JP2009242815A - Surface treated steel sheet, and method for producing the same - Google Patents
Surface treated steel sheet, and method for producing the same Download PDFInfo
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Abstract
【課題】塩素イオン存在下で乾湿が繰り返される過酷な環境下においても、防錆油を塗布することなく、長期間にわたり初期防錆性を有する冷延鋼板を提供する。
【解決手段】冷延鋼板の表面に、最表層がZnとPとSiの非晶質酸化物層であるZnを基地とする防錆膜を形成する。
【選択図】なしThe present invention provides a cold-rolled steel sheet having an initial rust prevention property for a long period of time without applying a rust prevention oil even in a harsh environment where dry and wet conditions are repeated in the presence of chlorine ions.
A rust preventive film based on Zn, which is an amorphous oxide layer of Zn, P and Si, is formed on the surface of a cold rolled steel sheet.
[Selection figure] None
Description
本発明は、自動車や家電、建材などの使途に供して好適な初期防錆性に優れる表面処理鋼板およびその製造方法に関し、特に塩素イオンの存在下で乾湿が繰り返されるような過酷な環境下においても、製造直後から需要先での塗装などの処理に至るまでの期間、防錆油を塗布することなく錆の発生を防止しようとするものである。 The present invention relates to a surface-treated steel sheet having excellent initial rust prevention properties suitable for use in automobiles, home appliances, building materials and the like, and a method for producing the same, particularly in a severe environment in which dry and wet conditions are repeated in the presence of chlorine ions. However, it is intended to prevent the occurrence of rust without applying rust-preventing oil during the period from immediately after production to processing such as painting at the customer site.
冷延鋼板は、製造直後から需要先での使用に至るまでの間に錆(以後、初期錆という)の発生を防ぐため、通常、鋼板片面あたり1〜2g/m2程度の防錆油が塗布される。防錆油は、本来の防錆効果の他に、プレス成形などにおける潤滑剤としての効果もあるが、需要先における塗装などの処理に先立って脱脂処理により除去されるのが一般的である。環境保全やコスト削減に対し、この脱脂処理の省略は有効であるので、防錆油を使用しなくとも初期錆が発生しない初期防錆性に優れた鋼板が望まれていた。 In order to prevent rust (hereinafter referred to as initial rust) from occurring immediately after production until use at the customer's site, cold rolled steel usually has about 1 to 2 g / m 2 of rust preventive oil per side of the steel plate. Applied. In addition to the original anti-rust effect, the anti-rust oil also has an effect as a lubricant in press molding or the like, but is generally removed by a degreasing process prior to a process such as painting at a customer site. Since the omission of this degreasing treatment is effective for environmental protection and cost reduction, there has been a demand for a steel sheet having excellent initial rust prevention properties that does not generate initial rust without using rust preventive oil.
従来、初期防錆性に優れた鋼板としては、次のようなものが提案されている。
特許文献1には、CやSなどの成分組成が規定された鋼板を、0.5〜10vol%の水素を含む窒素ガスからなる還元性雰囲気中で連続焼鈍することにより、CやSなどの成分を表層に穏やかに偏析させることで、きわめて薄い緻密な炭化物や硫化物の層を生成させた冷延鋼板が開示されている。
特許文献2には、連続焼鈍工程の下流側で、例えば酸洗によって鋼板表面の酸化皮膜を除去した後、水洗により自動還元時間(鋼板表面に生成する酸化皮膜の安定性を示す指標で、脱気した中性塩浴中での酸化皮膜の崩壊時間のこと)を40秒以上とした酸化皮膜を再生成させた鋼板が開示されている。
特許文献3および4には、北米や北欧の道路において散布される融雪塩に起因する塩素イオンの存在下で、乾湿が繰り返される極めて厳しい環境下において優れた耐孔あき性を有する自動車用鋼板が開示されている。
特許文献5には、ケイ酸リチウムを主体とする水溶液を鋼板に塗布・乾燥してバリヤー皮膜を形成した鋼板が開示されている。
特許文献6には、リン酸イオンまたはリン酸化合物を表面処理鋼板に塗布・乾燥して化成処理皮膜を形成した鋼板が開示されている。
特許文献7には、鋼板の成分組成を規定した上で、Pを含む溶液を焼鈍後の冷延鋼板に接触させることによって、鋼板表面にPを含むバリヤー皮膜を形成させた鋼板が開示されている。
特許文献8には、鋼板の成分組成を規定した上で、Siを含む溶液を焼鈍後の冷延鋼板に接触させることによって、鋼板表面にSiを含むバリヤー皮膜を形成させた鋼板が開示されている。
In Patent Document 1, components such as C and S are obtained by continuously annealing a steel sheet having a defined composition such as C and S in a reducing atmosphere composed of nitrogen gas containing 0.5 to 10 vol% of hydrogen. A cold-rolled steel sheet is disclosed in which a very thin dense carbide or sulfide layer is formed by gently segregating the surface layer.
Patent Document 2 discloses an automatic reduction time (an index indicating the stability of the oxide film formed on the steel sheet surface) by water washing after removing the oxide film on the steel sheet surface by, for example, pickling at the downstream side of the continuous annealing process. A steel sheet is disclosed in which an oxide film is regenerated with a disintegration time of the oxide film in the neutral salt bath of interest for 40 seconds or longer.
In Patent Documents 3 and 4, steel sheets for automobiles having excellent perforation resistance in extremely severe environments where dry and wet conditions are repeated in the presence of chloride ions caused by snowmelt salt scattered on North American and Scandinavian roads are disclosed. It is disclosed.
Patent Document 5 discloses a steel sheet in which an aqueous solution mainly composed of lithium silicate is applied to a steel sheet and dried to form a barrier film.
Patent Document 6 discloses a steel sheet in which a phosphate ion or a phosphate compound is applied to a surface-treated steel sheet and dried to form a chemical conversion film.
Patent Document 7 discloses a steel sheet in which a barrier film containing P is formed on the steel sheet surface by bringing the solution containing P into contact with the annealed cold-rolled steel sheet after defining the component composition of the steel sheet. Yes.
Patent Document 8 discloses a steel sheet in which a barrier film containing Si is formed on the surface of a steel sheet by bringing the Si-containing solution into contact with the annealed cold-rolled steel sheet after defining the composition of the steel sheet. Yes.
しかしながら、上記した従来技術にはいずれも、次に述べるような問題を残していた。
特許文献1および特許文献2に記載の鋼板は、無塗油状態で1〜14日間屋内放置しても発錆することがないとされているが、塩分を比較的多く含む厳しい暴露環境においては、付着塩分による湿潤状態の持続や塩素イオンなどの影響により皮膜劣化が進行し、表層に形成された炭化物や硫化物、酸化物では十分な初期防錆性が得られなかった。
However, all of the above-described conventional techniques have the following problems.
The steel sheets described in Patent Document 1 and Patent Document 2 are said not to rust even when left indoors for 1 to 14 days in an oil-free state, but in severe exposure environments containing a relatively large amount of salt. The film deteriorated due to the wet state persistence due to the adhering salt and the influence of chlorine ions, etc., and sufficient initial rust preventive properties could not be obtained with carbides, sulfides and oxides formed on the surface layer.
特許文献3および特許文献4に記載の鋼板は、鋼板の成分組成を規定し、鋼板の表層に形成される錆を緻密化して孔食を抑制するものであり、初期錆に対する抑制効果は小さい。 The steel plates described in Patent Literature 3 and Patent Literature 4 define the component composition of the steel plate, densify rust formed on the surface layer of the steel plate and suppress pitting corrosion, and have a small inhibitory effect on initial rust.
特許文献5に記載の鋼板は、十分な初期防錆性を確保するためには防錆皮膜を厚くする必要があるが、一方で、膜厚を厚くすることによって皮膜の密着性が劣化し剥離しやすくなることから、初期防錆性はむしろ低下していた。 The steel sheet described in Patent Document 5 needs to have a thick rust preventive film in order to ensure sufficient initial rust preventive property, but on the other hand, increasing the film thickness deteriorates the adhesion of the film and causes peeling. The initial rust resistance was rather lowered because it was easier to do.
特許文献6に記載の鋼板は、十分な初期防錆性を確保するためには防錆皮膜を厚くする必要があり、特許文献5に記載の鋼板と同様の問題が発生していた。 The steel sheet described in Patent Document 6 needs to have a thick rust preventive film in order to ensure sufficient initial rust resistance, and the same problem as the steel sheet described in Patent Document 5 has occurred.
特許文献7や特許文献8に記載された鋼板は、特許文献1〜6に記載された鋼板との比較では、耐食性は向上しているが、付着塩分がより多い環境や、1ヶ月を超える長期間にわたる保管時の耐食性には問題を残していた。 The steel sheets described in Patent Document 7 and Patent Document 8 have improved corrosion resistance in comparison with the steel sheets described in Patent Documents 1 to 6, but have an environment with more adhered salt and a length exceeding one month. There was a problem with the corrosion resistance during storage over a period of time.
本発明は、上記の問題を有利に解決するもので、塩素イオン存在下で乾湿が繰り返される過酷な環境下においても、防錆油を塗布することなく、1ヶ月以上の長期間にわたって初期防錆性を維持することができる冷延鋼板を、その有利な製造方法と共に提供することを目的とする。 The present invention advantageously solves the above-mentioned problem, and even in a harsh environment where the drying and wetting is repeated in the presence of chloride ions, the initial rust prevention is performed for a long period of one month or longer without applying the rust prevention oil. An object of the present invention is to provide a cold-rolled steel sheet capable of maintaining the properties together with its advantageous manufacturing method.
発明者らは、上記の目的を達成すべく、塩素イオンが存在するような過酷な環境下においても初期錆の発生を長期にわたって抑制する方法について検討した結果、以下の知見を得た。
(1)鋼板の最表層にPやSiを含有する高いバリヤー型の酸化物をZnと複合化させることによって形成されたZn、PおよびSiの非晶質酸化物層は、鋼板の防錆性を大きく向上させる。
(2)しかしながら、バリヤー型の酸化物をZnと複合化させる際、酸化物形成に必要なPやSiを含む処理液に、あらかじめZnイオンやZn化合物を混合させておく方法で形成されたZnとPとSiの酸化物層では、防錆性向上の効果が小さい。
(3)この点、まずZnを鋼板表面に析出させて金属Zn層を形成し、ついでPおよびSiを含む処理液を鋼板に接触させて、金属Zn層の表面に存在するZnと処理液を十分に反応させて形成したZn、PおよびSiを含む非晶質酸化物層は優れた防錆性を示す。
(4)さらに、Ca、Zr、Ti、V、Mn、AlおよびMgのうちから選ばれる1種または2種以上を含有させることによって、防錆性は一層向上する。
In order to achieve the above-mentioned object, the inventors have studied a method for suppressing the generation of initial rust over a long period of time even in a harsh environment where chlorine ions exist, and obtained the following knowledge.
(1) The amorphous oxide layer of Zn, P and Si formed by combining high barrier type oxide containing P or Si with Zn on the outermost layer of the steel plate is the rust preventive property of the steel plate. Is greatly improved.
(2) However, when a barrier type oxide is combined with Zn, Zn is formed by a method in which Zn ions or Zn compounds are mixed in advance with a treatment solution containing P and Si necessary for oxide formation. The effect of improving rust prevention is small in the oxide layer of P, Si and Si.
(3) In this regard, first, Zn is deposited on the surface of the steel sheet to form a metal Zn layer, and then a treatment liquid containing P and Si is brought into contact with the steel sheet, so that Zn and the treatment liquid present on the surface of the metal Zn layer are removed. An amorphous oxide layer containing Zn, P and Si formed by sufficiently reacting exhibits excellent rust prevention.
(4) Further, by containing one or more selected from Ca, Zr, Ti, V, Mn, Al and Mg, the rust prevention property is further improved.
本発明は、上記した知見に基づき、さらに検討を重ねて完成されたものであり、その要旨構成は、次のとおりである。
1.鋼板の表面にZnを基地とする防錆膜を有する表面処理鋼板であって、該防錆膜の最表層がZnとPとSiの非晶質酸化物層からなることを特徴とする表面処理鋼板。
The present invention has been completed by further studies based on the above-described findings, and the gist of the present invention is as follows.
1. A surface-treated steel sheet having a rust preventive film based on Zn on the surface of the steel sheet, wherein the outermost layer of the rust preventive film is composed of an amorphous oxide layer of Zn, P and Si. steel sheet.
2.上記非晶質酸化物層中におけるZn、P、Siの割合が、質量比でZn:100に対して、P:2〜30およびSi:2〜30を満足することを特徴とする上記1に記載の表面処理鋼板。 2. The ratio of Zn, P, and Si in the amorphous oxide layer satisfies P: 2 to 30 and Si: 2 to 30 with respect to Zn: 100 by mass ratio. The surface-treated steel sheet described.
3.上記非晶質酸化物層が、さらに、Ca、Zr、Ti、V、Mn、AlおよびMgのうちから選ばれる1種または2種以上を、質量比合計でZn:100に対して0.1〜3.5の割合で含有することを特徴とする上記2に記載の表面処理鋼板。 3. The amorphous oxide layer further contains one or more selected from Ca, Zr, Ti, V, Mn, Al and Mg in a mass ratio of 0.1 to 3.5 with respect to Zn: 100. The surface-treated steel sheet according to 2 above, which is contained at a ratio of
4.上記非晶質酸化物層の厚さが、10〜1000nmであることを特徴とする上記1乃至3のいずれかに記載の表面処理鋼板。 4). 4. The surface-treated steel sheet according to any one of 1 to 3, wherein the amorphous oxide layer has a thickness of 10 to 1000 nm.
5.冷延鋼板の表面に、Znを電解により金属Zn換算で100〜7000mg/m2析出させて金属Zn膜を形成し、ついでPおよびSiを含む処理液を接触させ、該金属Zn膜と単位面積:1m2当たり10〜100mgのPと10〜100mgのSiとを反応させることにより、該金属Zn膜の最表層に、質量比でZn:100に対して、P:2〜30およびSi:2〜30を含むZnとPとSiからなる非晶質酸化物層を形成することを特徴とする表面処理鋼板の製造方法。 5. On the surface of the cold-rolled steel sheet, Zn is electrolyzed to deposit 100 to 7000 mg / m 2 in terms of metal Zn to form a metal Zn film, and then a treatment solution containing P and Si is brought into contact with the metal Zn film and a unit area. : By reacting 10 to 100 mg of P with 10 to 100 mg of Si per 1 m 2, the outermost layer of the metal Zn film has a mass ratio of Zn: 100, P: 2 to 30 and Si: 2 A method for producing a surface-treated steel sheet, comprising forming an amorphous oxide layer composed of Zn, P and Si containing ~ 30.
6.上記処理液中に、さらに、Ca、Zr、Ti、V、Mn、AlおよびMgのうちから選ばれる1種または2種以上を含有させ、前記金属Zn膜と単位面積:1m2当たり1〜20mgのCa、Zr、Ti、V、Mn、AlおよびMgのうちから選ばれる1種または2種以上とを反応させることにより、前記非晶質酸化物層中に、質量比でZn:100に対して、Ca、Zr、Ti、V、Mn、AlおよびMgのうちから選ばれる1種または2種以上:0.1〜3.5を含むことを特徴とする上記5に記載の表面処理鋼板の製造方法。 6). The treatment liquid further contains one or more selected from Ca, Zr, Ti, V, Mn, Al and Mg, and the metal Zn film and unit area: 1 to 20 mg per 1 m 2 By reacting with one or more selected from Ca, Zr, Ti, V, Mn, Al and Mg, the mass ratio of Zn: 100 in the amorphous oxide layer One or two or more selected from Ca, Zr, Ti, V, Mn, Al, and Mg: 0.1 to 3.5, The method for producing a surface-treated steel sheet according to 5 above.
本発明によれば、塩素イオン存在下で乾湿が繰り返される過酷な環境下においても、防錆油を塗布することなく、初期錆の発生を、1ヶ月以上の長期間にわたって防止することができる。さらに、屋内などの穏やかな腐食環境においては、無塗装状態で使用することもできる。 According to the present invention, the occurrence of initial rust can be prevented over a long period of one month or longer without applying a rust preventive oil even in a harsh environment where drying and wetting are repeated in the presence of chlorine ions. Furthermore, in a mild corrosive environment such as indoors, it can be used without coating.
以下、本発明を具体的に説明する。
まず、本発明の表面処理鋼板における防錆膜について説明する。
The present invention will be specifically described below.
First, the rust preventive film in the surface-treated steel sheet of the present invention will be described.
Znを基地とする防錆膜の最表層:Zn、PおよびSiの非晶質酸化物層
鋼板上に塩分が存在する場合、塩類による結露水や表層水膜の電気伝導度の増加、同水膜中における錯体形成による鉄イオン拡散の促進、塩素イオンの吸着による酸化皮膜の破壊、化学的凝縮作用による湿潤状態の持続(結露)などの複合効果により、鋼板が腐食しやすくなる。特に、沿岸地域のように、飛来海塩の影響により塩分が付着しやすく、昼夜の気温の変化により乾湿が繰り返される環境下では、極めて短時間で腐食が生じ易い。
The outermost layer of Zn-based anticorrosion film: Amorphous oxide layer of Zn, P and Si When salt is present on the steel sheet, the electrical conductivity of condensed water and surface water film due to salts increases, the same water Steel sheets are easily corroded by complex effects such as promotion of iron ion diffusion due to complex formation in the film, destruction of the oxide film due to adsorption of chlorine ions, and persistence of moisture (condensation) due to chemical condensation. In particular, as in coastal areas, salt is likely to adhere due to the influence of incoming sea salt, and corrosion is likely to occur in a very short time in an environment where the wet and dry conditions are repeated due to changes in the temperature of day and night.
このような付着塩分の影響を排除するためには、鋼板の最表層に塩素イオンの攻撃を防止し、塩素イオンが存在しても安定な、バリヤー皮膜を形成することが効果的である。本発明では、バリヤー皮膜として、Zn、PおよびSiの非晶質酸化物層を用いる。 In order to eliminate the influence of such adhering salinity, it is effective to prevent the attack of chlorine ions on the outermost surface layer of the steel sheet and to form a stable barrier film even if chlorine ions are present. In the present invention, an amorphous oxide layer of Zn, P and Si is used as the barrier film.
Zn、PおよびSiの非晶質酸化物層を形成する方法としては、Zn、SiおよびPを含んだ処理液に、鋼板を接触させることが考えられる。しかしながら、この方法では、緻密な非晶質酸化物層を形成することができず所期したバリヤー効果が期待できない。この原因は、Zn、SiおよびPを含んだ処理液と鋼板表面との反応性が良くないためと考えられる。 As a method for forming an amorphous oxide layer of Zn, P and Si, it is conceivable to bring a steel plate into contact with a treatment liquid containing Zn, Si and P. However, with this method, a dense amorphous oxide layer cannot be formed, and the expected barrier effect cannot be expected. This is considered to be because the reactivity between the treatment liquid containing Zn, Si and P and the steel sheet surface is not good.
そこで、本発明では、鋼板にあらかじめ金属Zn層を形成しておき、その後、SiおよびPを含む処理液と接触させることにより、金属Zn層の最表層に緻密なZn、PおよびSiの非晶質酸化物層を形成することとした。これは、SiおよびPを含む処理液は、鋼板表面に比べて金属Znとの反応性に富んでおり、処理液と接触した際、均一かつ短時間に反応を終えることができ、その結果、得られるZn、PおよびSiの非晶質酸化物層は、層の厚さや成分組成が均一かつ緻密なものとなるからである。 Therefore, in the present invention, a metal Zn layer is formed on a steel plate in advance, and then contacted with a treatment liquid containing Si and P, whereby a dense Zn, P and Si amorphous material is formed on the outermost layer of the metal Zn layer. A quality oxide layer was formed. This is because the treatment liquid containing Si and P is rich in reactivity with metal Zn as compared with the steel sheet surface, and when contacted with the treatment liquid, the reaction can be finished uniformly and in a short time. This is because the obtained amorphous oxide layer of Zn, P, and Si has a uniform and dense layer thickness and composition.
Zn、PおよびSiの酸化物層は、非晶質である必要がある。リン酸亜鉛皮膜に代表されるリン酸亜鉛結晶などの結晶質の皮膜では、必ず局所的に皮膜が存在しないか、極端に皮膜の薄い微小領域が形成され、このような箇所を起点として腐食が進展する。これに対して、本発明のような非晶質酸化物層の皮膜では、非晶質であるが故に均質であり優れた耐食性を示す。 The oxide layer of Zn, P and Si needs to be amorphous. A crystalline film such as a zinc phosphate crystal typified by a zinc phosphate film does not necessarily have a local film, or a very thin area of the film is formed. Progress. On the other hand, the film of the amorphous oxide layer as in the present invention is homogeneous because it is amorphous, and exhibits excellent corrosion resistance.
はじめに形成させた金属Zn層は、SiおよびPを含む処理液との反応により、最表層部が溶解し、Zn、PおよびSiの非晶質酸化物層を形成するが、最表層以外は金属Zn層として鋼板との界面で残しておく必要がある。最表層を除く金属Zn層の厚さは、10〜700nmが好ましい。金属Zn層の厚さが10nm未満では赤錆が発生しやすく耐食性に劣る。一方、金属Zn層の厚さが700nmを超えると、Znを過剰に使用することから不経済であり、また、湿潤環境では白錆を生じやすい傾向がある。 The metal Zn layer formed first is dissolved in the outermost layer portion by reaction with a treatment solution containing Si and P to form an amorphous oxide layer of Zn, P, and Si. It is necessary to leave the Zn layer at the interface with the steel plate. The thickness of the metal Zn layer excluding the outermost layer is preferably 10 to 700 nm. If the thickness of the metal Zn layer is less than 10 nm, red rust is likely to occur and the corrosion resistance is poor. On the other hand, if the thickness of the metal Zn layer exceeds 700 nm, Zn is excessively used, which is uneconomical and tends to cause white rust in a wet environment.
また、最表層の非晶質酸化物層の厚さは10〜1000nmとすることが好ましい。というのは、非晶質酸化物層の厚さが10nm未満の場合、十分な耐食性が得られず、一方、非晶質酸化物層の厚さが1000nmを超えると、曲げなどにより容易に皮膜が剥離する結果を招くからである。 The thickness of the outermost amorphous oxide layer is preferably 10 to 1000 nm. This is because when the thickness of the amorphous oxide layer is less than 10 nm, sufficient corrosion resistance cannot be obtained, whereas when the thickness of the amorphous oxide layer exceeds 1000 nm, the film is easily formed by bending or the like. It is because the result which peels will be caused.
非晶質酸化物層におけるZn、P、Siの割合:質量比でZn:100に対して、P:2〜30、Si:2〜30
Pは、腐食環境において非晶質酸化物層より極微量が溶出し、腐食により溶出した鉄イオンと緻密な化合物を形成することで緻密な保護層となり腐食を抑制するものと思われる。
Pが、Zn:100に対して2未満の場合、十分な耐食性が得られない。一方、Pが、Zn:100に対して30を超える場合、曲げなどにより容易に皮膜が剥離する結果を招く。
Ratio of Zn, P and Si in the amorphous oxide layer: P: 2 to 30, Si: 2 to 30 with respect to Zn: 100 in mass ratio
P is believed to elute a trace amount from the amorphous oxide layer in a corrosive environment and form a dense compound with iron ions eluted by the corrosion to form a dense protective layer and suppress corrosion.
When P is less than 2 with respect to Zn: 100, sufficient corrosion resistance cannot be obtained. On the other hand, when P exceeds 30 with respect to Zn: 100, it results in easy peeling of the film by bending or the like.
SiもPと同様腐食環境においては、非晶質酸化物層より極微量が溶出し、Pと鉄イオンの化合物による保護層に含まれることで、保護層をより緻密なものとし、腐食因子の遮断効果や安定性を高める効果があると思われる。
Siが、Zn:100に対して、2未満の場合、十分な耐食性が得られない。一方、Siが、Zn:100に対して30を超える場合、皮膜が厚くなり、曲げなどにより容易に皮膜が剥離する結果を招く。
In the same corrosive environment as Si, Si also elutes a trace amount from the amorphous oxide layer and is contained in the protective layer made of a compound of P and iron ions, so that the protective layer becomes denser, It seems to have an effect of improving the blocking effect and stability.
When Si is less than 2 with respect to Zn: 100, sufficient corrosion resistance cannot be obtained. On the other hand, when Si exceeds 30 with respect to Zn: 100, the film becomes thick, resulting in the result that the film is easily peeled off by bending or the like.
非晶質酸化物層における添加成分の割合:質量比でZn:100に対して、Ca、Zr、V、Mn、AlおよびMgのうちから選ばれる1種または2種以上の合計:0.1〜3.5
Zn、PおよびSiを含む非晶質酸化物層には、Ca、Zr、V、Mn、AlおよびMgのうちから選ばれる1種または2種以上の成分を含有させることで、耐食性のより一層の向上を図ることができる。Ca、Zr、V、Mn、AlおよびMgのうちから選ばれる1種または2種以上の合計が、Zn:100に対して0.1未満の場合、向上効果がみられない。一方、Ca、Zr、V、Mn、AlおよびMgのうちから選ばれる1種または2種以上の合計が、Zn:100に対して3.5を超える場合、皮膜が厚くなり、曲げなどにより皮膜が剥離しやすくなる。従って、非晶質酸化物層における添加成分の割合は、質量比でZn:100に対して、Ca、Zr、V、Mn、AlおよびMgのうちから選ばれる1種または2種以上の合計で0.1〜3.5の範囲とした。好ましくは0.1〜2.0の範囲である。
Ratio of additive component in the amorphous oxide layer: with respect to Zn: 100 by mass ratio, a total of one or more selected from Ca, Zr, V, Mn, Al and Mg: 0.1 to 3.5
By adding one or more components selected from Ca, Zr, V, Mn, Al and Mg to the amorphous oxide layer containing Zn, P and Si, the corrosion resistance is further improved. Can be improved. When the total of one or more selected from Ca, Zr, V, Mn, Al and Mg is less than 0.1 with respect to Zn: 100, no improvement effect is observed. On the other hand, when the total of one or more selected from Ca, Zr, V, Mn, Al, and Mg exceeds 3.5 with respect to Zn: 100, the film becomes thick and the film peels off due to bending, etc. It becomes easy to do. Therefore, the ratio of the additive component in the amorphous oxide layer is a total of one or more selected from Ca, Zr, V, Mn, Al and Mg with respect to Zn: 100 by mass ratio. The range was 0.1 to 3.5. Preferably it is the range of 0.1-2.0.
なお、本発明では、上記した非晶質酸化物層の上層に、さらに、潤滑性や塗料との密着性、耐食性を高める目的で、有機樹脂層や樹脂成分を含む無機化合物、無機成分のみからなる皮膜層などを形成することを否定するものではない。 In the present invention, the upper layer of the above-described amorphous oxide layer is further composed of an organic resin layer, an inorganic compound containing a resin component, and an inorganic component only for the purpose of improving lubricity, adhesion to a paint, and corrosion resistance. It does not deny forming a film layer or the like.
次に、本発明の表面処理鋼板の製造方法について説明する。
本発明の素材である冷延鋼板の製造方法については特に制限はなく、常法に従えば良い。
Next, the manufacturing method of the surface treatment steel plate of this invention is demonstrated.
There is no restriction | limiting in particular about the manufacturing method of the cold rolled steel plate which is a raw material of this invention, What is necessary is just to follow a conventional method.
常法によって製造された冷延鋼板の表面に、電解によってZnを析出させ、金属Zn層を形成する。析出させるZnが100mg/m2未満の場合、PおよびSiを含む処理液に接触させた後に残る金属Zn層の厚さも非晶質酸化物中Zn量も不足し、赤錆が発生しやすく耐食性が劣化する。一方、析出させるZnが7000mg/m2を超えると、Znを過剰に使用することから不経済である。従って、析出させるZnは、金属Zn換算で、100〜7000mg/m2の範囲とする。また、処理後に残留する金属Zn層の厚さが700nmを超えることにより、湿潤環境では白錆が生じやすい傾向があるため、700nm以下にすることが好ましい。 Zn is deposited by electrolysis on the surface of a cold-rolled steel sheet manufactured by a conventional method to form a metal Zn layer. When Zn deposited is less than 100 mg / m 2, the thickness of the metal Zn layer remaining after contact with the treatment solution containing P and Si and the amount of Zn in the amorphous oxide are insufficient, and red rust is likely to occur, resulting in corrosion resistance. to degrade. On the other hand, if Zn to be deposited exceeds 7000 mg / m 2 , Zn is excessively used, which is uneconomical. Accordingly, Zn to be deposited is in the range of 100 to 7000 mg / m 2 in terms of metal Zn. In addition, since the metal Zn layer remaining after the treatment tends to cause white rust in a wet environment when the thickness exceeds 700 nm, the thickness is preferably 700 nm or less.
電解により、金属Zn層を形成させる方法について特に制限はないが、あらかじめ酸洗した冷延鋼板を陰極として、Znイオンを所定量含む硫酸等の水溶液中で金属Znを電析させる方法が好適である。この際、陽極は特に制限されないが、Znアノードや酸化物被覆型の不溶性アノード等が使用できる。電析時の電流密度は1〜200A/dm2の範囲が好ましい。電流密度範囲が1A/dm2未満の場合、良好な金属Zn層を得ることができない。一方、電流密度が200A/dm2を超えると、本発明で規定している低付着量のZnを析出させるためには、非常に短時間の電解をする必要があり、操業時の制御が困難となる。また、電解時間は、電流密度によっても異なるが、0.5〜60秒の範囲が好ましい。 Although there is no particular limitation on the method of forming the metal Zn layer by electrolysis, a method of electrodepositing metal Zn in an aqueous solution of sulfuric acid or the like containing a predetermined amount of Zn ions using a cold-rolled steel plate that has been pickled in advance as a cathode is suitable. is there. At this time, the anode is not particularly limited, but a Zn anode, an oxide-coated insoluble anode, or the like can be used. Electric current density of the analysis time is preferably in the range of 1~200A / dm 2. When the current density range is less than 1 A / dm 2 , a good metal Zn layer cannot be obtained. On the other hand, when the current density exceeds 200 A / dm 2 , it is necessary to perform electrolysis for a very short time in order to deposit Zn with a low adhesion amount defined in the present invention, and control during operation is difficult. It becomes. Moreover, although electrolysis time changes also with current densities, the range of 0.5 to 60 second is preferable.
次に、電解の後に行う、PおよびSiを含む処理液との接触反応について説明する。処理液は、Pを含む物質とSiを含む物質を混合させた水溶液とすることが好ましい。Pを含む物質としては、第一リン酸塩、水溶性の有機ホスホン酸などがあり、Siを含む物質としては、ケイ酸ナトリウム水溶液、リチウムシリケート、ヘキサフルオロケイ酸塩水溶液、シリカゾル、シランカップリング剤などが好ましいが、これらに限定されるものではない。 Next, the contact reaction with the treatment liquid containing P and Si performed after electrolysis will be described. The treatment liquid is preferably an aqueous solution in which a substance containing P and a substance containing Si are mixed. Substances containing P include primary phosphates, water-soluble organic phosphonic acids, etc., and substances containing Si include sodium silicate aqueous solution, lithium silicate, hexafluorosilicate aqueous solution, silica sol, silane coupling Although an agent etc. are preferable, it is not limited to these.
金属Znと反応させるP量は、単位面積:1m2あたり10〜100mgの範囲とする。単位面積当たりのP量が10mg未満の場合、十分な耐食性が得られないという問題がある。一方、単位面積当たりのP量が100mgを超える場合、曲げなどにより皮膜が剥離しやすくなるという問題がある。
また、金属Znと反応させるSi量は、単位面積:1m2あたり10〜100mgの範囲とする。単位面積当たりのSi量が10mg未満の場合、十分な耐食性が得られないという問題がある。一方、単位面積当たりのSi量が100mgを超える場合、曲げなどにより皮膜が剥離しやすくなるという問題がある。
The amount of P to be reacted with the metal Zn is in the range of 10 to 100 mg per unit area: 1 m 2 . When the amount of P per unit area is less than 10 mg, there is a problem that sufficient corrosion resistance cannot be obtained. On the other hand, when the amount of P per unit area exceeds 100 mg, there is a problem that the film is easily peeled off by bending or the like.
The amount of Si to be reacted with metal Zn is in the range of 10 to 100 mg per unit area: 1 m 2 . When the amount of Si per unit area is less than 10 mg, there is a problem that sufficient corrosion resistance cannot be obtained. On the other hand, when the amount of Si per unit area exceeds 100 mg, there is a problem that the film is easily peeled off by bending or the like.
耐食性のより一層の向上をはかるため、上記の処理液に、Ca、Zr、Ti、V、Mn、AlおよびMgを、第一リン酸塩、炭酸塩、酸素酸イオン、酸化物ゾル、キレート剤などの状態で混合させても良い。その場合、金属Znと反応させるCa、Zr、Ti、V、Mn、AlおよびMgの合計量は、単位面積:1m2当たり1〜20mgの範囲が好ましい。 In order to further improve the corrosion resistance, Ca, Zr, Ti, V, Mn, Al, and Mg are added to the above-mentioned treatment liquid, primary phosphate, carbonate, oxygenate ion, oxide sol, chelating agent. You may mix in the state of. In that case, the total amount of Ca, Zr, Ti, V, Mn, Al and Mg to be reacted with the metal Zn is preferably in the range of 1 to 20 mg per unit area: 1 m 2 .
これらの物質の他、処理液中に、さらに、フッ素イオン、リン酸などの成分を含有させることは、より好ましい。これは、Znのエッチングを強め、非晶質酸化物層の成分として取り込み易くするためである。 In addition to these substances, it is more preferable to further contain components such as fluorine ions and phosphoric acid in the treatment liquid. This is to enhance the etching of Zn and make it easy to incorporate as a component of the amorphous oxide layer.
上記の処理液の接触方法は、特に制限されないが、塗布、スプレー、浸漬などにより鋼板表面に接触させた後、乾燥させる。乾燥前に、必要に応じて、ロール絞り、気体絞りなどの方法により液膜の厚さを制御しても良い。また、処理液が反応により不溶化する場合には、乾燥前に、可溶性成分を水洗により洗浄しても良い。 The method for contacting the treatment liquid is not particularly limited, but is dried after contacting the steel sheet surface by coating, spraying, dipping, or the like. Before drying, the thickness of the liquid film may be controlled by a method such as roll squeezing or gas squeezing as necessary. Further, when the treatment liquid is insolubilized by reaction, the soluble component may be washed with water before drying.
質量%で、C:0.0011%、Si:0.004%、Mn:0.1%、P:0.007%、S:0.007%、Cu:0.01%、Ni:0.01%、Cr:0.02%、Al:0.025%、Nb:0.002%およびTi:0.03%を含有する成分組成からなる冷延鋼板を、脱脂後、硫酸(濃度:98質量%):50g/lを用いて、湿度:50℃、浸漬:10秒の条件で酸洗したのち、実験用めっき装置を用いて、硫酸亜鉛七水和物:400g/lの水溶液中(50℃)で、鋼板を陰極とし、電流密度を5〜10A/dm2の範囲で種々に変化させて電析によりZnを析出させて金属Zn層を形成した。析出量は電解時間で制御した。
ついで、Zn析出させた前記鋼板に表1に示す処理液を塗布した後、乾燥させ、非晶質酸化物層(一部の比較例は、結晶質酸化物層、以下、同じ)を形成した。なお、乾燥は、乾燥炉を用いて到達鋼板温度(PMT):110℃(炉温:390℃、7.7秒保持)の条件で行った。
In mass%, C: 0.0011%, Si: 0.004%, Mn: 0.1%, P: 0.007%, S: 0.007%, Cu: 0.01%, Ni: 0.01%, Cr: 0.02%, Al: 0.025%, Nb : Cold-rolled steel sheet composed of components containing 0.002% and Ti: 0.03% Degrease, then use sulfuric acid (concentration: 98% by mass): 50g / l, humidity: 50 ° C, immersion: 10 seconds After pickling with an experimental plating device, zinc sulfate heptahydrate in a 400 g / l aqueous solution (50 ° C), with the steel plate as the cathode and the current density in the range of 5-10 A / dm 2 Various changes were made to deposit Zn by electrodeposition to form a metal Zn layer. The amount of precipitation was controlled by the electrolysis time.
Next, after applying the treatment liquid shown in Table 1 to the Zn-deposited steel sheet, it was dried to form an amorphous oxide layer (some comparative examples are crystalline oxide layers, hereinafter the same). . The drying was performed using a drying furnace under the conditions of reached steel plate temperature (PMT): 110 ° C. (furnace temperature: 390 ° C., maintained for 7.7 seconds).
かくして得られた鋼板の皮膜の性状および諸特性を次に示す方法で評価した。
Zn析出量
金属Zn層形成後、処理液を接触させる前の鋼板の一部を切り出し、湿式分析(酸で溶解し、溶解液中のZn量を検量線法にてICP分析)により、Zn析出量を求めた。本発明に従う非晶質酸化皮膜(比較例を含む)は、処理液を塗布することによって形成されるため、処理の前後で皮膜中のZn量は変化することはないことから、非晶質酸化物層形成後の全Zn量([金属Zn層中のZn量]+[非晶質酸化物層中のZn量])は、Zn析出量に等しい。よって、Zn析出量を非晶質酸化物層形成後の全Zn量とした。
The properties and various properties of the coating on the steel sheet thus obtained were evaluated by the following methods.
Zn deposition amount After forming the metal Zn layer, cut out a part of the steel sheet before contacting with the treatment liquid, and wet analysis (dissolving with acid and analyzing the amount of Zn in the dissolution liquid by ICP analysis using the calibration curve method) The amount was determined. Since the amorphous oxide film (including the comparative example) according to the present invention is formed by applying the treatment liquid, the amount of Zn in the film does not change before and after the treatment. The total amount of Zn after forming the physical layer ([Zn amount in the metal Zn layer] + [Zn amount in the amorphous oxide layer]) is equal to the Zn precipitation amount. Therefore, the Zn precipitation amount was defined as the total Zn amount after the amorphous oxide layer was formed.
非晶質酸化物層の厚さおよび金属Zn層の厚さ
防錆膜を含むように鋼板の表層部分をFIB加工により切り出し、断面の任意の3箇所をTEM観察して非晶質酸化物層および金属Zn層の厚さをそれぞれ測定し、平均値を求めた。
The thickness of the amorphous oxide layer and the thickness of the metal Zn layer The surface layer of the steel sheet was cut out by FIB processing so as to include the anticorrosion film, and the amorphous oxide layer was observed by TEM observation at any three points in the cross section And the thickness of each metal Zn layer was measured, and the average value was obtained.
非晶質酸化物層中のZnの含有量
非晶質酸化物層中のZnの含有量は、上記した全Zn量([金属Zn層中のZn量]+[非晶質酸化物層中のZn量])から[金属Zn層中のZn量]を差し引いて求めた。なお、[金属Zn層中のZn量]は、上記した金属Zn層の厚さとZnの比重(7.13g/cm3)から算出した。
Zn content in the amorphous oxide layer The Zn content in the amorphous oxide layer is the total Zn content ([Zn content in the metal Zn layer] + [in the amorphous oxide layer] The amount of Zn in the metallic Zn layer] was subtracted from the amount of Zn in the metallic Zn layer. The [Zn amount in the metal Zn layer] was calculated from the thickness of the metal Zn layer and the specific gravity of Zn (7.13 g / cm 3 ).
非晶質酸化物層中のPおよびSiの含有量
非晶質酸化物層中のPおよびSiの含有量を、あらかじめ湿式分析(酸で溶解し、溶解液中のP量およびSi量を検量線法にてICP分析)して求めた検量線との比較により、蛍光X線分析で測定した。
P and Si contents in the amorphous oxide layer Wet analysis of P and Si contents in the amorphous oxide layer in advance (dissolved with acid, and calibrate the P and Si contents in the solution) It was measured by fluorescent X-ray analysis by comparison with a calibration curve obtained by ICP analysis by the linear method.
非晶質酸化物層中のCa、Zr、Ti、V、Mn、AlおよびMgの含有量
非晶質酸化物層中のCa、Zr、Ti、V、Mn、AlおよびMgの成分の含有量を、あらかじめ湿式分析(酸で溶解し、溶解液中のCa、Zr、Ti、V、Mn、AlおよびMgのそれぞれの含有量を検量線法にてICP分析)して求めた検量線との比較により、蛍光X線分析で測定した。
Content of Ca, Zr, Ti, V, Mn, Al and Mg in amorphous oxide layer Content of Ca, Zr, Ti, V, Mn, Al and Mg components in amorphous oxide layer With a calibration curve obtained by wet analysis (ICP analysis of each content of Ca, Zr, Ti, V, Mn, Al, and Mg in the solution by using a calibration curve method) By comparison, it was measured by fluorescent X-ray analysis.
非晶質酸化物層中のZn、PおよびSiの割合
非晶質酸化物層中のZn含有量を100したときの割合を、PおよびSiについてそれぞれ質量比で求めた。
Proportions of Zn, P and Si in the amorphous oxide layer The proportions when the Zn content in the amorphous oxide layer was 100 were determined by mass ratio for P and Si, respectively.
非晶質酸化物層中のCa、Zr、Ti、V、Mn、AlおよびMgの割合
非晶質酸化物層中のZn含有量を100したときの割合を、Ca、Zr、Ti、V、Mn、AlおよびMgについてそれぞれ質量比で求めた。
Ratio of Ca, Zr, Ti, V, Mn, Al, and Mg in the amorphous oxide layer The ratio when the Zn content in the amorphous oxide layer is 100 is expressed as Ca, Zr, Ti, V, It calculated | required by mass ratio about Mn, Al, and Mg, respectively.
非晶質酸化物層の結晶性
鋼板表面の酸化物層をX線回折により同定した。FeおよびZn以外の結晶性化合物を示すピークが存在していなければ酸化物層を非晶質であると判断した。
Crystallinity of amorphous oxide layer The oxide layer on the surface of the steel sheet was identified by X-ray diffraction. If there was no peak indicating a crystalline compound other than Fe and Zn, the oxide layer was judged to be amorphous.
初期防錆性
鋼板を70mm×70mmの寸法にせん断し、4つの端面と皮膜面の片方をシールし、赤錆発生試験を行った。試験要領および評価基準は次のとおりである。
人工海塩をイオン交換水で溶解し、濃度:0.035質量%の水溶液とし、シール後の鋼板に噴射し、乾燥させて、塩分:100mg/m2を付着させた。ついでこの鋼板を環境試験機に入れ、乾燥(温度:60℃、相対湿度:35%):3時間→湿潤(温度:40℃、相対湿度95%):3時間を1サイクルとする腐食試験を行った。なお、乾燥→湿潤または湿潤→乾燥の移行時間は1時間とし、1日で3サイクルの乾湿を繰り返し、赤錆の発生した面積が、暴露面積の5%に達するまでの日数を調査し、以下のように評価した。
◎:30日以上
○:10日以上30日未満
△:5日以上10日未満
×:5日未満
Initial Rust Resistance A steel plate was sheared to a size of 70 mm × 70 mm, one of the four end faces and the coating surface was sealed, and a red rust generation test was conducted. The test procedure and evaluation criteria are as follows.
Artificial sea salt was dissolved in ion-exchanged water to make an aqueous solution with a concentration of 0.035% by mass, sprayed onto the steel plate after sealing, and dried to adhere a salt content of 100 mg / m 2 . Next, this steel sheet was put in an environmental test machine, and dried (temperature: 60 ° C, relative humidity: 35%): 3 hours → wet (temperature: 40 ° C, relative humidity 95%): corrosion test with 3 hours as one cycle. went. The transition time of drying → wetting or wetting → drying is set to 1 hour, and 3 cycles of drying and drying are repeated per day, and the number of days until the area where red rust occurs reaches 5% of the exposed area is investigated. It was evaluated as follows.
◎: 30 days or more ○: 10 days or more and less than 30 days △: 5 days or more and less than 10 days ×: Less than 5 days
皮膜の密着性
試料を折り曲げ(OT曲げ)、曲げ部をSEM観察することにより皮膜の状態を調査した。皮膜にクラックは認められるものの鋼板に付着している状態である場合は◎、皮膜にクラックは認められるものの鋼板にほとんど付着している状態である場合は○、皮膜が破壊され若干浮き上がった状態である場合は△、皮膜が破壊され浮き上がった状態である場合は×、で評価した。
Film adhesion The state of the film was investigated by bending the sample (OT bending) and observing the bent part with SEM. If the film is cracked but is attached to the steel sheet, ◎, if the film is cracked but almost attached to the steel sheet, ○, the film is broken and slightly lifted In some cases, the evaluation was Δ, and in the case where the film was broken and floated, the evaluation was ×.
結果を表2−1および2−2に示す。表中には、各試料の製作に用いた処理液の種類を表1の記号を使用して示す。 The results are shown in Tables 2-1 and 2-2. In the table, the type of treatment liquid used for the production of each sample is shown using the symbols in Table 1.
同表に示したように、本発明に従い、Znを基地とする防錆膜の最表層にZn、PおよびSiの非晶質酸化物層を形成した表面処理鋼板は、赤錆発生試験で10日以上の長期間にわたり赤錆の発生が認められず、良好な初期防錆性を示した。
これに対し、試料No.2、4、13、28および29の比較例は、非晶質酸化物層中のPまたはSiの含有量が少なく、試料No.32は、非晶質酸化物層の厚さが10nm未満と薄く、そして試料No.33は、酸化物層が結晶質であることから、十分な初期防錆性を示さなかった。
試料No.3、5および15の比較例は、非晶質酸化物層中のPまたはSiの含有量と、非晶質酸化物層中のZnを100としたときのPおよびSiの割合が小さいため、密着性を満足しなかった。
試料30および31の比較例は、金属Zn層が存在しない、または非常に薄い場合で、鋼板表面にあらかじめZnを析出させることなく、直接Zn、PおよびSiを含む処理液を接触させたものであるが、発明例と比較して初期防錆性に著しく劣っていた。
また、試料No.15は非晶質酸化物層の厚さが1000nmを超えているため、曲げにより容易に皮膜が剥離した。
なお、参考までに、金属Zn層のみで酸化物層を有しない従来例を試料No.34として同表中に併記したが、その初期防錆性は5日で△レベルであった。また、特許文献7および8に従う鋼板表面にPやSiを含むバリヤー皮膜を形成させた従来例を試料No.35〜38として同表中に併記したが、その初期防錆性は5日で△レベルであった。
As shown in the table, according to the present invention, the surface-treated steel sheet in which an amorphous oxide layer of Zn, P, and Si is formed on the outermost layer of the Zn-based anticorrosion film is 10 The occurrence of red rust was not observed over the above-mentioned long period, and good initial rust preventive properties were exhibited.
In contrast, the comparative examples of Samples Nos. 2, 4, 13, 28 and 29 have a low content of P or Si in the amorphous oxide layer, and Sample No. 32 has the amorphous oxide layer. The sample thickness was less than 10 nm, and Sample No. 33 did not show sufficient initial rust prevention properties because the oxide layer was crystalline.
Samples Nos. 3, 5, and 15 have a comparative example in which the content of P or Si in the amorphous oxide layer and the ratio of P and Si when Zn in the amorphous oxide layer is 100 Since it was small, the adhesion was not satisfied.
The comparative examples of Samples 30 and 31 are those in which the metal Zn layer is not present or very thin, and the treatment liquid containing Zn, P and Si is directly contacted without precipitating Zn on the steel plate surface in advance. Although it was, it was remarkably inferior to initial rust prevention property compared with the invention example.
In Sample No. 15, since the thickness of the amorphous oxide layer exceeded 1000 nm, the film was easily peeled off by bending.
For reference, a conventional example having only a metal Zn layer and no oxide layer is also shown as sample No. 34 in the same table, but its initial rust prevention property was a Δ level in 5 days. Moreover, although the conventional example which formed the barrier film containing P and Si on the steel plate surface according to patent documents 7 and 8 was written together in the same table as sample No. 35-38, the initial rust prevention property is △ in 5 days. It was a level.
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