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JP2009081067A - Non-aqueous secondary battery - Google Patents

Non-aqueous secondary battery Download PDF

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JP2009081067A
JP2009081067A JP2007250210A JP2007250210A JP2009081067A JP 2009081067 A JP2009081067 A JP 2009081067A JP 2007250210 A JP2007250210 A JP 2007250210A JP 2007250210 A JP2007250210 A JP 2007250210A JP 2009081067 A JP2009081067 A JP 2009081067A
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Yoshihiro Shibuya
佳宏 渋谷
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Sanyo Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a non-aqueous electrolyte secondary battery which has an excellent adhesion of a negative electrode active material mixture layer to a negative electrode core and is superior in discharge load characteristics and capacity maintenance rate. <P>SOLUTION: The non-aqueous electrolyte secondary battery 10 is provided with a wound electrode body which has a negative electrode plate 12 in which a negative electrode active material mixture layer is provided on a surface of a negative electrode core and a positive electrode plate 11 in which a positive electrode mixture layer is provided on the surface of a positive electrode core, and the negative electrode plate 12 and the positive electrode plate 11 are respectively wound through a separator. The negative electrode active material mixture layer is provided with a first negative electrode active material mixture layer which uses NH<SB>4</SB>of CMC as a thickener formed on the surface of the negative electrode core and a second negative electrode active material mixture layer which uses at least one kind selected from CMC-Na and CMC-Li as a thickener formed on the surface. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、負極芯体に対して負極活物質合剤層の密着性が良好で、放電負荷特性及び容量維持率に優れた非水電解質二次電池に関する。更に詳しくは、本発明は負極活物質として黒鉛等の炭素材料を用い、増粘剤としてカルボキシメチルセルロース(CMC)の塩を用いた、負極芯体に対する負極活物質合剤の密着性が良好で、放電負荷特性及び容量維持率に優れた非水電解質二次電池に関する。   The present invention relates to a nonaqueous electrolyte secondary battery in which the adhesion of a negative electrode active material mixture layer to a negative electrode core is good, and the discharge load characteristics and capacity retention ratio are excellent. More specifically, the present invention uses a carbon material such as graphite as the negative electrode active material, and uses a salt of carboxymethyl cellulose (CMC) as a thickener, and has good adhesion of the negative electrode active material mixture to the negative electrode core, The present invention relates to a non-aqueous electrolyte secondary battery excellent in discharge load characteristics and capacity retention rate.

今日の携帯電話機、携帯型パーソナルコンピュータ、携帯型音楽プレイヤー等の携帯型電子機器の駆動電源として、高エネルギー密度を有し、高容量であるリチウムイオン二次電池に代表される非水電解質二次電池が広く利用されている。中でも、負極活物質として黒鉛粒子を用いた非水電解質二次電池は、安全性が高く、かつ、高容量であるために広く用いられている。   Non-aqueous electrolyte secondary typified by lithium-ion secondary battery with high energy density and high capacity as a driving power source for portable electronic devices such as mobile phones, portable personal computers, portable music players, etc. Batteries are widely used. Among these, nonaqueous electrolyte secondary batteries using graphite particles as the negative electrode active material are widely used because of their high safety and high capacity.

ところで、この種の非水電解質二次電池が使用される機器においては、電池を収容するスペースが角形(偏平な箱形)であることが多いことから、発電要素を角形外装缶に収容して形成した角形の非水電解質二次電池が多く使用されている。このような角形の非水電解質二次電池は一般的には以下のようにして作製される。   By the way, in a device in which this type of non-aqueous electrolyte secondary battery is used, the space for accommodating the battery is often a square (flat box shape), so the power generation element is accommodated in a rectangular outer can. The formed rectangular nonaqueous electrolyte secondary battery is often used. Such a rectangular non-aqueous electrolyte secondary battery is generally manufactured as follows.

すなわち、細長いシート状の銅箔等からなる負極芯体の両面に負極活物質を含有する負極活物質合剤を塗布した負極板と、細長いシート状のアルミニウム箔等からなる正極芯体の両面に正極活物質を含有する正極合剤を塗布した正極板との間に、微多孔性ポリエチレンフィルム等からなるセパレータを配置し、負極板及び正極板をセパレータにより互いに絶縁した状態で円柱状の巻き芯に渦巻状に巻回して、円筒形の巻回電極体を作製する。この円筒状電極体をプレス機で押し潰し、角形の電池外装缶に挿入できるような形に成型した後、これを角形外装缶に収容し、電解液を注液して角形の非水電解質二次電池としている。   That is, on both sides of a negative electrode plate made of a negative electrode active material mixture containing a negative electrode active material on both sides of a negative electrode core made of an elongated sheet-like copper foil and the like, and on both sides of a positive electrode core made of an elongated sheet-like aluminum foil, etc. A separator made of a microporous polyethylene film or the like is disposed between a positive electrode plate coated with a positive electrode mixture containing a positive electrode active material, and a cylindrical winding core with the negative electrode plate and the positive electrode plate insulated from each other by the separator Are wound in a spiral shape to produce a cylindrical wound electrode body. The cylindrical electrode body is crushed with a press machine and molded into a shape that can be inserted into a rectangular battery outer can. Then, the cylindrical electrode body is accommodated in the rectangular outer can, and an electrolyte is injected to inject the rectangular nonaqueous electrolyte. The next battery.

このような従来の角形の非水電解質二次電池の構成を図面を用いて説明する。図1は下記特許文献1に開示されている角形の非水電解質二次電池を縦方向に切断して示す斜視図である。この非水電解質二次電池10は、正極板11と負極板12とがセパレータ13を介して巻回された偏平状の巻回電極体14を、角形の電池外装缶15の内部に収容し、封口板16によって電池外装缶15を密閉したものである。   The configuration of such a conventional rectangular nonaqueous electrolyte secondary battery will be described with reference to the drawings. FIG. 1 is a perspective view showing a rectangular nonaqueous electrolyte secondary battery disclosed in Patent Document 1 below, cut in the vertical direction. The nonaqueous electrolyte secondary battery 10 accommodates a flat wound electrode body 14 in which a positive electrode plate 11 and a negative electrode plate 12 are wound via a separator 13 in a rectangular battery outer can 15. The battery outer can 15 is sealed with a sealing plate 16.

巻回電極体14は、正極板11が最外周に位置して露出するように巻回されており、露出した最外周の正極板11は、正極端子を兼ねる電池外装缶15の内面に直接接触し、電気的に接続されている。また、負極板12は、封口板16の中央に形成され、絶縁体17を介して取り付けられた負極端子18に対して集電体19を介して電気的に接続されている。   The wound electrode body 14 is wound so that the positive electrode plate 11 is exposed at the outermost periphery, and the exposed outermost positive electrode plate 11 is in direct contact with the inner surface of the battery outer can 15 that also serves as the positive electrode terminal. And are electrically connected. The negative electrode plate 12 is formed in the center of the sealing plate 16 and is electrically connected to a negative electrode terminal 18 attached via an insulator 17 via a current collector 19.

そして、電池外装缶15は、正極板11と電気的に接続されているので、負極板12と電池外装缶15との短絡を防止するために、巻回電極体14の上端と封口板16との間に絶縁スペーサ20を挿入することにより、負極板12と電池外装缶15とを電気的に絶縁状態にしている。   Since the battery outer can 15 is electrically connected to the positive electrode plate 11, in order to prevent a short circuit between the negative electrode plate 12 and the battery outer can 15, the upper end of the wound electrode body 14 and the sealing plate 16 The insulating spacer 20 is inserted between the negative electrode plate 12 and the battery outer can 15 so as to be electrically insulated.

この角形の非水電解質二次電池は、巻回電極体14を電池外装缶15内に挿入した後、封口板16を電池外装缶15の開口部にレーザ溶接し、その後電解液注液孔21から非水電解液を注液して、この電解液注液孔21を密閉することにより作製される。このような角形の非水電解質二次電池は、使用時のスペースの無駄が少なく、しかも電池性能や電池の信頼性が高いという優れた効果を奏するものである。   In this rectangular nonaqueous electrolyte secondary battery, after the wound electrode body 14 is inserted into the battery outer can 15, the sealing plate 16 is laser welded to the opening of the battery outer can 15, and then the electrolyte injection hole 21. The nonaqueous electrolytic solution is injected from the above, and the electrolytic solution injection hole 21 is sealed. Such a rectangular non-aqueous electrolyte secondary battery has an excellent effect that there is little wasted space during use, and the battery performance and battery reliability are high.

この非水電解質二次電池に使用される負極活物質としては、黒鉛、非晶質炭素などの炭素質材料がリチウム金属やリチウム合金に匹敵する放電電位を有しながらも、デンドライトが成長することがないために安全性が高く、更に初期効率に優れ、電位平坦性も良好であり、また、密度も高いという優れた性質を有していることから広く用いられている。   As the negative electrode active material used in this non-aqueous electrolyte secondary battery, carbonaceous materials such as graphite and amorphous carbon have a discharge potential comparable to that of lithium metal or lithium alloy, but dendrite grows. Therefore, it is widely used because it has excellent properties such as high safety, excellent initial efficiency, good potential flatness, and high density.

そして、この非水電解質二次電池における正極活物質としてしては、リチウムイオンを可逆的に吸蔵・放出することが可能なLiMO(但し、MはCo、Ni、Mnの少なくとも1種である)で表されるリチウム遷移金属複合酸化物、すなわち、LiCoO、LiNiO、LiNiCo1−y(y=0.01〜0.99)、LiMnO、LiMn、LiCoMnNi(x+y+z=1)又はLiFePOなどが一種単独もしくは複数種を混合して用いられている。
特開2001−273931号公報 特開平 8−130035号公報 特開2005−100773号公報 特開2005−228620号公報
As a positive electrode active material in this nonaqueous electrolyte secondary battery, Li x MO 2 capable of reversibly inserting and extracting lithium ions (where M is at least one of Co, Ni, and Mn) A lithium transition metal composite oxide represented by: LiCoO 2 , LiNiO 2 , LiNi y Co 1-y O 2 (y = 0.01 to 0.99), LiMnO 2 , LiMn 2 O 4 , LiCo x Mn y Ni z O 2 (x + y + z = 1), LiFePO 4 or the like is used singly or in combination.
JP 2001-273931 A JP-A-8-130035 Japanese Patent Laid-Open No. 2005-100773 JP 2005-228620 A

これらの非水電解質二次電池は、他の種類の電池に比して高容量化及び高エネルギー密度化を達成することができるが、上述のような携帯型電子機器の高性能化、小型化及び軽量化の要請から、更なる高容量化が望まれている。非水電解質二次電池の高容量化の手法としては、活物質合剤質量の増大化、芯体の薄膜化が考えられるが、副作用として活物質合剤の塗布厚さが厚くなったことによる電極板の巻回適性の悪化や充放電の繰り返しによる電極板の膨化が起こりやすくなり、電極作成工程においては芯体からの活物質合剤の剥離が生じること、及び、電池特性においては放電負荷特性の低下に起因する容量維持率の劣化が生じるという問題点が存在していた。このような充放電の繰り返しによる電極体の膨化は密度が低くかつ厚さが厚い負極板の場合に特に大きく現れる。   These non-aqueous electrolyte secondary batteries can achieve higher capacity and higher energy density than other types of batteries, but the higher performance and smaller size of portable electronic devices as described above. Furthermore, due to the demand for weight reduction, further increase in capacity is desired. As a method for increasing the capacity of the non-aqueous electrolyte secondary battery, it is conceivable to increase the mass of the active material mixture and reduce the thickness of the core, but as a side effect, the coating thickness of the active material mixture has increased. Deterioration of winding ability of the electrode plate and expansion of the electrode plate due to repeated charge / discharge are likely to occur, the active material mixture is peeled off from the core during the electrode preparation process, and the discharge load in terms of battery characteristics There has been a problem that the capacity retention rate is deteriorated due to the deterioration of the characteristics. Such swelling of the electrode body due to repeated charge and discharge is particularly significant in the case of a negative electrode plate having a low density and a large thickness.

一方、上記特許文献2には、円筒形の非水電解質二次電池用電極体の巻回適性を向上させる目的で、芯体の両側に塗布される正極活物質合剤の塗布厚さを巻回時に内側面となる方を外側面となる方よりも薄くすることが示されている。しかしながら、このような構成を採用すると、従来から使用されている正極の製造手段の構成を変える必要が生じるとともに、負極用芯体の両面には同じ厚さの負極活物質合剤が塗布されているから、正極側及び負極側のそれぞれで活物質含有割合が理論的に必要な量よりも過剰になる面及び不足となる面が生じるため、電池容量は正極活物質及び負極活物質の使用量から得られる理論電池容量よりも大幅に低下してしまう。   On the other hand, in Patent Document 2, the coating thickness of the positive electrode active material mixture applied on both sides of the core body is wound for the purpose of improving the winding suitability of the cylindrical electrode body for a nonaqueous electrolyte secondary battery. It is shown that the inner surface during rotation is thinner than the outer surface. However, when such a configuration is adopted, it is necessary to change the configuration of the positive electrode manufacturing means used conventionally, and the negative electrode active material mixture having the same thickness is applied to both surfaces of the negative electrode core. Therefore, since the active material content ratio on each of the positive electrode side and the negative electrode side becomes excessive and insufficient, the battery capacity is the usage amount of the positive electrode active material and the negative electrode active material. The theoretical battery capacity obtained from

発明者は、負極芯体の両側に設けられている負極活物質合剤層のそれぞれの厚さを同一に維持しながら、負極活物質合剤層の芯体への密着性の向上と放電負荷特性の向上を両立させれば、負極の高密度化を達成できるという観点に基づいて鋭意研究を重ねた。その結果、発明者は、増粘剤としてCMCのアンモニウム塩(CMC−NH)を使用した負極活物質合剤は負極芯体との密着性が良好であること、及び、増粘剤としてCMCのナトリウム塩(CMC−Na)又はCMCのリチウム塩(CMC−Li)を用いた負極活物質合剤層を用いると負荷特性に優れた負極が得られることを知見し、負極芯体の表面に増粘剤としてCMC−NHを使用した第1の負極活物質合剤層を形成すると共に、この表面に増粘剤としてCMC−Na及びCMC−Liから選択された少なくとも1種を用いた第2の負極活物質合剤層を形成すると、負極活物質合剤層の芯体への密着性の向上と放電負荷特性の向上を同時に達成できることを見出し、上記問題点を解決するに至ったのである。 The inventors have improved the adhesion of the negative electrode active material mixture layer to the core and the discharge load while maintaining the same thickness of each of the negative electrode active material mixture layers provided on both sides of the negative electrode core. Based on the viewpoint that the density of the negative electrode can be increased if both characteristics are improved, the inventors have conducted extensive research. As a result, the inventor found that the negative electrode active material mixture using an ammonium salt of CMC (CMC-NH 4 ) as a thickener has good adhesion to the negative electrode core, and CMC as a thickener. The negative electrode active material mixture layer using the sodium salt of CMC-Na or the lithium salt of CMC (CMC-Li) was found to provide a negative electrode with excellent load characteristics. A first negative electrode active material mixture layer using CMC-NH 4 as a thickener is formed, and at least one selected from CMC-Na and CMC-Li is used as a thickener on the surface. Since the negative electrode active material mixture layer 2 was formed, it was found that the adhesion of the negative electrode active material mixture layer to the core and the discharge load characteristics could be improved at the same time, and the above problems were solved. is there.

すなわち、本発明は、増粘剤としてCMCの塩を用いた、負極芯体に対する負極活物質合剤の密着性が良好で、放電負荷特性及び容量維持率に優れた非水電解質二次電池を提供することを目的とする。   That is, the present invention provides a nonaqueous electrolyte secondary battery using CMC salt as a thickener, having good adhesion of the negative electrode active material mixture to the negative electrode core, and excellent discharge load characteristics and capacity retention. The purpose is to provide.

なお、上記特許文献3には負極活物質合剤の結着剤としてCMC−NHを用いるとCMC−Naを用いた場合よりも過充電時の発熱量を減少した非水電解質二次電池が得られることが、また、上記特許文献4には負極活物質合剤の結着剤としてCMC−Naを用いるとCMC−NHを用いた場合よりも低温放電容量が大きい非水電解質二次電池が得られることが、それぞれ示されている。しかしながら、上記特許文献1及び2には、負極活物質合剤の一成分としてCMCの塩を用いた際の負極活物質合剤層と負極芯体との間の密着性及び得られた非水電解質二次電池の放電負荷特性を示唆する記載はない。 In addition, Patent Document 3 discloses a non-aqueous electrolyte secondary battery in which when CMC-NH 4 is used as a binder for the negative electrode active material mixture, the amount of heat generated during overcharging is reduced as compared with the case where CMC-Na is used. In addition, in Patent Document 4, a non-aqueous electrolyte secondary battery having a low-temperature discharge capacity is greater when CMC-Na is used as a binder of the negative electrode active material mixture than when CMC-NH 4 is used. Are respectively shown to be obtained. However, in Patent Documents 1 and 2, the adhesion between the negative electrode active material mixture layer and the negative electrode core when a CMC salt is used as one component of the negative electrode active material mixture and the obtained non-aqueous solution are disclosed. There is no description suggesting the discharge load characteristics of the electrolyte secondary battery.

上記目的を達成するため、本発明の非水電解質二次電池は、負極活物質合剤層が負極芯体の表面に設けられた負極板と、正極合剤層が正極芯体の表面に設けられた正極板とを有し、前記負極板及び正極板とがそれぞれセパレータを介して巻回された巻回電極体を備えた非水電解質二次電池において、前記負極活物質合剤層は、前記負極芯体表面上に形成された増粘剤としてCMC−NHを用いた第1の負極活物質合剤層と、その表面に形成された増粘剤としてCMC−Na及びCMC−Liから選択された少なくとも1種を用いた第2の負極活物質合剤層を備えていることを特徴とする。 In order to achieve the above object, the nonaqueous electrolyte secondary battery of the present invention includes a negative electrode plate having a negative electrode active material mixture layer provided on the surface of the negative electrode core, and a positive electrode mixture layer provided on the surface of the positive electrode core. A non-aqueous electrolyte secondary battery comprising a wound electrode body in which the negative electrode plate and the positive electrode plate are wound through a separator, respectively, the negative electrode active material mixture layer includes: From the first negative electrode active material mixture layer using CMC-NH 4 as a thickener formed on the surface of the negative electrode core, and CMC-Na and CMC-Li as thickeners formed on the surface thereof. A second negative electrode active material mixture layer using at least one selected type is provided.

増粘剤としてCMC−NHを用いた負極活物質合剤層のみを用いた負極を備える非水電解質二次電池は、負極芯体と負極活物質合剤層との間の密着性が良好で、容量維持率に優れているが、放電負荷特性が劣る。それに対し、増粘剤としてCMC−NaもしくはCMC−Liを用いた負極活物質合剤層のみを用いた負極を備える非水電解質二次電池は、容量維持率及び放電負荷特性に優れているが、負極芯体と負極活物質合剤層との間の密着性が劣る。また、増粘剤としてCMC−NHとCMC−Naの混合物を用いた負極を備える非水電解質二次電池は、容量維持率に優れているが、放電負荷特性及び負極芯体と負極活物質合剤層との間の密着性が劣る。 A nonaqueous electrolyte secondary battery including a negative electrode using only a negative electrode active material mixture layer using CMC-NH 4 as a thickener has good adhesion between the negative electrode core and the negative electrode active material mixture layer. Thus, the capacity retention rate is excellent, but the discharge load characteristics are inferior. On the other hand, the nonaqueous electrolyte secondary battery including the negative electrode using only the negative electrode active material mixture layer using CMC-Na or CMC-Li as the thickener is excellent in capacity retention rate and discharge load characteristics. The adhesion between the negative electrode core and the negative electrode active material mixture layer is poor. Further, the nonaqueous electrolyte secondary battery including a negative electrode using a mixture of CMC-NH 4 and CMC-Na as a thickener is excellent in capacity retention, but has a discharge load characteristic, a negative electrode core, and a negative electrode active material. Adhesion between the mixture layers is poor.

本発明の非水電解質二次電池によれば、負極芯体の表面に形成される負極活物質合剤層として、増粘剤としてCMC−NHを用いた第1の負極活物質合剤層と、その表面に形成された増粘剤としてCMC−Na及びCMC−Liから選択された少なくとも1種を用いた第2の負極活物質合剤層を備えているため、第1層の負極活物質合剤層で負極芯体との間の密着性を確保した上で、第2層目の増粘剤としてCMC−Na及びCMC−Liから選択された少なくとも1種を用いた第2の負極活物質合剤層によって放電負荷特性及び容量維持率を確保できる。そのため、本発明の非水電解質二次電池は、負極芯体に対する負極活物質合剤の密着性が良好で、放電負荷特性及び容量維持率に優れた非水電解質二次電池となる。 According to the non-aqueous electrolyte secondary battery of the present invention, the first negative electrode active material mixture layer using CMC-NH 4 as a thickener as the negative electrode active material mixture layer formed on the surface of the negative electrode core. And a second negative electrode active material mixture layer using at least one selected from CMC-Na and CMC-Li as a thickener formed on the surface thereof. The second negative electrode using at least one selected from CMC-Na and CMC-Li as the second layer thickener after securing the adhesion between the negative electrode core and the material mixture layer The active material mixture layer can ensure discharge load characteristics and capacity retention. Therefore, the nonaqueous electrolyte secondary battery of the present invention is a nonaqueous electrolyte secondary battery that has good adhesion of the negative electrode active material mixture to the negative electrode core and is excellent in discharge load characteristics and capacity retention.

なお、CMC塩は、CMCのエーテル化度が大きいと粘度が小さくなって得られた負極活物質合剤層の硬さは柔らかくなり、CMCのエーテル化度が小さいと粘度が大きくなって得られた負極活物質合剤層の硬さは硬くなる。そのため、本発明においては、CMCのエーテル化度を適宜選択することにより所望の硬さの負極活物質合剤層を得ることができるようになる。なお、このようなエーテル化度を変えたCMCは各種のものが市販されており、適宜選択して採用し得る。   The CMC salt is obtained when the viscosity of the negative electrode active material mixture layer is reduced when the degree of etherification of CMC is large, and the viscosity is increased when the degree of etherification of CMC is low. Further, the hardness of the negative electrode active material mixture layer becomes hard. Therefore, in the present invention, a negative electrode active material mixture layer having a desired hardness can be obtained by appropriately selecting the degree of etherification of CMC. In addition, various types of CMC having such a different degree of etherification are commercially available, and can be appropriately selected and employed.

本発明の非水電解質二次電池においては、前記第1層目の負極活物質合剤層の占める割合は前記第1層目及び第2層目の負極活物質合剤層の合計の60質量%以下であることが好ましい。   In the non-aqueous electrolyte secondary battery of the present invention, the proportion of the first negative electrode active material mixture layer is 60 mass of the total of the first and second negative electrode active material mixture layers. % Or less is preferable.

第1層目の負極活物質合剤層の占める割合が第1層目及び第2層目の負極活物質合剤層の合計の60質量%を超えると、第1層目の負極活物質合剤層の特性が強く表れるようになり、負極芯体と負極活物質合剤層との間の密着性及び容量維持率は優れているが、放電負荷特性が劣るようになる。なお、第1層目の負極活物質合剤層の占める割合は、僅かであっても負極芯体と負極活物質合剤層との間の密着性を確保できるが、第1層目及び第2層目の負極活物質合剤層の合計の10質量%以上あれば良好な負極活物質合剤層と負極芯体との間の密着性を確保できるようになる。   When the proportion of the first negative electrode active material mixture layer exceeds 60% by mass of the total of the first and second negative electrode active material mixture layers, the first negative electrode active material mixture layer The characteristics of the agent layer are strongly exhibited, and the adhesion and capacity retention rate between the negative electrode core and the negative electrode active material mixture layer are excellent, but the discharge load characteristics are inferior. Note that, even if the proportion of the first negative electrode active material mixture layer is small, the adhesion between the negative electrode core and the negative electrode active material mixture layer can be ensured, but the first layer and the first layer Adequate adhesion between the negative electrode active material mixture layer and the negative electrode core can be secured if the total amount of the second negative electrode active material mixture layer is 10% by mass or more.

本発明の非水電解質二次電池においては、前記負極活物質合剤層中の負極活物質は、炭素質材料からなることが好ましい。   In the nonaqueous electrolyte secondary battery of the present invention, the negative electrode active material in the negative electrode active material mixture layer is preferably made of a carbonaceous material.

負極活物質としての炭素材料は、デンドライトが成長することがないために安全性が高く、更に初期効率に優れ、電位平坦性も良好であり、また、密度も高いという優れた性質を有しているが、電極作製工程において負極芯体から剥がれ易いという性質を有している。従って、負極活物質として炭素材料を用いると本発明の効果が顕著に現れる。なお、炭素材料としては非水電解質二次電池用として広く用いられている人造黒鉛、天然黒鉛等の黒鉛質材料が好ましい。   The carbon material as the negative electrode active material has excellent properties such as high safety because dendrites do not grow, excellent initial efficiency, good potential flatness, and high density. However, it has the property of being easily peeled off from the negative electrode core in the electrode manufacturing process. Therefore, when a carbon material is used as the negative electrode active material, the effects of the present invention are remarkably exhibited. The carbon material is preferably a graphite material such as artificial graphite or natural graphite that is widely used for non-aqueous electrolyte secondary batteries.

また、本発明の非水電解質二次電池においては、前記巻回電極体は偏平形であることが好ましい。   In the nonaqueous electrolyte secondary battery of the present invention, the wound electrode body is preferably flat.

偏平形の巻回電極体は、円筒形の巻回電極体と比すると曲率半径が小さい部分が存在しているため、製造時に負極芯体と負極活物質合剤層との間の密着性の低下が生じ易い。しかしながら、本発明の非水電解質二次電池によれば、正極、セパレータ及び負極を円筒状ないし楕円筒状に巻回した後に押し潰して偏平状の巻回電極体としても負極活物質合剤と負極芯体との間の密着性の低下が生じ難い。そのため、特に偏平形の非水電解質二次電池とすることにより本発明の上記効果が顕著に現れる。   Since the flat wound electrode body has a portion with a smaller radius of curvature than the cylindrical wound electrode body, the adhesion between the negative electrode core body and the negative electrode active material mixture layer is reduced during production. Decline is likely to occur. However, according to the nonaqueous electrolyte secondary battery of the present invention, the positive electrode, the separator, and the negative electrode are wound into a cylindrical or elliptical cylinder and then crushed to form a flat wound electrode body. It is difficult for the adhesiveness between the negative electrode core body to be lowered. For this reason, the above-described effect of the present invention is remarkably exhibited by using a flat non-aqueous electrolyte secondary battery.

なお、本発明の非水電解質二次電池においては、正極活物質として、上述したリチウムイオンを可逆的に吸蔵・放出することが可能なLiMO(但し、MはCo、Ni、Mnの少なくとも1種である)で表されるリチウム遷移金属複合酸化物、すなわち、LiCoO、LiNiO、LiNiCo1−y(y=0.01〜0.99)、LiMnO、LiMn、LiCoMnNi(x+y+z=1)、又はLiFePOなどの一種単独もしくは複数種を混合して使用することができる。 In the nonaqueous electrolyte secondary battery of the present invention, as the positive electrode active material, Li x MO 2 capable of reversibly occluding and releasing the lithium ions described above (where M is Co, Ni, or Mn). A lithium transition metal composite oxide represented by at least one), that is, LiCoO 2 , LiNiO 2 , LiNi y Co 1-y O 2 (y = 0.01 to 0.99), LiMnO 2 , LiMn 2 O 4 , LiCo x Mn y Ni z O 2 (x + y + z = 1), or LiFePO 4 can be used singly or in combination.

また、本発明の非水電解質二次電池においては、非水溶媒系電解質を構成する非水溶媒(有機溶媒)としては、カーボネート類、ラクトン類、エーテル類、エステル類などを使用することができ、これら溶媒の2種類以上を混合して用いることもできる。これらの中ではカーボネート類、ラクトン類、エーテル類、ケトン類、エステル類などが好ましく、カーボネート類がさらに好適に用いられる。   In the nonaqueous electrolyte secondary battery of the present invention, carbonates, lactones, ethers, esters, etc. can be used as the nonaqueous solvent (organic solvent) constituting the nonaqueous solvent electrolyte. Two or more of these solvents can be mixed and used. Among these, carbonates, lactones, ethers, ketones, esters and the like are preferable, and carbonates are more preferably used.

具体例としては、エチレンカーボネート(EC)、プロピレンカーボネート(PC)、ブチレンカーボネート(BC)、ビニレンカーボネート(VC)、シクロペンタノン、スルホラン、3−メチルスルホラン、2,4−ジメチルスルホラン、3−メチル−1,3オキサゾリジン−2−オン、ジメチルカーボネート(DMC)、メチルエチルカーボネート(MEC)、ジエチルカーボネート(DEC)、メチルプロピルカーボネート、メチルブチルカーボネート、エチルプロピルカーボネート、エチルブチルカーボネート、ジプロピルカーボネート、γ−ブチロラクトン、γ−バレロラクトン、1,2−ジメトキシエタン、テトラヒドロフラン、2−メチルテトラヒドロフラン、1,3−ジオキソラン、酢酸メチル、酢酸エチル、1,4−ジオキサンなどを挙げることができる。   Specific examples include ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC), vinylene carbonate (VC), cyclopentanone, sulfolane, 3-methylsulfolane, 2,4-dimethylsulfolane, 3-methyl. -1,3-oxazolidine-2-one, dimethyl carbonate (DMC), methyl ethyl carbonate (MEC), diethyl carbonate (DEC), methyl propyl carbonate, methyl butyl carbonate, ethyl propyl carbonate, ethyl butyl carbonate, dipropyl carbonate, γ -Butyrolactone, γ-valerolactone, 1,2-dimethoxyethane, tetrahydrofuran, 2-methyltetrahydrofuran, 1,3-dioxolane, methyl acetate, ethyl acetate, 1,4-dio Xanthan can be mentioned.

なお、本発明における非水電解質の溶質としては、非水電解質二次電池において一般に溶質として用いられるリチウム塩を用いることができる。このようなリチウム塩としては、LiPF、LiBF、LiCFSO、LiN(CFSO、LiN(CSO、LiN(CFSO)(CSO)、LiC(CFSO、LiC(CSO、LiAsF、LiClO、Li10Cl10、Li12Cl12など及びそれらの混合物が例示される。これらの中でも、LiPF(ヘキサフルオロリン酸リチウム)が好ましく用いられる。前記非水溶媒に対する溶質の溶解量は、0.5〜2.0mol/Lとするのが好ましい。 In addition, as a solute of the nonaqueous electrolyte in the present invention, a lithium salt generally used as a solute in a nonaqueous electrolyte secondary battery can be used. Such lithium salts include LiPF 6 , LiBF 4 , LiCF 3 SO 3 , LiN (CF 3 SO 2 ) 2 , LiN (C 2 F 5 SO 2 ) 2 , LiN (CF 3 SO 2 ) (C 4 F 9 SO 2 ), LiC (CF 3 SO 2 ) 3 , LiC (C 2 F 5 SO 2 ) 3 , LiAsF 6 , LiClO 4 , Li 2 B 10 Cl 10 , Li 2 B 12 Cl 12 , and mixtures thereof Illustrated. Among these, LiPF 6 (lithium hexafluorophosphate) is preferably used. The amount of solute dissolved in the non-aqueous solvent is preferably 0.5 to 2.0 mol / L.

以下、本願発明を実施するための最良の形態を実施例及び比較例を用いて詳細に説明する。ただし、以下に示す実施例は、本発明の技術思想を具体化するための非水電解質二次電池を例示するものであって、本発明をこの実施例に特定することを意図するものではなく、本発明は特許請求範囲に示した技術思想を逸脱することなく種々の変更を行ったものにも均しく適用し得るものである。   Hereinafter, the best mode for carrying out the present invention will be described in detail using examples and comparative examples. However, the following examples illustrate non-aqueous electrolyte secondary batteries for embodying the technical idea of the present invention, and are not intended to specify the present invention to these examples. The present invention can be equally applied to various modifications without departing from the technical idea shown in the claims.

[実施例1、3及び5]
実施例1、3及び5の非水電解質二次電池は次のようにして作製した。
[Examples 1, 3 and 5]
The nonaqueous electrolyte secondary batteries of Examples 1, 3, and 5 were produced as follows.

[正極の作製]
正極活物質としてのコバルト酸リチウム(LiCoO)95質量部と、導電剤としての黒鉛5質量部とを混合した。この混合物95質量部と、結着剤としてのポリビニリデンフルオライド(PVDF)5質量部とをN−メチル−2−ピロリドンに分散させ、正極活物質スラリーを調製した。次に、厚み20μmのアルミニウム箔からなる正極芯体の両面に、この正極活物質スラリーを均一な厚みとなるように塗布した。この極板を乾燥機内に通して上記有機溶剤を除去した後、ロールプレス機を用いて、厚みが125μmとなるように圧延して、正極板を作製した。
[Production of positive electrode]
Lithium cobaltate (LiCoO 2) 95 parts by mass as a positive electrode active material was mixed with graphite 5 parts by weight as a conductive agent. 95 parts by mass of this mixture and 5 parts by mass of polyvinylidene fluoride (PVDF) as a binder were dispersed in N-methyl-2-pyrrolidone to prepare a positive electrode active material slurry. Next, this positive electrode active material slurry was applied to both surfaces of a positive electrode core made of an aluminum foil having a thickness of 20 μm so as to have a uniform thickness. The electrode plate was passed through a dryer to remove the organic solvent, and then rolled to a thickness of 125 μm using a roll press to produce a positive electrode plate.

[第1層目の負極活物質合剤Aの作製]
負極活物質としての人造黒鉛96質量部、増粘剤としてのCMC−NHを2質量部、スチレンブタジェンゴム(SBR)2質量部を水に分散させて、スラリーを調製した。これを負極活物質合剤Aとした。
[Preparation of first layer negative electrode active material mixture A]
A slurry was prepared by dispersing 96 parts by mass of artificial graphite as a negative electrode active material, 2 parts by mass of CMC-NH 4 as a thickener, and 2 parts by mass of styrene butadiene rubber (SBR) in water. This was designated as a negative electrode active material mixture A.

[第2層目の負極活物質合剤B1の作製]
負極活物質としての人造黒鉛96質量部、増粘剤としてのCMC−Naを2質量部、SBR2質量部を水に分散させて、スラリーを調製した。これを負極活物質合剤B1とした。
[Preparation of Second Layer Negative Electrode Active Material Mixture B1]
A slurry was prepared by dispersing 96 parts by mass of artificial graphite as a negative electrode active material, 2 parts by mass of CMC-Na as a thickener, and 2 parts by mass of SBR in water. This was designated as a negative electrode active material mixture B1.

[負極の作製]
厚み8μmの銅箔からなる負極芯体の両面に負極活物質合剤Aのスラリーを均一な厚さで塗布した後、乾燥機内に通して水分を除去して第1層目の負極活物質合剤層を形成した。この第1層目の負極活物質合剤層を形成した極板の両面に、負極活物質合剤B1のスラリーを均一な厚さとなるように塗布した後、乾燥機内に通して水分を除去して第2層目の負極活物質合剤層を形成した。次いで両面に第1層目及び第2層目の負極活物質合剤層が形成された極板をロールプレス機を用いて充填密度が1.66g/mlとなるように圧延した。なお、負極活物質の塗布量は、正極と負極の充電容量比が電池充電電圧を4.2Vとした場合に負極充電容量÷正極充電容量が1.1となるようにした。ここで、実施例1では第1層と第2層の質量比が80:20、実施例3では第1層と第2層の質量比が40:60、実施例5では第1層と第2層の質量比が35:65となるように塗布し、それぞれ実施例1、3及び5の負極板を作製した。
[Production of negative electrode]
After applying the slurry of the negative electrode active material mixture A with a uniform thickness on both sides of the negative electrode core made of a copper foil having a thickness of 8 μm, the slurry is passed through a dryer to remove moisture, and the first layer negative electrode active material mixture An agent layer was formed. After applying the slurry of negative electrode active material mixture B1 to both surfaces of the electrode plate on which the first negative electrode active material mixture layer is formed so as to have a uniform thickness, moisture is removed by passing it through a dryer. Thus, a second negative electrode active material mixture layer was formed. Next, the electrode plate on which the first and second negative electrode active material mixture layers were formed on both sides was rolled using a roll press so that the packing density was 1.66 g / ml. The coating amount of the negative electrode active material was set such that the negative electrode charge capacity / the positive electrode charge capacity was 1.1 when the charge capacity ratio between the positive electrode and the negative electrode was 4.2 V. Here, in Example 1, the mass ratio of the first layer to the second layer is 80:20, in Example 3, the mass ratio of the first layer to the second layer is 40:60, and in Example 5, the first layer to the second layer is The two layers were applied so that the mass ratio was 35:65, and negative plates of Examples 1, 3 and 5 were produced.

[偏平状巻回電極体の作製]
上記のようにして作製された正極と負極とオレフィン系樹脂からなる微多孔膜のセパレータとを、巻き取り機により巻回し、巻終り部に絶縁性の巻き止めテープを取り付け、プレスすることにより偏平状巻回電極体を完成させた。
[Preparation of flat wound electrode body]
The positive electrode, negative electrode, and microporous membrane separator made of olefin resin prepared as described above are wound by a winder, and an insulating anti-winding tape is attached to the end of the winding and pressed to make it flat. A spirally wound electrode body was completed.

[非水電解質の調整]
エチレンカーボネートとエチルメチルカーボネートとジエチルカーボネートとを、体積比20:50:30の割合(1気圧、25℃換算)で混合した非水溶媒に、電解質塩としてのLiPFを1.0M(モル/リットル)の割合で溶解したものを非水電解質とした。
[Adjustment of non-aqueous electrolyte]
LiPF 6 as an electrolyte salt was added to 1.0 M (mol / mol) in a non-aqueous solvent in which ethylene carbonate, ethyl methyl carbonate, and diethyl carbonate were mixed at a volume ratio of 20:50:30 (1 atm, converted to 25 ° C.). The solution dissolved at a ratio of 1 liter) was used as a nonaqueous electrolyte.

[実施例1、3及び5の電池の作製]
上記のようにして作製された偏平状巻回電極体と上記非水電解質とを、上述した従来例のものと同構成の角形外装缶内に挿入し、外装缶の開口部に封口板を合わせ、レーザ溶接することにより高さ45mm、幅54mm、厚み5.0mmの、実施例1、3及び5に係る非水電解質二次電池を作製した。
[Production of batteries of Examples 1, 3 and 5]
The flat wound electrode body produced as described above and the non-aqueous electrolyte are inserted into a rectangular outer can having the same configuration as that of the conventional example described above, and a sealing plate is aligned with the opening of the outer can. The nonaqueous electrolyte secondary batteries according to Examples 1, 3, and 5 having a height of 45 mm, a width of 54 mm, and a thickness of 5.0 mm were manufactured by laser welding.

[実施例2、4及び6]
実施例2、4及び6の非水電解質二次電池は、次のようにして作製した。すなわち正極、第1層目の負極活物質合剤A及び非水電解質としては実施例1、3及び5のものと同構成のものをそのまま用いた。また、第2層目の負極活物質合剤B2としては、負極活物質としての人造黒鉛96質量部、増粘剤としてのCMC−Liを2質量部、SBR2質量部を水に分散させて、スラリーを調製した。これを負極活物質合剤B2とした。
[Examples 2, 4 and 6]
The nonaqueous electrolyte secondary batteries of Examples 2, 4 and 6 were produced as follows. That is, as the positive electrode, the negative electrode active material mixture A of the first layer, and the non-aqueous electrolyte, those having the same configurations as those of Examples 1, 3, and 5 were used as they were. Further, as the negative electrode active material mixture B2 of the second layer, 96 parts by mass of artificial graphite as a negative electrode active material, 2 parts by mass of CMC-Li as a thickener, and 2 parts by mass of SBR are dispersed in water. A slurry was prepared. This was designated as a negative electrode active material mixture B2.

次に、厚み8μmの銅箔からなる負極芯体の両面に負極活物質合剤Aのスラリーを均一な厚さで塗布した後、乾燥機内に通して水分を除去して第1層目の負極活物質合剤層を形成した。この第1層目の負極活物質合剤層を形成した極板の両面に、負極活物質合剤B2のスラリーを均一な厚さとなるように塗布した後、乾燥機内に通して水分を除去して第2層目の負極活物質合剤層を形成した。次いで両面に第1層目及び第2層目の負極活物質合剤層が形成された極板をロールプレス機を用いて充填密度が1.66g/mlとなるように圧延した。なお、負極活物質の塗布量は、正極と負極の充電容量比が電池充電電圧を4.2Vとした場合に負極充電容量÷正極充電容量が1.1となるようにした。ここで、実施例2では第1層と第2層の質量比が80:20、実施例4では第1層と第2層の質量比が40:60、実施例6では第1層と第2層の質量比が35:65となるように、それぞれ塗布し、実施例2、4及び6の負極板を作製した。   Next, a slurry of the negative electrode active material mixture A was applied to both surfaces of a negative electrode core made of a copper foil having a thickness of 8 μm with a uniform thickness, and then passed through a drier to remove moisture to remove the first layer negative electrode An active material mixture layer was formed. After applying the negative electrode active material mixture B2 slurry to both surfaces of the electrode plate on which the first negative electrode active material mixture layer is formed so as to have a uniform thickness, the moisture is removed by passing through a dryer. Thus, a second negative electrode active material mixture layer was formed. Next, the electrode plate on which the first and second negative electrode active material mixture layers were formed on both sides was rolled using a roll press so that the packing density was 1.66 g / ml. The coating amount of the negative electrode active material was set such that the negative electrode charge capacity / the positive electrode charge capacity was 1.1 when the charge capacity ratio between the positive electrode and the negative electrode was 4.2 V. Here, in Example 2, the mass ratio of the first layer to the second layer is 80:20, in Example 4, the mass ratio of the first layer to the second layer is 40:60, and in Example 6, the first layer to the second layer is The negative electrode plates of Examples 2, 4 and 6 were prepared by coating so that the mass ratio of the two layers was 35:65.

上記のようにして作製された実施例2、4及び6の負極板を用い、実施例1の場合と同様にして偏平状巻回電極体を作製した後、上記非水電解質とともに上述した従来例のものと同構成の角形外装缶内に挿入し、外装缶の開口部に封口板を合わせ、レーザ溶接することにより高さ45mm、幅54mm、厚み5.0mmの実施例2、4及び6に係る非水電解質二次電池を作製した。   Using the negative electrode plates of Examples 2, 4 and 6 produced as described above, a flat wound electrode body was produced in the same manner as in Example 1, and then the conventional example described above together with the nonaqueous electrolyte. Example 2, 4 and 6 having a height of 45 mm, a width of 54 mm, and a thickness of 5.0 mm are inserted into a rectangular outer can having the same structure as that of No. 1, the sealing plate is aligned with the opening of the outer can, and laser welding is performed. Such a non-aqueous electrolyte secondary battery was produced.

[比較例1〜4]
比較例1の負極板作製用の負極活物質合剤としては実施例1で使用された負極活物質合剤B1のみを用い、比較例2の負極板作製用の負極活物質合剤としては実施例2で使用された負極活物質合剤B2のみを用い、比較例3の負極板作製用の負極活物質合剤としては実施例1で使用された負極活物質合剤Aのみをそれぞれ用いた。また、比較例4の負極板作製用の負極活物質合剤Cは、負極活物質としての人造黒鉛96質量部、増粘剤としてのCMC−NHを1質量部、CMC−Naを1質量部、SBRを水に分散させて調製した負極活物質合剤を用いた
[Comparative Examples 1-4]
As the negative electrode active material mixture for preparing the negative electrode plate of Comparative Example 2, only the negative electrode active material mixture B1 used in Example 1 was used as the negative electrode active material mixture for preparing the negative electrode plate. Only the negative electrode active material mixture B2 used in Example 2 was used, and only the negative electrode active material mixture A used in Example 1 was used as the negative electrode active material mixture for preparing the negative electrode plate of Comparative Example 3. . The negative electrode active material material mixture C is artificial graphite 96 parts by weight of the negative electrode active material, 1 part by weight of CMC-NH 4 as a thickener, 1 mass CMC-Na for producing a negative electrode plate of Comparative Example 4 Part of the negative electrode active material mixture prepared by dispersing SBR in water

そして、厚み8μmの銅箔からなる負極芯体の両面に上述の負極活物質合剤B1、B2、A及びCのスラリーをそれぞれ個別に均一な厚さで塗布した後、乾燥機内に通して水分を除去し、次いでロールプレス機を用いて充填密度が1.66g/mlとなるように圧延し、それぞれ比較例1〜4の負極板を作製した。なお、ここでの負極活物質の塗布量は、正極と負極の充電容量比が電池充電電圧を4.2Vとした場合に負極充電容量÷正極充電容量が1.1となるようにした。   And after apply | coating the slurry of the above-mentioned negative electrode active material mixture B1, B2, A, and C with the uniform thickness each separately on both surfaces of the negative electrode core body which consists of copper foil of thickness 8 micrometers, it passes in a drier and is water | moisture content. Was then rolled using a roll press so that the packing density was 1.66 g / ml, and negative electrode plates of Comparative Examples 1 to 4 were produced. The amount of the negative electrode active material applied here was such that the negative electrode charge capacity / the positive electrode charge capacity was 1.1 when the charge capacity ratio between the positive electrode and the negative electrode was 4.2 V.

上記のようにして作製された比較例1〜4の負極板を用い、実施例1の場合と同様にして偏平状巻回電極体を作製した後、上記非水電解質とともに上述した従来例のものと同構成の角形外装缶内に挿入し、外装缶の開口部に封口板を合わせ、レーザ溶接することにより高さ45mm、幅54mm、厚み5.0mmの、比較例1〜4に係る非水電解質二次電池を作製した。   Using the negative electrode plates of Comparative Examples 1 to 4 produced as described above, a flat wound electrode body was produced in the same manner as in Example 1, and then the conventional example described above together with the nonaqueous electrolyte. Non-water according to Comparative Examples 1 to 4 having a height of 45 mm, a width of 54 mm, and a thickness of 5.0 mm by being inserted into a rectangular outer can having the same structure as described above, a sealing plate aligned with the opening of the outer can, and laser welding. An electrolyte secondary battery was produced.

[剥離強度の測定]
負極板の剥離強度は負極活物質合剤層の表面に粘着テープを貼り付けた後、この粘着テープを剥がす際の強度を測定して行った。実施例1〜6及び比較例1〜4それぞれの負極板の剥離強度の測定値は、増粘剤としてCMC−NHを使用した負極活物質合剤層Aのみからなる比較例3の測定結果を100となるように規格化した上で、相対値として表した。結果を纏めて表1に示した。
[Measurement of peel strength]
The peel strength of the negative electrode plate was measured by sticking an adhesive tape to the surface of the negative electrode active material mixture layer and then measuring the strength when peeling the adhesive tape. The measured values of the peel strengths of the negative electrode plates of Examples 1 to 6 and Comparative Examples 1 to 4 are the measurement results of Comparative Example 3 consisting only of the negative electrode active material mixture layer A using CMC-NH 4 as a thickener. Was normalized to 100 and expressed as a relative value. The results are summarized in Table 1.

[放電負荷特性の測定]
実施例1〜6及び比較例1〜4の各電池について、25℃において、850mA(1It)の定電流で電池電圧が4.20Vとなるまで充電し、その後4.20Vの定電圧で電流が42.5mAとなるまで充電し、更に850mAの定電流で電池電圧が2.75Vとなるまで放電した。このときの放電容量を1It放電容量として求めた。次いで、25℃において、850mAの定電流で電池電圧が4.20Vとなるまで充電し、その後4.20Vの定電圧で電流が42.5mAとなるまで充電し、更に2550mA(3It)の定電流で電池電圧が2.75Vとなるまで放電した。このときの放電容量を3It放電容量とした。そして、下記式に基づいて放電負荷特性を求めた。結果を纏めて表1に示した。
放電負荷特性(%)=(3It放電容量/1It放電容量)×100
[Measurement of discharge load characteristics]
About each battery of Examples 1-6 and Comparative Examples 1-4, it charges until a battery voltage will be 4.20V with a constant current of 850 mA (1 It) at 25 degreeC, and an electric current will be carried out with a constant voltage of 4.20V after that. The battery was charged to 42.5 mA, and further discharged at a constant current of 850 mA until the battery voltage reached 2.75V. The discharge capacity at this time was determined as a 1 It discharge capacity. Next, at 25 ° C., the battery is charged with a constant current of 850 mA until the battery voltage reaches 4.20 V, then charged with a constant voltage of 4.20 V until the current reaches 42.5 mA, and further a constant current of 2550 mA (3 It). The battery was discharged until the battery voltage reached 2.75V. The discharge capacity at this time was 3 It discharge capacity. And the discharge load characteristic was calculated | required based on the following formula. The results are summarized in Table 1.
Discharge load characteristic (%) = (3 It discharge capacity / 1 It discharge capacity) × 100

[容量維持率の測定]
実施例1〜6及び比較例1〜4の各電池について、25℃において、850mAの定電流で電池電圧が4.20Vとなるまで充電し、その後4.20Vの定電圧で電流が42.5mAとなるまで充電し、次いで、25℃で850mAの定電流で電池電圧が2.75Vとなるまで放電した。このときの放電容量を1サイクル目の放電容量として求めた。次いで、上述のような充放電サイクルを300回繰り返し、300回目の放電容量を300サイクル目の放電容量として求めた。そして、以下の計算式により容量維持率を求めた。
容量維持率(%)
=(300サイクル目の放電容量/1サイクル目の放電容量)×100
[Measurement of capacity maintenance ratio]
About each battery of Examples 1-6 and Comparative Examples 1-4, it charges until a battery voltage will be 4.20V with a constant current of 850 mA at 25 degreeC, and electric current will be 42.5 mA with a constant voltage of 4.20V after that. Then, the battery was discharged at 25 ° C. with a constant current of 850 mA until the battery voltage reached 2.75V. The discharge capacity at this time was determined as the discharge capacity of the first cycle. Next, the above charge / discharge cycle was repeated 300 times, and the discharge capacity at the 300th time was determined as the discharge capacity at the 300th cycle. And the capacity | capacitance maintenance factor was calculated | required with the following formulas.
Capacity maintenance rate (%)
= (Discharge capacity at 300th cycle / Discharge capacity at 1st cycle) × 100

Figure 2009081067
Figure 2009081067

表1に示した結果から以下のことが分かる。すなわち、実施例1〜6の負極板の剥離強度は全て比較例3の剥離強度の100%以上となっているが、比較例1、2及び4の電池では比較例3の剥離強度よりも大きく劣っている。比較例3の負極板は増粘剤としてCMC−NHを使用した負極活物質合剤層Aのみからなるものであるが、実施例1〜6の負極板は何れも負極芯体上の下層である第1層が増粘剤としてCMC−NHを使用したものである。そのため、負極芯体上の上層である第2層がCMC−Na及びCMC−Liから選択された少なくとも1種を含むものであっても、少なくとも負極芯体側の負極活物質合剤が増粘剤としてCMC−NHを含んでいれば剥離強度の大きい負極板が得られることが分かる。 From the results shown in Table 1, the following can be understood. That is, the peel strengths of the negative electrode plates of Examples 1 to 6 are all 100% or more of the peel strength of Comparative Example 3, but the batteries of Comparative Examples 1, 2, and 4 are larger than the peel strength of Comparative Example 3. Inferior. The negative electrode plate of Comparative Example 3 is composed only of the negative electrode active material mixture layer A using CMC-NH 4 as a thickener, but each of the negative electrode plates of Examples 1 to 6 is a lower layer on the negative electrode core. The first layer is that using CMC-NH 4 as a thickener. Therefore, even if the second layer, which is the upper layer on the negative electrode core, contains at least one selected from CMC-Na and CMC-Li, at least the negative electrode active material mixture on the negative electrode core side is a thickener. It can be seen that a negative electrode plate with high peel strength can be obtained if CMC-NH 4 is contained.

また、放電負荷特性の測定結果は、比較例3の電池が最も劣っているが、比較例1、2及び3の電池は実施例1〜6の電池と一応同等の放電負荷特性を備えていることがわかる。しかしながら、これらの結果をより詳細に分析すると、増粘剤としてCMC−NHを使用した下層の第1層の占める割合が65質量%である実施例5及び6の電池は、放電負荷特性が比較例3のものよりも良好であるが、第1層の占める割合が60質量%以下である実施例1〜4のものよりも劣っており、更に、増粘剤としてCMC−NH以外のものを含む比較例1及び比較例2のものよりも劣っている。このことは、おそらくCMC−NHはCMC−NaやCMC−Liよりも非水電解液の吸収性に劣るため、CMC−NHを含む層が多くなりすぎると負極活物質合剤層内の非水電解液が少なくなるために負荷特性の低下が起こったものと思われる。 Moreover, although the battery of the comparative example 3 is the most inferior in the measurement result of the discharge load characteristic, the batteries of the comparative examples 1, 2, and 3 have the discharge load characteristic that is equivalent to the batteries of the first to sixth examples. I understand that. However, when these results are analyzed in more detail, the batteries of Examples 5 and 6 in which the proportion of the first layer of the lower layer using CMC-NH 4 as the thickener is 65% by mass have a discharge load characteristic. Although it is better than that of Comparative Example 3, it is inferior to those of Examples 1 to 4 in which the proportion of the first layer is 60% by mass or less, and as a thickener, other than CMC-NH 4 It is inferior to the thing of the comparative example 1 and the comparative example 2 containing a thing. This is probably because CMC-NH 4 is inferior to CMC-Na or CMC-Li in the absorption of non-aqueous electrolyte. Therefore, if there are too many layers containing CMC-NH 4 , It seems that the load characteristics were lowered due to the decrease in non-aqueous electrolyte.

そうすると、増粘剤としてCMC−NHを含む負極活物質合剤層の占める割合が多すぎると放電負荷特性に悪影響を与るため、増粘剤としてCMC−NHを使用した第1層の占める割合は60質量%以下の方が良いことが分かる。なお、第1層目の負極活物質合剤層の占める割合は、僅かであっても負極芯体と負極活物質合剤層との間の密着性を確保できるため、第1層目及び第2層目の負極活物質合剤層の合計の10質量%以上あれば負極活物質合剤層と負極芯体との間の密着性を確保しつつ良好な放電負荷特性を達成できる。 Then, if the proportion of the negative electrode active material mixture layer containing CMC-NH 4 as a thickener is too large, the discharge load characteristics are adversely affected. Therefore, the first layer using CMC-NH 4 as the thickener is used. It can be seen that the occupation ratio is preferably 60% by mass or less. In addition, since the adhesiveness between the negative electrode core and the negative electrode active material mixture layer can be ensured even if the proportion of the first negative electrode active material mixture layer is small, the first layer and the first layer If it is 10 mass% or more of the total of the second negative electrode active material mixture layer, good discharge load characteristics can be achieved while ensuring the adhesion between the negative electrode active material mixture layer and the negative electrode core.

また、容量維持率の測定結果は、実施例1〜4では78%以上と非常に良好な結果が得られているが、実施例5及び6、比較例1〜4では72〜74%の結果となっている。このことは、増粘剤の組成の相違はあまり容量維持率に影響を与えないが、下層の第1層目に増粘剤としてCMC−NH塩を含む負極活物質合剤層を含むものを用いるのであれば、第1層の占める割合が60質量%以下とすれば非常に良好な容量維持率を達成できることを示している。 Moreover, although the measurement result of a capacity | capacitance maintenance rate is very favorable with 78% or more in Examples 1-4, the result of 72-74% in Examples 5 and 6 and Comparative Examples 1-4. It has become. This is because the difference in the composition of the thickener does not affect the capacity maintenance rate so much, but the first layer of the lower layer includes a negative electrode active material mixture layer containing CMC-NH 4 salt as a thickener. This indicates that a very good capacity retention rate can be achieved when the proportion of the first layer is 60% by mass or less.

従って、表1に示された結果を総合的に判断すると、比較例1及び2の電池は、放電負荷特性は良好であるが、負極活物質合剤層の密着性が低いことが分かる。また、比較例3の電池は、負極活物質合剤層の密着性は良好であるが、放電負荷特性が低いことが分かる。更に、比較例4の電池は、放電負荷特性、密着性共に実施例1〜6の電池には及ばない。なお、増粘剤がCMC−Naの場合とCMC−Liの場合とでは実質的に同様の効果が奏されていることから、増粘剤としてCMC−NaとCMC−Liとを混合しても、CMC−NaやCMC−Liを単独で用いた場合と同様の効果が奏されることは明らかである。   Therefore, comprehensively judging the results shown in Table 1, it can be seen that the batteries of Comparative Examples 1 and 2 have good discharge load characteristics but low adhesion of the negative electrode active material mixture layer. Moreover, although the battery of the comparative example 3 has favorable adhesiveness of a negative electrode active material mixture layer, it turns out that the discharge load characteristic is low. Furthermore, the battery of Comparative Example 4 does not reach the batteries of Examples 1 to 6 in terms of discharge load characteristics and adhesion. In addition, since the substantially same effect is show | played in the case where a thickener is CMC-Na and the case of CMC-Li, even if CMC-Na and CMC-Li are mixed as a thickener. It is clear that the same effects as those obtained when CMC-Na or CMC-Li is used alone are produced.

従って、負極活物質合剤層の密着性、放電特性及び容量維持率の全てに対して良好な結果が得られるようにするのであれば、第1層目の負極活物質合剤層は増粘剤としてCMC−NH塩を含むものを用い、第2層目の負極活物質合剤としてはCMC−Na及びCMC−Liから選択された少なくとも1種を含むものを用い、第1層目の負極活物質合剤層の占める割合を第1層目及び第2層目の負極活物質合剤層の合計の5質量%10質量%以上、60質量%以下となるようにすればよいことがわかる。 Therefore, if good results are obtained with respect to all of the adhesion, discharge characteristics, and capacity retention rate of the negative electrode active material mixture layer, the first negative electrode active material mixture layer is thickened. A material containing CMC-NH 4 salt is used as the agent, and a material containing at least one selected from CMC-Na and CMC-Li is used as the negative electrode active material mixture in the second layer. The proportion of the negative electrode active material mixture layer may be 5% by mass to 10% by mass and 60% by mass or less of the total of the first and second negative electrode active material mixture layers. Recognize.

従来の角形の非水電解質二次電池を縦方向に切断して示す斜視図である。It is a perspective view which cut | disconnects and shows the conventional square nonaqueous electrolyte secondary battery to the vertical direction.

符号の説明Explanation of symbols

10:非水電解質二次電池 11:正極板 12:負極板 13:セパレータ 14:偏平状の巻回電極体 15:角形の電池外装缶 16:封口板 17:絶縁体 18:負極端子 19:集電体 20:絶縁スペーサ 21:電解液注液孔 10: Nonaqueous electrolyte secondary battery 11: Positive electrode plate 12: Negative electrode plate 13: Separator 14: Flat wound electrode body 15: Rectangular battery outer can 16: Sealing plate 17: Insulator 18: Negative electrode terminal 19: Collection Electrode 20: Insulating spacer 21: Electrolyte injection hole

Claims (4)

負極活物質合剤層が負極芯体の表面に設けられた負極板と、正極合剤層が正極芯体の表面に設けられた正極板とを有し、前記負極板及び正極板とがそれぞれセパレータを介して巻回された巻回電極体を備えた非水電解質二次電池において、
前記負極活物質合剤層は、前記負極芯体表面上に形成された増粘剤としてカルボキシメチルセルロースのアンモニウム塩を用いた第1の負極活物質合剤層と、その表面に形成された増粘剤としてカルボキシメチルセルロースのナトリウム塩及びリチウム塩から選択された少なくとも1種を用いた第2の負極活物質合剤層を備えていることを特徴とする非水電解質二次電池。
A negative electrode plate in which a negative electrode active material mixture layer is provided on the surface of the negative electrode core; and a positive electrode plate in which a positive electrode mixture layer is provided on the surface of the positive electrode core. In a non-aqueous electrolyte secondary battery including a wound electrode body wound through a separator,
The negative electrode active material mixture layer includes a first negative electrode active material mixture layer using an ammonium salt of carboxymethyl cellulose as a thickener formed on the surface of the negative electrode core, and a thickener formed on the surface thereof. A non-aqueous electrolyte secondary battery comprising a second negative electrode active material mixture layer using at least one selected from a sodium salt and a lithium salt of carboxymethyl cellulose as an agent.
前記第1層目の負極活物質合剤層の占める割合は前記第1層目及び第2層目の負極活物質合剤層の合計の10質量%以上60質量%以下であることを特徴とする請求項1に記載の非水電解質二次電池。   The proportion of the first negative electrode active material mixture layer is 10% by mass or more and 60% by mass or less of the total of the first and second negative electrode active material mixture layers. The nonaqueous electrolyte secondary battery according to claim 1. 前記負極活物質合剤層中の負極活物質は、炭素質材料からなることを特徴とする請求項1に記載の非水電解質二次電池。   The nonaqueous electrolyte secondary battery according to claim 1, wherein the negative electrode active material in the negative electrode active material mixture layer is made of a carbonaceous material. 前記巻回電極体は偏平形であることを特徴とする請求項1〜3のいずれかに記載の非水電解質二次電池。   The non-aqueous electrolyte secondary battery according to claim 1, wherein the wound electrode body is a flat shape.
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JP2013045558A (en) * 2011-08-23 2013-03-04 Nissan Motor Co Ltd Electrode and electric device
JP2014022039A (en) * 2012-07-12 2014-02-03 Dai Ichi Kogyo Seiyaku Co Ltd Negative electrode binder for lithium secondary battery
CN107658445A (en) * 2017-09-12 2018-02-02 合肥国轩高科动力能源有限公司 A negative electrode material for a high-capacity and long-life ternary lithium-ion battery
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JP2013045558A (en) * 2011-08-23 2013-03-04 Nissan Motor Co Ltd Electrode and electric device
JP2014022039A (en) * 2012-07-12 2014-02-03 Dai Ichi Kogyo Seiyaku Co Ltd Negative electrode binder for lithium secondary battery
CN109088069A (en) * 2017-06-13 2018-12-25 三洋电机株式会社 Secondary cell
CN109088069B (en) * 2017-06-13 2022-12-23 三洋电机株式会社 Secondary battery
CN107658445A (en) * 2017-09-12 2018-02-02 合肥国轩高科动力能源有限公司 A negative electrode material for a high-capacity and long-life ternary lithium-ion battery
CN107658445B (en) * 2017-09-12 2020-12-04 合肥国轩高科动力能源有限公司 A high-capacity and long-life ternary lithium-ion battery anode material
JP2019175656A (en) * 2018-03-28 2019-10-10 Tdk株式会社 Lithium ion secondary battery
JP7035702B2 (en) 2018-03-28 2022-03-15 Tdk株式会社 Lithium ion secondary battery
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