sharpness as a conventional electric razor that closely contacts the inner blade to the outer blade is ensured. The whiskers can be cut smoothly.

外刃10を外刃支持体11で保形支持し、さらに内刃9を外刃支持体11で駆動可能に支持すると、内刃9と外刃10の位置精度を高度化して、内外両刃9・10の間に摺動摩擦が生じるのを確実に防止して、内外両刃9・10の摩耗や、モーター動力の無駄な消費などをさらに確実に解消できる。また、内外両刃9・10を外刃支持体11に組み付けることにより、せん断刃の構成部品を1個の切断刃ユニット28としてユニット部品化できるので、かみそりヘッド2に対する着脱や、内外両刃9・10が摩耗した時の刃交換を簡便に行なえる。   When the outer blade 10 is shape-supported by the outer blade support 11 and the inner blade 9 is supported by the outer blade support 11 so that it can be driven, the positional accuracy of the inner blade 9 and the outer blade 10 is improved, and the inner and outer blades 9 are improved.・ Sliding friction can be reliably prevented between 10 and the wear of the inner and outer blades 9, 10 and unnecessary consumption of motor power can be more reliably eliminated. Further, by assembling the inner and outer blades 9 and 10 to the outer blade support 11, the components of the shear blade can be unitized as a single cutting blade unit 28, so that it can be attached to and detached from the razor head 2 and both the inner and outer blades 9 and 10. It is possible to easily replace the blade when it wears out.

刃本体16と、内刃支持体14と、受動体15などで内刃9を構成し、外刃10の外郭線内に設けた内刃支持構造26で内刃支持体14および受動体15のいずれかをせん断移動可能に支持すると、外刃10に近い位置で内刃支持体14あるいは受動体15をせん断移動可能に支持できるので、内外両刃9・10の位置精度をさらに高度化して微小隙間Eを正確に規定し、ひげの切断を円滑に行なえる。   The blade body 16, the inner blade support body 14, the passive body 15, etc. constitute the inner blade 9, and the inner blade support structure 26 provided in the outer line of the outer blade 10 provides the inner blade support body 14 and the passive body 15. If one of them is supported so as to be able to move in a shearing manner, the inner blade support 14 or the passive body 15 can be supported so as to be able to move in a shearing manner at a position close to the outer blade 10. E can be accurately defined and the whiskers can be cut smoothly.

予め外刃10に塑性変形加工を施して所定形状に賦形しておき、賦形された外刃10を外刃支持体11に組み付けるようにすると、外刃支持体11に組み付けた状態における外刃10の形状のばらつきを解消して、内外両刃9・10をより適正に隣接配置でき、ひげの切断をさらに円滑に行なうことができる。   If the outer cutter 10 is plastically deformed in advance and shaped into a predetermined shape, and the shaped outer cutter 10 is assembled to the outer cutter support 11, the outer blade 10 in the state assembled to the outer cutter support 11 is removed. The variation in the shape of the blade 10 can be eliminated, the inner and outer blades 9 and 10 can be more appropriately arranged adjacent to each other, and the whiskers can be cut more smoothly.

外刃支持体11をプラスチック成形する過程で、外刃10を外刃支持体11にインサート固定して所定の形状に保形すると、例えば外刃10を外刃支持体11にかしめ固定し、あるいは溶接して固定するような場合に比べて、外刃10の湾曲形状や、外刃支持体11に対する取付位置のばらつきを大幅に軽減して高い精度で保形できる。また、外刃10を外刃支持体11に組み付ける手間を省いて、組立工数を削減しコストを節約できる。   In the process of plastic molding of the outer cutter support 11, if the outer cutter 10 is insert-fixed to the outer cutter support 11 and held in a predetermined shape, for example, the outer cutter 10 is caulked and fixed to the outer cutter support 11, or Compared to the case of welding and fixing, the curved shape of the outer blade 10 and the variation in the mounting position with respect to the outer blade support 11 can be greatly reduced, and the shape can be maintained with high accuracy. Moreover, the trouble of assembling the outer cutter 10 to the outer cutter support 11 can be saved, the number of assembling steps can be reduced, and the cost can be saved.

所定形状に賦形された外刃10の内面に研削加工を施して、外刃10の内面を内刃9の外面形状に合致する形状に仕上げるようにすると、外刃10の内面の形状精度、および内面の面精度を格段に向上して、内外両刃9・10の間に摺動摩擦が生じるのを防止できる。   When the inner surface of the outer blade 10 shaped into a predetermined shape is ground to finish the inner surface of the outer blade 10 to a shape that matches the outer surface shape of the inner blade 9, the shape accuracy of the inner surface of the outer blade 10, In addition, the surface accuracy of the inner surface can be remarkably improved, and sliding friction between the inner and outer blades 9 and 10 can be prevented.

ロータリー式の内刃9を備えた電気かみそりにおいて、外刃支持体11の側壁20のそれぞれに軸受装着穴24とスリット25とを形成しておき、スリット25を介して軸受装着穴24の内部に位置させた内刃軸15と、軸受装着穴24とに軸受体26を同時に装着すると、内刃9の外刃支持体11に対する組立をより少ない手間で簡便に行なえる。また、軸受体26で内刃軸15を軸支するので、内刃9の外刃支持体11への組み付け位置のばらつきを解消でき、しかも内刃9が回転駆動されるときの回転振れ量を小さくできる。   In the electric razor provided with the rotary inner blade 9, a bearing mounting hole 24 and a slit 25 are formed in each of the side walls 20 of the outer blade support 11, and inside the bearing mounting hole 24 through the slit 25. When the bearing body 26 is simultaneously mounted in the positioned inner blade shaft 15 and the bearing mounting hole 24, the inner blade 9 can be easily assembled to the outer blade support 11 with less effort. Further, since the inner cutter shaft 15 is pivotally supported by the bearing body 26, the variation in the assembly position of the inner cutter 9 to the outer cutter support 11 can be eliminated, and the rotational runout amount when the inner cutter 9 is rotationally driven can be reduced. Can be small.

切断刃ユニット28をかみそりヘッド2の取付部35に装着し、さらに取付部35に装着した切断刃ユニット28をロック構造で分離不能にロック保持すると、ロック構造をロック解除操作するだけで、内刃9および外刃10を含む切断刃ユニット28を取付部35から分離して、内刃9および外刃10や取付部35の清掃を行なえる。また、内刃9および外刃10が損耗した場合には、切断刃ユニット28ごと交換することによって内外両刃9・10を同時に更新して切れ味を回復できる。   When the cutting blade unit 28 is mounted on the mounting portion 35 of the razor head 2 and the cutting blade unit 28 mounted on the mounting portion 35 is held in a non-separable state by a lock structure, the inner blade can be simply unlocked by operating the lock structure. The cutting blade unit 28 including 9 and the outer blade 10 is separated from the attachment portion 35, and the inner blade 9, the outer blade 10, and the attachment portion 35 can be cleaned. When the inner blade 9 and the outer blade 10 are worn out, the inner and outer blades 9 and 10 can be simultaneously updated by replacing the cutting blade unit 28 to recover the sharpness.

(実施例) 図1ないし図9は本発明に係るロータリー式の内刃を備えた電気かみそりの実施例を示す。図2において電気かみそりは、グリップを兼ねる本体部1と、本体部1で上下、前後、左右方向へ浮動自在に支持されるかみそりヘッド2とを備えている。本体部1の内部には、2個の2次電池3と、図示していない回路基板およびスイッチなどが配置してある。本体部1の前面には、先のスイッチを切り換える押しボタン型のスイッチボタン4と、表示灯(図示していない)などが配置してある。 (Example) FIG. 1 thru | or FIG. 9 shows the Example of the electric shaver provided with the rotary type inner blade which concerns on this invention. In FIG. 2, the electric razor includes a main body portion 1 that also serves as a grip, and a razor head 2 that is supported by the main body portion 1 so as to be able to float in the vertical and forward / backward and left / right directions. Inside the main body 1, two secondary batteries 3, a circuit board and a switch (not shown) are arranged. On the front surface of the main body 1, a push button type switch button 4 for switching the previous switch, an indicator lamp (not shown), and the like are arranged.

図3に示すようにかみそりヘッド2には、回転動力を出力するモーター7と、モーター7の回転動力を伝動するギヤ機構8と、ギヤ機構8の終段に連結されて回転駆動されるロータリー式の内刃9と、内刃9の外面を覆う外刃10と、外刃10を逆U字状に保形支持する外刃支持体11と、外刃支持体11を分離不能にロック保持するロック構造などが設けてある。   As shown in FIG. 3, the razor head 2 includes a motor 7 that outputs rotational power, a gear mechanism 8 that transmits the rotational power of the motor 7, and a rotary type that is connected to the final stage of the gear mechanism 8 and is rotationally driven. The inner blade 9, the outer blade 10 that covers the outer surface of the inner blade 9, the outer blade support 11 that retains and supports the outer blade 10 in an inverted U shape, and the outer blade support 11 that is held in a non-separable manner. A lock structure is provided.

図4において内刃9は、円柱状の内刃支持体14と、内刃支持体14の軸心に沿って固定される内刃軸(受動体)15と、内刃支持体14の周面に沿ってスパイラル状に植設される10個の小刃(刃本体)16とで構成する。内刃軸15および小刃16は、内刃支持体14を射出成形する際にインサート固定されて、内刃支持体14と一体に設けてある。得られた内刃ユニットは、研削加工を施して小刃16の先端に切刃16a(図1参照)を形成する。なお、内刃軸15は、内刃支持体14の成形時に一体に成形して、プラスチック製の軸として形成することができる。   In FIG. 4, the inner blade 9 includes a cylindrical inner blade support body 14, an inner blade shaft (passive body) 15 fixed along the axis of the inner blade support body 14, and the peripheral surface of the inner blade support body 14. And 10 small blades (blade main bodies) 16 which are implanted in a spiral shape along the line. The inner blade shaft 15 and the small blade 16 are insert-fixed when the inner blade support 14 is injection-molded, and are provided integrally with the inner blade support 14. The obtained inner blade unit is subjected to grinding to form a cutting blade 16a (see FIG. 1) at the tip of the small blade 16. The inner blade shaft 15 can be integrally formed when the inner blade support 14 is formed, and can be formed as a plastic shaft.

外刃10は、ニッケル合金を電鋳して得られるシート状の網刃からなり、そのシート面に断面が台形状の刃枠10aとひげ導入穴10bとの一群が規則的に形成してある(図1参照)。電鋳によって得られたシート状の外刃ブランクに塑性変形加工を施して、図5に示すように逆U字状に賦形したのち、得られた逆U字状の外刃10を外刃支持体11にインサート固定する。外刃10の前後縁には、それぞれ4個の装着穴18が形成してある。   The outer blade 10 is made of a sheet-like mesh blade obtained by electroforming nickel alloy, and a group of a blade frame 10a having a trapezoidal cross section and a whisker introduction hole 10b are regularly formed on the sheet surface. (See FIG. 1). After subjecting the sheet-shaped outer blade blank obtained by electroforming to plastic deformation and shaping into an inverted U-shape as shown in FIG. 5, the obtained inverted U-shaped outer blade 10 is used as the outer blade. The insert 11 is fixed to the support 11. Four mounting holes 18 are formed in the front and rear edges of the outer blade 10.

図6および図8に示すように外刃支持体11は、左右一対の側壁20と、これら側壁20を繋ぐ前後壁21・22と、前後壁20・21の下面左右に突設されるL字形のロック脚23を一体に備えた射出成形品からなる。左右の側壁20のそれぞれには、後述するブッシュ状の軸受体26を装着するための軸受装着穴24と、内刃軸15を組み付け案内するためのスリット25とが鍵穴状に形成してある。このようにスリット25を軸受装着穴24に連続して切欠状に形成すると、スリット25によって側壁20の強度が低下するのを防いで、外刃支持体11の構造強度を向上できる。例えば、スリット25が側壁20の下端から軸受装着穴24へわたって溝状に形成してあるような場合には、側壁20の下部がスリット25によって前後に分断されるのを避けられず、その分だけ外刃支持体11の構造強度が低下してしまう。   As shown in FIGS. 6 and 8, the outer blade support 11 includes a pair of left and right side walls 20, front and rear walls 21 and 22 that connect the side walls 20, and an L-shape projecting on the left and right sides of the front and rear walls 20 and 21. It consists of an injection-molded product integrally provided with the lock leg 23. Each of the left and right side walls 20 is formed with a bearing mounting hole 24 for mounting a bush-shaped bearing body 26 described later and a slit 25 for assembling and guiding the inner blade shaft 15 in a keyhole shape. If the slit 25 is formed in a notch shape continuously to the bearing mounting hole 24 in this way, the strength of the side wall 20 is prevented from being lowered by the slit 25, and the structural strength of the outer blade support 11 can be improved. For example, when the slit 25 is formed in a groove shape from the lower end of the side wall 20 to the bearing mounting hole 24, it is inevitable that the lower part of the side wall 20 is divided by the slit 25 in the front and rear direction. The structural strength of the outer blade support 11 is reduced by that amount.

外刃10は、その前後縁および装着穴18が前後壁21・22に埋設され、さらに左右両側が両側壁20に埋設された状態で、外刃支持体11にインサート固定する。このように、逆U字状の外刃10の周縁全体を外刃支持体11にインサート固定すると、外刃10を変形不能に固定保持でき、さらに、装着穴18に入り込む樹脂によって外刃支持体11に対して分離不能に固定できる。得られた外刃ユニットは、図7に示すように、外刃10の内面を研削砥石Gで研削して、外刃10の内面形状を、内刃9の外面形状に合致する形状に仕上げる。詳しくは、外刃10の内面の上半部を部分円弧状に研削し、一群の刃枠10aに形成される切刃10cを通る部分円弧部の半径値が、先に説明した切刃16aの回転軌跡の半径値と同じになるように仕上げる。   The outer blade 10 is insert-fixed to the outer blade support 11 with its front and rear edges and mounting holes 18 embedded in the front and rear walls 21 and 22, and further, both left and right sides embedded in both side walls 20. Thus, when the entire periphery of the inverted U-shaped outer cutter 10 is insert-fixed to the outer cutter support 11, the outer cutter 10 can be fixed and held so that it cannot be deformed. 11 can be fixed inseparably. As shown in FIG. 7, the obtained outer blade unit grinds the inner surface of the outer blade 10 with a grinding wheel G to finish the inner surface shape of the outer blade 10 to a shape that matches the outer surface shape of the inner blade 9. Specifically, the upper half of the inner surface of the outer blade 10 is ground in a partial arc shape, and the radius value of the partial arc portion passing through the cutting blades 10c formed on the group of blade frames 10a is equal to that of the cutting blade 16a described above. Finish to be the same as the radius value of the rotation trajectory.

本発明では、図1に示すように内刃9と外刃10とを、両者の接触圧力が零になる状態で内外に隣接配置し、これにより内刃9と外刃10との間に摺動摩擦が生じるのを防止した。具体的には、内刃9を外刃支持体11で回転自在に支持し、さらに外刃10を外刃支持体11で固定支持して、内刃9と外刃10とが付勢ばねなどの押圧力を受けて密着するのを避けるようにした。殆どの場合には、内刃9と外刃10との間に微小隙間Eを確保して、両者の接触圧力が零になるようにした。なお、ひげの平均的な直径は100μmであるので、微小隙間Eの値は50μm以下であることが好ましく、より好ましくは0〜10μmの範囲内に設定する。内刃9と外刃10の接触圧力が零であれば、微小隙間Eは0であってもよい。   In the present invention, as shown in FIG. 1, the inner blade 9 and the outer blade 10 are arranged adjacent to each other in a state in which the contact pressure between them is zero, so that the sliding between the inner blade 9 and the outer blade 10 is achieved. Dynamic friction was prevented from occurring. Specifically, the inner blade 9 is rotatably supported by the outer blade support 11, and the outer blade 10 is fixedly supported by the outer blade support 11, and the inner blade 9 and the outer blade 10 are biased springs or the like. I tried to avoid sticking under pressure. In most cases, a minute gap E was ensured between the inner blade 9 and the outer blade 10 so that the contact pressure between them was zero. Since the average diameter of the whiskers is 100 μm, the value of the minute gap E is preferably 50 μm or less, and more preferably within the range of 0 to 10 μm. If the contact pressure between the inner blade 9 and the outer blade 10 is zero, the minute gap E may be zero.

内刃9を外刃支持体11に組み付ける場合には、内刃9の内刃軸15をスリット25を介して軸受装着穴24の内部に位置させ、この状態の内刃軸15に軸受体(内刃支持構造)26を外嵌装着し、同時に軸受装着穴24に軸受体26を装着して、内刃9を軸受体26で回転自在に軸支する。さらに、一方の内刃軸15に内刃ギヤ27を圧入し固定する。このように、内刃9を外刃支持体11で軸受体26を介して回転自在に軸支することにより、内刃9と外刃10とが組み付けられた切断刃ユニット28を得ることができる。切断刃ユニット28における内刃軸(受動体)15は、外刃10の前後寸法の範囲内で、しかも上下寸法の範囲内、つまり外刃10の外郭線の内部に配置する。なお、内刃9が駆動されるときの回転方向を図1および図4に矢印で示している。   When the inner blade 9 is assembled to the outer blade support 11, the inner blade shaft 15 of the inner blade 9 is positioned inside the bearing mounting hole 24 through the slit 25, and the bearing body ( Inner blade support structure) 26 is externally fitted, and at the same time, the bearing body 26 is mounted in the bearing mounting hole 24, and the inner blade 9 is rotatably supported by the bearing body 26. Further, the inner blade gear 27 is press-fitted and fixed to one inner blade shaft 15. In this way, the inner blade 9 is pivotally supported by the outer blade support 11 via the bearing body 26 so as to be rotatable, whereby a cutting blade unit 28 in which the inner blade 9 and the outer blade 10 are assembled can be obtained. . The inner blade shaft (passive body) 15 in the cutting blade unit 28 is disposed within the front-rear dimension of the outer blade 10 and within the vertical dimension, that is, within the outline of the outer blade 10. The direction of rotation when the inner blade 9 is driven is indicated by arrows in FIGS.

図3および図9に示すように、ギヤ機構8は、モーター7の出力軸に固定される出力ギヤ31と、出力ギヤ31に噛み合うフェースギヤ32とで、垂直軸回りのモーター7の回転動力を水平軸周りの回転動力に変換し、さらにかみそりヘッド2の一側に配置したギヤトレイン33を介して減速したのち、内刃ギヤ27へと伝動する。ギヤトレイン33を構成する平歯車のうち、終段ギヤ34の上部のみが、かみそりヘッド2に設けた切断刃ユニット28用の取付部35に露出させてある。   As shown in FIGS. 3 and 9, the gear mechanism 8 uses the output gear 31 fixed to the output shaft of the motor 7 and the face gear 32 meshing with the output gear 31 to provide the rotational power of the motor 7 about the vertical axis. After being converted into rotational power around the horizontal axis and further decelerated via a gear train 33 arranged on one side of the razor head 2, it is transmitted to the inner blade gear 27. Of the spur gear constituting the gear train 33, only the upper part of the final gear 34 is exposed to the mounting portion 35 for the cutting blade unit 28 provided in the razor head 2.

取付部35は、かみそりヘッド2を構成するヘッドフレーム38に形成する。詳しくは、ヘッドフレーム38の上端に突設される左右一対の側枠39と、両側枠39の基端部どうしを繋ぐ底壁40とで逆門形に形成する。底壁40の上面には、四角形状の位置決め壁41が膨出してある。切断刃ユニット28を取付部35に装着した状態では、図9に示すように外刃支持体11の左右方向の動きが一対の側枠39で規制され、図4に示すように前後方向の動きが位置決め壁41で規制される。また、かみそりヘッド2と外刃支持体11との間に設けたロック構造で、切断刃ユニット28が分離不能にロック保持される。   The attachment portion 35 is formed on the head frame 38 constituting the razor head 2. Specifically, a pair of left and right side frames 39 protruding from the upper end of the head frame 38 and a bottom wall 40 connecting the base end portions of the both side frames 39 are formed in an inverted portal shape. A rectangular positioning wall 41 bulges on the upper surface of the bottom wall 40. In a state in which the cutting blade unit 28 is mounted on the mounting portion 35, the movement of the outer blade support 11 in the left-right direction is restricted by the pair of side frames 39 as shown in FIG. 9, and the movement in the front-rear direction as shown in FIG. Is regulated by the positioning wall 41. In addition, the cutting blade unit 28 is locked and held in a non-separable manner by a lock structure provided between the razor head 2 and the outer blade support 11.

図3および図9においてロック構造は、ヘッドフレーム38の内部に配置されるロック枠44と、ロック枠44をロック姿勢に移動付勢するロックばね45と、ロック枠44の一端に固定されるロック解除ボタン46と、外刃支持体11に設けた4個のロック脚23などで構成する。ロック枠44の上面には、ロック脚23と係合する4個のロック爪47が突設してある。これらのロック爪47が底壁40に開口したロック開口48に臨む状態で、ロック枠44をヘッドフレーム38の内部に配置し、ロック枠44の全体を図示していないガイド構造で左右スライド可能に案内支持している。   3 and 9, the lock structure includes a lock frame 44 disposed inside the head frame 38, a lock spring 45 that moves and urges the lock frame 44 to a lock posture, and a lock that is fixed to one end of the lock frame 44. The release button 46 and four lock legs 23 provided on the outer blade support 11 are configured. On the upper surface of the lock frame 44, four lock claws 47 that engage with the lock legs 23 protrude. With the lock claws 47 facing the lock opening 48 opened in the bottom wall 40, the lock frame 44 is disposed inside the head frame 38, and the entire lock frame 44 can be slid left and right with a guide structure not shown. Support guide.

図9に示すように、切断刃ユニット28を取付部35に装着した状態においては、ロック脚23がロック爪47で係合捕捉されるので、切断刃ユニット28を分離不能にロック保持できる。切断刃ユニット28を取付部35から取り外す場合には、側枠39の外側面に露出するロック解除ボタン46をロックばね45の付勢力に抗して押し込み操作して、ロック脚23とロック爪47の係合状態を解除する。なお、内刃9および外刃10の交換は、外刃支持体11を取付部35から取り外して切断刃ユニット28ごと行なう。   As shown in FIG. 9, in a state where the cutting blade unit 28 is mounted on the attachment portion 35, the lock leg 23 is engaged and captured by the lock claw 47, so that the cutting blade unit 28 can be locked and held so as not to be separated. When the cutting blade unit 28 is removed from the mounting portion 35, the lock release button 46 exposed on the outer surface of the side frame 39 is pushed against the urging force of the lock spring 45 to operate the lock leg 23 and the lock claw 47. Release the engaged state. The inner blade 9 and the outer blade 10 are exchanged together with the cutting blade unit 28 by removing the outer blade support 11 from the attachment portion 35.

以上のように本発明の電気かみそりでは、内刃9と外刃10とを両者の接触圧力が零になる状態で内外に隣接配置し、内刃9が回転駆動されてせん断移動するとき、内刃9と外刃10とが相対摺動するのを防止するので、両刃9・10の間に摺動摩擦抵抗が生じるのを解消して、内外両刃9・10の摩耗を最小限化できる。また、両刃9・10間に摺動摩擦が生じるのを防止するので、モーター7が稼動している状態におけるモーター動力の無駄な消費を解消でき、さらにモーター7に作用する付加を軽減してモーター寿命を向上できる。   As described above, in the electric shaver of the present invention, when the inner blade 9 and the outer blade 10 are disposed adjacent to each other in a state where the contact pressure between them is zero, and the inner blade 9 is rotationally driven and sheared, Since the blade 9 and the outer blade 10 are prevented from sliding relative to each other, the occurrence of sliding frictional resistance between the blades 9 and 10 can be eliminated, and the wear of the inner and outer blades 9 and 10 can be minimized. In addition, since sliding friction between the blades 9 and 10 is prevented, it is possible to eliminate unnecessary consumption of the motor power when the motor 7 is operating, and further reduce the addition acting on the motor 7 to reduce the motor life. Can be improved.

ひげ剃り時のひげは、ひげ導入穴10bに入り込んだのち、小刃16の切刃16aに捕捉されて、外刃10の刃枠10aに押し付けられ、その側端に設けた切刃10cと先の切刃16aとのせん断作用によって切断される。因みに、ひげの直径寸法は概ね100μm前後であり、両切刃10c・16aの間の微小隙間Eは、多くても10μmにすぎない。したがって、ひげを切断するとき微小隙間Eが問題になることはなく、内刃と外刃が密着する従来の電気かみそりと同等の切れ味を確保しながらひげ切断を行なうことができる。外刃10が肌面に強く押し付けられるような場合には、外刃10の中央部分が撓み変形して小刃16に接触するおそれがある。その場合でも、外刃10に作用する押し付け力が開放されるのと同時に、外刃10が元の状態に復帰して小刃16から微小隙間Eの分だけ離れるので、内刃9と外刃10との摺動による摩擦抵抗の発生を極力避けることができる。   The beard at the time of shaving enters the beard introduction hole 10b, is then captured by the cutting blade 16a of the small blade 16, is pressed against the blade frame 10a of the outer blade 10, and the cutting blade 10c provided at the side end of the cutting blade 10c. Is cut by a shearing action with the cutting edge 16a. Incidentally, the diameter of the whiskers is approximately 100 μm, and the minute gap E between the two cutting edges 10c and 16a is only 10 μm at most. Therefore, when the whiskers are cut, the minute gap E does not become a problem, and the whiskers can be cut while ensuring the same sharpness as a conventional electric razor in which the inner blade and the outer blade are in close contact with each other. When the outer blade 10 is strongly pressed against the skin surface, the central portion of the outer blade 10 may be bent and deformed and contact the small blade 16. Even in such a case, the pressing force acting on the outer blade 10 is released, and at the same time, the outer blade 10 returns to the original state and is separated from the small blade 16 by the minute gap E. Therefore, the inner blade 9 and the outer blade Generation of frictional resistance due to sliding with 10 can be avoided as much as possible.

図10ないし図12は、本発明をレシプロ式の内刃を備えた電気かみそり適用した実施例を示す。内刃9は、スリット刃からなる刃本体16と、刃本体16を固定支持する内刃支持体14と、振動子51の往復動作を受け継ぐ受動体15とで構成する。受動体15は内刃支持体14と一体に成形してある。刃本体16は、ステンレス板材にエッチング処理を施したのち、得られた内刃ブランクを断面逆U字状に折り曲げて形成する。刃本体16の前後面の下部には取付穴53が4個ずつ形成してあり、これらの取付穴53を内刃支持体14に設けた溶着ピン54に係合し、溶着ピン54の先端部分を溶融変形させることにより内刃支持体14と一体化する。   10 to 12 show an embodiment in which the present invention is applied to an electric razor having a reciprocating inner blade. The inner blade 9 includes a blade body 16 formed of a slit blade, an inner blade support body 14 that fixes and supports the blade body 16, and a passive body 15 that inherits the reciprocating motion of the vibrator 51. The passive body 15 is formed integrally with the inner blade support 14. The blade body 16 is formed by etching the stainless steel plate material and then bending the obtained inner blade blank into an inverted U-shaped cross section. Four attachment holes 53 are formed in the lower part of the front and rear surfaces of the blade body 16, and these attachment holes 53 are engaged with the welding pins 54 provided on the inner blade support 14, so that the tip portions of the welding pins 54 are engaged. Is integrated with the inner blade support 14 by melting and deforming.

内刃支持体14は、上下面が開口する左右横長の基枠部56と、基枠部56の両側に起立形成される側枠57とを一体に備えており、基枠部56の内部の左右中央に、受動体15が前後の枠壁を橋絡する状態で形成してある。基枠部56の前面および後面のそれぞれにはスライドリブ58が一体に形成してあり、これらのスライドリブ58を外刃支持体11で案内支持している。具体的には、外刃支持体11の前後壁の内面にガイド溝(内刃支持構造)59を設け、これらのガイド溝59でスライドリブ58をスライド自在に案内している。図12に示すように外刃支持体11は、一方の側壁20が別部品として形成してあり、スライド突起58をガイド溝59に差し込んで内刃9を外刃支持体11に組み付けたのち、先の側壁20を外刃支持体11に組み付ける。   The inner blade support 14 is integrally provided with a horizontally long base frame portion 56 whose upper and lower surfaces are open and side frames 57 that are erected on both sides of the base frame portion 56. The passive body 15 is formed at the center of the left and right in a state of bridging the front and rear frame walls. Slide ribs 58 are integrally formed on the front surface and the rear surface of the base frame portion 56, and these slide ribs 58 are guided and supported by the outer blade support 11. Specifically, guide grooves (inner blade support structure) 59 are provided on the inner surfaces of the front and rear walls of the outer blade support 11, and the slide ribs 58 are slidably guided by these guide grooves 59. As shown in FIG. 12, the outer blade support 11 has one side wall 20 formed as a separate part. After the slide protrusion 58 is inserted into the guide groove 59 and the inner blade 9 is assembled to the outer blade support 11, The side wall 20 is assembled to the outer blade support 11.

図11に示すように、外刃支持体11に組み付けた内刃9は、先の実施例と同様に外刃10に対して接触圧力が零になる状態で隣接配置してあり、したがって、内刃9が往復駆動されてせん断移動するとき、両刃9・10の間に摺動摩擦抵抗が生じるのを解消して、内外両刃9・10の摩耗を最小限化できる。また、内刃9を外刃10に向かって密着付勢するばねや、外刃10を内刃に密着させるための付勢ばねを省略するので、内刃9がせん断駆動される使用時、あるいは不使用時のいずれの場合にも、内刃9と外刃10との接触圧力を零にすることができる。なお、内外両刃9・10の間に微小隙間Eを設ける場合には、その値を一定の状態に保持できる。モーター7の回転動力は、偏心カム61と振動子51を介して往復動力に変換され、振動子51の上部に設けた駆動軸62を介して受動体15へと伝動される。他の構造は先の実施例と同じであるので、同じ部材に同じ符号を付してその説明を省略する。以下の実施例においても同じとする。   As shown in FIG. 11, the inner blade 9 assembled to the outer blade support 11 is arranged adjacent to the outer blade 10 in a state in which the contact pressure becomes zero as in the previous embodiment. When the blade 9 is driven to reciprocate and move in a shearing manner, the occurrence of sliding friction resistance between the blades 9 and 10 can be eliminated, and the wear of the inner and outer blades 9 and 10 can be minimized. In addition, since the spring for tightly urging the inner blade 9 toward the outer blade 10 and the urging spring for bringing the outer blade 10 into close contact with the inner blade are omitted, the inner blade 9 is used in a shearing drive state, or In any case when not in use, the contact pressure between the inner blade 9 and the outer blade 10 can be made zero. In the case where the minute gap E is provided between the inner and outer blades 9 and 10, the value can be kept constant. The rotational power of the motor 7 is converted into reciprocating power through the eccentric cam 61 and the vibrator 51, and is transmitted to the passive body 15 through the drive shaft 62 provided on the top of the vibrator 51. Since other structures are the same as those of the previous embodiment, the same members are denoted by the same reference numerals, and the description thereof is omitted. The same applies to the following embodiments.

図13ないし図15は切断刃ユニット28の別の実施例を示す。そこでは、外刃10を外刃支持体11に対して溶着固定した。また、補強体65を付加して外刃支持体11の構造強度を向上し、同時に内刃9を補強体65で軸支して位置精度を向上できるようにした。外刃10は、電鋳法で形成した外刃ブランクに塑性変形加工を施して逆U字状に形成してある。外刃10の前後縁には、それぞれ6個の装着穴18が形成してあり、これらの装着穴18を外刃支持体11の前後壁21・22の内面に設けた溶着ピン66に係合し、溶着ピン66の先端を溶融変形させることにより、外刃支持体11の内面側に固定する。こののち、外刃10の内面を研削して仕上げる。   13 to 15 show another embodiment of the cutting blade unit 28. There, the outer cutter 10 was welded and fixed to the outer cutter support 11. Further, the reinforcing body 65 is added to improve the structural strength of the outer blade support 11, and at the same time, the inner blade 9 is pivotally supported by the reinforcing body 65 so that the positional accuracy can be improved. The outer blade 10 is formed in an inverted U shape by subjecting an outer blade blank formed by electroforming to plastic deformation. Six mounting holes 18 are formed in the front and rear edges of the outer blade 10, and these mounting holes 18 are engaged with welding pins 66 provided on the inner surfaces of the front and rear walls 21 and 22 of the outer blade support 11. Then, the tip of the welding pin 66 is melted and deformed to be fixed to the inner surface side of the outer blade support 11. After that, the inner surface of the outer blade 10 is ground and finished.

補強体65は平板状のベース67と、左右一対の軸受枠68と、ロック脚23とを一体に備えたプラスチック成形品からなり、軸受枠68の上端寄りに軸受体26がインサート固定してある。ベース67の面壁には、毛屑排出用の開口71が形成してある。切断刃ユニット28は次の手順で組み立てる。まず、外刃10を外刃支持体11に溶着固定する。次に、内刃軸15をスリット25を介して軸受装着穴24の内部に位置させ、補強体65を外刃支持体11の下部に仮組みする。この状態で、軸受枠68を左右に拡げて弾性変形させながら、軸受体26を軸受装着穴24に嵌め込み、同時に内刃軸15を軸受体26の軸受穴に嵌合して、内刃9を軸受体26で回転自在に軸支する。さらに、一方の内刃軸15に内刃ギヤ27を圧入し固定する。最後に、ベース67を外刃支持体11の下部に設けた溶着ピン70(図15参照)で固定して、補強体65を外刃支持体11と一体化して切断刃ユニット28とする。なお、外刃支持体11および補強体65で前後一対の内刃9を軸支するような場合には、軸受枠68の外側面に内刃ギヤ27と噛み合う終段ギヤを軸支して、切断刃ユニット28とすることができる。この実施例における軸受枠68は内刃支持構造として機能する。   The reinforcing body 65 is formed of a plastic molded product integrally provided with a flat base 67, a pair of left and right bearing frames 68, and the lock legs 23, and the bearing body 26 is insert-fixed near the upper end of the bearing frame 68. . On the face wall of the base 67, an opening 71 for discharging the hair dust is formed. The cutting blade unit 28 is assembled in the following procedure. First, the outer blade 10 is welded and fixed to the outer blade support 11. Next, the inner blade shaft 15 is positioned inside the bearing mounting hole 24 through the slit 25, and the reinforcing body 65 is temporarily assembled under the outer blade support 11. In this state, while the bearing frame 68 is expanded left and right and elastically deformed, the bearing body 26 is fitted into the bearing mounting hole 24, and at the same time, the inner blade shaft 15 is fitted into the bearing hole of the bearing body 26, The bearing body 26 is rotatably supported. Further, the inner blade gear 27 is press-fitted and fixed to one inner blade shaft 15. Finally, the base 67 is fixed with a welding pin 70 (see FIG. 15) provided at the lower part of the outer blade support 11, and the reinforcing member 65 is integrated with the outer blade support 11 to form the cutting blade unit 28. When the pair of front and rear inner blades 9 is pivotally supported by the outer blade support 11 and the reinforcing body 65, the final gear that meshes with the inner blade gear 27 is pivotally supported on the outer surface of the bearing frame 68, The cutting blade unit 28 can be used. The bearing frame 68 in this embodiment functions as an inner blade support structure.

上記の軸受体26は補強体65と一体に形成することができ、その形成素材がプラスチックである場合には、フッ素樹脂などの低摩擦樹脂で補強体65を形成するとよい。また、軸受体26と補強体65を金属成形品として一体に形成する場合には、その形成素材を含油メタルで形成するとよい。さらに、軸受体26と補強体65を金属プレス成形品や、鋳造品として形成する場合には、軸受体26の部分に注油構造を設けるとよい。金属プレス成形品や鋳造品からなる補強体65に、軸受体26を圧嵌固定して一体化してもよい。   The bearing body 26 can be formed integrally with the reinforcing body 65, and when the forming material is plastic, the reinforcing body 65 may be formed of a low friction resin such as a fluororesin. Further, when the bearing body 26 and the reinforcing body 65 are integrally formed as a metal molded product, the forming material may be formed of an oil-containing metal. Furthermore, when the bearing body 26 and the reinforcing body 65 are formed as a metal press-molded product or a cast product, an oil lubrication structure may be provided in the bearing body 26. The bearing body 26 may be integrated by being press-fitted and fixed to a reinforcing body 65 made of a metal press-formed product or a cast product.

図16ないし図18は切断刃ユニット28のさらに別の実施例を示す。そこでは、ステンレス板材にエッチング処理を施して外刃10を形成した。また、外刃支持体11を亜鉛ダイキャスト成形品で形成して、その外面に被せ付けた外刃10の前後縁部をスポット溶接した。外刃支持体11の側壁20には、軸受装着穴24と切欠状のスリット25を鍵穴状に形成して、スリット25によって側壁20の周縁部が前後に分断されるのを避け、外刃支持体11の構造強度を向上できるようにした。この実施例においても、先の実施例と同様に補強体65を付加するが、その軸受枠68に軸受穴69の直径寸法と同じ幅のスリット73を形成する点が先に説明した補強体65と異なる。この実施例では、内刃9を軸受装着穴24に仮組みした状態で、軸受体26を内刃軸15および軸受装着穴24の嵌合した後、補強体65を外刃支持体11に組み付けるだけでよく、一連の組立作業を簡便化できる。図17および図18に示すように、内刃9および補強体65などを外刃支持体11に組み付けた状態においては、軸受体26が外刃支持体11の軸受装着穴24と補強体65の軸受穴69とに抱持された状態で位置決めされる。補強体65は外刃支持体11に接着固定する。   16 to 18 show still another embodiment of the cutting blade unit 28. In this case, the outer blade 10 was formed by etching the stainless steel plate. Moreover, the outer blade support 11 was formed of a zinc die cast product, and the front and rear edge portions of the outer blade 10 covered on the outer surface were spot welded. The side wall 20 of the outer blade support 11 is formed with a bearing mounting hole 24 and a notch-shaped slit 25 in the shape of a keyhole so that the peripheral edge of the side wall 20 is not divided into front and rear by the slit 25 to support the outer blade. The structural strength of the body 11 can be improved. Also in this embodiment, the reinforcing body 65 is added in the same manner as in the previous embodiment, but the reinforcing body 65 described above is that a slit 73 having the same width as the diameter dimension of the bearing hole 69 is formed in the bearing frame 68. And different. In this embodiment, after the inner blade 9 is temporarily assembled in the bearing mounting hole 24, the bearing body 26 is fitted to the inner blade shaft 15 and the bearing mounting hole 24, and then the reinforcing body 65 is assembled to the outer blade support 11. It is only necessary to simplify a series of assembly operations. As shown in FIGS. 17 and 18, in a state where the inner blade 9 and the reinforcing body 65 are assembled to the outer blade support body 11, the bearing body 26 is connected to the bearing mounting hole 24 of the outer blade support body 11 and the reinforcing body 65. Positioning is performed while being held in the bearing hole 69. The reinforcing body 65 is bonded and fixed to the outer blade support 11.

図19ないし図21は切断刃ユニット28のさらに別の実施例を示す。そこでは、外刃10をニッケルの電鋳品として形成したのち、プレス加工を施して逆U字状に折り曲げ形成した。外刃10を保形するためにステンレス板材製の保形枠75を付加する。保形枠75は、逆U字状に形成される左右一対の刃受枠76と、両刃受枠76の下端どうしを繋ぐ前壁77および後壁78とを一体に備えたプレス成形品からなる。保形枠75の外面に外刃10を被せ付けたうえで、外刃10の前後縁の外面に接合した固定板79を、先の前壁77および後壁78にスポット溶接して外刃10を保形枠75に固定する。固定板79はステンレス板材からなり、その板面に沿って装着穴18に内嵌する突起80が形成してあり、図21に示すように、これらの突起80の突端が保形枠75の前壁77および後壁78に密着する状態でスポット溶接する。   19 to 21 show still another embodiment of the cutting blade unit 28. FIG. In this case, the outer blade 10 was formed as a nickel electroformed product, and then pressed and bent into an inverted U shape. In order to retain the shape of the outer blade 10, a shape retaining frame 75 made of a stainless steel plate is added. The shape retaining frame 75 is formed of a press-molded product integrally including a pair of left and right blade receiving frames 76 formed in an inverted U shape, and a front wall 77 and a rear wall 78 that connect the lower ends of the both blade receiving frames 76. After the outer blade 10 is put on the outer surface of the shape retaining frame 75, a fixing plate 79 joined to the outer surfaces of the front and rear edges of the outer blade 10 is spot-welded to the front wall 77 and the rear wall 78, and the outer blade 10 Is fixed to the shape retaining frame 75. The fixing plate 79 is made of a stainless steel plate, and has projections 80 fitted into the mounting holes 18 along the plate surface. The protrusions of these projections 80 are located in front of the shape retaining frame 75 as shown in FIG. Spot welding is performed in close contact with the wall 77 and the rear wall 78.

一体化された外刃10および保形枠75は、図21に示すように、外刃支持体11に下面側から嵌め込んで接着固定する。この組み付け状態では、外刃10の周縁全てが保形枠75と外刃支持体11とで内外に確りと挟持固定されている。なお、この実施例における軸受体26は鍵穴形に形成して、軸受体26が軸受装着穴24に嵌め込まれるのと同時にスリット25を塞ぐようにした。必要があれば軸受体26の外郭形状は四角形や楕円形にすることができる。   As shown in FIG. 21, the integrated outer blade 10 and shape retaining frame 75 are fitted and fixed to the outer blade support 11 from the lower surface side. In this assembled state, the entire peripheral edge of the outer cutter 10 is securely clamped and fixed inside and outside by the shape retaining frame 75 and the outer cutter support 11. In this embodiment, the bearing body 26 is formed in a keyhole shape so that the slit 25 is closed simultaneously with the bearing body 26 being fitted into the bearing mounting hole 24. If necessary, the outer shape of the bearing body 26 can be rectangular or elliptical.

図22および図23は切断刃ユニット28のさらに別の実施例を示す。そこでは、外刃支持体11の外面に外刃10を被せ付け、その後縁側を外刃支持体11に設けた溶着ピン66で固定した。そのうえで、外刃10の前縁を左右一対のばね82で引っ張り付勢して、外刃10を外刃支持体11の外面に密着できるようにした。このように、外刃10を外刃支持体11に対して常時密着させるようにすると、外刃10の湾曲形状を左右一対の側壁20の円弧周面で適正に保持でき、したがって内刃9と外刃10との間に設けられる微小隙間Eを適値に保持できる。   22 and 23 show still another embodiment of the cutting blade unit 28. FIG. There, the outer blade 10 was put on the outer surface of the outer blade support 11, and the rear edge side was fixed with a welding pin 66 provided on the outer blade support 11. In addition, the front edge of the outer blade 10 was pulled and biased by a pair of left and right springs 82 so that the outer blade 10 could be in close contact with the outer surface of the outer blade support 11. As described above, when the outer blade 10 is always kept in close contact with the outer blade support 11, the curved shape of the outer blade 10 can be properly held by the arc peripheral surfaces of the pair of left and right side walls 20. The minute gap E provided between the outer cutter 10 and the outer cutter 10 can be maintained at an appropriate value.

図24および図25は切断刃ユニット28のさらに別の実施例を示す。そこでは、内刃9を回転駆動しながら同時に左右方向へ往復駆動して、内刃9の切れ味を向上できるようにした。詳しくは、内刃軸15を軸受体26でスライド自在に支持し、内刃軸15の一方の軸端に起振円板84を固定する。軸受体26と対向する起振円板84の板面には、9個の半球状の突起85が一定間隔おきに形成してある。また、起振円板84の突起群と対向する側壁20の内面壁には、突起85に接当する操作体86が膨出形成してある。符号87は圧縮コイル形のばねであり、このばね87で起振円板84を介して内刃9の全体を図24に向かって右方へ移動付勢している。   24 and 25 show still another embodiment of the cutting blade unit 28. FIG. In this case, the inner blade 9 is driven to reciprocate in the left-right direction at the same time while being rotationally driven, so that the sharpness of the inner blade 9 can be improved. Specifically, the inner blade shaft 15 is slidably supported by the bearing body 26, and the vibration disc 84 is fixed to one shaft end of the inner blade shaft 15. Nine hemispherical projections 85 are formed at regular intervals on the plate surface of the vibration disc 84 facing the bearing body 26. In addition, an operation body 86 that comes into contact with the protrusion 85 is bulged and formed on the inner wall of the side wall 20 facing the protrusion group of the vibration disc 84. Reference numeral 87 denotes a compression coil spring, and the spring 87 urges the entire inner blade 9 to move rightward in FIG.

起振円板84は内刃9に同行して回転駆動され、1回転する間に9個の突起85がばね87の付勢力に打ち勝って操作体86を次々と乗越える。そのため、内刃9は回転しながら左右スライドする。その結果、小刃16の切刃16aはせん断作用と引き切り作用とを同時に発揮できることとなり、単にせん断作用のみでひげ切断を行なう場合に比べて切れ味を向上できる。   The vibration disk 84 is driven to rotate along with the inner blade 9, and nine projections 85 overcome the urging force of the spring 87 and rotate over the operating body 86 one after another. Therefore, the inner blade 9 slides left and right while rotating. As a result, the cutting edge 16a of the small blade 16 can exhibit both the shearing action and the cutting action at the same time, and the sharpness can be improved as compared with the case where the beard cutting is performed only by the shearing action.

上記の実施例以外に、本発明は回転式の内刃を備えた電気かみそりにも適用でき、その場合には、外刃を支持する外刃支持体で内刃を回転自在に軸支するとよい。また、本発明は、かみそりヘッドに複数対の内刃9および外刃10が設けてある電気かみそりにも適用できる。スリット25は、側壁20の周囲の任意の位置から軸受装着穴24へ向かって形成することができる。   In addition to the embodiments described above, the present invention can also be applied to an electric razor having a rotary inner blade. In this case, the inner blade may be rotatably supported by an outer blade support that supports the outer blade. . The present invention can also be applied to an electric razor in which a plurality of pairs of inner blades 9 and outer blades 10 are provided on a razor head. The slit 25 can be formed from an arbitrary position around the side wall 20 toward the bearing mounting hole 24.

内刃と外刃の配置構造を示す縦断側面図である。It is a vertical side view which shows the arrangement structure of an inner blade and an outer blade. 電気かみそりの正面図である。It is a front view of an electric razor. 内刃の駆動構造を示す縦断正面図である。It is a vertical front view which shows the drive structure of an inner blade. 図9におけるA−A線断面図である。It is the sectional view on the AA line in FIG. 外刃の斜視図である。It is a perspective view of an outer blade. 外刃および外刃支持体の縦断正面図である。It is a vertical front view of an outer blade and an outer blade support body. 外刃を内面研削するときの加工状態を示す縦断側面図である。It is a vertical side view which shows the processing state when grind | polishing an outer blade inside. 内刃および外刃支持体の分解斜視図である。It is a disassembled perspective view of an inner blade and an outer blade support body. かみそりヘッドの縦断正面図である。It is a vertical front view of a razor head. 切断刃ユニットの別の実施例を示す縦断正面図である。It is a vertical front view which shows another Example of a cutting blade unit. 図10におけるB−B線断面図である。It is the BB sectional drawing in FIG. 図10に係る切断刃ユニットの一部を破断した分解正面図である。It is the disassembled front view which fractured | ruptured some cutting blade units which concern on FIG. 切断刃ユニットのさらに別の実施例を示す分解斜視図である。It is a disassembled perspective view which shows another Example of a cutting blade unit. 図13に係る切断刃ユニットの縦断正面図である。It is a vertical front view of the cutting blade unit which concerns on FIG. 図13に係る切断刃ユニットの縦断側面図である。It is a vertical side view of the cutting blade unit which concerns on FIG. 切断刃ユニットのさらに別の実施例を示す分解斜視図である。It is a disassembled perspective view which shows another Example of a cutting blade unit. 図16に係る切断刃ユニットの縦断正面図である。It is a vertical front view of the cutting blade unit which concerns on FIG. 図16に係る切断刃ユニットの縦断側面図である。It is a vertical side view of the cutting blade unit which concerns on FIG. 切断刃ユニットのさらに別の実施例を示す分解斜視図である。It is a disassembled perspective view which shows another Example of a cutting blade unit. 図19に係る切断刃ユニットの縦断正面図である。FIG. 20 is a longitudinal front view of the cutting blade unit according to FIG. 19. 図19に係る切断刃ユニットの縦断側面図である。It is a vertical side view of the cutting blade unit which concerns on FIG. 切断刃ユニットのさらに別の実施例を示す一部破断正面図である。It is a partially broken front view which shows another Example of a cutting blade unit. 図22に係る切断刃ユニットの縦断側面図である。It is a vertical side view of the cutting blade unit which concerns on FIG. 切断刃ユニットのさらに別の実施例を示す縦断正面図である。It is a vertical front view which shows another Example of a cutting blade unit. 図24におけるC−C線断面図である。It is CC sectional view taken on the line in FIG.

符号の説明Explanation of symbols

9 内刃
10 外刃
11 外刃支持体
14 内刃支持体
15 受動体(内刃軸)
16 刃本体(小刃)
26 内刃支持構造(軸受体)
59 内刃支持構造(ガイド溝)
E 微小隙間
9 Inner blade 10 Outer blade 11 Outer blade support 14 Inner blade support 15 Passive body (Inner blade shaft)
16 Blade body (small blade)
26 Inner blade support structure (bearing body)
59 Inner blade support structure (guide groove)
E Small gap

Claims (8)

モーター動力で駆動される内刃(9)と、内刃(9)の外面を覆う状態で配置される外刃(10)とを備えており、
内刃(9)と外刃(10)とが、接触圧力が零になる状態で内外に隣接配置してあることを特徴とする電気かみそり。
An inner blade (9) driven by motor power, and an outer blade (10) disposed in a state of covering the outer surface of the inner blade (9),
An electric shaver characterized in that the inner blade (9) and the outer blade (10) are arranged adjacent to each other in a state where the contact pressure is zero.
外刃(10)が外刃支持体(11)で保形支持されており、
内刃(9)を前記外刃支持体(11)で駆動可能に支持して、内刃(9)と外刃(10)とが切断刃ユニット(28)としてユニット部品化してある請求項1記載の電気かみそり。
The outer cutter (10) is shape-supported by the outer cutter support (11),
The inner blade (9) and the outer blade (10) are unitized as a cutting blade unit (28) by supporting the inner blade (9) so that it can be driven by the outer blade support (11). The described electric razor.
内刃(9)が、刃本体(16)と、刃本体(16)を支持する内刃支持体(14)と、モーター動力を受け継いで内刃支持体(14)に伝える受動体(15)とで構成されており、
内刃支持体(14)および受動体(15)のいずれか一方が、外刃支持体(11)に設けた内刃支持構造(26)で外刃(10)に対してせん断移動可能に支持されており、
内刃支持構造(26)が、外刃(10)の外郭線内に位置する状態で配置してある請求項2に記載の電気かみそり。
The inner blade (9) has a blade body (16), an inner blade support (14) that supports the blade body (16), and a passive body (15) that inherits motor power and transmits it to the inner blade support (14). And consists of
Either the inner blade support (14) or the passive body (15) is supported by the inner blade support structure (26) provided on the outer blade support (11) so as to be capable of shearing movement with respect to the outer blade (10). Has been
The electric shaver according to claim 2, wherein the inner blade support structure (26) is disposed in a state of being located within the outer line of the outer blade (10).
外刃支持体(11)に組み付けられる前の外刃(10)が、塑性変形加工を施して所定形状に賦形してある請求項2または3に記載の電気かみそり。   The electric shaver according to claim 2 or 3, wherein the outer blade (10) before being assembled to the outer blade support (11) is subjected to plastic deformation and shaped into a predetermined shape. プラスチック成形品からなる外刃支持体(11)の成形過程において、外刃(10)が外刃支持体(11)にインサート固定されて所定の形状に保形してある請求項2、3または4に記載の電気かみそり。   The outer cutter (10) is insert-fixed to the outer cutter support (11) and held in a predetermined shape in the molding process of the outer cutter support (11) made of a plastic molded product. 4. The electric razor according to 4. 所定形状に賦形された外刃(10)の内面に研削加工を施して、外刃(10)の内面が内刃(9)の外面形状に合致する形状に仕上げてある請求項4または5に記載の電気かみそり。   The inner surface of the outer cutter (10) shaped into a predetermined shape is ground so that the inner surface of the outer cutter (10) matches the outer shape of the inner cutter (9). Electric razor as described in 内刃(9)の左右両側に設けた内刃軸(15)が、外刃支持体(11)に装着した左右一対の軸受体(26)で回転自在に軸支してあるロータリー式の電気かみそりであって、
外刃支持体(11)に対向配置した側壁(20)のそれぞれに、前記軸受体(26)が装着される軸受装着穴(24)と、内刃軸(15)を軸受装着穴(24)に組み付け案内するスリット(25)とが形成されており、
前記スリット(25)を介して軸受装着穴(24)の内部に位置させた内刃軸(15)と、軸受装着穴(24)とに軸受体(26)を同時に装着して、内刃(9)が軸受体(26)を介して回転自在に軸支してある請求項2から6のいずれかに記載の電気かみそり。
A rotary electric machine in which inner cutter shafts (15) provided on the left and right sides of the inner cutter (9) are rotatably supported by a pair of left and right bearing bodies (26) mounted on the outer cutter support (11). A razor,
A bearing mounting hole (24) in which the bearing body (26) is mounted, and an inner blade shaft (15) are mounted in the bearing mounting hole (24) on each of the side walls (20) arranged to face the outer blade support (11). And a slit (25) for guiding assembly.
A bearing body (26) is simultaneously mounted on the inner blade shaft (15) positioned inside the bearing mounting hole (24) through the slit (25) and the bearing mounting hole (24), and the inner blade ( The electric shaver according to any one of claims 2 to 6, wherein 9) is rotatably supported via a bearing body (26).
切断刃ユニット(28)がかみそりヘッド(2)の取付部(35)に着脱可能に装着されており、
かみそりヘッド(2)と切断刃ユニット(28)との間に、切断刃ユニット(28)を分離不能にロック保持するロック構造が設けてある請求項2から7のいずれかに記載の電気かみそり。
The cutting blade unit (28) is detachably attached to the attachment portion (35) of the razor head (2),
The electric razor according to any one of claims 2 to 7, wherein a lock structure is provided between the razor head (2) and the cutting blade unit (28) to lock and hold the cutting blade unit (28) in a non-separable manner.
JP2008251861A 2008-09-29 2008-09-29 Electric razor Expired - Fee Related JP5224353B2 (en)

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JP2012035007A (en) * 2010-08-11 2012-02-23 Kyushu Hitachi Maxell Ltd Manufacturing method of knife, knife obtained by the manufacturing method, and small-sized electric apparatus
JP2016221158A (en) * 2015-06-03 2016-12-28 日立マクセル株式会社 Electric razor
JP2021508590A (en) * 2017-12-28 2021-03-11 コーニンクレッカ フィリップス エヌ ヴェKoninklijke Philips N.V. Double motion cleaning with mechanical click-on accessories

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JP2012035007A (en) * 2010-08-11 2012-02-23 Kyushu Hitachi Maxell Ltd Manufacturing method of knife, knife obtained by the manufacturing method, and small-sized electric apparatus
JP2016221158A (en) * 2015-06-03 2016-12-28 日立マクセル株式会社 Electric razor
JP2021508590A (en) * 2017-12-28 2021-03-11 コーニンクレッカ フィリップス エヌ ヴェKoninklijke Philips N.V. Double motion cleaning with mechanical click-on accessories

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