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JP2009092366A - Hot / cold water heating / cooling panel - Google Patents

Hot / cold water heating / cooling panel Download PDF

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Publication number
JP2009092366A
JP2009092366A JP2007290163A JP2007290163A JP2009092366A JP 2009092366 A JP2009092366 A JP 2009092366A JP 2007290163 A JP2007290163 A JP 2007290163A JP 2007290163 A JP2007290163 A JP 2007290163A JP 2009092366 A JP2009092366 A JP 2009092366A
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floor
panel
heating
fluid
cooling
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Japanese (ja)
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Toshiyuki Shimote
利幸 下手
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IZUMI SHOJI KK
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IZUMI SHOJI KK
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Priority to JP2007290163A priority Critical patent/JP2009092366A/en
Publication of JP2009092366A publication Critical patent/JP2009092366A/en
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  • Floor Finish (AREA)

Abstract

【課題】床としての機能を有し、床冷暖房効率を向上させることができる超薄型床冷暖房パネルを提供する。
【解決手段】平面状の上部プレート9と扁平状の流体通路を有する下部プレート12との間に流体を導入出させる口金14を挟んだ状態で接合する。流体を導入する雄ネジ型の導入口15aとパネル内部に導入された流体を導出する雌ネジ型の導出口を複数個設けることで流体の流量を確保でき薄型にできた。また導入出口を交互に接続し敷設でき循環ポンプの圧力が均一になるためパネルの変形を防止する。パネル本体の下部プレート12には流体通路を分ける堰があり、上部プレート9と下部プレート12の堰を溶接にて接合することで耐荷重構造となる。敷設したパネルどうしの間にプレートを載せることで隙間をなくし床としての機能を果すため、新たに床を敷設しないため熱伝導率が格段に向上することができる。
【選択図】図7
An ultra-thin floor cooling / heating panel having a function as a floor and capable of improving floor cooling / heating efficiency is provided.
A planar upper plate 9 and a lower plate 12 having a flat fluid passage are joined together with a base 14 for introducing and discharging a fluid interposed therebetween. By providing a plurality of male screw type inlets 15a for introducing the fluid and a plurality of female screw type outlets for leading the fluid introduced into the panel, the flow rate of the fluid can be ensured and the thickness can be reduced. In addition, the inlet and outlet can be alternately connected and laid, and the pressure of the circulation pump becomes uniform, so that deformation of the panel is prevented. The lower plate 12 of the panel main body has a weir that divides the fluid passage, and the upper plate 9 and the lower plate 12 are joined by welding to form a load-bearing structure. Since the plate is placed between the laid panels to eliminate the gap and to function as a floor, the floor is not newly laid, so that the thermal conductivity can be remarkably improved.
[Selection] Figure 7

Description

本発明は建物の床に用いられれる冷温水床冷暖房パネルに関する  The present invention relates to a cold / hot water floor cooling / heating panel used for a floor of a building.

一般に最も普及している床冷暖房装置は不凍液を加熱し配管内を循環ポンプ6を利用し不凍液を循環させている配管型床暖房装置がある。構造は配管を埋設できるよう予め敷説するパネルに配管の溝が掘ってありその溝に沿って配管を埋設し仕上げに床を敷設している。  In general, there is a pipe-type floor heating apparatus that heats the antifreeze liquid and circulates the antifreeze liquid in the pipe by using the circulation pump 6. In the structure, a groove of a pipe is dug in a panel preliminarily arranged so that the pipe can be buried, and the pipe is buried along the groove and a floor is laid for finishing.

ところが、上記従来の床暖房装置では床と配管の接地面積が1〜2mm程度と少なく床の厚みも厚く床に十分な熱量が伝わる時間が掛るため冷暖房効率が低いという問題があった。このため、冬期では朝起きて暖房装置を起動させても床全体が暖まるまでに数時間も掛ってしまい、暖まった頃には出勤や通学で家には誰もいない状態になっているために電源を入れていない人もいる。また電源を切ってしまうと上記のような問題がおこるため24時間電源を入れた状態の方がいますが、床に十分な熱が伝わらないために床暖房の熱を維持する場合には、連続して長時間運転をしなければならず、燃料の使用量があまりにも多く暖房経費が高いという問題があります。
それは同時にボイラーの燃焼時間も長くなるのでCO2の排出面でも地球温暖化に対しても問題であります。
However, the above conventional floor heating apparatus has a problem that the grounding area of the floor and the piping is as small as about 1 to 2 mm, the floor thickness is thick, and a sufficient amount of heat is transmitted to the floor, so that the cooling and heating efficiency is low. For this reason, even if you wake up in the winter and start up the heating system, it takes several hours for the entire floor to warm up, and when it warms up, there is no one at home due to going to work or going to school. Some people have not put in. Also, if the power is turned off, the above problems will occur, so there is a state where the power is turned on for 24 hours. However, if sufficient heat is not transferred to the floor, it is necessary to maintain the floor heating heat continuously. There is a problem that it has to run for a long time and the amount of fuel used is too much and the heating cost is high.
At the same time, the combustion time of the boiler becomes longer, so it is a problem for CO2 emission and global warming.

さらに上記床冷暖房装置は、既存の住宅に設置する場合、床をはぐり床冷暖房装置を敷設し再度床を敷設しなければならない問題があります。In addition, when installing the above floor cooling / heating system in an existing house, there is a problem that the floor must be peeled off and the floor cooling / heating system must be laid again.

本発明は従来の技術に存する問題点を解決し、床暖房を効率的かつ確実に温められることができるよう電源を入れてから3〜5分程度で床とパネルが同時に温まることでボイラーの運転時間が短縮となり結果、CO2の排出量を抑えることができるため既存の床冷暖房システムで使用する燃料消費量を1/10以下に抑えることができる床暖房装置を提供することにあるThe present invention solves the problems existing in the prior art and operates the boiler by heating the floor and the panel simultaneously in about 3 to 5 minutes after the power is turned on so that the floor heating can be efficiently and reliably heated. The object of the present invention is to provide a floor heating apparatus that can reduce the amount of fuel used in an existing floor cooling and heating system to 1/10 or less because time can be reduced and CO2 emissions can be reduced.

上記問題点を解決するために、請求項1に記載の発明は、上部平面状プレートの外周部と冷温水が流れる溝を有した下部プレートの外周部をシーム溶接11により接合することで下部プレートの流体通路が確立されていることを要旨とする。In order to solve the above problems, the invention according to claim 1 is characterized in that the outer plate of the upper flat plate and the outer plate of the lower plate having a groove through which cold / hot water flows are joined by the seam welding 11. The gist is that the fluid passage is established.

請求項2に記載の発明は、冷温水が流れる溝を有した下部プレートはプレス形成加工がしてある。また流体通路間にはパネルの変形を防止する堰13が設けられています。そのため上部プレートと下部プレートを接合することで強度が増し耐荷重構造となり重量物がパネルの上部に設置されたとしても変形しないため、パネルの上に新たに床を敷設することを不要とし、床としての機能を兼ね備えたパネルである事を要旨とする。According to the second aspect of the present invention, the lower plate having a groove through which cold / hot water flows is press-formed. In addition, weirs 13 are provided between the fluid passages to prevent panel deformation. Therefore, joining the upper and lower plates increases the strength and provides a load-bearing structure, so that even if a heavy object is placed on the top of the panel, it will not be deformed, so it is not necessary to lay a new floor on the panel. The gist is that it is a panel that has the same functions as.

請求項3に記載の発明は上記パネル構造について床としての機能を有することで床冷暖房が不要な箇所については市販の床12mmを敷設するためパネルの厚みを抑えなければならず、厚みを抑える構造では冷温水を取入れる配管の管径が小さくなるため、冷温水の流量が制限される。
そこで流量を確保する為の口金14を上下プレート間に設けることで口金に設けてある複数の取入れ口より冷温水を確保することができる薄型のパネルであることを要旨とする
The invention described in claim 3 has a function as a floor with respect to the panel structure, so that the thickness of the panel has to be suppressed and the thickness of the panel must be suppressed in order to lay a commercially available floor 12 mm at a place where floor heating / cooling is unnecessary. Then, since the pipe diameter of the pipe into which the cold / hot water is taken is small, the flow rate of the cold / hot water is limited.
The gist of the invention is that the panel is a thin panel that can secure cold / hot water from a plurality of intakes provided in the base by providing the base 14 for securing the flow rate between the upper and lower plates.

以下、本発明を具体化した床冷暖房装置の一実施形態を図面に従って説明する。
この床冷暖房パネル7を構成する上部プレート9は図6に示すように例えば厚さ寸法0.5mm〜1.0mmの鋼板により平面視、扁平長四角形状に形成されている。また、下部プレート12は図6に示すように例えば厚さ寸法0.5mm〜1.0mmの鋼板により平面視扁平長四角形に形成され、上部プレート9と下部プレート12を重ね合わせ両プレートの接合部9b・12bは平面視扁平長2編をシーム溶接部11により内外をシールする状態で接合されている。
また図5で示すように上部プレート9と下部プレート12の間に口金部14を挟み断面視扁平長四角形状の上部プレート9と口金部14の接合部9a・14a下部プレート12と口金部14の接合部12a・14b・12c・14cの接触部を断面視四角環状を溶接により接合されている。
Hereinafter, an embodiment of a floor cooling and heating apparatus embodying the present invention will be described with reference to the drawings.
As shown in FIG. 6, the upper plate 9 constituting the floor cooling / heating panel 7 is formed in a flat rectangular shape in plan view, for example, by a steel plate having a thickness of 0.5 mm to 1.0 mm. Further, as shown in FIG. 6, the lower plate 12 is formed into a flat oblong shape in plan view, for example, by a steel plate having a thickness of 0.5 mm to 1.0 mm, and the upper plate 9 and the lower plate 12 are overlapped to join the two plates. 9b and 12b are joined in a state in which two flat flat pieces in a plan view are sealed with the seam welded portion 11 inside and outside.
Further, as shown in FIG. 5, the base portion 14 is sandwiched between the upper plate 9 and the lower plate 12, and the joint portions 9 a and 14 a of the upper plate 9 and the base portion 14 having a flat oblong shape in cross section are formed between the lower plate 12 and the base portion 14. The contact portions of the joint portions 12a, 14b, 12c, and 14c are joined by welding in a quadrangular annular shape in cross-sectional view.

図3に示すように下部プレート12には扁平の溝10が蛇行するように予めプレス機により絞り形成されている。この蛇行溝10を形成する2条のL字状の堰13が形成され上部プレート9と下部プレート12の堰13が接触する部分をスポット溶接部17により複数箇所で連結されている。As shown in FIG. 3, the lower plate 12 is previously drawn by a press so that the flat grooves 10 meander. Two L-shaped weirs 13 forming the meandering grooves 10 are formed, and the portions where the upper plate 9 and the lower plate 12 are in contact with each other are connected by a spot weld 17 at a plurality of locations.

前記により床冷暖房パネル7の内部は、図6で示すように断面視により溝10で、図3で示すように溝10は扁平状の流体通路が蛇行するように形成されているため流体が整流されている。また図6で示すように下部プレート12の溝10の底面は請求項4に記載の発明のようにプレス形成に加工により湾曲している。As described above, the interior of the floor cooling / heating panel 7 is a groove 10 in a sectional view as shown in FIG. 6, and the groove 10 is formed so that a flat fluid passage snakes as shown in FIG. Has been. Further, as shown in FIG. 6, the bottom surface of the groove 10 of the lower plate 12 is curved by processing for press formation as in the invention of claim 4.

図2に示すように配管よりパネルに流体を送水するために、パネルの取入れる口金に合せた送水口金16を設置する。送水口金16には雄ネジ型15aと雌ネジ型15bがある。As shown in FIG. 2, in order to supply fluid from the pipe to the panel, a water supply base 16 that matches the base into which the panel is taken in is installed. The water supply base 16 includes a male screw type 15a and a female screw type 15b.

図7に示すように、床冷暖房パネル7には冷温水などの流体を導入・導出するために口金14を必要とする。図5で示すように口金14には複数個の流体導入口15a・流体導出口15bが形成されている。
口金部14を上部プレート9と下部プレート12の間に挟み溶接加工する前に、図7に示すように口金部14に雄ネジ型のニップル部15aを挿入したままの状態で口金部14をプレス加工する。プレス形成された口金部14は雄ネジ型ニップル部15aにテーパー部15cが絞り形成され一体型となり、口金部14bとニップルテーパー部15cは接触され両接合部14b・15cの外周の環状を電機溶接することにより接合されている。
As shown in FIG. 7, the floor cooling / heating panel 7 requires a base 14 for introducing / extracting fluid such as cold / hot water. As shown in FIG. 5, the base 14 is formed with a plurality of fluid inlets 15a and fluid outlets 15b.
Before the base part 14 is sandwiched between the upper plate 9 and the lower plate 12 and welded, the base part 14 is pressed with the male screw type nipple part 15a inserted in the base part 14 as shown in FIG. Process. The press-formed base part 14 is formed into an integral type by constricting a tapered part 15c to a male threaded nipple part 15a, and the base part 14b and the nipple tapered part 15c are brought into contact with each other to electrically weld the outer ring of both joint parts 14b and 15c. It is joined by doing.

前記に示すように口金部14には外周部からの流体を導入するための口金と流体を内部から導出するための口金に分かれており流体導出口のニップル部は雄ネジ型のニップル部15bとし、前記同様の加工法によりプレス加工する。プレス形成された口金部14にはニップル部15bにテーパー部15cが絞り形成され一体型となり口金部14bとニップルテーパー部15cは接触され両接合部14b・15cの外周の環状を電機溶接することにより接合されている。As shown above, the base part 14 is divided into a base for introducing fluid from the outer peripheral part and a base for leading the fluid from the inside, and the nipple part of the fluid outlet is a male threaded nipple part 15b. Then, press working is performed by the same processing method as described above. The press-formed base part 14 is formed with a tapered part 15c on the nipple part 15b so as to be integrated, and the base part 14b and the nipple taper part 15c are brought into contact with each other, and the outer circumferences of the joint parts 14b and 15c are electrically welded. It is joined.

前記に示した導入口15aおよび導出口15bは図2で示すように床冷暖房パネル7を敷設するときに床冷暖房パネル7の導出口15bと床冷暖房パネル7aの導入口15aを接合し敷設していくものとする。As shown in FIG. 2, the inlet 15a and outlet 15b shown above are constructed by joining the outlet 15b of the floor cooling / heating panel 7 and the inlet 15a of the floor cooling / heating panel 7a when laying the floor cooling / heating panel 7. I will go.

パネル本体を設置する場合、パネル本体を固定させるためのパネル固定用穴19aが複数箇所形成されている。この穴は図4で示すようにパネル本体と本体の間に根太などを敷設し釘19などの固定用ネジを用いて固定するWhen the panel main body is installed, a plurality of panel fixing holes 19a for fixing the panel main body are formed. As shown in FIG. 4, the hole is laid with a joist between the panel body and fixed with a fixing screw such as a nail 19.

前記に示した固定方法により敷設固定された床冷暖房パネル7はパネル間に隙間があくため、隙間を無くすための蓋20を設置する。
設置する蓋20には蓋がずれないための固定穴20aが形成されパネル本体7には、図7に示すように蓋を載せるための段差9bが形成されており更に図5で示すようにパネル本体7には蓋を固定させるための固定用ネジ穴が形成されておりパネル本体7を敷設し固定後、蓋20を設置固定する。
Since the floor cooling and heating panel 7 laid and fixed by the fixing method described above has a gap between the panels, a lid 20 is installed to eliminate the gap.
The lid 20 to be installed is formed with a fixing hole 20a for preventing the lid from being displaced, and the panel body 7 is formed with a step 9b for placing the lid as shown in FIG. 7, and further as shown in FIG. The main body 7 is formed with fixing screw holes for fixing the lid. After the panel main body 7 is laid and fixed, the lid 20 is installed and fixed.

比較対照とする既存の床暖房パネル断面図Cross-sectional view of existing floor heating panel for comparison 発明の床冷暖房パネル数枚を敷設した状態の平面図Plan view of a state in which several floor cooling and heating panels of the invention are laid 床冷暖房用パネルの一部省略平面図Partially omitted plan view of floor heating and cooling panel 床冷暖房用パネルを固定した状態の横断面図Cross-sectional view of fixed floor heating / cooling panel 床冷暖房用パネルを斜めから見た全体図Overall view of the floor heating / cooling panel viewed from an angle 床冷暖房用パネル中央部分の横断面図Cross-sectional view of the central part of the floor heating / cooling panel 床冷暖房用パネルの一部省略縦断面図Partially omitted vertical cross-sectional view of floor heating and cooling panel

符号の説明Explanation of symbols

22・・・冷熱源装置    22 ... Cold heat source device

Claims (4)

上部平面プレート9の外周部9bと加熱流体が流れる流体通路を有した下部プレート12の外周部12bとを接合するとともに、加熱流体を取入れる口金14を上下両プレートの間に挟み口金14の外周部を接合したことを特徴とする床冷暖房パネル  The outer peripheral portion 9b of the upper flat plate 9 and the outer peripheral portion 12b of the lower plate 12 having a fluid passage through which the heating fluid flows are joined, and the base 14 for taking in the heating fluid is sandwiched between the upper and lower plates, and the outer periphery of the base 14 Floor heating / cooling panel characterized by joining parts 下部プレート12をプレス形成する時に流体通路間に堰13を形成することで、上部平面プレート9と下部プレート12を接合したとき、堰13が上部プレートと接地することで薄型耐荷重構造を特徴とし、床冷暖房を必要とする部分に床冷暖房パネル7を敷設することができるため、床冷暖房パネル7の上に改めて床を敷設しなくてもカーペットを敷くだけでいいことを特徴とする床冷暖房パネル  By forming the weir 13 between the fluid passages when the lower plate 12 is press-formed, when the upper flat plate 9 and the lower plate 12 are joined, the weir 13 is grounded to the upper plate. Since the floor cooling / heating panel 7 can be laid in a part that requires floor heating / cooling, the floor cooling / heating panel is characterized in that it is only necessary to lay a carpet without laying a floor on the floor cooling / heating panel 7 again. 請求項1において口金14を複数個有することでパネルの厚みを一般に販売されている床の厚み12mmに合せても加熱流体の流量を確保することができることを特徴とする床冷暖房パネル  The floor cooling and heating panel according to claim 1, wherein a plurality of the caps 14 are provided so that the flow rate of the heating fluid can be ensured even when the thickness of the panel is adjusted to the commonly sold floor thickness of 12 mm. 下部プレート12に形成溝10の底面を内部側に湾曲させることで循環ポンプ6の圧力や、加熱流体の膨張に伴うパネルの変形を防止することを特徴とする床冷暖房パネル  Floor heating / cooling panel characterized by preventing the deformation of the panel due to the pressure of the circulation pump 6 and the expansion of the heating fluid by curving the bottom surface of the formation groove 10 in the lower plate 12
JP2007290163A 2007-10-11 2007-10-11 Hot / cold water heating / cooling panel Pending JP2009092366A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57150739A (en) * 1981-03-13 1982-09-17 Matsushita Electric Ind Co Ltd Floor heating panel
JP2001304596A (en) * 2000-04-20 2001-10-31 Kinden Corp Thermal storage floor heating panel
JP2004301410A (en) * 2003-03-31 2004-10-28 Harman Pro:Kk Heat medium header for floor heating panel
JP2007508522A (en) * 2004-09-07 2007-04-05 エルジー・ケム・リミテッド Manufacturing method of heating panel with uniform flow path

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57150739A (en) * 1981-03-13 1982-09-17 Matsushita Electric Ind Co Ltd Floor heating panel
JP2001304596A (en) * 2000-04-20 2001-10-31 Kinden Corp Thermal storage floor heating panel
JP2004301410A (en) * 2003-03-31 2004-10-28 Harman Pro:Kk Heat medium header for floor heating panel
JP2007508522A (en) * 2004-09-07 2007-04-05 エルジー・ケム・リミテッド Manufacturing method of heating panel with uniform flow path

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