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JP2009186130A - Heat transfer tubes for radiators with internal fins - Google Patents

Heat transfer tubes for radiators with internal fins Download PDF

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JP2009186130A
JP2009186130A JP2008028693A JP2008028693A JP2009186130A JP 2009186130 A JP2009186130 A JP 2009186130A JP 2008028693 A JP2008028693 A JP 2008028693A JP 2008028693 A JP2008028693 A JP 2008028693A JP 2009186130 A JP2009186130 A JP 2009186130A
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fin
heat transfer
fins
tube
height
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Kaoru Kokuda
薫 穀田
Kotaro Tsuri
弘太郎 釣
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Furukawa Electric Co Ltd
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Abstract

【課題】この発明は、冷媒中に冷凍機油が混入した場合であっても、伝熱性能の低下を抑制することができ、必要材料の増加を抑制しながら確実に加工することのできる内面フィン付放熱器用伝熱管を提供することを目的とする。
【解決手段】管内面10に複数の内面フィン20を有し、管内部11にCO冷媒の通過を許容する内面フィン付放熱器用伝熱管1であって、前記内面フィン20を、第1内面フィン21と、該第1内面フィン21より高さを低く形成した第2内面フィンと22で構成し、前記第1内面フィン21の高さH1を管内径dの0.04〜0.2倍の範囲に設定するとともに、前記第2内面フィン22の高さH2を、前記第1内面フィン21の高さH1の0.1〜0.5倍の範囲に設定した。
【選択図】図2
The present invention relates to an internal fin that can suppress a decrease in heat transfer performance even when refrigeration oil is mixed in a refrigerant, and can be reliably processed while suppressing an increase in necessary materials. It aims at providing the heat exchanger tube for an attached radiator.
A heat transfer tube for an internal fin with a fin having a plurality of internal fins on an inner surface of a tube and allowing passage of a CO 2 refrigerant in an inner portion of the tube, wherein the inner fin is connected to the first inner surface. A fin 21 and second inner fins 22 formed lower than the first inner fin 21 and 22 are formed, and the height H1 of the first inner fin 21 is 0.04 to 0.2 times the pipe inner diameter d. And the height H2 of the second inner surface fin 22 was set to a range of 0.1 to 0.5 times the height H1 of the first inner surface fin 21.
[Selection] Figure 2

Description

この発明は、例えば、二酸化炭素を冷媒とするヒートポンプ式給湯機などの放熱器に用いられる放熱器用伝熱管に関する。   The present invention relates to a heat exchanger tube for a radiator used in a radiator such as a heat pump type water heater using carbon dioxide as a refrigerant.

従来から、家庭用空調機(エアコン)、業務用空調機(パッケージエアコン)、冷蔵庫、冷凍機、自動販売機、又は給湯機等に、フロン系冷媒を圧縮機によって複数の熱交換器に循環させるヒートポンプ式の熱サイクル機器が多く用いられてきた。   Conventionally, CFC refrigerants are circulated to multiple heat exchangers by compressors in home air conditioners (air conditioners), commercial air conditioners (packaged air conditioners), refrigerators, refrigerators, vending machines, or water heaters. Many heat pump type heat cycle devices have been used.

しかし、フロン系冷媒は、オゾン層破壊や地球温暖化の要因となるため、最近では自然冷媒と呼ばれる、例えば二酸化炭素や炭化水素系の冷媒について研究開発が進められており、特に二酸化炭素は、ヒートポンプ給湯機として実用化が進められている。   However, since chlorofluorocarbon refrigerants cause destruction of the ozone layer and global warming, research and development of natural refrigerants, such as carbon dioxide and hydrocarbon refrigerants, have recently been promoted. Practical use is progressing as a heat pump water heater.

そして、ヒートポンプ式給湯機では、熱交換器に使用する伝熱管であって、CO冷媒の超臨界状態の単相流への適用を目的とする放熱器用伝熱管として、内面フィン高さhが0.15mm以上、隣合う内面フィンの間隔gがh×0.9mm以上、及び内面フィンの高さhが0.20mm以上、隣合う内面フィンの間隔gが0.1mm以上に設定した構成の内面溝付放熱器用伝熱管が提案されている(特許文献1参照)。 And in a heat pump type hot water heater, an inner fin height h is a heat transfer tube used for a heat exchanger, which is a heat transfer tube for a radiator intended for application to a supercritical single phase flow of CO 2 refrigerant. 0.15 mm or more, the distance g between adjacent inner surface fins is set to h × 0.9 mm or more, the height h of the inner surface fin is set to 0.20 mm or more, and the distance g between adjacent inner surface fins is set to 0.1 mm or more. A heat transfer tube for an internally grooved radiator has been proposed (see Patent Document 1).

しかし、上記内面溝付放熱器用伝熱管では、CO冷媒に対応した内面フィンを構成できるものの、実際に放熱器用伝熱管として使用した際にはCO冷媒に混入した冷凍機油の影響により十分な伝熱効果を得ることはできなかった。 However, the condenser-use heat transfer tube with the inner surface grooved, although can be constructed inner surface fin corresponding to CO 2 refrigerant, when actually used as a heat absorber heat transfer tube is sufficient under the influence of the refrigerating machine oil mixed in the CO 2 refrigerant A heat transfer effect could not be obtained.

これは、ベア管(内面平滑管)及び内面溝付管の内部に超臨界領域のCOを冷媒として用いた場合の管内冷却熱伝達率の促進について言及する非特許文献1及び2で開示されているように、CO冷媒中に冷凍機油が混入することで、管内熱伝達率が最大で約50%低下し、圧力損失が最大で約1.6倍増大することに起因すると考えられる。 This is disclosed in Non-Patent Documents 1 and 2 which refer to the promotion of cooling heat transfer coefficient in a pipe when supercritical CO 2 is used as a refrigerant inside a bare pipe (inner smooth pipe) and an inner grooved pipe. As described above, it is considered that the mixing of the refrigerating machine oil in the CO 2 refrigerant causes the heat transfer coefficient in the pipe to decrease by about 50% at the maximum, and the pressure loss increases by about 1.6 times at the maximum.

このように、冷媒中に冷凍機油が混入し伝熱管の管内圧力損失が増加することで、冷媒を流すための圧縮機の消費エネルギーが増加し、熱交換器全体の性能の低下を招いてしまうため、冷凍機油の影響を極力抑えることが熱交換器の性能を向上させるための課題となっている。   As described above, the refrigerant oil is mixed in the refrigerant and the pressure loss in the heat transfer tube increases, so that the energy consumption of the compressor for flowing the refrigerant increases and the performance of the entire heat exchanger is degraded. For this reason, suppressing the influence of refrigeration oil as much as possible is an issue for improving the performance of the heat exchanger.

なお、熱交換器用伝熱管の管内熱伝達率を増加させるためには、内面フィンの高さを高くする、内面フィンの数を増やすなどの対策が考えられるが、内面フィンの高さを極力高くした内面フィンの数を増やすとその分だけ必要な材料が増加し、管の重量の増加、製造時の材料コストの増加につながるという問題もあった。   In order to increase the heat transfer coefficient in the heat exchanger tubes for heat exchangers, measures such as increasing the height of the inner fins and increasing the number of inner fins can be considered, but the height of the inner fins should be as high as possible. Increasing the number of inner fins required increases the amount of material required, leading to an increase in the weight of the tube and an increase in material costs during manufacturing.

特開2007−178115号公報JP 2007-178115 A 李相武、外5名、「自然冷媒CO2の超臨界域における管内冷却伝熱促進に関する実験的研究」、「銅と銅合金」、「日本伸銅協会」、2006年、第45巻、第1号、p.42−47Li Sobu, 5 others, "Experimental research on cooling heat transfer in the supercritical region of natural refrigerant CO2", "Copper and copper alloy", "Japan Copper and Brass Association", 2006, Vol. 45, No. 1 No., p. 42-47 東井上真哉、外3名、「超臨界圧域におけるCO2の溝付管内冷却熱伝達および圧力損失特性に及ぼす冷凍機油の影響」、「2007年度日本冷凍空調学会年次大会講演論文集」、「日本冷凍空調学会」、2007年、p.245−248Shinya Higashi Inoue and three others, “Effect of refrigeration oil on CO2 grooved pipe cooling heat transfer and pressure loss characteristics in supercritical pressure region”, “Proceedings of Annual Conference of Japan Society of Refrigerating and Air Conditioning Engineers 2007”, “ Japan Society of Refrigerating and Air Conditioning ", 2007, p. 245-248

この発明は、冷媒中に冷凍機油が混入した場合であっても、伝熱性能の低下を抑制することができ、必要材料の増加を抑制しながら確実に加工することのできる内面フィン付放熱器用伝熱管を提供することを目的とする。   This invention is for a radiator with an internal fin that can suppress a decrease in heat transfer performance and can be reliably processed while suppressing an increase in necessary materials even when refrigeration oil is mixed in the refrigerant. The purpose is to provide a heat transfer tube.

この発明は、管内面に複数の内面フィンを有し、管内部に冷媒の通過を許容する内面フィン付放熱器用伝熱管であって、前記内面フィンを、第1内面フィンと、該第1内面フィンより高さを低く形成した第2内面フィンとで構成し、前記第1内面フィンの高さを管内径の0.04〜0.2倍の範囲に設定するとともに、前記第2内面フィンの高さを、前記第1内面フィンの高さの0.1〜0.5倍の範囲に設定したことを特徴とする。   The present invention is a heat transfer pipe for a radiator with an internal fin that has a plurality of internal fins on the inner surface of the tube and allows passage of refrigerant inside the tube, wherein the inner surface fin includes the first inner surface fin and the first inner surface fin. And a second inner surface fin having a height lower than that of the fin, the height of the first inner surface fin is set in a range of 0.04 to 0.2 times the inner diameter of the pipe, and the second inner surface fin The height is set in a range of 0.1 to 0.5 times the height of the first inner fin.

この発明の態様として、隣合う前記内面フィンの間隔を、前記第2内面フィンの高さの0.9倍以上に設定し、前記第1内面フィンの同士の間隔を、前記第1内面フィンの高さの3倍以上に設定することができる。   As an aspect of the present invention, an interval between the adjacent inner surface fins is set to be 0.9 times or more of a height of the second inner surface fin, and an interval between the first inner surface fins is set to the first inner surface fin. It can be set to more than 3 times the height.

また、この発明の態様として、前記第1内面フィンの頂角を、前記第2内面フィンの頂角より10〜22度の範囲で大きく形成することができる。
また、この発明の態様として、前記第1内面フィンの頂角を18〜30度の範囲に設定し、前記第2内面フィンの頂角を8〜15度の範囲に設定することができる。
As an aspect of the present invention, the apex angle of the first inner fin can be formed larger in the range of 10 to 22 degrees than the apex angle of the second inner fin.
As an aspect of the present invention, the apex angle of the first inner fin can be set in the range of 18 to 30 degrees, and the apex angle of the second inner fin can be set in the range of 8 to 15 degrees.

また、この発明の態様として、前記内面フィンの底部と管内面との隅角部を曲面形状で構成することができる。
また、この発明の態様として、前記隅角部を所定の曲率半径の断面円弧形状で構成し、前記第1内面フィンの前記隅角部の曲率半径を、前記第2内面フィンの前記隅角部の曲率半径より0.01〜0.1mmの範囲で大きく形成することができる。
Further, as an aspect of the present invention, the corner portion between the bottom portion of the inner fin and the inner surface of the pipe can be formed in a curved shape.
Further, as an aspect of the present invention, the corner portion is configured in a circular arc shape having a predetermined radius of curvature, and the radius of curvature of the corner portion of the first inner fin is defined as the corner portion of the second inner fin. It can be formed larger than the radius of curvature of 0.01 to 0.1 mm.

この発明の内面フィン付放熱器用伝熱管のように、前記内面フィンを、第1内面フィンと、該第1内面フィンより高さを低く形成した第2内面フィンとで構成し、前記第1内面フィンの高さを管内径の0.04〜0.2倍の範囲に設定するとともに、前記第2内面フィンの高さを、前記第1内面フィンの高さの0.1〜0.5倍の範囲に設定したことによって、例えば二酸化炭素等の冷媒よりも表面張力の大きな冷凍機油を第2内面フィン付近に流れるように誘導し、冷媒から冷凍機油を分離することができる。
さらに、高さの異なる2種類の内面フィンを形成することにより、管内の乱流促進を図り、伝熱性能を向上することができる。
As in the heat transfer tube for a radiator with an internal fin according to the present invention, the internal fin is composed of a first internal fin and a second internal fin formed lower in height than the first internal fin, and the first internal surface The height of the fin is set in a range of 0.04 to 0.2 times the inner diameter of the pipe, and the height of the second inner fin is 0.1 to 0.5 times the height of the first inner fin. By setting to this range, for example, refrigerating machine oil having a surface tension larger than that of a refrigerant such as carbon dioxide can be induced to flow in the vicinity of the second inner surface fin, and the refrigerating machine oil can be separated from the refrigerant.
Furthermore, by forming two types of inner fins having different heights, turbulent flow in the pipe can be promoted and heat transfer performance can be improved.

なお、第1内面フィンの高さを管内径の0.04以上に設定したことによって、放熱時に超臨界領域における単相流状態となる冷媒を十分に撹拌することのできる高さの第1内面フィンを形成することができる。   In addition, by setting the height of the first inner surface fin to 0.04 or more of the inner diameter of the tube, the first inner surface is high enough to sufficiently stir the refrigerant that becomes a single-phase flow state in the supercritical region during heat dissipation. Fins can be formed.

また、例えば、前記第1内面フィンの高さを管内径の0.2倍以上に設定した場合の第1内面フィンの加工は困難となるが、前記第1内面フィンの高さを管内径の0.2倍以下に設定したことによって、確実な第1内面フィンを形成することができる。   Further, for example, when the height of the first inner fin is set to 0.2 times or more of the inner diameter of the tube, it is difficult to process the first inner fin. By setting it to 0.2 times or less, a reliable first inner fin can be formed.

さらに、前記第2内面フィンの高さを、前記第1内面フィンの高さの0.1〜0.5倍の範囲に設定したことにより、全ての内面フィンが不必要に高くなることを防止し、必要な材料量を削減できるので、管の材料コストの低減を図ることができるとともに、高さの異なる2種類の内面フィンを備えたことによる効果を得ることができる。   Furthermore, the height of the second inner fin is set in the range of 0.1 to 0.5 times the height of the first inner fin, thereby preventing all the inner fins from becoming unnecessarily high. In addition, since the amount of necessary material can be reduced, the material cost of the pipe can be reduced, and the effect of having two types of inner fins with different heights can be obtained.

すなわち、冷媒から分離した冷凍機油を高さの低い第2内面フィン側に誘導し、冷凍機油が分離した冷媒と高さの高い第1内面フィンとを積極的に接触熱交換させることで伝熱性能を向上するができる。したがって、伝熱性能の向上を図りつつ、全ての内面フィンを同じ高さにした場合に比べて圧力損失の増大を抑制し、圧縮機の負荷の増大を防ぐことができる。   That is, the refrigeration oil separated from the refrigerant is guided to the second inner fin having a low height, and the refrigerant separated from the refrigeration oil and the first inner fin having a high height are actively contacted to exchange heat. The performance can be improved. Therefore, an increase in pressure loss can be suppressed and an increase in the load on the compressor can be prevented as compared with the case where all the inner surface fins are set to the same height while improving the heat transfer performance.

また、隣合う前記内面フィンの間隔を、前記第2内面フィンの高さの0.9倍以上に設定し、前記第1内面フィンの同士の間隔を、前記第1内面フィンの高さの3倍以上に設定したことにより、内面フィン間隔を確保することができ、一旦冷媒から分離された冷凍機油がまた冷媒に混ざることを防止できる。
したがって、冷媒中に混入している冷凍機油が管内面に付着し、伝熱面積が減少することを防止し、内面フィン付放熱器用伝熱管の伝熱性能をさらに向上することができる。
The interval between adjacent inner fins is set to 0.9 times or more the height of the second inner fin, and the interval between the first inner fins is set to 3 of the height of the first inner fin. By setting it to be twice or more, it is possible to secure the gap between the inner fins and prevent the refrigerating machine oil once separated from the refrigerant from being mixed with the refrigerant again.
Therefore, it is possible to prevent the refrigeration oil mixed in the refrigerant from adhering to the inner surface of the pipe and reducing the heat transfer area, and to further improve the heat transfer performance of the heat transfer pipe for an internally finned radiator.

また、前記第1内面フィンの頂角を、前記第2内面フィンの頂角より10〜22度の範囲で大きく形成したことにより、冷媒中に混在する冷凍機油が頂角の小さい第2内面フィンの隅角部を流れ易くすることができる。   Further, by forming the apex angle of the first inner fin in a range of 10 to 22 degrees larger than the apex angle of the second inner fin, the second inner fin having a small apex angle of the refrigerating machine oil mixed in the refrigerant. It is possible to make it easier to flow through the corners.

詳しくは、頂角を小さく形成した第2内面フィンの底部と管内面とで構成する隅角部の角度は頂角を大きく形成した第1内面フィンの隅角部の角度より小さくなる。これにより、例えば、二酸化炭素等の冷媒よりも表面張力の大きな冷凍機油は優先的に、第2内面フィンの隅角部を流れることとなる。   Specifically, the angle of the corner formed by the bottom of the second inner fin having a small apex angle and the inner surface of the tube is smaller than the angle of the corner of the first inner fin having a large apex angle. Thereby, for example, the refrigerating machine oil having a larger surface tension than the refrigerant such as carbon dioxide preferentially flows in the corners of the second inner fin.

そのため、頂角の大きな第1内面フィン、特にその頂部は、冷凍機油に覆われることなく、冷媒である二酸化炭素と接触熱交換することができる。したがって、全ての内面フィンの頂角を同じ大きさ形成した内面フィン付放熱器用伝熱管と比較して伝熱性能を向上することができる。   Therefore, the first inner fin having a large apex angle, particularly the apex portion thereof, can be contact-heat exchanged with carbon dioxide, which is a refrigerant, without being covered with the refrigerating machine oil. Therefore, the heat transfer performance can be improved as compared with the heat transfer tubes for radiators with internal fins in which the vertex angles of all the internal fins are formed in the same size.

また、前記第1内面フィンの頂角を、前記第2内面フィンの頂角より10〜22度の範囲で大きく形成したことにより、上述したような2種類の内面フィンの形状差による伝熱性能の効果を得ることができる。   In addition, the apex angle of the first inner fin is larger than the apex angle of the second inner fin in the range of 10 to 22 degrees, so that the heat transfer performance due to the shape difference between the two types of inner fins as described above. The effect of can be obtained.

詳しくは、内面フィンの頂角の差が10度未満では2種類の内面フィンの形状差による伝熱性能への効果が認められず、22度以上であれば第1内面フィンの頂角が大きくなりすぎ、隣合う第2内面フィンの隅角部との間隔が狭くなる。   Specifically, if the difference between the apex angles of the inner fins is less than 10 degrees, the effect on the heat transfer performance due to the difference in shape between the two types of inner fins is not recognized, and if the difference is 22 degrees or more, the apex angle of the first inner fins is large. It becomes too much, and the space | interval with the corner part of an adjacent 2nd inner surface fin becomes narrow.

この場合、冷媒から一旦分離した冷凍機油が第2内面フィンの隅角部に誘導されず再度冷媒に冷凍機油が混入して管内熱伝達率の低下及び圧力損失増加が生じるが、頂角との角度差を上記範囲に設定したことにより、隣合う第1内面フィンと第2内面フィンの隅角部の間隔を確保でき、冷媒から一旦分離した冷凍機油を第2内面フィンの隅角部に誘導する。
したがって、冷凍機油が再度冷媒に混ざることを防止し、冷凍機油が再度冷媒に混ざることによる伝熱性能の低下を防止している。
In this case, the refrigerating machine oil once separated from the refrigerant is not guided to the corners of the second inner fins, and the refrigerating machine oil is mixed into the refrigerant again, resulting in a decrease in heat transfer coefficient in the pipe and an increase in pressure loss. By setting the angle difference within the above range, the interval between the corners of the adjacent first inner fin and the second inner fin can be secured, and the refrigerating machine oil once separated from the refrigerant is guided to the corner of the second inner fin. To do.
Therefore, the refrigerating machine oil is prevented from being mixed with the refrigerant again, and the heat transfer performance is prevented from being lowered due to the refrigerating machine oil being mixed with the refrigerant again.

また、第1内面フィンの頂角を18〜30度の範囲に設定し、前記第2内面フィンの頂角を8〜15度の範囲に設定したことにより、第1内面フィンの頂角が大きくなりすぎることを防止し、隣合う第2内面フィンの隅角部との間隔を確保できる。また、内面フィンの頂角を上記範囲に設定したことにより、内面フィンが不必要に大きくなることを防止し、必要な材料量を削減できるので、管の材料コストの低減を図ることができる。   Further, the apex angle of the first inner fin is set to a range of 18 to 30 degrees, and the apex angle of the second inner fin is set to a range of 8 to 15 degrees, thereby increasing the apex angle of the first inner fin. It can prevent becoming too much, and can ensure the space | interval with the corner part of an adjacent 2nd inner surface fin. Further, by setting the apex angle of the inner fin within the above range, it is possible to prevent the inner fin from becoming unnecessarily large and to reduce the necessary material amount, so that the material cost of the pipe can be reduced.

さらに、頂角が8度未満の内面フィンを加工することは加工技術的に困難であり、第2内面フィンの頂角を8度以上に設定することで確実な内面フィンの形状を形成することができる。   Furthermore, it is difficult in terms of machining technology to process an inner fin with an apex angle of less than 8 degrees, and a reliable inner fin shape is formed by setting the apex angle of the second inner fin to 8 degrees or more. Can do.

また、前記内面フィンの底部と管内面との隅角部を曲面形状で構成したことにより、冷媒よりも表面張力の大きな冷凍機油が第2内面フィンの隅角部をより流れやすくなる。そのため、第1内面フィンに冷凍機油が付着しなくなり、第1内面フィンでは冷媒と直接熱交換ができるようになり、冷凍機油の影響による伝熱性能の低下を抑制することができる。   Further, since the corner portion between the bottom portion of the inner fin and the inner surface of the tube is formed in a curved surface shape, refrigerating machine oil having a surface tension larger than that of the refrigerant is more likely to flow through the corner portion of the second inner fin. For this reason, the refrigeration oil does not adhere to the first inner fin, and the first inner fin can directly exchange heat with the refrigerant, so that a decrease in heat transfer performance due to the influence of the refrigeration oil can be suppressed.

また、前記隅角部を所定の曲率半径の断面円弧形状で構成し、前記第1内面フィンの前記隅角部の曲率半径を、前記第2内面フィンの前記隅角部の曲率半径より0.01〜0.1mmの範囲で大きく形成したことによって、さらに優先的に冷凍機油を第2内面フィンの隅角部に流すことができる。
したがって、第1内面フィンは冷媒である二酸化炭素とより確実に接触熱交換することができ、伝熱性能をさらに向上することができる。
Further, the corner portion is configured in a circular arc shape having a predetermined radius of curvature, and the radius of curvature of the corner portion of the first inner fin is set to be 0. 0 from the radius of curvature of the corner portion of the second inner fin. By forming it large in the range of 01 to 0.1 mm, the refrigeration oil can be preferentially flowed to the corners of the second inner surface fins.
Therefore, the first inner fin can exchange heat with carbon dioxide, which is a refrigerant, more reliably, and the heat transfer performance can be further improved.

上記内面フィン付放熱器用伝熱管は、内面に後述する螺旋状の内面フィンを備えた銅製の放熱器用伝熱管であることを含む。
上記内面フィンは、管内面において螺旋状に形成され、管の軸中心に向かって突出し、頂部が曲線形状で形成された断面略三角形状或いは断面略台形状の螺旋帯状凸部であることを含む。
The heat transfer tube for a radiator with an inner fin includes a copper heat transfer tube for a radiator having a spiral inner fin described later on the inner surface.
The inner fin is formed in a spiral shape on the inner surface of the tube, protrudes toward the axial center of the tube, and includes a spiral belt-like convex portion having a substantially triangular cross section or a substantially trapezoidal cross section formed in a curved shape at the top. .

上記内面フィンの高さは、管中心から管内面の溝底部分までの距離と、管中心から内面フィン頂部の先端までの距離の差であることを示す。
上記冷媒は、二酸化炭素、炭化水素又はフロン等の冷媒であることを含む。
上記隣合う内面フィンの間隔は、円周内面に配置された内面フィンを展開した際の内面フィンの頂角を通る中心線同士の間隔であることを含むとともに、第2内面フィン同士や、第1内面フィンと第2内面フィンとの間隔であることを含む。
The height of the inner fin indicates the difference between the distance from the tube center to the bottom of the groove on the inner surface of the tube and the distance from the tube center to the tip of the inner fin top.
The refrigerant includes a refrigerant such as carbon dioxide, hydrocarbon, or chlorofluorocarbon.
The interval between the adjacent inner fins includes the interval between the center lines passing through the apex angles of the inner fins when the inner fins disposed on the circumferential inner surface are expanded, and between the second inner fins, This includes the distance between the first inner fin and the second inner fin.

上記頂角は、内面フィンの形成方向に直角な断面で得られる角度であり、内面フィンの一方の側面と他方の側面とで構成する内面フィンの頂部における角度である。   The apex angle is an angle obtained with a cross section perpendicular to the formation direction of the internal fins, and is an angle at the apex of the internal fins constituted by one side surface and the other side surface of the internal fin.

上記曲線形状は、断面円弧形状、緩和曲線形状、或いはクロソイド曲線形状であることを含む。
上記隅角部の曲率半径は、上記頂角と同様に、内面フィンの形成方向に直角な断面で得られる曲率半径である。
The curve shape includes a cross-sectional arc shape, a relaxation curve shape, or a clothoid curve shape.
Similar to the apex angle, the radius of curvature of the corner is a radius of curvature obtained by a cross section perpendicular to the formation direction of the inner fin.

この発明によれば、冷媒中に冷凍機油が混入した場合であっても、伝熱性能の低下を抑制する内面フィン付放熱器用伝熱管を提供することができる。   According to this invention, even if it is a case where refrigeration oil mixes in a refrigerant | coolant, the heat exchanger tube for heat sinks with an internal fin which suppresses the fall of heat transfer performance can be provided.

この発明の一実施形態を以下図面と共に説明する。
本発明の内面フィン付放熱器用伝熱管1は、図1乃至3に示すように、管内部11に二酸化炭素冷媒(以下において「CO冷媒」という)の通過を許容し、管内面10に複数の内面フィン20(21,22)を備えた放熱器用伝熱管である。
An embodiment of the present invention will be described below with reference to the drawings.
As shown in FIGS. 1 to 3, the heat transfer tube 1 for an internally finned radiator of the present invention allows a carbon dioxide refrigerant (hereinafter referred to as “CO 2 refrigerant”) to pass through the tube interior 11, and has a plurality of tubes on the tube inner surface 10. It is the heat exchanger tube for heat radiator provided with the inner surface fin 20 (21, 22).

なお、図1は一般的な内面フィン付放熱器用伝熱管の中心軸を通る面における概略断面図を示し、図2は管軸方向Lに直角な断面における概略断面図を示し、図3は一般的な内面フィン付放熱器用伝熱管を展開して内面フィンについて説明する説明図を示している。   1 shows a schematic cross-sectional view in a plane passing through the central axis of a general heat exchanger tube with internal fins, FIG. 2 shows a schematic cross-sectional view in a cross section perpendicular to the tube axis direction L, and FIG. The explanatory drawing which expands the heat exchanger tube for a heat sink with an internal fin and explains an internal fin is shown.

管内面10に複数の備えた内面フィン20は、第1内面フィン21と、該第1内面フィン21の高さH1より低い高さH2で形成した第2内面フィン22とで構成している。   A plurality of inner surface fins 20 provided on the tube inner surface 10 are constituted by a first inner surface fin 21 and a second inner surface fin 22 formed at a height H2 lower than the height H1 of the first inner surface fin 21.

なお、本実施例における内面フィン付放熱器用伝熱管1について詳しく説明すると、前記第1内面フィン21の高さH1を、3.4mmの管内径dに対する0.04〜0.2倍の範囲内である約0.07倍の0.25mmに設定し、前記第2内面フィン22の高さH2を、前記第1内面フィン21の高さH1の0.1〜0.5倍の範囲内である約0.4倍の0.10mmに設定している。   The heat transfer tube 1 for a radiator with an internal fin in the present embodiment will be described in detail. The height H1 of the first internal fin 21 is in a range of 0.04 to 0.2 times the tube inner diameter d of 3.4 mm. The height H2 of the second inner fin 22 is set within a range of 0.1 to 0.5 times the height H1 of the first inner fin 21. It is set to 0.10 mm, which is about 0.4 times.

また、隣合う内面フィン20の間隔gを、前記第2内面フィン22の高さH2の0.9倍以上である5.3倍の0.53mmに設定し、前記第1内面フィン21の同士の間隔Gを、前記第1内面フィン21の高さH1の3倍以上である4.24倍の1.06mmに設定している。   Further, an interval g between the adjacent inner surface fins 20 is set to 0.53 mm, which is 5.3 times as high as 0.9 times or more the height H2 of the second inner surface fins 22, and the first inner surface fins 21. Is set to 1.06 mm, which is 4.24 times that is three times or more the height H1 of the first inner surface fin 21.

また、前記第1内面フィン21の頂角θ1を18〜30度の範囲内である30度に設定し、前記第2内面フィン22の頂角θ2を8〜15度の範囲内である15度に設定することによって、第1内面フィン21の頂角θ1と前記第2内面フィン22の頂角θ2との角度差(θ1−θ2)を10〜22度の範囲内である15度に設定している。   Further, the apex angle θ1 of the first inner fin 21 is set to 30 degrees within a range of 18 to 30 degrees, and the apex angle θ2 of the second inner fin 22 is set to 15 degrees within a range of 8 to 15 degrees. By setting the angle difference (θ1−θ2) between the apex angle θ1 of the first inner fin 21 and the apex angle θ2 of the second inner fin 22 to 15 degrees within the range of 10 to 22 degrees. ing.

さらに、図2及び図3に示すように、前記内面フィン20(21,22)の底部20a(21a,22a)と管内面10との隅角部31,32をともに曲面形状で構成している。詳しくは、前記隅角部31,32を所定の曲率半径の断面円弧形状で構成し、前記第1内面フィン21の隅角部31の曲率半径r1を0.03mmに、前記第2内面フィン22の隅角部32の曲率半径r2を0.02mmに設定している。これにより、曲率半径r1と曲率半径r2との差を0.01〜0.1mmの範囲内である0.01mmとなっている。   Further, as shown in FIGS. 2 and 3, the corner portions 31 and 32 of the bottom portion 20a (21a and 22a) of the inner fin 20 (21 and 22) and the tube inner surface 10 are both formed in a curved shape. . Specifically, the corner portions 31 and 32 are formed in a cross-sectional arc shape with a predetermined radius of curvature, the radius of curvature r1 of the corner portion 31 of the first inner surface fin 21 is 0.03 mm, and the second inner surface fin 22. The radius of curvature r2 of the corner portion 32 is set to 0.02 mm. Thereby, the difference between the curvature radius r1 and the curvature radius r2 is 0.01 mm which is within the range of 0.01 to 0.1 mm.

さらに詳述すると、内面フィン付放熱器用伝熱管1はりん脱酸銅管で形成され、螺旋状の内面フィン20を管内面10に備えた伝熱管であり、管外径Dを4.76mm、肉厚tを0.68mm、管軸方向Lに対する内面フィン20の捩れ角度βを40度に設定している。   More specifically, the heat transfer tube 1 for an internal fin-equipped radiator is a heat transfer tube formed of a phosphorous deoxidized copper tube and provided with a spiral internal fin 20 on the tube inner surface 10, and the tube outer diameter D is 4.76 mm. The wall thickness t is set to 0.68 mm, and the twist angle β of the inner fin 20 with respect to the tube axis direction L is set to 40 degrees.

また、管内面10の全周にわたって第1内面フィン21と第2内面フィン22とをそれぞれ交互に10本ずつ(内面フィン数:N1、N2)均等に配置しており、この配置によって、第1内面フィン21と第2内面フィン22の内面フィン数の比N1/N2は1となる。   In addition, ten first inner fins 21 and second inner fins 22 are alternately arranged over the entire circumference of the pipe inner surface 10 alternately (number of inner surface fins: N1, N2). The ratio N1 / N2 of the number of inner fins of the inner fin 21 and the second inner fin 22 is 1.

なお、内面フィン付放熱器用伝熱管1は、上述したように、りん脱酸銅管を、図4に示す加工装置100におけるフローティングプラグ101によって管内面10に溝付き加工、すなわち内面フィン20の形成加工を施すとともに、所望の管外径Dにダイス102にて抽伸を行って製作している。なお、本実施例においてりん脱酸銅管で内面フィン付放熱器用伝熱管1を構成しているが、その他銅合金、金属材料で構成してもよい。   Note that, as described above, the heat transfer tube 1 for the radiator with fins on the inner surface is formed by grooving the phosphor deoxidized copper tube on the inner surface 10 of the tube by the floating plug 101 in the processing apparatus 100 shown in FIG. In addition to processing, the desired tube outer diameter D is drawn by a die 102 and manufactured. In addition, in the present Example, the heat transfer tube 1 for an internally finned radiator is formed of a phosphorous deoxidized copper tube, but may be formed of other copper alloys or metal materials.

また、内面フィン付放熱器用伝熱管1は、肉厚tが以下に示す数1で算出される推奨下限肉厚以上であって、且つ外径Dと肉厚tの比t/Dの値が0.04〜0.25であるりん脱酸銅管を用いているため、放熱時にCO冷媒が超臨界状態且つ高圧になる放熱器用伝熱管として使用することができる。
なお、下記数1は、CO冷媒の高作動圧力に耐える推奨下限肉厚を算出するための数式であり、冷凍保安規則関係基準に規定されている。
Moreover, the heat transfer tube 1 for an internal fin radiator has a thickness t equal to or greater than the recommended lower limit thickness calculated by the following equation 1, and the ratio t / D between the outer diameter D and the thickness t is: Since the phosphorous deoxidized copper pipe of 0.04 to 0.25 is used, it can be used as a heat transfer pipe for a radiator in which the CO 2 refrigerant is in a supercritical state and a high pressure during heat radiation.
In addition, the following number 1 is a mathematical formula for calculating a recommended lower limit wall thickness that can withstand the high operating pressure of the CO 2 refrigerant, and is defined in the criteria related to the refrigeration safety regulation.

Figure 2009186130
Figure 2009186130

上記数1において、設計圧力Pを10MPa、放熱用伝熱管の許容応力σをJIS H 3300から33MPa、溶接継手の効率ηは1として推奨下限肉厚を算出している。 In the above formula 1, the recommended lower limit thickness is calculated assuming that the design pressure P is 10 MPa, the allowable stress σ a of the heat radiating heat transfer tube is 33 MPa from JIS H 3300, and the efficiency η of the welded joint is 1.

なお、外径肉厚比t/Dが0.04未満であると、管の強度が低いためCO冷媒の圧力に耐えられず破壊し、外径肉厚比t/Dが0.25を超えると管の強度が高くなるが、上記加工装置100による転造加工が困難となる。したがって、好ましくは、数1で算出される推奨下限肉厚以上、かつ外径肉厚比t/Dの範囲が0.05〜0.20であり、さらに好ましい外径肉厚比t/Dの範囲は0.06〜0.10である。 If the outer diameter thickness ratio t / D is less than 0.04, the tube strength is low, so that it cannot withstand the pressure of the CO 2 refrigerant and breaks, and the outer diameter thickness ratio t / D is 0.25. If it exceeds, the strength of the pipe increases, but the rolling process by the processing apparatus 100 becomes difficult. Therefore, Preferably, the range of the outer diameter thickness ratio t / D is equal to or more than the recommended lower limit thickness calculated in Formula 1, and the outer diameter thickness ratio t / D is more preferably 0.05 to 0.20. The range is 0.06 to 0.10.

上述の内面フィン付放熱器用伝熱管1の構成により、放熱用伝熱管としての伝熱性能の向上を図った。
詳しくは、蒸発用伝熱管における蒸発時においてCO冷媒は二相流となり、伝熱性能の向上のために管内面10の面積の増加が重要であり、ある程度のフィンの高さ、および数を要するが、放熱用伝熱管における放熱時にはCO冷媒は超臨界状態の単相流となるので、管内面10の面積の増大が伝熱性能の向上に直接的作用しない。
With the above-described configuration of the heat transfer tube 1 for a radiator with an internal fin, the heat transfer performance as a heat transfer tube for heat dissipation was improved.
Specifically, the CO 2 refrigerant becomes a two-phase flow during evaporation in the evaporation heat transfer tube, and it is important to increase the area of the tube inner surface 10 in order to improve the heat transfer performance. In short, the CO 2 refrigerant becomes a single phase flow in a supercritical state at the time of heat dissipation in the heat transfer tube for heat dissipation, and thus the increase in the area of the tube inner surface 10 does not directly affect the improvement of the heat transfer performance.

そこで、2つの高さの異なる第1内面フィン21及び第2内面フィン22を備えるとともに、第1内面フィン21の高さH1を管内径の0.04〜0.2倍の範囲に設定し、内面フィン20同士の間隔gを第2内面フィン22の高さH2の0.9倍以上に設定し、第1内面フィン21の同士の間隔Gを第1内面フィン21の高さH1の3倍以上に設定することで伝熱性能の向上を図った。   Accordingly, the first inner surface fin 21 and the second inner surface fin 22 having two different heights are provided, and the height H1 of the first inner surface fin 21 is set to a range of 0.04 to 0.2 times the pipe inner diameter, The distance g between the inner surface fins 20 is set to 0.9 times or more of the height H2 of the second inner surface fins 22, and the distance G between the first inner surface fins 21 is three times the height H1 of the first inner surface fins 21. The heat transfer performance was improved by setting as described above.

内面フィン20同士の間隔gを小さくすると、CO冷媒が第1内面フィン21によって熱交換に必要となる以上に過度に攪拌され、一旦分離されて第2内面フィン22の隅角部32部分を流れる冷凍機油50が再びCO冷媒に混ざり込むこととになるため、伝熱性能が低下する要因となる。 When the interval g between the inner surface fins 20 is reduced, the CO 2 refrigerant is excessively agitated by the first inner surface fins 21 more than necessary for heat exchange, and once separated, the corner 32 portion of the second inner surface fins 22 is separated. Since the flowing refrigerating machine oil 50 is mixed with the CO 2 refrigerant again, it becomes a factor of reducing the heat transfer performance.

したがって、上述のように、内面フィン20の間隔gを上記間隔に設定することで、一旦分離された冷凍機油50がCO冷媒と再び混ざることを防ぐとともに、CO冷媒と冷凍機油50が分離された後、CO冷媒を十分に攪拌するだけの第1内面フィン21の高さH1を設定した。 Therefore, as described above, the spacing g of the inner surface fin 20 by setting the above interval, once with preventing separated refrigerating machine oil 50 is again mixed with the CO 2 refrigerant, refrigerating machine oil 50 and CO 2 refrigerant is separated After that, the height H1 of the first inner fin 21 that only sufficiently stirs the CO 2 refrigerant was set.

このように伝熱性能の向上を図った構成で構成した内面フィン付放熱器用伝熱管1を、図5(a)に示す伝熱性能評価装置200を用いて圧力損失及び管内熱伝達率を測定し、測定結果を後述する比較伝熱管と比較し、第1内面フィン21および第2内面フィン22を備えたことによる圧力損失増加抑制効果及び管内熱伝達率低下抑制効果を確認した。   In this way, the heat transfer tube 1 for an internally finned radiator configured with a configuration for improving heat transfer performance is measured for pressure loss and in-tube heat transfer coefficient using the heat transfer performance evaluation apparatus 200 shown in FIG. Then, the measurement result was compared with a comparative heat transfer tube to be described later, and the pressure loss increase suppression effect and the in-tube heat transfer rate decrease suppression effect due to the provision of the first inner surface fins 21 and the second inner surface fins 22 were confirmed.

図5(b)に示すように、テストセクション210は伝熱有効長さ500mmの3つのサブセクション211により構成し、測定は、内面フィン付放熱器用伝熱管1を高温流体用伝熱管として、二重管の内側に設置し、二酸化炭素を冷媒として、入り口側の圧力を10MPa、冷媒流速を520kg/msとし、冷凍機油の質量濃度を変化させて測定を行った。 As shown in FIG. 5 (b), the test section 210 is composed of three subsections 211 having a heat transfer effective length of 500 mm, and the measurement is performed by using the heat exchanger tube 1 with an internal fin as a heat transfer tube for a high-temperature fluid. It was installed inside the heavy pipe, carbon dioxide was used as a refrigerant, the pressure on the inlet side was 10 MPa, the refrigerant flow rate was 520 kg / m 2 s, and the measurement was performed by changing the mass concentration of the refrigerating machine oil.

なお、上記従来の内面フィン付放熱器用伝熱管である比較伝熱管は、外径DΦ4.76mm、肉厚t0.68mm、フィン数N10枚、フィン高さH0.30mm、頂角θ30度、内面フィンの隅角部の曲率半径r0.03mm、隣合う内面フィン20同士の間隔g0.335mm、管軸方向Lに対する内面フィン20の捩れ角度β40度に設定している。   The comparative heat transfer tube, which is a conventional heat transfer tube for a radiator with an internal fin, has an outer diameter DΦ of 4.76 mm, a wall thickness of t 0.68 mm, a number of fins of N10, a fin height H of 0.30 mm, an apex angle θ of 30 degrees, an internal fin The radius of curvature r of the corner is 0.03 mm, the distance g 0.335 mm between the adjacent inner fins 20, and the twist angle β40 degrees of the inner fins 20 with respect to the tube axis direction L.

上記伝熱性能評価測定による圧力損失の測定結果である図6(a)に示すように、冷凍機油の濃度が0.08wt.%の場合は、内面フィン付放熱器用伝熱管1も比較伝熱管ともにほぼ同じ結果であった。なお、図6において、内面フィン付放熱器用伝熱管1の結果を実施例No1と示し、比較伝熱管の結果を比較例No1と示している。   As shown in FIG. 6A, which is a measurement result of pressure loss by the heat transfer performance evaluation measurement, the concentration of the refrigerating machine oil is 0.08 wt. %, The heat transfer tube 1 for the heat sink with internal fin and the comparative heat transfer tube had almost the same result. In addition, in FIG. 6, the result of the heat exchanger tube 1 for heat sinks with an internal fin is shown as Example No1, and the result of the comparative heat transfer tube is shown as Comparative Example No1.

しかし、冷凍機油の濃度が2.7wt.%の場合、比較伝熱管より内面フィン付放熱器用伝熱管1の方が圧力損失の増加率が小さく、比較伝熱管に対して最大で25%程度の圧力損失増加抑制効果を得ることができた。   However, the concentration of the refrigerating machine oil is 2.7 wt. %, The rate of increase in pressure loss was smaller in the heat transfer tube 1 for the heat sink with internal fin than in the comparative heat transfer tube, and the effect of suppressing the increase in pressure loss was about 25% at maximum with respect to the comparative heat transfer tube. .

また、上記伝熱性能評価測定による管内熱伝達率の測定結果である図6(b)に示すように、冷凍機油の濃度が0.08wt.%の場合は、内面フィン付放熱器用伝熱管1も比較伝熱管ともにほぼ同じ結果であった。   Further, as shown in FIG. 6 (b), which is a measurement result of the heat transfer coefficient in the tube by the heat transfer performance evaluation measurement, the concentration of the refrigerating machine oil is 0.08 wt. %, The heat transfer tube 1 for the heat sink with internal fin and the comparative heat transfer tube had almost the same result.

しかし、冷凍機油の濃度が2.7wt.%の場合、比較伝熱管より内面フィン付放熱器用伝熱管1の方が管内熱伝達率の低下率が小さく、比較伝熱管に対して最大で20%程度の圧力損失低下抑制効果を得ることができた。   However, the concentration of the refrigerating machine oil is 2.7 wt. %, The heat transfer tube 1 for the heat sink with internal fins has a smaller rate of decrease in the heat transfer coefficient in the tube than the comparative heat transfer tube, and can obtain a pressure loss reduction suppression effect of about 20% at maximum with respect to the comparative heat transfer tube. did it.

続いて、上記構成で構成した内面フィン付放熱器用伝熱管1について図7に示す伝熱性能評価装置300を用いて実施した性能比較試験について説明する。
なお、本性能比較試験において、内面フィン20の内面フィン数N、内面フィン高さH、頂角θ、隅角部の曲率半径rをパラメータとして、以下の表1に示す実施例1〜5までの5種類の内面フィン付放熱器用伝熱管1を作製するとともに、比較対象として比較例1〜3までの3種類の内面フィン付放熱器用伝熱管を作製した。比較例1は、従来の内面フィン付放熱器用伝熱管である上述の比較伝熱管である。
Then, the performance comparison test implemented using the heat-transfer performance evaluation apparatus 300 shown in FIG. 7 about the heat exchanger tube 1 with an internal fin comprised with the said structure is demonstrated.
In this performance comparison test, Examples 1 to 5 shown in the following Table 1 were used with the number N of inner surface fins, the height H of the inner surface fin, the apex angle θ, and the radius of curvature r of the corner portion as parameters. 5 types of heat transfer tubes 1 for heat sinks with internal fins and 3 types of heat transfer tubes for heat sinks with internal fins up to Comparative Examples 1 to 3 were prepared as comparative objects. Comparative Example 1 is the above-described comparative heat transfer tube that is a conventional heat transfer tube for a radiator with an internal fin.

Figure 2009186130
本性能比較試験は、概略図である図7に示す伝熱性能評価装置300を用い、交換熱量を測定することにより性能比較を行った。この伝熱性能評価装置300におけるテストセクションは伝熱有効長さ4mの2重管構造となっており、冷媒である二酸化炭素を入口条件:10MPa、90℃、出口条件:30℃になるように毎時15kgの条件で流通させ、二重管の内側で放熱用伝熱管の外側の低温流体用伝熱管との間における二酸化炭素と水との交換熱量を測定した。なお、本性能比較試験における測定条件を以下の表2に示す。
Figure 2009186130
In this performance comparison test, performance comparison was performed by measuring the heat of exchange using the heat transfer performance evaluation apparatus 300 shown in FIG. The test section in the heat transfer performance evaluation apparatus 300 has a double pipe structure with an effective heat transfer length of 4 m so that the refrigerant, carbon dioxide, has an inlet condition of 10 MPa, 90 ° C., and an outlet condition of 30 ° C. It was made to distribute | circulate on the conditions of 15 kg / hour, and the calorie | heat amount of the carbon dioxide and water between the heat exchanger tube for low temperature fluids outside the heat exchanger tube for heat radiation inside the double tube was measured. The measurement conditions in this performance comparison test are shown in Table 2 below.

Figure 2009186130
上記表1の最下段に示された本性能比較試験による測定結果であり、伝熱性能評価の基準となる交換熱量は、上記表1の比較例No.1の交換熱量を100とした際の各々比率で示している。
Figure 2009186130
It is a measurement result by this performance comparison test shown at the bottom of Table 1 above, and the amount of exchange heat serving as a reference for heat transfer performance evaluation is the comparative example No. 1 in Table 1 above. Each ratio is shown as a ratio when the exchange heat quantity of 1 is 100.

この試験結果から、第1内面フィン21の高さH1を管内径dに対しての0.04〜0.2倍、前記第2内面フィン22の高さH2を高さH1の0.1〜0.5倍、内面フィン20同士の間隔gを高さH2の0.9倍以上、第1内面フィン21同士の間隔Gを高さH1の3倍以上、また、頂角θ1を18〜30度、前記第2内面フィン22の頂角θ2を8〜15度、頂角θ1と頂角θ2との角度差(θ1−θ2)を10〜22度、曲率半径r1と曲率半径r2との差を0.01〜0.1mmに設定したことにより、従来の内面フィン付放熱器用伝熱管である比較例1より高い交換熱量を得ることを確認した。   From this test result, the height H1 of the first inner fin 21 is 0.04 to 0.2 times the pipe inner diameter d, and the height H2 of the second inner fin 22 is 0.1 to 0.1 of the height H1. 0.5 times, the gap g between the inner fins 20 is 0.9 times or more of the height H2, the gap G between the first inner fins 21 is three times or more of the height H1, and the apex angle θ1 is 18-30. The apex angle θ2 of the second inner fin 22 is 8 to 15 degrees, the angle difference (θ1−θ2) between the apex angle θ1 and the apex angle θ2 is 10 to 22 degrees, and the difference between the curvature radius r1 and the curvature radius r2 Was set to 0.01 to 0.1 mm, it was confirmed that a higher amount of exchange heat was obtained than in Comparative Example 1 which is a conventional heat transfer tube for an internally finned radiator.

また、比較例NO.2に示すように、第1内面フィン21の高さH1を管内径dに対しての0.04〜0.2倍、第1内面フィン21同士の間隔Gを高さH1の3倍以上、頂角θ1を18〜30度、前記第2内面フィン22の頂角θ2を8〜15度、頂角θ1と頂角θ2との角度差(θ1−θ2)を10〜22度、曲率半径r1と曲率半径r2との差を0.01〜0.1mmに設定した内面フィン付放熱器用伝熱管であっても、第2内面フィン22の高さH2が高さH1の0.1〜0.5倍を超えるとともに、内面フィン20同士の間隔gが高さH2の0.9倍以下である場合、従来の内面フィン付放熱器用伝熱管である比較例1より交換熱量を低下することを確認した。   Comparative Example NO. 2, the height H1 of the first inner fin 21 is 0.04 to 0.2 times the pipe inner diameter d, and the interval G between the first inner fins 21 is three times or more the height H1, The apex angle θ1 is 18 to 30 degrees, the apex angle θ2 of the second inner fin 22 is 8 to 15 degrees, the angular difference (θ1−θ2) between the apex angle θ1 and the apex angle θ2 is 10 to 22 degrees, and the radius of curvature r1 Even if the difference between the radius of curvature r2 and the radius of curvature r2 is set to 0.01 to 0.1 mm, the height H2 of the second inner fin 22 is 0.1 to 0. When exceeding 5 times and the distance g between the inner fins 20 is 0.9 times or less of the height H2, it is confirmed that the amount of exchange heat is lower than that of Comparative Example 1 which is a conventional heat transfer tube for an inner fin finned radiator. did.

また、比較例NO.3に示すように、前記第2内面フィン22の高さH2を高さH1の0.1〜0.5倍、内面フィン20同士の間隔gを高さH2の0.9倍以上、第1内面フィン21同士の間隔Gを高さH1の3倍以上、頂角θ1を18〜30度、前記第2内面フィン22の頂角θ2を8〜15度、頂角θ1と頂角θ2との角度差(θ1−θ2)を10〜22度、曲率半径r1と曲率半径r2との差を0.01〜0.1mmに設定した内面フィン付放熱器用伝熱管であっても、第1内面フィン21の高さH1が管内径dに対しての0.04以下である場合、従来の内面フィン付放熱器用伝熱管である比較例1より交換熱量を低下することを確認した。   Comparative Example NO. 3, the height H2 of the second inner fin 22 is 0.1 to 0.5 times the height H1, and the distance g between the inner fins 20 is 0.9 times the height H2 or more. The interval G between the inner fins 21 is at least three times the height H1, the apex angle θ1 is 18 to 30 degrees, the apex angle θ2 of the second inner fin 22 is 8 to 15 degrees, and the apex angles θ1 and θ2 are Even if it is a heat exchanger tube for a radiator with an internal fin in which the angle difference (θ1-θ2) is set to 10 to 22 degrees and the difference between the curvature radius r1 and the curvature radius r2 is set to 0.01 to 0.1 mm, the first internal fin When the height H1 of 21 is 0.04 or less with respect to the inner diameter d of the tube, it was confirmed that the exchange heat amount is lower than that of the comparative example 1 which is a conventional heat transfer tube for an internally finned radiator.

上述したように、内面フィン付放熱器用伝熱管1は、第1内面フィン21と、該第1内面フィン21より高さを低く形成した第2内面フィン22とで構成し、第1内面フィン21の高さH1を管内径dの0.04〜0.2倍の範囲に設定するとともに、第2内面フィン22の高さH2を、第1内面フィン21の高さH1の0.1〜0.5倍の範囲に設定したことによって、図3に示すように、例えばCO冷媒よりも表面張力の大きな冷凍機油50を第2内面フィン22付近に流れるように誘導し、CO冷媒から冷凍機油50を分離することができる。 As described above, the heat transfer tube 1 for a radiator with an internal fin includes the first internal fin 21 and the second internal fin 22 formed lower than the first internal fin 21, and the first internal fin 21. Is set to a range of 0.04 to 0.2 times the inner diameter d of the pipe, and the height H2 of the second inner fin 22 is set to 0.1 to 0 of the height H1 of the first inner fin 21. 3. By setting the range to 5 times, as shown in FIG. 3, for example, the refrigerating machine oil 50 having a surface tension larger than that of the CO 2 refrigerant is guided to flow in the vicinity of the second inner surface fins 22, and the refrigeration from the CO 2 refrigerant is performed. The machine oil 50 can be separated.

さらに、高さの異なる2種類の内面フィン20を形成することにより、管内部11の乱流促進を図り、伝熱性能を向上することができる。
なお、第1内面フィン21の高さH1を管内径dの0.04以上に設定したことによって、放熱時に超臨界状態となり、単相流状態であるCO冷媒を十分に撹拌することのできる高さの第1内面フィン21を形成することができる。
Furthermore, by forming the two types of inner fins 20 having different heights, it is possible to promote turbulent flow in the tube interior 11 and improve heat transfer performance.
In addition, by setting the height H1 of the first inner fin 21 to 0.04 or more of the pipe inner diameter d, it becomes a supercritical state at the time of heat dissipation, and the CO 2 refrigerant in a single-phase flow state can be sufficiently stirred. The first inner fin 21 having a height can be formed.

また、例えば、第1内面フィン21の高さH1を管内径dの0.2倍以上に設定した場合、第1内面フィン21の加工は困難であるが、第1内面フィン21の高さH1を管内径dの0.2倍以下に設定したことによって、確実な第1内面フィン21を形成することができる。   Further, for example, when the height H1 of the first inner fin 21 is set to be 0.2 times or more of the pipe inner diameter d, it is difficult to process the first inner fin 21, but the height H1 of the first inner fin 21 is high. Is set to 0.2 times or less of the tube inner diameter d, the reliable first inner surface fin 21 can be formed.

さらに、第2内面フィン22の高さH2を、第1内面フィン21の高さH1の0.1〜0.5倍の範囲に設定したことにより、全ての内面フィン20が不必要に高くなることを防止し、必要な材料量を削減できるので、管の材料コストの低減を図ることができる。   Furthermore, by setting the height H2 of the second inner surface fins 22 to a range of 0.1 to 0.5 times the height H1 of the first inner surface fins 21, all the inner surface fins 20 become unnecessarily high. This can be prevented and the amount of material required can be reduced, so that the material cost of the pipe can be reduced.

また、第1内面フィン21の高さH1を第2内面フィン22の高さH2よりも高く形成したことにより、伝熱性能の向上を図りつつ、全ての内面フィン20を同じ高さにした場合に比べて圧力損失の増大を抑制し、圧縮機の負荷の増大を防ぐことができる。   Further, when the height H1 of the first inner fin 21 is formed higher than the height H2 of the second inner fin 22, all the inner fins 20 are made the same height while improving the heat transfer performance. In comparison with this, an increase in pressure loss can be suppressed, and an increase in the load on the compressor can be prevented.

また、隣合う内面フィン20の間隔gを、第2内面フィン22の高さH2の0.9倍以上に設定し、第1内面フィン21の同士の間隔Gを、第1内面フィン21の高さH1の3倍以上に設定したことにより、内面フィン20同士の間隔を確保することができ、一旦CO冷媒から分離された冷凍機油50が再びCO冷媒に混ざることを防止できる。したがって、CO冷媒中に混入している冷凍機油50が管内面10に付着し、伝熱面積が減少することを防止し、内面フィン付放熱器用伝熱管1の伝熱性能をさらに向上することができる。 Further, the interval g between the adjacent inner surface fins 20 is set to 0.9 times or more the height H2 of the second inner surface fins 22, and the interval G between the first inner surface fins 21 is set to the height of the first inner surface fins 21. By setting it to 3 times or more of the height H1, it is possible to secure the interval between the inner fins 20, and to prevent the refrigerating machine oil 50 once separated from the CO 2 refrigerant from being mixed with the CO 2 refrigerant again. Therefore, it is possible to prevent the refrigerating machine oil 50 mixed in the CO 2 refrigerant from adhering to the pipe inner surface 10 to reduce the heat transfer area, and further improve the heat transfer performance of the heat transfer pipe 1 for the radiator with fin on the inner surface. Can do.

また、第1内面フィン21の頂角θ1を第2内面フィン22の頂角θ2より10〜22度の範囲で大きく形成したことにより、CO冷媒中に混在する冷凍機油50が頂角θが小さい第2内面フィン22の隅角部32を流れ易くすることができる。 Further, by forming the apex angle θ1 of the first inner fin 21 larger in the range of 10 to 22 degrees than the apex angle θ2 of the second inner fin 22, the refrigerating machine oil 50 mixed in the CO 2 refrigerant has an apex angle θ. The corner portions 32 of the small second inner fins 22 can be made to flow easily.

詳しくは、頂角θ2を小さく形成した第2内面フィン22の底部22aと管内面10とで構成する隅角部32の角度は、頂角θ1を大きく形成した第1内面フィン21の隅角部31の角度より小さくなる。これにより、例えば、CO冷媒よりも表面張力の大きな冷凍機油50が優先的に、第2内面フィン22の隅角部32を流れることとなる。 Specifically, the angle of the corner portion 32 formed by the bottom portion 22a of the second inner surface fin 22 formed with a small apex angle θ2 and the tube inner surface 10 is the corner portion of the first inner surface fin 21 formed with a large apex angle θ1. It becomes smaller than the angle of 31. Thereby, for example, the refrigerating machine oil 50 having a larger surface tension than the CO 2 refrigerant preferentially flows through the corner portions 32 of the second inner surface fins 22.

そのため、頂角θ1の大きな第1内面フィン21、特にその頂部は、冷凍機油50に覆われることなく、CO冷媒と接触熱交換することができる。したがって、全ての内面フィンの頂角θを同じ大きさ形成した内面フィン付放熱器用伝熱管と比較して伝熱性能を向上することができる。 Therefore, the first inner fin 21 having a large apex angle θ1, particularly the apex thereof, can be contact-heat exchanged with the CO 2 refrigerant without being covered with the refrigerating machine oil 50. Therefore, heat transfer performance can be improved as compared with the heat transfer tubes for heat sinks with internal fins in which the apex angles θ of all the internal fins are formed to the same size.

また、第1内面フィン21の頂角θ1と第2内面フィン22の頂角θ2との角度差(θ1−θ2)を10〜22度の範囲に設定したことにより、上述したような2種類の内面フィン20の形状差による伝熱性能の効果を得ることができる。   In addition, since the angle difference (θ1−θ2) between the apex angle θ1 of the first inner fin 21 and the apex angle θ2 of the second inner fin 22 is set in the range of 10 to 22 degrees, two types as described above The effect of the heat transfer performance due to the shape difference of the inner fin 20 can be obtained.

詳しくは、内面フィン20の頂角の差(θ1−θ2)が10度未満では2種類の内面フィン20の形状差による伝熱性能への効果が認められず、22度以上であれば第1内面フィン21の頂角θ1が大きくなりすぎ、隣合う第2内面フィン22の隅角部32の間隔が狭くなる。   Specifically, if the difference in the apex angle (θ1-θ2) of the inner fin 20 is less than 10 degrees, the effect on the heat transfer performance due to the shape difference between the two types of inner fins 20 is not recognized. The apex angle θ1 of the inner fin 21 becomes too large, and the interval between the corner portions 32 of the adjacent second inner fins 22 becomes narrow.

この場合、CO冷媒から一旦分離した冷凍機油50が第2内面フィン22の隅角部32に誘導されず再度CO冷媒に冷凍機油50が混入して管内熱伝達率の低下及び圧力損失増加が生じるが、頂角の角度差(θ1−θ2)を上記範囲に設定したことにより、隣合う第1内面フィン21と第2内面フィン22の隅角部32の間隔を確保でき、CO冷媒から分離した冷凍機油50を第2内面フィン22の隅角部32に誘導し、再度CO冷媒に混ざることを防止できる。 In this case, the refrigerating machine oil 50 once separated from the CO 2 refrigerant is not guided to the corner portions 32 of the second inner surface fins 22, and the refrigerating machine oil 50 is mixed into the CO 2 refrigerant again, thereby reducing the heat transfer coefficient in the pipe and increasing the pressure loss. However, by setting the angle difference (θ1−θ2) of the apex angle within the above range, the interval between the corner portions 32 of the adjacent first inner surface fins 21 and second inner surface fins 22 can be secured, and CO 2 refrigerant. It is possible to prevent the refrigerating machine oil 50 separated from the refrigerant from being introduced into the corner portion 32 of the second inner fin 22 and mixed with the CO 2 refrigerant again.

また、第1内面フィン21の頂角θ1を18〜30度の範囲に設定し、第2内面フィン22の頂角θ2を8〜15度の範囲に設定したことにより、第1内面フィン21の頂角θ1が大きくなりすぎることを防止し、隣合う第2内面フィン22の隅角部32との間隔を確保できる。   In addition, the apex angle θ1 of the first inner fin 21 is set in the range of 18 to 30 degrees, and the apex angle θ2 of the second inner fin 22 is set in the range of 8 to 15 degrees. It is possible to prevent the apex angle θ <b> 1 from becoming too large, and to secure an interval between the corner portions 32 of the adjacent second inner surface fins 22.

また、内面フィン20の頂角θを上記範囲に設定したことにより、内面フィン20のサイズが不必要に大きくなることを防止し、必要な材料量を削減できるので、管の材料コストの低減を図ることができる。   In addition, by setting the apex angle θ of the inner fin 20 within the above range, the size of the inner fin 20 can be prevented from becoming unnecessarily large, and the necessary material amount can be reduced, so that the material cost of the pipe can be reduced. Can be planned.

さらに、頂角θが8度未満の内面フィン20を加工することは加工技術的に困難であり、第2内面フィン22の頂角θ2を8度以上に設定することで確実な内面フィン20の形状を形成することができる。   Furthermore, it is difficult in terms of machining technology to machine the inner fin 20 having an apex angle θ of less than 8 degrees. By setting the apex angle θ2 of the second inner fin 22 to 8 degrees or more, the inner fin 20 can be reliably connected. A shape can be formed.

また、内面フィン20の底部と管内面10との隅角部を曲面形状で構成したことにより、CO冷媒よりも表面張力の大きな冷凍機油50が第2内面フィン22の隅角部32をより流れやすくなる。 In addition, since the corner portion between the bottom portion of the inner fin 20 and the tube inner surface 10 is formed in a curved shape, the refrigerating machine oil 50 having a surface tension larger than that of the CO 2 refrigerant causes the corner portion 32 of the second inner fin 22 to be more It becomes easy to flow.

そのため、第1内面フィン21に冷凍機油50が付着しなくなり、第1内面フィン21ではCO冷媒と直接熱交換ができるようになり、伝熱性能をさらに向上することができる。 Therefore, the refrigerating machine oil 50 does not adhere to the first inner fin 21, and the first inner fin 21 can directly exchange heat with the CO 2 refrigerant, so that the heat transfer performance can be further improved.

また、隅角部30を所定の曲率半径rの断面円弧形状で構成し、第1内面フィン21の曲率半径r1を、第2内面フィン22の曲率半径r2より0.01〜0.1mmの範囲で大きく形成したよって、さらに優先的に冷凍機油50を第2内面フィン22の隅角部32に流すことができる。
したがって、第1内面フィン21はCO冷媒である二酸化炭素と接触熱交換することができ、伝熱性能をさらに向上することができる。
Further, the corner portion 30 has a circular arc shape with a predetermined radius of curvature r, and the radius of curvature r1 of the first inner surface fin 21 is in a range of 0.01 to 0.1 mm from the radius of curvature r2 of the second inner surface fin 22. Therefore, the refrigerating machine oil 50 can be preferentially caused to flow to the corner portions 32 of the second inner surface fins 22.
Therefore, the first inner fin 21 can exchange heat with carbon dioxide, which is a CO 2 refrigerant, and the heat transfer performance can be further improved.

なお、放熱時に最も高圧になるため、内面フィン付放熱器用伝熱管1として外径が5mm以下で肉厚が十分なものを使用するとともに、第1内面フィン21の高さH1を0.15mm以上に設定することがより好ましい。   In addition, since it becomes the highest pressure at the time of heat radiation, while using the heat transfer tube 1 for the heat sink with internal fin having an outer diameter of 5 mm or less and a sufficient thickness, the height H1 of the first internal fin 21 is 0.15 mm or more It is more preferable to set to.

この発明の構成と、上述の実施形態との対応において、
この発明の冷媒は、CO冷媒に対応し、
以下同様に、
第1内面フィンの高さは、高さH1に対応し、
第2内面フィンの高さは、高さH2に対応し、
隣合う内面フィンの間隔は、間隔gに対応し、
第1内面フィンの同士の間隔は、間隔Gに対応し、
第1内面フィンの頂角は、θ1に対応し、
第2内面フィンの頂角は、θ2に対応し、
内面フィンの底部は、底部20a(21a,22a)に対応し、
隅角部は、隅角部31,32に対応し、
曲率半径は、r1,r2に対応するも
この発明は、上述の実施形態の構成のみに限定されるものではなく、多くの実施の形態を得ることができる。
In correspondence between the configuration of the present invention and the above-described embodiment,
The refrigerant of this invention corresponds to the CO 2 refrigerant,
Similarly,
The height of the first inner fin corresponds to the height H1,
The height of the second inner fin corresponds to the height H2,
The interval between adjacent inner fins corresponds to the interval g,
The interval between the first inner fins corresponds to the interval G,
The apex angle of the first inner fin corresponds to θ1,
The apex angle of the second inner fin corresponds to θ2,
The bottom of the inner fin corresponds to the bottom 20a (21a, 22a),
The corners correspond to the corners 31, 32,
Although the radius of curvature corresponds to r1 and r2, the present invention is not limited to the configuration of the above-described embodiment, and many embodiments can be obtained.

内面フィン付放熱器用伝熱管の中心軸を通る面における断面図。Sectional drawing in the surface which passes along the central axis of the heat exchanger tube for radiators with an internal fin. 内面フィン付放熱器用伝熱管についての説明図。Explanatory drawing about the heat exchanger tube for radiators with an internal fin. 内面フィンについて説明する説明図。Explanatory drawing explaining an inner surface fin. 加工装置の概略図。Schematic of a processing apparatus. 伝熱性能評価測定に用いる伝熱性能評価装置の概略図。Schematic of the heat transfer performance evaluation apparatus used for heat transfer performance evaluation measurement. 本性能比較試験による測定結果のグラフ。The graph of the measurement result by this performance comparison test. 本性能比較試験に用いる伝熱性能評価装置の概略図。Schematic of the heat transfer performance evaluation apparatus used for this performance comparison test.

符号の説明Explanation of symbols

1…内面フィン付放熱器用伝熱管
10…管内面
11…管内部
20…内面フィン
21…第1内面フィン
22…第2内面フィン
20a,21a,22a…底部
31,32…隅角部
d…管内径
g…隣合う内面フィンの間隔
G…第1内面フィンの同士の間隔
H1…第1内面フィンの高さ
H2…第2内面フィンの高さ
θ1…第1内面フィンの頂角
θ2…第2内面フィンの頂角
r1…第1内面フィンの隅角部の曲率半径
r2…第2内面フィンの隅角部の曲率半径
DESCRIPTION OF SYMBOLS 1 ... Heat exchanger tube 10 with a fin for inner surface ... Tube inner surface 11 ... Inside of tube 20 ... Inner surface fin 21 ... First inner surface fin 22 ... Second inner surface fin 20a, 21a, 22a ... Bottom 31, 32 ... Corner portion d ... Tube Inner diameter g ... Adjacent inner fins G ... First inner fins H1 ... First inner fin height H2 ... Second inner fin height θ1 ... First inner fin apex angle θ2 ... Second The apex angle r1 of the inner fin: the radius of curvature r2 of the corner of the first inner fin r2: the radius of curvature of the corner of the second inner fin

Claims (6)

管内面に複数の内面フィンを有し、管内部に冷媒の通過を許容する内面フィン付放熱器用伝熱管であって、
前記内面フィンを、
第1内面フィンと、該第1内面フィンより高さを低く形成した第2内面フィンとで構成し、
前記第1内面フィンの高さを管内径の0.04〜0.2倍の範囲に設定するとともに、
前記第2内面フィンの高さを、前記第1内面フィンの高さの0.1〜0.5倍の範囲に設定した
内面フィン付放熱器用伝熱管。
A heat transfer tube for a radiator with an internal fin that has a plurality of internal fins on the inner surface of the tube and allows passage of the refrigerant inside the tube,
The inner fins,
A first inner fin and a second inner fin formed lower in height than the first inner fin,
While setting the height of the first inner fin in the range of 0.04 to 0.2 times the inner diameter of the tube,
A heat transfer tube for a radiator with an internal fin, wherein the height of the second internal fin is set in a range of 0.1 to 0.5 times the height of the first internal fin.
隣合う前記内面フィンの間隔を、前記第2内面フィンの高さの0.9倍以上に設定し、
前記第1内面フィンの同士の間隔を、前記第1内面フィンの高さの3倍以上に設定した
請求項1に記載の内面フィン付放熱器用伝熱管。
The interval between the adjacent inner fins is set to 0.9 times or more the height of the second inner fin,
The heat transfer tube for a radiator with an internal fin according to claim 1, wherein an interval between the first internal fins is set to be three times or more a height of the first internal fin.
前記第1内面フィンの頂角を、前記第2内面フィンの頂角より10〜22度の範囲で大きく形成した
請求項1又は2に記載の内面フィン付放熱器用伝熱管。
The heat transfer tube for a radiator with an internal fin according to claim 1 or 2, wherein an apex angle of the first internal fin is formed larger in a range of 10 to 22 degrees than an apex angle of the second internal fin.
前記第1内面フィンの頂角を18〜30度の範囲に設定し、
前記第2内面フィンの頂角を8〜15度の範囲に設定した
請求項1、2又は3に記載の内面フィン付放熱器用伝熱管。
Setting the apex angle of the first inner fin to a range of 18 to 30 degrees;
The heat transfer tube for an internal fin-equipped radiator according to claim 1, 2 or 3, wherein an apex angle of the second internal fin is set in a range of 8 to 15 degrees.
前記内面フィンの底部と管内面との隅角部を曲面形状で構成した
請求項1から4のうちいずれかに記載の内面フィン付放熱器用伝熱管。
The heat transfer tube for an internal fin-equipped radiator according to any one of claims 1 to 4, wherein a corner portion between a bottom portion of the internal fin and an inner surface of the tube has a curved shape.
前記隅角部を所定の曲率半径の断面円弧形状で構成し、
前記第1内面フィンの前記隅角部の曲率半径を、
前記第2内面フィンの前記隅角部の曲率半径より0.01〜0.1mmの範囲で大きく形成した
請求項5に記載の内面フィン付放熱器用伝熱管。
The corner is configured with a cross-sectional arc shape with a predetermined radius of curvature,
A radius of curvature of the corner of the first inner fin,
The heat transfer tube for a heat sink with an internal fin according to claim 5, wherein the heat transfer tube is provided with an internal fin with a fin in the range of 0.01 to 0.1 mm larger than the radius of curvature of the corner of the second internal fin.
JP2008028693A 2008-02-08 2008-02-08 Heat transfer tubes for radiators with internal fins Pending JP2009186130A (en)

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