JP2009084367A - Double-sided adhesive tape - Google Patents
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Abstract
Description
本発明は自動車分野等の外部環境変化が大きな用途に使用される両面粘着テープに関する。 The present invention relates to a double-sided pressure-sensitive adhesive tape that is used for applications in which the external environment changes greatly, such as in the automobile field.
発泡体を基材とする両面粘着テープは、自動車、家電製品、OA機器のプラスチック成型品固定に広く使用されている。この用途において両面粘着テープには成型品の三次曲面やエンボス状に表面加工された凹凸面等に追従し、高い接着力を発揮する性能が求められる。特に自動車の部品固定には、夏場の高温時から冬場の低温時まで季節を通して接着力が安定していることも求められる。 Double-sided pressure-sensitive adhesive tapes based on foam are widely used for fixing plastic molded products for automobiles, home appliances, and OA equipment. In this application, the double-sided pressure-sensitive adhesive tape is required to follow the cubic curved surface of the molded product, the uneven surface processed into an embossed shape, etc., and to exhibit a high adhesive force. In particular, fixing parts of automobiles requires that the adhesive strength be stable throughout the season from the high temperature in summer to the low temperature in winter.
発泡体を基材とする両面粘着テープに関して、発泡体の長さ方向と平行に伸びた断面楕円状の独立発泡が設けられていることを特徴とすることが開示されている。(特許文献1)しかし、楕円状の発泡構造を得るために熱ロールで長さ方向に発泡体を延伸させるために、90℃程度の高温下では発泡体が大きく収縮し、層間強度も低下する。 It is disclosed that a double-sided pressure-sensitive adhesive tape having a foam as a base material is provided with independent foam having an elliptical cross section extending in parallel with the length direction of the foam. However, since the foam is stretched in the length direction with a hot roll in order to obtain an elliptical foam structure, the foam greatly contracts at a high temperature of about 90 ° C., and the interlayer strength also decreases. .
一方、ガラスのミクロバブルが分散されたアクリル発泡体基材の粘着テープについても開示されている(特許文献2)。しかしアクリルフォーム粘着テープは低温下で凹凸面への追従性が低下し接着力が低下する。 On the other hand, an acrylic foam-based adhesive tape in which glass microbubbles are dispersed is also disclosed (Patent Document 2). However, acrylic foam pressure-sensitive adhesive tapes have poor conformability to uneven surfaces at low temperatures, resulting in reduced adhesive strength.
本発明の目的は、高温及び低温の両環境下において優れた接着力を有するポリエチレン発泡体を基材とする両面粘着テープを提供することにある。 An object of the present invention is to provide a double-sided pressure-sensitive adhesive tape based on a polyethylene foam having excellent adhesive strength in both high and low temperature environments.
本発明においては、ポリエチレン発泡体を基材とする両面粘着テープにおいて、アクリル共重合体と軟化点の異なる粘着付与樹脂を一定の割合で含有するアクリル系粘着剤からなる粘着剤層と、90℃下でも収縮率の低いポリエチレン発泡体を有することにより、低温及び高温の両環境下でも優れた接着力を有する両面接着テープが実現できる。 In the present invention, in a double-sided pressure-sensitive adhesive tape based on a polyethylene foam, a pressure-sensitive adhesive layer comprising an acrylic pressure-sensitive adhesive containing a certain proportion of an acrylic copolymer and a tackifying resin having a different softening point; By having a polyethylene foam having a low shrinkage even underneath, it is possible to realize a double-sided adhesive tape having excellent adhesive force even in both low and high temperature environments.
すなわち本発明は、アクリル共重合体と粘着付与樹脂とを含有するアクリル系粘着剤からなる粘着剤層と、ポリエチレン発泡体からなる基材とを有する両面粘着テープであって、前記アクリル系粘着剤中の粘着付与樹脂の含有量が、アクリル共重合体100質量部に対して10〜25質量部であり、前記粘着付与樹脂として、軟化点が80℃以上120℃未満のロジン系樹脂(a)と軟化点が120℃以上200℃以下のロジン系樹脂(b)とを含有し、両者の質量比(a)/(b)が1/3〜3/1であり、前記基材が、90℃の温度下に22時間静置した前後の加熱収縮面積比率が15%以下の基材であることを特徴とする両面粘着テープを提供するものである。 That is, the present invention is a double-sided pressure-sensitive adhesive tape having a pressure-sensitive adhesive layer made of an acrylic pressure-sensitive adhesive containing an acrylic copolymer and a tackifier resin, and a base material made of polyethylene foam, the acrylic pressure-sensitive adhesive. The content of the tackifying resin in the resin is 10 to 25 parts by mass with respect to 100 parts by mass of the acrylic copolymer, and as the tackifying resin, a rosin resin (a) having a softening point of 80 ° C. or higher and lower than 120 ° C. And a rosin resin (b) having a softening point of 120 ° C. or higher and 200 ° C. or lower, the mass ratio (a) / (b) of the two is 1/3 to 3/1, and the base material is 90 The present invention provides a double-sided pressure-sensitive adhesive tape characterized by being a base material having a heat shrinkage area ratio of 15% or less after standing for 22 hours at a temperature of ° C.
本発明の両面粘着テープは高温下及び低温下の両環境下で優れた接着力を有することから、大きな温度変化が想定される用途、例えば自動車部品の固定用途などに好適に使用できる。 Since the double-sided pressure-sensitive adhesive tape of the present invention has excellent adhesive strength under both high temperature and low temperature environments, it can be suitably used for applications in which a large temperature change is assumed, for example, for fixing automobile parts.
本発明は、アクリル共重合体と粘着付与樹脂とを含有するアクリル系粘着剤からなる粘着剤層と、ポリエチレン発泡体からなる基材とを有する両面粘着テープであって前記アクリル系粘着剤中の粘着付与樹脂の含有量が、アクリル共重合体100質量部に対して10〜25質量部であり、前記粘着付与樹脂として、軟化点が80℃以上120℃未満の重合ロジンエステル樹脂(a)と軟化点が120℃以上200℃以下の重合ロジンエステル樹脂(b)とを含有し、両者の質量比(a)/(b)が1/3〜3/1であり、前記基材が90℃の温度下に22時間静置した前後の加熱収縮面積比率が15%以下の基材であることを特徴とする両面粘着テープである。 The present invention is a double-sided pressure-sensitive adhesive tape having a pressure-sensitive adhesive layer made of an acrylic pressure-sensitive adhesive containing an acrylic copolymer and a tackifier resin, and a base material made of polyethylene foam. The content of the tackifier resin is 10 to 25 parts by mass with respect to 100 parts by mass of the acrylic copolymer, and as the tackifier resin, a polymerized rosin ester resin (a) having a softening point of 80 ° C. or higher and lower than 120 ° C. It contains a polymerized rosin ester resin (b) having a softening point of 120 ° C. or more and 200 ° C. or less, the mass ratio (a) / (b) of the two is 1/3 to 3/1, and the substrate is 90 ° C. The double-sided pressure-sensitive adhesive tape is characterized in that the substrate has a heat shrinkage area ratio of 15% or less before and after standing at a temperature of 22 hours.
[粘着剤層]
(アクリル共重合体)
本発明の両面粘着テープにおける粘着剤層は、アクリル共重合体と粘着付与樹脂とを含有するアクリル系粘着剤組成物から溶媒を除去してなる粘着剤からなる層である。アクリル共重合体は(メタ)アクリレートと架橋剤と反応する官能基を有したビニルモノマーを共重合した樹脂である。
[Adhesive layer]
(Acrylic copolymer)
The pressure-sensitive adhesive layer in the double-sided pressure-sensitive adhesive tape of the present invention is a layer made of a pressure-sensitive adhesive obtained by removing a solvent from an acrylic pressure-sensitive adhesive composition containing an acrylic copolymer and a tackifier resin. The acrylic copolymer is a resin obtained by copolymerizing a vinyl monomer having a functional group that reacts with (meth) acrylate and a crosslinking agent.
アクリル共重合体を構成するモノマー成分としては、一般的に粘着剤に使用される(メタ)アクリレートを使用でき、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、t−ブチル(メタ)アクリレート、n−オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、イソノニル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、2−エチルヘキシルメタクリレート等のモノマーがあげられ、これらの1種または2種以上が用いられる。なかでも、アルキル基の炭素数が4〜18の(メタ)アクリレート、特にn−ブチルアクリレート、2−エチルヘキシルアクリレートが好適であり、接着力及び凝集力が共に良好な範囲としやすいことから、当該モノマーを、アクリル共重合体を構成するモノマー成分中の80〜98質量%使用することが好ましく、90〜98質量%使用することがより好ましい。 As a monomer component constituting the acrylic copolymer, (meth) acrylate generally used for an adhesive can be used, for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate. , Isobutyl (meth) acrylate, t-butyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, isononyl (meth) acrylate, cyclohexyl (meth) acrylate, 2-ethylhexyl methacrylate and the like These 1 type (s) or 2 or more types are used. Among them, (meth) acrylates having 4 to 18 carbon atoms in the alkyl group, particularly n-butyl acrylate and 2-ethylhexyl acrylate are preferable, and both the adhesive force and the cohesive force are easily in a favorable range. Is preferably used in an amount of 80 to 98% by mass, more preferably 90 to 98% by mass, in the monomer component constituting the acrylic copolymer.
また、本発明に使用するアクリル共重合体は高極性ビニルモノマーを共重合してもよく、高極性ビニルモノマーとしては、水酸基を有するモノマー、カルボキシル基を有するモノマー、アミノ基を有するモノマー等が挙げられる。水酸基を有するモノマーとしては、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート等が、カルボキシル基を有するモノマーとしては、アクリル酸、メタクリル酸、イタコン酸、マレイン酸、(メタ)アクリル酸2量体、クロトン酸等が、アミノ基を有するモノマーとしては、N−ビニルピロリドン、N−ビニルカプロラクタム、アクリロイルモルホリン、ジメチルアミノエチルアクリレート、アクリルアミド、N,N−ジメチルアクリルアミド、等が挙げられる。その他として、酢酸ビニル、エチレンオキサイド変性琥珀酸アクリレート、2−アクリルアミド−2−メチルプロパンスルフォン酸等のスルホン酸基含有モノマー等がある。 The acrylic copolymer used in the present invention may be copolymerized with a highly polar vinyl monomer. Examples of the highly polar vinyl monomer include a monomer having a hydroxyl group, a monomer having a carboxyl group, and a monomer having an amino group. It is done. Examples of the monomer having a hydroxyl group include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and the monomers having a carboxyl group include acrylic acid, methacrylic acid, Itaconic acid, maleic acid, (meth) acrylic acid dimer, crotonic acid, and the like include monomers having amino groups such as N-vinylpyrrolidone, N-vinylcaprolactam, acryloylmorpholine, dimethylaminoethyl acrylate, acrylamide, N, N-dimethylacrylamide and the like. Other examples include sulfonic acid group-containing monomers such as vinyl acetate, ethylene oxide-modified succinic acid acrylate, and 2-acrylamido-2-methylpropanesulfonic acid.
高極性ビニルモノマーの含有量は、アクリル共重合体を構成するモノマー成分中の1〜15質量%であることが好ましく、1.5〜10質量%であることがより好ましく、2〜8質量%であることが更に好ましい。高極性ビニルモノマー成分が1質量%未満では粘着剤の凝集力が低下し、高温下での保持力が悪化する。また、15質量%を越えると、粘着剤の初期や低温下での接着性が悪化する。 The content of the highly polar vinyl monomer is preferably 1 to 15% by mass in the monomer component constituting the acrylic copolymer, more preferably 1.5 to 10% by mass, and 2 to 8% by mass. More preferably. If the highly polar vinyl monomer component is less than 1% by mass, the cohesive strength of the pressure-sensitive adhesive is lowered, and the holding power at high temperatures is deteriorated. On the other hand, if the content exceeds 15% by mass, the adhesive property at the initial stage or at low temperatures is deteriorated.
また、アクリル系の共重合体樹脂の製造に使用する架橋剤と反応する官能基を有するビニルモノマーとしては、架橋剤の種類により上記の高極性ビニルモノマーの中から適宜選択して使用する。アクリル系粘着剤組成物中の架橋剤と反応する官能基を有するビニルモノマーの共重合比率は、好ましくは0.01〜2.0質量%である。より好ましくは0.03〜1.5質量%、更に好ましくは0.05〜1.0質量%である。0.01質量%未満では、架橋剤で架橋する場合に、架橋度の不足やばらつきを生じるため、高温下の保持力が悪化する場合がある。逆に2.0質量%を越えると、架橋剤で架橋する場合に、架橋度のコントロールが困難となるほか、架橋度が経時的に向上し、初期接着強度が低下する可能性がある。 The vinyl monomer having a functional group that reacts with the crosslinking agent used in the production of the acrylic copolymer resin is appropriately selected from the above high-polarity vinyl monomers depending on the type of the crosslinking agent. The copolymerization ratio of the vinyl monomer having a functional group that reacts with the crosslinking agent in the acrylic pressure-sensitive adhesive composition is preferably 0.01 to 2.0% by mass. More preferably, it is 0.03-1.5 mass%, More preferably, it is 0.05-1.0 mass%. If the content is less than 0.01% by mass, the crosslinking degree may be insufficient or uneven when crosslinked with a crosslinking agent, and thus the holding power at high temperatures may deteriorate. On the other hand, if it exceeds 2.0% by mass, it is difficult to control the degree of crosslinking when crosslinking is performed with a crosslinking agent, and the degree of crosslinking may increase with time and the initial adhesive strength may be reduced.
アクリル系共重合体は、溶液重合法、隗状重合法、懸濁重合法、乳化重合法等の公知の重合方法で共重合させることにより得ることができる。重合の開始方法も、過酸化ベンゾイルや過酸化ラウロイル等の過酸化物系、アゾビスイソブチルニトリル等のアゾ系の熱重合開始剤を用いた熱による開始方法や、アセトフェノン系、ベンゾインエーテル系、ベンジルケタール系、アシルフォスフィンオキシド系、ベンゾイン系、ベンゾフェノン系の光重合開始剤を用いた紫外線照射による開始方法や、電子線照射による方法を任意に選択できる。 The acrylic copolymer can be obtained by copolymerization by a known polymerization method such as a solution polymerization method, a cage polymerization method, a suspension polymerization method, or an emulsion polymerization method. Polymerization can be initiated by peroxides such as benzoyl peroxide and lauroyl peroxide, thermal initiation using azo-based thermal polymerization initiators such as azobisisobutylnitrile, acetophenone-based, benzoin ether-based, benzyl A starting method by ultraviolet irradiation using a ketal-based, acylphosphine oxide-based, benzoin-based or benzophenone-based photopolymerization initiator, or a method by electron beam irradiation can be arbitrarily selected.
(粘着付与樹脂)
本発明においては、粘着付与樹脂として軟化点が80℃以上120℃未満のロジン系樹脂(a)と軟化点が120℃以上200℃以下のロジン系樹脂(b)とを、両者の質量比(a)/(b)が1/3〜3/1の比率、好ましくは1/2〜3/1、好ましくは1/2〜2.5/1で含有する。当該範囲とすることで低温下での接着力と高温下での保持力のバランスに優れた粘着剤となる。
(Tackifying resin)
In the present invention, a rosin resin (a) having a softening point of 80 ° C. or more and less than 120 ° C. and a rosin resin (b) having a softening point of 120 ° C. or more and 200 ° C. or less as a tackifier resin, a) / (b) is contained in a ratio of 1/3 to 3/1, preferably 1/2 to 3/1, preferably 1/2 to 2.5 / 1. By setting it as the said range, it becomes an adhesive excellent in the balance of the adhesive force in low temperature, and the retention strength in high temperature.
ロジン系樹脂としてはロジン樹脂、ロジンエステル樹脂、不均化ロジン樹脂、重合ロジン樹脂、重合ロジンエステル樹脂、ロジンフェノール樹脂などがあげられる。なかでも、ロジン系樹脂(a)、(b)共に重合ロジンエステル樹脂が好ましく使用できる。前記のロジン系樹脂は、高温下及び低温下の両環境下で優れた接着力を発現させるために、80℃以上120℃未満のロジン系樹脂(a)と軟化点が120℃以上200℃以下の重合ロジンエステル樹脂(b)の総含有量がアクリル共重合体100質量部に対して10〜25質量部であることが好ましく、12〜23質量部がより好ましい。粘着剤付与樹脂の含有量がアクリル共重合体100質量部に対し10質量部未満の場合は、ポリオレフィン系樹脂への接着性が不十分であり、25質量部を越えた場合は初期接着性や低温下での接着性が低下する。 Examples of the rosin resin include rosin resins, rosin ester resins, disproportionated rosin resins, polymerized rosin resins, polymerized rosin ester resins, and rosin phenol resins. Among these, a polymerized rosin ester resin can be preferably used for both the rosin resins (a) and (b). The rosin resin has a softening point of 120 ° C. or higher and 200 ° C. or lower in order to develop excellent adhesive strength under both high temperature and low temperature environments. The total content of the polymerized rosin ester resin (b) is preferably 10 to 25 parts by mass, more preferably 12 to 23 parts by mass with respect to 100 parts by mass of the acrylic copolymer. When the content of the pressure-sensitive adhesive resin is less than 10 parts by mass with respect to 100 parts by mass of the acrylic copolymer, the adhesiveness to the polyolefin resin is insufficient, and when it exceeds 25 parts by mass, the initial adhesiveness or Adhesiveness at low temperatures decreases.
(架橋剤)
本発明の粘着テープにおいては、粘着剤の凝集力を向上させるために架橋剤を添加することが好ましい。粘着剤組成物中の架橋剤としては、公知のポリイソシアネート、エポキシ樹脂、アジリジン化合物、多価金属塩、金属キレート、有機過酸化物等が使用できる。耐熱性、耐剥がれ性、初期や低温の接着性のバランスを考慮した場合、ポリイソシアネート系架橋剤が好ましい。ポリイソシアネート系架橋剤としては、トリレンジイソシアネート、ナフチレン−1,5−ジイソシアネート、ヘキサメチレンジイソシアネート、ジフェニルメタンジイソシアネート、トリメチロールプロパン変性トリレンジイソシアネート等が挙げられる。特に好ましいのは、3官能のポリイソシアネート系化合物である。3官能のイソシアネート系化合物としては、トリレンジイソシアネート及びこれらのトリメチロールプロパン付加体、トリフェニルメタンイソシアネート等が挙げられる。
(Crosslinking agent)
In the pressure-sensitive adhesive tape of the present invention, it is preferable to add a crosslinking agent in order to improve the cohesive strength of the pressure-sensitive adhesive. As the crosslinking agent in the pressure-sensitive adhesive composition, known polyisocyanates, epoxy resins, aziridine compounds, polyvalent metal salts, metal chelates, organic peroxides, and the like can be used. In consideration of the balance of heat resistance, peel resistance, and initial and low temperature adhesiveness, a polyisocyanate crosslinking agent is preferable. Examples of the polyisocyanate-based crosslinking agent include tolylene diisocyanate, naphthylene-1,5-diisocyanate, hexamethylene diisocyanate, diphenylmethane diisocyanate, trimethylolpropane-modified tolylene diisocyanate, and the like. Particularly preferred are trifunctional polyisocyanate compounds. Examples of the trifunctional isocyanate compound include tolylene diisocyanate, trimethylolpropane adducts thereof, and triphenylmethane isocyanate.
架橋度合いの指標として、粘着剤層をトルエンに24時間浸漬した後の不溶分を測定するゲル分率の値が用いられる。ゲル分率は、好ましくは20〜50質量%である。より好ましくは25〜45質量%である。20質量%未満の場合は、凝集力が低下し高温下での保持力が悪化する。50質量%を越える場合は、初期及び低温下での接着性や、曲面部に貼付した場合の耐反発性が低下する。 As an index of the degree of cross-linking, the value of the gel fraction for measuring the insoluble content after the pressure-sensitive adhesive layer is immersed in toluene for 24 hours is used. The gel fraction is preferably 20 to 50% by mass. More preferably, it is 25-45 mass%. When it is less than 20% by mass, the cohesive force is lowered and the holding power at high temperature is deteriorated. When it exceeds 50 mass%, the adhesiveness in the initial stage and under low temperature and the resilience resistance when pasted on a curved surface part are lowered.
(損失正接)
本発明の粘着テープに使用する粘着剤層の、周波数1Hzでの動的粘弾性スペクトルの損失正接は、95℃下で0.4〜0.6であることが好ましく、0.45〜0.55であることがより好ましい。損失正接を当該範囲とすることで、90℃下での粘着剤の凝集力が著しく損なわれることがなく良好な保持力が得られる。
(Loss tangent)
The loss tangent of the dynamic viscoelastic spectrum at a frequency of 1 Hz of the pressure-sensitive adhesive layer used in the pressure-sensitive adhesive tape of the present invention is preferably 0.4 to 0.6 at 95 ° C., 0.45 to 0.00. More preferably, it is 55. By setting the loss tangent within the above range, the cohesive force of the pressure-sensitive adhesive at 90 ° C. is not significantly impaired, and a good holding force can be obtained.
また、損失正接のピーク温度は、−20〜0℃であることが好ましい。当該範囲とすることで低温、高温両条件下で接着力と保持力のバランスに優れた粘着剤となる。 The peak temperature of the loss tangent is preferably -20 to 0 ° C. By setting it as the said range, it becomes an adhesive excellent in the balance of adhesive force and holding power under both low temperature and high temperature conditions.
本発明における粘着剤層の動的粘弾性は、粘弾性試験機(レオメトリックス社製、商品名:アレス2KSTD)を用いて、同試験機の測定部である平行円盤の間に試験片を挟み込み、周波数1Hzでの貯蔵弾性率(G’)と損失弾性率(G”)を測定し、損失正接はtanδ=(G”)/(G’)で表される式により算出される。試験片は厚み0.5〜2.5mmの粘着剤を使用する。 The dynamic viscoelasticity of the pressure-sensitive adhesive layer in the present invention is obtained by sandwiching a test piece between parallel disks, which are measuring parts of the tester, using a viscoelasticity tester (manufactured by Rheometrics, trade name: Ares 2KSTD). Then, the storage elastic modulus (G ′) and the loss elastic modulus (G ″) at a frequency of 1 Hz are measured, and the loss tangent is calculated by an expression represented by tan δ = (G ″) / (G ′). The test piece uses an adhesive having a thickness of 0.5 to 2.5 mm.
[基材]
両面粘着テープの基材として使用するポリエチレン発泡体は、90℃の温度下に22時間静置した前後の加熱収縮面積比率が15%以下の発泡体を使用する。加熱収縮面積比率が15%を越えた場合は、高温下での接着力、保持力が低下する。
[Base material]
The polyethylene foam used as the base material of the double-sided pressure-sensitive adhesive tape uses a foam having a heat shrinkage area ratio of 15% or less before and after standing at a temperature of 90 ° C. for 22 hours. When the heat shrinkage area ratio exceeds 15%, the adhesive strength and holding strength at high temperatures are reduced.
前記ポリエチレン発泡体は厚み0.1mm〜1.5mmであることが好ましい。 The polyethylene foam preferably has a thickness of 0.1 mm to 1.5 mm.
更に前記ポリエチレン発泡体の見掛け密度は0.1〜0.3g/ccであることが好ましい。より好ましくは0.08〜0.0.19g/ccである。見掛け密度が0.1g/cc未満では発泡体の層間強度が低く、0.3g/ccを上回る場合は、発泡体の柔軟性が低下し、凹凸面への追従性が低下する。 Furthermore, the apparent density of the polyethylene foam is preferably 0.1 to 0.3 g / cc. More preferably, it is 0.08-0.0.19 g / cc. When the apparent density is less than 0.1 g / cc, the interlayer strength of the foam is low, and when it exceeds 0.3 g / cc, the flexibility of the foam is lowered and the followability to the uneven surface is lowered.
更に前記ポリエチレン発泡体の90℃下での切断強度が0.5MPa以上であることが好ましく、1〜1.5MPaであることがより好ましい。また、23℃下での切断時の伸びが200%以上であることが好ましく、300〜600%であることがより好ましい。また、25%圧縮強度が0.2MPa以下であることが好ましく、0.1〜0.01MPaであることがより好ましい。 Further, the cutting strength of the polyethylene foam at 90 ° C. is preferably 0.5 MPa or more, more preferably 1 to 1.5 MPa. Moreover, it is preferable that elongation at the time of cutting | disconnection under 23 degreeC is 200% or more, and it is more preferable that it is 300 to 600%. The 25% compressive strength is preferably 0.2 MPa or less, more preferably 0.1 to 0.01 MPa.
この様な特徴を有するポリエチレン発泡体はポリエチレン樹脂に化学発泡剤、着色顔料などを配合しTダイでシート化したものを電子線にて架橋させた後、加熱発泡させて得られるが、これに限定されるものではない。更にポリエチレン発泡体はアクリル系粘着剤との密着性を向上させるためコロナ放電により表面処理を施すことが好ましい。 Polyethylene foam having such characteristics can be obtained by blending a chemical foaming agent, a color pigment, etc. into a polyethylene resin and then forming a sheet with a T-die, followed by cross-linking with an electron beam, followed by heating and foaming. It is not limited. Further, the polyethylene foam is preferably subjected to a surface treatment by corona discharge in order to improve the adhesion with the acrylic pressure-sensitive adhesive.
[両面粘着テープ]
本発明の両面粘着テープは、上記基材の両面に粘着剤層が設けられた構成であり、当該粘着剤層の少なくとも一方、好ましくは両方が上記のアクリル系粘着剤組成物からなる粘着剤層の両面粘着テープである。
[Double-sided adhesive tape]
The double-sided pressure-sensitive adhesive tape of the present invention has a structure in which pressure-sensitive adhesive layers are provided on both surfaces of the substrate, and at least one of the pressure-sensitive adhesive layers, preferably both are pressure-sensitive adhesive layers comprising the acrylic pressure-sensitive adhesive composition. This is a double-sided adhesive tape.
本発明の両面粘着テープは少なくとも片面にセパレーターが設けられ、ロール状またはシート状に形成されることが好ましい。セパレーターは紙、プラスチックフィルムの少なくとも片面に剥離処理された公知公用の材料を使用できる。両面粘着テープを形成するには前記セパレーターに粘着剤をロールコーター、ダイコーターで塗工したのちドライヤーで乾燥させ粘着剤層を形成した後にポリエチレン発泡体に転写する方法を用いる。乾燥後の粘着剤層の好ましい厚さは30〜200μm、より好ましくは40〜100μmである。 The double-sided pressure-sensitive adhesive tape of the present invention is preferably formed in a roll shape or a sheet shape with a separator provided on at least one side. As the separator, a publicly-known and publicly-used material that has been peel-treated on at least one surface of paper or plastic film can be used. In order to form a double-sided pressure-sensitive adhesive tape, a method is used in which a pressure-sensitive adhesive is applied to the separator with a roll coater or a die coater, dried with a drier to form a pressure-sensitive adhesive layer, and then transferred to a polyethylene foam. The preferable thickness of the pressure-sensitive adhesive layer after drying is 30 to 200 μm, more preferably 40 to 100 μm.
本発明の両面粘着テープは、温度23℃、相対湿度50%の環境下で、ポリプロピレン板に対し2kgローラーで、圧着速さ5mm/s、圧着回数1往復で圧着した際の23℃下での90°接着力が30N/20mm以上であることが好ましく、35N/20mm以上であることがより好ましい。また、90℃下での90°接着力が好ましくは、10N/20mm以上、より好ましくは20N/20mm以上、−40℃下での90°接着力が好ましくは20N/mm、より好ましくは30N/20mm以上である。 The double-sided pressure-sensitive adhesive tape of the present invention has a temperature of 23 ° C. and a relative humidity of 50%, and is bonded to a polypropylene plate with a 2 kg roller at a pressure bonding speed of 5 mm / s and a pressure of 1 reciprocation at 23 ° C. The 90 ° adhesive strength is preferably 30 N / 20 mm or more, and more preferably 35 N / 20 mm or more. The 90 ° adhesive strength at 90 ° C. is preferably 10 N / 20 mm or more, more preferably 20 N / 20 mm or more, and the 90 ° adhesive strength at −40 ° C. is preferably 20 N / mm, more preferably 30 N / It is 20 mm or more.
詳細な接着力の測定条件は以下のとおりである。両面粘着シートの片面に厚さ0.5mmのポリカーボネート板をラミネートし20mm幅に切断する。ポリプロピレン板にプライマーとして3M社製K500を筆で塗布し23℃50%RH下で10分放置し乾燥させ被着体とする。両面粘着シートを被着体に2kgローラー1往復加圧をかけ圧着した。23℃50%RH下で24時間放置後に、90℃、23℃50%RH、−40℃雰囲気下に試料を1時間放置したのち同雰囲気下で90°方向に300mm/分の速度で両面テープを被着体から引き剥がした際の接着力を測定した。 Detailed adhesive force measurement conditions are as follows. A polycarbonate plate having a thickness of 0.5 mm is laminated on one side of the double-sided pressure-sensitive adhesive sheet and cut into a width of 20 mm. A polypropylene plate is coated with K500 manufactured by 3M as a primer, left to stand at 23 ° C. and 50% RH for 10 minutes, and dried to obtain an adherend. The double-sided pressure-sensitive adhesive sheet was pressure-bonded to the adherend by applying 2 kg roller 1 reciprocating pressure. After standing at 23 ° C. and 50% RH for 24 hours, after leaving the sample in an atmosphere of 90 ° C., 23 ° C. and 50% RH and −40 ° C. for 1 hour, double-sided tape at a speed of 300 mm / min in the 90 ° direction under the same atmosphere The adhesive strength when the film was peeled from the adherend was measured.
また、下記測定条件下での90℃保持力が、15時間以上であることが好ましく、24時間以上であることがより好ましい。 Further, the 90 ° C. holding force under the following measurement conditions is preferably 15 hours or more, and more preferably 24 hours or more.
詳細な90℃保持力の測定条件は以下のとおりである。両面粘着シートの片側に厚さ50μmの軟質アルミ箔をラミネートした後、20mm×70mm幅に切断する。ステンレス板に貼付面積が20mm×20mmになるように貼り付け2kgローラーで1往復加圧をかけ圧着した。23℃50%RH下で1時間放置後、90℃の乾燥機中で剪断方向に500gの荷重を掛け、落下時間を測定した。24時間落下しなかった場合は24時間以上と記録し試験を終了した。 The detailed measurement conditions of 90 ° C. holding force are as follows. After laminating a soft aluminum foil having a thickness of 50 μm on one side of the double-sided pressure-sensitive adhesive sheet, it is cut into a width of 20 mm × 70 mm. It stuck on the stainless steel plate so that the pasting area might be 20 mm × 20 mm, and it was pressure-bonded by applying a reciprocating pressure with a 2 kg roller. After leaving at 23 ° C. and 50% RH for 1 hour, a load of 500 g was applied in the shear direction in a dryer at 90 ° C., and the drop time was measured. When it did not fall for 24 hours, it was recorded as 24 hours or more and the test was terminated.
(実施例1)
〔粘着剤溶液aの調製〕
(1) 攪拌機、寒流冷却器、温度計、滴下漏斗及び窒素ガス導入口を備えた反応容器にブチルアクリレート74.7質量部(以下部)、2−エチルヘキシルアクリレート18.7部、酢酸ビニル4.5部、アクリル酸2.0部、β−ヒドロキシエチルアクリレート0.1部のモノマー100質量部と重合開始剤として2,2’−アゾビスイソブチルニトリル0.2部とを酢酸エチル100部に溶解し、80℃で8時間重合して、重量平均分子量70万のアクリル共重合体溶液を得た。
(2) 上記のアクリル共重合体固形分100部に対し、重合ロジンエステル系樹脂(荒川化学社製D−160)を10部、不均化ロジンエステル(荒川化学社製A−100)を10部、酢酸エチルで希釈混合し固形分40%の粘着剤溶液aを得た。
Example 1
[Preparation of adhesive solution a]
(1) 74.7 parts by mass of butyl acrylate (hereinafter “parts”), 18.7 parts of 2-ethylhexyl acrylate, and vinyl acetate in a reaction vessel equipped with a stirrer, a cold flow cooler, a thermometer, a dropping funnel and a nitrogen gas inlet. 5 parts, 2.0 parts of acrylic acid, 0.1 parts of β-hydroxyethyl acrylate, 100 parts by weight of monomer and 0.2 part of 2,2′-azobisisobutylnitrile as a polymerization initiator are dissolved in 100 parts of ethyl acetate. Then, polymerization was carried out at 80 ° C. for 8 hours to obtain an acrylic copolymer solution having a weight average molecular weight of 700,000.
(2) 10 parts of polymerized rosin ester-based resin (D-160 manufactured by Arakawa Chemical Co., Ltd.) and 10 parts of disproportionated rosin ester (A-100 manufactured by Arakawa Chemical Co., Ltd.) per 100 parts of the acrylic copolymer solid content. A pressure-sensitive adhesive solution a having a solid content of 40% was obtained.
〔両面粘着シートの調製〕
上記粘着剤溶液aの固形分100質量部に対し、イソシアネート系架橋剤(大日本インキ化学工業社製バーノックNC−40、固形分40%)を1.0部添加した。このようにして得られた粘着剤溶液を剥離処理した厚さ75μmのポリエステルフィルム上に、乾燥後の厚さが75μmになるように塗工して、100℃で2分間乾燥して得た粘着剤層を、厚さ0.2mm、見掛け密度0.2g/cc、90℃雰囲気下で22時間放置後の面積収縮率11%のポリエチレン系発泡体(積水化学社製ボラーラH05002)に両面にコロナ放電処理した後に転写し、4kgf/cmの圧力でラミネートし両面粘着シートを得た。得られた両面粘着シートは、40℃のオーブンにて2日間エージングした後に試験に使用した。両面粘着シートの粘着剤層のゲル分率は35%、損失正接のピーク温度は−7℃、90℃での損失正接は0.5であった。
[Preparation of double-sided PSA sheet]
1.0 part of an isocyanate-based crosslinking agent (Dai Nippon Ink Chemical Co., Ltd. Burnock NC-40, solid content 40%) was added to 100 parts by mass of the solid content of the pressure-sensitive adhesive solution a. The pressure-sensitive adhesive solution obtained by coating the obtained pressure-sensitive adhesive solution on a 75 μm-thick polyester film having been subjected to a release treatment so that the thickness after drying becomes 75 μm and drying at 100 ° C. for 2 minutes. The agent layer was corona on both sides of a polyethylene foam (Borara H05002 manufactured by Sekisui Chemical Co., Ltd.) having a thickness of 0.2 mm, an apparent density of 0.2 g / cc, and an area shrinkage of 11% after being left for 22 hours in an atmosphere at 90 ° C. After the discharge treatment, it was transferred and laminated at a pressure of 4 kgf / cm to obtain a double-sided PSA sheet. The obtained double-sided PSA sheet was used for the test after aging in an oven at 40 ° C. for 2 days. The gel fraction of the pressure-sensitive adhesive layer of the double-sided PSA sheet was 35%, the loss tangent peak temperature was -7 ° C, and the loss tangent at 90 ° C was 0.5.
(実施例2)
〔粘着剤溶液bの調整〕
重合ロジンエステル系樹脂(荒川化学社製D−160)を14部、不均化ロジンエステル(荒川化学社製A−100)を6部にした以外は実施例1に記載の粘着剤溶液aと同様の方法で粘着剤溶液bを得た。
(Example 2)
[Adjustment of adhesive solution b]
The adhesive solution a described in Example 1 except that 14 parts of polymerized rosin ester resin (D-160 manufactured by Arakawa Chemical Co., Ltd.) and 6 parts of disproportionated rosin ester (A-100 manufactured by Arakawa Chemical Co., Ltd.) were used. A pressure-sensitive adhesive solution b was obtained in the same manner.
〔両面粘着シートの調製〕
粘着剤溶液bを使用した以外は実施例1と同様の方法で両面粘着シートを得た。両面粘着シートの粘着剤層のゲル分率は35%、損失正接のピーク温度は−7℃、90℃での損失正接は0.5であった。
[Preparation of double-sided PSA sheet]
A double-sided PSA sheet was obtained in the same manner as in Example 1 except that the PSA solution b was used. The gel fraction of the pressure-sensitive adhesive layer of the double-sided PSA sheet was 35%, the loss tangent peak temperature was -7 ° C, and the loss tangent at 90 ° C was 0.5.
(比較例1)
〔粘着剤溶液cの調整〕
重合ロジンエステル系樹脂(荒川化学社製D−160)を20部、不均化ロジンエステル(荒川化学社製A−100)を10部にした以外は実施例1に記載の粘着剤溶液aと同様の方法で粘着剤溶液cを得た。
(Comparative Example 1)
[Adjustment of adhesive solution c]
The adhesive solution a described in Example 1 except that 20 parts of polymerized rosin ester resin (D-160 manufactured by Arakawa Chemical Co., Ltd.) and 10 parts of disproportionated rosin ester (A-100 manufactured by Arakawa Chemical Co., Ltd.) were used. A pressure-sensitive adhesive solution c was obtained in the same manner.
〔両面粘着シートの調製〕
粘着剤溶液bを使用した以外は実施例1と同様の方法で両面粘着シートを得た。両面粘着シートの粘着剤層のゲル分率は35%、損失正接のピーク温度は−5℃、90℃での損失正接は0.65であった。
[Preparation of double-sided PSA sheet]
A double-sided PSA sheet was obtained in the same manner as in Example 1 except that the PSA solution b was used. The gel fraction of the pressure-sensitive adhesive layer of the double-sided PSA sheet was 35%, the peak temperature of loss tangent was −5 ° C., and the loss tangent at 90 ° C. was 0.65.
(比較例2)
ポリエチレン発泡体として厚さ0.2mm、見掛け密度0.2g/cc、90℃雰囲気下で22時間放置後の面積収縮率26%のポリエチレン系発泡体(東レペフ加工社製5S002)を使用した以外は、実施例1と同様の方法で両面粘着シートを得た。
(Comparative Example 2)
Other than using a polyethylene foam (5S002 manufactured by Toray Pef Processing Co., Ltd.) having a thickness of 0.2 mm, an apparent density of 0.2 g / cc, and an area shrinkage of 26% after standing for 22 hours in an atmosphere at 90 ° C. Obtained the double-sided adhesive sheet by the same method as Example 1.
(比較例3)
アクリル発泡体基材両面粘着シートとして3M社製GT−7104を使用した。
(Comparative Example 3)
GT-7104 manufactured by 3M Company was used as an acrylic foam substrate double-sided PSA sheet.
上記のポリエチレン発泡体及び両面粘着シートについて、下記の評価を行った。得られた結果を表1に示す。 The following evaluation was performed about said polyethylene foam and a double-sided adhesive sheet. The obtained results are shown in Table 1.
[発泡体面積収縮率]
15cm×15cmに切断したポリエチレン発泡体の縦横に中央及び中央より50mm離れた場所、縦横各3本平行に線を引く。縦横の線が交差した試料内側10cm長さの線を縦横各3辺とも長さを測定する。縦横各3本の測定値の平均値を求める。求めた縦横の平均長さの積で面積を求める。90℃の乾燥機中に22時間放置後に同様に面積を求める。90℃放置後の面積を90℃放置前の面積で除して変化率を求める。
[Foamed area shrinkage]
A polyethylene foam cut into 15 cm × 15 cm is drawn vertically and horizontally in the center and at a location 50 mm away from the center, and three lines in parallel both vertically and horizontally. The length of the 10 cm length inside the sample where the vertical and horizontal lines intersect is measured on each of the three vertical and horizontal sides. The average value of the three measured values in the vertical and horizontal directions is obtained. The area is obtained by the product of the obtained vertical and horizontal average lengths. The area is determined in the same manner after being left in a dryer at 90 ° C. for 22 hours. The area after leaving at 90 ° C. is divided by the area before leaving at 90 ° C. to determine the rate of change.
[切断強度]
10mm幅で切断した試料を引張り試験機に標線間隔40mm長さになるように設置し、90℃下で、500mm/分の速度で引張った際の切断強度及び切断時の伸びを測定した。
[Cut strength]
A sample cut at a width of 10 mm was placed on a tensile tester so that the distance between marked lines was 40 mm, and the cutting strength and the elongation at the time of cutting were measured at 90 ° C. at a speed of 500 mm / min.
[25%圧縮強度]
50mm角に切断した試料を厚さ25mmになるまで重ね合わせる。試料より大きな面積の板で試料をはさみ、23℃下で10mm/分の速度で試料を圧縮させ厚み方向に25%圧縮させた際の強度を測定する。
[25% compressive strength]
The samples cut into 50 mm squares are overlaid until the thickness is 25 mm. The sample is sandwiched between plates having a larger area than the sample, and the strength is measured when the sample is compressed at a rate of 10 mm / min at 23 ° C. and compressed by 25% in the thickness direction.
[保持力]
両面粘着シートの片側に厚さ50μmの軟質アルミ箔をラミネートした後、20mm×70mm幅に切断する。ステンレス板に貼付面積が20mm×20mmになるように貼り付け2kgローラーで1往復加圧をかけ圧着した。23℃50%RH下で1時間放置後、90℃の乾燥中で剪断方向に500gの荷重を掛け、落下時間を測定した。24時間落下しなかった場合は24時間以上と記録し試験を終了した。
[Retention force]
After laminating a soft aluminum foil having a thickness of 50 μm on one side of the double-sided pressure-sensitive adhesive sheet, it is cut into a width of 20 mm × 70 mm. It stuck on the stainless steel plate so that the pasting area might be 20 mm × 20 mm, and it was pressure-bonded by applying a reciprocating pressure with a 2 kg roller. After leaving at 23 ° C. and 50% RH for 1 hour, a load of 500 g was applied in the shear direction in drying at 90 ° C., and the dropping time was measured. When it did not fall for 24 hours, it was recorded as 24 hours or more and the test was terminated.
[接着力]
両面粘着シートの片面に厚さ0.5mmのポリカーボネート板をラミネートし20mm幅に切断する。ポリプロピレン板にプライマーとして3M社製K500を筆で塗布し23℃50%RH下で10分放置し乾燥させ被着体とする。両面粘着シートを被着体に2kgローラー1往復加圧をかけ圧着した。23℃50%RH下で24時間放置後に、90℃、23℃50%RH、−40℃雰囲気下に試料を1時間放置したのち同雰囲気下で90°方向に300mm/分の速度で両面テープを被着体から引き剥がした際の接着力を測定した。
[Adhesive strength]
A polycarbonate plate having a thickness of 0.5 mm is laminated on one side of the double-sided pressure-sensitive adhesive sheet and cut into a width of 20 mm. A polypropylene plate is coated with K500 manufactured by 3M as a primer, left to stand at 23 ° C. and 50% RH for 10 minutes, and dried to obtain an adherend. The double-sided pressure-sensitive adhesive sheet was pressure-bonded to the adherend by applying 2 kg roller 1 reciprocating pressure. After standing at 23 ° C. and 50% RH for 24 hours, after leaving the sample in an atmosphere of 90 ° C., 23 ° C. and 50% RH and −40 ° C. for 1 hour, double-sided tape at a speed of 300 mm / min in the 90 ° direction under the same atmosphere The adhesive strength when the film was peeled from the adherend was measured.
上記実施例及び比較例から明らかなように、本発明の両面粘着テープは高温下及び低温下の両環境下で優れた接着力、保持力を有するものであった。 As is clear from the above Examples and Comparative Examples, the double-sided pressure-sensitive adhesive tape of the present invention has excellent adhesive strength and holding power under both high temperature and low temperature environments.
Claims (5)
前記アクリル系粘着剤中の粘着付与樹脂の含有量が、アクリル共重合体100質量部に対して10〜25質量部であり、
前記粘着付与樹脂として、軟化点が80℃以上120℃未満のロジン系樹脂(a)と軟化点が120℃以上200℃以下のロジン系樹脂(b)とを含有し、両者の質量比(a)/(b)が1/3〜3/1であり、
前記基材が、90℃の温度下に22時間静置した前後の加熱収縮面積比率が15%以下の基材であることを特徴とする両面粘着テープ。 A double-sided pressure-sensitive adhesive tape having a pressure-sensitive adhesive layer made of an acrylic pressure-sensitive adhesive containing an acrylic copolymer and a tackifying resin, and a base material made of polyethylene foam,
The content of the tackifying resin in the acrylic pressure-sensitive adhesive is 10 to 25 parts by mass with respect to 100 parts by mass of the acrylic copolymer,
The tackifying resin contains a rosin resin (a) having a softening point of 80 ° C. or more and less than 120 ° C. and a rosin resin (b) having a softening point of 120 ° C. or more and 200 ° C. or less, and the mass ratio (a ) / (B) is 1/3 to 3/1,
The double-sided pressure-sensitive adhesive tape, wherein the base material is a base material having a heat shrinkage area ratio of 15% or less before and after standing at a temperature of 90 ° C. for 22 hours.
被着体にステンレス板を使用し90℃雰囲気下で剥離速度300mm/minにおける90度引き剥がし接着力が20〜40N/20mm幅であり、
被着体にポリプロピレン板を使用し−40℃雰囲気下で剥離速度300mm/minにおける90度引き剥がし接着力が30〜50N/mmである請求項1〜4のいずれかに記載の両面粘着テープ。 In an environment of a temperature of 23 ° C. and a relative humidity of 50%, the polypropylene plate is crimped with a 2 kg roller, with a crimping speed of 5 mm / s and a single crimping cycle.
Using a stainless steel plate for the adherend, the 90 ° peel adhesion at a peeling speed of 300 mm / min in an atmosphere at 90 ° C. is 20 to 40 N / 20 mm width,
The double-sided pressure-sensitive adhesive tape according to any one of claims 1 to 4, wherein a polypropylene plate is used as the adherend and the 90 ° peel-off adhesive strength is 30 to 50 N / mm at a peeling speed of 300 mm / min in an atmosphere of -40 ° C.
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| JP2012251143A (en) * | 2011-05-10 | 2012-12-20 | Dexerials Corp | Double-sided adhesive tape and method for producing the same |
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| CN103602277A (en) * | 2013-11-19 | 2014-02-26 | 常熟市长江胶带有限公司 | Double sided tape |
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