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JP2009264464A - Assembly type crankshaft and its manufacturing method - Google Patents

Assembly type crankshaft and its manufacturing method Download PDF

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Publication number
JP2009264464A
JP2009264464A JP2008113519A JP2008113519A JP2009264464A JP 2009264464 A JP2009264464 A JP 2009264464A JP 2008113519 A JP2008113519 A JP 2008113519A JP 2008113519 A JP2008113519 A JP 2008113519A JP 2009264464 A JP2009264464 A JP 2009264464A
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hole
shaft portion
shaft
fastening
type crankshaft
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JP2008113519A
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Japanese (ja)
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Osamu Maeda
治 前田
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Toyota Motor Corp
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Toyota Motor Corp
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  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)

Abstract

【課題】塑性変形による締結力に加え、締結部の締結力を増強して締結部の抜けを防止すること。
【解決手段】組立式クランクシャフトは、複数の分割ピースを締結部にて互いに組み付けて一体に組み立てられる。締結部は、隣り合う分割ピースの一方に形成された穴部8と、隣り合う分割ピースの他方に形成された軸部6とを含み、穴部8に軸部6を圧入して締結することにより隣り合う分割ピースが互いに組み付けられる。軸部6の外周に、軸線方向に延びて交互に並ぶ山部と谷部からなるセレーション7が形成される。このセレーション7が穴部8の内壁と塑性変形により締結する。軸部6の端面に、軸部6の先端により穴部8の内壁から削り取られた肉を係合させる係合溝11が形成される。
【選択図】 図7
An object of the present invention is to increase the fastening force of a fastening part in addition to the fastening force due to plastic deformation to prevent the fastening part from coming off.
An assembling type crankshaft is assembled integrally by assembling a plurality of divided pieces together at a fastening portion. The fastening portion includes a hole portion 8 formed in one of the adjacent divided pieces and a shaft portion 6 formed in the other of the adjacent divided pieces. The shaft portion 6 is press-fitted into the hole portion 8 and fastened. The adjacent divided pieces are assembled to each other. A serration 7 is formed on the outer periphery of the shaft portion 6. The serration 7 includes a peak portion and a valley portion that extend in the axial direction and are alternately arranged. This serration 7 is fastened to the inner wall of the hole 8 by plastic deformation. An engagement groove 11 is formed on the end surface of the shaft portion 6 to engage the meat scraped from the inner wall of the hole portion 8 by the tip of the shaft portion 6.
[Selection] Figure 7

Description

この発明は、エンジンのクランクシャフトに係り、詳しくは、複数の分割ピースを一体に組み立ててなる組立式クランクシャフト及びその製造方法に関する。   The present invention relates to a crankshaft of an engine, and more particularly to an assembly-type crankshaft in which a plurality of divided pieces are assembled together and a manufacturing method thereof.

従来、この種の技術として、例えば下記の特許文献1〜5に記載される技術が知られている。特に、特許文献1には、対向する一対のクランクウェブ間をクランクピンを用いて締結し、クランクピンにピストンロッドの一端を支承してなるクランクシャフトが記載されている。このクランクシャフトは、対向する面の偏心点にクランクピン取付穴が形成された一対のクランクウェブと、一端外周に多数の凹凸部を、他端外周に軸方向に延びるスリットが形成されたクランクピンとから構成される。そして、クランクピンの一端は、一方のクランクウェブの取付穴に嵌合され、局部的に押圧されて凹凸部周辺にて塑性変形した取付穴近傍のクランクウェブ材により緊迫力をもって締結される。クランクピンの他端は、取付穴に圧入されてスリットにて塑性変形した取付穴周囲のクランクウェブ材により緊迫力と剪断力をもって締結される。   Conventionally, as this type of technology, for example, technologies described in Patent Documents 1 to 5 below are known. In particular, Patent Document 1 describes a crankshaft in which a pair of opposed crank webs are fastened with a crankpin and one end of a piston rod is supported on the crankpin. This crankshaft has a pair of crank webs in which crank pin mounting holes are formed at the eccentric points of the opposing surfaces, a crank pin having a number of irregularities on the outer periphery of one end, and a slit extending in the axial direction on the outer periphery of the other end. Consists of Then, one end of the crank pin is fitted into the mounting hole of one crank web, and is fastened with a tight force by a crank web material in the vicinity of the mounting hole that is locally pressed and plastically deformed around the uneven portion. The other end of the crank pin is fastened with a compression force and a shearing force by a crank web material around the mounting hole that is press-fitted into the mounting hole and plastically deformed by the slit.

特開昭62−41419号公報JP 62-41419 A 特開平7−259838号公報Japanese Patent Laid-Open No. 7-259838 実案第2570281号公報Japanese Utility Model No. 2570281 特開2003−314529号公報JP 2003-314529 A 特開2005−61628号公報Japanese Patent Laying-Open No. 2005-61628 特開2007−146953号公報JP 2007-146953 A 特開2006−9956号公報JP 2006-9956 A 特開平10−259755号公報Japanese Patent Laid-Open No. 10-259755 特開平10−266890号公報JP-A-10-266890

ところが、上記した特許文献1に記載のクランクシャフトでは、クランクピンの両端外周をそれぞれクランクウェブの取付穴に嵌合することで塑性変形により締結するだけの構成となっていた。このため、クランクピンとクランクウェブとの締結部では、塑性変形による締結強度以上の強度が得られず、強度不足が問題となっていた。すなわち、エンジンの運転時には、クランクシャフトに作用するピストンの運動力が締結部に作用するが、この運動力に対して締結部の締結力が抜けに対して不十分となるおそれがあった。   However, the crankshaft described in Patent Document 1 described above has a configuration in which the outer periphery of both ends of the crankpin is fitted into the mounting holes of the crank web and fastened by plastic deformation. For this reason, in the fastening part of a crankpin and a crank web, the intensity | strength more than the fastening intensity | strength by plastic deformation was not obtained, but the intensity | strength lack was a problem. That is, during the operation of the engine, the kinetic force of the piston acting on the crankshaft acts on the fastening portion, but there is a possibility that the fastening force of the fastening portion is insufficient with respect to this motive force.

この発明は、上記事情に鑑みてなされたものであって、その目的は、塑性変形による締結力に加え、締結部の締結力を増強して締結部の抜けを防止することを可能とした組立式クランクシャフト及びその製造方法を提供することにある。   The present invention has been made in view of the above circumstances, and an object of the present invention is to make it possible to increase the fastening force of the fastening portion in addition to the fastening force due to plastic deformation and prevent the fastening portion from coming off. An object of the present invention is to provide a crankshaft and a manufacturing method thereof.

上記目的を達成するために、請求項1に記載の発明は、複数の分割ピースを締結部にて互いに組み付けて一体に組み立ててなる組立式クランクシャフトであって、締結部は、隣り合う分割ピースの一方に形成された穴部と、隣り合う分割ピースの他方に形成された軸部とを含み、穴部に軸部を圧入して締結することにより隣り合う分割ピースが互いに組み付けられることと、軸部の外周に設けられ、穴部の内壁と塑性変形により締結する塑性締結部と、軸部の端面に設けられ、軸部の先端により穴部の内壁から削り取られた肉を係合させる係合部とを備えたことを趣旨とする。   In order to achieve the above-mentioned object, the invention according to claim 1 is an assembly type crankshaft in which a plurality of divided pieces are assembled to each other at a fastening portion and assembled together, and the fastening portion is adjacent to the divided pieces. Including a hole formed in one of the two and a shaft formed in the other of the adjacent divided pieces, the adjacent divided pieces are assembled together by press-fitting the shaft into the hole and fastening, A plastic fastening portion that is provided on the outer periphery of the shaft portion and is fastened by plastic deformation to the inner wall of the hole portion, and a member that is provided on the end surface of the shaft portion and that engages with meat cut off from the inner wall of the hole portion by the tip end of the shaft portion. The purpose is to have a joint office.

上記発明の構成によれば、穴部に軸部を圧入して締結することにより、隣り合う分割ピースが互いに組み付けられる。ここで、穴部に軸部を圧入するとき、軸部の塑性締結部が穴部の内壁を塑性変形させながら穴部の内壁と締結することにより、塑性変形による締結力が得られる。そして、最後に、軸部の先端が穴部の底壁に近付いて、軸部の先端により削り取られた穴部の内壁の肉が係合部に係合することにより、係合による締結力が得られる。   According to the structure of the said invention, an adjacent division | segmentation piece is mutually assembled | attached by press-fitting a shaft part in a hole part and fastening. Here, when the shaft portion is press-fitted into the hole portion, the plastic fastening portion of the shaft portion fastens with the inner wall of the hole portion while plastically deforming the inner wall of the hole portion, whereby a fastening force due to plastic deformation is obtained. Finally, the end of the shaft portion approaches the bottom wall of the hole portion, and the meat on the inner wall of the hole portion scraped by the tip end of the shaft portion engages with the engaging portion, so that the fastening force due to the engagement is increased. can get.

上記目的を達成するために、請求項2に記載の発明は、請求項1に記載の発明において、係合部は、軸部の端面にて軸部の周縁に沿って円環状に形成され、縦断面が略鉤形をなす係合溝であることを趣旨とする。   To achieve the above object, according to a second aspect of the present invention, in the first aspect of the present invention, the engaging portion is formed in an annular shape along the periphery of the shaft portion at the end surface of the shaft portion, It is intended that the longitudinal section is an engagement groove having a substantially bowl shape.

上記発明の構成によれば、請求項1に記載の発明の作用に加え、圧入の最後には、軸部の先端が穴部の底壁に近付いて、軸部の先端により削り取られた穴部の内壁の肉が係合溝に入り込んで係合することにより、係合による締結力が得られる。ここで、係合溝は、軸部の周縁に沿って円環状に形成されるので、削り取られた肉がその係合溝の中に入り易くなる。また、係合溝は、縦断面が略鉤形をなすので、入り込んだ肉が係合し易くなる。   According to the configuration of the invention described above, in addition to the operation of the invention according to claim 1, at the end of press-fitting, the tip of the shaft portion approaches the bottom wall of the hole portion, and the hole portion is scraped by the tip of the shaft portion. When the inner wall of the wall enters and engages with the engagement groove, a fastening force by engagement is obtained. Here, since the engagement groove is formed in an annular shape along the periphery of the shaft portion, the scraped meat easily enters the engagement groove. Moreover, since the engaging groove has a substantially bowl shape in the longitudinal section, it is easy to engage the meat that has entered.

上記目的を達成するために、請求項3に記載の発明は、請求項1に記載の発明において、係合部は、軸部の端面にて軸部の軸線を中心に形成された円形凹みであり、円形凹みの内周面は、その開口端側が大径となるテーパ形状をなすことを趣旨とする。   In order to achieve the above object, according to a third aspect of the present invention, in the first aspect of the present invention, the engaging portion is a circular recess formed around the axis of the shaft portion at the end surface of the shaft portion. In addition, the inner peripheral surface of the circular dent is intended to have a tapered shape having a large diameter on the opening end side.

上記発明の構成によれば、請求項1に記載の発明の作用に加え、圧入の最後には、軸部の先端が穴部の底壁に近付いて、軸部の先端により削り取られた穴部の内壁の肉が円形凹みに入り込んでその内周面に係合することにより、係合による締結力が得られる。ここで、円形凹みは、その内周面がテーパ形状をなすので、削り取られた肉がその円形凹みの中に入り易く、その入り込んだ肉が内周面と係合し易くなる。   According to the configuration of the invention described above, in addition to the operation of the invention according to claim 1, at the end of press-fitting, the tip of the shaft portion approaches the bottom wall of the hole portion, and the hole portion is scraped by the tip of the shaft portion. When the inner wall of the wall enters the circular recess and engages with the inner peripheral surface, a fastening force by engagement is obtained. Here, since the inner peripheral surface of the circular recess has a tapered shape, the shaved meat easily enters the circular recess, and the inserted meat easily engages with the inner peripheral surface.

上記目的を達成するために、請求項4に記載の発明は、請求項1に記載の発明において、係合部は、軸部の端面にて軸部の周縁近傍に形成された複数の係合穴であることを趣旨とする。   In order to achieve the above object, according to a fourth aspect of the present invention, in the first aspect of the present invention, the engagement portion includes a plurality of engagements formed near the periphery of the shaft portion on the end surface of the shaft portion. The purpose is to be a hole.

上記発明の構成によれば、請求項1に記載の発明の作用に加え、圧入の最後には、軸部の先端が穴部の底壁に近付いて、軸部の先端により削り取られた穴部の内壁の肉が各係合穴に入り込んで係合することにより、係合による締結力が得られる。ここで、係合穴は、軸部の端面に対する加工が容易である。   According to the configuration of the invention described above, in addition to the operation of the invention according to claim 1, at the end of press-fitting, the tip of the shaft portion approaches the bottom wall of the hole portion, and the hole portion is scraped by the tip of the shaft portion. When the inner wall of the wall enters and engages with each engagement hole, a fastening force by engagement is obtained. Here, the engagement hole is easy to process on the end face of the shaft portion.

上記目的を達成するために、請求項5に記載の発明は、請求項3に記載の発明において、穴部の内径を円形凹みの最大径より大きくしたことを趣旨とする。   In order to achieve the above object, the invention described in claim 5 is that, in the invention described in claim 3, the inner diameter of the hole is made larger than the maximum diameter of the circular recess.

上記発明の構成によれば、請求項1に記載の発明の作用に加え、穴部の内径が円形凹みの最大径より大きいので、軸部を穴部に圧入する初期段階から穴部の内壁が軸部の先端により削られることが少なく、圧入初期段階における圧入荷重が低減される。   According to the configuration of the invention described above, in addition to the action of the invention according to claim 1, since the inner diameter of the hole is larger than the maximum diameter of the circular recess, the inner wall of the hole from the initial stage of press-fitting the shaft into the hole. It is less likely to be scraped by the tip of the shaft portion, and the press-fit load in the initial press-fit stage is reduced.

上記目的を達成するために、請求項6に記載の発明は、請求項1乃至5の何れか一つに記載の発明において、穴部の底面周縁が湾曲面をなしたことを趣旨とする。   In order to achieve the above object, the invention described in claim 6 is characterized in that, in the invention described in any one of claims 1 to 5, the bottom edge of the hole portion has a curved surface.

上記発明の構成によれば、請求項1乃至5の何れか一つに記載の発明の作用に加え、穴部の底面周縁が湾曲面をなすので、軸部の先端が穴部の底壁に近付いたときにその先端により削り取られる肉が増え、削り取られた肉がカールして係合部に係合し易くなる。   According to the configuration of the invention described above, in addition to the action of the invention according to any one of claims 1 to 5, the peripheral edge of the bottom surface of the hole portion forms a curved surface, so that the tip of the shaft portion is on the bottom wall of the hole portion. When approaching, the meat scraped off by the tip increases, and the scraped meat curls and becomes easy to engage with the engaging portion.

上記目的を達成するために、請求項7に記載の発明は、請求項1乃至5の何れか一つに記載の発明において、穴部の底面周縁がテーパ面をなしたことを趣旨とする。   In order to achieve the above object, a seventh aspect of the present invention is the invention according to any one of the first to fifth aspects, wherein the peripheral edge of the bottom surface of the hole portion is a tapered surface.

上記発明の構成によれば、請求項1乃至5の何れか一つに記載の発明の作用に加え、穴部の底面周縁がテーパ面をなすので、軸部の先端が穴部の底壁に近付いたときにその先端により削り取られる肉が増え、削り取られた肉がカールして係合部に係合し易くなる。   According to the configuration of the invention, in addition to the action of the invention according to any one of claims 1 to 5, the peripheral edge of the bottom surface of the hole portion forms a tapered surface, so that the tip of the shaft portion is on the bottom wall of the hole portion. When approaching, the meat scraped off by the tip increases, and the scraped meat curls and becomes easy to engage with the engaging portion.

上記目的を達成するために、請求項8に記載の発明は、請求項1に記載の組立式クランクシャフトの製造方法であって、軸部を穴部に圧入するに際して、塑性締結部により穴部の内壁を塑性変形させながら塑性締結部と締結させ、最後に軸部の先端により削り取られた穴部の内壁の肉を係合部に係合させることを趣旨とする。   In order to achieve the above object, the invention according to claim 8 is the method for manufacturing the assembly type crankshaft according to claim 1, wherein when the shaft portion is press-fitted into the hole portion, the hole portion is formed by the plastic fastening portion. The inner wall of the hole is fastened to the plastic fastening portion while being plastically deformed, and finally the meat of the inner wall of the hole portion scraped off by the tip of the shaft portion is engaged with the engaging portion.

上記発明の構成によれば、軸部を穴部に圧入するに際して塑性締結部により穴部の内壁を塑性変形させながら塑性締結部と締結させることにより、塑性変形による締結力が得られる。最後に軸部の先端により削り取られた穴部の内壁の肉を係合部に係合させることにより、係合による締結力が更に得られる。   According to the configuration of the above invention, when the shaft portion is press-fitted into the hole portion, the plastic fastening portion is fastened to the plastic fastening portion while the inner wall of the hole portion is plastically deformed, whereby a fastening force due to plastic deformation is obtained. Finally, by engaging the flesh of the inner wall of the hole portion scraped off by the tip of the shaft portion with the engaging portion, a fastening force by engagement is further obtained.

請求項1に記載の発明によれば、塑性変形による締結力に加え、締結部の締結力を係合による締結力の分だけ増強することができ、締結部の抜けを防止することができる。   According to the first aspect of the present invention, in addition to the fastening force due to plastic deformation, the fastening force of the fastening portion can be increased by the amount of the fastening force due to engagement, and the fastening portion can be prevented from coming off.

請求項2に記載の発明によれば、請求項1に記載の発明の効果に加え、係合による締結力を増大させることができる。   According to the invention described in claim 2, in addition to the effect of the invention described in claim 1, the fastening force by engagement can be increased.

請求項3に記載の発明によれば、請求項1に記載の発明の効果に加え、係合による締結力を増大させることができる。   According to the invention described in claim 3, in addition to the effect of the invention described in claim 1, the fastening force by engagement can be increased.

請求項4に記載の発明によれば、請求項1に記載の発明の効果に加え、分割ピースの製造を容易にすることができる。   According to invention of Claim 4, in addition to the effect of invention of Claim 1, manufacture of a division piece can be made easy.

請求項5に記載の発明によれば、請求項3に記載の発明の効果に加え、軸部と穴部を締結するためのサイクルタイムを短縮することができる。   According to the invention described in claim 5, in addition to the effect of the invention described in claim 3, the cycle time for fastening the shaft portion and the hole portion can be shortened.

請求項6に記載の発明によれば、請求項1乃至5の何れか一つに記載の発明の効果に加え、係合による締結力を更に増大させることができる。   According to the invention described in claim 6, in addition to the effect of the invention described in any one of claims 1 to 5, the fastening force by engagement can be further increased.

請求項7に記載の発明によれば、請求項1乃至5の何れか一つに記載の発明の効果に加え、係合による締結力を更に増大させることができる。   According to the invention described in claim 7, in addition to the effect of the invention described in any one of claims 1 to 5, the fastening force by engagement can be further increased.

請求項8に記載の発明によれば、塑性変形による締結力に加え、締結部の締結力を係合による締結力の分だけ増強することができ、締結部の抜けを防止することができる。加えて、製造工程の簡略化を図ることができる。   According to the eighth aspect of the invention, in addition to the fastening force due to plastic deformation, the fastening force of the fastening portion can be increased by the amount of the fastening force due to engagement, and the fastening portion can be prevented from coming off. In addition, the manufacturing process can be simplified.

[第1実施形態]
以下、本発明の組立式クランクシャフト及びその製造方法を具体化した第1実施形態につき図面を参照して詳細に説明する。この実施形態では、本発明を4気筒エンジン用の組立式クランクシャフトに具体化して説明する。
[First Embodiment]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A first embodiment that embodies an assembly-type crankshaft and a manufacturing method thereof according to the present invention will be described below in detail with reference to the drawings. In this embodiment, the present invention will be described in the form of an assembly type crankshaft for a four-cylinder engine.

図1に、本実施形態の組立式クランクシャフト1を側面図により示す。この組立式クランクシャフト1は、9個の分割ピース2A,2B,2C,2D,2E,2F,2G,2H,2Iを締結部3にて互いに組み付けて一体に組み立てることで構成される。図1において、左側から第1分割ピース2A、第3分割ピース2C、第5分割ピース2E及び第7分割ピース2Gは、互いに同一形状をなし、厚板状のカウンタウェイト部4と、円柱状のジャーナル部5とを備える。ジャーナル部5は、カウンタウェイト部4のほぼ中央部に配置される。ジャーナル部5の先端には、軸部6が設けられる。軸部6の外周には、セレーション7が形成される。カウンタウェイト4の片端寄り位置には、穴部8が形成される。この実施形態で、各分割ピース2A〜2Iには、一例として、適量のカーボンを含有した「S45C」や「S35C」等の鍛造成形品を使用することができる。   FIG. 1 is a side view of an assembled crankshaft 1 according to this embodiment. This assembled crankshaft 1 is configured by assembling nine divided pieces 2A, 2B, 2C, 2D, 2E, 2F, 2G, 2H, and 2I together by fastening portions 3 and assembling them integrally. In FIG. 1, the first divided piece 2A, the third divided piece 2C, the fifth divided piece 2E, and the seventh divided piece 2G have the same shape as each other from the left side, and have a thick plate-like counterweight portion 4 and a columnar shape. A journal unit 5; The journal unit 5 is disposed at a substantially central portion of the counterweight unit 4. A shaft portion 6 is provided at the tip of the journal portion 5. A serration 7 is formed on the outer periphery of the shaft portion 6. A hole 8 is formed at a position near one end of the counterweight 4. In this embodiment, for example, "S45C" or "S35C" forged products containing an appropriate amount of carbon can be used for each of the divided pieces 2A to 2I.

図1において、左側から第2分割ピース2B、第4分割ピース2D、第6分割ピース2F及び第8分割ピース2Hは、互いに同一形状をなし、厚板状のカウンタウェイト部4と、ピン部9とを備える。ピン部9は、カウンタウェイト部4の片端寄り位置に配置される。ピン部20の先端には、軸部6が設けられる。軸部6の外周には、上記と同様にセレーション(図示略)が形成される。カウンタウェイト部4の中央部には、穴部8が形成される。   In FIG. 1, the second divided piece 2B, the fourth divided piece 2D, the sixth divided piece 2F, and the eighth divided piece 2H have the same shape from the left side, and have a thick plate-like counterweight portion 4 and a pin portion 9. With. The pin portion 9 is disposed at a position near one end of the counterweight portion 4. A shaft portion 6 is provided at the tip of the pin portion 20. Serrations (not shown) are formed on the outer periphery of the shaft portion 6 in the same manner as described above. A hole 8 is formed at the center of the counterweight portion 4.

図1において、右端の第9分割ピース2Iは、唯一他の分割ピース2A〜2Hと異なる形状を有する。第9分割ピース2Iは、ジャーナル部5と、ジャーナル部5の先端に形成された軸部6と、ジャーナル部5の他端に形成されたフランジ部10とを備える。軸部6の外周には、上記と同様にセレーション(図示略)が形成される。   In FIG. 1, the ninth divided piece 2I at the right end has a different shape from the other divided pieces 2A to 2H. The ninth divided piece 2 </ b> I includes a journal part 5, a shaft part 6 formed at the tip of the journal part 5, and a flange part 10 formed at the other end of the journal part 5. Serrations (not shown) are formed on the outer periphery of the shaft portion 6 in the same manner as described above.

この実施形態において、各締結部3は、それぞれ隣り合う分割ピース2A〜2Hの一方に形成された穴部8と、隣り合う分割ピース2A〜2Iの他方に形成された軸部6とを含む。各締結部3は、それぞれ穴部8に軸部6を圧入して組み付けることにより締結される。   In this embodiment, each fastening portion 3 includes a hole portion 8 formed in one of the adjacent divided pieces 2A to 2H and a shaft portion 6 formed in the other of the adjacent divided pieces 2A to 2I. Each fastening part 3 is fastened by press-fitting the shaft part 6 into the hole part 8 and assembling it.

図2,3に、一例として、隣り合う第1分割ピース2Aと第2分割ピース2Bの組み付け工程を側面図により示す。両分割ピース2A,2Bの組み付けは、図2に示すように、第1分割ピース2Aの穴部8に第2分割ピース2Bの軸部6を整合させ、その後、図3に示すように、第1分割ピース2Aの穴部8に第2分割ピース2Bの軸部6を圧入して締結することにより行われる。第3分割ピース2C〜第9分割ピース2Iの組み付けについても、上記に準ずる工程で行われる。   2 and 3, as an example, an assembling process of the adjacent first divided piece 2A and second divided piece 2B is shown in a side view. As shown in FIG. 2, the assembly of the two divided pieces 2A and 2B is performed by aligning the shaft portion 6 of the second divided piece 2B with the hole 8 of the first divided piece 2A, and then, as shown in FIG. This is done by press-fitting and fastening the shaft portion 6 of the second divided piece 2B into the hole portion 8 of the one divided piece 2A. The assembly of the third divided piece 2C to the ninth divided piece 2I is also performed in a process according to the above.

この実施形態の組立式クランクシャフト1は、特に軸部6の構成につい特徴を有する。図4に、各分割ピース2A〜2Iの軸部6を一部破断して側面図により示す。図5に、軸部6の先端を正面図により示す。図6に、図4の鎖線円S1の部分を拡大して示す。図7に、隣り合う第1分割ピース2Aと第2分割ピース2Bについて、締結前の軸部6と穴部8を一部破断して側面図により示す。図8に、締結後の軸部6と穴部8を一部破断して側面図により示す。すなわち、図4,5に示すように、軸部6の外周には、穴部8の内壁と塑性変形により締結する塑性締結部としてのセレーション7が設けられる。セレーション7は、軸部6の軸線方向に延びて交互に並ぶ複数の山部7aと谷部7bより構成される。このセレーション7の表面を焼き入れすることで硬度を増すこともできる。また、軸部6の先端面には、軸部6の先端により穴部8の内壁から削り取られた肉を係合させる係合部としての係合溝11が設けられる。この係合溝11は、図5に示すように、軸部6の端面にて軸部6の周縁に沿って円環状に形成され、図4,6に示すように、縦断面が略鉤形をなしている。この実施形態で、係合溝11は、縦断面が軸部6の半径方向へ直角に折れ曲がったL字形をなしている。また、図7に示すように、この実施形態の穴部8は、その底面周縁が底面と内周面とが直角に交わる角面をなしている。   The assembled crankshaft 1 of this embodiment is particularly characterized by the configuration of the shaft portion 6. In FIG. 4, the axial part 6 of each division | segmentation piece 2A-2I is partially broken, and is shown with a side view. In FIG. 5, the front-end | tip of the axial part 6 is shown with a front view. FIG. 6 shows an enlarged view of the portion of the chain line circle S1 in FIG. FIG. 7 is a side view of the first divided piece 2A and the second divided piece 2B adjacent to each other, with the shaft portion 6 and the hole portion 8 before fastening partially broken. In FIG. 8, the shaft part 6 and the hole part 8 after fastening are partially broken and shown in a side view. That is, as shown in FIGS. 4 and 5, serrations 7 are provided on the outer periphery of the shaft portion 6 as plastic fastening portions that are fastened to the inner wall of the hole portion 8 by plastic deformation. The serration 7 includes a plurality of crests 7a and troughs 7b that extend in the axial direction of the shaft 6 and are alternately arranged. The hardness can be increased by quenching the surface of the serration 7. In addition, an engagement groove 11 is provided on the distal end surface of the shaft portion 6 as an engagement portion that engages the meat scraped from the inner wall of the hole portion 8 by the distal end of the shaft portion 6. The engaging groove 11 is formed in an annular shape along the periphery of the shaft portion 6 at the end surface of the shaft portion 6 as shown in FIG. 5, and the vertical section is substantially bowl-shaped as shown in FIGS. I am doing. In this embodiment, the engagement groove 11 has an L shape whose longitudinal section is bent at right angles to the radial direction of the shaft portion 6. Moreover, as shown in FIG. 7, the hole 8 of this embodiment forms a square surface whose bottom surface periphery intersects the bottom surface and the inner peripheral surface at a right angle.

従って、この実施形態の組立式クランクシャフト1によれば、隣り合う分割ピース2A〜2Iの一方に形成された穴部8と、他方に形成された軸部6を互いに締結させるために、図7に示すように、穴部8に軸部6を整合させてから、図8に示すように、穴部8に軸部6を圧入する。そして、この圧入に際して、セレーション7により穴部8の内壁を塑性変形させながらセレーション7と締結させ、最後に軸部6の先端により削り取られた穴部8の内壁の肉を係合溝11に係合させることにより、軸部6と穴部8を締結するようにしている。この圧入の過程で、セレーション7の山部7aが穴部8の内壁に食い込むと共に、穴部8の内壁の肉が山部7aに押されて谷部7bに入り込む。このように穴部8の内壁の肉を塑性流動により変形させ、軸部6のセレーション7に係合させることで、穴部8と軸部6が塑性変形により締結される。この締結により、締結部3には塑性変形による締結力が得られる。そして、圧入の最後に、軸部6の先端が穴部8の底壁8aに近付いて、軸部6の先端により削り取られた穴部8の内壁の肉12が係合溝11に入り込んで係合する。これにより、締結部3には係合による締結力が更に得られる。この結果、塑性変形による締結力に加え、締結部3の締結力を係合による締結力の分だけ増強することができ、これによって締結部3の抜けを防止することができる。すなわち、セレーション7と穴部8の内壁との間の塑性変形による締結力に対し、係合溝11と穴部8の内壁から削り取られた肉12との間の係合による締結力を増やすことができ、その係合による締結力の分だけ締結部3を抜け難くすることができる。このため、組立式クランクシャフト1がエンジンに使用された場合に、エンジン運転時にピストンの運動力が組立式クランクシャフト1の各ジャーナル部5及び各ピン部9に作用して各締結部3の締結が抜ける方向に力が加わっても、各締結部3の強固な締結状態を確保することができる。   Therefore, according to the assembly type crankshaft 1 of this embodiment, in order to fasten the hole portion 8 formed in one of the adjacent divided pieces 2A to 2I and the shaft portion 6 formed in the other, FIG. As shown in FIG. 8, after the shaft portion 6 is aligned with the hole portion 8, the shaft portion 6 is press-fitted into the hole portion 8 as shown in FIG. Then, during this press-fitting, the inner wall of the hole 8 is fastened to the serration 7 while plastically deforming the inner wall of the hole 8 by the serration 7, and finally the inner wall of the hole 8 scraped by the tip of the shaft 6 is engaged with the engagement groove 11. By joining, the shaft portion 6 and the hole portion 8 are fastened. During the press-fitting process, the peak 7a of the serration 7 bites into the inner wall of the hole 8, and the meat on the inner wall of the hole 8 is pushed by the peak 7a and enters the valley 7b. Thus, the hole 8 and the shaft 6 are fastened by plastic deformation by deforming the inner wall of the hole 8 by plastic flow and engaging the serration 7 of the shaft 6. By this fastening, a fastening force due to plastic deformation is obtained at the fastening portion 3. Then, at the end of the press-fitting, the tip of the shaft portion 6 approaches the bottom wall 8a of the hole portion 8, and the meat 12 on the inner wall of the hole portion 8 scraped by the tip of the shaft portion 6 enters the engagement groove 11 and engages. Match. Thereby, the fastening part 3 is further provided with a fastening force by engagement. As a result, in addition to the fastening force due to plastic deformation, the fastening force of the fastening portion 3 can be increased by the amount of the fastening force due to the engagement, thereby preventing the fastening portion 3 from coming off. That is, with respect to the fastening force due to plastic deformation between the serration 7 and the inner wall of the hole 8, the fastening force due to the engagement between the engagement groove 11 and the meat 12 scraped from the inner wall of the hole 8 is increased. The fastening portion 3 can be made difficult to come off by the amount of fastening force due to the engagement. For this reason, when the assembly-type crankshaft 1 is used for an engine, the movement force of the piston acts on each journal portion 5 and each pin portion 9 of the assembly-type crankshaft 1 when the engine is operated, and the fastening portions 3 are fastened. Even if a force is applied in the direction in which the bolts come out, a firm fastening state of each fastening portion 3 can be ensured.

この実施形態で、係合溝11は、軸部6の周縁に沿って円環状に形成されるので、穴部8の内壁から不規則に削り取られた肉12であっても係合溝11の中に入り易い。また、係合溝11は、縦断面が略鉤形(L字形)をなしているので、その中に入り込んだ肉12が係合溝11に係合し易くなる。その意味で、削り取られた肉12と係合溝11との係合による締結力を増大させることができる。   In this embodiment, since the engagement groove 11 is formed in an annular shape along the periphery of the shaft portion 6, even the meat 12 that is irregularly cut off from the inner wall of the hole portion 8 is formed in the engagement groove 11. Easy to get inside. In addition, since the engagement groove 11 has a substantially bowl-shaped (L-shaped) vertical cross section, the meat 12 that enters the engagement groove 11 is easily engaged with the engagement groove 11. In that sense, the fastening force due to the engagement between the shaved meat 12 and the engaging groove 11 can be increased.

また、この実施形態では、軸部6と穴部8の締結に際して、軸部6を穴部8に圧入する以外の工程の必要がなく、製造工程の簡略化を図ることができる。   Further, in this embodiment, when the shaft portion 6 and the hole portion 8 are fastened, there is no need for processes other than press-fitting the shaft portion 6 into the hole portion 8, and the manufacturing process can be simplified.

[第2実施形態]
次に、本発明の組立式クランクシャフト及びその製造方法を具体化した第2実施形態につき図面を参照して詳細に説明する。なお、以下の説明において、第1実施形態と同等の構成要素については同一の符号を付して説明を省略し、以下には異なった点を中心に述べる。
[Second Embodiment]
Next, a second embodiment that embodies the assembly-type crankshaft and the manufacturing method thereof according to the present invention will be described in detail with reference to the drawings. In the following description, the same components as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted. Hereinafter, different points will be mainly described.

図9に、締結前の軸部6と穴部8を一部破断して側面図により示す。図10に、圧入途中の軸部6と穴部8を一部破断して側面図により示す。図11に、締結後の軸部6と穴部8を一部破断して側断面図により示す。この実施形態では、図9に示すように、穴部8の底面8aの周縁が湾曲面8bをなしている点で第1実施形態と構成が異なる。   In FIG. 9, the shaft part 6 and the hole part 8 before fastening are partially broken and shown in a side view. FIG. 10 is a side view of the shaft portion 6 and the hole portion 8 in the middle of press-fitting, which are partially broken. In FIG. 11, the shaft part 6 and the hole part 8 after fastening are partially broken and shown in a side sectional view. As shown in FIG. 9, this embodiment differs from the first embodiment in that the periphery of the bottom surface 8a of the hole 8 forms a curved surface 8b.

従って、この実施形態の組立式クランクシャフト1でも、穴部8と軸部6を互いに締結させるために、図9に示すように、穴部8に軸部6を整合させ、図10,11に示すように、穴部8に軸部6を圧入することで、第1実施形態と同様の作用効果が得られる。   Therefore, also in the assembly type crankshaft 1 of this embodiment, in order to fasten the hole portion 8 and the shaft portion 6 to each other, the shaft portion 6 is aligned with the hole portion 8 as shown in FIG. As shown, by pressing the shaft portion 6 into the hole portion 8, the same effect as the first embodiment can be obtained.

加えて、この実施形態では、穴部8の底面8aの周縁が湾曲面8bをなすので、図10に示すように、軸部6の先端が穴部8の底面8aに近付いたときにその先端が早めに湾曲面8bの分部に当たることとなり、軸部6の先端により削り取られる肉12が増え、削り取られた肉12がカールして係合溝11に係合し易くなる。この意味で、係合による締結力を第1実施形態のそれよりも更に増大させることができ、延いては、締結部3の締結力を第1実施形態のそれよりも増大させることができる。   In addition, in this embodiment, since the peripheral edge of the bottom surface 8a of the hole portion 8 forms a curved surface 8b, when the tip end of the shaft portion 6 approaches the bottom surface 8a of the hole portion 8, as shown in FIG. Will hit the part of the curved surface 8b as soon as possible, and the meat 12 scraped off by the tip of the shaft portion 6 will increase, and the scraped meat 12 will curl and easily engage with the engaging groove 11. In this sense, the fastening force due to the engagement can be further increased than that of the first embodiment, and the fastening force of the fastening portion 3 can be further increased than that of the first embodiment.

[第3実施形態]
次に、本発明の組立式クランクシャフト及びその製造方法を具体化した第3実施形態につき図面を参照して詳細に説明する。
[Third Embodiment]
Next, a third embodiment that embodies the assembly-type crankshaft and the manufacturing method thereof according to the present invention will be described in detail with reference to the drawings.

図12に、締結前の軸部6と穴部8を一部破断して側面図により示す。図13に、軸部6の先端を正面図により示す。図14に、締結後の軸部6と穴部8を一部破断して側断面図により示す。この実施形態では、図12に示すように、軸部6の構成の点で第1実施形態と異なる。すなわち、この実施形態では、本発明の係合部として、軸部6の端面にて軸部6の軸線を中心に円形凹み13が形成される。この円形凹み13は、軸部6の端面の大部分を占めて形成される。この円形凹み13の内周面13aは、その開口端側が大径となるテーパ形状をなしている。また、この実施形態では、図12に示すように、穴部8の内径Dhが円形凹み13の最大径Dtより大きく設定されている。   In FIG. 12, the shaft part 6 and the hole part 8 before fastening are partially broken and shown in a side view. In FIG. 13, the front-end | tip of the axial part 6 is shown with a front view. In FIG. 14, the shaft part 6 and the hole part 8 after fastening are partially broken and shown in a side sectional view. This embodiment is different from the first embodiment in the configuration of the shaft portion 6 as shown in FIG. That is, in this embodiment, as the engaging portion of the present invention, the circular recess 13 is formed around the axis of the shaft portion 6 at the end surface of the shaft portion 6. The circular recess 13 is formed so as to occupy most of the end surface of the shaft portion 6. The inner peripheral surface 13a of the circular recess 13 has a tapered shape in which the opening end side has a large diameter. In this embodiment, the inner diameter Dh of the hole 8 is set larger than the maximum diameter Dt of the circular recess 13 as shown in FIG.

従って、この実施形態の組立式クランクシャフト1でも穴部8と軸部6を互いに締結させるために、図12に示すように、穴部8に軸部6を整合させ、図14に示すように、穴部8に軸部6を圧入する。この圧入の過程では、穴部8の内壁の肉を塑性流動により変形させ、軸部6のセレーション7に係合させることにより、穴部8と軸部6が塑性変形により締結され、締結力が得られる。そして、圧入の最後には、軸部6の先端が穴部8の底面8aに近付いて、軸部6の先端により削り取られた穴部8の内壁の肉12が円形凹み13に入り込んでその内周面13aに係合することにより、係合による締結力が更に得られる。この結果、第1実施形態と同様、塑性変形による締結力に加え、締結部3の締結力を係合による締結力の分だけ増強することができ、これによって締結部3の抜けを防止することができる。   Therefore, in order to fasten the hole 8 and the shaft 6 to each other in the assembly type crankshaft 1 of this embodiment, the shaft 6 is aligned with the hole 8 as shown in FIG. 12, and as shown in FIG. The shaft portion 6 is press-fitted into the hole portion 8. In this press-fitting process, the inner wall of the hole 8 is deformed by plastic flow and engaged with the serration 7 of the shaft 6, so that the hole 8 and the shaft 6 are fastened by plastic deformation, and the fastening force is increased. can get. At the end of the press-fitting, the tip end of the shaft portion 6 approaches the bottom surface 8a of the hole portion 8, and the meat 12 on the inner wall of the hole portion 8 scraped by the tip end of the shaft portion 6 enters the circular recess 13 to By engaging with the peripheral surface 13a, a fastening force by the engagement is further obtained. As a result, as in the first embodiment, in addition to the fastening force due to plastic deformation, the fastening force of the fastening portion 3 can be increased by the amount of the fastening force due to engagement, thereby preventing the fastening portion 3 from coming off. Can do.

特に、この実施形態では、軸部6の端面に形成された円形凹み13は、その内周面13aがテーパ形状をなすので、穴部8の内壁から削り取られた肉12がその円形凹み13の中に入り易く、その入り込んだ肉12が内周面13aと係合し易くなる。また、内周面13aに係合した肉12は、円形凹み13の周縁部分を半径方向へ弾性変形させることとなる。このため、円形凹み13と削り取られた肉12との係合による締結力を第1実施形態のそれよりも増大させることができ、延いては、締結部3の締結力を第1実施形態のそれよりも増大させることができる。   In particular, in this embodiment, the circular recess 13 formed on the end face of the shaft portion 6 has a tapered inner peripheral surface 13 a, so that the meat 12 scraped from the inner wall of the hole portion 8 is formed by the circular recess 13. It is easy to enter inside, and the meat 12 that has entered easily engages with the inner peripheral surface 13a. The meat 12 engaged with the inner peripheral surface 13a elastically deforms the peripheral portion of the circular recess 13 in the radial direction. For this reason, the fastening force due to the engagement between the circular recess 13 and the shaved meat 12 can be increased more than that of the first embodiment, so that the fastening force of the fastening portion 3 is the same as that of the first embodiment. It can be increased more than that.

また、この実施形態で、円形凹み13は、軸部6の端面を単に凹ませるだけで形成される。このため、第1実施形態の係合溝11が、切削による加工が必要であったのに対し、この実施形態の円形凹み13は、切削以外の塑性加工により形成することができる。この意味で、軸部6を含む各分割ピース2A〜2Iを作製するための工程を簡略化することができる。   In this embodiment, the circular recess 13 is formed by simply denting the end surface of the shaft portion 6. For this reason, the engagement groove 11 of the first embodiment needs to be processed by cutting, whereas the circular recess 13 of this embodiment can be formed by plastic processing other than cutting. In this sense, the process for producing each of the divided pieces 2A to 2I including the shaft portion 6 can be simplified.

更に、この実施形態では、穴部8の内径Dhが円形凹み13の最大径Dtより大きいので、軸部6を穴部8に圧入する初期段階から穴部8の内壁が軸部6の先端により削り取られることが少なく、圧入初期段階における軸部6の圧入荷重が低減される。この結果、軸部6を穴部8に円滑に圧入することができ、軸部6と穴部8を締結するためのサイクルタイムを短縮することができる。   Furthermore, in this embodiment, since the inner diameter Dh of the hole portion 8 is larger than the maximum diameter Dt of the circular recess 13, the inner wall of the hole portion 8 is formed by the tip of the shaft portion 6 from the initial stage of press-fitting the shaft portion 6 into the hole portion 8. It is less likely to be scraped off, and the press-fitting load of the shaft portion 6 at the initial press-fitting stage is reduced. As a result, the shaft portion 6 can be smoothly press-fitted into the hole portion 8, and the cycle time for fastening the shaft portion 6 and the hole portion 8 can be shortened.

なお、この発明は前記各実施形態に限定されるものではなく、発明の趣旨を逸脱することのない範囲で構成の一部を適宜変更して次のように実施することもできる。   The present invention is not limited to the embodiments described above, and can be implemented as follows by appropriately changing a part of the configuration without departing from the spirit of the invention.

(1)前記各実施形態では、本発明を4気筒用エンジンのための組立式クランクシャフト1に具体化したが、本発明を4気筒以外の気筒数のエンジンのための組立式クランクシャフトに具体化することもできる。   (1) In each of the above embodiments, the present invention is embodied in the assembly type crankshaft 1 for a four-cylinder engine. However, the present invention is embodied in an assembly type crankshaft for an engine having a number of cylinders other than four cylinders. It can also be converted.

(2)前記第2実施形態では、穴部8の底面8aの周縁を湾曲面8bに形成したが、図15に示すように、穴部8の底面8aの周縁をテーパ面8cに形成してもよい。この場合も第2実施形態と同等の作用効果を得ることができる。   (2) In the second embodiment, the periphery of the bottom surface 8a of the hole 8 is formed on the curved surface 8b. However, as shown in FIG. 15, the periphery of the bottom surface 8a of the hole 8 is formed on the tapered surface 8c. Also good. In this case, the same effect as that of the second embodiment can be obtained.

(3)前記第1実施形態では、軸部6の端面に設けられる係合部として、図6に示すように、縦断面がL字形をなす係合溝11を設けた。これに対し、軸部6の端面に設けられる係合部として、図16,17に示すように、縦断面が台形状をなす係合溝14,15を設けたり、図18に示すように、縦断面が台形状をなす円形凹み16を設けたりしてもよい。これらの場合も、第1実施形態と同等の作用効果を得ることができる。   (3) In the first embodiment, as the engaging portion provided on the end surface of the shaft portion 6, as shown in FIG. 6, the engaging groove 11 whose longitudinal section forms an L shape is provided. On the other hand, as shown in FIGS. 16 and 17, as the engaging portion provided on the end surface of the shaft portion 6, the engaging grooves 14 and 15 having a trapezoidal longitudinal section are provided, or as shown in FIG. A circular dent 16 having a trapezoidal longitudinal section may be provided. In these cases, the same effects as the first embodiment can be obtained.

(4)前記第3実施形態では、軸部6の端面に形成される円形凹み13の内周面13aを、開口端側へ大径となるテーパ形状に形成した。これに対し、図19に示すように、円形凹み13の内周面13aを、円形凹み13の底面に対して直角をなすように形成してもよい。この場合、内周面13aにより規定される円形凹み13の内径が、円形凹み13の最大内径Dtとなる。この場合も第3実施形態と同等の作用効果を得ることができる。   (4) In the said 3rd Embodiment, the internal peripheral surface 13a of the circular dent 13 formed in the end surface of the axial part 6 was formed in the taper shape which becomes a large diameter toward an opening end side. On the other hand, as shown in FIG. 19, the inner peripheral surface 13 a of the circular recess 13 may be formed to be perpendicular to the bottom surface of the circular recess 13. In this case, the inner diameter of the circular recess 13 defined by the inner peripheral surface 13 a is the maximum inner diameter Dt of the circular recess 13. In this case, the same effect as that of the third embodiment can be obtained.

(5)前記第1実施形態では、軸部6の端面に設けられる係合部として、縦断面が略鉤形をなす係合溝11を設けた。これに対し、係合部として、図20,21に示すように、軸部6の端面にて軸部6の周縁近傍に形成された複数の係合穴17を設けてもよい。この場合、各係合穴17は、セレーション7の山部7aに整合させて配置すればよい。また、山部7aの全てに対応して係合穴17を設ける必要はなく、係合穴17の数は適宜設定することができる。この場合も第1実施形態と同等の作用効果を得ることができる。加えて、各係合穴17は、軸部6の端面に対する加工が容易であることから、各分割ピース2A〜2Iの製造を容易にすることができる。   (5) In the first embodiment, as the engaging portion provided on the end surface of the shaft portion 6, the engaging groove 11 having a vertical cross-sectional shape is provided. On the other hand, as shown in FIGS. 20 and 21, a plurality of engagement holes 17 formed in the vicinity of the periphery of the shaft portion 6 on the end surface of the shaft portion 6 may be provided as the engagement portion. In this case, each engagement hole 17 may be arranged in alignment with the peak portion 7 a of the serration 7. Moreover, it is not necessary to provide the engagement holes 17 corresponding to all of the peak portions 7a, and the number of the engagement holes 17 can be set as appropriate. In this case, the same effect as that of the first embodiment can be obtained. In addition, each of the engagement holes 17 can be easily processed with respect to the end surface of the shaft portion 6, so that the division pieces 2 </ b> A to 2 </ b> I can be easily manufactured.

(6)前記各実施形態では、軸部6の塑性締結部としてセレーション7を設けたが、これに限られるものではなく、軸部の外周を網目状などのように凸凹にすることで塑性締結部とすることもできる。   (6) In each of the above embodiments, the serration 7 is provided as the plastic fastening portion of the shaft portion 6, but the present invention is not limited to this, and the plastic fastening is achieved by making the outer periphery of the shaft portion uneven such as a mesh shape. It can also be a part.

第1実施形態に係り、組立式クランクシャフトを示す側面図。The side view which concerns on 1st Embodiment and shows an assembly-type crankshaft. 同じく、第1分割ピースと第2分割ピースの組み付け工程を示す側面図。Similarly, the side view which shows the assembly | attachment process of a 1st division piece and a 2nd division piece. 同じく、第1分割ピースと第2分割ピースの組み付け工程を示す側面図。Similarly, the side view which shows the assembly | attachment process of a 1st division piece and a 2nd division piece. 同じく、軸部を一部破断して示す側面図。Similarly, the side view which cuts and shows a shaft part partially. 同じく、軸部の先端を示す正面図。Similarly, the front view which shows the front-end | tip of an axial part. 同じく、図4の鎖線円の部分を拡大して示す側面図。Similarly, the side view which expands and shows the part of the chain line circle of FIG. 同じく、締結前の軸部と穴部を一部破断して示す側面図。Similarly, the side view which shows the shaft part and the hole part before the fastening partly broken and shows. 同じく、締結後の軸部と穴部を一部破断して示す側面図。Similarly, the side view which shows a partially broken shaft and hole after fastening. 第2実施形態に係り、締結前の軸部と穴部を一部破断して示す側面図。The side view which concerns on 2nd Embodiment and shows a partially broken shaft part and hole before fastening. 同じく、圧入途中の軸部と穴部を一部破断して示す側面図。Similarly, the side view which shows a shaft part and a hole part in the middle of press-fitting partially broken. 同じく、締結後の軸部と穴部を一部破断して示す側面図。Similarly, the side view which shows a partially broken shaft and hole after fastening. 第3実施形態に係り、締結前の軸部と穴部を一部破断して示す側面図。The side view which concerns on 3rd Embodiment and shows a partially broken shaft part and hole part before fastening. 同じく、軸部の先端を示す正面図。Similarly, the front view which shows the front-end | tip of an axial part. 同じく、締結後の軸部と穴部を一部破断して示す側面図。Similarly, the side view which shows a partially broken shaft and hole after fastening. 別の実施形態に係り、締結前の軸部と穴部を一部破断して示す側面図。The side view which concerns on another embodiment and shows a partially broken shaft part and hole part before fastening. 別の実施形態に係り、軸部の一部を拡大して示す側面図。The side view which concerns on another embodiment and expands and shows a part of axial part. 別の実施形態に係り、軸部の一部を拡大して示す側面図。The side view which concerns on another embodiment and expands and shows a part of axial part. 別の実施形態に係り、軸部の一部を拡大して示す側面図。The side view which concerns on another embodiment and expands and shows a part of axial part. 別の実施形態に係り、軸部を一部破断して示す側面図。The side view which concerns on another embodiment and shows a partially broken shaft portion. 別の実施形態に係り、軸部を一部破断して示す側面図。The side view which concerns on another embodiment and shows a partially broken shaft portion. 同じく、図20の軸部の先端を示す正面図。Similarly, the front view which shows the front-end | tip of the axial part of FIG.

符号の説明Explanation of symbols

1 組立式クランクシャフト
2A 第1分割ピース
2B 第1分割ピース
2C 第1分割ピース
2D 第1分割ピース
2E 第1分割ピース
2F 第1分割ピース
2G 第1分割ピース
2H 第1分割ピース
2I 第1分割ピース
3 締結部
6 軸部
7 セレーション(塑性締結部)
8 穴部
8a 底面
8b 湾曲面
8c テーパ面
11 係合溝(係合部)
12 削り取られた肉
13 円形凹み(係合部)
13a 内周面
14 係合溝(係合部)
15 係合溝(係合部)
16 円形凹み(係合部)
17 係合穴(係合部)
1 assembling-type crankshaft 2A first divided piece 2B first divided piece 2C first divided piece 2D first divided piece 2E first divided piece 2F first divided piece 2G first divided piece 2H first divided piece 2I first divided piece 3 Fastening part 6 Shaft part 7 Serration (plastic fastening part)
8 hole portion 8a bottom surface 8b curved surface 8c taper surface 11 engagement groove (engagement portion)
12 Machined meat 13 Circular dent (engagement part)
13a Inner peripheral surface 14 Engagement groove (engagement part)
15 Engaging groove (engaging part)
16 Circular dent (engagement part)
17 Engagement hole (engagement part)

Claims (8)

複数の分割ピースを締結部にて互いに組み付けて一体に組み立ててなる組立式クランクシャフトであって、
前記締結部は、隣り合う分割ピースの一方に形成された穴部と、前記隣り合う分割ピースの他方に形成された軸部とを含み、前記穴部に前記軸部を圧入して締結することにより前記隣り合う分割ピースが互いに組み付けられることと、
前記軸部の外周に設けられ、前記穴部の内壁と塑性変形により締結する塑性締結部と、
前記軸部の端面に設けられ、前記軸部の先端により前記穴部の内壁から削り取られた肉を係合させる係合部と
を備えたことを特徴とする組立式クランクシャフト。
An assembly-type crankshaft in which a plurality of divided pieces are assembled together by assembling together at a fastening portion,
The fastening portion includes a hole formed in one of the adjacent divided pieces and a shaft formed in the other of the adjacent divided pieces, and press-fits the shaft into the hole and fastens. The adjacent divided pieces are assembled to each other by
A plastic fastening portion provided on an outer periphery of the shaft portion and fastened by plastic deformation with an inner wall of the hole portion;
An assembly type crankshaft comprising an engaging portion provided on an end surface of the shaft portion and engaging with a meat scraped off from an inner wall of the hole portion by a tip of the shaft portion.
前記係合部は、前記軸部の端面にて前記軸部の周縁に沿って円環状に形成され、縦断面が略鉤形をなす係合溝であることを特徴とする請求項1に記載の組立式クランクシャフト。 The engagement portion is an engagement groove formed in an annular shape along a peripheral edge of the shaft portion at an end surface of the shaft portion, and having a vertical cross-section of a substantially bowl shape. Assembling type crankshaft. 前記係合部は、前記軸部の端面にて前記軸部の軸線を中心に形成された円形凹みであり、前記円形凹みの内周面は、その開口端側が大径となるテーパ形状をなすことを特徴とする請求項1に記載の組立式クランクシャフト。 The engaging portion is a circular recess formed around an axis of the shaft portion at an end surface of the shaft portion, and an inner peripheral surface of the circular recess has a tapered shape with a large diameter on an opening end side thereof. The assembly-type crankshaft according to claim 1. 前記係合部は、前記軸部の端面にて前記軸部の周縁近傍に形成された複数の係合穴であることを特徴とする請求項1に記載の組立式クランクシャフト。 The assembly type crankshaft according to claim 1, wherein the engagement portion is a plurality of engagement holes formed in the vicinity of a peripheral edge of the shaft portion on an end surface of the shaft portion. 前記穴部の内径を前記円形凹みの最大径より大きくしたことを特徴とする請求項3に記載の組立式クランクシャフト。 4. The assembly type crankshaft according to claim 3, wherein an inner diameter of the hole is larger than a maximum diameter of the circular recess. 前記穴部の底面周縁が湾曲面をなしたことを特徴とする請求項1乃至5の何れか一つに記載の組立式クランクシャフト。 The assembly type crankshaft according to any one of claims 1 to 5, wherein a peripheral edge of the bottom surface of the hole portion forms a curved surface. 前記穴部の底面周縁がテーパ面をなしたことを特徴とする請求項1乃至5の何れか一つに記載の組立式クランクシャフト。 The assembly type crankshaft according to any one of claims 1 to 5, wherein a peripheral edge of the bottom surface of the hole portion has a tapered surface. 請求項1に記載の組立式クランクシャフトの製造方法であって、
前記軸部を前記穴部に圧入するに際して、前記塑性締結部により前記穴部の内壁を塑性変形させながら前記塑性締結部と締結させ、最後に前記軸部の先端により削り取られた前記穴部の内壁の肉を前記係合部に係合させることを特徴とする組立式クランクシャフトの製造方法。
It is a manufacturing method of the assembly-type crankshaft of Claim 1,
When the shaft portion is press-fitted into the hole portion, the plastic fastening portion is fastened to the plastic fastening portion while the inner wall of the hole portion is plastically deformed by the plastic fastening portion, and finally the hole portion scraped off by the tip of the shaft portion. A method for manufacturing an assembly-type crankshaft, characterized in that a meat of an inner wall is engaged with the engaging portion.
JP2008113519A 2008-04-24 2008-04-24 Assembly type crankshaft and its manufacturing method Withdrawn JP2009264464A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019116932A (en) * 2017-12-27 2019-07-18 Ntn株式会社 Power transmission shaft

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019116932A (en) * 2017-12-27 2019-07-18 Ntn株式会社 Power transmission shaft
JP7217587B2 (en) 2017-12-27 2023-02-03 Ntn株式会社 power transmission shaft
US11767876B2 (en) 2017-12-27 2023-09-26 Ntn Corporation Power transmission shaft

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