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JP2010065870A - Method and device for controlling superheated-steam generating amount and temperature - Google Patents

Method and device for controlling superheated-steam generating amount and temperature Download PDF

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JP2010065870A
JP2010065870A JP2008230646A JP2008230646A JP2010065870A JP 2010065870 A JP2010065870 A JP 2010065870A JP 2008230646 A JP2008230646 A JP 2008230646A JP 2008230646 A JP2008230646 A JP 2008230646A JP 2010065870 A JP2010065870 A JP 2010065870A
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flow rate
superheated
steam generator
superheated steam
temperature
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Masayuki Tsujimura
正之 辻村
Kenichi Okutsu
健一 奥津
Susumu Horiuchi
進 堀内
Keiichi Okouchi
桂一 大河内
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Shinnetsu Co Ltd
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Shinnetsu Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heating method of a gas and a heating device of the gas capable of directly supplying water from tap water, and stably supplying the superheated steam having accurately-controlled flow rate and temperature. <P>SOLUTION: A saturated-steam generator 4 disposed in adjacent to an operating section 7 incorporating a calculating section, having a flow rate control unit 3 connected with a tap water line 1 and controlling the water supply amount, and incorporating an electric heater, a superheated-steam generator 5 incorporating an electric heater, and a superheated-steam temperature measuring means 6 are communicated by pipes optimum for the fluid passing therethrough. The amount of water supplied to the saturated-steam generator 4 is calculated on the basis of the superheated-steam temperature measuring means 6 at an outlet of the superheated-steam generator, and feedback-controlled to the flow rate control unit 3. Simultaneously, the necessary superheated-steam temperature can be accurately generated by performing backup control corresponding to the amount of electric power supplied to the electric heaters of the saturated-steam generator 4 and the superheated-steam generator 5. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、飽和蒸気を再加熱して過熱蒸気を発生させる気体の加熱装置の、過熱蒸気の発生量と温度とを精密に制御する方法とその装置に関するものである。   The present invention relates to a method and an apparatus for precisely controlling the generation amount and temperature of superheated steam in a gas heating apparatus that reheats saturated steam to generate superheated steam.

過熱蒸気(例えば、100℃〜600℃)は、ボイラ等で発生させた100℃の飽和蒸気を、後段に設置された再加熱部分に配管等で導入し、電気ヒータ、バーナ、または電磁誘導等で再加熱することで発生させている。過熱蒸気発生装置に供給される飽和蒸気は、過熱蒸気の温度と流量に見合った量だけ、ボイラのバルブを開閉することで制御される(例えば、特許文献1参照)。   For superheated steam (for example, 100 ° C to 600 ° C), 100 ° C saturated steam generated in a boiler or the like is introduced into a reheating part installed in the subsequent stage through piping, etc., and an electric heater, burner, electromagnetic induction, etc. It is generated by reheating with. The saturated steam supplied to the superheated steam generator is controlled by opening and closing the boiler valve by an amount corresponding to the temperature and flow rate of the superheated steam (see, for example, Patent Document 1).

加えて、過熱蒸気発生装置に供給される飽和蒸気流量は、ボイラの出口に飽和蒸気流量計と電動バルブを組合せたものを設置することで制御される。   In addition, the saturated steam flow supplied to the superheated steam generator is controlled by installing a combination of a saturated steam flow meter and an electric valve at the outlet of the boiler.

また、発生過熱蒸気温度は、ボイラ出口と過熱蒸気供給口に設置した温度計で検出した温度に基づいて、二次加熱ヒータを制御することで制御される(例えば、特許文献2参照)。   The generated superheated steam temperature is controlled by controlling the secondary heater based on temperatures detected by thermometers installed at the boiler outlet and the superheated steam supply port (see, for example, Patent Document 2).

特開2003−21303号公報JP 2003-21303 A 特願2004−519200号公報Japanese Patent Application No. 2004-519200

ボイラで発生させた飽和蒸気は、ボイラ出口のバルブを開閉することで流量を調整していた。飽和蒸気を発生するボイラは圧力によるコントロール方式であり、バルブ位置で制御しようとしても圧力をフィードバックしての運転となるので、圧縮性の気体である飽和蒸気の圧力と発生量を正確に制御することは困難である。   The flow rate of saturated steam generated in the boiler is adjusted by opening and closing the valve at the boiler outlet. The boiler that generates saturated steam is a pressure control system, and even if it tries to control at the valve position, it operates by feeding back the pressure, so it accurately controls the pressure and amount of saturated steam that is a compressible gas. It is difficult.

ボイラ出口に設置した飽和蒸気流量計と電動バルブを組合せて制御した場合でも、供給側が間歇運転であるため、ボイラの能力と使用蒸気量がマッチングしないと流量変動は防げなかった。   Even when a saturated steam flow meter installed at the boiler outlet and an electric valve were used for control, the supply side was intermittently operated, so flow rate fluctuations could not be prevented unless the boiler capacity matched the amount of steam used.

飽和蒸気発生量を制御するためには、ボイラに流量制御ユニットを追加することになり、流量制御ユニットが大型となるため使用できる機器が限定される。   In order to control the amount of saturated steam generated, a flow rate control unit is added to the boiler. Since the flow rate control unit becomes large in size, usable devices are limited.

本発明は、上記の諸問題点に鑑み、その問題点を解決すべく創案されたものであって、ボイラ等が不要で小型の、供給水流量計測手段と発生過熱蒸気温度計測手段を有し、供給水流量と発生過熱蒸気温度の計測値をマイコン等で処理し制御信号を発生できる演算部を有し、飽和蒸気発生装置に供給される水量と、飽和蒸気発生装置と過熱蒸気発生装置とに供給される電力量を発生させた過熱蒸気温度から制御することで、発生させる過熱蒸気の温度と流量を精密に制御することを目的とする。   The present invention has been devised in view of the above-mentioned problems to solve the problems, and has a small supply water flow rate measurement means and generated superheated steam temperature measurement means that do not require a boiler or the like. , Having a calculation unit that can process the measured values of the feed water flow rate and the generated superheated steam temperature with a microcomputer or the like to generate a control signal, the amount of water supplied to the saturated steam generator, the saturated steam generator and the superheated steam generator, The purpose is to precisely control the temperature and flow rate of the superheated steam to be generated by controlling the amount of power supplied to the superheated steam.

請求項1に記載の発明は、液体媒体源から供給される当該液体媒体の流量を測定する媒体流量測定手段(FLS)と、測定された当該液体媒体の流量を調整する媒体流量調整手段(3)と、上記媒体流量調整手段によってその流量が調整された上記液体媒体の飽和蒸気を発生する飽和蒸気発生手段(4)と、上記飽和蒸気発生手段によって発生した上記飽和蒸気を加熱し、上記液体媒体の過熱蒸気を発生する過熱蒸気発生手段(5)と、上記過熱蒸気発生手段によって発生した上記過熱蒸気の温度を測定する温度測定手段(6)と、上記媒体流量測定手段により測定された上記液体媒体の流量および上記温度測定手段により測定された上記過熱蒸気の温度に関する情報を入力し、上記媒体流量調整手段によって調整される液体媒体の流量、上記飽和蒸気発生手段に供給する電力量、上記飽和蒸気発生手段に供給する電力量の少なくとも一つを制御する情報を出力する制御手段(7)と、を具備する、液体媒体の加熱装置である。   The invention described in claim 1 is a medium flow rate measuring means (FLS) for measuring the flow rate of the liquid medium supplied from the liquid medium source, and a medium flow rate adjusting means (3) for adjusting the measured flow rate of the liquid medium. ), Saturated vapor generation means (4) for generating saturated vapor of the liquid medium whose flow rate is adjusted by the medium flow rate adjustment means, and heating the saturated vapor generated by the saturated vapor generation means, Superheated steam generating means (5) for generating superheated steam of the medium, temperature measuring means (6) for measuring the temperature of the superheated steam generated by the superheated steam generating means, and the above-mentioned measured by the medium flow rate measuring means Information on the flow rate of the liquid medium and the temperature of the superheated steam measured by the temperature measuring means is input, the flow rate of the liquid medium adjusted by the medium flow rate adjusting means, and the generation of the saturated vapor And a control means (7) for outputting information for controlling at least one of the amount of electric power supplied to the means and the amount of electric power supplied to the saturated steam generating means.

請求項2に記載の発明は、上記媒体流量測定手段と、上記媒体流量調整手段が一つの機構からなる、請求項1の液体媒体の加熱装置である。   A second aspect of the present invention is the liquid medium heating apparatus according to the first aspect, wherein the medium flow rate measuring means and the medium flow rate adjusting means comprise one mechanism.

請求項1、2に記載の発明によれば、過熱蒸気発生装置の前段に設置する飽和蒸気発生装置に供給される水量と過熱蒸気発生装置出口温度を計測し演算処理し制御信号を発生させ、飽和蒸気発生装置に供給する水量と飽和蒸気発生装置と過熱蒸気発生装置に内蔵される電気ヒータに供給する電力量を制御信号で制御することにより、正確に制御された流量と温度の過熱蒸気を安定して供給することができる、ボイラ等を必要としない小型の気体の加熱方法とその装置を提供することができる。   According to the first and second aspects of the present invention, the amount of water supplied to the saturated steam generator installed in the preceding stage of the superheated steam generator and the outlet temperature of the superheated steam generator are measured and processed to generate a control signal, By controlling the amount of water supplied to the saturated steam generator and the amount of power supplied to the electric heater built in the saturated steam generator and the superheated steam generator with the control signal, the superheated steam with accurately controlled flow rate and temperature can be controlled. It is possible to provide a small gas heating method and apparatus that can be stably supplied and do not require a boiler or the like.

本発明の、過熱蒸気の発生量と温度の制御方法およびその装置を、図面に基づいて説明する。図1は、過熱蒸気の発生量と温度の制御方法を示した図である。演算部を内蔵する操作部7、市水線1に接続し止水弁2、供給水量を計測制御できる流量調整ユニット3、制御部を持つ電気ヒータを内蔵した飽和蒸気発生装置4、制御部を持つ電気ヒータを内蔵した過熱蒸気発生装置5、過熱蒸気温度計測手段発生させた過熱蒸気温度を計測する手段6から構成される。
装置は配管で、市水線1、止水弁2、流量調整ユニット3、飽和蒸気発生装置4、過熱蒸気発生装置5、過熱蒸気温度計測手段6まで連通されている。
また、操作部7は、流量調整ユニット3、飽和蒸気発生装置4、過熱蒸気発生装置5、過熱蒸気温度計測手段6と、電気的に接続されている。
A method and apparatus for controlling the amount of generated superheated steam and temperature of the present invention will be described with reference to the drawings. FIG. 1 is a diagram showing a method for controlling the amount of generated superheated steam and the temperature. An operation unit 7 incorporating a calculation unit, a water stop valve 2 connected to the city water line 1, a flow rate adjusting unit 3 capable of measuring and controlling the amount of supplied water, a saturated steam generator 4 incorporating an electric heater having a control unit, and a control unit It comprises a superheated steam generator 5 having a built-in electric heater and means 6 for measuring the temperature of the superheated steam generated by the superheated steam temperature measuring means.
The apparatus is a pipe and communicates with the city water line 1, the water stop valve 2, the flow rate adjustment unit 3, the saturated steam generator 4, the superheated steam generator 5, and the superheated steam temperature measuring means 6.
The operation unit 7 is electrically connected to the flow rate adjusting unit 3, the saturated steam generator 4, the superheated steam generator 5, and the superheated steam temperature measuring means 6.

過熱蒸気は、流量調整ユニット3を介して流量を制御した市水を直接市水線1から飽和水蒸気発生装置4に供給し、飽和水蒸気発生装置4に内蔵された電気ヒータで加熱することによって飽和蒸気を発生させ、発生させた飽和蒸気を過熱蒸気発生装置5に導入して、過熱蒸気発生装置5に内蔵された電気ヒータで再加熱することによって発生させる。   The superheated steam is saturated by supplying city water whose flow rate is controlled via the flow rate adjusting unit 3 directly from the city water line 1 to the saturated steam generator 4 and heating it with an electric heater built in the saturated steam generator 4. Steam is generated, and the generated saturated steam is introduced into the superheated steam generator 5 and reheated by an electric heater built in the superheated steam generator 5.

発生させる過熱蒸気の温度と流量を精密に制御する手法を以下に述べる。飽和蒸気発生装置4に供給された水量と過熱蒸気発生装置出口の過熱蒸気温度との計測値は制御部7に取り込まれている。過熱蒸気温度と飽和蒸気発生装置4と過熱蒸気発生装置5に内蔵された電気ヒータに投入された電力量に基づいて飽和蒸気発生装置4へ供給すべき水量の制御データを演算し求めることができる。この制御データに基づいて流量制御ユニット3を制御し飽和蒸気発生装置4への供給水量を調整することと飽和蒸気発生装置4と過熱蒸気発生装置5に内蔵された電気ヒータに投入する電力量を制御することで、発生させる過熱蒸気の温度と流量を正確に制御することができる。   A method for precisely controlling the temperature and flow rate of the superheated steam to be generated is described below. The measured values of the amount of water supplied to the saturated steam generator 4 and the superheated steam temperature at the outlet of the superheated steam generator are taken into the control unit 7. Control data for the amount of water to be supplied to the saturated steam generator 4 can be calculated and obtained based on the superheated steam temperature and the amount of electric power supplied to the electric heater built in the saturated steam generator 4 and the superheated steam generator 5. . Based on this control data, the flow rate control unit 3 is controlled to adjust the amount of water supplied to the saturated steam generator 4 and the amount of electric power supplied to the electric heaters built in the saturated steam generator 4 and the superheated steam generator 5 is determined. By controlling, it is possible to accurately control the temperature and flow rate of the superheated steam to be generated.

実施例については、前記発明を実施するための最良の形態で代用する。   For the embodiments, the best mode for carrying out the invention is used instead.

過熱蒸気の流量と温度とを精密制御する方法および装置Method and apparatus for precise control of superheated steam flow and temperature

符号の説明Explanation of symbols

1.市水線
2.止水弁
3.流量制御ユニット
4.飽和蒸気発生装置
5.過熱蒸気発生装置
6.温度センサ
7.操作部
1. City water line 3. Water stop valve 3. Flow control unit 4. Saturated steam generator 5. Superheated steam generator Temperature sensor 7. Operation part

Claims (2)

液体媒体源から供給される当該液体媒体の流量を測定する媒体流量測定手段(FLS)と、測定された当該液体媒体の流量を調整する媒体流量調整手段(3)と、上記媒体流量調整手段によってその流量が調整された上記液体媒体の飽和蒸気を発生する飽和蒸気発生手段(4)と、上記飽和蒸気発生手段によって発生した上記飽和蒸気を加熱し、上記液体媒体の過熱蒸気を発生する過熱蒸気発生手段(5)と、上記過熱蒸気発生手段によって発生した上記過熱蒸気の温度を測定する温度測定手段(6)と、上記媒体流量測定手段により測定された上記液体媒体の流量および上記温度測定手段により測定された上記過熱蒸気の温度に関する情報を入力し、上記媒体流量調整手段によって調整される液体媒体の流量、上記飽和蒸気発生手段に供給する電力量、上記飽和蒸気発生手段に供給する電力量の少なくとも一つを制御する情報を出力する制御手段(7)と、を具備する、液体媒体の加熱装置。   A medium flow rate measuring means (FLS) for measuring the flow rate of the liquid medium supplied from the liquid medium source, a medium flow rate adjusting means (3) for adjusting the measured flow rate of the liquid medium, and the medium flow rate adjusting means. Saturated steam generating means (4) for generating saturated steam of the liquid medium, the flow rate of which is adjusted, and superheated steam for heating the saturated steam generated by the saturated steam generating means to generate superheated steam of the liquid medium Generating means (5), temperature measuring means (6) for measuring the temperature of the superheated steam generated by the superheated steam generating means, flow rate of the liquid medium and temperature measuring means measured by the medium flow rate measuring means The information on the temperature of the superheated steam measured by the above is input, the flow rate of the liquid medium adjusted by the medium flow rate adjusting means, the amount of power supplied to the saturated steam generating means, A liquid medium heating apparatus comprising: control means (7) for outputting information for controlling at least one amount of electric power supplied to the saturated vapor generating means. 上記媒体流量測定手段と、上記媒体流量調整手段が一つの機構からなる、請求項1の液体媒体の加熱装置。
The apparatus for heating a liquid medium according to claim 1, wherein the medium flow rate measuring unit and the medium flow rate adjusting unit comprise a single mechanism.
JP2008230646A 2008-09-09 2008-09-09 Method and device for controlling superheated-steam generating amount and temperature Pending JP2010065870A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106705010A (en) * 2015-09-02 2017-05-24 苏州阿洛斯环境发生器有限公司 Vapor generator capable of continuously adjusting vapor flow and temperature

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106705010A (en) * 2015-09-02 2017-05-24 苏州阿洛斯环境发生器有限公司 Vapor generator capable of continuously adjusting vapor flow and temperature

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