JP2009161670A - Cation-dyeable polyester - Google Patents
Cation-dyeable polyester Download PDFInfo
- Publication number
- JP2009161670A JP2009161670A JP2008001388A JP2008001388A JP2009161670A JP 2009161670 A JP2009161670 A JP 2009161670A JP 2008001388 A JP2008001388 A JP 2008001388A JP 2008001388 A JP2008001388 A JP 2008001388A JP 2009161670 A JP2009161670 A JP 2009161670A
- Authority
- JP
- Japan
- Prior art keywords
- polyester
- sulfoisophthalic acid
- acid
- compound
- copolyester
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000728 polyester Polymers 0.000 title claims abstract description 73
- 229920001634 Copolyester Polymers 0.000 claims abstract description 33
- 150000001875 compounds Chemical class 0.000 claims abstract description 31
- -1 phosphonium ion Chemical class 0.000 claims abstract description 29
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims abstract description 26
- 150000003839 salts Chemical class 0.000 claims abstract description 24
- 239000000835 fiber Substances 0.000 claims abstract description 23
- 229910052751 metal Inorganic materials 0.000 claims abstract description 23
- 239000002184 metal Substances 0.000 claims abstract description 23
- YZTJKOLMWJNVFH-UHFFFAOYSA-N 2-sulfobenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1S(O)(=O)=O YZTJKOLMWJNVFH-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000002253 acid Substances 0.000 claims abstract description 14
- 238000007334 copolymerization reaction Methods 0.000 claims abstract description 14
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 claims abstract description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 4
- 125000001453 quaternary ammonium group Chemical group 0.000 claims abstract description 3
- 125000002091 cationic group Chemical group 0.000 claims description 37
- CARJPEPCULYFFP-UHFFFAOYSA-N 5-Sulfo-1,3-benzenedicarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(S(O)(=O)=O)=C1 CARJPEPCULYFFP-UHFFFAOYSA-N 0.000 claims description 14
- 229920001577 copolymer Polymers 0.000 claims description 11
- 238000004043 dyeing Methods 0.000 claims description 11
- 230000009477 glass transition Effects 0.000 claims description 11
- 238000002074 melt spinning Methods 0.000 claims description 7
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 230000014509 gene expression Effects 0.000 abstract description 3
- 125000000008 (C1-C10) alkyl group Chemical group 0.000 abstract 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 20
- 238000000034 method Methods 0.000 description 16
- 238000006116 polymerization reaction Methods 0.000 description 14
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 12
- 238000006068 polycondensation reaction Methods 0.000 description 12
- 150000002148 esters Chemical class 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 8
- 239000000178 monomer Substances 0.000 description 7
- 208000012886 Vertigo Diseases 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000000975 dye Substances 0.000 description 6
- 239000000155 melt Substances 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- 238000009987 spinning Methods 0.000 description 6
- 239000007795 chemical reaction product Substances 0.000 description 5
- 150000004714 phosphonium salts Chemical group 0.000 description 5
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- OJURWUUOVGOHJZ-UHFFFAOYSA-N methyl 2-[(2-acetyloxyphenyl)methyl-[2-[(2-acetyloxyphenyl)methyl-(2-methoxy-2-oxoethyl)amino]ethyl]amino]acetate Chemical compound C=1C=CC=C(OC(C)=O)C=1CN(CC(=O)OC)CCN(CC(=O)OC)CC1=CC=CC=C1OC(C)=O OJURWUUOVGOHJZ-UHFFFAOYSA-N 0.000 description 4
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 4
- 150000003242 quaternary ammonium salts Chemical group 0.000 description 4
- 238000005979 thermal decomposition reaction Methods 0.000 description 4
- 238000005809 transesterification reaction Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 239000004305 biphenyl Substances 0.000 description 3
- 235000010290 biphenyl Nutrition 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- CBFCDTFDPHXCNY-UHFFFAOYSA-N octyldodecane Natural products CCCCCCCCCCCCCCCCCCCC CBFCDTFDPHXCNY-UHFFFAOYSA-N 0.000 description 3
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 3
- 150000003609 titanium compounds Chemical class 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 0 *c1cc(C(F)(F)F)cc(S)c1 Chemical compound *c1cc(C(F)(F)F)cc(S)c1 0.000 description 2
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 2
- MMINFSMURORWKH-UHFFFAOYSA-N 3,6-dioxabicyclo[6.2.2]dodeca-1(10),8,11-triene-2,7-dione Chemical group O=C1OCCOC(=O)C2=CC=C1C=C2 MMINFSMURORWKH-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- 238000002835 absorbance Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 125000005907 alkyl ester group Chemical group 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000000113 differential scanning calorimetry Methods 0.000 description 2
- BTVWZWFKMIUSGS-UHFFFAOYSA-N dimethylethyleneglycol Natural products CC(C)(O)CO BTVWZWFKMIUSGS-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 150000002531 isophthalic acids Chemical class 0.000 description 2
- 239000006224 matting agent Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 150000003503 terephthalic acid derivatives Chemical class 0.000 description 2
- 125000005497 tetraalkylphosphonium group Chemical group 0.000 description 2
- NWZSZGALRFJKBT-KNIFDHDWSA-N (2s)-2,6-diaminohexanoic acid;(2s)-2-hydroxybutanedioic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O.NCCCC[C@H](N)C(O)=O NWZSZGALRFJKBT-KNIFDHDWSA-N 0.000 description 1
- BDKLKNJTMLIAFE-UHFFFAOYSA-N 2-(3-fluorophenyl)-1,3-oxazole-4-carbaldehyde Chemical compound FC1=CC=CC(C=2OC=C(C=O)N=2)=C1 BDKLKNJTMLIAFE-UHFFFAOYSA-N 0.000 description 1
- BXGYYDRIMBPOMN-UHFFFAOYSA-N 2-(hydroxymethoxy)ethoxymethanol Chemical compound OCOCCOCO BXGYYDRIMBPOMN-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- KPOUTQVXTNYPMU-UHFFFAOYSA-K 5-sulfonatobenzene-1,3-dicarboxylate tetrabutylazanium Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.CCCC[N+](CCCC)(CCCC)CCCC.CCCC[N+](CCCC)(CCCC)CCCC.CCCC[N+](CCCC)(CCCC)CCCC KPOUTQVXTNYPMU-UHFFFAOYSA-K 0.000 description 1
- QCSIRLGSMWDFMF-UHFFFAOYSA-K 5-sulfonatobenzene-1,3-dicarboxylate tetrabutylphosphanium Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.CCCC[P+](CCCC)(CCCC)CCCC.CCCC[P+](CCCC)(CCCC)CCCC.CCCC[P+](CCCC)(CCCC)CCCC QCSIRLGSMWDFMF-UHFFFAOYSA-K 0.000 description 1
- OYVSCOIPUCWFLU-UHFFFAOYSA-K 5-sulfonatobenzene-1,3-dicarboxylate tetraethylazanium Chemical compound CC[N+](CC)(CC)CC.CC[N+](CC)(CC)CC.CC[N+](CC)(CC)CC.[O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O OYVSCOIPUCWFLU-UHFFFAOYSA-K 0.000 description 1
- BWLOPTUNEMCWSZ-UHFFFAOYSA-K 5-sulfonatobenzene-1,3-dicarboxylate tetraphenylphosphanium Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.c1ccc(cc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.c1ccc(cc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.c1ccc(cc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1 BWLOPTUNEMCWSZ-UHFFFAOYSA-K 0.000 description 1
- FQVMIQKRLZHUDJ-UHFFFAOYSA-K 5-sulfonatobenzene-1,3-dicarboxylate tributyl(ethyl)phosphanium Chemical compound CCCC[P+](CC)(CCCC)CCCC.CCCC[P+](CC)(CCCC)CCCC.CCCC[P+](CC)(CCCC)CCCC.[O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O FQVMIQKRLZHUDJ-UHFFFAOYSA-K 0.000 description 1
- OWTRJRFDEXASRF-UHFFFAOYSA-K CC(CCC)([P+](CCCC)(CCCC)CCCC)C.S(=O)(=O)([O-])C=1C=C(C=C(C(=O)[O-])C1)C(=O)[O-].CC(CCC)(C)[P+](CCCC)(CCCC)CCCC.CC(CCC)(C)[P+](CCCC)(CCCC)CCCC Chemical compound CC(CCC)([P+](CCCC)(CCCC)CCCC)C.S(=O)(=O)([O-])C=1C=C(C=C(C(=O)[O-])C1)C(=O)[O-].CC(CCC)(C)[P+](CCCC)(CCCC)CCCC.CC(CCC)(C)[P+](CCCC)(CCCC)CCCC OWTRJRFDEXASRF-UHFFFAOYSA-K 0.000 description 1
- YGJADSHWEIOSSM-UHFFFAOYSA-K CC(CCC[P+](CCCC)(CCCC)CC1=CC=CC=C1)C.S(=O)(=O)([O-])C=1C=C(C=C(C(=O)[O-])C1)C(=O)[O-].CC(CCC[P+](CC1=CC=CC=C1)(CCCC)CCCC)C.CC(CCC[P+](CC1=CC=CC=C1)(CCCC)CCCC)C Chemical compound CC(CCC[P+](CCCC)(CCCC)CC1=CC=CC=C1)C.S(=O)(=O)([O-])C=1C=C(C=C(C(=O)[O-])C1)C(=O)[O-].CC(CCC[P+](CC1=CC=CC=C1)(CCCC)CCCC)C.CC(CCC[P+](CC1=CC=CC=C1)(CCCC)CCCC)C YGJADSHWEIOSSM-UHFFFAOYSA-K 0.000 description 1
- BLQLTDMPFVGBSB-UHFFFAOYSA-K CC([N+](C)(C)C)C.S(=O)(=O)([O-])C=1C=C(C=C(C(=O)[O-])C1)C(=O)[O-].CC(C)[N+](C)(C)C.CC(C)[N+](C)(C)C Chemical compound CC([N+](C)(C)C)C.S(=O)(=O)([O-])C=1C=C(C=C(C(=O)[O-])C1)C(=O)[O-].CC(C)[N+](C)(C)C.CC(C)[N+](C)(C)C BLQLTDMPFVGBSB-UHFFFAOYSA-K 0.000 description 1
- AWGNQRKJANPBJF-UHFFFAOYSA-K CC=1C(=C(C=CC1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1)C.S(=O)(=O)([O-])C=1C=C(C=C(C(=O)[O-])C1)C(=O)[O-].CC=1C(=C(C=CC1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1)C.CC=1C(=C(C=CC1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1)C Chemical compound CC=1C(=C(C=CC1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1)C.S(=O)(=O)([O-])C=1C=C(C=C(C(=O)[O-])C1)C(=O)[O-].CC=1C(=C(C=CC1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1)C.CC=1C(=C(C=CC1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1)C AWGNQRKJANPBJF-UHFFFAOYSA-K 0.000 description 1
- OHVCVVIUSBHHSP-UHFFFAOYSA-K C[N+](C)(C)C.C[N+](C)(C)C.C[N+](C)(C)C.[O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O Chemical compound C[N+](C)(C)C.C[N+](C)(C)C.C[N+](C)(C)C.[O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O OHVCVVIUSBHHSP-UHFFFAOYSA-K 0.000 description 1
- FBGQXOAGVSNDOW-UHFFFAOYSA-K C[N+](C)(C)Cc1ccccc1.C[N+](C)(C)Cc1ccccc1.C[N+](C)(C)Cc1ccccc1.[O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O Chemical compound C[N+](C)(C)Cc1ccccc1.C[N+](C)(C)Cc1ccccc1.C[N+](C)(C)Cc1ccccc1.[O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O FBGQXOAGVSNDOW-UHFFFAOYSA-K 0.000 description 1
- 229940126062 Compound A Drugs 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- BMHLGLFBHFUNDQ-UHFFFAOYSA-K [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.c1ccc(cc1)[N+](c1ccccc1)(c1ccccc1)c1ccccc1.c1ccc(cc1)[N+](c1ccccc1)(c1ccccc1)c1ccccc1.c1ccc(cc1)[N+](c1ccccc1)(c1ccccc1)c1ccccc1 Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.c1ccc(cc1)[N+](c1ccccc1)(c1ccccc1)c1ccccc1.c1ccc(cc1)[N+](c1ccccc1)(c1ccccc1)c1ccccc1.c1ccc(cc1)[N+](c1ccccc1)(c1ccccc1)c1ccccc1 BMHLGLFBHFUNDQ-UHFFFAOYSA-K 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 1
- 150000001463 antimony compounds Chemical class 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- MAAPEMRACZBJAD-UHFFFAOYSA-K benzyl(tributyl)phosphanium 5-sulfonatobenzene-1,3-dicarboxylate Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.CCCC[P+](CCCC)(CCCC)Cc1ccccc1.CCCC[P+](CCCC)(CCCC)Cc1ccccc1.CCCC[P+](CCCC)(CCCC)Cc1ccccc1 MAAPEMRACZBJAD-UHFFFAOYSA-K 0.000 description 1
- BUDPGRUUAXTNRB-UHFFFAOYSA-K benzyl(triphenyl)phosphanium 5-sulfonatobenzene-1,3-dicarboxylate Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.C(c1ccccc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.C(c1ccccc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.C(c1ccccc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1 BUDPGRUUAXTNRB-UHFFFAOYSA-K 0.000 description 1
- QGLYFXPXNKWSHU-UHFFFAOYSA-N benzyl-dimethyl-propan-2-ylazanium Chemical class CC(C)[N+](C)(C)CC1=CC=CC=C1 QGLYFXPXNKWSHU-UHFFFAOYSA-N 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- JHPRWPIHJBDGSI-UHFFFAOYSA-K butyl(triphenyl)phosphanium 5-sulfonatobenzene-1,3-dicarboxylate Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.CCCC[P+](c1ccccc1)(c1ccccc1)c1ccccc1.CCCC[P+](c1ccccc1)(c1ccccc1)c1ccccc1.CCCC[P+](c1ccccc1)(c1ccccc1)c1ccccc1 JHPRWPIHJBDGSI-UHFFFAOYSA-K 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- VKONPUDBRVKQLM-UHFFFAOYSA-N cyclohexane-1,4-diol Chemical compound OC1CCC(O)CC1 VKONPUDBRVKQLM-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000006081 fluorescent whitening agent Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 150000002291 germanium compounds Chemical class 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- SXCBDZAEHILGLM-UHFFFAOYSA-N heptane-1,7-diol Chemical compound OCCCCCCCO SXCBDZAEHILGLM-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine monohydrate Substances O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229910003002 lithium salt Inorganic materials 0.000 description 1
- 159000000002 lithium salts Chemical class 0.000 description 1
- 159000000003 magnesium salts Chemical class 0.000 description 1
- 229940071125 manganese acetate Drugs 0.000 description 1
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- WPUMVKJOWWJPRK-UHFFFAOYSA-N naphthalene-2,7-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 WPUMVKJOWWJPRK-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Chemical group 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000004437 phosphorous atom Chemical group 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920000874 polytetramethylene terephthalate Polymers 0.000 description 1
- 229920002215 polytrimethylene terephthalate Polymers 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 150000003297 rubidium Chemical class 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229940087562 sodium acetate trihydrate Drugs 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- YXTFRJVQOWZDPP-UHFFFAOYSA-M sodium;3,5-dicarboxybenzenesulfonate Chemical compound [Na+].OC(=O)C1=CC(C(O)=O)=CC(S([O-])(=O)=O)=C1 YXTFRJVQOWZDPP-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- OZKLODFEDYOIKC-UHFFFAOYSA-N terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1.OC(=O)C1=CC=C(C(O)=O)C=C1.OC(=O)C1=CC=C(C(O)=O)C=C1 OZKLODFEDYOIKC-UHFFFAOYSA-N 0.000 description 1
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 1
- KLIUHARZXKNLFV-UHFFFAOYSA-N tert-butyl(triethyl)azanium Chemical class CC[N+](CC)(CC)C(C)(C)C KLIUHARZXKNLFV-UHFFFAOYSA-N 0.000 description 1
- 150000005622 tetraalkylammonium hydroxides Chemical class 0.000 description 1
- 150000005621 tetraalkylammonium salts Chemical class 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- IUBRMIZRRQJMGV-UHFFFAOYSA-N tributyl(2-methylpentan-2-yl)azanium Chemical class CCCC[N+](CCCC)(CCCC)C(C)(C)CCC IUBRMIZRRQJMGV-UHFFFAOYSA-N 0.000 description 1
- JWZDVHOYCNIXDA-UHFFFAOYSA-N tributyl(phenyl)phosphanium Chemical class CCCC[P+](CCCC)(CCCC)C1=CC=CC=C1 JWZDVHOYCNIXDA-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Artificial Filaments (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
本発明は、カチオン染料に可染性であるカチオン可染性ポリエステル及びそれよりなる繊維に関する。 The present invention relates to a cationic dyeable polyester that is dyeable to a cationic dye and a fiber comprising the same.
ポリエステル、特にポリエチレンテレフタレート、ポリエチレンナフタレート、ポリトリメチレンテレフタレート及びポリテトラメチレンテレフタレートは、その機械的、物理的、化学的特性が優れているため、繊維、フィルム、その他の成形物として広く利用されている。特にポリエチレンテレフタレートはその特性、価格の面から非常に幅広い用途で利用されている。 Polyesters, especially polyethylene terephthalate, polyethylene naphthalate, polytrimethylene terephthalate and polytetramethylene terephthalate are widely used as fibers, films and other molded products because of their excellent mechanical, physical and chemical properties. Yes. In particular, polyethylene terephthalate is used in a very wide range of applications because of its characteristics and price.
ポリエチレンテレフタレートに代表されるポリエステルは、用途に応じて様々な改質がなされており、様々な成分を共重合させた共重合ポリエステルが広く知られている。中でもカチオン可染性を有する成分を共重合せしめたカチオン可染ポリエステルは衣料用途を中心に広く知られている。 Polyesters typified by polyethylene terephthalate have been variously modified depending on the application, and copolyesters obtained by copolymerizing various components are widely known. Among these, cationic dyeable polyesters obtained by copolymerizing components having cationic dyeability are widely known mainly for clothing applications.
このようなカチオン可染性ポリエステルを得るために通常用いられるポリエチレンテレフタレートは、通常例えばテレフタル酸とエチレングリコールとを直接エステル化反応させる、テレフタル酸ジメチルのようなテレフタル酸の低級アルキルエステルとエチレングリコールとをエステル交換反応させる、又はテレフタル酸とエチレンオキサイドとを反応させてテレフタル酸のエチレングリコールジエステル及び/又はその低重合体を生成させる。次いでこの反応生成物を重縮合触媒の存在下で減圧加熱して所定の重合度になるまで重縮合反応させることによって製造されており、この製造工程のいずれかの段階で共重合成分であるスルホイソフタル酸の金属塩に代表されるカチオン可染性モノマーを2〜3モル%共重合させてカチオン可染性ポリエステルを得て、これを高温・高圧下で染色する方法が採用されている(例えば特許文献1参照。) Polyethylene terephthalate usually used to obtain such a cationic dyeable polyester is usually obtained by directly esterifying terephthalic acid and ethylene glycol, for example, a lower alkyl ester of terephthalic acid such as dimethyl terephthalate and ethylene glycol. Is transesterified, or terephthalic acid and ethylene oxide are reacted to form an ethylene glycol diester of terephthalic acid and / or a low polymer thereof. Next, this reaction product is produced by heating under reduced pressure in the presence of a polycondensation catalyst to carry out a polycondensation reaction until a predetermined degree of polymerization is obtained. At any stage of this production process, sulfone, which is a copolymerization component, is produced. A method is adopted in which a cationic dyeable monomer is obtained by copolymerizing 2 to 3 mol% of a cationic dyeable monomer typified by a metal salt of isophthalic acid and dyed at a high temperature and high pressure (for example, (See Patent Document 1.)
しかしながら、代表的なカチオン可染性モノマーである5−ナトリウムスルホイソフタル酸及びその誘導体をはじめとする、一般的なカチオン可染性モノマーはイオン成分であることから、ポリエステルの重合段階において、イオン結合性分子間力が働き、溶融粘度が上昇してしまうため、高分子量のカチオン可染性ポリエステルを製造することは困難であり、溶融紡糸して得られた繊維の強度も低いという問題があった。 However, since typical cationic dyeable monomers such as 5-sodium sulfoisophthalic acid and derivatives thereof, which are typical cationic dyeable monomers, are ionic components, ionic bonds are formed in the polyester polymerization stage. Since the intermolecular force works and the melt viscosity increases, it is difficult to produce a high molecular weight cationic dyeable polyester, and the strength of the fiber obtained by melt spinning is low. .
このような問題を解決するため、イオン結合性分子間力の小さいカチオン可染性モノマーを共重合する技術が開示されている(例えば特許文献2、特許文献3参照。)。イオン結合性分子間力の小さいカチオン可染性モノマーとしては、5−スルホイソフタル酸テトラブチルホスホネートなどが例示されているが、これらのカチオン可染性モノマー共重合ポリエステルは熱安定性が悪く、重縮合工程で使用する触媒の種類によってはポリエステルの品質が大きく左右されることは良く知られている。また、得られる糸の強度は、前述の5−ナトリウムスルホイソフタル酸及びその誘導体を使用した場合よりは改善されるものの、使用する5−スルホイソフタル酸テトラブチルホスホネートは非常に高価であり、結果として得られるカチオン可染性ポリエステルのコストが大幅に増大するという問題があった。 In order to solve such a problem, a technique of copolymerizing a cationic dyeable monomer having a small ion binding intermolecular force has been disclosed (for example, see Patent Document 2 and Patent Document 3). Examples of cationic dyeable monomers having a small ion binding intermolecular force include 5-sulfoisophthalic acid tetrabutylphosphonate. These cationic dyeable monomer copolyesters have poor thermal stability and are heavy. It is well known that the quality of polyester depends greatly on the type of catalyst used in the condensation step. Moreover, although the strength of the obtained yarn is improved as compared with the case of using the above-mentioned 5-sodium sulfoisophthalic acid and its derivatives, the 5-sulfoisophthalic acid tetrabutylphosphonate used is very expensive, and as a result There was a problem that the cost of the resulting cationic dyeable polyester increased significantly.
本発明の目的は、上記の課題を解決するものであり、カチオン染色が可能で強力の高い繊維を得ることができるカチオン可染性ポリエステル及びそれからなるカチオン可染性ポリエステル繊維を提供することである。 The object of the present invention is to solve the above-mentioned problems, and to provide a cationic dyeable polyester capable of obtaining a highly strong fiber capable of cationic dyeing and a cationic dyeable polyester fiber comprising the same. .
上記の課題に鑑み本発明者らは鋭意検討を行った結果、本発明を完成するに至った。すなわち本発明は、主たる繰返し単位がエチレンテレフタレートより構成される共重合ポリエステルであり、該共重合ポリエステルを構成する酸成分中にスルホイソフタル酸の金属塩(A)及び下記式(I)で表される化合物(B)を下記数式(1)及び(2)を同時に満足する状態で含有する共重合ポリエステルであって、該共重合ポリエステルのガラス転移温度が70〜85℃の範囲にあり、且つ得られる共重合ポリエステルの固有粘度が0.55〜1.00dL/gの範囲にあることを特徴とするカチオン可染ポリエステルであり、これにより上記の課題が解決できる。 In view of the above problems, the present inventors have intensively studied, and as a result, have completed the present invention. That is, the present invention is a copolyester in which the main repeating unit is composed of ethylene terephthalate, and is represented by the metal salt of sulfoisophthalic acid (A) and the following formula (I) in the acid component constituting the copolyester. A copolyester containing the compound (B) satisfying the following mathematical expressions (1) and (2) at the same time, the glass transition temperature of the copolyester being in the range of 70 to 85 ° C. A cationic dyeable polyester characterized in that the intrinsic viscosity of the copolymerized polyester is in the range of 0.55 to 1.00 dL / g, whereby the above-mentioned problems can be solved.
0.3≦A+B<3.0 (1)
0.2≦B/(A+B)≦0.7 (2)
[上記数式中、Aは共重合ポリエステルを構成する全酸成分を基準とするスルホイソフタル酸の金属塩(A)の共重合量(モル%)、Bは共重合ポリエステルを構成する全酸成分を基準とする上記式(I)で表される化合物(B)の共重合量(モル%)を表す。]
0.3 ≦ A + B <3.0 (1)
0.2 ≦ B / (A + B) ≦ 0.7 (2)
[In the above formula, A is the copolymerization amount (mol%) of the metal salt of sulfoisophthalic acid (A) based on the total acid component constituting the copolyester, and B is the total acid component constituting the copolyester. This represents the copolymerization amount (mol%) of the compound (B) represented by the above formula (I) as a reference. ]
本発明によれば、ポリエステルの優れた特性を保持しながら、カチオン染色による染着性が良好で、且つ従来のカチオン可染性ポリエステルよりも強度の高いポリエステル繊維を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the polyester fiber which has favorable dyeing | staining property by cationic dyeing and has higher intensity | strength than the conventional cationic dyeable polyester can be provided, hold | maintaining the outstanding characteristic of polyester.
以下、本発明について詳細に説明する。 本発明に使用される共重合ポリエステルとは、テレフタル酸又はそのエステル形成性誘導体と、エチレングリコール成分とを重縮合反応せしめて得られるエチレンテレフタレートを主たる繰返し単位とする共重合ポリエステルであり、共重合成分としてスルホイソフタル酸の金属塩(A)及び下記式(I)で表される化合物(B)を下記数式(1)及び(2)を同時に満足する状態で含有する共重合ポリエステルであり、該共重合ポリエステルのガラス転移温度が70〜85℃の範囲にあり、且つ得られる共重合ポリエステルの固有粘度が0.55〜1.00dL/gの範囲にあることを特徴とするポリエステルである。 Hereinafter, the present invention will be described in detail. The copolymerized polyester used in the present invention is a copolymerized polyester mainly composed of ethylene terephthalate obtained by polycondensation reaction of terephthalic acid or an ester-forming derivative thereof and an ethylene glycol component. A copolyester containing a metal salt of sulfoisophthalic acid (A) as a component and a compound (B) represented by the following formula (I) in a state satisfying the following mathematical formulas (1) and (2) simultaneously: The polyester is characterized in that the glass transition temperature of the copolyester is in the range of 70 to 85 ° C., and the intrinsic viscosity of the copolyester obtained is in the range of 0.55 to 1.00 dL / g.
0.3≦A+B<3.0 (1)
0.2≦B/(A+B)≦0.7 (2)
[上記数式中、Aは共重合ポリエステルを構成する全酸成分を基準とするスルホイソフタル酸の金属塩(A)の共重合量(モル%)、Bは共重合ポリエステルを構成する全酸成分を基準とする上記式(I)で表される化合物(B)の共重合量(モル%)を表す。]
0.3 ≦ A + B <3.0 (1)
0.2 ≦ B / (A + B) ≦ 0.7 (2)
[In the above formula, A is the copolymerization amount (mol%) of the metal salt of sulfoisophthalic acid (A) based on the total acid component constituting the copolyester, and B is the total acid component constituting the copolyester. This represents the copolymerization amount (mol%) of the compound (B) represented by the above formula (I) as a reference. ]
ここでテレフタル酸のエステル形成性誘導体とは、テレフタル酸の、ジメチルエステル、ジエチルエステル、ジプロピルエステル、ジブチルエステル、ジヘキシルエステル、ジオクチルエステル、ジデシルエステル、若しくはジフェニルエステル又はテレフタル酸ジクロライド、テレフタル酸ジブロマイドを挙げる事ができるが、これらの中でもテレフタル酸ジメチルエステルが好ましい。 Here, the ester-forming derivative of terephthalic acid is dimethyl ester, diethyl ester, dipropyl ester, dibutyl ester, dihexyl ester, dioctyl ester, didecyl ester, or diphenyl ester or terephthalic acid dichloride, terephthalic acid diterephthalic acid. Among them, dimethyl terephthalate is preferable.
(共重合ポリエステルについて)
本発明における共重合ポリエステルとはエチレンテレフタレートを主たる繰返し単位とするポリエステルであり、主たる繰り返し単位とは共重合ポリエステルを構成する全繰り返し単位あたり80モル%以上がエチレンテレフタレート単位であることを指している。他の20モル%以下の範囲内で他の成分が共重合されていても良い。好ましくは90モル%以上がエチレンテレフタレート単位であることである。その他の共重合成分としては、ジカルボン酸成分としてイソフタル酸、2,6−ナフタレンジカルボン酸、2,7−ナフタレンジカルボン酸、4,4’−ジフェニルジカルボン酸、4,4’−ジフェニルメタンジカルボン酸、ジフェニルケトンジカルボン酸、4,4’−ジフェニルスルホンジカルボン酸、コハク酸、アジピン酸、アゼライン酸を挙げる事ができ、グリコール成分として1,2−プロピレングリコール、トリメチレングリコール、テトラメチレングリコール、ヘプタメチレングリコール、ヘキサメチレングリコール、ジエチレングリコール、ジプロピレングリコール、ビス(トリメチレングリコール)、ビス(テトラメチレングリコール)、トリエチレングリコール、1,4−ジヒドロキシシクロヘキサン、1,4−シクロヘキサンジメタノールが挙げる事ができ、これらの1種以上のジカルボン酸と1種以上のグリコール成分を反応させて得られる成分を繰り返し単位として共重合されていても良い。
(About copolymer polyester)
The copolymer polyester in the present invention is a polyester having ethylene terephthalate as a main repeating unit, and the main repeating unit indicates that 80 mol% or more of all repeating units constituting the copolymer polyester is an ethylene terephthalate unit. . Other components may be copolymerized within the other 20 mol% or less range. Preferably 90 mol% or more is an ethylene terephthalate unit. Other copolymer components include diphthalic acid components such as isophthalic acid, 2,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, 4,4′-diphenyldicarboxylic acid, 4,4′-diphenylmethanedicarboxylic acid, diphenyl Examples thereof include ketone dicarboxylic acid, 4,4′-diphenylsulfone dicarboxylic acid, succinic acid, adipic acid, and azelaic acid, and 1,2-propylene glycol, trimethylene glycol, tetramethylene glycol, heptamethylene glycol, Hexamethylene glycol, diethylene glycol, dipropylene glycol, bis (trimethylene glycol), bis (tetramethylene glycol), triethylene glycol, 1,4-dihydroxycyclohexane, 1,4-cyclohexa Can dimethanol mentioned, it may be copolymerized as a repeating unit derived component by reacting these one or more dicarboxylic acids and one or more glycol components.
(スルホイソフタル酸の金属塩(A)について)
本発明で使用されるスルホイソフタル酸の金属塩(A)としては、5−スルホイソフタル酸のアルカリ金属塩(リチウム塩、ナトリウム塩、カリウム塩、ルビジウム塩、セシウム塩)が例示される。必要に応じてこれら化合物のマグネシウム塩、カルシウム塩等のアルカリ土類塩を併用しても良い。また、これらのエステル形成性誘導体も好ましく例示される。エステル形成性誘導体としてはジメチルエステル、ジエチルエステル、ジプロピルエステル、ジブチルエステル、ジヘキシルエステル、ジオクチルエステル、ジデシルエステル、ジフェニルエステル、5−スルホイソフタル酸金属塩のジハロゲン化物を挙げる事ができるが、これらの中でもジメチルエステルが好ましい。これらの化合物群の中では、熱安定性、コストなどの面から、5−スルホイソフタル酸のアルカリ金属塩が好ましく例示され、特に5−ナトリウムスルホイソフタル酸又はそのジメチルエステルである5−ナトリウムスルホイソフタル酸ジメチルが特に好ましく例示される。これらの条件を満たす化合物である場合に、ポリエステル繊維とした場合の充分なカチオン可染性と充分な繊維強度の両立が可能となる。
(About metal salt of sulfoisophthalic acid (A))
Examples of the metal salt (A) of sulfoisophthalic acid used in the present invention include alkali metal salts (lithium salt, sodium salt, potassium salt, rubidium salt, cesium salt) of 5-sulfoisophthalic acid. If necessary, alkaline earth salts such as magnesium salts and calcium salts of these compounds may be used in combination. These ester-forming derivatives are also preferably exemplified. Examples of the ester-forming derivative include dimethyl ester, diethyl ester, dipropyl ester, dibutyl ester, dihexyl ester, dioctyl ester, didecyl ester, diphenyl ester, and dihalogenated metal salt of 5-sulfoisophthalic acid. Of these, dimethyl ester is preferred. Among these compounds, an alkali metal salt of 5-sulfoisophthalic acid is preferably exemplified from the viewpoint of thermal stability, cost, etc., and in particular, 5-sodium sulfoisophthalic acid which is 5-sodium sulfoisophthalic acid or a dimethyl ester thereof. Particularly preferred is dimethyl acid. In the case of a compound satisfying these conditions, it is possible to achieve both sufficient cationic dyeability and sufficient fiber strength when used as a polyester fiber.
(化合物(B)について)
また、上記式(I)で表される化合物(B)としては、5−スルホイソフタル酸又はその低級アルキルエステルの4級ホスホニウム塩又は4級アンモニウム塩である。4級ホスホニウム塩、4級アンモニウム塩としては、リン原子又は窒素原子にアルキル基、ベンジル基又はフェニル基が結合した4級ホスホニウム塩、4級アンモニウム塩が好ましく、特に4級ホスホニウム塩であることが好ましい。また、4つある置換基は同一であっても異なっていても良い。上記式(I)で表される化合物の具体例としては、5−スルホイソフタル酸テトラブチルホスホニウム塩、5−スルホイソフタル酸エチルトリブチルホスホニウム塩、5−スルホイソフタル酸ベンジルトリブチルホスホニウム塩、5−スルホイソフタル酸フェニルトリブチルホスホニウム塩、5−スルホイソフタル酸テトラフェニルホスホニウム塩、5−スルホイソフタル酸ブチルトリフェニルホスホニウム塩、5−スルホイソフタル酸ベンジルトリフェニルホスホニウム塩、5−スルホイソフタル酸テトラメチルアンモニウム塩、5−スルホイソフタル酸テトラエチルアンモニウム塩、5−スルホイソフタル酸テトラブチルアンモニウム塩、5−スルホイソフタル酸テトラフェニルアンモニウム塩、5−スルホイソフタル酸ベンジルトリメチルアンモニウム塩、5−スルホイソフタル酸ベンジルトリメチルアンモニウム塩、あるいはこれらイソフタル酸誘導体のジメチルエステル、ジエチルエステル、ジプロプルエステル、ジブチルエステル、ジへキシルエステル、ジオクチルエステル、ジデシルエステルが好ましく例示される。これらのイソフタル酸誘導体の中でも、5−スルホイソフタル酸ジメチルテトラブチルホスホニウム塩、5−スルホイソフタル酸ジメチルベンジルトリブチルホスホニウム塩、5−スルホイソフタル酸ジメチルテトラフェニルホスホニウム塩、5−スルホイソフタル酸ジメチルテトラメチルアンモニウム塩、5−スルホイソフタル酸ジメチルテトラエチルアンモニウム塩、5−スルホイソフタル酸ジメチルテトラブチルアンモニウム塩、5−スルホイソフタル酸ジメチルベンジルトリメチルアンモニウム塩がより好ましく例示される。これらの条件を満たす化合物である場合に、ポリエステル繊維とした場合の充分なカチオン可染性と充分な繊維強度の両立が可能となる。
(Compound (B))
The compound (B) represented by the above formula (I) is quaternary phosphonium salt or quaternary ammonium salt of 5-sulfoisophthalic acid or a lower alkyl ester thereof. As the quaternary phosphonium salt or quaternary ammonium salt, a quaternary phosphonium salt or a quaternary ammonium salt in which an alkyl group, a benzyl group or a phenyl group is bonded to a phosphorus atom or a nitrogen atom is preferable, and a quaternary phosphonium salt is particularly preferable. preferable. The four substituents may be the same or different. Specific examples of the compound represented by the above formula (I) include 5-sulfoisophthalic acid tetrabutylphosphonium salt, 5-sulfoisophthalic acid ethyltributylphosphonium salt, 5-sulfoisophthalic acid benzyltributylphosphonium salt, and 5-sulfoisophthalic acid. Acid phenyltributylphosphonium salt, 5-sulfoisophthalic acid tetraphenylphosphonium salt, 5-sulfoisophthalic acid butyltriphenylphosphonium salt, 5-sulfoisophthalic acid benzyltriphenylphosphonium salt, 5-sulfoisophthalic acid tetramethylammonium salt, 5- Sulfoisophthalic acid tetraethylammonium salt, 5-sulfoisophthalic acid tetrabutylammonium salt, 5-sulfoisophthalic acid tetraphenylammonium salt, 5-sulfoisophthalic acid benzyl trime Le ammonium salt, 5-sulfoisophthalic acid benzyl trimethyl ammonium salt, or dimethyl esters thereof isophthalic acid derivatives, the diethyl ester, dipropionate pull ester, dibutyl ester, hexyl ester to di, dioctyl ester, didecyl ester is preferably exemplified. Among these isophthalic acid derivatives, 5-sulfoisophthalic acid dimethyltetrabutylphosphonium salt, 5-sulfoisophthalic acid dimethylbenzyltributylphosphonium salt, 5-sulfoisophthalic acid dimethyltetraphenylphosphonium salt, 5-sulfoisophthalic acid dimethyltetramethylammonium salt More preferred examples include salts, dimethyltetraethylammonium salt of 5-sulfoisophthalic acid, dimethyltetrabutylammonium salt of 5-sulfoisophthalic acid, and dimethylbenzyltrimethylammonium salt of 5-sulfoisophthalic acid. In the case of a compound satisfying these conditions, it is possible to achieve both sufficient cationic dyeability and sufficient fiber strength when used as a polyester fiber.
(数式(1)について)
本発明において、ポリエステルに共重合させる上記のスルホイソフタル酸の金属塩(A)と上記の化合物(B)の合計は共重合ポリエステルを構成する全酸成分を基準として、(A)成分と(B)成分の和A+Bが0.3モル%以上3.0モル%未満の範囲である必要がある。0.3モル%より少ないと、カチオン染料に対する染色性が不十分となる。一方、3.0モル%以上となると、得られるポリエステル糸の強度が低下するため好ましくない。好ましくは0.5〜2.8モル%であり、より好ましくは1.0〜2.7モル%である。
(About Formula (1))
In the present invention, the total of the above-mentioned sulfoisophthalic acid metal salt (A) to be copolymerized with the polyester and the above-mentioned compound (B) is based on the total acid component constituting the copolymerized polyester, and the (A) component and (B ) The sum A + B of the components needs to be in the range of 0.3 mol% or more and less than 3.0 mol%. When the amount is less than 0.3 mol%, the dyeability with respect to the cationic dye becomes insufficient. On the other hand, if it is 3.0 mol% or more, the strength of the resulting polyester yarn is lowered, which is not preferable. Preferably it is 0.5-2.8 mol%, More preferably, it is 1.0-2.7 mol%.
(数式(2)について)
また、スルホイソフタル酸の金属塩(A)と化合物(B)の成分比は上記のモル%の値にて、B/(A+B)が0.2〜0.7の範囲にある必要がある。0.2以下、つまり成分Aの割合が多い状態では、スルホイソフタル酸金属塩による増粘効果により、得られる共重合ポリエステルの重合度を上げることが困難になる。一方、0.7以上、つまり化合物(B)の割合が多い状態では、重縮合反応が遅くなり、さらに化合物(B)の比率が多くなると熱分解反応が進むため重合度を上げることが困難となる。さらに、化合物(B)の比率多くなると共重合ポリエステルの熱安定性が悪化し、溶融紡糸段階で再溶融した際の熱分解反応による分子量の低下が大きくなるため、得られるポリエステル糸の強度が低下するため、好ましくない。好ましくは0.23〜0.65であり、より好ましくは0.25〜0.60である。
(About Formula (2))
Further, the component ratio of the metal salt (A) of sulfoisophthalic acid and the compound (B) needs to be in the range of 0.2 to 0.7, with B / (A + B) being the value of the above mol%. In the state of 0.2 or less, that is, in a state where the proportion of component A is large, it is difficult to increase the degree of polymerization of the resulting copolyester due to the thickening effect by the metal salt of sulfoisophthalic acid. On the other hand, when the ratio of the compound (B) is 0.7 or more, that is, the polycondensation reaction is slow, and when the ratio of the compound (B) is further increased, it is difficult to increase the degree of polymerization because the thermal decomposition reaction proceeds. Become. Furthermore, when the ratio of the compound (B) increases, the thermal stability of the copolyester deteriorates, and the decrease in the molecular weight due to the thermal decomposition reaction upon remelting at the melt spinning stage increases, so the strength of the resulting polyester yarn decreases. Therefore, it is not preferable. Preferably it is 0.23-0.65, More preferably, it is 0.25-0.60.
スルホイソフタル酸の金属塩(A)をポリエステルに共重合することによりカチオン可染性は付与する事ができるが、スルホン酸金属塩基間のイオン結合に由来すると思われる共重合ポリエステルの溶融粘度の増粘効果のため共重合ポリエステルを高重合度化することが困難であった。そのため十分に高い重合度、高い固有粘度を有する共重合ポリエステルが得られず、その高い固有粘度でない共重合ポリエステルから得られるポリエステル繊維は、繊維強度が著しく低下する問題があった。一方その問題を解消するためにスルホイソフタル酸のテトラアルキルアンモニウム塩又はスルホイソフタル酸のテトラアルキルホスホニウム塩、即ち化合物(B)をポリエステルに共重合することが開示されているが、当該化合物は重合反応中に熱分解を起こしやすいため、共重合量を上げようとすると熱分解反応が進みやすい問題があり、繊維強度を高い値にすることが依然として困難であった。本発明の共重合ポリエステルにおいては、これらのスルホイソフタル酸の金属塩(A)と化合物(B)を併用し、双方の化合物の共重合量、共重合比率、共重合ポリエステルのガラス転移温度及び固有粘度を特定の範囲に設定することによって、充分なカチオン染料による染色性と高い繊維強度を両立させる事を見出し本発明に至ったものである。 Although cationic dyeability can be imparted by copolymerizing a metal salt of sulfoisophthalic acid (A) with polyester, an increase in the melt viscosity of the copolymerized polyester that is thought to be derived from ionic bonds between the metal sulfonate groups. It was difficult to increase the degree of polymerization of the copolyester due to the viscous effect. Therefore, a copolyester having a sufficiently high degree of polymerization and a high intrinsic viscosity cannot be obtained, and the polyester fiber obtained from the copolyester having no high intrinsic viscosity has a problem that the fiber strength is remarkably lowered. On the other hand, in order to solve the problem, it is disclosed that a tetraalkylammonium salt of sulfoisophthalic acid or a tetraalkylphosphonium salt of sulfoisophthalic acid, that is, a compound (B) is copolymerized with a polyester. Since thermal decomposition tends to occur inside, there is a problem that the thermal decomposition reaction tends to proceed when the amount of copolymerization is increased, and it is still difficult to increase the fiber strength. In the copolymerized polyester of the present invention, the metal salt (A) of sulfoisophthalic acid and the compound (B) are used in combination, the copolymerization amount of both compounds, the copolymerization ratio, the glass transition temperature of the copolymerized polyester and the intrinsic property. The present inventors have found that by setting the viscosity within a specific range, both sufficient dyeability with a cationic dye and high fiber strength can be achieved.
(ガラス転移温度について)
本発明の共重合ポリエステルは、DSC(示差走査熱量測定)法による測定方法(昇温速度=20℃/min)でのガラス転移温度(Tg)が70〜85℃の範囲である必要がある。Tgが70℃以下の場合、溶融紡糸による得られたポリエステル繊維の熱セット性が悪化し、仮撚捲縮加工性が悪化し、撚りがかからない状態となるため、該共重合ポリエステルからなるポリエステル繊維から得られる布帛の風合いが悪化する。ガラス転移温度を下げる方法としては、アジピン酸、セバシン酸、ジエチレングリコール、ポリエチレングリコールなどを共重合することで成されるが、本発明においてはこれら共重合成分が、上記のガラス転移温度の条件を満足する範囲であれば微量共重合されていても良い。Tgの好ましい値の範囲は71〜82℃であり、より好ましくは75〜80℃である。
(Glass transition temperature)
The copolyester of the present invention needs to have a glass transition temperature (Tg) in the range of 70 to 85 ° C. in a measuring method by DSC (differential scanning calorimetry) method (temperature increase rate = 20 ° C./min). When the Tg is 70 ° C. or lower, the heat setting property of the polyester fiber obtained by melt spinning is deteriorated, the false twist crimping processability is deteriorated, and the polyester fiber is made of the copolymer polyester. The texture of the fabric obtained from is deteriorated. As a method for lowering the glass transition temperature, adipic acid, sebacic acid, diethylene glycol, polyethylene glycol and the like are copolymerized. In the present invention, these copolymer components satisfy the above glass transition temperature conditions. As long as it is within the range, it may be minutely copolymerized. The range of the preferable value of Tg is 71-82 degreeC, More preferably, it is 75-80 degreeC.
一方通常、ポリエチレンテレフタレートのガラス転移温度は70〜80℃くらいであることが知られているので、本発明の共重合ポリエステルにおいては、上述のように他の共重合成分が共重合されていても良いが、共重合した結果ガラス転移温度を著しく降下させる成分については共重合させることは好ましくない。ガラス転移温度を上記の値の範囲にするには、例えば上述の共重合ポリエステルの説明の項で挙げた共重合されても良い化合物の種類・共重合率を適宜調整して共重合させることを挙げる事ができる。 On the other hand, since it is generally known that the glass transition temperature of polyethylene terephthalate is about 70 to 80 ° C., the copolymer polyester of the present invention may be copolymerized with other copolymer components as described above. Although it is good, it is not preferable to copolymerize a component that significantly lowers the glass transition temperature as a result of copolymerization. In order to set the glass transition temperature within the above range, for example, the type and copolymerization ratio of the compounds that may be copolymerized listed in the description of the above-described copolymerized polyester are appropriately adjusted for copolymerization. I can list them.
(固有粘度について)
本発明の共重合ポリエステルの固有粘度(溶媒:オルトクロロフェノール、測定温度:35℃)は0.55〜1.00dL/gの範囲であることが好ましい。固有粘度が0.55dL/g以下である場合、得られるポリエステル繊維の強度が不足し、一方、1.00dL/g以上とする場合、溶融粘度が高くなりすぎて溶融成型が困難になるため好ましくなく、また、溶融重合法に引続いて固相重合法により共重合ポリエステルの重縮合工程での生産コストが大幅に増大するため好ましくない。カチオン可染性ポリエステルの固有粘度としては、0.60〜0.90dL/gの範囲が更に好ましい。共重合ポリエステルの固有粘度を0.55〜1.00dL/gの範囲するためには、溶融重合を行う際の最終の重合温度、重合時間を調整したり、溶融重合法のみでは困難な場合には固相重合を行って適宜調整することができる。本発明においては、スルホイソフタル酸の金属塩(A)及び化合物(B)を上記数式(1)及び(2)を満たすようにポリエチレンテレフタレートに対して共重合を行うことで上述のような手法により固有粘度を0.55〜1.00dL/gにすることが可能となる。
(About intrinsic viscosity)
The intrinsic viscosity (solvent: orthochlorophenol, measurement temperature: 35 ° C.) of the copolyester of the present invention is preferably in the range of 0.55 to 1.00 dL / g. When the intrinsic viscosity is 0.55 dL / g or less, the strength of the resulting polyester fiber is insufficient. On the other hand, when the intrinsic viscosity is 1.00 dL / g or more, the melt viscosity becomes too high and melt molding becomes difficult. Further, it is not preferable because the production cost in the polycondensation step of the copolyester is greatly increased by the solid phase polymerization method following the melt polymerization method. The intrinsic viscosity of the cationic dyeable polyester is more preferably in the range of 0.60 to 0.90 dL / g. In order to make the intrinsic viscosity of the copolyester in the range of 0.55 to 1.00 dL / g, it is difficult to adjust the final polymerization temperature and polymerization time during the melt polymerization, or when it is difficult only by the melt polymerization method. Can be appropriately adjusted by solid phase polymerization. In the present invention, the metal salt (A) of sulfoisophthalic acid and the compound (B) are copolymerized with polyethylene terephthalate so as to satisfy the above formulas (1) and (2), and the above-described method is used. It becomes possible to make an intrinsic viscosity into 0.55-1.00 dL / g.
(DEG含有量について)
本発明におけるカチオン可染性ポリエステルに含有されるジエチレングリコールは、2.5重量%以下であることが好ましい。より好ましくは2.0重量%以下、更により好ましくは1.40〜1.70重量%である。一般にカチオン可染性ポリエステルを製造する際には、ポリエステルの製造工程において副生するジエチレングリコール(DEG)量を抑制するために、DEG抑制剤として少量のアルカリ金属塩、アルカリ土類金属塩、水酸化テトラアルキルホスホニウム、水酸化テトラアルキルアンモニウム、トリアルキルアミンなどの少なくとも1種類を、使用するカチオン可染性モノマー(本発明の場合はスルホイソフタル酸の金属塩(A)及び化合物(B)の全モル量)に対して、1〜20モル%程度を添加することが好ましい。
(DEG content)
The diethylene glycol contained in the cationic dyeable polyester in the present invention is preferably 2.5% by weight or less. More preferably, it is 2.0 weight% or less, More preferably, it is 1.40-1.70 weight%. In general, when producing a cationic dyeable polyester, a small amount of alkali metal salt, alkaline earth metal salt, hydroxide is used as a DEG inhibitor to suppress the amount of diethylene glycol (DEG) by-produced in the polyester production process. At least one kind such as tetraalkylphosphonium, tetraalkylammonium hydroxide, and trialkylamine is used, and in the case of the present invention, the total moles of the metal salt (A) of sulfoisophthalic acid and the compound (B) are used. It is preferable to add about 1 to 20 mol% with respect to the amount.
(共重合ポリエステルの製造方法について)
本発明における共重合ポリエステルの製造は特に限定されず、スルホイソフタル酸の金属塩(A)(以下化合物Aと略称することがある。)及び化合物(B)を請求項1に記載の条件を満たすように留意する他は、通常知られているポリエステルの製造方法が用いられる。すなわち、テレフタル酸とエチレングリコールの直接エステル化反応させる、あるいはテレフタル酸ジメチルに代表されるテレフタル酸のエステル形成性誘導体とエチレングリコールとをエステル交換反応させて低重合体を製造する。次いでこの反応生成物を重縮合触媒の存在下で減圧加熱して所定の重合度になるまで重縮合反応させることにより製造される。スルホイソフタル酸を含有する芳香族ジカルボン酸及び/又はそのエステル誘導体(スルホイソフタル酸の金属塩(A)及び化合物(B))を共重合する方法についても通常知られている製造方法を用いる事ができる。これらの化合物の反応工程への添加時期は、エステル交換反応又はエステル化反応の開始当初から重縮合反応の開始までの任意の時期に添加することができる。
(About the production method of copolyester)
The production of the copolyester in the present invention is not particularly limited, and the metal salt (A) of sulfoisophthalic acid (hereinafter sometimes abbreviated as compound A) and the compound (B) satisfy the condition described in claim 1. Other than this, a conventionally known polyester production method is used. That is, a low polymer is produced by a direct esterification reaction between terephthalic acid and ethylene glycol, or by an ester exchange reaction between an ester-forming derivative of terephthalic acid represented by dimethyl terephthalate and ethylene glycol. Next, this reaction product is produced by heating under reduced pressure in the presence of a polycondensation catalyst to carry out a polycondensation reaction until a predetermined polymerization degree is reached. It is possible to use a production method that is generally known for a method of copolymerizing an aromatic dicarboxylic acid containing sulfoisophthalic acid and / or an ester derivative thereof (metal salt (A) and compound (B) of sulfoisophthalic acid). it can. These compounds can be added to the reaction step at any time from the beginning of the transesterification or esterification reaction to the start of the polycondensation reaction.
またエステル交換反応時の触媒についても通常のエステル交換反応を行う際に用いられる触媒化合物を用いる事ができる。重縮合触媒についても通常用いられるアンチモン化合物、ゲルマニウム化合物、チタン化合物を用いる事ができる。またチタン化合物と芳香族多価カルボン酸又はその無水物との反応生成物、チタン化合物とリン化合物の反応生成物を用いても良い。 Moreover, the catalyst compound used when performing a normal transesterification reaction can also be used about the catalyst at the time of transesterification. As the polycondensation catalyst, commonly used antimony compounds, germanium compounds, and titanium compounds can be used. Further, a reaction product of a titanium compound and an aromatic polyvalent carboxylic acid or an anhydride thereof, or a reaction product of a titanium compound and a phosphorus compound may be used.
(その他添加剤について)
また、本発明における共重合ポリエステルは、必要に応じて少量の添加剤、例えば酸化防止剤、蛍光増白剤、帯電防止剤、抗菌剤、紫外線吸収剤、光安定剤、熱安定剤、遮光剤又は艶消し剤などを含んでいても良い。特に酸化防止剤、艶消し剤などは特に好ましく添加される。
(About other additives)
In addition, the copolymer polyester in the present invention contains a small amount of additives as necessary, for example, antioxidants, fluorescent whitening agents, antistatic agents, antibacterial agents, ultraviolet absorbers, light stabilizers, heat stabilizers, and light-shielding agents. Or a matting agent etc. may be included. In particular, antioxidants and matting agents are particularly preferably added.
(溶融紡糸について)
本発明における共重合ポリエステルの製糸方法は、特に制限は無く、従来公知の方法が採用される。すなわち、乾燥した共重合ポリエステルを270℃〜300℃の範囲で溶融紡糸して製造することが好ましく、溶融紡糸の引取り速度は400〜5000m/分で紡糸することが好ましい。紡糸速度がこの範囲にあると、得られるポリエステル繊維の強度も十分なものであると共に、安定して巻取りを行うこともできる。さらに、上述の方法で得られた未延伸糸若しくは部分延伸糸を、延伸工程にて1.2倍〜6.0倍程度の範囲で延伸することが好ましい。この延伸は未延伸ポリエステル繊維を一旦巻き取ってから行ってもよく、一旦巻き取ることなく連続的に行ってもよい。また、紡糸時に使用する口金の形状についても特に制限は無く、円形、三角形・四角形等の多角形、3以上の多葉形、C型断面、H型断面、X型断面、中空断面のいずれであってもよい。
(About melt spinning)
There is no restriction | limiting in particular in the spinning method of the copolyester in this invention, A conventionally well-known method is employ | adopted. That is, it is preferable to produce the dried copolyester by melt spinning at a temperature in the range of 270 ° C. to 300 ° C., and the spinning speed of the melt spinning is preferably 400 to 5000 m / min. When the spinning speed is in this range, the polyester fiber obtained has sufficient strength and can be wound stably. Furthermore, it is preferable that the undrawn yarn or the partially drawn yarn obtained by the above-described method is drawn in a range of about 1.2 to 6.0 times in the drawing step. This stretching may be performed after winding the unstretched polyester fiber once, or may be performed continuously without winding. Also, there is no particular limitation on the shape of the die used at the time of spinning, and any of polygons such as circles, triangles / quadrangles, three or more multilobes, C-shaped sections, H-shaped sections, X-shaped sections, and hollow sections. There may be.
以下、実施例を挙げて本発明を具体的に説明するが、本発明はこれらの実施例に制限されるものではない。なお、実施例中の分析項目などは、下記記載の方法により測定した。
(ア)固有粘度:
ポリエステル試料を100℃、60分間でオルトクロロフェノールに溶解した希薄溶液を、35℃でウベローデ粘度計を用いて測定した値から求めた。なお、チップの固有粘度をηC、紡糸後の未延伸糸の固有粘度をηFとする。
(イ)ジエチレングリコール(DEG)含有量:
ヒドラジンヒドラート(抱水ヒドラジン)を用いてポリエステル試料チップを分解し、この分解生成物中のジエチレングリコールの含有量をガスクロマトグラフィー(ヒューレットパッカード社製(HP6850型))を用いて測定した。
(ウ)ポリエステル繊維の引張強度(破断強度)、引張伸度(破断伸度)
JIS L1013:1999 8.5に記載の方法に準拠して測定を行った。
(エ)カチオン可染性:
CATHILON BLUE CD−FRLH)0.2g/L、CD−FBLH0.2g/L(いずれも保土ヶ谷化学株式会社製のカチオン可染性染料)、硫酸ナトリウム3g/L、酢酸0.3g/Lの染色液中にて125℃で1時間、浴比1:50で染色し、次式により染着率を求めた。
染着率=(OD0−OD1)/OD0
OD0:染色前の染液の576nmの吸光度
OD1:染色後の染液の576nmの吸光度
本発明の実施例では、染着率98%以上のものを可染性良好と判断した。
EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated concretely, this invention is not restrict | limited to these Examples. In addition, the analysis item etc. in an Example were measured by the method of the following description.
(A) Intrinsic viscosity:
A dilute solution obtained by dissolving a polyester sample in orthochlorophenol at 100 ° C. for 60 minutes was determined from a value measured at 35 ° C. using an Ubbelohde viscometer. The intrinsic viscosity of the tip is ηC, and the intrinsic viscosity of the undrawn yarn after spinning is ηF.
(A) Diethylene glycol (DEG) content:
The polyester sample chip was decomposed using hydrazine hydrate (hydrated hydrazine), and the content of diethylene glycol in the decomposition product was measured using gas chromatography (manufactured by Hewlett-Packard (HP 6850)).
(C) Tensile strength (breaking strength) and tensile elongation (breaking elongation) of polyester fiber
The measurement was performed according to the method described in JIS L1013: 1999 8.5.
(D) Cationic dyeability:
CATHILON BLUE CD-FRLH) 0.2 g / L, CD-FBLH 0.2 g / L (both cation dyeable dyes manufactured by Hodogaya Chemical Co., Ltd.), sodium sulfate 3 g / L, acetic acid 0.3 g / L The sample was dyed at 125 ° C. for 1 hour at a bath ratio of 1:50, and the dyeing rate was determined by the following formula.
Dyeing rate = (OD 0 −OD 1 ) / OD 0
OD 0 : Absorbance at 576 nm of the dye solution before dyeing OD 1 : Absorbance at 576 nm of the dye solution after dyeing In the examples of the present invention, those having a dyeing rate of 98% or more were judged to be good dyeability.
[実施例1]
テレフタル酸ジメチル100重量部、5−ナトリウムスルホイソフタル酸ジメチル2.9重量部とエチレングリコール60重量部の混合物に、酢酸マンガン0.03重量部、酢酸ナトリウム三水和物0.12重量部を添加し、140℃から240℃まで徐々に昇温しつつ、反応の結果生成するメタノールを系外に留出させながらエステル交換反応を行った。その後、正リン酸0.03重量部を添加し、エステル交換反応を終了させた。
その後、反応生成物に三酸化アンチモン0.05重量部と5−スルホイソフタル酸テトラブチルホスホネート2.0重量部と水酸化テトラエチルアンモニウム0.3重量部とトリエチルアミン0.003重量部を添加して重縮合槽に移し、285℃まで昇温し、30Pa以下の高真空にて重縮合反応を行い、重縮合槽の攪拌機電力の値が所定電力に到達した段階若しくは所定時間を経過した段階で反応を終了させ、常法に従いチップ化した。
このようにして得られたポリエステルチップを140℃、5時間乾燥後、紡糸温度285℃巻取り速度400m/minで330dtex/36フィラメントの原糸を作り、5.3倍に延伸して83dtex/36フィラメントの延伸糸を得た。共重合ポリエステルの製造条件と評価結果の詳細を表1に示した。
[Example 1]
Add 0.03 parts by weight of manganese acetate and 0.12 parts by weight of sodium acetate trihydrate to a mixture of 100 parts by weight of dimethyl terephthalate, 2.9 parts by weight of dimethyl 5-sodium sulfoisophthalate and 60 parts by weight of ethylene glycol. Then, the temperature was gradually raised from 140 ° C. to 240 ° C., and the ester exchange reaction was performed while distilling out the methanol produced as a result of the reaction out of the system. Thereafter, 0.03 part by weight of normal phosphoric acid was added to complete the transesterification reaction.
Thereafter, 0.05 parts by weight of antimony trioxide, 2.0 parts by weight of tetrabutylphosphonate 5-sulfoisophthalate, 0.3 parts by weight of tetraethylammonium hydroxide and 0.003 parts by weight of triethylamine were added to the reaction product. Move to the condensation tank, raise the temperature to 285 ° C., perform the polycondensation reaction at a high vacuum of 30 Pa or less, and perform the reaction when the value of the agitator power in the polycondensation tank reaches a predetermined power or when a predetermined time has elapsed. The chip was finished and chipped according to a conventional method.
The polyester chip thus obtained was dried at 140 ° C. for 5 hours, and then a 330 dtex / 36 filament yarn was prepared at a spinning temperature of 285 ° C. and a winding speed of 400 m / min. A filament drawn yarn was obtained. Details of the production conditions and evaluation results of the copolyester are shown in Table 1.
[実施例2〜4、比較例1〜8]
実施例1において、5−スルホイソフタル酸ナトリウム及び5−スルホイソフタル酸テトラブチルホスホネートの添加量を表1となるように変更した事以外は実施例1と同様に実施した。共重合ポリエステルの製造条件と評価結果の詳細を表1に示した。
[Examples 2 to 4, Comparative Examples 1 to 8]
In Example 1, it implemented like Example 1 except having changed the addition amount of sodium 5-sulfoisophthalate and 5-sulfoisophthalate tetrabutylphosphonate so that it might become Table 1. FIG. Details of the production conditions and evaluation results of the copolyester are shown in Table 1.
[比較例9]
実施例2において、重縮合反応での攪拌機電力の値が低い段階で反応を終了させること以外は実施例2と同様に実施した。共重合ポリエステルの製造条件と評価結果の詳細を表1に示した。
[Comparative Example 9]
In Example 2, the same procedure as in Example 2 was performed except that the reaction was terminated when the value of the stirrer power in the polycondensation reaction was low. Details of the production conditions and evaluation results of the copolyester are shown in Table 1.
本発明によれば、ポリエステルの優れた特性を保持しながら、カチオン染色による染着性が良好で、且つ従来のカチオン可染性ポリエステルよりも強度の高いポリエステル繊維を提供することができる。その産業上の意義はきわめて大きい。 ADVANTAGE OF THE INVENTION According to this invention, the polyester fiber which has favorable dyeing | staining property by cationic dyeing and has higher intensity | strength than the conventional cationic dyeable polyester can be provided, hold | maintaining the outstanding characteristic of polyester. Its industrial significance is extremely great.
Claims (5)
0.3≦A+B<3.0 (1)
0.2≦B/(A+B)≦0.7 (2)
[上記数式中、Aは共重合ポリエステルを構成する全酸成分を基準とするスルホイソフタル酸の金属塩(A)の共重合量(モル%)、Bは共重合ポリエステルを構成する全酸成分を基準とする上記式(I)で表される化合物(B)の共重合量(モル%)を表す。] The main repeating unit is a copolymerized polyester composed of ethylene terephthalate, and a metal salt of sulfoisophthalic acid (A) and a compound (B) represented by the following formula (I) in the acid component constituting the copolymerized polyester Is a copolymer polyester containing the following mathematical formulas (1) and (2) simultaneously, wherein the copolymer polyester has a glass transition temperature in the range of 70 to 85 ° C. A cationic dyeable polyester having an intrinsic viscosity in the range of 0.55 to 1.00 dL / g.
0.3 ≦ A + B <3.0 (1)
0.2 ≦ B / (A + B) ≦ 0.7 (2)
[In the above formula, A is the copolymerization amount (mol%) of the metal salt of sulfoisophthalic acid (A) based on the total acid component constituting the copolyester, and B is the total acid component constituting the copolyester. This represents the copolymerization amount (mol%) of the compound (B) represented by the above formula (I) as a reference. ]
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009161694A (en) * | 2008-01-09 | 2009-07-23 | Teijin Fibers Ltd | Ordinary-pressure cation-dyeable polyester |
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| JPH01162822A (en) * | 1987-03-20 | 1989-06-27 | Teijin Ltd | Modified polyester fiber |
| JPH0726039A (en) * | 1992-11-11 | 1995-01-27 | Teijin Ltd | Polyester film for lamination with metallic sheet |
| JPH0753699A (en) * | 1993-07-06 | 1995-02-28 | Teijin Ltd | Production of modified polyester |
| JPH09151306A (en) * | 1995-11-30 | 1997-06-10 | Teijin Ltd | Polyester composition and its production |
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2008
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01162822A (en) * | 1987-03-20 | 1989-06-27 | Teijin Ltd | Modified polyester fiber |
| JPH0726039A (en) * | 1992-11-11 | 1995-01-27 | Teijin Ltd | Polyester film for lamination with metallic sheet |
| JPH0753699A (en) * | 1993-07-06 | 1995-02-28 | Teijin Ltd | Production of modified polyester |
| JPH09151306A (en) * | 1995-11-30 | 1997-06-10 | Teijin Ltd | Polyester composition and its production |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009161694A (en) * | 2008-01-09 | 2009-07-23 | Teijin Fibers Ltd | Ordinary-pressure cation-dyeable polyester |
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