JP2009228170A - Coated base paper for printing, and method for producing the coated base paper - Google Patents
Coated base paper for printing, and method for producing the coated base paper Download PDFInfo
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- JP2009228170A JP2009228170A JP2008077036A JP2008077036A JP2009228170A JP 2009228170 A JP2009228170 A JP 2009228170A JP 2008077036 A JP2008077036 A JP 2008077036A JP 2008077036 A JP2008077036 A JP 2008077036A JP 2009228170 A JP2009228170 A JP 2009228170A
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- 150000003512 tertiary amines Chemical class 0.000 description 2
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- 239000004408 titanium dioxide Substances 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- YAXXOCZAXKLLCV-UHFFFAOYSA-N 3-dodecyloxolane-2,5-dione Chemical class CCCCCCCCCCCCC1CC(=O)OC1=O YAXXOCZAXKLLCV-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
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- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
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- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
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Landscapes
- Paper (AREA)
Abstract
Description
本発明は、印刷用塗工原紙及び塗工紙の製造方法に関する。特に本発明は、ギャップフォーマ型抄紙機を用いて中性抄紙法により高速で製造する塗工原紙、および、その塗工原紙から得られる塗工紙、ならびに、その製造方法に関する。 The present invention relates to a printing base paper for printing and a method for producing a coated paper. In particular, the present invention relates to a coated base paper manufactured at high speed by a neutral paper making method using a gap former type paper machine, a coated paper obtained from the coated base paper, and a manufacturing method thereof.
近年、抄紙機の改良および開発が進んでおり、生産性の高さから抄紙機の高速化・広幅化の傾向が顕著である。また、製紙用塗工機については、近年、抄紙と塗工を一貫して行うことができるオンマシンコータが広く普及している。 In recent years, the improvement and development of paper machines are progressing, and the tendency of speeding up and widening of paper machines is remarkable due to high productivity. As for paper coating machines, on-machine coaters that can consistently perform papermaking and coating have become widespread.
特に抄紙機のワイヤパートに関しては、その脱水能力の向上という観点から、長網型フォーマからオントップ型のツインワイヤフォーマ、更にギャップフォーマへと移行してきた。ギャップフォーマ型抄紙機(ワイヤパートがギャップフォーマである抄紙機)では、ヘッドボックスから噴出された原料ジェットをすぐに2枚のワイヤで挟み込むため、原料ジェット表面の乱れが少なく表面性が良好である。また、ギャップフォーマ型抄紙機では、紙層の両側から脱水し、かつその脱水量を調整しやすいことから、長網型やオントップ型といった従来のフォーマ型式に比べて表裏差が小さいという利点がある。 In particular, with regard to the wire part of the paper machine, from the viewpoint of improving the dewatering capacity, the long net type former has been shifted to the on-top type twin wire former and further to the gap former. In the gap former type paper machine (paper machine whose wire part is a gap former), the raw material jet ejected from the head box is immediately sandwiched between two wires, so the surface of the raw material jet is less disturbed and the surface quality is good. . In addition, the gap former type paper machine has the advantage that the difference between the front and back sides is small compared to conventional former types such as the long net type and the on-top type because the paper layer can be dehydrated from both sides of the paper layer and the amount of dewatering can be easily adjusted. is there.
一方、ギャップフォーマ型抄紙機では、紙料濃度がごく薄い段階で紙層の両側から急激に脱水するため、紙層中の微細繊維や填料が表層部へと局在し、紙の中層部の微細繊維量が減少し、それによって、層間強度が著しく低下したり、抄紙工程におけるワイヤ上の紙料及び灰分の歩留まりが著しく低下するという課題がある。 On the other hand, in the gap former type paper machine, since the paper concentration is very thin, it dehydrates rapidly from both sides of the paper layer, so the fine fibers and filler in the paper layer are localized to the surface layer, and the middle layer of the paper There is a problem in that the amount of fine fibers is reduced, and thereby the interlaminar strength is remarkably lowered, and the yield of the stock and ash on the wire in the paper making process is remarkably lowered.
そのため、ギャップフォーマ型抄紙機で製造された印刷用塗工紙においては、原紙の層間強度が小さいために、オフセット印刷後の加熱乾燥で蒸発した塗工原紙中の水分が塗工層を通気する際に紙層間で剥離が生じ、塗工層が膨れる現象(ブリスター現象)が発生し、そのため印刷面が荒れるなど、品質上の重大な問題が発生することがある。 For this reason, in the coated paper for printing manufactured with a gap former type paper machine, the interlayer strength of the base paper is small, so the moisture in the base paper that has evaporated by heat drying after offset printing passes through the coating layer. In some cases, peeling occurs between the paper layers, causing a phenomenon that the coating layer swells (blister phenomenon), which may cause serious quality problems such as rough printing.
印刷用塗工紙のブリスターを改善するための方法として、例えば印刷用塗工紙の塗工原紙の層間強度を高くする方法がある。一般に、層間強度を向上させるために、ソフト面(原料処方)からは、抄紙工程においてポリアクリルアミドやカチオン化澱粉等の紙力向上剤を添加する方法が用いられる。しかしながら、ポリアクリルアミドの場合、十分な効果を得るまで添加すると、高価なポリアクリルアミドではコストアップとなり、また凝集性が強いことから地合を悪化させて印刷品質の低下を招くこととなる。一方、カチオン化澱粉の場合、ポリアクリルアミドに比べて多くの添加量を必要とすることから、濾水性を悪化させ、脱水不良や乾燥負荷の増大、湿紙強度の低下などの問題を引き起こす。 As a method for improving the blister of the coated paper for printing, for example, there is a method of increasing the interlayer strength of the coated base paper of the coated paper for printing. In general, in order to improve the interlaminar strength, a method of adding a paper strength improver such as polyacrylamide or cationized starch in the paper making process is used from the soft side (raw material formulation). However, in the case of polyacrylamide, if it is added until a sufficient effect is obtained, the cost increases with expensive polyacrylamide, and the cohesiveness is strong, so that the formation is deteriorated and the printing quality is lowered. On the other hand, in the case of cationized starch, since a larger amount of addition is required than polyacrylamide, the drainage is deteriorated, causing problems such as poor dehydration, increased drying load, and reduced wet paper strength.
さらに、紙力向上剤として、カチオン化澱粉とポリアクリルアミドとを組み合せて紙力を向上させることが、ラボ実験レベルで提案されている(特許文献1参照)。しかし、実機レベルでは、塗工紙の層間強度を上げても、ワイヤ上の水切れの十分な改善は困難であり、加えて塗工原紙の透気性が悪化してしまい、そのために構造型アニオン性シリカゾルの添加が必要である(特許文献2参照)。 Furthermore, it has been proposed at the laboratory experiment level to improve paper strength by combining cationized starch and polyacrylamide as a paper strength improver (see Patent Document 1). However, at the actual machine level, even if the interlayer strength of the coated paper is increased, it is difficult to sufficiently improve the water breakage on the wire, and in addition, the air permeability of the coated base paper deteriorates. Addition of silica sol is necessary (see Patent Document 2).
また、内添の紙力向上剤の添加に加えて、外添の紙力向上剤を塗布することにより層間強度を向上させる方法も提案されている(特許文献3参照)。しかし、ギャップフォーマ型抄紙機で抄造した原紙では、紙表層に微細繊維が局在して緻密な層となっているため、紙力向上剤が原紙内部にまで浸透せず、十分な効果を得ることは難しい。
ギャップフォーマ型抄紙機を用いて印刷用塗工原紙を抄造する際、塗工原紙の層間強度の低下や、それに起因する塗工紙の耐ブリスターの低下という問題があった。特に、紙中填料率が高く、高速条件で抄造する場合、濾水性が低下するため、乾燥付加の増加ならびにプレスでの湿紙の圧縮性低下によって紙の層間強度が著しく低下する問題があった。そして、このような問題に対し、紙力向上剤を添加することが提案されてきたものの、単に紙力向上剤を添加しただけでは、紙力向上剤の凝集性によって紙の地合が悪化するという問題が生じる。 When making a base paper for printing using a gap former type paper machine, there has been a problem that the interlaminar strength of the base paper for coating is reduced and the blistering resistance of the coated paper is reduced. In particular, there is a problem that the interlaminar strength of the paper is remarkably reduced due to an increase in dry addition and a decrease in compressibility of the wet paper in the press because the drainage rate is reduced when making paper under high speed conditions because of a high filler content in the paper. . And although it has been proposed to add a paper strength improver to such a problem, the formation of paper deteriorates due to the cohesiveness of the paper strength improver simply by adding a paper strength improver. The problem arises.
このような状況に鑑み、本発明の課題は、ギャップフォーマ型抄紙機を用いて印刷用塗工原紙を製造する方法であって、紙料の脱水性が良好で、得られる塗工原紙の層間強度が十分に高く、かつ地合が良好である印刷用塗工原紙の製造方法を提供することである。 In view of such a situation, an object of the present invention is a method for producing a coating base paper for printing using a gap former type paper machine, wherein the dehydrating property of the stock is good, and the interlayer of the resulting coating base paper An object of the present invention is to provide a method for producing a coated base paper for printing which has a sufficiently high strength and a good texture.
本発明者らは、上記課題について鋭意研究した結果、フォーミングロールによる初期脱水の直後に脱水ブレードによる脱水機構を有したロールアンドブレードフォーマ形式のギャップフォーマ型抄紙機を用いて中性抄紙法により印刷用塗工原紙を抄造する方法において、紙力向上剤として特定量のカチオン化澱粉と合成紙力向上剤とを組合せて原料に添加することによって、濾水性や地合を良好に維持しつつ高い層間強度を付与できることを見出し、本発明を完成するに至った。 As a result of diligent research on the above problems, the present inventors have printed by a neutral papermaking method using a gap-former type paper machine of a roll and blade former type having a dewatering mechanism by a dewatering blade immediately after initial dewatering by a forming roll. In the method of making coated base paper, it is high while maintaining good drainage and formation by adding a specific amount of cationized starch and synthetic paper strength improver to the raw material in combination as a strength improver It has been found that interlayer strength can be imparted, and the present invention has been completed.
すなわち、原紙の原料に添加する紙力向上剤として一定量のカチオン化澱粉と合成紙力向上剤を使用して印刷用塗工原紙を抄造することにより上記課題を解決でき、特にオンマシンコータを備えたギャップフォーマ型抄紙機を用いて印刷用塗工紙を製造する工程でより有効である。 That is, the above problems can be solved by making a printing base paper by using a certain amount of cationized starch and a synthetic paper strength improver as a paper strength improver to be added to the raw material of the base paper. It is more effective in the process of manufacturing the coated paper for printing using the gap former type paper machine provided.
さらに、得られた原紙にフィルムメタリングタイプのサイズ装置により接着剤を主成分とする水溶液を塗工することで、より高い層間強度を持つ印刷用塗工原紙及びそれを用いた印刷用塗工紙を得ることができる。 Furthermore, by applying an aqueous solution mainly composed of an adhesive to the obtained base paper with a film metalling type size device, a printing base paper having higher interlayer strength and a printing coating using the same Paper can be obtained.
本発明を実施することにより、抄紙時の濾水性を損なうことなく、紙の地合を良好に維持しながら、高い層間強度を有する塗工原紙および塗工紙を得ることができる。特に抄紙速度が速く、紙中填料率が高い印刷用塗工原紙及び塗工紙の製造に本発明を適用すると発明の効果が大きい。 By carrying out the present invention, it is possible to obtain a coated base paper and a coated paper having a high interlayer strength while maintaining good paper formation without impairing the drainage during papermaking. In particular, when the present invention is applied to the production of printing base paper and coated paper having a high papermaking speed and a high filler content in the paper, the effect of the invention is great.
本発明においては、フォーミングロールによる初期脱水の直後に脱水ブレードによる脱水機構を有したロールアンドブレードフォーマ形式のギャップフォーマ型抄紙機を用い、カチオン化澱粉と合成紙力剤とを併用することが必須であり、これにより、ギャップフォーマに起因する塗工原紙の層間強度の低下、カチオン化澱粉に起因する濾水性の低下、さらには合成紙力剤に起因する地合の悪化を改善することができ、結果として層間強度が高く、濾水性ならびに地合の良好な塗工原紙を得ることができるものである。 In the present invention, it is indispensable to use a gap-former type paper machine of the roll and blade former type having a dewatering mechanism with a dewatering blade immediately after the initial dewatering with the forming roll, and to use the cationized starch and the synthetic paper strength agent in combination. As a result, the interlaminar strength of the coated base paper due to the gap former, the drainage due to the cationized starch, and the formation deterioration due to the synthetic paper strength agent can be improved. As a result, a coated base paper having high interlaminar strength and good drainage and formation can be obtained.
本発明は、フォーミングロールによる初期脱水の直後に脱水ブレードによる脱水機構を有したロールアンドブレードフォーマ形式のギャップフォーマ型抄紙機を用いて、中性抄紙法により抄紙速度が1300m/分以上で印刷用塗工原紙または印刷用塗工紙を製造する方法であり、紙力向上剤として、対紙料パルプ当たり0.10〜0.30重量%のカチオン化澱粉と0.10〜0.60重量%の合成紙力向上剤とを添加することを特徴とする。 The present invention uses a roll and blade former type gap former type paper machine having a dewatering mechanism with a dewatering blade immediately after the initial dewatering with a forming roll, and is used for printing at a papermaking speed of 1300 m / min or more by a neutral papermaking method. This is a method for producing a coated base paper or a coated paper for printing. As a paper strength improver, 0.10 to 0.30% by weight of cationized starch and 0.10 to 0.60% by weight per pulp for paper The synthetic paper strength improver is added.
本発明は、高速のギャップフォーマ型抄紙機を用いる製造方法であり、特に、フォーミングロールによる初期脱水の直後に脱水ブレードによる脱水機構を有したロールアンドブレードフォーマ形式のギャップフォーマ型抄紙機を用いる。ロールアンドブレード形式のギャップフォーマでは、最初の脱水はバキュームを有したフォーミングロールのラップエリアで行われ、その直後に加圧ブレードモジュールによるブレード脱水が行われる。この機構より従来のフォーマよりも緩慢な脱水が可能となるため、より均一な紙層構造や地合を有した紙が得られる。この時に使用されるフォーミングロールはその径が小さいと十分な抱き角度を得ることができず脱水の調整が不十分となるため、フォーミングロール径は1500mm以上が望ましい。さらに、加圧式の脱水ブレードによるパルス力で湿紙層にマイクロタービュランスを与えて繊維の分散を促進することで、紙層中の微細繊維や填料の分布を均一化できるようになってきている。フォーミングロールやブレードによる脱水機構に加えて、その後段にサクションユニットやハイバキュームサクションボックスなどの脱水装置を適宜用いることでドライネスの調整を行うことができる。 The present invention is a manufacturing method using a high-speed gap former type paper machine, and in particular, uses a roll and blade former type gap former type paper machine having a dewatering mechanism using a dewatering blade immediately after initial dewatering using a forming roll. In the roll-and-blade type gap former, the first dewatering is performed in the lap area of the forming roll having the vacuum, and immediately after that, the blade dewatering is performed by the pressure blade module. This mechanism makes it possible to dewater more slowly than the conventional former, so that a paper having a more uniform paper layer structure and texture can be obtained. If the diameter of the forming roll used at this time is small, a sufficient holding angle cannot be obtained and adjustment of dewatering becomes insufficient. Therefore, the diameter of the forming roll is preferably 1500 mm or more. Furthermore, the distribution of fine fibers and fillers in the paper layer can be made uniform by imparting microturbulence to the wet paper layer with a pulse force from a pressure-type dehydrating blade to promote fiber dispersion. In addition to a dewatering mechanism using a forming roll or a blade, dryness can be adjusted by appropriately using a dewatering device such as a suction unit or a high vacuum suction box in the subsequent stage.
さらに、本発明は、オンマシンコータを備えたギャップフォーマ型抄紙機を用いて印刷用塗工紙を製造する工程で特に有効である。また、本発明は、紙中填料率が高い場合に好ましく適用することができる。紙中填料率が高いほど、層間強度は低くなり、抄速が高速であるほど、原料および薬品の歩留まりが低下し、薬品の効果が低下するが、本発明はこれらの課題に対し有効である。 Furthermore, the present invention is particularly effective in a process for producing a coated paper for printing using a gap former type paper machine equipped with an on-machine coater. Further, the present invention can be preferably applied when the filler content in the paper is high. The higher the filler content in the paper, the lower the interlaminar strength, and the higher the paper making speed, the lower the yield of raw materials and chemicals, and the lower the effect of the chemicals. The present invention is effective for these problems. .
本発明でいう高速とは1300m/分以上であり、好ましくは1500m/分以上である。本発明を適用して得られる効果は1600m/分以上でより顕著となり、例えば、2500m/分程度での操業に適用することも可能である。 The high speed as used in the field of this invention is 1300 m / min or more, Preferably it is 1500 m / min or more. The effect obtained by applying the present invention becomes more prominent at 1600 m / min or more, and can be applied to an operation at about 2500 m / min, for example.
塗工原紙
本発明で製造される印刷用塗工原紙のパルプ原料としては、特に限定されるものではなく、機械パルプ(MP)、脱墨パルプ(DIP)、広葉樹クラフトパルプ(LKP)、針葉樹クラフトパルプ(NKP)など、印刷用紙の抄紙原料として一般的に使用されているものであればよく、適宜、これらの1種類または2種類以上を配合して使用される。機械パルプとしては、砕木パルプ(GP)、リファイナー砕木パルプ(RGP)、サーモメカニカルパルプ(TMP)、ケミサーモメカニカルパルプ(CTMP)、ケミグランドパルプ(CGP)、セミケミカルパルプ(SCP)、アルカリ過酸化水素メカニカルパルプ(APMP)、アルカリ過酸化水素サーモメカニカルパルプ(APTMP)などが挙げられる。脱墨パルプとしては、上質紙、中質紙、下級紙、新聞紙、チラシ、雑誌などの選別古紙やこれらが混合している無選別古紙を原料とする脱墨パルプであれば良く、特に限定はない。本発明においては、脱墨パルプを対パルプ20重量%以上、更には30重量以上配合しても、良好な地合を維持したままで、層間強度を向上する効果を発揮することができる。強度の点から脱墨パルプの配合量は、80重量%以下であることが好ましい。
Coated base paper The pulp raw material of the base paper for printing produced in the present invention is not particularly limited, and is not limited to mechanical pulp (MP), deinked pulp (DIP), hardwood kraft pulp (LKP), conifer craft. Any material that is generally used as a papermaking raw material for printing paper, such as pulp (NKP), may be used, and one or more of these may be used as appropriate. Mechanical pulp includes groundwood pulp (GP), refiner groundwood pulp (RGP), thermomechanical pulp (TMP), chemithermomechanical pulp (CTMP), chemiground pulp (CGP), semi-chemical pulp (SCP), alkaline peroxide Examples include hydrogen mechanical pulp (APMP) and alkali hydrogen peroxide thermomechanical pulp (APTMP). The deinked pulp may be any deinked pulp made from high-quality paper, medium-quality paper, low-grade paper, newspaper, flyers, magazines, etc., or unselected waste paper mixed with these. Absent. In the present invention, even if the deinked pulp is blended in an amount of 20% by weight or more, further 30% or more by weight, the effect of improving the interlayer strength can be exhibited while maintaining a good formation. From the standpoint of strength, the amount of deinked pulp is preferably 80% by weight or less.
本発明においては、公知の填料を使用することができる。例えば、重質炭酸カルシウム、軽質炭酸カルシウム、クレー、シリカ、軽質炭酸カルシウム−シリカ複合物、カオリン、焼成カオリン、デラミカオリン、炭酸マグネシウム、炭酸バリウム、硫酸バリウム、水酸化アルミニウム、水酸化カルシウム、水酸化マグネシウム、水酸化亜鉛、酸化亜鉛、酸化チタン、ケイ酸ナトリウムの鉱産による中和で製造される非晶質シリカ等の無機填料や、尿素−ホルマリン樹脂、メラミン系樹脂、ポリスチレン樹脂、フェノール樹脂、微小中空粒子、アクリルアミド複合体、木材由来の物質(微細セルロース、ミクロフィブリル繊維、紛体ケナフ)、変成不溶化澱粉、未糊化澱粉などの有機填料を単用又は併用できる。なお、炭酸カルシウム−シリカ複合物としては、特開2003−212539号公報や特願2004−27483号に記載の複合物を例示できる。炭酸カルシウムおよび/または軽質炭酸カルシウム−シリカ複合物以外に、ホワイトカーボンのような非晶質シリカを併用しても良い。この中でも、中性抄紙やアルカリ抄紙における代表的な填料である炭酸カルシウムや軽質炭酸カルシウムーシリカ複合物が好ましく使用される。 In the present invention, known fillers can be used. For example, heavy calcium carbonate, light calcium carbonate, clay, silica, light calcium carbonate-silica composite, kaolin, calcined kaolin, deramikaolin, magnesium carbonate, barium carbonate, barium sulfate, aluminum hydroxide, calcium hydroxide, hydroxide Inorganic fillers such as amorphous silica produced by neutralization of magnesium, zinc hydroxide, zinc oxide, titanium oxide and sodium silicate, urea-formalin resin, melamine resin, polystyrene resin, phenol resin, micro Organic fillers such as hollow particles, acrylamide composites, wood-derived substances (fine cellulose, microfibril fibers, powder kenaf), modified insolubilized starch, non-gelatinized starch can be used alone or in combination. In addition, as a calcium carbonate-silica composite, the composite described in Unexamined-Japanese-Patent No. 2003-212539 and Japanese Patent Application No. 2004-27483 can be illustrated. In addition to calcium carbonate and / or light calcium carbonate-silica composite, amorphous silica such as white carbon may be used in combination. Among these, calcium carbonate and light calcium carbonate-silica composite, which are typical fillers for neutral papermaking and alkaline papermaking, are preferably used.
本発明で製造される印刷用塗工紙の原紙に含まれる填料の配合率は1〜40固形分重量%である。抄紙においては紙中填料率が高いほど層間強度や歩留りは低下する。従って、紙中填料率が高い印刷用塗工紙の製造に本発明を適用したほうが本発明の効果が大きい。この観点から、紙中填料率は10〜40固形分重量%が好ましく、12〜35固形分重量%が更に好ましい。 The compounding rate of the filler contained in the base paper of the coated paper for printing produced in the present invention is 1 to 40 solids by weight. In papermaking, the higher the filler content in paper, the lower the interlayer strength and yield. Accordingly, the effect of the present invention is greater when the present invention is applied to the production of coated paper for printing having a high filler content in the paper. From this viewpoint, the filler content in the paper is preferably 10 to 40% by weight, more preferably 12 to 35% by weight.
本発明においては、対紙料パルプ当たり0.10〜0.30重量%のカチオン化澱粉を使用する。本発明の製造方法で紙力向上剤として使用するカチオン化澱粉としては、例えば、3級アミン系、4級アンモニウム系のカチオン化澱粉が挙げられる。ここにいう3級アミン系とは、澱粉に2−ジアルキルアミノエチルクロリドを反応させたもので、4級アンモニウム系とは、澱粉にトリメチルアミンやトリエチルアミンなどのトリアルキルアミンとエピクロルヒドリンとの反応物を反応させたものである。該カチオン化澱粉の電荷密度は特には限定されないが、塗被液由来のアニオン性物質が多く含まれることが多く、そのカチオン要求量は極めて高いので、カチオン電荷密度が高い方が良好な紙力向上効果を期待できる。具体的には0.1meq/g以上が好ましく、0.15meq/g以上がより好ましい。また、電荷密度が高すぎると系が陽転しやすくなるため、5.0meq/g以下が好ましい。 In the present invention, 0.10 to 0.30% by weight of cationized starch per paper pulp is used. Examples of the cationized starch used as a paper strength improver in the production method of the present invention include tertiary amine-based and quaternary ammonium-based cationized starch. The tertiary amine system mentioned here is a reaction of starch with 2-dialkylaminoethyl chloride, and the quaternary ammonium system is a reaction of starch with a trialkylamine such as trimethylamine or triethylamine and epichlorohydrin. It has been made. The charge density of the cationized starch is not particularly limited, but it is often abundant in anionic substances derived from the coating solution, and the required amount of cation is extremely high. An improvement effect can be expected. Specifically, 0.1 meq / g or more is preferable, and 0.15 meq / g or more is more preferable. Further, if the charge density is too high, the system tends to rotate positively, so 5.0 meq / g or less is preferable.
本発明において添加するカチオン化澱粉の添加量は、対紙料パルプ当たり0.10〜0.30%であり、0.15〜0.28%が好ましい。該カチオン化澱粉の添加量が0.10%未満であると、印刷用塗工紙として十分な層間強度が得られない。0.30%を超えて添加すると、層間強度は高くなるが、ワイヤ上での濾水性やプレスでの搾水性が悪化し、脱水不良や乾燥負荷の増大といった問題が発生する。 The addition amount of the cationized starch added in the present invention is 0.10 to 0.30% per paper pulp, and preferably 0.15 to 0.28%. When the added amount of the cationized starch is less than 0.10%, sufficient interlayer strength as a coated paper for printing cannot be obtained. If it exceeds 0.30%, the interlaminar strength increases, but the drainage on the wire and the squeezing by the press deteriorate, and problems such as poor dehydration and increased drying load occur.
本発明においては、上記カチオン化澱粉に加えて、対紙料パルプ当たり0.10〜0.60重量%の合成紙力向上剤を併用する。本発明で使用する合成紙力向上剤としては、澱粉とアクリルアミドのグラフト共重合物、各種イオン性のポリアクリルアミド、アクリルアミドおよび/又はメタクリルアミドおよびカチオン及び/又はアニオンモノマーからなる共重合体、メラミン樹脂、ウレタン樹脂などが挙げられる。これらの紙力向上剤の特徴として、イオン性の官能基として第1級から3級のアミノ基および第4級アンモニウム塩のいずれか、またはこれら複数のカチオン官能基を有するものであり、更にはカルボン酸、スルホン酸などのアニオン官能基を有するものであっても良い。したがって、カチオン性合成紙力向上剤あるいは両性イオン性合成紙力向上剤を併用することができる。本発明においてカチオン化澱粉と併用する合成紙力向上剤としては、本発明の効果、取り扱い等の観点からポリアクリルアミド(PAM)系紙力向上剤が好ましく、特に、両性イオン性のポリアクリルアミド系紙力向上剤が好ましい。さらに本発明の合成紙力向上剤としては、カチオンリッチな両性PAM系紙力向上剤が特に好ましく、具体的には、カチオン電荷密度/アニオン電荷密度比が1.2〜5.0の範囲にある両性ポリアクリルアミドが好ましく、1.2〜3.5の範囲であることがより好ましく、更に好ましくは1.2〜2.5の範囲である。合成紙力向上剤の添加量としては、地合を良好にするために0.10〜0.60重量%である。0.10重量%未満あるいは0.60重量%を超える場合、地合に劣る問題がある。 In the present invention, in addition to the above cationized starch, a synthetic paper strength improver of 0.10 to 0.60% by weight per paper pulp is used in combination. Synthetic paper strength improvers used in the present invention include starch and acrylamide graft copolymers, copolymers of various ionic polyacrylamides, acrylamides and / or methacrylamides and cationic and / or anionic monomers, melamine resins And urethane resin. These paper strength improvers are characterized by having either a primary to tertiary amino group or a quaternary ammonium salt as an ionic functional group, or a plurality of cationic functional groups, It may have an anionic functional group such as carboxylic acid and sulfonic acid. Accordingly, a cationic synthetic paper strength improver or a zwitterionic synthetic paper strength improver can be used in combination. In the present invention, the synthetic paper strength improver used in combination with the cationized starch is preferably a polyacrylamide (PAM) strength improver from the viewpoints of the effects and handling of the present invention, and in particular, zwitterionic polyacrylamide based paper. A power improver is preferred. Furthermore, as the synthetic paper strength improver of the present invention, a cation-rich amphoteric PAM-based strength improver is particularly preferred, and specifically, the ratio of cationic charge density / anionic charge density is in the range of 1.2 to 5.0. A certain amphoteric polyacrylamide is preferable, more preferably in the range of 1.2 to 3.5, and still more preferably in the range of 1.2 to 2.5. The addition amount of the synthetic paper strength improver is 0.10 to 0.60% by weight in order to improve the formation. When it is less than 0.10% by weight or exceeds 0.60% by weight, there is a problem inferior in formation.
他の内添薬品として、硫酸バンド、ポリ塩化アルミニウムなどの無機薬品や、湿潤紙力向上剤、濾水性向上剤、染料、中性サイズ剤、歩留まり向上剤などの薬品を必要に応じて使用しても良い。湿潤紙力向上剤としてはポリアミドアミンエピクロロヒドリンなどが挙げられる。中性サイズ剤としてはアルキルケテンダイマーやアルケニル無水コハク酸、中性ロジンサイズ剤などが挙げられる。これらの内添薬品も操業性に影響の無い範囲で添加される。歩留まり向上剤としては、カチオン性、アニオン性、もしくはノニオン性のポリアクリルアミドや、これらとベントナイトやコロイダルシリカといったアニオン性微粒子との併用などを、必要に応じて使用できる。 As other internal chemicals, inorganic chemicals such as sulfuric acid band and polyaluminum chloride, chemicals such as wet paper strength improver, drainage improver, dye, neutral sizing agent and yield improver are used as necessary. May be. Examples of the wet paper strength improver include polyamidoamine epichlorohydrin. Examples of neutral sizing agents include alkyl ketene dimers, alkenyl succinic anhydrides, and neutral rosin sizing agents. These internally added chemicals are also added within a range that does not affect operability. As the yield improver, cationic, anionic, or nonionic polyacrylamide, or a combination of these with anionic fine particles such as bentonite and colloidal silica can be used as necessary.
また、本発明においては、凝結剤と呼ばれるポリマーを抄紙系内に添加することで、澱粉や紙力剤の紙力向上効果を阻害する系内のアニオン妨害物質を中和することができ、本発明の効果を増幅することができる。用いられる凝結剤としては、ポリエチレンイミンおよび第三級および/または四級アンモニウム基を含む改質ポリエチレンイミン、ポリアルキレンイミン、ジシアンジアミドポリマー、ポリアミン、ポリアミン/エピクロヒドリン重合体、並びにジアルキルジアリル第四級アンモニウムモノマー、ジアルキルアミノアルキルアクリレート、ジアルキルアミノアルキルメタクリレート、ジアルキルアミノアルキルアクリルアミド及びジアルキルアミノアルキルメタクリルアミドとアクリルアミドの重合体、モノアミン類とエピハロヒドリンからなる重合体、ポリビニルアミン及びビニルアミン部を持つ重合体やこれらの混合物などのカチオン性のポリマーに加え、前記ポリマーの分子内にカルボキシル基やスルホン基などのアニオン基を共重合したカチオンリッチな両イオン性ポリマー、カチオン性ポリマーとアニオン性または両イオン性ポリマーとの混合物などが挙げられる。本発明における凝結剤は、アニオン妨害物質に対して凝結作用を有するものであれば上記物質に限らない。アニオン妨害物質に対して凝結作用を有する凝結剤の中で、より効果を発揮するものとしてジアルキルジカリウム第4級アンモニウムモノマーを含むポリマーが好ましい。また、凝結剤の配合量としては、紙料固形分に対して50〜1000ppmが好ましい。 Further, in the present invention, by adding a polymer called a coagulant to the papermaking system, it is possible to neutralize the anion interfering substance in the system that inhibits the effect of improving the paper strength of starch and paper strength agent. The effects of the invention can be amplified. Coagulants used include polyethyleneimine and modified polyethyleneimines containing tertiary and / or quaternary ammonium groups, polyalkyleneimines, dicyandiamide polymers, polyamines, polyamine / epichlorohydrin polymers, and dialkyldiallyl quaternary ammonium monomers , Dialkylaminoalkyl acrylate, dialkylaminoalkyl methacrylate, dialkylaminoalkyl acrylamide, polymers of dialkylaminoalkyl methacrylamide and acrylamide, polymers of monoamines and epihalohydrin, polymers with polyvinylamine and vinylamine moieties, and mixtures thereof In addition to the cationic polymer, anionic groups such as carboxyl groups and sulfone groups are copolymerized in the polymer molecule. Cation-rich zwitterionic polymers, and a mixture of cationic polymer and an anionic or zwitterionic polymer. The coagulant in the present invention is not limited to the above substances as long as it has a coagulation action on an anion interfering substance. Among the coagulants having a coagulation action with respect to the anion interfering substance, a polymer containing a dialkyldipotassium quaternary ammonium monomer is more preferable. Moreover, as a compounding quantity of a coagulant, 50-1000 ppm is preferable with respect to paper stock solid content.
本発明で用いる抄紙機のフォーミングパートはロールアンドブレード形式のギャップフォーマであり、ブレード圧等の脱水条件としては特に限定はなく、通常の操業範囲で適宜設定できる。本発明の製造方法におけるプレスパートは、シュープレスを用いることが好ましく、抄紙速度が高速の場合、より好ましくは2段以上で処理することによりプレス後のドライネスを向上できることから、層間強度や裂断長などの強度が向上する。本発明においてシュープレスは、回転駆動するプレスロールと油圧で押し上げる加圧シューの間を通紙させるもので、フェルトと加圧シューの間にスリーブを走行させるタイプである。プレスのニップ幅は、適宜調節することができ、150〜250mmが好適に用いられる。、プレス圧はプレス出口水分や表裏差を加味して適宜調整でき、処理条件は100kN/m〜1100kN/mが好ましく、より好ましくは500kN/m〜1100kN/mである。 The forming part of the paper machine used in the present invention is a roll-and-blade type gap former, and the dewatering conditions such as blade pressure are not particularly limited and can be appropriately set within the normal operating range. The press part in the production method of the present invention preferably uses a shoe press. When the paper making speed is high, the dryness after pressing can be improved by more preferably processing in two or more stages. Strength such as length is improved. In the present invention, the shoe press is a type in which a sheet is passed between a press roll that is rotationally driven and a pressure shoe that is hydraulically pushed up, and a sleeve is run between the felt and the pressure shoe. The nip width of the press can be appropriately adjusted, and 150 to 250 mm is preferably used. The pressing pressure can be appropriately adjusted by taking into account the moisture at the outlet of the press and the difference between the front and back sides, and the processing conditions are preferably 100 kN / m to 1100 kN / m, more preferably 500 kN / m to 1100 kN / m.
また、本発明においては、抄紙機プレドライヤー、アフタードライヤーも公用の装置を用いることができ、乾燥条件も特に限定はなく、通常の操業範囲で適宜設定できる。
本発明の塗工原紙においては、必要に応じて接着剤を主体とするクリアー塗工液を塗工することで、塗工原紙の表面性改善に加えて、接着剤の浸透による層間強度を向上することができる。クリアー塗工層の接着剤量は、固形分重量で80重量%以上が好ましく、また、クリアー塗工層の塗工量は、固形分重量で0.5〜3.0g/m2が好ましい。クリアー塗工液の主成分として使用する接着剤としては、生澱粉や、酸化澱粉、エステル化澱粉、カチオン化澱粉、酵素変性澱粉、アルデヒド化澱粉、エーテル化澱粉(湿式低分子化ヒドロキシエチル化澱粉、乾式低分子化ヒドロキシエチル化澱粉等)などの変性澱粉や、イオン性のポリアクリルアミド、カルボキシメチルセルロース、ポリビニルアルコールなどが使用され、その固形分濃度は2〜14重量%、好ましくは3〜12重量%である。固形分濃度が2重量%以下であると、クリアー塗工液の原紙への浸透性は良好となるものの、浸透量が多くなるために塗工後の乾燥負荷が大きくなり、本発明のような高速抄紙には適さない。一方、14重量%以上となると、塗工液の粘度も高くなることから浸透性が低下し、十分な強度を得ることができない。また、クリアー塗工液には、接着剤以外にサイズ剤、界面活性剤、保湿剤、消泡剤などを併用することもできる。
In the present invention, the paper machine pre-dryer and the after-dryer can use public equipment, and the drying conditions are not particularly limited, and can be appropriately set within the normal operating range.
In the coated base paper of the present invention, by applying a clear coating liquid mainly composed of an adhesive as necessary, in addition to improving the surface properties of the coated base paper, the interlayer strength due to the penetration of the adhesive is improved. can do. The adhesive amount of the clear coating layer is preferably 80% by weight or more in terms of solid content, and the coating amount of the clear coating layer is preferably 0.5 to 3.0 g / m 2 in terms of solid content. Adhesives used as the main component of the clear coating solution include raw starch, oxidized starch, esterified starch, cationized starch, enzyme-modified starch, aldehyde-modified starch, etherified starch (wet low molecular weight hydroxyethylated starch) Modified starch such as dry low molecular weight hydroxyethylated starch), ionic polyacrylamide, carboxymethyl cellulose, polyvinyl alcohol and the like, and the solid content concentration is 2 to 14% by weight, preferably 3 to 12% by weight. %. When the solid content concentration is 2% by weight or less, the permeability of the clear coating liquid to the base paper is good, but the amount of penetration increases, so the drying load after coating increases, and as in the present invention Not suitable for high speed papermaking. On the other hand, when the content is 14% by weight or more, the viscosity of the coating liquid is increased, so that the permeability is lowered and sufficient strength cannot be obtained. In addition to the adhesive, a sizing agent, a surfactant, a humectant, an antifoaming agent, and the like can be used in combination with the clear coating solution.
本発明の塗工装置としては、ロッドメタリングサイズプレスコータ、ブレードメタリングサイズプレスコータ、ゲートロールコータ、2ロールサイズプレスが使用できるが、特に高速時における層間強度向上の点からロッドメタリングサイズプレスコータを使用することが好ましい。 As the coating apparatus of the present invention, a rod metering size press coater, a blade metering size press coater, a gate roll coater, and a two roll size press can be used. It is preferable to use a press coater.
本発明においては、上記のクリアー塗工された塗工原紙、あるいはクリアー塗工されない塗工原紙に、顔料塗工液を塗工する前にソフトカレンダー等によるプレカレンダ処理を施しても良い。また、本発明においては、原紙にクリアー塗工の代わりに顔料と接着剤を含有する顔料塗工液を塗工して塗工紙を得ることもできる。 In the present invention, pre-calendar treatment with a soft calender or the like may be applied to the above-described clear coated coated base paper or a coated base paper not subjected to clear coating before coating the pigment coating liquid. In the present invention, a coated paper can also be obtained by applying a pigment coating solution containing a pigment and an adhesive to the base paper instead of the clear coating.
顔料と接着剤を主成分とする顔料塗工液に使用する顔料については、重質炭酸カルシウムが主に使用されるが、要求品質に応じて軽質炭酸カルシウム、カオリン、クレー、タルク、サチンホワイト、プラスチックピグメント、二酸化チタン等を併用する。また、顔料塗被液に使用する接着剤としては、スチレン・ブタジエン系、スチレン・アクリル系、エチレン・酢酸ビニル系等の各種共重合体エマルジョン及びポリビニルアルコール、無水マレイン酸共重合体等の合成系接着剤、酸化デンプン、エステル化デンプン、酵素変性デンプン、エーテル化デンプンやそれらをフラッシュドライして得られる冷水可溶性デンプン等を用いる。本発明の顔料塗工液には分散剤、増粘剤、保水剤、消泡剤、耐水化剤等通常の塗被紙用顔料に配合される各種助剤を使用しても良い。 As for the pigment used in the pigment coating liquid mainly composed of pigment and adhesive, heavy calcium carbonate is mainly used, but light calcium carbonate, kaolin, clay, talc, satin white, Use plastic pigment, titanium dioxide, etc. together. In addition, the adhesive used in the pigment coating solution includes various copolymer emulsions such as styrene / butadiene, styrene / acrylic, ethylene / vinyl acetate, and synthetic systems such as polyvinyl alcohol and maleic anhydride copolymer. Adhesive, oxidized starch, esterified starch, enzyme-modified starch, etherified starch, cold water soluble starch obtained by flash drying them, and the like are used. In the pigment coating liquid of the present invention, various auxiliary agents blended in ordinary coated paper pigments such as a dispersant, a thickener, a water retention agent, an antifoaming agent, and a water resistance agent may be used.
顔料塗工液の塗工量は、好ましくは、原紙片面当たり固形分で0.7〜10g/m2の範囲で両面塗工することが好ましく、より好ましくは1〜10g/m2、さらに好ましくは2〜8g/m2、最も好ましくは2〜5g/m2である。0.7g/m2より少ない量は塗工しにくく、塗工液濃度を下げた場合には、塗工液の原紙内部への浸透が大きくなり表面性が低下しやすい。10g/m2より多い量を塗工する場合は、塗被工液濃度を高くする必要があり、装置上塗被量のコントロールがしにくい。塗工後乾燥された塗工紙は、上塗り顔料塗工液の塗工前にチルドカレンダ、ソフトカレンダー等によるプレカレンダ処理を施しても良い。 The coating amount of the pigment coating solution, preferably, it is preferable to both surfaces coated with a range of 0.7~10g / m 2 in solid per sheet one surface fraction, more preferably 1 to 10 g / m 2, more preferably Is 2-8 g / m 2 , most preferably 2-5 g / m 2 . When the amount is less than 0.7 g / m 2 , coating is difficult, and when the concentration of the coating solution is lowered, the penetration of the coating solution into the base paper increases and the surface property tends to deteriorate. When coating an amount larger than 10 g / m 2 , it is necessary to increase the coating solution concentration, and it is difficult to control the coating amount on the apparatus. The coated paper dried after coating may be subjected to a pre-calendar treatment with a chilled calendar, a soft calender or the like before coating with the top coat pigment coating solution.
本発明においては、上記のクリアー塗工した塗工原紙、あるいは、クリアー塗工の代わりに顔料と接着剤を含有する顔料塗工液を原紙に下塗り塗工した下塗り塗工紙の上に、更に顔料と接着剤を含有する顔料塗工液を上塗り塗工して塗工紙を製造してもよい。 In the present invention, the above-described clear-coated base paper, or on the base-coated paper obtained by subbing the base paper with a pigment coating liquid containing a pigment and an adhesive instead of the clear coating, A coated paper may be produced by overcoating a pigment coating solution containing a pigment and an adhesive.
上塗り顔料塗工液の顔料、接着剤組成、配合量、塗被量等は特に限定されず、一般に使用される顔料、接着剤で良い。顔料については、重質炭酸カルシウムが主に使用されるが、要求品質に応じて軽質炭酸カルシウム、カオリン、クレー、タルク、サチンホワイト、プラスチックピグメント、二酸化チタン等を併用する。また、顔料塗工液に使用する接着剤としては、スチレン・ブタジエン系、スチレン・アクリル系、エチレン・酢酸ビニル系等の各種共重合体エマルジョン及びポリビニルアルコール、無水マレイン酸共重合体等の合成系接着剤、酸化デンプン、エステル化デンプン、酵素変性デンプン、エーテル化デンプンやそれらをフラッシュドライして得られる冷水可溶性デンプン等を用いる。本発明の顔料塗工液には分散剤、増粘剤、保水剤、消泡剤、耐水化剤等通常の塗工紙用顔料に配合される各種助剤を使用しても良い。塗工液濃度は55〜70%が好ましく、塗工量は通常片面当たり固形分で6〜14g/m2が好ましい。上塗り塗工装置は、特に限定されないが、通常ファウンテンブレードコータ、あるいはロールアプリケーションブレードコータが用いられる。上塗り顔料塗工液を塗工後乾燥された塗工紙は、必要に応じて、通常のごとくスーパーカレンダー、ソフトカレンダー等の仕上げ工程により光沢付けがなされる。 The pigment, adhesive composition, blending amount, coating amount, etc. of the topcoat pigment coating liquid are not particularly limited, and generally used pigments and adhesives may be used. As for the pigment, heavy calcium carbonate is mainly used, and light calcium carbonate, kaolin, clay, talc, satin white, plastic pigment, titanium dioxide and the like are used in combination according to the required quality. In addition, the adhesive used in the pigment coating solution includes various copolymer emulsions such as styrene / butadiene, styrene / acrylic, ethylene / vinyl acetate, and synthetic systems such as polyvinyl alcohol and maleic anhydride copolymer. Adhesive, oxidized starch, esterified starch, enzyme-modified starch, etherified starch, cold water soluble starch obtained by flash drying them, and the like are used. In the pigment coating liquid of the present invention, various auxiliary agents blended in ordinary coating paper pigments such as a dispersant, a thickener, a water retention agent, an antifoaming agent, and a water resistance agent may be used. The coating liquid concentration is preferably 55 to 70%, and the coating amount is preferably 6 to 14 g / m 2 in terms of solid content on one side. The top coating apparatus is not particularly limited, but a fountain blade coater or a roll application blade coater is usually used. The coated paper dried after applying the topcoat pigment coating solution is glossed by a finishing process such as a super calender or a soft calender as usual.
カレンダー装置の種類と処理条件は特に限定はなく、金属ロールから成る通常のカレンダーやソフトニップカレンダー、高温ソフトニップカレンダーなどの公用の装置を適宜選定し、印刷用紙の品質目標値に応じて、これらの装置の制御可能な範囲内で条件を設定すれば良い。本発明の製造方法により抄造される印刷用塗工紙の坪量についても限定はないが、通常30〜120g/m2であり、好ましくは35〜80g/m2であり、より好ましくは40〜60g/m2で、より効果を発揮するものである。 There are no particular limitations on the type and processing conditions of the calender device, and a public calender such as a normal calender made of metal roll, soft nip calender, or high temperature soft nip calender is selected as appropriate, and these are selected according to the quality target value of printing paper. The conditions may be set within the controllable range of the apparatus. Although there is no limitation also about the basic weight of the coating paper for printing produced by the manufacturing method of this invention, it is 30-120 g / m < 2 > normally, Preferably it is 35-80 g / m < 2 >, More preferably, it is 40-. It is more effective at 60 g / m 2 .
本発明においては、特に、抄紙、塗工及びカレンダー処理を連続的に行い、オンラインで通紙して塗工原紙やそれを用いた塗工紙を得る場合に、濾水性や地合を良好に維持しつつ高い層間強度を付与できる良好な印刷用塗工原紙ができ、その塗工原紙を用いた塗工紙が耐ブリスター性、印刷品質の良好なものが得られるという本発明の効果をより発揮するものである。 In the present invention, in particular, papermaking, coating and calendering are performed continuously, and when the paper is passed online to obtain a coated base paper or a coated paper using the same, the drainage and texture are improved. The effect of the present invention is that the coating base paper for printing capable of imparting high interlayer strength while maintaining, and that the coated paper using the coating base paper can be obtained with a blister resistance and good printing quality can be obtained. It is something that demonstrates.
また、本発明で製造された印刷用塗工原紙及びそれを用いた塗工紙は、オフセット印刷用、グラビア印刷用などの各種印刷用途に使用できる。 Moreover, the base paper for printing produced in the present invention and the coated paper using the same can be used for various printing applications such as offset printing and gravure printing.
以下、本発明を、実施例を挙げて説明するが、当然のことながら、本発明はこれらに限定されるものではない。なお、本明細書において、部および%は、特に断らない限り、それぞれ重量部及び重量%を示す。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated, naturally this invention is not limited to these. In the present specification, “part” and “%” respectively represent “part by weight” and “% by weight” unless otherwise specified.
<評価方法>
以下の実施例及び比較例に用いた測定項目の評価方法を次に示す。
(1)マシンでの脱水性
抄紙機での脱水性について、通常状態を基準として以下の3段階で目視評価を行った。
◎:通常より脱水性良好、○:通常程度(比較的脱水性良好)、△:通常より脱水性悪化、×:通常に比べ脱水性悪く操業性低下
(2)紙の層間強度
L&W ZD Tensile Tester SE 155(Lorentzen&Wettre社製)を用いて層間強度を測定した。
<Evaluation method>
The evaluation method of the measurement item used for the following examples and comparative examples is shown below.
(1) Dewaterability in machine The dewaterability in a paper machine was visually evaluated in the following three stages based on normal conditions.
◎: Dehydration better than usual, ○: Normal degree (relatively good dehydration), △: Dehydration worse than usual, ×: Dehydration worse than usual, and operability decreased (2) Interlaminar strength of paper
The interlayer strength was measured using L & W ZD Tensile Tester SE 155 (manufactured by Lorentzen & Wettre).
(3)塗工原紙の地合
塗工原紙の地合を、地合指数により評価した。地合指数については、野村商事製の地合計FMT−III(光透過光変動法)により計測した地合指数(A)とメッツォ社のBM計搭載オンライン地合計により計測した地合指数(B)との換算式を、塗工原紙を用いて事前に作成しておき、かかる換算式によってFMT−IIIの地合指数として評価した。ここで、地合指数は、数値が小さい程、地合が良好であることを示す。
(換算式) A=0.31×オンライン測定値(B)+2.6 (R2=0.99)
(4)印刷評価
オフセット輪転印刷機(4色、東芝製 B2T600)にて、オフ輪印刷用インキ(東洋インキ製造社製 レオエコー SOY M)を用いて、印刷速度500rpm、乾燥時の紙面温度120℃にて印刷した。得られた印刷物の墨単色50%網点部について、印刷再現性を以下の基準で目視評価した(◎:非常に良好、○:良好、△:やや劣る、×:劣る)。更に、4色ベタ部について、ブリスターの発生の有無を確認した(○:全く発生しない、△:ほとんど発生しない、×:発生する)。
(3) Formation of coated base paper The formation of the coated base paper was evaluated by the formation index. Regarding the formation index, the formation index (A) measured by Nomura Corporation's total land FMT-III (light transmission fluctuation method) and the formation index (B) measured by Metso's BM meter on-line total The conversion formula was prepared in advance using the coated base paper, and the conversion formula was evaluated as the formation index of FMT-III. Here, the formation index indicates that the smaller the numerical value, the better the formation.
(Conversion formula) A = 0.31 × on-line measurement value (B) +2.6 (R 2 = 0.99)
(4) Printing evaluation Using an offset rotary printing press (4 colors, Toshiba B2T600) with an off-wheel printing ink (Reo Echo SOY M manufactured by Toyo Ink Mfg. Co., Ltd.), a printing speed of 500 rpm and a paper surface temperature of 120 ° C. during drying. Printed at The print reproducibility of the 50% halftone dot portion of the obtained printed matter was visually evaluated according to the following criteria ((: very good, ○: good, Δ: slightly inferior, ×: inferior). Furthermore, the presence or absence of the occurrence of blisters was confirmed for the four-color solid portion (◯: not generated at all, Δ: hardly generated, x: generated).
<印刷用塗工紙の抄造>
(1)抄紙機
・抄紙機A:ロールアンドブレードフォーマ形式のギャップフォーマ型抄紙機
・抄紙機B:ツインワイヤー形式のツインワイヤー型抄紙機
(2)パルプ原料
・LBKP:広葉樹クラフトパルプ(濾水度CSF=350ml)
・NBKP:針葉樹クラフトパルプ(濾水度CSF=600ml)
・DIP:脱墨パルプ(濾水度CSF=240ml)
・DBP:ドライブロークパルプ
(3)内添薬品
・硫酸バンド(硫酸アルミニウム):AS-N(50%品)を希釈して使用した。
・凝結剤:片山ナルコ社製N7527を希釈して使用した。
・歩留り剤:ソマール社製R-300を希釈して使用した。
<Making paper for printing>
(1) Paper machine / paper machine A: Gap-former paper machine / paper machine B of roll and blade former type B: Twin wire type paper machine of twin wire type (2) Pulp raw material / LBKP: Hardwood kraft pulp (freeness) (CSF = 350ml)
・ NBKP: Conifer kraft pulp (freeness CSF = 600ml)
・ DIP: Deinked pulp (freeness CSF = 240ml)
-DBP: Drive-loak pulp (3) Internal chemicals-Sulfuric acid band (aluminum sulfate): AS-N (50% product) was diluted and used.
Coagulant: N7527 manufactured by Katayama Narco was diluted and used.
-Yield: Samar R-300 was diluted and used.
(4)紙中填料率(紙中灰分)
ロゼッタ型軽質炭酸カルシウム(平均粒子径3.5μm)を使用し、目標の紙中灰分となるように添加量を適宜調整した。
(4) Filler rate in paper (ash content in paper)
Rosetta-type light calcium carbonate (average particle size: 3.5 μm) was used, and the amount added was appropriately adjusted so as to achieve the target ash content in paper.
(5)顔料塗工液の作成
重質炭酸カルシウム70部、カオリン30部に対して、ポリアクリル酸ソーダ系分散剤0.3部を添加し、カウレス分散機を用いて水に分散し、接着剤としてリン酸エステル化デンプン5部とスチレン・ブタジエン系共重合ラテックスを10部配合し、固形分濃度65%の上塗り顔料塗工液を調製した。
(5) Preparation of pigment coating liquid To 70 parts of heavy calcium carbonate and 30 parts of kaolin, 0.3 part of sodium polyacrylate dispersant is added and dispersed in water using a cowless disperser and bonded. As an agent, 5 parts of phosphate esterified starch and 10 parts of styrene / butadiene copolymer latex were blended to prepare a topcoat pigment coating solution having a solid content of 65%.
[実施例1]
NBKP10%、LBKP50%、DIP30%、DBP(凝結剤100ppm添加)10%を配合したパルプに、紙中灰分が15%となるように填料を混合した。混合した紙料に、硫酸アルミニウムを紙料固形分重量当たり0.5%添加した後、内添用紙力向上剤のカチオン化澱粉(日本エヌエスシー社製、Cato304)を対紙料パルプ当たり0.27%添加し、合成紙力剤としてカチオンリッチな両性PAM(ハリマ化成社製、EX288)を対紙料パルプ当たり0.4%、歩留まり向上剤としてカチオン性ポリアクリルアミド系歩留まり剤(ソマール社製、R-300)を対紙料パルプ当たり400ppm、凝結剤を100ppm添加し、紙料を調製した。 調製した紙料をロールアンドブレードフォーマ形式のギャップフォーマ型抄紙機Aを用いて、抄紙速度1600m/分で原紙坪量50g/m2、原紙の紙中灰分15%の塗工原紙を抄紙し、プレカレンダー処理を行った後、引き続き連続してブレードコータにて上塗り用塗工液を原紙片面当たり塗工量10g/m2を目標に両面塗工・乾燥し、更に連続してオンラインで表面処理として、ロール表面温度150℃、線圧250kN/m、カレンダーニップ数6ニップの条件で高温ソフトニップカレンダー処理を行い、印刷用塗工紙を製造した。
[Example 1]
Filler was mixed with pulp containing 10% NBKP, 50% LBKP, 30% DIP, and 10% DBP (addition of 100 ppm coagulant) so that the ash content in the paper was 15%. After 0.5% aluminum sulfate is added to the mixed paper stock per weight of the solid content of the paper stock, cationized starch (Cato304, manufactured by NSC Japan) as an internal paper strength improver is added to the paper stock pulp at a rate of 0.00%. 27% added, and cation-rich amphoteric PAM (Harima Kasei Co., Ltd., EX288) as a synthetic paper strength agent is 0.4% per paper pulp, and a cationic polyacrylamide-based retention agent (manufactured by Somare, A paper stock was prepared by adding 400 ppm of R-300) to the paper pulp and 100 ppm of a coagulant. Using the gap-former type paper machine A of roll and blade former type, the prepared stock is made into a coated base paper having a base paper weight of 50 g / m 2 at a paper making speed of 1600 m / min and an ash content of the base paper of 15%, After the pre-calendar treatment, the coating solution for top coating is continuously applied with a blade coater and dried on both sides with a target of a coating amount of 10 g / m 2 per one side of the base paper. As described above, high-temperature soft nip calendering was performed under the conditions of a roll surface temperature of 150 ° C., a linear pressure of 250 kN / m, and a calender nip number of 6 nips to produce coated paper for printing.
[実施例2]
実施例1のカチオン化澱粉の添加量を0.15%とした以外は、実施例1と同様にして印刷用塗工紙を得た。
[Example 2]
A coated paper for printing was obtained in the same manner as in Example 1 except that the addition amount of the cationized starch in Example 1 was changed to 0.15%.
[実施例3]
実施例1のカチオン化澱粉の添加量を0.10%とし、両性PAMの添加量を0.6%とした以外は、実施例1と同様にして印刷用塗工紙を製造した。
[Example 3]
A coated paper for printing was produced in the same manner as in Example 1, except that the addition amount of the cationized starch of Example 1 was 0.10% and the addition amount of amphoteric PAM was 0.6%.
[実施例4]
実施例1の抄紙速度を1800m/分とした以外は、実施例1と同様にして印刷用塗工紙を製造した。
[Example 4]
A coated paper for printing was produced in the same manner as in Example 1 except that the papermaking speed in Example 1 was 1800 m / min.
[実施例5]
実施例1の紙料をNBKP10%、LBKP60%、DIP20%、DBP10%とした以外は、実施例1と同様にして印刷用塗工紙を製造した。
[Example 5]
A coated paper for printing was produced in the same manner as in Example 1 except that the stock of Example 1 was NBKP 10%, LBKP 60%, DIP 20%, and DBP 10%.
[実施例6]
実施例1の紙料NBKP10%、LBKP20%、DIP60%、DBP10%とし、両性PAM添加量を0.6%とした以外は、実施例1と同様にして印刷用塗工紙を製造した。
[Example 6]
A coated paper for printing was produced in the same manner as in Example 1 except that the stock NBKP of Example 1 was 10%, LBKP 20%, DIP 60%, DBP 10%, and the amphoteric PAM addition amount was 0.6%.
[実施例7]
実施例1と同じ条件で印刷用塗工原紙を製造し、顔料を塗工する前にロッドメタリングサイズプレスコータを用いて、クリアー塗工液として固形分濃度6%の酸化澱粉(日本コーンスターチ社製、SK-20)水溶液を片面あたり2g/m2にて両面塗工して印刷用塗工原紙を作製し、プレカレンダー処理を行った。
[Example 7]
A coated base paper for printing is produced under the same conditions as in Example 1, and before applying the pigment, a rod metalling size press coater is used to form a 6% solid content oxidized starch (Nippon Corn Starch Co., Ltd.) as a clear coating solution. A SK-20) aqueous solution was coated on both sides at 2 g / m 2 per side to prepare a printing base paper for printing, and a pre-calendar treatment was performed.
引き続き連続してブレードコータにて上塗り用塗工液を原紙片面当たり塗工量10g/m2を目標に両面塗工・乾燥し、更に連続してオンラインで表面処理として、ロール表面温度150℃、線圧250kN/m、カレンダーニップ数6ニップの条件で高温ソフトニップカレンダー処理を行い、印刷用塗工紙を製造した。 Subsequently, the coating liquid for overcoating is continuously coated with a blade coater and coated on both sides with a target of a coating amount of 10 g / m 2 per one side of the base paper. Further, as a surface treatment online, a roll surface temperature of 150 ° C. High-temperature soft nip calendering was performed under the conditions of a linear pressure of 250 kN / m and a calender nip number of 6 nips to produce coated paper for printing.
[比較例1]
実施例1のカチオン化澱粉の添加量を0.08%とした以外は、実施例1と同様にして印刷用塗工紙を製造した。
[Comparative Example 1]
A coated paper for printing was produced in the same manner as in Example 1 except that the addition amount of the cationized starch in Example 1 was changed to 0.08%.
[比較例2]
実施例1のカチオン化澱粉の添加量を0.4%とした以外は、実施例1と同様にして印刷用塗工紙を製造した。
[Comparative Example 2]
A coated paper for printing was produced in the same manner as in Example 1 except that the addition amount of the cationized starch in Example 1 was 0.4%.
[比較例3]
実施例1のカチオン化澱粉の添加量を0.6%とした以外は、実施例1と同様にして印刷用塗工紙を製造した。
[Comparative Example 3]
A coated paper for printing was produced in the same manner as in Example 1 except that the addition amount of the cationized starch in Example 1 was 0.6%.
[比較例4]
実施例1のカチオン化澱粉の添加量を0.1%とし、両性PAMの添加量を0.8%とした以外は、実施例1と同様にして印刷用塗工紙を製造した。
[Comparative Example 4]
A coated paper for printing was produced in the same manner as in Example 1 except that the addition amount of the cationized starch of Example 1 was 0.1% and the addition amount of amphoteric PAM was 0.8%.
[比較例5]
ツインワイヤー形式のツインワイヤー抄紙機Bにて、パルプと填料を混合した紙料(NBKP10%、LBKP50%、DIP30%、DBP10%)に、硫酸アルミニウムを紙料固形分重量当たり0.5%添加した後、内添用紙力向上剤のカチオン化澱粉(日本エヌエスシー社製、Cato304)を対紙料パルプ当たり0.2%添加し、合成紙力剤としてカチオンリッチな両性PAM(ハリマ化成社製、EX288)を対紙料パルプ当たり0.12%、歩留まり向上剤としてカチオン性ポリアクリルアミド系歩留まり剤(ソマール社製、R-300)を対紙料パルプ当たり250ppm添加し、抄紙速度1050m/分で原紙坪量44g/m2、原紙の紙中灰分15%の塗工原紙を作製し、プレカレンダー処理を行った後、引き続き連続してブレードコータにて上塗り用塗工液を原紙片面当たり塗工量10g/m2を目標に両面塗工・乾燥して印刷用塗工紙を製造した。
[Comparative Example 5]
In twin wire paper machine B of twin wire type, 0.5% aluminum sulfate was added to the stock (NBKP10%, LBKP50%, DIP30%, DBP10%) mixed with pulp and filler, based on the solid weight of the stock. Thereafter, cationized starch (manufactured by NSC Japan, Cato304), an internal paper strength improver, was added at 0.2% per paper pulp, and a cation-rich amphoteric PAM (manufactured by Harima Chemical Co., Ltd., EX288) is 0.12% per paper pulp, and a cationic polyacrylamide retention agent (Somale, R-300) as a yield improver is added at 250 ppm per paper pulp, and the base paper is made at a papermaking speed of 1050 m / min. A coated base paper having a basis weight of 44 g / m 2 and an ash content of 15% in the base paper was prepared, and after pre-calendar treatment, the coating liquid for top coating was continuously applied per side of the base paper with a blade coater. Double-sided coating and drying were performed with the goal of a work amount of 10 g / m 2 to produce a coated paper for printing.
表1に実験結果を示す。紙力向上剤であるカチオン化澱粉または両性PAMの添加率を増加させることによって、塗工紙の相関強度は上昇する傾向にあった。
しかしながら、比較例1にあるように澱粉添加率が0.08%と低い場合、層間強度が低すぎてブリスターが発生してしまい、印刷品質が著しく損なわれた。一方、比較例2,3にあるように澱粉添加率が0.4%、0.6%と高い場合、マシンでの脱水性が悪化し、これは乾燥のための蒸気コストの増加などを引起す。
Table 1 shows the experimental results. By increasing the rate of addition of cationized starch or amphoteric PAM, which is a paper strength improver, the correlation strength of the coated paper tended to increase.
However, as shown in Comparative Example 1, when the starch addition rate was as low as 0.08%, the interlayer strength was too low to generate blisters, and the print quality was significantly impaired. On the other hand, when the starch addition rate is as high as 0.4% and 0.6% as in Comparative Examples 2 and 3, the dehydrating property in the machine deteriorates, which causes an increase in the steam cost for drying and the like. The
また、比較例4にあるように両性PAM添加率が0.8%と高い場合、脱水性は良化するものの地合が極端に悪くなり、結果としてPAM添加率のより少ない実施例4よりも層関強度が低下するとともに印刷再現性が劣る結果となった。 Moreover, when the amphoteric PAM addition rate is as high as 0.8% as in Comparative Example 4, although the dehydrating property is improved, the formation becomes extremely worse, and as a result, the PAM addition rate is lower than that of Example 4 with a lower PAM addition rate. As a result, the reproducibility was inferior as the strength of the layer decreased.
カチオン化澱粉と両性PAMを本発明の範囲で適性に組み合わせることによって、脱墨パルプを高配合した場合であっても、ブリスター問題のない塗工紙を得ることができた(実施例6)。一般に脱墨パルプを高配合した場合、バージンパルプに比べ強度が低下するためブリスターが発生しやすく、この傾向は微細繊維が表面に偏在し易いギャップフォーマで顕著となる。しかしながら、本発明によれば、ブリスター問題のない塗工紙を得ることができ、極めて好適である。 By appropriately combining cationized starch and amphoteric PAM within the scope of the present invention, a coated paper free from blistering problems could be obtained even when highly deinked pulp was blended (Example 6). In general, when deinked pulp is highly blended, blistering is likely to occur because the strength is lower than that of virgin pulp, and this tendency is prominent in gap formers in which fine fibers tend to be unevenly distributed on the surface. However, according to the present invention, a coated paper free from blister problems can be obtained, which is extremely suitable.
さらに、クリア塗工を施すことにより、印刷再現性に優れ、ブリスターが発生しない、良好な塗工紙が得られた(実施例7)。
表1から明らかなように、従来の比較的低速なツインワイヤーフォーマで製造される印刷用塗工紙(比較例5)と同程度の品質の印刷用塗工紙を高速で製造するためには、ギャップフォーマ型抄紙機を用いて適切な添加率でカチオン化澱粉およびカチオンリッチな両性PAMを併用することが有効であった。
Further, by applying clear coating, a good coated paper having excellent print reproducibility and free of blistering was obtained (Example 7).
As can be seen from Table 1, in order to produce a high-quality printing coated paper of the same quality as the conventional coated paper (Comparative Example 5) produced by a relatively low speed twin wire former. It was effective to use a cationized starch and a cation-rich amphoteric PAM in an appropriate addition rate using a gap former type paper machine.
以上より、本発明を実施することにより、ギャップフォーマ型抄紙機を用いて高速で中性抄紙法により印刷用塗工紙の製造を行う場合に、抄紙機の濾水性を損なうことなく紙の地合を良好に維持しながら、高い層間強度を有し、ブリスターが発生しにくい、良好な印刷用塗工紙の製造が可能となる。 From the above, by carrying out the present invention, when producing coated paper for printing by a neutral papermaking method at high speed using a gap former type paper machine, the paper ground without impairing the drainage of the paper machine. It is possible to produce a good coated paper for printing that has a high interlayer strength and is less likely to generate blisters while maintaining good adhesion.
Claims (8)
紙力向上剤として、対紙料パルプ当たり0.10〜0.30重量%のカチオン化澱粉と0.10〜0.60重量%の合成紙力向上剤とを添加することを特徴とする、印刷用塗工紙の製造方法。 Immediately after the initial dewatering by the forming roll, using a gap-former type paper machine of the roll-and-blade former type with a dewatering mechanism by the dewatering blade, the coated paper for printing at a papermaking speed of 1300 m / min or more by the neutral papermaking method. In the manufacturing method,
The paper strength improver is characterized by adding 0.10 to 0.30% by weight of cationized starch and 0.10 to 0.60% by weight of a synthetic paper strength improver per paper pulp. Manufacturing method of coated paper for printing.
紙力向上剤として、対紙料パルプ当たり0.10〜0.30重量%のカチオン化澱粉と0.10〜0.60重量%の合成紙力向上剤とを添加することを特徴とする、印刷用塗工原紙の製造方法。 Using a roll and blade former type gap former type paper machine having a dewatering mechanism with a dewatering blade immediately after the initial dewatering with a forming roll, a paper base for printing at a papermaking speed of 1300 m / min or more by the neutral papermaking method. In the manufacturing method,
The paper strength improver is characterized by adding 0.10 to 0.30% by weight of cationized starch and 0.10 to 0.60% by weight of a synthetic paper strength improver per paper pulp. A method for producing coated base paper for printing.
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| JP2015209614A (en) * | 2014-04-28 | 2015-11-24 | 北越紀州製紙株式会社 | Manufacturing method of coated paper for offset printing and coated paper for offset printing |
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| CN104018389A (en) * | 2014-06-24 | 2014-09-03 | 岳阳林纸股份有限公司 | Manufacturing process of highlight light-weight copperplate paper |
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