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JP2008266452A - Method and apparatus for thermal decomposition of waste plastic - Google Patents

Method and apparatus for thermal decomposition of waste plastic Download PDF

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JP2008266452A
JP2008266452A JP2007111308A JP2007111308A JP2008266452A JP 2008266452 A JP2008266452 A JP 2008266452A JP 2007111308 A JP2007111308 A JP 2007111308A JP 2007111308 A JP2007111308 A JP 2007111308A JP 2008266452 A JP2008266452 A JP 2008266452A
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pyrolysis
oil
waste plastic
gas
pyrolysis gas
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Hideo Nishimura
秀生 西村
Tetsuya Nishimura
哲也 西村
Kazuo Onuki
一雄 大貫
Shigeaki Tonomura
重彰 殿村
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Nippon Steel Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract

【課題】廃プラスチックから従来の廃プラ油化法や廃プラガス化法に比べて利用価値が高い熱分解生成物を製造する方法を提供する。
【解決手段】廃プラスチックを熱分解して熱分解ガスを生成する熱分解工程と、前記生成した熱分解ガスを冷却して熱分解ガス中の油状成分を凝縮し、熱分解油を生成する熱分解油生成工程とを有する廃プラスチックの熱分解方法において、前記熱分解工程の反応温度を650℃±20℃とし、前記熱分解油回収工程で凝縮させる熱分解ガス中の油状成分を引火点60℃以上の油状成分または引火点70℃以上の油状成分とすることを特徴とする。
【選択図】なし
The present invention provides a method for producing a thermal decomposition product having high utility value from waste plastic as compared with conventional waste plastic oil production method and waste plastic gasification method.
A pyrolysis step in which waste plastic is pyrolyzed to generate pyrolysis gas, and heat that cools the generated pyrolysis gas to condense oily components in the pyrolysis gas to generate pyrolysis oil. In the method for pyrolyzing waste plastics having a cracked oil production step, the reaction temperature of the pyrolysis step is set to 650 ° C. ± 20 ° C., and an oily component in the pyrolysis gas condensed in the pyrolysis oil recovery step has a flash point of 60. It is characterized in that it is an oily component having a flash point of 70 ° C or higher.
[Selection figure] None

Description

本発明は廃プラスチックを資源として有効利用するための廃プラスチックの熱分解方法および熱分解装置に関するものである。   The present invention relates to a waste plastic thermal decomposition method and thermal decomposition apparatus for effectively using waste plastic as a resource.

廃プラスチックの処理方法は従来単純焼却や埋立てが中心であったが、循環型社会促進が近年の大きな社会的課題となっていることから、廃プラスチックの有効利用技術が強く求められている。そこで、廃プラスチックの有効利用を目的とした廃プラスチック処理方法として、廃プラスチックから油を回収する廃プラ油化法や廃プラスチックから可燃性ガスを回収する廃プラガス化法が提案されている。   Conventionally, waste plastic treatment methods have been centered on simple incineration and landfilling, but the promotion of a recycling-oriented society has become a major social issue in recent years, so there is a strong demand for effective technology for waste plastics. Thus, as waste plastic treatment methods for the purpose of effective use of waste plastic, a waste plastic oil conversion method for recovering oil from waste plastic and a waste plastic gasification method for recovering combustible gas from waste plastic have been proposed.

廃プラ油化法は、例えば特許文献1〜3に記載されているように、廃プラスチックを反応温度400℃前後の熱分解炉内に装入して熱分解ガスを生成し、生成した熱分解ガスを後段のゼオライト等の触媒を充填した触媒改質塔に導入して熱分解ガス中の油状成分を触媒塔内で分解して軽質化した後、触媒改質塔通過後の熱分解ガスをガス冷却装置で冷却して熱分解油を凝縮・回収し、回収した熱分解油を特定の沸点留分に分留した後燃料油等に利用する方法である。   For example, as described in Patent Documents 1 to 3, the waste plastic oil production method generates a pyrolysis gas by charging waste plastic into a pyrolysis furnace having a reaction temperature of about 400 ° C. The gas is introduced into a catalyst reforming tower packed with a catalyst such as zeolite in the subsequent stage to decompose the oily components in the pyrolysis gas in the catalyst tower to lighten, and the pyrolysis gas after passing through the catalyst reforming tower is reduced. This is a method of condensing and recovering pyrolysis oil by cooling with a gas cooling device, and fractionating the recovered pyrolysis oil into a specific boiling fraction and then using it as fuel oil or the like.

一方、廃プラガス化法は、例えば特許文献4〜6に記載されているように、廃プラスチックを反応温度1000℃〜1500℃程度の高温のガス化炉内に直接吹き込むか、あるいは廃プラスチックを熱分解炉で一旦熱分解ガス化した後にガス化炉内に吹き込んで、高温のガス化炉内でクラッキング反応、酸素による部分燃焼反応、水蒸気改質反応等を起こさせ、廃プラスチックを一酸化炭素(CO)、および水素(H2)を主成分とする可燃性ガスに変換するする方法である。
「ボイラ研究」第171号、7頁、14〜15行目(1978) 特開平6−128569公報 特開平3−86790公報 特開昭59−174690公報 特開平10−156314公報 特開平10−281437公報 特開2004−67896公報
On the other hand, in the waste plastic gasification method, as described in Patent Documents 4 to 6, for example, the waste plastic is directly blown into a high-temperature gasification furnace having a reaction temperature of about 1000 ° C to 1500 ° C, or the waste plastic is heated. Once pyrolyzed and gasified in the cracking furnace, it is blown into the gasification furnace to cause cracking reaction, partial combustion reaction with oxygen, steam reforming reaction, etc. in the high temperature gasification furnace, and the waste plastic is carbon monoxide ( This is a method of converting to a combustible gas mainly composed of CO) and hydrogen (H 2 ).
“Boiler Research” No. 171, page 7, lines 14-15 (1978) JP-A-6-128569 JP-A-3-86790 JP 59-174690 A JP 10-156314 A Japanese Patent Laid-Open No. 10-281437 JP 2004-67896 A

しかしながら、既存の廃プラ油化法の抱える課題として、既存の廃プラ油化法は容器包装プラスチック(以降、「容リプラ」と記載)を初めとするポリエチレン樹脂を含んだ廃プラスチックを油化すると、冬季等の液温低下時に固化する性質を有する長鎖脂肪族炭化水素類を主成分とした油が生成することが挙げられる。送液ポンプで移送可能な最大粘度は、例えば非特許文献1に記載されているように通常1000mm2/s程度(1000cSt程度)であることから、動粘度1000mm2/s以下(1000cSt以下)とするためには送液ポンプや送液配管等の油移送設備や廃プラ油の利用先である燃焼設備への加温設備付加が必要となり工業的に実用的でない。そこで、既存の廃プラスチック油化法では前述のように熱分解炉後段に触媒改質塔を設け、熱分解ガス中の長鎖脂肪族炭化水素類を軽質化した後に熱分解油を回収する方法を採用している。しかしながら、触媒改質塔により長鎖脂肪族炭化水素類を軽質化した熱分解油を回収する方法の抱える課題として、生成した熱分解油はガソリン分、灯油分、軽油分等の低沸点油が主成分となるために新たな問題が発生することが挙げられる。即ちガソリンや灯油、軽油を燃料とする燃焼装置は燃料性状に求める品質制約が厳しいため、種々の不純物を含有する廃プラスチックから製造した熱分解油をガソリンや灯油、軽油の代替油として適用するには高精度蒸留や高精度精製等の付加が必要となって設備コストおよび運転コストが大幅に上昇する。また、ガソリン分、灯油分、軽油分は引火点が非常に低いために取扱いが厄介であり、熱分解油の貯留容器や移送設備等の周辺設備も重厚な仕様のものが必要となって設備コストが増大する。従来の廃プラ油化技術が抱えるこれら課題は、廃プラ油化技術が実機プラントとして殆ど普及できていない大きな要因にもなっている。 However, as an issue with the existing waste plastic oil conversion method, the existing waste plastic oil conversion method is to convert waste plastic containing polyethylene resin including container and packaging plastics (hereinafter referred to as “capacity plastic”) into oil. In other words, oils mainly composed of long-chain aliphatic hydrocarbons having the property of solidifying when the liquid temperature is lowered such as in winter can be mentioned. Since the maximum viscosity that can be transferred by the liquid feed pump is usually about 1000 mm 2 / s (about 1000 cSt) as described in Non-Patent Document 1, for example, the kinematic viscosity is 1000 mm 2 / s or less (1000 cSt or less). In order to do so, it is necessary to add a heating facility to an oil transfer facility such as a liquid feed pump or a liquid feed pipe or a combustion facility where waste plastic oil is used, which is not industrially practical. Therefore, in the existing waste plastic oil conversion method, as described above, a catalytic reforming tower is provided at the rear stage of the pyrolysis furnace, and after the lightening of long-chain aliphatic hydrocarbons in the pyrolysis gas, the pyrolysis oil is recovered. Is adopted. However, as a problem with the method of recovering pyrolysis oil lightened from long-chain aliphatic hydrocarbons by catalytic reforming tower, the pyrolysis oil produced is low boiling oil such as gasoline, kerosene, diesel oil, etc. A new problem arises because it becomes the main component. In other words, combustion devices that use gasoline, kerosene, or light oil as fuels are subject to severe quality restrictions on fuel properties, so that pyrolytic oil produced from waste plastics containing various impurities can be used as an alternative to gasoline, kerosene, and light oil. The addition of high-precision distillation and high-precision refining requires equipment costs and operating costs. Gasoline, kerosene, and light oil are very difficult to handle because of their very low flash point, and facilities that require heavy specifications for peripheral equipment such as storage containers and transfer equipment for pyrolysis oil Cost increases. These problems of the conventional plastic waste oil technology have become a major factor in the fact that the waste plastic oil technology has hardly spread as an actual plant.

一方、既存の廃プラガス化法の抱える課題としては、既存の廃プラガス化法で得られる生成ガスは一酸化炭素(CO)、および水素(H2)を主成分とするためにガスカロリーが2000〜2500kcal/Nm3程度(8300〜10500kJ/Nm3程度)と低く、生成ガスを燃料ガスとして使用する場合の利用価値が低いことが挙げられる。 On the other hand, the problem with the existing waste plagasification method is that the product gas obtained by the existing waste plagasification method contains carbon monoxide (CO) and hydrogen (H 2 ) as the main components, so that the gas calorie is 2000 It is as low as about ˜2500 kcal / Nm 3 (about 8300 to 10500 kJ / Nm 3 ), and the utility value when the product gas is used as fuel gas is low.

そこで本発明は、廃プラスチックから従来の廃プラ油化法や廃プラガス化法に比べて利用価値が高いA重油又は第三石油類に相当する0℃の低温度でも移送可能な油を回収する方法を提供することを目的とする。   Therefore, the present invention recovers oil that can be transferred from waste plastic even at a low temperature of 0 ° C., corresponding to A heavy oil or third petroleum, which has a higher utility value than conventional waste plastic oil production methods and waste plastic gasification methods. It aims to provide a method.

本発明者らは廃プラスチックから従来の廃プラ油化法や廃プラガス化法に比べて利用価値が高い生成物を製造する方法について鋭意検討した結果、廃プラスチックを反応温度650℃±20℃に調整した熱分解炉内で熱分解処理して熱分解ガスを生成した後、生成した熱分解ガスを熱分解油生成装置に導入して熱分解ガスを冷却し、熱分解ガス中に含まれる引火点60℃以上または引火点70℃以上の油状成分を凝縮させて回収することにより、低温下での動粘度が液温0℃でも1000mm2/s以下(1000cSt以下、測定方法JIS−K2283)と低く、かつガソリン、灯油、軽油に比べて品質制約が小さくて工業的用途が広いA重油相当の性状を持った熱分解油を製造可能であることを見出した。ちなみに、反応温度が600℃程度或いは700℃程度の場合には液温0℃での動粘度が2000mm2/s以上(2000cSt以上)に急上昇してしまい、従来の廃プラ油化法の課題である低温粘度問題が解決できないことをあわせて見出した。 As a result of intensive studies on a method for producing a product having a higher utility value than waste plastic oil conversion and waste plastic gasification from waste plastic, the present inventors have made the waste plastic a reaction temperature of 650 ° C. ± 20 ° C. After pyrolysis treatment in the adjusted pyrolysis furnace to generate pyrolysis gas, the generated pyrolysis gas is introduced into the pyrolysis oil generator to cool the pyrolysis gas, and the ignition contained in the pyrolysis gas By condensing and recovering an oily component having a point of 60 ° C. or higher or a flash point of 70 ° C. or higher, the kinematic viscosity at low temperature is 1000 mm 2 / s or less (1000 cSt or less, measurement method JIS-K2283) even at a liquid temperature of 0 ° C. It has been found that it is possible to produce a pyrolysis oil having properties equivalent to heavy oil A, which is low and has less quality restrictions than gasoline, kerosene and light oil and has a wide range of industrial applications. Incidentally, when the reaction temperature is about 600 ° C. or about 700 ° C., the kinematic viscosity at the liquid temperature of 0 ° C. rapidly increases to 2000 mm 2 / s or more (2000 cSt or more), which is a problem of the conventional waste plastic oil production method. It was also found that a certain low temperature viscosity problem cannot be solved.

また、熱分解炉の反応温度が650℃程度の場合に低温粘度の低い熱分解油が特異的に生成する原因について調査した結果、1)反応温度600℃程度までは熱分解油中に未分解の長鎖脂肪族炭化水素類が残存すること、熱分解油中に長鎖脂肪族炭化水素類が少量残存しても低温粘度が阻害されること、2)反応温度が600℃程度から650℃程度に変化すると、長鎖脂肪族炭化水素類の芳香族化反応が急激に進行して長鎖脂肪族炭化水素類が脂肪族側鎖を持ったA重油に相当する芳香族炭化水素類に変化し、長鎖脂肪族炭化水素類が消失して低温粘度が改善すること、3)反応温度が650℃程度から700℃程度に変化すると、芳香族炭化水素類の縮合多環化(高分子量化)が急激に進行し、芳香族炭化水素類の高分子量化に伴う低温粘度の上昇が生じることを見出した。   Moreover, as a result of investigating the cause of the specific formation of pyrolysis oil with low low temperature viscosity when the reaction temperature of the pyrolysis furnace is about 650 ° C., 1) Undecomposed in the pyrolysis oil up to about 600 ° C. That the long-chain aliphatic hydrocarbons remain, the low-temperature viscosity is inhibited even if a small amount of the long-chain aliphatic hydrocarbons remain in the pyrolysis oil, and 2) the reaction temperature is about 600 ° C. to 650 ° C. When the level changes, the aromatization reaction of long-chain aliphatic hydrocarbons proceeds rapidly, and the long-chain aliphatic hydrocarbons change to aromatic hydrocarbons corresponding to A heavy oil with aliphatic side chains. The long-chain aliphatic hydrocarbons disappear and the low-temperature viscosity is improved. 3) When the reaction temperature is changed from about 650 ° C. to about 700 ° C., condensation polycyclic aromatic hydrocarbons (high molecular weight) ) Progresses rapidly, and the low-temperature viscosity accompanying the increase in the molecular weight of aromatic hydrocarbons Was found that the increase in results.

本発明は、係る課題を解決するために提案されたもので、その要旨とするところは以下の(1)〜(8)に示す通りである。
(1)第1の発明は、廃プラスチックを熱分解して熱分解ガスを生成する熱分解工程と、前記生成した熱分解ガスを冷却して熱分解ガス中の油状成分を凝縮し、熱分解油を生成する熱分解油生成工程とを有する廃プラスチックの熱分解方法において、前記熱分解工程の反応温度を650℃±20℃とし、前記熱分解油生成工程で生成した熱分解油を回収することを特徴とする廃プラスチックの熱分解方法である。
(2)第2の発明は、第1の発明において、前記回収した熱分解油の引火点が60℃以上となるように回収することを特徴とする。
(3)第3の発明は、第1の発明において、前記回収した熱分解油の引火点が70℃以上で第三石油類となるように回収することを特徴とする。
(4)第4の発明は、前記(1)〜(3)のいずれか1項に記載の方法において、前記熱分解工程の方式を外熱ロータリーキルンとし、熱分解工程の反応温度を前記外熱ロータリーキルンの内筒温度で管理することを特徴とする。
(5)第5の発明は、前記(1)〜(4)のいずれか1項に記載の方法において、熱分解油生成工程の後段に熱分解ガス中に含まれる常温下で液化する軽質油成分を分離する軽質油分離工程と軽質油分離後の熱分解ガスを精製するガス精製工程とを設け、前記ガス精製工程後の熱分解ガスを回収することを特徴とする。
(6)第6の発明は、前記(1)〜(5)のいずれか1項に記載の方法において、前記廃プラスチックが容器包装リサイクル法で規定される「その他プラスチック製容器包装」であることを特徴とする。
(7)第7の発明は、廃プラスチックを熱分解処理して熱分解ガスを生成する反応温度650℃±20℃に調整可能な熱分解炉と、前記生成した熱分解ガスを冷却して熱分解ガス中に含まれる引火点60℃以上または引火点70℃以上の油状成分を凝縮して熱分解油を生成する熱分解油生成装置と、前記熱分解油生成装置後の熱分解ガスを冷却して熱分解ガス中に含まれる常温下で液化する軽質油成分を分離する軽質油分離装置と、軽質油分離後の熱分解ガスを精製するガス精製装置とを備えることを特徴とする廃プラスチックの熱分解装置である。
(8)第8の発明は、前記(7)に記載の装置において、前記熱分解炉が、内筒温度を650℃±20℃に調整可能な外熱ロータリーキルン式熱分解炉であることを特徴とする。
The present invention has been proposed in order to solve such problems, and the gist thereof is as shown in the following (1) to (8).
(1) The first invention is a pyrolysis process in which waste plastic is pyrolyzed to generate pyrolysis gas, and the generated pyrolysis gas is cooled to condense oily components in the pyrolysis gas, thereby pyrolyzing. In a method for pyrolyzing waste plastic having a pyrolysis oil production step for producing oil, a reaction temperature of the pyrolysis step is set to 650 ° C. ± 20 ° C., and the pyrolysis oil produced in the pyrolysis oil production step is recovered This is a method for thermally decomposing waste plastics.
(2) The second invention is characterized in that, in the first invention, the recovered pyrolysis oil is recovered so that the flash point is 60 ° C. or higher.
(3) The third invention is characterized in that, in the first invention, the recovered pyrolysis oil is recovered so as to become a third petroleum at a flash point of 70 ° C. or higher.
(4) A fourth invention is the method according to any one of (1) to (3), wherein the thermal decomposition step is an external heat rotary kiln, and the reaction temperature of the thermal decomposition step is the external heat. It is controlled by the inner cylinder temperature of the rotary kiln.
(5) A fifth invention is a method according to any one of (1) to (4), wherein the light oil liquefied at room temperature contained in the pyrolysis gas after the pyrolysis oil production step. A light oil separation step for separating the components and a gas purification step for purifying the pyrolysis gas after the light oil separation are provided, and the pyrolysis gas after the gas purification step is recovered.
(6) The sixth invention is the method described in any one of (1) to (5) above, wherein the waste plastic is “other plastic container packaging” defined by the Containers and Packaging Recycling Law. It is characterized by.
(7) The seventh invention is a pyrolysis furnace capable of adjusting the reaction temperature to 650 ° C. ± 20 ° C. for generating pyrolysis gas by pyrolyzing waste plastic, and cooling the generated pyrolysis gas to heat A pyrolysis oil generator that generates a pyrolysis oil by condensing an oil component having a flash point of 60 ° C. or higher or a flash point of 70 ° C. or more contained in the cracked gas, and cooling the pyrolysis gas after the pyrolysis oil generator Waste plastics comprising: a light oil separation device that separates light oil components liquefied at room temperature contained in pyrolysis gas; and a gas purification device that purifies the pyrolysis gas after separation of light oil Is a thermal decomposition apparatus.
(8) The eighth invention is characterized in that, in the apparatus according to (7), the pyrolysis furnace is an external heat rotary kiln type pyrolysis furnace capable of adjusting an inner cylinder temperature to 650 ° C. ± 20 ° C. And

本発明により、廃プラスチックから従来の廃プラ油化法や廃プラガス化法に比べて利用価値が高いA重油又は第三石油類に相当する0℃の低温度でも移送可能な油を回収することが可能となる。
さらには、本発明の別の形態によれば、本発明によって廃プラスチックからLNG代替可能な高カロリーガスを回収することが可能となる。
According to the present invention, oil that can be transported even at a low temperature of 0 ° C. corresponding to A heavy oil or third petroleum, which has a higher utility value than conventional waste plastic oil conversion methods and waste plastic gasification methods, is recovered from waste plastics. Is possible.
Furthermore, according to another aspect of the present invention, the present invention makes it possible to recover high calorie gas that can replace LNG from waste plastic.

図1は第1の実施形態に係る本発明の廃プラスチックの熱分解方法および熱分解装置を実施するための設備構成の一例を示すブロック図である。廃プラスチック1を例えばスクリューフィーダー等の廃棄物供給装置2を用いて反応温度を650℃±20℃に調整した熱分解炉3内に定量供給し、熱分解炉3内で廃プラスチック1を熱分解処理して可燃性ガスおよび油分から構成される熱分解ガス4並びに熱分解残渣5を生成する。   FIG. 1 is a block diagram showing an example of the equipment configuration for carrying out the waste plastic thermal decomposition method and thermal decomposition apparatus of the present invention according to the first embodiment. Waste plastic 1 is quantitatively supplied into a pyrolysis furnace 3 whose reaction temperature is adjusted to 650 ° C. ± 20 ° C. using a waste feeder 2 such as a screw feeder, and the waste plastic 1 is pyrolyzed in the pyrolysis furnace 3. By processing, a pyrolysis gas 4 and a pyrolysis residue 5 composed of a combustible gas and an oil component are generated.

熱分解炉3で発生した熱分解ガス4を熱分解炉3の後段に設けた熱分解油生成装置6に導入して冷却し、熱分解ガス4中に含まれている引火点60℃以上の油状成分を凝縮させることにより液温0℃でも動粘度が数百mm2/sレベル(数百cStレベル)の低粘度で、かつA重油相当の性状を持った熱分解油7を生成することができる。ここでA重油相当の性状を持った熱分解油とはJIS規格JIS−K2205で規定される液温50℃での動粘度が20mm2/s以下(20cSt以下)で引火点60℃以上の熱分解油を示す。 The pyrolysis gas 4 generated in the pyrolysis furnace 3 is introduced into a pyrolysis oil generator 6 provided at the rear stage of the pyrolysis furnace 3 and cooled, and the flash point contained in the pyrolysis gas 4 is 60 ° C. or higher. By condensing oily components, a pyrolysis oil 7 having a low viscosity with a kinematic viscosity of several hundred mm 2 / s level (several hundred cSt level) even at a liquid temperature of 0 ° C. and having properties equivalent to heavy oil A is produced. Can do. Here, the pyrolysis oil having properties equivalent to A heavy oil is a heat having a kinematic viscosity of 20 mm 2 / s or less (20 cSt or less) at a liquid temperature of 50 ° C. prescribed by JIS standard JIS-K2205 and a flash point of 60 ° C. or more. Indicates cracked oil.

また、熱分解油生成装置6で凝縮させる油状成分を引火点70℃以上の成分とすることにより液温0℃で動粘度数百mm2/sレベル(数百cStレベル)の低粘度で、かつA重油相当の動粘度(液温50℃での動粘度20mm2/s以下)を有し、より工業的価値の高い第三石油類に類する熱分解油7を得ることが可能である。 Further, by making the oily component condensed in the pyrolysis oil generator 6 a component having a flash point of 70 ° C. or higher, the liquid temperature is 0 ° C., and the viscosity is several hundred mm 2 / s level (several hundred cSt level). In addition, it is possible to obtain a pyrolysis oil 7 having a kinematic viscosity equivalent to heavy oil A (kinematic viscosity at a liquid temperature of 50 ° C. of 20 mm 2 / s or less) and having a higher industrial value, similar to third petroleums.

尚、熱分解油生成装置6で凝縮させる油状成分を引火点60℃以上や引火点70℃以上に調整する方法としては、例えば引火点と沸点は通常1次相関の関係にあることを利用して、回収油の引火点と沸点の関係を予め測定して把握しておき、特定の沸点以上の成分のみを凝縮回収するよう熱分解油生成装置の熱分解ガス冷却温度を調整する等の既存の方法の適用が可能である。   As a method for adjusting the oil component condensed in the pyrolysis oil generator 6 to a flash point of 60 ° C. or higher or a flash point of 70 ° C. or higher, for example, the fact that the flash point and boiling point are usually in a primary correlation relationship is used. The relationship between the flash point of the recovered oil and the boiling point is measured and grasped in advance, and the pyrolysis gas cooling temperature of the pyrolysis oil generator is adjusted so that only components above the specified boiling point are condensed and recovered. It is possible to apply this method.

尚、熱分解炉3の反応温度が本発明範囲外の場合は、前述の熱分解油生成装置6で生成する熱分解油7の低温動粘度が送液困難な1000mm2/s以上(1000cSt以上)となるため好ましくない。即ち、熱分解炉3の反応温度が630℃を下回ると、生成した熱分解油中に長鎖脂肪族炭化水素類が残存して0℃動粘度が1000mm2/s以上(1000cSt以上)まで上昇し、一方、反応温度が670℃を上回ると熱分解油が縮合多環化(高分子量化)して0℃動粘度が2000mm2/s以上(2000cSt以上)に急上昇する。 When the reaction temperature of the pyrolysis furnace 3 is outside the range of the present invention, the low temperature kinematic viscosity of the pyrolysis oil 7 produced by the pyrolysis oil production device 6 is 1000 mm 2 / s or more (1000 cSt or more ) Is not preferable. That is, when the reaction temperature of the pyrolysis furnace 3 falls below 630 ° C., long-chain aliphatic hydrocarbons remain in the generated pyrolysis oil, and the 0 ° C. kinematic viscosity rises to 1000 mm 2 / s or more (1000 cSt or more). On the other hand, when the reaction temperature exceeds 670 ° C., the pyrolysis oil is condensed polycyclic (high molecular weight), and the 0 ° C. kinematic viscosity rapidly increases to 2000 mm 2 / s or more (2000 cSt or more).

熱分解炉3内での熱分解ガスの反応時間については、短すぎると長鎖脂肪族炭化水素類の芳香族化反応が十分進行せずに熱分解油の品質の不安定化を招くため、例えば反応時間20秒間以上程度の十分な時間を確保するのが好ましい。   Regarding the reaction time of the pyrolysis gas in the pyrolysis furnace 3, if it is too short, the aromatization reaction of long-chain aliphatic hydrocarbons does not proceed sufficiently, leading to destabilization of the quality of the pyrolysis oil. For example, it is preferable to secure a sufficient time such as a reaction time of about 20 seconds or more.

熱分解炉3の方式としては、特に限定するところはなく、移動層方式や外熱ロータリーキルン方式などの一般的な熱分解炉の方式が適用可能である。尚、熱分解残渣の生成量が少ない廃プラスチックを原料として熱分解処理する際、熱分解炉内で廃プラスチックが溶融軟化して塊状物が発生し易い場合には、塊状物発生抑制のために炭化物や無機化合物等の非揮発性成分を有する添加材を廃プラスチックと共に熱分解炉内に装入するのが好適である。前述の添加剤としては熱分解炉3から発生する熱分解残渣5の一部を利用しても良い。   The method of the pyrolysis furnace 3 is not particularly limited, and general pyrolysis furnace methods such as a moving bed method and an external heat rotary kiln method are applicable. In addition, when pyrolytic treatment is performed using waste plastic with a small amount of pyrolysis residue as a raw material, if the waste plastic melts and softens easily in the pyrolysis furnace, a lump is likely to occur. It is preferable that an additive having a non-volatile component such as a carbide or an inorganic compound is charged into a pyrolysis furnace together with waste plastic. As the aforementioned additive, a part of the pyrolysis residue 5 generated from the pyrolysis furnace 3 may be used.

熱分解炉3の反応温度は通常炉内の熱分解ガス温度とし、熱分解ガス温度は炉内に装入した熱電対により測定するが、第2の実施形態においては、熱分解炉3の方式として外熱ロータリーキルンを用いた場合に、反応温度を外熱ロータリーキルンの内筒温度とすることを特徴とするものである。本発明者らは、廃プラスチックをロータリーキルンで熱分解処理する場合、炉内ガス温度に比べて高温のキルン内筒近傍において熱分解ガスがさらに熱履歴を受けて2次的な反応を生じること、前記キルン内筒近傍での熱分解ガスの2次的な反応の進行程度によって熱分解油生成装置6で回収される熱分解油の性状が支配されることを見出し、反応温度をキルンの内筒温度とする本方法の発明に至った。キルン内筒温度の測定方法としては、例えばキルン内筒の外表面温度を熱電対で測定し、伝熱計算や試運転時等に内表面温度を実測することによってキルン内筒の内表面温度を算出する方法等が考えられる。   The reaction temperature of the pyrolysis furnace 3 is usually the pyrolysis gas temperature in the furnace, and the pyrolysis gas temperature is measured by a thermocouple charged in the furnace. In the second embodiment, the method of the pyrolysis furnace 3 is used. When an external heat rotary kiln is used, the reaction temperature is the inner cylinder temperature of the external heat rotary kiln. When the present inventors pyrolyze waste plastic with a rotary kiln, the pyrolysis gas further receives a thermal history in the vicinity of the kiln inner cylinder, which is higher in temperature than the gas temperature in the furnace, and causes a secondary reaction. It has been found that the properties of the pyrolysis oil recovered by the pyrolysis oil generator 6 is governed by the degree of secondary reaction of pyrolysis gas in the vicinity of the kiln inner cylinder, and the reaction temperature is set to the inner cylinder of the kiln. It came to invention of this method made into temperature. The kiln inner cylinder temperature is measured, for example, by measuring the outer surface temperature of the kiln inner cylinder with a thermocouple and calculating the inner surface temperature of the kiln inner cylinder by actually measuring the inner surface temperature during heat transfer calculation or trial operation. The method of doing etc. can be considered.

従って、ロータリーキルンは、キルン内筒の内表面温度を650℃±20℃に調整可能な制御機能を持つロータリーキルンを用いれば良い。   Therefore, the rotary kiln may be a rotary kiln having a control function capable of adjusting the inner surface temperature of the kiln inner cylinder to 650 ° C. ± 20 ° C.

熱分解油生成装置6の方式としては特に限定するところはなく、冷却媒体を流した2重管等に熱分解ガスを接触させる間接冷却方式の他、生成した熱分解油7を熱分解ガス冷却媒体として利用し、冷却した熱分解油を熱分解ガスと向流接触させる直接冷却方式が適用可能である。   The method of the pyrolysis oil generator 6 is not particularly limited. In addition to the indirect cooling method in which the pyrolysis gas is brought into contact with a double pipe or the like in which a cooling medium is passed, the generated pyrolysis oil 7 is cooled with pyrolysis gas. A direct cooling method in which the cooled pyrolysis oil is used as a medium and counter-contacted with the pyrolysis gas is applicable.

熱分解油生成装置後の熱分解ガス(熱分解油分離後ガス)8は、さらに次工程の軽質油分離装置9で冷却してBTX(ベンゼン、トルエン、キシレン)類を初めとした常温で液化する軽質油10を凝縮分離し、軽質油分離後の熱分解ガス(軽質油分離後ガス)11は、従来技術のガス精製技術と同様のガス精製装置12で除塵、脱塩化水素等のガス精製処理を行った後製品ガス13を回収する。製品ガス13は、炭素数1〜3の炭化水素、および水素を主成分とする低位発熱量10000kcal/Nm3前後(42000kJ/Nm3前後)の高カロリーガスであり、LNG代替ガスとして利用可能である。 The pyrolysis gas (gas after pyrolysis oil separation) 8 after the pyrolysis oil generator is further cooled by the light oil separator 9 in the next step and liquefied at room temperature including BTX (benzene, toluene, xylene). The light oil 10 to be condensed is separated, and the pyrolysis gas (gas after light oil separation) 11 after separation of the light oil is removed by a gas purification device 12 similar to the gas purification technology of the prior art, and gas purification such as dust removal and dehydrochlorination is performed. After the treatment, the product gas 13 is recovered. The product gas 13 is a high-calorie gas having a low calorific value around 10000 kcal / Nm 3 (around 42000 kJ / Nm 3 ) mainly composed of hydrocarbons having 1 to 3 carbon atoms and hydrogen, and can be used as an LNG alternative gas. is there.

従って、本発明においては、回収油はA重油又は第三石油類に相当する油となって複雑な精製工程が不要となり、又生成ガスも従来のガス精製技術により精製可能である。
軽質油分離装置9で分離した軽質油10は、低位発熱量10000kcal/kg前後(42000kJ/kg前後)の高カロリー油であり、熱分解炉3を加熱するための燃料油として利用可能な他、電力や蒸気の製造設備の燃料源等として有効利用可能である。
尚、ポリエチレンを含むプラスチックであればいずれも下記1)〜3)の熱分解油生成挙動を有するため、本発明で適用可能な廃プラスチックの種類としては、容リプラに限らずポリエチレンを含んだ産廃プラについても適用可能である。
1)反応温度600℃程度までは熱分解油中に低温粘度を阻害する未分解の長鎖脂肪族炭化水素類が残存し、熱分解油中に長鎖脂肪族炭化水素類が少量残存しても低温粘度が阻害。
2)反応温度が600℃程度から650℃程度に変化すると、長鎖脂肪族炭化水素類の芳香族化反応が急激に進行して長鎖脂肪族炭化水素類が脂肪族側鎖を持ったA重油に相当する芳香族炭化水素類に変化し、長鎖脂肪族炭化水素類が消失して低温粘度が改善。
3)反応温度が650℃程度から700℃程度に変化すると、芳香族炭化水素類の縮合多環化(高分子量化)が急激に進行し、芳香族炭化水素類の高分子量化に伴う低温粘度が上昇。
Therefore, in the present invention, the recovered oil becomes oil corresponding to heavy oil A or third petroleum, and a complicated refining process is unnecessary, and the product gas can be refined by a conventional gas refining technique.
The light oil 10 separated by the light oil separator 9 is a high calorie oil having a low calorific value of around 10,000 kcal / kg (around 42000 kJ / kg), and can be used as a fuel oil for heating the pyrolysis furnace 3, It can be effectively used as a fuel source for electric power and steam production facilities.
In addition, since any plastic containing polyethylene has the pyrolysis oil generation behavior of the following 1) to 3), the types of waste plastic applicable in the present invention are not limited to the volumetric plastics and industrial waste containing polyethylene. It can also be applied to plastic.
1) Until the reaction temperature reaches about 600 ° C., undecomposed long-chain aliphatic hydrocarbons that inhibit low-temperature viscosity remain in the pyrolysis oil, and a small amount of long-chain aliphatic hydrocarbons remain in the pyrolysis oil. Also low temperature viscosity is hindered.
2) When the reaction temperature is changed from about 600 ° C. to about 650 ° C., the aromatization reaction of long chain aliphatic hydrocarbons proceeds rapidly, and the long chain aliphatic hydrocarbons have aliphatic side chains. Changes to aromatic hydrocarbons equivalent to heavy oil, and long-chain aliphatic hydrocarbons disappear and low-temperature viscosity improves.
3) When the reaction temperature is changed from about 650 ° C. to about 700 ° C., the condensation polycyclization (high molecular weight) of aromatic hydrocarbons proceeds rapidly, and the low temperature viscosity accompanying the increase in the molecular weight of aromatic hydrocarbons. Rises.

上述した図1に示す設備構成を用いて容リプラを処理規模200t/日で処理した例を示す。熱分解炉3は発生した軽質油を燃料に使用した熱風発生炉を備えた外熱式ロータリーキルンを用い、熱分解油生成装置6は熱分解ガスを冷却媒体と向流で接触させて油状成分を熱分解油として凝縮させるとともに生成した熱分解油を熱分解ガスの冷却媒体として使用する直接熱交換方式を用い、軽質油分離装置9は冷却水を流した多重管に熱分解ガスを接触させて冷却する間接熱交換方式を用い、ガス精製装置12は湿式ガス洗浄塔方式を用いた。反応温度を650℃±20℃(630℃〜670℃)の範囲に調整した熱分解炉3に容リプラを装入して熱分解ガス4と熱分解残渣5を生成し、熱分解ガス4を熱分解油生成装置6に導入して冷却し熱分解油7を約30m3/日得た。尚、反応温度はキルン内筒の内表面温度とし、反応温度の調整方法としては、キルン内筒の内表面温度と外表面温度の温度差の関係を予め実測して把握し、操業時はキルン内筒の外表面に挿入した熱電対温度を測定してキルン内筒の外表面温度を調整した。具体的には、キルン内筒の外表面温度と内表面温度の温度差は10℃であったので、キルン内筒の外表面温度640℃〜680℃となるよう調整した。 The example which processed the capacity | capacitance repura with the process scale of 200 t / day using the installation structure shown in FIG. 1 mentioned above is shown. The pyrolysis furnace 3 uses an externally heated rotary kiln equipped with a hot air generator that uses the generated light oil as a fuel, and the pyrolysis oil generator 6 brings the pyrolysis gas into contact with the cooling medium in a countercurrent to remove oily components. Using a direct heat exchange system that condenses as pyrolysis oil and uses the generated pyrolysis oil as a cooling medium for the pyrolysis gas, the light oil separation device 9 makes the pyrolysis gas contact the multiple pipes that flowed the cooling water. The indirect heat exchange system for cooling was used, and the gas purification apparatus 12 used a wet gas cleaning tower system. A pyrolysis furnace 3 having a reaction temperature adjusted to a range of 650 ° C. ± 20 ° C. (630 ° C. to 670 ° C.) is charged with a volumetric reactor to produce pyrolysis gas 4 and pyrolysis residue 5. It introduced into the pyrolysis oil production | generation apparatus 6, it cooled, and pyrolysis oil 7 was obtained about 30 m < 3 > / day. The reaction temperature is the inner surface temperature of the kiln inner cylinder, and as a method for adjusting the reaction temperature, the relationship between the temperature difference between the inner surface temperature and the outer surface temperature of the kiln inner cylinder is measured and grasped in advance. The thermocouple temperature inserted on the outer surface of the inner cylinder was measured to adjust the outer surface temperature of the kiln inner cylinder. Specifically, since the temperature difference between the outer surface temperature and the inner surface temperature of the kiln inner cylinder was 10 ° C., the outer surface temperature of the kiln inner cylinder was adjusted to be 640 ° C. to 680 ° C.

生成した熱分解油7は液温0℃での動粘度が約300mm2/s(約300cSt)であり冬季でも送液可能な低温粘度の低い油であった。又、熱分解油7の引火点は約80℃、50℃動粘度は約10mm2/s(約10cSt)となり第3石油類に類するA重油相当の性状の油であった。又、ガス精製装置後の製品ガス13は生成量約8万Nm3/日、低位発熱量約12000kcal/Nm3(約50000kJ/Nm3)であり、LNG代替ガスとして利用可能な高カロリーガスが得られた。 The produced pyrolysis oil 7 had a kinematic viscosity at a liquid temperature of 0 ° C. of about 300 mm 2 / s (about 300 cSt), and was a low-temperature viscosity oil that could be fed even in winter. The pyrolysis oil 7 had a flash point of about 80 ° C. and a 50 ° C. kinematic viscosity of about 10 mm 2 / s (about 10 cSt), and was an oil equivalent to A heavy oil similar to the third petroleum. The product gas 13 after the gas purification device has a production amount of about 80,000 Nm 3 / day and a low calorific value of about 12,000 kcal / Nm 3 (about 50000 kJ / Nm 3 ), which is a high calorie gas that can be used as an LNG alternative gas. Obtained.

(比較例1)
比較例1として熱分解炉3の反応温度を700±20℃(680℃〜720℃)の範囲とし、その他条件は実施例1と同一条件とし、実施例1と同じ性状の容リプラを同一処理量200t/日で処理した。得られた熱分解油の液温0℃での動粘度は約2300mm2/s(約2300cSt)となり、従来技術の課題である低温粘度の低い熱分解油を生成することができなかった。また、50℃動粘度約30mm2/s(約30cSt)、引火点80℃となり、A重油相当の油性状も未達であった。
(Comparative Example 1)
As Comparative Example 1, the reaction temperature of the pyrolysis furnace 3 is set to a range of 700 ± 20 ° C. (680 ° C. to 720 ° C.), the other conditions are the same as those in Example 1, and the same treatment is applied to the same volume of repulsor as in Example 1. Processed at a volume of 200 t / day. The obtained pyrolysis oil had a kinematic viscosity at a liquid temperature of 0 ° C. of about 2300 mm 2 / s (about 2300 cSt), and it was not possible to produce a pyrolysis oil having a low low temperature viscosity, which is a problem of the prior art. Further, the kinematic viscosity at 50 ° C. was about 30 mm 2 / s (about 30 cSt), the flash point was 80 ° C., and the oil property equivalent to heavy oil A was not achieved.

(比較例2)
比較例2として熱分解炉3の反応温度を600℃±20℃(580℃〜620℃)の範囲とし、その他条件は実施例1と同一条件とし、実施例1と同じ性状の容リプラを同一処理量200t/日で処理した。得られた熱分解油は引火点約80℃、50℃動粘度約10mm2/s(約10cSt)で第3石油類に類するA重油相当の性状の油であったが、液温0℃での動粘度は熱分解油が固化して測定不能であり、従来技術の課題である低温粘度の低い熱分解油を生成することができなかった。
(Comparative Example 2)
As Comparative Example 2, the reaction temperature of the pyrolysis furnace 3 is set to a range of 600 ° C. ± 20 ° C. (580 ° C. to 620 ° C.), the other conditions are the same as those of Example 1, and the same volume of the same size as in Example 1 is used. Processing was performed at a throughput of 200 t / day. The obtained pyrolysis oil was an oil having a flash point of about 80 ° C., a 50 ° C. kinematic viscosity of about 10 mm 2 / s (about 10 cSt), and a property equivalent to A heavy oil similar to the third petroleum, but at a liquid temperature of 0 ° C. The kinematic viscosity cannot be measured due to solidification of the pyrolysis oil, and it was not possible to produce a pyrolysis oil having a low low temperature viscosity, which is a problem of the prior art.

本発明の第1の発明に係る装置の設備例を示すブロック図である。It is a block diagram which shows the equipment example of the apparatus which concerns on 1st invention of this invention.

符号の説明Explanation of symbols

1・・・廃プラスチック
2・・・廃棄物供給装置
3・・・熱分解炉
4・・・熱分解ガス
5・・・熱分解残渣
6・・・熱分解油生成装置
7・・・熱分解油
8・・・熱分解油分離後ガス
9・・・軽質油分離装置
10・・・軽質油
11・・・軽質油分離後ガス
12・・・ガス精製装置
13・・・製品ガス
DESCRIPTION OF SYMBOLS 1 ... Waste plastic 2 ... Waste supply apparatus 3 ... Pyrolysis furnace 4 ... Pyrolysis gas 5 ... Pyrolysis residue 6 ... Pyrolysis oil production | generation apparatus 7 ... Pyrolysis Oil 8 ... Gas after pyrolysis oil separation 9 ... Light oil separation device 10 ... Light oil 11 ... Gas oil separation gas 12 ... Gas purification device 13 ... Product gas

Claims (8)

ポリエチレンを含有した廃プラスチックを熱分解して熱分解ガスを生成する熱分解工程と、前記生成した熱分解ガスを冷却して熱分解ガス中の油状成分を凝縮し、熱分解油を生成する熱分解油生成工程とを有する廃プラスチックの熱分解方法において、前記熱分解工程の反応温度を650℃±20℃とし、前記熱分解油生成工程で生成した熱分解油を回収することを特徴とする廃プラスチックの熱分解方法。   A pyrolysis process for pyrolyzing waste plastic containing polyethylene to generate pyrolysis gas, and heat for generating pyrolysis oil by cooling the generated pyrolysis gas and condensing oily components in the pyrolysis gas In the method for pyrolyzing waste plastic having a cracked oil production step, the reaction temperature of the pyrolysis step is set to 650 ° C. ± 20 ° C., and the pyrolysis oil produced in the pyrolysis oil production step is recovered. Thermal decomposition method of waste plastic. 前記回収した熱分解油の引火点が60℃以上となるように回収することを特徴とする請求項1記載の廃プラスチックの熱分解方法。   2. The method for pyrolyzing waste plastic according to claim 1, wherein the recovered pyrolysis oil is recovered so that a flash point is 60 ° C. or higher. 前記回収した熱分解油の引火点が70℃以上で第三石油類となるように回収することを特徴とする請求項1記載の廃プラスチックの熱分解方法。   2. The method for pyrolyzing waste plastic according to claim 1, wherein the recovered pyrolysis oil is recovered so as to become a third petroleum at a flash point of 70 ° C. or higher. 前記熱分解工程の方式を外熱ロータリーキルンとし、熱分解工程の反応温度を前記外熱ロータリーキルンの内筒温度で管理することを特徴とする請求項1〜3のいずれかに記載の廃プラスチックの熱分解方法。   The heat of waste plastic according to any one of claims 1 to 3, wherein the thermal decomposition process is an external heat rotary kiln, and the reaction temperature of the thermal decomposition process is controlled by the inner cylinder temperature of the external heat rotary kiln. Disassembly method. 前記熱分解油生成工程の後段に熱分解ガス中に含まれる常温下で液化する軽質油成分を分離する軽質油分離工程と軽質油分離後の熱分解ガスを精製するガス精製工程とを設け、前記ガス精製工程後の熱分解ガスを回収することを特徴とする請求項1〜4のいずれかに記載の廃プラスチックの熱分解方法。   A light oil separation step for separating light oil components that are liquefied at room temperature contained in the pyrolysis gas and a gas purification step for purifying the pyrolysis gas after separation of the light oil are provided after the pyrolysis oil generation step, The method for pyrolyzing waste plastics according to any one of claims 1 to 4, wherein the pyrolysis gas after the gas purification step is recovered. 前記廃プラスチックが容器包装リサイクル法で規定される「その他プラスチック製容器包装」であることを特徴とする請求項1〜5のいずれかに記載の廃プラスチックの熱分解方法。   The waste plastic thermal decomposition method according to claim 1, wherein the waste plastic is “other plastic container packaging” defined by the Containers and Packaging Recycling Law. 廃プラスチックを熱分解処理して熱分解ガスを生成する反応温度650℃±20℃に調整可能な熱分解炉と、前記生成した熱分解ガスを冷却して熱分解ガス中に含まれる引火点60℃以上または引火点70℃以上の油状成分を凝縮して熱分解油を生成する熱分解油生成装置と、前記熱分解油生成装置後の熱分解ガスを冷却して熱分解ガス中に含まれる常温下で液化する軽質油成分を分離する軽質油分離装置と、軽質油分離後の熱分解ガスを精製するガス精製装置とを備える廃プラスチックの熱分解装置。   A pyrolysis furnace that can be adjusted to a reaction temperature of 650 ° C. ± 20 ° C. for generating a pyrolysis gas by pyrolyzing waste plastic, and a flash point 60 contained in the pyrolysis gas by cooling the generated pyrolysis gas. A pyrolysis oil generator for condensing an oily component having a flash point of 70 ° C. or higher or a flash point of 70 ° C. or higher, and a pyrolysis gas after the pyrolysis oil generator is cooled to be contained in the pyrolysis gas. A waste plastic pyrolysis apparatus comprising a light oil separation apparatus that separates light oil components that are liquefied at room temperature and a gas purification apparatus that purifies the pyrolysis gas after separation of the light oil. 前記熱分解炉が、内筒温度を650℃±20℃に調整可能な外熱ロータリーキルン式熱分解炉であることを特徴とする請求項7記載の廃プラスチックの熱分解装置。   8. The waste plastic pyrolysis apparatus according to claim 7, wherein the pyrolysis furnace is an external heat rotary kiln type pyrolysis furnace capable of adjusting an inner cylinder temperature to 650 ° C. ± 20 ° C.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024232628A1 (en) * 2023-05-11 2024-11-14 주식회사 엘지화학 Method of preparing pyrolysis oil from waste plastics
KR20250000350U (en) 2023-08-16 2025-02-25 토요엔지니어링 카부시키가이샤 Pyrolysis reactor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024232628A1 (en) * 2023-05-11 2024-11-14 주식회사 엘지화학 Method of preparing pyrolysis oil from waste plastics
KR20250000350U (en) 2023-08-16 2025-02-25 토요엔지니어링 카부시키가이샤 Pyrolysis reactor

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