[go: up one dir, main page]

JP2009087959A - Imprint transfer die, imprint transfer method, imprinter, manufacturing method of imprint transfer die, and imprint transfer matter - Google Patents

Imprint transfer die, imprint transfer method, imprinter, manufacturing method of imprint transfer die, and imprint transfer matter Download PDF

Info

Publication number
JP2009087959A
JP2009087959A JP2006014359A JP2006014359A JP2009087959A JP 2009087959 A JP2009087959 A JP 2009087959A JP 2006014359 A JP2006014359 A JP 2006014359A JP 2006014359 A JP2006014359 A JP 2006014359A JP 2009087959 A JP2009087959 A JP 2009087959A
Authority
JP
Japan
Prior art keywords
transfer
transfer mold
imprint
mold
concavo
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2006014359A
Other languages
Japanese (ja)
Inventor
Yasuo Hosoda
康雄 細田
Tetsuya Imai
哲也 今井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pioneer Corp
Original Assignee
Pioneer Electronic Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pioneer Electronic Corp filed Critical Pioneer Electronic Corp
Priority to JP2006014359A priority Critical patent/JP2009087959A/en
Priority to PCT/JP2007/050752 priority patent/WO2007083725A1/en
Publication of JP2009087959A publication Critical patent/JP2009087959A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/022Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81CPROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
    • B81C1/00Manufacture or treatment of devices or systems in or on a substrate
    • B81C1/00436Shaping materials, i.e. techniques for structuring the substrate or the layers on the substrate
    • B81C1/00444Surface micromachining, i.e. structuring layers on the substrate
    • B81C1/0046Surface micromachining, i.e. structuring layers on the substrate using stamping, e.g. imprinting
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/24Record carriers characterised by shape, structure or physical properties, or by the selection of the material
    • G11B7/26Apparatus or processes specially adapted for the manufacture of record carriers
    • G11B7/263Preparing and using a stamper, e.g. pressing or injection molding substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/022Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
    • B29C2059/023Microembossing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81CPROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
    • B81C2201/00Manufacture or treatment of microstructural devices or systems
    • B81C2201/01Manufacture or treatment of microstructural devices or systems in or on a substrate
    • B81C2201/0101Shaping material; Structuring the bulk substrate or layers on the substrate; Film patterning
    • B81C2201/0147Film patterning
    • B81C2201/015Imprinting
    • B81C2201/0153Imprinting techniques not provided for in B81C2201/0152

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Micromachines (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Manufacturing Optical Record Carriers (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an imprint transfer die capable of preventing a harmful influence to imprint results in advance by directly excluding bubbles mixed between a transfer die and a transfer object during actual imprinting. <P>SOLUTION: In the imprint transfer die for transferring the shape of the body surface of the transfer die 1 to the transfer object, recessed and projecting parts 1a, 1b formed on the body surface of the transfer die 1 are made thicker than the depth of the recessed and projecting parts of a transfer material ultimately left on the surface of the transfer object. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本願は、例えばナノインプリントリソグラフィが適用される技術分野に係り、特に基板上に転写材料が薄く形成された転写物に転写型本体表面の形状を転写するためのインプリント用転写型、インプリント転写方法、インプリント装置、インプリント用転写型の製造方法、および上記インプリント用転写型により作製されたインプリント転写物の技術分野に属する。   The present application relates to a technical field to which, for example, nanoimprint lithography is applied, and in particular, an imprint transfer mold and an imprint transfer method for transferring the shape of a transfer mold main body surface to a transfer material in which a transfer material is thinly formed on a substrate And an imprint apparatus, a method for producing an imprint transfer mold, and an imprint transfer product produced by the imprint transfer mold.

従来、基板上に転写材料が形成された転写物に転写型表面の形状を転写するインプリント時おいて、上記転写物に気泡が混入するのを防止する技術としては、例えば特許文献1及び2に開示された発明がある。   Conventionally, as a technique for preventing air bubbles from being mixed into the transfer material during imprinting in which the shape of the transfer mold surface is transferred to the transfer material on which a transfer material is formed on a substrate, for example, Patent Documents 1 and 2 There is an invention disclosed in.

上記特許文献1に開示された発明は、光学物品の微細凹凸形状を反転した形状が設けられたロール状成形型を用いて、透光性基材フィルム上に放射線硬化型樹脂液の硬化物からなる微細凹凸形状を転写して、光学物品を製造する方法において、上記放射線硬化型樹脂液を予め、常温に保持された真空度400Pa以下の減圧容器内、又は30℃〜100℃の温度範囲内に保持された加熱容器内のいずれかに配置することで、放射線硬化型樹脂液内に混入する気泡を除去するようにしている。   The invention disclosed in Patent Document 1 uses a roll-shaped mold provided with a shape obtained by reversing the fine irregularities of an optical article, from a cured product of a radiation curable resin liquid on a translucent base film. In the method for producing an optical article by transferring the fine uneven shape, the radiation curable resin liquid is preliminarily stored in a vacuum container having a degree of vacuum of 400 Pa or less, or in a temperature range of 30 ° C. to 100 ° C. The air bubbles mixed in the radiation curable resin liquid are removed by disposing them in any one of the heating containers held in the container.

また、特許文献2に開示された発明は、インプリント・リソグラフィ工程において、テンプレートと基板表面との間に紫外線硬化型樹脂液をスピン・コーティングする際に、低圧内で行うことでテンプレートと基板との間のギャップ内に気泡が形成されないようにしている。
特開2004−90539公報 特表2003−517727公報
Further, in the invention disclosed in Patent Document 2, when the UV curable resin liquid is spin-coated between the template and the substrate surface in the imprint lithography process, the template and the substrate Air bubbles are not formed in the gap between the two.
JP 2004-90539 A Special table 2003-517727

しかしながら、上記特許文献1に開示された発明のように、減圧容器や加熱容器で予め放射線硬化型樹脂液内に混入する気泡を除去する方法は、実際のインプリントする時点ではなく、事前に行うプロセスであるため、実際のインプリント時に気泡が混入することがある。   However, as in the invention disclosed in Patent Document 1, the method of removing bubbles previously mixed in the radiation curable resin liquid with a decompression container or a heating container is performed in advance, not at the time of actual imprinting. Since it is a process, bubbles may be mixed during actual imprinting.

このような事前の脱泡プロセスでは、実際にインプリントする時に転写型と転写物との間に気泡が混入した場合に対処することができないため、気泡が混入したインプリント結果になってしまう不具合がある。   In such a prior defoaming process, it is impossible to cope with bubbles mixed between the transfer mold and the transferred material when imprinting is actually performed, resulting in imprint results containing bubbles. There is.

また、上記特許文献2に開示された発明では、インプリント時に気泡の混入を回避するため、減圧容器内でインプリントすることが要求される。このように減圧容器内でインプリントを行う方法では、インプリント装置を減圧容器内に配置しなければならないため、装置が大型化するという問題がある。   Further, in the invention disclosed in Patent Document 2, imprinting is required in a decompression container in order to avoid mixing bubbles during imprinting. As described above, in the method of performing imprinting in the decompression container, the imprint apparatus must be disposed in the decompression container.

特に、紫外線硬化型樹脂を用いるインプリント装置では、常温、常圧下で転写型と転写物とを重ね合わせ、転写型を転写物に押し当てる圧力に軽度の真空環境による大気圧との圧力差を利用することが多かったので、予め転写型と紫外線硬化型樹脂との間の気泡を除去する用途に真空環境や減圧環境に配置しにくい等の弊害が生じている。   In particular, in an imprint apparatus using an ultraviolet curable resin, the transfer mold and the transferred material are overlapped at room temperature and normal pressure, and the pressure difference between the atmospheric pressure due to a slight vacuum environment is applied to the pressure for pressing the transfer mold against the transferred material. Since it has been frequently used, there are problems such as difficulty in disposing in a vacuum environment or a reduced pressure environment for the purpose of removing bubbles between the transfer mold and the ultraviolet curable resin in advance.

ところで、インプリント時に軟化した樹脂は、加熱時に気泡を発生したり、そうでなくとも樹脂に転写型を押し当てた時に気泡が混入してしまうことがあり、従来は、この影響を回避することが、インプリントを正常に行うための重要な課題であった。   By the way, the resin softened at the time of imprinting may generate bubbles when heated, or else bubbles may be mixed when the transfer mold is pressed against the resin. However, this was an important issue for normal imprinting.

因みに、樹脂に気泡が混入した状態で硬化させた場合には、インプリント転写物に凹凸が形成され、転写物としての品質を低下させ使用に供することができないため、歩留まりが悪く、生産効率が著しく低下してしまう問題がある。   By the way, if the resin is cured with air bubbles mixed in, the imprint transfer product will be uneven, and the quality of the transfer product will deteriorate and cannot be used, resulting in poor yield and production efficiency. There is a problem that it is significantly reduced.

そこで、上述したように特許文献1及び2に開示された発明のように樹脂を十分に加熱して発生する気泡を除去するか、あるいは転写物全体を真空又は減圧雰囲気内に配置して脱泡環境でインプリントを行った場合には、そのための設備が必要となることから、設備が複雑化し、設備費も嵩む等の問題がある。   Therefore, as described above, the bubbles generated by sufficiently heating the resin as in the inventions disclosed in Patent Documents 1 and 2 are removed, or the entire transfer product is placed in a vacuum or a reduced-pressure atmosphere to remove bubbles. When imprinting is performed in an environment, there is a problem that facilities for the imprinting are necessary, which complicates the equipment and increases the equipment cost.

本願は、上記の事情を考慮してなされたもので、その課題の一例としては、実際にインプリントする時に転写型と転写物との間に混入した気泡を直接排除して、インプリント結果に悪影響を与えるのを未然に防止可能なインプリント用転写型、インプリント転写方法、インプリント装置、インプリント用転写型の製造方法およびインプリント転写物を提供することにある。   This application was made in consideration of the above circumstances, and one example of the problem is to directly eliminate the air bubbles mixed between the transfer mold and the transferred material when actually imprinting, and to obtain the imprint result. It is an object of the present invention to provide an imprint transfer mold, an imprint transfer method, an imprint apparatus, a method for producing an imprint transfer mold, and an imprint transfer product that can prevent adverse effects.

上記課題を解決するために、請求項1に係るインプリント用転写型は、基板上に少なくとも室温以上に加温したときに流動性を有する転写材料が形成された転写物に転写型本体を押し当て、前記転写材料を硬化させて前記転写型本体を剥離し、前記転写物に前記転写型本体表面の形状を転写するインプリント用転写型において、前記転写型本体表面に形成されている凹凸部の厚さを、最終的に前記転写物表面に残したい転写材料の凹凸深さより厚くしたことを特徴とする。   In order to solve the above-mentioned problems, an imprint transfer mold according to claim 1 pushes the transfer mold main body against a transfer product on which a transfer material having fluidity is formed when heated to at least room temperature on a substrate. In the imprint transfer mold for curing the transfer material, separating the transfer mold main body, and transferring the shape of the transfer mold main body surface to the transferred material, the uneven portion formed on the transfer mold main body surface Is made thicker than the unevenness depth of the transfer material to be finally left on the surface of the transfer product.

請求項6に係るインプリント転写物は、請求項1乃至5いずれか一項に記載のインプリント用転写型により作製されたことを特徴とする。   An imprint transfer product according to a sixth aspect is characterized by being produced by the imprint transfer mold according to any one of the first to fifth aspects.

請求項7に係るインプリント転写方法は、基板上に少なくとも室温以上に加温したときに流動性を有する転写材料が形成された転写物に転写型本体を押し当てる押し当て工程と、前記転写材料を硬化させる硬化工程と、前記硬化した転写材料から前記転写型本体を剥離する剥離工程とを備え、前記転写物に前記転写型本体表面の形状を転写するインプリント転写方法において、前記押し当て工程では、前記転写型本体表面に形成されている凹凸部の厚さを、最終的に前記転写物表面に残したい転写材料の凹凸深さより厚くして前記転写物に押し当てることを特徴とする。   The imprint transfer method according to claim 7 includes a pressing step of pressing a transfer mold body against a transfer material on which a transfer material having fluidity is formed when heated to at least room temperature on a substrate, and the transfer material In the imprint transfer method, comprising the curing step of curing the transfer mold body and the peeling step of peeling off the transfer mold body from the cured transfer material, the pressing process in which the shape of the surface of the transfer mold body is transferred to the transferred material Then, the thickness of the concavo-convex portion formed on the surface of the transfer mold main body is made thicker than the concavo-convex depth of the transfer material to be finally left on the surface of the transfer product, and is pressed against the transfer product.

請求項8に係るインプリント装置は、基板上に少なくとも室温以上に加温したときに流動性を有する転写材料が形成された転写物に転写型を押し当て、前記転写材料を硬化させて前記転写型を剥離し、前記転写物に前記転写型表面の形状を転写するインプリント装置において、前記転写型は、表面に凹凸部が形成され、当該凹凸部の厚さを、最終的に前記転写物表面に残したい転写材料の凹凸深さより厚くしたことを特徴とする。   The imprint apparatus according to claim 8 presses a transfer mold against a transfer material in which a transfer material having fluidity is formed on a substrate when heated to at least room temperature or more, and cures the transfer material to transfer the transfer material. In the imprint apparatus in which the mold is peeled off and the shape of the transfer mold surface is transferred to the transfer product, the transfer mold has an uneven portion formed on the surface, and finally the thickness of the uneven portion is determined by the transfer product. It is characterized by being thicker than the uneven depth of the transfer material to be left on the surface.

請求項11に係るインプリント用転写型の製造方法は、予め作製したマスク付の転写型基板にエッチング工程を経て前記マスクを除去し、インプリント用転写型を製造するインプリント用転写型の製造方法において、前記エッチング工程では、前記転写型表面に形成されている凹凸部の厚さを、インプリント時に最終的に転写物表面に残したい転写材料の凹凸深さより厚く形成することを特徴とする。   The imprint transfer mold manufacturing method according to claim 11 is a method of manufacturing an imprint transfer mold in which an imprint transfer mold is manufactured by removing the mask from a transfer mold substrate with a mask prepared in advance through an etching process. The method is characterized in that, in the etching step, the thickness of the concavo-convex portion formed on the surface of the transfer mold is formed to be thicker than the concavo-convex depth of the transfer material to be finally left on the surface of the transfer product during imprinting. .

請求項12に係るインプリント用転写型の製造方法は、予め作製した原型に電鋳する電鋳工程と、前記原型を研磨する研磨工程とを経てインプリント用転写型を製造するインプリント用転写型の製造方法において、前記研磨工程では、前記転写型表面に形成されている凹凸部の厚さを、インプリント時に最終的に転写物表面に残したい転写材料の凹凸深さより厚く形成することを特徴とする。   The imprint transfer mold manufacturing method according to claim 12 is an imprint transfer mold for manufacturing an imprint transfer mold through an electroforming process for electroforming a preform prepared in advance and a polishing process for polishing the original mold. In the mold manufacturing method, in the polishing step, the thickness of the concavo-convex portion formed on the surface of the transfer mold is formed to be thicker than the concavo-convex depth of the transfer material that is ultimately desired to remain on the surface of the transfer product during imprinting. Features.

以下、本願の実施形態を図面に基づいて説明する。なお、以下の実施形態は、半導体製造装置、ディスクリートトラックメディア、パターンドメディア等の磁気記録装置、MEMS(Micro Electro Mechanical Systems)、NEMS(Nano Electro Mechanical Systems)の微細加工部品、次世代ハードディスク、次世代光ディスク等の次世代記録メディア等におけるナノインプリントリソグラフィに適用されるインプリント用転写型である。   Hereinafter, embodiments of the present application will be described with reference to the drawings. In the following embodiments, semiconductor manufacturing apparatuses, magnetic recording apparatuses such as discrete track media and patterned media, MEMS (Micro Electro Mechanical Systems), NEMS (Nano Electro Mechanical Systems) microfabricated parts, next generation hard disks, It is an imprint transfer type applied to nanoimprint lithography in next-generation recording media such as next-generation optical discs.

(第1実施形態)
図1は本願のインプリント用転写型の第1実施形態を示す斜視図、図2は図1の断面図である。なお、図面における上側を背面側とし、下側を前面側とする。
(First embodiment)
FIG. 1 is a perspective view showing a first embodiment of an imprint transfer mold of the present application, and FIG. 2 is a cross-sectional view of FIG. In the drawings, the upper side is the back side, and the lower side is the front side.

図1及び図2に示すように、転写型本体としての転写型1は、全体形状が円板状に形成されている。また、転写型1は、凹部1a及び凸部1bが形成され、後述する転写物に当該転写型1表面の凹凸形状を転写するものである。凹部1aは、転写型1の背面まで直線状に貫通孔として形成されている。さらに、凸部1bは背面まで同じ幅で形成されている。したがって、転写型1に形成されている凹凸部1a,1bは、背面まで達していることになる。   As shown in FIGS. 1 and 2, the transfer mold 1 as a transfer mold main body is formed in a disk shape as a whole. Further, the transfer mold 1 is formed with a concave portion 1a and a convex portion 1b, and transfers the concavo-convex shape on the surface of the transfer mold 1 to a transfer material to be described later. The recess 1 a is formed as a through hole in a straight line up to the back surface of the transfer mold 1. Furthermore, the convex part 1b is formed with the same width to the back. Accordingly, the concavo-convex portions 1a and 1b formed on the transfer mold 1 reach the back surface.

次に、転写型1によるインプリント工程を図3(A)〜(C)に基づいて説明する。   Next, an imprint process using the transfer mold 1 will be described with reference to FIGS.

まず、図3(A)に示すように、転写物5には、基板6上に転写材料として室温あるいはそれ以上に加温したときに流動性を有する100nm以下の薄い樹脂7が均一に形成されている。この場合、樹脂7以外の転写材料としては、金属ガラス等のように室温あるいはそれ以上に加温したときに流動性を有する材料であればよい。   First, as shown in FIG. 3A, a thin resin 7 having a thickness of 100 nm or less is uniformly formed on the transfer material 5 on the substrate 6 as a transfer material when heated to room temperature or higher. ing. In this case, the transfer material other than the resin 7 may be any material that has fluidity when heated to room temperature or higher, such as metal glass.

次いで、図3(B)に示すように、流動性を有する薄い樹脂7に図1及び図2に示す転写型1を押し当てる。この押し当て工程では、転写型1表面に形成されている凹凸部1a,1bの厚さを、樹脂7より厚くして転写物5に押し当てている。その後、薄い樹脂7を冷却又は光照射等により硬化させる。   Next, as shown in FIG. 3B, the transfer mold 1 shown in FIGS. 1 and 2 is pressed against a thin resin 7 having fluidity. In this pressing step, the uneven portions 1 a and 1 b formed on the surface of the transfer mold 1 are made thicker than the resin 7 and pressed against the transfer product 5. Thereafter, the thin resin 7 is cured by cooling or light irradiation.

そして、図3(C)に示すように、硬化した樹脂7から転写型1を剥離させる。このような工程を経て転写物5に転写型1の表面の凹凸形状を写し取ることができる。   Then, as shown in FIG. 3C, the transfer mold 1 is peeled from the cured resin 7. Through such a process, the uneven shape on the surface of the transfer mold 1 can be copied onto the transfer product 5.

次に、転写型1の製造方法の一例を図4(A)〜(D)に基づいて説明する。   Next, an example of a method for manufacturing the transfer mold 1 will be described with reference to FIGS.

まず、図4(A)に示すように、モールド基板11に予め樹脂のパターンであるマスク12が形成されたマスク付基板10を用意する。このマスク12は、周知のリソグラフィ技術によりレジスト樹脂を塗布した後に露光し、さらに現像を行って作製する。また、マスク12は、例えばレーザ光や電子線を照射することにより作製してもよい。   First, as shown in FIG. 4A, a masked substrate 10 in which a mask 12 that is a resin pattern is formed in advance on a mold substrate 11 is prepared. The mask 12 is produced by applying a resist resin by a well-known lithography technique and then exposing and developing the resist resin. Moreover, you may produce the mask 12 by irradiating a laser beam or an electron beam, for example.

次いで、図4(B)に示すように、マスク12上からモールド基板11をドライエッチングする。   Next, as shown in FIG. 4B, the mold substrate 11 is dry-etched from above the mask 12.

さらに、図4(C)に示すように、モールド基板11の背面までドライエッチングする。すなわち、このエッチング工程では、形成される凹凸部1a,1bの厚さを、インプリント前における転写材料の厚さより厚く形成するようにドライエッチングする。本実施形態では、凹凸部1a,1bが背面まで達するようにしている。   Further, as shown in FIG. 4C, dry etching is performed up to the back surface of the mold substrate 11. That is, in this etching step, dry etching is performed so that the thickness of the uneven portions 1a and 1b to be formed is thicker than the thickness of the transfer material before imprinting. In the present embodiment, the concavo-convex portions 1a and 1b reach the back surface.

そして、図4(D)に示すように、マスク12を除去することにより、図1及び図2に示す転写型1を完成する。   Then, as shown in FIG. 4D, by removing the mask 12, the transfer mold 1 shown in FIGS. 1 and 2 is completed.

また、転写型1の他の製造方法を図5(A)〜(D)に基づいて説明する。   Further, another manufacturing method of the transfer mold 1 will be described with reference to FIGS.

まず、図4(A)と同様の方法により図5(A)に示すようにパターンが形成された原型15を作製する。   First, a prototype 15 having a pattern formed as shown in FIG. 5A is manufactured by the same method as in FIG.

次いで、図5(B)に示すように、原型15に電鋳により金属モールド16を形成する。ここで、電鋳により金属モールド16を形成する場合、パターン全体が覆われる前に電鋳を終了させてもよい。   Next, as shown in FIG. 5B, a metal mold 16 is formed on the master 15 by electroforming. Here, when the metal mold 16 is formed by electroforming, the electroforming may be terminated before the entire pattern is covered.

さらに、図5(C)に示すように、電鋳後の金属モールド16表面を研磨して原型15のパターン面を露出させる。この研磨工程では、転写型1となる凹凸部1a,1bの厚さを、インプリント前における転写材料の厚さより厚く形成するように研磨する。この製造方法では、図4に示す製造方法と同様に凹凸部1a,1bが背面まで達するようにしている。   Further, as shown in FIG. 5C, the surface of the metal mold 16 after electroforming is polished to expose the pattern surface of the prototype 15. In this polishing step, polishing is performed so that the thickness of the concavo-convex portions 1a and 1b to be the transfer mold 1 is greater than the thickness of the transfer material before imprinting. In this manufacturing method, the concavo-convex portions 1a and 1b reach the back as in the manufacturing method shown in FIG.

その後、図5(D)に示すように、原型15を剥離して金属モールド16表面を研磨して得られた図1及び図2に示す転写型1を完成する。   Thereafter, as shown in FIG. 5D, the transfer mold 1 shown in FIGS. 1 and 2 obtained by peeling the master 15 and polishing the surface of the metal mold 16 is completed.

次に、本実施形態の作用を説明する。   Next, the operation of this embodiment will be described.

実際にインプリントする時、図3(A)に示す軟化した樹脂7は、加熱時に気泡を発生したり、そうでなくとも樹脂7に転写型1を押し当てた時に気泡が混入してしまうことがあるが、本実施形態の転写型1では、凹凸部1a,1bが背面まで達しているので、転写型1と転写物5との間に混入した気泡を背面から直接かつ容易に排出することができ、インプリント結果に悪影響を与えることがなくなる。   When actually imprinting, the softened resin 7 shown in FIG. 3 (A) generates bubbles when heated, or otherwise bubbles are mixed when the transfer mold 1 is pressed against the resin 7. However, in the transfer mold 1 of the present embodiment, since the uneven portions 1a and 1b reach the back surface, the air bubbles mixed between the transfer mold 1 and the transfer product 5 can be directly and easily discharged from the back surface. And the imprint result is not adversely affected.

そのため、インプリント時、大気圧との圧力差程度の弱い押し付け力でも、良好なインプリント結果が得られる。   Therefore, a good imprint result can be obtained even with a weak pressing force such as a pressure difference from the atmospheric pressure during imprinting.

また、インプリント工程において、従来では、図6(A)に示すように転写型20の凹凸部21,22のパターン密度によって凹部21の体積と、充填される樹脂7の体積のバランスに差が生じて充填後に残る樹脂7の量が局所的に変わってしまい、凹凸部21,22のパターンの底部に残渣と呼ばれる厚みに差が生じてしまう不具合がある。   Further, in the imprint process, conventionally, as shown in FIG. 6A, there is a difference in the balance between the volume of the concave portion 21 and the volume of the resin 7 to be filled depending on the pattern density of the concave and convex portions 21 and 22 of the transfer mold 20. There is a problem that the amount of the resin 7 that is generated and remains after the filling is locally changed, and a difference in thickness called a residue is generated at the bottom of the pattern of the uneven portions 21 and 22.

この場合でも本実施形態の転写型1では、図6(B)に示すように凹凸部1a,1bが背面まで達しているので、凹凸部1a,1bのパターン密度の差をそのパターンの高さ方向で確実に吸収することができ、上記残渣を未然に防止することができる。   Even in this case, in the transfer mold 1 of the present embodiment, since the uneven portions 1a and 1b reach the back as shown in FIG. 6B, the difference in pattern density between the uneven portions 1a and 1b is determined as the height of the pattern. It can be absorbed reliably in the direction and the residue can be prevented beforehand.

一般に、インプリント工程やプレスにおいては、転写物の表面に形成された凹凸形状のパターンをそのまま使用することを考慮していたので、このような転写型の形状は、パターン内部で樹脂と転写型との濡れ性及び表面張力により、パターン上面が凸形状になったり、凹形状になったりしてしまうことがあり、あるいはパターン密度によりパターンの高さが変わってしまうため、使用することができなかった。   In general, in imprint processes and presses, it was considered that the uneven pattern formed on the surface of the transferred material was used as it was, so the shape of such a transfer mold was the resin and transfer mold inside the pattern. The upper surface of the pattern may become convex or concave due to wettability and surface tension, or the height of the pattern changes depending on the pattern density, so it cannot be used. It was.

しかし、本実施形態の凹凸部1a,1bのパターンをエッチングマスクとして使用する場合には、パターン表面の多少の凹凸が関係なくなるので、本実施形態の転写型1を有効に使用することができる。   However, when the pattern of the concavo-convex portions 1a and 1b according to the present embodiment is used as an etching mask, the transfer mold 1 according to the present embodiment can be used effectively because some unevenness on the pattern surface is irrelevant.

また、実際のインプリント工程では、転写物5に転写型1を重ねた状態で、転写型1の自重により、あるいはチャンバー内を減圧して大気圧との差で圧力をかけて転写を行う。必要に応じて、気泡の排出を妨げない形状の押し付け装置に油圧、空気圧等の圧力印加手段により圧力を加えるようにしてもよい。このようにインプリントすることで、転写型1背面の凹部1aである気泡排出孔を閉塞することがなくなる。   Further, in the actual imprint process, the transfer mold 1 is superposed on the transfer product 5, and the transfer is performed by the weight of the transfer mold 1 or by reducing the pressure in the chamber and applying a pressure difference from the atmospheric pressure. If necessary, pressure may be applied to a pressing device having a shape that does not hinder the discharge of bubbles by pressure applying means such as hydraulic pressure or pneumatic pressure. By imprinting in this way, the bubble discharge hole which is the recess 1a on the back surface of the transfer mold 1 is not blocked.

このように本実施形態によれば、転写型1の凹凸部1a,1bが転写型1の背面まで達しているので、転写型1と転写物5との間に混入した気泡を直接かつ容易に排出することができ、インプリント結果に悪影響を与えることがなくなる。   As described above, according to the present embodiment, since the uneven portions 1a and 1b of the transfer mold 1 reach the back surface of the transfer mold 1, air bubbles mixed between the transfer mold 1 and the transferred material 5 can be directly and easily obtained. It can be discharged, and the imprint result is not adversely affected.

(第2実施形態)
図7は本願のインプリント用転写型の第2実施形態を示す断面図である。
(Second Embodiment)
FIG. 7 is a cross-sectional view showing a second embodiment of the imprint transfer mold of the present application.

本実施形態では、図7に示すように転写型30の凹部31の背面側に壁部33が形成され、この壁部33に排気孔31aが形成されている。この排気孔31aの径は、気泡、すなわち空気の分子より大きく形成されている。   In the present embodiment, as shown in FIG. 7, a wall 33 is formed on the back side of the recess 31 of the transfer mold 30, and an exhaust hole 31 a is formed in the wall 33. The exhaust hole 31a has a diameter larger than bubbles, that is, air molecules.

ところで、転写型30と転写物との間の気泡を排出することが重要であるので、凹部31は前記第1実施形態のように転写型1の背面まで達している必要はない。   By the way, since it is important to discharge air bubbles between the transfer mold 30 and the transfer product, the recess 31 does not need to reach the back surface of the transfer mold 1 as in the first embodiment.

本実施形態のように凹部31に1箇所でも排気孔31aが形成されていれば、インプリント時に転写型30と転写物5との間に混入した気泡を排気孔31aから直接かつ容易に排出することができる。   If at least one exhaust hole 31a is formed in the recess 31 as in the present embodiment, bubbles mixed between the transfer mold 30 and the transferred product 5 during imprinting are directly and easily discharged from the exhaust hole 31a. be able to.

このように本実施形態によれば、転写型30の凹部31の背面まで抜けている面積を少なくすることにより、転写型30の剛性を格段と向上させることができる。   As described above, according to the present embodiment, the rigidity of the transfer mold 30 can be remarkably improved by reducing the area extending to the back surface of the recess 31 of the transfer mold 30.

なお、本実施形態では、1つの凹部31に対して1つの排気孔31aを形成した例について説明したが、これに限らず、1つの凹部31に対して複数の排気孔31aを形成するようにしてもよい。また、製造方法及びインプリント方法は、前記第1実施形態と同様であるので、その説明を省略する。以下の各実施形態でも同様とする。   In this embodiment, an example in which one exhaust hole 31 a is formed for one recess 31 is described. However, the present invention is not limited to this, and a plurality of exhaust holes 31 a are formed for one recess 31. May be. Further, since the manufacturing method and the imprint method are the same as those in the first embodiment, description thereof will be omitted. The same applies to each of the following embodiments.

(第3実施形態)
図8は本願のインプリント用転写型の第3実施形態を示す断面図である。
(Third embodiment)
FIG. 8 is a sectional view showing a third embodiment of the imprint transfer mold of the present application.

図8に示すように、本実施形態では、図7に示す第2実施形態の構成に加え、転写型30の凹部31の背面側に脱気装置35が取り付けられている。   As shown in FIG. 8, in this embodiment, in addition to the configuration of the second embodiment shown in FIG. 7, a deaeration device 35 is attached to the back side of the recess 31 of the transfer mold 30.

したがって、本実施形態では、インプリント時に転写型30と転写物5との間に混入した気泡を排気孔31aから強制的に排出することができる。   Therefore, in the present embodiment, bubbles mixed between the transfer mold 30 and the transfer product 5 during imprinting can be forcibly discharged from the exhaust hole 31a.

このように本実施形態によれば、転写型30の凹部31の背面側に脱気装置35を取り付けたことにより、インプリント時に転写型30と転写物5との間に混入した気泡を排気孔31aから確実に排出することができる。   As described above, according to the present embodiment, by attaching the deaeration device 35 to the back side of the recess 31 of the transfer mold 30, air bubbles mixed between the transfer mold 30 and the transfer product 5 at the time of imprinting are exhausted. It is possible to reliably discharge from 31a.

(第4実施形態)
図9は本願のインプリント用転写型の第4実施形態を示す断面図である。
(Fourth embodiment)
FIG. 9 is a sectional view showing a fourth embodiment of the imprint transfer mold of the present application.

本実施形態では、図9に示すように転写型30の背面側にメッシュ構造を有する転写型保持部材40が接着剤により貼着されている。なお、転写型保持部材40のメッシュ構造は、気泡を排出することができる程度の細かさに形成されている。   In this embodiment, as shown in FIG. 9, a transfer mold holding member 40 having a mesh structure is attached to the back side of the transfer mold 30 with an adhesive. Note that the mesh structure of the transfer-type holding member 40 is formed to be fine enough to discharge bubbles.

したがって、本実施形態では、インプリント時に転写型1と転写物5との間に混入した気泡を排気孔である凹部1aから転写型保持部材40のメッシュを経て確実に排出することができる。   Therefore, in the present embodiment, bubbles mixed between the transfer mold 1 and the transfer product 5 during imprinting can be reliably discharged from the recess 1a, which is an exhaust hole, through the mesh of the transfer mold holding member 40.

このように本実施形態によれば、転写型30の背面側にメッシュ構造を有する転写型保持部材40を貼着したことにより、転写型保持部材40が転写型30の裏打ちとしての機能を有することとなり、凹凸形状のパターンの抜け落ちを未然に防止することができる。   Thus, according to this embodiment, the transfer mold holding member 40 has a function as a backing of the transfer mold 30 by attaching the transfer mold holding member 40 having a mesh structure to the back side of the transfer mold 30. Accordingly, it is possible to prevent the uneven pattern from falling off.

なお、転写型30の背面まで抜けた凹凸部のパターンが周方向全体に亘る場合には、パターン内部が抜け落ちてしまうことになる。   In addition, when the pattern of the concavo-convex portion that has been removed to the back surface of the transfer mold 30 extends over the entire circumferential direction, the inside of the pattern will fall off.

(第5実施形態)
図10は本願のインプリント用転写型の第5実施形態を示す断面図、図11は第5実施形態におけるインプリント工程を示す断面図である。
(Fifth embodiment)
FIG. 10 is a cross-sectional view showing a fifth embodiment of the imprint transfer mold of the present application, and FIG. 11 is a cross-sectional view showing an imprint process in the fifth embodiment.

なお、本願は、前記第1、第4実施形態のように転写型1の凹凸部1a,1bが転写型1の背面まで達していなくてもよい。また、本願は、第2、第3実施形態のように凹部31の背面側に排気孔31aを形成しなくてもよい。   In the present application, the concave and convex portions 1 a and 1 b of the transfer mold 1 do not have to reach the back surface of the transfer mold 1 as in the first and fourth embodiments. Further, in the present application, the exhaust hole 31a may not be formed on the back side of the recess 31 as in the second and third embodiments.

すなわち、本実施形態では、図10及び図11に示すように凹凸部51,52の厚さは、樹脂7の加熱時や転写型50を押し当てた時に発生した気泡を収容するだけの厚さに設定されている。   That is, in this embodiment, as shown in FIGS. 10 and 11, the thickness of the concavo-convex portions 51 and 52 is sufficient to accommodate bubbles generated when the resin 7 is heated or when the transfer mold 50 is pressed. Is set to

したがって、本実施形態では、凹凸部51,52の厚さを、樹脂7の加熱時や転写型50を押し当てた時に発生した気泡を収容するだけの厚さに設定したことから、前記第1〜第4実施形態のように転写型50の背面から気泡を排出することなく、転写型50と転写物5との間に混入した気泡を凹部51に確実に収容するので、インプリント結果に悪影響を与えることがなくなる。   Therefore, in the present embodiment, the thickness of the concave and convex portions 51 and 52 is set to a thickness that can accommodate bubbles generated when the resin 7 is heated or when the transfer mold 50 is pressed. Since the air bubbles mixed between the transfer mold 50 and the transfer product 5 are reliably accommodated in the recess 51 without discharging the air bubbles from the back surface of the transfer mold 50 as in the fourth embodiment, the imprint result is adversely affected. No longer give.

このように本実施形態によれば、発生した気泡を収容するだけの厚さに凹凸部51,52の厚さを設定したとしても、前記第1実施形態と同様の効果が得られる。   As described above, according to the present embodiment, even if the thickness of the concavo-convex portions 51 and 52 is set to a thickness sufficient to accommodate the generated bubbles, the same effect as in the first embodiment can be obtained.

また、本実施形態によれば、転写型50の凹部51の背面が抜けていないので、転写型50の剛性を格段と向上させることができる。   Further, according to the present embodiment, since the back surface of the recess 51 of the transfer mold 50 is not removed, the rigidity of the transfer mold 50 can be remarkably improved.

(実施例)
ところで、本願は、転写型1表面に形成されている凹凸形状を完全に樹脂7で充填することが目的ではなく、転写材料をエッチングマスクとして使う用途があるので、必要な転写材料の厚さよりも深いパターンが必要である。
(Example)
By the way, the present application is not intended to completely fill the uneven shape formed on the surface of the transfer mold 1 with the resin 7, but has an application in which the transfer material is used as an etching mask. Deep patterns are needed.

一般に、転写型の表面全体の面積に対して転写型の凹凸形状部分の面積は小さく、流動性を有する転写材料に転写型を短時間に押し付けてインプリントする場合、微視的には転写材料が転写型端部から外に押し出されて減少することは、考慮に入れなくてもよい。   In general, the area of the concavo-convex shape of the transfer mold is small relative to the entire surface of the transfer mold, and when imprinting by pressing the transfer mold in a short time against a transfer material having fluidity, the transfer material is microscopically It is not necessary to take into consideration that the toner is reduced by being pushed out from the end of the transfer mold.

次に、転写型1表面に形成されている凹凸部1a,1bの厚さを転写物5表面に形成された転写材料に対して設定する原理について説明する。   Next, the principle of setting the thickness of the uneven portions 1a and 1b formed on the surface of the transfer mold 1 with respect to the transfer material formed on the surface of the transfer product 5 will be described.

転写型1のパターン内の気泡が背面から排出されない場合、転写型1が自重または加圧手段によって転写材料を押す圧力をM[Pa]、インプリント雰囲気の圧力をP[Pa](大気圧1×10[Pa]または減圧環境)とすると、転写型1によって圧縮される深さK[nm]のパターン内に転写物がk[nm]入った時の空気の高さK−k[nm]は、等温下では、圧力と体積の積が一定であるボイルの法則に従って、K−k={P/(P+M)}*K[nm]で表される。 When bubbles in the pattern of the transfer mold 1 are not discharged from the back surface, the pressure by which the transfer mold 1 presses the transfer material by its own weight or pressurizing means is M [Pa], and the pressure of the imprint atmosphere is P [Pa] (atmospheric pressure 1 X10 5 [Pa] or a reduced pressure environment) The air height K−k [nm] when the transferred material enters k [nm] in the pattern with the depth K [nm] compressed by the transfer mold 1. ] Is represented by Kk = {P / (P + M)} * K [nm] according to Boyle's law, where the product of pressure and volume is constant under isothermal conditions.

書き換えると、高さk[nm]の転写物形状を得るためには、転写型1の凹凸部1a,1bの厚さは、K={(P+M)/M}*k[nm]だけあれば、空気が転写型1の凹凸部1a,1bの内部に封入されてしまっていても問題なく転写することができることになる。   When rewritten, in order to obtain a transferred product shape having a height of k [nm], the thickness of the concavo-convex portions 1a and 1b of the transfer mold 1 should be K = {(P + M) / M} * k [nm]. The air can be transferred without any problem even if the air is enclosed in the concave and convex portions 1 a and 1 b of the transfer mold 1.

例えば、自重で約40Paの圧力が加えられる転写型1を用いて、100nmの転写物の凹凸形状高さが必要な場合、
a)大気圧下で転写型の自重のみでインプリントをする場合には、転写型1の凹凸部1a,1bの厚さは0.25mm以上であればよい。
For example, when using the transfer mold 1 to which a pressure of about 40 Pa is applied under its own weight, a concavo-convex shape height of a transferred material of 100 nm is required.
a) When imprinting is performed only by the weight of the transfer mold under atmospheric pressure, the thickness of the uneven portions 1a and 1b of the transfer mold 1 may be 0.25 mm or more.

b)大気圧下で1kg程度の重石を転写型1の上に載せて押し付け圧力を1kPaとする場合には、転写型1の凹凸部1a,1bの厚さは9.9μm以上であればよい。   b) When a pressure of about 1 kg is placed on the transfer mold 1 under atmospheric pressure and the pressing pressure is set to 1 kPa, the thickness of the uneven portions 1a and 1b of the transfer mold 1 may be 9.9 μm or more. .

c)1kPaまで減圧した環境下で転写型の自重のみでインプリントをする場合には、転写型1の凹凸形状の厚さは2.6μm以上であればよい。   c) In the case of imprinting with only the transfer mold's own weight in an environment reduced to 1 kPa, the thickness of the uneven shape of the transfer mold 1 may be 2.6 μm or more.

d)1kPaまで減圧した環境下で、かつ1kg程度の重石を転写型1の上に載せて押し付け圧力を1kPaとする場合には、転写型1の凹凸部1a,1bの厚さは200nm以上であればよい。   d) In an environment where the pressure is reduced to 1 kPa, and when a pressing pressure is set to 1 kPa by placing a weight of about 1 kg on the transfer mold 1, the thickness of the uneven portions 1a, 1b of the transfer mold 1 is 200 nm or more. I just need it.

e)大気圧下で転写型1の自重のみでインプリントをする場合でも、転写型1の凹凸部1a,1bの一部が背面まで達している場合には、転写材料の厚み以上の転写型厚さであればよい。   e) Even when imprinting is performed only by the weight of the transfer mold 1 under atmospheric pressure, if the uneven portions 1a and 1b of the transfer mold 1 reach the back surface, the transfer mold has a thickness greater than that of the transfer material. Any thickness is acceptable.

このようにして本願では、必ずしも転写型1の背面から気泡を排出することなく、転写型1表面に形成されている凹凸部1a,1bの厚さを、最終的に転写物5表面に残したい転写材料の凹凸深さより厚くすればよい。したがって、本願は、前記 第5実施形態のように凹凸部51,52の厚さは、樹脂7の加熱時や転写型1を押し当てた時に発生した気泡を収容するだけの厚さがあればよい。   In this way, in the present application, the thickness of the concavo-convex portions 1 a and 1 b formed on the surface of the transfer mold 1 is not necessarily discharged from the back surface of the transfer mold 1, and it is finally desired to leave the thickness on the surface of the transfer product 5. What is necessary is just to make it thicker than the uneven | corrugated depth of a transfer material. Therefore, in the present application, as in the fifth embodiment, the thickness of the uneven portions 51 and 52 is sufficient to accommodate bubbles generated when the resin 7 is heated or when the transfer mold 1 is pressed. Good.

本願のインプリント用転写型の第1実施形態を示す斜視図である。It is a perspective view which shows 1st Embodiment of the transfer mold for imprint of this application. 図2は図1の断面図である。FIG. 2 is a cross-sectional view of FIG. (A)〜(C)は、第1実施形態の転写型によるインプリント工程を示す断面図である。(A)-(C) are sectional drawings which show the imprint process by the transfer mold of 1st Embodiment. (A)〜(D)は、第1実施形態における転写型の製造方法の一例を示す断面図である。(A)-(D) are sectional drawings which show an example of the manufacturing method of the transfer type | mold in 1st Embodiment. (A)〜(D)は、第1実施形態における転写型の他の製造方法を示す断面図である。(A)-(D) are sectional drawings which show the other manufacturing method of the transfer type | mold in 1st Embodiment. (A)は従来例のインプリント工程を示す断面図,(B)は本願のインプリント工程を示す断面図である。(A) is sectional drawing which shows the imprint process of a prior art example, (B) is sectional drawing which shows the imprint process of this application. 本願のインプリント用転写型の第2実施形態を示す断面図である。It is sectional drawing which shows 2nd Embodiment of the transfer mold for imprint of this application. 本願のインプリント用転写型の第3実施形態を示す断面図である。It is sectional drawing which shows 3rd Embodiment of the transfer mold for imprint of this application. 本願のインプリント用転写型の第4実施形態を示す断面図である。It is sectional drawing which shows 4th Embodiment of the transfer mold for imprint of this application. 本願のインプリント用転写型の第5実施形態を示す断面図である。It is sectional drawing which shows 5th Embodiment of the transfer mold for imprint of this application. 第5実施形態におけるインプリント工程を示す断面図である。It is sectional drawing which shows the imprint process in 5th Embodiment.

符号の説明Explanation of symbols

1:転写型
1a:凹部
1b:凸部
5:転写物
6:基板
7:樹脂
10:マスク付基板
11:モールド基板
12:マスク
15:原型
16:金属モールド
30:転写型
31:凹部
31a:排気孔
33:壁部
35:脱気装置
40:転写型保持部材
50:転写型
51:凹部
52:凸部
1: Transfer mold 1a: Concavity 1b: Convex 5: Transfer 6: Substrate 7: Resin 10: Substrate with mask 11: Mold substrate 12: Mask 15: Prototype 16: Metal mold 30: Transfer mold 31: Concavity 31a: Exhaust Hole 33: Wall 35: Deaeration device 40: Transfer mold holding member 50: Transfer mold 51: Concave part 52: Convex part

Claims (12)

基板上に少なくとも室温以上に加温したときに流動性を有する転写材料が形成された転写物に転写型本体を押し当て、前記転写材料を硬化させて前記転写型本体を剥離し、前記転写物に前記転写型本体表面の形状を転写するインプリント用転写型において、
前記転写型本体表面に形成されている凹凸部の厚さを、最終的に前記転写物表面に残したい転写材料の凹凸深さより厚くしたことを特徴とするインプリント用転写型。
The transfer mold body is pressed against a transfer material on which a transfer material having fluidity is formed when heated to at least room temperature on the substrate, the transfer material is cured to peel off the transfer mold body, and the transfer material In the imprint transfer mold for transferring the shape of the transfer mold main body surface to
A transfer mold for imprint, wherein the thickness of the concavo-convex portion formed on the surface of the transfer mold main body is made thicker than the concavo-convex depth of the transfer material to be finally left on the surface of the transfer product.
請求項1に記載のインプリント用転写型において、
前記転写型本体表面に形成されている凹凸部の厚さを、インプリント前の前記転写物本体表面に形成された前記転写材料の厚さより厚くしたことを特徴とするインプリント用転写型。
The imprint transfer mold according to claim 1,
A transfer mold for imprinting, wherein the thickness of the concavo-convex portion formed on the surface of the transfer mold main body is made thicker than the thickness of the transfer material formed on the surface of the transfer body before imprinting.
請求項1に記載のインプリント用転写型において、
前記転写型本体が前記転写材料を押し当てる圧力をM、前記インプリント雰囲気の圧力をP、最終的に前記転写物に残したい前記転写材料の凹凸深さをkとすると、前記転写型本体表面に形成されている凹凸部の厚さを、{(P+M)/M}*kで表せる長さより厚くしたことを特徴とするインプリント用転写型。
The imprint transfer mold according to claim 1,
When the pressure at which the transfer mold body presses the transfer material is M, the pressure of the imprint atmosphere is P, and the uneven depth of the transfer material to be finally left on the transferred material is k, the surface of the transfer mold body The imprint transfer mold is characterized in that the thickness of the concavo-convex portion formed on the substrate is thicker than the length represented by {(P + M) / M} * k.
請求項1に記載のインプリント用転写型において、
前記転写型本体表面に形成されている凹凸部の凹部の少なくとも一部が前記転写型本体の背面まで達していることを特徴とするインプリント用転写型。
The imprint transfer mold according to claim 1,
An imprint transfer mold characterized in that at least a part of the concave portion of the concavo-convex portion formed on the surface of the transfer mold main body reaches the back surface of the transfer mold main body.
請求項4に記載のインプリント用転写型において、
前記転写型本体の背面に、当該転写型本体に入った気泡を排出すると共に、当該転写型本体を保持する転写型保持部材が当接して設置されていることを特徴とするインプリント用転写型。
The imprint transfer mold according to claim 4,
A transfer mold for imprinting, characterized in that a transfer mold holding member for holding the transfer mold main body is disposed in contact with the back surface of the transfer mold main body while discharging bubbles contained in the transfer mold main body. .
請求項1乃至5いずれか一項に記載のインプリント用転写型により作製されたことを特徴とするインプリント転写物。   An imprint transfer product produced by the imprint transfer mold according to any one of claims 1 to 5. 基板上に少なくとも室温以上に加温したときに流動性を有する転写材料が形成された転写物に転写型本体を押し当てる押し当て工程と、前記転写材料を硬化させる硬化工程と、前記硬化した転写材料から前記転写型本体を剥離する剥離工程とを備え、前記転写物に前記転写型本体表面の形状を転写するインプリント転写方法において、
前記押し当て工程では、前記転写型本体表面に形成されている凹凸部の厚さを、最終的に前記転写物表面に残したい転写材料の凹凸深さより厚くして前記転写物に押し当てることを特徴とするインプリント転写方法。
A pressing step of pressing a transfer mold body against a transfer product on which a transfer material having fluidity is formed when heated to at least room temperature on a substrate; a curing step of curing the transfer material; and the cured transfer In an imprint transfer method comprising a peeling step of peeling the transfer mold main body from a material, and transferring the shape of the transfer mold main body surface to the transferred material,
In the pressing step, the thickness of the concavo-convex portion formed on the surface of the transfer mold main body is finally made thicker than the concavo-convex depth of the transfer material that is desired to remain on the surface of the transfer material, and is pressed against the transfer material. A characteristic imprint transfer method.
基板上に少なくとも室温以上に加温したときに流動性を有する転写材料が形成された転写物に転写型を押し当て、前記転写材料を硬化させて前記転写型を剥離し、前記転写物に前記転写型表面の形状を転写するインプリント装置において、
前記転写型は、表面に凹凸部が形成され、当該凹凸部の厚さを、最終的に前記転写物表面に残したい転写材料の凹凸深さより厚くしたことを特徴とするインプリント装置。
A transfer mold is pressed against a transfer material on which a transfer material having fluidity is formed when heated to at least room temperature on the substrate, the transfer material is cured to peel off the transfer mold, and the transfer material is applied to the transfer material. In the imprint device that transfers the shape of the transfer mold surface,
The transfer mold has an uneven portion formed on a surface thereof, and the thickness of the uneven portion is made thicker than the uneven depth of a transfer material to be finally left on the surface of the transfer product.
請求項8に記載のインプリント装置において、
前記転写型の背面に、当該転写型に入った気泡を排出すると共に、当該転写型を保持する転写型保持部材が当接して設置されていることを特徴とするインプリント装置。
The imprint apparatus according to claim 8, wherein
An imprint apparatus characterized in that, on the back surface of the transfer mold, a transfer mold holding member that discharges bubbles contained in the transfer mold and holds the transfer mold is in contact.
請求項8又は9に記載のインプリント装置において、
前記転写型の背面から気泡を抜く脱気装置を設けたことを特徴とするインプリント装置。
The imprint apparatus according to claim 8 or 9,
An imprint apparatus comprising a deaeration device for removing air bubbles from the back surface of the transfer mold.
予め作製したマスク付の転写型基板にエッチング工程を経て前記マスクを除去し、インプリント用転写型を製造するインプリント用転写型の製造方法において、
前記エッチング工程では、前記転写型表面に形成されている凹凸部の厚さを、インプリント時に最終的に転写物表面に残したい転写材料の凹凸深さより厚く形成することを特徴とするインプリント用転写型の製造方法。
In the imprint transfer mold manufacturing method, the mask is removed through an etching process on a transfer mold substrate with a mask prepared in advance, and an imprint transfer mold is manufactured.
In the etching step, the thickness of the concavo-convex portion formed on the surface of the transfer mold is formed to be thicker than the concavo-convex depth of the transfer material to be finally left on the surface of the transfer product during imprinting. A method for producing a transfer mold.
予め作製した原型に電鋳する電鋳工程と、前記原型を研磨する研磨工程とを経てインプリント用転写型を製造するインプリント用転写型の製造方法において、
前記研磨工程では、前記転写型表面に形成されている凹凸部の厚さを、インプリント時に最終的に転写物表面に残したい転写材料の凹凸深さより厚く形成することを特徴とするインプリント用転写型の製造方法。
In the method for producing an imprint transfer mold for producing an imprint transfer mold through an electroforming process for electroforming an original mold prepared in advance and a polishing process for polishing the original mold,
In the polishing step, the thickness of the concavo-convex portion formed on the surface of the transfer mold is formed to be thicker than the concavo-convex depth of the transfer material to be finally left on the surface of the transfer product during imprinting. A method for producing a transfer mold.
JP2006014359A 2006-01-23 2006-01-23 Imprint transfer die, imprint transfer method, imprinter, manufacturing method of imprint transfer die, and imprint transfer matter Pending JP2009087959A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2006014359A JP2009087959A (en) 2006-01-23 2006-01-23 Imprint transfer die, imprint transfer method, imprinter, manufacturing method of imprint transfer die, and imprint transfer matter
PCT/JP2007/050752 WO2007083725A1 (en) 2006-01-23 2007-01-19 Imprint transfer die, imprint transfer method, imprinter, production method of imprint transfer die, and imprint transfer matter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006014359A JP2009087959A (en) 2006-01-23 2006-01-23 Imprint transfer die, imprint transfer method, imprinter, manufacturing method of imprint transfer die, and imprint transfer matter

Publications (1)

Publication Number Publication Date
JP2009087959A true JP2009087959A (en) 2009-04-23

Family

ID=38287677

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006014359A Pending JP2009087959A (en) 2006-01-23 2006-01-23 Imprint transfer die, imprint transfer method, imprinter, manufacturing method of imprint transfer die, and imprint transfer matter

Country Status (2)

Country Link
JP (1) JP2009087959A (en)
WO (1) WO2007083725A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012204380A (en) * 2011-03-23 2012-10-22 Toshiba Corp Imprinting method and imprinting device
US8772179B2 (en) 2012-02-20 2014-07-08 Kabushiki Kaisha Toshiba Pattern forming method, pattern forming apparatus, and method for manufacturing semiconductor device
JP2015026847A (en) * 2014-09-10 2015-02-05 キヤノン株式会社 Imprint apparatus and article manufacturing method
JP2018101781A (en) * 2016-12-21 2018-06-28 キヤノン株式会社 Template for imprint lithography including recession, apparatus and method using the template

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010064525A1 (en) * 2008-12-01 2010-06-10 コニカミノルタオプト株式会社 Method for manufacturing fine structural pattern and method for manufacturing substrate for information recording medium
EP2364462B1 (en) * 2008-12-04 2015-07-22 ASML Netherlands B.V. Imprint lithography apparatus and method
JP2010165392A (en) * 2009-01-13 2010-07-29 Fujitsu Ltd Perpendicular magnetic recording medium, method for manufacturing the same, and magnetic recording device
WO2014054240A1 (en) * 2012-10-01 2014-04-10 出光ユニテック株式会社 Transfer molding device and transfer molding method

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11114963A (en) * 1997-10-17 1999-04-27 Olympus Optical Co Ltd Mold for manufacturing relief type diffraction optical element
JP4322096B2 (en) * 2003-11-14 2009-08-26 Tdk株式会社 RESIST PATTERN FORMING METHOD, MAGNETIC RECORDING MEDIUM, AND MAGNETIC HEAD MANUFACTURING METHOD
KR20060128886A (en) * 2003-12-11 2006-12-14 노우코우다이 티엘오 가부시키가이샤 Pattern forming method using nanoimprint and apparatus for executing the method
JP2006026873A (en) * 2004-07-21 2006-02-02 Nikon Corp Pattern substrate manufacturing method, concavo-convex substrate manufacturing method, and mold used for pattern substrate manufacturing
JP2006245072A (en) * 2005-02-28 2006-09-14 Canon Inc Pattern transfer mold and transfer device
JP5119579B2 (en) * 2005-08-01 2013-01-16 凸版印刷株式会社 Imprint mold and manufacturing method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012204380A (en) * 2011-03-23 2012-10-22 Toshiba Corp Imprinting method and imprinting device
US8772179B2 (en) 2012-02-20 2014-07-08 Kabushiki Kaisha Toshiba Pattern forming method, pattern forming apparatus, and method for manufacturing semiconductor device
JP2015026847A (en) * 2014-09-10 2015-02-05 キヤノン株式会社 Imprint apparatus and article manufacturing method
JP2018101781A (en) * 2016-12-21 2018-06-28 キヤノン株式会社 Template for imprint lithography including recession, apparatus and method using the template

Also Published As

Publication number Publication date
WO2007083725A1 (en) 2007-07-26

Similar Documents

Publication Publication Date Title
TWI573685B (en) Nanoimprinting method and nanoimprinting apparatus for executing the nanoimprinting method
JP5499668B2 (en) Imprint mold and pattern forming method using the mold
US20080164638A1 (en) Method and apparatus for rapid imprint lithography
CN101405087A (en) Lithography imprinting system
JP2008221552A (en) MICROSTRUCTURE TRANSFER APPARATUS, STAMPER, AND MICROSTRUCTURE MANUFACTURING METHOD
JPWO2007094213A1 (en) Imprint apparatus and imprint method
KR101512876B1 (en) Improved nanoimprint method
JP2006272947A (en) Manufacturing process of nano sheet
JP5282510B2 (en) Manufacturing method of stamp for micro contact printing (μCP)
WO2007083725A1 (en) Imprint transfer die, imprint transfer method, imprinter, production method of imprint transfer die, and imprint transfer matter
JP5397054B2 (en) Nanoimprint method and nanoimprint apparatus
JP4506987B2 (en) Energy ray curable resin transfer method, transfer apparatus, and disk or semiconductor device
JP5644906B2 (en) Nanoimprint method
JP2008078550A (en) Imprint mold, manufacturing method thereof, and pattern forming method
KR20220059962A (en) Mold for imprint, imprint method and manufacturing method of article
TWI694967B (en) Method and device for embossing of a nanostructure
JP6155720B2 (en) Nanoimprint template pattern arrangement method and nanoimprint template
TW201535044A (en) Patterning method and manufacturing method of patterning substrate
JP2010080010A (en) Method of manufacturing information recording medium substrate
JP4814682B2 (en) Fine structure pattern transfer method and transfer apparatus
JP2010267357A (en) Patterned media manufacturing method and manufacturing apparatus
JP2010023360A (en) Imprinting method, preimprinting mold, method of manufacturing preimprinting mold and imprinting device
KR101209479B1 (en) Method for forming structure and method for manufacturing liquid ejecting head
JP2009277267A (en) Pattern transfer method
JP6036865B2 (en) Imprint mold