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JP2009121738A - Air-cooled heat exchanger - Google Patents

Air-cooled heat exchanger Download PDF

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Publication number
JP2009121738A
JP2009121738A JP2007295650A JP2007295650A JP2009121738A JP 2009121738 A JP2009121738 A JP 2009121738A JP 2007295650 A JP2007295650 A JP 2007295650A JP 2007295650 A JP2007295650 A JP 2007295650A JP 2009121738 A JP2009121738 A JP 2009121738A
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Prior art keywords
tube
heat transfer
air
heat exchanger
fin
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JP2007295650A
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Japanese (ja)
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Naoe Sasaki
直栄 佐々木
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Sumitomo Light Metal Industries Ltd
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Sumitomo Light Metal Industries Ltd
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Priority to JP2007295650A priority Critical patent/JP2009121738A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/34Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending obliquely
    • F28F1/36Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending obliquely the means being helically wound fins or wire spirals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/047Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
    • F28D1/0477Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits being bent in a serpentine or zig-zag
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/05316Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05325Assemblies of conduits connected to common headers, e.g. core type radiators with particular pattern of flow, e.g. change of flow direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/24Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
    • F28F1/26Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means being integral with the element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/40Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/42Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being both outside and inside the tubular element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0243Header boxes having a circular cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F2009/0285Other particular headers or end plates
    • F28F2009/0292Other particular headers or end plates with fins

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

【課題】伝熱管とフィンとの間の接触熱抵抗を極限にまで低減させた比較的単純な製造工程で製造することの出来る高性能な空冷式熱交換器を提供する。
【解決手段】伝熱管内部に熱交換媒体を流通せしめる一方、伝熱管外部に設けられたフィン部において伝熱管外部を流通せしめられる空気との間で熱交換するようにした空冷式熱交換器において、かかる伝熱管を、外面フィン14が一体成形により管外周面に一体的に形成されてなる外面フィン付き管10にて構成すると共に、かかる外面フィン付き管10を、その外面フィン14を含む外表面の表面積(A1 )と熱交換媒体の流通せしめられる管内面の平滑な形態としたときの表面積(A0 )との比(A1/A0)が、10以上、25以下となるように、構成した。
【選択図】図6
A high-performance air-cooled heat exchanger that can be manufactured by a relatively simple manufacturing process in which the contact thermal resistance between a heat transfer tube and a fin is reduced to the limit.
In an air-cooled heat exchanger in which a heat exchange medium is circulated inside a heat transfer tube, while heat is exchanged between the fins provided outside the heat transfer tube and air circulated outside the heat transfer tube. The heat transfer tube is constituted by an outer surface finned tube 10 in which outer surface fins 14 are integrally formed on the outer peripheral surface of the tube by integral molding, and the outer surface finned tube 10 includes an outer surface fin 14. the ratio of the surface area of the surface (a 1) and the surface area when formed into a smooth form of distribution allowed is inner surface of the heat exchange medium (a 0) (a 1 / a 0) is 10 or more, so as to be 25 or less Configured.
[Selection] Figure 6

Description

本発明は、熱交換媒体と空気との間で熱交換を行なう空冷式熱交換器に係り、特に、家庭用エアコン、自動車用エアコン、パッケージエアコン等の空調用機器や、冷蔵庫、ヒートポンプ式給湯機等に用いられる、空気と冷媒等との間で熱交換を行なう形式の空冷式熱交換器に関するものである。   The present invention relates to an air-cooled heat exchanger that performs heat exchange between a heat exchange medium and air, and in particular, air-conditioning equipment such as a home air conditioner, an automobile air conditioner, and a packaged air conditioner, a refrigerator, and a heat pump water heater The present invention relates to an air-cooled heat exchanger of a type that performs heat exchange between air and a refrigerant.

従来から、家庭用エアコン、自動車用エアコン、パッケージエアコン等の空調用機器や冷蔵庫等には、蒸発器又は凝縮器として作動する熱交換器が用いられており、その中で、家庭用室内エアコンや業務用パッケージエアコンにおいては、特許文献1、2等に明らかにされているようなクロスフィンチューブ型の熱交換器が、最も一般的に用いられて来ている。   Conventionally, heat exchangers that operate as evaporators or condensers have been used in air conditioning equipment such as home air conditioners, automotive air conditioners, and packaged air conditioners, and refrigerators. In commercial packaged air conditioners, cross fin tube type heat exchangers as disclosed in Patent Documents 1 and 2 have been most commonly used.

また、近年、熱交換媒体として、従来のフロン系冷媒に代えて、オゾン層保護や地球温暖化防止の観点から、温暖化係数の低い自然冷媒を利用した熱交換器の開発も行なわれて来ており、中でも、炭酸ガスを主体とする冷媒を用いた給湯機が開発されているが、そのような空気熱交換器にも、上記と同様なクロスフィンチューブ型の熱交換器が用いられている。   In recent years, heat exchangers using natural refrigerants with a low global warming coefficient have been developed as heat exchange media in place of conventional chlorofluorocarbon refrigerants from the viewpoint of protecting the ozone layer and preventing global warming. Among them, hot water heaters using refrigerants mainly composed of carbon dioxide gas have been developed, but cross-fin tube type heat exchangers similar to the above are also used for such air heat exchangers. Yes.

そして、そのようなクロスフィンチューブ型熱交換器を構成するクロスフィンチューブは、通常、空気側のアルミニウムフィンと熱交換媒体(冷媒)側の伝熱管とが一体に組み付けられて、構成されてなる構造を有しており、そこにおいて、伝熱管としては、その内面に、多数の溝、例えば管軸に対して所定のリード角をもって延びるように、螺旋状の溝を多数形成して、それらの溝間に所定高さの内面フィンが形成されるようにした、所謂内面溝付き伝熱管が、多く用いられている一方、アルミニウムフィンとしては、その表面に、特許文献3、4等に明らかにされている如きスリットやルーバー、切起し等の、伝熱促進効果のある形状を、加工により形成してなるものが用いられている。   And the cross fin tube which comprises such a cross fin tube type heat exchanger is normally comprised by assembling | attaching the air-side aluminum fin and the heat exchanger medium (refrigerant) side heat exchanger tube integrally. The heat transfer tube has a structure in which a number of grooves, for example, a number of spiral grooves extending so as to extend with a predetermined lead angle with respect to the tube axis are formed on the inner surface thereof. While so-called inner surface grooved heat transfer tubes in which inner fins of a predetermined height are formed between the grooves are often used, aluminum fins on the surface are clearly disclosed in Patent Documents 3, 4, etc. What is formed by machining a shape having a heat transfer promoting effect, such as a slit, a louver, and a cut-and-raised portion, is used.

また、かくの如きクロスフィンチューブ型熱交換器は、良く知られた工程によって、以下の如くして製作されることとなる。即ち、先ず、プレス加工等により、所定の組付け孔が複数形成されたアルミニウムプレートフィンが成形され、次いで、この得られたアルミニウムプレートフィンを積層した後に、その組付け孔内に、別途製作した伝熱管が挿通されることとなる。なお、伝熱管としては、転造加工等によって内面に溝付き加工を施す等の加工が施されたものに対して、定尺切断・ヘアピン曲げ加工を施して得られたものが、用いられることとなる。そして、その後、かかる伝熱管を、アルミニウムプレートフィンに拡管固着し、更にヘアピン曲げ加工を施した側とは反対側の伝熱管端部に、Uベンド管をろう付け加工する工程を経て、目的とする熱交換器が製作されるのである。   In addition, such a cross fin tube type heat exchanger is manufactured as follows by a well-known process. That is, first, an aluminum plate fin in which a plurality of predetermined assembly holes are formed is formed by pressing or the like, and then, after the obtained aluminum plate fins are laminated, they are separately manufactured in the assembly holes. A heat transfer tube will be inserted. As heat transfer tubes, those obtained by subjecting the inner surface to grooving or the like by rolling or the like and subjecting it to regular cutting and hairpin bending must be used. It becomes. After that, the heat transfer tube is expanded and fixed to the aluminum plate fin, and the U-bend tube is brazed at the end of the heat transfer tube opposite to the side subjected to the hairpin bending process. A heat exchanger is manufactured.

ところで、かかるクロスフィンチューブ型熱交換器の伝熱性能を向上させるために、これまでに、様々な取組みが為されてきており、特に、伝熱管については、その内面に施した溝の形態に、様々な改良を加えることにより、管内熱伝達率の大幅な向上が実現されているが、そのために、例えば、伝熱管の内面溝間に形成されるフィンを高くした場合において、そのようなフィンをスリムにすればする程、伝熱管とアルミニウムプレートフィンの組付け・拡管工程において、フィン潰れやフィン倒れ等のフィンの変形による管内熱伝達率の低下の問題が大きくなって来ているのである。   By the way, in order to improve the heat transfer performance of such a cross fin tube type heat exchanger, various efforts have been made so far, and in particular, the heat transfer tube is in the form of a groove formed on its inner surface. By making various improvements, the heat transfer coefficient in the tube is greatly improved. For this reason, for example, when the fins formed between the inner grooves of the heat transfer tube are raised, such fins are used. The more slim the tube is, the greater the problem of reduction of heat transfer coefficient in the tube due to fin deformation such as fin collapse and fin collapse in the assembly and expansion process of heat transfer tubes and aluminum plate fins. .

このため、そのような問題に対して、拡管時のフィン潰れやフィン倒れ等の、フィンの変形を効果的に抑制することの出来る内面溝付き管の提案(特許文献5)も為されてはいるが、そのような技術においては、フィン変形抑制効果は発揮されるものの、フィン変形を皆無にすることは難しく、また、ヘアピン曲げ加工時におけるフィン潰れやフィン倒れの問題も同様であって、更なる内面溝形状の改良による管内熱伝達率の向上は、難しくなって来ているのである。   For this reason, a proposal for an internally grooved tube (Patent Document 5) that can effectively suppress deformation of the fin, such as collapse of the fin and collapse of the fin during tube expansion, has also been made. However, in such a technique, although the fin deformation suppression effect is exhibited, it is difficult to eliminate the fin deformation, and the problem of fin collapse and fin collapse at the time of hairpin bending is the same, It is becoming difficult to improve the heat transfer coefficient in the tube by further improving the shape of the inner groove.

一方、アルミニウムプレートフィンにおける問題も、特に、フィンプレスや拡管工程において生じることが多いことが認められている。中でも、近年、フィンの薄肉化が進み、複雑なスリットやルーバーのパターンの切起し加工を行なうフィンプレス工程では、カラー飛び、カラー割れ、切断部のバリ発生等が惹起され易く、そして、それらの発生によって、空気側の熱伝達率の低下が引き起こされる問題があり、また拡管工程においては、僅かな拡管条件のバラツキにより、フィンから根元部の角度が変化してしまうことが多く、そのために、アルミニウムプレートフィンと伝熱管との接触熱抵抗が増大すること等により、熱伝達性能の低下が惹起される問題も内在している。   On the other hand, it has been recognized that problems with aluminum plate fins often occur particularly in fin pressing and tube expansion processes. In particular, in recent years, thinning of fins has progressed, and in the fin press process that cuts and raises complicated slits and louver patterns, collar skipping, color cracking, burring of cut parts, etc. are likely to occur, and these The occurrence of this causes a problem that the heat transfer coefficient on the air side is lowered, and in the pipe expansion process, the angle from the fin to the root part often changes due to slight fluctuations in the pipe expansion conditions. There is also a problem that the heat transfer performance is lowered due to an increase in the contact thermal resistance between the aluminum plate fin and the heat transfer tube.

加えて、従来のクロスフィンチューブ型熱交換器においては、アルミニウムプレートフィンと伝熱管との二つのパーツが用いられており、それら二つのパーツの組付けによる接触熱抵抗が本質的に存在するという、潜在的な問題を内在している。   In addition, the conventional cross fin tube type heat exchanger uses two parts, an aluminum plate fin and a heat transfer tube, and there is essentially a contact thermal resistance due to the assembly of these two parts. The underlying problem is inherent.

このように、伝熱管の管内熱伝達率の向上が図られて来ている現在、クロスフィンチューブ型熱交換器において、熱交換器トータルの熱交換性能を向上させるには、アルミニウムプレートフィンと伝熱管の接触熱抵抗を更に低減することが重要となって来ているのであり、そこで、そのような接触熱抵抗を極限にまで低減した空冷式熱交換器が、望まれているのである。   As described above, the heat transfer coefficient in the heat transfer tube has been improved, and in the cross fin tube type heat exchanger, in order to improve the total heat exchange performance of the heat exchanger, the heat transfer performance of the aluminum plate fin and the heat transfer tube can be improved. It has become important to further reduce the contact heat resistance of the heat pipe, and therefore, an air-cooled heat exchanger that reduces such contact heat resistance to the limit is desired.

特開2000−39283号公報JP 2000-39283 A 特開平11−190597号公報JP-A-11-190597 特開平2−203199号公報JP-A-2-203199 特開平11−108575号公報JP-A-11-108575 特開2002−90086号公報Japanese Patent Laid-Open No. 2002-90086

ここにおいて、本発明は、かくの如き事情を背景にして為されたものであって、その解決課題とするところは、伝熱管とフィンとの間の接触熱抵抗を極限にまで低減させた、比較的単純な製造工程で製造することの出来る、高性能な空冷式熱交換器を提供することにある。   Here, the present invention has been made in the background of such circumstances, the place to be solved is to reduce the contact thermal resistance between the heat transfer tube and the fin to the limit, An object is to provide a high-performance air-cooled heat exchanger that can be manufactured by a relatively simple manufacturing process.

そして、本発明は、上記した課題又は明細書全体の記載や図面から把握される課題を解決するために、以下に列挙せる如き各種の態様において、好適に実施され得るものであるが、また、以下に記載の各態様は、任意の組合せにおいても採用可能である。なお、本発明の態様乃至は技術的特徴は、以下に記載のものに何等限定されることなく、明細書全体の記載並びに図面に開示の発明思想に基づいて認識され得るものであることが、理解されるべきである。   The present invention can be suitably implemented in various aspects as listed below in order to solve the problems described above or the problems grasped from the description of the entire specification and the drawings. Each aspect described below can be employed in any combination. It should be noted that the aspects or technical features of the present invention are not limited to those described below, and can be recognized based on the description of the entire specification and the inventive concept disclosed in the drawings. Should be understood.

(1) 伝熱管内部に熱交換媒体を流通せしめる一方、伝熱管外部に設けられたフィン部において伝熱管外部を流通せしめられる空気との間で熱交換するようにした空冷式熱交換器において、該伝熱管を、前記フィン部が一体成形により管外周面に一体的に形成されてなる外面フィン付き管にて構成すると共に、該外面フィン付き管を、そのフィン部を含む外表面の表面積(A1 )と熱交換媒体の流通せしめられる管内面の平滑な形態としたときの表面積(A0 )との比(A1/A0)が10以上、25以下となるように、構成したことを特徴とする空冷式熱交換器。 (1) In the air-cooled heat exchanger in which the heat exchange medium is circulated inside the heat transfer tube, while heat is exchanged with the air circulated outside the heat transfer tube in the fin portion provided outside the heat transfer tube. The heat transfer tube is constituted by an outer finned tube in which the fin portion is integrally formed on the outer peripheral surface of the tube by integral molding, and the outer finned tube is formed on the surface area of the outer surface including the fin portion ( a 1) and the ratio of the surface area when formed into a smooth form of distribution allowed is inner surface of the heat exchange medium (a 0) (a 1 / a 0) is 10 or more, so that 25 or less, by being configured An air-cooled heat exchanger.

(2) 前記伝熱管の内部に、伝熱促進手段が設けられていることを特徴とする上記態様(1)に記載の空冷式熱交換器。 (2) The air-cooled heat exchanger according to the aspect (1), wherein heat transfer promotion means is provided inside the heat transfer tube.

(3) 前記伝熱促進手段が、前記伝熱管の内面に形成された多数の溝であることを特徴とする上記態様(2)に記載の空冷式熱交換器。 (3) The air-cooling heat exchanger according to the aspect (2), wherein the heat transfer promoting means is a plurality of grooves formed on the inner surface of the heat transfer tube.

(4) 前記伝熱促進手段が、前記伝熱管内に挿入、配置された伝熱促進挿入体であることを特徴とする上記態様(2)に記載の空冷式熱交換器。 (4) The air-cooling type heat exchanger according to the aspect (2), wherein the heat transfer promotion means is a heat transfer promotion insert inserted and disposed in the heat transfer tube.

(5) 前記伝熱管が、所定の間隔を隔てて配列された互いに平行な複数のストレート管部と、該複数のストレート管部の隣り合う端部同士を交互に連結する、U字状に湾曲せしめられた、外表面が平滑なヘアピン形状管部とから、蛇行形状に、且つ一体形状に形成され、そして該複数のストレート管部の外周面にのみ、前記外面フィンが一体的に形成されていることを特徴とする上記態様(1)乃至(4)の何れか一つに記載の空冷式熱交換器。 (5) The heat transfer tube is curved in a U shape, alternately connecting a plurality of parallel straight tube portions arranged at a predetermined interval and adjacent end portions of the plurality of straight tube portions. The hairpin-shaped tube portion having a smooth outer surface is formed in a meandering shape and in an integral shape, and the outer surface fin is integrally formed only on the outer peripheral surface of the plurality of straight tube portions. The air-cooled heat exchanger according to any one of the above aspects (1) to (4), wherein

(6) 所定の間隔を隔てて配列された互いに並行な複数のストレート管部と、該複数のストレート管部の隣り合う端部同士を交互に連結して、それら複数のストレート管部を直列に接続するヘッダー管部とを有し、且つそれらストレート管部とヘッダー管部とが、それぞれ、前記外面フィン付き管にて構成されていることを特徴とする上記態様(1)乃至(5)の何れか一つに記載の空冷式熱交換器。 (6) A plurality of straight pipe portions parallel to each other arranged at a predetermined interval and adjacent ends of the plurality of straight pipe portions are alternately connected, and the plurality of straight pipe portions are connected in series. The above-described aspects (1) to (5), wherein the straight pipe part and the header pipe part are each constituted by the pipe with the outer surface fin. The air-cooled heat exchanger according to any one of the above.

(7) 前記伝熱管が、アルミニウム又はアルミニウム合金からなる材質にて構成されていることを特徴とする上記態様(1)乃至(6)の何れか一つに記載の空冷式熱交換器。 (7) The air-cooled heat exchanger according to any one of the above aspects (1) to (6), wherein the heat transfer tube is made of a material made of aluminum or an aluminum alloy.

(8) 前記伝熱管が、銅又は銅合金からなる材質にて構成されていることを特徴とする上記態様(1)乃至(6)の何れか一つに記載の空冷式熱交換器。 (8) The air-cooled heat exchanger according to any one of the above aspects (1) to (6), wherein the heat transfer tube is made of a material made of copper or a copper alloy.

(9) 前記外面フィン付き管の外面フィンが、転造によって螺旋状に形成されている上記態様(1)乃至(8)の何れか一つに記載の空冷式熱交換器。 (9) The air-cooled heat exchanger according to any one of the above aspects (1) to (8), wherein the outer fins of the tube with outer fins are formed in a spiral shape by rolling.

(10) 矩形角筒形状の対向する一方の開口端に空気入口部が、そして他方の開口端に空気出口部が、それぞれ形成されて、内部に熱交換されるべき空気が流通せしめられるようにした箱体状のシェルを備え、該シェルの内部空間内に、前記伝熱管が収容されていることを特徴とする上記態様(1)乃至(9)の何れか一つに記載の空冷式熱交換器。 (10) An air inlet portion is formed at one opening end of the rectangular rectangular tube and an air outlet portion is formed at the other opening end so that air to be heat-exchanged is circulated inside. The air-cooled heat according to any one of the above aspects (1) to (9), wherein the heat transfer tube is accommodated in an internal space of the shell. Exchanger.

このような本発明に従う空冷式熱交換器の構成によれば、外周面にフィンが一体成形されてなる外面フィン付き管を、伝熱管として用いて、熱交換器の主要構成要素としているところから、従来のクロスフィンチューブ型熱交換器において問題となっていた、伝熱管とその外周面に設けられるフィンとの間の接触熱抵抗がゼロとなるのであり、これによって、熱交換性能を大幅に向上させることが出来ることに加えて、熱交換媒体が流通せしめられる外面フィン付き管における管内面の表面積に対して、フィンを含む管外表面の表面積が、10倍以上となるように構成されて、空気側の伝熱面積が充分に大きくなる構成とされているために、従来のクロスフィンチューブ型熱交換器と同様に、空気側の熱交換性能を高く保つことが出来るという特徴を有している。   According to the configuration of the air-cooled heat exchanger according to the present invention as described above, a tube with an outer fin, in which fins are integrally formed on the outer peripheral surface, is used as a heat transfer tube, and is a main component of the heat exchanger. The contact heat resistance between the heat transfer tube and the fins provided on the outer peripheral surface, which has been a problem in the conventional cross fin tube type heat exchanger, becomes zero, which greatly improves the heat exchange performance. In addition to being able to improve, the surface area of the tube outer surface including the fin is configured to be 10 times or more of the surface area of the tube inner surface in the tube with the outer fin through which the heat exchange medium is circulated. Because the air-side heat transfer area is sufficiently large, the air-side heat exchange performance can be kept high, as with conventional cross-fin tube heat exchangers. It has a feature.

しかも、そのような空冷式熱交換器においては、用いられる外面フィン付き管が一体成形されるものであるところから、従来のクロスフィンチューブ型熱交換器の製作工程においては必然的に採用されることとなる、伝熱管とプレートフィンを一体化する拡管工程が全く不要となるのであり、また、そのような拡管工程の省略によって、製造工程が簡略化され得、以てコストダウンに寄与するのみならず、特に、内面に溝が形成された内面溝付き管を使用した場合において、拡管工程で惹起される内面フィンのフィン潰れやフィン倒れ等の、フィンの変形による管内熱伝達率の低下の問題が、悉く解消され得ることとなるのである。   Moreover, in such an air-cooled heat exchanger, the tube with the outer fins to be used is integrally formed, so that it is inevitably adopted in the manufacturing process of the conventional cross fin tube type heat exchanger. In other words, the tube expansion process for integrating the heat transfer tubes and the plate fins is completely unnecessary, and the omission of such a tube expansion process can simplify the manufacturing process, thus contributing only to cost reduction. In particular, when an internally grooved tube with grooves formed on the inner surface is used, the heat transfer coefficient in the tube is reduced due to deformation of the fin, such as fin collapse or fin collapse of the inner surface fin caused by the tube expansion process. The problem can be solved ugly.

以下、本発明を更に具体的に明らかにするために、本発明の実施の形態について、図面を参照しつつ、詳細に説明することとする。   Hereinafter, in order to clarify the present invention more specifically, embodiments of the present invention will be described in detail with reference to the drawings.

先ず、図1には、本発明に従う空冷式熱交換器に用いられる、伝熱管としての外面フィン付き管10が、斜視図の形態において、部分的に示されており、また図2には、そのような外面フィン付き管10が、管軸方向と平行な断面となる縦断面形態において、部分的に示されている。それらの図において、外面フィン付き管10は、管内面が平滑なチューブ部12の外周面に、螺旋状の外面フィン14が、一体的に形成されてなる一体成形品によって、構成されている。そして、かかるチューブ部12内には、熱交換媒体が流通せしめられる一方、管外面の外面フィン14間には空気が流通せしめられて、熱交換媒体の熱が外面フィン14を介してこれと接触する空気側へ放出されるようになっている。   First, FIG. 1 partially shows an outer finned tube 10 as a heat transfer tube used in an air-cooled heat exchanger according to the present invention in the form of a perspective view, and FIG. Such an externally finned tube 10 is partially shown in a longitudinal cross-sectional configuration having a cross section parallel to the tube axis direction. In these drawings, the tube 10 with the outer surface fin is constituted by an integrally molded product in which a spiral outer surface fin 14 is integrally formed on the outer peripheral surface of the tube portion 12 having a smooth tube inner surface. A heat exchange medium is circulated in the tube portion 12, while air is circulated between the outer surface fins 14 on the outer surface of the tube, so that the heat of the heat exchange medium contacts the outer surface fins 14. Is released to the air side.

また、かかる外面フィン付き管10は、伝熱管として公知の材質、中でもアルミニウム、銅、及びそれらの合金等の、熱伝導性が良好で且つ加工性が良好な金属材料を用いて、形成されていることが望ましく、そして、そのような金属材質の素管に対して、公知の各種の加工手法に従って、望ましくは転造加工手法を用いて、その外周面に、外面フィン14が容易に一体的に形成されることとなる。   Further, the outer finned tube 10 is formed by using a known material as a heat transfer tube, in particular, a metal material having good thermal conductivity and workability such as aluminum, copper, and alloys thereof. The outer fins 14 are easily integrated with the outer peripheral surface of such a metal tube in accordance with various known processing methods, preferably using a rolling method. Will be formed.

そして、そのような外面フィン14が一体的に形成されてなる外面フィン付き管10は、単に、1種類の、またリサイクル性に優れた金属材料で構成されることとなるところから、そのライフサイクルコストを効果的に低減させることが可能となるのであり、環境負荷という観点からも、従来の銅管とアルミニウムプレートフィンにて構成される2つのパーツの組付け構造の熱交換器よりも、優れたものとなるのである。しかも、従来のようなクロスフィンチューブ型熱交換器にあっては、それを製作する場合に、その拡管工程において内面に設けた溝やフィンを潰してしまう問題があり、更にその問題は、伝熱管の材質として、アルミニウムや銅、或いはそれらの合金等の、加工性の良好な金属材料を用いた場合においては、より顕著となるものであったが、上述の如く、一体成形の外面フィン付き管10とすることで、そのような問題は全く生じることがなくなったのである。   And the pipe 10 with an external fin in which such external fins 14 are integrally formed is simply composed of one kind of metal material having excellent recyclability, and its life cycle. Costs can be effectively reduced, and it is superior to conventional heat exchangers with a two-part assembly structure consisting of copper pipes and aluminum plate fins from the viewpoint of environmental impact. It will be a thing. Moreover, in the case of the conventional cross fin tube type heat exchanger, there is a problem of crushing grooves and fins provided on the inner surface in the tube expansion process, and this problem is further transmitted. When using a metal material with good workability, such as aluminum, copper, or an alloy thereof, as the material of the heat tube, it became more prominent, but with an integrally formed outer fin as described above By using the tube 10, such a problem does not occur at all.

また、かかる外面フィン付き管10にあっては、その外面フィン14を含む外表面の表面積(A1 )と、所定の熱交換媒体の流通せしめられるチューブ部12における管内面の平滑な形態としたときの表面積(A0 )との比(A1/A0)が、10以上、25以下となるように構成されている。ここで、そのような比(A1/A0)が、10以上とされていることにより、外面フィン付き管10の外部を流通せしめられる空気側の伝熱面積が充分に大きくされているところから、従来のクロスフィンチューブ型熱交換器と同様に、空気側の熱交換性能を高く保つことが出来る。なお、その比(A1/A0)が、10未満となると、外面フィン付き管10のチューブ部12内を流通せしめられる熱交換媒体から、外部の空気への熱交換を効果的に行なうことが困難となり、熱交換能力を充分に発揮し得なくなるのであり、またその比(A1/A0)が25を超えるようになると、目的とする外面フィン付き管10を一体成形することが難しくなるため、比較的容易に且つ低コストで製作する上において、本発明では、かかる比(A1/A0)は、25以下とされることとなる。 Further, in the tube 10 with the outer surface fin, the surface area (A 1 ) of the outer surface including the outer surface fin 14 and the smooth inner surface of the tube portion 12 in which the predetermined heat exchange medium is circulated. The ratio (A 1 / A 0 ) to the surface area (A 0 ) is 10 or more and 25 or less. Here, when such a ratio (A 1 / A 0 ) is set to 10 or more, the heat transfer area on the air side that can be circulated through the exterior finned tube 10 is sufficiently increased. Therefore, the heat exchange performance on the air side can be kept high as in the conventional cross fin tube type heat exchanger. When the ratio (A 1 / A 0 ) is less than 10, heat exchange from the heat exchange medium circulated through the tube portion 12 of the outer finned tube 10 to the outside air can be effectively performed. The heat exchange capacity cannot be fully exhibited, and if the ratio (A 1 / A 0 ) exceeds 25, it is difficult to integrally form the target outer finned tube 10. Therefore, in the case of manufacturing relatively easily and at a low cost, in the present invention, the ratio (A 1 / A 0 ) is set to 25 or less.

特に、かくの如き外面フィン付き管10において、その外面フィン14のフィン高さを高くしたり、フィンピッチを小さくしたりする等によって、上記した比(A1/A0)の値が25を超えるようになると、また、その製造上において困難となるのみならず、フィン高さが高過ぎる場合には、フィン先端にまで熱伝導が充分でなくなり、フィン表面積の増大の割に放熱性能が良くない、換言すれば、フィン効率が悪くなる問題があり、更にフィンピッチが小さ過ぎる場合には、着霜による閉塞等が惹起され易くなる問題も内在しているのである。 In particular, in such a tube 10 with an external fin, the value of the ratio (A 1 / A 0 ) is set to 25 by increasing the fin height of the external fin 14 or decreasing the fin pitch. In addition, not only is it difficult to manufacture the fin, but if the fin height is too high, heat conduction to the tip of the fin is not sufficient, and the heat dissipation performance is good for the increase in fin surface area. In other words, there is a problem that the fin efficiency is deteriorated. Further, when the fin pitch is too small, there is a problem that a blockage due to frost formation is easily caused.

なお、かかる外面フィン付き管10において、そのチューブ部12の外表面に一体的に形成される外面フィン14を含む管外径:Do、管内径:Di、外面フィン14の高さ:h、外面フィン14と外面フィン14との間の間隔(ピッチ):p、外面フィン14の平均肉厚:tf、外面フィン14の無い部分におけるチューブ部12の肉厚(底肉厚):tは、上記した比(A1/A0)の条件を満たし、本発明の目的が有利に達成され得るように、適宜に選定されることとなるが、特に、好ましくは、Do=6〜30mm、Di=1〜10mm、h=1〜10mm、p=1.0〜3.0mm、tf=0.1〜1.0mm、t=0.1〜1.0mm程度の範囲内において選定されることが、望ましい。 In addition, in this pipe 10 with an outer surface fin, the outer diameter of the pipe including the outer surface fin 14 integrally formed on the outer surface of the tube portion 12: Do, the inner diameter of the pipe: Di, the height of the outer surface fin 14: h, the outer surface The distance (pitch) between the fins 14 and the outer fins 14 is p, the average thickness of the outer fins 14 is tf, and the thickness (bottom thickness) of the tube portion 12 in the portion without the outer fins 14 is t. In order to satisfy the condition of the ratio (A 1 / A 0 ) and to achieve the object of the present invention advantageously, it is selected appropriately, but particularly preferably, Do = 6 to 30 mm, Di = 1-10 mm, h = 1-10 mm, p = 1.0-3.0 mm, tf = 0.1-1.0 mm, and t = 0.1-1.0 mm. desirable.

ここで、外面フィン14を含む管外表面の表面積(A1 )とは、管外面の平滑部(A)と外面フィン14の先端部(B)と外面フィン14の側面部(C)の、全ての表面積の和であり、伝熱管としての外面フィン付き管10の単位長さ当たりの表面積にて表されるものである。また、熱交換媒体の流通せしめられる管内面の平滑な形態としたときの表面積(A0 )とは、外面フィン付き管10のチューブ部12の管内面が、図2に示される如く、平滑な内面とされている場合には、その管内面の表面積そのものであり、更に後述するように、チューブ部12の管内に所定の伝熱促進手段(図3、図4参照)が設けられている場合には、そのような伝熱促進手段の表面積は考慮せず、かかる伝熱促進手段を除いた形態における管内径:Diと同じ内径を有する内面平滑管の内表面積にて、表されるものである。 Here, the surface area (A 1 ) of the tube outer surface including the outer fins 14 is the smooth portion (A) of the tube outer surface, the tip (B) of the outer fin 14, and the side surface (C) of the outer fin 14. It is the sum of all surface areas, and is represented by the surface area per unit length of the outer finned tube 10 as a heat transfer tube. Further, the surface area (A 0 ) when the inner surface of the tube through which the heat exchange medium is circulated is made smooth is that the inner surface of the tube portion 12 of the tube 10 with the fins on the outer surface is smooth as shown in FIG. In the case of the inner surface, it is the surface area itself of the inner surface of the tube, and as will be described later, a predetermined heat transfer promoting means (see FIGS. 3 and 4) is provided in the tube of the tube portion 12. Does not consider the surface area of such heat transfer promoting means, and is expressed by the inner surface area of the inner surface smooth tube having the same inner diameter as Di, in the form excluding such heat transfer promoting means. is there.

ところで、本発明に従う空冷式熱交換器に用いられる外面フィン付き管10において、その管内を流通せしめられる熱交換媒体側の伝熱促進を目的として、管内部に伝熱促進手段を設けるようにした構成が、また、有利に採用されることとなる。そして、そのような伝熱促進手段としては、例えば、図3に示される如く、外面フィン付き管10自身に、従来の内面溝付き管と同様な螺旋状の溝16を形成して、その溝16間に位置する部位を所定高さの内面フィン18として形成する構造の他、図4に示される如く、捩りテープ20等の公知の伝熱促進挿入物を、チューブ部12の管内に挿入配置せしめる構造等、従来から公知の各種の構造が、適宜に採用されることとなる。   By the way, in the tube 10 with the outer fin used in the air-cooled heat exchanger according to the present invention, heat transfer promotion means is provided inside the tube for the purpose of promoting heat transfer on the heat exchange medium side that is circulated in the tube. The configuration will also be advantageously employed. As such heat transfer promoting means, for example, as shown in FIG. 3, a spiral groove 16 similar to a conventional inner surface grooved tube is formed on the outer surface finned tube 10 itself, and the groove In addition to the structure in which the portion located between 16 is formed as an inner fin 18 having a predetermined height, a known heat transfer promoting insert such as a twisted tape 20 is inserted into the tube portion 12 as shown in FIG. Various conventionally known structures such as a caulking structure will be appropriately employed.

また、本発明に従う空冷式熱交換器においては、所定の間隔を隔てて配列された、互いに平行な複数のストレート管部と、このストレート管部の隣り合う端部同士を交互に連結する、U字状に湾曲せしめられた、外表面が平滑なヘアピン形状管部とから、蛇行形状に且つ一体形状に形成され、そして、該複数のストレート管部の外周面にのみ、前記外面フィンが一体的に形成されている構造の伝熱管も、有利に用いられるところであり、その一例が、図5に示されている。そこにおいて、8本のストレート管部22が、同一平面上に互いに平行に配列されていると共に、それらが直列に接続されるように、それらの両端部において、隣り合うストレート管部22同士が交互にU字状のヘアピン形状管部24にて連結されてなる一方、各ストレート管部22の外周面には、所定高さの外面フィン26が、螺旋状に一体成形されて、目的とする伝熱管が構成されているのである。なお、そこにおいて、ストレート管部22と外面フィン26の一体的な構成部位は、図1に示される外面フィン付き管10に相当する構成とされているのである。   Moreover, in the air-cooled heat exchanger according to the present invention, a plurality of straight pipe portions arranged at a predetermined interval and parallel to each other, and adjacent ends of the straight pipe portions are alternately connected, U It is formed in a meandering shape and an integral shape from a hairpin-shaped tube portion that is curved in a letter shape and has a smooth outer surface, and the outer fin is integrated only on the outer peripheral surface of the plurality of straight tube portions The heat transfer tube having the structure formed in Fig. 5 is also advantageously used, and an example thereof is shown in Fig. 5. The eight straight pipe portions 22 are arranged in parallel to each other on the same plane, and adjacent straight pipe portions 22 are alternately arranged at both ends so that they are connected in series. The outer fins 26 of a predetermined height are integrally formed in a spiral shape on the outer peripheral surface of each straight tube portion 22, and are connected to the target transmission. A heat pipe is constructed. In addition, in that, the integral structure part of the straight pipe part 22 and the outer surface fin 26 is set as the structure corresponded to the tube 10 with an outer surface fin shown by FIG.

このような構造の伝熱管においては、ストレート管部22とヘアピン形状部24とが一体的に形成されているところから、従来のクロスフィンチューブ型熱交換器の如きろう付け接合部が存在せず、それによって、伝熱管の外周面の面積増加による伝熱性能の向上効果が阻害される問題も、効果的に解消され、また、熱交換効率も低下してしまう等の問題も、有利に回避し得ることとなったのである。更に、それぞれのストレート管部22における外面フィン26は、相互に独立フィンとして構成されるものであるところから、従来のクロスフィンチューブ型熱交換器の如く、1枚のフィンに多数の伝熱管が挿通されてなる構造における問題も、有利に回避され得ることとなるのである。即ち、従来のクロスフィンチューブ型熱交換器においては、1枚のフィンに多数の伝熱管が挿通されているために、伝熱管の上流側と下流側で熱交換媒体の温度が異なることによって、高温側から低温側へフィンを介して熱が伝わり、熱交換媒体から空気側へ熱が伝わり難くなるという問題が内在しているのであるが、図5に示される構造においては、そのような問題は、何等惹起されることがないのである。   In the heat transfer tube having such a structure, since the straight tube portion 22 and the hairpin-shaped portion 24 are integrally formed, there is no brazed joint as in a conventional cross fin tube heat exchanger. Therefore, the problem that the effect of improving the heat transfer performance due to the increase in the area of the outer peripheral surface of the heat transfer tube is obstructed is also effectively eliminated, and the problem that the heat exchange efficiency is reduced is also advantageously avoided. It was possible to do it. Furthermore, since the outer surface fins 26 in each straight tube portion 22 are configured as independent fins, a large number of heat transfer tubes are provided on one fin as in a conventional cross fin tube heat exchanger. Problems in the inserted structure can also be advantageously avoided. That is, in the conventional cross fin tube type heat exchanger, since a large number of heat transfer tubes are inserted into one fin, the temperature of the heat exchange medium is different between the upstream side and the downstream side of the heat transfer tubes, The problem is that heat is transferred from the high temperature side to the low temperature side through the fins, and heat is difficult to transfer from the heat exchange medium to the air side. However, in the structure shown in FIG. Is never evoked.

なお、かかる図5に示される伝熱管の如く、外面フィン(26)が形成された箇所(22)と形成されていない箇所(24)とが交互に設けられてなる伝熱管を形成するに際しては、例えば、直管状の外周面が平滑とされた管体(素材)に対して、必要な箇所のみ所定の転造加工を施し、部分的に外面フィン(26)を形成した後、そのような外面フィン(26)の設けられていない部位をヘアピン形状に曲げ加工する方法の他、管体(素材)の全長に亘って転造加工にて外面フィンを形成した伝熱管を作製し、その後、蛇行形状に曲げ加工する際に、ヘアピン形状管部24となる部分の外面フィンを切削加工によって削り落として、外周面を平滑とすることにより、外面フィンが形成された部位と形成されていない部位とが交互に存在する伝熱管を形成する方法等、公知の各種の方法が採用可能である。   When forming a heat transfer tube in which the locations (22) where the outer fins (26) are formed and the locations (24) where they are not formed are alternately provided, such as the heat transfer tube shown in FIG. For example, for a tubular body (material) having a straight tubular outer peripheral surface smoothed, a predetermined rolling process is performed only at a necessary portion, and the outer fin (26) is partially formed. In addition to the method of bending the portion not provided with the outer fin (26) into a hairpin shape, a heat transfer tube in which the outer fin is formed by rolling over the entire length of the tube (material), When bending into a meandering shape, the outer fin of the portion that becomes the hairpin-shaped tube portion 24 is scraped off by cutting and the outer peripheral surface is smoothed, and the portion where the outer fin is formed and the portion where it is not formed And alternate Method for forming a heat pipe or the like, various known methods can be adopted.

また、本発明に従う空冷式熱交換器においては、図6に示される如く、複数本の外面フィン付き管10を一平面上に相互に平行に配列すると共に、その両側の管端を交互にヘッダー管30にて連結せしめ、それら複数本の外面フィン付き管10が直列に接続されてなる構造の伝熱管構造を採用することも、可能である。なお、ヘッダー管30は、外面フィン付き管10と同様に、その外表面に、外面フィン32が一体成形によって一体的に形成されている。   Further, in the air-cooled heat exchanger according to the present invention, as shown in FIG. 6, a plurality of outer finned tubes 10 are arranged parallel to each other on one plane, and the tube ends on both sides thereof are alternately arranged on the header. It is also possible to employ a heat transfer tube structure having a structure in which the plurality of tubes 10 with external fins are connected in series by being connected by the tube 30. In addition, the header pipe | tube 30 is integrally formed with the outer surface fin 32 by the integral molding on the outer surface similarly to the pipe | tube 10 with an outer surface fin.

このように、伝熱管(外面フィン付き管10)を可及的に密に配置せしめることにより、従来のクロスフィンチューブ型熱交換器の場合と比較して、空気側の伝熱に寄与するフィンの面積を著しく減少させることのない熱交換器とすることが可能となるのであり、加えて、フィンと伝熱管との間の接触熱抵抗減少部の寄与により、トータルとしての熱交換性能の向上を図ることが出来るのである。特に、ここでは、ヘッダー管30にも、外面フィン32を一体に設けて、外面フィン付き管構造としていることによって、従来のクロスフィンチューブ型熱交換器では熱交換器に寄与していなかったリターン部での熱交換も、有効に活用することが出来ることとなり、これによって、更に熱交換性能を向上させることが出来るようになっている。   In this way, by arranging the heat transfer tubes (tubes 10 with outer fins) as densely as possible, fins that contribute to heat transfer on the air side compared to the case of a conventional cross fin tube type heat exchanger. In addition, it is possible to make a heat exchanger that does not significantly reduce the area of the heat exchanger, and in addition, the contribution of the contact thermal resistance reduction part between the fin and the heat transfer tube improves the total heat exchange performance Can be achieved. In particular, here, the header pipe 30 is also integrally provided with the outer fins 32 to form a pipe structure with outer fins, so that the conventional cross fin tube type heat exchanger does not contribute to the heat exchanger. The heat exchange at the part can also be effectively utilized, and thereby the heat exchange performance can be further improved.

なお、図6に示される空冷式熱交換器においては、伝熱管を1段に配置した構造が採用されているが、そのような伝熱管を複数段において配置せしめてなる構造も、採用可能であり、例えば、熱交換器の厚さ方向に2段配置の構成を採用する場合にあっては、図7に示される如く、上段の伝熱管34と下段の伝熱管36とが、熱交換器の幅方向における伝熱管中心位置を1/2ピッチずらすようにして、配置されることが望ましく、それによって、上段と下段の伝熱管34,36の配置間隔がより密となるように、構成することが可能である。   Note that the air-cooled heat exchanger shown in FIG. 6 employs a structure in which the heat transfer tubes are arranged in one stage, but a structure in which such heat transfer tubes are arranged in a plurality of stages can also be adopted. For example, in the case of adopting a two-stage arrangement in the thickness direction of the heat exchanger, as shown in FIG. 7, the upper heat transfer tube 34 and the lower heat transfer tube 36 are provided as a heat exchanger. It is desirable that the center positions of the heat transfer tubes in the width direction be shifted by 1/2 pitch, and thereby the arrangement intervals of the heat transfer tubes 34 and 36 at the upper and lower stages are made closer. It is possible.

さらに、本発明にあっては、上記した伝熱管を、所定の箱体形状のシェルの内部空間内に収容せしめて、目的とする空冷式熱交換器を構成することも、可能である。そこにおいて、箱体形状のシェルは、一般に、矩形角筒形状の対向する一方の開口端に、空気入口部が形成され、また他方の開口端には、空気出口部が形成されて、内部に熱交換されるべき空気が流通せしめられるようにしたものである。   Furthermore, in the present invention, the above-described heat transfer tube can be accommodated in the internal space of a predetermined box-shaped shell to constitute a target air-cooled heat exchanger. In this case, the box-shaped shell is generally formed with an air inlet portion formed at one opening end of the rectangular rectangular tube and an air outlet portion formed at the other opening end. The air to be heat exchanged is made to circulate.

そのような構成の空冷式熱交換器の一例を示す図8において、矩形箱体形状を呈するシェル40の内部空間内に、図5に示される如き一体成形された外面フィン付き管構造の伝熱管が収容配置せしめられてなる構造において、そのような箱体形状のシェル40内へ、その一方の開口端部から空気を強制的に送り込むようにすることによって、伝熱管42の外面に設けられた外面フィン26を介して、伝熱管42内部を流通する熱交換媒体とシェル40内を流通する空気との間で効率良く熱交換せしめられ、そして、シェル40の他方の開口端に設けた空気出口部から、熱交換された空気が取り出されるようにされるのである。   In FIG. 8 showing an example of the air-cooled heat exchanger having such a configuration, a heat transfer tube having an externally finned tube structure integrally formed as shown in FIG. 5 is formed in the internal space of the shell 40 having a rectangular box shape. Is provided on the outer surface of the heat transfer tube 42 by forcibly feeding air into the box-shaped shell 40 from one open end thereof. An air outlet provided at the other open end of the shell 40 is capable of efficiently exchanging heat between the heat exchange medium flowing through the heat transfer tube 42 and the air flowing through the shell 40 via the outer fins 26. The heat exchanged air is taken out from the section.

なお、このように、箱体形状のシェル40を設けた空冷式熱交換器においては、必要に応じて、シェル40内に冷却水を流通させるようにすることにより、より熱交換効率の良好な水冷式熱交換器として運転することも可能であるところから、必要なときに、その運転を切り換えることが出来るように構成することも、可能である。そして、そのような水冷式熱交換器としても運転が可能な構造とする場合にあっては、シェル40内部に水を流通することになり、この水と接触する部分であるシェル内面や外面フィン付き管外面は、水に対する耐食性の良好な銅又は銅合金にて構成することが望ましく、更に必要に応じて、それらの水との接触面の銅又は銅合金材の表面には、錫めっきを施し、更に耐食性の向上を図るようにすることが、望ましいのである。   In this way, in the air-cooled heat exchanger provided with the box-shaped shell 40 as described above, the heat exchange efficiency is further improved by allowing the cooling water to flow through the shell 40 as necessary. Since it is possible to operate as a water-cooled heat exchanger, it is also possible to configure so that the operation can be switched when necessary. And when it is set as the structure which can be drive | operated also as such a water cooling type heat exchanger, water will distribute | circulate inside the shell 40, Shell inner surface and outer surface fin which are the parts which contact this water The outer surface of the attached tube is preferably made of copper or a copper alloy having good corrosion resistance against water, and if necessary, tin plating is applied to the surface of the copper or copper alloy material in contact with the water. It is desirable to apply and further improve the corrosion resistance.

また、かかる箱体形状のシェル40の内部空間内への伝熱管(外面フィン付き管)の配置の形態については、その外面フィン26が伝熱管本体であるストレート管部22から延びる方向、即ち、ストレート管部22の管長方向と垂直な方向が、シェル40内部を流通せしめられる流体の流れの方向と略一致するように構成することが望ましく、そのような配置によって、流体の流れに対する抵抗を低く、その圧損を低下せしめることが可能となるのである。   Moreover, about the form of arrangement | positioning of the heat exchanger tube (tube with an outer surface fin) in the internal space of this box-shaped shell 40, the direction where the outer surface fin 26 extends from the straight tube part 22 which is a heat exchanger tube main body, ie, It is desirable to configure the straight pipe portion 22 so that the direction perpendicular to the pipe length direction substantially coincides with the direction of the fluid flow that flows through the inside of the shell 40, and this arrangement reduces the resistance to the fluid flow. The pressure loss can be reduced.

以上、本発明の代表的な実施形態について詳述して来たが、それは、あくまでも例示に過ぎないものであって、本発明は、そのような実施形態に係る具体的な記述によって、何等、限定的に解釈されるものではないことが、理解されるべきである。本発明は、当業者の知識に基づいて、種々なる変更、修正、改良等を加えた態様において、実施されるものであり、またそのような実施の態様が、本発明の趣旨を逸脱しない限りにおいて、何れも、本発明の範疇に属するものであることは、言うまでもないところである。   As described above, the representative embodiments of the present invention have been described in detail. However, the embodiments are merely examples, and the present invention is not limited to specific descriptions according to such embodiments. It should be understood that this is not to be construed as limiting. The present invention is implemented in an embodiment to which various changes, modifications, improvements and the like are added based on the knowledge of those skilled in the art, and such an embodiment does not depart from the spirit of the present invention. Needless to say, all belong to the category of the present invention.

以下に、本発明の代表的な実施例の一つを示し、本発明の特徴を更に明確にすることとするが、本発明が、また、そのような実施例の記載によって、何等の制約をも受けるものでないことが、理解されるべきである。   In the following, one of the representative embodiments of the present invention will be shown to further clarify the features of the present invention. However, the present invention is not limited by the description of such embodiments. It should be understood that they are not subject to

先ず、本発明に従う空冷式熱交換器を構成する冷媒(熱交換媒体)側流路として用いる伝熱管として、図2に示される寸法が、Do=21mm、Di=6mm、h=7mm、p=1.6mm、t=0.5mm、tf=0.5mm、外面フィン14の無いチューブ部12の管外径=7mm、A1 =0.428mm2/m、A0 =0.019mm2/m、A1 /A0 =22.5となる図5に示される如き形態の伝熱管を、公知の転造加工によって製作した。なお、その材質としては、りん脱酸銅(JIS−H−3300−C1220)を用いた。 First, as a heat transfer tube used as a refrigerant (heat exchange medium) side flow path constituting the air-cooled heat exchanger according to the present invention, the dimensions shown in FIG. 2 are Do = 21 mm, Di = 6 mm, h = 7 mm, p = 1.6 mm, t = 0.5 mm, tf = 0.5 mm, tube outer diameter of the tube part 12 without the outer fin 14 = 7 mm, A 1 = 0.428 mm 2 / m, A 0 = 0.019 mm 2 / m , A 1 / A 0 = 22.5 A heat transfer tube having a configuration as shown in FIG. 5 was manufactured by a known rolling process. As the material, phosphorus deoxidized copper (JIS-H-3300-C1220) was used.

かかる製作された伝熱管(熱交換器)において、外面フィン先端の間隔(A)が1mmとなるようにして、フィン形成部(ストレート管部)を互いに平行となるように、1段8列配置とする一方、フィン形成部(ストレート管部)には、フィンが71条、その幅(図5(a)において、フィンが形成された左右方向の幅)を112mmとし、長さ(図5(a)において、上下方向の長さ)が175mmとなるように構成した。   In this manufactured heat transfer tube (heat exchanger), the fins (straight tube portions) are arranged in one row and eight rows so that the fins (straight tube portions) are parallel to each other so that the distance (A) between the tips of the outer fins is 1 mm. On the other hand, the fin forming portion (straight tube portion) has 71 fins and its width (in FIG. 5 (a), the width in the horizontal direction in which the fin is formed) is 112 mm, and the length (FIG. 5 ( In a), the length in the vertical direction was set to 175 mm.

一方、比較例として、従来のクロスフィンチューブ型熱交換器を製作した。伝熱管材質としては、りん脱酸銅が用いられ、伝熱管の外径=7mm、内径=6mm、肉厚=0.5mmのベアー管を用いる一方、フィンは純アルミニウム製として、その板圧=1.6mmとして、フィンの枚数は、上記と同じく71枚とした。   On the other hand, a conventional cross fin tube heat exchanger was manufactured as a comparative example. Phosphorus deoxidized copper is used as the heat transfer tube material, and a heat transfer tube outer diameter = 7 mm, inner diameter = 6 mm, and wall thickness = 0.5 mm are used as bare tubes, while the fins are made of pure aluminum and the plate pressure = The number of fins was set to 1.6 mm and 71 pieces as described above.

そして、このように準備された二つの熱交換器(伝熱管)を用いて、数値流体シミュレーションによる伝熱性能の評価を行なったところ、本発明に従う熱交換器にあっては、比較例のものに対して、フィンの伝熱面積が減少しているにも拘わらず、接触熱抵抗の低減等によって、伝熱量が25%増大することが、確認された。   Then, using the two heat exchangers (heat transfer tubes) prepared as described above, the heat transfer performance was evaluated by a numerical fluid simulation. In the heat exchanger according to the present invention, the heat transfer performance was that of a comparative example. On the other hand, it was confirmed that the amount of heat transfer increased by 25% due to the reduction of contact thermal resistance, etc., despite the fact that the heat transfer area of the fins was reduced.

本発明に従う空冷式熱交換器に用いられる外面フィン付き管の一例を示す斜視説明図である。It is an isometric view explanatory drawing which shows an example of the pipe | tube with an outer surface fin used for the air-cooling type heat exchanger according to this invention. 図1に示される外面フィン付き管の縦断面の一部を示す説明図である。It is explanatory drawing which shows a part of longitudinal section of the pipe with an outer surface fin shown by FIG. 本発明に従う空冷式熱交換器に用いられる外面フィン付き管の他の一例を示す、図2に対応する断面説明図である。It is a section explanatory view corresponding to Drawing 2 showing other examples of a pipe with an external fin used for an air cooling type heat exchanger according to the present invention. 本発明に従う空冷式熱交換器に用いられる外面フィン付き管の別の一例を示す、図2に対応する断面説明図である。It is a section explanatory view corresponding to Drawing 2 showing another example of a pipe with an external fin used for an air cooling type heat exchanger according to the present invention. 本発明に従う空冷式熱交換器に用いられる伝熱管の異なる一例を示すものであって、(a)は、その平面説明図であり、(b)は、その右側面説明図である。The example from which the heat exchanger tube used for the air-cooling type heat exchanger according to this invention differs is shown, Comprising: (a) is the plane explanatory drawing, (b) is the right side explanatory drawing. 本発明に従う空冷式熱交換器に用いられる伝熱管の配設形態の別の一例を示す説明図であって、(a)は、その正面説明図、(b)は、その平面説明図、(c)は、(b)におけるC−C断面説明図である。It is explanatory drawing which shows another example of the arrangement | positioning form of the heat exchanger tube used for the air-cooling type heat exchanger according to this invention, Comprising: (a) is the front explanatory drawing, (b) is the plane explanatory drawing, (c) is CC sectional explanatory drawing in (b). 図6に示される伝熱管の配設構造を上下2段に構成してなるものの、図6(c)に相当する断面説明図である。FIG. 7 is a cross-sectional explanatory view corresponding to FIG. 6C, although the heat transfer tube arrangement structure shown in FIG. 本発明に従う空冷式熱交換器の他の異なる一例において、そのシェルの一部を切り欠いた状態で示す説明図であって、(a)は、平面図の形態において、(b)は、背面図の形態において、それぞれ、示されている。In another different example of the air-cooled heat exchanger according to the present invention, it is an explanatory view showing a state in which a part of the shell is cut away, wherein (a) is a plan view, and (b) is a back surface. Each is shown in the form of a figure.

符号の説明Explanation of symbols

10 外面フィン付き管 12 チューブ部
14,26,32 外面フィン 16 溝
18 内面フィン 20 捩りテープ
22 ストレート管部 24 ヘアピン形状管部
30 ヘッダー管 34,36 伝熱管
40 シェル
DESCRIPTION OF SYMBOLS 10 Tube with outer surface fin 12 Tube part 14, 26, 32 Outer surface fin 16 Groove 18 Inner surface fin 20 Torsion tape 22 Straight pipe part 24 Hairpin shape pipe part 30 Header pipe 34, 36 Heat transfer pipe 40 Shell

Claims (10)

伝熱管内部に熱交換媒体を流通せしめる一方、伝熱管外部に設けられたフィン部において伝熱管外部を流通せしめられる空気との間で熱交換するようにした空冷式熱交換器において、
該伝熱管を、前記フィン部が一体成形により管外周面に一体的に形成されてなる外面フィン付き管にて構成すると共に、該外面フィン付き管を、そのフィン部を含む外表面の表面積(A1 )と熱交換媒体の流通せしめられる管内面の平滑な形態としたときの表面積(A0 )との比(A1/A0)が10以上、25以下となるように、構成したことを特徴とする空冷式熱交換器。
In the air-cooled heat exchanger in which the heat exchange medium is circulated inside the heat transfer tube, while heat exchange is performed between the air that is circulated outside the heat transfer tube in the fin portion provided outside the heat transfer tube.
The heat transfer tube is constituted by an outer finned tube in which the fin portion is integrally formed on the outer peripheral surface of the tube by integral molding, and the outer finned tube is formed on the surface area of the outer surface including the fin portion ( a 1) and the ratio of the surface area when formed into a smooth form of distribution allowed is inner surface of the heat exchange medium (a 0) (a 1 / a 0) is 10 or more, so that 25 or less, by being configured An air-cooled heat exchanger.
前記伝熱管の内部に、伝熱促進手段が設けられていることを特徴とする請求項1に記載の空冷式熱交換器。   The air-cooled heat exchanger according to claim 1, wherein heat transfer promoting means is provided inside the heat transfer tube. 前記伝熱促進手段が、前記伝熱管の内面に形成された多数の溝であることを特徴とする請求項2に記載の空冷式熱交換器。   The air-cooled heat exchanger according to claim 2, wherein the heat transfer promoting means is a plurality of grooves formed on an inner surface of the heat transfer tube. 前記伝熱促進手段が、前記伝熱管内に挿入、配置された伝熱促進挿入体であることを特徴とする請求項2に記載の空冷式熱交換器。   The air-cooled heat exchanger according to claim 2, wherein the heat transfer promoting means is a heat transfer promoting insert inserted and disposed in the heat transfer tube. 前記伝熱管が、所定の間隔を隔てて配列された互いに平行な複数のストレート管部と、該複数のストレート管部の隣り合う端部同士を交互に連結する、U字状に湾曲せしめられた、外表面が平滑なヘアピン形状管部とから、蛇行形状に、且つ一体形状に形成され、そして該複数のストレート管部の外周面にのみ、前記外面フィンが一体的に形成されていることを特徴とする請求項1乃至請求項4の何れか一つに記載の空冷式熱交換器。   The heat transfer tubes are curved in a U shape, alternately connecting a plurality of parallel straight tube portions arranged at a predetermined interval and adjacent ends of the plurality of straight tube portions. The outer surface fin is formed integrally with the meandering shape from the hairpin-shaped tube portion having a smooth outer surface, and only on the outer peripheral surface of the plurality of straight tube portions. The air-cooled heat exchanger according to any one of claims 1 to 4, wherein the air-cooled heat exchanger is characterized. 所定の間隔を隔てて配列された互いに並行な複数のストレート管部と、該複数のストレート管部の隣り合う端部同士を交互に連結して、それら複数のストレート管部を直列に接続するヘッダー管部とを有し、且つそれらストレート管部とヘッダー管部とが、それぞれ、前記外面フィン付き管にて構成されていることを特徴とする請求項1乃至請求項5の何れか一つに記載の空冷式熱交換器。   A plurality of straight pipe parts arranged in parallel with each other at a predetermined interval and headers that connect the adjacent ends of the plurality of straight pipe parts alternately and connect the plurality of straight pipe parts in series. 6. The pipe according to any one of claims 1 to 5, wherein the straight pipe part and the header pipe part are each constituted by the pipe with the outer surface fin. The air-cooled heat exchanger described. 前記伝熱管が、アルミニウム又はアルミニウム合金からなる材質にて構成されていることを特徴とする請求項1乃至請求項6の何れか一つに記載の空冷式熱交換器。   The air-cooling heat exchanger according to any one of claims 1 to 6, wherein the heat transfer tube is made of a material made of aluminum or an aluminum alloy. 前記伝熱管が、銅又は銅合金からなる材質にて構成されていることを特徴とする請求項1乃至請求項6の何れか一つに記載の空冷式熱交換器。   The air-cooled heat exchanger according to any one of claims 1 to 6, wherein the heat transfer tube is made of a material made of copper or a copper alloy. 前記外面フィン付き管の外面フィンが、転造によって螺旋状に形成されている請求項1乃至請求項8の何れか一つに記載の空冷式熱交換器。   The air-cooled heat exchanger according to any one of claims 1 to 8, wherein the outer surface fin of the tube with the outer surface fin is formed in a spiral shape by rolling. 矩形角筒形状の対向する一方の開口端に空気入口部が、そして他方の開口端に空気出口部が、それぞれ形成されて、内部に熱交換されるべき空気が流通せしめられるようにした箱体状のシェルを備え、該シェルの内部空間内に、前記伝熱管が収容されていることを特徴とする請求項1乃至請求項9の何れか一つに記載の空冷式熱交換器。   Box body in which an air inlet portion is formed at one of the opposed opening ends of the rectangular rectangular tube shape and an air outlet portion is formed at the other opening end so that air to be heat-exchanged is circulated inside. The air-cooled heat exchanger according to any one of claims 1 to 9, wherein the heat transfer tube is housed in an inner space of the shell.
JP2007295650A 2007-11-14 2007-11-14 Air-cooled heat exchanger Pending JP2009121738A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105261449A (en) * 2015-10-23 2016-01-20 吉林大学 Oil-cooled transformer with bundle-type radiator
CN106895714A (en) * 2017-04-11 2017-06-27 成都市双流壁挂热交换器有限责任公司 Bilateral channel heat exchanger
WO2018073994A1 (en) * 2016-10-18 2018-04-26 株式会社エコラ・テック Radiator, condenser unit, and refrigeration cycle
CN110017306A (en) * 2019-05-14 2019-07-16 卢洪峰 A kind of microbubble isothermal liquid gas pressure contracting machine
JP2019143874A (en) * 2018-02-21 2019-08-29 富士電機株式会社 Fin tube heat exchanger
CN118242716A (en) * 2024-04-25 2024-06-25 梁方敏 A plate-fin-shell type high-efficiency energy-saving heat exchanger with the same inlet and outlet
JP2025504536A (en) * 2022-01-28 2025-02-12 ヒドロ・エクストゥルーデッド・ソリューションズ・アーエス Condenser tube, heat transfer method, and heat exchange device

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JPS5243753U (en) * 1975-09-25 1977-03-28
JPS5971085U (en) * 1982-10-28 1984-05-14 昭和アルミニウム株式会社 Grooved rolled fin tube
JPS62248995A (en) * 1986-04-21 1987-10-29 Matsushita Electric Ind Co Ltd Evaporator
JPS6356327A (en) * 1986-08-26 1988-03-10 Mitsubishi Heavy Ind Ltd Manufacture of finned pipe
JPS63113300A (en) * 1986-10-30 1988-05-18 Showa Alum Corp Heat exchanger
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JPH04268199A (en) * 1991-02-25 1992-09-24 Nippondenso Co Ltd Heat exchanger

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JPS5243753U (en) * 1975-09-25 1977-03-28
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105261449A (en) * 2015-10-23 2016-01-20 吉林大学 Oil-cooled transformer with bundle-type radiator
WO2018073994A1 (en) * 2016-10-18 2018-04-26 株式会社エコラ・テック Radiator, condenser unit, and refrigeration cycle
CN106895714A (en) * 2017-04-11 2017-06-27 成都市双流壁挂热交换器有限责任公司 Bilateral channel heat exchanger
JP2019143874A (en) * 2018-02-21 2019-08-29 富士電機株式会社 Fin tube heat exchanger
CN110017306A (en) * 2019-05-14 2019-07-16 卢洪峰 A kind of microbubble isothermal liquid gas pressure contracting machine
JP2025504536A (en) * 2022-01-28 2025-02-12 ヒドロ・エクストゥルーデッド・ソリューションズ・アーエス Condenser tube, heat transfer method, and heat exchange device
CN118242716A (en) * 2024-04-25 2024-06-25 梁方敏 A plate-fin-shell type high-efficiency energy-saving heat exchanger with the same inlet and outlet

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