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JP2010080218A - Terminal metal fitting, and method for manufacturing the same - Google Patents

Terminal metal fitting, and method for manufacturing the same Download PDF

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Publication number
JP2010080218A
JP2010080218A JP2008246248A JP2008246248A JP2010080218A JP 2010080218 A JP2010080218 A JP 2010080218A JP 2008246248 A JP2008246248 A JP 2008246248A JP 2008246248 A JP2008246248 A JP 2008246248A JP 2010080218 A JP2010080218 A JP 2010080218A
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terminal box
receiving portion
side wall
tab
tab receiving
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JP5281349B2 (en
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Takeshi Osada
剛 長田
Takuya Hasegawa
卓也 長谷川
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Yazaki Corp
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Yazaki Corp
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Abstract

【課題】タブ受部を備えた端子金具の小型化を図る。
【解決手段】端子金具の端子箱１は、前後両面を開口する箱形状に組み上げられており、前面の開口を相手側タブの挿入口としている。端子箱１は、上壁１ａに弾性片２を、下壁１ｂにタブ受部３をそれぞれ備えている。弾性片２は、挿入口を構成する下壁１ｂの前縁から後方に屈曲して延びており、先端部にはインデント２ａを備えている。タブ受部３は、上壁１ａの内面を下壁１ｂ側から圧縮して、端子箱１の内側に膨出させた台状を呈している。挿入口から端子箱１に挿入された相手側タブは、弾性片２のインデント２ａとタブ受部３とで挟持される。
【選択図】図１A terminal fitting having a tab receiving portion is miniaturized.
A terminal box 1 of a terminal fitting is assembled in a box shape that opens both front and rear surfaces, and the opening on the front is used as an insertion opening for a mating tab. The terminal box 1 includes an elastic piece 2 on the upper wall 1a and a tab receiving portion 3 on the lower wall 1b. The elastic piece 2 is bent and extended rearward from the front edge of the lower wall 1b constituting the insertion port, and has an indent 2a at the tip. The tab receiving portion 3 has a trapezoidal shape in which the inner surface of the upper wall 1 a is compressed from the lower wall 1 b side and bulges inside the terminal box 1. The mating tab inserted into the terminal box 1 from the insertion port is sandwiched between the indent 2 a of the elastic piece 2 and the tab receiving portion 3.
[Selection] Figure 1

Description

本発明は、相手側タブを弾性片とで挟み込むタブ受部を備えた端子金具、及び、該端子金具の製造方法に関する。   The present invention relates to a terminal fitting provided with a tab receiving portion for sandwiching a mating tab with an elastic piece, and a method for manufacturing the terminal fitting.

端子金具には、下記の特許文献１に示すように、相手側タブを弾性片とで挟み込むタブ受部が備えられている。特許文献１に示す端子金具は、相手側タブの挿入される筒部の天井壁にタブ受部が、底壁に弾性片がそれぞれ形成されている。   As shown in Patent Document 1 below, the terminal fitting is provided with a tab receiving portion that sandwiches the mating tab with an elastic piece. In the terminal fitting shown in Patent Document 1, a tab receiving portion is formed on the ceiling wall of the cylindrical portion into which the mating tab is inserted, and an elastic piece is formed on the bottom wall.

特開２００７−１４９５０４号公報JP 2007-149504 A

上記端子金具は、一枚の板材を折り曲げて形成されており、板材の天井壁を構成する箇所を外面側から打ち出して内側に屈曲させることで、タブ受部が形成されている。このため、筒部内に屈曲したタブ受部の高さだけ筒部が高背化され、端子金具が大型化していた。   The terminal fitting is formed by bending a single plate member, and a tab receiving portion is formed by punching a portion constituting the ceiling wall of the plate member from the outer surface side and bending it inward. For this reason, the height of the tube portion is increased by the height of the tab receiving portion bent in the tube portion, and the terminal fitting is enlarged.

本発明は斯かる課題に鑑みてなされたもので、上記課題を解決できる端子金具、及び端子金具の製造方法を提供することを目的とする。   This invention is made | formed in view of such a subject, and it aims at providing the manufacturing method of the terminal metal fitting which can solve the said subject, and a terminal metal fitting.

このような目的を達成するために、本発明の端子金具は、相手側タブの挿入される端子箱と、前記端子箱の一側壁から前記端子箱内に延びた弾性片と、前記一側壁と向かい合う前記端子箱の他側壁に形成され、前記端子箱内に挿入された相手側タブを前記弾性片とで挟み込むタブ受部とを備え、前記タブ受部が、その周囲の前記他側壁を前記一側壁側から圧縮して肉薄にすることで、前記一側壁側に膨出する形状に形成されていることを特徴とする。
また、本発明は、前記タブ受部が、前記弾性片が相手側タブを挟持するために備える凸部と向かい合う前記他側壁を、前記一側壁側から圧縮して肉薄にすることで形成されていることを特徴とする。
また、本発明の端子金具の製造方法は、端子箱内に挿入された相手側タブを、前記端子箱の一側壁から前記端子箱内に延びた弾性片の凸部とで挟み込むタブ受部を備えた端子金具の製造方法であって、前記一側壁と向かい合う前記端子箱の他側壁における前記凸部と向かい合う領域の周囲を、前記一側壁側から圧縮して肉薄にすることで前記タブ受部を形成する工程を含むことを特徴とする。 In order to achieve such an object, the terminal fitting of the present invention includes a terminal box into which a mating tab is inserted, an elastic piece extending from one side wall of the terminal box into the terminal box, and the one side wall. A tab receiving portion that is formed on the other side wall of the terminal box facing each other and sandwiches the mating tab inserted into the terminal box with the elastic piece, and the tab receiving portion includes the other side wall around the tab receiving portion. It is characterized by being formed into a shape that bulges toward the one side wall side by being compressed from one side wall side to be thin.
Moreover, this invention is formed by compressing the said other side wall facing the convex part with which the said elastic piece clamps the other party tab from the said one side wall side, and making the said tab receiving part thin. It is characterized by being.
Further, the manufacturing method of the terminal fitting of the present invention includes a tab receiving portion that sandwiches a mating tab inserted into the terminal box with a convex portion of an elastic piece extending from one side wall of the terminal box into the terminal box. A method of manufacturing a terminal fitting comprising the tab receiving portion by compressing and thinning a periphery of a region facing the convex portion on the other side wall of the terminal box facing the one side wall from the one side wall side. Including the step of forming.

本発明によれば、端子箱の他側壁におけるタブ受部の形成領域の周囲を、他側壁と向かい合う端子箱の一側壁側から圧縮して肉薄にしてタブ受部を形成することから、端子箱を低背化して端子金具を小型化できる。   According to the present invention, the tab receiving portion is formed by compressing the periphery of the tab receiving portion forming region on the other side wall of the terminal box from one side wall side of the terminal box facing the other side wall so as to be thin. The terminal bracket can be downsized by lowering the height.

以下、図面を参照して、本発明の最良の形態を説明する。
図１は、本実施形態の端子金具が備える端子箱１を拡大して示す断面図である。図２は、端子箱１が備えるタブ受部３の形成方法を説明する図である。 Hereinafter, the best mode of the present invention will be described with reference to the drawings.
FIG. 1 is an enlarged cross-sectional view showing a terminal box 1 provided in the terminal fitting of the present embodiment. FIG. 2 is a diagram illustrating a method for forming the tab receiving portion 3 provided in the terminal box 1.

端子金具は、銅等の金属製の板材を折り曲げて組み上げられており、相手側タブと接続される図１に示す端子箱１と、電線の被覆の端末を圧着するためのインシュレーションバレル（不図示）と、電線の被覆から剥き出された芯線の端末を圧着するためのワイヤバレル（不図示）とを備える。   The terminal metal fitting is assembled by bending a metal plate material such as copper, and an insulation barrel (not used) for crimping the terminal box 1 shown in FIG. 1 connected to the mating tab and the end of the wire coating. And a wire barrel (not shown) for crimping the end of the core wire stripped from the coating of the electric wire.

端子箱１は、前後両面を開口する箱形状に組み上げられており、前面の開口を相手側タブの挿入口としている。端子箱１の上壁１ａには、上壁１ａと隣り合う側壁１ｃから延びた一対の巻付片１ｄが、外側から巻き付けられている。巻付片１ｄは、上壁１ａの前端部及び後端部を、それぞれ外側から覆っている。   The terminal box 1 is assembled in a box shape that opens both front and rear sides, and the opening on the front is used as the insertion opening for the mating tab. A pair of winding pieces 1d extending from the side wall 1c adjacent to the upper wall 1a is wound around the upper wall 1a of the terminal box 1 from the outside. The winding piece 1d covers the front end portion and the rear end portion of the upper wall 1a from the outside.

端子箱１は、上壁１ａに弾性片２を、下壁１ｂにタブ受部３をそれぞれ備えている。弾性片２は、挿入口を構成する下壁１ｂの前縁から後方に屈曲して延びており、先端部にはインデント２ａを備えている。タブ受部３は、上壁１ａの内面を端子箱１の内側に膨出させた台状を呈している。インデント２ａ及びタブ受部３は、相手側タブを端子箱１内で確実に挟持するためのものである。挿入口から端子箱１に挿入された相手側タブは、弾性片２のインデント２ａとタブ受部３とで挟持される。   The terminal box 1 includes an elastic piece 2 on the upper wall 1a and a tab receiving portion 3 on the lower wall 1b. The elastic piece 2 is bent and extended rearward from the front edge of the lower wall 1b constituting the insertion port, and has an indent 2a at the tip. The tab receiving portion 3 has a trapezoidal shape in which the inner surface of the upper wall 1 a is bulged inside the terminal box 1. The indent 2 a and the tab receiving portion 3 are for securely holding the mating tab in the terminal box 1. The mating tab inserted into the terminal box 1 from the insertion port is sandwiched between the indent 2 a of the elastic piece 2 and the tab receiving portion 3.

端子金具の製造方法の一例を説明する。まず、端子金具を構成する板材の弾性片２となる箇所にインデント２ａを形成し、下壁１ｂとなる箇所を圧縮してタブ受部３を形成する。タブ受部３は、図２（ａ）に模式的に示す板材（上壁１ａ）におけるタブ受部３の形成領域の周囲を、図２（ｂ）に矢印Ａで示すように、下壁１ｂ側（図２では下側）から圧縮して肉薄にすることで形成されている。その後、図１に示すように、上壁１ａ，下壁１ｂ，側壁１ｃで弾性片２を囲むように板材を折り曲げて、側壁１ｃの前端部及び後端部から側方に延びた巻付片１ｄを、上壁１ａの前端部及び後端部に外側から巻き付けて、端子箱１を組み上げる。これに伴い、インシュレーションバレ（不図示）及びワイヤバレル（不図示）も同じ板材から組み上げられる。   An example of the manufacturing method of a terminal metal fitting is demonstrated. First, the indent 2a is formed in the location used as the elastic piece 2 of the board | plate material which comprises a terminal metal fitting, and the location used as the lower wall 1b is compressed, and the tab receiving part 3 is formed. The tab receiving portion 3 has a lower wall 1b as shown by an arrow A in FIG. 2B around the area where the tab receiving portion 3 is formed in the plate (upper wall 1a) schematically shown in FIG. It is formed by compressing from the side (lower side in FIG. 2) to make it thinner. Then, as shown in FIG. 1, the plate is bent so that the elastic piece 2 is surrounded by the upper wall 1a, the lower wall 1b, and the side wall 1c, and the wound piece is extended sideways from the front end portion and the rear end portion of the side wall 1c. The terminal box 1 is assembled by winding 1d around the front end portion and the rear end portion of the upper wall 1a from the outside. Along with this, an insulation barre (not shown) and a wire barrel (not shown) are also assembled from the same plate material.

例えば、図３に示すように、上壁１ａを端子箱１の外側（上側）から打ち出して、端子箱１の内側（下側）に湾曲させた形状にタブ受部３０を形成する場合には、上壁１ａの高さは、上壁１ａを形成する板材の厚さＴに、タブ受部３が端子箱１内に湾曲した分の高さＨ１１を加えた高さＨ１となる。これに対し、図２を用いて上述したように、上壁１ａを端子箱１の内側（下側）から圧縮して、タブ受部３の形成領域の周囲の上壁１ａを肉薄にし、端子箱１の内側にタブ受部３を膨出させる場合には、上壁１ａの高さＨ２は、上壁１ａを形成する板材の厚さＴと等しくなる。つまり、高さＨ２は、タブ受部３の端子箱１内に湾曲したタブ受部３の高さＨ１１だけ、高さＨ１よりも低くなる。このため、端子箱１の高さをその分低く抑え、端子金具を小型化できる。   For example, as shown in FIG. 3, when the tab receiving portion 30 is formed in a shape in which the upper wall 1 a is driven out from the outer side (upper side) of the terminal box 1 and curved to the inner side (lower side) of the terminal box 1. The height of the upper wall 1a is a height H1 obtained by adding the height H11 of the tab receiving portion 3 curved in the terminal box 1 to the thickness T of the plate material forming the upper wall 1a. On the other hand, as described above with reference to FIG. 2, the upper wall 1a is compressed from the inner side (lower side) of the terminal box 1 so that the upper wall 1a around the region where the tab receiving portion 3 is formed is thinned. When the tab receiving portion 3 is bulged inside the box 1, the height H2 of the upper wall 1a is equal to the thickness T of the plate material forming the upper wall 1a. That is, the height H2 is lower than the height H1 by the height H11 of the tab receiving portion 3 curved in the terminal box 1 of the tab receiving portion 3. For this reason, the height of the terminal box 1 can be kept low, and the terminal fitting can be miniaturized.

以上説明したように、本実施形態によれば、端子箱１の上壁１ａにおけるタブ受部３の形成領域の周囲を、下壁１ｂ側から圧縮して肉薄にしてタブ受部３を形成することから、端子箱１を低背化して端子金具を小型化できる。   As described above, according to the present embodiment, the tab receiving portion 3 is formed by compressing the periphery of the area where the tab receiving portion 3 is formed on the upper wall 1a of the terminal box 1 from the lower wall 1b side so as to be thin. Therefore, the terminal box 1 can be reduced in height and the terminal fitting can be reduced in size.

また、本実施形態によれば、板材を圧縮して周囲を肉薄することでタブ受部３が形成されていることから、小型の端子金具でも所望の形状のタブ受部３を容易に加工することができる。   Moreover, according to this embodiment, since the tab receiving part 3 is formed by compressing a board | plate material and thinning the circumference | surroundings, the tab receiving part 3 of a desired shape is easily processed also with a small terminal metal fitting. be able to.

なお、タブ受部３の形状及び形成位置は、端子箱１内に挿入された相手側タブを、弾性片２とで挟持できるのであれば任意であり、例えば、上壁１ａにおけるインデント２ａと対向する箇所のみに形成されていてもよい。また、端子金具の製造方法は、上壁１ａを構成する板材におけるタブ受部３の形成領域の周囲を、下壁１ｂ側から圧縮して肉薄にすることで、タブ受部３を形成する工程を含むのであれば任意である。   In addition, the shape and formation position of the tab receiving part 3 are arbitrary as long as the other party tab inserted in the terminal box 1 can be clamped with the elastic piece 2, for example, it opposes the indent 2a in the upper wall 1a. It may be formed only at the place to be. Moreover, the manufacturing method of a terminal metal fitting is the process of forming the tab receiving part 3 by compressing the periphery of the formation area of the tab receiving part 3 in the board | plate material which comprises the upper wall 1a from the lower wall 1b side, and making it thin. If it contains, it is arbitrary.

本発明の一実施形態の端子金具が備える端子箱を拡大して示す断面図である。It is sectional drawing which expands and shows the terminal box with which the terminal metal fitting of one Embodiment of this invention is provided. 図１に示す端子箱が備えるタブ受部の形成方法を説明する図である。It is a figure explaining the formation method of the tab receiving part with which the terminal box shown in FIG. 1 is provided. 従来の端子金具が備えるタブ受部の形成方法を説明する図である。It is a figure explaining the formation method of the tab receiving part with which the conventional terminal metal fitting is provided.

符号の説明Explanation of symbols

１ 端子箱
１ａ 上壁
１ｂ 下壁
１ｃ 側壁
１ｄ 巻付片
２ 弾性片
２ａ インデント
３ タブ受部 1 Terminal box 1a Upper wall 1b Lower wall 1c Side wall 1d Winding piece 2 Elastic piece 2a Indent 3 Tab receiving part

Claims (3)

相手側タブの挿入される端子箱と、前記端子箱の一側壁から前記端子箱内に延びた弾性片と、前記一側壁と向かい合う前記端子箱の他側壁に形成され、前記端子箱内に挿入された相手側タブを前記弾性片とで挟み込むタブ受部とを備え、
前記タブ受部は、その周囲の前記他側壁を前記一側壁側から圧縮して肉薄にすることで、前記一側壁側に膨出する形状に形成されていることを特徴とする端子金具。 A terminal box into which a mating tab is inserted, an elastic piece extending from one side wall of the terminal box into the terminal box, and formed on the other side wall of the terminal box facing the one side wall, and inserted into the terminal box A tab receiving portion for sandwiching the mated tab with the elastic piece,
The tab receiving portion is formed in a shape that bulges toward the one side wall by compressing the other side wall around the tab receiving portion from the one side wall to make it thinner. 前記タブ受部は、前記弾性片が相手側タブを挟持するために備える凸部と向かい合う前記他側壁を、前記一側壁側から圧縮して肉薄にすることで形成されていることを特徴とする請求項１に記載の端子金具。   The tab receiving portion is formed by compressing and thinning the other side wall facing the convex portion provided for the elastic piece to hold the mating tab from the one side wall side. The terminal fitting according to claim 1. 端子箱内に挿入された相手側タブを、前記端子箱の一側壁から前記端子箱内に延びた弾性片の凸部とで挟み込むタブ受部を備えた端子金具の製造方法であって、
前記一側壁と向かい合う前記端子箱の他側壁における前記凸部と向かい合う領域の周囲を、前記一側壁側から圧縮して肉薄にすることで前記タブ受部を形成する工程を含むことを特徴とする端子金具の製造方法。 A manufacturing method of a terminal fitting including a tab receiving portion that sandwiches a mating tab inserted into a terminal box with a convex portion of an elastic piece extending from one side wall of the terminal box into the terminal box,
It includes a step of forming the tab receiving portion by compressing and thinning the periphery of the region facing the convex portion on the other side wall of the terminal box facing the one side wall from the one side wall side. Manufacturing method for terminal fittings.
JP2008246248A 2008-09-25 2008-09-25 Terminal fittings and terminal fitting manufacturing methods Active JP5281349B2 (en)

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JP2010080218A true JP2010080218A (en) 2010-04-08
JP5281349B2 JP5281349B2 (en) 2013-09-04

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07169523A (en) * 1993-12-16 1995-07-04 Nec Corp Connector
JP2003208940A (en) * 2002-01-16 2003-07-25 Japan Aviation Electronics Industry Ltd contact
JP2005166489A (en) * 2003-12-03 2005-06-23 Tokai Rika Co Ltd Female terminal
JP3143222U (en) * 2004-12-22 2008-07-17 モレックス インコーポレーテッド Connector with improved dual beam contact
JP2008171627A (en) * 2007-01-10 2008-07-24 Yazaki Corp Female terminal fitting

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07169523A (en) * 1993-12-16 1995-07-04 Nec Corp Connector
JP2003208940A (en) * 2002-01-16 2003-07-25 Japan Aviation Electronics Industry Ltd contact
JP2005166489A (en) * 2003-12-03 2005-06-23 Tokai Rika Co Ltd Female terminal
JP3143222U (en) * 2004-12-22 2008-07-17 モレックス インコーポレーテッド Connector with improved dual beam contact
JP2008171627A (en) * 2007-01-10 2008-07-24 Yazaki Corp Female terminal fitting

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