JP2009294359A - Polarizer protective film, polarizing plate, and image display device - Google Patents

Abstract

[PROBLEMS] To provide excellent ultraviolet absorption ability, excellent heat resistance, excellent transparency, good film surface appearance, excellent surface slipperiness, and stable film production. Provide a polarizer protective film, provide a polarizing plate with such a polarizer using such a polarizer protective film and a polarizer, and display a high-quality image using such a polarizing plate Providing equipment.
The polarizer protective film of the present invention has a resin layer (A) and a resin layer (B1) in this order, and the resin layer (A) contains a (meth) acrylic resin as a main component. A resin layer containing a UV absorber in a proportion of 0.5 to 10% by weight with respect to the resin component in the resin layer (A), and the resin layer (B1) containing a thermoplastic resin as a main component Thus, the lubricant (L1) is contained in a proportion of 0.1 to 1.5% by weight with respect to the resin component in the resin layer (B1).
[Selection] Figure 1

Description

  The present invention relates to a polarizer protective film, a polarizing plate using the same, and an image display device such as a liquid crystal display device, an organic EL display device, and a PDP including at least one polarizing plate.

  In the liquid crystal display device, it is indispensable to dispose polarizing plates on both sides of the glass substrate on which the liquid crystal panel surface is formed because of the image forming method. In general, a polarizing plate is obtained by attaching a polarizer protective film using triacetyl cellulose or the like to both surfaces of a polarizer made of a dichroic material such as a polyvinyl alcohol film and iodine with a polyvinyl alcohol adhesive. Things are used.

  The polarizer protective film may be required to have ultraviolet absorption performance for the purpose of preventing the liquid crystal and the polarizer from being deteriorated by ultraviolet rays. At present, an ultraviolet absorber is added to a triacetyl cellulose film as a polarizer protective film to provide ultraviolet absorption performance.

  However, triacetyl cellulose does not have sufficient heat and heat resistance, and when a polarizing plate using a triacetyl cellulose film as a polarizer protective film is used at high temperature or high humidity, the performance of the polarizing plate such as the degree of polarization and the hue deteriorates. There is a drawback. In addition, the triacetyl cellulose film produces a phase difference with respect to incident light in an oblique direction. Such a phase difference significantly affects viewing angle characteristics as the size of liquid crystal displays increases in recent years.

  Therefore, a transparent thermoplastic resin has been studied as a material for a polarizer protective film that replaces the conventional triacetyl cellulose, and an ultraviolet absorber is added to the transparent thermoplastic resin to provide an ultraviolet absorbing performance. A polarizer protective film has also been reported (see Patent Documents 1 and 2).

  However, as a transparent thermoplastic resin, for example, when a (meth) acrylic resin with excellent heat resistance is applied, the UV absorber volatilizes during film formation (extrusion molding, etc.) at high temperatures, and the molding outlet It may precipitate and agglomerate (extruding outlet, etc.). In addition, the ultraviolet absorber may float on the surface of the molded film, and the ultraviolet absorber may adhere to the surface of the roll during film transport or winding. When film molding is performed in such a state, there are problems such as scratches and adhesion of foreign matter to the film surface, and problems that the stable operation of the molding machine cannot be guaranteed.

  On the other hand, in a film such as a polarizer protective film, the slipperiness of the film surface is extremely important in order to increase the working efficiency in the manufacturing process and the processing process. Conventionally, as a method for improving the slipperiness of the film, a method of forming an uneven portion on the film surface by adding a lubricant such as inert inorganic particles to the film is known (see Patent Document 3).

However, in the conventional method for forming an uneven portion, there is a problem that particles are clogged in the manufacturing apparatus in the film manufacturing process, and the productivity is lowered due to an apparatus trouble. In the film production process, the protrusions may be peeled off or the powdery substance may be deposited on the surface. For this reason, it was difficult to use the obtained film as an optical film in which transparency is strictly required.
JP-A-9-166711 JP 2004-45893 A JP 2004-151573 A

  The present invention has been made in order to solve the above-described conventional problems, and the object thereof is (1) having excellent ultraviolet absorption ability, excellent heat resistance, excellent transparency, Moreover, the present invention provides a polarizer protective film having a good film surface appearance, excellent surface slipperiness, and capable of production by stable film molding, (2) such a polarizer protective film and a polyvinyl alcohol system The object of the present invention is to provide a polarizing plate using a polarizer formed from a resin and having few appearance defects, and (3) to provide a high-quality image display device using such a polarizing plate.

The polarizer protective film of the present invention is
It has a resin layer (A) and a resin layer (B1) in this order,
The resin layer (A) is a resin layer containing a (meth) acrylic resin as a main component, and the ultraviolet absorber is contained at a ratio of 0.5 to 10% by weight with respect to the resin component in the resin layer (A). Including
The resin layer (B1) is a resin layer containing a thermoplastic resin as a main component, and the lubricant (L1) is contained in a proportion of 0.1 to 1.5% by weight with respect to the resin component in the resin layer (B1). Including.

  In a preferred embodiment, the lubricant (L1) is a metal salt.

  In a preferred embodiment, the lubricant (L1) is at least one selected from zinc stearate and calcium 12-hydroxystearate.

  In preferable embodiment, the thickness of the said resin layer (A) is 5-70 micrometers, and the thickness of the said resin layer (B1) is 0.5-15 micrometers.

  In a preferred embodiment, the resin layer (A) has a resin layer (B2) on the opposite side of the resin layer (B1), and the resin layer (B2) is a resin layer containing a thermoplastic resin as a main component. Thus, the lubricant (L2) is contained at a ratio of 0.1 to 1.5% by weight based on the resin component in the resin layer (B2).

  In a preferred embodiment, the lubricant (L2) is a metal salt.

  In a preferred embodiment, the lubricant (L2) is at least one selected from zinc stearate and calcium 12-hydroxystearate.

  In preferable embodiment, the thickness of the said resin layer (B2) is 0.5-15 micrometers.

  In preferable embodiment, the total thickness of the polarizer protective film of this invention is 15-100 micrometers.

  In a preferred embodiment, the polarizer protective film of the present invention has a light transmittance of 380 nm at a thickness of 30 μm of 10% or less.

  In a preferred embodiment, the polarizer protective film of the present invention has a static friction coefficient of 1.5 or less and a dynamic friction coefficient of 1.5 or less.

  In a preferred embodiment, the polarizer protective film of the present invention has an internal haze of 1.0% or less.

  In a preferred embodiment, the polarizer protective film of the present invention is produced by coextrusion molding.

  According to another aspect of the present invention, a polarizing plate is provided. The polarizing plate of this invention contains the polarizer formed from a polyvinyl alcohol-type resin, and the polarizer protective film of this invention.

  According to another aspect of the present invention, an image display device is provided. The image display device of the present invention includes at least one polarizing plate of the present invention.

  According to the present invention, it has excellent ultraviolet absorption ability, excellent heat resistance, excellent transparency, and good film surface appearance, excellent surface slipperiness, and stable film formation. A polarizer protective film that can be produced can be provided, and a polarizing plate using such a polarizer protective film and a polarizer formed from a polyvinyl alcohol-based resin can be provided with less appearance defects. And a high-quality image display apparatus using such a polarizing plate can be provided. In addition, when a resin layer was formed by blending both a UV absorber and a lubricant with a (meth) acrylic resin, there was a problem that the resulting resin layer was likely to become cloudy, but according to the present invention, there was no cloudiness. A polarizer protective film with good optical properties can be provided.

Hereinafter, although preferable embodiment of this invention is described, this invention is not limited to these embodiment.
[Polarizer protective film]
The polarizer protective film of the present invention has a resin layer (A) and a resin layer (B1) in this order. By having such a layer structure, it becomes possible to suppress bleeding out of the ultraviolet absorber from the resin layer (A) containing a relatively large amount of the ultraviolet absorber by the resin layer (B1). For example, in extrusion molding By setting the resin layer (B1) side of the film extruded from the T die to the roll side when the film is wound around the cast roll, generation of roll deposits on the cast roll can be suppressed. Preferably, the resin layer (A) has a resin layer (B2) on the opposite side of the resin layer (B1). That is, as a preferred embodiment, as shown in FIG. 1, the resin layer (B1) 1, the resin layer (A) 2, and the resin layer (B2) 3 are provided in this order.

  The thickness of the resin layer (A) is preferably 5 to 70 μm, more preferably 10 to 60 μm, still more preferably 15 to 60 μm, and particularly preferably 30 to 50 μm. When the thickness of the resin layer (A) is less than 5 μm, the mechanical strength as the polarizer protective film may be poor, and the ultraviolet absorbing ability of the polarizer protective film may be reduced. If the thickness of the resin layer (A) is larger than 70 μm, the thickness as the polarizer protective film may be too large, and the volatilization of the ultraviolet absorber cannot be suppressed by the resin layers (B1) and (B2). There is a fear.

  The thickness of the resin layer (B1) is preferably 0.5 to 15 μm, more preferably 1 to 10 μm, still more preferably 1.5 to 8 μm, and particularly preferably 2 to 7 μm. When the thickness of the resin layer (B1) is less than 0.5 μm, the mechanical strength of the resin layer (B1) may be insufficient, and the volatilization of the UV absorber contained in the resin layer (A) cannot be suppressed. There is a fear. When the thickness of the resin layer (B1) is larger than 15 μm, the thickness as the polarizer protective film may be too large.

  The thickness of the resin layer (B2) may be the same as or different from that of the resin layer (B1). The thickness of the resin layer (B2) can be selected from a preferable thickness range of the resin layer (B1) for the same reason as the resin layer (B1).

  The total thickness of the polarizer protective film of the present invention is preferably 15 to 100 μm, more preferably 18 to 90 μm, and further preferably 20 to 80 μm. When the thickness of the polarizer protective film is 15 μm or more, it has appropriate strength and rigidity, and handling properties are good during secondary processing such as lamination and printing. Further, the phase difference caused by the stress at the time of take-up can be easily controlled, and the film can be manufactured stably and easily. When the thickness of the polarizer protective film is 100 μm or less, film winding is facilitated, and line speed, productivity, and controllability are facilitated.

  The resin layer (A) is a resin layer containing a (meth) acrylic resin as a main component and contains an ultraviolet absorber. The resin component in the resin layer (A) may be only one kind or two or more kinds.

The (meth) acrylic resin preferably has a Tg (glass transition temperature) of 115 ° C. or higher, more preferably 120 ° C. or higher, and still more preferably 125 ° C. or higher. By including a (meth) acrylic resin having a Tg (glass transition temperature) of 115 ° C. or higher as a main component, for example, when it is finally incorporated into a polarizing plate, it tends to be excellent in durability. The upper limit value of Tg of the (meth) acrylic resin is not particularly limited, but is preferably 170 ° C. or less from the viewpoint of moldability and the like. Examples of the (meth) acrylic resin include poly (meth) acrylic esters such as polymethyl methacrylate, methyl methacrylate- (meth) acrylic acid copolymers, and methyl methacrylate- (meth) acrylic acid esters. Polymer, methyl methacrylate-acrylic ester- (meth) acrylic acid copolymer, (meth) methyl acrylate-styrene copolymer (MS resin, etc.), polymer having an alicyclic hydrocarbon group (for example, And methyl methacrylate-cyclohexyl methacrylate copolymer and methyl methacrylate- (meth) acrylate norbornyl copolymer). Preferably, poly (meth) acrylic acid C _1-6 alkyl such as poly (meth) acrylate methyl is used. More preferably, a methyl methacrylate resin containing methyl methacrylate as a main component (50 to 100% by weight, preferably 70 to 100% by weight) is used. Also obtained by Mitsubishi Rayon Co., Ltd. Acrypet VH and Acrypet VRL20A, (Meth) acrylic resin having a ring structure in the molecule described in JP-A-2004-70296, intramolecular crosslinking and intramolecular cyclization reaction. High Tg (meth) acrylic resin. Further, the lactone ring structure described in JP 2000-230016 A, JP 2001-151814 A, JP 2002-120326 A, JP 2002-254544 A, JP 2005-146084 A, or the like is used. (Meth) acrylic resin having: glutaric anhydride structural units described in JP-A-2005-314534, JP-A-2006-206881, JP-A-2006-283013, JP-A-2007-118266, etc. A (meth) acrylic resin having: JP-A-2006-309033, JP-A-2006-317560, JP-A-2006-328334, JP-A-2006-337491, JP-A-2006-337492, JP 2006-337493 A, JP 2006-33756 A No. etc. described in Japanese has a glutarimide structural unit (meth) acrylic resin; and the like.

  The content of the (meth) acrylic resin contained in the resin layer (A) in the polarizer protective film of the present invention is preferably 50 to 99% by weight, more preferably more than 50% by weight and 99% by weight or less. More preferably, it is 60 to 98% by weight, and particularly preferably 70 to 97% by weight. When the content of the (meth) acrylic resin is less than 50% by weight, the high heat resistance and high transparency inherent in the (meth) acrylic resin may not be sufficiently reflected, and exceeds 99% by weight. In some cases, the mechanical strength may be inferior.

  The resin layer (A) in the polarizer protective film of the present invention may contain a resin component other than the (meth) acrylic resin. As a resin component other than the (meth) acrylic resin, any appropriate resin component can be adopted as long as the effects of the present invention are not impaired.

  The content of the (meth) acrylic resin in the molding material to be the resin layer (A) used when molding the polarizer protective film of the present invention is preferably 50 to 99% by weight, more preferably 50% by weight. % To 99% by weight or less, more preferably 60 to 98% by weight, particularly preferably 70 to 97% by weight. When the content of the (meth) acrylic resin is less than 50% by weight, the high heat resistance and high transparency inherent in the (meth) acrylic resin may not be sufficiently reflected, and exceeds 99% by weight. In some cases, the mechanical strength may be inferior.

  Resin components other than the (meth) acrylic resin may be contained in the molding material to be the resin layer (A) used when molding the polarizer protective film of the present invention. As a resin component other than the (meth) acrylic resin, any appropriate resin component can be adopted as long as the effects of the present invention are not impaired.

  As the UV absorber, a triazole UV absorber and / or a triazine UV absorber whose weight loss upon heating at 300 ° C. for 20 minutes is 10% or less is preferable. A method of measuring “weight loss by heating at 300 ° C. for 20 minutes” will be described later. The triazole-based UV absorber and / or triazine-based UV absorber is preferably as small as possible when the weight loss upon heating at 300 ° C. for 20 minutes is small. The weight loss upon heating at 300 ° C. for 20 minutes is preferably 9% or less, more preferably 8% or less, still more preferably 6% or less, and particularly preferably 5% or less. When a triazole ultraviolet absorber and / or a triazine ultraviolet absorber having a weight loss of greater than 10% when heated at 300 ° C. for 20 minutes is used, a polarizer protective film having sufficient ultraviolet absorbing ability may not be obtained. There is. The triazine ultraviolet absorber preferably has a molecular weight of 400 or more. The triazole ultraviolet absorber preferably has a molecular weight of 400 or more.

  As said ultraviolet absorber, arbitrary ultraviolet absorbers suitable for this invention can be selected, for example. Only one type of ultraviolet absorber may be used, or two or more types may be used in combination. As said ultraviolet absorber, the ultraviolet absorber as described in Unexamined-Japanese-Patent No. 2001-72782 and Special Table 2002-543265 is mentioned, for example. The melting point of the ultraviolet absorber is preferably 110 ° C. or higher, and more preferably 120 ° C. or higher. If the melting point of the UV absorber is 130 ° C. or higher, volatilization during heat-melting processing can be reduced, and precipitation of the UV absorber at the molding outlet (extrusion outlet, etc.), aggregation, and roll contamination during film production. It can be made difficult to occur. However, according to the polarizer protective film of the present invention, even if the ultraviolet absorber is volatile (low melting point), the ultraviolet absorber is deposited, aggregated, The remarkable effect that roll dirt at the time of film manufacture can be prevented can be exhibited.

  The resin layer (A) contains an ultraviolet absorber in a proportion of 0.5 to 10% by weight, preferably 1 to 9% by weight, more preferably 2 to 2% with respect to the resin component in the resin layer (A). 8% by weight. There exists a possibility that the ultraviolet-ray absorption capability of a polarizer protective film cannot fully be exhibited as the ratio of the said ultraviolet absorber is less than 0.5 weight%. When the proportion of the UV absorber is more than 10% by weight, the heat resistance and transparency of the polarizer protective film may be lowered, and the volatilization of the UV absorber is suppressed by the resin layers (B1) and (B2). There is a risk of being unable to understand. In addition, the ratio of the said ultraviolet absorber is also used for the ratio of the ultraviolet absorber in the molding material used as the resin layer (A) used when shape | molding the polarizer protective film of this invention.

  As the triazine-based ultraviolet absorber, for example, a compound having a 1,3,5-triazine ring can be preferably used. Specific examples include 2- (4,6-diphenyl-1,3,5-triazin-2-yl) -5-[(hexyl) oxy] -phenol.

  Examples of the triazole ultraviolet absorber include 2,2′-methylenebis [4- (1,1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol], 2- (3,5-di-tert-butyl-2-hydroxyphenyl) -5-chlorobenzotriazole, 2- (2H-benzotriazol-2-yl) -p-cresol, 2- (2H-benzotriazole-2- Yl) -4,6-bis (1-methyl-1-phenylethyl) phenol, 2-benzotriazol-2-yl-4,6-di-tert-butylphenol, 2- [5-chloro (2H) -benzo Triazol-2-yl] -4-methyl-6- (tert-butyl) phenol, 2- (2H-benzotriazol-2-yl) -4,6-di-tert Butylphenol, 2- (2H-benzotriazol-2-yl) -4- (1,1,3,3-tetramethylbutyl) phenol, 2- (2H-benzotriazol-2-yl) -4-methyl-6 -(3,4,5,6-tetrahydrophthalimidylmethyl) phenol, methyl 3- (3- (2H-benzotriazol-2-yl) -5-tert-butyl-4-hydroxyphenyl) propionate / polyethylene glycol 300 reaction products, 2- (2H-benzotriazol-2-yl) -6- (linear and side chain dodecyl) -4-methylphenol, and the like.

  Examples of commercially available products include “Tinuvin 1577” (manufactured by Ciba Specialty Chemicals) as a triazine-based ultraviolet absorber, “Adeka Stub LA-31” (manufactured by Asahi Denka Kogyo Co., Ltd.) and the like as a triazole-based ultraviolet absorber.

  As the ultraviolet absorber whose weight loss upon heating at 300 ° C. for 20 minutes is 10% or less, 2,2′-methylenebis [6- (2H-benzotriazol-2-yl) -4- (1, 1,3,3-tetramethylbutyl) phenol]. As a commercial item, "ADK STAB LA-31" (made by Asahi Denka Kogyo Co., Ltd.) is mentioned as a triazole type ultraviolet absorber, for example.

A cyanoacrylate ultraviolet absorber may be used as the ultraviolet absorber. As the cyanoacrylate ultraviolet absorber, any appropriate compound can be adopted as long as it is a compound having a cyanoacrylate structure represented by the following general formula (1).

  In general, a triazole ultraviolet absorber, a triazine ultraviolet absorber, or a benzophenone ultraviolet absorber is selected for an optical film that requires ultraviolet absorbing ability in order to reduce the light transmittance at 380 nm. Preferably, a triazole ultraviolet absorber and / or a triazine ultraviolet absorber is selected. However, in the process of forming a film by molding the molding material containing the ultraviolet absorber by extrusion molding, these ultraviolet absorbers adhere to a cast roll or the like as they evaporate over time. There is a problem of end. And this deposit | attachment contaminates a film, or the shape of this deposit | attachment transfers to a film, and will give the defect on an external appearance to the obtained film. Moreover, when these ultraviolet absorbers are used, sufficient ultraviolet absorbing ability may not be exhibited in the wavelength range of 200 to 350 nm. In the present invention, the above problem can be solved by including a cyanoacrylate ultraviolet absorber as the ultraviolet absorber.

  Specific examples of the cyanoacrylate ultraviolet absorber include “Uvinul 3030”, “Uvinul 3035”, and “Uvinul 3039” manufactured by BASF.

  In order to further exert the effects of the present invention, the cyanoacrylate ultraviolet absorber has a molecular weight of preferably 250 or more, more preferably 350 or more, further preferably 500 or more, particularly preferably 750 or more, and most preferably 1000. That's it. The upper limit of the molecular weight is preferably 10,000 or less, more preferably 7500 or less, further preferably 5000 or less, particularly preferably 3000 or less, and most preferably 2000 or less.

  When using the said cyanoacrylate type ultraviolet absorber, it is preferable to contain this cyanoacrylate type ultraviolet absorber 0.35-3.0 weight part with respect to 100 weight part of resin components in a resin layer (A). . More preferably, it is 0.5-2.5 weight part, More preferably, it is 0.7-2.0 weight part. When the said cyanoacrylate type ultraviolet absorber is less than 0.35 weight part with respect to 100 weight part of resin components in a resin layer (A), there exists a possibility that an ultraviolet absorptivity may be insufficient. Moreover, when there are more said cyanoacrylate type ultraviolet absorbers than 3.0 weight part with respect to 100 weight part of resin components in a resin layer (A), there exists a possibility of affecting a film physical property and film forming property. Specifically, the viscosity at the time of melting changes, it becomes incompatible and becomes cloudy, the cast roll becomes dirty due to an increase in the amount of volatilization, the visible light absorption increases, the yellowness increases, and the liquid becomes difficult to mix during kneading. There is a possibility that adverse effects such as coming out of the vent portion in a state and the flexibility of the film being lowered may occur.

  The cyanoacrylate ultraviolet absorber preferably has a weight loss of 10% or less when heated at 300 ° C. for 20 minutes. A method of measuring “weight loss by heating at 300 ° C. for 20 minutes” will be described later. The said cyanoacrylate type ultraviolet absorber is so preferable that the weight loss in the heating for 20 minutes at 300 degreeC is small. The weight loss upon heating at 300 ° C. for 20 minutes is more preferably 9% or less, further preferably 8% or less, particularly preferably 6% or less, and most preferably 5% or less. When a cyanoacrylate ultraviolet absorber having a weight loss greater than 10% when heated at 300 ° C. for 20 minutes is used, there is a possibility that the ultraviolet absorbing ability may be lowered by heating during molding of the optical film.

  The resin layer (B1) is a resin layer containing a thermoplastic resin as a main component and includes a lubricant (L1). The resin layer (B2) is a resin layer containing a thermoplastic resin as a main component and includes a lubricant (L2). As the lubricant (L1), only one kind of lubricant may be used, or two or more kinds of lubricants may be used in combination. As the lubricant (L2), only one kind of lubricant may be used, or two or more kinds of lubricants may be used in combination. The lubricant (L1) contained in the resin layer (B1) and the lubricant (L2) contained in the resin layer (B2) may be the same or different. As the thermoplastic resin contained in the resin layer (B1), only one kind of thermoplastic resin may be used, or two or more kinds of thermoplastic resins may be used in combination. As a thermoplastic resin contained in the resin layer (B2), only one kind of thermoplastic resin may be used, or two or more kinds of thermoplastic resins may be used in combination. The thermoplastic resin contained in the resin layer (B1) and the thermoplastic resin contained in the resin layer (B2) may be the same or different.

  Any appropriate thermoplastic resin can be adopted as the thermoplastic resin. Preferably, it is at least one selected from (meth) acrylic resins, polyamide resins, polycarbonate resins, polystyrene resins, polyolefin resins, polyester resins, polyether resins, and polyphenylene resins.

  Any appropriate (meth) acrylic resin can be adopted as the (meth) acrylic resin. For example, what was demonstrated as (meth) acrylic-type resin which can be used for the resin layer (A) in this invention is mentioned.

  Any appropriate polyamide resin can be adopted as the polyamide resin. Specific examples include nylon resins such as nylon 6 and nylon 66; wholly aromatic polyamides such as aramid; modified products and copolymers thereof.

  Any appropriate polycarbonate resin can be adopted as the polycarbonate resin. Specific examples include polycarbonate; modified products and copolymers thereof.

  Any appropriate polystyrene resin can be adopted as the polystyrene resin. Specifically, for example, polystyrene; ABS resin (acrylonitrile / butadiene / styrene copolymer resin); AS resin (acrylonitrile / styrene copolymer resin); AAS resin (in which acrylic rubber is used instead of butadiene rubber of ABS resin) ); ACS resin (using chlorinated polyethylene instead of butadiene rubber of ABS resin); AES resin (using EPDM rubber instead of butadiene rubber of ABS resin); MS resin (copolymer of methyl methacrylate / styrene) Polymerized resin); SMA resin (styrene / maleic anhydride copolymer resin); modified products and copolymers thereof.

  Arbitrary appropriate polyolefin resin can be employ | adopted as said polyolefin resin. Specifically, for example, polyethylene; polypropylene; ethylene copolymers such as EVA (ethylene / vinyl acetate copolymer) and EEA (ethylene / ethyl acrylate copolymer); ionomers; Coalescence;

  Any appropriate polyester resin can be adopted as the polyester resin. Specific examples include PET (polyethylene terephthalate); PEN (polyethylene naphthalate); PBT (polybutylene terephthalate); and their modified products and copolymers.

  Arbitrary appropriate polyether resin can be employ | adopted as said polyether resin. Specific examples include polyacetals; modified products and copolymers thereof.

  Any appropriate polyphenylene resin can be adopted as the polyphenylene resin. Specific examples include polyphenylene ethers; polyphenylene sulfides; modified products and copolymers thereof.

  The thermoplastic resin that can be used in the present invention is more preferably a (meth) acrylic resin or a polystyrene resin, and particularly preferably a (meth) acrylic resin or an AS resin (acrylonitrile / styrene copolymer resin). It is.

  The content of the thermoplastic resin contained in the resin layer (B1) in the polarizer protective film of the present invention is preferably 50 to 99% by weight, more preferably more than 50% by weight and 99% by weight or less. 60 to 98% by weight, particularly preferably 70 to 97% by weight. If the thermoplastic resin content is less than 50% by weight, the high heat resistance and high transparency inherent in the thermoplastic resin may not be sufficiently reflected. If it exceeds 99% by weight, May be inferior in strength. In addition, content of the thermoplastic resin contained in the resin layer (B1) in the polarizer protective film of the present invention is the same as that of the thermoplastic resin contained in the resin layer (B2) in the polarizer protective film of the present invention. The content is also incorporated.

  The resin layers (B1) and (B2) in the polarizer protective film of the present invention may contain a resin component other than the thermoplastic resin. As a resin component other than the thermoplastic resin, any appropriate resin component can be adopted as long as the effects of the present invention are not impaired.

  The content of the thermoplastic resin in the molding material used as the resin layer (B1) used when molding the polarizer protective film of the present invention is preferably 50 to 99% by weight, more preferably more than 50% by weight. 99 wt% or less, more preferably 60 to 98 wt%, particularly preferably 70 to 97 wt%. If the thermoplastic resin content is less than 50% by weight, the high heat resistance and high transparency inherent in the thermoplastic resin may not be sufficiently reflected. If it exceeds 99% by weight, May be inferior in strength. In addition, content of the said thermoplastic resin in the molding material used as the resin layer (B1) used when shape | molding the polarizer protective film of said this invention is the time of shape | molding the polarizer protective film of this invention. The content of the thermoplastic resin in the molding material used as the resin layer (B2) to be used is also incorporated.

  In the molding material used as the resin layers (B1) and (B2) used when molding the polarizer protective film of the present invention, a resin component other than the thermoplastic resin may be contained. As a resin component other than the thermoplastic resin, any appropriate resin component can be adopted as long as the effects of the present invention are not impaired.

  Any appropriate lubricant can be adopted as the lubricant (L1) and the lubricant (L2). Preferably, the lubricant is a metal salt. Any appropriate metal salt can be adopted as the metal salt. Only one metal salt may be used, or two or more metal salts may be used in combination.

  The metal salt is preferably a metal salt of stearic acid or a metal salt of 12-hydroxystearic acid. Specific examples include zinc stearate, calcium 12-hydroxystearate, zinc 12-hydroxystearate, magnesium 12-hydroxystearate, lithium 12-hydroxystearate, and sodium 12-hydroxystearate. Preferred are zinc stearate and calcium 12-hydroxystearate.

  The resin layer (B1) contains the lubricant (L1) in a proportion of 0.1 to 1.5% by weight, preferably 0.3 to 1.2% by weight, based on the resin component in the resin layer (B1). %, More preferably 0.5 to 1.0% by weight. When the content of the lubricant is less than 0.1% by weight, there is a possibility that sufficient slipperiness cannot be imparted to the obtained film surface. When content of the said lubricant exceeds 1.5 weight%, there exists a possibility that the transparency of the film obtained may be impaired. In addition, the ratio of the said lubricant (L1) is used also for the ratio of the lubricant (L1) in the molding material used as the resin layer (B1) used when shape | molding the polarizer protective film of this invention. The ratio of the lubricant (L1) to the resin component in the resin layer (B1) is also incorporated in the ratio of the lubricant (L2) to the resin component in the resin layer (B2). Furthermore, the ratio of the lubricant (L2) is also used for the ratio of the lubricant (L2) in the molding material to be the resin layer (B2) used when molding the polarizer protective film of the present invention.

  The polarizer protective film of the present invention preferably contains an antioxidant, and any of the resin layer (A), the resin layer (B1), and the resin layer (B2) may contain an antioxidant. preferable.

  The resin layer (A) preferably contains an antioxidant in a proportion of 0.02% by weight or more, more preferably 0.02 to 5% by weight, based on the resin component in the resin layer (A). More preferably, it is 0.05-3 weight%, Most preferably, it is 0.1-2.5 weight%. If the amount of the antioxidant is less than 0.02% by weight, the decomposition of the resin component (particularly the (meth) acrylic resin) may be accelerated. When the amount of the antioxidant is larger than 5% by weight, the optical properties of the obtained polarizer protective film may be deteriorated. In addition, the ratio with respect to the resin component in resin layer (A) of said antioxidant is the ratio of antioxidant in the molding material used as the resin layer (A) used when shape | molding the polarizer protective film of this invention. It is also used in proportions. Moreover, the ratio with respect to the resin component in the resin layer (A) of said antioxidant is also used for the ratio with respect to the resin component in the resin layer (B1) of antioxidant. Furthermore, the ratio of the above antioxidant to the resin component in the resin layer (B1) is the ratio of the antioxidant in the molding material used as the resin layer (B1) used when molding the polarizer protective film of the present invention. It is also used in proportions. Moreover, the ratio with respect to the resin component in the resin layer (A) of said antioxidant is also used for the ratio with respect to the resin component in the resin layer (B2) of antioxidant. Furthermore, the ratio of the antioxidant to the resin component in the resin layer (B2) is the ratio of the antioxidant in the molding material used as the resin layer (B2) used when molding the polarizer protective film of the present invention. It is also used in proportions.

  The antioxidant preferably contains a phenolic antioxidant in order to further develop the effects of the present invention. Arbitrary appropriate phenolic antioxidants can be employ | adopted as a phenolic antioxidant. For example, n-octadecyl = 3- (3,5-di-t-butyl-4-hydroxyphenyl) -propionate, n-octadecyl = 3- (3,5-di-t-butyl-4-hydroxyphenyl)- Acetate, n-octadecyl = 3,5-di-t-butyl-4-hydroxybenzoate, n-hexyl = 3,5-di-t-butyl-4-hydroxyphenylbenzoate, n-dodecyl = 3,5-di T-butyl-4-hydroxyphenylbenzoate, neo-dodecyl = 3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate, dodecyl = β (3,5-di-t-butyl-4 -Hydroxyphenyl) propionate, ethyl = α- (4-hydroxy-3,5-di-t-butylphenyl) isobutyrate, octadecyl = α- (4- Droxy-3,5-di-t-butylphenyl) isobutyrate, octadecyl = α- (4-hydroxy-3,5-di-t-butyl-4-hydroxyphenyl) propionate, 2- (n-octylthio) ethyl = 3,5-di-tert-butyl-4-hydroxy-benzoate, 2- (n-octylthio) ethyl = 3,5-di-tert-butyl-4-hydroxy-phenylacetate, 2- (n-octadecylthio) Ethyl = 3,5-di-tert-butyl-4-hydroxyphenyl acetate, 2- (n-octadecylthio) ethyl = 3,5-di-tert-butyl-4-hydroxybenzoate, 2- (2-hydroxyethyl) Thio) ethyl = 3,5-di-t-butyl-4-hydroxybenzoate, diethyl glycol = bis- (3,5-di-t-butyl-4- Hydroxy-phenyl) propionate, 2- (n-octadecylthio) ethyl = 3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate, stearamide-N, N-bis- [ethylene = 3- ( 3,5-di-t-butyl-4-hydroxyphenyl) propionate], n-butylimino-N, N-bis- [ethylene = 3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate ], 2- (2-stearoyloxyethylthio) ethyl = 3,5-di-t-butyl-4-hydroxybenzoate, 2- (2-stearoyloxyethylthio) ethyl = 7- (3-methyl-5- t-butyl-4-hydroxyphenyl) heptanoate, 1,2-propylene glycol = bis- [3- (3,5-di-t-butyl-4 Hydroxyphenyl) propionate], ethylene glycol = bis- [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], neopentyl glycol = bis- [3- (3,5-di-t -Butyl-4-hydroxyphenyl) propionate], ethylene glycol bis- (3,5-di-t-butyl-4-hydroxyphenylacetate), glycerin-1-n-octadecanoate-2,3-bis -(3,5-di-t-butyl-4-hydroxyphenyl acetate), pentaerythritol-tetrakis- [3- (3 ', 5'-di-t-butyl-4'-hydroxyphenyl) propionate], 1 , 1,1-trimethylolethane-tris- [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propiyl Nate], sorbitol hexa- [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 2-hydroxyethyl = 7- (3-methyl-5-tert-butyl-4-hydroxyphenyl) ) Propionate, 2-stearoyloxyethyl = 7- (3-methyl-5-tert-butyl-4-hydroxyphenyl) heptanoate, 1,6-n-hexanediol-bis [(3 ', 5'-di-t -Butyl-4-hydroxyphenyl) propionate], pentaerythritol-tetrakis (3,5-di-tert-butyl-4-hydroxyhydrocinnamate), 3,9-bis [1,1-dimethyl-2- [β -(3-t-butyl-4-hydroxy-5-methylphenyl) propionyloxy] ethyl] 2,4,8,10-tetraoxaspiro 5,5] - like undecane. For example, pentaerythritol-tetrakis- [3- (3 ′, 5′-di-t-butyl-4′-hydroxyphenyl) propionate may be used as a weight loss of 10% or less upon heating at 300 ° C. for 20 minutes. 3,9-bis [1,1-dimethyl-2- [β- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy] ethyl] 2,4,8,10-tetraoxa Spiro [5,5] -undecane.

  In order to further develop the effects of the present invention, the above-mentioned antioxidant is added to the resin component in the resin layer (A), the resin layer (B1), and the resin layer (B2) in an amount of 0. More preferably, it contains 01% by weight or more of a phenolic antioxidant and 0.01% by weight or more of a thioether-based antioxidant. More preferably, it contains 0.025% by weight or more of phenolic antioxidant and 0.025% by weight or more of thioether antioxidant, and particularly preferably 0.05% by weight or more of phenolic antioxidant. And an antioxidant and 0.05% by weight or more of a thioether-based antioxidant. In addition, the ratio of the said antioxidant is antioxidant in the molding material used as each of the resin layer (A), the resin layer (B1), and the resin layer (B2) used when molding the polarizer protective film of the present invention. It is also incorporated in the proportion of the agent.

  Any appropriate thioether antioxidant can be adopted as the thioether antioxidant. For example, pentaerythrityltetrakis (3-lauryl thiopropionate), dilauryl-3,3′-thiodipropionate, dimyristyl-3,3′-thiodipropionate, distearyl-3,3′-thiodipro Pionate is mentioned. As a thing whose weight loss in the heating for 20 minutes at 300 degreeC is 10% or less, pentaerythrityl tetrakis (3-lauryl thiopropionate) is mentioned, for example.

  In order to further develop the effects of the present invention, the above-mentioned antioxidant is added to the resin component in the resin layer (A), the resin layer (B1), and the resin layer (B2) in an amount of 0. More preferably, it contains 01% by weight or more of a phenolic antioxidant and 0.01% by weight or more of a phosphorus-based antioxidant. More preferably, it contains 0.1% by weight or more of a phenolic antioxidant and 0.1% by weight or more of a phosphorus antioxidant, and particularly preferably 0.5% by weight or more of a phenolic antioxidant. An antioxidant and 0.5% by weight or more of a phosphorus-based antioxidant. In addition, the ratio of the said antioxidant is antioxidant in the molding material used as each of the resin layer (A), the resin layer (B1), and the resin layer (B2) used when molding the polarizer protective film of the present invention. It is also incorporated in the proportion of the agent.

  Arbitrary appropriate phosphorus antioxidant can be employ | adopted as a phosphorus antioxidant. For example, tris (2,4-di-t-butylphenyl) phosphite, 2-[[2,4,8,10-tetrakis (1,1-dimethylethyl) dibenzo [d, f] [1,3, 2] Dioxaphosphepin-6-yl] oxy] -N, N-bis [2-[[2,4,8,10-tetrakis (1,1 dimethylethyl) dibenzo [d, f] [1, 3,2] dioxaphosphin-6-yl] oxy] -ethyl] ethanamine, diphenyltridecyl phosphite, triphenyl phosphite, 2,2-methylenebis (4,6-di-t-butylphenyl) octyl Phosphite, bis (2,6-di-t-butyl-4-methylphenyl) pentaerythritol diphosphite, distearyl pentaerythritol diphosphite, cyclic neopen Integrators Tri bis (2,6-di -t- butyl-4-methylphenyl) phosphite and the like. Examples of the weight loss of 10% or less upon heating at 300 ° C. for 20 minutes include cyclic neopentanetetraylbis (2,6-di-t-butyl-4-methylphenyl) phosphite. It is done.

  In each of the resin layer (A), the resin layer (B1), and the resin layer (B2), a general compounding agent, for example, a stabilizer, a processing aid, a plasticizer, an impact resistance aid, and a phase difference reducing agent. Matting agents, antibacterial agents, fungicides, etc. may be included.

  The polarizer protective film of the present invention preferably has a high light transmittance, and preferably has a low in-plane retardation Δnd and a thickness direction retardation Rth. The in-plane phase difference Δnd can be obtained by Δnd = (nx−ny) × d. The thickness direction retardation Rth can be obtained by Rth = (nx−nz) × d. Here, nx and ny are in-plane refractive indexes in the slow axis direction and the fast axis direction, respectively, and nz is the refractive index in the thickness direction. The slow axis direction refers to the direction in which the in-plane refractive index is maximum.

  The light transmittance at 380 nm at a thickness of 30 μm of the polarizer protective film of the present invention is preferably 10% or less, more preferably 9% or less, further preferably 8% or less, further preferably 7% or less, particularly preferably. 6% or less, most preferably 5% or less. When the light transmittance at 380 nm in the thickness of 30 μm of the polarizer protective film of the present invention exceeds 10%, there is a possibility that sufficient ultraviolet absorbing ability cannot be exhibited.

  The light transmittance at 380 nm may be measured by, for example, cutting a polarizer protective film sample into 3 cm square and using “UV-VIS-NIR-SPECTROMETER UV3150” manufactured by Shimadzu Corporation.

  YI in the thickness of 30 μm of the polarizer protective film of the present invention is preferably 1.27 or less, more preferably 1.25 or less, still more preferably 1.23 or less, and particularly preferably 1.20 or less. If the YI exceeds 1.3, the excellent optical transparency may not be exhibited.

YI is obtained from tristimulus values (X, Y, Z) of colors obtained by measurement using, for example, a high-speed integrating sphere type spectral transmittance measuring machine (trade name DOT-3C: manufactured by Murakami Color Research Laboratory). The following equation can be used.
YI = [(1.28X−1.06Z) / Y] × 100

  The b value (hue scale according to Hunter's color system) at a thickness of 30 μm of the polarizer protective film of the present invention is preferably less than 1.5, more preferably 1.0 or less. When b value is 1.5 or more, there is a possibility that excellent optical transparency may not be exhibited due to coloring of the film.

  In addition, b value measures a hue using a high-speed integrating-sphere type spectral transmittance measuring machine (trade name DOT-3C: manufactured by Murakami Color Research Laboratory), for example, by cutting a polarizer protective film sample into a 3 cm square. be able to. Moreover, a hue can be evaluated by b value according to Hunter's color system.

  The polarizer protective film of the present invention has a static coefficient of friction of preferably 1.5 or less, more preferably 1.0 or less, even more preferably 0.8 or less, particularly in the friction coefficient test method defined by JIS-K7125. Preferably it is 0.7 or less. When the static friction coefficient exceeds 1.5, there is a possibility that sufficient slipperiness cannot be expressed.

  The polarizer protective film of the present invention has a dynamic friction coefficient of preferably 1.5 or less, more preferably 1.0 or less, and even more preferably 0.8 or less, particularly in the friction coefficient test method defined by JIS-K7125. Preferably it is 0.7 or less. When the dynamic friction coefficient exceeds 1.0, there is a possibility that sufficient slipperiness cannot be expressed.

  In the polarizer protective film of the present invention, the lower the internal haze representing optical transparency, the better, preferably 1.0% or less, more preferably 0.8% or less, and even more preferably 0.6% or less. Especially preferably, it is 0.4% or less. When the internal haze is 1.0% or less, it is possible to visually give a good clear feeling to the film.

  The polarizer protective film of the present invention preferably has a low in-plane retardation Δnd and thickness direction retardation Rth. The in-plane phase difference Δnd can be obtained by Δnd = (nx−ny) × d. The thickness direction retardation Rth can be obtained by Rth = (nx−nz) × d. Here, nx and ny are in-plane refractive indexes in the slow axis direction and the fast axis direction, respectively, and nz is the refractive index in the thickness direction. The slow axis direction refers to the direction in which the in-plane refractive index is maximum.

  In the polarizer protective film of the present invention, the in-plane retardation Δnd is preferably 2.0 nm or less, more preferably 1.5 nm or less, and further preferably 1.0 nm or less. When the in-plane retardation Δnd exceeds 2.0 nm, the effects of the present invention, in particular, excellent optical characteristics may not be exhibited.

  In the polarizer protective film of the present invention, the thickness direction retardation Rth is preferably 3.0 nm or less, more preferably 2.5 nm or less, and further preferably 2.0 nm or less. If the thickness direction retardation Rth exceeds 3.0 nm, the effects of the present invention, in particular, excellent optical characteristics may not be exhibited.

In the polarizer protective film of the present invention, the moisture permeability is preferably 100 g / m ² · 24 hr or less, more preferably 60 g / m ² · 24 hr or less. If the moisture permeability exceeds 100 g / m ² · 24 hr, the moisture resistance may be inferior.

The polarizer protective film of the present invention preferably also has excellent mechanical strength. Tensile strength, in the MD direction, preferably 65N / mm ² or more, more preferably 70N / mm ² or more, more preferably 75N / mm ² or more, particularly preferably 80 N / mm ² or more, in the TD direction, preferably the 45N / mm ² or more, more preferably 50 N / mm ² or more, more preferably 55N / mm ² or more, and particularly preferably 60N / mm ² or more. The tensile elongation is preferably 6.5% or more, more preferably 7.0% or more, further preferably 7.5% or more, particularly preferably 8.0% or more in the MD direction, and preferably in the TD direction. Is 5.0% or more, more preferably 5.5% or more, still more preferably 6.0% or more, and particularly preferably 6.5% or more. When the tensile strength or tensile elongation is out of the above range, there is a possibility that excellent mechanical strength may not be exhibited.

  In any layer of the polarizer protective film of the present invention, the delamination strength is preferably 1.2 N / 25 mm or more, more preferably 2.0 N / 25 mm or more, and 2.5 N / 25 mm or more is more preferable, and 2.9 N / 25 mm or more is more preferable. Any appropriate value can be adopted as the upper limit. For example, it is 50 N / 25 mm or less. When the delamination strength is less than 1.2 N / 25 mm, for example, peeling may occur when performing a stretching process.

  In any layer of the polarizer protective film of the present invention, the melt flow rate measured at a temperature of 240 ° C. and a load of 10 kgf is preferably 1 to 20 g / 10 min, and more preferably 3 to 19 g / 10 min. It is preferably 5 to 18 g / 10 min, more preferably 8 to 17 g / 10 min.

  The polarizer protective film of the present invention may have one or more other layers besides the resin layer (B1), the resin layer (A), and the resin layer (B2). The total number of layers of the polarizer protective film of the present invention is 2 or more, preferably 2 to 10, more preferably 3 to 5.

  The polarizer protective film of the present invention is preferably produced by coextrusion molding of the resin forming each layer (that is, at least the resin layer (B1) and the resin layer (A)). A polarizer protective film having good adhesion between layers can be produced with high productivity by coextrusion molding.

  As a material for forming each layer (that is, at least the resin layer (B1) and the resin layer (A)) for coextrusion molding, a material obtained by mixing the components of each layer described above by any appropriate method may be used. In addition, about the blend of the ultraviolet absorber, antioxidant, and other additives to the resin component, it is preferable to perform direct addition or biaxial kneading using the masterbatch method. As a kneading method, it is preferable to perform kneading by using a TEM manufactured by Toshiba Machine Co., Ltd., preferably by setting the temperature so that the resin temperature is in the range of 230 to 270 ° C. If the temperature rises too much, decomposition of the (meth) acrylic resin may easily proceed. Moreover, it is preferable to heat as needed.

  Co-extrusion molding does not require drying and scattering of the solvent in the adhesive used during processing, for example, the organic solvent in the adhesive for dry lamination, as in the dry lamination method. Yes, excellent productivity. Specifically, for example, among the three extruders connected to the T-die, the resin that forms the resin layer (A) in one unit, the resin that forms the resin layer (B1) in another unit, The resin for forming the resin layer (B2) on another unit is supplied so that the resin layer (B1) and the resin layer (B2) are in direct contact with both sides of the resin layer (A), and after melt-kneading, Examples of the method include extrusion, water-cooling, and taking a laminated film to form a laminated film (that is, a feed block method, a manifold method, etc.). The screw type of the extruder used for melting each resin layer may be uniaxial or biaxial.

  The molding temperature can be appropriately set, but when the glass transition temperature of the resin is Tg (° C.), (Tg + 80) ° C. to (Tg + 180) ° C. is preferable, and (Tg + 100) ° C. to (Tg + 160) ° C. is more preferable. If the molding temperature is too low, the resin does not have fluidity and may not be molded. If the molding temperature is too high, the resin viscosity will be low, and there may be a problem in production stability such as uneven thickness of the molded product. In the case of a multilayer molded product, it is preferable to set a resin having a higher glass transition temperature.

  According to the co-extrusion molding, since the adhesive layer is not interposed, the process of drying and scattering the solvent in the adhesive is unnecessary, and the productivity is excellent. Further, when the two kinds of resins are in direct contact with each other, it is possible to suppress a decrease in durability caused by the adhesive layer such as a decrease in adhesive force and a decrease in optical characteristics due to deterioration of the adhesive layer.

  As an optical characteristic of the polarizer protective film, the magnitude of the retardation in the front and thickness directions becomes a problem. Therefore, a retardation reducing agent may be included in the resin forming the film (that is, the resin forming the resin layer (B1), the resin layer (A), or the resin layer (B2)). As the retardation reducing agent, for example, styrene-containing polymers such as acrylonitrile-styrene block copolymer and acrylonitrile-styrene block copolymer copolymer are preferable. The addition amount of the retardation reducing agent is preferably 30% by weight or less, more preferably 25% by weight or less, and further preferably 20% by weight or less with respect to the resin component of each layer. When added exceeding this range, visible light is scattered or transparency is impaired, so that the properties as a polarizer protective film may be lacking.

  The polarizer protective film of this invention can be laminated | stacked and used for another base material. For example, it can be laminated by multilayer extrusion molding including an adhesive resin layer or multilayer inflation molding on a substrate such as glass, a polyolefin resin, an ethylene vinylidene copolymer serving as a high barrier layer, or polyester. If the heat-fusibility is high, the adhesive layer may be omitted.

  The polarizer protective film of the present invention may be stretched by longitudinal stretching and / or lateral stretching.

  The stretching may be stretching by only longitudinal stretching (free end uniaxial stretching) or stretching by only lateral stretching (fixed end uniaxial stretching), but the longitudinal stretching ratio is 1.1 to 3.0 times, and the transverse stretching ratio. Is preferably a sequential stretching or simultaneous biaxial stretching of 1.1 to 3.0 times. In stretching only by longitudinal stretching (free-end uniaxial stretching) and stretching only by lateral stretching (fixed-end uniaxial stretching), the film strength increases only in the stretching direction, and the strength does not increase in the direction perpendicular to the stretching direction. There is a possibility that sufficient film strength as a whole cannot be obtained. The longitudinal stretching ratio is more preferably 1.2 to 2.5 times, and still more preferably 1.3 to 2.0 times. The transverse stretching ratio is more preferably 1.2 to 2.5 times, and still more preferably 1.4 to 2.5 times. When the longitudinal draw ratio and the transverse draw ratio are less than 1.1 times, the draw ratio is too low, and there is a possibility that there is almost no stretching effect. When the longitudinal stretching ratio and the lateral stretching ratio exceed 3.0 times, stretching breakage is likely to occur due to the problem of the smoothness of the film end face.

  The stretching temperature is preferably Tg to (Tg + 30 ° C.) of the film to be stretched. If the stretching temperature is lower than Tg, the film may be broken. If the stretching temperature exceeds (Tg + 30 ° C.), the film may start to melt and paper passing may be difficult.

  Since the polarizer protective film of the present invention is stretched by longitudinal stretching and / or lateral stretching, it has excellent optical properties, is excellent in mechanical strength, and improves productivity and reworkability. The thickness of the optical film after stretching is preferably 10 to 80 μm, more preferably 15 to 60 μm.

  The polarizer protective film of the present invention is not only used for protecting the polarizer, but also, for example, a building lighting member such as a window or a carport roof material, a vehicle lighting member such as a window, an agricultural lighting member such as a greenhouse, and an illumination. It can be used by being laminated on a member, a display member such as a front filter, etc., and a housing of home appliances, vehicle interior members, interior building materials, wallpaper, It can also be used by laminating on decorative panels, entrance doors, window frames, baseboards, and the like.

〔Polarizer〕
The polarizing plate of this invention is a polarizing plate containing the polarizer formed from a polyvinyl alcohol-type resin, and the polarizer protective film of this invention. In one preferred embodiment of the polarizing plate of the present invention, as shown in FIG. 2, the polarizer protective film 34 of the present invention is formed so that one surface of the polarizer 31 has an adhesive layer 32 and an easy adhesion layer 33 interposed therebetween. The other surface of the polarizer 31 is bonded to the polarizer protective film 36 through the adhesive layer 35. The polarizer protective film 36 may be the polarizer protective film of the present invention, or may be any other appropriate polarizer protective film. Further, an easy adhesion layer may exist between the adhesive layer 35 and the polarizer protective film 36.

  The polarizer is not particularly limited, but a polyvinyl alcohol polarizer obtained by uniaxially stretching a dichroic substance (typically iodine or a dichroic dye) dyed on a polyvinyl alcohol resin film is preferably used. . The polyvinyl alcohol-based resin film constituting the polarizer can be formed by any suitable method (for example, a casting method in which a solution obtained by dissolving a resin in water or an organic solvent is cast, a casting method, an extrusion method). . The thickness of the polarizer can be appropriately set according to the purpose and application of the LCD in which the polarizing plate is used, but is typically 5 to 80 μm.

  As a method for producing a polarizer, any appropriate method can be adopted depending on the purpose, materials used, conditions, and the like. Typically, a method is employed in which the polyvinyl alcohol-based resin film is subjected to a series of production steps including swelling, dyeing, crosslinking, stretching, washing with water, and drying steps. In each processing step except the drying step, the treatment is performed by immersing the polyvinyl alcohol-based resin film in a bath containing a solution used in each step. The order, frequency, and presence / absence of each treatment of swelling, dyeing, crosslinking, stretching, washing with water, and drying can be appropriately set according to the purpose, materials used, conditions, and the like. For example, several processes may be performed simultaneously in one process, and a specific process may be omitted. More specifically, for example, the stretching process may be performed after the dyeing process, may be performed before the dyeing process, or may be performed simultaneously with the swelling process, the dyeing process, and the crosslinking process. Further, for example, it can be suitably employed to perform the crosslinking treatment before and after the stretching treatment. Further, for example, the water washing process may be performed after all the processes, or may be performed only after a specific process. Conventional methods can be applied to each treatment of swelling, dyeing, crosslinking, stretching, washing with water, and drying.

  In the polarizing plate of this invention, it has an adhesive bond layer between the said polarizer protective film and the said polarizer. That is, the polarizer is bonded to the polarizer protective film of the present invention via an adhesive layer.

  In this invention, adhesion | attachment with a polarizer protective film and a polarizer is performed through the adhesive bond layer formed from an adhesive agent. The adhesive layer is not particularly limited, but a layer formed from a polyvinyl alcohol-based adhesive is preferable. The polyvinyl alcohol-based adhesive preferably contains a polyvinyl alcohol-based resin and a crosslinking agent.

  Although the said polyvinyl alcohol-type resin is not specifically limited, For example, the polyvinyl alcohol-type resin which has an acetoacetyl group can be used. A polyvinyl alcohol-based resin having an acetoacetyl group is a polyvinyl alcohol-based adhesive having a highly reactive functional group, and is preferable in terms of improving the durability of the polarizing plate.

  The degree of acetoacetyl group modification of the polyvinyl alcohol resin having an acetoacetyl group is not particularly limited as long as it is 0.1 mol% or more. If it is less than 0.1 mol%, the water resistance of the adhesive layer is insufficient, which is inappropriate. The degree of acetoacetyl modification is preferably 0.1 to 40 mol%, more preferably 1 to 20 mol%. When the degree of acetoacetyl modification exceeds 40 mol%, the number of reaction points with the cross-linking agent decreases, and the effect of improving water resistance is small. The degree of acetoacetyl modification is a value measured by NMR.

  As said crosslinking agent, what is used for the polyvinyl alcohol-type adhesive agent can be especially used without a restriction | limiting. As the crosslinking agent, a compound having at least two functional groups having reactivity with the polyvinyl alcohol resin can be used. As the cross-linking agent, a melamine-based cross-linking agent is preferable, and methylol melamine is particularly preferable.

  The amount of the crosslinking agent is preferably 0.1 to 35 parts by weight, more preferably 10 to 25 parts by weight with respect to 100 parts by weight of the polyvinyl alcohol resin. On the other hand, in order to further improve the durability, the crosslinking agent can be blended in a range of more than 30 parts by weight and 46 parts by weight or less with respect to 100 parts by weight of the polyvinyl alcohol resin. In particular, when a polyvinyl alcohol-based resin containing an acetoacetyl group is used, it is preferable to use the crosslinking agent in an amount exceeding 30 parts by weight. Water resistance improves by mix | blending a crosslinking agent in the range of more than 30 weight part and 46 weight part or less.

  The polyvinyl alcohol-based adhesive further includes coupling agents such as silane coupling agents and titanium coupling agents, various tackifiers, ultraviolet absorbers, antioxidants, heat stabilizers, hydrolysis stabilizers, and the like. A stabilizer or the like can also be blended.

  In the polarizer protective film of the present invention, either side may be bonded to the polarizer. In addition, an easy adhesion process can be performed on the surface in contact with the polarizer in order to improve adhesion. Examples of the easy adhesion treatment include surface treatment such as corona treatment, plasma treatment, low-pressure UV treatment, and saponification treatment, and a method of forming an easy adhesion layer, and these may be used in combination. Among these, a corona treatment, a method of forming an easy adhesion layer, and a method of using these in combination are preferable.

  Formation of the said adhesive bond layer is performed by apply | coating the said adhesive agent to the surface of either side or both sides of a polarizer protective film, and the side of either side or both sides of a polarizer. After bonding a polarizer protective film and a polarizer, a drying process is given and the adhesive bond layer which consists of an application | coating drying layer is formed. This can also be bonded after forming the adhesive layer. Bonding of a polarizer and a polarizer protective film can be performed with a roll laminator or the like. The heating and drying temperature and drying time are appropriately determined according to the type of adhesive.

  The thickness of the adhesive layer is preferably 0.01 to 10 μm, and more preferably 0.03 to 5 μm, because it is not preferable in terms of adhesiveness of the polarizer protective film if the thickness after drying becomes too thick. .

  Bonding of the polarizer protective film to the polarizer can be bonded to both sides of the polarizer on one side of the polarizer protective film.

  In addition, the polarizer protective film is bonded to one side of the polarizer by bonding on one side of the polarizer, and the other side of the polarizer is made of a cellulose-based resin or the above resin layer (B1). ) And the like, and a film made of a thermoplastic resin used in the above can be bonded, preferably a film made of a cellulose resin.

  The thickness of the film bonded to the other side of the polarizer is preferably 30 to 100 μm, more preferably 40 to 80 μm. When the thickness is less than 30 μm, the film strength is lowered and the workability is inferior. When the thickness is more than 100 μm, the light transmittance is remarkably lowered in durability.

  The polarizing plate according to the present invention may have an adhesive layer as at least one of the resin layers (such a polarizing plate may be referred to as an adhesive polarizing plate). As a particularly preferred embodiment, a pressure-sensitive adhesive layer for adhering to another member such as another optical film or a liquid crystal cell can be provided on the side of the polarizer protective film where the polarizer is not adhered.

  The pressure-sensitive adhesive forming the pressure-sensitive adhesive layer is not particularly limited. For example, an acrylic polymer, silicone polymer, polyester, polyurethane, polyamide, polyether, fluorine-based or rubber-based polymer is used as a base polymer. It can select suitably and can be used. In particular, those having excellent optical transparency such as an acrylic pressure-sensitive adhesive, exhibiting appropriate wettability, cohesiveness, and adhesive pressure-sensitive adhesive properties, and being excellent in weather resistance and heat resistance can be preferably used.

  Moreover, the adhesive layer etc. which gave various functions, such as containing microparticles | fine-particles and showing light diffusibility, may be sufficient.

  The thickness of the pressure-sensitive adhesive layer can be appropriately determined according to the purpose of use and adhesive force, and is preferably 1 to 40 μm, more preferably 5 to 30 μm, and particularly preferably 10 to 25 μm. When the thickness is less than 1 μm, the durability is deteriorated. When the thickness is more than 40 μm, floating or peeling due to foaming or the like is liable to occur, resulting in poor appearance.

  In order to improve the adhesion between the polarizer protective film and the pressure-sensitive adhesive layer, an anchor layer may be provided between the layers.

  As the anchor layer, an anchor layer selected from polyurethane, polyester and polymers containing an amino group in the molecule is preferably used, and polymers containing an amino group in the molecule are particularly preferably used. Polymers containing amino groups in the molecule are good because the amino groups in the molecule exhibit interactions such as reaction or ionic interaction with carboxyl groups in the adhesive and polar groups in the conductive polymer. Adhesion is ensured.

  In order to impart antistatic properties to the anchor layer, an antistatic agent may be added.

  In the present invention, each layer such as the polarizer and the pressure-sensitive adhesive layer forming the polarizing plate includes, for example, a salicylic acid ester compound, a benzophenol compound, a benzotriazole compound, a cyanoacrylate compound, a nickel complex compound, and the like. It may be one having a UV absorbing ability by a method such as a method of treating with a UV absorber.

  The polarizing plate of the present invention may be provided on either the viewing side or the backlight side of the liquid crystal cell or on both sides, and is not limited.

  Next, the image display apparatus of the present invention will be described. The image display device of the present invention includes at least one polarizing plate of the present invention. Here, a liquid crystal display device will be described as an example, but it goes without saying that the present invention can be applied to any display device that requires a polarizing plate. Specific examples of the image display device to which the polarizing plate of the present invention can be applied include a self-luminous display device such as an electroluminescence (EL) display, a plasma display (PD), and a field emission display (FED: Field Emission Display). Can be mentioned. FIG. 3 is a schematic cross-sectional view of a liquid crystal display device according to a preferred embodiment of the present invention. In the illustrated example, a transmissive liquid crystal display device will be described, but it goes without saying that the present invention is also applied to a reflective liquid crystal display device and the like.

  The liquid crystal display device 100 includes a liquid crystal cell 10, retardation films 20 and 20 ′ disposed across the liquid crystal cell 10, and polarizing plates 30 and 30 ′ disposed outside the retardation films 20 and 20 ′. A light guide plate 40, a light source 50, and a reflector 60 are provided. The polarizing plates 30 and 30 'are arranged so that their polarization axes are orthogonal to each other. The liquid crystal cell 10 includes a pair of glass substrates 11 and 11 ′ and a liquid crystal layer 12 as a display medium disposed between the substrates. One substrate 11 is provided with a switching element (typically a TFT) for controlling the electro-optical characteristics of the liquid crystal, a scanning line for supplying a gate signal to the switching element, and a signal line for supplying a source signal ( Neither is shown). The other glass substrate 11 ′ is provided with a color layer constituting a color filter and a light shielding layer (black matrix layer) (both not shown). The distance (cell gap) between the substrates 11 and 11 ′ is controlled by the spacer 13. In the liquid crystal display device of the present invention, the polarizing plate of the present invention described above is employed as at least one of the polarizing plates 30 and 30 '.

  For example, in the case of the TN mode, in such a liquid crystal display device 100, when no voltage is applied, the liquid crystal molecules of the liquid crystal layer 12 are arranged in a state where the polarization axis is shifted by 90 degrees. In such a state, incident light that is transmitted through only light in one direction by the polarizing plate is twisted 90 degrees by liquid crystal molecules. As described above, since the polarizing plates are arranged so that the polarization axes thereof are orthogonal to each other, the light (polarized light) reaching the other polarizing plate is transmitted through the polarizing plate. Therefore, when no voltage is applied, the liquid crystal display device 100 performs white display (normally white method). On the other hand, when a voltage is applied to such a liquid crystal display device 100, the arrangement of liquid crystal molecules in the liquid crystal layer 12 changes. As a result, the light (polarized light) that has reached the other polarizing plate cannot be transmitted through the polarizing plate, resulting in black display. An image is formed by switching such display for each pixel using an active element.

  EXAMPLES Hereinafter, although an Example demonstrates this invention concretely, this invention is not limited to these Examples. Unless otherwise indicated, parts and percentages in the examples are based on weight. Evaluation was performed as follows.

<Measurement of thickness>
When the thickness was less than 10 μm, measurement was performed using a thin film spectrophotometer [manufactured by Otsuka Electronics Co., Ltd., “instant multiphotometry system MCPD-2000”]. When the thickness was 10 μm or more, measurement was performed using an Anritsu digital micrometer “KC-351C type”.

<Weight loss upon heating at 300 ° C. for 20 minutes>
The weight loss during heating at 300 ° C. for 20 minutes was evaluated by the weight reduction rate when heated at 300 ° C. for 20 minutes in a nitrogen stream. About 5 to 10 mg of the sample was used, and measurement was performed in a nitrogen stream with a thermogravimetric analyzer (manufactured by Seiko Instruments Inc., TG / DTA6200). The temperature was raised to 300 ° C. at 10 ° C./min, and then held at 300 ° C. for 20 minutes. When the weight before treatment = M0, the weight after treatment = M1, and the weight reduction rate (%) = M, the following formula was used.
M = (M1-M0) / M0

<Method for evaluating UV absorption ability>
About the obtained optical film, the light transmittance of 380 nm was measured using Hitachi spectrophotometer U-4100 by Hitachi High-Technologies Corporation.

<Static friction coefficient, Dynamic friction coefficient>
It measured based on the friction coefficient test method prescribed | regulated by JIS-K7125.

<Internal haze>
Measurement was performed based on JIS-K7136 using a haze meter “HM-150” manufactured by Murakami Color Research Laboratory.

<Evaluation of film appearance defects>
The film formed by co-extrusion or extrusion with a single screw extruder was observed, and the number of appearance defects found in the film was observed.
A: Appearance defects are not confirmed visually.
○: Appearance defects having a diameter (longer diameter in the case of an ellipse) of less than 0.1 mm are observed.
X: Appearance defects having a diameter (long diameter in the case of an ellipse) of 0.1 mm or more are observed on the entire surface.
XX: Many appearance defects having a diameter (long diameter in the case of an ellipse) of 0.1 mm or more are observed on the entire surface.

<Evaluation of roll deposits>
The presence or absence of roll deposits on the cast roll at the T-die outlet was observed.
○: Roll deposits are not observed on the cast roll.
X: Roll deposits are observed on the cast roll.

<Simple evaluation of film slipperiness 1>
The two films were rubbed together, and the slipperiness was simply evaluated by the hand feeling at that time.
○: Hand feeling with good slipperiness.
X: Hand feeling with insufficient sliding property.

<Simple evaluation of film slipperiness 2>
A film was attached to each of the large and small glass plates. The obtained large and small laminates were superposed so that the film surfaces rub against each other with the larger laminate on the bottom, and left to stand horizontally. The large laminate was tilted slowly as it was, and the angle between the larger laminate and the horizontal plane when the smaller laminate began to slide was measured (no-load sliding angle). Moreover, a 500 g weight was affixed on the glass plate surface side of the smaller laminate, and the same angle as described above was measured (load sliding angle).

[Reference Example 1]
With respect to the lactone ring-containing acrylic resin pellets described in JP-A-2005-146084, 5.0% by weight of a triazole ultraviolet absorber (ADEKA STAB LA-31, manufactured by ADEKA), a phenolic antioxidant (ADEKA) 0.1% by weight of ADEKA STAB AO-60), 0.1% by weight of thioether antioxidant (ADEKA STAB AO-412S), mixed at 240 ° C. with a twin-screw kneader, and resin A pellet (1) was produced.

[Reference Example 2]
Zinc stearate (manufactured by Sakai Chemical Industry Co., Ltd., grade: Zn-St) as a lubricant, 1.0% by weight, phosphorus-based antioxidant, as a lubricant for the lactone ring-containing acrylic resin pellets described in JP-A-2005-146084 0.1% by weight (made by ADEKA, PEP-36) and 0.1% by weight of phenolic antioxidant (manufactured by Ciba Specialty Chemicals, IRGANOX 1010) were mixed at 240 ° C. with a twin-screw kneader. Thus, a resin pellet (2) was produced.

[Reference Example 3]
Zinc stearate (manufactured by Sakai Chemical Industry Co., Ltd., grade: Zn-St) as a lubricant, 1.0% by weight, phosphorus antioxidant (ADEKA) for acrylic resin pellets (manufactured by Mitsubishi Rayon, "Acrypet VH") PEP-36), 0.1% by weight, 0.1% by weight of a phenolic antioxidant (Ciba Specialty Chemicals, IRGANOX 1010) was mixed at 240 ° C. with a twin-screw kneader, Resin pellets (3) were produced.

[Reference Example 4]
Zinc stearate (manufactured by Sakai Chemical Industry Co., Ltd., grade: Zn-St) as a lubricant, 1.0% by weight, phosphorous antioxidant (made by ADEKA) for polystyrene resin pellets (made by Nippon Polystyrene, "G797N") PEP-36) 0.1% by weight and phenolic antioxidant (Ciba Specialty Chemicals, IRGANOX 1010) 0.1% by weight were mixed at 240 ° C. with a twin-screw kneader, and resin pellets were mixed. (4) was produced.

[Reference Example 5]
Zinc stearate (manufactured by Sakai Chemical Industry Co., Ltd., grade: Zn-St) as a lubricant, 1.0% by weight, phosphorous antioxidant, based on acrylonitrile / styrene copolymer resin pellets (Stylac AS, manufactured by Asahi Kasei Chemicals) 0.1% by weight (made by ADEKA, PEP-36) and 0.1% by weight of phenolic antioxidant (manufactured by Ciba Specialty Chemicals, IRGANOX 1010) were mixed at 240 ° C. with a twin-screw kneader. Thus, a resin pellet (5) was produced.

[Reference Example 6]
A polyvinyl alcohol film having a thickness of 80 μm was dyed in an aqueous iodine solution of 5% by weight (weight ratio: iodine / potassium iodide = 1/10). Next, after being immersed in an aqueous solution containing 3% by weight boric acid and 2% by weight potassium iodide and further stretched to 5.5 times in an aqueous solution containing 4% by weight boric acid and 3% by weight potassium iodide. It was immersed in a 5% by weight aqueous potassium iodide solution. Then, it dried for 3 minutes in 40 degreeC oven, and obtained the 30-micrometer-thick polarizer.

[Example 1]
The resin pellet (1) obtained in Reference Example 1 and the resin pellet (2) obtained in Reference Example 2 were dried at 800 Pa and 100 ° C. for 12 hours. Thereafter, using two single-screw extruders, a film is formed by co-extrusion from a T-die at a die temperature of 250 ° C. by a feed block method, and then simultaneous biaxial stretching of the fixed end is performed by a biaxial stretching machine. “Resin layer obtained from resin pellet (2) (thickness: 3 μm) / resin layer obtained from resin pellet (1) (thickness: 24 μm) / resin layer obtained from resin pellet (2) (thickness: 3 μm) A polarizer protective film (1) having a film configuration of 30 μm in total film thickness was prepared.
Tables 1 and 2 show the evaluation results for the polarizer protective film (1).

[Example 2]
The resin pellet (1) obtained in Reference Example 1 and the resin pellet (3) obtained in Reference Example 3 were dried at 800 Pa and 100 ° C. for 12 hours. Thereafter, using two single-screw extruders, a film is formed by co-extrusion from a T-die at a die temperature of 250 ° C. by a feed block method, and then simultaneous biaxial stretching of the fixed end is performed by a biaxial stretching machine. “Resin layer obtained from resin pellet (3) (thickness: 3 μm) / resin layer obtained from resin pellet (1) (thickness: 24 μm) / resin layer obtained from resin pellet (3) (thickness: 3 μm) A polarizer protective film (2) having a film configuration of 30 μm in total film thickness was prepared.
Tables 1 and 2 show the evaluation results for the polarizer protective film (2).

[Comparative Example 1]
The resin pellet (1) obtained in Reference Example 1 and the lactone ring-containing acrylic resin pellet described in JP-A-2005-146084 were dried at 800 Pa and 100 ° C. for 12 hours. Thereafter, using two single-screw extruders, a film is formed by co-extrusion from a T-die at a die temperature of 250 ° C. by a feed block method, and then simultaneous biaxial stretching of the fixed end is performed by a biaxial stretching machine. “Resin layer (thickness: 3 μm) obtained from lactone ring-containing acrylic resin pellets described in JP-A-2005-146084” / Resin layer (thickness: 24 μm) obtained from resin pellet (1) / JP-A-2005 A polarizer protective film (C1) having a film configuration of “a resin layer (thickness: 3 μm) obtained from a lactone ring-containing acrylic resin pellet described in Japanese Patent No. 146084” having a total film thickness of 30 μm was produced.
The evaluation results for the polarizer protective film (C1) are shown in Tables 1 and 2.

[Comparative Example 2]
The resin pellet (1) obtained in Reference Example 1 and the acrylic resin pellet (manufactured by Mitsubishi Rayon, “Acrypet VH”) were dried at 800 Pa and 100 ° C. for 12 hours. Thereafter, using two single-screw extruders, a film is formed by co-extrusion from a T-die at a die temperature of 250 ° C. by a feed block method, and then simultaneous biaxial stretching of the fixed end is performed by a biaxial stretching machine. Resin layer (thickness: 3 μm) obtained from “acrylic resin pellets (manufactured by Mitsubishi Rayon,“ Acrypet VH ”) / resin layer (thickness: 24 μm) obtained from resin pellet (1) / acrylic resin pellets ( A polarizer protective film (C2) having a film configuration of a resin layer (thickness: 3 μm) obtained from Mitsubishi Rayon (“Acrypet VH”) and having a total film thickness of 30 μm was produced.
The evaluation results for the polarizer protective film (C2) are shown in Tables 1 and 2.

Example 3
The resin pellet (1) obtained in Reference Example 1 and the resin pellet (4) obtained in Reference Example 4 were dried at 800 Pa and 100 ° C. for 12 hours. Thereafter, using two single-screw extruders, a film is formed by co-extrusion from a T-die at a die temperature of 250 ° C. by a feed block method, and then simultaneous biaxial stretching of the fixed end is performed by a biaxial stretching machine. “Resin layer obtained from resin pellet (4) (thickness: 3 μm) / resin layer obtained from resin pellet (1) (thickness: 24 μm) / resin layer obtained from resin pellet (4) (thickness: 3 μm) A polarizer protective film (3) having a film configuration of 30 μm in total film thickness was prepared.
The evaluation results for the polarizer protective film (3) are shown in Tables 1 and 2.

Example 4
The resin pellet (1) obtained in Reference Example 1 and the resin pellet (5) obtained in Reference Example 5 were dried at 800 Pa and 100 ° C. for 12 hours. Thereafter, using two single-screw extruders, a film is formed by co-extrusion from a T-die at a die temperature of 250 ° C. by a feed block method, and then simultaneous biaxial stretching of the fixed end is performed by a biaxial stretching machine. “Resin layer obtained from resin pellet (5) (thickness: 3 μm) / resin layer obtained from resin pellet (1) (thickness: 24 μm) / resin layer obtained from resin pellet (5) (thickness: 3 μm) A polarizer protective film (4) having a film configuration of 30 μm in total film thickness was prepared.
The evaluation results for the polarizer protective film (4) are shown in Tables 1 and 2.

[Comparative Example 3]
The resin pellet (1) obtained in Reference Example 1 and the polystyrene-based resin pellet (“G797N” manufactured by Nippon Polystyrene Co., Ltd.) were dried at 800 Pa and 100 ° C. for 12 hours. Thereafter, using two single-screw extruders, a film is formed by co-extrusion from a T-die at a die temperature of 250 ° C. by a feed block method, and then simultaneous biaxial stretching of the fixed end is performed by a biaxial stretching machine. The resin layer (thickness: 3 μm) obtained from “polystyrene resin pellets (made by Nippon Polystyrene,“ G797N ”) / resin layer (thickness: 24 μm) obtained from resin pellets (1) / polystyrene resin pellets (Nippon polystyrene) A polarizer protective film (C3) having a film structure of a resin layer (thickness: 3 μm) obtained from “G797N”) and having a total film thickness of 30 μm was produced.
The evaluation results for the polarizer protective film (C3) are shown in Tables 1 and 2.

[Comparative Example 4]
The resin pellet (1) obtained in Reference Example 1 and the acrylonitrile / styrene copolymer resin pellet (manufactured by Asahi Kasei Chemicals Corporation, Stylac AS) were dried at 800 Pa and 100 ° C. for 12 hours. Thereafter, using two single-screw extruders, a film is formed by co-extrusion from a T-die at a die temperature of 250 ° C. by a feed block method, and then simultaneous biaxial stretching of the fixed end is performed by a biaxial stretching machine. “Resin layer (thickness: 3 μm) obtained from acrylonitrile / styrene copolymer resin pellets (Stylac AS manufactured by Asahi Kasei Chemicals Co., Ltd.) / Resin layer (thickness: 24 μm) obtained from resin pellet (1) / acrylonitrile / styrene A polarizer protective film (C4) having a film configuration of a resin layer (thickness: 3 μm) obtained from copolymer resin pellets (made by Asahi Kasei Chemicals Co., Ltd., Stylac AS) and having a total film thickness of 30 μm was produced.
The evaluation results for the polarizer protective film (C4) are shown in Tables 1 and 2.

Example 5
(adhesive)
A polyvinyl alcohol adhesive aqueous solution prepared by adjusting an aqueous solution containing 20 parts by weight of methylolmelamine to 100 parts by weight of an acetoacetyl-modified polyvinyl alcohol resin (degree of acetylation 13%) to a concentration of 0.5% by weight It was adjusted.

(Preparation of polarizing plate)
The polarizer protective film (1) obtained in Example 1 was bonded to both surfaces of the polarizer obtained in Reference Example 6 using a polyvinyl alcohol-based adhesive. Each of the polyvinyl alcohol-based adhesives was applied to the acrylic resin surface side and dried at 70 ° C. for 10 minutes to obtain a polarizing plate.

(Adhesive)
As a base polymer, a solution (solid content 30) containing an acrylic polymer having a weight average molecular weight of 2 million consisting of a copolymer of butyl acrylate: acrylic acid: 2-hydroxyethyl acrylate = 100: 5: 0.1 (weight ratio) %) Was used. Viscosity adjustment of 4 parts of Coronate L manufactured by Nippon Polyurethane Co., Ltd., which is an isocyanate-based polyfunctional compound, to 100 parts of polymer solids and 0.5 part of an additive (KBM403, manufactured by Shin-Etsu Silicone) A solvent (ethyl acetate) was added to prepare an adhesive solution (solid content 12%). The pressure-sensitive adhesive solution was applied on a release film (polyethylene terephthalate substrate: Diafoil MRF38, manufactured by Mitsubishi Chemical Polyester) so that the thickness after drying was 25 μm, and then dried in a hot air circulation oven, An adhesive layer was formed.

(Polarizing plate anchor layer)
A polyethylenimine adduct of polyacrylic acid ester (trade name: Polyment NK380, manufactured by Nippon Shokubai Co., Ltd.) was diluted 50 times with methyl isobutyl ketone. This was coated and dried on one side of the polarizing plate using a wire bar (# 5) so that the thickness after drying was 50 nm.

(Preparation of adhesive polarizing plate)
A release film having the pressure-sensitive adhesive layer formed thereon was bonded to the anchor layer of the polarizing plate to prepare a pressure-sensitive adhesive-type polarizing plate.

(Evaluation of polarizing plate)
In the obtained polarizing plate, the adhesiveness of a polarizer protective film and a polarizer, and the external appearance were evaluated. Adhesiveness was good, and the polarizer and the film were integrated and no peeling occurred. Moreover, the evaluation result of the external appearance was ○.

  The polarizer protective film and polarizing plate of the present invention can be suitably used for various image display devices (liquid crystal display devices, organic EL display devices, PDPs, etc.).

It is sectional drawing which shows an example of the polarizer protective film of this invention. It is sectional drawing which shows an example of the polarizing plate of this invention. 1 is a schematic cross-sectional view of a liquid crystal display device according to a preferred embodiment of the present invention.

Explanation of symbols

1 Resin layer (B1)
2 Resin layer (A)
3 Resin layer (B2)
DESCRIPTION OF SYMBOLS 10 Liquid crystal cell 11, 11 'Glass substrate 12 Liquid crystal layer 13 Spacer 20, 20' Retardation film 30, 30 'Polarizing plate 31 Polarizer 32 Adhesive layer 33 Easy adhesion layer 34 Polarizer protective film 35 Adhesive layer 36 Polarizer Protective film 40 Light guide plate 50 Light source 60 Reflector 100 Liquid crystal display device

Claims (15)

It has a resin layer (A) and a resin layer (B1) in this order,
The resin layer (A) is a resin layer containing a (meth) acrylic resin as a main component, and the ultraviolet absorber is contained at a ratio of 0.5 to 10% by weight with respect to the resin component in the resin layer (A). Including
The resin layer (B1) is a resin layer containing a thermoplastic resin as a main component, and the lubricant (L1) is contained in a proportion of 0.1 to 1.5% by weight with respect to the resin component in the resin layer (B1). Including,
Polarizer protective film.   The polarizer protective film according to claim 1, wherein the lubricant (L1) is a metal salt.   The optical film according to claim 2, wherein the lubricant (L1) is at least one selected from zinc stearate and calcium 12-hydroxystearate.   The polarizer protective film in any one of Claim 1 to 3 whose thickness of the said resin layer (A) is 5-70 micrometers, and the thickness of the said resin layer (B1) is 0.5-15 micrometers.   The resin layer (A) has a resin layer (B2) on the opposite side of the resin layer (B1), and the resin layer (B2) is a resin layer containing a thermoplastic resin as a main component and a lubricant (L2). The polarizer protective film according to any one of claims 1 to 4, comprising 0.1 to 1.5% by weight with respect to the resin component in the resin layer (B2).   The polarizer protective film according to claim 5, wherein the lubricant (L2) is a metal salt.   The optical film according to claim 6, wherein the lubricant (L2) is at least one selected from zinc stearate and calcium 12-hydroxystearate.   The polarizer protective film in any one of Claim 5-7 whose thickness of the said resin layer (B2) is 0.5-15 micrometers.   The polarizer protective film in any one of Claim 1-8 whose total thickness is 15-100 micrometers.   The polarizer protective film in any one of Claim 1-9 whose light transmittance of 380 nm in 30 micrometers in thickness is 10% or less.   The c according to any one of claims 1 to 10, wherein a static friction coefficient is 1.5 or less and a dynamic friction coefficient is 1.5 or less.   The polarizer protective film in any one of Claim 1-11 whose internal haze is 1.0% or less.   The polarizer protective film according to claim 1, which is produced by coextrusion molding.   A polarizing plate comprising a polarizer formed from a polyvinyl alcohol-based resin and the polarizer protective film according to claim 1.   An image display device comprising at least one polarizing plate according to claim 14.

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