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JP2008115628A - Construction method for elevated structure - Google Patents

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JP2008115628A
JP2008115628A JP2006300671A JP2006300671A JP2008115628A JP 2008115628 A JP2008115628 A JP 2008115628A JP 2006300671 A JP2006300671 A JP 2006300671A JP 2006300671 A JP2006300671 A JP 2006300671A JP 2008115628 A JP2008115628 A JP 2008115628A
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pile
floor slab
construction
crane
temporary
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Shin Matsumoto
伸 松本
Natsuko Tsuji
奈津子 辻
Mitsuo Tono
光男 東野
Masaaki Sakamoto
公明 阪本
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Obayashi Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a construction method for an elevated structure, achieving inexpensive and quick construction not being an obstacle to a railroad and a road on the ground in a simple process and constitution. <P>SOLUTION: This construction method for an elevated bridge includes: a construction process S10 for an initial elevated bridge as the first work area right above a railroad line 38; an extension construction process S20 for an elevated bridge by repeating a construction process S21 for a temporary pile using a crane pile driver 20 loaded on the initial elevated bridge 46, and a floor slab erection process S22 for erecting a beam panel 42 and a lining plate 44 on the constructed temporary pile 50, while moving the crane type pile driver 20; a final pile driving process S30 for driving a final pile 34 from above the constructed elevated bridge 56; a final pole changingly receiving process S40 for erecting a final pole 36 in the final pile 34 to change with the temporary pile 50; a temporary pile removable process S50 for removing the temporary pile 50; and a floor slab finishing process S60 for laying a final floor slab 62. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は高架構造物の構築方法に関する。   The present invention relates to a method for constructing an elevated structure.

昨今、いわゆる「開かずの踏み切り」対する解決策の一つとして鉄道線路の高架化の要求が高まっている。既設線路から鉄道高架橋へ高架化する施工法には、現況線路の隣に仮線用の用地を確保して線路を切替え、現況敷地に工事スペースを確保した後、高架橋を施工する仮線工法や、鉄道の運行に支障とならない夜間などの時間帯に線路を閉鎖して高架橋を施工する直上高架工法などがある。   Recently, as one of the solutions to the so-called “opening without crossing”, there is an increasing demand for elevated railway tracks. For the construction method of overpassing the existing railway to the railway viaduct, there is a temporary line construction method that secures a site for the temporary line next to the existing railway line, switches the railway line, secures construction space on the existing site, and then constructs the viaduct. In addition, there is a directly overpass construction method in which the railway is closed and the viaduct is constructed at night time that does not hinder the operation of the railway.

しかしながら、このような高架橋工法を都市部で実施する場合、仮線工法では用地確保のための用地買収に時間とコストを要し、直上高架工法においても終電から始発までの時間が短いために、現況線路内外への重機や資材の搬出入、段取り替え等の作業可能な時間が制限されて工期に日数を要してしまう。   However, when implementing such a viaduct construction method in an urban area, the temporary wire construction method requires time and cost to acquire a site for securing the site, and even in the overhead overhead construction method, the time from the last train to the first train is short, Time required for work such as loading and unloading heavy machinery and materials into and out of the current track, and changeovers is limited, and the construction period takes days.

これに対し、従来より、例えば特許文献1及び2に記載されるような鉄道線路の高架橋の施工技術が提案されている。
特許文献1には、路線の両側にプレキャスト柱を建て込み、建て込まれたプレキャスト柱にプレキャスト梁及びプレキャストスラブを架設して高架橋を構築する方法が開示されている。これは、柱、梁、スラブのすべてをプレキャストとして予め製造しておくことで、現場作業を省力化することにより、工期の短縮を図ったものである。
また、特許文献2には、運行線路の両側にレールを敷設し、この運行線路の上部を跨ぐ門型の施工用架台を敷設したレールに走行自在にセットして、この施工用架台を移動させながら高架橋等の構造物を構築する方法が開示されている。これは昼夜を問わず列車の運行を妨げることなく、作業架台を走行しながら作業架台に搭載した各種機械により軌道の立体化工事を可能とするものである。
On the other hand, conventionally, for example, construction techniques for viaducts on railway tracks as described in Patent Documents 1 and 2 have been proposed.
Patent Document 1 discloses a method of constructing a viaduct by building precast columns on both sides of a route and laying precast beams and precast slabs on the built precast columns. In this method, all the columns, beams, and slabs are pre-manufactured as pre-casts, thereby saving labor on site and shortening the work period.
Further, in Patent Document 2, rails are laid on both sides of the operation line, and a gate-type construction work straddling the upper part of the operation line is set so as to run freely, and the construction work is moved. However, a method for constructing a structure such as a high bridge is disclosed. This enables three-dimensional construction of the track by various machines mounted on the work platform while traveling on the work platform without interfering with the train operation day or night.

さらに、例えば特許文献3には、既設高架橋の上を作業スペースとして有効利用して、高架橋の延長施工を行う技術も提案されている。
この特許文献3に記載された技術では、柱体間に架設される桟橋パネルが柱体の1支間分の大きさに設計されており、既に架設された既設桟橋パネル上に搭載されたクレーンによって、新たに架設する桟橋パネルを既設桟橋パネルに連結するとともに、既設桟橋パネルに設置された反力ポールにワイヤー等で斜張させながら片持ちさせて仮架設しておき、新たに架設した桟橋パネルの架設方向先端部の柱体連結部に、柱体となる鋼管を挿通して下部地盤に打設し、打設された柱体と新たな桟橋パネルとを柱体連結部で連結して、新たな桟橋パネルを柱体間に本架設し、これら一連の作業を反復することによって高架橋を構築していく。これは、特に、山間部などの桟橋下に森林が植生していたり、斜面となっていたりする場合において、桟橋上から桟橋を延長していく工事が可能となるので、桟橋下の植生伐採や地盤成形等をできるだけ少なくするとともに、工期の短縮を図ったものである。
特開平11−247109号公報 特開昭60−30707号公報 特開平10−46523号公報
Furthermore, for example, Patent Document 3 proposes a technique for performing an extension construction of a viaduct by effectively utilizing the existing viaduct as a work space.
In the technique described in Patent Document 3, a pier panel constructed between pillars is designed to have a size corresponding to one span of the pillars, and is installed by a crane mounted on an existing pier panel already constructed. The newly constructed pier panel is connected to the existing pier panel and cantilevered with a reaction pole installed on the existing pier panel while being tilted with wires etc. Insert the steel pipe that will become the column body into the lower ground by inserting it into the column body connection part at the tip of the installation direction of the building, connect the installed column body and the new pier panel at the column body connection part, A new pier panel will be installed between the pillars, and the viaduct will be built by repeating these series of operations. This is especially true when the forest is vegetated under a pier such as a mountainous area, or when it is sloped, so it is possible to extend the pier from the top of the pier. It is intended to minimize ground formation and shorten the construction period.
JP 11-247109 A Japanese Patent Laid-Open No. 60-30707 Japanese Patent Laid-Open No. 10-46523

しかしながら、特許文献1に記載される高架橋の構築方法では、施工にあたって鉄道線路の鉄道の運行に支障とならないような対策は講じられていない。   However, in the construction method of the viaduct described in Patent Document 1, no measures are taken so as not to hinder the operation of the railway on the railway track.

また、特許文献2に記載される高架橋の構築方法では、施工用架台を設置するまでに、架線の架替や施工用架台用の線路の敷設を行わなければならず、工事が大掛かりなものとなって工期の長期化及び施工コストの増大を招くおそれがある。   In addition, in the construction method of the viaduct described in Patent Document 2, it is necessary to replace the overhead line and lay the track for the construction platform before installing the construction platform, and the construction is large. There is a risk that the construction period will be prolonged and the construction cost will increase.

また、特許文献3に記載される高架橋の構築方法では、この構築方法を鉄道線路の高架橋の構築に適用することで、鉄道の運行に支障とならないように施工することは可能であるが、新たな桟橋パネルを既設桟橋パネルから延長させて架設していく際に、クレーンによって連結位置に移動された新たな桟橋パネルを、一旦、既設桟橋パネルに設置された反力ポールにワイヤー等で斜張させながら片持ちさせて仮架設してする工程が必要となる。このため、反力ポール及びワイヤーの資材等を準備及び調達する必要があるとともに、これら反力ポールにワイヤー等で斜張させながら片持ちさせて仮架設する作業に手間と時間がかかり、施工コストの増大及び工期の長期化を招くおそれもある。   In addition, in the construction method of the viaduct described in Patent Document 3, it is possible to construct the viaduct so as not to hinder the operation of the railway by applying this construction method to the construction of the viaduct of the railway track. When extending a new pier panel from the existing pier panel, the new pier panel moved to the connection position by the crane is once slanted with a wire etc. to the reaction pole installed on the existing pier panel A process of cantilevering and temporarily erection is required. For this reason, it is necessary to prepare and procure materials for reaction force poles and wires, etc., and it takes time and effort to temporarily mount these reaction force poles while they are slanted with wires, etc. There is also a possibility of causing an increase in the construction time and prolonging the construction period.

本発明は、上記の点に鑑みてなされたものであり、簡易な工程及び構成で、地上の線路や道路等の使用に支障とならないように低コストかつ迅速に施工可能な高架構造物の構築方法を提供することを目的とする。   The present invention has been made in view of the above points, and it is possible to construct an elevated structure that can be constructed quickly and at low cost so as not to hinder the use of ground tracks, roads, etc., with simple processes and configurations. It aims to provide a method.

上記の目的を達成するため、本発明は高架構造物の構築方法であって、
地盤に打設された杭とその上に架設された床版上に、前記床版から水平方向に離間した位置で前記地盤に杭を打設可能な杭打機と、クレーンとを搭載する第1工程と、
前記架設された床版上に搭載された杭打機を用いて、前記架設された床版から高架構造物の延長方向に離間する前記地盤上の所定の位置に、前記地盤から上方へ突出した部分を柱として機能させるべく杭を打設する第2工程と、
前記クレーンを用いて、前記第2工程で打設された杭に新たな床版を架設する第3工程と、
前記第3工程で架設された床版へ前記杭打機と前記クレーンとを移動させる第4工程とを備え、
前記第2〜4工程を繰り返して前記高架構造物を延長して構築していくことを特徴とする(第1の発明)。
In order to achieve the above object, the present invention is a method for constructing an elevated structure,
A pile driving machine capable of driving a pile to the ground at a position horizontally spaced from the floor slab and a crane are mounted on a pile placed on the ground and a floor slab installed on the pile. 1 process,
Using a pile driving machine mounted on the installed floor slab, it protrudes upward from the ground to a predetermined position on the ground that is separated from the installed floor slab in the extension direction of the elevated structure. A second step of driving a pile to make the part function as a pillar;
A third step of laying a new floor slab on the pile driven in the second step, using the crane;
A fourth step of moving the pile driver and the crane to the floor slab installed in the third step;
The second to fourth steps are repeated to extend and construct the elevated structure (first invention).

本発明による高架構造物の構築方法によれば、一旦、床版上に杭打機とクレーンを搭載すれば、地盤への杭の打設や打設された杭への新たな床版の架設を、全て床版上から実施できるので、搭載後は施工中に床版下の供用線路や道路の使用を妨げることはない。これにより昼夜を問わず高架構造物の架設を行うことができ、工期短縮とともに施工コストの削減を図れる。また、供用線路や道路上に架設された床版上のスペースを作業基地等に利用できることにより供用線路や道路の敷地以外に確保すべき用地を節減でき、工期短縮及び工費の削減に寄与する。   According to the method for constructing an elevated structure according to the present invention, once a pile driving machine and a crane are mounted on the floor slab, a pile is placed on the ground or a new floor slab is installed on the placed pile. Since it can be carried out from the floor slab, it will not interfere with the use of service lines and roads under the slab during installation after installation. As a result, the elevated structure can be installed regardless of day or night, and the construction cost can be reduced while shortening the construction period. In addition, since the space on the floor slab installed on the working track or road can be used as a work base or the like, the site to be secured other than the site of the working track or road can be saved, which contributes to shortening the construction period and cost.

また、本発明による高架構造物の構築方法によれば、杭打機によって床版から高架構造物の構築方向の地盤に杭を打設した後、クレーンによってその杭の上に新たな床版を架設する施工順序であることにより、新たな床版を架設する際に、既設床版に反力ポールにワイヤー等を設置して斜張させながら片持ちさせるなどのような工程を要しないので、この工程に必要な資材等の施工コストの節減及び工期短縮が図れる。   Moreover, according to the construction method of the elevated structure according to the present invention, after placing the pile from the floor slab to the ground in the construction direction of the elevated structure by the pile driving machine, a new floor slab is placed on the pile by the crane. Because it is the construction sequence to install, when installing a new floor slab, there is no need for a process such as installing a wire etc. on the reaction pole on the existing floor slab and making it cantilever while tilting. Construction costs such as materials necessary for this process can be reduced and construction period can be shortened.

第2の発明は、第1の発明において、前記杭打機と前記クレーンとを、杭打機能を有する移動式クレーンで兼用することを特徴とする。   A second invention is characterized in that, in the first invention, the pile driving machine and the crane are combined with a mobile crane having a pile driving function.

本発明による高架構造物の構築方法によれば、ブームの先端部に杭打機を有する移動式クレーンを用いることで、杭打機とクレーンとを兼用できるので、床版に搭載する建設機械の総重量を軽減できる。これにより一基の床版の耐積荷重を小さく設定できるので、工事を簡素化できる。また、一台で作業が行えることにより占用面積が減るので床版上のスペースを広く使用できる。   According to the construction method of the elevated structure according to the present invention, by using a mobile crane having a pile driver at the tip of the boom, the pile driver and the crane can be used together. The total weight can be reduced. As a result, the load bearing capacity of one floor slab can be set small, so that construction can be simplified. Moreover, since the occupied area is reduced by performing the work with one unit, the space on the floor slab can be widely used.

第3の発明は、第1又は2の発明において、前記杭は仮設杭であり、前記床版を架設後、前記床版上から本設柱を建て込んで、この本設柱で前記床版を支持するとともに、前記仮設杭を撤去することを特徴とする。   According to a third invention, in the first or second invention, the pile is a temporary pile, and after the floor slab is installed, a main pillar is built from the floor slab, and the floor slab is formed with the permanent pillar. And the temporary pile is removed.

第4の発明は、第3の発明において、前記仮設杭として、下端にらせん状の羽又は傾斜した複数の羽を有し、管軸を中心に回転させることにより地盤に貫入又は地盤から抜管可能な鋼管を用いることを特徴とする。   In a fourth aspect of the present invention, the temporary pile according to the third aspect of the present invention has a spiral wing or a plurality of inclined wings at the lower end, and can be penetrated into the ground or extracted from the ground by rotating around the tube axis. It is characterized by using a simple steel pipe.

本発明による高架構造物の構築方法によれば、上記仮設杭を用いることにより、地盤に打設する際に生じる排土量が少ないので掘削土の処理が省力化できる。また、逆回転させることにより容易に抜管できるので作業効率を向上させることができる。さらに打撃を与えることなく回転を与えるのみで打設を行えるので騒音防止に寄与できる。   According to the construction method of the elevated structure according to the present invention, the use of the temporary piles reduces the amount of soil generated when placing on the ground, so that the processing of excavated soil can be labor-saving. Moreover, since it can be easily extubated by making it reversely rotate, working efficiency can be improved. Furthermore, it is possible to perform the placement only by giving the rotation without giving a hit, so that it can contribute to noise prevention.

本発明によれば、簡易な工程及び構成で、地上の線路や道路等の使用に支障とならないように低コストかつ迅速に施工可能な高架構造物の構築方法を提供できる。   ADVANTAGE OF THE INVENTION According to this invention, the construction method of the elevated structure which can be constructed | assembled quickly at low cost so that it may not interfere with use of a ground track, a road, etc. with a simple process and structure can be provided.

以下、本発明の好ましい一実施形態について図面に基づき詳細に説明する。本実施形態は、本発明の高架橋の構築方法を鉄道線路の直上に高架橋を構築することに適用した例である。   Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the drawings. The present embodiment is an example in which the method for constructing a viaduct according to the present invention is applied to constructing a viaduct directly above a railway track.

図1は、本実施形態にかかる高架橋の構築方法の工程フローを示す工程図である。
図1に示すように、本実施形態に係る高架橋の構築方法は、先ず鉄道線路の直上での最初の作業領域となる高架橋(以下、初期高架橋という)の施工工程S10と、初期高架橋に搭載された杭打機能を有する移動式クレーン(以下、クレーン式杭打機という)による仮設杭の施工工程S21と、施工された仮設杭に梁パネルと覆工板とを架設する床版の架設工程S22と、クレーン式杭打機の移動工程S23とを繰り返し、鉄道線路の直上に高架橋を延長して構築していく高架橋の延長施工工程S20と、施工された高架橋上から本設杭を打設する本設杭の打設工程S30と、本設杭に本設柱を建て込んで仮設杭と受け替える本設柱の受替工程S40と、本設柱に受け替えた後に仮設杭を撤去する仮設杭の撤去工程S50と、最後に仕上げとして本設床版を敷設する床版の仕上施工工程S60との各工程から構成される。
FIG. 1 is a process diagram showing a process flow of a method for constructing a viaduct according to the present embodiment.
As shown in FIG. 1, the construction method of the viaduct according to the present embodiment is first installed in the construction process S10 of the viaduct (hereinafter referred to as the initial viaduct) that is the first work area immediately above the railway track, and the initial viaduct. Temporary pile construction process S21 using a mobile crane having a pile driving function (hereinafter referred to as a crane-type pile driving machine), and a floor slab construction process S22 for laying a beam panel and a lining plate on the constructed temporary pile. Then, the crane-type pile driving machine S23 is repeated, and the viaduct extension construction process S20, which is constructed by extending the viaduct directly above the railway track, and the main pile is driven from the constructed viaduct. The installation process S30 of the permanent pile, the replacement process S40 of the permanent pillar in which the permanent pillar is built and replaced with the temporary pile, and the temporary construction that removes the temporary pile after the replacement to the permanent pillar Pile removal process S50 and finally finishing Composed of the steps of the finishing construction step S60 in deck laying the 設床 edition Te.

これらの工程を実施するには、クレーン式杭打機を用いることで実現される。図2は、そのクレーン式杭打機の側面図であり、同図(a)は杭打ち時の状態、(b)は資材等の吊持時の状態を示している。なお、クレーン式杭打機には、例えば、特開昭60−112924号公報に記載されるようなものを用いる。   In order to implement these processes, it is implement | achieved by using a crane-type pile driver. 2A and 2B are side views of the crane-type pile driving machine, in which FIG. 2A shows a state at the time of pile driving, and FIG. 2B shows a state at the time of hanging materials and the like. In addition, as a crane type pile driving machine, what is described in Unexamined-Japanese-Patent No. 60-12912 is used, for example.

図2(a)に示すように、クレーン式杭打機20は、自走可能な車台22とその上に旋回自在に設置されたクレーン本体24とからなる一般的な移動式クレーンであって、そのブーム26の先端部に杭打機28を備えたものであり、車台22から離間する地点に杭30を打設することができるようになっている。   As shown in FIG. 2 (a), the crane-type pile driving machine 20 is a general mobile crane composed of a self-propelled chassis 22 and a crane body 24 that is pivotably installed thereon. A pile driving machine 28 is provided at the tip of the boom 26, and a pile 30 can be driven at a point away from the chassis 22.

杭打機28は、例えば、杭30を挟持しながら杭30の長手軸を中心に回転力を与える機構を備え、杭30は、自重とクレーン式杭打機20からブーム26を介して与えられる下向き荷重により地盤27に押圧されながら回転することにより、地盤27に効率良く打設されるようになっている。   The pile driver 28 includes, for example, a mechanism that applies a rotational force around the longitudinal axis of the pile 30 while sandwiching the pile 30, and the pile 30 is given from the crane and the crane-type pile driver 20 via the boom 26. By rotating while being pressed against the ground 27 by the downward load, the ground 27 is efficiently driven.

また、図2(b)に示すように、クレーン式杭打機20は、杭打機28の不使用時にはブーム26に連結されたワイヤー32により資材等を吊上げることもできるようになっている。本高架橋の構築方法ではこのクレーン式杭打機20を用いることにより効果的に各工程を実施することができる。   Further, as shown in FIG. 2B, the crane-type pile driving machine 20 can also lift materials and the like by the wire 32 connected to the boom 26 when the pile driving machine 28 is not used. . In the construction method of this viaduct, each process can be effectively implemented by using this crane type pile driving machine 20.

以下に各工程についてさらに詳細に説明する。
図3は、初期高架橋の施工工程S10を説明するための側面図であり、同図(a)は本設杭及び本設柱の設置作業、同図(b)は架設された初期高架橋46及びその上に載置されたクレーン式杭打機20を示す。
図3に示すように、初期高架橋の施工工程S10では、後工程(仮設杭の施工工程S21及び床版の架設工程S22)を実施するための最初の作業台となる高架橋の構築を行う。この工程は、本構築方法の一連の工程の中で鉄道線路38を占用する工程であるので、その施工を短時間に実施するために、初期高架橋46は上記の後工程を実施するための作業台として最小限の作業領域を確保できる規模のものであることが好ましい。
Hereinafter, each step will be described in more detail.
FIG. 3 is a side view for explaining the construction process S10 of the initial viaduct, in which FIG. 3 (a) shows the installation work of the main pile and the main pillar, and FIG. 3 (b) shows the initial initial viaduct 46 and The crane type pile driving machine 20 mounted thereon is shown.
As shown in FIG. 3, in the initial viaduct construction process S10, a viaduct that is the first work table for performing the post-process (the temporary pile construction process S21 and the floor slab erection process S22) is performed. Since this step is a step of occupying the railroad track 38 in a series of steps of the present construction method, the initial viaduct 46 is an operation for carrying out the above-described subsequent steps in order to carry out the construction in a short time. It is preferable that it is a scale which can ensure the minimum work area as a stand.

初期高架橋の施工工程S10にあたっては、図3(a)に示すように、先ず、例えば、TBH(Top Boring Hole)工法を用いたTBH杭打機48によって本設杭34を場所打コンクリート杭で構築し、構築された本設杭34に本設柱36を、例えば、上記説明したクレーン式杭打機20を用いて建て込む。ここで、本設杭34及び本設柱36は、初期高架橋46が鉄道線路38及び架線40を跨ぐような配置になるように鉄道線路38の両脇に沿って所定の本数が設置される。   In the initial viaduct construction process S10, as shown in FIG. 3A, first, the main pile 34 is constructed with cast-in-place concrete piles by a TBH pile driver 48 using, for example, a TBH (Top Boring Hole) method. Then, the main pillar 36 is built in the constructed main pile 34 using, for example, the crane-type pile driver 20 described above. Here, a predetermined number of the main piles 34 and the main pillars 36 are installed along both sides of the railroad track 38 so that the initial viaduct 46 straddles the railroad track 38 and the overhead wire 40.

そして、これら設置された本設柱36の上に床版41を設置する。床版41は、例えば、鋼部材を格子状又は梯子状に枠組みした梁パネル42と、梁パネル42上に敷設されるスチールデッキ等の覆工板44とから構成され、その設置にあたっては、先ず、梁パネル42を、例えば、クレーン式杭打機20のブーム26に連結されたワイヤー32により吊持させて本設柱36の上に架設し、本設柱36と梁パネル42とを、例えば溶接やボルト締結等によって固定する。なお、梁パネル42には、例えば、建て込みされた本設柱36の上端部と連結して固定可能なジョイントを予め備えるものを用いてもよい。   Then, the floor slab 41 is installed on the installed main pillar 36. The floor slab 41 is composed of, for example, a beam panel 42 in which steel members are framed or ladder-like, and a lining plate 44 such as a steel deck laid on the beam panel 42. The beam panel 42 is suspended by, for example, the wire 32 connected to the boom 26 of the crane-type pile driving machine 20 and is erected on the main column 36. The main column 36 and the beam panel 42 are, for example, Fix by welding or bolt fastening. In addition, you may use for the beam panel 42 what is equipped beforehand with the joint which can be connected and fixed with the upper end part of the built-in main pillar 36, for example.

さらに、架設された梁パネル42の上に覆工板44を敷設する。なお、梁パネル42と覆工板44の設置に際し、梁パネル42を架設する前に予め覆工板44を梁パネル42に敷設しておき、その覆工板44が敷設された梁パネル42を本設柱36に架設する手順で施工してもよい。   Further, a lining plate 44 is laid on the erected beam panel 42. When the beam panel 42 and the lining plate 44 are installed, the lining plate 44 is previously laid on the beam panel 42 before the beam panel 42 is installed, and the beam panel 42 on which the lining plate 44 is laid is installed. You may construct in the procedure erected on the main pillar 36.

このようにして架設された初期高架橋46の上にクレーン式杭打機20を搭載する(図3(b)参照)。なお、クレーン式杭打機20の移送には、例えば、大重量を吊持可能なクローラークレーン(図示しない)や鉄道クレーン(図示しない)等の重機を初期高架橋46の周辺に配備して用いる。   The crane-type pile driving machine 20 is mounted on the initial viaduct 46 thus constructed (see FIG. 3B). For the transfer of the crane-type pile driving machine 20, for example, a heavy machine such as a crawler crane (not shown) or a railway crane (not shown) capable of suspending a large weight is provided around the initial viaduct 46.

図4は、仮設杭の施工工程S21を説明するための側面図である。
図4に示すように、初期高架橋の施工工程S10で架設された初期高架橋46上に搭載されたクレーン式杭打機20を用いて、初期高架橋46から高架橋を延長する方向に離間する地盤27上の所定位置に仮設杭50を打設する。ここで用いる仮設杭50の杭材には、例えば、回転圧入鋼管杭を用いる。なお、仮設杭50の地上から上方へ突出した部分は床版41を支持する仮設柱としての役割を有する。
FIG. 4 is a side view for explaining the temporary pile construction step S21.
As shown in FIG. 4, on the ground 27 separated from the initial viaduct 46 in the direction of extending the viaduct, using the crane-type pile driving machine 20 mounted on the initial viaduct 46 installed in the initial viaduct construction step S10. The temporary pile 50 is driven in a predetermined position. As the pile material of the temporary pile 50 used here, for example, a rotary press-fit steel pipe pile is used. In addition, the part which protruded upwards from the ground of the temporary pile 50 has a role as a temporary pillar which supports the floor slab 41. FIG.

図5は、仮設杭50に用いる回転圧入鋼管杭51の下端部を拡大した側面図である。
図5に示すように、回転圧入鋼管杭51は、鋼管52の下端に螺旋状の羽54が溶接されて構成されており、所定方向の回転力が与えられることによって地盤に貫入され、また、逆方向の回転力が与えられることにより抜管できるようになっている。
このように、仮設杭50の打設は、回転圧入鋼管杭51を、クレーン式杭打機20のブーム26の先端に取り付けられた杭打機28により挟持させて回転力を与え、地盤27にその下端の羽54を押し付けることによって地盤27に貫入させることにより行う。
なお、仮設杭50は、床版の架設工程S22で新たに架設される床版の設置位置に対応するように鉄道線路38の両脇に沿って所定の本数が設置される。
FIG. 5 is an enlarged side view of the lower end portion of the rotary press-fit steel pipe pile 51 used for the temporary pile 50.
As shown in FIG. 5, the rotary press-fit steel pipe pile 51 is configured by welding a spiral wing 54 to the lower end of the steel pipe 52, and is penetrated into the ground by applying a rotational force in a predetermined direction. The tube can be extubated by applying a rotational force in the reverse direction.
In this way, the temporary pile 50 is placed by rotating the press-fit steel pipe pile 51 with the pile driving machine 28 attached to the tip of the boom 26 of the crane type pile driving machine 20 to give a rotational force to the ground 27. This is done by penetrating the ground 27 by pressing the lower wing 54.
Note that a predetermined number of temporary piles 50 are installed along both sides of the railroad track 38 so as to correspond to the installation positions of the floor slabs newly installed in the floor slab erection process S22.

次に、床版の架設工程S22において、上記の工程で打設された仮設杭50の上に新たな床版41を設置する。   Next, in the slab erection process S22, a new slab 41 is installed on the temporary pile 50 placed in the above process.

図6は、床版の架設工程S22を説明するための側面図である。
図6に示すように、先ず、梁パネル42を、ブーム26に連結されたワイヤー32によって玉掛けし、クレーン式杭打機20により吊持して仮設杭50の上に架設する。
FIG. 6 is a side view for explaining the slab erection process S22.
As shown in FIG. 6, first, the beam panel 42 is slung by the wire 32 connected to the boom 26, suspended by the crane-type pile driving machine 20, and installed on the temporary pile 50.

なお、梁パネル42と仮設杭50との連結は、後工程(仮設杭の撤去工程S50)でなされる仮設杭の撤去作業を考慮して、容易に取り外しができるように、例えばボルト締結等を用いて固定されることが好ましい。   Note that the beam panel 42 and the temporary pile 50 are connected to each other by, for example, bolt fastening so that the temporary pile can be easily removed in consideration of the removal work of the temporary pile performed in the subsequent process (temporary pile removal process S50). It is preferable to use and fix.

そして、初期高架橋の施工工程S10と同様に覆工板44を梁パネル42上に敷設することにより、新たな床版41が初期高架橋46に延長して架設されることになる。   Then, by laying the lining plate 44 on the beam panel 42 in the same manner as the initial viaduct construction step S10, a new floor slab 41 is extended to the initial viaduct 46 and installed.

このように仮設杭の施工工程S21及び床版の架設工程S22を、クレーン式杭打機20を、構築した高架橋上で移動させながら繰り返し実施する(高架橋の延長施工工程S20)ことにより、鉄道線路38の直上に高架橋56が延長して構築されていく。   As described above, the temporary pile construction step S21 and the floor slab erection step S22 are repeatedly carried out while moving the crane-type pile driving machine 20 on the constructed viaduct (bypass extension construction step S20). The viaduct 56 is extended and constructed immediately above 38.

次にこのようにして所定の長さに亘って構築された高架橋56を支持する仮設杭50を本設柱36に受け替える。
本設柱36への受け替えにあたり、まず本設柱36を建て込むための本設杭34の打設を行う。
Next, the temporary pile 50 that supports the viaduct 56 constructed over a predetermined length in this way is replaced with the permanent pillar 36.
In replacing the main pillar 36 with the main pillar 36, first, a main pile 34 for installing the main pillar 36 is placed.

図7は、本設杭の打設工程S30を説明するための側面図である。
図7に示すように、先に説明したTBH杭打機48は、掘削ロッド58を連結することによって高架橋56上から地盤27までビット60を到達させることできるようになっており、地盤27の所定位置に場所打コンクリート杭を打設していく。
本設杭34の打設後、本設柱36の建て込みを行って仮設杭50から本設柱36へ受け替えを行う。
FIG. 7 is a side view for explaining the placing pile placing step S30.
As shown in FIG. 7, the TBH pile driver 48 described above can reach the bit 60 from the viaduct 56 to the ground 27 by connecting the excavating rod 58. Place cast-in-place concrete piles at the locations.
After placing the permanent pile 34, the permanent pillar 36 is built and the temporary pile 50 is replaced with the permanent pillar 36.

図8は、本設柱の受替工程S40を説明するための側面図である。
図8に示すように、クレーン式杭打機20の杭打機28に本設柱36をセットし、本設杭の打設工程S30で地盤27に打設された本設杭34に本設柱36を建て込み、建て込んだ本設柱36と梁パネル42とを固定する。
FIG. 8 is a side view for explaining the replacement step S40 for the main pillar.
As shown in FIG. 8, the permanent pillar 36 is set on the pile driving machine 28 of the crane-type pile driving machine 20, and the permanent pile 34 installed on the ground 27 in the permanent pile placing process S30 is permanently installed. The pillar 36 is built, and the built-in main pillar 36 and the beam panel 42 are fixed.

なお、本設杭の打設工程S30及び本設柱の受替工程S40では、高架橋56上からTBH杭打機48が掘削ロッド58及びビット60が垂下できるように、またクレーン式杭打機20による本設柱36の建て込みができるように構築位置における覆工板44又は梁パネル42の鋼部材は取り外しておくものとする。また、構築位置に予めTBH杭打機48による杭打ち、及び本設柱36の建て込みが可能な構造を有する覆工板44又は梁パネル42を用いてもよい。
そして本設柱36への受け替えが完了した高架橋56については、仮設杭50の撤去が可能となる。
In addition, in the permanent pile placing step S30 and the permanent pillar replacing step S40, the TBH pile driver 48 can hang the excavation rod 58 and the bit 60 from the viaduct 56, and the crane type pile driver 20 is used. It is assumed that the steel member of the lining plate 44 or the beam panel 42 in the construction position is removed so that the main pillar 36 can be built in. Moreover, you may use the lining board 44 or the beam panel 42 which has the structure in which the pile driving | operation by the TBH pile driving machine 48 and the permanent pillar 36 can be built in the construction position previously.
And the temporary pile 50 can be removed about the viaduct 56 in which the replacement to the main pillar 36 has been completed.

図9は、仮設杭の撤去工程S50を説明するための側面図である。図9に示すように、仮設杭50を梁パネル42から取り外し、その仮設杭50の頭部をクレーン式杭打機20の杭打機28に再び挟持させて、貫入時の方向と逆回転になるように回転力を与えて抜管する。   FIG. 9 is a side view for explaining the temporary pile removal step S50. As shown in FIG. 9, the temporary pile 50 is removed from the beam panel 42, and the head of the temporary pile 50 is sandwiched again by the pile driver 28 of the crane-type pile driver 20, so that the direction opposite to the direction of penetration is reversed. Exhaust the tube by applying a rotational force.

図10は、最後の工程である床版の仕上施工工程S60を説明するための側面図である。
図10に示すように、すべての仮設杭50の撤去後、本設床版62をクレーン式杭打機20の吊上げ機能を用いて敷設することで、本実施形態に係る鉄道線路38の直上における高架橋の構築方法が完了する。
FIG. 10 is a side view for explaining the floor slab finishing construction step S60, which is the last step.
As shown in FIG. 10, after removing all the temporary piles 50, the permanent floor slab 62 is laid using the lifting function of the crane-type pile driving machine 20, so that it is directly above the railroad track 38 according to the present embodiment. The construction method of the viaduct is completed.

以上説明した本実施形態に係る高架橋の構築方法によれば、一旦、高架橋上にクレーン式杭打機20を搭載すれば、地盤27への仮設杭50の打設、打設された仮設杭50への新たな梁パネル42の架設、及び覆工板44の敷設を、全て高架橋56の上から実施できるので、施工中に高架橋56下の鉄道線路38を往来する列車の運行を妨げることはなく施工できる。これにより昼夜を問わず高架橋の架設を行うことができ、工期短縮とともに施工コストの削減を図れる。また、鉄道線路38に架設された高架橋56上のスペースを作業基地等に利用できることにより鉄道線路38の敷地以外に確保すべき用地を節減でき、工期短縮及び工費の削減に寄与する。   According to the construction method of the viaduct according to the present embodiment described above, once the crane-type pile driving machine 20 is mounted on the viaduct, the temporary pile 50 is placed on the ground 27, and the temporary pile 50 is placed. Since the installation of the new beam panel 42 and the lining plate 44 can all be carried out from above the viaduct 56, the operation of the train traveling on the railroad track 38 under the viaduct 56 is not hindered during the construction. Can be constructed. As a result, the viaduct can be installed day and night, and the construction cost can be reduced while shortening the construction period. Further, since the space on the viaduct 56 built on the railway track 38 can be used as a work base or the like, the site to be secured other than the site of the railway track 38 can be saved, which contributes to shortening the construction period and reducing the construction cost.

また、クレーン式杭打機20は、ブーム26の先端部に杭打機28を備えており、杭打機としてだけでなくクレーンとしても利用できるので、高架橋に搭載する建設機械の総重量を軽減できる。これにより一基の高架橋の耐積荷重を小さく設定できるので、工事を簡素化できる。また、一台で作業が行えることにより占用面積が減るので床版41上のスペースを広く使用できる。   Further, the crane-type pile driving machine 20 includes a pile driving machine 28 at the tip of the boom 26 and can be used not only as a pile driving machine but also as a crane, thereby reducing the total weight of construction machines mounted on the viaduct. it can. As a result, the load capacity of one viaduct can be set small, so that construction can be simplified. Moreover, since the occupation area is reduced by performing the work with one unit, the space on the floor slab 41 can be widely used.

また、本実施形態に係る高架橋の構築方法によれば、クレーン式杭打機20によって既設高架橋から高架橋の構築方向の地盤27に仮設杭50を打設した後、クレーン式杭打機20によってその仮設杭50の上に新たな床版41を架設する施工順序であることにより、新たな床版41を架設する際に、上記特許文献3に記載された工法のように高架橋に反力ポールにワイヤー等を設置して斜張させながら片持ちさせるなどのような工程を要しないので、この工程に必要な資材等の施工コストの節減及び工期短縮が図れる。   Moreover, according to the construction method of the viaduct according to the present embodiment, after the temporary pile 50 is placed on the ground 27 in the construction direction of the viaduct from the existing viaduct by the crane type pile driving machine 20, By constructing a new floor slab 41 on the temporary pile 50, when constructing a new floor slab 41, the reaction pole is applied to the viaduct as in the construction method described in Patent Document 3 above. Since a process such as installing a wire or the like and cantilevering while tilting is not required, it is possible to reduce the construction cost and the construction period of materials necessary for this process.

また、本実施形態に係る高架橋の構築方法による仮設杭50によれば、仮設杭50を地盤27に打設する際に排土量が少ないので掘削土の処理が省力化できる。また、逆回転させることにより容易に抜管できるので作業効率を向上させることができる。さらに仮設杭50は、打撃を与えることなく回転を与えるのみで打設できるので騒音防止に寄与できる。   Moreover, according to the temporary pile 50 by the construction method of the viaduct according to the present embodiment, when the temporary pile 50 is placed on the ground 27, the amount of discharged soil is small, so that the processing of excavated soil can be saved. Moreover, since it can be easily extubated by making it reversely rotate, working efficiency can be improved. Furthermore, since the temporary pile 50 can be laid only by giving rotation without giving a hit, it can contribute to noise prevention.

なお、本実施形態に係る高架橋の構築方法では、仮設杭50に鋼管52の下端に螺旋状の羽54を有する回転圧入鋼管杭51を用いたが、鋼管の下端に傾斜した複数の羽を有する回転貫入鋼管杭64を用いてもよい。図11は、回転貫入鋼管杭64の下端を拡大したもので、(a)側面図、(b)下方から見た斜視図である。図11に示すように、回転貫入鋼管杭64は、鋼管52の下端に2枚の傾斜した傾斜羽66を有するもので、回転貫入鋼管杭と同様に回転力が与えられることによって地盤に貫入され、また、逆回転を与えられることにより抜管できるようになっている。   In addition, in the construction method of the viaduct according to the present embodiment, the rotary press-fit steel pipe pile 51 having the spiral wings 54 at the lower end of the steel pipe 52 is used as the temporary pile 50, but has a plurality of wings inclined at the lower end of the steel pipe. You may use the rotation penetration steel pipe pile 64. FIG. FIG. 11 is an enlarged view of the lower end of the rotary penetrating steel pipe pile 64, (a) a side view and (b) a perspective view seen from below. As shown in FIG. 11, the rotary penetrating steel pipe pile 64 has two inclined blades 66 at the lower end of the steel pipe 52, and is penetrated into the ground by applying a rotational force in the same manner as the rotary penetrating steel pipe pile. In addition, the tube can be extubated by being given a reverse rotation.

また、本実施形態に係る高架橋の構築方法では、高架橋56を構築していく上で、先ず仮設杭50を打設し、その上部に梁パネル42、覆工板44などを配置して、更に本設杭34の打設及び本設柱36の建て込みを行う手順で施工を行うものとしたが、これに限らず、最初から仮設杭50を本設杭と本設柱とを兼ねたものとしてもよい。これにより、仮設杭50と本設柱36との受け替え作業が不要となり、工事が簡素化することによって工費の削減と工期短縮に寄与できる。   Moreover, in the construction method of the viaduct according to the present embodiment, in constructing the viaduct 56, the temporary pile 50 is first placed, and the beam panel 42, the lining plate 44, and the like are arranged on the upper portion, and further Although the construction was carried out according to the procedure of placing the permanent pile 34 and erection of the permanent pillar 36, the construction is not limited to this, and the temporary pile 50 serves as both the permanent pile and the permanent pillar from the beginning. It is good. This eliminates the need for replacement work between the temporary pile 50 and the main pillar 36, and simplifies the construction, thereby contributing to a reduction in construction costs and a shortening of the construction period.

また、本実施形態に係る高架橋の構築方法では、クレーン式杭打機20を高架橋56上に搭載することにより、杭打ち作業と梁パネル42の吊上げ作業とをクレーン式杭打機20の一台を用いて行ったが、これに限らず、吊上げ作業については他のクレーンを高架橋上に搭載することによって別途行ってもよい。   Moreover, in the construction method of the viaduct according to the present embodiment, the crane-type pile driving machine 20 is mounted on the viaduct 56 so that the pile driving work and the lifting operation of the beam panel 42 are performed by one unit of the crane-type pile driving machine 20. However, the present invention is not limited to this, and the lifting work may be performed separately by mounting another crane on the viaduct.

また、本実施形態に係る高架橋の構築方法では、仮設杭50に回転圧入鋼管杭51を用いたが、これに限らず、鋼管又はH鋼などの鋼材を用いてもよい。この場合、仮設杭の撤去工程S50で仮設杭50に逆方向の回転力を与えることにより抜管することができないので、例えば、仮設杭50を地表面で切断し、その切断部から上側のみの仮設杭50を撤去するものとする。   Moreover, in the construction method of the viaduct according to the present embodiment, the rotary press-fit steel pipe pile 51 is used for the temporary pile 50, but the present invention is not limited thereto, and a steel material such as a steel pipe or H steel may be used. In this case, the temporary pile 50 cannot be extubated by applying a reverse rotational force to the temporary pile 50 in the removal step S50 of the temporary pile. For example, the temporary pile 50 is cut at the ground surface and only the upper side from the cut portion is temporarily installed. The pile 50 shall be removed.

また、本実施形態に係る高架橋の構築方法では、鉄道線路38の直上に高架橋56を構築する施工を示したが、これに限らず、供用道路上に高架橋56を構築することにも適用してもよい。   Moreover, in the construction method of the viaduct according to the present embodiment, the construction for constructing the viaduct 56 directly above the railroad track 38 has been shown. Also good.

本実施形態にかかる高架橋の構築方法の工程フローを示す工程図である。It is process drawing which shows the process flow of the construction method of the viaduct concerning this embodiment. クレーン式杭打機の側面図であり、同図(a)は杭打ち時の状態、(b)は資材等の吊持時の状態である。It is a side view of a crane type pile driving machine, The figure (a) is the state at the time of pile driving, (b) is the state at the time of suspension of materials etc. 初期高架橋の施工工程を説明するための側面図であり、同図(a)は本設杭及び本設柱の設置作業、同図(b)は架設された初期高架橋及びその上に載置されたクレーン式杭打機を示すものである。It is a side view for demonstrating the construction process of an initial viaduct, The figure (a) is installation work of a main pile and a main pillar, The figure (b) is mounted on the constructed initial viaduct and it. A crane-type pile driver is shown. 仮設杭の施工工程を説明するための側面図である。It is a side view for demonstrating the construction process of a temporary pile. 仮設杭に用いる回転圧入鋼管杭の下端部を拡大した側面図である。It is the side view which expanded the lower end part of the rotation press fit steel pipe pile used for a temporary pile. 床版の架設工程を説明するための側面図である。It is a side view for demonstrating the construction process of a floor slab. 本設杭の打設工程を説明するための側面図である。It is a side view for demonstrating the placement process of a permanent pile. 本設柱の受替工程を説明するための側面図である。It is a side view for demonstrating the replacement process of this installation pillar. 仮設杭の撤去工程を説明するための側面図である。It is a side view for demonstrating the removal process of a temporary pile. 床版の仕上施工工程を説明するための側面図である。It is a side view for demonstrating the finishing construction process of a floor slab. 回転貫入鋼管杭64の下端を拡大したもので、(a)側面図、(b)下方から見た斜視図である。It is what expanded the lower end of the rotation penetration steel pipe pile 64, (a) Side view, (b) The perspective view seen from the downward direction.

符号の説明Explanation of symbols

20 クレーン式杭打機
22 車台
24 クレーン本体
26 ブーム
27 地盤
28 杭打機
30 杭
34 本設杭
36 本設柱
38 鉄道線路
40 架線
41 床版
42 梁パネル
44 覆工板
46 初期高架橋
50 仮設杭
56 高架橋
62 本設床版
S10 初期高架橋の施工工程
S20 高架橋の延長施工工程
S21 仮設杭の施工工程
S22 床版の架設工程
S23 クレーン式杭打機の移動工程
S30 本設杭の打設工程
S40 本設柱の受替工程
S50 仮設杭の撤去工程
S60 床版の仕上施工工程
20 crane type pile driver 22 chassis 24 crane body 26 boom 27 ground 28 pile driver 30 pile 34 main pile 36 main pillar 38 railroad track 40 overhead wire 41 floor slab 42 beam panel 44 lining plate 46 initial viaduct 50 temporary pile 56 Viaduct 62 Permanent floor slab S10 Initial viaduct construction process S20 Overpass extension construction process S21 Temporary pile construction process S22 Floor slab erection process S23 Crane-type pile driving machine S30 Permanent pile placement process S40 Pillar replacement process S50 Temporary pile removal process S60 Floor slab finishing process

Claims (4)

高架構造物の構築方法であって、
地盤に打設された杭とその上に架設された床版上に、前記床版から水平方向に離間した位置で前記地盤に杭を打設可能な杭打機と、クレーンとを搭載する第1工程と、
前記架設された床版上に搭載された杭打機を用いて、前記架設された床版から高架構造物の延長方向に離間する前記地盤上の所定の位置に、前記地盤から上方へ突出した部分を柱として機能させるべく杭を打設する第2工程と、
前記クレーンを用いて、前記第2工程で打設された杭に新たな床版を架設する第3工程と、
前記第3工程で架設された床版へ前記杭打機と前記クレーンとを移動させる第4工程とを備え、
前記第2〜4工程を繰り返して前記高架構造物を延長して構築していくことを特徴とする高架構造物の構築方法。
A method for constructing an elevated structure,
A pile driving machine capable of driving a pile to the ground at a position horizontally spaced from the floor slab on a pile placed on the ground and a floor slab laid on the pile, and a crane mounted thereon 1 process,
Using a pile driving machine mounted on the installed floor slab, it protrudes upward from the ground to a predetermined position on the ground that is separated from the installed floor slab in the extension direction of the elevated structure. A second step of driving a pile to make the part function as a pillar;
A third step of laying a new floor slab on the pile driven in the second step using the crane;
A fourth step of moving the pile driver and the crane to the floor slab installed in the third step;
An elevated structure construction method, wherein the elevated structure is extended and constructed by repeating the second to fourth steps.
前記杭打機と前記クレーンとを、杭打機能を有する移動式クレーンで兼用することを特徴とする請求項1に記載の高架構造物の構築方法。   The construction method for an elevated structure according to claim 1, wherein the pile driver and the crane are also used as a mobile crane having a pile driving function. 前記杭は仮設杭であり、前記床版を架設後、前記床版上から本設柱を建て込んで、この本設柱で前記床版を支持するとともに、前記仮設杭を撤去することを特徴とする請求項1又は2に記載の高架構造物の構築方法。   The pile is a temporary pile, and after laying the floor slab, a main pillar is built on the floor slab, the floor slab is supported by the permanent pillar, and the temporary pile is removed. The construction method of an elevated structure according to claim 1 or 2. 前記仮設杭として、下端にらせん状の羽又は傾斜した複数の羽を有し、管軸を中心に回転させることにより地盤に貫入又は地盤から抜管可能な鋼管を用いることを特徴とする請求項3に記載の高架構造物の構築方法。   4. A steel pipe having a spiral wing or a plurality of inclined wings at the lower end and capable of penetrating into the ground or being evacuated from the ground by rotating around the pipe axis is used as the temporary pile. The construction method of the elevated structure as described in 2.
JP2006300671A 2006-11-06 2006-11-06 Construction method for elevated structure Pending JP2008115628A (en)

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CN103184722A (en) * 2013-03-18 2013-07-03 广州市市政工程机械施工有限公司 Large-span double-layer Bailey truss structure and construction method thereof
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JP2016199956A (en) * 2015-04-14 2016-12-01 新日鉄住金エンジニアリング株式会社 How to build a bridge
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KR101913782B1 (en) * 2018-03-22 2018-10-31 (주) 선구엔지니어링 Construction method of bridge without temporary bridge
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CN102477716A (en) * 2010-11-23 2012-05-30 中国二十冶集团有限公司 Application of trestle type beam slab bridge in inland river with beaches at both sides
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CN109577207A (en) * 2018-12-13 2019-04-05 于智宏 A kind of bridge construction vibreatory hammer
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JP6989880B1 (en) 2020-12-25 2022-01-12 ジェコス株式会社 Temporary gantry using rotary piles for gantry piles
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CN114961208A (en) * 2022-07-07 2022-08-30 中铁二十二局集团第二工程有限公司 Multifunctional pipe drawing and transporting integrated machine
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