JP2009024204A - Carbide-coated nickel powder and method for producing the same - Google Patents
Carbide-coated nickel powder and method for producing the same Download PDFInfo
- Publication number
- JP2009024204A JP2009024204A JP2007187128A JP2007187128A JP2009024204A JP 2009024204 A JP2009024204 A JP 2009024204A JP 2007187128 A JP2007187128 A JP 2007187128A JP 2007187128 A JP2007187128 A JP 2007187128A JP 2009024204 A JP2009024204 A JP 2009024204A
- Authority
- JP
- Japan
- Prior art keywords
- nickel
- carbide
- nickel powder
- coated
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 164
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000002245 particle Substances 0.000 claims abstract description 67
- 239000007864 aqueous solution Substances 0.000 claims abstract description 37
- 150000001875 compounds Chemical class 0.000 claims abstract description 21
- 229920000642 polymer Polymers 0.000 claims abstract description 20
- 150000002815 nickel Chemical class 0.000 claims abstract description 17
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims abstract description 12
- 239000002270 dispersing agent Substances 0.000 claims abstract description 11
- 150000001413 amino acids Chemical class 0.000 claims abstract description 10
- 239000011248 coating agent Substances 0.000 claims abstract description 10
- 238000000576 coating method Methods 0.000 claims abstract description 10
- 239000012299 nitrogen atmosphere Substances 0.000 claims abstract description 9
- -1 ammonium ions Chemical class 0.000 claims abstract description 6
- NBFQLHGCEMEQFN-UHFFFAOYSA-N N.[Ni] Chemical compound N.[Ni] NBFQLHGCEMEQFN-UHFFFAOYSA-N 0.000 claims abstract description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 31
- 229910052757 nitrogen Inorganic materials 0.000 claims description 18
- 150000001247 metal acetylides Chemical class 0.000 claims 1
- 239000000243 solution Substances 0.000 abstract description 14
- 238000010438 heat treatment Methods 0.000 abstract description 13
- 125000004433 nitrogen atom Chemical group N* 0.000 abstract description 12
- 239000000919 ceramic Substances 0.000 abstract description 11
- 238000010304 firing Methods 0.000 abstract description 11
- 239000003985 ceramic capacitor Substances 0.000 abstract description 8
- 239000007772 electrode material Substances 0.000 abstract description 5
- 239000000758 substrate Substances 0.000 abstract description 4
- 229910052799 carbon Inorganic materials 0.000 description 32
- 229910052759 nickel Inorganic materials 0.000 description 32
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 31
- 238000000034 method Methods 0.000 description 25
- 239000010410 layer Substances 0.000 description 19
- 239000000126 substance Substances 0.000 description 19
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 18
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 238000005245 sintering Methods 0.000 description 13
- 108010010803 Gelatin Proteins 0.000 description 12
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 12
- 229920000159 gelatin Polymers 0.000 description 12
- 239000008273 gelatin Substances 0.000 description 12
- 235000019322 gelatine Nutrition 0.000 description 12
- 235000011852 gelatine desserts Nutrition 0.000 description 12
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 11
- 239000000843 powder Substances 0.000 description 10
- 230000032798 delamination Effects 0.000 description 9
- 239000007789 gas Substances 0.000 description 9
- 229910000008 nickel(II) carbonate Inorganic materials 0.000 description 9
- ZULUUIKRFGGGTL-UHFFFAOYSA-L nickel(ii) carbonate Chemical compound [Ni+2].[O-]C([O-])=O ZULUUIKRFGGGTL-UHFFFAOYSA-L 0.000 description 9
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- BFDHFSHZJLFAMC-UHFFFAOYSA-L nickel(ii) hydroxide Chemical compound [OH-].[OH-].[Ni+2] BFDHFSHZJLFAMC-UHFFFAOYSA-L 0.000 description 7
- 229910052717 sulfur Inorganic materials 0.000 description 7
- 239000011593 sulfur Substances 0.000 description 7
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 6
- 235000011114 ammonium hydroxide Nutrition 0.000 description 6
- 238000009826 distribution Methods 0.000 description 6
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 6
- 235000017557 sodium bicarbonate Nutrition 0.000 description 6
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 5
- 238000002441 X-ray diffraction Methods 0.000 description 5
- 229910003481 amorphous carbon Inorganic materials 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000010419 fine particle Substances 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 239000004202 carbamide Substances 0.000 description 4
- 239000011362 coarse particle Substances 0.000 description 4
- 239000012266 salt solution Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000002411 thermogravimetry Methods 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 239000005539 carbonized material Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229910000480 nickel oxide Inorganic materials 0.000 description 3
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 3
- 229910000510 noble metal Inorganic materials 0.000 description 3
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 150000001721 carbon Chemical class 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229940078494 nickel acetate Drugs 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 2
- 241000283690 Bos taurus Species 0.000 description 1
- 229910021543 Nickel dioxide Inorganic materials 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000010000 carbonizing Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000006114 decarboxylation reaction Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000635 electron micrograph Methods 0.000 description 1
- 235000010299 hexamethylene tetramine Nutrition 0.000 description 1
- 239000004312 hexamethylene tetramine Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 150000002605 large molecules Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- YQCIWBXEVYWRCW-UHFFFAOYSA-N methane;sulfane Chemical compound C.S YQCIWBXEVYWRCW-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
- 238000006557 surface reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 238000002076 thermal analysis method Methods 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Landscapes
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Powder Metallurgy (AREA)
Abstract
Description
本発明は、積層セラミックコンデンサーや多層セラミック基板等の内部電極材料に適した窒素を含む炭化物で被覆されたニッケル粉末およびその製造方法に関する。 The present invention relates to nickel powder coated with a carbide containing nitrogen suitable for internal electrode materials such as multilayer ceramic capacitors and multilayer ceramic substrates, and a method for producing the same.
粒子径の小さなニッケル粉末は、厚膜導電体材料として積層セラミックコンデンサー(以下、MLCCと呼ぶ)や多層セラミック基板等の電気回路形成のため使用されている。 Nickel powder having a small particle diameter is used as a thick film conductor material for forming an electric circuit such as a multilayer ceramic capacitor (hereinafter referred to as MLCC) or a multilayer ceramic substrate.
MLCCはセラミック誘電体層と内部電極層とが交互に複数積層した構造をしている。内部電極部層は導電材料の金属粉末をバインダー中に分散させペースト化し、該ペーストをセラミックグリーンシート上に印刷し、該印刷した基材を複数積層させて加熱圧着した後、還元雰囲気中で加熱焼成することによって作製されている。 The MLCC has a structure in which a plurality of ceramic dielectric layers and internal electrode layers are alternately stacked. The internal electrode layer is formed by dispersing a metal powder of a conductive material in a binder to form a paste, printing the paste on a ceramic green sheet, laminating a plurality of the printed substrates, heating and pressing, and then heating in a reducing atmosphere. It is produced by firing.
従来、MLCCの内部電極材料としては、PdやAg−Pdなどの貴金属粉末が使われてきた。貴金属は空気中で焼成できるのでMLCCの作製に好適に用いることが出来るが、材料が高価という問題がある。そのため、内部電極材料は比較的安価なニッケル粉末に置き換えられてきている。 Conventionally, noble metal powders such as Pd and Ag-Pd have been used as internal electrode materials for MLCCs. Since noble metals can be fired in the air, they can be suitably used for the production of MLCC, but there is a problem that the material is expensive. Therefore, the internal electrode material has been replaced with a relatively inexpensive nickel powder.
しかしながら、ニッケル粉末は貴金属粉末を用いた場合に比べて耐酸化性が劣るため、焼成時にニッケル粉末の一部が酸化されてしまい、セラミック誘電体層へ拡散するという問題がある。 However, since nickel powder is inferior in oxidation resistance as compared with the case where noble metal powder is used, there is a problem that a part of nickel powder is oxidized at the time of firing and diffuses into the ceramic dielectric layer.
ところで、MLCCを作製する際の焼成温度は、例えば、セラミック誘電体層の材料として広く使われているBaTiO3を用いる場合には1100℃以上の加熱を必要とする。しかし、ニッケル粉末の熱収縮開始温度が400〜500℃であるため、セラミック誘電体層と共焼成した際に、積層したセラミック誘電体層とニッケル層の間に熱収縮率の差から歪みが生じ、デラミネーションやクラックが生じ、MLCCの性能が低下することになる。 By the way, the firing temperature at the time of manufacturing MLCC requires heating of 1100 ° C. or more when, for example, BaTiO 3 widely used as a material for the ceramic dielectric layer is used. However, since the thermal shrinkage starting temperature of nickel powder is 400 to 500 ° C., when co-fired with the ceramic dielectric layer, distortion occurs due to the difference in thermal shrinkage between the laminated ceramic dielectric layer and the nickel layer. As a result, delamination and cracks occur, and the performance of the MLCC deteriorates.
そこで、ニッケル粉末を用いることで生じるデラミネーションやクラックを抑制する方法が種々提案されている。 Therefore, various methods for suppressing delamination and cracks caused by using nickel powder have been proposed.
塩化ニッケルガスと四塩化チタンガスを混合し、これらのガスと塩化ニッケルの還元ガスおよび四塩化チタンの酸化ガスとを反応させて、ニッケルと二酸化チタンを同時に合成した酸化チタン被覆ニッケル粉末を調製する方法が提案されている(特許文献1:特開2005−240076号公報)。しかしながら、この方法では調製されたニッケル粉末の表面だけでなくニッケル粉末の内部にもチタン酸化物が形成されてしまうため、前記酸化物が、電極を形成した際に不純物として残留してしまう問題が考えられ、さらに、塩化ニッケルをガス化させるための特別な真空装置を必要とする。 Mix nickel chloride gas and titanium tetrachloride gas, and react these gases with the reducing gas of nickel chloride and oxidizing gas of titanium tetrachloride to prepare titanium oxide-coated nickel powder by simultaneously synthesizing nickel and titanium dioxide. A method has been proposed (Patent Document 1: Japanese Patent Laid-Open No. 2005-240076). However, in this method, since titanium oxide is formed not only on the surface of the prepared nickel powder but also inside the nickel powder, there is a problem that the oxide remains as an impurity when the electrode is formed. In addition, a special vacuum device is required for gasifying the nickel chloride.
また、オングミルやハイブリダイザーなどを用いて酸化物被覆ニッケル粉末を調製する方法が提案されている(特許文献2:特開平11−343501号公報)。しかし、オングミルやハイブリダイザーを用いて調製された酸化物被覆ニッケル粉末は、酸化物粒子とニッケル粒子との付着力が弱いために酸化物粒子がニッケル粒子から剥離しやすく、熱収縮率の改善効果は非常に低いと考えられる。 In addition, a method of preparing oxide-coated nickel powder using an ang mill, a hybridizer, or the like has been proposed (Patent Document 2: Japanese Patent Laid-Open No. 11-343501). However, the oxide-coated nickel powder prepared using ONGMILL or a hybridizer has a weak adhesion between the oxide particles and the nickel particles, so the oxide particles are easy to peel off from the nickel particles, and the heat shrinkage rate is improved. Is considered very low.
また、ニッケル粉末の焼結開始温度を高くする方法として、ニッケル粉末に硫黄を含有させる技術が提案されている(特許文献3:特開平11−80817号公報)。しかしながら、本提案によって調製された硫黄含有ニッケル粉末では、焼結時に硫黄が誘電体層に拡散し、誘電体層の電気的特性を劣化させるおそれがある。 In addition, as a method for increasing the sintering start temperature of nickel powder, a technique for incorporating sulfur into nickel powder has been proposed (Patent Document 3: Japanese Patent Laid-Open No. 11-80817). However, in the sulfur-containing nickel powder prepared according to the present proposal, sulfur may diffuse into the dielectric layer during sintering, which may deteriorate the electrical characteristics of the dielectric layer.
上記のような酸化物被覆ニッケル粉末や硫黄含有のニッケル粉末による問題点を改善する手法として、ニッケル粉末を炭素で被覆する方法が提案されている。
ニッケル粉末の表面を炭素により被覆することでニッケル粉末の耐熱性を向上させ、焼結開始温度を上げるという方法である。
As a technique for improving the problems caused by the oxide-coated nickel powder and sulfur-containing nickel powder as described above, a method of coating the nickel powder with carbon has been proposed.
In this method, the surface of the nickel powder is coated with carbon to improve the heat resistance of the nickel powder and raise the sintering start temperature.
ニッケル粉末とヘキサンなどの炭化水素ガスを300〜600℃の温度条件下で接触させることによりニッケル粉末表面に炭素層を被覆するという方法が提案されている。(特許文献4:特開2005−8960号公報)この手法によって調製された炭素被覆ニッケル粉末をMLCC内部電極材料に用いることにより、炭素を被覆していないニッケル粉末に比べて、焼結開始温度が上昇する。しかしながら、本提案で示されている炭化水素ガスとニッケル粉末との接触による表面反応の設定温度域は、同時に炭素で被覆されていないニッケル粉末の焼結開始温度でもある。本提案中にニッケル粉末表面への炭素の被覆がニッケル粉末の焼結に必ず優先して生じるという言及は一切なく、炭素被覆反応とニッケル粉末の焼結が反応系内で同時に発生していることが考えられ、本提案の手法はいまだ十分とは言い難いものである。また、高温の炭化水素ガスでニッケル粉末を処理するために、特別な装置が必要であり簡便な手法とは言いがたい。 There has been proposed a method in which a nickel layer and a hydrocarbon gas such as hexane are brought into contact with each other under a temperature condition of 300 to 600 ° C. to coat a carbon layer on the surface of the nickel powder. (Patent Document 4: Japanese Patent Application Laid-Open No. 2005-8960) By using the carbon-coated nickel powder prepared by this method as the MLCC internal electrode material, the sintering start temperature is higher than that of the nickel powder not coated with carbon. To rise. However, the set temperature range of the surface reaction by the contact between the hydrocarbon gas and the nickel powder shown in this proposal is also the sintering start temperature of the nickel powder not coated with carbon. There is no mention in the proposal that carbon coating on the surface of nickel powder always takes precedence over sintering of nickel powder, and that carbon coating reaction and sintering of nickel powder occur simultaneously in the reaction system. The proposed method is still not sufficient. Moreover, in order to process nickel powder with high temperature hydrocarbon gas, a special apparatus is required and it cannot be said that it is a simple method.
また、ニッケル粉末とポリオールを混合した後に加熱することで前記ニッケル粉末表面に炭素被覆層を形成させる方法が提案されている(特許文献5:特開2005−154904号公報)。しかしながら、ニッケル粉末とポリオールとを混合した後に加熱する方法では、実施例の図に示されているニッケル粒子よりさらに微細であり、MLCC用として要求されている平均粒子径50〜200nmのニッケル粒子への適用を考えた場合、比較的軟らかい金属であるニッケル粒子を潰さないように凝集を解きながら該ニッケル粒子の表面を炭素で均一に被覆することは困難であると考えられる。 In addition, a method of forming a carbon coating layer on the surface of the nickel powder by heating after mixing the nickel powder and the polyol has been proposed (Patent Document 5: JP-A-2005-154904). However, in the method of heating after mixing the nickel powder and the polyol, the nickel particles are finer than the nickel particles shown in the examples, and the nickel particles having an average particle diameter of 50 to 200 nm required for MLCC are obtained. In consideration of the application of the above, it is considered difficult to uniformly coat the surface of the nickel particles with carbon while releasing the aggregation so as not to crush the nickel particles which are relatively soft metals.
そのため粒子の凝集を防ぎながらニッケル粉末を炭素で均一に被覆するためには、ニッケル粉末の調製と同時にニッケル粉末の表面を炭素で被覆するという方法が好ましいと考えられる。 Therefore, in order to uniformly coat the nickel powder with carbon while preventing particle aggregation, it is considered preferable to coat the surface of the nickel powder with carbon simultaneously with the preparation of the nickel powder.
ニッケル粉末の調製と炭素被覆を同時に行う技術として、以下の方法が提案されている。 The following methods have been proposed as techniques for simultaneously preparing nickel powder and carbon coating.
酢酸ニッケルを含む高分子分散剤水溶液にアンモニアを添加して加熱し、水酸化ニッケルコロイド水溶液を調製した後、該コロイド水溶液を乾燥させ、焼成することにより、炭素に被覆されたニッケル微粒子が調製できると報告されている(非特許文献1)。本方法によれば、ニッケル微粒子を調製すると同時にニッケル微粒子表面を炭素で均一に被覆することができる。
しかしながら、非特許文献1には粒子径10nm以下の炭素被覆ニッケル微粒子の調製方法しか記載されておらず、また本発明者らは本手法の追試を行ったが、MLCC用として要求されている平均粒子径50〜200nmの炭素被覆ニッケル粉末を調製することは困難であった。
通常、ニッケル塩の水溶液にアンモニアを添加して加熱すると、非常に微細な水酸化ニッケル粒子が生成する。そのために非特許文献1においても微細な水酸化ニッケル粒子のみしか生成することができず、結果的に粒子径50〜200nmの炭素被覆ニッケル粉末の調製が困難であったものと考えられる。
After adding ammonia to a polymer dispersant aqueous solution containing nickel acetate and heating to prepare a nickel hydroxide colloidal aqueous solution, the colloidal aqueous solution is dried and baked to prepare nickel particles coated with carbon. (Non-Patent Document 1). According to this method, nickel fine particles can be prepared and simultaneously the surfaces of the nickel fine particles can be uniformly coated with carbon.
However, Non-Patent Document 1 only describes a method for preparing carbon-coated nickel fine particles having a particle diameter of 10 nm or less, and the present inventors conducted a supplementary test of this method. It was difficult to prepare carbon-coated nickel powder having a particle size of 50 to 200 nm.
Usually, when ammonia is added to an aqueous nickel salt solution and heated, very fine nickel hydroxide particles are generated. Therefore, even in Non-Patent Document 1, only fine nickel hydroxide particles can be produced, and as a result, it is considered that preparation of carbon-coated nickel powder having a particle diameter of 50 to 200 nm was difficult.
近年、電子機器の小型化に伴い、MLCCは小型化の傾向にあり、誘電体層および内部電極層の膜厚は1μm以下となってきている。そのため、薄層化に伴い小粒子径化が進んでおり、特に平均粒子径50〜200nmのニッケル粉末が要求されている。また、同時にデラミネーションやクラックの発生を抑制できるニッケル粉末が求められている。 In recent years, with the miniaturization of electronic devices, MLCCs tend to be miniaturized, and the film thicknesses of dielectric layers and internal electrode layers have become 1 μm or less. For this reason, the particle size has been reduced along with the thinning, and nickel powder having an average particle size of 50 to 200 nm is particularly required. At the same time, there is a need for nickel powder that can suppress the occurrence of delamination and cracks.
しかしながら、従来提案されている酸化物によるニッケル粉末の被覆や、硫黄をニッケル粉末へ含有させる方法では、焼結開始温度を上昇させデラミネーションやクラックの発生を抑制する効果はあるが、被覆した酸化物あるいは含有した硫黄成分がセラミックス誘電体層に拡散しMLCCの特性を劣化させてしまうといった問題があった。
一方、酸化物や硫黄のセラミックス誘電体層への拡散を抑制するとともに焼結開始温度を上昇させるため、炭素でニッケル粉末を被覆する方法が提案されている。これはニッケル粉末の表面を炭素により被覆することで、ニッケル粉末の耐熱性を向上させ、焼結開始温度を上昇させようとする方法である。
However, the conventionally proposed coating of nickel powder with oxides and the method of incorporating sulfur into nickel powder have the effect of increasing the sintering start temperature and suppressing the occurrence of delamination and cracks. There is a problem that the product or contained sulfur component diffuses into the ceramic dielectric layer and deteriorates the characteristics of MLCC.
On the other hand, a method of coating nickel powder with carbon has been proposed in order to suppress diffusion of oxides and sulfur into the ceramic dielectric layer and raise the sintering start temperature. This is a method in which the surface of the nickel powder is coated with carbon to improve the heat resistance of the nickel powder and to increase the sintering start temperature.
しかしながら、従来の方法ではMLCC用に要求されている平均粒子径50〜200nmであって、耐熱性に優れた炭素被覆ニッケル粉末を調製することは困難であった。 However, it has been difficult to prepare carbon-coated nickel powder having an average particle diameter of 50 to 200 nm required for MLCC and excellent in heat resistance by the conventional method.
本発明は上述した問題を解決するためになされたものであって、平均粒子径が50〜200nmの範囲にあり、積層セラミックコンデンサー内部電極として好適に用いることができる耐熱性に優れた炭素被覆ニッケル粉末およびその製造方法を提供することを目的とする。 The present invention has been made to solve the above-described problems, and has an average particle diameter in the range of 50 to 200 nm, and is excellent in heat resistance and can be suitably used as an internal electrode of a multilayer ceramic capacitor. An object is to provide a powder and a method for producing the same.
発明者らはニッケル粉末を被覆する炭素成分に着目し、どのような炭化物でニッケル粉末を被覆することで耐熱性が向上するかについて鋭意検討した結果、次の発明によって課題を達成することができることを見出した。 The inventors focused on the carbon component that coats the nickel powder, and as a result of earnestly examining what kind of carbide to coat the nickel powder to improve heat resistance, the following invention can achieve the object. I found.
即ち、本発明は、窒素を含有する炭化物で被覆された平均粒子径50〜200nmのニッケル粉末である(本発明1)。 That is, the present invention is a nickel powder having an average particle diameter of 50 to 200 nm coated with a carbide containing nitrogen (Invention 1).
また、本発明は、窒素が全炭化物に対して15〜30wt%である炭化物で被覆された平均粒子径50〜200nmのニッケル粉末である(本発明2)。 Moreover, this invention is nickel powder with an average particle diameter of 50-200 nm coated with the carbide | carbonized_material whose nitrogen is 15-30 wt% with respect to all the carbide | carbonized_materials (invention 2).
また、本発明は、炭化物の被覆量が1〜70wt%であり、窒素が全炭化物に対して15〜30wt%である炭化物で被覆された平均粒子径50〜200nmのニッケル粉末である(本発明3)。 Further, the present invention is a nickel powder having an average particle diameter of 50 to 200 nm coated with a carbide having a carbide coating amount of 1 to 70 wt% and nitrogen of 15 to 30 wt% with respect to the total carbide (the present invention). 3).
また、本発明は、ニッケル塩とアミノ酸の重合体である高分子分散剤を溶解した水溶液にアンモニウムイオンを生成する化合物を添加してニッケルアンモニア錯体を形成させ、次いで、炭酸イオンを生成する化合物を添加して加熱した後、水分を除去して乾燥物とした後、窒素雰囲気下で該乾燥物を焼成することを特徴とする窒素原子を骨格中に含有する炭化物で被覆されたニッケル粉末の製造方法である(本発明4)。 In addition, the present invention adds a compound that generates ammonium ions to an aqueous solution in which a polymer dispersant that is a polymer of nickel salt and amino acid is dissolved to form a nickel ammonia complex, and then a compound that generates carbonate ions. Addition and heating, removing moisture to obtain a dried product, and then firing the dried product in a nitrogen atmosphere. Production of nickel powder coated with carbide containing nitrogen atoms in the skeleton This is a method (Invention 4).
本発明に係るニッケル粉末は、窒素原子を骨格中に含有する炭化物で被覆された平均粒子径50〜200nmのニッケル粉末であるので、耐熱性に優れMLCCに好適に用いることができる。 Since the nickel powder according to the present invention is a nickel powder having an average particle diameter of 50 to 200 nm coated with a carbide containing nitrogen atoms in the skeleton, it has excellent heat resistance and can be suitably used for MLCC.
本発明の構成をより詳しく説明すれば次の通りである。 The configuration of the present invention will be described in more detail as follows.
以下、本発明の炭化物の被覆量が1〜70wt%であり、骨格中に含まれる窒素原子が全炭化物に対して15〜30wt%である炭化物で被覆された平均粒子径50〜200nmのニッケル粉末とその製造方法について詳細に説明する。 Hereinafter, the nickel powder having an average particle diameter of 50 to 200 nm coated with a carbide in which the amount of the carbide of the present invention is 1 to 70 wt% and the nitrogen atoms contained in the skeleton are 15 to 30 wt% with respect to the total carbide The manufacturing method will be described in detail.
この発明の実施形態に従って窒素原子を骨格中に含有する炭化物により被覆されたニッケル粉末を製造するとき、まずニッケル塩水溶液を用意する。ここでニッケル塩としては、例えば、塩化ニッケル、酢酸ニッケル等の水に可溶性なニッケル塩を含む水溶液が用いられる。 When producing nickel powder coated with a carbide containing nitrogen atoms in the skeleton according to the embodiment of the present invention, an aqueous nickel salt solution is first prepared. Here, as the nickel salt, for example, an aqueous solution containing a nickel salt soluble in water such as nickel chloride and nickel acetate is used.
本発明の製造方法で用いられるニッケル塩水溶液の濃度は0.05〜2モル/Lであることが好ましい。 The concentration of the nickel salt aqueous solution used in the production method of the present invention is preferably 0.05 to 2 mol / L.
次に、アミノ酸の重合体である高分子分散剤の水溶液を用意して、上記ニッケル塩水溶液に添加する。アミノ酸の重合体である高分子分散剤とはタンパク質に分類される比較的高分子量の化合物のことであり、入手のし易さから、牛由来ゼラチン、豚由来ゼラチンあるいはその他のゼラチン誘導体などがより好適である。 Next, an aqueous solution of a polymer dispersant, which is an amino acid polymer, is prepared and added to the aqueous nickel salt solution. A polymeric dispersant, which is a polymer of amino acids, is a relatively high molecular weight compound that is classified as a protein. From the viewpoint of availability, bovine-derived gelatin, porcine-derived gelatin, and other gelatin derivatives are more preferred. Is preferred.
本発明の製造方法において、アミノ酸の重合体である高分子分散剤の添加量はニッケル塩に対して質量で0.1倍以上、好ましくはニッケル塩の質量の0.2〜10倍であることが好適である。アミノ酸の重合体である高分子分散剤の添加量が0.1倍未満の場合には、焼成した際に炭酸ニッケルから脱炭酸して生成する酸化ニッケルを完全に還元できない。また、焼成後のニッケル粉末の焼結が進行しやすくなり、粒度分布が広くなってしまう。10倍を超える場合には、焼成後に得られるニッケル粉末の含窒素炭素含有量が高くなり、MLCC内部電極用に好適に用いることが困難となる。 In the production method of the present invention, the addition amount of the polymer dispersant which is a polymer of amino acids is 0.1 times or more by mass with respect to the nickel salt, preferably 0.2 to 10 times the mass of the nickel salt. Is preferred. When the addition amount of the polymer dispersant, which is an amino acid polymer, is less than 0.1 times, the nickel oxide produced by decarboxylation from nickel carbonate when baked cannot be completely reduced. Further, the sintering of the nickel powder after firing is likely to proceed, and the particle size distribution becomes wide. When it exceeds 10 times, the nitrogen-containing carbon content of the nickel powder obtained after firing becomes high, and it becomes difficult to use it suitably for the MLCC internal electrode.
次に、上記ニッケル塩とアミノ酸の重合体である高分子分散剤の混合水溶液に、アンモニウムイオンを生成する化合物を添加し、ニッケル塩水溶液を調製する。
アンモニウムイオンを生成する化合物には、アンモニア水、ヘキサメチレンテトラミン、尿素などを用いることができる。
Next, the compound which produces | generates an ammonium ion is added to the mixed aqueous solution of the polymer dispersing agent which is a polymer of the said nickel salt and an amino acid, and nickel salt aqueous solution is prepared.
As the compound that generates ammonium ions, aqueous ammonia, hexamethylenetetramine, urea, or the like can be used.
本発明の製造方法で用いられるアンモニウムイオンを生成する化合物の添加量は、ニッケル塩1モルに対して1〜10モルであることが好ましい。アンモニアの量が1モル未満であると、ニッケルアンモニア錯体が十分に形成されず、ゲル状の炭酸ニッケルが生成してしまい、焼成後の含窒素炭素被覆ニッケル粉末の粒度分布が広くなってしまう。 It is preferable that the addition amount of the compound which produces | generates the ammonium ion used with the manufacturing method of this invention is 1-10 mol with respect to 1 mol of nickel salts. When the amount of ammonia is less than 1 mol, the nickel ammonia complex is not sufficiently formed, gelled nickel carbonate is generated, and the particle size distribution of the nitrogen-containing carbon-coated nickel powder after firing becomes wide.
次に、炭酸イオンを生成する化合物を用意する。炭酸イオンを生成する化合物としては、炭酸ナトリウム、炭酸水素ナトリウム又は尿素等を含む水溶液が用いられる。 Next, a compound that generates carbonate ions is prepared. As the compound that generates carbonate ions, an aqueous solution containing sodium carbonate, sodium hydrogen carbonate, urea or the like is used.
本発明の製造方法において、炭酸イオンを生成する化合物の使用量は、ニッケル塩1モルに対して、1〜10モルであることが好適である。炭酸イオンを生成する化合物の使用量が1モル未満であると、炭酸イオンを生成する化合物と反応しなかったニッケルアンモニア錯体から微細な水酸化ニッケルが生成してしまい、焼成後に得られる炭素被覆ニッケル粉末の粒子径が微細なものとなってしまう。 In the production method of the present invention, the amount of the compound that generates carbonate ions is preferably 1 to 10 mol with respect to 1 mol of the nickel salt. When the amount of the compound that generates carbonate ions is less than 1 mol, fine nickel hydroxide is generated from the nickel ammonia complex that has not reacted with the compound that generates carbonate ions, and the carbon-coated nickel obtained after firing The particle diameter of the powder becomes fine.
前記ニッケル塩水溶液と炭酸イオンを生成する化合物水溶液を混合して加熱することによって、炭酸ニッケル(塩基性炭酸ニッケルを含んでもよい)及び水酸化ニッケルの一種以上を含有する水溶液を調製することが好ましい。 It is preferable to prepare an aqueous solution containing at least one of nickel carbonate (which may include basic nickel carbonate) and nickel hydroxide by mixing and heating the aqueous nickel salt solution and the aqueous compound solution that generates carbonate ions. .
なお、本発明においては、アンモニウムイオンを生成する化合物及び炭酸イオンを生成する化合物の両方の機能を有する化合物として、尿素を用いることができる。尿素を用いることで、アンモニウムイオンを生成する化合物を添加する工程、炭酸イオンを生成する化合物を添加する工程を同時に行うことができ、この場合の添加量は、両方の工程の添加量を合計量とすればよい。 In the present invention, urea can be used as a compound having both functions of a compound that generates ammonium ions and a compound that generates carbonate ions. By using urea, the step of adding a compound that generates ammonium ions and the step of adding a compound that generates carbonate ions can be performed at the same time. In this case, the amount added is the sum of the amounts added in both steps. And it is sufficient.
本発明の製造方法において、ニッケル塩水溶液と炭酸イオンを生成する化合物の反応温度は50℃以上が好ましい。 In the production method of the present invention, the reaction temperature of the nickel salt aqueous solution and the compound that generates carbonate ions is preferably 50 ° C. or higher.
次に、上記炭酸ニッケルおよび水酸化ニッケル含有水溶液の水分を除去し、アミノ酸の重合体である高分子分散剤と、炭酸ニッケル及び/又は水酸化ニッケルとの混合乾燥物を調製する。水洗、乾燥は、常法に従って行えばよい。 Next, the moisture of the nickel carbonate and nickel hydroxide-containing aqueous solution is removed, and a mixed dried product of a polymer dispersant, which is an amino acid polymer, and nickel carbonate and / or nickel hydroxide is prepared. Washing with water and drying may be performed according to a conventional method.
次に、上記乾燥物を雰囲気炉に入れて、窒素ガス雰囲気下で熱処理を行い、目的とする窒素原子を骨格中に含有する炭化物で被覆されたニッケル粉末を調製する。 Next, the dried product is put in an atmospheric furnace and heat-treated in a nitrogen gas atmosphere to prepare nickel powder coated with a carbide containing the target nitrogen atom in the skeleton.
本発明の製造方法において、乾燥後の炭酸ニッケル及び/又は塩基性炭酸ニッケルの焼成は窒素雰囲気下で行い、焼成温度は350〜700℃、焼成時間は1〜5時間が好ましい。 In the production method of the present invention, the dried nickel carbonate and / or basic nickel carbonate is fired in a nitrogen atmosphere, the firing temperature is preferably 350 to 700 ° C., and the firing time is preferably 1 to 5 hours.
本発明に係るニッケル粉末の平均粒子径は50〜200nmである。ニッケル粉末の平均粒子径が前記範囲外の場合には、微細なニッケル粒子及び、粗大なニッケル粒子を含有することとなる。微細な粒子を含有するニッケル粉末を積層セラミックコンデンサーに用いた場合には、微細なニッケル粒子によって焼結温度が低温側にシフトしてしまい、デラミネーションやクラックを抑制することが困難となる。また、粗大な粒子を含有するニッケル粉末を積層セラミックコンデンサーに用いた場合では、粗大な粒子が電極間の誘電体層を突き破るため、デラミネーションやクラックを抑制することが困難となる。ニッケル粉末の平均粒子径は、好ましくは50〜150nmである。 The average particle diameter of the nickel powder according to the present invention is 50 to 200 nm. When the average particle diameter of the nickel powder is out of the above range, fine nickel particles and coarse nickel particles are contained. When nickel powder containing fine particles is used in a multilayer ceramic capacitor, the sintering temperature is shifted to the low temperature side due to the fine nickel particles, making it difficult to suppress delamination and cracks. In addition, when nickel powder containing coarse particles is used in a multilayer ceramic capacitor, coarse particles break through the dielectric layer between the electrodes, making it difficult to suppress delamination and cracks. The average particle diameter of the nickel powder is preferably 50 to 150 nm.
本発明に係るニッケル粉末の粒子径の標準偏差は0.5〜100nmが好ましい。より好ましくは0.5〜50nmである。窒素原子を骨格中に含有する炭化物で被覆されたニッケル粉末の平均粒子径及び粒子径の標準偏差が前記範囲外の場合には、微細なニッケル粒子及び、粗大なニッケル粒子を含有することとなる。微細な粒子を含有するニッケル粉末を積層セラミックコンデンサーに用いた場合には、微細なニッケル粒子によって焼結温度が低温側にシフトしてしまい、デラミネーションやクラックを抑制することが困難となる。また、粗大な粒子を含有するニッケル粉末を積層セラミックコンデンサーに用いた場合では、粗大な粒子が電極間の誘電体層を突き破るため、デラミネーションやクラックを抑制することが困難となる。粒子径の標準偏差は0.5〜50nmがより好ましい。 The standard deviation of the particle diameter of the nickel powder according to the present invention is preferably 0.5 to 100 nm. More preferably, it is 0.5-50 nm. When the average particle size and standard deviation of the particle size of the nickel powder coated with the carbide containing nitrogen atoms in the skeleton are out of the above ranges, fine nickel particles and coarse nickel particles will be contained. . When nickel powder containing fine particles is used in a multilayer ceramic capacitor, the sintering temperature is shifted to the low temperature side due to the fine nickel particles, making it difficult to suppress delamination and cracks. In addition, when nickel powder containing coarse particles is used in a multilayer ceramic capacitor, coarse particles break through the dielectric layer between the electrodes, making it difficult to suppress delamination and cracks. The standard deviation of the particle diameter is more preferably 0.5 to 50 nm.
本発明に係るニッケル粉末において、炭化物に含まれる窒素は全炭化物に対して15〜30wt%が好ましい。炭化物に含まれる窒素が全炭化物に対して15wt%より少ない場合あるいは30wt%より多い場合には耐熱性が不十分になるので好ましくない。炭化物中の窒素含有量は20〜30wt%がより好ましい。
ここで、窒素原子が骨格中に含まれた炭化物について説明する。通常、有機高分子を任意の条件で炭化処理することで炭素を骨格としたネットワーク状の炭化物が形成される。このとき、有機高分子中に窒素原子が含まれると加熱温度や加熱時の雰囲気ガスなどの炭化条件によって窒素原子が炭素原子に置換したネットワーク状の炭化物が形成される。このネットワークの構造は本発明の課題である耐熱性を左右する重要な因子のひとつである。本発明の意義は、アミノ酸の重合体である高分子分散剤を用い適切な炭化条件で処理することで、上述した範囲内の含有量の窒素原子が炭素原子と置換した構造を有する炭化物に被覆されたニッケル粉末を調製することができ、該ニッケル粉末が耐熱性に優れていることにある。
In the nickel powder according to the present invention, the nitrogen contained in the carbide is preferably 15 to 30 wt% with respect to the total carbide. When the nitrogen contained in the carbide is less than 15 wt% or more than 30 wt% with respect to the total carbide, the heat resistance becomes insufficient, which is not preferable. The nitrogen content in the carbide is more preferably 20-30 wt%.
Here, the carbide in which a nitrogen atom is included in the skeleton will be described. Usually, a carbonized carbon-based carbide is formed by carbonizing an organic polymer under arbitrary conditions. At this time, when nitrogen atoms are contained in the organic polymer, a network-like carbide is formed in which nitrogen atoms are replaced with carbon atoms according to carbonization conditions such as heating temperature and atmospheric gas during heating. The structure of this network is one of the important factors affecting the heat resistance that is the subject of the present invention. The significance of the present invention is that a carbide having a structure in which a nitrogen atom having a content within the above-described range is substituted with a carbon atom is treated by using a polymer dispersant that is a polymer of amino acids under appropriate carbonization conditions. The nickel powder can be prepared, and the nickel powder is excellent in heat resistance.
本発明に係るニッケル粉末において、被覆する炭化物の量は1〜70wt%が好ましい。含窒素炭素含有量が1wt%未満では、炭化物でニッケル粉末を完全に覆うことが出来ないため耐熱性が低く、デラミネーションやクラックを抑制することが困難となる。また炭素含有量が70wt%より多いと、電極中のニッケル同士が接触しにくくなり、均一な電極層を形成することが困難となる。被覆する炭化物の量は5〜60wt%がより好ましい。 In the nickel powder according to the present invention, the amount of carbide to be coated is preferably 1 to 70 wt%. When the nitrogen-containing carbon content is less than 1 wt%, the nickel powder cannot be completely covered with the carbide, so the heat resistance is low, and it becomes difficult to suppress delamination and cracks. Moreover, when there is more carbon content than 70 wt%, it will become difficult for the nickel in an electrode to contact, and it will become difficult to form a uniform electrode layer. As for the quantity of the carbide | carbonized_material to coat | cover, 5-60 wt% is more preferable.
以下、本発明における実施例を示し、本発明を具体的に説明する。 Hereinafter, the present invention will be described in detail with reference to examples.
ニッケルの粒子形状および炭化物の被覆状態は透過型電子顕微鏡で観測した。ニッケル粒子の平均粒子径は、電子顕微鏡写真に示される粒子300個の粒子径をそれぞれ測定し、その個数平均値で示した。粒子径の標準偏差は、電子顕微鏡観察で撮影した画像の粒子に対して統計解析から求めた。 The nickel particle shape and carbide coating state were observed with a transmission electron microscope. The average particle size of the nickel particles was measured by measuring the particle size of 300 particles shown in the electron micrograph, and the average particle size was shown. The standard deviation of the particle diameter was obtained from statistical analysis on the particles of an image taken by electron microscope observation.
炭素含有量は、「カーボン・サルファーアナライザー:EMIA−2200」(HORIBA 製)を使用して測定した。 The carbon content was measured using “Carbon Sulfur Analyzer: EMIA-2200” (manufactured by HORIBA).
炭化物中の窒素含有量の測定は「EMGA−620W」(HORIBA 製)で測定した。 The nitrogen content in the carbide was measured with “EMGA-620W” (manufactured by HORIBA).
粒子の構成は、「X線回折装置RINT−2500」(理学電機(株)製、管球:Cu)を用いて同定した。 The composition of the particles was identified using “X-ray diffractometer RINT-2500” (manufactured by Rigaku Corporation, tube: Cu).
熱分析は「EXSTAR 6000 TG/DTA6300」(SII 製)を用いて測定した。 Thermal analysis was measured using “EXSTAR 6000 TG / DTA6300” (manufactured by SII).
<実施例1>
塩化ニッケル(和光純薬製)1.3gを25mlの純水に溶解して塩化ニッケル水溶液を調製した。ゼラチン(和光純薬製)5gを純水50mlに溶解してゼラチン水溶液を調製した。塩化ニッケル水溶液にゼラチン水溶液を混合撹拌した後、25%アンモニア水(和光純薬製)を5g添加した。この溶液に炭酸水素ナトリウム(和光純薬製)1.0gを25mlの純水に溶解した水溶液を添加し、その後、90℃で2時間加熱した。その溶液を乾燥機に入れて80℃で20時間乾燥させた後、窒素雰囲気下、550℃で焼成した。
得られた粒子はX線回折より、金属ニッケルとアモルファスカーボンの存在が確認された。ニッケルの平均粒子径は69nmであり、標準偏差が12nmと粒度分布が非常に狭い粒子であった。ニッケル表面を透過型電子顕微鏡で観察したところ金属ニッケルの表面が炭化物で完全に覆われていた。炭化物含有量は粉末全体に対して57wt%であった。炭化物中の窒素含有量は28wt%であった。
<Example 1>
A nickel chloride aqueous solution was prepared by dissolving 1.3 g of nickel chloride (manufactured by Wako Pure Chemical Industries) in 25 ml of pure water. A gelatin aqueous solution was prepared by dissolving 5 g of gelatin (manufactured by Wako Pure Chemical Industries) in 50 ml of pure water. After mixing and stirring the gelatin aqueous solution with the nickel chloride aqueous solution, 5 g of 25% aqueous ammonia (manufactured by Wako Pure Chemical Industries, Ltd.) was added. An aqueous solution in which 1.0 g of sodium hydrogen carbonate (manufactured by Wako Pure Chemical Industries) was dissolved in 25 ml of pure water was added to this solution, and then heated at 90 ° C. for 2 hours. The solution was put into a dryer and dried at 80 ° C. for 20 hours, and then calcined at 550 ° C. in a nitrogen atmosphere.
The obtained particles were confirmed to have metallic nickel and amorphous carbon by X-ray diffraction. The average particle diameter of nickel was 69 nm, and the standard deviation was 12 nm, and the particle size distribution was very narrow. When the surface of nickel was observed with a transmission electron microscope, the surface of metallic nickel was completely covered with carbide. The carbide content was 57 wt% with respect to the entire powder. The nitrogen content in the carbide was 28 wt%.
<実施例2>
塩化ニッケル(和光純薬製)1.3gを25mlの純水に溶解して塩化ニッケル水溶液を調製した。ゼラチン(和光純薬)1gを純水50mlに加熱溶解してゼラチン水溶液を調製した。塩化ニッケル水溶液とゼラチン水溶液を混合撹拌した後、25%アンモニア水(和光純薬製)を3g添加した。この溶液に炭酸水素ナトリウム(和光純薬製)1gを25mlの純水に溶解した水溶液を添加し、その後90℃で2時間加熱した。その溶液を乾燥機に入れて80℃で20時間乾燥させた後、窒素雰囲気下、600℃で焼成した。
X線回折より、得られた粒子は金属ニッケルとアモルファスカーボンの存在が確認された。ニッケルの平均粒子径は72nmあり、標準偏差が15nmと粒度分布が非常に狭い粒子であった。ニッケル表面を透過型電子顕微鏡で観察したところ金属ニッケルの表面が炭化物で完全に覆われていた。炭化物含有量は粉末全体に対して46wt%であった。炭化物中の窒素含有量は20wt%であった。
<Example 2>
A nickel chloride aqueous solution was prepared by dissolving 1.3 g of nickel chloride (manufactured by Wako Pure Chemical Industries) in 25 ml of pure water. A gelatin aqueous solution was prepared by heating and dissolving 1 g of gelatin (Wako Pure Chemical Industries) in 50 ml of pure water. After mixing and stirring the nickel chloride aqueous solution and the gelatin aqueous solution, 3 g of 25% aqueous ammonia (manufactured by Wako Pure Chemical Industries) was added. To this solution, an aqueous solution in which 1 g of sodium hydrogen carbonate (manufactured by Wako Pure Chemical Industries) was dissolved in 25 ml of pure water was added, and then heated at 90 ° C. for 2 hours. The solution was put into a dryer and dried at 80 ° C. for 20 hours, and then calcined at 600 ° C. in a nitrogen atmosphere.
From the X-ray diffraction, the obtained particles were confirmed to have metallic nickel and amorphous carbon. The average particle diameter of nickel was 72 nm, and the standard deviation was 15 nm. The particle size distribution was very narrow. When the surface of nickel was observed with a transmission electron microscope, the surface of metallic nickel was completely covered with carbide. Carbide content was 46 wt% with respect to the whole powder. The nitrogen content in the carbide was 20 wt%.
<実施例3>
塩化ニッケル(和光純薬製)1.3gを25mlの純水に溶解して塩化ニッケル水溶液を調製した。ゼラチン(和光純薬)0.3gを純水50mlに加熱溶解してゼラチン水溶液を調製した。塩化ニッケル水溶液とゼラチン水溶液を混合撹拌した後、25%アンモニア水(和光純薬製)を3g添加した。この溶液に炭酸水素ナトリウム(和光純薬製)1gを25mlの純水に溶解した水溶液を添加し、その後90℃で2時間加熱した。その溶液を乾燥機に入れて80℃で20時間乾燥させた後、窒素雰囲気下、600℃で焼成した。
X線回折より、得られた粒子は金属ニッケルとアモルファスカーボンで構成されていた。ニッケルの平均粒子径は110nmあり、標準偏差が46nmと粒度分布が狭い粒子であった。TEM観察を行ったところ、金属ニッケルの表面が炭素で完全に覆われていた。炭化物含有量は粉末全体に対して9wt%であった。炭化物中の窒素含有量は21wt%であった。
<Example 3>
A nickel chloride aqueous solution was prepared by dissolving 1.3 g of nickel chloride (manufactured by Wako Pure Chemical Industries) in 25 ml of pure water. A gelatin aqueous solution was prepared by dissolving 0.3 g of gelatin (Wako Pure Chemical Industries, Ltd.) in 50 ml of pure water by heating. After mixing and stirring the nickel chloride aqueous solution and the gelatin aqueous solution, 3 g of 25% aqueous ammonia (manufactured by Wako Pure Chemical Industries) was added. To this solution, an aqueous solution in which 1 g of sodium hydrogen carbonate (manufactured by Wako Pure Chemical Industries) was dissolved in 25 ml of pure water was added, and then heated at 90 ° C. for 2 hours. The solution was put into a dryer and dried at 80 ° C. for 20 hours, and then calcined at 600 ° C. in a nitrogen atmosphere.
From X-ray diffraction, the resulting particles were composed of metallic nickel and amorphous carbon. Nickel had an average particle diameter of 110 nm and a standard deviation of 46 nm, which was a narrow particle size distribution. As a result of TEM observation, the surface of the metallic nickel was completely covered with carbon. The carbide content was 9 wt% with respect to the whole powder. The nitrogen content in the carbide was 21 wt%.
<比較例1>
塩化ニッケル(和光純薬製)1.3gを25mlの純水に溶解して塩化ニッケル水溶液を調製した。ポリビニルアルコール(和光純薬製)5gを純水50mlに溶解してでんぷん水溶液を調製した。塩化ニッケル水溶液とポリビニルアルコール水溶液を混合撹拌した後、25%アンモニア水(和光純薬製)を5g添加した。この溶液に炭酸水素ナトリウム(和光純薬製)1.0gを25mlの純水に溶解した水溶液を添加し、その後90℃で2時間加熱した。その溶液を乾燥機に入れて80℃で20時間乾燥させた後、窒素雰囲気下、550℃で焼成した。
得られた粒子はX線回折より、金属ニッケルとアモルファスカーボンの存在が確認された。ニッケルの粒子径は500nm以上であり、非常に分布の広いものであった。ニッケル表面を透過型電子顕微鏡で観察したところ金属ニッケルの表面が炭化物で完全に覆われていた。炭化物含有量は粉末全体に対して52wt%であった。炭化物中の窒素含有量は0wt%であった。
<Comparative Example 1>
A nickel chloride aqueous solution was prepared by dissolving 1.3 g of nickel chloride (manufactured by Wako Pure Chemical Industries) in 25 ml of pure water. A starch aqueous solution was prepared by dissolving 5 g of polyvinyl alcohol (manufactured by Wako Pure Chemical Industries) in 50 ml of pure water. After mixing and stirring the nickel chloride aqueous solution and the polyvinyl alcohol aqueous solution, 5 g of 25% ammonia water (manufactured by Wako Pure Chemical Industries, Ltd.) was added. An aqueous solution in which 1.0 g of sodium hydrogen carbonate (manufactured by Wako Pure Chemical Industries) was dissolved in 25 ml of pure water was added to this solution, and then heated at 90 ° C. for 2 hours. The solution was put into a dryer and dried at 80 ° C. for 20 hours, and then calcined at 550 ° C. in a nitrogen atmosphere.
The obtained particles were confirmed to have metallic nickel and amorphous carbon by X-ray diffraction. The particle diameter of nickel was 500 nm or more, and the distribution was very wide. When the surface of nickel was observed with a transmission electron microscope, the surface of metallic nickel was completely covered with carbide. The carbide content was 52 wt% with respect to the whole powder. The nitrogen content in the carbide was 0 wt%.
<比較例2>
塩化ニッケル(和光純薬製)1.3gを25mlの純水に溶解して塩化ニッケル水溶液を調製した。この溶液に25%アンモニア水(和光純薬製)を5g添加した。この溶液に炭酸水素ナトリウム(和光純薬製)1.0gを25mlの純水に溶解した水溶液を添加し、その後90℃で2時間加熱して、塩基性炭酸ニッケルを含有する溶液を調製した。その溶液を乾燥機に入れて80℃で20時間乾燥させた後、窒素雰囲気下、550℃で焼成した。
得られた粒子はX線回折より、酸化ニッケルのみで構成されていることが確認された。ニッケル表面を透過型電子顕微鏡で観察したとこ炭素は確認できなかった。炭化物含有量は粉末全体に対して0wt%であった。
<Comparative Example 2>
A nickel chloride aqueous solution was prepared by dissolving 1.3 g of nickel chloride (manufactured by Wako Pure Chemical Industries) in 25 ml of pure water. To this solution, 5 g of 25% aqueous ammonia (manufactured by Wako Pure Chemical Industries) was added. An aqueous solution in which 1.0 g of sodium hydrogen carbonate (manufactured by Wako Pure Chemical Industries) was dissolved in 25 ml of pure water was added to this solution, and then heated at 90 ° C. for 2 hours to prepare a solution containing basic nickel carbonate. The solution was put into a dryer and dried at 80 ° C. for 20 hours, and then calcined at 550 ° C. in a nitrogen atmosphere.
From the X-ray diffraction, it was confirmed that the obtained particles were composed only of nickel oxide. Carbon was not confirmed when the nickel surface was observed with a transmission electron microscope. The carbide content was 0 wt% with respect to the entire powder.
<耐熱性の試験>
耐熱性の試験は、実施例1で得られたニッケル粉末と比較例1で得られたニッケル粉末の熱重量分析により行った。熱重量分析時の条件は、各試料をアルミパンに10mg計量し、空気を300cc/minでフローしながら、室温から600℃までを10℃/minの速度で昇温した。熱重量分析の比較結果を図1に示す。
加熱していくに従い炭化物の減量していく様子が伺えるが、比較例1で得られたニッケル粉末に対し実施例1のニッケル粉末では炭化物の減量が始まる温度が高温側に上昇し、明らかに耐熱性が向上していることが分かる。
<Test of heat resistance>
The heat resistance test was performed by thermogravimetric analysis of the nickel powder obtained in Example 1 and the nickel powder obtained in Comparative Example 1. The thermogravimetric analysis was performed by weighing 10 mg of each sample in an aluminum pan and raising the temperature from room temperature to 600 ° C. at a rate of 10 ° C./min while flowing air at 300 cc / min. The comparison result of the thermogravimetric analysis is shown in FIG.
It can be seen that the amount of carbide is reduced as it is heated. In contrast to the nickel powder obtained in Comparative Example 1, the temperature at which the weight reduction starts in the nickel powder of Example 1 rises to the high temperature side, and clearly heat-resistant. It can be seen that the performance is improved.
本発明に係る窒素を含有する炭化物で被覆された平均粒子径50〜200nmのニッケル粉末は耐熱性に優れているので、MLCCの内部電極に好適に用いることが可能である。 Since nickel powder with an average particle diameter of 50 to 200 nm coated with a carbide containing nitrogen according to the present invention is excellent in heat resistance, it can be suitably used for an internal electrode of MLCC.
Claims (4)
A compound that generates ammonium ions is added to an aqueous solution in which a polymer dispersant that is a polymer of nickel salt and amino acid is dissolved to form a nickel ammonia complex, and then a compound that generates carbonate ions is added and heated. The method for producing nickel powder according to any one of claims 1 to 3, wherein after the moisture is removed to obtain a dried product, the dried product is fired in a nitrogen atmosphere.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007187128A JP2009024204A (en) | 2007-07-18 | 2007-07-18 | Carbide-coated nickel powder and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007187128A JP2009024204A (en) | 2007-07-18 | 2007-07-18 | Carbide-coated nickel powder and method for producing the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2009024204A true JP2009024204A (en) | 2009-02-05 |
Family
ID=40396302
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2007187128A Pending JP2009024204A (en) | 2007-07-18 | 2007-07-18 | Carbide-coated nickel powder and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2009024204A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014105365A (en) * | 2012-11-28 | 2014-06-09 | Dowa Electronics Materials Co Ltd | Nickel nanoparticles, its manufacturing method and nickel paste |
| US8861182B2 (en) | 2012-06-04 | 2014-10-14 | Samsung Electro-Mechanics Co., Ltd. | Conductive paste composition for internal electrode, multilayer ceramic capacitor, and fabrication method thereof |
| JP2015048531A (en) * | 2013-08-29 | 2015-03-16 | サムソン エレクトロ−メカニックス カンパニーリミテッド. | Metal powder production method and multilayer ceramic electronic component |
| JP2020528499A (en) * | 2017-07-28 | 2020-09-24 | 中国石油化工股▲ふん▼有限公司 | Carbon-coated transition metal nanocomposites, their manufacture and applications |
-
2007
- 2007-07-18 JP JP2007187128A patent/JP2009024204A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8861182B2 (en) | 2012-06-04 | 2014-10-14 | Samsung Electro-Mechanics Co., Ltd. | Conductive paste composition for internal electrode, multilayer ceramic capacitor, and fabrication method thereof |
| JP2014105365A (en) * | 2012-11-28 | 2014-06-09 | Dowa Electronics Materials Co Ltd | Nickel nanoparticles, its manufacturing method and nickel paste |
| JP2015048531A (en) * | 2013-08-29 | 2015-03-16 | サムソン エレクトロ−メカニックス カンパニーリミテッド. | Metal powder production method and multilayer ceramic electronic component |
| JP2020528499A (en) * | 2017-07-28 | 2020-09-24 | 中国石油化工股▲ふん▼有限公司 | Carbon-coated transition metal nanocomposites, their manufacture and applications |
| JP7182604B2 (en) | 2017-07-28 | 2022-12-02 | 中国石油化工股▲ふん▼有限公司 | Carbon-coated transition metal nanocomposites, their manufacture and their applications |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP4697539B2 (en) | Nickel powder, conductor paste and laminated electronic component using the same | |
| JP4924824B2 (en) | Method for producing carbon-coated nickel powder | |
| CN108430673B (en) | Nickel powder | |
| JP5067312B2 (en) | Nickel powder and its manufacturing method | |
| JP3947118B2 (en) | Surface-treated metal ultrafine powder, method for producing the same, conductive metal paste, and multilayer ceramic capacitor | |
| JP2000045002A (en) | Metal nickel powder | |
| JP6213301B2 (en) | Method for producing nickel powder | |
| JP5958749B2 (en) | Method for producing metal powder | |
| TWI632005B (en) | Method for producing nickel powder | |
| JP2006118032A (en) | Flake copper powder with copper oxide coat layer, method for producing flake copper powder with copper oxide coat layer, and conductive slurry containing flake copper powder with copper oxide coat layer | |
| JP2009024204A (en) | Carbide-coated nickel powder and method for producing the same | |
| JP5327442B2 (en) | Nickel-rhenium alloy powder and conductor paste containing the same | |
| JP2015083714A (en) | Method for producing composite powder and conductive thick film paste and multilayer ceramic electronic component using composite powder obtained by the production method | |
| JP6630208B2 (en) | Method for producing metal powder paste, screen printing method for metal powder paste, method for producing electrodes, method for producing chip multilayer ceramic capacitor, and metal powder paste | |
| JP2007126750A (en) | Nickel composite particle and method for producing the same | |
| JP2009079269A (en) | Copper powder for electroconductive paste, production method therefor and electroconductive paste | |
| JP6065699B2 (en) | Method for producing nickel powder | |
| JP2002080902A (en) | Method for producing conductive powder, conductive powder, conductive paste, and multilayer ceramic electronic component | |
| JP2004183027A (en) | Method for manufacturing nickel powder, nickel powder, electroconductive paste, and multilayered ceramic electronic component | |
| JP6798251B2 (en) | Method of manufacturing the conductive layer | |
| JP4683598B2 (en) | Surface-treated nickel powder for multilayer ceramic capacitor internal electrode and manufacturing method thereof | |
| JP4780272B2 (en) | Composite conductive particle powder, conductive paint containing the composite conductive particle powder, and multilayer ceramic capacitor | |
| JP2013253310A (en) | Nickel nanoparticle, method for producing the same, and laminated ceramic capacitor utilizing the same | |
| JP2004068090A (en) | Method for manufacturing conductive powder, conductive powder, conductive paste and electronic partt of laminated ceramic | |
| JP4844589B2 (en) | Nickel powder with excellent sinterability |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20100628 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20110412 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20111114 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20111116 |
|
| A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20120321 |