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JP2010043724A - End stop member, precursor thereof, method for manufacturing the same and method for simultaneously performing formation of end stop member and caulking of member layer - Google Patents

End stop member, precursor thereof, method for manufacturing the same and method for simultaneously performing formation of end stop member and caulking of member layer Download PDF

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JP2010043724A
JP2010043724A JP2008235673A JP2008235673A JP2010043724A JP 2010043724 A JP2010043724 A JP 2010043724A JP 2008235673 A JP2008235673 A JP 2008235673A JP 2008235673 A JP2008235673 A JP 2008235673A JP 2010043724 A JP2010043724 A JP 2010043724A
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precursor
end stop
stop member
plate
substrate
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Satoshi Kaneko
敏 兼子
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Kaneko Denki KK
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Kaneko Denki KK
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Abstract

<P>PROBLEM TO BE SOLVED: To manufacture an end stop member used in a specific field by a novel method, and to caulk a member layer simultaneously when forming the end stop member from its precursor by using the precursor existing in the front stage of completing the end stop member. <P>SOLUTION: This precursor 13 for the end stop member 9 is made via a first process of preparing a tape or sheet-like base material 1 made of a plastic synthetic resin, a second process of forming a plurality of constricted parts 10 by cutting off its base material in a plurality of places at predetermined intervals, a third process of supplying its base material between upper-lower metal molds 3 and 4, and a fourth process of forming a plurality of short cylinders 12 diametrically contracted as an outer peripheral surface S3 proceeds to the chip by applying draw-forming to a portion without the constricted part of a substrate. The short cylinder parts of this precursor are caulked by being inserted into a through-hole 24 of the member layer 29. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、特定の方法により製造されるはとめ部材及びその前駆体並びにその前駆体の一部分を使用して、特に二つの板状部材により形成される積部材層層(以下、「部材層」と称する)をかしめる過程で、はとめ部材の形成と部材層のかしめとを同時に行なう方法に関するものである。  The present invention relates to a product member layer layer (hereinafter referred to as “member layer”) formed by two plate-like members, particularly by using a fitting member manufactured by a specific method, a precursor thereof, and a part of the precursor. In the process of caulking, the formation of the fastening member and the caulking of the member layer are performed simultaneously.

従来から合成樹脂製のはとめ(本明細書においてはこの名詞表記を一見して判読し易くするために「端止め」と漢字で表記する)部材により二つの板状部材の部材層をかしめる(上記同様にこの動詞表現を一見して判読し易くするために「加締める」と漢字で表記する)技術は、特開2000−179518号公報により公知である。  Conventionally, two plastic plate members are caulked with a synthetic resin fitting (in this specification, this noun notation is expressed in Chinese characters as “end stop” for easy reading). A technique (in the same manner as described above, written in kanji as “clamping” in order to make this verb expression easy to read at a glance) is known from Japanese Patent Laid-Open No. 2000-179518.

この公知技術によると、合成樹脂製の端止め部材は頭部と脚部とからなり、脚部は頭部の首下から途中まで厚肉に形成されており、途中から先端まで薄肉に形成されているので、加締め時に脚部の座屈が発生しにくく、かつ先端にカールを発生し易いという効果を発揮する。
特開2000−179518号公報
According to this known technique, the synthetic resin end stop member is composed of a head and a leg, and the leg is formed thick from the bottom of the head to the middle, and thin from the middle to the tip. As a result, the leg portion is less likely to buckle during caulking, and the tip is easily curled.
JP 2000-179518 A

しかしながら、このような樹脂製の端止め部材は、通常、射出成形法により1個ずつ製造せざるを得ず、その生産性の向上には限度がある。また部材層の加締め作業をするとき、端止め部材を1個ずつ前記部材層の所定位置に位置決めしてから、端止め部材の先端を加締め治具で押し潰さねばならない。これは、端止め部材の位置決めを不安定にするという問題がある。  However, such resin end-stop members usually have to be manufactured one by one by injection molding, and there is a limit to improving the productivity. Further, when performing the caulking operation of the member layer, the end stopper members must be positioned one by one at a predetermined position of the member layer, and then the tip of the end stopper member must be crushed with a caulking jig. This has the problem that the positioning of the end stop member becomes unstable.

そこで、本発明者は、この問題の解消可能な端止め部材及びそれを使用しての加締め方法について、鋭意、研究したところ、端止め部材が使用される用途によっては、公知技術と全く異なる端止め部材の製造方法を採用し、その端止め部材が完成する前段階にある前駆体を使用し、その前駆体の最先端にある端止め部材となる前駆体の構成要素を部材層の透孔に位置決めをしてから、その構成要素を部材層に加締めると同時に前駆体から分離すればよいという事実を見出し、本発明を完成した。  Therefore, the present inventor diligently researched an end stopper member that can solve this problem and a caulking method using the end stopper member. As a result, depending on the application in which the end stopper member is used, the inventor is completely different from the known technique. Adopting a manufacturing method of an end stop member, using a precursor in a stage before the end stop member is completed, the component of the precursor that becomes the end stop member at the forefront of the precursor is passed through the member layer. The present invention has been completed by finding the fact that, after positioning the hole, the component may be crimped to the member layer and simultaneously separated from the precursor.

従って、本発明の課題は、特定分野に使用される端止め部材を新規な方法で製造するとともに、その端止め部材が完成する前段階にある前駆体を使用して、その前駆体から端止め部材を形成すると同時に部材層を加締める方法を提案することにある。  Accordingly, an object of the present invention is to manufacture an end stop member used in a specific field by a novel method, and to use the precursor in a stage before the end stop member is completed, to stop the end stop member from the precursor. The object is to propose a method of caulking a member layer simultaneously with forming a member.

本発明は、前記の課題を解決するために、所定の厚みと外形を有する可塑性合成樹脂製の基板部と、前記基板部のほぼ中央部に、それを絞り成形して外周面が先端にゆくにつれて縮径するように形成されている短筒部とからなる端止め部材を提供する。  In order to solve the above-described problems, the present invention provides a substrate portion made of a plastic synthetic resin having a predetermined thickness and an outer shape and a substantially central portion of the substrate portion. An end stop member comprising a short cylindrical portion formed so as to be reduced in diameter is provided.

このような構造を有する端止め部材は、所定の厚みを有する可塑性合成樹脂製のテープ又はシート状基材に所定の間隔を以って複数個の括れ部を形成するとともに、該括れ部以外の非括れ部である複数個の各基板部のほぼ中央部にそれを絞り成形して外周面が先端にゆくにつれて縮径されている短筒部を垂直形成してなる前駆体を準備することにより得られる。  The end stop member having such a structure forms a plurality of constricted portions at a predetermined interval on a tape or sheet-like substrate made of a plastic synthetic resin having a predetermined thickness, and other than the constricted portions. By preparing a precursor formed by vertically forming a short cylindrical portion whose diameter is reduced as the outer peripheral surface goes to the tip, by drawing it at a substantially central portion of each of the plurality of substrate portions which are non-constricted portions can get.

このような前駆体は、所定の厚みを有する可塑性合成樹脂製のテープ又はシート状基材を準備する第一工程と、所定間隔離して前記基材を複数個所で部分的に断ち切って複数個の括れ部を形成する第二工程と、前記基材を上下一対の上下金型間に供給する第三工程と、前記基板のうち前記括れ部の存在しない部位である基板部に絞り成形を施して外周面が先端にゆくにつれて縮径されている短筒部を複数個垂直に形成する第四工程とを経て製造される。  Such a precursor includes a first step of preparing a plastic synthetic resin tape or sheet-like base material having a predetermined thickness, and a plurality of parts that are separated from each other at a predetermined interval by partially cutting the base material. A second step of forming a constricted portion, a third step of supplying the base material between a pair of upper and lower upper and lower molds, and drawing a substrate portion that is a portion of the substrate where the constricted portion does not exist. It is manufactured through a fourth step of vertically forming a plurality of short cylindrical portions whose diameter is reduced as the outer peripheral surface reaches the tip.

そして、前記テープ又はシート状基材として、好ましくは、基材の長手方向に所定間隔離して幅方向の中心部位に前記短筒部の端面形成を誘導する誘導孔を有しているものを使用するとともに、前記第二工程が、第三工程が実施された後に、前記上下金型間において、第四工程と同時に実施される端止め部材用前駆体の製造方法を採用する。  And, as the tape or sheet-like base material, preferably used is one having a guide hole that guides the end face formation of the short cylindrical portion at a central portion in the width direction, separated by a predetermined distance in the longitudinal direction of the base material In addition, the second step employs a method for manufacturing a precursor for an end stop member that is performed simultaneously with the fourth step between the upper and lower molds after the third step.

そして、この前駆体を使用するとともに、その前駆体の一部分を加締めんとする、例えば、第一板状部材と第二板状部材から形成される部材層を加締める過程で前記加締め部材が製作される。すなわち、所定の厚みを有する可塑性合成樹脂製のテープ又はシート状基材に所定の間隔を以って複数個の括れ部を設ける第一工程と、前記括れ部以外の非括れ部である複数個の基板部のほぼ中心部にそれを絞り成形を施して短筒部を形成する第二工程と、少なくとも第一板状部材及び/又は第二板状部材の部材層に透孔を設ける第三工程と、前記短筒部を前記部材層の一面側から透孔に挿入して、その先端部を他面側に突出せる第四工程と、前記テープ又はシート状基材を前記括れ部の存在部位で破断する第五工程と、前記部材層から突出した先端部を外方に拡開するとともに下方に押し潰す第六工程とからなる方法を採用することにより端止め部材が形成される。  And while using this precursor, a part of the precursor is caulked, for example, the caulking member in the process of caulking a member layer formed from the first plate-like member and the second plate-like member Is produced. That is, a first step of providing a plurality of constricted portions at a predetermined interval on a plastic synthetic resin tape or sheet-like substrate having a predetermined thickness, and a plurality of non-constricted portions other than the constricted portions A second step of forming a short cylindrical portion by drawing it at a substantially central portion of the substrate portion, and a third step of providing a through hole in at least the first plate member and / or the member layer of the second plate member A step, a fourth step of inserting the short cylindrical portion into the through hole from one surface side of the member layer, and projecting the tip portion to the other surface side, and the presence of the constricted portion on the tape or sheet-like base material The end stopper member is formed by adopting a method including a fifth step of breaking at a part and a sixth step of expanding the tip portion protruding from the member layer outward and crushing downward.

なお、この方法において、前記第五工程は、前記第四工程又は第六工程の実施と同時に又はそれらの工程が実施された後に実施することにより、前駆体においてその一部分である端止め部材となる構成要素の位置決めが可能になるので、前記構成要素以外の部分を手に持って、又は作動する機械に把持させることが可能になり、前記位置決めが安定する。  In this method, the fifth step becomes an end stop member that is a part of the precursor by performing the fourth step or the sixth step at the same time or after the steps are performed. Since positioning of the component becomes possible, it is possible to hold a portion other than the component in the hand or to be gripped by an operating machine, and the positioning is stabilized.

このように前駆体から分離され、部材層の透孔内に加締められた端止め部材は、前記部材層から突出して外方に拡開されかつ下方に押し潰された先端部の端止め性能は、金属製の端止め部材のそれより劣ることは避けられない。そこで本発明では、端止め部材に対して部材層の端止め効果の発現を主目的にするのではなく、前記部材層の透孔における周端面の保護を主目的にした用途開発を進め、次の用途発明を完成した。  Thus, the end stop member separated from the precursor and crimped in the through hole of the member layer protrudes from the member layer and expands outward and is crushed downward. Is inevitable that it is inferior to that of a metal end stopper. Therefore, in the present invention, rather than aiming at the end effect of the member layer with respect to the end member, the development of applications is mainly aimed at protecting the peripheral end surface of the through hole of the member layer. Completed the invention of application.

すなわち、第一板状部材が、二板状部材である台紙の上に載置された被包装物品を覆う膨らみ部を有する樹脂製ブリスタ部材であり、第一板状部材の膨らみ部が存在しない部位と第二板状部材によって形成されている部材層に前記方法を適用して、前記透孔を保護すれば、本発明に係る端止め部材は、金属製の端止め部材より透孔の周端面保護性能を効果的に発揮する。  That is, the first plate-like member is a resin blister member having a bulge portion that covers a packaged article placed on a mount that is a two-plate-like member, and there is no bulge portion of the first plate-like member. If the method is applied to the member layer formed by the part and the second plate-like member to protect the through hole, the end stopper member according to the present invention has a periphery of the through hole than the metal end stopper member. End face protection performance is demonstrated effectively.

本発明は、特定分野に使用される端止め部材を効率的に形成できる端止め部材用の前駆体の新規な製造方法を提供できるとともに、その前駆体を使用すると加締められようとする部材層の透孔に対する端止め部材の位置決めを容易にできるという効果を発揮する。  INDUSTRIAL APPLICABILITY The present invention can provide a novel manufacturing method of a precursor for an end stop member that can efficiently form an end stop member used in a specific field, and a member layer to be crimped when the precursor is used. The end stop member can be easily positioned with respect to the through hole.

(端止め部材)
次に図面を参照しながら、本発明の最良の実施形態を説明する。まず本発明に係る端止め部材について説明すると、図1に示すように、本発明に係る端止め部材9は、所定の厚みTと方形又はその方形の周縁部をトリミングして円形若しくは非円形、例えば多角形又は花びら形等、種々の外形S1を有する可塑性合成樹脂製の基板部11と、その基板部11のほぼ中央部Cからほぼ垂直に立ち上がる断面が円形又は非円形である多角形又は花びら形等、種々の外形S3を有する短筒部12とから形成されている。なお、図1においては方形の基板部11と円形12の短筒部12とからなる実施形態が描かれているとともに、基板部11の一縁部に後述する括れ部10が破断され、その一部分が基板部11に付随した状態が描かれている。
(End stop member)
Next, the best embodiment of the present invention will be described with reference to the drawings. First, the end stop member according to the present invention will be described. As shown in FIG. 1, the end stop member 9 according to the present invention has a predetermined thickness T and a rectangular shape or a circular shape or a non-circular shape by trimming a rectangular peripheral portion. For example, a substrate portion 11 made of a plastic synthetic resin having various outer shapes S1 such as a polygonal shape or a petal shape, and a polygon or a petal whose cross section rising substantially vertically from a substantially central portion C of the substrate portion 11 is circular or noncircular. It is formed from a short cylinder portion 12 having various outer shapes S3 such as shapes. In FIG. 1, an embodiment composed of a rectangular substrate portion 11 and a circular short tube portion 12 is depicted, and a constricted portion 10 described later is broken at one edge portion of the substrate portion 11, and a part thereof. The state accompanying the substrate part 11 is depicted.

前記短筒部12は、後述する端止め部材用の前駆体を形成する過程を経て形成されるが、原理的には次のステップを経て得られる。まず、図2に示すように、前記基板部11の中央部Cに前記短筒部12の端面12aを形成するために誘導透孔2をあけ、その誘導透孔2を中心とする部位を上下金型3、4間におく。その上下型3、4のうちの雄部5の中央突起5aを前記誘導透孔2に臨ませて絞り成形をする。すると、基板部11の誘導透孔2付近が塑性変形を起し始める。さらに絞り成形を続けると、図3に示すように、塑性変形部分の塑性変形が継続して起こり、最終的には上下型3、4の雄部5と雌部6の間で短筒部12が完成する。  The short cylinder portion 12 is formed through a process of forming a precursor for an end stop member, which will be described later. In principle, the short cylinder portion 12 is obtained through the following steps. First, as shown in FIG. 2, in order to form the end surface 12a of the short cylindrical portion 12 in the central portion C of the substrate portion 11, a guide through hole 2 is formed, and a portion around the guide through hole 2 is moved up and down. Place between molds 3 and 4. Of the upper and lower molds 3, 4, the central projection 5 a of the male part 5 is made to face the guide through-hole 2 and the drawing is performed. Then, the vicinity of the induction through hole 2 of the substrate portion 11 starts to undergo plastic deformation. When the drawing is further continued, as shown in FIG. 3, the plastic deformation of the plastic deformation portion continuously occurs, and finally the short cylinder portion 12 between the male portion 5 and the female portion 6 of the upper and lower molds 3, 4. Is completed.

本発明に係る端止め部材9は、このようにして得られるので、短筒部12の形成に使用される材料は、絞り成形前に基端部11において短筒部12の内形S2の広さに相当する材料であるから、端止め部材9は、前記内形S2が狭い端止め部材11ほど短筒部12の厚みを薄くするか高さHを小さくしなければならないという第一の特徴を有している。  Since the end stopper member 9 according to the present invention is obtained in this way, the material used for forming the short tube portion 12 is the wide shape of the inner shape S2 of the short tube portion 12 at the base end portion 11 before drawing. Since the end stop member 9 is a material corresponding to the thickness, the end stop member 11 having the narrower inner shape S2 has to have a smaller thickness or a lower height H as the end stop member 11 is narrower. have.

前記短筒部12では、基板部11の材質の一部分を絞り成形法により形成しているので、得られた短筒部12を構造的に安定な形状にするために、短筒部12の外形S3が先端にゆくにつれて縮径されたテーパー面を有しているという第二特徴を有している。しかしながら、内形S2は絞り成形時における雄部5の型抜きを円滑にするために先端にゆくにつれて縮径されたテーパー面を有するか、それとも内外形S2、S3ともテーパー面を有し、かつ内形S2のテーパー角は外形S3のそれより急な形状を有するようにする。  In the short cylinder part 12, since a part of the material of the substrate part 11 is formed by a drawing method, the outer shape of the short cylinder part 12 is used in order to make the obtained short cylinder part 12 into a structurally stable shape. S3 has the 2nd characteristic that it has the taper surface diameter-reduced as it goes to the front-end | tip. However, the inner shape S2 has a tapered surface that is reduced in diameter as it goes to the tip in order to facilitate the die-cutting of the male part 5 during drawing, or both the inner and outer shapes S2 and S3 have a tapered surface, and The taper angle of the inner shape S2 is made steeper than that of the outer shape S3.

次に、本発明に係る端止め部材9は、前記成形法において短筒部12の基端周辺の基板部11を金型で抑えるのに所定広さのスペースが要るので、必然的に基板部11の外形S1が短筒部12の外形S3に比して著しく大きくなるという第三の特徴を有している。なお、本発明において基板部11及び短筒部12の外形形状は一定ではないので、外形S1、外形S2、外形S3とは、種々の外形が円に相当するものと仮想して、前記外形面積をその仮想円の面積に置き換えて計算した大きさをいう。  Next, the end stop member 9 according to the present invention inevitably requires a predetermined space for holding the substrate portion 11 around the proximal end of the short cylindrical portion 12 with a mold in the molding method. The third feature is that the outer shape S1 of the portion 11 is significantly larger than the outer shape S3 of the short cylindrical portion 12. In the present invention, since the outer shapes of the substrate portion 11 and the short cylinder portion 12 are not constant, the outer shape S1, the outer shape S2, and the outer shape S3 are assumed to have various outer shapes corresponding to circles, and the outer area Is the size calculated by substituting for the area of the virtual circle.

更に、本発明に係る端止め部材9は、その製造過程で下型の雄部4が基板部11をその裏面側から強制的に突き通しているので、基板部11と短筒部12とが連通しているという第四の特徴を有している。  Furthermore, since the lower male part 4 forcibly penetrates the board part 11 from the back surface side in the manufacturing process, the end stopper member 9 according to the present invention has the board part 11 and the short cylinder part 12. It has a fourth feature that it communicates.

(端止め部材用の前駆体)
本発明に係る端止め部材は上記したような方法で製造され、得られた端止め部材は上記の特徴を有しているが、そのような端止め部材の使用時に際して、部材層の透孔に対する位置決めを容易にするという究極的な目的を達成するために、本発明では前記形状・構造の端止め部材を形成する直前の段階にある端止め部材用の前駆体を部材層の加締め過程で使用する。
(Precursor for end stopper)
The end stop member according to the present invention is manufactured by the method as described above, and the obtained end stop member has the above-described characteristics. When such an end stop member is used, the through hole of the member layer is used. In order to achieve the ultimate purpose of facilitating positioning with respect to the member, in the present invention, the precursor for the end-stop member just before forming the end-stop member having the above-mentioned shape / structure is subjected to the caulking process of the member layer. Used in.

すなわち、図5〜図7に示すように、所定の厚みTを有する可塑性合成樹脂製のテープ又はシート状基材1に所定の間隔を以って複数個の括れ部10を形成するとともに、該括れ部10以外の非括れ部である複数個の基板部11のほぼ中央部Cにそれを絞り成形を施して短筒部12を垂直形成しなる複数個の端止め部材9a、9b、9c、9d・・(本明細書において、これら複数個の端止め部材に代表的な符号9を使用することもある)用の前駆体13を使用する。  That is, as shown in FIGS. 5 to 7, a plurality of constricted portions 10 are formed at predetermined intervals on a tape or sheet-like substrate 1 made of a plastic synthetic resin having a predetermined thickness T, and A plurality of end-stop members 9a, 9b, 9c, which are formed by drawing the substantially central portion C of the plurality of substrate portions 11 other than the constricted portion 10 to form the short cylindrical portion 12 vertically. A precursor 13 for 9d (in the present specification, a typical reference numeral 9 may be used for the plurality of end-stop members) is used.

なお、ここに括れ部10とは、前記複数個の端止め部材9a、9b、9c、9d・・を一列に連結して前駆体13を構成する機能を有する基材1の幅狭連結部を意味し、後述する端止め部材9の形成段階において破断される基材1の部位であるから、その大きさ・形状は、複数個の端止め部材9a、9b、9c、9d・・の連結と基材1の切断とを同時に満足するものであればよい。また、基板部11の形状は前述のとおりであるが、図8に示すように、その外縁部はトリミングして、花びらのように加飾することもできる。  Here, the constricted portion 10 refers to a narrow connecting portion of the base material 1 having a function of connecting the plurality of end stopper members 9a, 9b, 9c, 9d,. Meaning, since it is a part of the base material 1 that is broken in the stage of forming the end stop member 9 to be described later, the size and shape of the base stop member 9 are connected to a plurality of end stop members 9a, 9b, 9c, 9d,. What is necessary is just to satisfy | fill the cutting | disconnection of the base material 1 simultaneously. Moreover, although the shape of the board | substrate part 11 is as above-mentioned, as shown in FIG. 8, the outer edge part can be trimmed and it can also decorate like a petal.

(前駆体の製造方法)
次に前記のような形状・構造を有する端止め部材9用の前駆体13は、次の工程を経て製造される。すなわち、図9〜図12に示すように、所定の厚みTを有する可塑性合成樹脂製のテープ又はシート状基材1を準備する第一工程と、前記基材1を一対の上下金型3、4間に供給する第三工程と、前記上型3から下方に突出させた第二切断刃8により前記基材1を部分的に断ち切って、図12で示すように、括れ部10を形成する第二工程と、前記括れ部10の存在しない非括れ部に絞り成形を施して、図7に示したように、外周面が先端にゆくにつれて縮径されている短筒部12を垂直に形成する第四工程とを含む方法により前駆体13を形成する。
(Precursor production method)
Next, the precursor 13 for the end stopper 9 having the shape and structure as described above is manufactured through the following steps. That is, as shown in FIGS. 9 to 12, a first step of preparing a tape or sheet-like base material 1 made of plastic synthetic resin having a predetermined thickness T, and the base material 1 as a pair of upper and lower molds 3, 4 and a second cutting blade 8 projecting downward from the upper mold 3 to partially cut the substrate 1 to form a constricted portion 10 as shown in FIG. The second step and drawing the non-constricted portion where the constricted portion 10 does not exist, and vertically form the short cylindrical portion 12 whose diameter is reduced as the outer peripheral surface reaches the tip as shown in FIG. The precursor 13 is formed by a method including the fourth step.

さらに説明を加えると、好ましくは前記基材1には、図9に示すように、絞り成形時に前記短筒部12の端面形成を誘発する誘発透孔12が長手方向に所定間隔をおいて横幅方向に中心に透設されている。前記上型3には凹状の雌部6が形成されており、下型4には前記雌部6に嵌合する雄部5が形成されている。なお、基材1に誘発透孔12を設ける代わりに、前記雌部6の天井に前記短筒部12の端面を形成するための第一切断刃7を設けることもできる。  Further explanation will be given. Preferably, in the base material 1, as shown in FIG. 9, the induction through holes 12 for inducing the end face formation of the short cylindrical portion 12 at the time of drawing are formed at a predetermined interval in the longitudinal direction. It is transparent in the center in the direction. The upper die 3 is formed with a concave female portion 6, and the lower die 4 is formed with a male portion 5 that fits into the female portion 6. Instead of providing the induction through hole 12 in the base material 1, the first cutting blade 7 for forming the end surface of the short cylinder part 12 on the ceiling of the female part 6 may be provided.

上記の各工程を反復することにより、基材1には、図12に示すように、複数個の括れ部10間に非括れ部としての複数個の基板部11と、それら基板部11のそれぞれから垂直に立ち上がる短筒部12とからなる複数個の端止め部材9が前記括れ部10を介して連接した形状・構造の前駆体13を得ることができるが、前記第二、第三及び弟四工程をそれらの順に実施する必要はなく、前記第二工程を、第三工程が実施された後に、前記上下金型3、4間において、第四工程と同時に実施することができる。要するに上述した本発明に係る前駆体13を得ることが可能な順序でそれらの工程を実施すればよい。  By repeating each of the above steps, the base material 1 has a plurality of substrate portions 11 as non-constricted portions between the plurality of constricted portions 10 as shown in FIG. It is possible to obtain a precursor 13 having a shape and structure in which a plurality of end stopper members 9 each consisting of a short cylindrical portion 12 rising vertically from the constricted portion 10 are connected. It is not necessary to perform the four steps in that order, and the second step can be performed simultaneously with the fourth step between the upper and lower molds 3 and 4 after the third step. In short, those steps may be performed in the order in which the above-described precursor 13 according to the present invention can be obtained.

(端止め部材の形成と部材層の加締めとを同時に行なう方法)
ではこのような形状・構造の前駆体13から端止め部材9をどのように分離・成形するかということについて次に説明する。既に図5及び図6に示したように、まず端止め部材9が括れ部10を介して複数個連接した前駆体13を準備する。すなわち、所定の厚みTを有する可塑性合成樹脂製のテープ又はシート状基材1に所定の間隔を以って複数個の括れ部10を設ける第一工程と、その括れ部10以外の非括れ部である複数個の基板部11のほぼ中心部に絞り成形を施して短筒部12を形成する第二工程とを経て端止め部材9用の前駆体13を準備する。
(Method for simultaneously forming end stopper members and caulking member layers)
Next, how to separate and shape the end stopper 9 from the precursor 13 having such a shape and structure will be described. As shown in FIGS. 5 and 6, first, a precursor 13 in which a plurality of end stoppers 9 are connected via a constricted portion 10 is prepared. That is, a first step of providing a plurality of constricted portions 10 with a predetermined interval on a plastic synthetic resin tape or sheet-like substrate 1 having a predetermined thickness T, and a non-constricted portion other than the constricted portions 10 The precursor 13 for the end stop member 9 is prepared through a second step of forming the short cylinder portion 12 by drawing the substantially central portion of the plurality of substrate portions 11.

次に、図13に示すように、少なくとも第一板状部材21及び/又は第二板状部材22を用意し、それらの積層体からなる部材層29に透孔24を設ける(第三工程)。このように前記前駆体13と部材層29とが準備されたら、図14に示すように、上型3と下型4との間に部材層29と前駆体13とを介在させる。前記上型3は、前駆体13の短筒部12の先端開口12aに挿入可能な切頭円錐形の中子部30と、前記先端開口12aが当接したとき、先端部12bを外方に拡開するとともに下方に押し潰す機能を果たす当接面33とを備えている。さらに、上型3には前記中子部30から所定距離離れた位置に第三切断刃35が下向きに取り付けられており、次の工程において前駆体13の括れ部10を断ち切ることが可能になっている。かくして、前記短筒部12を前記部材層29の一面側から透孔24に臨ませて挿入して、その先端部を他面側に突出せる(第四工程)。  Next, as shown in FIG. 13, at least the first plate-like member 21 and / or the second plate-like member 22 are prepared, and the through-hole 24 is provided in the member layer 29 made of the laminate (third step). . When the precursor 13 and the member layer 29 are thus prepared, the member layer 29 and the precursor 13 are interposed between the upper mold 3 and the lower mold 4 as shown in FIG. The upper mold 3 is configured such that when the truncated conical core portion 30 that can be inserted into the distal end opening 12a of the short cylindrical portion 12 of the precursor 13 and the distal end opening 12a abut, the distal end portion 12b faces outward. And a contact surface 33 that performs a function of expanding and crushing downward. Further, a third cutting blade 35 is attached downward to the upper mold 3 at a position away from the core portion 30 by a predetermined distance, and the constricted portion 10 of the precursor 13 can be cut off in the next step. ing. Thus, the short cylindrical portion 12 is inserted from the one surface side of the member layer 29 so as to face the through hole 24, and the tip portion protrudes to the other surface side (fourth step).

次いで、図15に示すように、上下型3、4を相対的に接近させると、前記当接面33が先端開口12aに当接した後、先端部12bを外方に拡開するとともに下方に押し潰すと、前記第三切断刃35が前駆体13の括れ部10を破断する(第五、六工程)。すると、図16に示すように、前記前駆体13が分離・独立して端止め部材9が形成されると同時に部材層29の加締めが生ずる。なお、本発明において先端部12bが外方に拡開されるとともに下方に押し潰されて形成された先端フランジ34の拡開する程度は、その先端外周縁に破裂が生じない範囲とする。  Next, as shown in FIG. 15, when the upper and lower molds 3 and 4 are moved relatively close to each other, the abutting surface 33 abuts the tip opening 12a, and then the tip 12b is expanded outward and downward. When crushed, the third cutting blade 35 breaks the constricted portion 10 of the precursor 13 (fifth and sixth steps). Then, as shown in FIG. 16, the precursor 13 is separated and independently formed to form the end stop member 9 and simultaneously the caulking of the member layer 29 occurs. In the present invention, the extent to which the distal end flange 34 formed by the distal end portion 12b expanding outward and being crushed downward is within a range where the outer peripheral edge of the distal end is not ruptured.

このようにして部材層29に組み込まれた端止め部材9は、図16及び図17に示すように、従来公知の端止め部材と異なり、基端部11の厚みDが短筒部12の厚みD1より大きいのみならず、前記基端部11の外形S1は先端フランジ34の外形S4に比較して非常に大きい。そのため、本発明にかかる端止め部材9が部材層29を加締める加締め力は、周知の金属製端止め部材や前述した公知の樹脂製端止め部材のそれらに比較して、小さいことは否定できないが、部材層29の透孔24内の端面を確実に保護する効果は、従来の端止め部材のそれより顕著に優れている。  As shown in FIGS. 16 and 17, the end stop member 9 incorporated in the member layer 29 in this way is different from a conventionally known end stop member in that the thickness D of the base end portion 11 is the thickness of the short cylindrical portion 12. In addition to being larger than D1, the outer shape S1 of the base end portion 11 is very large compared to the outer shape S4 of the distal end flange 34. Therefore, it is denied that the end fastening member 9 according to the present invention has a lower caulking force for fastening the member layer 29 than that of the known metal end stop member or the above-described known resin end stop member. However, the effect of reliably protecting the end face in the through hole 24 of the member layer 29 is significantly superior to that of the conventional end stopper member.

すなわち、基板部11の外形S1が大きいので、本発明にかかる端止め部材9は、従来技術のそれと異なり、部材層29に片面に貼り付くようにぴたりと沿うという効果を発揮する。そしてそれから垂直に立ち上がる短筒部12は、基板部11に支配されて自立して透孔24内面を保護する。  In other words, since the outer shape S1 of the substrate portion 11 is large, the end stopper member 9 according to the present invention exhibits an effect that it is perfectly aligned so as to stick to the member layer 29 on one side, unlike that of the prior art. And the short cylinder part 12 which stands | starts up vertically from that is controlled by the board | substrate part 11, and becomes independent, and protects the through-hole 24 inner surface.

(本発明の応用例)
最後にこのような形状・構造を有する端止め部材の機能を効果的に発揮する応用例として物品の包装媒体について説明する。図18に示すように、第一板状部材21の膨らみ部23の中に包装されようとする物品、すなわち、被包装物品20を入れ、図19に示すように、その上から第二板状部材22をスライドさせながら、第二板状部材22の三つの側縁部を第一板状部材21の三つの側縁部に曲げ形成されているスライド係止部25a、25b、25c(スライド係止部25cは、図19には開示されていないが、後述する図22及び図23に記載されている)に係止させた後、図20に示すように、両部材21、22の尻部(図20においては下方に位置する部分)をU字形釘26で留めることにより、被包装物品20を第一板状部材21と第二板状部材22により包装するとともに、被包装物品20の改ざんを防止している。
(Application example of the present invention)
Finally, an article wrapping medium will be described as an application example that effectively exhibits the function of the end stopper member having such a shape and structure. As shown in FIG. 18, an article to be packaged in the bulging portion 23 of the first plate-like member 21, that is, an article 20 to be packaged is put, and as shown in FIG. Slide members 25a, 25b, 25c (sliding members) formed by bending the three side edges of the second plate member 22 to the three side edges of the first plate member 21 while sliding the member 22. The locking portion 25c is not disclosed in FIG. 19, but is locked in (described later in FIG. 22 and FIG. 23), and as shown in FIG. By fastening the U-shaped nail 26 (the part located in the lower part in FIG. 20), the packaged article 20 is packaged by the first plate-like member 21 and the second plate-like member 22, and the packaged article 20 is tampered with. Is preventing.

他方、前記両部材21、22において頭部には、長方形をなすとともに、その一辺の途中に湾曲部を有する透孔24が設けられており、その透孔24に販売店等の陳列壁27から延びる片持ち支持棒25を通すことにより、被包装物品20が陳列される。図21に示す本発明に係る端止め部材9は、図22及び図23に示すように、前記包装媒体20を包装する第一、第二板状部材21、22の部材層29に使用された場合、特異の作用・効果を発揮する。この作用・効果を次に説明する。  On the other hand, the heads of both the members 21 and 22 are rectangular in shape, and a through hole 24 having a curved portion is provided in the middle of one side, and the through hole 24 is provided from a display wall 27 such as a store. By passing the extending cantilever support rod 25, the article to be packaged 20 is displayed. The end stop member 9 according to the present invention shown in FIG. 21 was used for the member layers 29 of the first and second plate-like members 21 and 22 for packaging the packaging medium 20, as shown in FIGS. In some cases, it exhibits unique actions and effects. This operation and effect will be described next.

まず、図21に示したように、この実施形態に使用される前駆体13には、ほぼ長方形をなす基板部11とほぼ長方形断面を有する短筒部12とからなる複数個の端止め部材9が括れ部10により連接されている。さらにこの前駆体13において短筒部12を形成されている二つの長辺部のうちの一つの長辺部の中央部には、円弧部14が形成されており、その円弧部14に、図20で示したように、被包装物品20を包装した第一板状部材21と第二板状部材22の頭部に形成されている透孔24に陳列壁27から突出している片持ち支持棒28が、位置決めされるとともに係止されるようになっている。  First, as shown in FIG. 21, the precursor 13 used in this embodiment includes a plurality of end-stop members 9 each having a substantially rectangular substrate portion 11 and a short cylindrical portion 12 having a substantially rectangular cross section. Are connected by the constricted portion 10. Further, an arc portion 14 is formed at the center of one of the two long sides of the precursor 13 where the short cylinder portion 12 is formed. As shown by 20, the cantilever support bar protrudes from the display wall 27 into the through-hole 24 formed in the heads of the first plate-like member 21 and the second plate-like member 22 that package the article to be packaged 20. 28 is positioned and locked.

図22及び図23に示すように、この前駆体13から切り離した端止め部材9を、第一板状部材21と第二板状部材22に加締める場合、図14及び図15に示したように、前駆体13を上下一対の金型3、4間の所定位置に第一板状部材21と第二板状部材22との部材層29を誘導し、前駆体13の最先端にある一構成要素である短筒部12を第一板状部材21と第二板状部材22との透孔24内を臨むように位置決めする。  As shown in FIGS. 22 and 23, when the end-stop member 9 separated from the precursor 13 is caulked to the first plate member 21 and the second plate member 22, as shown in FIGS. In addition, the member layer 29 of the first plate member 21 and the second plate member 22 is guided to a predetermined position between the pair of upper and lower molds 3, 4. The short cylinder part 12 which is a component is positioned so that the inside of the through-hole 24 of the 1st plate-shaped member 21 and the 2nd plate-shaped member 22 may be faced.

次いで、上下金型3、4を相対的に上下動させると、図16に示すように、前駆体13と部材層29とが接近し、短筒部12は積層体29の透孔24の中に侵入するとともに、上型3に取り付けてある第三切断刃35が前駆体13の括れ部10を破断する。このとき、部材層29の透孔24に臨ませてある中子部30より、上昇してくる短筒部12の先端部12bが外方に拡開されるとともに、相対的に下方に潰される。  Next, when the upper and lower molds 3 and 4 are relatively moved up and down, as shown in FIG. 16, the precursor 13 and the member layer 29 approach each other, and the short cylinder portion 12 is placed in the through hole 24 of the laminated body 29. The third cutting blade 35 attached to the upper mold 3 breaks the constricted portion 10 of the precursor 13. At this time, the tip portion 12b of the short cylindrical portion 12 rising from the core portion 30 facing the through hole 24 of the member layer 29 is expanded outward and is relatively crushed downward. .

その結果、図16に示すように、前駆体13における基板部11は、そのほぼ中央から立ち上がる短筒部12の基端フランジとして機能し、短筒部12の先端部は、先端フランジ34として機能し、それらが端止め部材9を構成するのみならず、短筒部12の内面及び先端フランジ34の上面は、図24に示すように、部材層29の透孔24に相似する形状を有するに至る。  As a result, as shown in FIG. 16, the substrate portion 11 in the precursor 13 functions as a proximal end flange of the short cylindrical portion 12 rising from its substantially center, and the distal end portion of the short cylindrical portion 12 functions as a distal end flange 34. In addition to constituting the end stop member 9, the inner surface of the short cylindrical portion 12 and the upper surface of the tip flange 34 have shapes similar to the through holes 24 of the member layer 29 as shown in FIG. 24. It reaches.

しかも、本発明に係る端止め部材9においては、その製造方法に起因して、まず前記先端フランジ部34の外形S4に比較し基板部11の外形S1が著しく大きくなる(図16を参照、以下同じ)。次に、前記製造方法の主要工程である可塑性合成樹脂の塑性プレス成形方法に起因して、基板部11の厚みDに比較し短筒部12及び先端フランジ34の厚みが非常に薄くなる。さらに同様の成形方法に起因して、短筒部12の高さHが従来技術のそれに比較して非常に小さい。本発明においては、前記短筒部12の高さHは、前記基板部11の厚さDの 〜 倍の範囲にある。なお、先端フランジ34の厚みとは、短筒部12自体が先端にゆくにつれて薄肉となるテーパー形状をなしているので、少なくとも短筒部12の基端部(符号P1で示す部位)の厚みD1より薄い厚みを意味する。  Moreover, in the end stopper member 9 according to the present invention, due to the manufacturing method, first, the outer shape S1 of the substrate portion 11 is significantly larger than the outer shape S4 of the tip flange portion 34 (see FIG. 16, hereinafter). the same). Next, due to the plastic press molding method of the plastic synthetic resin, which is the main process of the manufacturing method, the thickness of the short cylindrical portion 12 and the tip flange 34 becomes very thin compared to the thickness D of the substrate portion 11. Furthermore, due to the same molding method, the height H of the short tube portion 12 is very small compared to that of the prior art. In the present invention, the height H of the short cylinder portion 12 is in the range of ~ times the thickness D of the substrate portion 11. The thickness of the distal end flange 34 is a taper shape that becomes thinner as the short cylindrical portion 12 itself approaches the distal end, and therefore, at least the thickness D1 of the proximal end portion (the portion indicated by reference numeral P1) of the short cylindrical portion 12. It means a thinner thickness.

このように、本は発明に係る樹脂製端止め部材とその形状・構造は公知のそれらに比し顕著に相異するため、本発明に係る端止め部材は、複数枚の板状部材を強固に接合する機能より、部材層に形成した透孔の内周端面を保護乃至加飾する機能に優れていると言える。また、従来、第一板状部材21と第二板状部材22をその尻部でU字形金属釘により留めて、被包装物品20の改ざんを防止していた(図20を参照)が、前記の実施形態においては、頭部の透孔24を端止め部材9で加締めているので、このような金属釘を使用する必要がない。そのため、第一、第二板状部材21、22を廃棄するとき、本発明は、環境上の問題はないという付加的効果を発揮する。  As described above, the present invention has a resin end stopper member and its shape and structure that are remarkably different from those of known ones. Therefore, the end stopper member according to the present invention has a plurality of plate-like members. It can be said that it is excellent in the function which protects or decorates the inner peripheral end surface of the through-hole formed in the member layer rather than the function to join to. Conventionally, the first plate-like member 21 and the second plate-like member 22 are fastened with U-shaped metal nails at their bottoms to prevent tampering of the packaged article 20 (see FIG. 20). In this embodiment, since the through-hole 24 in the head is crimped by the end stop member 9, it is not necessary to use such a metal nail. Therefore, when discarding the 1st, 2nd plate-shaped members 21 and 22, this invention exhibits the additional effect that there is no environmental problem.

本発明はその根本的技術思想を踏襲し、発明の効果を著しく損なわない限度において、前記の実施形態の一部分を変更して実施することは当然に許容される。例えば、図25及び図25に示すように、第一板状部材21と第二板状部材22の透孔24が、それら部材21、22の外縁31と二次元的に接続するよう、第一板状部材21と第二板状部材22における透孔24の外側部位を破断した形状の部材を使用することができる。このような実施形態を採用すると、第一、第二板状部材21、22を製造する工程にまで本発明の効果が遡及する。  The present invention follows the fundamental technical idea, and it is naturally allowed to change and implement a part of the above-described embodiment as long as the effects of the invention are not significantly impaired. For example, as shown in FIGS. 25 and 25, the first plate-like member 21 and the second plate-like member 22 have first through holes 24 that are two-dimensionally connected to the outer edges 31 of the members 21 and 22. A member having a shape in which the outer portion of the through hole 24 in the plate member 21 and the second plate member 22 is broken can be used. If such embodiment is employ | adopted, the effect of this invention will be retroactive to the process of manufacturing the 1st, 2nd plate-shaped members 21 and 22. FIG.

なぜならば、透孔24を有する第一板状部材21と第二板状部材22を製造するとき、図27に示すように、第一板状部材21と第二板状部材22の外形より大きな原板32を使用して、その原板32から第一板状部材21と第二板状部材22を切り欠いているが、このとき、もし、前記透孔24を外縁31と二次元的に接続させておくと、第一板状部材21や第二板状部材22を成形する過程で透孔24を切り欠いたとき生ずる切り屑が原板32の残余部分に付随してゆくので、第一板状部材21や第二板状部材22から透孔24を別個に繰り抜く操作が不要になるからである。  This is because when the first plate-like member 21 and the second plate-like member 22 having the through holes 24 are manufactured, the outer shape of the first plate-like member 21 and the second plate-like member 22 is larger as shown in FIG. The first plate member 21 and the second plate member 22 are cut out from the original plate 32 using the original plate 32. At this time, if the through hole 24 is connected to the outer edge 31 two-dimensionally. When the first plate member 21 and the second plate member 22 are formed, chips generated when the through holes 24 are cut out are attached to the remaining portion of the original plate 32. This is because the operation of separately pulling out the through holes 24 from the member 21 and the second plate-like member 22 is not necessary.

本発明においてはこのように透孔24が外縁31と二次元的に接続している態様においても、図20に示すように、本発明に係る端止め部材9は、透孔24の内周端面を保護するので、陳列壁27から延びる片持ち支持棒28により被包装物品20等の支持が可能になる。  In the present invention, as shown in FIG. 20, the end stopper member 9 according to the present invention also has an inner peripheral end face of the through hole 24, even in a mode in which the through hole 24 is two-dimensionally connected to the outer edge 31. Therefore, the article to be packaged 20 and the like can be supported by the cantilever support rod 28 extending from the display wall 27.

本発明に係る透孔の内周端面構造の形成方法として、上下一対の金型を工夫することにより、可塑性合成樹脂テープと第一板状部材及び第二板状部材とを重ねて、それらを同時にプレス加工することにより、第一板状部材及び第二板状部材との部材層に透孔を形成するとともに、その透孔に短筒部を挿入することもできる。  As a method of forming the inner peripheral end face structure of the through hole according to the present invention, by devising a pair of upper and lower molds, the plastic synthetic resin tape and the first plate member and the second plate member are overlapped, By pressing simultaneously, a through-hole can be formed in the member layer with the first plate-like member and the second plate-like member, and the short tube portion can be inserted into the through-hole.

また、部材層を第一板状部材と第二板状部材を使用することなく、用途によっては第一板状部材だけを使用し、その透孔の内周端面を強化又は加飾するために、本発明に係る技術を採用することができる。この態様において、すなわち、部材層の透孔に合成樹脂製端止め部材の短筒部を挿入して、加締めてなる端止め部材において、前記短筒部の先端部にある先端フランジ部が基端部にある基端フランジ部より小さく、かつ薄肉に形成されている内周端面形成構造が前記部材層に実現される。  Moreover, in order to strengthen or decorate the inner peripheral end surface of the through-hole, using only a 1st plate-like member depending on a use, without using a 1st plate-like member and a 2nd plate-like member for a member layer. The technique according to the present invention can be employed. In this aspect, that is, in the end stopper member formed by inserting the short tube portion of the synthetic resin end stop member into the through hole of the member layer and caulking, the tip flange portion at the tip portion of the short tube portion is based on the base member. An inner peripheral end face forming structure that is smaller and thinner than the proximal flange portion at the end is realized in the member layer.

産業上の利用分野Industrial application fields

本発明は、比較的薄い部材層に設けた透孔の内周端面の保護及び加飾並びに二つの板状部材を一体化する分野に広く利用できる。  INDUSTRIAL APPLICABILITY The present invention can be widely used in the field of protecting and decorating the inner peripheral end face of a through hole provided in a relatively thin member layer and integrating two plate-like members.

本発明に係る端止め部材の部分破断斜視図である。  It is a partially broken perspective view of the end stop member concerning the present invention. 前記派止め部材の短筒部を成形する初期段階を示す工程図である。  It is process drawing which shows the initial stage which shape | molds the short cylinder part of the said stopping member. 同中間段階を示す工程図である。  It is process drawing which shows the same intermediate | middle stage. 短筒部を成形する最終段階を示す工程図である。  It is process drawing which shows the last stage which shape | molds a short cylinder part. 本発明に係る前駆体の上面図である。  It is a top view of the precursor concerning the present invention. 同じく側面図である。  It is a side view similarly. 図6におけるVII部分の拡大図である。  It is an enlarged view of the VII part in FIG. 本発明に係る前駆体の他の形態を示す平面図である。  It is a top view which shows the other form of the precursor which concerns on this invention. 本発明に係る可塑性合成樹脂テープの部分平面図である。  It is a partial top view of the plastic synthetic resin tape which concerns on this invention. 前記テープを上下型の間に供給せんとする状態を示す部分破断側面図である。  It is a partially broken side view which shows the state which makes the said tape supply between upper and lower molds. 本発明に係る前駆体を製造し始めた過程を説明する部分破断側面図である。  It is a partially broken side view explaining the process which started manufacturing the precursor which concerns on this invention. 同じく前駆体を製造する途中の過程を説明する部分破断側面図である。  It is a partially broken side view explaining the process in the middle of similarly producing a precursor. 本発明に係る部材層の一部分を示す部分断面図である。  It is a fragmentary sectional view showing a part of member layer concerning the present invention. 本発明に係る端止め部材の形成過程と加締め過程の初期段階を示す部分断面図である。  It is a fragmentary sectional view which shows the initial stage of the formation process and crimping process of the end stop member which concerns on this invention. 同じく途中の過程を示す部分断面図である。  It is a fragmentary sectional view which similarly shows the process in the middle. 同じく最終過程を示す部分断面図である。  It is a fragmentary sectional view which similarly shows the last process. 本発明に係る端止め部材の斜視図である。  It is a perspective view of the end stop member concerning the present invention. 前記端止め部材の一用途における第一、第二板状部材の斜視図である。  It is a perspective view of the 1st, 2nd plate-shaped member in one use of the end stop member. 前記用途において被包装物品が包装される状態を示す斜視図である。  It is a perspective view which shows the state by which the to-be-packaged article is packaged in the said use. 前記用途を示す斜視図である。  It is a perspective view which shows the said use. 前記用途に使用される前駆体の部分斜視図である。  It is a fragmentary perspective view of the precursor used for the said use. 前記用途に端止め部材が取り付けられようとするところを説明する斜視図である。  It is a perspective view explaining the place which an end stop member is going to be attached to the said use. 端止め部材が取り付けられた状態を示す斜視図である。  It is a perspective view which shows the state in which the end stop member was attached. 図23におけるIV部分の拡大図である。  It is an enlarged view of the IV part in FIG. 本発明に係る端止め部材が使用される他の包装部材の表面を示す平面図である。  It is a top view which shows the surface of the other packaging member in which the end stop member which concerns on this invention is used. 同裏面図である。  FIG. 前記他の包装部材を構成する板状部材の製法を示す平面図である。  It is a top view which shows the manufacturing method of the plate-shaped member which comprises the said other packaging member.

符号の説明Explanation of symbols

1:テープ(シート)状基材、2:誘導透孔、3:上型、4:下型、5:雄部、5a:誘導突起、6:雌部、7:第一切断刃、8:第二切断刃、9、9a、9b、9c、9d、9e:端止め部材、10:括れ部、11:基板部、12:短筒部、12a:先端開口、12b:先端部、13:前駆体、14:円弧部20:被包装物品、21:第一板状部材、22:第二板状部材、23:膨らみ部、24:透孔、25a、25b、25c:スライド係止部、26:U字形釘、27:陳列壁、28:片持ち支持棒、29:部材層、30:中子部、31:外縁、32:原板、33:当接面、34:先端フランジ、35:第三切断刃、C:中央部、D:厚み、D1:厚み、S1:外形、S2:内形、S3:外形、S4:外形、L:長さ、T:厚み、H:高さ。  1: tape (sheet) -like substrate, 2: guide through-hole, 3: upper mold, 4: lower mold, 5: male part, 5a: guide protrusion, 6: female part, 7: first cutting blade, 8: Second cutting blade, 9, 9a, 9b, 9c, 9d, 9e: end stopper member, 10: constricted portion, 11: substrate portion, 12: short tube portion, 12a: tip opening, 12b: tip portion, 13: precursor Body: 14: arc portion 20: article to be packaged, 21: first plate member, 22: second plate member, 23: bulge portion, 24: through hole, 25a, 25b, 25c: slide locking portion, 26 : U-shaped nail, 27: Display wall, 28: Cantilever support rod, 29: Member layer, 30: Core part, 31: Outer edge, 32: Original plate, 33: Contact surface, 34: Front flange, 35: No. Three cutting blades, C: central portion, D: thickness, D1: thickness, S1: outer shape, S2: inner shape, S3: outer shape, S4: outer shape, L: length, T: thickness, H: high .

Claims (11)

所定の厚み(D)と外形(S1)を有する可塑性合成樹脂製の基板部(11)と、前記基板部のほぼ中央部(C)に、それを絞り成形して外周面(S3)が先端にゆくにつれて縮径するように形成されている短筒部(12)とから構成されている端止め部材。  A plastic synthetic resin substrate portion (11) having a predetermined thickness (D) and outer shape (S1), and a substantially central portion (C) of the substrate portion are drawn to form an outer peripheral surface (S3) at the tip. The end stopper member comprised from the short cylinder part (12) currently formed so that it may reduce in diameter. 前記基板部(11)の外縁部がトリミングされている請求項1記載の端止め部材。  The end stop member according to claim 1, wherein an outer edge portion of the substrate portion (11) is trimmed. 所定の厚み(T)を有する可塑性合成樹脂製のテープ又はシート状基材(1)に所定の間隔を以って複数個の括れ部(10)を形成するとともに、該括れ部以外の非括れ部である複数個の各基板部(11)のほぼ中央部(C)にそれを絞り成形して外周面(S3)が先端にゆくにつれて縮径されている短筒部(12)を垂直形成してなる端止め部材用の前駆体。  A plurality of constricted portions (10) are formed at a predetermined interval on a tape or sheet-like base material (1) made of a plastic synthetic resin having a predetermined thickness (T) and non-constricted other than the constricted portions. This is drawn at approximately the center (C) of each of the plurality of substrate portions (11), and the short cylindrical portion (12) whose outer peripheral surface (S3) is reduced in diameter toward the tip is formed vertically. A precursor for an end stopper. 前記基板部(11)の外縁部がトリミングされている請求項3記載の端止め部材用の前駆体。  The precursor for an end stop member according to claim 3, wherein an outer edge portion of the substrate portion (11) is trimmed. 所定の厚み(T)を有する可塑性合成樹脂製のテープ又はシート状基材(1)を準備する第一工程と、所定間隔離して前記基材を複数個所で部分的に断ち切って複数個の括れ部(10)を形成する第二工程と、前記基材を上下一対の上下金型(3,4)間に供給する第三工程と、前記基板のうち前記括れ部の存在しない部位に絞り成形を施して外周面(S3)が先端にゆくにつれて縮径されている短筒部(12)を複数個垂直に形成する第四工程とを少なくとも包含する端止め部材用前駆体の製造方法。  A first step of preparing a plastic synthetic resin tape or sheet-like base material (1) having a predetermined thickness (T), and a plurality of constrictions by partially cutting the base material at a plurality of locations with a predetermined separation A second step of forming the portion (10), a third step of supplying the base material between a pair of upper and lower upper and lower molds (3, 4), and drawing forming in a portion of the substrate where the constricted portion does not exist. A method for producing a precursor for an end-stop member including at least a fourth step of vertically forming a plurality of short cylindrical portions (12) whose diameter is reduced as the outer peripheral surface (S3) reaches the tip. 前記テープ又はシート状基材(1)が、その長手方向に所定間隔離して幅方向の中心部位に前記短筒部(12)の端面(12a)の形成を誘導する誘導孔(2)を有している請求項5記載の端止め部材用前駆体の製造方法。  The tape or sheet-like base material (1) has a guide hole (2) that guides the formation of the end face (12a) of the short cylindrical portion (12) at a central portion in the width direction, separated by a predetermined distance in the longitudinal direction. The manufacturing method of the precursor for end stoppers of Claim 5 which has carried out. 前記第二工程が、第三工程が実施された後に、前記上下金型(3,4)間において、第四工程と同時に実施される請求項5記載の端止め部材用前駆体の製造方法。  The method for producing a precursor for an end stop member according to claim 5, wherein the second step is performed simultaneously with the fourth step between the upper and lower molds (3, 4) after the third step. 所定の厚み(T)を有する可塑性合成樹脂製のテープ又はシート状基材(1)に所定の間隔を以って複数個の括れ部(10)を設ける第一工程と、前記括れ部以外の非括れ部である複数個の基板部(11)のほぼ中心部(C)にそれを絞り成形を施して短筒部(12)を形成する第二工程と、少なくとも第一板状部材(21)及び/又は第二板状部材(22)の部材層(29)に透孔(24)を設ける第三工程と、前記短筒部を前記部材層の一面側から透孔に挿入して、その先端部(12b)を他面側に突出せる第四工程と、前記テープ又はシート状基材を前記括れ部の存在部位で破断する第五工程と、前記部材層から突出した先端部を外方に拡開するとともに下方に押し潰す第六工程とからなる端止め部材の形成と部材層の加締めとを同時に行なう方法。  A first step of providing a plurality of constricted portions (10) at predetermined intervals on a tape or sheet-like substrate (1) made of a plastic synthetic resin having a predetermined thickness (T), and other than the constricted portions A second step of forming a short cylindrical portion (12) by drawing the substantially central portion (C) of the plurality of substrate portions (11) which are non-constricted portions, and at least a first plate member (21) ) And / or a third step of providing a through hole (24) in the member layer (29) of the second plate-like member (22), and inserting the short cylindrical portion into the through hole from one surface side of the member layer, A fourth step of projecting the tip portion (12b) to the other surface side, a fifth step of breaking the tape or sheet-like base material at the site where the constricted portion is present, and a tip portion projecting from the member layer Forming the end stop member and the caulking of the member layer at the same time. How to do. 前記基端部(11)の厚み(D)が前記短筒部(12)の厚み(D1)より大きい請求項8記載の端止め部材の形成と部材層の加締めとを同時に行なう方法。  The method for simultaneously forming the end stopper member and caulking the member layer according to claim 8, wherein the thickness (D) of the base end portion (11) is larger than the thickness (D1) of the short cylindrical portion (12). 前記第五工程が、前記第四工程又は第六工程の実施と同時に又はそれらの工程が実施された後に実施される請求項8記載の端止め部材の形成と部材層の加締めとを同時に行なう方法。  The said 5th process is performed simultaneously with implementation of the said 4th process or a 6th process, or after those processes are implemented, The formation of the end stop member of Claim 8 and the crimping of a member layer are performed simultaneously Method. 前記第一板状部材(21)が、前記第二板状部材(22)である台紙の上に載置された被包装物品(20)を覆う膨らみ部(23)を有する樹脂製ブリスタ部材であり、前記部材層(29)が第一板状部材の膨らみ部が存在しない部位と第二板状部材によって形成されている請求項8記載の端止め部材の形成と部材層の加締めとを同時に行なう方法。  The first plate-like member (21) is a resin blister member having a bulge portion (23) that covers a packaged article (20) placed on a mount that is the second plate-like member (22). The formation of the end stop member and the caulking of the member layer according to claim 8, wherein the member layer (29) is formed by a portion where the bulge portion of the first plate member does not exist and the second plate member. How to do it at the same time.
JP2008235673A 2008-08-18 2008-08-18 End stop member, precursor thereof, method for manufacturing the same and method for simultaneously performing formation of end stop member and caulking of member layer Pending JP2010043724A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011108318A1 (en) 2010-03-01 2011-09-09 シャープ株式会社 Communication system, transmission device, reception device, and communication method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011108318A1 (en) 2010-03-01 2011-09-09 シャープ株式会社 Communication system, transmission device, reception device, and communication method

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