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JP2009174096A - Method for producing embroidery product and the resultant embroidery product - Google Patents

Method for producing embroidery product and the resultant embroidery product Download PDF

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JP2009174096A
JP2009174096A JP2008015051A JP2008015051A JP2009174096A JP 2009174096 A JP2009174096 A JP 2009174096A JP 2008015051 A JP2008015051 A JP 2008015051A JP 2008015051 A JP2008015051 A JP 2008015051A JP 2009174096 A JP2009174096 A JP 2009174096A
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embroidery
cloth
decorative
product
fabric
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JP2009174096A5 (en
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Tetsuya Sawamura
徹弥 澤村
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Miyagi Lace Co Ltd
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Miyagi Lace Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain an embroidery product of high added value, capable of giving itself unconventionally various decorativenesses even if used a lace cloth or the like having permeability with rough texture as a ground fabric. <P>SOLUTION: A method for producing the embroidery product includes: a step of making a design for the embroidery product 1 which is obtained by making an embroidery over the ground fabric 2 and decorative cloths 3 in such a state that the decorative cloths 3 of predetermined shape are dottedly laid out on the ground fabric 2 having permeability; an integration step of obtaining a to-be-embroidered cloth which is the ground fabric 2 with the multiple decorative cloths 3 fastened thereon; and an embroidering step of setting the to-be-embroidered cloth on a mechanically embroidering machine and making the embroidery on the to-be-embroidered cloth in accordance with the design. By the embroidery 4 resulted from the embroidering step, the respective circumferences of the decorative cloths 3 are dottedly fastened on the ground fabric 2. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、レース地等の、密度が荒く、一定の透過性を有する基布に刺繍を施した刺繍製品の製造方法に関し、また、そのような製造方法によって製造された刺繍製品に関する。   The present invention relates to a method for manufacturing an embroidery product in which embroidery is applied to a base fabric having a low density and a certain permeability, such as a lace fabric, and also relates to an embroidery product manufactured by such a manufacturing method.

レース地等の基布に刺繍を施した刺繍製品として、例えば、女性用下着類に使用される衣料用刺繍レースがある(例えば、特許文献1を参照)。
特許文献1の衣料用刺繍レースは、基布の裏側に対して別の生地を重ね合わせ、この状態で刺繍を施すことにより、基布と生地とが縫合されたレース製品としている。
この技術において、基布の裏側に生地を重ね合わせて刺繍を施す目的は、衣料用刺繍レースを最終製品(例えば、ブラジャー)とする場合に、裁断・縫製作業等が必要となるが、本来薄手であるレースを生地に裏打ちされたレース製品とすることで、加工作業を迅速且つ良好に行うためである。
従って、この衣料用刺繍レースでは、基布の大きさに合わせた生地が選択され、これらを重ね合わせた状態で、両者間に渡って刺繍が施される(当該明細書図2参照)。また、当該明細書の図1、図3を参照すると、この衣料用刺繍レースの装飾性は、実質的に刺繍パターンによりそのレースの装飾性が決まっている。
As an embroidery product in which a base fabric such as a lace fabric is embroidered, for example, there is an embroidery lace for clothing used for women's underwear (see, for example, Patent Document 1).
The embroidery lace for clothing of Patent Document 1 is a lace product in which the base fabric and the fabric are stitched together by superimposing another fabric on the back side of the base fabric and embroidering in this state.
In this technology, the purpose of embroidering the fabric on the back side of the base fabric is to cut and sew, etc. when the embroidery lace for clothing is the final product (for example, a brassiere). This is because the lace is a lace product backed by a fabric, so that the processing operation can be performed quickly and satisfactorily.
Accordingly, in this embroidery lace for clothing, a fabric matching the size of the base fabric is selected, and embroidery is applied between the two in a state where they are overlapped (see FIG. 2 of the specification). 1 and 3 of the specification, the decorativeness of the embroidery lace for clothing is substantially determined by the embroidery pattern.

実開平5−10491号公報(図2)Japanese Utility Model Publication No. 5-10491 (FIG. 2)

従って、特許文献1の刺繍製品は、その装飾性が刺繍パターンによるものとなっているため装飾性に乏しい。装飾性を上げるために、当該明細書に記載の基布として、所定の装飾パターンを現出できるジャガードラッセルレースを採用できたとしても、その製品で実現できる意匠は、刺繍によるものと、レース地そのものによるものの組み合わせとなるに過ぎない。結果、多様な装飾パターンを有する刺繍製品を得たいとする目的からは、限界がある。この点、特に、女性用下着類等の刺繍製品にあっては、布地そのものの装飾性及びその多様性が非常に重要となる。   Therefore, the embroidery product of Patent Document 1 is poor in decoration because the decoration is based on the embroidery pattern. Even if a jacquard russell lace that can reveal a predetermined decorative pattern can be adopted as the base fabric described in the specification in order to improve the decorativeness, the design that can be realized with the product is based on embroidery and lace fabric. It is just a combination of things. As a result, there is a limit for the purpose of obtaining an embroidery product having various decorative patterns. In this regard, in particular, in the case of embroidery products such as women's underwear, the decorativeness and variety of the fabric itself are very important.

本発明は上記問題点に鑑みてなされたものであり、その目的は、基布として組織が粗く透過性を有するレース地等を採用する刺繍製品にあっても、これまでにない多様な装飾性を得ることができ、付加価値の高い刺繍製品を得ることができる刺繍製品の製造方法を得ることにある。   The present invention has been made in view of the above problems, and its purpose is to provide various decorative properties that have never existed even in an embroidery product that employs a lace fabric having a rough structure and permeability as a base fabric. It is to obtain a method of manufacturing an embroidery product that can obtain an embroidery product with high added value.

上記の目的を達成する刺繍製品の製造方法は、
透過性を有する基布上に、前記基布より小さい所定形状の複数の装飾布が散点配置された状態で、前記基布及び前記装飾布に渡って刺繍を施して得ることができる刺繍製品の製品図案を作成する製品図案作成工程と、
前記製品図案に基づいて、前記基布上に前記複数の装飾布が留め付けられた刺繍対象布を得る一体化工程と、
前記刺繍対象布を、機台幅方向に沿って整列される複数の刺繍針と、前記刺繍針それぞれに対応するシャットルボックスとを備え、前記刺繍針により刺繍表糸を前記刺繍対象布の表裏間に渡って案内するとともに、前記刺繍対象布の裏面側に設けられる前記シャットルボックスに収納されたシャットルから刺繍裏糸を送り出して、前記刺繍対象布と前記刺繍表糸との間に挿通させて刺繍表糸を刺繍対象布に留め付け、刺繍を施す機械刺繍装置にセットし、前記製品図案に従って、前記刺繍対象布に刺繍を施す刺繍工程を包含し、
前記刺繍工程で施される刺繍により、少なくとも前記装飾布の周部を前記基布に散点留め付けすることにある。
The method of manufacturing an embroidery product that achieves the above object is as follows:
An embroidery product that can be obtained by embroidering the base cloth and the decorative cloth in a state where a plurality of decorative cloths of a predetermined shape smaller than the base cloth are arranged on a transparent base cloth. A product design creation process for creating a product design for
An integration step of obtaining an embroidery target fabric in which the plurality of decorative fabrics are fastened on the base fabric based on the product design;
The embroidery target cloth includes a plurality of embroidery needles aligned along the machine width direction, and a shuttle box corresponding to each of the embroidery needles. The embroidery back thread is sent out from a shuttle housed in the shuttle box provided on the back side of the embroidery target cloth, and is inserted between the embroidery target cloth and the embroidery front thread. Embroidery process for fastening the surface thread to the embroidery object cloth, setting it on a machine embroidery device for embroidery, and embroidering the embroidery object cloth according to the product design;
By embroidering performed in the embroidery process, at least the peripheral portion of the decorative cloth is fastened to the base cloth.

この刺繍製品の製造方法では、製品図案作成工程で、基布上に複数の装飾布が散点配置された刺繍対象布に対して、刺繍を施す製品図案を作成する。ここで、本願にあっては、散点配置される装飾布の周部が刺繍により散点留め付けされることとする。従って、本願に係る刺繍製品では、少なくとも刺繍によって装飾布は基布にその周部で散点留め付けされる。
従って、本願の刺繍製品は、基布が有する装飾パターン上に、別個の装飾性を装飾布によって付与し、さらに刺繍により装飾性を出したものとなる。ここで、装飾布による装飾性の付与は、装飾布の散点配置、装飾布の外形形状及び装飾布自体が備える装飾性(例えば、レース柄)で得ることができる。
さらに、この刺繍製品(最終製品)では、装飾布を刺繍で留め付けるため、装飾布を別途刺繍とは別の手段で留め付ける必要は、必ずしもなくなる。
In this embroidery product manufacturing method, in a product design creation step, a product design for embroidering an embroidery target fabric in which a plurality of decorative fabrics are scattered on a base fabric is created. Here, in this application, the peripheral part of the decorative cloth arrange | positioned with a dotted dot shall be fastened with a dotted dot by embroidery. Therefore, in the embroidery product according to the present application, the decorative cloth is fastened to the base cloth at the periphery thereof by at least embroidery.
Therefore, the embroidery product of the present application is such that a separate decorative property is imparted to the decorative pattern of the base fabric by the decorative fabric, and the decorative property is further obtained by embroidery. Here, the decorativeness imparted by the decorative cloth can be obtained by the scattered arrangement of the decorative cloth, the outer shape of the decorative cloth, and the decorativeness (for example, a lace pattern) included in the decorative cloth itself.
Further, in this embroidery product (final product), since the decorative cloth is fastened by embroidery, it is not always necessary to fasten the decorative cloth by means other than embroidery.

さて、その製造に際しては、製品図案作成工程、一体化工程を経て、機械刺繍装置(エンブロイダーリレース機)で刺繍を施すため、スムーズに作業を進めることができる。   Now, in the production, since the embroidery is performed by the machine embroidery device (embroider relace machine) through the product design preparation process and the integration process, the work can be smoothly proceeded.

上記の刺繍製品の製造方法において、前記製品図案作成工程と、前記一体化工程との間で、少なくとも、前記基布上に散点配置される前記複数の装飾布の前記基布上での位置が示された装飾布位置図案を作成する位置図案作成工程を実行し、
当該位置図案作成工程において、前記装飾布位置図案として、前記基布、前記装飾布及び前記複数の装飾布の前記基布上での散点位置に関して、実寸大の装飾布位置図案を作成し、
前記一体化工程において、前記装飾布位置図案及び前記基布を重ね合わせた状態で、前記装飾布を前記装飾布位置図案上における各装飾布の図案位置にあわせて一体化することが、好ましい。
In the embroidery product manufacturing method described above, at least positions of the plurality of decorative cloths arranged on the base cloth on the base cloth between the product design preparation step and the integration step. Execute the location design creation process to create the decorative fabric location design shown
In the position design creating step, as the decorative cloth position design, an actual size decorative cloth position design is created with respect to the scattered spot positions on the base cloth, the decorative cloth and the plurality of decorative cloths,
In the integration step, it is preferable that the decorative cloth is integrated in accordance with the design position of each decorative cloth on the decorative cloth position pattern in a state where the decorative cloth position pattern and the base cloth are overlapped.

この作業手順を採用することで、製品図案が比較的複雑となり、基布における装飾布の位置が明確に確認し難い場合にも、装飾布位置図案を使用して迅速に作業を進めることができる。
さらに、装飾布位置図案として、実寸大のものを製作し、使用することで、容易に作業を進めることができる。
By adopting this work procedure, even if the product design becomes relatively complicated and it is difficult to clearly check the position of the decorative cloth on the base fabric, the work can be quickly performed using the decorative cloth position design. .
Furthermore, the actual size of the decorative cloth position design can be manufactured and used to facilitate the work.

さらに、前記一体化工程において、
前記装飾布位置図案と前記基布との間に透明板状部材を介装するとともに、
前記基布の端部間に張力を付与し、前記装飾布を前記装飾布位置図案上における各装飾布の図案位置にあわせて一体化することが好ましい。
これにより、作業者は、基布、透明板状部材を介して、装飾布位置図案上で装飾布の位置を上から確認することができる。また、装飾布位置図案と基布との直接接触をさけながら基布を汚すことなく、基布が充分に張った状態で、基布上への装飾布の一体化を行える。
Furthermore, in the integration step,
While interposing a transparent plate member between the decorative cloth position design and the base cloth,
It is preferable that tension is applied between end portions of the base cloth so that the decorative cloth is integrated in accordance with the design position of each decorative cloth on the decorative cloth position design.
Thereby, the operator can confirm the position of the decorative cloth from above on the decorative cloth position design via the base cloth and the transparent plate-like member. In addition, the decorative cloth can be integrated on the base cloth while the base cloth is sufficiently stretched without fouling the base cloth while avoiding direct contact between the decorative cloth position design and the base cloth.

また、前記一体化工程において前記基布に前記装飾布を留め付けるに、粘着テープ、待ち針、ステープル、及び接着剤からなる群から選択される少なくとも一つを使用して留め付ける又は、前記基布に前記装飾布を縫い付けることも好ましい。
簡単、確実、且つ低コストで、基布と装飾布とを一体化することができる。
In the integration step, the decorative cloth is fastened to the base cloth using at least one selected from the group consisting of an adhesive tape, a waiting needle, a staple, and an adhesive, or the base cloth It is also preferable to sew the decorative cloth.
The base fabric and the decorative fabric can be integrated easily, reliably and at low cost.

前記一体化工程は、前記基布に前記装飾布を溶解除去可能な材料で留め付ける工程であり、前記刺繍工程の終了後に、前記溶解除去可能な材料を溶解除去することが好ましい。
この手法を採用すると、比較的簡単、確実に、基布と装飾布とを一体化することができる。また、刺繍工程の終了後に、溶解除去可能な材料を溶解除去することにより、本来、不要な一体化のための材料を除くことができ、必要とされる装飾性を発揮できる部位のみを残した製品とできる。また、製品が硬くなる等の問題は発生しない。
The integration step is a step of fastening the decorative fabric to the base fabric with a material that can be dissolved and removed, and it is preferable that the material that can be dissolved and removed is dissolved and removed after the embroidery step.
When this method is employed, the base fabric and the decorative fabric can be integrated relatively easily and reliably. In addition, after the embroidery process is completed, the material that can be dissolved and removed is dissolved and removed, so that it is possible to remove the originally unnecessary material for integration, leaving only the part that can exhibit the required decorative properties. Can be a product. In addition, problems such as the product becoming hard do not occur.

さらに、前記一体化工程は、前記基布又は装飾布の構成材料を溶融させて、前記基布に前記装飾布を留め付ける工程であることがこの好ましい。
本構成の刺繍製品の製造方法によれば、基布又は装飾布の構成材料を溶融させて、基布に装飾布を留めることができるため、基布と装飾布とを一体化するための専用の材料は不要である。従って、本来不要な一体化のための材料が残るのを避けることができる。
Further, the integration step is preferably a step of melting the constituent material of the base fabric or the decorative fabric and fastening the decorative fabric to the base fabric.
According to the manufacturing method of the embroidery product of this configuration, the constituent material of the base fabric or the decorative fabric can be melted and the decorative fabric can be fastened to the base fabric. This material is unnecessary. Therefore, it is possible to avoid the material for the originally unnecessary integration remaining.

さて、装飾布としては、レース機により所定幅を有して製造されるレース地から、所定外形形状の装飾モチーフ部位を型抜きして得られるレース地部分であることが好ましい。レース地の持つ装飾性を利用することができるとともに、その型抜き形状からも独特の装飾性を与えることができる。   The decorative fabric is preferably a lace portion obtained by punching out a decorative motif portion having a predetermined outer shape from a lace portion manufactured with a predetermined width by a lace machine. The decorativeness of the lace can be used, and the unique decorativeness can be given from the punched shape.

本願に係る刺繍製品の基布はとしては、レース地を含む編地、織布からなる群から選択されるものを使用することで、様々な趣の刺繍製品を得ることができる。   As the base fabric of the embroidery product according to the present application, various embroidery products can be obtained by using a fabric selected from the group consisting of a knitted fabric including a lace fabric and a woven fabric.

以下、本発明の実施形態を図面に基づいて説明する。なお、本発明は、以下に説明する実施形態および図面に記載される構成に限定されるものではなく、本発明と均等な構成も含む。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, this invention is not limited to the structure described in embodiment and drawing demonstrated below, The structure equivalent to this invention is also included.

a 刺繍製品の構造
図6に、本願の刺繍製品の製造方法により製造された刺繍製品1を示した。
同図に示すように、本願に係る刺繍製品1は、基布2上に、所定の外形形状に型抜きされた装飾布3が散点配置されて構成されており、基布2と装飾布3とに渡って刺繍4が施されて構成されている。本願にあっては、図5に示すように、基布2上に複数の装飾布3が留め付けられた布地(仮留めされた布地)を機械刺繍装置5を使用して刺繍を施す刺繍対象布50とする。ここで、上記の留め付けは、装飾布3が基布2に製品レベルまで完全に留め付けられることを意味するものではなく、機械刺繍装置5において刺繍を施せる程度に、装飾布3が基布2に留め付けられていることを意味する。したがって、この段階の留め付けは、仮留めと呼べる。そして、本願に係る刺繍製品1では、刺繍は、少なくとも装飾布3の周部を基布2に散点留め付けするように行う。このようにすることで、少なくとも、基布2と装飾布3にわたる刺繍4により、或いは刺繍4と先に説明した仮留めとの両方により、装飾布3を基布2上に確実に留め付けられる。従って、刺繍4を終えることで、装飾布3は基布2に製品レベルで本留めされる。
a Structure of Embroidery Product FIG. 6 shows an embroidery product 1 manufactured by the method of manufacturing an embroidery product of the present application.
As shown in the figure, an embroidery product 1 according to the present application is configured such that a decorative cloth 3 cut into a predetermined outer shape is arranged on a base cloth 2 in a scattered manner. 3 is formed with embroidery 4 applied. In the present application, as shown in FIG. 5, an embroidery object to be embroidered with a machine embroidery device 5 on a fabric in which a plurality of decorative fabrics 3 are fastened on a base fabric 2. The cloth 50 is used. Here, the above-mentioned fastening does not mean that the decorative cloth 3 is completely fastened to the base cloth 2 to the product level, but the decorative cloth 3 is enough to allow the machine embroidery device 5 to perform embroidery. Means that it is fastened to 2. Therefore, fastening at this stage can be called temporary fastening. In the embroidery product 1 according to the present application, the embroidery is performed so that at least the peripheral part of the decorative cloth 3 is fastened to the base cloth 2. In this way, the decorative cloth 3 can be securely fastened on the base cloth 2 at least by the embroidery 4 extending over the base cloth 2 and the decorative cloth 3 or by both the embroidery 4 and the temporary fastening described above. . Therefore, by finishing the embroidery 4, the decorative cloth 3 is permanently fastened to the base cloth 2 at the product level.

図6に示す例は、基布2にオーガンジーと呼ばれる薄手の透過性の織布を、装飾布3にリバーレースと呼ばれるリバーレースから所定の装飾モチーフ部位を型抜きした(当該所定の装飾モチーフ部位のみを切り取った)ものを使用している。
基布2としては、オーガンジーを使用できる他、マーキゼット、シャー等と呼ばれる目が粗く、透過性のある布地を採用することもできる。さらに、所定の透孔を備えたレース地(ラッセルレース地、刺繍レース地等)を含む比較的組織の粗い編地も採用することができる。レース地の場合、編組織としては、チュール組織が実用上、その美観、保形性の上で好ましい。本願にあっては、所定量以上の製造を効率的に行うことを目的とするため、基布2、装飾布3ともに、織機、編機を使用して機械的製造手法を用いて得られる布地を使用する。
In the example shown in FIG. 6, a thin transparent woven fabric called organdy is cut out on the base fabric 2, and a predetermined decorative motif portion is cut out from the river lace called river lace on the decorative fabric 3 (the predetermined decorative motif portion). Only cut out).
As the base fabric 2, organdy can be used, and a fabric having a rough mesh called a marquette or shear can be used. Furthermore, a knitted fabric having a relatively rough structure including a lace fabric (such as a raschel lace fabric or an embroidery lace fabric) having a predetermined through hole can be employed. In the case of a lace place, a tulle structure is preferable as a knitted structure in practical use and aesthetics and shape retention. In the present application, in order to efficiently produce a predetermined amount or more, both the base fabric 2 and the decorative fabric 3 are fabrics obtained using a mechanical manufacturing technique using a loom or a knitting machine. Is used.

さて、刺繍に関しては、機台幅方向に沿って整列される複数の刺繍針51と、刺繍針51それぞれに対応するシャットルボックス52とを備え、前記刺繍針51により刺繍表糸40を刺繍対象布50の表裏間に渡って案内するとともに、刺繍対象布50の裏面側に設けられる前記シャットルボックス52に収納されたシャットル(図示省略)から刺繍裏糸(図示省略)を送り出して、前記刺繍対象布50と前記刺繍表糸40との間に挿通させて刺繍表糸40を刺繍対象布50に留め付け、刺繍を施す機械刺繍装置5を使用する。具体的には、機械刺繍装置5として、エンブロイダリーレース機を使用する。図6に示す例では、刺繍表糸として所定の色(具体的には金)に染色された合成繊維糸を、刺繍裏糸として棉糸を使用している。   Now, with respect to embroidery, a plurality of embroidery needles 51 aligned along the machine width direction and a shuttle box 52 corresponding to each of the embroidery needles 51 are provided. 50, the embroidery back cloth (not shown) is fed out from a shuttle (not shown) housed in the shuttle box 52 provided on the back side of the embroidery target cloth 50. The machine embroidery device 5 is used to insert the embroidery front thread 40 between the embroidery front thread 40 and the embroidery front thread 40 to fasten the embroidery front thread 40 to the cloth 50 to be embroidered. Specifically, an embroidery lace machine is used as the machine embroidery device 5. In the example shown in FIG. 6, a synthetic fiber yarn dyed in a predetermined color (specifically gold) is used as the embroidery front yarn, and a kite yarn is used as the embroidery back yarn.

刺繍糸の種類としては、例えば、綿糸、絹糸、羊毛糸等の天然繊維由来の糸の他、ナイロン糸、ポリエステル糸、レーヨン糸等の合成繊維由来の糸を採用することができる。また、基布2、装飾布3、及び刺繍糸は、それぞれ先染めしたものであってもよいし、刺繍製品1が完成してから後染めしてもよい。あるいは、染色を行わないものであっても構わない。さらに、染色された合成フィルムを短冊状に切断して得られる糸状体を使用してもよい。   As the type of embroidery thread, for example, a thread derived from natural fibers such as cotton thread, silk thread, wool thread, and a thread derived from synthetic fibers such as nylon thread, polyester thread, and rayon thread can be employed. Further, the base cloth 2, the decorative cloth 3, and the embroidery thread may each be pre-dyed, or may be post-dyed after the embroidery product 1 is completed. Or what does not dye | stain may be sufficient. Furthermore, you may use the filament obtained by cut | disconnecting the dyed synthetic film in strip shape.

b 刺繍製品の製造
以下、本願に係る刺繍製品1の製造工程を図面に基づいて説明する。
(1) 製品図案作成工程
透過性を有する基布2上に、この基布2より小さい所定形状の複数の装飾布3が散点配置された状態で、基布2及び装飾布3に渡って刺繍を施して得ることができる刺繍製品1の製品図案6を作成する。図1に、上記図6に示した刺繍製品の製品図案6を簡略化して示した。ここでいう製品図案6は、所謂、デザイン画といったレベルのものではなく、基布2上に散点配置される装飾布3の基布2上での位置、装飾布3の外形形状が明確に判るものであり、さらに、両者が一体化された刺繍対象布50に対する刺繍位置が明確に判るものである。従って、この製品図案に基づいて、刺繍工程まで完了することができる。図1では、装飾布3の位置を影付部13で、刺繍4の位置を実線14で示している。さらに、装飾布3としては、外形形状が異なる2種の装飾布3a,3bを使用するが、これらの位置を13a,13bで示している。図2、図3でも同じである。
この製品図案の作成段階で、基布2、装飾布3、刺繍表糸40及び裏糸の仕様は確定される。さらに、先に示したように、本願にあっては装飾布3として、リバーレース地の所定外形形状部分である装飾モチーフ部分を型抜きして使用するが、製造すべきリバーレースの仕様、及び型抜きの対象となる装飾モチーフ部位のリバーレースにおける型抜き部位の位置も決まることとなる。
b Manufacturing of Embroidery Product Hereinafter, the manufacturing process of the embroidery product 1 according to the present application will be described with reference to the drawings.
(1) Product design creation process A plurality of decorative cloths 3 having a predetermined shape smaller than the base cloth 2 are arranged on the base cloth 2 having transparency, and are spread over the base cloth 2 and the decorative cloth 3. A product design 6 of the embroidery product 1 that can be obtained by embroidery is created. FIG. 1 shows a simplified product design 6 of the embroidery product shown in FIG. The product design 6 here is not a so-called design image level, but the position of the decorative cloth 3 arranged on the base cloth 2 on the base cloth 2 and the outer shape of the decorative cloth 3 are clearly shown. Furthermore, the embroidery position with respect to the embroidery target cloth 50 in which both are integrated can be clearly understood. Therefore, the embroidery process can be completed based on the product design. In FIG. 1, the position of the decorative cloth 3 is indicated by a shaded portion 13, and the position of the embroidery 4 is indicated by a solid line 14. Further, as the decorative cloth 3, two kinds of decorative cloths 3a and 3b having different outer shapes are used, and these positions are indicated by 13a and 13b. The same applies to FIGS. 2 and 3.
At the stage of creating the product design, the specifications of the base fabric 2, the decorative fabric 3, the embroidery face yarn 40, and the back yarn are determined. Furthermore, as indicated above, in the present application, as the decorative cloth 3, a decorative motif portion which is a predetermined outer shape portion of the river lace ground is used by being cut out, but the specifications of the river lace to be manufactured, and The position of the die cutting part in the river lace of the decorative motif part to be die cut will also be determined.

(2)装飾布の位置図案作成工程
この工程は、前記製品図案作成工程と、刺繍工程との間で、必要な場合に、前記基布2上に散点配置される前記複数の装飾布3の前記基布2上での位置が示された装飾布位置図案7を作成する工程である。基布2が比較的複雑な模様パターンを含んでおり、基布2の模様パターン、装飾布3の外形形状、模様パターン、さらには刺繍パターンを全て含む製品図案6を、基布2上での装飾布3の位置決めに使用するのが困難を伴う場合、基布2を図面上無地(無模様)のものとし、その上に装飾布3の外形形状とその散点位置を描いた装飾布位置図案7を作成する。この図案は、図1に示す製品図案6に対して、実質的に刺繍パターンを除いたものとなる。図1では、型抜きされた装飾布3の基布2上の位置及びその形状が影付きの部位13で示されており、刺繍パターンが実線14で示されている。
この図案の作成に関しては、本願で説明する例では、少なくとも基布2、装飾布3及び複数の装飾布の基布上での散点位置に関して、実寸大の装飾布位置図案7を作成する。
(2) Decorative Cloth Position Design Creation Step This step includes a plurality of the decorative fabrics 3 arranged on the base fabric 2 as needed between the product design creation step and the embroidery step. Is a step of creating a decorative cloth position design 7 in which the position on the base cloth 2 is shown. The base fabric 2 includes a relatively complicated pattern, and the product design 6 including all the pattern pattern of the base fabric 2, the outer shape of the decorative fabric 3, the pattern pattern, and the embroidery pattern is displayed on the base fabric 2. When it is difficult to use for positioning the decorative cloth 3, the base cloth 2 is a plain (no pattern) on the drawing, and the decorative cloth position on which the outer shape of the decorative cloth 3 and the positions of the scattered points are drawn. Create design 7. This design is substantially the same as the product design 6 shown in FIG. 1 except for the embroidery pattern. In FIG. 1, the position on the base cloth 2 and the shape of the cut decorative cloth 3 are indicated by a shaded portion 13, and the embroidery pattern is indicated by a solid line 14.
With regard to the creation of this design, in the example described in the present application, an actual-size decoration cloth position design 7 is created for at least the base cloth 2, the decoration cloth 3, and the dot positions on the base cloth of the plurality of decoration cloths.

(3)装飾布準備工程
先にも示したように、装飾布3は、リバーレース地の所定部位を型抜きしたものであるため、仕様に従って、リバーレース機を使用して装飾布用のリバーレースを製造するとともに、当該リバーレースの装飾布3として使用する模様パターン部位を型抜きして、複数の装飾布3を用意しておく。図1に示す例では、外形形状が異なった2種の装飾布3a,3bを用いる。
別途、基布2、刺繍表糸40及び刺繍裏糸も、その仕様に従って準備される。
(3) Decorative Cloth Preparation Step As described above, the decorative cloth 3 is obtained by punching out a predetermined portion of the river lace. While manufacturing a lace, the pattern pattern site | part used as the decoration cloth 3 of the said river lace is cut out, and the some decoration cloth 3 is prepared. In the example shown in FIG. 1, two types of decorative cloths 3a and 3b having different outer shapes are used.
Separately, the base fabric 2, the embroidery front thread 40, and the embroidery back thread are also prepared according to the specifications.

(4) 一体化工程
前記製品図案6に基づいて(上記の装飾布位置図案7を作成した場合は、装飾布位置図案7に基づいて)、基布2上に複数の装飾布3が留め付けられた刺繍対象布50を得る。先に説明した、装飾布3の基布2への仮留めを実行するのである。以下の説明では、装飾布位置図案7が得られているものとして、これを利用する場合について説明する。この一体化工程を、図2、図3に模式的に示した。
(4) Integration process A plurality of decorative cloths 3 are fastened on the base cloth 2 based on the product design 6 (when the above-mentioned decorative cloth position design 7 is created, based on the decorative cloth position design 7). The obtained embroidery target cloth 50 is obtained. The temporary fastening of the decorative cloth 3 to the base cloth 2 described above is executed. In the following description, the case where the decorative cloth position design 7 is obtained will be described. This integration process is schematically shown in FIGS.

この一体化工程においては、装飾布位置図案7及び基布2を重ね合わせた状態で、装飾布3を装飾布位置図案7上における各装飾布3の図案位置にあわせて一体化する。
具体的には、図2(a)(b)に示すように、作業台(図示省略)上に、装飾布位置図案7を広げ、その上に透明板状部材8としてのガラス板、透明のアクリル板等を載置する。そしてその上に基布2を載置する。このようにすることで、基布2、透明板状部材8を介して、作業者は、装飾布3の位置を上から確認することできる。このとき、装飾布位置図案7と基布2との直接接触が避けられるので、基布2が汚れない。基布2の両端部間には張力を付与することで、基布2が弛むのを防止することができる。そして、装飾布3を装飾布位置図案7上における各装飾布3の図案位置にあわせて一体化する作業を容易に進めることができる。
In this integration step, the decorative cloth 3 is integrated in accordance with the design position of each decorative cloth 3 on the decorative cloth position pattern 7 in a state where the decorative cloth position pattern 7 and the base cloth 2 are overlapped.
Specifically, as shown in FIGS. 2 (a) and 2 (b), a decorative cloth position design 7 is spread on a work table (not shown), and a glass plate as a transparent plate member 8 is formed on the work cloth (not shown). Place an acrylic board. And the base fabric 2 is mounted on it. By doing in this way, the operator can confirm the position of the decorative cloth 3 from above via the base cloth 2 and the transparent plate-like member 8. At this time, since the direct contact between the decorative cloth position design 7 and the base cloth 2 is avoided, the base cloth 2 is not soiled. By applying tension between both ends of the base fabric 2, it is possible to prevent the base fabric 2 from slackening. And the operation | work which integrates the decoration cloth 3 according to the design position of each decoration cloth 3 on the decoration cloth position design 7 can be advanced easily.

図3(c)(d)に示すように、一体化(仮留め)に際しては、超音波融着装置9を使用して、基布2又は装飾布3あるいはそれらの両方の材料を溶融させて、基布2に装飾布3を留め付ける。図3(d)に示す例では、日本ヒューチャア株式会社製の超音波融着装置9(商品名:まっちくん)を使用して一体化を行っている状態を示している。この手法は、必ずしも、この手法のみで、確実に装飾布3を基布2に完全に製品レベルで留め付けるという程度の効果を得られるものではない。従って、本願では、不可避的に刺繍工程での刺繍4を、基布2と装飾布3との間で実行する必要がある。   As shown in FIGS. 3 (c) and 3 (d), in the integration (temporary fastening), the material of both the base cloth 2 and the decorative cloth 3 or both of them is melted using the ultrasonic fusion device 9. The decorative cloth 3 is fastened to the base cloth 2. The example shown in FIG. 3D shows a state in which integration is performed using an ultrasonic fusion apparatus 9 (trade name: Macchi-kun) manufactured by Nippon Huchaa Co., Ltd. This method does not necessarily provide an effect of reliably fastening the decorative fabric 3 to the base fabric 2 at the product level only by this method. Therefore, in the present application, it is inevitably necessary to execute the embroidery 4 in the embroidery process between the base cloth 2 and the decorative cloth 3.

(5) 刺繍工程
以上のようにして得られる刺繍対象布50を機械刺繍装置5にセットして、刺繍をおこなう。機械刺繍装置5は、図5に示すように、機台の幅方向に沿って二段整列される複数の刺繍針51と、刺繍針51それぞれに対応するシャットルボックス52とを備えて構成される。この機械刺繍装置5によれば、刺繍針51により刺繍表糸40を刺繍対象布50の表裏間に渡って案内するとともに、刺繍対象布50の裏面側に設けられるシャットルボックス52に収納されたシャットル(図示省略)を移動させて刺繍裏糸(図示省略)を送り出して、刺繍対象布50と刺繍表糸40との間に挿通させて刺繍表糸40を刺繍対象布50に留め付け、所定の刺繍パターンを形成する。機械刺繍装置5の種類としては、例えば、カードに記録した柄模様の情報を読み取って糸を制御するジャカード装置付きの刺繍装置や、コンピュータ制御によるサーボモータ仕様の刺繍装置等を採用することができる。刺繍針51は、刺繍パターンに従って、群分けして出退制御される。
(5) Embroidery process The embroidery target cloth 50 obtained as described above is set in the machine embroidery device 5 and embroidery is performed. As shown in FIG. 5, the machine embroidery device 5 includes a plurality of embroidery needles 51 that are aligned in two stages along the width direction of the machine base, and a shuttle box 52 that corresponds to each of the embroidery needles 51. . According to this machine embroidery device 5, the embroidery front thread 40 is guided between the front and back surfaces of the embroidery target cloth 50 by the embroidery needle 51, and the shuttle is housed in the shuttle box 52 provided on the back side of the embroidery target cloth 50. (Not shown) is moved to send out the embroidery back thread (not shown) and is inserted between the embroidery target cloth 50 and the embroidery face thread 40 to fasten the embroidery face thread 40 to the embroidery target cloth 50. Form an embroidery pattern. As the type of the machine embroidery device 5, for example, an embroidery device with a jacquard device that reads the pattern information recorded on the card and controls the yarn, a computer-controlled servo motor embroidery device, or the like may be employed. it can. The embroidery needles 51 are grouped and controlled in accordance with the embroidery pattern.

図4(a)は、上下に位置されるロールに、刺繍対象布50を巻き付けた状態における、刺繍前の刺繍針51に対する刺繍対象布50の相対位置関係を示す説明図であり、図1に示す製品図案6に基づいて、機械刺繍装置5における刺繍開始位置に対する刺繍対象布50の縦方向位置(図における上下方向位置)及び横方向位置(図における左右方向位置)を調整して、刺繍対象布50を機械5にセットする。
同図には、図上、上側に刺繍針51の位置を示し、その下側に刺繍予定位置を一点鎖線で示している。さらに装飾布3を実線で示している。この図からも判明するように、刺繍予定位置は、装飾布3の周部に散点的に存在することとなるように配設されている。
このようにしたセット後、製品図案6に示される刺繍パターンに従って刺繍4を自動的に進めることで、所定外形形状の装飾布が刺繍により基布に留め付けられた刺繍製品1を得ることができる(図4(b))。
FIG. 4A is an explanatory view showing the relative positional relationship of the embroidery target cloth 50 with respect to the embroidery needle 51 before embroidery in a state where the embroidery target cloth 50 is wound around the rolls positioned up and down. Based on the product design 6 shown, the vertical position (vertical direction position in the figure) and horizontal position (horizontal direction position in the figure) of the embroidery target cloth 50 with respect to the embroidery start position in the machine embroidery device 5 are adjusted. The cloth 50 is set on the machine 5.
In the figure, the position of the embroidery needle 51 is shown on the upper side in the figure, and the planned embroidery position is shown on the lower side with a one-dot chain line. Further, the decorative cloth 3 is indicated by a solid line. As can be seen from this figure, the planned embroidery positions are arranged so as to be scattered around the periphery of the decorative cloth 3.
After setting as described above, the embroidery 4 is automatically advanced in accordance with the embroidery pattern shown in the product design 6, whereby the embroidery product 1 in which the decorative cloth having a predetermined outer shape is fastened to the base cloth by embroidery can be obtained. (FIG. 4B).

[別実施形態]
(1)本発明の刺繍製品1においては、所定形状に型抜きした複数の装飾布3を、基布2に一体化するにおいて、複数の装飾布3を基布2の表側、裏側或いはそれらの両方に配設することができる。
さらに、これまで説明してきた装飾布3は、レース機から所定の幅を有して製造されるレースから型抜きしたものとしたが、このような装飾布に加えて、例えば、一定幅の装飾テープ、細幅レース等を型抜きした複数の装飾布の他に追加することもできる。この場合、型抜きして得られる装飾布の位置(表側若しくは裏側)とは反対側(裏側若しくは表側)に、これら装飾テープ、細幅レースを帯状に配設することが好ましい。このようにして製造される刺繍製品の機械刺繍装置5上における刺繍工程の状態を図7に示した。このようにして得られる刺繍製品は、図6に示す例とは異なった趣を呈することとなる。
この種の所定幅を有する、第二の装飾布10の仮止めは、先に示したように、機械刺繍装置5に刺繍対象布50をセットする前に行えるほか、機械刺繍装置5に刺繍対象布50をセットした状態で、機械幅方向に一段整列された刺繍針51の上面を基準に第二の装飾布10を位置決めして粘着テープ、待針等を利用して行うこともできる。このように、所定長を有する第二の装飾布10を仮止めする場合に、機台上でその作業を行うことで、第二の装飾布10の長手方向を、機械刺繍装置5の幅方向(刺繍針51の整列方向)に確実に合わせることができ、第二の装飾布10の模様パターンと刺繍パターンとの縦横方向を良好に一致させることができる。
(2)上記の実施形態では、複数の装飾布3として比較的複雑な模様パターンに型抜き装飾布を取り付けた刺繍製品の例を説明したが、装飾布として任意の形状ものとすることが可能である。例えば、円形、三角形、星型、雲形等の装飾布を使用できる。
[Another embodiment]
(1) In the embroidery product 1 of the present invention, when integrating a plurality of decorative cloths 3 die-cut into a predetermined shape into the base cloth 2, the plurality of decorative cloths 3 are integrated with the front side, the back side of the base cloth 2 or their It can be arranged in both.
Furthermore, although the decorative cloth 3 described so far is formed by punching from a lace manufactured with a predetermined width from a lace machine, in addition to such a decorative cloth, for example, a fixed-width decorative cloth is used. It can also be added in addition to a plurality of decorative fabrics from which tapes, narrow laces, etc. are cut out. In this case, it is preferable to dispose these decorative tapes and narrow laces in a strip shape on the side (back side or front side) opposite to the position (front side or back side) of the decorative fabric obtained by die cutting. The state of the embroidery process on the machine embroidery device 5 of the embroidery product manufactured in this way is shown in FIG. The embroidery product obtained in this way has a different taste from the example shown in FIG.
Temporary fastening of the second decorative cloth 10 having this kind of predetermined width can be performed before setting the embroidery target cloth 50 on the machine embroidery device 5 as described above, and the machine embroidery device 5 can be embroidery target. With the cloth 50 set, the second decorative cloth 10 can be positioned with reference to the upper surface of the embroidery needles 51 aligned in the machine width direction, and an adhesive tape, a needle or the like can be used. Thus, when temporarily fixing the second decorative cloth 10 having a predetermined length, the longitudinal direction of the second decorative cloth 10 is changed in the width direction of the machine embroidery device 5 by performing the work on the machine base. It is possible to reliably match (the alignment direction of the embroidery needle 51), and the vertical and horizontal directions of the pattern pattern of the second decorative cloth 10 and the embroidery pattern can be matched well.
(2) In the above embodiment, an example of an embroidery product in which a die-cut decorative cloth is attached to a relatively complicated pattern pattern as a plurality of decorative cloths 3 has been described. However, the decorative cloth can have any shape. It is. For example, a decorative cloth such as a circle, a triangle, a star, and a cloud can be used.

(3)上記の実施形態では、基布2と複数の型抜きした装飾布3との一体化工程(仮留め)において、基布2に装飾布3を留める際に、基布2或いは装飾布3の何れかの構成材料を溶融させる融着手法を採用したが、例えば、粘着テープ及び待ち針を使用して一体化工程を実行することも可能である。以下、その例について幾つか説明する。
例えば、仮固定手段として、ステープル、接着剤等を使用することもできる。これらの仮固定手段は、上記の実施形態で使用した融着手法と任意に組み合わせて使用可能である。
基布2と装飾布3との一体化工程を、基布2に装飾布3を溶解除去可能な材料で留めることで実行してもよい。溶解除去可能な材料の例としては、水溶性糸や水溶性糊が挙げられる。刺繍工程の終了後に、溶解除去可能な材料を溶解除去すれば、趣の異なるデザインの刺繍製品とすることができる。
基布2と装飾布3との一体化工程を、基布2に装飾布3を縫い付けることで実行してもよい。
これらの一体化工程は、簡単、確実、且つ低コストで、基布と装飾布とを一体化することができる。
(4)上記の実施形態では、基布2として織布であるオーガンジ、装飾布3として型抜きされたリバーレース地を夫々採用したが、基布は、レース地を含む編地、織布、及び不織布からなる群から選択することができる。また、これら布地に水溶性シート(水溶性繊維からなる不織布)を重ね合わせたものを「基布」として用いてもよい。
装飾布は、所定形状に型抜きされたレース地を含む編地、織布、又は不織布からなる群から選択される少なくとも一つとすることができる。
(5)これまでに説明した実施例のように、本願にあっては、装飾布の周部が基布に刺繍により装飾布の過半が基布からめくれあがらないようにし散点留め付けされておればよい。即ち、必ずしも、周部の全てを刺繍により周部に沿って留め付けする必要はない。刺繍が、周部から装飾布の内部に及んでいてもよい。刺繍により装飾布の周部を散点留め付けすることで、装飾布を基布に確実に保持でき、装飾布が基布から外れたり、めくれあがる等の問題を避けることができる。散点留め付けでは、装飾布の周方向の三方或は四方(例えば左右端及び上下端)が少なくとも留め付けられているのが好ましい。
このように、本発明の刺繍製品の製造方法によれば、様々な素材で種々の刺繍製品を得ることができる。
また、本発明の刺繍製品の製造方法により製造された刺繍製品は、基布と装飾布と刺繍パターンとが一体となった美しい外観を呈する刺繍製品となる。
(3) In the above embodiment, when the decorative cloth 3 is fastened to the base cloth 2 in the integration step (temporary fastening) of the base cloth 2 and the plurality of stamped decorative cloths 3, the base cloth 2 or the decorative cloth Although the fusion | melting method which fuses any constituent material of 3 was employ | adopted, it is also possible to perform an integration process using an adhesive tape and a waiting needle, for example. Some examples will be described below.
For example, staples, adhesives, and the like can be used as the temporary fixing means. These temporary fixing means can be used in any combination with the fusion technique used in the above embodiment.
The integration process of the base cloth 2 and the decorative cloth 3 may be performed by fastening the decorative cloth 3 to the base cloth 2 with a material that can be dissolved and removed. Examples of materials that can be dissolved and removed include water-soluble yarns and water-soluble glues. After the embroidery process is finished, if the material that can be dissolved and removed is dissolved and removed, an embroidery product with a different design can be obtained.
The integration process of the base cloth 2 and the decorative cloth 3 may be performed by sewing the decorative cloth 3 on the base cloth 2.
These integration steps can integrate the base fabric and the decorative fabric easily, reliably, and at low cost.
(4) In the above embodiment, the organ fabric, which is a woven fabric, is employed as the base fabric 2, and the river lace fabric that has been cut out as the decorative fabric 3 is used. And a group consisting of non-woven fabrics. In addition, a fabric in which a water-soluble sheet (nonwoven fabric made of water-soluble fibers) is superimposed on these fabrics may be used as the “base fabric”.
The decorative fabric can be at least one selected from the group consisting of a knitted fabric, a woven fabric, or a nonwoven fabric including a lace fabric that has been die-cut into a predetermined shape.
(5) As in the embodiments described so far, in the present application, the periphery of the decorative cloth is embroidered on the base cloth so that the majority of the decorative cloth does not turn up from the base cloth and is fastened with dots. It only has to be. That is, it is not always necessary to fasten all of the peripheral portion along the peripheral portion by embroidery. Embroidery may extend from the periphery to the interior of the decorative fabric. By fastening the peripheral portion of the decorative cloth with embroidery, the decorative cloth can be securely held on the base cloth, and problems such as the decorative cloth coming off from the base cloth or turning up can be avoided. It is preferable that at least three points or four sides (for example, left and right ends and upper and lower ends) in the circumferential direction of the decorative cloth are fastened in the scattered spot fastening.
Thus, according to the method for manufacturing an embroidery product of the present invention, various embroidery products can be obtained from various materials.
The embroidery product manufactured by the method for manufacturing an embroidery product of the present invention is an embroidery product that exhibits a beautiful appearance in which a base fabric, a decorative fabric, and an embroidery pattern are integrated.

本発明の刺繍製品を製造するための製品図案の構造を示す説明図Explanatory drawing which shows the structure of the product design for manufacturing the embroidery product of this invention 本発明の刺繍製品の製造方法における一体化工程を説明するための模式図The schematic diagram for demonstrating the integration process in the manufacturing method of the embroidery product of this invention 本発明の刺繍製品の製造方法における一体化工程を説明するための模式図The schematic diagram for demonstrating the integration process in the manufacturing method of the embroidery product of this invention 本発明の刺繍製品の製造方法における刺繍工程を説明するための模式図The schematic diagram for demonstrating the embroidery process in the manufacturing method of the embroidery product of this invention 本発明の刺繍製品を製造するための機械刺繍装置の要部を示す斜視図The perspective view which shows the principal part of the machine embroidery apparatus for manufacturing the embroidery product of this invention 本発明の刺繍製品の製造方法によって製造した刺繍製品の例Examples of embroidery products manufactured by the method of manufacturing embroidery products of the present invention 本発明の刺繍製品の製造方法によって製造する刺繍製品の刺繍工程を示す図The figure which shows the embroidery process of the embroidery product manufactured with the manufacturing method of the embroidery product of this invention

符号の説明Explanation of symbols

1 刺繍製品
2 オーガンジー(基布)
3 型抜きされたリバーレース地の部分(装飾布)
4 刺繍
5 機械刺繍装置
51 刺繍針
52 シャットルケース
1 Embroidery products 2 Organdy (base fabric)
3 Die-cut river lace part (decorative cloth)
4 Embroidery 5 Machine embroidery device 51 Embroidery needle 52 Shackle case

Claims (9)

透過性を有する基布上に、前記基布より小さい所定形状の複数の装飾布が散点配置された状態で、前記基布及び前記装飾布に渡って刺繍を施して得ることができる刺繍製品の製品図案を作成する製品図案作成工程と、
前記製品図案に基づいて、前記基布上に前記複数の装飾布が留め付けられた刺繍対象布を得る一体化工程と、
前記刺繍対象布を、機台幅方向に沿って整列される複数の刺繍針と、前記刺繍針それぞれに対応するシャットルボックスとを備え、前記刺繍針により刺繍表糸を前記刺繍対象布の表裏間に渡って案内するとともに、前記刺繍対象布の裏面側に設けられる前記シャットルボックスに収納されたシャットルから刺繍裏糸を送り出して、前記刺繍対象布と前記刺繍表糸との間に挿通させて刺繍表糸を刺繍対象布に留め付け、刺繍を施す機械刺繍装置にセットし、前記製品図案に従って、前記刺繍対象布に刺繍を施す刺繍工程を包含し、
前記刺繍工程で施される刺繍により、前記装飾布の周部を前記基布に散点留め付けする刺繍製品の製造方法。
An embroidery product that can be obtained by embroidering the base cloth and the decorative cloth in a state where a plurality of decorative cloths of a predetermined shape smaller than the base cloth are arranged on a transparent base cloth. A product design creation process for creating a product design for
An integration step of obtaining an embroidery target fabric in which the plurality of decorative fabrics are fastened on the base fabric based on the product design;
The embroidery target cloth includes a plurality of embroidery needles aligned along the machine width direction, and a shuttle box corresponding to each of the embroidery needles. The embroidery back thread is sent out from a shuttle housed in the shuttle box provided on the back side of the embroidery target cloth, and is inserted between the embroidery target cloth and the embroidery front thread. Embroidery process for fastening the surface thread to the embroidery object cloth, setting it on a machine embroidery device for embroidery, and embroidering the embroidery object cloth according to the product design;
A method for manufacturing an embroidery product, wherein the periphery of the decorative cloth is fastened to the base cloth by embroidery performed in the embroidery process.
前記製品図案作成工程と、前記一体化工程との間で、前記基布上に散点配置される前記複数の装飾布の前記基布上での位置が示された装飾布位置図案を作成する位置図案作成工程を実行し、
当該位置図案作成工程において、前記装飾布位置図案として、少なくとも前記基布、前記装飾布及び前記複数の装飾布の前記基布上での散点位置に関して、実寸大の装飾布位置図案を作成し、
前記一体化工程において、前記装飾布位置図案及び前記基布を重ね合わせた状態で、前記装飾布を前記装飾布位置図案上における各装飾布の図案位置にあわせて一体化する請求項1記載の刺繍製品の製造方法。
Between the product design creation step and the integration step, create a decorative cloth position design showing the positions of the plurality of decorative cloths arranged on the base cloth on the base cloth. Execute the location plan creation process,
In the position design creating step, as the decorative cloth position design, an actual size decorative cloth position design is created at least with respect to the scattered dot positions on the base cloth, the decorative cloth and the plurality of decorative cloths. ,
2. The integration step according to claim 1, wherein, in the integration step, the decorative cloth is integrated in accordance with a design position of each decorative cloth on the decorative cloth position pattern in a state where the decorative cloth position pattern and the base cloth are overlapped. Manufacturing method for embroidery products.
前記一体化工程において、
前記装飾布位置図案と前記基布との間に透明板状部材を介装するとともに、
前記基布の端部間に張力を付与し、前記装飾布を前記装飾布位置図案上における各装飾布の図案位置にあわせて一体化する請求項2記載の刺繍製品の製造装置。
In the integration step,
While interposing a transparent plate member between the decorative cloth position design and the base cloth,
The apparatus for manufacturing an embroidery product according to claim 2, wherein tension is applied between end portions of the base cloth, and the decorative cloth is integrated according to the design position of each decorative cloth on the decorative cloth position design.
前記一体化工程において前記基布に前記装飾布を留め付けるに、粘着テープ、待ち針、ステープル、及び接着剤からなる群から選択される少なくとも一つを使用して留め付ける又は、前記基布に前記装飾布を縫い付ける請求項1〜3の何れか一項に記載の刺繍製品の製造方法。   In the integration step, the decorative cloth is fastened to the base cloth using at least one selected from the group consisting of an adhesive tape, a waiting needle, a staple, and an adhesive, or the base cloth The method for manufacturing an embroidery product according to any one of claims 1 to 3, wherein a decorative cloth is sewn. 前記一体化工程は、前記基布に前記装飾布を溶解除去可能な材料で留め付ける工程であり、
前記刺繍工程の終了後に、前記溶解除去可能な材料を溶解除去する請求項1〜3の何れか一項記載の刺繍製品の製造方法。
The integration step is a step of fastening the decorative fabric to the base fabric with a material that can be dissolved and removed,
The method for manufacturing an embroidery product according to any one of claims 1 to 3, wherein after the embroidery process is finished, the material that can be dissolved and removed is dissolved and removed.
前記一体化工程は、前記基布又は装飾布の構成材料を溶融させて、前記基布に前記装飾布を留め付ける工程である請求項1〜3の何れか一項記載の刺繍製品の製造方法。   The method of manufacturing an embroidery product according to any one of claims 1 to 3, wherein the integration step is a step of melting the constituent material of the base fabric or the decorative fabric and fastening the decorative fabric to the base fabric. . 前記装飾布は、レース機により所定幅を有して製造されるレース地から、所定外形形状の装飾モチーフ部位を型抜きして得られるレース地部分である請求項1〜6の何れか一項記載の刺繍製品の製造方法。   The said decoration cloth is a lace place part obtained by die-cutting the decoration motif site | part of a predetermined external shape from the lace place manufactured with a predetermined width with a lace machine. A manufacturing method of the embroidery product described. 前記基布は、レース地を含む編地又は織布からなる請求項1〜7の何れか一項に記載の刺繍製品の製造方法。   The method for manufacturing an embroidery product according to any one of claims 1 to 7, wherein the base fabric comprises a knitted fabric or a woven fabric including a lace fabric. 請求項1〜8の何れか一項に記載の刺繍製品の製造方法により製造された刺繍製品。   The embroidery product manufactured by the manufacturing method of the embroidery product as described in any one of Claims 1-8.
JP2008015051A 2008-01-25 2008-01-25 Method for producing embroidery product and the resultant embroidery product Withdrawn JP2009174096A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD632895S1 (en) * 2009-01-12 2011-02-22 The Procter & Gamble Company Paper product
USD787838S1 (en) 2015-04-02 2017-05-30 Irving Consumer Products Limited Paper product
CN108130664A (en) * 2018-02-27 2018-06-08 威海职业学院 A kind of diverging skill of handling needles for performance embroidery skin texture

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD632895S1 (en) * 2009-01-12 2011-02-22 The Procter & Gamble Company Paper product
USD642381S1 (en) 2009-01-12 2011-08-02 The Procter & Gamble Company Paper product
USD787838S1 (en) 2015-04-02 2017-05-30 Irving Consumer Products Limited Paper product
CN108130664A (en) * 2018-02-27 2018-06-08 威海职业学院 A kind of diverging skill of handling needles for performance embroidery skin texture

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