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JP2009045734A - Band saw blade - Google Patents

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JP2009045734A
JP2009045734A JP2008151777A JP2008151777A JP2009045734A JP 2009045734 A JP2009045734 A JP 2009045734A JP 2008151777 A JP2008151777 A JP 2008151777A JP 2008151777 A JP2008151777 A JP 2008151777A JP 2009045734 A JP2009045734 A JP 2009045734A
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saw blade
band saw
cutting
tooth
blade
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JP5249640B2 (en
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Katsuhiro Horiguchi
勝弘 堀口
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Amada Co Ltd
Amada Cutting Co Ltd
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Amada Co Ltd
Amada Cutting Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a band saw blade capable of preventing an intrusion of chips into a gap between a side face of the band saw blade and a cutting face of a workpiece. <P>SOLUTION: There is provided a band saw blade 1 with a trunk 14 and a blade 15 welded and bonded to each other, including a straight tooth 3S and right/left set teeth 5L, 7R, 9L, 11R formed so as to be set in right/left direction, wherein protrusions BL and BR protruded from the side face of the trunk 14 are formed on a weld-bonded part 12 of the trunk 14 and the blade 15, with a protrusion height dimension of the protrusion from the side face of the trunk 14 set to be smaller than a protrusion height dimension of the trunk 14 from the side face to an edge point of the set teeth 5L and 5R set in the right/left directions, and the protrusion height dimension of the protrusion set to be a height dimension capable of preventing an intrusion of chips into a gap between the side face of the trunk in the band saw blade and the cutting face of a workpiece when the workpiece is cut by the band saw blade 1. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は帯鋸刃に係り、さらに詳細には、帯鋸刃によるワークの切断加工時に生じた切り屑が帯鋸刃とワークの切断面との間の間隙内に侵入することを防止する機能を備えた帯鋸刃に関する。   The present invention relates to a band saw blade. More specifically, the present invention has a function of preventing chips generated when a workpiece is cut by the band saw blade from entering a gap between the band saw blade and the cutting surface of the workpiece. It relates to a band saw blade.

従来から知られている代表的な帯鋸刃として、例えば、図8に示すような帯鋸刃101がある。帯鋸刃101は、直歯103Sと左右に振り出された右アサリ歯105Rと左アサリ歯107Lとを適数備えて構成される一群のパターンを複数有するものである。   As a typical band saw blade conventionally known, for example, there is a band saw blade 101 as shown in FIG. The band saw blade 101 has a plurality of groups of patterns configured by including an appropriate number of straight teeth 103S and right and left set teeth 105R and left set teeth 107L that are swung to the left and right.

帯鋸刃101においては、左右のアサリ歯105R、107L以外に帯鋸刃101の胴部109の側面から、すなわち帯鋸刃101の厚み方向に突出した部分は無いのが一般的である。   In the band saw blade 101, in general, there is no portion protruding from the side surface of the body portion 109 of the band saw blade 101, that is, in the thickness direction of the band saw blade 101, other than the left and right set teeth 105R and 107L.

上述の帯鋸刃101において、胴部109を形成する胴材と歯部113を形成する刃材とが異なる、例えば、胴材に弾性限度の高いバネ鋼を使用し、刃材には硬度の高い高速度鋼を使用したバイメタル帯鋸刃もある(例えば、特許文献1)。   In the band saw blade 101 described above, the body material forming the body portion 109 and the blade material forming the tooth portion 113 are different, for example, spring steel having a high elastic limit is used for the body material, and the blade material has high hardness. There is also a bimetal band saw blade using high-speed steel (for example, Patent Document 1).

バイメタル帯鋸刃における胴部109と歯部113との接合部(溶接のビード)111は、図9(a)に示す如く接合部(溶接のビード)111が胴部109の両側面に盛り上がって凸状部が発生することがある。この場合、後工程においてこの接合部(溶接のビード)111を圧延または研磨して平坦にしている。   As shown in FIG. 9A, the joint portion (welding bead) 111 between the body portion 109 and the tooth portion 113 in the bimetal band saw blade protrudes on both side surfaces of the body portion 109 and protrudes. May occur. In this case, in the subsequent process, the joint (weld bead) 111 is flattened by rolling or polishing.

例えば、接合部(溶接のビード)111の凸状部を研磨した場合には、図9(b)に示すように、接合部(溶接のビード)111の断面積が減少する。また、接合部(溶接のビード)111を圧延した場合には、溶接接合部(溶接のビード)111の断面積が減少する。また、接合部(溶接のビード)111を圧延した場合には、接合部(溶接のビード)111の断面積が減少すると同時に、図9(c)に示すような、微細な凹部115が両側面に発生することがある。   For example, when the convex portion of the joint (weld bead) 111 is polished, the cross-sectional area of the joint (weld bead) 111 decreases as shown in FIG. When the joint (weld bead) 111 is rolled, the cross-sectional area of the weld joint (weld bead) 111 decreases. In addition, when the joint (weld bead) 111 is rolled, the cross-sectional area of the joint (weld bead) 111 decreases, and at the same time, the minute recesses 115 as shown in FIG. May occur.

上述の如き胴部109を形成する胴材と歯部113を形成する刃材とが異なる帯鋸刃の場合、胴材と刃材の一部を溶かしあって溶接接合する時に、材料同士を互いに密着する方向に加圧するため、前述の図9(a)の如く接合部(溶接のビード)が盛り上がった状態になる。したがって、この盛り上がった部分を平坦にするための圧延加工または研磨加工の如き後工程が必要である。   In the case of a band saw blade in which the body material forming the body portion 109 and the blade material forming the tooth portion 113 are different from each other, when the body material and part of the blade material are melted and welded together, the materials are brought into close contact with each other. Since the pressure is applied in the direction in which it is applied, the joint (welding bead) is raised as shown in FIG. Therefore, a post-process such as rolling or polishing for flattening the raised portion is necessary.

この圧延加工または研磨加工の如き後工程が必要な理由として、帯鋸刃の製作工程におけるフライス加工等による歯切り工程において、大量生産を行うために歯切り加工前の材料を重ね合わせて加工するとき、この材料に凸状部分があると材料を平行に多数枚重ね合わせることが出来なくなるからである。   The reason why a post-process such as rolling or polishing is necessary is that when the materials before gear cutting are overlapped and processed for mass production in the gear cutting process such as milling in the manufacturing process of the band saw blade. This is because if this material has a convex portion, a large number of materials cannot be stacked in parallel.

ところで、一般的に無端状の帯鋸刃は、帯鋸盤の鋸刃ハウジング内の駆動ホイール及び従動ホイールに掛け回して装着されており、更に鋸刃ガイド等を介して捻られることで、材料面に直角切断加工が行われる。よって、胴材には両ホイールから受ける張力と回転及びガイドによって受ける捻りの力により金属疲労が生じる。または、切削加工(ワークの切断加工)時には、帯鋸刃とワークの切断面との間の間隙に侵入した切り屑などによって鋸刃側面に与えられる外力によって金属疲労が生じ、それに耐えられなくなることにより、応力が集中し易い接合部からチッピング(歯欠け)が発生したり、応力が集中し易いガレットなどから亀裂が入り、胴破断を発生したりすることがある。   By the way, in general, an endless band saw blade is mounted around a drive wheel and a driven wheel in a saw blade housing of a band saw machine, and is further twisted via a saw blade guide or the like, so that it is applied to the material surface. Right-angle cutting is performed. Therefore, metal fatigue occurs in the body due to the tension received from both wheels, the rotation, and the twisting force received by the guide. Or, during cutting (work cutting), metal fatigue occurs due to external force applied to the side of the saw blade due to chips entering the gap between the band saw blade and the work cutting surface, and it becomes impossible to withstand it. In some cases, chipping (tooth missing) may occur from a joint where stress is likely to concentrate, or a crack may occur from a gallet or the like where stress is likely to concentrate, resulting in cylinder rupture.

上述の接合部(溶接のビード)が盛り上がって凸状部を形成している場合には、圧延や研磨加工をしたものに比べて明らかに接合部(溶接のビード)の断面積も大きく接合強度も大きい。   When the above-mentioned joint (welding bead) is raised to form a convex part, the joint area (welding bead) has a significantly larger cross-sectional area than that obtained by rolling or polishing. Is also big.

また、前述の帯鋸刃101で金属材料等の被加工材(ワーク)Mを切断加工した場合、必ず切り屑117が発生するものであり、通常、発生した切り屑117は、図10に示すように、カールして帯鋸刃101の切れ歯の掬い面と帯鋸刃101の進行方向119に位置する逃げ面との間に形成されるガレット121内に納まっている。   Further, when the workpiece (work) M such as a metal material is cut by the band saw blade 101, the chips 117 are always generated. Normally, the generated chips 117 are as shown in FIG. In addition, the curl is housed in a galette 121 formed between a scooping surface of the cutting edge of the band saw blade 101 and a clearance surface located in the traveling direction 119 of the band saw blade 101.

しかし、切り屑の中には、帯鋸刃101において切断加工したときにカールしてもガレット121内に納まらずに、図11に示すように、糸状に発生して帯鋸刃の側面と被加工材Mとの隙間125に侵入するものもある。また、被加工材Mの材質によっては、切り屑がカールせずに糸状に長くなり、ガレット121内に納まらずに上述の隙間125に侵入するものもある。   However, some of the chips do not fit in the galette 121 even when curled when the band saw blade 101 is cut. As shown in FIG. Some may enter the gap 125 with M. In addition, depending on the material of the workpiece M, there is a case where the chips do not curl and become long like a thread, and do not fit in the galette 121 and enter the gap 125 described above.

歯先が被加工材Mに喰い込んでいるにも拘わらず、前記隙間125に侵入した切り屑が切断加工中の帯鋸刃の側面に外力を及ぼすことが原因となり、歯先の欠け、すなわちチッピングが発生し、早期の切れ曲がり現象や切断面不良等の悪影響を及ぼし、更にその外力によってガレット部の金属疲労の進行が早められて早期の胴破断を生じさせたりすることがある。   Despite the tooth tip biting into the workpiece M, the chips entering the gap 125 exert an external force on the side surface of the band saw blade being cut, causing chipping of the tooth tip, that is, chipping. May cause adverse effects such as an early bending phenomenon and a cut surface defect, and the external force may accelerate the progress of metal fatigue in the galette portion, which may cause early trunk fracture.

なお、帯鋸刃における側面から突出した突出部を備えた先行例として、特許文献2〜4がある。   In addition, there exist patent documents 2-4 as a prior example provided with the protrusion part which protruded from the side surface in a band saw blade.

すなわち、帯鋸刃の切れ曲り現象を防止する方法の1つとして、鋸刃側面に凸状の突起を備えた鋸刃は、例えば、特許文献2及び特許文献3に開示されている。特許文献2、3に記載の構成は、凸状の突起がワークの切断面に当接することで、鋸刃の材料に対する傾きを防止することによって、その効果を発揮するものである。しかし、特許文献3においては、その凸状の突起部が胴部に備えてあり、その突起部と歯底との間に切り屑が侵入する問題点がある。すなわち、特許文献2及び特許文献3に記載の構成においては、凸状の突起がワークの切断面に当接するために切削抵抗は増加するという問題点がある。   That is, as one method for preventing the band saw blade from being bent, saw blades having convex protrusions on the side surface of the saw blade are disclosed in, for example, Patent Document 2 and Patent Document 3. The configurations described in Patent Documents 2 and 3 exert their effects by preventing the inclination of the saw blade with respect to the material by the convex protrusions coming into contact with the cut surface of the workpiece. However, in patent document 3, the convex-shaped projection part is provided in the trunk | drum, and there exists a problem that a chip | tip penetrates between the projection part and a tooth base. That is, in the configurations described in Patent Document 2 and Patent Document 3, there is a problem in that the cutting resistance increases because the convex protrusion comes into contact with the cut surface of the workpiece.

また、特許文献4に記載された構成では、アサリ歯と鋸刃側面にろう付けされた広い幅の歯との利点を組み合わせることにより、全てが広い幅の歯を備えた鋸身よりも簡単に製造でき、且つ全ての刃がアサリ歯の鋸身よりも優れた切断表面と真っ直ぐな切断面が得られるものであって、その突起状の広い幅の歯は、切れ歯として切断面に対して接することで、その効果を発揮するものである。然し乍、その突起状の広い幅の歯は、切れ歯として切断面に対して接するため、切削抵抗は増加するという問題点がある。
特開2003−340644号公報 特開2002−113612号公報 特開2005−088109号公報 特開2000−343324号公報
Moreover, in the structure described in patent document 4, it combines with the advantage of a clam tooth and the wide width tooth brazed to the side of a saw blade, and it is easier than a saw body with all the wide width teeth. All blades have a cutting surface and a straight cutting surface that are superior to the blade of a set tooth, and the protruding wide-width teeth are cut to the cutting surface. The effect is demonstrated by touching. However, there is a problem that the cutting resistance increases because the protruding wide-width teeth come into contact with the cut surface as cutting teeth.
JP 2003-340644 A JP 2002-113612 A Japanese Patent Laying-Open No. 2005-088109 JP 2000-343324 A

本発明は上述の如き問題を解決するためになされたものであり、本発明の課題は、胴材と刃材とが異なる帯鋸刃において、ワークの切断加工時に生じた切り屑が帯鋸刃とワークの切断面との間の間隙に侵入することを防止すると共に、切削抵抗が増加することを抑制し、胴材と刃材の接合部分から破損して生ずる歯欠け、及び歯底から破損して生ずる胴破断などを防止することのできる帯鋸刃を提供することである。   SUMMARY OF THE INVENTION The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a band saw blade and a work piece in which a scrap generated during cutting of a workpiece is produced in a band saw blade having a different body material and blade material. Intrusion into the gap between the cutting surface and the cutting force is suppressed, and the chipping caused by breakage from the joint between the barrel and the blade and damage from the bottom of the tooth are prevented. It is an object of the present invention to provide a band saw blade capable of preventing a cylinder breakage that occurs.

本発明は前述のごとき問題に鑑みてなされたもので、胴材と刃材とを溶接接合しかつ歯切りを行うと共に左右のアサリ出しを行って、直歯と左右のアサリ歯とを備えた帯鋸刃であって、前記胴材と前記刃材との溶接接合部に前記胴材の側面から突出した凸状部を備え、前記胴材の側面からの前記凸状部の突出高さ寸法は、前記胴材の側面からの前記左右のアサリ歯の歯先までの突出高さ寸法よりも小さいことを特徴とするものである。   The present invention has been made in view of the above-described problems, and has a straight tooth and left and right set teeth by welding and joining the body and the blade and cutting left and right. A band saw blade, comprising a convex portion projecting from a side surface of the body material at a welded joint between the body material and the blade material, and a projecting height dimension of the convex portion from the side surface of the body material is The protrusion height dimension from the side surface of the barrel to the tip of the left and right set teeth is smaller.

また、胴材の歯切りを行った鋸歯の先端部に硬質チップを溶接接合して備えた帯鋸刃であって、前記溶接接合部に前記胴材の側面から突出した凸状部を備え、前記胴材からの前記凸状部の突出高さ寸法は、前記胴材の側面からの前記硬質チップの最大突出高さ寸法よりも小さいことを特徴とするものである。   Further, a band saw blade provided by welding a hard tip to the tip portion of the saw blade that has been chopped of the barrel material, the welding joint portion including a convex portion protruding from a side surface of the barrel material, A protruding height dimension of the convex portion from the body material is smaller than a maximum projecting height dimension of the hard chip from the side surface of the body material.

また、前記帯鋸刃において、前記凸状部の前記突出高さ寸法は、帯鋸刃によってワークを切断するときに、帯鋸刃における前記胴材の側面とワークの切断面との間隙への切屑の侵入を防止する高さ寸法であることを特徴とするものである。   Further, in the band saw blade, the protrusion height dimension of the convex portion is such that when the work is cut by the band saw blade, chips enter the gap between the side surface of the body and the cut surface of the work in the band saw blade. It is the height dimension which prevents this.

また、胴材と刃材とを溶接接合しかつ歯切りを行うと共に左右のアサリ出しを行って、直歯と左右のアサリ歯とを備えた帯鋸刃であって、前記歯切りを行うことによって形成されたガレットの底部と鋸歯の先端部との間に、前記胴材の側面から突出した凸状部を備え、前記胴材の側面からの前記凸状部の突出高さ寸法は、前記胴材の側面からの前記左右のアサリ歯の歯先までの突出高さ寸法よりも小さいことを特徴とするものである。   Further, a band saw blade having a straight tooth and left and right set teeth by welding and joining the body and the blade material and performing gear cutting, and by performing the gear cutting. Between the bottom of the formed galette and the tip of the saw blade, a convex portion protruding from the side surface of the body is provided, and the protruding height dimension of the convex portion from the side surface of the body is determined by It is characterized by being smaller than the projecting height dimension from the side surface of the material to the tip of the left and right set teeth.

また、前記帯鋸刃において、前記凸状部は、前記左右のアサリ歯におけるアサリ曲げ位置と左右のアサリ歯における歯先との間に備えられていることを特徴とするものである。   Further, in the band saw blade, the convex portion is provided between a set bending position in the left and right set teeth and a tooth tip in the left and right set teeth.

本発明によれば、帯鋸刃によるワークの切断加工(切削加工)時に、生じた切り屑が帯鋸刃の側面とワークの切断面との間に侵入することを防止することができる。したがって、帯鋸刃とワークの切断面との間の間隙に切り屑が入り込むことによって生じる問題を解消することができるものである。   According to the present invention, it is possible to prevent the generated chips from entering between the side surface of the band saw blade and the cut surface of the workpiece when the workpiece is cut (cut) by the band saw blade. Therefore, it is possible to solve the problem caused by the chips entering the gap between the band saw blade and the cut surface of the workpiece.

また、帯鋸刃の胴材と刃材との溶接接合部に凸状部を備えた構成とすることにより、溶接接合部の強度向上を図ることができ、前述したごとき従来の問題を解消し得るものである。   In addition, by adopting a configuration in which the welded joint between the band saw blade body and the blade is provided with a convex portion, the strength of the welded joint can be improved, and the conventional problems as described above can be solved. Is.

以下、図面を用いて本発明の実施の形態について説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1、2は、本発明の第一の実施の形態に係る帯鋸刃1を示す説明図であり、図1は、帯鋸刃1の正面図、図2は図1におけるA−A断面の拡大説明図、図3はワーク(被加工材)Mの切断加工(切削加工)の状態を示した図であり、図4は図3のP部を拡大した図である。   1 and 2 are explanatory views showing the band saw blade 1 according to the first embodiment of the present invention. FIG. 1 is a front view of the band saw blade 1 and FIG. 2 is an enlarged view of a section AA in FIG. FIG. 3 is an explanatory view, FIG. 3 is a view showing a state of cutting (cutting) of a workpiece (workpiece) M, and FIG. 4 is an enlarged view of a portion P in FIG.

図1に示す帯鋸刃1は、胴部2の厚さtが1.0mm、胴幅Wは38mm、で胴材14と刃材15は従来の帯鋸刃における材料と同一であるバイメタル帯鋸刃である。   The band saw blade 1 shown in FIG. 1 is a bimetal band saw blade whose thickness t of the body portion 2 is 1.0 mm, the body width W is 38 mm, and the body material 14 and the blade material 15 are the same as those of the conventional band saw blade. is there.

また、歯間ピッチが1インチ当たり2枚の歯と、1インチ当たり3枚の歯との計5種類の歯ピッチを1グループとする不等ピッチ(バリアブルピッチ)からなり、アサリ歯のアサリ振出量(HL,HR)は0.40mmであって、アサリパターンは直歯3S、左アサリ歯5L、右アサリ歯7R、左アサリ歯9L、右アサリ歯11Rの5枚構成からなっている。   In addition, the inter-tooth pitch consists of 5 different tooth pitches, 2 teeth per inch and 3 teeth per inch in total, which is a non-uniform pitch (variable pitch). The amount (HL, HR) is 0.40 mm, and the set pattern includes five straight teeth 3S, left set teeth 5L, right set teeth 7R, left set teeth 9L, and right set teeth 11R.

前記帯鋸刃1は、帯状の胴材14と帯状の刃材15とを溶接接合部12において一体的に溶接し接合した後、歯切り加工を行うためにガレットGの加工を行うことによって各鋸歯3S,5L,7R,9L,11Rが形成されている。そして、左右のアサリ歯5L,7R,9L,11Rは、それぞれアサリ曲げ位置(アサリ曲げライン)13において左右方向に振り出しを行うことによってアサリ歯に形成してある。   The band saw blade 1 is obtained by welding the band-shaped body member 14 and the band-shaped blade member 15 integrally at the weld joint 12 and then processing the galette G to perform gear cutting. 3S, 5L, 7R, 9L, and 11R are formed. The left and right set teeth 5L, 7R, 9L, and 11R are formed in the set teeth by swinging out in the left and right directions at the set bending position (setting file bending line) 13, respectively.

前記アサリ曲げ位置13は、前記ガレットGにおける底部GBと前記溶接接合部12との間に位置する。換言すれば前記アサリ曲げ位置13と各アサリ歯5L,7R,9L,11Rの歯先との間に前記溶接接合部12が位置することになる。   The clam bending position 13 is located between the bottom GB of the galette G and the weld joint 12. In other words, the weld joint 12 is positioned between the set bending position 13 and the tooth tips of the set teeth 5L, 7R, 9L, 11R.

図1、図2に示す帯鋸刃1において、深さhのガレットGを有する前記各歯(直歯3S、左アサリ歯5L、右アサリ歯7R、左アサリ歯9L、右アサリ歯11R)において、それぞれの歯先とガレットGの底部GBの間の位置で、歯先からガレットGの底部GB側へ向かって距離H(H=1.5mm)の位置に、前記溶接接合部12が備えられている。この溶接接合部12には、前記胴部2の左右両側から突出した凸状部BL,BRが備えられている。   In the band saw blade 1 shown in FIGS. 1 and 2, in each of the teeth (the straight teeth 3S, the left set teeth 5L, the right set teeth 7R, the left set teeth 9L, and the right set teeth 11R) having the galette G having a depth h, The weld joint 12 is provided at a position between each tooth tip and the bottom GB of the galette G and at a distance H (H = 1.5 mm) from the tooth tip toward the bottom GB side of the galette G. Yes. The weld joint 12 is provided with convex portions BL and BR projecting from both the left and right sides of the body portion 2.

前記溶接接合部12における凸状部BL,BRは、前記胴材14に刃材15を溶接したときの溶接ビードからなるものであって、その突出量(胴材14の側面からの突出高さTL,TR)は、胴材14の側面からの前記左右のアサリ歯5L,7R,9L,11Rの歯先までの高さ寸法(アサリ振出量)HL,HRよりも小さな寸法である。そして、前記凸状部BL,BRの突出高さ寸法TL,TRは、ワークMの切断面MFと帯鋸刃1の側面との間の間隙125(図3参照)との間へ、ワークMの切削(切断)加工時に生じた糸状の切り屑が侵入することを防止する機能を有する高さ寸法に設けてある。   The convex portions BL and BR in the welded joint portion 12 are made of weld beads when the blade member 15 is welded to the barrel member 14, and the amount of projection (the projection height from the side surface of the barrel member 14). (TL, TR) is a dimension smaller than the height dimension (claw protrusion amount) HL, HR from the side surface of the body 14 to the tooth tips of the left and right set teeth 5L, 7R, 9L, 11R. The projecting heights TL and TR of the convex portions BL and BR are set between the cutting surface MF of the workpiece M and the gap 125 (see FIG. 3) between the side surfaces of the band saw blade 1. It is provided in the height dimension which has the function to prevent the thread-like chips generated at the time of cutting (cutting) from entering.

なお、帯鋸刃1における側面からの凸状部BL、BRの突出量(突出高さ寸法)TL、TRは、直歯では約0.1mmであるが、アサリ歯の場合にはアサリ振出量の分だけ大きくなるが、図4に示すように、アサリ歯における凸状部BL、BRと被加工材Mの切断面MFとの隙間aは切削加工に悪影響がでない範囲で出来るだけゼロに近い方が好ましい。   Note that the protruding amounts (projecting height dimensions) TL and TR of the convex portions BL and BR from the side surface of the band saw blade 1 are about 0.1 mm for straight teeth, but in the case of set teeth, the amount of settling out As shown in FIG. 4, the gap a between the convex portions BL and BR of the set teeth and the cutting surface MF of the workpiece M is as close to zero as possible without adversely affecting the cutting work. Is preferred.

次に第二の実施の形態の帯鋸刃1A(図示省略)は、上述の第一の実施の形態の帯鋸刃1において、前記凸状部BL、BRの突出量を約0.40mmにして、左右のアサリ歯のアサリ振り出し量と同一寸法に設けたものであり、その他の構成は帯鋸刃1と同一である。   Next, the band saw blade 1A (not shown) of the second embodiment is the band saw blade 1 of the first embodiment described above, and the protruding amount of the convex portions BL and BR is set to about 0.40 mm. The left and right set teeth are provided in the same size as the set-out amount of the set teeth, and other configurations are the same as those of the band saw blade 1.

次に、本願発明に係る比較実験用の帯鋸刃20について説明する。   Next, the band saw blade 20 for comparative experiments according to the present invention will be described.

図5、図6は、本発明に係る比較実験用帯鋸刃20を示す説明図であり、図5は、帯鋸刃20の正面図、図6は図5におけるB−B断面の拡大説明図である。   5 and 6 are explanatory views showing a band saw blade 20 for comparative experiment according to the present invention, FIG. 5 is a front view of the band saw blade 20, and FIG. 6 is an enlarged explanatory view of a BB cross section in FIG. is there.

図5に示す比較実験用の帯鋸刃20では、前記第一の実施の形態の帯鋸刃1と同様に胴部材料14と歯部材料15の異なるバイメタル帯鋸刃である。   The band saw blade 20 for comparative experiment shown in FIG. 5 is a bimetal band saw blade in which the body material 14 and the tooth material 15 are different, like the band saw blade 1 of the first embodiment.

また、帯鋸刃20の構成は、前記帯鋸刃1における前記胴部2の左右両側に突出して形成される溶接ビードからなる凸状部BL、BRの構成以外は同一なので、同一の構成要素には同一の符号を附しその詳細な説明を省略する。   Further, the configuration of the band saw blade 20 is the same except for the configuration of the convex portions BL and BR made of weld beads formed so as to protrude from the left and right sides of the body portion 2 of the band saw blade 1. The same reference numerals are attached and detailed description thereof is omitted.

帯鋸刃20において、歯先からの深さhが一番大きいガレットGを有する直歯3S、3Sの歯底を結んだラインLから胴部2の鋸背方向に距離w(w=3.0mm)だけ離れた位置に、前記胴部2の左右両側面に長手方向に連続して延伸する溶接のビードからなる凸状部fが形成してある。すなわち凸状部fはガレットGの底部GBと帯鋸刃20の背部との間に備えられている。   In the band saw blade 20, a distance w (w = 3.0 mm) from the line L connecting the roots of the straight teeth 3 </ b> S and 3 </ b> S having the galette G having the largest depth h from the tooth tip in the saw back direction of the body portion 2. ) Are formed on the left and right side surfaces of the body portion 2 at positions separated from each other by a welding bead extending continuously in the longitudinal direction. That is, the convex portion f is provided between the bottom portion GB of the galette G and the back portion of the band saw blade 20.

この凸状部fの帯鋸刃20の側面からの左右への突出量(TL、TR)は0.2mmである。なお、アサリ歯のアサリ振出量は帯鋸刃1と同一の0.4mmである。また、この凸状部fは帯鋸刃20の左右アサリ歯の歯先より左右に突出しない様に設けてある。   The protruding amount (TL, TR) of the convex portion f from the side surface of the band saw blade 20 to the left and right (TL, TR) is 0.2 mm. Note that the set-out amount of the set teeth is 0.4 mm, which is the same as that of the band saw blade 1. Further, the convex portion f is provided so as not to protrude left and right from the tips of the left and right set teeth of the band saw blade 20.

次に、第一の実施の形態における帯鋸刃1と、第二の実施の形態の帯鋸刃1Aと、比較実験用の帯鋸刃20及び図1,2に示した帯鋸刃において凸状部BL,BRを備えていない通常の帯鋸刃(図示省略)との四種類の同一長さの帯鋸刃を用いて切断性能の比較試験を実施した結果を以下に説明する。   Next, in the band saw blade 1 in the first embodiment, the band saw blade 1A in the second embodiment, the band saw blade 20 for comparison experiment and the band saw blade shown in FIGS. The results of performing a cutting performance comparison test using four types of band saw blades of the same length with a normal band saw blade (not shown) not equipped with BR will be described below.

切断試験には、被加工材(ワーク)MとしてSUS304(18-8ステンレス鋼)、250φを使用し、鋸速[40m/min]で約15分でもって上記被加工材Mの1カットを終了出来る切削条件に設定して20カットのときに歯先の状態を観察するものとした。   In the cutting test, SUS304 (18-8 stainless steel), 250φ was used as the workpiece (workpiece) M, and one cut of the workpiece M was completed in about 15 minutes at a saw speed [40 m / min]. The cutting conditions were set so that the state of the tooth tip was observed when 20 cuts were made.

その結果、凸状部のない通常の帯鋸刃では、10歯にチッピング(歯欠け)が発生したが、本実施形態に係る帯鋸刃(1、1A)には全くチッピング(歯欠け)が発生していなかった。しかし、帯鋸刃1Aでは1カット終了時に切曲りと、うねり模様が発生し、20カットまで切断できなかった。   As a result, in the normal band saw blade having no convex portion, chipping (tooth missing) occurred in 10 teeth, but in the band saw blade (1, 1A) according to this embodiment, chipping (tooth missing) occurred at all. It wasn't. However, with the band saw blade 1A, a bend and a undulation pattern occurred at the end of one cut and could not be cut up to 20 cuts.

帯鋸刃1Aによる切断において、切曲りと、うねり模様が発生した原因は、左右のアサリ歯に備えた凸状部がアサリ歯の歯先のコーナー部よりも外側に振り出されているために、切断中にアサリ歯の歯先が切り開いていく切断溝よりも、左右の凸状部の幅の方が広いため、凸状部が切断材料の切断面に接触して、過剰な摩擦力を受けることが原因である。   In the cutting with the band saw blade 1A, the cause of the bending and the undulation pattern is that the convex portions provided on the left and right set teeth are swung outward from the corner portions of the set teeth. Since the width of the left and right convex parts is wider than the cutting groove in which the teeth of the set teeth open during cutting, the convex parts contact the cutting surface of the cutting material and receive excessive frictional force. Is the cause.

さらに、帯鋸刃1と帯鋸刃20および通常の帯鋸刃を新しいものに交換しての同一条件による切断試験によれば、20カットを切断したときの歯先の状態は、通常の帯鋸刃では10歯にチッピング(歯欠け)が発生したのに対して、帯鋸刃1および帯鋸刃20は共にチッピング(歯欠け)が発生しなかった。   Further, according to the cutting test under the same conditions by replacing the band saw blade 1, the band saw blade 20 and the normal band saw blade with a new one, the state of the tooth tip when cutting 20 cuts is 10 for the normal band saw blade. While the chipping (tooth chipping) occurred in the teeth, the band saw blade 1 and the band saw blade 20 did not generate any chipping (tooth chipping).

また、このときの切断面の状態を観察すると、通常の帯鋸刃の場合には、切り屑が切断面に当たって、むしれた様な面になっているのに対して、帯鋸刃1と帯鋸刃20では、その様な状態は観察されなかった。   Further, when the state of the cut surface at this time is observed, in the case of a normal band saw blade, the chip hits the cut surface to form a peeled surface, whereas the band saw blade 1 and the band saw blade. At 20, no such condition was observed.

これは通常の帯鋸刃の場合、切断中に生じた切り屑が帯鋸刃の側面と被加工材Mの切断面との間の隙間に侵入することで、歯先が材料に喰い込んでいるにも拘わらず帯鋸刃に外力が加わるため、胴部と歯部の接合部が耐え切れずにその接合部が破断することからチッピング(歯欠け)が発生し、また材料の切断面に切り屑が当たることによる切断面不良が発生しているものである。   This is because, in the case of a normal band saw blade, chips generated during cutting enter the gap between the side surface of the band saw blade and the cut surface of the workpiece M, and the tooth tip bites into the material. Nevertheless, since external force is applied to the band saw blade, the joint between the body and the tooth cannot endure, and the joint breaks, resulting in chipping, and chips on the cut surface of the material. A cut surface defect due to contact has occurred.

しかしながら、帯鋸刃1と帯鋸刃20では、帯鋸刃の側面に凸状部が設けられていることで、切断材の切断面と帯鋸刃との間の間隙に切り屑が侵入することを防止できたためチッピング(歯欠け)や切断面不良の発生が抑制することが可能になったものと思われる。   However, in the band saw blade 1 and the band saw blade 20, the convex portion is provided on the side surface of the band saw blade, thereby preventing chips from entering the gap between the cutting surface of the cutting material and the band saw blade. Therefore, it seems that it has become possible to suppress the occurrence of chipping (tooth missing) and defective cut surfaces.

帯鋸刃20では、溶接ビードからなる凸状部fよりも歯先側でアサリ出しの曲げを実施するので、凸状部fの突出量(突出高さ)がアサリ歯のアサリ振出量よりも小さければ、切断中に材料の切断面に凸状部fが接触することはない。帯鋸刃1の場合には、凸状部分の方がアサリ出しの曲げ位置よりも歯先寄りにあるので、凸状部が突出形成される溶接のビードからなる凸状部BL、BRの凸出量は歯先の振り出し量よりも小さくなるように考慮しないと、切断材料の切断面に胴部の凸状部BL、BRが接触し、早期切れ曲がり、切断不良、チッピング(歯欠け)等が発生することがある。   Since the band saw blade 20 performs bending of the settling out on the tooth tip side with respect to the protruding portion f made of the weld bead, the protruding amount (the protruding height) of the protruding portion f should be smaller than the settling amount of the set teeth. For example, the convex part f does not contact the cut surface of the material during cutting. In the case of the band saw blade 1, since the convex portion is closer to the tooth tip than the bending position of the set-up, the convex portions BL and BR are formed by welding beads in which the convex portion is formed to protrude. If the amount is not considered so as to be smaller than the amount of protrusion of the tooth tip, the convex portions BL and BR of the body portion come into contact with the cut surface of the cutting material, leading to early cutting, cutting failure, chipping (tooth missing), etc. May occur.

また、上述の3種類の帯鋸刃1と帯鋸刃20および通常の帯鋸刃の3本で、被加工材Mとしてアルミ材(A6061:Al-Mg-Siの熱処理系構造用合金)、200φを、鋸速150[m/min]で、約1分でもって1カットを終了できる切削条件で切断試験を実施したところ、チッピング(歯欠け)に関しては何れの帯鋸刃にも発生しなかったが、これは材料がやわらかいためと思われる。   In addition, the three kinds of the band saw blade 1, the band saw blade 20 and the normal band saw blade described above, and an aluminum material (A6061: heat treatment system structural alloy of Al-Mg-Si), 200φ as a workpiece M, When a cutting test was carried out at a cutting speed of 150 [m / min] under cutting conditions that could complete one cut in about 1 minute, no chipping (tooth chipping) occurred in any band saw blade. Seems to be because the material is soft.

しかし、切断面の状態ではSUS304、250φと同様に通常の帯鋸刃の場合には、切断面に切り屑がこすれた様なむしれ面であったのに対して、帯鋸刃1と帯鋸刃20にはその様な切り屑によるむしれ面は観察されなかった。   However, in the case of a normal band saw blade in the state of the cut surface in the case of SUS304, 250φ, the cut surface is a scraped surface that seems to have been scraped, whereas the band saw blade 1 and the band saw blade 20 No peeling surface due to such chips was observed.

しかしながら、さらに切断試験を続けると、帯鋸刃20は歯底付近の凸状部から早期胴破断をしてしまった。これは、溶接(熱処理)によって凸状部及びその周辺部の結晶粒径や組織が変化し粘性を低下させ、しかも凸状部が連続して形成されているために、金属疲労としては、いちばん応力の集中する箇所である歯底(ガレットGの底部GBと同義)付近に凸状部が設けてあることとなり、歯底付近からクラックが入って破断につながったものと考えられる。   However, when the cutting test was further continued, the band saw blade 20 had an early trunk fracture from the convex portion near the tooth bottom. This is because the crystal grain size and structure of the convex part and its peripheral part are changed by welding (heat treatment) to reduce the viscosity, and the convex part is continuously formed. A convex portion is provided near the bottom of the tooth (synonymous with the bottom GB of the galette G) where stress is concentrated, and it is considered that cracks entered from the vicinity of the bottom of the tooth and led to breakage.

しかし、帯鋸刃1の場合には、帯鋸刃の金属疲労でいちばん応力が集中する歯底付近には、凸状部が設けられておらず、即ち凸状部は歯底よりも歯先側の位置で不連続に形成されていることで、前記アルミ材(A6061:Al-Mg-Siの熱処理系構造用合金)、200φを同じ切削条件で切断した場合、切り屑によるむしれ状態もなく、被加工材Mがアルミ材ということでチッピング(歯欠け)も発生せずに、また胴部疲労による早期胴破断も発生しないことを確認することができた。   However, in the case of the band saw blade 1, the convex portion is not provided in the vicinity of the tooth bottom where the stress is most concentrated due to the metal fatigue of the band saw blade, that is, the convex portion is closer to the tooth tip than the tooth bottom. Since the aluminum material (A6061: Al-Mg-Si heat-treating structural alloy), 200φ is cut under the same cutting conditions, there is no flaking state due to chips. It was confirmed that since the workpiece M was an aluminum material, chipping (tooth chipping) did not occur, and early trunk fracture due to trunk fatigue did not occur.

次に、上述の帯鋸刃1と、帯鋸刃1と同じ構成の帯鋸刃の胴部と歯部の溶接接合部を研磨して凸状部をフラットにした帯鋸刃A(図示省略)と、前記溶接接合部を圧延によりフラットにした帯鋸刃B(図示省略)の3種類を用意し、各帯鋸刃の溶接接合部の断面を観察すると、前記図9に示したように、図9(a)、(b)、(c)と同様な断面形状が観察された。   Next, the band saw blade 1 described above, and the band saw blade A (not shown) having a convex portion flattened by polishing the welded joint of the body and teeth of the band saw blade having the same configuration as the band saw blade 1, When three types of band saw blades B (not shown) in which the welded joints are flattened by rolling are prepared and the cross section of the welded joints of each band saw blade is observed, as shown in FIG. 9, as shown in FIG. , (B), (c), the same cross-sectional shape was observed.

上述の3種類の溶接接合部の断面形状を有する3本の帯鋸刃1、帯鋸刃A、帯鋸刃Bを使用して、被加工材MがSS400、200w×36tのフラットバーを、図7に示すように帯鋸盤(図示省略)の固定バイスVに固定して、鋸速[60m/min]の一定速度で、鋸刃の一歯当たりの切り込み量を徐々に大きくして(切り込み方向の速度を次第に大きくすることにより切削時の負荷を徐々に上げて)切断試験を行った。   Using the three band saw blades 1, the band saw blade A, and the band saw blade B having the cross-sectional shapes of the three types of weld joints described above, a flat bar having a workpiece M of SS400 and 200w × 36t is shown in FIG. As shown in the figure, it is fixed to a fixed vise V of a band saw (not shown), and the cutting amount per tooth of the saw blade is gradually increased at a constant speed of the saw speed [60 m / min] (speed in the cutting direction). The cutting test was carried out by gradually increasing the load during cutting by gradually increasing.

その結果、溶接接合部を圧延によりフラットにした帯鋸刃Bは、1カットを約40秒で切断終了する条件で切断を行うと、胴材と刃材の溶接接合部のビード部から歯欠けを起こし、それに対して、溶接接合部を研磨して凸状部をフラットにした帯鋸刃Aは、1カットを約33秒で切断終了する条件で切断を行うと、胴材と刃材の溶接接合部のビード部から歯欠けが発生し、帯鋸刃1は1カットを約26秒で切断終了する条件で切断を行うと、胴材と刃材の溶接接合部のビード部から歯欠けが発生した。   As a result, when the band saw blade B with the welded joint flattened by rolling is cut under the condition that one cut is finished in about 40 seconds, the chipped portion is removed from the bead of the welded joint between the body and the blade. On the other hand, when the band saw blade A with the welded portion polished and flattened convex portion is cut under the condition that one cut is finished in about 33 seconds, the welded joint between the body and the blade Tooth chipping occurred from the bead part of the part, and when the band saw blade 1 was cut under the condition that one cut was completed in about 26 seconds, tooth chipping occurred from the bead part of the welded joint of the body and blade material. .

以上の切断試験から、鋸速が一定であることから胴材14と刃材15との溶接接合部の強度は、いちばん速い切り込み速度まで歯が欠けなかった帯鋸刃1がいちばん強度あるものと判断できる。   From the above cutting test, it is determined that the band saw blade 1 that has no teeth until the fastest cutting speed has the highest strength because the saw speed is constant and the welded joint between the body 14 and the blade 15 is the fastest. it can.

これは、前記図9(a、b、c)に示した3種類の接合部の断面形状おおび断面積を観察すると解るように、溶接接合部111を圧延によりフラットにした帯鋸刃Bは、前記図9(c)に示すような、凹部115が発生することがある。したがって帯鋸刃Bが3種類の帯鋸刃1、帯鋸刃A、帯鋸刃Bの中でいちばん溶接接合部111の強度が弱いという結果になった。   As can be seen from the observation of the cross-sectional shape and cross-sectional area of the three types of joints shown in FIG. 9 (a, b, c), the band saw blade B with the weld joint 111 flattened by rolling is: A recess 115 as shown in FIG. 9C may occur. Accordingly, the band saw blade B has the result that the strength of the weld joint 111 is the weakest among the three types of the band saw blade 1, the band saw blade A, and the band saw blade B.

帯鋸刃Bに次いで溶接接合部111の強度が弱かったのが溶接接合部111を研磨して凸状部をフラットにした帯鋸刃Aであり、いちばん溶接接合部111が強かったのは、帯鋸刃1で、それは、溶接接合部111の断面積がいちばん大きいためと理解される。   Next to the band saw blade B, the strength of the welded joint portion 111 was weaker in the band saw blade A with the convex portion flattened by polishing the welded joint portion 111, and the weld welded portion 111 was the strongest in the band saw blade. 1 is understood to be due to the largest cross-sectional area of the weld joint 111.

以上の実施の形態の説明においては、胴部材料と歯部材料が異なるいわゆるバイメタル帯鋸刃を例にして説明したが、胴部材料と歯部材料が同一の帯鋸刃(溶接接合部がないもの)、ピッチ構成が5枚以外の帯鋸刃、アサリパターンやアサリの振り出し量、凸出量の相違する帯鋸刃、歯先に高低差を有する帯鋸刃、丸鋸等に適用しても本発明と同様な効果を期待することが可能である。   In the above description of the embodiment, a so-called bimetal band saw blade having a different material from the body material and the tooth material has been described as an example. However, a band saw blade having the same body material and tooth material (having no weld joint). ), Band saw blades having pitch configurations other than five, band saw blades having different patterns and clashes, protrusion amounts, band saw blades having a difference in height of tooth tips, circular saws, etc. Similar effects can be expected.

ところで、本発明は前述したごとき実施形態のみに限るものではなく、適宜の変更を行うことによりその他の形態でもって実施可能である。すなわち前記説明においては凸状部を形成する場合、溶接のビードによって形成する場合について例示した。しかし、適宜の樹脂を帯鋸刃の両側面に線状に粘着,溶着した後に一体的に固化した構成とすることも可能である。   By the way, the present invention is not limited to the above-described embodiments, and can be implemented in other forms by making appropriate changes. That is, in the above description, the case where the convex portion is formed or the case where the convex portion is formed by the welding bead is illustrated. However, it is also possible to adopt a configuration in which an appropriate resin is linearly adhered and welded to both sides of the band saw blade and then solidified integrally.

また、帯鋸刃には左右方向にアサリ振り出しを行った左右のアサリ歯を備えた帯鋸刃に限ることなく、歯先部が幅広くなる鳩尾形状の超硬チップなどの硬質チップを溶接接合(ロー接も含む)して備えた帯鋸刃がある。この種の帯鋸刃41は、既に公知であるが、図12に示すように、鋸歯43の先端部に、歯先部が幅広になる鳩尾形状の種々形状の硬質チップ45A,45B,45Cを溶接接合した構成である。   In addition, the band saw blade is not limited to the band saw blade with left and right set teeth that are set out in the left and right direction, but a hard tip such as a dovetail-shaped carbide tip with a wide tooth tip is welded (low contact). There is also a band saw blade provided. This type of band saw blade 41 is already known, but as shown in FIG. 12, hard tips 45A, 45B, and 45C having various dovetail shapes with a wide tooth tip are welded to the tip of the saw tooth 43. It is the structure which joined.

したがって、鋸歯43の先端部に各硬質チップ45A,45B,45Cを溶接接合したときの溶接ビードを凸状部47として備えることができる。この場合、前記帯鋸刃41における胴材41Aの側面からの左右方向への凸状部47の突出高さは、前記各硬質チップ45A〜45Cにおいて左右方向の幅寸法が最も大きな硬質チップ45Aにおける歯先部Cが前記胴材41Aの側面から左右方向に突出した突出高さ寸法よりも小さく設けるものである。   Therefore, the weld bead when the hard tips 45A, 45B, 45C are welded to the tip of the saw tooth 43 can be provided as the convex portion 47. In this case, the protruding height of the convex portion 47 in the left-right direction from the side surface of the body 41A in the band saw blade 41 is the tooth in the hard tip 45A having the largest width in the left-right direction in each of the hard tips 45A to 45C. The tip portion C is provided smaller than the protruding height dimension protruding in the left-right direction from the side surface of the body 41A.

このような構成においても前述した帯鋸刃と同様の効果を奏し得るものである。   Even in such a configuration, the same effect as that of the band saw blade described above can be obtained.

本願発明の実施形態に係る帯鋸刃の説明図(正面図)。Explanatory drawing (front view) of the band saw blade which concerns on embodiment of this invention. 図1におけるA−A断面の拡大説明図。Expansive explanatory drawing of the AA cross section in FIG. 本発明の実施形態に係る帯鋸刃による切削状態を示す説明図。Explanatory drawing which shows the cutting state by the band saw blade which concerns on embodiment of this invention. 図3におけるP部の拡大説明図。Explanatory explanatory drawing of the P section in FIG. 本願発明に係る第三の実施の形態の帯鋸刃20の説明図(正面図)。Explanatory drawing (front view) of the band saw blade 20 of 3rd embodiment which concerns on this invention. 図5におけるB−B断面の拡大説明図である。FIG. 6 is an enlarged explanatory view of a BB cross section in FIG. 5. 本発明に係る帯鋸刃1を使用した切断試験において、被加工材MがSS400、200w×36tのフラットバーの切断状態を説明する図。The figure explaining the cutting state of the flat bar whose work material M is SS400, 200wx36t in the cutting test using the band saw blade 1 which concerns on this invention. 従来のバイメタル帯鋸刃の構成の一例を説明する図で、図8(a)は、帯鋸刃101の正面図、図8(b)は底面図、図8(c)は図8(a)の右側面図。It is a figure explaining an example of the structure of the conventional bimetal band saw blade, FIG.8 (a) is a front view of the band saw blade 101, FIG.8 (b) is a bottom view, FIG.8 (c) is FIG.8 (a). Right side view. 従来のバイメタル帯鋸刃101の溶接接合部の断面形状の説明図で、図9(a)は溶接接合部111のビードの断面図、図9(b)は溶接接合部111のビードを平坦に研磨した状態を示す図、図9(c)は溶接接合部111のビードを圧延して平坦にしたときの断面の状態を示す図。FIG. 9A is a cross-sectional view of a weld joint portion of the conventional bimetal band saw blade 101, FIG. 9A is a cross-sectional view of a bead of the weld joint portion 111, and FIG. The figure which shows the state which carried out, FIG.9 (c) is a figure which shows the state of a cross section when the bead of the welding junction part 111 is rolled and made flat. 従来のバイメタル帯鋸刃101で金属材料等の被加工材Mを切断加工した場合の切り屑117の状態を示した図で、帯鋸刃101を正面方向から見た断面図。The figure which showed the state of the chip 117 at the time of cut | disconnecting the workpiece M, such as a metal material, with the conventional bimetal band saw blade 101, and sectional drawing which looked at the band saw blade 101 from the front direction. 従来のバイメタル帯鋸刃101で金属材料等の被加工材Mを切断加工した場合のガレット内に納まらなかった切り屑117の状態を示した図で、帯鋸刃101進行方向から見た断面図。The figure which showed the state of the chip | piece 117 which did not fit in the galette at the time of cutting the workpiece M, such as a metal material, with the conventional bimetal band saw blade 101, and sectional drawing seen from the band saw blade 101 advancing direction. 鳩尾形状の硬質チップを備えた帯鋸刃を示す説明図である。It is explanatory drawing which shows the band saw blade provided with the dovetail-shaped hard tip.

符号の説明Explanation of symbols

1、20、101 帯鋸刃
2 胴部
3S、3SA 直歯
5L 左アサリ歯
7R 右アサリ歯
9L 左アサリ歯
11R 右アサリ歯
12 溶接接合部
13 アサリ曲げ位置
14 胴材
15 刃材
a アサリ歯における凸状部(BL、BR)と被加工材Mとの隙間
h ガレットGの歯先からの深さ
t 胴部2の厚さ
BL、BR 凸状部
L 直歯3S、3SAの歯底を結んだライン
H 凸状部(BL、BR)の歯先からの距離
TL、TR 直歯の凸状部の突出量
G ガレット
M 被加工材
V 固定バイス
W 胴幅
GB ガレットの底部
1, 20, 101 Band saw blade 2 Body 3S, 3SA Straight teeth 5L Left set teeth 7R Right set teeth 9L Left set teeth 11R Right set teeth 12 Welded joints 13 Settle bending position 14 Body 15 Cutting material a Convex on set teeth Gap between shaped parts (BL, BR) and workpiece M h Depth from tip of galette G t Thickness of body part 2 BL, BR Convex part L Straight teeth 3S, 3SA Line H Distance from convex part of convex part (BL, BR) TL, TR Projection amount of convex part of straight tooth G Galette M Work material V Fixed vise W Body width GB Bottom part of galette

Claims (5)

胴材と刃材とを溶接接合しかつ歯切りを行うと共に左右のアサリ出しを行って、直歯と左右のアサリ歯とを備えた帯鋸刃であって、前記胴材と前記刃材との溶接接合部に前記胴材の側面から突出した凸状部を備え、前記胴材の側面からの前記凸状部の突出高さ寸法は、前記胴材の側面からの前記左右のアサリ歯の歯先までの突出高さ寸法よりも小さいことを特徴とする帯鋸刃。   A band saw blade having a straight tooth and left and right set teeth by welding and joining the body and the blade and cutting teeth and taking out the left and right claws, and comprising the body and the blade The weld joint includes a convex portion protruding from the side surface of the body, and the protruding height dimension of the convex portion from the side surface of the body is determined by the teeth of the left and right set teeth from the side surface of the body A band saw blade characterized by being smaller than the protruding height dimension. 胴材の歯切りを行った鋸歯の先端部に硬質チップを溶接接合して備えた帯鋸刃であって、前記溶接接合部に前記胴材の側面から突出した凸状部を備え、前記胴材からの前記凸状部の突出高さ寸法は、前記胴材の側面からの前記硬質チップの最大突出高さ寸法よりも小さいことを特徴とする帯鋸刃。   A band saw blade provided by welding and joining a hard tip to a tip of a saw blade that has been cut into a body, wherein the weld joint includes a convex portion protruding from a side surface of the body, and the body The projecting height dimension of the convex portion from the band saw blade is smaller than the maximum projecting height dimension of the hard tip from the side surface of the body. 請求項1又は2に記載の帯鋸刃において、前記凸状部の前記突出高さ寸法は、帯鋸刃によってワークを切断するときに、帯鋸刃における前記胴材の側面とワークの切断面との間隙への切屑の侵入を防止する高さ寸法であることを特徴とする帯鋸刃。   The band saw blade according to claim 1 or 2, wherein the protruding height dimension of the convex portion is a gap between a side surface of the body and a cut surface of the workpiece in the band saw blade when the workpiece is cut by the band saw blade. Band saw blade characterized in that it has a height dimension that prevents chips from entering. 胴材と刃材とを溶接接合しかつ歯切りを行うと共に左右のアサリ出しを行って、直歯と左右のアサリ歯とを備えた帯鋸刃であって、前記歯切りを行うことによって形成されたガレットの底部と鋸歯の先端部との間に、前記胴材の側面から突出した凸状部を備え、前記胴材の側面からの前記凸状部の突出高さ寸法は、前記胴材の側面からの前記左右のアサリ歯の歯先までの突出高さ寸法よりも小さいことを特徴とする帯鋸刃。   A band saw blade having a straight tooth and left and right set teeth by welding and joining the body and blade material and cutting out the left and right, and formed by cutting the gear. A convex portion projecting from the side surface of the body member between the bottom of the galette and the tip of the sawtooth, and the projecting height dimension of the convex portion from the side surface of the body member is A band saw blade having a height smaller than a protruding height dimension from the side surface to the tooth tips of the left and right set teeth. 請求項4に記載の帯鋸刃において、前記凸状部は、前記左右のアサリ歯におけるアサリ曲げ位置と左右のアサリ歯における歯先との間に備えられていることを特徴とする帯鋸刃。   5. The band saw blade according to claim 4, wherein the convex portion is provided between a set bending position in the left and right set teeth and a tooth tip in the left and right set teeth. 6.
JP2008151777A 2007-07-26 2008-06-10 Band saw blade Expired - Fee Related JP5249640B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ303739B6 (en) * 2010-08-05 2013-04-17 Kana@Roman Circular saw blade teeth

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JP2002113612A (en) * 2000-10-04 2002-04-16 Kikai No Katou:Kk Band saw blade
JP2002187102A (en) * 2000-12-20 2002-07-02 Iwasaki Metate Kakosho:Kk Sawdust-raking out sawtooth
JP2003340644A (en) * 2002-05-29 2003-12-02 Amada Co Ltd Bimetal band saw blade
JP2005088109A (en) * 2003-09-16 2005-04-07 Amada Co Ltd Saw blade
JP2006320983A (en) * 2005-05-17 2006-11-30 Asahi Diamond Industrial Co Ltd Band saw and method of manufacturing band saw
JP2007061957A (en) * 2005-08-31 2007-03-15 Nachi Fujikoshi Corp Band saw blade

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002113612A (en) * 2000-10-04 2002-04-16 Kikai No Katou:Kk Band saw blade
JP2002187102A (en) * 2000-12-20 2002-07-02 Iwasaki Metate Kakosho:Kk Sawdust-raking out sawtooth
JP2003340644A (en) * 2002-05-29 2003-12-02 Amada Co Ltd Bimetal band saw blade
JP2005088109A (en) * 2003-09-16 2005-04-07 Amada Co Ltd Saw blade
JP2006320983A (en) * 2005-05-17 2006-11-30 Asahi Diamond Industrial Co Ltd Band saw and method of manufacturing band saw
JP2007061957A (en) * 2005-08-31 2007-03-15 Nachi Fujikoshi Corp Band saw blade

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ303739B6 (en) * 2010-08-05 2013-04-17 Kana@Roman Circular saw blade teeth

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