JP2008229599A - Drainage treatment method in potato starch production process - Google Patents
Drainage treatment method in potato starch production process Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Fertilizers (AREA)
- Removal Of Specific Substances (AREA)
- Purification Treatments By Anaerobic Or Anaerobic And Aerobic Bacteria Or Animals (AREA)
- Treatment Of Sludge (AREA)
- Soil Conditioners And Soil-Stabilizing Materials (AREA)
Abstract
Description
本発明は、ジャガイモ澱粉製造過程におけるデカンター排水が、酸による等電点処理を採用し、徹底した資源化構造に改革する方法であって、既設施設であっても、極めて簡単かつ低価格にて可能とする。 The present invention is a method in which the decanter wastewater in the potato starch production process adopts an isoelectric point treatment with acid and reforms it into a thorough resource recycling structure.Even if it is an existing facility, it is extremely simple and inexpensive. Make it possible.
ジャガイモ澱粉製造過程は、ジャガイモを磨り潰し、非常に大量の清水を何度も繰り返し使用して澱粉質を沈殿させ、この沈殿物が乾燥されることで澱粉を得ている。
この澱粉抽出方法には、大量の清水による精製が必要で、膨大な排水の処理を伴い、特に高濃度タンパク質含有排水(デカンター排水)が環境に及ぼす影響は甚大で、これらの環境対応に多大な費用を費やすことになる。In the potato starch manufacturing process, potato is ground and a very large amount of fresh water is repeatedly used to precipitate starch, and the precipitate is dried to obtain starch.
This starch extraction method requires refining with a large amount of fresh water, and involves a huge amount of wastewater treatment. Particularly, the high-concentration protein-containing wastewater (decanter wastewater) has a great impact on the environment, and it is very important to deal with these environmental issues. Expenditure costs.
ジャガイモ澱粉製造は、利益率が非常に低い状況であるにも係わらず、環境対応に費用が嵩むことになり、よって、現実では、ジャガイモ澱粉製造工場は、過小規模の嫌気処理(メタン発酵による浄化で河川放流を可能とする)施設などを設立し、その施設償却及びランニングコストの削減を計る一方、この施設による未処理デカンター排水を、一時退避用プールが設置されて、このプールに貯留しておき、嫌気発酵施設の処理能力復帰後に、同施設へ逆送して処理する方法がとられている。しかし、この方法では、未処理デカンター排水の退避用プールへの退避中に強い腐敗臭が発生し、環境上の弊害となっている。 Although potato starch production is in a very low profit rate, it is expensive to respond to the environment. Therefore, in reality, potato starch production plants have a small-scale anaerobic treatment (purification by methane fermentation). In order to reduce the amortization of facilities and reduce running costs, a temporary evacuation pool is set up and stored in this pool. In addition, after the processing capacity of the anaerobic fermentation facility is restored, a method of returning to the facility and processing it is taken. However, in this method, a strong rotting odor is generated while the untreated decanter wastewater is evacuated to the evacuation pool, which is an environmental problem.
そして、これらの処理によらぬ殆どの場合は、未処理デカンター排水の濃度を一定程度薄めるなどして、有機物還元を要する圃場に散布している。しかし、この方法でも、散布できる圃場にも限度があり、しかも、ジャガイモ表皮に罹病する土壌伝染病菌であるソウカ病菌(Streptomyces turgidiscabies scabiesなど)が、ジャガイモ澱粉製造過程でのジャガイモを表皮ごと磨り潰し、精製している結果生ずるデカンター排水などの廃棄物には、殺菌もされないので存在し、このソウカ病菌を保有するデカンター排水がそのまま圃場に散布されれば、ソウカ病菌を拡散することになって、この増殖や伝播が懸念されている。
一方、昨今のジャガイモ生産地帯では、カルシウム不足の圃場が多く、ビートや麦、その他作物にも支障が出ている。そこで、広大な畑へのカルシウムの補給は、高価な硫酸カルシウム等によれば最もよいのだが、大量を要するので多少でも安価な炭酸カルシウムで補うことが一般的である。In most cases not based on these treatments, the concentration of untreated decanter wastewater is reduced to a certain extent and sprayed to the field requiring organic matter reduction. However, even in this method, there is a limit to the fields that can be sprayed, and moreover, a soil-borne fungus (Streptomyces turgidiscabies scabies, etc.) that is a soil infectious disease that affects the potato epidermis grinds the potatoes in the potato starch production process together with the epidermis, Waste such as decanter wastewater resulting from purification is present because it is not sterilized.If decanter wastewater containing this soka disease fungus is sprayed on the field as it is, it will diffuse soka disease fungus. There is concern about proliferation and propagation.
On the other hand, in the recent potato production area, there are many fields lacking calcium, and it has troubled beets, wheat and other crops. Therefore, it is best to supply calcium to a large field by using expensive calcium sulfate or the like. However, since a large amount is required, it is generally supplemented with calcium carbonate that is somewhat inexpensive.
以上を対処するべく、タンパク質回収をも視野に入れた技術、若しくはプラントそのものの経済性、機能性が問われ、技術開発手段に多大な期待が寄せらている。 In order to deal with the above, there are great expectations for technology development means because of the question of technology that also takes protein recovery into account, or the economics and functionality of the plant itself.
そこで、澱粉製造過程に生じる高濃度タンパク質含有排水、即ちデカンター排水をタンパク析出反応槽に導入し、蒸気および/または酸の添加でタンパク質を熱変性および/または等電点処理により析出させ、反応液を凝集槽に導入して凝集し、固液分離機(遠心分離機)で固液分離し、分離液を後処理である嫌気発酵処理槽に導入して嫌気発酵処理を行うといった、所謂、嫌気発酵処理液の処理効率をアップさせるための方法がある。(特許文献1) Therefore, high-concentration protein-containing wastewater generated in the starch production process, that is, decanter wastewater, is introduced into the protein precipitation reaction tank, and the protein is precipitated by heat denaturation and / or isoelectric point treatment by addition of steam and / or acid. Soaked in a coagulation tank, and then agglomerated, solid-liquid separated by a solid-liquid separator (centrifugal separator), and the separated liquid is introduced into an anaerobic fermentation treatment tank as a post-treatment to perform anaerobic fermentation treatment. There is a method for increasing the processing efficiency of the fermentation processing liquid. (Patent Document 1)
また、タンパク質高濃度のデカンター排水が処理されるには、タンパク質を分離除去して、濃度の低下をする前処理と、この前処理の経過後においても、少なくとも等電点処理を含み、前処理の経過後の処理排水が所定濃度以上である場合には、等電点処理前に嫌気発酵処理を行うといった処理管理方法がある。(特許文献2) In addition, in order to treat high-concentration decanter wastewater, the pretreatment involves separating and removing the protein to reduce the concentration, and at least the isoelectric point treatment even after the pretreatment. There is a processing management method in which anaerobic fermentation processing is performed before isoelectric point processing when the treated waste water after the elapse of time is equal to or higher than a predetermined concentration. (Patent Document 2)
いずれにしても、これらデカンター排水処理方法は、嫌気発酵処理効率を上げるがための前処理として、蒸気(熱エネルギー)若しくは酸資材と、その中和資材との費用のいずれかが犠牲にされた上でのデカンター排水のタンパク質濃度の低下をし、もって嫌気発酵効率に寄与することで全体処理効率の改善を狙っているものである。
しかし、ジャガイモ澱粉製造処理費用の節減が望まれている現状では、施設の大規模化による設備投資及び資材費用の犠牲が容認できない。
だからといって、現状の未処理デカンター排水を退避用プールへ退避させ、腐敗臭が漂うなどの環境問題を起しても不都合である。また、未処理デカンター排水を濃度を薄めて圃場に散布するとしても、濃度を薄めたからとて未処理デカンター排水本来の腐敗臭が醸し出され、公害問題を起し、更には、ジャガイモの表皮に罹病するソウカ病菌が圃場に散布されることになって不都合である。
また、デカンター排水から析出分離したタンパク質は栄養価が高いにもかかわらず、飼料として有効利用するための採算的且つ具体的方法が未だ示されていない。
なおまた、カルシウム不足の圃場が多く、困惑しているにも係わらず、一般的には炭酸カルシウムに依存されているのみで、よりよい対処が望まれている実情である。In any case, these decanter wastewater treatment methods have sacrificed either the cost of steam (thermal energy) or acid material and its neutralization material as a pretreatment to increase anaerobic fermentation treatment efficiency. The aim is to improve the overall processing efficiency by reducing the protein concentration of the decanter waste water and contributing to the anaerobic fermentation efficiency.
However, under the present circumstances where it is desired to reduce the processing costs for potato starch production, the sacrifice of capital investment and material costs due to the large-scale facility is unacceptable.
However, it is also inconvenient to cause environmental problems such as the rot odor drifting by evacuating the current untreated decanter wastewater to the evacuation pool. In addition, even if the untreated decanter wastewater is diluted and sprayed on the field, the reduced odor causes the original rot odor of the untreated decanter wastewater, which causes pollution problems, and further affects the potato skin. It is inconvenient because the soka disease fungus is sprayed on the field.
Moreover, although the protein precipitated and separated from the decanter wastewater has a high nutritional value, a profitable and specific method for effectively using it as a feed has not yet been shown.
In addition, despite the fact that there are many calcium-deficient fields and they are confused, they are generally only dependent on calcium carbonate, and a better countermeasure is desired.
本発明は、ジャガイモ澱粉製造過程におけるデカンター排水を始めとする廃棄物が熱処理を施すことなく、副産物として有効活用される方法を得ることが目的とされるものである。 An object of the present invention is to obtain a method in which waste including decanter wastewater in the process of producing potato starch is effectively used as a by-product without being subjected to heat treatment.
本発明は、ジャガイモ澱粉製造プラントが抱えている各問題点を連携思考し、一括解消するに当たって、ジャガイモ澱粉製造過程でのタンパク質資源の有効活用や、その製造における省エネルギー化、更には絞り粕のポテトパルプ(廃棄物)と畜産経済効果との連携等を通じ、継続的な環境保全型農業プラントの実現と、その経済活動の持続性に寄与することであって、極めて小規模な設備であっても、理想的な総合プラントの構築が可能とされる方法を得ることを目的とするものである。 In the present invention, in considering all the problems of the potato starch production plant and solving them all together, effective utilization of protein resources in the potato starch production process, energy saving in the production, and further potato potato Contribute to the continuous realization of environmentally friendly agricultural plants and the sustainability of their economic activities through cooperation between pulp (waste) and livestock economic effects. An object of the present invention is to obtain a method capable of constructing an ideal integrated plant.
本発明は、ジャガイモ澱粉製造過程におけるデカンター排水の前処理負荷軽減として、酸による等電点処理を採用し、その際に、副産物の付加価値増に適合するべく酸の選択と使用手段、更には処理後の酸性残排水の中和の際のアルカリ剤の選択、及び処理後の酸性残排水の処理や目的別に中和時期をコントロールすることを特徴とし、もってプラント周辺の諸問題を合理的に解決する一連の対処方法である。 The present invention adopts isoelectric point treatment with acid as a pretreatment load reduction of decanter wastewater in the potato starch production process, and in this case, selection of acid and means for using it to meet the added value increase of by-products, It is characterized by the selection of an alkaline agent during neutralization of the acidic residual wastewater after treatment, and the neutralization timing is controlled according to the treatment and purpose of the acidic residual wastewater after treatment, thereby rationalizing various problems around the plant. It is a series of measures to solve.
また、各現場固有の実情と、現存施設との活用を図りながら、環境、その他不適切な状況を解消してゆく、即ち嫌気発酵処理施設の小規模設計のもとに現存している一時退避用プールや、圃場還元の為に償却期間にあるローリー散布車を活用しながら改善してゆく方法である。よって、最新式プラントへの大幅改造投資以外の手段として、投資現場に選択肢を提供することを特徴とする。 In addition, while trying to utilize the actual situation unique to each site and existing facilities, the environment and other inappropriate situations will be resolved, that is, temporary evacuation existing under the small-scale design of anaerobic fermentation treatment facilities It is a method of making improvements using a lorry and a lorry spreader in the depreciation period for returning to the farm. Therefore, it is characterized by providing options to the investment site as a means other than a large-scale remodeling investment in the latest plant.
本発明のジャガイモ澱粉製造過程における排水処理方法は、デカンター排水が酸を使用して、PH2.5〜3.5、好ましくは3に調整され、等電点処理と遠心分離によってタンパク質などの固形分を析出分離し、BODが究極まで下げられて、この固形分回収後の低負荷酸性水(処理後残排水)を中和せず、長期的にプールに退避させてもBODが低いため、また、酸性保持によるタンパク質等の変敗抑制効果により、退避中における腐敗臭の発生防止に寄与することにある。(請求項1) In the potato starch production process of the present invention, the decanter wastewater is adjusted to PH 2.5 to 3.5, preferably 3, using acid, and solids such as proteins are obtained by isoelectric point treatment and centrifugation. Since the BOD is lowered to the ultimate, the low-load acidic water (residual waste water after treatment) after the solid content recovery is not neutralized, and the BOD is low even if it is evacuated to the pool for a long time. In addition, the effect of inhibiting deterioration of proteins and the like due to acid retention is to contribute to the prevention of the occurrence of rot odor during evacuation. (Claim 1)
本発明のジャガイモ澱粉製造過程における排水処理方法は、デカンター排水に対し、酸による等電点処理と遠心分離によってタンパク質などの固形分を析出分離し、この固形分回収後の低負荷酸性水(処理後残排水)が一時的にプールに退避され、ジャガイモに罹病する土壌伝染病菌(ソウカ病菌)を酸性液中で死滅させた後、有機アルカリ土壌改良剤(ライムケーキ)にて中和してから、有機質液肥として圃場還元することにある。(請求項2) In the potato starch production process of the present invention, the decanter wastewater is separated from decanter wastewater by isoelectric point treatment with acid and centrifuged to separate solids such as proteins, and low-load acidic water (treatment) After the remaining wastewater) is temporarily evacuated to the pool, the soil infectious fungus (Sowka fungus) that is affected by potatoes is killed in an acidic solution, and then neutralized with an organic alkaline soil conditioner (lime cake) It is to reduce the field as organic liquid fertilizer. (Claim 2)
本発明のジャガイモ澱粉製造過程における排水処理方法は、デカンター排水に対し、酸による等電点処理と遠心分離によってタンパク質などの固形分を析出分離し、この固形分回収後の低負荷酸性水が製糖工場廃棄物である有機アルカリ土壌改良剤(ライムケーキ)にて中和し、中和後の上清水を有機質液肥として、またその沈殿物をカルシウム分豊富な土壌改良剤として圃場還元することにある。(請求項3) In the potato starch production process of the present invention, the decanter wastewater is separated from decanter wastewater by isoelectric point treatment with acid and centrifuged to separate and separate solids such as proteins. It is neutralized with an organic alkaline soil improver (lime cake), which is a factory waste, and the neutralized supernatant water is returned to the field as an organic liquid fertilizer and the precipitate as a soil rich agent rich in calcium. . (Claim 3)
本発明のジャガイモ澱粉製造過程における排水処理方法は、デカンター排水に対し、酸による等電点処理と遠心分離によってタンパク質などの固形分を析出分離し、この固形分回収後の低負荷酸性水(処理後残排水)を酸に対応したアルカリ剤をもって中和し、後処理である嫌気発酵に適したPH4〜11に調整し、嫌気処理後河川放流することにある。(請求項4) In the potato starch production process of the present invention, the decanter wastewater is subjected to acid isoelectric point treatment with acid and centrifugal separation to precipitate and separate solids such as proteins, and low-load acidic water (treatment) The post-residual waste water) is neutralized with an alkali agent corresponding to the acid, adjusted to PH 4-11 suitable for post-treatment anaerobic fermentation, and discharged into the river after the anaerobic treatment. (Claim 4)
本発明のジャガイモ澱粉製造過程における廃棄物処理方法は、ジャガイモ澱粉製造と、その廃棄物処理とに二極化している従来の施設を、徹底した廃棄物資源化プラントへ構造改変する方法である。
そして、今後のエネルギー事情を考慮して、熱源エネルギーの継続使用に基ずく処理方法がコストの高騰を招くことになるので、この熱エネルギーが使用されない酸による等電点処理を採用することによって、サイレージ化、及び圃場への液肥による資源付加価値の向上を図ることができる。The waste processing method in the potato starch manufacturing process of the present invention is a method of structurally modifying a conventional facility that has been polarized for potato starch manufacturing and its waste processing into a thorough waste resource recycling plant.
And considering the future energy situation, the treatment method based on the continuous use of the heat source energy will lead to an increase in cost, so by adopting isoelectric point treatment with an acid that does not use this heat energy, Resource added value can be improved by silage and liquid fertilization to the field.
従来、嫌気発酵処理効率を上げる為の前処理は、デカンター排水中のタンパク質の熱変性沈殿、もしくは酸(電解質)による沈殿分離をした後に遠心分離していたが、これらはプラント施設増となるのみならず、ランニングコストが高額であった。
そこで、デカンター排水を酸によるPH2.5〜3.5、好ましくは3に調整し、等電点処理と遠心分離することによってBODを究極まで下げることができ、よって、処理後回収残排水が腐敗臭発生を防止し、臭気改善問題を大幅に解決することができる。Conventionally, pretreatment to increase the efficiency of anaerobic fermentation treatment was performed by heat-denaturing precipitation of proteins in decanter wastewater or by centrifugal separation after precipitation with acid (electrolyte), but these only increase plant facilities. The running cost was expensive.
Therefore, the BOD can be lowered to the ultimate level by adjusting the decanter wastewater to pH 2.5 to 3.5, preferably 3 with acid, and isoelectric focusing and centrifugation. Odor generation can be prevented and odor improvement problems can be greatly solved.
そして、デカンター排水を、酸によるPH2.5〜3.5、好ましくは3に調整し、等電点処理と遠心分離することによって、BODが究極まで下げられるタンパク質などの固形分を析出分離でき、これによって、一層の液肥の合理化形成ができる。 And, by adjusting the decanter waste water to pH 2.5-3.5, preferably 3 with acid, and isoelectric focusing and centrifuging, it is possible to precipitate and separate solids such as proteins that can lower the BOD to the ultimate, Thereby, rational formation of a further liquid fertilizer can be performed.
また、デカンター排水が酸によりPH2.5〜3.5、好ましくは3に調整し、等電点処理と遠心分離でタンパク質など固形分を析出分離し、BODを究極までさげられた処理後残排水は、析出分離に使用した酸が硫酸である場合には、水酸化ナトリウム(NaOH)などでPH4〜11に中和させることによって、嫌気発酵処理を可能とし、最終的には河川放流ができることになる。 In addition, the decanter wastewater is adjusted to pH 2.5 to 3.5, preferably 3 with acid, and solids such as protein are precipitated and separated by isoelectric point treatment and centrifugation, and BOD is reduced to the ultimate after treatment. If the acid used for precipitation separation is sulfuric acid, it can be anaerobically fermented by neutralizing to pH 4-11 with sodium hydroxide (NaOH) or the like, and finally the river can be discharged. Become.
ジャガイモ澱粉製造工場は、同時に甜菜製糖工場の立地地帯であり、公害問題になりつつある甜菜製糖過程の産業廃棄物(有機アルカリ土壌改良剤:ライムケーキ:有機炭酸カルシウム)の実質無料提供によって、ジャガイモ澱粉製造過程の強酸化したデカンター排水を中和し、有効な液肥にさせ、この液肥を圃場に散布することができる。
ところで、デカンター排水は、酸による等電点処理と遠心分離で高分子タンパク質が析出除去され、その処理された処理後残排水には低分子タンパク質が多く、この低分子タンパク質は、根毛生育剤(高分子タンパク質は分子が大きく根毛より吸収されにくいが、低分子タンパク質は分子が小さいので根毛より吸収されやすく、よって、根毛が肥え、結果的には植物を繁茂させる)にすることができる。At the same time, the potato starch manufacturing plant is the location of the sugar beet sugar factory, and by providing virtually free industrial waste (organic alkaline soil conditioner: lime cake: organic calcium carbonate) in the sugar beet sugar process, which is becoming a pollution problem, Neutralizing strongly oxidized decanter wastewater in the starch production process can be made into effective liquid fertilizer, and this liquid fertilizer can be sprayed on the field.
By the way, in decanter wastewater, high molecular protein is precipitated and removed by isoelectric point treatment with acid and centrifugation, and there are many low molecular weight proteins in the residual wastewater after the treatment. A high molecular weight protein has a large molecule and is less likely to be absorbed than root hair, whereas a low molecular weight protein is small and easy to be absorbed than root hair, so that the root hair becomes fertile and, as a result, the plant grows).
デカンター排水の酸による等電点処理と遠心分離によってタンパク質などの固形分を析出分離した後の処理後残排水は、強酸性であるので、ジャガイモに罹病しているソウカ病菌をこの酸によって死滅させることができ、圃場へ散布してもソウカ病菌の拡散とならない。 The wastewater after treatment after precipitation of solids such as proteins by isoelectric point treatment with decanter acid by acid and centrifugation is strongly acidic, so that the soka disease fungus afflicted with potato is killed by this acid It is possible to disperse soka fungus even when sprayed on the field.
そこで、本発明のジャガイモ澱粉製造過程における排水処理方法は、既設小型プラントのままで効率アップし、圃場への散布やデカンター排水の退避プール敷地の極小化、もしくは取り止め、またはタンパク質濃度低下と酸による腐敗臭気減などの問題解決ができることになる。 Therefore, the wastewater treatment method in the potato starch production process of the present invention improves efficiency while maintaining the existing small plant, minimizes or cancels the spread of farmland, evacuation of decanter wastewater pool site, or decreases protein concentration and acid It will be possible to solve problems such as septic odor reduction.
本発明は、酸による等電点処理と遠心分離によってタンパク質などの固形分を析出分離し、この固形分回収後の低負荷酸性水が製糖工場廃棄物である有機アルカリ土壌改良剤(ライムケーキ)にて中和された場合、その中和後の上清水を有機質液肥として圃場還元することができ、また、その中和後の沈殿した沈殿物はカルシウム分が豊富であって、カルシウム不足の圃場へカルシウム分豊富な土壌改良剤として最良の補給ができる。
また、現存のカルシウム不足の圃場には、硫酸カルシウムや炭酸カルシウム等をもって補給されているが、ジャガイモ生産地帯の土壌に多く分布するソウカ病は、一般的には土壌PHがアップすることにより罹病が助長されることになっているので、この点、有機アルカリ土壌改良剤(ライムケーキ)にて中和された後のその沈殿物を使用することによって、この沈殿物は、PHをアップしないが高価な硫酸カルシウムや、安価だがPHをアップしてしまう炭酸カルシウム等の代用肥料となり得て、安価で、且つPHをアップしない等の価値の高い土壌改良剤となる。The present invention precipitates and separates solids such as proteins by isoelectric point treatment with acid and centrifugation, and an organic alkaline soil improver (lime cake) in which low-load acidic water after the solids recovery is sugar factory waste The neutralized supernatant water can be reduced in the field as organic liquid fertilizer, and the sedimented precipitate after the neutralization is rich in calcium, and the calcium deficient field. The best supplement as a soil conditioner rich in calcium.
In addition, existing calcium-deficient fields are supplemented with calcium sulfate, calcium carbonate, etc., but soka disease, which is widely distributed in the soil of potato production areas, is generally affected by the increase in soil PH. In this respect, by using the precipitate after neutralization with an organic alkaline soil conditioner (lime cake), this precipitate does not increase PH but is expensive. It can be a substitute fertilizer such as calcium sulfate and calcium carbonate that is inexpensive but increases PH, and is a low-cost and high-value soil improver that does not increase PH.
本発明は、ジャガイモ澱粉製造過程におけるデカンター排水の前処理負荷軽減として、酸による等電点処理を採用する際に、同工場副産物の付加価値増に適合するべく酸の選択と使用手段、更には処理後の酸性残排水の中和の際のアルカリ剤の選択、及び処理後酸性水の処分や目的別に中和時期をコントロールすることができる。
また、各現場固有の実情と現存施設の活用とを図りながら、環境、その他不適切な情況を解消していくことができる。In the present invention, when reducing the decanter wastewater pretreatment load in the potato starch production process, when adopting isoelectric point treatment with acid, acid selection and use means to meet the added value of the factory by-product, The neutralization time can be controlled according to the selection of the alkaline agent in the neutralization of the acidic residual wastewater after the treatment and the disposal and purpose of the acidic water after the treatment.
In addition, the environment and other inappropriate situations can be resolved while making use of the actual circumstances unique to each site and the use of existing facilities.
ジャガイモ澱粉製造過程は、ジャガイモを磨り潰し、非常に大量の清水を何度も繰り返し使用することで澱粉を沈殿させ、乾燥させるという抽出手段を採り、当然ながら膨大な排水を伴い、高濃度のタンパク質などを含有するデカンター排水の処理には特に苦慮している。 The potato starch production process uses brewing methods to grind potatoes, precipitate the starch by repeatedly using a very large amount of fresh water, and dry it. It is particularly difficult to treat decanter wastewater containing such as.
そこで、本発明は、図1に示す如く、このデカンター排水1に、繰り返し酸を注入2し、攪拌機3で攪拌し、そしてPH計4で計測しながらPH2.5〜3.5、好ましくは3に調整し、タンパク析出反応層5で等電点処理し、凝集処理進行度がレベルセンサー6で測定され、上清水7と沈殿物8とに分離される。 Therefore, in the present invention, as shown in FIG. 1, the
デカンター排水が酸を使用して調整され、等電点処理してタンパク質など固形分10を析出分離する際の上清水7は、沈殿物8の遠心分離機9による分離がされた分離液11をも共に合流し、固形分回収後の中和されない低負荷酸性水であって、この低負荷酸性水中であることによって、ジャガイモに罹病する土壌伝染病菌(ソウカ病菌)が死滅される。よって、その後、該上清水の低負荷酸性水は希釈して有機質液肥として圃場へ散布20される。 The supernatant water 7 when the decanter wastewater is adjusted using an acid and is subjected to isoelectric point treatment to precipitate and
また、甜菜製糖工場はジャガイモ澱粉製造工場近郊に設立されていることが往々であって、該澱粉工場に隣接設置のプール18に退避貯留された上清水7の低負荷酸性水は、製糖工場廃棄物である有機アルカリ土壌改良剤(ライムケーキ)が近郊該製糖工場から供給され、これによってプールと隣接するライムケーキ浸透桝19で中和され、その上で、中和後の上清水を有機質液肥として、またその中和後の沈殿物をカルシウム分豊富な土壌改良剤として圃場還元してもよい。 The sugar beet factory is often established near the potato starch manufacturing factory, and the low-load acidic water of the supernatant water 7 saved and stored in the
更にまた、上清水7は、水酸化ナトリウム(NaOH)でPH4〜11に中和21し、嫌気発酵処理施設22で嫌気発酵し、更に好気発酵である表面バッキ23し、河川放流24にしてもよいことは云うまでもない。 Furthermore, the supernatant water 7 is neutralized 21 to pH 4-11 with sodium hydroxide (NaOH), anaerobically fermented at the anaerobic
上清水7と分離された沈殿物8は、遠心分離機9にかけられ、更にタンパク質など固形分10と分離液11とに遠心分離され、該分離液は上清水7に合流されるが、タンパク質など固形分10は、定量ポンプ12にてベルトコンベア13へ定量抽出され、該ベルトコンベア13にてタンク14から排出されたフスマなどのような吸水性豊富な飼料とジャガイモ澱粉製造過程にて別途排出される絞り粕のポテトパルプ15とが混合調整されてサイレージベースとなし、このサイレージベースに前記タンパク質など固形分10が加えられ、スクリューオーガー16で二次混合し、送り出され、高タンパクサイレージとしての混合飼料17が排出されることになる。 The precipitate 8 separated from the supernatant water 7 is applied to a centrifuge 9 and further centrifuged to a
本発明は、デカンター排水がプールに退避されても、その退避中における腐敗臭の発生防止に寄与するためには、タンパク質を減少してBODを究極まで下げることにあり、このBODを熱エネルギーを全く使用せずに減少させる為には、酸をもって等電点と遠心処理とで行うことにある。タンパク質などの固形分がより多く析出分離される領域は、デカンター排水が酸によってPH2.5〜3.5、好ましくは3に調整されたときであって、この領域外では低下する。(図2A、図2B)
よって、デカンター排水を酸でPH2.5〜3.5、好ましくは3に調整し、等電点処理と遠心分離することによってBODを究極まで低下し、これがプールに長期的に退避されていても悪臭を漂わすことがない。
したがって、このデカンター排水の悪臭のない固形分回収後の処理後残排水は、希釈し、液肥として圃場に散布することができる。Even if the decanter wastewater is evacuated to the pool, the present invention is to reduce the protein and reduce the BOD to the ultimate in order to contribute to the prevention of the generation of rot odor during the evacuation. In order to reduce without using at all, it is to carry out with an isoelectric point and a centrifugal treatment with an acid. The region where more solid content such as protein is precipitated and separated is when the decanter wastewater is adjusted to pH 2.5 to 3.5, preferably 3, by acid, and falls outside this region. (Fig. 2A, Fig. 2B)
Therefore, even if the decanter wastewater is adjusted to PH 2.5 to 3.5, preferably 3, with acid, and the BOD is lowered to the ultimate by centrifuging with isoelectric point treatment, even if this is evacuated to the pool for a long time There is no stink.
Therefore, the post-treatment residual waste water after the solid content recovery without odor of this decanter waste water can be diluted and sprayed on the field as liquid fertilizer.
現状にて嫌気発酵処理能力が過少の為、デカンター排水を止むを得ず未処理のままプールに長期退避する工場においては、退避期間中に強い臭気発生がある。濃度にもよるがこれらは主にタンパク質の腐敗によるものであり、本発明では、原料受入れ期間の終了期(即ち、嫌気発酵処理施設が復活する)まで酸で調整し、等電点処理による濃度低下後の処理後残排水を酸性状態のまま退避させておき、嫌気発酵処理の直前に中和処理する方法が良い。このことで、腐敗進行やそれに伴う臭気発生を制御することが出来る。
尚、等電点処理によるタンパク質回収につき、操業期間内の嫌気発酵処理効率が上がり、プール退避の縮小が可能となる。At present, the anaerobic fermentation treatment capacity is insufficient, and therefore, in factories that inevitably stop decanter drainage and evacuate to the pool for a long time, strong odor is generated during the evacuation period. Depending on the concentration, these are mainly due to protein spoilage. In the present invention, the concentration is adjusted by acid until the end of the raw material acceptance period (that is, the anaerobic fermentation treatment facility is restored), and the concentration by isoelectric point treatment. A method in which the residual wastewater after the treatment after the reduction is saved in an acidic state and neutralized immediately before the anaerobic fermentation treatment is preferable. This makes it possible to control the progress of decay and the accompanying odor generation.
In addition, the protein recovery by the isoelectric point treatment increases the efficiency of the anaerobic fermentation treatment within the operation period, and the pool evacuation can be reduced.
また、嫌気発酵処理能力が過少の為、デカンター排水を一定濃度に薄め、もしくはバッキするなどしてから圃場に有機物還元する場合もあるが、この場合でも必然的にプールを保有している。これは、散布に用いるローリー10t車の保有数や、雨後の畑はぬかるみで散布できないなどの理由から、どうしても数日散布分規模のプールが必要になる為である。これらの場合も退避プール付近と散布による拡散臭気が発生しており、なお且つソウカ病菌の圃場拡散の危険性が高い。
これについての参考事例として、酸にてPH3〜5に調整したYMブロス培地に、同病害菌(Streptomyces.turgidiscabiesおよびS,scabies)の胞子懸濁液を摂取し、25℃恒温静置培養した試験が公表されている(北海道立畜産試験場、北海道立十勝農業試験場)。これによれば、その発生消長はPH4.5以上では増殖したが、PH4.0、PH3.5、PH3.0、においてはそれぞれ5日後、2日後、1日後に不検出となった旨の報告がなされている。In addition, because the anaerobic fermentation treatment capacity is too low, organic matter may be reduced to the field after diluting the decanter wastewater to a certain concentration or backing it. In this case, however, the pool is inevitably retained. This is because, for reasons such as the number of lorry 10t vehicles used for spraying and the fact that fields after rain cannot be sprayed with muddyness, a pool with a scale of spraying for several days is inevitably required. Also in these cases, there is a diffuse odor in the vicinity of the evacuation pool and by spraying, and there is a high risk of the spread of Souka disease bacteria in the field.
As a reference example, YS broth culture medium adjusted to pH 3-5 with acid was ingested with a spore suspension of the same disease (Streptomyces. Turgidiscabies and S, scabies) and incubated at 25 ° C in a static incubation. Are published (Hokkaido Livestock Experiment Station, Hokkaido Tokachi Agricultural Experiment Station). According to this report, the occurrence and growth of the cells grew at PH 4.5 or higher, but at PH 4.0, PH 3.5, and PH 3.0, they were not detected after 5 days, 2 days, and 1 day, respectively. Has been made.
そこで、本発明は、デカンター排水を酸にてPH2.5〜3.5、好ましくは3に調整し、等電点処理と遠心分離でタンパク質などの固形分を最も多量に析出除去し、その固形分回収後の処理後残排水は、使用した酸によってジャガイモに罹病しているソウカ病菌を死滅させる。この後、近傍設立されている製糖工場の廃棄物である有機アルカリ土壌改良剤(ライムケーキ)で中和し、中和後のその上清水を有機質液肥として圃場還元し、また、中和後のその沈殿物はカルシウム豊富であるので、カルシウム不足の圃場へ土壌改良剤として補給する。 Therefore, in the present invention, the decanter wastewater is adjusted to pH 2.5 to 3.5, preferably 3, with acid, and the solid content such as protein is precipitated and removed in the largest amount by isoelectric point treatment and centrifugation. The waste water after the treatment after the minute collection kills the potato fungus diseased by the acid used. After this, neutralize with the organic alkaline soil improver (lime cake), which is the waste of the sugar factory established nearby, and reduce the supernatant water after neutralization to the field as organic liquid fertilizer. Since the precipitate is rich in calcium, it is replenished as a soil conditioner to a calcium deficient field.
ところで、酸により調整し、等電点処理した処理後残排水は何らかの形で中和処理が必要となり、その費用負担に難点がある。そこで、不充分ながらも嫌気発酵処理施設を設置している工場が数ヶ所あるものの、多くは同設備を所有していない。
従って嫌気発酵施設装備なき工場は勿論のこと、装備されている工場においても圃場への有機質還元散布が多いため、各工場ともローリー散布車装備が充実している。
尚、酸で調整、等電点処理採用の際には、散布直前においてPH6程度までに酸性緩和することが好ましいと云える。即ち、低PHにてプール待機した末、同プールに隣接したライムケーキ浸透桝などを設置することにより、同桝を一旦通過した液をローリー散布車で汲み上げて散布する方法が良いことになる。このことで散布車の酸性腐食などのリスクが回避されると伴に、圃場散布の上でも良好である。
ここで、ライムケーキの有効成分は含水率約30%であり、カルシウム30%、窒素0.3%,リン酸0.8、有機物7%とされる。このことは、窒素・有機質含有の関係で嫌気発酵処理への前処理中和剤としては不向きであるものの、圃場還元散布にはむしろ有効であり、中和力を失った沈殿物は堆肥の増量材としても利用できる。
尚、各製糖工場は概ね運賃程度の取引価格にて譲渡していることから、大量水の中和剤としては極端に安価な経費で実現できる。By the way, the post-treatment residual drainage adjusted with an acid and subjected to isoelectric point treatment needs to be neutralized in some form, and there is a difficulty in its cost burden. Therefore, although there are several factories where anaerobic fermentation treatment facilities are installed inadequately, many do not own the facilities.
Therefore, not only factories without anaerobic fermentation facilities, but also factories equipped with many organic reduction sprays on the field, each plant is equipped with lorry sprayer equipment.
In addition, when adjusting with an acid and adopting isoelectric point treatment, it can be said that it is preferable to reduce the acidity to about PH6 immediately before spraying. That is, after waiting for the pool at a low pH, a lime cake permeation basket or the like adjacent to the pool is installed, so that a method of pumping and spraying the liquid once passing through the bowl with a lorry spraying vehicle is good. This avoids risks such as acid corrosion of the spreader and is also good for field spraying.
Here, the active ingredient of the lime cake has a water content of about 30%, and is 30% calcium, 0.3% nitrogen, 0.8 phosphoric acid, and 7% organic matter. Although this is unsuitable as a pretreatment neutralizer for anaerobic fermentation treatment due to the nitrogen and organic content, it is rather effective for field reduction spraying. It can also be used as a material.
In addition, since each sugar factory is transferring at a transaction price of about the fare, it can be realized as a neutralizer for a large amount of water at an extremely low cost.
なお、デカンター排水が硫酸を使用してPH2.5〜3.5、好ましくは3に調整し、等電点処理と遠心分離によってタンパク質などの固形分を析出分離し、この固形分回収後の処理後残排水を水酸化ナトリウム(NaOH)などで中和することにより、後処理である嫌気発酵が可能になり、この嫌気発酵に適したPH4〜11に中和調整される。
よって、嫌気発酵処理されたものは、河川への放流が可能になる。The decanter wastewater is adjusted to pH 2.5 to 3.5, preferably 3, using sulfuric acid, and solids such as proteins are precipitated and separated by isoelectric point treatment and centrifugation, and the treatment after the solids recovery By neutralizing the post-remaining waste water with sodium hydroxide (NaOH) or the like, post-treatment anaerobic fermentation becomes possible, and neutralization is adjusted to
Therefore, what was anaerobically fermented can be released into the river.
続いて、等電点処理後排水のタンパク質濃度低下情況の把握と、遠心分離機の機能と経済性、及び酸の種類選択との関連を探るべく、PHや酸の種類、更には沈殿スピード及び沈殿エリア域を調査した。(図2A、図2B)
例えば、塩酸にてPH2,3,4,5、に調整したデカンター排水と未処理デカンター排水を対比した場合で、処理後24時間経過の上清水タンパク質濃度をブラッドフォード法により定量した場合、各上清水1mg中に残存するPH2,3,4,5、及び未処理区のタンパク質量の平均値(μg)は、それぞれ1091,819,4565,5572、及び未処理の6086となり、除去量はPH3が最高だった。(なお、未処理デカンターも若干の自然沈殿が認められた)
これは、排水処理力に乏しい大多数の工場が、隣接プールを用いて慣習的に行っている一時退避方法に鑑み、24時間放置実験にてその再現性を考慮した実験である。
以上、他の酸においてもPH3付近がより好ましい傾向を示したため、今度は新たなサンプルにて、PH3に固定した酸の種類別実験を行った(図3A、図3B)ところ、塩酸、硫酸、蟻酸、乳酸、酢酸及び未処理における24時間経過後の上清水1g中のタンパク質量の平均値(μg)は、それぞれ739,738,801,901,527,及び未処理の5717となった。以上から、同実験方法によれば塩酸・硫酸・酢酸がより残存値が少なく好ましいと考えられるが、総じて酸の経費では一般的に硫酸が有利であり、またサイレージ処理としては蟻酸にも特殊有利性が認められる。
尚、微粒子専門の高速連続遠心分離機は一般的に単位時間当たり処理能力に比して高価な為、別途反応待機槽を設置の上、一定反応時間経過後に上清水部分を排除した沈殿エリアのみの遠心分離処理が有利な場合も考えられる。この点、硫酸、塩酸は沈降速度と圧密度の両面において非常に良好であり、続いて蟻酸が有利であった。また酢酸は沈殿速度が極端に遅く、好ましいとは云えない。Subsequently, in order to investigate the relationship between the protein concentration reduction situation of the wastewater after the isoelectric point treatment, the function and economy of the centrifuge, and the choice of the acid type, the type of PH, acid, the precipitation speed and The precipitation area was investigated. (Fig. 2A, Fig. 2B)
For example, when decanter wastewater adjusted to
This is an experiment that takes into account the reproducibility in a 24-hour experiment in view of the temporary evacuation method that is commonly performed by the majority of factories with poor drainage treatment capacity using adjacent pools.
As described above, in the case of other acids, the vicinity of PH3 showed a more preferable tendency. Therefore, an experiment according to the type of acid fixed to PH3 was performed with a new sample (FIGS. 3A and 3B). Hydrochloric acid, sulfuric acid, The average values (μg) of protein in 1 g of supernatant water after 24 hours in formic acid, lactic acid, acetic acid, and untreated were 739, 738, 801, 901, 527, and untreated 5717, respectively. From the above, according to the experimental method, hydrochloric acid, sulfuric acid and acetic acid are considered to be preferable because they have less residual values, but in general, sulfuric acid is advantageous in terms of acid cost, and for silage treatment, it is also particularly advantageous for formic acid. Sex is recognized.
Since high-speed continuous centrifuges specializing in fine particles are generally more expensive than the processing capacity per unit time, only a sedimentation area in which the supernatant water is removed after a certain reaction time has elapsed after installing a separate reaction standby tank. It is also conceivable that the centrifugal separation is advantageous. In this respect, sulfuric acid and hydrochloric acid are very good in both sedimentation speed and pressure density, followed by formic acid. Acetic acid has an extremely slow precipitation rate and is not preferred.
これらのことから、先ず、ライムケーキ自体がもっている特性を把握する為、実験を行った(図4)。
PH7に調整した純粋100ml中にライムケーキ1gを添加した後、攪拌し続けながらPH計測すると、反応時間が実験開始5分程度で急速に上昇し、その後、30分経過の時点でPH9.51にて安定した。
また、20wt%硫酸を用いてPH3にて等電点処理したデカンター排水を、24時間静置してタンパク質などを沈殿させた。その上清水100mlを採取してサンプルとし、これに、5分毎にライムケーキを500mgづつの連続添加を施したところ、5分後、10分後、15分後,20分後、25分後、30分後、35分後、40分後、の各PHはそれぞれ3.63、4.25、4.88、5.58、5.84、5.98、6.11、6.24、となった。そこで、実験開始30分直後に投下したライムケーキの総投入累計値は3.5gである。これが、その5分後である35分経過時点での発現効果とみて、投入量3.5gをもって、目標PH6.00を通過したとみなせる。
よって、PH3による等電点処理されたデカンター排水をPH6まで上昇させるに必要なアルカリ剤は、同排水1万tあたりライムケーキ約350tである。すると、10t車35台程度の料金である。ライムケーキがt当たり500〜1000円とすると数十万円の経費となる。
それに対して、20wt%硫酸を用いてPH3にて等電点処理したデカンター排水を24時間静置してタンパク質などを沈殿させた。その上清水100mlを採取してサンプルとし、これに、水酸化ナトリウム(NaOH)の微量連続添加を施す。すると、PH5.95には742.6mg投入したことになる。よって、PH3であったデカンター排水をPH6にするために必要な水酸化ナトリウムは、同排水1万tあたり約74.26tである。水酸化ナトリウムの場合は、tあたり12.5万円位とすると、約一千万円になる。
以上から、経費に格段の格差がある。From these things, first, an experiment was conducted in order to grasp the characteristics of the lime cake itself (FIG. 4).
After adding 1 g of lime cake to 100 ml of pure adjusted to PH7, when PH is measured while continuing to stir, the reaction time rises rapidly about 5 minutes after the start of the experiment, and then reaches PH9.51 after 30 minutes. And stable.
Moreover, the decanter waste water which carried out the isoelectric point process by PH3 using 20 wt% sulfuric acid was left still for 24 hours, and protein etc. were precipitated. 100 ml of the supernatant water was collected and used as a sample, and 500 mg of lime cake was continuously added every 5 minutes. After 5 minutes, 10 minutes, 15 minutes, 20 minutes, and 25 minutes. 30 minutes, 35 minutes, and 40 minutes, the PH values of 3.63, 4.25, 4.88, 5.58, 5.84, 5.98, 6.11, 6.24, It became. Therefore, the total accumulated cumulative value of the lime cake dropped 30 minutes after the start of the experiment is 3.5 g. This is considered to be the manifestation effect at 35 minutes after 5 minutes, and can be regarded as having passed the target PH 6.00 with an input amount of 3.5 g.
Therefore, the alkaline agent necessary for raising the decanter waste water that has been subjected to the isoelectric point treatment with PH3 to PH6 is about 350 t of lime cake per 10,000 t of the waste water. Then, it is a charge of about 35 10t vehicles. If the lime cake is 500 to 1000 yen per t, it will cost several hundred thousand yen.
On the other hand, decanter wastewater treated with isoelectric point at PH3 using 20 wt% sulfuric acid was allowed to stand for 24 hours to precipitate proteins and the like. 100 ml of the supernatant water is collected as a sample, and a small amount of sodium hydroxide (NaOH) is continuously added thereto. Then, 742.6 mg was added to PH5.95. Therefore, the amount of sodium hydroxide required to change the PH3 decanter wastewater to PH6 is about 74.26 t per 10,000 t of the wastewater. In the case of sodium hydroxide, if it is about 125,000 yen per t, it will be about 10 million yen.
From the above, there is a significant disparity in expenses.
1 デカンター排水
2 酸
3 攪拌機
4 pH計
5 タンパク析出反応槽
6 レベルセンサー
7 上清水
8 沈殿物
9 遠心分離機
10 タンパク質など固形分
11 分離液
12 定量ポンプ
13 ベルトコンベア
14 タンク
15 ポテトパルプ
16 スクリューオ−ガー
17 混合飼料
18 プール
19 ライムケーキ
20 圃場
21 中和(NaOH)
22 嫌気処理施設
23 表面バッキ
24 河川DESCRIPTION OF
22
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| JP2001129590A (en) * | 1999-10-29 | 2001-05-15 | Kurita Water Ind Ltd | Anaerobic treatment of starch production wastewater |
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| JP2001129590A (en) * | 1999-10-29 | 2001-05-15 | Kurita Water Ind Ltd | Anaerobic treatment of starch production wastewater |
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