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JP2008267377A - Solenoid valve and fuel injection valve having same - Google Patents

Solenoid valve and fuel injection valve having same Download PDF

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Publication number
JP2008267377A
JP2008267377A JP2008015037A JP2008015037A JP2008267377A JP 2008267377 A JP2008267377 A JP 2008267377A JP 2008015037 A JP2008015037 A JP 2008015037A JP 2008015037 A JP2008015037 A JP 2008015037A JP 2008267377 A JP2008267377 A JP 2008267377A
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magnetic
movable core
valve
nonmagnetic
magnetic cylinder
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JP2008015037A
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Koichi Sugiyama
幸一 杉山
Kazunari Kuroiwa
一成 黒岩
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Denso Corp
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Denso Corp
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Priority to JP2008015037A priority Critical patent/JP2008267377A/en
Priority to DE102008000797.8A priority patent/DE102008000797B4/en
Priority to US12/053,043 priority patent/US7942381B2/en
Publication of JP2008267377A publication Critical patent/JP2008267377A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a solenoid valve excellent in response of a valve member when electricity supply to a coil is turned off and a fuel injection valve having the same. <P>SOLUTION: A first magnetic cylindrical member 14 covers an outer circumference of a movable core 26, and a second magnetic cylindrical member 18 covers an outer circumference of a fixed core 30. The first magnetic cylindrical member 14 and the second magnetic cylindrical member 18 form a magnetic circuit with the movable core 26 and the fixed core 30. A non-magnetic cylindrical member 16 covers an outer circumference of a gap 200 formed between the movable core 26 and the fixed core 30, and prevents short of magnetic flux between the first magnetic cylindrical member 14 and the second magnetic cylindrical member 18. Thickness t of the non magnetic cylindrical member 16, cross section area S1 of the fixed core 30 of a section covered by the non-magnetic cylindrical member 16, sum S2 of section areas of the fixed core 30 and the second magnetic cylindrical member 18 at the non magnetic cylindrical member 16 side in an axial direction, satisfy 0.15 mm ≤ t ≤0.6 mm and 0.55≤ (S1/S2) ≤0.9. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、電磁弁およびそれを用いた燃料噴射弁に関する。   The present invention relates to a solenoid valve and a fuel injection valve using the same.

コイルに通電することにより固定コアと可動コアとの間に磁気吸引力を発生し、可動コアとともに往復移動する弁部材により流体通路を開閉する電磁弁を用い、燃料噴射を断続する燃料噴射弁が知られている(例えば特許文献1参照)。
特許文献1では、可動コアの外周を覆う可動コア側磁性部と固定コア側磁性部との間に磁気絞りを設けており、可動コア側磁性部、固定コア側磁性部および磁気絞りは一つの部分よりなる全体構造を形成している。特許文献1では、この磁気絞りにより、コイルへの通電をオンしたときに可動コア側磁性部と固定コア側磁性部との間で磁気回路が短絡することを低減し、ギャップを挟んだ可動コアと固定コアとの間に磁気吸引力を発生させている。
A fuel injection valve that interrupts fuel injection using an electromagnetic valve that generates a magnetic attractive force between the fixed core and the movable core by energizing the coil and opens and closes the fluid passage by a valve member that reciprocates with the movable core. It is known (see, for example, Patent Document 1).
In Patent Document 1, a magnetic diaphragm is provided between a movable core side magnetic part and a fixed core side magnetic part that cover the outer periphery of the movable core, and the movable core side magnetic part, the fixed core side magnetic part, and the magnetic diaphragm are one piece. The whole structure which consists of a part is formed. In Patent Document 1, this magnetic aperture reduces the short circuit of the magnetic circuit between the movable core side magnetic part and the fixed core side magnetic part when energization of the coil is turned on, and the movable core sandwiches the gap. Magnetic attractive force is generated between the core and the fixed core.

しかしながら、特許文献1のように磁性材で磁気絞りを形成すると、可動コア側磁性部と固定コア側磁性部との間で磁気回路が短絡することを低減できるものの、磁気絞りに磁束が漏れるので、可動コアと固定コアとの間に働く磁気吸引力が低下する。
そこで、磁性材による磁気絞りの代わりに、可動コア側磁性部と固定コア側磁性部との間に可動コアと固定コアとの間のギャップの外周を覆う非磁性部を設け、可動コア側磁性部と固定コア側磁性部との間の磁気的短絡を防止することが考えられる。
However, when the magnetic diaphragm is formed of a magnetic material as in Patent Document 1, it is possible to reduce a short circuit of the magnetic circuit between the movable core side magnetic part and the fixed core side magnetic part, but magnetic flux leaks to the magnetic diaphragm. The magnetic attractive force acting between the movable core and the fixed core is reduced.
Therefore, in place of the magnetic diaphragm made of a magnetic material, a non-magnetic portion that covers the outer periphery of the gap between the movable core and the fixed core is provided between the movable core-side magnetic portion and the fixed core-side magnetic portion. It is conceivable to prevent a magnetic short circuit between the part and the fixed core side magnetic part.

しかしながら、このように非磁性材で形成された非磁性部によりギャップの外周を覆い可動コア側磁性部と固定コア側磁性部との間の磁気的短絡を防止する構成では、コイルへの通電をオフすると、ギャップを流れる磁束の急激な減少により非磁性部に渦電流が発生する。ギャップの外周を覆う非磁性部に渦電流が発生すると、ギャップ付近の磁性部に磁束が誘起されるので、固定コアと可動コアとの間に働く磁気吸引力の消滅が遅れる。その結果、コイルへの通電をオフするときに電磁弁の弁部材の応答性が低下するという問題がある。   However, in the configuration in which the outer periphery of the gap is covered with the nonmagnetic portion formed of a nonmagnetic material in this way to prevent a magnetic short circuit between the movable core side magnetic portion and the fixed core side magnetic portion, the coil is energized. When turned off, an eddy current is generated in the nonmagnetic portion due to a rapid decrease in the magnetic flux flowing through the gap. When an eddy current is generated in the nonmagnetic part covering the outer periphery of the gap, magnetic flux is induced in the magnetic part near the gap, so that the disappearance of the magnetic attractive force acting between the fixed core and the movable core is delayed. As a result, there is a problem that the responsiveness of the valve member of the solenoid valve is lowered when the power supply to the coil is turned off.

特表平11−500509号公報Japanese National Patent Publication No. 11-500509

本発明は上記問題を解決するためになされたものであり、コイルへの通電オフ時の弁部材の応答性に優れた電磁弁およびそれを用いた燃料噴射弁を提供することを目的とする。   The present invention has been made to solve the above problems, and an object of the present invention is to provide an electromagnetic valve excellent in responsiveness of a valve member when energization of a coil is turned off, and a fuel injection valve using the same.

請求項1から7に記載の発明では、磁性対向部と可動コアとの間のギャップの外周を覆っている非磁性筒部の厚みをt、磁性対向部の断面積をS1、磁性対向部の断面積と磁性対向部を保持する板厚tなる円筒部材の断面積との和をS2とすると、t≦0.6mmである。   In the first to seventh aspects of the invention, the thickness of the non-magnetic cylindrical portion covering the outer periphery of the gap between the magnetic facing portion and the movable core is t, the cross-sectional area of the magnetic facing portion is S1, and the magnetic facing portion When the sum of the cross-sectional area and the cross-sectional area of the cylindrical member having the plate thickness t holding the magnetic facing portion is S2, t ≦ 0.6 mm.

t≦0.6mmとしてギャップの外周を覆っている非磁性筒部の厚みの上限を規定し非磁性筒部の厚みを極力薄くすることにより、非磁性筒部の体積が減少する。これにより、コイルへの通電をオフしたときに非磁性筒部に発生する渦電流が低減する。その結果、コイルへの通電をオフしたときにギャップを通り磁性対向部と可動コアとの間に流れる磁束が速やかに消滅し、磁性対向部と可動コアとの間に働く磁気吸引力が速やかに低下するので、コイルへの通電をオフしたときの弁部材の応答性が向上する。   By defining the upper limit of the thickness of the non-magnetic cylinder part covering the outer periphery of the gap with t ≦ 0.6 mm and reducing the thickness of the non-magnetic cylinder part as much as possible, the volume of the non-magnetic cylinder part is reduced. Thereby, the eddy current which generate | occur | produces in a nonmagnetic cylinder part when the electricity supply to a coil is turned off reduces. As a result, when the power to the coil is turned off, the magnetic flux that passes through the gap and flows between the magnetic facing portion and the movable core quickly disappears, and the magnetic attractive force that acts between the magnetic facing portion and the movable core is quickly Since it falls, the responsiveness of the valve member when the power supply to the coil is turned off is improved.

ここで、磁性対向部の断面積S1に対して、磁性対向部の断面積と磁性対向部を保持する板厚tなる円筒部材の断面積との和S2が大きくなると、(S1/S2)の値が小さくなる。断面積S2が大きくなると磁性対向部および第2磁性筒部を磁束が流れるときに磁性対向部および第2磁性筒部に保持される電磁エネルギーが増加する。その結果、コイルへの通電をオフしたときに磁性対向部と可動コアとの間を流れる磁束の消滅が遅れ磁性対向部と可動コアとの間に働く磁気吸引力が速やかに低下しないので、コイルへの通電をオフしたときに弁部材の応答性が低下する。   Here, when the sum S2 of the cross-sectional area of the magnetic facing portion and the cross-sectional area of the cylindrical member having the plate thickness t holding the magnetic facing portion becomes larger than the cross-sectional area S1 of the magnetic facing portion, (S1 / S2) The value becomes smaller. When the cross-sectional area S2 increases, the electromagnetic energy held by the magnetic facing portion and the second magnetic cylinder portion increases when the magnetic flux flows through the magnetic facing portion and the second magnetic cylinder portion. As a result, the disappearance of the magnetic flux flowing between the magnetic facing portion and the movable core is delayed when the energization of the coil is turned off, so that the magnetic attractive force acting between the magnetic facing portion and the movable core does not quickly decrease, so the coil The responsiveness of the valve member is lowered when the energization to is turned off.

そこで、請求項1から3に記載の発明では、0.55≦(S1/S2)とし、磁性対向部の断面積S1に対して磁性対向部の断面積と磁性対向部を保持する板厚tなる円筒部材の断面積断面積との和S2の上限を規定することにより、磁性対向部および第2磁性筒部に保持される電磁エネルギーを極力小さくしている。これにより、コイルへの通電をオフしたときに磁性対向部と可動コアとの間を流れる磁束が速やかに消滅し、磁性対向部と可動コアとの間に働く磁気吸引力が速やかに低下する。その結果、コイルへの通電をオフしたときに弁部材の応答性が低下する。   Therefore, in the invention described in claims 1 to 3, it is assumed that 0.55 ≦ (S1 / S2), and the cross-sectional area of the magnetic facing portion and the plate thickness t holding the magnetic facing portion with respect to the cross-sectional area S1 of the magnetic facing portion. By defining the upper limit of the sum S2 of the cross-sectional area and the cross-sectional area of the cylindrical member, the electromagnetic energy held in the magnetic facing portion and the second magnetic cylinder portion is minimized. Thereby, when the power supply to the coil is turned off, the magnetic flux flowing between the magnetic facing portion and the movable core disappears quickly, and the magnetic attractive force acting between the magnetic facing portion and the movable core is quickly reduced. As a result, the responsiveness of the valve member is lowered when the power supply to the coil is turned off.

ここで、渦電流の発生を低減するためには、非磁性筒部の厚みは極力薄いことが望ましい。しかしながら、厚みが薄くなりすぎると非磁性筒部の機械的強度が低下するという問題がある。
そこで、請求項2に記載の発明では、非磁性筒部の厚みtを0.15mm≦t≦0.6mmとして非磁性筒部の厚みの下限値を設定したことにより、コイルへの通電をオフしたときに非磁性筒部に発生する渦電流を低減するとともに、非磁性筒部の機械的強度を確保している。
Here, in order to reduce generation | occurrence | production of an eddy current, it is desirable that the thickness of a nonmagnetic cylinder part is as thin as possible. However, if the thickness is too thin, there is a problem that the mechanical strength of the non-magnetic cylinder portion is lowered.
Therefore, in the invention according to claim 2, the coil t is turned off by setting the lower limit value of the thickness of the non-magnetic cylinder portion by setting the thickness t of the non-magnetic cylinder portion to 0.15 mm ≦ t ≦ 0.6 mm. In addition, the eddy current generated in the nonmagnetic tube portion is reduced and the mechanical strength of the nonmagnetic tube portion is ensured.

ところで、第2磁性筒部の外径が小さくなると、第2磁性筒部の外周面が形成する断面積S2は小さくなり、(S1/S2)が大きくなる。第2磁性筒部の外径が小さくなり非磁性筒部の外径よりも小さくなると、非磁性筒部の外周を覆うコイルの内周面と第2磁性筒部の外周面との間に間隙が形成され磁気抵抗になるので、磁性対向部と可動コアとの間に働く磁気吸引力が低下する。   By the way, when the outer diameter of the second magnetic cylinder portion is reduced, the cross-sectional area S2 formed by the outer peripheral surface of the second magnetic cylinder portion is reduced and (S1 / S2) is increased. When the outer diameter of the second magnetic cylinder portion becomes smaller and smaller than the outer diameter of the nonmagnetic cylinder portion, a gap is formed between the inner peripheral surface of the coil that covers the outer periphery of the nonmagnetic cylinder portion and the outer peripheral surface of the second magnetic cylinder portion. Is formed and becomes a magnetic resistance, the magnetic attractive force acting between the magnetic facing portion and the movable core is reduced.

そこで、請求項3に記載の発明では、0.55≦(S1/S2)≦0.90に設定し、非磁性筒部に外周を覆われている磁性対向部の外径に対して第2磁性筒部の外径の上限を設定したことにより、磁性対向部および第2磁性筒部を流れる磁束が速やかに消滅するとともに、磁性対向部と可動コアとの間に働く磁気吸引力の低下を防止している。   Therefore, in the third aspect of the present invention, 0.55 ≦ (S1 / S2) ≦ 0.90 is set, and the second is set with respect to the outer diameter of the magnetic facing portion whose outer periphery is covered with the nonmagnetic cylindrical portion. By setting the upper limit of the outer diameter of the magnetic cylindrical portion, the magnetic flux flowing through the magnetic facing portion and the second magnetic cylindrical portion disappears quickly, and the magnetic attractive force acting between the magnetic facing portion and the movable core is reduced. It is preventing.

請求項4から6に記載の発明では、非磁性筒部に凹部を設けているので、非磁性筒部の体積を極力小さくすることができる。体積が小さくなることにより、非磁性筒部に発生する渦電流が低減する。
なお、請求項7に記載の発明では、非磁性筒部の外径と第1磁性筒部および第2磁性筒部の非磁性筒部側の外径とは略等しく形成されている。
In the inventions according to claims 4 to 6, since the concave portion is provided in the nonmagnetic cylindrical portion, the volume of the nonmagnetic cylindrical portion can be reduced as much as possible. By reducing the volume, eddy currents generated in the nonmagnetic cylinder portion are reduced.
In the invention according to claim 7, the outer diameter of the non-magnetic cylinder part and the outer diameters of the first magnetic cylinder part and the second magnetic cylinder part on the non-magnetic cylinder part side are formed substantially equal.

請求項8に記載の発明では、非磁性筒部と第1磁性筒部と第2磁性筒部とは溶接により接合されている。このように、非磁性筒部と第1磁性筒部と第2磁性筒部とを別部材にすることにより、非磁性筒部と第1磁性筒部と第2磁性筒部とから構成される筒状部材を、例えば、焼結材、切削材、冷鍛材等の種々の材質を組み合わせて形成することができる。
請求項9に記載の発明では、非磁性筒部と第1磁性筒部と第2磁性筒部とは複合磁性材で一部材に形成されている。これにより、各筒部の間からの流体の漏れ防止の信頼性が高くなる。また、部品点数が減少するので、電磁弁の組付工数が低減する。
In the invention according to claim 8, the non-magnetic cylinder part, the first magnetic cylinder part and the second magnetic cylinder part are joined by welding. In this way, the non-magnetic cylinder part, the first magnetic cylinder part, and the second magnetic cylinder part are formed as separate members, so that the non-magnetic cylinder part, the first magnetic cylinder part, and the second magnetic cylinder part are configured. The cylindrical member can be formed by combining various materials such as a sintered material, a cutting material, and a cold forging material.
In the invention according to claim 9, the non-magnetic cylinder part, the first magnetic cylinder part, and the second magnetic cylinder part are formed of a composite magnetic material as one member. Thereby, the reliability of preventing leakage of fluid from between the respective cylinder portions is increased. In addition, since the number of parts is reduced, the assembly time of the solenoid valve is reduced.

ところで、燃料噴射弁においては、噴射率特性と、コイルに印加する駆動信号、例えばパルス信号の信号幅とが比例する範囲において信号幅を調整し燃料噴射量を制御している。しかし、燃料噴射弁の閉弁応答性が低下し駆動信号をオフしてから燃料噴射弁が閉弁し燃料噴射が遮断されるまでの時間が長くなると、駆動信号の信号幅が短い場合に、噴射率特性とパルス信号の信号幅とが比例しなくなるので、燃料噴射量の制御が困難になる。そのため、従来の燃料噴射弁では、アイドル運転時のようにコイルに印加する駆動信号幅が短い場合、必要量の燃料噴射量を確保するために駆動信号幅を長くして過剰に燃料を噴射していた。その結果、燃費が低下するという問題がある。   By the way, in the fuel injection valve, the fuel injection amount is controlled by adjusting the signal width in a range in which the injection rate characteristic is proportional to the drive signal applied to the coil, for example, the signal width of the pulse signal. However, if the valve closing responsiveness of the fuel injection valve decreases and the time from when the drive signal is turned off until the fuel injection valve closes and the fuel injection is cut off becomes longer, when the signal width of the drive signal is short, Since the injection rate characteristic is not proportional to the signal width of the pulse signal, it becomes difficult to control the fuel injection amount. Therefore, in the conventional fuel injection valve, when the drive signal width to be applied to the coil is short as in idling operation, the drive signal width is increased to inject excessive fuel in order to ensure the required amount of fuel injection. It was. As a result, there is a problem that fuel consumption is reduced.

そこで、請求項10に記載の発明では、請求項1から9のいずれか一項に記載の電磁弁を用い、コイルへの通電オフ時に弁部材が弁座に着座することにより噴孔からの燃料噴射を遮断し、コイルへの通電オン時に弁部材が弁座から離座することにより噴孔から燃料を噴射する。この構成の燃料噴射弁によれば、コイルへの通電オフ時に閉弁応答性が向上するので、コイルに印加する駆動信号の信号幅と燃料噴射量とが、従来よりも少ない噴射量において比例関係を維持できる。これにより、アイドル運転時等において噴射する噴射量を減少できるので、燃費が向上する。   Therefore, in the invention described in claim 10, the fuel from the nozzle hole is used by using the electromagnetic valve according to any one of claims 1 to 9 and the valve member seated on the valve seat when the power supply to the coil is turned off. The injection is cut off, and the fuel is injected from the injection hole by separating the valve member from the valve seat when the coil is energized. According to the fuel injection valve having this configuration, the valve closing response is improved when the power to the coil is turned off. Therefore, the signal width of the drive signal applied to the coil and the fuel injection amount are proportional to each other when the injection amount is smaller than before. Can be maintained. Thereby, since the injection amount injected in idle driving | operation etc. can be reduced, a fuel consumption improves.

以下、本発明の複数の実施形態を図に基づいて説明する。
(第1実施形態)
本発明の第1実施形態による燃料噴射弁を図1および図2に示す。燃料噴射弁10は、ガソリンエンジン用の燃料噴射弁である。筒状部材12は磁性筒部材および非磁性筒部材からなる円筒状に形成されている。筒状部材12には燃料通路100が形成されており、この燃料通路100に、弁ボディ20、弁部材24、可動コア26、スプリング28、固定コア30等が収容されている。
Hereinafter, a plurality of embodiments of the present invention will be described with reference to the drawings.
(First embodiment)
1 and 2 show a fuel injection valve according to a first embodiment of the present invention. The fuel injection valve 10 is a fuel injection valve for a gasoline engine. The cylindrical member 12 is formed in the cylindrical shape which consists of a magnetic cylinder member and a nonmagnetic cylinder member. A fuel passage 100 is formed in the tubular member 12, and a valve body 20, a valve member 24, a movable core 26, a spring 28, a fixed core 30 and the like are accommodated in the fuel passage 100.

筒状部材12は、図2において下方の弁ボディ20側から第1磁性筒部材14、非磁性筒部材16、第2磁性筒部材18をこの順で有している。第1磁性筒部材14、非磁性筒部材16、第2磁性筒部材18は、互いにレーザ溶接等により一体に結合されている。第1磁性筒部材14、非磁性筒部材16、第2磁性筒部材18は、それぞれ特許請求の範囲に記載した第1磁性筒部、非磁性筒部、第2磁性筒部である。筒状部材12は、コイル44の内周側に設置され可動コア26および固定コア30の外周を覆っている。
燃料噴射弁10において、第1磁性筒部材14、非磁性筒部材16、第2磁性筒部材18、弁部材24、可動コア26、スプリング28、固定コア30、コイル44が電磁弁を構成している。
The cylindrical member 12 has a first magnetic cylinder member 14, a nonmagnetic cylinder member 16, and a second magnetic cylinder member 18 in this order from the lower valve body 20 side in FIG. The first magnetic cylinder member 14, the nonmagnetic cylinder member 16, and the second magnetic cylinder member 18 are integrally coupled to each other by laser welding or the like. The 1st magnetic cylinder member 14, the nonmagnetic cylinder member 16, and the 2nd magnetic cylinder member 18 are the 1st magnetic cylinder part, the nonmagnetic cylinder part, and the 2nd magnetic cylinder part which were respectively described in the claim. The cylindrical member 12 is installed on the inner peripheral side of the coil 44 and covers the outer periphery of the movable core 26 and the fixed core 30.
In the fuel injection valve 10, the first magnetic cylinder member 14, the non-magnetic cylinder member 16, the second magnetic cylinder member 18, the valve member 24, the movable core 26, the spring 28, the fixed core 30, and the coil 44 constitute an electromagnetic valve. Yes.

第1磁性筒部材14は可動コア26の外周を覆っており、第2磁性筒部材18は固定コア30の外周を覆っている。第1磁性筒部材14および第2磁性筒部材18は、可動コア26および固定コア30と磁気回路を形成している。非磁性筒部材16は、可動コア26と固定コア30との間に形成されるギャップ200の外周を覆っており、第1磁性筒部材14と第2磁性筒部材18との間で磁束が短絡することを防ぐ。第1磁性筒部材14および第2磁性筒部材18は、電磁ステンレス、SUS430、Fe−Co系合金等の磁性材料で形成されている。非磁性筒部材16は、SUS304、SUS305等の非磁性材料で形成されている。第1磁性筒部材14、第2磁性筒部材18および非磁性筒部材16の比抵抗値は、60μΩ・m以上が望ましい。また、非磁性筒部材16は、非磁性材の金属粉をMIM(Metal Injection Molding)により成形し、焼結した図3に示すものを使用してもよい。MIM成形後に焼結することにより、非磁性筒部材16内に気孔210が形成される。   The first magnetic cylinder member 14 covers the outer periphery of the movable core 26, and the second magnetic cylinder member 18 covers the outer periphery of the fixed core 30. The first magnetic cylinder member 14 and the second magnetic cylinder member 18 form a magnetic circuit with the movable core 26 and the fixed core 30. The nonmagnetic cylindrical member 16 covers the outer periphery of the gap 200 formed between the movable core 26 and the fixed core 30, and the magnetic flux is short-circuited between the first magnetic cylindrical member 14 and the second magnetic cylindrical member 18. To prevent. The first magnetic cylinder member 14 and the second magnetic cylinder member 18 are made of a magnetic material such as electromagnetic stainless steel, SUS430, or an Fe—Co alloy. The nonmagnetic cylindrical member 16 is made of a nonmagnetic material such as SUS304 or SUS305. The specific resistance values of the first magnetic cylinder member 14, the second magnetic cylinder member 18, and the nonmagnetic cylinder member 16 are preferably 60 μΩ · m or more. Further, as the nonmagnetic cylindrical member 16, a nonmagnetic material metal powder shown in FIG. 3 which is formed by MIM (Metal Injection Molding) and sintered may be used. By sintering after MIM molding, pores 210 are formed in the non-magnetic cylindrical member 16.

弁ボディ20は第1磁性筒部材14の噴孔側先端の内部に溶接により固定されている。弁ボディ20の外側底面に複数の噴孔を有する噴孔プレート22が溶接により結合されている。弁ボディ20は、弁部材24が着座可能な弁座21を内周壁に有している。
弁部材24は有底円筒状の中空であり、弁ボディ20の弁座21に着座可能である。弁部材24が弁座21に着座すると、噴孔プレート22の噴孔が閉塞され燃料噴射が遮断される。弁部材24には、側壁を貫通する燃料孔24aが複数形成されている。弁部材24内に流入した燃料は、燃料孔24aを内から外に通過し、弁部材24と弁座21とが形成する弁部に向かう。
The valve body 20 is fixed to the inside of the front end of the first magnetic cylinder member 14 by welding. A nozzle plate 22 having a plurality of nozzle holes is joined to the outer bottom surface of the valve body 20 by welding. The valve body 20 has a valve seat 21 on the inner peripheral wall on which the valve member 24 can be seated.
The valve member 24 is a hollow cylinder with a bottom, and can be seated on the valve seat 21 of the valve body 20. When the valve member 24 is seated on the valve seat 21, the injection hole of the injection hole plate 22 is closed and the fuel injection is shut off. The valve member 24 has a plurality of fuel holes 24a penetrating the side walls. The fuel that has flowed into the valve member 24 passes from the inside to the outside through the fuel hole 24 a and travels toward the valve portion formed by the valve member 24 and the valve seat 21.

可動コア26は弁部材24の反弁ボディ側に溶接等により固定されている。荷重部材としてのスプリング28は、弁部材24が弁座21に着座する方向に可動コア26および弁部材24に荷重を加えている。
磁性対向部としての固定コア30は円筒状に形成されており、筒状部材12内に収容されている。固定コア30は可動コア26に対し反弁ボディ側に設置され可動コア26と向き合っている。
The movable core 26 is fixed to the valve body side of the valve member 24 by welding or the like. The spring 28 as a load member applies a load to the movable core 26 and the valve member 24 in the direction in which the valve member 24 is seated on the valve seat 21.
The fixed core 30 as the magnetic facing portion is formed in a cylindrical shape and is accommodated in the cylindrical member 12. The fixed core 30 is installed on the side opposite the valve body with respect to the movable core 26 and faces the movable core 26.

アジャスティングパイプ32は固定コア30内に圧入され、スプリング28の一端を係止している。アジャスティングパイプ32の圧入量を調整することによりスプリング28の荷重が調整される。
磁性部材40、42は互いに磁気的に接続してコイル44の外周側に設置されている。磁性部材40は第1磁性筒部材14と磁気的に接続し、磁性部材42は第2磁性筒部材18と磁気的に接続している。固定コア30、可動コア26、第1磁性筒部材14、磁性部材40、42および第2磁性筒部材18は磁気回路を構成している。
The adjusting pipe 32 is press-fitted into the fixed core 30 and engages one end of the spring 28. By adjusting the press-fitting amount of the adjusting pipe 32, the load of the spring 28 is adjusted.
The magnetic members 40 and 42 are magnetically connected to each other and installed on the outer peripheral side of the coil 44. The magnetic member 40 is magnetically connected to the first magnetic cylinder member 14, and the magnetic member 42 is magnetically connected to the second magnetic cylinder member 18. The fixed core 30, the movable core 26, the first magnetic cylinder member 14, the magnetic members 40 and 42, and the second magnetic cylinder member 18 constitute a magnetic circuit.

コイル44は、スプール46の外周に巻回されており、非磁性筒部材16および第2磁性筒部材18の外周を覆っている。樹脂ハウジング50は筒状部材12およびコイル44の外周を覆っている。ターミナル52はコイル44と電気的に接続しており、コイル44に駆動電流を供給する。
燃料フィルタ60は筒状部材12の燃料入口側に収容されており、燃料噴射弁10に流入する燃料中の異物を除去する。
The coil 44 is wound around the outer periphery of the spool 46 and covers the outer periphery of the nonmagnetic cylindrical member 16 and the second magnetic cylindrical member 18. The resin housing 50 covers the outer periphery of the cylindrical member 12 and the coil 44. The terminal 52 is electrically connected to the coil 44 and supplies a drive current to the coil 44.
The fuel filter 60 is accommodated on the fuel inlet side of the cylindrical member 12 and removes foreign matters in the fuel flowing into the fuel injection valve 10.

筒状部材12の図2において上方から燃料通路100に流入した燃料は、固定コア30内の燃料通路、可動コア26内の燃料通路、弁部材24内の燃料通路、燃料孔24a、弁部材24が弁座21から離座したときに弁部材24と弁座21との間に形成される開口を通り、噴孔プレート22の噴孔から噴射される。
以上のように構成した燃料噴射弁10において、コイル44への通電がオフされると、スプリング28の荷重によって弁部材24が図2の下方、つまり閉弁方向に移動して弁部材24が弁座21に着座し、噴孔プレート22の噴孔が閉塞され燃料噴射が遮断される。
The fuel that has flowed into the fuel passage 100 from above in FIG. 2 of the cylindrical member 12 is a fuel passage in the fixed core 30, a fuel passage in the movable core 26, a fuel passage in the valve member 24, a fuel hole 24 a, and a valve member 24. Is ejected from the nozzle hole of the nozzle hole plate 22 through an opening formed between the valve member 24 and the valve seat 21 when the valve seat 21 is separated from the valve seat 21.
In the fuel injection valve 10 configured as described above, when energization to the coil 44 is turned off, the valve member 24 is moved downward in FIG. The seat 21 is seated, the nozzle hole of the nozzle hole plate 22 is closed, and the fuel injection is shut off.

コイル44への通電をオンすると、固定コア30、可動コア26、第1磁性筒部材14、磁性部材40、42および第2磁性筒部材18からなる磁気回路を磁束が流れ、可動コア26と固定コア30との間に磁気吸引力が発生する。すると、可動コア26とともに弁部材24はスプリング28の荷重に抗して固定コア30側に移動し、弁部材24が弁座21から離座する。これにより、噴孔プレート22の噴孔から燃料が噴射される。弁部材24の最大リフト量は、可動コア26が固定コア30に係止されることにより規定される。   When energization of the coil 44 is turned on, magnetic flux flows through the magnetic circuit including the fixed core 30, the movable core 26, the first magnetic cylinder member 14, the magnetic members 40 and 42, and the second magnetic cylinder member 18. A magnetic attractive force is generated between the core 30 and the core 30. Then, the valve member 24 moves together with the movable core 26 toward the fixed core 30 against the load of the spring 28, and the valve member 24 moves away from the valve seat 21. Thereby, fuel is injected from the nozzle hole of the nozzle hole plate 22. The maximum lift amount of the valve member 24 is defined by the movable core 26 being locked to the fixed core 30.

(非磁性筒部材16の厚み、固定コア30の断面積、固定コア30と第2磁性筒部材18との断面積の和)
図4に、非磁性筒部材16の厚みtを、0.1mm、0.2mm、0.4mm、0.6mmにしたときにコイル44への通電をオフしてからの経過時間と、可動コア26と固定コア30との間に働く磁気吸引力との関係を示す。図4から分かるように、非磁性筒部材16の厚みtが薄くなると、可動コア26と固定コア30との間に働く磁気吸引力が速やかに低下する。可動コア26と固定コア30との間に働く磁気吸引力が速やかに低下すると、図5に示すように、コイル44への通電をオフしてからスプリング28の荷重により弁部材24が弁座21に着座し噴孔からの燃料噴射が遮断されるまでの閉弁時間が短くなる。図5から、非磁性筒部材16の厚みtが0.6mmを超えると、閉弁時間の短縮効果がほとんどないことが分かる。
(The sum of the thickness of the nonmagnetic cylindrical member 16, the cross-sectional area of the fixed core 30, and the cross-sectional area of the fixed core 30 and the second magnetic cylindrical member 18)
FIG. 4 shows the elapsed time after turning off the power to the coil 44 when the thickness t of the nonmagnetic cylindrical member 16 is 0.1 mm, 0.2 mm, 0.4 mm, and 0.6 mm, and the movable core. The relationship with the magnetic attraction force which acts between 26 and the fixed core 30 is shown. As can be seen from FIG. 4, when the thickness t of the nonmagnetic cylindrical member 16 is reduced, the magnetic attractive force acting between the movable core 26 and the fixed core 30 is quickly reduced. When the magnetic attraction force acting between the movable core 26 and the fixed core 30 is quickly reduced, the valve member 24 is moved to the valve seat 21 by the load of the spring 28 after the power supply to the coil 44 is turned off as shown in FIG. The valve closing time until the fuel is injected from the nozzle hole is cut off. FIG. 5 shows that when the thickness t of the nonmagnetic cylindrical member 16 exceeds 0.6 mm, there is almost no effect of shortening the valve closing time.

そこで、第1実施形態では、非磁性筒部材16の厚みをt、非磁性筒部材16に覆われている箇所の固定コア30の断面積をS1、固定コア30と軸方向において非磁性筒部材16側の第2磁性筒部材18との断面積の和をS2とすると、0.15mm≦t≦0.6mmかつ0.55≦(S1/S2)≦0.9に設定している。   Therefore, in the first embodiment, the thickness of the nonmagnetic cylindrical member 16 is t, the cross-sectional area of the fixed core 30 at the portion covered by the nonmagnetic cylindrical member 16 is S1, and the nonmagnetic cylindrical member is axially aligned with the fixed core 30. Assuming that the sum of the cross-sectional areas with the 16th second magnetic cylinder member 18 is S2, 0.15 mm ≦ t ≦ 0.6 mm and 0.55 ≦ (S1 / S2) ≦ 0.9 are set.

t≦0.6mmとして非磁性筒部材16の厚みの上限を規定することで、ギャップ200の外周を覆っている非磁性筒部材16の厚みを極力薄くし非磁性筒部材16の体積を小さくしているので、コイル44への通電をオフしたときに非磁性筒部材16に発生する渦電流が低減する。ギャップ200の外周を覆っている非磁性筒部材16に発生する渦電流が低減するので、ギャップ200付近の可動コア26、固定コア30等の磁性材に渦電流により誘起される磁束が減少する。これにより、コイル44への通電をオフしたときにギャップ200を通り可動コア26と固定コア30との間に流れる磁束が速やかに消滅し、可動コア26と固定コア30との間に働く磁気吸引力が速やかに低下する。その結果、コイル44への通電をオフしたときの燃料噴射弁10の閉弁応答性が向上する。また、非磁性筒部材16の厚みtを0.15mm≦tとして非磁性筒部材16の厚みtの下限値を設定したことにより、非磁性筒部材16の機械的強度を確保している。   By defining the upper limit of the thickness of the nonmagnetic cylindrical member 16 as t ≦ 0.6 mm, the thickness of the nonmagnetic cylindrical member 16 covering the outer periphery of the gap 200 is reduced as much as possible, and the volume of the nonmagnetic cylindrical member 16 is reduced. Therefore, the eddy current generated in the nonmagnetic cylindrical member 16 when the energization to the coil 44 is turned off is reduced. Since the eddy current generated in the nonmagnetic cylindrical member 16 covering the outer periphery of the gap 200 is reduced, the magnetic flux induced by the eddy current in the magnetic material such as the movable core 26 and the fixed core 30 near the gap 200 is reduced. As a result, the magnetic flux that flows between the movable core 26 and the fixed core 30 through the gap 200 when the power supply to the coil 44 is turned off quickly disappears, and the magnetic attraction acting between the movable core 26 and the fixed core 30. The power drops quickly. As a result, the valve closing response of the fuel injection valve 10 when the power supply to the coil 44 is turned off is improved. Moreover, the mechanical strength of the nonmagnetic cylinder member 16 is ensured by setting the lower limit of the thickness t of the nonmagnetic cylinder member 16 by setting the thickness t of the nonmagnetic cylinder member 16 to 0.15 mm ≦ t.

ここで、前述したように非磁性材の金属粉をMIM成形後に焼結して非磁性筒部材16を形成してもよい。このようにして非磁性筒部材16を形成すると、非磁性筒部材16の内部に気孔210が形成されるので、非磁性筒部材16の実質的体積が減少する。その結果、コイル44への通電をオフしたときに非磁性筒部材16に発生する渦電流をさらに低減できる。   Here, as described above, the nonmagnetic cylindrical member 16 may be formed by sintering metal powder of a nonmagnetic material after MIM molding. When the nonmagnetic cylindrical member 16 is formed in this manner, the pores 210 are formed inside the nonmagnetic cylindrical member 16, so that the substantial volume of the nonmagnetic cylindrical member 16 is reduced. As a result, it is possible to further reduce the eddy current generated in the nonmagnetic cylindrical member 16 when the power supply to the coil 44 is turned off.

また、0.55≦(S1/S2)とし、固定コア30と第2磁性筒部材18との断面積の和S2を極力小さくすることにより、固定コア30および第2磁性筒部材18に保持される電磁エネルギーを極力小さくしている。これにより、コイル44への通電をオフしたときに可動コア26と固定コア30との間を流れる磁束が速やかに消滅し、可動コア26と固定コア30との間に働く磁気吸引力が速やかに低下する。その結果、コイル44への通電をオフしたときに燃料噴射弁10の閉弁応答性が向上する。   Further, 0.55 ≦ (S1 / S2) is satisfied, and the sum S2 of the cross-sectional areas of the fixed core 30 and the second magnetic cylinder member 18 is made as small as possible, so that the fixed core 30 and the second magnetic cylinder member 18 are held. The electromagnetic energy is reduced as much as possible. As a result, when the coil 44 is turned off, the magnetic flux flowing between the movable core 26 and the fixed core 30 quickly disappears, and the magnetic attraction force acting between the movable core 26 and the fixed core 30 is quickly generated. descend. As a result, the valve closing response of the fuel injection valve 10 is improved when the coil 44 is turned off.

また、(S1/S2)≦0.90に設定したことにより、第2磁性筒部材18の外径が小さくなって固定コア30の外径に近づき過ぎることを防止している。第2磁性筒部材18の外径が小さくなり固定コア30の外径に近づくことにより非磁性筒部材16の外径よりも小さくなると、コイル44と第2磁性筒部材18との間隙が大きくなり、磁気回路の抵抗が大きくなるので、可動コア26と固定コア30との間に働く磁気吸引力が低下する。   Further, by setting (S1 / S2) ≦ 0.90, the outer diameter of the second magnetic cylinder member 18 is prevented from becoming too close to the outer diameter of the fixed core 30. When the outer diameter of the second magnetic cylinder member 18 becomes smaller and approaches the outer diameter of the fixed core 30 to become smaller than the outer diameter of the nonmagnetic cylinder member 16, the gap between the coil 44 and the second magnetic cylinder member 18 becomes larger. Since the resistance of the magnetic circuit is increased, the magnetic attractive force acting between the movable core 26 and the fixed core 30 is reduced.

そこで、第1実施形態では、0.55≦(S1/S2)≦0.90に設定し固定コア30の外径に対して第2磁性筒部材18の軸方向において非磁性筒部材16側の外径の下限を設定したことにより、可動コア26と固定コア30との間を流れる磁束が速やかに消滅するとともに、可動コア26と固定コア30との間に働く磁気吸引力の低下を防止している。
このように、第1実施形態では燃料噴射弁10の閉弁応答性が向上するので、コイル44に印加するパルス信号の信号幅と燃料噴射量とが、従来よりも少ない噴射量において比例関係を維持できる。これにより、アイドル運転時等において噴射する噴射量を減少できるので燃費が向上する。
Therefore, in the first embodiment, 0.55 ≦ (S1 / S2) ≦ 0.90 is set, and the axial direction of the second magnetic cylinder member 18 is closer to the nonmagnetic cylinder member 16 side than the outer diameter of the fixed core 30. By setting the lower limit of the outer diameter, the magnetic flux flowing between the movable core 26 and the fixed core 30 disappears quickly, and the decrease in magnetic attractive force acting between the movable core 26 and the fixed core 30 is prevented. ing.
As described above, in the first embodiment, the valve closing response of the fuel injection valve 10 is improved. Therefore, the signal width of the pulse signal applied to the coil 44 and the fuel injection amount are proportional to each other when the injection amount is smaller than the conventional one. Can be maintained. Thereby, since the injection amount injected in idle operation etc. can be reduced, fuel consumption improves.

また第1実施形態では、筒状部材12を構成する第1磁性筒部材14と非磁性筒部材16と第2磁性筒部材18とは別部材であり、第1磁性筒部材14と非磁性筒部材16、ならびに非磁性筒部材16と第2磁性筒部材18とは溶接により接合されている。このように、第1磁性筒部材14と非磁性筒部材16と第2磁性筒部材18とを別部材にすることにより、第1磁性筒部材14と非磁性筒部材16と第2磁性筒部材18とを、例えば、焼結材、切削材、冷鍛材等の種々の材質を組み合わせて形成することができる。   In the first embodiment, the first magnetic cylinder member 14, the nonmagnetic cylinder member 16, and the second magnetic cylinder member 18 constituting the cylindrical member 12 are separate members, and the first magnetic cylinder member 14 and the nonmagnetic cylinder are separate members. The member 16 and the nonmagnetic cylindrical member 16 and the second magnetic cylindrical member 18 are joined by welding. Thus, the 1st magnetic cylinder member 14, the nonmagnetic cylinder member 16, and the 2nd magnetic cylinder member are used by making the 1st magnetic cylinder member 14, the nonmagnetic cylinder member 16, and the 2nd magnetic cylinder member 18 into another member. 18 can be formed by combining various materials such as a sintered material, a cutting material, and a cold forging material.

(第2〜第4実施形態)
本発明の第2〜第4実施形態を図6〜図8に示す。尚、既述の実施形態と実質的に同一構成部分には同一符号を付す。
図6に示す第2実施形態では、非磁性筒部材70の外周側に軸方向に延びた環状の凹部72を形成している。
また、図7に示す第3実施形態では、非磁性筒部材80の外周側に環状の凹部82を軸方向に複数形成しており、非磁性筒部材80の外周が波状に形成されている。
(Second to fourth embodiments)
Second to fourth embodiments of the present invention are shown in FIGS. In addition, the same code | symbol is attached | subjected to substantially the same component as embodiment mentioned above.
In the second embodiment shown in FIG. 6, an annular recess 72 extending in the axial direction is formed on the outer peripheral side of the nonmagnetic cylindrical member 70.
In the third embodiment shown in FIG. 7, a plurality of annular recesses 82 are formed in the axial direction on the outer peripheral side of the nonmagnetic cylindrical member 80, and the outer periphery of the nonmagnetic cylindrical member 80 is formed in a wave shape.

このように凹部72、82を形成したことにより、第2、第3実施形態では、第1実施形態の非磁性筒部材16と最大の厚みが同じであっても非磁性筒部材70、80の体積が減少する。その結果、コイル44への通電をオフしたときに非磁性筒部材70、80に発生する渦電流が低減するので、コイル44への通電をオフしたときに、可動コア26と固定コア30との間に働く磁気吸引力が速やかに低下する。したがって、燃料噴射弁の閉弁応答性が向上する。第2、第3実施形態のように非磁性筒部材に凹部を形成する場合、最大の厚み0.6mm以下にする。また、最小の厚みを0.15mmにすることが望ましい。   By forming the recesses 72 and 82 in this way, in the second and third embodiments, even if the maximum thickness is the same as that of the nonmagnetic cylinder member 16 of the first embodiment, Volume decreases. As a result, since the eddy current generated in the non-magnetic cylindrical members 70 and 80 when the energization to the coil 44 is turned off is reduced, when the energization to the coil 44 is turned off, the movable core 26 and the fixed core 30 The magnetic attractive force acting in between decreases rapidly. Therefore, the valve closing response of the fuel injection valve is improved. When the concave portion is formed in the nonmagnetic cylindrical member as in the second and third embodiments, the maximum thickness is 0.6 mm or less. Further, it is desirable that the minimum thickness is 0.15 mm.

図8に示す第4実施形態では、可動コア26と向き合う磁性対向部92と、非磁性筒部材16に対して第1磁性筒部材14と軸方向反対側に設置され磁性対向部92の外周に設けられている第2磁性筒部94とが一部材で形成され、固定コア90を構成している。これにより部品点数が減少するので、燃料噴射弁の製造工数が低減する。   In the fourth embodiment shown in FIG. 8, the magnetic facing portion 92 that faces the movable core 26, and the first magnetic cylindrical member 14 that is axially opposite to the nonmagnetic cylindrical member 16 are disposed on the outer periphery of the magnetic facing portion 92. The provided second magnetic cylinder portion 94 is formed as one member, and constitutes the fixed core 90. As a result, the number of parts is reduced, and the number of manufacturing steps of the fuel injection valve is reduced.

また、第4実施形態では、第1実施形態〜第3実施形態と同様に、非磁性筒部材16の厚みをt、非磁性筒部材16に覆われている箇所の磁性対向部92の断面積をS1、磁性対向部92と軸方向において非磁性筒部材16側の第2磁性筒部94との断面積の和をS2とすると、0.15mm≦t≦0.6mmかつ0.55≦(S1/S2)≦0.9に設定している。   Further, in the fourth embodiment, similarly to the first to third embodiments, the thickness of the nonmagnetic cylindrical member 16 is t, and the cross-sectional area of the magnetic facing portion 92 where the nonmagnetic cylindrical member 16 is covered is shown. Is S1, and the sum of the cross-sectional areas of the magnetic facing portion 92 and the second magnetic cylinder portion 94 on the nonmagnetic cylinder member 16 side in the axial direction is S2, 0.15 mm ≦ t ≦ 0.6 mm and 0.55 ≦ ( S1 / S2) ≦ 0.9.

(他の実施形態)
上記実施形態では、非磁性筒部材の厚みをt、非磁性筒部材に覆われている箇所の磁性対向部の断面積をS1、磁性対向部と軸方向において非磁性部材側の第2磁性筒部との断面積の和をS2とすると、0.15mm≦t≦0.6mmかつ0.55≦(S1/S2)≦0.9に設定している。これに対し、本発明では、少なくとも、t≦0.6mmに設定されていればよく、かつ、請求項1に係る発明では、0.55≦(S1/S2)に設定されていればよい。
(Other embodiments)
In the above embodiment, the thickness of the nonmagnetic cylinder member is t, the cross-sectional area of the magnetic facing portion of the portion covered by the nonmagnetic cylinder member is S1, and the second magnetic cylinder on the nonmagnetic member side in the axial direction with the magnetic facing portion. When the sum of the cross-sectional areas with the part is S2, 0.15 mm ≦ t ≦ 0.6 mm and 0.55 ≦ (S1 / S2) ≦ 0.9 are set. On the other hand, in the present invention, at least t ≦ 0.6 mm may be set, and in the invention according to claim 1, it is only necessary to set 0.55 ≦ (S1 / S2).

上記実施形態では、燃料噴射弁に本発明の電磁弁を用いた。これ以外にも、コイルへの通電オフ時の弁部材の応答性を要求される電磁弁であればどのような電磁弁に本発明を適用してもよい。
上記実施形態では、非磁性筒部材の外径と、第1磁性筒部材および第2磁性筒部材の外径とを略同一にした。これに対し、非磁性筒部材の外径に対し、第1磁性筒部材および第2磁性筒部材の外径が異なっていてもよい。
In the said embodiment, the solenoid valve of this invention was used for the fuel injection valve. In addition to this, the present invention may be applied to any solenoid valve as long as the response of the valve member when energization of the coil is turned off is required.
In the said embodiment, the outer diameter of the nonmagnetic cylinder member and the outer diameter of the 1st magnetic cylinder member and the 2nd magnetic cylinder member were made substantially the same. On the other hand, the outer diameters of the first magnetic cylinder member and the second magnetic cylinder member may be different from the outer diameter of the nonmagnetic cylinder member.

また、上記第1実施形態では、第1磁性筒部材14、非磁性筒部材16および第2磁性筒部材18をそれぞれ別部材で形成し溶接等により結合した。これに対し、円筒状の複合磁性材料の非磁性筒部材に相当する箇所を焼き入れ等により非磁性化して筒状部材12を一部材で構成してもよい。筒状部材12を一部材で構成することにより、筒状部材を構成する筒部同士の間からの燃料の漏れ防止の信頼性が高くなる。また、部品点数が減少するので、燃料噴射弁の組付工数が低減する。
また、上記第2、第3実施形態では、非磁性筒部材70、80の外周側に凹部72、82を形成し非磁性筒部材70、80の体積を小さくした。これに対し、非磁性筒部材の内周側に凹部を形成し非磁性筒部材の体積を小さくしてもよい。
Moreover, in the said 1st Embodiment, the 1st magnetic cylinder member 14, the nonmagnetic cylinder member 16, and the 2nd magnetic cylinder member 18 were formed with a separate member, respectively, and were couple | bonded by welding etc. On the other hand, the cylindrical member 12 may be configured as a single member by demagnetizing a portion corresponding to the nonmagnetic cylindrical member of the cylindrical composite magnetic material by quenching or the like. By configuring the cylindrical member 12 as a single member, the reliability of preventing leakage of fuel from between the cylindrical portions constituting the cylindrical member is increased. Further, since the number of parts is reduced, the assembly man-hour for the fuel injection valve is reduced.
In the second and third embodiments, the concave portions 72 and 82 are formed on the outer peripheral side of the nonmagnetic cylindrical members 70 and 80 to reduce the volume of the nonmagnetic cylindrical members 70 and 80. On the other hand, you may form a recessed part in the inner peripheral side of a nonmagnetic cylinder member, and may make the volume of a nonmagnetic cylinder member small.

このように、本発明は上記実施形態に限定されるものではなく、その要旨を逸脱しない範囲で種々の実施形態に適用可能であり、例えば、上記実施形態の特徴的構造をそれぞれ任意に組み合わせるようにしてもよい。   As described above, the present invention is not limited to the above-described embodiment, and can be applied to various embodiments without departing from the gist thereof. For example, the characteristic structures of the above-described embodiments are arbitrarily combined. It may be.

第1実施形態による固定コアと可動コアとの対向箇所を示す断面図。Sectional drawing which shows the opposing location of the fixed core and movable core by 1st Embodiment. 第1実施形態による燃料噴射弁を示す断面図。Sectional drawing which shows the fuel injection valve by 1st Embodiment. 非磁性筒部材の製造例を示す模式図。The schematic diagram which shows the manufacture example of a nonmagnetic cylinder member. コイルへの通電オフ後の時間経過と磁気吸引力との関係を示す特性図。The characteristic view which shows the relationship between the time passage after energization OFF to a coil, and magnetic attraction. 非磁性部材の厚みと閉弁時間との関係を示す特性図。The characteristic view which shows the relationship between the thickness of a nonmagnetic member, and valve closing time. 第2実施形態による固定コアと可動コアとの対向箇所を示す断面図。Sectional drawing which shows the opposing location of the fixed core and movable core by 2nd Embodiment. 第3実施形態による固定コアと可動コアとの対向箇所を示す断面図。Sectional drawing which shows the opposing location of the fixed core and movable core by 3rd Embodiment. 第4実施形態による固定コアと可動コアとの対向箇所を示す断面図。Sectional drawing which shows the opposing location of the fixed core and movable core by 4th Embodiment.

符号の説明Explanation of symbols

10:燃料噴射弁、12:筒状部材、14:第1磁性筒部材(第1磁性筒部)、16、70、80:非磁性筒部材(非磁性筒部)、18:第2磁性筒部材(第2磁性筒部)、20:弁ボディ、21:弁座、24:弁部材、26:可動コア、28:スプリング(荷重部材)、30、90:固定コア、44:コイル、72、82:凹部、92:磁性対向部、94:第2磁性筒部、200:ギャップ   10: fuel injection valve, 12: cylindrical member, 14: first magnetic cylinder member (first magnetic cylinder part), 16, 70, 80: nonmagnetic cylinder member (nonmagnetic cylinder part), 18: second magnetic cylinder Member (second magnetic cylinder part), 20: valve body, 21: valve seat, 24: valve member, 26: movable core, 28: spring (load member), 30, 90: fixed core, 44: coil, 72, 82: concave portion, 92: magnetic facing portion, 94: second magnetic cylinder portion, 200: gap

Claims (10)

可動コアと、
前記可動コアとともに往復移動し流体通路を開閉する弁部材と、
前記可動コアに対して前記弁部材と反対側で前記可動コアと向き合っている磁性対向部と、
前記磁性対向部と前記可動コアとの間のギャップの外周を覆っている非磁性筒部と、
前記非磁性筒部に対して軸方向の前記可動コア側に設けられている第1磁性筒部と、
前記非磁性筒部に対して軸方向の前記第1磁性筒部の反対側の前記磁性対向部の外周に設けられている第2磁性筒部と、
前記非磁性筒部の外周に設置され、通電されることにより前記磁性対向部と前記可動コアとの間に磁気吸引力を発生させるコイルと、
を備え、
前記非磁性筒部の厚みをt、前記磁性対向部の断面積をS1、前記磁性対向部の断面積と前記磁性対向部を保持する板厚tなる円筒部材の断面積との和をS2とすると、
t≦0.6mmかつ0.55≦(S1/S2)であることを特徴とする電磁弁。
A movable core,
A valve member that reciprocates with the movable core to open and close the fluid passage;
A magnetic facing portion facing the movable core on the side opposite to the valve member with respect to the movable core;
A non-magnetic cylindrical portion covering the outer periphery of the gap between the magnetic facing portion and the movable core;
A first magnetic cylinder provided on the movable core side in the axial direction with respect to the non-magnetic cylinder;
A second magnetic cylinder portion provided on an outer periphery of the magnetic facing portion on the opposite side of the first magnetic cylinder portion in the axial direction with respect to the non-magnetic cylinder portion;
A coil that is installed on the outer periphery of the non-magnetic cylindrical portion and generates a magnetic attractive force between the magnetic facing portion and the movable core by being energized;
With
The thickness of the non-magnetic cylindrical portion is t, the cross-sectional area of the magnetic facing portion is S1, and the sum of the cross-sectional area of the magnetic facing portion and the cross-sectional area of the cylindrical member having a plate thickness t holding the magnetic facing portion is S2. Then
An electromagnetic valve, wherein t ≦ 0.6 mm and 0.55 ≦ (S1 / S2).
0.15mm≦t≦0.6mmであることを特徴とする請求項1に記載の電磁弁。   The solenoid valve according to claim 1, wherein 0.15 mm ≦ t ≦ 0.6 mm. 0.55≦(S1/S2)≦0.90であることを特徴とする請求項1または2に記載の電磁弁。   The solenoid valve according to claim 1, wherein 0.55 ≦ (S1 / S2) ≦ 0.90. 可動コアと、
前記可動コアとともに往復移動し流体通路を開閉する弁部材と、
前記可動コアに対して前記弁部材と反対側で前記可動コアと向き合っている磁性対向部と、
前記磁性対向部と前記可動コアとの間のギャップの外周を覆っている非磁性筒部と、
を備え、
前記非磁性筒部に対して軸方向の前記可動コア側に設けられている第1磁性筒部と、
前記非磁性筒部に対して軸方向の前記第1磁性筒部の反対側の前記磁性対向部の外周に設けられている第2磁性筒部と、
前記非磁性筒部の外周に設置され、通電されることにより前記磁性対向部と前記可動コアとの間に磁気吸引力を発生させるコイルと、
を備え、
前記非磁性筒部の最大の板厚を0.6mm以下とし、さらに前記非磁性筒部に凹部を設けていることを特徴とする電磁弁。
A movable core,
A valve member that reciprocates with the movable core to open and close the fluid passage;
A magnetic facing portion facing the movable core on the side opposite to the valve member with respect to the movable core;
A non-magnetic cylindrical portion covering the outer periphery of the gap between the magnetic facing portion and the movable core;
With
A first magnetic cylinder provided on the movable core side in the axial direction with respect to the non-magnetic cylinder;
A second magnetic cylinder portion provided on an outer periphery of the magnetic facing portion on the opposite side of the first magnetic cylinder portion in the axial direction with respect to the non-magnetic cylinder portion;
A coil that is installed on the outer periphery of the non-magnetic cylindrical portion and generates a magnetic attractive force between the magnetic facing portion and the movable core by being energized;
With
The maximum valve thickness of the said nonmagnetic cylinder part shall be 0.6 mm or less, and also the recessed part is provided in the said nonmagnetic cylinder part, The solenoid valve characterized by the above-mentioned.
前記非磁性筒部は、外周面に軸方向に延びた環状の凹部を設けていることを特徴とする請求項4に記載の電磁弁。   The solenoid valve according to claim 4, wherein the non-magnetic cylinder part is provided with an annular recess extending in the axial direction on an outer peripheral surface. 前記非磁性筒部の外周面は、その軸方向に環状の凹部を複数設けて波状に形成されていることを特徴とする請求項4に記載の電磁弁。   The solenoid valve according to claim 4, wherein the outer peripheral surface of the nonmagnetic cylinder portion is formed in a wave shape by providing a plurality of annular recesses in the axial direction thereof. 前記非磁性筒部の外径と前記第1磁性筒部および前記第2磁性筒部の前記非磁性筒部側の外径とは略等しいことを特徴とする請求項1から6のいずれか一項に記載の電磁弁。   The outer diameter of the non-magnetic cylinder part and the outer diameter of the first magnetic cylinder part and the second magnetic cylinder part on the non-magnetic cylinder part side are substantially equal to each other. The solenoid valve according to item. 前記非磁性筒部と前記第1磁性筒部と前記第2磁性筒部とは溶接により接合されていることを特徴とする請求項1から7のいずれか一項に記載の電磁弁。   The solenoid valve according to any one of claims 1 to 7, wherein the nonmagnetic cylinder part, the first magnetic cylinder part, and the second magnetic cylinder part are joined by welding. 前記非磁性筒部と前記第1磁性筒部と前記第2磁性筒部とは、複合磁性材で円筒状の一部材に形成されており、前記非磁性筒部は焼き入れにより非磁性化処理されていることを特徴とする請求項1から7のいずれか一項に記載の電磁弁。   The nonmagnetic cylinder part, the first magnetic cylinder part, and the second magnetic cylinder part are formed of a composite magnetic material into a single cylindrical member, and the nonmagnetic cylinder part is demagnetized by quenching. The solenoid valve according to claim 1, wherein the solenoid valve is provided. 請求項1から9のいずれか一項に記載の電磁弁と、
噴孔の上流側に前記弁部材が着座する弁座を有する弁ボディと、
前記弁座に向けて前記弁部材に荷重を加える荷重部材と、
を備え、
前記コイルへの通電をオンすることにより前記荷重部材の荷重に抗して前記可動コアは前記磁性対向部に吸引され、
前記弁部材が前記弁座に着座することにより前記噴孔からの燃料噴射が遮断され、前記弁部材が前記弁座から離座することにより前記噴孔から燃料が噴射されることを特徴とする燃料噴射弁。
A solenoid valve according to any one of claims 1 to 9;
A valve body having a valve seat on which the valve member is seated on the upstream side of the nozzle hole;
A load member that applies a load to the valve member toward the valve seat;
With
By turning on the current to the coil, the movable core is attracted to the magnetic facing portion against the load of the load member,
The fuel injection from the nozzle hole is cut off when the valve member is seated on the valve seat, and the fuel is injected from the nozzle hole when the valve member is separated from the valve seat. Fuel injection valve.
JP2008015037A 2007-03-26 2008-01-25 Solenoid valve and fuel injection valve having same Pending JP2008267377A (en)

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DE102008000797.8A DE102008000797B4 (en) 2007-03-26 2008-03-20 Solenoid valve and fuel injector with the same
US12/053,043 US7942381B2 (en) 2007-03-26 2008-03-21 Solenoid valve and fuel injection valve having the same

Applications Claiming Priority (2)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010203375A (en) * 2009-03-04 2010-09-16 Denso Corp Fuel injection valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010203375A (en) * 2009-03-04 2010-09-16 Denso Corp Fuel injection valve

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