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JP2010044970A - Method for manufacturing sheath member - Google Patents

Method for manufacturing sheath member Download PDF

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Publication number
JP2010044970A
JP2010044970A JP2008208868A JP2008208868A JP2010044970A JP 2010044970 A JP2010044970 A JP 2010044970A JP 2008208868 A JP2008208868 A JP 2008208868A JP 2008208868 A JP2008208868 A JP 2008208868A JP 2010044970 A JP2010044970 A JP 2010044970A
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metal tube
sheath member
core wire
filler
excised
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JP5226426B2 (en
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Akihiro Fukada
明宏 深田
Mitsutsugu Onoda
光貢 小野田
Satoru Hirano
悟 平野
Takeshi Masuda
健 増田
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Niterra Co Ltd
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NGK Spark Plug Co Ltd
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Abstract

【目的】シース部材の端部に、芯線を一定の長さ露出させるのを簡易かつ効率的にできるようにし、露出する芯線の変形も起こし難いシース部材の製造方法を提供する。
【解決手段】
シース部材用素材1をなす金属管11の端面12から軸線G方向に一定の位置のその金属管11の外周面に、その管壁が周方向に切断されるように切り込み41を入れる。この切り込み41から、金属管11の端面12に向かう端寄り部位を切除対象部位15とする。この切除対象部位15を、その径方向に、受台201と超音波振動機301のホーン303と間で挟み付け、この切除対象部位15の内側の充填材21と芯線31とが分離するように超音波振動を付与する。その分離後、切除対象部位15を、切り込み41が拡がる方に移動して取り去る。これにより端部に芯線を露出させたシース部材を得る。
【選択図】 図4
An object of the present invention is to provide a method for manufacturing a sheath member that makes it possible to easily and efficiently expose a core wire to a certain length at the end of the sheath member and to prevent deformation of the exposed core wire.
[Solution]
Cuts 41 are made on the outer peripheral surface of the metal tube 11 at a fixed position in the axis G direction from the end surface 12 of the metal tube 11 constituting the sheath member material 1 so that the tube wall is cut in the circumferential direction. A portion closer to the end from the cut 41 toward the end surface 12 of the metal tube 11 is defined as a portion 15 to be cut. The excision target site 15 is sandwiched in the radial direction between the cradle 201 and the horn 303 of the ultrasonic vibrator 301 so that the filler 21 and the core wire 31 inside the excision target site 15 are separated. Apply ultrasonic vibration. After the separation, the excision target site 15 is moved away in the direction in which the cut 41 expands. As a result, a sheath member with the core wire exposed at the end is obtained.
[Selection] Figure 4

Description

本発明は、シース部材(MIケーブル)の製造方法に関し、詳しくは、サーミスタ温度センサなどに使用されるシース部材を製造する方法に関する。   The present invention relates to a method for manufacturing a sheath member (MI cable), and more particularly, to a method for manufacturing a sheath member used for a thermistor temperature sensor or the like.

この種のシース部材(MIケーブル)は、表層部をなす金属管(シース管)と、その内部に充填された絶縁材中を通された芯線(例えばステンレス鋼線)から形成されており、その芯線は金属管の両端においてそれぞれ一定長さ突出(露出)させられるのが普通である。例えば、サーミスタ温度センサに使用されるシース部材においては、金属管のうち、同センサの先端側に位置する一端側に突出する2本の芯線の端には感温素子(センサ素子)がその電極線を介して接続され、他端側に突出する各芯線の端には外部取り出し用のリード線が中継端子を介して接続される(特許文献1、2,3参照)。図9は、感温素子及び中継端子が接続される前のシース部材10の説明用斜視図である。このシース部材10をなす金属管11内には、絶縁用の充填材21が充填されており、その内部に通された芯線31相互間の、そして、それらと金属管11との間における電気的な絶縁が保持される構成とされている。   This type of sheath member (MI cable) is formed of a metal tube (sheath tube) forming a surface layer portion and a core wire (for example, stainless steel wire) passed through an insulating material filled therein. In general, the core wire is protruded (exposed) by a certain length at both ends of the metal tube. For example, in a sheath member used for a thermistor temperature sensor, a temperature sensing element (sensor element) is connected to the end of two core wires protruding from one end of the metal tube located on the tip side of the sensor. A lead wire for external extraction is connected to the end of each core wire that is connected via a wire and protrudes to the other end side via a relay terminal (see Patent Documents 1, 2, and 3). FIG. 9 is a perspective view for explaining the sheath member 10 before the temperature sensing element and the relay terminal are connected. The metal tube 11 constituting the sheath member 10 is filled with an insulating filler 21, and the electrical wires between the core wires 31 passed through the inside of the metal tube 11 and between them and the metal tube 11 are electrically connected. Insulation is maintained.

従来、このように各端部において芯線31が突出している状態のシース部材10、すなわち、上記したものでは、感温素子及びリード線が接続される前のシース部材は、金属管11内に充填材21が充填されると共に芯線31が通されて細長く長尺に形成された基材から、単品(1部品)長さに切断された、図10に示したようなシース部材用素材(1部品用のシース部材用素材)1とした後、次のような工程を経て製造されていた。まず、この1つのシース部材用素材1をなす金属管11の各端部において、その端面12から図11に示したように、軸線G方向の一定範囲にわたり、その外周面(表層部)をなす金属管11を、例えば、旋盤によりその一定範囲にわたり切削加工(旋削)し、その金属管11の端部を切除する(削り取る)。次いで、この金属管11の端部の切除により露出する充填材21を除去する。こうすることで、図9に示したシース部材10のように、端部に芯線31を所定長さ露出させるのである。   Conventionally, the sheath member 10 with the core wire 31 protruding at each end in this manner, that is, in the above-described one, the sheath member before the temperature sensing element and the lead wire are connected is filled in the metal tube 11. A material for a sheath member (one part) as shown in FIG. 10 cut from a base material that is filled with the material 21 and passed through the core wire 31 and is formed into a long and narrow shape into a single article (one part). The material for the sheath member 1) was manufactured through the following steps. First, at each end portion of the metal tube 11 constituting the single sheath member material 1, as shown in FIG. 11, the outer peripheral surface (surface layer portion) is formed from the end surface 12 over a certain range in the direction of the axis G. The metal tube 11 is cut (turned) over a certain range by, for example, a lathe, and the end of the metal tube 11 is cut (cut off). Next, the filler 21 exposed by cutting off the end of the metal tube 11 is removed. By doing so, the core wire 31 is exposed to a predetermined length at the end as in the sheath member 10 shown in FIG.

一方、このような充填材21は、例えば、シリカやマグネシア等の絶縁材粉末(粉体)を圧縮して固めてなるものとされる。このため、露出しているとはいえ、このような充填材21は単に空気を吹き付けるだけでは除去できない。そこで従来は、金属管11の切削加工後に露出するその充填材21を押し潰したり、刃物で切り崩したりした後、芯線周りに付着、残存している充填材(残渣粉末)を、例えばサンドブラスト処理することで除去する、という手法がとられていた。
特開2000−266609号公報 特開2000−162051号公報 特開2000−171308号公報
On the other hand, such a filler 21 is formed by compressing and hardening an insulating material powder (powder) such as silica or magnesia. For this reason, although it is exposed, such a filler 21 cannot be removed simply by blowing air. Therefore, conventionally, after the filler 21 exposed after cutting of the metal tube 11 is crushed or cut with a blade, the filler (residual powder) adhering to and remaining around the core wire is subjected to, for example, sandblasting. The method of removing by this was taken.
JP 2000-266609 A JP 2000-162051 A JP 2000-171308 A

上記のようにしてシース部材用素材1を加工及び処理して、端部に芯線31を露出させる方法でシース部材10を製造するときは、次のような解決すべき課題があった。第1に、シース部材をなす金属管11の端部を旋削により切除するためには、上記したようにその端面12から軸線方向の一定範囲、すなわち、露出させる芯線31の長さ分にわたって、切削工具を相対的に横送り(軸線方向へ送ること)して、その金属管11の端寄り部位についてその管壁(肉厚)の全体を削り取る必要がある。したがって、その旋削(切削)工程においては、切削工具(バイト)101を、露出させる芯線31の長さ分横送りすることを要することに対応して、必然的にかなりの加工時間を要することになる。   When the sheath member 10 is manufactured by processing and processing the sheath member material 1 as described above to expose the core wire 31 at the end, there are the following problems to be solved. First, in order to cut off the end portion of the metal tube 11 constituting the sheath member by turning, as described above, cutting is performed over a certain range in the axial direction from the end surface 12, that is, the length of the exposed core wire 31. It is necessary to relatively laterally feed the tool (send it in the axial direction) to scrape the entire tube wall (thickness) of the portion near the end of the metal tube 11. Accordingly, in the turning (cutting) process, it is necessary to take a considerable machining time in response to the fact that the cutting tool (bite) 101 needs to be laterally fed by the length of the core wire 31 to be exposed. Become.

第2に、その旋削工程の後では、露出させた充填材21を押し潰したり、刃物で切り崩したりした後、サンドブラスト処理することになるから、多くの工程、加工時間を要する。しかも、このような充填材21の除去のためには、金属管11の端割り部位における切除すべき対象部位(切除対象部位)の管壁が残存しないように、確実に切除しておく(削り取る)必要がある。さらに、このように金属管11の旋削においては、切削工具101の切れ刃を、金属管11の内周面(管内壁面)より内側に存在する充填材21の部分まで切り込ませて、その切除対象部位を軸線方向に切削する必要がある。このため、この旋削工程においては、切れ刃の摩耗や損傷が早くなり、工具寿命の低下や加工コストの増大を招いていた。加えて、露出する芯線は0.5mm程度、シース部材によってはさらに細い金属線であることから、充填材21を押し潰す等の工程では過誤により、また、ブラスト処理工程における衝撃により、その芯線に曲りなどの変形を起こしてしまうこともある。   Secondly, after the turning process, the exposed filler 21 is crushed or cut with a blade and then sandblasted, which requires many processes and processing time. Moreover, in order to remove the filler 21 as described above, the metal wall 11 is surely excised (scraped) so that the tube wall of the target site (the site to be excised) to be excised does not remain. )There is a need. Further, in the turning of the metal tube 11 as described above, the cutting edge of the cutting tool 101 is cut to the portion of the filler 21 existing inside the inner peripheral surface (the inner wall surface of the tube) of the metal tube 11, and the cutting is performed. It is necessary to cut the target part in the axial direction. For this reason, in this turning process, the wear and damage of the cutting edge is accelerated, leading to a decrease in tool life and an increase in processing cost. In addition, the exposed core wire is about 0.5 mm, and depending on the sheath member, it is a finer metal wire. Therefore, due to an error in the process of crushing the filler 21 and the impact in the blasting process, It may cause deformation such as bending.

本発明は、前記したようなシース部材の製造過程における問題点に鑑みてなされたもので、シース部材の端部において、芯線をその軸線方向に沿って一定の長さ露出させるのを、簡易かつ効率的にできるようにすると共に、露出した芯線の変形も起こし難いシース部材の製造方法を提供することをその目的とする。   The present invention has been made in view of the problems in the manufacturing process of the sheath member as described above, and it is simple and easy to expose the core wire at a certain length along the axial direction at the end of the sheath member. It is an object of the present invention to provide a method for manufacturing a sheath member that can be efficiently performed and that hardly deforms an exposed core wire.

前記目的を達成するため、請求項1に記載の発明は、金属管内に芯線が通され、しかも絶縁用の充填材が充填されてなるシース部材用素材であって、該シース部材用素材をなす金属管のうち、その端面から軸線方向に一定範囲の端寄り部位、及びその内側の充填材を除去することによって、端部において前記芯線を一定長さ露出させてなるシース部材を製造する方法において、
シース部材用素材をなす金属管の外周面のうち、金属管の端面から軸線方向に一定の位置に、該金属管の管壁が周方向に切断される切り込みを入れ、
この切り込みから、前記金属管の前記端面に向かう端寄り部位を切除対象部位とし、
該金属管におけるこの切除対象部位を、その径方向において、受台と超音波振動機のホーンと間で挟み付け、
その挟み付け状態の下で、該金属管におけるこの切除対象部位の内側に存在する前記充填材と前記芯線とが分離するように、該切除対象部位に超音波振動を付与し、
前記充填材と前記芯線との分離後において、前記金属管における前記切除対象部位を、前記切り込みが拡がる方に移動して取り去ることで、該金属管における前記切除対象部位と共にその内側の前記充填材を除去することを特徴とする。
In order to achieve the above object, the invention according to claim 1 is a material for a sheath member in which a core wire is passed through a metal tube and is filled with an insulating filler, and the sheath member material is formed. In a method of manufacturing a sheath member in which the core wire is exposed at a certain length at the end by removing a portion of the metal tube close to the end in a certain range in the axial direction from the end surface and the filler inside thereof. ,
Of the outer peripheral surface of the metal tube constituting the material for the sheath member, at a certain position in the axial direction from the end surface of the metal tube, a cut is made so that the tube wall of the metal tube is cut in the circumferential direction,
From this incision, the part closer to the end toward the end face of the metal tube is the part to be excised,
The part to be excised in the metal tube is sandwiched between the cradle and the horn of the ultrasonic vibrator in the radial direction,
Under the sandwiched state, ultrasonic vibration is applied to the excision target site so that the filler and the core wire existing inside the excision target site in the metal tube are separated,
After separation of the filler and the core wire, the portion to be excised in the metal tube is moved away in the direction in which the notch expands, thereby removing the portion to be excised in the metal tube and the filler in the inside thereof. It is characterized by removing.

請求項2に記載の発明は、前記切除対象部位に超音波振動を付与している際、前記金属管における該切除対象部位でない部位を固定しておくことを特徴とする、請求項1に記載のシース部材の製造方法である。   The invention according to claim 2 is characterized in that when ultrasonic vibration is applied to the excision target part, a part that is not the excision target part in the metal tube is fixed. This is a manufacturing method of the sheath member.

請求項3に記載の発明は、金属管内に芯線が通され、しかも絶縁用の充填材が充填されてなるシース部材用素材であって、該シース部材用素材をなす金属管のうち、その端面から軸線方向に一定範囲の端寄り部位、及びその内側の充填材を除去することによって、端部において前記芯線を一定長さ露出させてなるシース部材を製造する方法において、
シース部材用素材をなす金属管の外周面のうち、金属管の端面から軸線方向に一定の位置に、該金属管の管壁が周方向に切断される切り込みを入れ、
この切り込みから、前記金属管の前記端面に向かう端寄り部位を切除対象部位とし、
該金属管における該切除対象部位でない部位を固定しておき、
該金属管におけるこの切除対象部位を、その径方向において、受台と超音波振動機のホーンと間で挟み付ける一方、
この挟み付けにおいて、前記切除対象部位に、前記切除対象部位でない部位から分離する方向の分力が与えられるように、前記ホーンの軸線を、該切除対象部位の軸線に対して傾斜角が付くようにしておき、
その挟み付け状態の下で、該金属管におけるこの切除対象部位の内側に存在する前記充填材と前記芯線とが分離するように、該切除対象部位に超音波振動を付与すると共に、
前記充填材と前記芯線との分離後においても超音波振動を付与し、その超音波振動によって前記金属管における前記切除対象部位と共にその内側の前記充填材を、前記切り込みが拡がる方に移動させることを特徴とする。
The invention according to claim 3 is a sheath member material in which a core wire is passed through a metal tube and is filled with an insulating filler, and the end face of the metal tube constituting the sheath member material In the method of manufacturing a sheath member in which the core wire is exposed for a certain length at the end by removing the portion near the end in a certain range in the axial direction from the inner filler.
Of the outer peripheral surface of the metal tube constituting the material for the sheath member, at a certain position in the axial direction from the end surface of the metal tube, a cut is made so that the tube wall of the metal tube is cut in the circumferential direction,
From this incision, the part closer to the end toward the end face of the metal tube is the part to be excised,
Fixing the part not to be excised in the metal tube,
While sandwiching this part to be excised in the metal tube in the radial direction between the cradle and the horn of the ultrasonic vibrator,
In this clamping, the axis of the horn is inclined with respect to the axis of the part to be excised so that the part to be excised has a component force in a direction separating from the part that is not the part to be excised. Leave
Under the sandwiched state, while applying ultrasonic vibration to the excision target site so that the filler and the core wire existing inside the excision target site in the metal tube are separated,
Even after separation of the filler and the core wire, ultrasonic vibration is applied, and the ultrasonic material is used to move the filler on the inside of the metal tube together with the portion to be excised so that the cut is expanded. It is characterized by.

請求項1に記載の本発明の製法では、従来のように切除対象部位である金属管の端寄り部位を軸線方向に切削するのではなく、一定位置において径方向に切り込む(例えば、旋削による場合には溝要れバイトを縦送りする)だけですむから、金属管の加工(切削)が従来より簡易に行うことができる。また、その切り込み後、超音波振動を付与して、金属管における切除対象部位の内側に存在する充填材と芯線とを分離させると、その超音波振動の付与による横方向の振動により、同時に充填材は切り込み箇所において軸線方向において分断される形で切断される。したがって、超音波振動の付与によって充填材と芯線とを分離させた後は、この金属管における切除対象部位を切り込みが拡がる方に移動して取り去る(抜き取る)ことで、該金属管における前記切除対象部位と共に、その内側の前記充填材を容易に除去することができる。かくして、本発明によれば、端部において芯線が所定の長さ露出するシース部材を得ることができるのである。   In the manufacturing method according to the first aspect of the present invention, the portion near the end of the metal tube, which is the part to be excised, is not cut in the axial direction as in the prior art, but is cut in the radial direction at a fixed position (for example, by turning) Therefore, machining of metal pipes (cutting) can be performed more easily than before. In addition, after the cutting, ultrasonic vibration is applied to separate the filler and the core wire existing inside the excision target portion in the metal tube, and the filling is performed simultaneously by the lateral vibration due to the application of the ultrasonic vibration. The material is cut in such a way that it is divided in the axial direction at the incision point. Therefore, after separating the filler and the core wire by applying ultrasonic vibration, the excision target portion in the metal tube is removed (moved out) by moving the excision target site in the metal tube in a direction in which the incision expands. Together with the part, the filler inside the part can be easily removed. Thus, according to the present invention, it is possible to obtain a sheath member in which the core wire is exposed for a predetermined length at the end.

このように本発明の製法によれば、金属管の切削工程も従来より少なくて済む。その上に、従来のように充填材を押し潰したり、刃物で切り崩したりする工程や、サンドブラスト処理工程を要することなく、芯線が端部に露出するシース部材を得ることができる。このため、その製造の簡易、効率化が図られるし、露出する芯線に変形が発生することもない。   Thus, according to the manufacturing method of this invention, the cutting process of a metal pipe can be fewer than before. In addition, a sheath member in which the core wire is exposed at the end can be obtained without requiring a step of crushing the filler or cutting with a blade as in the prior art, or a sandblasting step. For this reason, the manufacture is simplified and the efficiency is improved, and the exposed core wire is not deformed.

なお、金属管に切り込みを入れるのは、旋削による場合には、突っ切りバイトや溝入れバイトを縦送りすることで容易に行えるし、バイトに代えて砥石で切り込んでもよい。また、金属管を回転させないで、周方向に切削又は研削等することでもよい。   In the case of turning, the metal tube can be cut easily by vertically feeding a parting tool or a grooving tool, or may be cut with a grindstone instead of the tool. Further, it may be cut or ground in the circumferential direction without rotating the metal tube.

本発明において、前記充填材と前記芯線とが分離する、というのは、超音波振動の付与により、この両者が微小空隙を介して離れている、或いは互いに弛緩状態にある、といったことを意味するが、この他、充填材と芯線とがその界面で空隙なく接しているが、相互の圧接状態が解消されていることも含まれる。   In the present invention, the filler and the core wire are separated from each other by the application of ultrasonic vibration, both of which are separated by a minute gap or are in a relaxed state. However, in addition to this, the filler and the core wire are in contact with each other without a gap at the interface, but it is also included that the mutual pressure contact state is eliminated.

請求項1に記載の本発明の製法では、請求項2に記載のように、前記切除対象部位に超音波振動を付与している際、前記金属管における該切除対象部位でない部位を固定しておくと、シース部材用素材が安定する。このため、前記切除対象部位に超音波振動を安定して付与できる。   In the manufacturing method according to the first aspect of the present invention, as described in the second aspect, when the ultrasonic vibration is applied to the excision target part, the part that is not the excision target part in the metal tube is fixed. If it puts, the material for sheath members will become stable. For this reason, an ultrasonic vibration can be stably provided to the excision target site.

請求項1及び2の発明においては、超音波振動の付与により、切除対象部位の金属管の内側にある充填材と芯線とを分離させた後においては、別途、その切除対象部位における金属管をその軸線方向に沿うように、相対的に取り去る(抜き取る)必要がある。これに対して、請求項3に記載の本発明によれば、超音波振動の付与過程で、切除対象部位に、前記切除対象部位でない部位から分離する方向の分力(切除対象部位を切り込みから離間する方に押す分力)が与えられる。そして、この場合も、超音波振動を付与して、金属管における切除対象部位の内側に存在する充填材と芯線とを分離させると、その超音波振動の付与により、上記したのと同様の理由により、同時に充填材は切り込み箇所において軸線方向において分断される。したがって、請求項3に記載の本発明によれば、超音波振動の付与によって充填材と芯線とを分離した後は、付与される超音波振動の付与により、前記金属管における前記切除対象部位と共にその内側の前記充填材は、前記切り込みが拡がる方に移動させられる。そして、この移動により、切除対象部位は自動的に抜き取られるか、抜き取られる方(外方)に押出されるように動くため、切除対象部位を別途に除去する工程を要しないか、要するとしても、その工程の簡易化が図られる。   In the first and second aspects of the present invention, after separating the filler and the core wire inside the metal tube at the site of excision by applying ultrasonic vibration, the metal tube at the site of excision is separately provided. It is necessary to relatively remove (extract) along the axial direction. On the other hand, according to the third aspect of the present invention, in the process of applying ultrasonic vibration, the component force in the direction of separating from the portion that is not the excision target site (from the incision of the excision target site) to the excision target site. The component force to push away is given. And also in this case, when ultrasonic vibration is applied to separate the filler and the core wire existing inside the excision target site in the metal tube, the reason similar to the above is given by the application of the ultrasonic vibration At the same time, the filler is divided in the axial direction at the cut portion. Therefore, according to this invention of Claim 3, after isolate | separating a filler and a core wire by provision of an ultrasonic vibration, with the provision of the ultrasonic vibration provided, together with the part to be excised in the metal tube The filler on the inner side is moved in the direction in which the cut is expanded. And, by this movement, the excision target site is automatically extracted or moved so as to be pushed out (externally), so it may or may not require a step of removing the excision target site separately. This simplifies the process.

本発明を実施するための最良の形態の製法(第1実施形態)について、図1〜図6に基いて詳細に説明する。なお、本製法で製造するシース部材は、サーミスタ温度センサに使用されるものであり、使用する1本のシース部材用素材は図10に示したものと同じものである。図1は、このシース部材用素材1の一端寄り部位の説明用一部破断拡大図である。以下、この一端寄り部位を参照しながら説明する。   The best mode for producing the present invention (first embodiment) will be described in detail with reference to FIGS. The sheath member manufactured by this manufacturing method is used for the thermistor temperature sensor, and one sheath member material used is the same as that shown in FIG. FIG. 1 is a partially broken enlarged view for explanation of a portion near one end of the sheath member material 1. Hereinafter, description will be given with reference to this part closer to one end.

このシース部材用素材1は、表層部をなす金属管11と、その内部に充填された絶縁用の充填材21と、その充填材21中を通された2本の芯線31とから形成されている。このシース部材用素材1をなす金属管11は、ステンレス鋼製の薄肉管(外径2.5mm、肉厚0.3mm)とされている。また、充填材21はシリカ粉体を主成分として圧縮されてなるものとされ、この充填材21中を金属管11の軸線Gに沿って引き通された2本の芯線31は、例えば直径0.5mmのステンレス鋼製金属線とされ、いずれも金属管11の端面12でそれらの端部が揃えられている。なお、このようなシース部材用素材1は、長尺の所定のMIケーブルを所定長さ(1本のシース部材の長さ)に切断して形成されたものである。   The sheath member material 1 is formed of a metal tube 11 forming a surface layer portion, an insulating filler 21 filled therein, and two core wires 31 passed through the filler 21. Yes. The metal tube 11 constituting the sheath member material 1 is a thin stainless steel tube (outer diameter 2.5 mm, wall thickness 0.3 mm). The filler 21 is compressed with silica powder as a main component, and the two core wires 31 drawn through the filler 21 along the axis G of the metal tube 11 have a diameter of 0, for example. .5 mm stainless steel metal wires, all of which are aligned at the end face 12 of the metal tube 11. The sheath member material 1 is formed by cutting a long predetermined MI cable into a predetermined length (the length of one sheath member).

このようなシース部材用素材1に対しては、その金属管11の外周面のうち、その各端部において端面12から軸線G方向に一定の寸法L1(本例では5〜10mm)の位置P1において、図1に示したように、工具101を押付けるようにして切り込む。そして、図2に示したように、金属管11の管壁が周方向に切断されるように切り込み(溝)41を入れる。このように切り込み41を入れた後は、この寸法L1部分、すなわち、この切り込み41から、金属管11の端面12に向かう端寄り部位が切除対象部位15となる。なお、切り込み41を入れる工具は、カッター又は砥石(円形砥石)、或いは突っ切りバイトや溝入れバイト(以下、単に工具ともいう)を用いればよい。   For such a sheath member material 1, a position P <b> 1 of a constant dimension L <b> 1 (5 to 10 mm in this example) from the end surface 12 in the axis G direction at each end portion of the outer peripheral surface of the metal tube 11. Then, as shown in FIG. 1, the tool 101 is cut so as to be pressed. Then, as shown in FIG. 2, cuts (grooves) 41 are made so that the tube wall of the metal tube 11 is cut in the circumferential direction. After the cut 41 is made in this way, the portion of the dimension L1, that is, a portion closer to the end from the cut 41 toward the end face 12 of the metal tube 11 becomes the cut target portion 15. Note that a cutter or a grindstone (circular grindstone) or a parting tool or a grooving tool (hereinafter also simply referred to as a tool) may be used as a tool for inserting the cut 41.

なお、切り込み41を入れる際には、端部において露出させるべき芯線31の長さ(露出長さ)がL1となるように、図1、図2に示したように、カッター等の工具(又は切れ刃)101の厚みを考慮して切り込めばよい。また、切り込み41の深さ(径方向の送り量)は、金属管11の管壁が確実に切断されるように、その管壁の厚さより大きく設定する。なお、切り込み(溝)41の幅は、適宜に設定すればよいが、後述するようになるべく狭くするのが好ましい。さらに、このような切り込み41を旋盤加工で入れるような場合には、シース部材用素材1の一端部の切除対象部位15となる部分をチャックし、他端部を振れ止め支持して、各端部側における位置P1に同時に溝入れすることで行うとよい。なお、このように、位置P1において、金属管11の外周面に切り込み41が入れられたシース部材用素材1を、以下、シース部材仕掛品2ともいう(図3参照)。   In addition, when making the cut 41, as shown in FIGS. 1 and 2, the length of the core wire 31 to be exposed at the end (exposed length) is L1, as shown in FIGS. The cutting edge) 101 may be cut in consideration of the thickness. Further, the depth (feed amount in the radial direction) of the notch 41 is set to be larger than the thickness of the tube wall so that the tube wall of the metal tube 11 is surely cut. Note that the width of the cuts (grooves) 41 may be set as appropriate, but is preferably as narrow as possible, as will be described later. Further, in the case where such a cut 41 is made by lathe processing, a portion to be excised 15 at one end portion of the sheath member material 1 is chucked, and the other end portion is supported by steadying, so that each end portion is supported. It may be performed by simultaneously grooving the position P1 on the part side. In this way, the sheath member material 1 in which the cuts 41 are made in the outer peripheral surface of the metal tube 11 at the position P1 is hereinafter also referred to as a sheath member work product 2 (see FIG. 3).

次に、このようなシース部材仕掛品2の金属管11における切除対象部位15を、図4及び図5に示したように、その径方向において、受台201と、超音波振動機301のホーン303との間で、所定の挟み付け圧力で挟み付ける。このとき、本形態では、ホーン303の軸線G2が金属管11の軸線Gに対して直角又は略直角に交わるように設定している。なお、受台201における素材受け面(座面)203は平面でも良いが、図5中、2点鎖線で示したように、シース部材仕掛品2をなす金属管11の母線と線接触となるような円筒状の曲面としておいてもよい。   Next, as shown in FIGS. 4 and 5, the portion 15 to be excised in the metal tube 11 of the sheath member work-in-process 2 is, in its radial direction, the cradle 201 and the horn of the ultrasonic vibrator 301. 303 is clamped with a predetermined clamping pressure. At this time, in this embodiment, the axis G2 of the horn 303 is set so as to intersect with the axis G of the metal tube 11 at a right angle or a substantially right angle. The material receiving surface (seat surface) 203 in the cradle 201 may be a flat surface, but as shown by a two-dot chain line in FIG. 5, it is in line contact with the bus bar of the metal tube 11 forming the sheath member work-in-process 2. Such a cylindrical curved surface may be used.

そして、このような挟み付け状態の下で、切除対象部位15に、ホーン303の先端305から超音波振動を付与する。この超音波振動を付与は、金属管11におけるこの切除対象部位15の内側に存在する充填材21と芯線31とが分離するように、その付与の条件を設定すればよい。これは、シース部材用素材1をなす金属管11の材質や管径、厚み、さらには内部の充填材21の材質、圧縮の程度等、さらにはホーン303の先端305の外径などの諸条件によって、両者を分離させ得る最適条件は当然異なるから、シース部材用素材に応じて、その内部の充填材21と芯線31とが分離するような振動が得られるように設定すればよい。すなわち、充填材21と芯線31とが両者の界面で分離する程度に、シース部材用素材に応じて設定すればよい。   Then, under such a sandwiched state, ultrasonic vibration is applied from the tip 305 of the horn 303 to the excision target site 15. The application of the ultrasonic vibration may be performed by setting conditions for applying the ultrasonic vibration so that the filler 21 and the core wire 31 existing inside the excision target portion 15 in the metal tube 11 are separated. This is due to various conditions such as the material, tube diameter and thickness of the metal tube 11 forming the sheath member material 1, the material of the internal filler 21, the degree of compression, and the outer diameter of the tip 305 of the horn 303. Depending on the material for the sheath member, the optimum condition for separating the two naturally depends on the sheath member material, and it is sufficient to set the vibration so as to separate the filling material 21 and the core wire 31 from each other. That is, what is necessary is just to set according to the raw material for sheath members to such an extent that the filler 21 and the core wire 31 isolate | separate at the interface of both.

因みに本例の製法では、受台201と超音波振動機301のホーン303と間で挟み付けるときの挟み付け圧力(静圧力)を、1g〜3000gの範囲とし、60kHzで振幅5〜13μmの超音波(振動)を、0.5〜5秒間付与することで、その分離が得られた。なお、切除対象部位15に超音波振動を付与している間は、金属管11における切除対象部位15でない部位17を、クランプなど、図4に示した固定手段321で固定しておくと、その振動の付与が安定して行える。   By the way, in the manufacturing method of this example, the clamping pressure (static pressure) when clamping between the cradle 201 and the horn 303 of the ultrasonic vibrator 301 is set in the range of 1 g to 3000 g, and the amplitude is 5 to 13 μm at 60 kHz. The separation was obtained by applying a sound wave (vibration) for 0.5 to 5 seconds. In addition, while applying the ultrasonic vibration to the excision target site 15, if the site 17 that is not the excision target site 15 in the metal tube 11 is fixed by the fixing means 321 shown in FIG. Vibration can be stably applied.

このように切除対象部位15に超音波振動を付与すると、その内側の充填材21と芯線31とは、その界面に微小空隙が発生する形となり、分離する。なお、上記もしたが、このように超音波振動を付与して、金属管11における切除対象部位15の内側に存在する充填材21と芯線31とを分離させる際には、その超音波振動の付与により、同時に充填材21は切り込み41箇所において軸線G方向において分断される形で切断される。これは、シース部材用素材1自体が細く、しかも切り込み41による切欠き効果や、超音波振動により同素材1に横方向から付与される力により、容易に切断されるものと考えられる。この意味からして、切り込み41は、芯線31に傷をつけない範囲において、充填材21の外周面からなるべ軸線Gに近づくように、深めに、そして切り込み41の溝幅は狭く設定するのが好ましい。   When ultrasonic vibration is applied to the excision target site 15 in this manner, the inner filler 21 and the core wire 31 are separated from each other in a form in which a minute gap is generated at the interface. As described above, when the ultrasonic vibration is applied in this way and the filler 21 and the core wire 31 existing inside the excision target portion 15 in the metal tube 11 are separated, the ultrasonic vibration is applied. At the same time, the filler 21 is cut in the form of being divided in the direction of the axis G at 41 cuts. It is considered that this is because the sheath member material 1 itself is thin and is easily cut by the notch effect due to the cuts 41 and the force applied from the lateral direction to the material 1 by ultrasonic vibration. In this sense, the incision 41 is set deeper and the groove width of the incision 41 is set narrower so as to approach the axis G formed of the outer peripheral surface of the filler 21 within a range in which the core wire 31 is not damaged. Is preferred.

上記のように切除対象部位15に超音波振動を付与した後は、受け台201とホーン303とによる挟み付けを解除する。そして、金属管11における切除対象部位15を、切り込み41の幅(軸線方向の幅)が拡がる方に、軸線Gに沿って移動して取り去る(図6参照)。このとき、上記したように、切除対象部位15の内側の充填材21と芯線31とは分離しており、また、充填材21は切り込み41箇所において軸線G方向において分断されているから、切除対象部位15の金属管11部分とその内側にある充填材21は一体となって簡易に除去することができる。その結果、図6に示したように、端部において芯線31を一定長さ(L1)露出させてなるシース部材10が効率的に得られる。   After applying the ultrasonic vibration to the excision target site 15 as described above, the pinching by the cradle 201 and the horn 303 is released. Then, the excision target site 15 in the metal tube 11 is removed by moving along the axis G in a direction in which the width of the cut 41 (width in the axial direction) increases (see FIG. 6). At this time, as described above, the filling material 21 and the core wire 31 inside the excision target region 15 are separated, and the filling material 21 is divided in the direction of the axis G at 41 cuts. The metal tube 11 portion of the portion 15 and the filler 21 inside thereof can be easily removed together. As a result, as shown in FIG. 6, the sheath member 10 in which the core wire 31 is exposed at a certain length (L1) at the end portion can be obtained efficiently.

前記したように本製法によれば、金属管11の加工(切削)は、従来のように切除対象部位15である金属管11の端寄り部位を軸線G方向に切削するのではなく、外周面の所定位置P1において径方向に切り込むだけですむから、従来より格段と簡易に行える。また、その切り込み後、超音波振動を付与して、金属管11における切除対象部位15の内側に存在する充填材21と芯線31とを分離させた後は、この金属管11の端寄り部位を容易に取り去ることができる。また、超音波振動の付与により切除対象部位15の内側に存在する充填材21と芯線31とを分離させる場合には、芯線31への充填材21の付着もない。例え、あるとしても空気の吹き付けにより、容易にその除去ができる程度のものであるから、極めて効率よくシース部材10が得られる。   As described above, according to the present manufacturing method, the processing (cutting) of the metal tube 11 is not performed by cutting the portion near the end of the metal tube 11 that is the portion 15 to be cut in the direction of the axis G as in the prior art. Since it is only necessary to cut in the radial direction at the predetermined position P1, it can be performed much more easily than before. In addition, after the cutting, ultrasonic vibration is applied to separate the filler 21 and the core wire 31 existing inside the portion 15 to be cut in the metal tube 11, and then the portion near the end of the metal tube 11 is moved. Can be easily removed. In addition, when the filler 21 and the core wire 31 existing inside the excision target site 15 are separated by applying ultrasonic vibration, the filler 21 does not adhere to the core wire 31. For example, the sheath member 10 can be obtained very efficiently because it can be easily removed by blowing air.

さらに本製法によれば、従来のように充填材21を押し潰したり、刃物で切り崩したりする工程や、サンドブラスト処理工程を要することなく、端部において芯線31が所定の長さ露出する所望とするシース部材10を得ることができる。このため、その製造の簡易、効率化が格段に図られる。加えて、芯線31に曲がり等の変形が発生することを防止できるという特筆すべき効果も得られる。なお、金属管11の反対側の端部についても、上記したのと全く同様の加工、処理を行えばよい。   Furthermore, according to this manufacturing method, it is desired that the core wire 31 is exposed at a predetermined length at the end portion without requiring a step of crushing the filler 21 or cutting it with a blade or a sandblasting step as in the prior art. The sheath member 10 can be obtained. For this reason, simplification and efficiency improvement of the manufacture are remarkably achieved. In addition, it is possible to obtain a remarkable effect that the core wire 31 can be prevented from being deformed such as bending. Note that the same processing and processing as described above may be performed on the opposite end of the metal tube 11 as well.

さて次に、別形態の製法について図7及び図8に基づいて説明するが、これは前記形態の製法の改良とでも言うべきものである。ただし、シース部材用素材1をなす金属管11の外周面に、その管壁が周方向に切断されるように切り込み41を入れるまでは、前記製法と全く同様である(図1〜図3参照)。相違点は、この切り込み41を入れた後の、金属管11の端面12に向かう端寄り部位である切除対象部位15に対する超音波振動の付与の形態のみである。すなわち、その相違点は本形態の製法では、超音波振動機301のホーン303の軸線G2を、切除対象部位15の軸線Gに関する垂線Sに対し、傾斜角θが付くようにしている点のみである。したがって、同一内容についての説明は省略し、以下、その相違点のみ説明する。また、図7は図4と、ホーン303の軸線G2を傾斜させた点のみが相違するだけであるため、図7に関しても、同一部位には同一の符号を付すに止め、適宜、その説明を省略する。   Next, another embodiment of the manufacturing method will be described with reference to FIGS. 7 and 8, which should be said to be an improvement of the manufacturing method of the above-described embodiment. However, it is exactly the same as the above-described manufacturing method until the notch 41 is made on the outer peripheral surface of the metal tube 11 constituting the sheath member material 1 so that the tube wall is cut in the circumferential direction (see FIGS. 1 to 3). ). The only difference is the form of application of ultrasonic vibration to the excision target site 15, which is a site closer to the end surface 12 of the metal tube 11 after the cut 41 is made. That is, the only difference is that in the manufacturing method of the present embodiment, the axis G2 of the horn 303 of the ultrasonic vibrator 301 is inclined with respect to the perpendicular S with respect to the axis G of the site 15 to be excised. is there. Therefore, the description about the same content is abbreviate | omitted and only the difference is demonstrated below. 7 is different from FIG. 4 only in that the axis G2 of the horn 303 is inclined. Therefore, in FIG. 7 as well, the same parts are designated by the same reference numerals, and the description thereof is appropriately given. Omitted.

すなわち、本形態でも、金属管11における切除対象部位15を、その径方向において、受台201と超音波振動機301のホーン303と間で挟み付けるのであるが、この挟み付けにおいては、図7に示したように、切除対象部位15に、切除対象部位15でない部位17から分離する方向の分力(図7、図8中の矢印C方向の力)が与えられるように、ホーン303の軸線G2を、切除対象部位15の軸線Gに垂直ではなく、同軸線Gに対して傾斜角が付けられている。本形態では、ホーン303の軸線G2を、切除対象部位15の軸線Gに対する垂線Sに対し、傾斜角θが付くようにしてある。なお、この傾斜角θが大きいほど矢印C方向の力を大きくできるが、超音波振動の付与によることから、0.2度〜10.0度の間の角度においても十分である。   That is, also in this embodiment, the portion 15 to be excised in the metal tube 11 is sandwiched between the cradle 201 and the horn 303 of the ultrasonic vibrator 301 in the radial direction. In this clamping, FIG. As shown in FIG. 5, the axial line of the horn 303 is applied so that a component force (force in the direction of arrow C in FIGS. 7 and 8) is applied to the excision target region 15 in a direction separating from the non-excision target region 17. G2 is not perpendicular to the axis G of the excision site 15 but is inclined with respect to the coaxial line G. In this embodiment, the axis G2 of the horn 303 has an inclination angle θ with respect to the perpendicular S to the axis G of the excision target site 15. Note that the force in the direction of the arrow C can be increased as the tilt angle θ increases, but an angle between 0.2 degrees and 10.0 degrees is sufficient because of the application of ultrasonic vibration.

そして、その挟み付け状態の下で、金属管11におけるこの切除対象部位15の内側に存在する充填材21と芯線31とが分離するように、切除対象部位15に超音波振動を付与する。この振動付与における条件は、前記形態におけるのと同様に、シース部材用素材1に応じて設定すればよい。しかして、このように切除対象部位15に超音波振動が付与されると、その内側の充填材21と芯線31とは、上記したのと同様に、その界面に微小空隙が発生する形となり、前記形態におけるのと同様に分離する。同時に、その振動により、内側の充填材21は切り込み41が入れられている部位で、切除対象部位15と同部位15でない部位との間で分断される。   Then, under the sandwiched state, ultrasonic vibration is applied to the excision target site 15 so that the filler 21 and the core wire 31 existing inside the excision target site 15 in the metal tube 11 are separated. The conditions for applying the vibration may be set in accordance with the sheath member material 1 in the same manner as in the above embodiment. Thus, when ultrasonic vibration is applied to the excision target site 15 in this way, the filler 21 and the core wire 31 on the inner side thereof have a shape in which a minute gap is generated at the interface, as described above. Separate as in the previous embodiment. At the same time, due to the vibration, the inner filling material 21 is divided between the part 15 to be excised and the part that is not the part 15 at the part where the cut 41 is made.

ただし、本製法では、このように充填材21と芯線31とが分離した後においても、所定時間、超音波振動を付与し続ける。すると、切除対象部位15に、切除対象部位15でない部位17から分離する方向(図7中の矢印C方向)の力が、その振動となって与えられる。このため、その振動の継続付与により、金属管11における切除対象部位15と共にその内側の充填材21は、切り込み41が拡がる方、すなわち切り込み41から離間する方(図7の左の方)に、金属管11の軸線Gに沿うように移動する。そして、最終的には図8に示したように、切除対象部位15はシース部材10の端から分離、脱落する。かくして、切除対象部位15が移動し、脱落した後において、超音波振動の付与を停止すると共に、ホーン303の挟み付けを解除する。また、他端側についても、これらと同様にすることで、両端に芯線が所定量露出したシース部材が得られる。   However, in this manufacturing method, even after the filler 21 and the core wire 31 are thus separated, the ultrasonic vibration is continuously applied for a predetermined time. Then, a force in a direction (in the direction of arrow C in FIG. 7) that separates from the part 17 that is not the resection target part 15 is given to the resection target part 15 as its vibration. For this reason, by the continuous application of the vibration, the filling material 21 inside thereof along with the portion 15 to be excised in the metal tube 11 is expanded in the direction in which the cut 41 expands, that is, in the direction away from the cut 41 (the left side in FIG. 7). It moves along the axis G of the metal tube 11. Finally, as shown in FIG. 8, the excision target site 15 is separated and dropped from the end of the sheath member 10. Thus, after the excision target site 15 moves and falls off, the application of ultrasonic vibration is stopped and the horn 303 is released. In addition, a sheath member in which a predetermined amount of the core wire is exposed at both ends can be obtained on the other end side in the same manner.

このように本製法においては、超音波振動の付与により、切除対象部位15の金属管11の内側にある充填材21と芯線31とを分離させた後において、別途、その切除対象部位15の金属管11をその軸線G方向に沿って相対的に抜き取る(取り去る)必要がない。すなわち、本製法によれば、超音波振動の付与を続けることで、切除対象部位15は超音波振動により自動的に取り去られるため、より効率的にシース部材が得られる。なお、この際の切除対象部位15の自動的な除去を、重力で促進するため、切除対象部位15の外端(自由端)が適度に下向きとなるように、切除対象部位15の軸線G自体が地面に対し、傾斜角がつくよう、受け台201とホーン303とでそれを挟み付けるようにしてもよい。   Thus, in this manufacturing method, after separating the filler 21 and the core wire 31 inside the metal tube 11 of the excision target site 15 by applying ultrasonic vibration, the metal of the excision target site 15 is separately provided. There is no need to relatively remove (remove) the tube 11 along the axis G direction. That is, according to this manufacturing method, by continuously applying the ultrasonic vibration, the excision target site 15 is automatically removed by the ultrasonic vibration, so that the sheath member can be obtained more efficiently. In addition, in order to accelerate the automatic removal of the excision target part 15 at this time by gravity, the axis G itself of the excision target part 15 is set so that the outer end (free end) of the excision target part 15 is appropriately downward. May be sandwiched between the cradle 201 and the horn 303 so as to have an inclination angle with respect to the ground.

本発明の製法は、上記した各例のものに限定されるものではなく、適宜に、変更して具体化できる。付与すべき超音波振動の条件は、上記もしたように、シース部材用素材に応じて設定すればよい。なお、シース部材(MIケーブル)は、サーミスタ温度センサ用のものに限定されるものでなく、各種の用途に使用されるものに適用できる。したがって、芯線が1本のシース部材においても、或いは3本以上のシース部材においても適用できることは言うまでもない。   The production method of the present invention is not limited to the above examples, and can be modified and embodied as appropriate. The ultrasonic vibration condition to be applied may be set according to the sheath member material as described above. The sheath member (MI cable) is not limited to the one for the thermistor temperature sensor, and can be applied to those used for various applications. Therefore, it goes without saying that the present invention can be applied to a sheath member having one core wire or three or more sheath members.

本発明の第1実施形態の製法に使用するシース部材用素材の一端寄り部位の説明用一部破断拡大図。The partially broken enlarged view for description of the site | part near one end of the raw material for sheath members used for the manufacturing method of 1st Embodiment of this invention. 図1のシース部材用素材において、その一端寄り部位における所定位置に切り込みを入れた後の図。FIG. 2 is a view after cutting at a predetermined position in a portion near one end of the sheath member material in FIG. 1. 一端寄り部位に切り込みを入れた後のシース部材仕掛品の斜視図、及びその要部拡大図。The perspective view of the sheath member work-in-process after making a notch | incision in the part near one end, and the principal part enlarged view. シース部材仕掛品の切除対象部位に超音波振動を付与する工程の説明図。Explanatory drawing of the process of providing an ultrasonic vibration to the excision object site | part of a sheath member work-in-process. 図4における要部を同図左側から見た説明図。Explanatory drawing which looked at the principal part in FIG. 4 from the left side of the same figure. 切除対象部位を取り去るときの説明用斜視図、及びその要部拡大図。The perspective view for description when removing the excision object part, and its principal part enlarged view. 別形態を説明する、シース部材仕掛品の切除対象部位に超音波振動を付与する工程の説明図。Explanatory drawing of the process of providing an ultrasonic vibration to the excision object site | part of a sheath member work in progress explaining another form. 図7において切除対象部位が分離、脱落する状態の説明図。FIG. 8 is an explanatory diagram of a state in which the excision target site is separated and dropped out in FIG. 7. シース部材の説明用斜視図。The perspective view for description of a sheath member. シース部材用素材の説明用斜視図。The perspective view for description of the raw material for sheath members. シース部材の従来の製法を説明する説明用斜視図。The perspective view for description explaining the conventional manufacturing method of a sheath member.

符号の説明Explanation of symbols

1 シース部材用素材
10 シース部材
11 金属管
12 金属管の端面
15 切除対象部位
17 金属管における切除対象部位でない部位
21 充填材
31 芯線
41 切り込み
201 受台
301 超音波振動機
303 ホーン
P1 金属管の端面から軸線方向に一定の位置
G 金属管の軸線(切除対象部位の軸線)
G2 ホーンの軸線
θ 傾斜角
DESCRIPTION OF SYMBOLS 1 Sheath member material 10 Sheath member 11 Metal pipe 12 End face 15 of metal pipe Resection object part 17 Part not metallization object part 21 Filling material 31 Core wire 41 Cut 201 Receiving base 301 Ultrasonic vibrator 303 Horn P1 Metal pipe A certain position G in the axial direction from the end face Axis of metal tube
G2 Horn axis θ Inclination angle

Claims (3)

金属管内に芯線が通され、しかも絶縁用の充填材が充填されてなるシース部材用素材であって、該シース部材用素材をなす金属管のうち、その端面から軸線方向に一定範囲の端寄り部位、及びその内側の充填材を除去することによって、端部において前記芯線を一定長さ露出させてなるシース部材を製造する方法において、
シース部材用素材をなす金属管の外周面のうち、金属管の端面から軸線方向に一定の位置に、該金属管の管壁が周方向に切断される切り込みを入れ、
この切り込みから、前記金属管の前記端面に向かう端寄り部位を切除対象部位とし、
該金属管におけるこの切除対象部位を、その径方向において、受台と超音波振動機のホーンと間で挟み付け、
その挟み付け状態の下で、該金属管におけるこの切除対象部位の内側に存在する前記充填材と前記芯線とが分離するように、該切除対象部位に超音波振動を付与し、
前記充填材と前記芯線との分離後において、前記金属管における前記切除対象部位を、前記切り込みが拡がる方に移動して取り去ることで、該金属管における前記切除対象部位と共にその内側の前記充填材を除去することを特徴とする、シース部材の製造方法。
A sheath member material in which a core wire is passed through a metal tube and is filled with an insulating filler, and of the metal tube forming the sheath member material, the end of a certain range in the axial direction from its end surface In the method of manufacturing a sheath member in which the core wire is exposed for a certain length at the end by removing the portion and the filler inside thereof,
Of the outer peripheral surface of the metal tube constituting the material for the sheath member, at a certain position in the axial direction from the end surface of the metal tube, a cut is made so that the tube wall of the metal tube is cut in the circumferential direction,
From this incision, the part closer to the end toward the end face of the metal tube is the part to be excised,
The part to be excised in the metal tube is sandwiched between the cradle and the horn of the ultrasonic vibrator in the radial direction,
Under the sandwiched state, ultrasonic vibration is applied to the excision target site so that the filler and the core wire existing inside the excision target site in the metal tube are separated,
After separation of the filler and the core wire, the portion to be excised in the metal tube is moved away in the direction in which the notch expands, thereby removing the portion to be excised in the metal tube and the filler in the inside thereof. A method for manufacturing a sheath member, characterized in that
前記切除対象部位に超音波振動を付与している際、前記金属管における該切除対象部位でない部位を固定しておくことを特徴とする、請求項1に記載のシース部材の製造方法。   The method for manufacturing a sheath member according to claim 1, wherein when the ultrasonic vibration is applied to the part to be excised, a part of the metal tube that is not the part to be excised is fixed. 金属管内に芯線が通され、しかも絶縁用の充填材が充填されてなるシース部材用素材であって、該シース部材用素材をなす金属管のうち、その端面から軸線方向に一定範囲の端寄り部位、及びその内側の充填材を除去することによって、端部において前記芯線を一定長さ露出させてなるシース部材を製造する方法において、
シース部材用素材をなす金属管の外周面のうち、金属管の端面から軸線方向に一定の位置に、該金属管の管壁が周方向に切断される切り込みを入れ、
この切り込みから、前記金属管の前記端面に向かう端寄り部位を切除対象部位とし、
該金属管における該切除対象部位でない部位を固定しておき、
該金属管におけるこの切除対象部位を、その径方向において、受台と超音波振動機のホーンと間で挟み付ける一方、
この挟み付けにおいて、前記切除対象部位に、前記切除対象部位でない部位から分離する方向の分力が与えられるように、前記ホーンの軸線を、該切除対象部位の軸線に対して傾斜角が付くようにしておき、
その挟み付け状態の下で、該金属管におけるこの切除対象部位の内側に存在する前記充填材と前記芯線とが分離するように、該切除対象部位に超音波振動を付与すると共に、
前記充填材と前記芯線との分離後においても超音波振動を付与し、その超音波振動によって前記金属管における前記切除対象部位と共にその内側の前記充填材を、前記切り込みが拡がる方に移動させることを特徴とするシース部材の製造方法。
A sheath member material in which a core wire is passed through a metal tube and is filled with an insulating filler, and of the metal tube forming the sheath member material, the end of a certain range in the axial direction from its end surface In the method of manufacturing a sheath member in which the core wire is exposed for a certain length at the end by removing the portion and the filler inside thereof,
Of the outer peripheral surface of the metal tube constituting the material for the sheath member, at a certain position in the axial direction from the end surface of the metal tube, a cut is made so that the tube wall of the metal tube is cut in the circumferential direction,
From this incision, the part closer to the end toward the end face of the metal tube is the part to be excised,
Fixing the part not to be excised in the metal tube,
While sandwiching this part to be excised in the metal tube in the radial direction between the cradle and the horn of the ultrasonic vibrator,
In this clamping, the axis of the horn is inclined with respect to the axis of the part to be excised so that the part to be excised has a component force in a direction separating from the part that is not the part to be excised. Leave
Under the sandwiched state, while applying ultrasonic vibration to the excision target site so that the filler and the core wire existing inside the excision target site in the metal tube are separated,
Even after separation of the filler and the core wire, ultrasonic vibration is applied, and the ultrasonic material is used to move the filler on the inside of the metal tube together with the portion to be excised so that the cut is expanded. The manufacturing method of the sheath member characterized by these.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0395882U (en) * 1990-01-18 1991-09-30
JPH11337418A (en) * 1998-05-26 1999-12-10 Miyachi Technos Corp Manufacture of sheath-type thermocouple
JP2011022005A (en) * 2009-07-16 2011-02-03 Metal Create:Kk Method of removing coating material in sheath structure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0395882U (en) * 1990-01-18 1991-09-30
JPH11337418A (en) * 1998-05-26 1999-12-10 Miyachi Technos Corp Manufacture of sheath-type thermocouple
JP2011022005A (en) * 2009-07-16 2011-02-03 Metal Create:Kk Method of removing coating material in sheath structure

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