JP2009006623A - Light diffusing polycarbonate resin plate excellent in antistatic property and light resistance - Google Patents
Light diffusing polycarbonate resin plate excellent in antistatic property and light resistance Download PDFInfo
- Publication number
- JP2009006623A JP2009006623A JP2007171616A JP2007171616A JP2009006623A JP 2009006623 A JP2009006623 A JP 2009006623A JP 2007171616 A JP2007171616 A JP 2007171616A JP 2007171616 A JP2007171616 A JP 2007171616A JP 2009006623 A JP2009006623 A JP 2009006623A
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- Prior art keywords
- polycarbonate resin
- parts
- general formula
- weight
- surface layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920005668 polycarbonate resin Polymers 0.000 title claims abstract description 66
- 239000004431 polycarbonate resin Substances 0.000 title claims abstract description 66
- 239000002344 surface layer Substances 0.000 claims abstract description 36
- 239000002216 antistatic agent Substances 0.000 claims abstract description 24
- 229920001610 polycaprolactone Polymers 0.000 claims abstract description 18
- 239000004632 polycaprolactone Substances 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 239000006096 absorbing agent Substances 0.000 claims abstract description 5
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 20
- 239000003795 chemical substances by application Substances 0.000 claims description 19
- 238000002156 mixing Methods 0.000 claims description 18
- 125000004432 carbon atom Chemical group C* 0.000 claims description 16
- -1 sulfonic acid phosphonium salt Chemical class 0.000 claims description 14
- 125000000217 alkyl group Chemical group 0.000 claims description 13
- 150000001875 compounds Chemical class 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 11
- 125000003118 aryl group Chemical group 0.000 claims description 10
- 125000003545 alkoxy group Chemical group 0.000 claims description 5
- 238000013329 compounding Methods 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- 150000004714 phosphonium salts Chemical class 0.000 claims description 2
- 239000004480 active ingredient Substances 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 14
- 238000001125 extrusion Methods 0.000 abstract description 4
- 239000004417 polycarbonate Substances 0.000 abstract description 2
- 239000002270 dispersing agent Substances 0.000 abstract 1
- 229920000515 polycarbonate Polymers 0.000 abstract 1
- 238000011156 evaluation Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000002245 particle Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 238000009792 diffusion process Methods 0.000 description 7
- 239000008188 pellet Substances 0.000 description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- FTWUXYZHDFCGSV-UHFFFAOYSA-N n,n'-diphenyloxamide Chemical group C=1C=CC=CC=1NC(=O)C(=O)NC1=CC=CC=C1 FTWUXYZHDFCGSV-UHFFFAOYSA-N 0.000 description 4
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- YIMHRDBSVCPJOV-UHFFFAOYSA-N n'-(2-ethoxyphenyl)-n-(2-ethylphenyl)oxamide Chemical compound CCOC1=CC=CC=C1NC(=O)C(=O)NC1=CC=CC=C1CC YIMHRDBSVCPJOV-UHFFFAOYSA-N 0.000 description 3
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
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- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
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- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 2
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- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
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- 229910052749 magnesium Inorganic materials 0.000 description 2
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- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 2
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- 239000002994 raw material Substances 0.000 description 2
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- 239000001993 wax Substances 0.000 description 2
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 2
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
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- FDLFMPKQBNPIER-UHFFFAOYSA-N 1-methyl-3-(3-methylphenoxy)benzene Chemical compound CC1=CC=CC(OC=2C=C(C)C=CC=2)=C1 FDLFMPKQBNPIER-UHFFFAOYSA-N 0.000 description 1
- MXSKJYLPNPYQHH-UHFFFAOYSA-N 2,4-dimethyl-6-(1-methylcyclohexyl)phenol Chemical compound CC1=CC(C)=C(O)C(C2(C)CCCCC2)=C1 MXSKJYLPNPYQHH-UHFFFAOYSA-N 0.000 description 1
- IYAZLDLPUNDVAG-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-(2,4,4-trimethylpentan-2-yl)phenol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 IYAZLDLPUNDVAG-UHFFFAOYSA-N 0.000 description 1
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- HXIQYSLFEXIOAV-UHFFFAOYSA-N 2-tert-butyl-4-(5-tert-butyl-4-hydroxy-2-methylphenyl)sulfanyl-5-methylphenol Chemical compound CC1=CC(O)=C(C(C)(C)C)C=C1SC1=CC(C(C)(C)C)=C(O)C=C1C HXIQYSLFEXIOAV-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- CKNCVRMXCLUOJI-UHFFFAOYSA-N 3,3'-dibromobisphenol A Chemical compound C=1C=C(O)C(Br)=CC=1C(C)(C)C1=CC=C(O)C(Br)=C1 CKNCVRMXCLUOJI-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
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- RQCACQIALULDSK-UHFFFAOYSA-N 4-(4-hydroxyphenyl)sulfinylphenol Chemical compound C1=CC(O)=CC=C1S(=O)C1=CC=C(O)C=C1 RQCACQIALULDSK-UHFFFAOYSA-N 0.000 description 1
- RSSGMIIGVQRGDS-UHFFFAOYSA-N 4-[(4-hydroxyphenyl)-phenylmethyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)C1=CC=CC=C1 RSSGMIIGVQRGDS-UHFFFAOYSA-N 0.000 description 1
- BRPSWMCDEYMRPE-UHFFFAOYSA-N 4-[1,1-bis(4-hydroxyphenyl)ethyl]phenol Chemical compound C=1C=C(O)C=CC=1C(C=1C=CC(O)=CC=1)(C)C1=CC=C(O)C=C1 BRPSWMCDEYMRPE-UHFFFAOYSA-N 0.000 description 1
- QHJPJZROUNGTRJ-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)octan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(CCCCCC)C1=CC=C(O)C=C1 QHJPJZROUNGTRJ-UHFFFAOYSA-N 0.000 description 1
- GRCXOICCGCYITB-UHFFFAOYSA-N 4-[2-[2-[2-(4-hydroxyphenyl)-3-methylphenyl]propan-2-yl]-6-methylphenyl]phenol Chemical compound CC1=CC=CC(C(C)(C)C=2C(=C(C)C=CC=2)C=2C=CC(O)=CC=2)=C1C1=CC=C(O)C=C1 GRCXOICCGCYITB-UHFFFAOYSA-N 0.000 description 1
- RQTDWDATSAVLOR-UHFFFAOYSA-N 4-[3,5-bis(4-hydroxyphenyl)phenyl]phenol Chemical compound C1=CC(O)=CC=C1C1=CC(C=2C=CC(O)=CC=2)=CC(C=2C=CC(O)=CC=2)=C1 RQTDWDATSAVLOR-UHFFFAOYSA-N 0.000 description 1
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- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
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- 239000004609 Impact Modifier Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
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- JUWGUJSXVOBPHP-UHFFFAOYSA-B titanium(4+);tetraphosphate Chemical compound [Ti+4].[Ti+4].[Ti+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O JUWGUJSXVOBPHP-UHFFFAOYSA-B 0.000 description 1
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- Optical Elements Other Than Lenses (AREA)
Abstract
Description
本発明は、光拡散性を有するポリカーボネート樹脂からなる基材に、特定構造の帯電防止剤および紫外線吸収剤、ならびに所望によってはポリカプロラクトンを含有するポリカーボネート樹脂層を表層として共押出成形してなることを特徴とする光拡散性ポリカーボネート樹脂板に関する。 The present invention is obtained by coextruding a base material made of a polycarbonate resin having light diffusibility with a polycarbonate resin layer containing an antistatic agent and an ultraviolet absorber having a specific structure and, if desired, polycaprolactone as a surface layer. The present invention relates to a light diffusing polycarbonate resin plate.
ポリカーボネート樹脂は、機械的特性、耐熱性、耐光性に優れている上、高い光線透過率を有する樹脂として幅広い用途に使用されている。例えばスカイドーム、トップライト、アーケード、マンションの腰板、道路側壁板の建築分野にも多量に使用されている。これらの用途の多くは乳白色の光拡散板であり、ポリカーボネート樹脂に炭酸カルシウム、硫酸バリウム、酸化ケイ素、酸化チタン等の光拡散剤を混合する方法(特許文献1)、微粒子を分散させる方法(特許文献2)等が提案されている。 Polycarbonate resins are excellent in mechanical properties, heat resistance and light resistance, and are used in a wide range of applications as resins having high light transmittance. For example, it is also used in large quantities in the construction field of sky domes, top lights, arcades, condominium waistboards, and road sideboards. Many of these uses are milky white light diffusing plates. A method of mixing a polycarbonate resin with a light diffusing agent such as calcium carbonate, barium sulfate, silicon oxide, titanium oxide (Patent Document 1), a method of dispersing fine particles (patent) Document 2) has been proposed.
この様な光拡散性ポリカーボネート樹脂板は、液晶ディスプレイ用のエッジライト方式もしくは直下型バックライト方式の面光源体やスキャナーの面光源体に用いられている。 Such a light diffusing polycarbonate resin plate is used in an edge light type or direct backlight type surface light source for a liquid crystal display and a surface light source for a scanner.
先に述べた特公昭57−24186号公報、特開平05−257002公報記載の光拡散板は光を拡散させる部材として最低限の機能を有しているが、実際に面光源体に組み込まれた際に埃の付着といった問題が発生し、使用環境の変化によって液晶画面に表示ムラが発生することがあり帯電防止性能の付与が求められていた。 The light diffusing plate described in Japanese Patent Publication No. 57-24186 and Japanese Patent Laid-Open No. 05-257002 described above has a minimum function as a member for diffusing light, but is actually incorporated in a surface light source body. In some cases, a problem such as adhesion of dust occurs, and display unevenness may occur on the liquid crystal screen due to a change in the use environment.
一般に、ポリカーボネート樹脂に帯電防止性能を付与する方法として、導電性カーボンブラックやカーボンファイバーを配合することが行なわれている。しかし、これらは黒色を呈しているため、光拡散板といった光学用途への適用は困難であった。
また、黒色以外の用途には一般にアルカンスルホネートの金属塩、アルキルベンゼンスルホン酸塩等が帯電防止剤として使用されていたが、これらをポリカーボネート樹脂に配合すると色調が白色不透明になるため、充分な光透過性が得られないため面光源体として高い輝度が得られないといった問題があった。
Generally, as a method for imparting antistatic performance to a polycarbonate resin, blending conductive carbon black or carbon fiber is performed. However, since these are black, application to optical uses such as a light diffusion plate has been difficult.
For applications other than black, metal salts of alkane sulfonates and alkylbenzene sulfonates are generally used as antistatic agents. However, when these are mixed with polycarbonate resin, the color tone becomes white and opaque, so that sufficient light transmission is achieved. Therefore, there is a problem that high brightness cannot be obtained as a surface light source body.
また、ポリカーボネート樹脂は耐光性に優れるものの、光拡散性ポリカーボネート樹脂板の場合、前述のとおり面光源体に使用されることから光源である冷陰極管等の光線の暴露に起因する変色の問題があり、更なる耐光性の向上も求められていた。 In addition, although polycarbonate resin is excellent in light resistance, in the case of a light diffusing polycarbonate resin plate, since it is used in a surface light source body as described above, there is a problem of discoloration caused by exposure to light rays such as a cold cathode tube as a light source. There is also a need for further improvement in light resistance.
ポリカーボネート樹脂に耐光性を付与することを目的として、従来からベンゾトリアゾール系やベンゾフェノン系の紫外線吸収剤を配合することが検討されてきた。しかしながら、帯電防止性ポリカーボネート樹脂にこの方法を適用した場合に、初期の色相が黄色味を帯びる(初期着色)という問題があった。 For the purpose of imparting light resistance to a polycarbonate resin, it has been conventionally studied to add a benzotriazole-based or benzophenone-based UV absorber. However, when this method is applied to an antistatic polycarbonate resin, there is a problem that the initial hue is yellowish (initial coloring).
本発明は、面光源体に組み込まれた際に輝度を損なわずに、優れた帯電防止性および耐光性を有する光拡散性ポリカーボネート樹脂板を得ることを目的とする。 An object of the present invention is to obtain a light-diffusing polycarbonate resin plate having excellent antistatic properties and light resistance without impairing luminance when incorporated in a surface light source body.
本発明者らは、上記課題を解決すべく鋭意検討を行った結果、光拡散性ポリカーボネート樹脂からなる基材の少なくとも片面に、特定構造の帯電防止剤および紫外線吸収剤、ならびに所望によってはポリカプロラクトンを含有するポリカーボネート樹脂層を共押出成形することで、優れた帯電防止性および耐光性を有する光拡散性ポリカーボネート樹脂板を得ることを見出し、本発明を完成した。 As a result of intensive studies to solve the above problems, the present inventors have found that an antistatic agent and an ultraviolet absorber having a specific structure and, if desired, a polycaprolactone on at least one side of a substrate made of a light diffusing polycarbonate resin. The present inventors have found that a light diffusive polycarbonate resin plate having excellent antistatic properties and light resistance can be obtained by coextrusion molding of a polycarbonate resin layer containing bismuth.
すなわち、本発明は、光拡散剤を必須成分として含有するポリカーボネート樹脂組成物からなる基材の少なくとも片面に、帯電防止剤および紫外線吸収剤を必須成分として含有し、更に所望によってはポリカプロラクトンを0.01〜15重量部(表層に使用されるポリカーボネート樹脂100重量部あたり)含有する、ポリカーボネート樹脂組成物からなる表層を共押出成形してなる光拡散性ポリカーボネート樹脂板において、
・当該表層の帯電防止剤が、下記一般式(1)に表される有機スルホン酸ホスホニウム塩であり、かつ
・当該帯電防止剤の含有量が、表層に使用されるポリカーボネート樹脂100重量部あたり、2.0重量部を超え10重量部以下であり、かつ
・当該紫外線吸収剤が、下記一般式(2)に表される化合物であり、かつ
・当該紫外線吸収剤の含有量が、表層に使用されるポリカーボネート樹脂100重量部あたり、0.01〜0.8重量部である、
ことを特徴とする光拡散性ポリカーボネート樹脂板を提供するものである。
一般式(1)
That is, the present invention contains an antistatic agent and an ultraviolet absorber as essential components on at least one side of a base material made of a polycarbonate resin composition containing a light diffusing agent as an essential component, and further contains polycaprolactone in an amount of 0 if desired. In a light-diffusing polycarbonate resin plate obtained by coextrusion molding of a surface layer made of a polycarbonate resin composition, containing 0.01 to 15 parts by weight (per 100 parts by weight of a polycarbonate resin used for the surface layer),
The antistatic agent of the surface layer is an organic sulfonic acid phosphonium salt represented by the following general formula (1), and the content of the antistatic agent is 100 parts by weight of the polycarbonate resin used for the surface layer, More than 2.0 parts by weight and not more than 10 parts by weight, and the ultraviolet absorber is a compound represented by the following general formula (2), and the content of the ultraviolet absorber is used for the surface layer 0.01 to 0.8 parts by weight per 100 parts by weight of the polycarbonate resin
The present invention provides a light diffusing polycarbonate resin plate.
General formula (1)
一般式(2)
General formula (2)
本発明の光拡散性ポリカーボネート樹脂板は、ポリカーボネート樹脂の透明性を損なうことなく、優れた帯電防止性、耐光性、光拡散性および輝度を有し、高度な光学的性能を必要とする用途、とりわけ液晶表示装置用バックライトなどに使用される光拡散板に好適に用いられる。 The light diffusing polycarbonate resin plate of the present invention has excellent antistatic properties, light resistance, light diffusing properties and brightness without impairing the transparency of the polycarbonate resin, and uses that require high optical performance, In particular, it is suitably used for a light diffusing plate used for a backlight for liquid crystal display devices.
本発明の基材および表層に使用されるポリカーボネート樹脂は、種々のジヒドロキシジアリール化合物とホスゲンとを反応させるホスゲン法、またはジヒドロキシジアリール化合物とジフェニルカーボネートなどの炭酸エステルとを反応させるエステル交換法によって得られる重合体であり、代表的なものとしては、2,2−ビス(4−ヒドロキシフェニル)プロパン(ビスフェノールA)から製造されたポリカーボネート樹脂が挙げられる。 The polycarbonate resin used for the substrate and the surface layer of the present invention can be obtained by a phosgene method in which various dihydroxydiaryl compounds and phosgene are reacted, or a transesterification method in which a dihydroxydiaryl compound and a carbonate such as diphenyl carbonate are reacted. A typical example of the polymer is a polycarbonate resin produced from 2,2-bis (4-hydroxyphenyl) propane (bisphenol A).
上記ジヒドロキシジアリール化合物としては、ビスフェノールAの他に、ビス(4−ヒドロキシフェニル)メタン、1,1−ビス(4−ヒドロキシフェニル)エタン、2,2−ビス(4−ヒドロキシフェニル)ブタン、2,2−ビス(4−ヒドロキシフェニル)オクタン、ビス(4−ヒドロキシフェニル)フェニルメタン、2,2−ビス(4−ヒドロキシフェニル−3−メチルフェニル)プロパン、1,1−ビス(4−ヒドロキシ−3−第三ブチルフェニル)プロパン、2,2−ビス(4−ヒドロキシ−3−ブロモフェニル)プロパン、2,2−ビス(4−ヒドロキシ−3、5−ジブロモフェニル)プロパン、2,2−ビス(4−ヒドロキシ−3,5−ジクロロフェニル)プロパンのようなビス(ヒドロキシアリール)アルカン類、1,1−ビス(4−ヒドロキシフェニル)シクロペンタン、1,1−ビス(4−ヒドロキシフェニル)シクロヘキサンのようなビス(ヒドロキシアリール)シクロアルカン類、4,4′−ジヒドロキシジフェニルエーテル、4,4′−ジヒドロキシ−3,3′−ジメチルジフェニルエーテルのようなジヒドロキシジアリールエーテル類、4,4′−ジヒドロキシジフェニルスルフィドのようなジヒドロキシジアリールスルフィド類、4,4′−ジヒドロキシジフェニルスルホキシド、4,4′−ジヒドロキシ−3,3′−ジメチルジフェニルスルホキシドのようなジヒドロキシジアリールスルホキシド類、4,4′−ジヒドロキシジフェニルスルホン、4,4′−ジヒドロキシ−3,3′−ジメチルジフェニルスルホンのようなジヒドロキシジアリールスルホン類等が挙げられる。これらは、単独または2種類以上混合して使用される。これらの他に、ピペラジン、ジピペリジルハイドロキノン、レゾルシン、4,4′−ジヒドロキシジフェニル等を混合して使用してもよい。 Examples of the dihydroxydiaryl compound include bisphenol 4-, bis (4-hydroxyphenyl) methane, 1,1-bis (4-hydroxyphenyl) ethane, 2,2-bis (4-hydroxyphenyl) butane, 2, 2-bis (4-hydroxyphenyl) octane, bis (4-hydroxyphenyl) phenylmethane, 2,2-bis (4-hydroxyphenyl-3-methylphenyl) propane, 1,1-bis (4-hydroxy-3) -Tert-butylphenyl) propane, 2,2-bis (4-hydroxy-3-bromophenyl) propane, 2,2-bis (4-hydroxy-3,5-dibromophenyl) propane, 2,2-bis ( Bis (hydroxyaryl) alkanes such as 4-hydroxy-3,5-dichlorophenyl) propane, 1,1- (4-hydroxyphenyl) cyclopentane, bis (hydroxyaryl) cycloalkanes such as 1,1-bis (4-hydroxyphenyl) cyclohexane, 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxy-3 Dihydroxy diaryl ethers such as 3,3'-dimethyldiphenyl ether, dihydroxy diaryl sulfides such as 4,4'-dihydroxydiphenyl sulfide, 4,4'-dihydroxydiphenyl sulfoxide, 4,4'-dihydroxy-3,3 ' Dihydroxy diaryl sulfoxides such as dimethyldiphenyl sulfoxide, dihydroxy diary such as 4,4'-dihydroxydiphenyl sulfone, 4,4'-dihydroxy-3,3'-dimethyldiphenyl sulfone Sulfone, and the like. These are used individually or in mixture of 2 or more types. In addition to these, piperazine, dipiperidyl hydroquinone, resorcin, 4,4'-dihydroxydiphenyl, and the like may be mixed and used.
さらに、上記のジヒドロキシアリール化合物と以下に示すような3価以上のフェノール化合物を混合使用してもよい。3価以上のフェノールとしてはフロログルシン、4,6−ジメチル−2,4,6−トリ−(4−ヒドロキシフェニル)−ヘプテン、2,4,6−ジメチル−2,4,6−トリ−(4−ヒドロキシフェニル)−ヘプタン、1,3,5−トリ−(4−ヒドロキシフェニル)−ベンゾール、1,1,1−トリ−(4−ヒドロキシフェニル)−エタンおよび2,2−ビス−[4,4−(4,4′−ジヒドロキシジフェニル)−シクロヘキシル]−プロパンなどが挙げられる。 Furthermore, the above dihydroxyaryl compound and a trivalent or higher phenol compound as shown below may be used in combination. Trihydric or higher phenols include phloroglucin, 4,6-dimethyl-2,4,6-tri- (4-hydroxyphenyl) -heptene, 2,4,6-dimethyl-2,4,6-tri- (4 -Hydroxyphenyl) -heptane, 1,3,5-tri- (4-hydroxyphenyl) -benzol, 1,1,1-tri- (4-hydroxyphenyl) -ethane and 2,2-bis- [4 4- (4,4'-dihydroxydiphenyl) -cyclohexyl] -propane and the like.
表層または基材に使用されるポリカーボネート樹脂の粘度平均分子量は、通常10000〜100000、好ましくは15000〜35000、さらに好ましくは17000〜28000である。かかるポリカーボネート樹脂を製造するに際し、分子量調節剤、触媒等を必要に応じて使用することができる。 The viscosity average molecular weight of the polycarbonate resin used for the surface layer or the substrate is usually 10,000 to 100,000, preferably 15,000 to 35,000, and more preferably 17,000 to 28,000. In producing such a polycarbonate resin, a molecular weight regulator, a catalyst and the like can be used as necessary.
本発明にて使用される光拡散剤とは、高分子系および無機系など化学組成上特に制限はないが、本発明の基材に使用されるポリカーボネート樹脂成分に光拡散剤を添加し、押出機による溶融混合など公知の方法にて分散させた際にマトリックス相と相溶しないか、あるいは相溶しにくく粒子として存在することが必要である。 The light diffusing agent used in the present invention is not particularly limited in terms of chemical composition such as polymer and inorganic, but a light diffusing agent is added to the polycarbonate resin component used in the substrate of the present invention, and extruded. When it is dispersed by a known method such as melt mixing by a machine, it is necessary that it is not compatible with the matrix phase or is present as particles that are hardly compatible.
光拡散剤の具体例としては、炭酸カルシウム、シリカ、シリコーン、硫化亜鉛、酸化亜鉛、酸化チタン、リン酸チタン、チタン酸マグネシウム、チタン酸マグネシウム、マイカ、ガラスフィラー、硫酸バリウム、クレー、タルク、シリコーンゴム状弾性体、ポリメチルシルセスオキサンなどの無機系拡散剤、アクリル系、スチレン系、ポリエステル系、ポリオレフィン系、ウレタン系、ナイロン系、メタクリレート−スチレン系、フッ素系、ノルボルネン系などの有機系拡散剤などが挙げられる。とりわけ、シリカ、シリコーンまたはアクリル系が好適に用いられる。 Specific examples of the light diffusing agent include calcium carbonate, silica, silicone, zinc sulfide, zinc oxide, titanium oxide, titanium phosphate, magnesium titanate, magnesium titanate, mica, glass filler, barium sulfate, clay, talc, and silicone. Rubber-like elastic materials, inorganic diffusing agents such as polymethylsilsesoxane, acrylics, styrenes, polyesters, polyolefins, urethanes, nylons, methacrylate-styrenes, fluorines, norbornenes, etc. Examples include diffusing agents. In particular, silica, silicone or acrylic is preferably used.
さらに、光拡散剤の粒子径としては、該拡散剤を添加することにより所望の光拡散性が得られるものであれば特に制限はないが、平均粒子径として1〜30μm程度のものが好適に使用できる。1μm未満であると光を透過するのみで、もはや光拡散効果が得られにくくなる場合がある。一方、30μmを超えると、十分な光拡散効果が得られず視認性に劣る場合がある。また、粒径分布としては特に制限はないが、0.1〜100μm程度であり、さらに、1.5〜25μmの範囲でより好適に使用できる。さらに、平均粒子径、粒径分布および種類の異なる2種類以上の光拡散剤を併用してもよく、粒径分布が一様ではなく、2つ以上の粒径分布を有するものなどを単独または併用して使用することもできる。 Furthermore, the particle size of the light diffusing agent is not particularly limited as long as desired light diffusibility can be obtained by adding the diffusing agent, but an average particle size of about 1 to 30 μm is preferable. Can be used. If the thickness is less than 1 μm, only light is transmitted, and it may be difficult to obtain a light diffusion effect. On the other hand, if it exceeds 30 μm, a sufficient light diffusion effect cannot be obtained and visibility may be inferior. Moreover, there is no restriction | limiting in particular as particle size distribution, However, It is about 0.1-100 micrometers, Furthermore, it can use more suitably in the range of 1.5-25 micrometers. Further, two or more kinds of light diffusing agents having different average particle sizes, particle size distributions, and types may be used in combination, and the particle size distribution is not uniform, and those having two or more particle size distributions are used alone or It can also be used in combination.
光拡散剤の配合量としては、基材のポリカーボネート樹脂100重量部あたり0.1〜10重量部が好適である。配合量が0.1重量部未満であると十分な光拡散効果が得られにくくなる場合がある。一方、10重量部を超えると光の透過性が損なわれ、十分な光拡散性能と輝度が得られなくなる場合がある。より好ましくは、0.3〜5重量部の範囲である。 As a compounding quantity of a light-diffusion agent, 0.1-10 weight part is suitable for 100 weight part of polycarbonate resin of a base material. If the blending amount is less than 0.1 parts by weight, it may be difficult to obtain a sufficient light diffusion effect. On the other hand, if it exceeds 10 parts by weight, the light transmission property is impaired, and sufficient light diffusion performance and brightness may not be obtained. More preferably, it is the range of 0.3-5 weight part.
本発明にて使用される帯電防止剤は、下記一般式(1)で表される有機スルホン酸のホスホニウム塩である。
一般式(1)
The antistatic agent used in the present invention is an organic sulfonic acid phosphonium salt represented by the following general formula (1).
General formula (1)
(一般式(1)において、R1は炭素数1〜40のアルキル基又はアリール基であり、R2〜R5は水素原子、炭素数1〜10のアルキル基又はアリール基であり、これらは同じであっても異なっていてもよい。)
(In the general formula (1), R1 is an alkyl group or aryl group having 1 to 40 carbon atoms, R2 to R5 are a hydrogen atom, an alkyl group or aryl group having 1 to 10 carbon atoms, and these are the same. Or different.)
上記一般式(1)で表わされる帯電防止剤の中でも特に、下記一般式(3)で表わされる帯電防止剤が好適に使用できる。
一般式(3)
Among the antistatic agents represented by the general formula (1), an antistatic agent represented by the following general formula (3) can be preferably used.
General formula (3)
本発明の表層に使用される帯電防止剤の配合量は、表層のポリカーボネート樹脂100重量部あたり、2重量部を超え10重量部以下である。配合量が2重量部以下では帯電防止性に劣り、また10重量部を超えると熱安定性が低下するので好ましくない。より好ましくは、2.2〜5重量部の範囲である。 The amount of the antistatic agent used in the surface layer of the present invention is more than 2 parts by weight and 10 parts by weight or less per 100 parts by weight of the polycarbonate resin in the surface layer. If the blending amount is 2 parts by weight or less, the antistatic property is inferior, and if it exceeds 10 parts by weight, the thermal stability is lowered, which is not preferable. More preferably, it is in the range of 2.2 to 5 parts by weight.
本発明にて使用される紫外線吸収剤は、下記一般式(2)に示される化合物である。
一般式(2)
The ultraviolet absorber used in the present invention is a compound represented by the following general formula (2).
General formula (2)
上記一般式(2)に示される化合物の具体例としては、オキサニリド骨格中の2つの窒素原子に対して、アルキル基で置換されたアリール基及びアルコキシ基で置換されたアリール基を対称的に置換した構造を有する化合物が挙げられ、とりわけ下記一般式(4)で示される化合物が好適に用いられる。
一般式(4)
As a specific example of the compound represented by the general formula (2), an aryl group substituted with an alkyl group and an aryl group substituted with an alkoxy group are symmetrically substituted with respect to two nitrogen atoms in the oxanilide skeleton. In particular, a compound represented by the following general formula (4) is preferably used.
General formula (4)
該紫外線吸収剤は市販品として容易に入手可能で、クラリアントジャパン社製Sanduvor VSUなどが挙げられる。 The ultraviolet absorber is easily available as a commercial product, and examples include Sanduvor VSU manufactured by Clariant Japan.
本発明にて使用される紫外線吸収剤の配合量としては、表層のポリカーボネート樹脂100重量部あたり0.01〜0.8重量部である。配合量が0.01重量部未満であると充分な耐光性が得られないため好ましくない。一方、8重量部を超えると熱安定性が悪化するため好ましくない。より好ましくは0.1〜0.6重量部の範囲である。 As a compounding quantity of the ultraviolet absorber used by this invention, it is 0.01-0.8 weight part per 100 weight part of polycarbonate resin of a surface layer. A blending amount of less than 0.01 part by weight is not preferable because sufficient light resistance cannot be obtained. On the other hand, if it exceeds 8 parts by weight, the thermal stability is deteriorated, which is not preferable. More preferably, it is the range of 0.1-0.6 weight part.
本発明にて使用されるポリカプロラクトンは、ε−カプロラクトンを触媒存在下で開環重合して製造されるポリマーであり、とりわけ2−オキセパノンのホモポリマーが好適に用いられる。該ポリマーは市販品として容易に入手可能で、ダウ・ケミカル社製トーンポリマー、ソルベイ社製CAPAなどが用いられる。ポリカプロラクトンの粘度平均分子量としては、10000〜100000のものが好適で、さらに好ましくは40000〜90000である。 The polycaprolactone used in the present invention is a polymer produced by ring-opening polymerization of ε-caprolactone in the presence of a catalyst, and a 2-oxepanone homopolymer is particularly preferably used. The polymer is easily available as a commercial product, and a tone polymer manufactured by Dow Chemical Company, CAPA manufactured by Solvay Company, and the like are used. The viscosity average molecular weight of polycaprolactone is preferably 10,000 to 100,000, more preferably 40,000 to 90,000.
さらに、ポリカプロラクトンには、ε−カプロラクトンを開環重合させる際に、1,4−ブタンジオールなどと共存させて変性したものや分子末端をエーテルあるいはエステル基などで置換した変性ポリカプロラクトンも含まれる。このポリカプロラクトンを帯電防止剤と併用することにより、効果発現の機構は不明であるものの、帯電防止性への相乗効果が見出され、さらに透明性の低下をもたらさないという優れた効果を有する。 Further, polycaprolactone includes those modified by coexisting with ε-caprolactone in the presence of 1,4-butanediol or the like, and modified polycaprolactone substituted with an ether or ester group at the molecular end. . When this polycaprolactone is used in combination with an antistatic agent, although the mechanism of manifestation of the effect is unknown, a synergistic effect on antistatic properties is found, and it has an excellent effect of not causing a decrease in transparency.
ポリカプロラクトンの配合量は、表層のポリカーボネート樹脂100重量部あたり0.01〜15重量部である。配合量が0.01重量部未満であると、十分な帯電防止性の相乗効果が得られないため好ましくない。一方、15重量部を越えると、透明性の低下が起こり、輝度が下がるため好ましくない。より好ましい組成比率としては、0.1〜7重量部である。 The compounding quantity of polycaprolactone is 0.01-15 weight part per 100 weight part of polycarbonate resin of a surface layer. A blending amount of less than 0.01 parts by weight is not preferable because a sufficient antistatic synergistic effect cannot be obtained. On the other hand, if it exceeds 15 parts by weight, the transparency is lowered and the luminance is lowered, which is not preferable. A more preferable composition ratio is 0.1 to 7 parts by weight.
本発明の光拡散性ポリカーボネート樹脂板において、実用上、光拡散性以外に要求される性能により、公知の各種添加剤、ポリマーなどを必要に応じて基材および/または表層に、添加することができる。例えば、長期間、光に暴露された際の樹脂成形品の変色を抑制するために、ヒンダードアミン系の耐光安定剤を、さらに、鮮やかな色調を得るために、ベンゾオキサゾール系の蛍光増白剤およびこれらを併用して添加してもよい。 In the light diffusing polycarbonate resin plate of the present invention, various known additives, polymers, etc. may be added to the base material and / or the surface layer as necessary depending on the performance required in addition to the light diffusing property. it can. For example, in order to suppress discoloration of the resin molded product when exposed to light for a long period of time, a hindered amine-based light-resistant stabilizer is used, and further, in order to obtain a vivid color tone, a benzoxazole-based fluorescent whitening agent and These may be added in combination.
本発明の光拡散性ポリカーボネート樹脂板には、上記以外の公知の添加剤、例えばフェノール系またはリン系熱安定剤[2,6−ジ−t−ブチル−4−メチルフェノール、2−(1−メチルシクロヘキシル)−4,6−ジメチルフェノール、4,4′−チオビス−(6−t−ブチル−3−メチルフェノール)、2,2−メチレンビス−(4−エチル−6−t−メチルフェノール)、n−オクタデシル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート、トリス(2,4−ジ−t−ブチルフェニル)フォスファイト、4,4′−ビフェニレンジホスフィン酸テトラキス−(2,4−ジ−t−ブチルフェニル)等]、滑剤[パラフィンワックス、n−ブチルステアレート、合成蜜蝋、天然蜜蝋、グリセリンモノエステル、モンタン酸ワックス、ポリエチレンワックス、ペンタエリスリトールテトラステアレート等]、着色剤[例えば染料]、充填剤[炭酸カルシウム、クレー、シリカ、ガラス繊維、ガラス球、ガラスフレーク、カーボン繊維、タルク、マイカ、各種ウィスカー類等]、流動性改良剤、展着剤[エポキシ化大豆油、流動パラフィン等]、さらには他の熱可塑性樹脂や各種耐衝撃改良剤(ポリブタジエン、ポリアクリル酸エステル、エチレン・プロピレン系ゴム等のゴムに、メタアクリル酸エステル、スチレン、アクリロニトリル等の化合物をグラフト重合してなるゴム強化樹脂等が例示される。)を必要に応じて添加することができる。 In the light diffusing polycarbonate resin plate of the present invention, known additives other than those described above, for example, phenol-based or phosphorus-based heat stabilizer [2,6-di-t-butyl-4-methylphenol, 2- (1- Methylcyclohexyl) -4,6-dimethylphenol, 4,4'-thiobis- (6-tert-butyl-3-methylphenol), 2,2-methylenebis- (4-ethyl-6-tert-methylphenol), n-octadecyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate, tris (2,4-di-t-butylphenyl) phosphite, 4,4′-biphenylenediphosphinic acid tetrakis (2,4-di-t-butylphenyl), etc.], lubricant [paraffin wax, n-butyl stearate, synthetic beeswax, natural beeswax, glycerin monoester Montanic acid wax, polyethylene wax, pentaerythritol tetrastearate, etc.], colorant [eg dye], filler [calcium carbonate, clay, silica, glass fiber, glass sphere, glass flake, carbon fiber, talc, mica, various whiskers Etc.], fluidity improvers, spreading agents [epoxidized soybean oil, liquid paraffin, etc.], and other thermoplastic resins and various impact modifiers (polybutadiene, polyacrylates, ethylene / propylene rubbers, etc.) Rubber reinforced resin obtained by graft polymerization of a compound such as methacrylic acid ester, styrene, acrylonitrile, etc.) may be added to the rubber as required.
本発明における実施の形態および順序を以下に示す。
光拡散剤および基材に使用するポリカーボネート樹脂を、任意の配合量で計量し、タンブラー、リボンブレンダー、高速ミキサー等により一括混合した後、混合物を通常の一軸または二軸押出機を用いて溶融混練しペレット化させる方法、あるいは、各々の成分を別々に計量し、複数の供給装置から押出機内へ投入し溶融混合する方法、さらには、ポリカーボネート樹脂に対して、光拡散剤を高濃度に配合し、一旦溶融混合してペレット化しマスターバッチとした後、当該マスターバッチとポリカーボネート樹脂を、所望の比率により混合することもできる。
そして、これらの成分を溶融混合する際の、押出機に投入する位置、押出温度、スクリュー回転数、供給量など、状況に応じて任意の条件が選択され、ペレット化することができる。これにより、基材用のペレットが得られる。
また、帯電防止剤および紫外線吸収剤と、更に所望によってはポリカプロラクトンと、表層に使用するポリカーボネート樹脂とを、任意の配合量で計量し、上記と同様の方法を用いて表層用のペレットを得ることができる。
これにより得られた基材用、表層用のペレットをそれぞれ、2から3基の一軸又は二軸押出機で溶融混錬した後、共押出用ダイの基材フィードブロック及び表層フィードブロックにそれぞれ供給し積層シートを得る。
Embodiments and order in the present invention are shown below.
Weigh the polycarbonate resin used for the light diffusing agent and the base material in an arbitrary blending amount, and after batch mixing with a tumbler, ribbon blender, high-speed mixer, etc., melt and knead the mixture using a normal single or twin screw extruder And pelletizing, or each component is weighed separately, introduced into the extruder from multiple feeders, melt mixed, and a light diffusing agent is added to the polycarbonate resin at a high concentration. Once melt-mixed and pelletized into a master batch, the master batch and polycarbonate resin can be mixed at a desired ratio.
Then, when these components are melt-mixed, arbitrary conditions such as a position to be introduced into the extruder, an extrusion temperature, a screw rotation speed, a supply amount, and the like can be selected and pelletized. Thereby, the pellet for base materials is obtained.
Further, an antistatic agent and an ultraviolet absorber, further polycaprolactone as required, and a polycarbonate resin used for the surface layer are weighed in an arbitrary blending amount, and pellets for the surface layer are obtained using the same method as described above. be able to.
The resulting pellets for the substrate and surface layer are melted and kneaded with 2 to 3 uniaxial or biaxial extruders respectively, and then supplied to the substrate feed block and the surface layer feed block of the coextrusion die, respectively. And a laminated sheet is obtained.
以下、本発明を実施例により説明するが、本発明はこれら実施例に限定されるものではない。特に断りのない限り、実施例中の「%」、「部」はそれぞれ重量基準に基づく。 EXAMPLES Hereinafter, although an Example demonstrates this invention, this invention is not limited to these Examples. Unless otherwise specified, “%” and “parts” in the examples are based on weight.
使用した原材料は以下のとおりである。
ポリカーボネート樹脂:
住友ダウ社製 カリバー200−13
(粘度平均分子量:21500、以下PCと略記)
ポリカプロラクトン
ソルベイ社製 CAPA6500C
(粘度平均分子量:50000、以下PCLと略記)
光拡散剤:
日興リカ社製 MSP−S020
(ポリメチルシルセスオキサン系拡散剤、以下LD−1と略記)
ガンツ化成社製 GM0449S
(アクリル系拡散剤、以下LD−2と略記)
帯電防止剤:
竹本油脂社製 エレカットS−418
(アルキルベンゼンスルホン酸ホスホニウム塩 以下帯電防止剤と略記)
紫外線吸収剤:
クラリアントジャパン社製 Sanduvor VSU
N−(2−エチルフェニル)−N´−(2−エトキシフェニル)シュウ酸ジアミド
(オキサニリド系紫外線吸収剤、以下UVA−1と略記)
チバスペシャリティケミカルズ社製 Tinuvin 329
(ベンゾトリアゾール系紫外線吸収剤、以下UVA−2と略記)
The raw materials used are as follows.
Polycarbonate resin:
Caliber 200-13 manufactured by Sumitomo Dow
(Viscosity average molecular weight: 21500, hereinafter abbreviated as PC)
CAPA6500C manufactured by Polycaprolactone Solvay
(Viscosity average molecular weight: 50000, hereinafter abbreviated as PCL)
Light diffusing agent:
MSP-S020 made by Nikko Rica
(Polymethylsilsesoxane-based diffusing agent, hereinafter abbreviated as LD-1)
GM0449S manufactured by Gantz Kasei
(Acrylic diffusing agent, hereinafter abbreviated as LD-2)
Antistatic agent:
Elecut S-418 made by Takemoto Yushi Co.
(Phosphonium salt of alkylbenzene sulfonate)
UV absorber:
Sanduvor VSU made by Clariant Japan
N- (2-Ethylphenyl) -N ′-(2-ethoxyphenyl) oxalic acid diamide (Oxanilide ultraviolet absorber, hereinafter abbreviated as UVA-1)
Tinuvin 329 manufactured by Ciba Specialty Chemicals
(Benzotriazole ultraviolet absorber, hereinafter abbreviated as UVA-2)
前述の各種原料を表1〜3に示す基材又は表層材用の配合比率にて、それぞれタンブラーに投入し、10分間乾式混合した後、2軸押出機(日本製鋼所社製TEX30α)を用いて、溶融温度260℃にて混錬し、基材又は表層材用のペレットを得た。 The above-mentioned various raw materials were each put into a tumbler at the mixing ratio for the base material or surface layer material shown in Tables 1 to 3, and after dry mixing for 10 minutes, a twin-screw extruder (TEX30α manufactured by Nippon Steel Works) was used. Then, the mixture was kneaded at a melting temperature of 260 ° C. to obtain pellets for the base material or surface layer material.
得られた基材及び表層材用のペレットをそれぞれ125℃×2時間の乾燥条件にて事前に乾燥を行った。次に、基材用押出機(田辺プラスチック社製VS40単軸押出機(L/D=32、40Φ))に事前乾燥を行なった基材用ペレットを投入し260℃の条件下で共押出用ダイの基材フィードブロックから供給した。また、同時に表層用押出機(プラ技研社PEX-25-24型単軸押出機(L/D=24、25Φ))に事前乾燥した表層用ペレットを投入し260℃の条件下で表層材フィードから溶融押出を行ない、共押出シートを得た。 The obtained base material and surface layer material pellets were each dried in advance under a drying condition of 125 ° C. × 2 hours. Next, the substrate pellets that had been pre-dried were put into a substrate extruder (VS40 single-screw extruder (L / D = 32, 40Φ) manufactured by Tanabe Plastics Co., Ltd.) for co-extrusion at 260 ° C. Supplied from the die substrate feed block. At the same time, pre-dried pellets for the surface layer are put into a surface layer extruder (PEX Giken PEX-25-24 single screw extruder (L / D = 24, 25Φ)), and the surface layer material is fed at 260 ° C. Was subjected to melt extrusion to obtain a coextruded sheet.
以下、本発明における各種評価項目及び測定方法について説明する。 Hereinafter, various evaluation items and measurement methods in the present invention will be described.
1.表面固有抵抗(Rs):
得られた共押出シートを90×50×2mm厚みに裁断し、23℃、50%相対湿度の条件で24時間状態調節した後、超絶縁計(シシド静電気社製SME−8311)を使用し、測定電圧1000V、サンプリング時間30秒の条件で表面抵抗値を測定した。評価の基準として、表面固有抵抗Rsが1×1014未満であるものを合格(○)、1×1014以上であるものを不合格(×)とした。
1. Surface resistivity (Rs):
The obtained co-extruded sheet was cut into a thickness of 90 × 50 × 2 mm, and after conditioning for 24 hours under the conditions of 23 ° C. and 50% relative humidity, a super insulation meter (SME 8311 manufactured by Sicid Electrostatic Co., Ltd.) was used. The surface resistance value was measured under the conditions of a measurement voltage of 1000 V and a sampling time of 30 seconds. As a criterion for evaluation, those having a surface resistivity Rs of less than 1 × 10 14 were accepted (◯), and those having a surface resistivity of 1 × 10 14 or more were rejected (x).
2.半減期:
得られた共押出シートを90×50×2mm厚みに裁断し、スタティックオネストメーター(シシド静電気社製H−0110)にて半減期を測定した。まず、10KVの電荷を、試験片の耐電圧が一定になるまで印加し続ける。その後、チャージを止め帯電圧の減衰を観察し、初期の帯電圧が半減するまでの時間を測定して半減期とした。評価の基準として、半減期が30秒以下であるものを合格(○)、30秒以上であるものを不合格(×)とした。
2. Half-life:
The obtained co-extruded sheet was cut into a thickness of 90 × 50 × 2 mm, and the half-life was measured with a static Honest meter (H-0110 manufactured by Sicid electrostatic company). First, an electric charge of 10 KV is continuously applied until the withstand voltage of the test piece becomes constant. Thereafter, the charge was stopped, the decay of the charged voltage was observed, and the time until the initial charged voltage was halved was measured to determine the half-life. As a criterion for evaluation, a sample having a half-life of 30 seconds or less was accepted (◯), and a sample having a half-life of 30 seconds or more was rejected (x).
3.輝度の測定
2本の冷陰極管を裁断した共押出シート(90×50×2mm厚み)の裏側に配置し、ランプ間の垂直方向にある試験片表面上の輝度を測定した。尚、輝度とは、ある方向に向かう光度の、その方向に垂直な面における単位面積当たりの割合のことをいい、一般に、発光面の明るさの程度を表す[単位:(cd/m2)]。また、評価の基準としては、ランプ間輝度の測定値が3100cd/m2以上であるものを合格(○)、3100cd/m2未満であるものを不合格(×)とした。また、測定方法の概略を図1に示す。
3. Measurement of Luminance Two cold cathode tubes were placed on the back side of a coextruded sheet (90 × 50 × 2 mm thickness) cut, and the luminance on the surface of the test piece in the vertical direction between the lamps was measured. The luminance means the ratio of the luminous intensity directed in a certain direction per unit area in a plane perpendicular to the direction, and generally represents the degree of brightness of the light emitting surface [unit: (cd / m 2 ). ]. Moreover, as a standard of evaluation, the thing whose measured value of the brightness | luminance between lamps is 3100 cd / m < 2 > or more was set as the pass ((circle)), and less than 3100 cd / m < 2 > was made disqualified (x). An outline of the measurement method is shown in FIG.
4.初期着色性及び耐光性の評価
得られた共押出シートを90×50×2mm厚みに裁断し、超促進耐候試験機アイスーパーUVテスター(岩崎電気社製SUV−W13)の中に設置し、6時間照射を行なった。その後、照射前後の試料をスペクトロフォトメーター(村上色彩技術研究所製CMS−35SP)により、イエローネスインデックス(YI)をASTM D−1925に準拠して測定した。YIとは、照射前の黄味の程度を表し、YIが小さい程、黄味は小さく、初期着色が少ない。YIの評価基準としては、YIの値が6未満であるものを合格(○)、6以上であるものを不合格(×)とした。
また、△YIとは、照射前後の黄味の程度を表し、△YIが小さい程、変色は小さく耐光性に優れている。△YIの評価基準としては、△YIの値が8未満であるものを合格(○)、8以上であるものを不合格(×)とした。
4). Evaluation of initial colorability and light resistance The obtained coextruded sheet was cut into a thickness of 90 × 50 × 2 mm, and placed in a super accelerated weathering tester iSuper UV Tester (SUV-W13 manufactured by Iwasaki Electric Co., Ltd.). Time irradiation was performed. Thereafter, the yellowness index (YI) of the sample before and after irradiation was measured with a spectrophotometer (CMS-35SP manufactured by Murakami Color Research Laboratory) in accordance with ASTM D-1925. YI represents the degree of yellowness before irradiation. The smaller the YI, the smaller the yellowishness and the less the initial coloring. As YI evaluation criteria, a YI value of less than 6 was accepted (◯), and a YI value of 6 or more was rejected (x).
ΔYI represents the degree of yellowness before and after irradiation. The smaller ΔYI, the smaller the color change and the better the light resistance. As an evaluation criterion for ΔYI, a case where the value of ΔYI was less than 8 was judged as acceptable (◯), and a case where it was 8 or more was regarded as unacceptable (x).
5.総合判定
以下の表1〜表3について、帯電防止性(表面固有抵抗および半減期)、ランプ間輝度、初期着色および耐光性の評価において、全てを満たすものを合格(○)そうでないものを不合格(×)とした。
5). Comprehensive judgment For Tables 1 to 3 below, in the evaluation of antistatic properties (surface specific resistance and half-life), luminance between lamps, initial coloration and light resistance, those that satisfy all are acceptable (O) those that are not It was set as a pass (x).
表1及び表2に示すとおり、本発明の構成を満足する場合(実施例1〜9)には、全ての評価項目において十分な性能を有していた。 As shown in Table 1 and Table 2, when the configuration of the present invention was satisfied (Examples 1 to 9), all the evaluation items had sufficient performance.
一方、表3に示すとおり、本発明の構成を満足しない場合には、いずれの場合も何らかの欠点を有していた
比較例1は、帯電防止剤の配合量が規定量よりも少ない場合で、ランプ間輝度、耐光性、初期着色性は合格するものの、帯電防止性が劣っていた。
比較例2は、帯電防止剤の配合量が規定量よりも多い場合で、帯電防止性、ランプ間輝度、耐光性は合格するものの、初期着色性が劣っていた。
比較例3は、オキサニリド系紫外線吸収剤の配合量が規定量よりも少ない場合で、帯電防止性、ランプ間輝度、初期着色性は合格するものの、耐光性が劣っていた。
比較例4は、オキサニリド系紫外線吸収剤の配合量が規定量よりも多い場合で、帯電防止性、ランプ間輝度、耐光性は合格するものの、初期着色性が劣っていた。
比較例5は、ポリカプロラクトンの配合量が規定量よりも多い場合で、帯電防止性、初期着色性、耐光性は合格するものの、ランプ間輝度が劣っていた。
比較例6は、異なる種類の紫外線吸収剤を使用した場合で、帯電防止性、ランプ間輝度、耐光性は合格するものの、初期着色性が劣っていた。
On the other hand, as shown in Table 3, when the configuration of the present invention was not satisfied, Comparative Example 1 which had some disadvantages in any case was a case where the blending amount of the antistatic agent was less than the prescribed amount, Although the inter-lamp brightness, light resistance and initial colorability passed, the antistatic property was poor.
Comparative Example 2 was a case where the blending amount of the antistatic agent was larger than the specified amount, and although the antistatic property, the luminance between lamps and the light resistance passed, the initial colorability was inferior.
Comparative Example 3 was a case where the blending amount of the oxanilide ultraviolet absorber was less than the specified amount, and although the antistatic property, the luminance between the lamps and the initial colorability passed, the light resistance was inferior.
Comparative Example 4 was a case where the blending amount of the oxanilide ultraviolet absorber was larger than the prescribed amount, and although the antistatic property, the luminance between the lamps and the light resistance passed, the initial colorability was inferior.
Comparative Example 5 was a case where the blending amount of polycaprolactone was larger than the prescribed amount, and although the antistatic property, initial colorability, and light resistance passed, the inter-lamp luminance was inferior.
In Comparative Example 6, when different types of ultraviolet absorbers were used, the initial colorability was inferior although the antistatic property, the luminance between the lamps and the light resistance passed.
A:輝度計
B:ランプの光線
C:光拡散板
D:ランプ(冷陰極管)
A: Luminance meter B: Light beam C: Light diffusion plate D: Lamp (cold cathode tube)
Claims (7)
・当該表層の帯電防止剤が、下記一般式(1)に表される有機スルホン酸ホスホニウム塩であり、かつ
・当該帯電防止剤の含有量が、表層に使用されるポリカーボネート樹脂100重量部あたり、2.0重量部を超え10重量部以下であり、かつ
・当該紫外線吸収剤が、下記一般式(2)に表される化合物であり、かつ
・当該紫外線吸収剤の含有量が、表層に使用されるポリカーボネート樹脂100重量部あたり、0.01〜0.8重量部である、
ことを特徴とする光拡散性ポリカーボネート樹脂板。
一般式(1)
一般式(2)
The antistatic agent of the surface layer is an organic sulfonic acid phosphonium salt represented by the following general formula (1), and the content of the antistatic agent is 100 parts by weight of the polycarbonate resin used for the surface layer, More than 2.0 parts by weight and not more than 10 parts by weight, and the ultraviolet absorber is a compound represented by the following general formula (2), and the content of the ultraviolet absorber is used for the surface layer 0.01 to 0.8 parts by weight per 100 parts by weight of the polycarbonate resin
A light diffusing polycarbonate resin plate characterized by the above.
General formula (1)
General formula (2)
・当該表層の帯電防止剤が、下記一般式(1)に表される有機スルホン酸ホスホニウム塩であり、かつ
・当該帯電防止剤の含有量が、表層に使用されるポリカーボネート樹脂100重量部あたり、2.0重量部を超え10重量部以下であり、かつ
・当該紫外線吸収剤が、下記一般式(2)に表される化合物であり、かつ
・当該紫外線吸収剤の含有量が、表層に使用されるポリカーボネート樹脂100重量部あたり、0.01〜0.8重量部であり、かつ
・ポリカプロラクトンの含有量が、表層に使用されるポリカーボネート樹脂100重量部あたり、0.01〜15重量部である、
ことを特徴とする光拡散性ポリカーボネート樹脂板。
一般式(1)
一般式(2)
The antistatic agent of the surface layer is an organic sulfonic acid phosphonium salt represented by the following general formula (1), and the content of the antistatic agent is 100 parts by weight of the polycarbonate resin used for the surface layer, More than 2.0 parts by weight and not more than 10 parts by weight, and the ultraviolet absorber is a compound represented by the following general formula (2), and the content of the ultraviolet absorber is used for the surface layer 0.01 to 0.8 parts by weight per 100 parts by weight of the polycarbonate resin, and the content of polycaprolactone is 0.01 to 15 parts by weight per 100 parts by weight of the polycarbonate resin used for the surface layer is there,
A light diffusing polycarbonate resin plate characterized by the above.
General formula (1)
General formula (2)
一般式(3)
General formula (3)
一般式(4)
General formula (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007171616A JP2009006623A (en) | 2007-06-29 | 2007-06-29 | Light diffusing polycarbonate resin plate excellent in antistatic property and light resistance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007171616A JP2009006623A (en) | 2007-06-29 | 2007-06-29 | Light diffusing polycarbonate resin plate excellent in antistatic property and light resistance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2009006623A true JP2009006623A (en) | 2009-01-15 |
Family
ID=40322212
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2007171616A Pending JP2009006623A (en) | 2007-06-29 | 2007-06-29 | Light diffusing polycarbonate resin plate excellent in antistatic property and light resistance |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2009006623A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103242593A (en) * | 2013-05-15 | 2013-08-14 | 北京化工大学 | Antistatic material, self-cleaning light diffusion plate prepared therefrom, and preparation method of self-cleaning light diffusion plate |
| JP2013227461A (en) * | 2012-04-27 | 2013-11-07 | Sumika Styron Polycarbonate Ltd | Crosslinkable polycarbonate resin composition and molded article produced from the same |
| JP2022156141A (en) * | 2021-03-31 | 2022-10-14 | 株式会社日本触媒 | Method for producing cyclic hydrogenated silane |
-
2007
- 2007-06-29 JP JP2007171616A patent/JP2009006623A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013227461A (en) * | 2012-04-27 | 2013-11-07 | Sumika Styron Polycarbonate Ltd | Crosslinkable polycarbonate resin composition and molded article produced from the same |
| CN103242593A (en) * | 2013-05-15 | 2013-08-14 | 北京化工大学 | Antistatic material, self-cleaning light diffusion plate prepared therefrom, and preparation method of self-cleaning light diffusion plate |
| JP2022156141A (en) * | 2021-03-31 | 2022-10-14 | 株式会社日本触媒 | Method for producing cyclic hydrogenated silane |
| JP7621162B2 (en) | 2021-03-31 | 2025-01-24 | 株式会社日本触媒 | Method for producing cyclic silane hydride compounds |
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