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JP2009035593A - Glass fiber-reinforced polyamide resin composition - Google Patents

Glass fiber-reinforced polyamide resin composition Download PDF

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JP2009035593A
JP2009035593A JP2007199120A JP2007199120A JP2009035593A JP 2009035593 A JP2009035593 A JP 2009035593A JP 2007199120 A JP2007199120 A JP 2007199120A JP 2007199120 A JP2007199120 A JP 2007199120A JP 2009035593 A JP2009035593 A JP 2009035593A
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mass
resin composition
polyamide resin
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glass fiber
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Shinichiro Katahira
新一郎 片平
Shigeta Fujii
茂太 藤井
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Unitika Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a reinforced polyamide resin composition in which both glass fibers and a swelling laminar silicate are used to improve the mechanical properties, especially tensile strength, of the reinforced polyamide resin composition. <P>SOLUTION: This polyamide resin composition comprises: a swelling laminar silicate (A) prepared by inserting 0.5 to 30 pts.mass of an aliphatic primary amine between the layers based on 100 pts.mass of a swelling laminar silicate; and surface-treated glass fibers (B) surface-treated with a sizing agent including 0.01 to 1 pt.mass of a silane coupling agent based on 100 pts.mass of the glass fibers, wherein 100 pts.mass of a polyamide resin composition (C) prepared by mixing 100 pts.mass of a polyamide monomer, 0.5 to 20 pts.mass of the swelling laminar silicate (A), and 0 to 20 pts.mass of pure water and then polymerizing the polyamide monomer and 5-200 pts.mass of the surface-treated glass fibers (B) are compounded. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、強化ポリアミド樹脂組成物に関するものであり、更には、ガラス繊維と膨潤性層状珪酸塩を併用した強化ポリアミド樹脂組成物に関するものである。   The present invention relates to a reinforced polyamide resin composition, and further relates to a reinforced polyamide resin composition using glass fibers and a swellable layered silicate in combination.

従来から、ポリアミド樹脂の強度を向上させることを目的に、各種ガラス繊維をはじめとする無機フィラーを配合して、強化ポリアミド樹脂を得ることが行われてきた。そして、この強度アップ効果をさらに高いものにするため、無機フィラーの表面に、これらフィラーともポリアミド樹脂とも親和性の高いシランカップリング剤で処理する技術が広く使われている。   Conventionally, for the purpose of improving the strength of a polyamide resin, it has been carried out to obtain a reinforced polyamide resin by blending inorganic fillers including various glass fibers. In order to further increase the strength-increasing effect, a technique of treating the surface of the inorganic filler with a silane coupling agent having a high affinity for both the filler and the polyamide resin is widely used.

その一方で、これらの無機フィラーは一般的に樹脂より比重が重く、強度アップにともない比重アップもしていた。そこで、無機フィラーの一種で膨潤性層状珪酸塩を出発物質に用いて、樹脂中に存在する無機フィラーのサイズをマイクロメートルオーダーからナノメートルオーダーにし、強化効率を大幅にアップさせた強化ポリアミド樹脂組成物が開発された(引用文献1)。用途により、これらサイズの異なる無機フィラーを併用する場合もあるが、ガラス繊維と膨潤性層状珪酸塩のように、種類の異なる無機フィラーを用いた場合、機械物性のうち、特に無機フィラーの配向方向に対して平行方向に引く力を示す引張強度に対して、補強効果が期待できないという問題があった。   On the other hand, these inorganic fillers generally have a heavier specific gravity than the resin, and the specific gravity has increased with increasing strength. Therefore, a reinforced polyamide resin composition that uses a swellable layered silicate as a starting material, and the size of the inorganic filler present in the resin is changed from the micrometer order to the nanometer order, greatly improving the reinforcement efficiency. A product was developed (Cited document 1). Depending on the application, inorganic fillers of different sizes may be used in combination, but when different types of inorganic fillers are used, such as glass fibers and swellable layered silicates, among the mechanical properties, the orientation direction of the inorganic fillers in particular. However, there is a problem that the reinforcing effect cannot be expected with respect to the tensile strength indicating the force drawn in the parallel direction.

これに対して、オクタデシルアミンに代表される高級脂肪族アミンを用いて層状粘土鉱物の表面を処理する方法(特許文献2)、ポリアミド樹脂の成形加工時に成形改良剤としての高級脂肪族アミン等を混合し、射出成形を行い、成形品を得る方法(特許文献3)が開示されている。   In contrast, a method of treating the surface of a layered clay mineral using a higher aliphatic amine typified by octadecylamine (Patent Document 2), a higher aliphatic amine as a molding improver at the time of molding of a polyamide resin, etc. A method of obtaining a molded product by mixing and injection molding (Patent Document 3) is disclosed.

しかし、いずれも、それぞれの目的達成のために発明された多くの他の有機化剤や成形改良剤の一つに過ぎず、ポリアミド樹脂に対して、単独の強化剤を用いた場合には引張強度の向上効果が認められるものの、ガラス繊維と膨潤性層状珪酸塩を併用した場合、得られた強化ポリアミド樹脂の機械物性、特に引張強度の改善効果は十分でなかった。そのような場合、ISO-527測定方法による引張り試験をおこなったサンプルの破断面を観察すると、ガラスと樹脂の密着性が悪く、それぞれの強化剤の相乗効果が得られないことが一般的であった。
特開平6−248176号公報 国際公開第1999050340号パンフレット 特開平9−012870号公報
However, all are just one of many other organic agents and molding improvers that have been invented to achieve their respective purposes, and when a single reinforcing agent is used against a polyamide resin, Although the effect of improving the strength was recognized, when the glass fiber and the swellable layered silicate were used in combination, the mechanical properties of the obtained reinforced polyamide resin, particularly the effect of improving the tensile strength, was not sufficient. In such a case, when the fracture surface of the sample subjected to the tensile test by the ISO-527 measurement method is observed, the adhesion between the glass and the resin is generally poor, and the synergistic effect of each reinforcing agent cannot be obtained. It was.
JP-A-6-248176 Pamphlet of International Publication No. 1999050340 JP-A-9-012870

本発明が解決しようとする課題は、ガラス繊維と膨潤性層状珪酸塩を併用してポリアミド樹脂の機械物性を改善することにあり、ガラス繊維と膨潤性層状珪酸塩の併用による強化ポリアミド樹脂組成物の機械物性、特に引張強度の改善された強化ポリアミド樹脂組成物を提供することを目的とするものである。   The problem to be solved by the present invention is to improve the mechanical properties of polyamide resin by using glass fiber and swellable layered silicate together, and to strengthen the polyamide resin composition by using glass fiber and swellable layered silicate in combination. An object of the present invention is to provide a reinforced polyamide resin composition having improved mechanical properties, particularly tensile strength.

本発明者らは、このような課題を解決するために鋭意研究を重ねた結果、脂肪族第1級アミンのカチオンを層間に挿入させた膨潤性層状珪酸塩(A)と、末端にアミノ基もしくは不飽和結合を持ち、他方の末端にシラノール基を有するシランカップリング剤で表面処理したガラス繊維(B)を配合してなるガラス繊維/膨潤性層状珪酸塩併用強化ポリアミド樹脂とすることで、この課題が解決されることを見出し、本発明に達した。   As a result of intensive studies to solve such problems, the present inventors have found that a swellable layered silicate (A) in which a cation of an aliphatic primary amine is inserted between layers and an amino group at the end. Alternatively, by using a glass fiber / swellable layered silicate combined reinforced polyamide resin having a unsaturated bond and a glass fiber (B) surface-treated with a silane coupling agent having a silanol group at the other end, The inventors have found that this problem can be solved and have reached the present invention.

すなわち、本発明の要旨は、膨潤性層状珪酸塩100質量部に対して、層間に脂肪族第1級アミン0.5〜30質量部を挿入させた膨潤性層状珪酸塩(A)と、ガラス繊維100質量部に対して、次式(1)で示されるシランカップリング剤0.01〜1質量%を含む集束剤で表面処理された表面処理ガラス繊維(B)を配合してなるポリアミド樹脂組成物であって、ポリアミドモノマー100質量部、(A)で示される膨潤性層状珪酸塩0.5〜20質量部、純水0〜20質量部とを共存させた後、ポリアミドモノマーを重合させて得られるポリアミド樹脂組成物(C)100質量部と(B)で示される表面処理ガラス繊維5〜200質量部を配合してなるポリアミド樹脂組成物。
Si(OR (1)
(式中で、Rは末端にアミノ基もしくはエポキシ基を持つ炭素原子が2〜10のアルキル基、Rはメチル基、または、エチル基である)
That is, the gist of the present invention is that a swellable layered silicate (A) in which 0.5 to 30 parts by weight of an aliphatic primary amine is inserted between layers with respect to 100 parts by weight of a swellable layered silicate, and glass Polyamide resin formed by blending surface-treated glass fiber (B) surface-treated with a sizing agent containing 0.01 to 1% by mass of a silane coupling agent represented by the following formula (1) with respect to 100 parts by mass of fiber. A composition comprising 100 parts by mass of a polyamide monomer, 0.5-20 parts by mass of a swellable layered silicate represented by (A), and 0-20 parts by mass of pure water, and then polymerizing the polyamide monomer. A polyamide resin composition comprising 100 parts by mass of the polyamide resin composition (C) obtained and 5 to 200 parts by mass of the surface-treated glass fiber represented by (B).
R 1 Si (OR 2 ) 3 (1)
(In the formula, R 1 is an alkyl group having 2 to 10 carbon atoms having an amino group or an epoxy group at the terminal, and R 2 is a methyl group or an ethyl group)

膨潤性層状珪酸塩に対して、脂肪族第1級アミンを層間に挿入させ、かつ、ガラス繊維に対しては、末端にアミノ基もしくは不飽和結合を持ち、他方の末端にシラノール基を有するシランカップリング剤で処理したものを用いたポリアミド樹脂組成物は、引張強度が改善され、高度な機械特性を要求される材料分野で好適に用いることができ、産業上の利用価値は極めて高い。   A silane having an aliphatic primary amine inserted between layers for a swellable layered silicate and an amino group or an unsaturated bond at the terminal and a silanol group at the other terminal for a glass fiber A polyamide resin composition using a material treated with a coupling agent has improved tensile strength and can be suitably used in the material field requiring high mechanical properties, and has a very high industrial utility value.

以下、本発明について詳細に説明する。   Hereinafter, the present invention will be described in detail.

本発明において用いる膨潤性層状珪酸塩は、珪酸塩を主成分とする負に帯電した結晶層とその層間に介在するイオン交換能を有するカチオンとからなる構造を有するものであり、後述する方法で求めた陽イオン交換容量が50ミリ当量/100g以上であることが望ましい。この陽イオン交換容量が50ミリ当量/100g未満のものでは、膨潤能が低いためにポリアミド複合材料の製造時に実質的に未劈開状態のままとなり、性能の向上が認められない。本発明においては陽イオン交換容量の値の上限に特に制限はなく、現実に調製可能な膨潤性層状珪酸塩の中から適当なものを選べばよい。   The swellable layered silicate used in the present invention has a structure composed of a negatively charged crystal layer mainly composed of silicate and a cation having ion exchange ability interposed between the layers. It is desirable that the obtained cation exchange capacity is 50 meq / 100 g or more. When the cation exchange capacity is less than 50 meq / 100 g, the swelling ability is low, so that the polyamide composite material remains substantially in an uncleavage state, and no performance improvement is observed. In the present invention, the upper limit of the value of the cation exchange capacity is not particularly limited, and an appropriate one may be selected from swellable layered silicates that can be actually prepared.

かかる膨潤性層状珪酸塩としては、天然に産出するものでも人工的に合成あるいは変成されたものでもよく、例えばスメクタイト族(モンモリロナイト、バイデライト、ヘクトライト、ソーコナイト等)、バーミキュライト族(バーミキュライト等)、雲母族(フッ素雲母、白雲母、パラゴナイト、金雲母、レピドライト等)、脆雲母族(マーガライト、クリントナイト、アナンダイト等)、緑泥石族(ドンバサイト、スドーアイト、クッケアイト、クリノクロア、シャモナイト、ニマイト等)が挙げられるが、本発明においてはNa型あるいはLi型膨潤性フッ素雲母やモンモリロナイトが特に好適に用いられる。   Such swellable layered silicates may be naturally occurring, artificially synthesized or modified, such as smectites (montmorillonite, beidellite, hectorite, soconite, etc.), vermiculites (vermiculite, etc.), mica Family (fluorine mica, muscovite, paragonite, phlogopite, lepidrite, etc.), brittle mica family (margarite, clintonite, anandite, etc.), chlorite family (donbasite, sudoite, kukeite, clinochlore, chamonite, nimite, etc.) In the present invention, Na-type or Li-type swellable fluorinated mica or montmorillonite is particularly preferably used.

本発明において好適に用いられる膨潤性フッ素雲母は一般的に次式(2)で示される構造式を有するものである。   The swellable fluorine mica preferably used in the present invention generally has a structural formula represented by the following formula (2).

α(MgLiβ)Si(2)
(式中で、Mはイオン交換性のカチオンを表し、具体的にはナトリウムやリチウムが挙げられる。また、α、β、X、YおよびZはそれぞれ係数を表し、0≦α≦1.0、0≦β≦1.0、2.5≦X≦4、10≦Y≦15、1.0≦Z≦2.0である)
このような膨潤性フッ素雲母の製造法としては、例えば酸化珪素、酸化マグネシウムおよび各種フッ化物とを混合し、その混合物を電気炉あるいはガス炉中で1400〜1500℃の温度範囲で完全に溶融し、その冷却過程で反応容器内に膨潤性フッ素雲母の結晶成長させる溶融法が挙げられる。
M α (Mg X Li β ) Si 4 O Y F Z (2)
(In the formula, M represents an ion-exchangeable cation, specifically sodium or lithium. Α, β, X, Y, and Z each represents a coefficient, and 0 ≦ α ≦ 1.0. 0 ≦ β ≦ 1.0, 2.5 ≦ X ≦ 4, 10 ≦ Y ≦ 15, 1.0 ≦ Z ≦ 2.0)
As a method for producing such a swellable fluorine mica, for example, silicon oxide, magnesium oxide and various fluorides are mixed, and the mixture is completely melted in a temperature range of 1400 to 1500 ° C. in an electric furnace or a gas furnace. A melting method in which a crystal of swellable fluorinated mica grows in the reaction vessel during the cooling process.

一方、タルク〔MgSi10(OH)〕を出発物質として用い、これにアルカリ金属イオンをインターカレーションして膨潤性を付与し、膨潤性フッ素雲母を得る方法もある(特開平2-149415号公報)。この方法では、所定の配合比で混合したタルクと珪フッ化アルカリを、磁性ルツボ内で700〜1200℃の温度下に短時間加熱処理することによって、膨潤性フッ素雲母を得ることができる。 On the other hand, there is also a method of using talc [Mg 3 Si 4 O 10 (OH) 2 ] as a starting material and intercalating alkali metal ions to impart swellability to obtain a swellable fluorine mica (Japanese Patent Laid-Open No. Hei. No. 2-149415). In this method, swellable fluoromica can be obtained by heat-treating talc and alkali silicofluoride mixed at a predetermined blending ratio in a magnetic crucible at a temperature of 700 to 1200 ° C. for a short time.

この際、タルクと混合する珪フッ化アルカリの量は、混合物全体の10〜35質量%の範囲とすることが好ましい。この範囲をはずれる場合には膨潤性フッ素雲母の生成収率が低下する傾向にある。   At this time, the amount of alkali silicofluoride mixed with talc is preferably in the range of 10 to 35 mass% of the entire mixture. If it is out of this range, the yield of swellable fluorinated mica tends to decrease.

本発明に用いるモンモリロナイトは次式(3)で表されるもので、天然に産出するものを水ひ処理等を用いて、精製することにより得ることができる。   The montmorillonite used in the present invention is represented by the following formula (3), and can be obtained by refining a naturally produced product using a water treatment or the like.

Si(Al2−aMg)O10(OH)・nHO (3)
(式中で、Mはナトリウム等のカチオンを表し、0.25≦a≦0.7である。また層間のイオン交換性カチオンと結合している水分子の数はカチオン種や湿度等の条件によって様々に変わりうるので、式中ではnHOで表した)
またモンモリロナイトにはマグネシアンモンモリロナイト、鉄モンモリロナイト、鉄マグネシアンモンモリロナイト等の同型イオン置換体の存在が知られており、これらを用いてもよい。
M a Si (Al 2-a Mg) O 10 (OH) 2 .nH 2 O (3)
(In the formula, M represents a cation such as sodium, and 0.25 ≦ a ≦ 0.7. The number of water molecules bonded to the interlayer ion-exchangeable cation depends on conditions such as cation species and humidity. (It is expressed as nH 2 O in the formula)
In addition, montmorillonite is known to have isomorphic ion substitution products such as magnesia montmorillonite, iron montmorillonite, iron magnesia montmorillonite, and these may be used.

本発明においては上記した膨潤性層状珪酸塩の初期粒子径について特に制限はない。ここで初期粒子径とは本発明において用いるポリアミド樹脂組成物を製造するに当たって用いる原料としての膨潤性層状珪酸塩の粒子径であり、複合材料中の珪酸塩層の大きさとは異なるものである。しかしこの粒子径もまた得られたポリアミド複合材料の物性、特に剛性や耐熱性に少なからず影響を及ぼす。従って、上記した膨潤性層状珪酸塩の混合比率を選択するに当たってはこの点も考慮するのが望ましく、必要に応じてジェットミル等で粉砕して粒子径をコントロールすることは好ましい。   In the present invention, there is no particular limitation on the initial particle size of the above-described swellable layered silicate. Here, the initial particle size is the particle size of the swellable layered silicate as a raw material used in producing the polyamide resin composition used in the present invention, and is different from the size of the silicate layer in the composite material. However, this particle size also has a considerable influence on the physical properties of the obtained polyamide composite material, in particular the rigidity and heat resistance. Therefore, it is desirable to take this point into consideration when selecting the mixing ratio of the above-mentioned swellable layered silicate, and it is preferable to control the particle size by pulverizing with a jet mill or the like as necessary.

ここで、膨潤性フッ素雲母系鉱物をインターカレーション法により合成する場合には、原料であるタルクの粒子径を適切に選択することにより初期粒子径を変更することができる。粉砕との併用により、より広い範囲で初期粒子径を調節することができる点で好ましい方法である。   Here, when the swellable fluoromica mineral is synthesized by the intercalation method, the initial particle size can be changed by appropriately selecting the particle size of talc as a raw material. This is a preferable method in that the initial particle diameter can be adjusted in a wider range by using in combination with pulverization.

本発明に用いる膨潤性層状珪酸塩の層間に挿入させる脂肪族第1級アミンは、具体的にはオクチルアミン、ノニルアミン、デシルアミン、ウンデシルアミン、ドデシルアミン、トリデシルアミン、テトラデシルアミン、ペンタデシルアミン、ステアリルアミン、オレイルアミンなどが挙げられる。これらアミンのハロゲン化塩、もしくは金属塩を純水中に溶解させて、その溶液の中に所定量の膨潤性層状珪酸塩を混合し、室温にて撹拌後、ろ別し乾燥することで、層間にこれらのアミンカチオンを挿入させた膨潤性層状珪酸塩を得ることができる。これを600℃、空気中で焼成し、有機物を除去した後、残差の質量を測定することにより、ステアリルアミン量を算出した。   The aliphatic primary amine inserted between the layers of the swellable layered silicate used in the present invention is specifically octylamine, nonylamine, decylamine, undecylamine, dodecylamine, tridecylamine, tetradecylamine, pentadecyl. Examples include amine, stearylamine, oleylamine and the like. By dissolving the halogenated salt or metal salt of these amines in pure water, mixing a predetermined amount of swellable layered silicate into the solution, stirring at room temperature, filtering and drying, A swellable layered silicate having these amine cations inserted between the layers can be obtained. This was baked at 600 ° C. in the air to remove organic substances, and then the residual mass was measured to calculate the amount of stearylamine.

この脂肪族第1級アミンは、膨潤性層状珪酸塩に対して0.5〜30質量部とすることが好ましい。0.5質量部未満の場合、得られるガラス強化樹脂組成物の引張強度の向上効果が少なく、また30質量部以上の脂肪族第1級アミンは、上記の方法で得ることは現実的ではない。   The aliphatic primary amine is preferably 0.5 to 30 parts by mass with respect to the swellable layered silicate. When the amount is less than 0.5 parts by mass, the effect of improving the tensile strength of the obtained glass-reinforced resin composition is small, and it is not realistic to obtain an aliphatic primary amine of 30 parts by mass or more by the above method. .

脂肪族第1級アミンで処理された膨潤性層状珪酸塩(A)の配合量は、ポリアミドモノマー100質量部に対して、0.5〜20質量部とすることが好ましい。この配合量が0.5質量部未満では、機械強度の向上が少なく、一方、この配合量が20質量部を越える場合には、ポリアミドポリマーの生産効率が低下するので好ましくない。   The compounding amount of the swellable layered silicate (A) treated with the aliphatic primary amine is preferably 0.5 to 20 parts by mass with respect to 100 parts by mass of the polyamide monomer. When the blending amount is less than 0.5 parts by mass, the mechanical strength is hardly improved. On the other hand, when the blending amount exceeds 20 parts by mass, the production efficiency of the polyamide polymer is lowered, which is not preferable.

本発明におけるポリアミド樹脂とは、アミノカルボン酸、ラクタムあるいはジアミンとジカルボン酸(それらの一対の塩も含まれる)を主たる原料とするアミド結合を主鎖内に有する重合体である。その原料の具体例としては、アミノカルボン酸としては、6−アミノカプロン酸、11−アミノウンデカン酸、12−アミノドデカン酸等がある。またラクタムとしてはε−カプロラクタム、ω−ウンデカノラクタム、ω−ラウロラクタム等がある。ジアミンとしては、テトラメチレンジアミン、ヘキサメチレンジアミン、ウンデカメチレンジアミン、ドデカメチレンジアミン等がある。またジカルボン酸としては、アジピン酸、スべリン酸、セバシン酸、ドデカン二酸等がある。またこれらジアミンとジカルボン酸は一対の塩として用いることもできる。   The polyamide resin in the present invention is a polymer having an amide bond in the main chain, the main raw material of which is aminocarboxylic acid, lactam or diamine and dicarboxylic acid (including a pair of salts thereof). Specific examples of the raw material include aminocarboxylic acids such as 6-aminocaproic acid, 11-aminoundecanoic acid, and 12-aminododecanoic acid. Examples of the lactam include ε-caprolactam, ω-undecanolactam, and ω-laurolactam. Examples of the diamine include tetramethylene diamine, hexamethylene diamine, undecamethylene diamine, and dodecamethylene diamine. Examples of the dicarboxylic acid include adipic acid, suberic acid, sebacic acid, dodecanedioic acid and the like. These diamines and dicarboxylic acids can also be used as a pair of salts.

かかるポリアミド樹脂の好ましい例としては、ポリカプロアミド(ナイロン6)、ポリテトラメチレンアジパミド(ナイロン46)、ポリヘキサメチレンアジパミド(ナイロン66)、ポリカプロアミド/ポリヘキサメチレンアジパミドコポリマー(ナイロン6/66)、ポリウンデカミド(ナイロン11)、ポリカプロアミド/ポリウンデカミドコポリマー(ナイロン6/11)、ポリドデカミド(ナイロン12)、ポリカプロアミド/ポリドデカミドコポリマー(ナイロン6/12)、ポリヘキサメチレンセバカミド(ナイロン610)、ポリヘキサメチレンドデカミド(ナイロン612)、ポリウンデカメチレンアジパミド(ナイロン116)およびこれらの混合物ないし共重合体等が挙げられる。中でもナイロン6、ナイロン12が特に好ましい。   Preferred examples of such polyamide resin include polycaproamide (nylon 6), polytetramethylene adipamide (nylon 46), polyhexamethylene adipamide (nylon 66), polycaproamide / polyhexamethylene adipamide copolymer (Nylon 6/66), polyundecamide (nylon 11), polycaproamide / polyundecamide copolymer (nylon 6/11), polydodecamide (nylon 12), polycaproamide / polydodecamide copolymer (nylon 6/12), Examples include polyhexamethylene sebamide (nylon 610), polyhexamethylene dodecamide (nylon 612), polyundecamethylene adipamide (nylon 116), and mixtures or copolymers thereof. Of these, nylon 6 and nylon 12 are particularly preferable.

本発明に用いる表面処理ガラス繊維(B)は、ガラス繊維100質量部に対して、次式(1)で示されるシランカップリング剤0.01〜1質量部を含む集束剤で表面処理されている必要がある。
Si(OR (1)
(式中で、Rは末端にアミノ基もしくはエポキシ基を持つ炭素原子が2〜10のアルキル基、Rはメチル基、または、エチル基である)
ポリアミド樹脂の補強剤として用いるガラス繊維には、一般的に、樹脂との接着性を向上させるためのカップリング剤に代表される組成と、ガラス繊維を束ねて扱いやすくするための造膜剤等を配合した薬液でコートされている(例えば、特開平9-301745)。
The surface-treated glass fiber (B) used in the present invention is surface-treated with a sizing agent containing 0.01 to 1 part by mass of a silane coupling agent represented by the following formula (1) with respect to 100 parts by mass of the glass fiber. Need to be.
R 1 Si (OR 2 ) 3 (1)
(In the formula, R 1 is an alkyl group having 2 to 10 carbon atoms having an amino group or an epoxy group at the terminal, and R 2 is a methyl group or an ethyl group)
Glass fiber used as a reinforcing agent for polyamide resin generally includes a composition represented by a coupling agent for improving adhesiveness with the resin, a film forming agent for bundling glass fiber and making it easy to handle, etc. (For example, JP-A-9-301745).

シランカップリング剤には、ビニルシラン系、アクリルシラン系、エポキシシラン系、アミノシラン系、メタクリロキシシラン系、メルカプトシラン系などが一般的に知られているが、本願では、式1で示されるシランカップリング剤を用いる必要がある。それ以外のカップリング剤を用いると、引張試験後のサンプルの破断面を観察すると樹脂とガラスの接着が十分でない。なお、造膜剤には一般的に公知となっているウレタン系樹脂、エポキシ系樹脂、アクリル系樹脂などを用いることができる。   As the silane coupling agent, vinyl silane, acryl silane, epoxy silane, amino silane, methacryloxy silane, mercapto silane, and the like are generally known. It is necessary to use a ring agent. When other coupling agents are used, the adhesion between the resin and the glass is not sufficient when the fracture surface of the sample after the tensile test is observed. For the film-forming agent, generally known urethane resins, epoxy resins, acrylic resins, and the like can be used.

また、ガラス繊維の断面は、一般的な丸形状や、長方形や、それ以外の異形断面であってもよい。   Further, the cross section of the glass fiber may be a general round shape, a rectangle, or other irregular cross section.

本発明のポリアミド樹脂組成物(C)の製造方法は、基本的には、適宜選択した層間に脂肪族第1級アミンの挿入させた膨潤性層状珪酸塩の存在下、所定量のポリアミドモノマーをオートクレーブに仕込んだ後、水等の開始剤を適宜用い、温度240〜300℃、圧力0.2〜3MPa、1〜15時間の範囲内で溶融重縮合法によればよい。また、ポリアミドモノマーの特性に合わせて、重合開始剤に水や酸も用いてもよい。ただし、水をポリアミドモノマー100質量部に対して20質量部以上用いると、重合速度が低下し、生産性が下がるので好ましくない。   The method for producing the polyamide resin composition (C) of the present invention basically comprises a predetermined amount of polyamide monomer in the presence of a swellable layered silicate having an aliphatic primary amine inserted between appropriately selected layers. After charging the autoclave, an initiator such as water is appropriately used, and the melt polycondensation method may be used within a range of a temperature of 240 to 300 ° C., a pressure of 0.2 to 3 MPa, and a time of 1 to 15 hours. Further, water or acid may be used as the polymerization initiator in accordance with the characteristics of the polyamide monomer. However, if water is used in an amount of 20 parts by mass or more based on 100 parts by mass of the polyamide monomer, the polymerization rate is lowered and the productivity is lowered, which is not preferable.

ナイロン6樹脂を重合する場合には、純水5質量部、温度250〜280℃、圧力0.5〜2MPa、1〜5時間の範囲で重合することが好ましい。
また、重合後のポリアミド樹脂組成物中に残留しているポリアミドモノマーを除去するために、該ポリアミド樹脂組成物のペレットに対して熱水による精練を行うことが好ましい。この場合、好ましくは90〜100℃の熱水中で8時間以上の処理を行えばよい。
When the nylon 6 resin is polymerized, it is preferable to polymerize in 5 parts by mass of pure water, a temperature of 250 to 280 ° C., a pressure of 0.5 to 2 MPa, and a range of 1 to 5 hours.
Moreover, in order to remove the polyamide monomer remaining in the polyamide resin composition after polymerization, it is preferable to scour the pellets of the polyamide resin composition with hot water. In this case, the treatment is preferably performed in hot water at 90 to 100 ° C. for 8 hours or more.

さらに、このポリアミド樹脂組成物(C)100質量部と、ガラス繊維100質量部に対して、次式(1)で示されるシランカップリング剤0.01〜1質量部を含む集束剤で表面処理された表面処理ガラス繊維(B)とを溶融混錬するのが一般的であるが、この方法に限ったものではない。
Si(OR (1)
(式中で、Rは末端にアミノ基もしくはエポキシ基を持つ炭素原子が2〜10のアルキル基、Rはメチル基、または、エチル基である)
本発明のポリアミド樹脂組成物を製造するに当たっては、その特性を大きく損なわない限りにおいて、熱安定剤、酸化防止剤、強化材、顔料、着色防止剤、耐候剤、難燃剤、可塑剤、結晶核剤、離型剤等を添加してもよい。
Furthermore, with respect to 100 parts by mass of the polyamide resin composition (C) and 100 parts by mass of the glass fiber, surface treatment is performed with a sizing agent containing 0.01 to 1 part by mass of a silane coupling agent represented by the following formula (1). The surface-treated glass fiber (B) thus prepared is generally melt-kneaded, but is not limited to this method.
R 1 Si (OR 2 ) 3 (1)
(In the formula, R 1 is an alkyl group having 2 to 10 carbon atoms having an amino group or an epoxy group at the terminal, and R 2 is a methyl group or an ethyl group)
In producing the polyamide resin composition of the present invention, as long as its properties are not significantly impaired, a heat stabilizer, an antioxidant, a reinforcing material, a pigment, an anti-coloring agent, a weathering agent, a flame retardant, a plasticizer, a crystal nucleus An agent, a release agent and the like may be added.

熱安定剤や酸化防止剤としては、例えばヒンダードフェノール類、リン化合物、ヒンダードアミン類、イオウ化合物、銅化合物、アルカリ金属のハロゲン化物あるいはこれらの混合物が挙げられる。   Examples of the heat stabilizer and the antioxidant include hindered phenols, phosphorus compounds, hindered amines, sulfur compounds, copper compounds, alkali metal halides, and mixtures thereof.

以下本発明を実施例によりさらに具体的に説明するが、本発明はその要旨を越えない限り、以下の実施例に制限されるものではない。なお、実施例および比較例に用いた原料および物性測定方法は次の通りである。
1 原料
(A) ポリアミドモノマー
・ ε−カプロラクタム
・ アジピン酸とへキサメチレンジアミンの等モル量が配合されたAH塩
・ω−ラウロラクタム

(B) 膨潤性層状珪酸塩
・ 合成フッ素雲母 (コープケミカルケミカル社製ME-100)
・ モンモリロナイト (クニピア社製クニピアF)
(C) 層間処理剤
(1) 脂肪族第1級アミン
・ ステアリルアミン
(2) 脂肪族第1級アミン以外の処理剤
・ 6−アミノカプロン酸
(D) ガラス繊維
・ 径10μm、長さ3mmの円形断面を有するガラス繊維
(E) シランカップリング剤
・ アミノ系シランカップリング剤 :3−アミノプロピルトリメトキシシラン
(信越化学社製KBE-903)
・ エポキシ系シランカップリング剤:3−グリシドキシプロピルトリメトキシシラン
(信越化学社製KBM-403)
・ メタクリロキシ系シランカップリング剤:3−メタクリロキシプロピルメチルジメトキシシラン (信越化学社製KBM-502)
2 測定方法
(1)引張破断強度
ISO527に準拠して23℃で測定した。180MPa以上を合格とした。
(2)樹脂とガラス繊維の接着状態
破断面のガラスと樹脂の接着状態は、光学顕微鏡観察を行い判断した。
判断基準は以下のとおり。
◎:樹脂とガラス繊維がしっかりくっ付いている。
○:樹脂とガラス繊維がくっ付いている。
×:樹脂とガラス繊維がくっ付いていない。
EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples unless it exceeds the gist. In addition, the raw material used for the Example and the comparative example and the physical property measuring method are as follows.
1 Raw material (A) Polyamide monomer ε-Caprolactam AH salt containing equimolar amounts of adipic acid and hexamethylenediamine ω-laurolactam

(B) Swellable layered silicate-Synthetic fluorine mica (ME-100 manufactured by Corp Chemical Chemical Co.)
・ Montmorillonite (Kunipia F manufactured by Kunipia)
(C) Interlayer treatment agent (1) Aliphatic primary amine-Stearylamine (2) Treatment agent other than aliphatic primary amine-6-aminocaproic acid (D) Glass fiber-Circular shape with a diameter of 10 µm and a length of 3 mm Glass fiber having cross section (E) Silane coupling agent Amino silane coupling agent: 3-aminopropyltrimethoxysilane (KBE-903 manufactured by Shin-Etsu Chemical Co., Ltd.)
・ Epoxy silane coupling agent: 3-glycidoxypropyltrimethoxysilane (KBM-403 manufactured by Shin-Etsu Chemical Co., Ltd.)
・ Methacryloxy silane coupling agent: 3-methacryloxypropylmethyldimethoxysilane (KBM-502 manufactured by Shin-Etsu Chemical Co., Ltd.)
2 Measuring method (1) Tensile breaking strength Measured at 23 ° C. according to ISO527. 180 MPa or more was accepted.
(2) Adhesion state between resin and glass fiber The adhesion state between the glass and the resin on the fracture surface was determined by observation with an optical microscope.
Judgment criteria are as follows.
A: Resin and glass fiber are firmly attached.
○: Resin and glass fiber are adhered.
X: Resin and glass fiber are not adhered.

参考例 A1〜A6
指定の各種膨潤性珪酸塩に対し、指定の各種アミンで処理し、得られた膨潤性層状珪酸塩(A)を表1に示す。また、アミンで処理してない膨潤性合成フッ素雲母を(A6)とする。
Reference examples A1 to A6
Table 1 shows the swellable layered silicates (A) obtained by treating the various swellable silicates with various designated amines. A swellable synthetic fluorine mica that has not been treated with amine is defined as (A6).

参考例 B1〜B4
指定のシランカップリング剤で表面処理された表面処理ガラス繊維(B)を表2に示す。
Reference examples B1 to B4
Table 2 shows the surface-treated glass fibers (B) surface-treated with the designated silane coupling agent.

参考例 C1〜12
次に、表1に示された有機処理された膨潤性合成フッ素雲母(A)と未処理の膨潤性合成フッ素雲母を用いて、表3に示されたポリアミド樹脂組成物(C)を重合した。C1〜C4、およびC7〜C12については、ε−カプロラクタム1kgに対して、純水50ml、所定の層間処理済み膨潤性層状珪酸塩を所定量仕込み、260℃、0.7MPa下で、1時間、常圧で1時間重合した。C5については、アジピン酸とへキサメチレンジアミンの等モル量が配合された塩(AH塩)1kgに対して、純水50ml、所定の層間処理済み膨潤性層状珪酸塩を所定量仕込み、280℃、1.8MPa下で、2時間、常圧で2時間重合した。C6については、ω−ラウロラクタム1kgに対して、純水50ml、所定の層間処理済み膨潤性層状珪酸塩を所定量仕込み、260℃、2.0MPa下で、2時間、常圧で6時間重合した。
Reference examples C1-12
Next, the polyamide resin composition (C) shown in Table 3 was polymerized using the organically treated swellable synthetic fluorine mica (A) shown in Table 1 and the untreated swelling synthetic fluorine mica. . For C1 to C4 and C7 to C12, with respect to 1 kg of ε-caprolactam, 50 ml of pure water and a predetermined amount of layer-treated swellable layered silicate were charged, at 260 ° C. under 0.7 MPa for 1 hour, Polymerization was performed at normal pressure for 1 hour. For C5, 50 kg of pure water and a predetermined layer-treated swellable layered silicate are charged in an amount of 1 kg of a salt (AH salt) in which equimolar amounts of adipic acid and hexamethylenediamine are blended, and 280 ° C. The polymerization was carried out at 1.8 MPa for 2 hours and at normal pressure for 2 hours. For C6, 1 kg of ω-laurolactam was charged with 50 ml of pure water and a predetermined amount of a layered swellable layered silicate, and polymerized at 260 ° C. under 2.0 MPa for 2 hours and at normal pressure for 6 hours. did.

実施例1
表4に示すように、ポリアミド樹脂組成物(C1)100質量部に対して、アミノ系シランカップリング剤で表面処理されたガラス繊維(B1)30質量部を、260℃で東芝機械社製TEM37BSを用いて溶融混錬した。得られた樹脂組成物の引張試験を行った。引張強度および破断面の観察を行った。引張試験の結果を表4に示す。ガラス繊維と樹脂がしっかりくっ付いており、破断強度も高かった。
Example 1
As shown in Table 4, with respect to 100 parts by mass of the polyamide resin composition (C1), 30 parts by mass of glass fiber (B1) surface-treated with an amino-based silane coupling agent was added at 260 ° C. to TEM37BS manufactured by Toshiba Machine Co., Ltd. Was melt kneaded. A tensile test was performed on the obtained resin composition. Tensile strength and fracture surface were observed. Table 4 shows the results of the tensile test. Glass fiber and resin were firmly attached, and the breaking strength was high.

実施例2
ポリアミド樹脂組成物をC2に変えた以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表4に示す。ガラス繊維と樹脂の接着は良好であった。
Example 2
A resin composition was obtained in the same manner as in Example 1 except that the polyamide resin composition was changed to C2. Table 4 shows the results of the tensile test. The adhesion between the glass fiber and the resin was good.

実施例3
ポリアミド樹脂組成物をC3に変えた以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表4に示す。ガラス繊維と樹脂の接着は良好であった。
Example 3
A resin composition was obtained in the same manner as in Example 1 except that the polyamide resin composition was changed to C3. Table 4 shows the results of the tensile test. The adhesion between the glass fiber and the resin was good.

実施例4
ポリアミド樹脂組成物をC4に変えた以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表4に示す。ガラス繊維と樹脂の接着は良好であった。
Example 4
A resin composition was obtained in the same manner as in Example 1 except that the polyamide resin composition was changed to C4. Table 4 shows the results of the tensile test. The adhesion between the glass fiber and the resin was good.

実施例5
表面処理ガラス繊維(B1)の配合量を100質量部にした以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表4に示す。ガラス繊維と樹脂の接着は良好であった。
Example 5
A resin composition was obtained in the same manner as in Example 1 except that the amount of the surface-treated glass fiber (B1) was 100 parts by mass. Table 4 shows the results of the tensile test. The adhesion between the glass fiber and the resin was good.

実施例6
表面処理ガラス繊維をB2にした以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表3に示す。ガラス繊維と樹脂の接着は良好であった。
Example 6
A resin composition was obtained in the same manner as in Example 1 except that the surface-treated glass fiber was changed to B2. Table 3 shows the results of the tensile test. The adhesion between the glass fiber and the resin was good.

実施例7
ポリアミド樹脂組成物をC5とし、表面処理ガラス繊維(B1)と溶融混錬するときは、280℃でおこなった以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表4に示す。ガラス繊維と樹脂の接着は良好であった。
Example 7
When the polyamide resin composition was C5 and melt kneaded with the surface-treated glass fiber (B1), a resin composition was obtained in the same manner as in Example 1 except that the temperature was 280 ° C. Table 4 shows the results of the tensile test. The adhesion between the glass fiber and the resin was good.

実施例8
ポリアミド樹脂組成物をC6とし、表面処理ガラス繊維(B1)と溶融混錬するときは、220℃でおこなった以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表4に示す。ガラス繊維と樹脂の接着は良好であった。
Example 8
When the polyamide resin composition was C6 and melt kneaded with the surface-treated glass fiber (B1), a resin composition was obtained in the same manner as in Example 1 except that the temperature was 220 ° C. Table 4 shows the results of the tensile test. The adhesion between the glass fiber and the resin was good.

比較例1
ガラス繊維を配合しない以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表5に示す。
Comparative Example 1
A resin composition was obtained in the same manner as in Example 1 except that no glass fiber was blended. Table 5 shows the results of the tensile test.

比較例2
膨潤性層状珪酸塩を配合していないポリアミド樹脂組成物C12を用いた以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表5に示す。通常のガラス繊維単独の強化物であり、ガラスと樹脂の接着は良好であった。
Comparative Example 2
A resin composition was obtained in the same manner as in Example 1 except that the polyamide resin composition C12 containing no swellable layered silicate was used. Table 5 shows the results of the tensile test. It was a reinforced product of ordinary glass fiber alone, and the adhesion between glass and resin was good.

比較例3
表面処理をおこなっていない膨潤性合成フッ素雲母を用いたポリアミド樹脂組成物(C11)を用いた以外は、実施例1と同様に、樹脂組成物を得た。引張試験の結果を表5に示す。膨潤性合成フッ素雲母の表面処理をおこなっていなかったために、ガラス繊維と樹脂の接着性が悪く、引張強度も、ほぼ同じ組成の実施例1より劣った。
Comparative Example 3
A resin composition was obtained in the same manner as in Example 1 except that the polyamide resin composition (C11) using the swellable synthetic fluorine mica not subjected to the surface treatment was used. Table 5 shows the results of the tensile test. Since the surface treatment of the swellable synthetic fluorinated mica was not performed, the adhesion between the glass fiber and the resin was poor, and the tensile strength was inferior to that of Example 1 having almost the same composition.

比較例4
膨潤性合成フッ素雲母の有機処理量が0.1質量部であるポリアミド樹脂組成物(C9)を用いた以外は実施例1と同様に樹脂組成物を得た。引張試験の結果を表5に示す。膨潤性フッ素雲母のステアリルアミン処理量が少ないために、ガラス繊維と樹脂の接着性が悪く、引張強度も、ほぼ同じ組成の実施例1より劣った。
Comparative Example 4
A resin composition was obtained in the same manner as in Example 1 except that the polyamide resin composition (C9) in which the organic treatment amount of the swellable synthetic fluorinated mica was 0.1 parts by mass was used. Table 5 shows the results of the tensile test. Since the amount of stearylamine treated with the swellable fluorine mica was small, the adhesion between the glass fiber and the resin was poor, and the tensile strength was inferior to that of Example 1 having almost the same composition.

比較例5
膨潤性合成フッ素雲母(A1)の配合量を0.1質量部としたポリアミド樹脂組成物(C10)を用いた以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表5に示す。膨潤性合成フッ素雲母の配合量が少なすぎるために、得られた樹脂組成物に対する、ガラス繊維と膨潤性合成フッ素雲母の相乗効果は見らなかった。
Comparative Example 5
A resin composition was obtained in the same manner as in Example 1 except that the polyamide resin composition (C10) in which the compounding amount of the swellable synthetic fluorine mica (A1) was 0.1 parts by mass was used. Table 5 shows the results of the tensile test. Since the compounding amount of the swellable synthetic fluorinated mica was too small, no synergistic effect of the glass fiber and the swellable synthetic fluorinated mica was found on the obtained resin composition.

比較例6
6−アミノカプロン酸を用いて膨潤性合成フッ素雲母の処理をおこなったポリアミド樹脂組成物(C7)を用いた以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表5に示す。ガラス繊維と膨潤性合成フッ素雲母との相乗効果は見られず、そして、ガラス繊維と樹脂の接着性も悪かった。
Comparative Example 6
A resin composition was obtained in the same manner as in Example 1 except that the polyamide resin composition (C7) obtained by treating the swellable synthetic fluorine mica with 6-aminocaproic acid was used. Table 5 shows the results of the tensile test. There was no synergistic effect between the glass fiber and the swellable synthetic fluorine mica, and the adhesion between the glass fiber and the resin was also poor.

比較例7
表面処理ガラス繊維(B1)の配合量を、ポリアミド樹脂組成物(C1)に対して、300重量部配合した以外は、実施例1と同様に樹脂組成物を作成した。引張試験の結果を表5に示す。ガラス繊維の配合量が多すぎて、操業性に問題があり、樹脂ペレットを得ることができなかった。
Comparative Example 7
A resin composition was prepared in the same manner as in Example 1 except that 300 parts by weight of the surface-treated glass fiber (B1) was added to the polyamide resin composition (C1). Table 5 shows the results of the tensile test. There were too many compounding quantities of glass fiber, there existed a problem in operativity, and the resin pellet could not be obtained.

比較例8
メタクリロキシ系シランカップリング剤を用いた表面処理ガラス(B3)を用いた以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表5に示す。ガラス繊維の表面処理剤をアミノ系とエポキシ系以外のものを用いているため、樹脂とガラス繊維の接着性が悪かった。
Comparative Example 8
A resin composition was obtained in the same manner as in Example 1 except that the surface-treated glass (B3) using a methacryloxy silane coupling agent was used. Table 5 shows the results of the tensile test. Since a glass fiber surface treatment agent other than amino and epoxy was used, the adhesion between the resin and the glass fiber was poor.

比較例9
ガラス繊維表面処理剤中のアミノシラン系カップリング剤の濃度を0.001質量%とした以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表5に示す。アミノシラン系カップリング剤の濃度が低かったため、樹脂とガラス繊維の接着性が悪く、引張強度も低かった。
Comparative Example 9
A resin composition was obtained in the same manner as in Example 1 except that the concentration of the aminosilane coupling agent in the glass fiber surface treatment agent was 0.001% by mass. Table 5 shows the results of the tensile test. Since the concentration of the aminosilane coupling agent was low, the adhesion between the resin and the glass fiber was poor, and the tensile strength was also low.

比較例10
6−アミノカプロン酸で処理した膨潤性合成フッ素雲母を用いたポリアミド樹脂組成物(C7)と、メタクリロキシ系シランカップリング剤で表面処理したガラス繊維(B3)を用いた以外は、実施例1と同様に樹脂組成物を得た。引張試験の結果を表5に示す。樹脂とガラス繊維との接着性が悪く、引張強度も低かった。
Comparative Example 10
Example 1 except that a polyamide resin composition (C7) using a swellable synthetic fluoromica treated with 6-aminocaproic acid and a glass fiber (B3) surface-treated with a methacryloxy silane coupling agent were used. A resin composition was obtained. Table 5 shows the results of the tensile test. The adhesion between the resin and the glass fiber was poor, and the tensile strength was low.

比較例11
メタクリロキシ系シランカップリング剤で表面処理したガラス繊維(B3)にした以外は、実施例7と同様に樹脂組成物を得た。引張試験の結果を表5に示す。ナイロン66の場合も、メタクリロキシ系シランカップリング剤の表面処理材を用いると、膨潤性合成フッ素雲母とガラス繊維の相乗効果が見られず、実施例7より、引張強度が低く、樹脂とガラス繊維の接着性も悪かった。
Comparative Example 11
A resin composition was obtained in the same manner as in Example 7 except that the glass fiber (B3) surface-treated with a methacryloxy silane coupling agent was used. Table 5 shows the results of the tensile test. Also in the case of nylon 66, when the surface treatment material of methacryloxy silane coupling agent is used, the synergistic effect of the swellable synthetic fluorine mica and the glass fiber is not observed, and the tensile strength is lower than that in Example 7, and the resin and the glass fiber. The adhesion was also poor.

比較例12
メタクリロキシ系シランカップリング剤で表面処理したガラス繊維(B3)を用いた以外は、実施例8と同様に樹脂組成物を得た。引張試験の結果を表5に示す。ナイロン12の場合も、メタクリロキシ系シランカップリング剤の表面処理材を用いると、膨潤性合成フッ素雲母とガラス繊維の相乗効果が見られず、実施例8より、引張強度が低く、樹脂とガラス繊維の接着性も悪かった。



































Comparative Example 12
A resin composition was obtained in the same manner as in Example 8, except that glass fiber (B3) surface-treated with a methacryloxy silane coupling agent was used. Table 5 shows the results of the tensile test. Also in the case of nylon 12, when the surface treatment material of the methacryloxy silane coupling agent is used, the synergistic effect of the swellable synthetic fluorine mica and the glass fiber is not observed, and the tensile strength is lower than in Example 8, and the resin and the glass fiber. The adhesion was also poor.



































Claims (4)

膨潤性層状珪酸塩100質量部に対して、層間に脂肪族第1級アミン0.5〜30質量部を挿入させた膨潤性層状珪酸塩(A)と、ガラス繊維100質量部に対して、次式(1)で示されるシランカップリング剤0.01〜1質量%を含む集束剤で表面処理された表面処理ガラス繊維(B)を配合してなるポリアミド樹脂組成物であって、ポリアミドモノマー100質量部、(A)で示される膨潤性層状珪酸塩0.5〜20質量部、純水0〜20質量部とを共存させた後、ポリアミドモノマーを重合させて得られるポリアミド樹脂組成物(C)100質量部と(B)で示される表面処理ガラス繊維5〜200質量部を配合してなるポリアミド樹脂組成物。
Si(OR (1)
(式中で、Rは末端にアミノ基もしくはエポキシ基を持つ炭素原子が2〜10のアルキル基、Rはメチル基、または、エチル基である)
For 100 parts by mass of the swellable layered silicate, with respect to 100 parts by mass of the swellable layered silicate (A) in which 0.5 to 30 parts by mass of an aliphatic primary amine is inserted between the layers, A polyamide resin composition comprising a surface-treated glass fiber (B) surface-treated with a sizing agent containing 0.01 to 1% by mass of a silane coupling agent represented by the following formula (1): A polyamide resin composition (100 parts by mass) obtained by polymerizing a polyamide monomer after coexisting with 0.5 to 20 parts by mass of a swellable layered silicate represented by (A) and 0 to 20 parts by mass of pure water. C) A polyamide resin composition comprising 100 parts by mass and 5 to 200 parts by mass of the surface-treated glass fiber represented by (B).
R 1 Si (OR 2 ) 3 (1)
(In the formula, R 1 is an alkyl group having 2 to 10 carbon atoms having an amino group or an epoxy group at the terminal, and R 2 is a methyl group or an ethyl group)
脂肪族第1級アミンが、オクチルアミン、ノニルアミン、デシルアミン、ウンデシルアミン、ドデシルアミン、トリデシルアミン、テトラデシルアミン、ペンタデシルアミン、ステアリルアミン、オレイルアミンのいずれか一種もしくは一種以上を混合してなる混合物である請求項1に記載のポリアミド樹脂組成物。 Aliphatic primary amine is formed by mixing one or more of octylamine, nonylamine, decylamine, undecylamine, dodecylamine, tridecylamine, tetradecylamine, pentadecylamine, stearylamine, and oleylamine. The polyamide resin composition according to claim 1, which is a mixture. 膨潤性層状珪酸塩が、下記の次式(2)で示される請求項1〜2のいずれかに記載のポリアミド樹脂組成物。
α(MgLiβ)Si(2)
(式中で、Mはイオン交換性のカチオンを表し、具体的にはナトリウムやリチウムが挙げられる。また、α、β、X、YおよびZはそれぞれ係数を表し、0≦α≦1.0、0≦β≦1.0、2.5≦X≦4、10≦Y≦15、1.0≦Z≦2.0である)
The polyamide resin composition according to any one of claims 1 to 2, wherein the swellable layered silicate is represented by the following formula (2).
M α (Mg X Li β ) Si 4 O Y F Z (2)
(In the formula, M represents an ion-exchangeable cation, specifically sodium or lithium. Α, β, X, Y, and Z each represents a coefficient, and 0 ≦ α ≦ 1.0. 0 ≦ β ≦ 1.0, 2.5 ≦ X ≦ 4, 10 ≦ Y ≦ 15, 1.0 ≦ Z ≦ 2.0)
膨潤性層状珪酸塩が、下記の次式(3)で示される請求項1〜2のいずれかに記載のポリアミド樹脂組成物。
Si(Al2−aMg)O10(OH)・nHO (3)
(式中で、Mはナトリウム等のカチオンを表し、0.25≦a≦0.7である。また層間のイオン交換性カチオンと結合している水分子の数はカチオン種や湿度等の条件によって様々に変わりうるので、式中ではnHOで表した)




The polyamide resin composition according to any one of claims 1 to 2, wherein the swellable layered silicate is represented by the following formula (3).
M a Si (Al 2-a Mg) O 10 (OH) 2 .nH 2 O (3)
(In the formula, M represents a cation such as sodium, and 0.25 ≦ a ≦ 0.7. The number of water molecules bonded to the interlayer ion-exchangeable cation depends on conditions such as cation species and humidity. (It is expressed as nH 2 O in the formula)




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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009035591A (en) * 2007-07-31 2009-02-19 Unitika Ltd Glass fiber-reinforced polyamide resin composition
JP2011208105A (en) * 2010-03-31 2011-10-20 Unitika Ltd Polyamide resin composition, method for producing the polyamide resin composition, and molded article made of the polyamide resin composition
JP2012001646A (en) * 2010-06-18 2012-01-05 Unitika Ltd Polyamide resin composition and its manufacturing method
JP5730284B2 (en) * 2010-03-31 2015-06-10 ユニチカ株式会社 Polyamide resin composition, method for producing the polyamide resin composition, and molded article using the polyamide resin composition
US20150368410A1 (en) * 2012-12-18 2015-12-24 Agency For Science, Technology And Research Method of preparing fiber-reinforced polymer composites and fiber-reinforced polymer composites prepared thereof
CN115678270A (en) * 2022-10-19 2023-02-03 安徽尚德轨道设备制造有限公司 Glass fiber modified polyamide and sleeve thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009035591A (en) * 2007-07-31 2009-02-19 Unitika Ltd Glass fiber-reinforced polyamide resin composition
JP2011208105A (en) * 2010-03-31 2011-10-20 Unitika Ltd Polyamide resin composition, method for producing the polyamide resin composition, and molded article made of the polyamide resin composition
JP5730284B2 (en) * 2010-03-31 2015-06-10 ユニチカ株式会社 Polyamide resin composition, method for producing the polyamide resin composition, and molded article using the polyamide resin composition
JP2012001646A (en) * 2010-06-18 2012-01-05 Unitika Ltd Polyamide resin composition and its manufacturing method
US20150368410A1 (en) * 2012-12-18 2015-12-24 Agency For Science, Technology And Research Method of preparing fiber-reinforced polymer composites and fiber-reinforced polymer composites prepared thereof
US9803079B2 (en) * 2012-12-18 2017-10-31 Agency For Science, Technology And Research Method of preparing fiber-reinforced polymer composites and fiber-reinforced polymer composites prepared thereof
CN115678270A (en) * 2022-10-19 2023-02-03 安徽尚德轨道设备制造有限公司 Glass fiber modified polyamide and sleeve thereof
CN115678270B (en) * 2022-10-19 2024-04-09 安徽尚德轨道设备制造有限公司 Glass fiber modified polyamide and sleeve thereof

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