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JP2008114135A - Cracking apparatus and system - Google Patents

Cracking apparatus and system Download PDF

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Publication number
JP2008114135A
JP2008114135A JP2006298557A JP2006298557A JP2008114135A JP 2008114135 A JP2008114135 A JP 2008114135A JP 2006298557 A JP2006298557 A JP 2006298557A JP 2006298557 A JP2006298557 A JP 2006298557A JP 2008114135 A JP2008114135 A JP 2008114135A
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crushing
crushed
disk
spacer
portions
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Yuji Aiyone
勇二 相米
Koji Tsukada
浩二 塚田
Takehiro Masuda
武弘 増田
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Furukawa Otsuka Tekko Kk
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Furukawa Otsuka Tekko Kk
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cracking apparatus 100 with structure capable of maximally producing products of desired size with minimum generation of useless powder. <P>SOLUTION: Rotation of a first cracking body 110 and a second cracking body 120 in the downward moving direction at a position where outer peripheral parts of cracking disk parts 210 are mutually superposed, winds raw material charged to the superposed part from above into a gap between one cracking disk part 210 and the other spacer disk part 220 to crash into particles. The raw material is crashed into particles with no impact, thus generation of useless powder can be minimized and products of desired sizes can be maximally produced. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、原料を所定サイズの粒状の産物に解砕する解砕処理装置およびシステムに関する。   The present invention relates to a crushing treatment apparatus and system for crushing raw materials into granular products of a predetermined size.

現在、いわゆるインスタントコーヒーなどのように粒状の産物を製造するとき、粉体を粒状に造粒し、その粒体を板状の原料に成型し、その原料を解砕処理装置により所定サイズの粒状の産物に解砕することが実施されている。   Currently, when producing granular products such as so-called instant coffee, the powder is granulated, the granules are formed into plate-shaped raw materials, and the raw materials are granulated to a predetermined size by a crushing treatment device. Crushing into products.

このような解砕処理装置としては、例えば、回転自在に軸支した複数のハンマーにより原料を打撃して解砕するものがある(例えば、特許文献1参照)。
特開2005−334866号公報
As such a crushing processing apparatus, for example, there is an apparatus that strikes and crushes a raw material with a plurality of hammers rotatably supported (see, for example, Patent Document 1).
JP 2005-334866 A

しかし、原料を打撃して解砕する従来の解砕処理装置では、その衝撃により産物から粉体が多々発生している。このような粉体は所望サイズの産物として利用できない。このため、従来は発生した粉体を産物から排除する必要があり、産物の生産性が阻害されていた。   However, in a conventional crushing treatment apparatus that crushes raw materials by hitting them, many powders are generated from the product due to the impact. Such a powder cannot be used as a product of the desired size. For this reason, conventionally, it was necessary to exclude the generated powder from the product, which hindered the productivity of the product.

本発明は上述のような課題に鑑みてなされたものであり、無駄な粉体などの発生を最小限として所望サイズの産物を最大限に生産することができる構造の解砕処理装置およびシステムを提供するものである。   The present invention has been made in view of the above-described problems, and provides a pulverization processing apparatus and system having a structure capable of maximally producing a product of a desired size while minimizing the generation of wasteful powder and the like. It is to provide.

本発明の解砕処理装置は、原料を所定サイズの粒状の産物に解砕する解砕処理装置であって、外周面に凹凸が形成されている複数の解砕ディスク部と相対的に小径な複数のスペーサディスク部とが略水平な軸心方向に交互に位置している第一解砕体と、外周面に凹凸が形成されている複数の解砕ディスク部と相対的に小径な複数のスペーサディスク部とが略水平な軸心方向に交互に位置している第二解砕体と、第一解砕体と第二解砕体とを一方の解砕ディスク部の外周面が他方のスペーサディスク部の外周面に対向するとともに両方の解砕ディスク部の外周部が軸心方向で重複する位置で略水平に並列に軸支している解砕軸支機構と、解砕ディスク部の外周部が相互に重複している位置で下方に移動する方向に第一解砕体と第二解砕体とを回転駆動する解砕駆動機構と、所定サイズの産物が通過する多数の貫通孔が形成されていて第一解砕体と第二解砕体との解砕ディスク部の外周面に下方から所定間隔で対向している産物分離部材と、第二解砕体とは反対の側方で産物分離部材の一端から第一解砕体の上方まで解砕ディスク部とスペーサディスク部との外周面に所定間隔で対向している第一リターン部材と、第一解砕体とは反対の側方で産物分離部材の一端から第二解砕体の上方まで解砕ディスク部とスペーサディスク部との外周面に所定間隔で対向している第二リターン部材と、を有する。   The pulverization processing apparatus of the present invention is a pulverization processing apparatus for pulverizing a raw material into a granular product of a predetermined size, which is relatively small in diameter with respect to a plurality of pulverization disk parts having irregularities formed on the outer peripheral surface. A plurality of spacer disc portions alternately arranged in a substantially horizontal axial direction, a plurality of crushing disc portions having irregularities formed on the outer peripheral surface, and a plurality of relatively small diameters The second crushed body, in which the spacer disk portions are alternately positioned in the substantially horizontal axial direction, the first crushed body and the second crushed body, and the outer peripheral surface of one crushed disk portion is the other. A crushing shaft support mechanism that is opposed to the outer peripheral surface of the spacer disk part and is supported in parallel substantially horizontally at a position where the outer peripheral parts of both crushing disk parts overlap in the axial direction, and Rotate the first crushed body and the second crushed body in the direction of moving downward at the position where the outer peripheral parts overlap each other. A crushing drive mechanism for driving and a number of through-holes through which a product of a predetermined size passes are formed, and the outer peripheral surface of the crushing disc portion of the first crushed body and the second crushed body is spaced at a predetermined interval from below. A predetermined distance on the outer peripheral surface of the crushing disc portion and the spacer disc portion from one end of the product separating member to the upper side of the first crushing body on the side opposite to the product crushing member facing the second crushing body On the outer surface of the crushing disc portion and the spacer disc portion from the one end of the product separating member to the upper side of the second crushing body on the side opposite to the first crushing body And a second return member facing each other at a predetermined interval.

従って、本発明の解砕処理装置では、解砕ディスク部の外周部が相互に重複している位置で下方に移動する方向に第一解砕体と第二解砕体とが回転駆動されるので、その重複している位置に上方から投入される原料は、一方の解砕ディスク部と他方のスペーサディスク部との間隙に巻き込まれることで粒状に解砕される。この解砕された産物は第一解砕体と第二解砕体との回転により産物分離部材の表面を移動するので、所定サイズまで解砕されている産物は貫通孔から下方に落下する。一方、まだ所定サイズまでは解砕されていない産物は第一解砕体と第二解砕体との回転により産物分離部材の表面から第一リターン部材と第二リターン部材との表面まで移動する。これらの第一リターン部材と第二リターン部材とは解砕ディスク部だけでなく、スペーサディスク部の外周面にも所定間隔で対向している。このため、まだ所定サイズまでは解砕されていない産物は、第一リターン部材と第二リターン部材とにより、回転する第一解砕体と第二解砕体との上方まで誘導される。そして、このように上方まで誘導された産物は、回転する第一解砕体と第二解砕体とが重複している位置まで再度移動される。このため、所定サイズまで解砕されなかった産物は、所定サイズとなるまで繰り返し解砕される。   Therefore, in the crushing processing apparatus of the present invention, the first crushing body and the second crushing body are rotationally driven in a direction in which the outer peripheral portions of the crushing disc portions move downward at a position where they overlap each other. Therefore, the raw material thrown into the overlapping position from above is crushed into particles by being caught in the gap between one crushing disk part and the other spacer disk part. Since the crushed product moves on the surface of the product separating member by the rotation of the first crushed body and the second crushed body, the product crushed to a predetermined size falls downward from the through hole. On the other hand, the product that has not yet been crushed to a predetermined size moves from the surface of the product separating member to the surface of the first return member and the second return member by the rotation of the first crushed body and the second crushed body. . The first return member and the second return member face not only the crushing disc portion but also the outer peripheral surface of the spacer disc portion at a predetermined interval. For this reason, the product which has not yet been crushed to a predetermined size is guided by the first return member and the second return member to above the rotating first crushed body and second crushed body. And the product induced | guided | derived to the upper direction in this way is moved again to the position where the 1st crushing body and 2nd crushing body which rotate are overlapped. For this reason, a product that has not been crushed to a predetermined size is repeatedly crushed until it reaches a predetermined size.

本発明の解砕処理システムは、原料を所定サイズの粒状の産物に解砕するための解砕処理システムであって、本発明の解砕処理装置を有し、第一解砕体と第二解砕体との解砕ディスク部およびスペーサディスク部としてディスク厚が相違する複数種類がある。従って、本発明の解砕処理システムでは、第一解砕体と第二解砕体との解砕ディスク部およびスペーサディスク部のディスク厚を複数段階に変更することができる。   The pulverization processing system of the present invention is a pulverization processing system for pulverizing a raw material into a granular product of a predetermined size, and includes the pulverization processing apparatus of the present invention. There are a plurality of types of discs having different disc thicknesses as a crushing disc portion and a spacer disc portion with the crushing body. Therefore, in the crushing processing system of this invention, the disc thickness of the crushing disc part of a 1st crushing body and a 2nd crushing body, and a spacer disc part can be changed in several steps.

本発明の解砕処理装置では、回転駆動される第一解砕体と第二解砕体とが重複している位置に原料が上方から投入されることにより、一方の解砕ディスク部と他方のスペーサディスク部との間隙で原料を粒状に解砕することができる。このため、原料を打撃することなく粒状に解砕することができる。このため、無駄な粉体などの発生を最小限として所望サイズの産物を最大限に生産することができる。しかも、所定サイズまで解砕された産物のみ産物分離部材の貫通孔から下方に落下させ、所定サイズまでは解砕されていない産物は、産物分離部材と第一リターン部材と第二リターン部材とで第一解砕体と第二解砕体とが重複している位置まで再度移動させる。このため、原料を所望サイズに確実に解砕することができる。   In the crushing processing apparatus of the present invention, the raw material is introduced from above into a position where the first and second crushing bodies that are rotationally driven overlap with each other, so that The raw material can be crushed in the form of a gap with the spacer disk portion. For this reason, it can be crushed into granular form without hitting the raw material. For this reason, it is possible to produce products of a desired size to the maximum while minimizing the generation of wasteful powders. In addition, only products that have been crushed to a predetermined size fall downward from the through holes of the product separation member, and products that have not been crushed to a predetermined size are separated by the product separation member, the first return member, and the second return member. It moves again to the position where the 1st crushing object and the 2nd crushing object overlap. For this reason, a raw material can be reliably crushed to a desired size.

本発明の解砕処理システムでは、第一解砕体と第二解砕体との解砕ディスク部およびスペーサディスク部のディスク厚を複数段階に変更することができる。このため、解砕する産物の粒径を複数段階に調節することができる。   In the crushing processing system of the present invention, the disc thickness of the crushing disc portion and the spacer disc portion of the first crushing body and the second crushing body can be changed in a plurality of stages. For this reason, the particle size of the product to be crushed can be adjusted in a plurality of stages.

本発明の実施の一形態を図面を参照して以下に説明する。本実施の形態の解砕処理装置100は、原料を所定サイズの粒状の産物に解砕する。   An embodiment of the present invention will be described below with reference to the drawings. The crushing processing apparatus 100 of the present embodiment crushes the raw material into granular products of a predetermined size.

解砕処理装置100は、図1および図2に示すように、外周面に凹凸が形成されている複数の解砕ディスク部210と相対的に小径な複数のスペーサディスク部220とが略水平な軸心方向に交互に位置している円柱状の第一解砕体110と、外周面に凹凸が形成されている複数の解砕ディスク部210と相対的に小径な複数のスペーサディスク部220とが略水平な軸心方向に交互に位置している円柱状の第二解砕体120と、第一解砕体110と第二解砕体120とを一方の解砕ディスク部210の外周面が他方のスペーサディスク部220の外周面に対向するとともに両方の解砕ディスク部210の外周部が軸心方向で重複する位置で略水平に並列に軸支している解砕軸支機構130と、解砕ディスク部210の外周部が相互に重複している位置で下方に移動する方向に第一解砕体110と第二解砕体120とを回転駆動する解砕駆動機構140と、所定サイズの産物が通過する多数の貫通孔が形成されていて第一解砕体110と第二解砕体120との解砕ディスク部210の外周面に下方から所定間隔で対向している産物分離部材150と、第二解砕体120とは反対の側方で産物分離部材150の一端から第一解砕体110の上方まで解砕ディスク部210とスペーサディスク部220との外周面に所定間隔で対向している第一リターン部材160と、第一解砕体110とは反対の側方で産物分離部材150の一端から第二解砕体120の上方まで解砕ディスク部210とスペーサディスク部220との外周面に所定間隔で対向している第二リターン部材170と、を有する。   As shown in FIG. 1 and FIG. 2, the crushing processing apparatus 100 includes a plurality of crushing disk portions 210 having irregularities formed on the outer peripheral surface and a plurality of relatively small diameter spacer disk portions 220 that are substantially horizontal. Columnar first crushed bodies 110 alternately positioned in the axial direction, a plurality of crushed disk portions 210 having irregularities formed on the outer peripheral surface, and a plurality of spacer disk portions 220 having a relatively small diameter, Columnar second disintegrated bodies 120 alternately positioned in a substantially horizontal axis direction, the first disintegrated body 110, and the second disintegrated body 120 are outer peripheral surfaces of one of the disintegrating disc portions 210. Is opposed to the outer peripheral surface of the other spacer disk portion 220, and the crushing shaft support mechanism 130 is supported in a substantially horizontal parallel manner at a position where the outer peripheral portions of both crushing disc portions 210 overlap in the axial direction. The outer peripheral parts of the crushing disk part 210 overlap each other. The crushing drive mechanism 140 that rotationally drives the first crushing body 110 and the second crushing body 120 in the direction of moving downward at the position where the product is located, and a large number of through holes through which products of a predetermined size pass are formed. The product separating member 150 facing the outer peripheral surface of the crushing disc portion 210 of the first crushed body 110 and the second crushed body 120 from below at a predetermined interval, and the side opposite to the second crushed body 120 On the other hand, a first return member 160 facing the outer peripheral surfaces of the crushing disc portion 210 and the spacer disc portion 220 from one end of the product separating member 150 to above the first crushing body 110 at a predetermined interval, On the side opposite to the crushed body 110, the second facing the outer peripheral surfaces of the crushed disk part 210 and the spacer disk part 220 at a predetermined interval from one end of the product separating member 150 to above the second crushed body 120. Return member 170 That.

より詳細には、上述のように大径の複数の解砕ディスク部210と小径の複数のスペーサディスク部220とが軸心方向に交互に配列されている第一解砕体110および第二解砕体120は、図2に示すように、その軸心方向と平行な断面形状では外周面が凹凸となっている。   More specifically, as described above, the first crushed body 110 and the second solution in which the plurality of large-diameter crushing disk portions 210 and the plurality of small-diameter spacer disk portions 220 are alternately arranged in the axial direction. As shown in FIG. 2, the crushed body 120 has an uneven outer peripheral surface in a cross-sectional shape parallel to the axial direction.

このため、第一リターン部材160および第二リターン部材170は、第一解砕体110および第二解砕体120と対向する部分が、その外周面の凹凸に対応した凹凸形状に形成されている。   For this reason, as for the 1st return member 160 and the 2nd return member 170, the part facing the 1st crushing body 110 and the 2nd crushing body 120 is formed in the uneven | corrugated shape corresponding to the unevenness | corrugation of the outer peripheral surface. .

第一解砕体110は、複数の解砕ディスク部210と複数のスペーサディスク部220との各々が相互に別体に形成されている。同様に、第二解砕体120は、複数の解砕ディスク部210と複数のスペーサディスク部220との各々が相互に別体に形成されている。   As for the 1st crushing object 110, each of a plurality of crushing disk parts 210 and a plurality of spacer disk parts 220 is formed in a separate body mutually. Similarly, in the second crushed body 120, each of the plurality of crushed disk portions 210 and the plurality of spacer disk portions 220 is formed separately from each other.

そして、解砕軸支機構130は、第一解砕体110の複数の解砕ディスク部210と複数のスペーサディスク部220とが着脱自在に装着される第一駆動軸131と、第二解砕体120の複数の解砕ディスク部210と複数のスペーサディスク部220とが着脱自在に装着される第二駆動軸132と、を有する。   The crushing shaft support mechanism 130 includes a first drive shaft 131 to which a plurality of crushing disk portions 210 and a plurality of spacer disk portions 220 of the first crushing body 110 are detachably attached, and a second crushing shaft. A plurality of crushing disk portions 210 and a plurality of spacer disk portions 220 of the body 120 have a second drive shaft 132 to which the body 120 is detachably mounted.

なお、第一解砕体110と第二解砕体120とが重複する位置の上方には、原料を供給する原料供給部180が形成されている。また、産物分離部材150の下方には、産物を収容する産物収容部190が形成されている。   In addition, the raw material supply part 180 which supplies a raw material is formed above the position where the 1st crushed body 110 and the 2nd crushed body 120 overlap. In addition, a product storage unit 190 that stores a product is formed below the product separation member 150.

本実施の形態の解砕処理装置100は、解砕処理システム(図示せず)の一部として形成されている。この解砕処理システムでは、上述のように解砕軸支機構130の第一駆動軸131と第二駆動軸132とに着脱自在な第一解砕体110と第二解砕体120との解砕ディスク部210およびスペーサディスク部220として、ディスク厚が相違する複数種類がある(図示せず)。   The crushing processing apparatus 100 of the present embodiment is formed as a part of a crushing processing system (not shown). In this crushing processing system, as described above, the first crushing body 110 and the second crushing body 120 are detachable from the first drive shaft 131 and the second drive shaft 132 of the crushing support mechanism 130. There are a plurality of types of the crushing disc portion 210 and the spacer disc portion 220 having different disc thicknesses (not shown).

なお、上述のような複数種類ごとに、第一解砕体110と第二解砕体120との解砕ディスク部210が同一形状に形成されており、第一解砕体110と第二解砕体120とのスペーサディスク部220が同一形状に形成されている。   In addition, the crushing disk part 210 of the 1st crushing body 110 and the 2nd crushing body 120 is formed in the same shape for every above-mentioned multiple types, and the 1st crushing body 110 and the 2nd crushing body are formed. The spacer disk part 220 with the crushed object 120 is formed in the same shape.

さらに、解砕処理システムは、産物分離部材150として、複数種類の解砕ディスク部210およびスペーサディスク部220のディスク厚に対応して貫通孔の孔径が相違する複数種類がある。   Furthermore, in the crushing processing system, there are a plurality of types of product separation members 150 in which the hole diameters of the through holes are different corresponding to the disc thicknesses of the plurality of types of crushing disc portions 210 and spacer disc portions 220.

このため、解砕処理装置100は、産物分離部材150を第一解砕体110と第二解砕体120との解砕ディスク部210の外周面に下方から所定間隔で対向する位置に交換自在に配置するスクリーン装着機構(図示せず)も有する。   For this reason, the crushing processing apparatus 100 can exchange the product separation member 150 at a position facing the outer peripheral surface of the crushing disk portion 210 of the first crushing body 110 and the second crushing body 120 at a predetermined interval from below. And a screen mounting mechanism (not shown).

複数種類の産物分離部材150は、第一解砕体110と第二解砕体120との解砕ディスク部210の凸部の外周面との間隔が、その種類ごとに貫通孔の孔径以下となる形状に形成されている。   The plurality of types of product separating members 150 are such that the distance between the first crushed body 110 and the second crushed body 120 and the outer peripheral surface of the convex portion of the crushed disk portion 210 is equal to or less than the hole diameter of the through hole for each type. It is formed into a shape.

また、解砕処理システムは、第一リターン部材160として、複数種類の解砕ディスク部210およびスペーサディスク部220のディスク厚に対応した形状の複数種類があり、第二リターン部材170として、複数種類の解砕ディスク部210およびスペーサディスク部220のディスク厚に対応した形状の複数種類がある。   The crushing processing system has a plurality of types of shapes corresponding to the disc thicknesses of the plurality of types of crushing disc portions 210 and spacer disc portions 220 as the first return member 160, and a plurality of types as the second return member 170. There are a plurality of types of shapes corresponding to the disc thicknesses of the crushing disc portion 210 and the spacer disc portion 220.

このため、解砕処理装置100は、第一リターン部材160を第二解砕体120とは反対の側方で産物分離部材150の一端から第一解砕体110の上方まで解砕ディスク部210とスペーサディスク部220との外周面に所定間隔で対向する位置に交換自在に配置する第一装着機構(図示せず)も有する。   For this reason, the crushing processing apparatus 100 includes the crushing disc unit 210 that extends the first return member 160 from one end of the product separation member 150 to the upper side of the first crushing body 110 on the side opposite to the second crushing body 120. And a first mounting mechanism (not shown) that can be exchanged at positions facing the outer peripheral surfaces of the spacer disk portion 220 at a predetermined interval.

同様に、第二リターン部材170を第一解砕体110とは反対の側方で産物分離部材150の一端から第二解砕体120の上方まで解砕ディスク部210とスペーサディスク部220との外周面に所定間隔で対向する位置に交換自在に配置する第二装着機構(図示せず)も有する。   Similarly, the second return member 170 is disposed on the side opposite to the first crushed body 110 from one end of the product separating member 150 to the upper side of the second crushed body 120, with the crushed disk portion 210 and the spacer disk portion 220. A second mounting mechanism (not shown) is also provided that is replaceably disposed at a position facing the outer peripheral surface at a predetermined interval.

なお、第一装着機構は、第一リターン部材160が第一解砕体110のディスク面と平行な方向に着脱自在に装着される。同様に、第二装着機構は、第二リターン部材170が第二解砕体120のディスク面と平行な方向に着脱自在に装着される。   In the first mounting mechanism, the first return member 160 is detachably mounted in a direction parallel to the disk surface of the first crushed body 110. Similarly, in the second mounting mechanism, the second return member 170 is detachably mounted in a direction parallel to the disk surface of the second crushed body 120.

上述のような構成において、本実施の形態の解砕処理装置100では、図中左方の第一解砕体110が時計方向に回転駆動され、右方の第二解砕体120が反対方向に回転駆動される。   In the above-described configuration, in the crushing treatment apparatus 100 of the present embodiment, the left first crushing body 110 in the drawing is driven to rotate clockwise, and the right second crushing body 120 is rotated in the opposite direction. Is driven to rotate.

このため、第一解砕体110と第二解砕体120とは、解砕ディスク部210の外周部が相互に重複している位置で下方に移動する。この第一解砕体110と第二解砕体120とが重複している位置に、原料供給部180により上方から原料が投入される。すると、その原料は一方の解砕ディスク部210と他方のスペーサディスク部220との間隙に巻き込まれることで粒状に解砕される。   For this reason, the 1st crushing body 110 and the 2nd crushing body 120 move below in the position where the outer peripheral part of the crushing disc part 210 has mutually overlapped. The raw material is supplied from above by the raw material supply unit 180 at a position where the first crushed body 110 and the second crushed body 120 overlap. Then, the raw material is crushed into particles by being caught in the gap between one crushing disk portion 210 and the other spacer disk portion 220.

この解砕された産物は第一解砕体110と第二解砕体120との回転により産物分離部材150の表面を移動する。これで所定サイズまで解砕されている産物は貫通孔から下方に落下するので、産物収容部190に収容される。   The crushed product moves on the surface of the product separating member 150 by the rotation of the first crushed body 110 and the second crushed body 120. Since the product crushed to a predetermined size now falls downward from the through hole, the product is accommodated in the product accommodation unit 190.

一方、まだ所定サイズまでは解砕されていない産物は、第一解砕体110と第二解砕体120との回転により産物分離部材150の表面から第一リターン部材160と第二リターン部材170との表面まで移動する。   On the other hand, the products that have not yet been crushed to a predetermined size are rotated from the surface of the product separating member 150 by the rotation of the first crushed body 110 and the second crushed body 120 to the first return member 160 and the second return member 170. And move to the surface.

これらの第一リターン部材160と第二リターン部材170とは解砕ディスク部210だけでなく、スペーサディスク部220の外周面にも所定間隔で対向している。このため、まだ所定サイズまでは解砕されていない産物は、第一リターン部材160と第二リターン部材170とにより、回転する第一解砕体110と第二解砕体120との上方まで誘導される。   The first return member 160 and the second return member 170 face not only the crushing disc portion 210 but also the outer peripheral surface of the spacer disc portion 220 at a predetermined interval. For this reason, the product that has not yet been crushed to a predetermined size is guided to above the rotating first crushed body 110 and the second crushed body 120 by the first return member 160 and the second return member 170. Is done.

そして、このように上方まで誘導された産物は、回転する第一解砕体110と第二解砕体120とが重複している位置まで再度移動される。このため、所定サイズまで解砕されなかった産物は、所定サイズとなるまで繰り返し解砕される。   And the product induced | guided | derived to the upper direction in this way is moved again to the position where the 1st crushing body 110 and the 2nd crushing body 120 which rotate are overlapped. For this reason, a product that has not been crushed to a predetermined size is repeatedly crushed until it reaches a predetermined size.

本実施の形態の解砕処理装置100では、上述のように原料を打撃することなく粒状に解砕することができる。このため、無駄な粉体などの発生を最小限として所望サイズの産物を最大限に生産することができる。   In the crushing processing apparatus 100 according to the present embodiment, as described above, the raw material can be crushed without being hit. For this reason, it is possible to produce products of a desired size to the maximum while minimizing the generation of wasteful powders.

しかも、所定サイズまで解砕された産物のみ産物分離部材150の貫通孔から下方に落下させ、所定サイズまでは解砕されていない産物は、産物分離部材150と第一リターン部材160と第二リターン部材170とで第一解砕体110と第二解砕体120とが重複している位置まで再度移動させる。   In addition, only products that have been crushed to a predetermined size fall downward from the through holes of the product separation member 150, and products that have not been crushed to a predetermined size are the product separation member 150, the first return member 160, and the second return. The member 170 is moved again to the position where the first crushed body 110 and the second crushed body 120 overlap.

このため、原料を所望サイズに確実に解砕することができる。特に、第一解砕体110と第二解砕体120との解砕ディスク部210の凸部の外周面と産物分離部材150との間隔が貫通孔の孔径以下である。このため、所望サイズまで解砕されている産物と所望サイズまでは解砕されていない産物とを良好に分離することができる。   For this reason, a raw material can be reliably crushed to a desired size. In particular, the distance between the outer peripheral surface of the convex portion of the crushing disk portion 210 of the first crushed body 110 and the second crushed body 120 and the product separation member 150 is equal to or smaller than the diameter of the through hole. For this reason, the product crushed to the desired size and the product not crushed to the desired size can be well separated.

また、本実施の形態の解砕処理システムでは、上述のような解砕処理装置100において、解砕ディスク部210、スペーサディスク部220、産物分離部材150、第一リターン部材160、第二リターン部材170、として複数種類が交換自在に用意されている。   Further, in the crushing processing system of the present embodiment, in the crushing processing apparatus 100 as described above, the crushing disk unit 210, the spacer disk unit 220, the product separating member 150, the first return member 160, the second return member. A plurality of types 170 are prepared for exchange.

その複数種類の各部は解砕する産物の粒径ごとに用意されている。このため、本実施の形態の解砕処理システムでは、解砕処理装置100の各部を交換することにより、各種の粒径の産物を生産することができる。   Each part of the plural types is prepared for each particle size of the product to be crushed. For this reason, in the crushing processing system of this Embodiment, the product of various particle sizes can be produced by exchanging each part of the crushing processing apparatus 100. FIG.

しかも、複数の解砕ディスク部210と複数のスペーサディスク部220とが別体で第一駆動軸131および第二駆動軸132に装着される。このため、相互の解砕ディスク部210が重複している第一解砕体110と第二解砕体120とを簡単に組み立てることができる。   In addition, the plurality of crushing disk portions 210 and the plurality of spacer disk portions 220 are separately mounted on the first drive shaft 131 and the second drive shaft 132. For this reason, the 1st crushing object 110 and the 2nd crushing object 120 with which the mutual crushing disk part 210 overlaps can be assembled easily.

しかも、第一リターン部材160は第一解砕体110のディスク面と平行な方向に着脱自在に装着され、第二リターン部材170は第二解砕体120のディスク面と平行な方向に着脱自在に装着される。   Moreover, the first return member 160 is detachably mounted in a direction parallel to the disk surface of the first crushed body 110, and the second return member 170 is detachable in a direction parallel to the disk surface of the second crushed body 120. It is attached to.

このため、第一解砕体110の解砕ディスク部210に重複する第一リターン部材160と、第二解砕体120の解砕ディスク部210に重複する第二リターン部材170とを、簡単に組み付けることができる。   For this reason, the 1st return member 160 which overlaps with the crushing disc part 210 of the 1st crushing body 110, and the 2nd return member 170 which overlaps with the crushing disc part 210 of the 2nd crushing body 120 are simply demonstrated. Can be assembled.

さらに、第一解砕体110と第二解砕体120との解砕ディスク部210が同一形状に形成されており、第一解砕体110と第二解砕体120とのスペーサディスク部220が同一形状に形成されている。   Furthermore, the crushing disc part 210 of the 1st crushing body 110 and the 2nd crushing body 120 is formed in the same shape, and the spacer disc part 220 of the 1st crushing body 110 and the 2nd crushing body 120 is formed. Are formed in the same shape.

このため、第一解砕体110と第二解砕体120とで解砕ディスク部210を共用することができ、スペーサディスク部220も共用することができる。このため、同一部品の大量生産で第一解砕体110と第二解砕体120とを形成することができ、システム全体の生産性を向上させることができる。   For this reason, the crushing disk part 210 can be shared by the 1st crushing body 110 and the 2nd crushing body 120, and the spacer disk part 220 can also be shared. For this reason, the 1st crushed object 110 and the 2nd crushed object 120 can be formed by mass production of the same components, and the productivity of the whole system can be improved.

なお、本発明者は実際に上述のような解砕処理装置100を試作し、以下に示すように、ハンマータイプの従来装置(図示せず)と比較実験を実行した。なお、この実験では試作装置(図示せず)は産物分離部材を装着しない状態であった。一方、従来装置の解砕処理装置は、孔径の産物分離部材を有する製品であった。   The inventor actually made a prototype of the crushing treatment apparatus 100 as described above, and performed a comparative experiment with a conventional hammer type apparatus (not shown) as shown below. In this experiment, the prototype device (not shown) was not equipped with a product separation member. On the other hand, the crushing treatment apparatus of the conventional apparatus is a product having a product separation member having a pore size.

Figure 2008114135
Figure 2008114135

Figure 2008114135
Figure 2008114135

上述の実験結果から明白であるように、試作装置は従来装置より目標の粒度に原料を解砕できることが確認された。なお、試作装置では、+4.75mmオーバーが8.2%となっている。これは大部分の産物が解砕ディスク部のディスク厚に依存して解砕されているためと思われる。   As is clear from the above experimental results, it was confirmed that the prototype device can disintegrate the raw material to the target particle size than the conventional device. In the prototype device, +4.75 mm over is 8.2%. This seems to be because most of the products are crushed depending on the disc thickness of the crushed disc part.

また、試作装置では、産物は解砕ディスク部のディスク厚より微少に小径に集中して解砕されている。これは所望の粒径を簡単に設定できること、大部分の産物が設定した粒径に解砕されること、を意味している。   Further, in the prototype device, the products are crushed by concentrating on a small diameter slightly smaller than the disc thickness of the crushing disc portion. This means that the desired particle size can be easily set and that most products are crushed to the set particle size.

さらに、本発明者は以下のように試作装置で解砕ディスク部のディスク厚を変更する実験も実行した。この場合は、所定の孔径の産物分離部材を装着した。さらに、リターン部材の有無も比較した。   Furthermore, the present inventor also performed an experiment to change the disc thickness of the crushing disc portion with a prototype device as follows. In this case, a product separation member having a predetermined hole diameter was attached. Furthermore, the presence or absence of a return member was also compared.

Figure 2008114135
Figure 2008114135

Figure 2008114135
Figure 2008114135

上述の実験結果から明白であるように、解砕ディスク部のディスク厚の変更により解砕粒度を制御できることが確認された。さらに、リターン部材を装着することにより、所望サイズの産物の歩留りが向上することが確認された。これは産物が所望サイズとなるまで繰り返し解砕されるためと思われる。   As is clear from the above experimental results, it was confirmed that the crushing particle size can be controlled by changing the disc thickness of the crushing disc portion. Furthermore, it was confirmed that the yield of a product of a desired size is improved by attaching a return member. This seems to be because the product is repeatedly crushed until it reaches the desired size.

なお、本発明は本実施の形態に限定されるものではなく、その要旨を逸脱しない範囲で各種の変形を許容する。例えば、上記形態では解砕ディスク部210のみ外周面に凹凸が形成されていることを例示した。   The present invention is not limited to the present embodiment, and various modifications are allowed without departing from the scope of the present invention. For example, in the said form, it illustrated that the unevenness | corrugation was formed in the outer peripheral surface only in the crushing disc part 210. FIG.

しかし、図3に示すように、スペーサディスク部220の外周面にも凹凸を形成してもよい。この場合、解砕ディスク部210とスペーサディスク部220との間隙に、より良好に原料を噛み込むことができるので、解砕の効率を向上させることができる。   However, as shown in FIG. 3, irregularities may also be formed on the outer peripheral surface of the spacer disk portion 220. In this case, since the raw material can be better bitten into the gap between the crushing disc portion 210 and the spacer disc portion 220, the crushing efficiency can be improved.

また、上記形態では第一解砕体110と第二解砕体120との解砕ディスク部210およびスペーサディスク部220が別体であることを例示した。しかし、第一解砕体110が、一個の解砕ディスク部210と一個のスペーサディスク部220からなる複数の解砕ユニットを有し(図示せず)、複数の解砕ユニットが相互に別体に形成されており、第二解砕体120が、一個の解砕ディスク部210と一個のスペーサディスク部220からなる複数の解砕ユニットを有し(図示せず)、複数の解砕ユニットが相互に別体に形成されていてもよい。   Moreover, the said form illustrated that the crushing disc part 210 and the spacer disc part 220 of the 1st crushing body 110 and the 2nd crushing body 120 were separate bodies. However, the first crushing body 110 has a plurality of crushing units (not shown) including one crushing disk part 210 and one spacer disk part 220, and the plurality of crushing units are separated from each other. The second crushing body 120 has a plurality of crushing units (not shown) including one crushing disk part 210 and one spacer disk part 220, and the plurality of crushing units are provided. They may be formed separately from each other.

この場合も、第一駆動軸131および第二駆動軸132に複数の解砕ユニットを装着することで、相互に重複する第一解砕体110と第二解砕体120とを簡単に組み立てることができる。   Also in this case, by attaching a plurality of crushing units to the first drive shaft 131 and the second drive shaft 132, the first crushing body 110 and the second crushing body 120 overlapping each other can be easily assembled. Can do.

なお、このような第一解砕体110と第二解砕体120との解砕ユニットも同一形状に形成しておくことができる。この場合、やはり同一部品を大量生産してシステム全体の生産性を向上させることができる。   In addition, the crushing unit of such a 1st crushing body 110 and the 2nd crushing body 120 can also be formed in the same shape. In this case, the same parts can be mass-produced to improve the productivity of the entire system.

さらに、上記形態では一体構造の第一リターン部材160および第二リターン部材170を第一解砕体110および第二解砕体120にディスク面と平行に組み付けることを例示した。   Further, in the above embodiment, the first return member 160 and the second return member 170 having a single structure are assembled to the first crushed body 110 and the second crushed body 120 in parallel with the disk surface.

しかし、第一解砕体110および第二解砕体120と同様に、第一リターン部材160および第二リターン部材170を複数の板状部品の組立構造として形成し(図示せず)、第一解砕体110および第二解砕体120とともに軸心方向に組み立ててもよい。   However, like the first crushed body 110 and the second crushed body 120, the first return member 160 and the second return member 170 are formed as an assembly structure of a plurality of plate-like parts (not shown), and the first You may assemble with the crushing body 110 and the 2nd crushing body 120 in an axial center direction.

また、上記形態では解砕する産物の粒径ごとに複数種類が用意されている各部を個別に装置本体に組み付けることを例示した。しかし、第一解砕体110、第二解砕体120、産物分離部材150、第一リターン部材160、第二リターン部材170、を産物の粒径ごとにカセット状に形成しておき(図示せず)、このカセットを装置本体に交換自在に装着してもよい。   Moreover, with the said form, having illustrated each part with which multiple types were prepared for every particle diameter of the product to be crushed individually assembled | attached to an apparatus main body. However, the first crushed body 110, the second crushed body 120, the product separation member 150, the first return member 160, and the second return member 170 are formed in a cassette shape for each particle size of the product (not shown). The cassette may be mounted on the main body of the apparatus in a replaceable manner.

本発明の実施の形態の解砕処理装置の構造を示す一部を断面とした正面図である。It is the front view which made a part the cross section which shows the structure of the crushing processing apparatus of embodiment of this invention. 解砕処理装置の構造を示す横断平面図である。It is a cross-sectional top view which shows the structure of a crushing processing apparatus. 一変形例の解砕ディスク部とスペーサディスク部との形状を示す模式的な正面図である。It is a typical front view which shows the shape of the crushing disc part of one modification, and a spacer disc part.

符号の説明Explanation of symbols

100 解砕処理装置
110 第一解砕体
120 第二解砕体
130 解砕軸支機構
131 第一駆動軸
132 第二駆動軸
140 解砕駆動機構
150 産物分離部材
160 第一リターン部材
170 第二リターン部材
180 原料供給部
190 産物収容部
210 解砕ディスク部
220 スペーサディスク部
DESCRIPTION OF SYMBOLS 100 Disintegration processing apparatus 110 1st disintegration body 120 2nd disintegration body 130 Disintegration support mechanism 131 1st drive shaft 132 2nd drive shaft 140 Disintegration drive mechanism 150 Product separation member 160 1st return member 170 2nd Return member 180 Raw material supply part 190 Product storage part 210 Crushing disk part 220 Spacer disk part

Claims (12)

原料を所定サイズの粒状の産物に解砕する解砕処理装置であって、
外周面に凹凸が形成されている複数の解砕ディスク部と相対的に小径な複数のスペーサディスク部とが略水平な軸心方向に交互に位置している円柱状の第一解砕体と、
外周面に凹凸が形成されている複数の解砕ディスク部と相対的に小径な複数のスペーサディスク部とが略水平な軸心方向に交互に位置している円柱状の第二解砕体と、
前記第一解砕体と前記第二解砕体とを一方の前記解砕ディスク部の外周面が他方の前記スペーサディスク部の外周面に対向するとともに両方の前記解砕ディスク部の外周部が軸心方向で重複する位置で略水平に並列に軸支している解砕軸支機構と、
前記解砕ディスク部の外周部が相互に重複している位置で下方に移動する方向に前記第一解砕体と前記第二解砕体とを回転駆動する解砕駆動機構と、
所定サイズの粒状の前記産物が通過する多数の貫通孔が形成されていて前記第一解砕体と前記第二解砕体との前記解砕ディスク部の外周面に下方から所定間隔で対向している産物分離部材と、
前記第二解砕体とは反対の側方で前記産物分離部材の一端から前記第一解砕体の上方まで前記解砕ディスク部と前記スペーサディスク部との外周面に所定間隔で対向している第一リターン部材と、
前記第一解砕体とは反対の側方で前記産物分離部材の一端から前記第二解砕体の上方まで前記解砕ディスク部と前記スペーサディスク部との外周面に所定間隔で対向している第二リターン部材と、
を有する解砕処理装置。
A crushing treatment device for crushing raw materials into granular products of a predetermined size,
A cylindrical first crushing body in which a plurality of crushing disk portions having irregularities on the outer peripheral surface and a plurality of relatively small diameter spacer disk portions are alternately positioned in a substantially horizontal axial direction; ,
A cylindrical second crushed body in which a plurality of crushed disk portions having irregularities formed on the outer peripheral surface and a plurality of relatively small diameter spacer disk portions are alternately positioned in a substantially horizontal axial direction ,
In the first crushed body and the second crushed body, the outer peripheral surface of one of the crushed disk portions faces the outer peripheral surface of the other spacer disk portion, and the outer peripheral portions of both of the crushed disk portions are A crushing shaft support mechanism that is supported substantially horizontally in parallel at a position overlapping in the axial direction;
A crushing drive mechanism that rotationally drives the first crushing body and the second crushing body in a direction in which the outer peripheral portions of the crushing disk portions overlap with each other;
A large number of through-holes through which the granular product of a predetermined size passes are formed and face the outer peripheral surfaces of the crushing disk portions of the first crushed body and the second crushed body from below at a predetermined interval. A product separating member,
Opposite to the outer periphery of the crushing disc portion and the spacer disc portion at a predetermined interval from one end of the product separating member to the upper side of the first crushing body on the side opposite to the second crushing body. A first return member,
Opposite to the outer periphery of the crushing disc portion and the spacer disc portion at a predetermined interval from one end of the product separating member to the upper side of the second crushing body on the side opposite to the first crushing body. A second return member,
A crushing treatment apparatus having
前記第一解砕体は、前記スペーサディスク部の外周面にも凹凸が形成されており、
前記第二解砕体は、前記スペーサディスク部の外周面にも凹凸が形成されている請求項1に記載の解砕処理装置。
The first crushed body is also formed with irregularities on the outer peripheral surface of the spacer disk portion,
The crushing processing apparatus according to claim 1, wherein the second crushed body has irregularities formed on an outer peripheral surface of the spacer disk portion.
前記第一解砕体と前記第二解砕体との前記解砕ディスク部の凸部の外周面と前記産物分離部材との間隔が前記貫通孔の孔径以下である請求項1または2に記載の解砕処理装置。   The distance between the outer peripheral surface of the convex part of the crushing disk part of the first crushed body and the second crushed body and the product separating member is equal to or smaller than the hole diameter of the through hole. Crushing processing equipment. 前記第一解砕体は、複数の前記解砕ディスク部と複数の前記スペーサディスク部との各々が相互に別体に形成されており、
前記第二解砕体は、複数の前記解砕ディスク部と複数の前記スペーサディスク部との各々が相互に別体に形成されており、
前記解砕軸支機構は、前記第一解砕体の複数の前記解砕ディスク部と複数の前記スペーサディスク部とが着脱自在に装着される第一駆動軸と、前記第二解砕体の複数の前記解砕ディスク部と複数の前記スペーサディスク部とが着脱自在に装着される第二駆動軸と、を有する請求項1ないし3の何れか一項に記載の解砕処理装置。
Each of the first crushed body and the plurality of crushed disk portions and the plurality of spacer disk portions are formed separately from each other,
In the second crushed body, each of the plurality of crushed disk parts and the plurality of spacer disk parts are formed separately from each other,
The crushing shaft support mechanism includes a first drive shaft on which the plurality of crushing disk portions and the plurality of spacer disk portions of the first crushing body are detachably mounted, and the second crushing body The crushing processing apparatus according to any one of claims 1 to 3, further comprising: a second drive shaft on which the plurality of crushing disk units and the plurality of spacer disk units are detachably mounted.
前記第一解砕体と前記第二解砕体との前記解砕ディスク部が同一形状に形成されており、
前記第一解砕体と前記第二解砕体との前記スペーサディスク部が同一形状に形成されている請求項4に記載の解砕処理装置。
The crushing disk portions of the first crushing body and the second crushing body are formed in the same shape,
The crushing processing apparatus according to claim 4, wherein the spacer disk portions of the first crushing body and the second crushing body are formed in the same shape.
前記第一解砕体は、一個の前記解砕ディスク部と一個の前記スペーサディスク部からなる複数の解砕ユニットを有し、複数の前記解砕ユニットが相互に別体に形成されており、
前記第二解砕体は、一個の前記解砕ディスク部と一個の前記スペーサディスク部からなる複数の解砕ユニットを有し、複数の前記解砕ユニットが相互に別体に形成されており、
前記解砕軸支機構は、前記第一解砕体の複数の前記解砕ユニットが着脱自在に装着される第一駆動軸と、前記第二解砕体の複数の前記解砕ユニットが着脱自在に装着される第二駆動軸と、を有する請求項1ないし3の何れか一項に記載の解砕処理装置。
The first crushing body has a plurality of crushing units consisting of one piece of the crushing disk part and one piece of the spacer disk part, and the plurality of crushing units are formed separately from each other.
The second crushing body has a plurality of crushing units consisting of one piece of the crushing disk part and one piece of the spacer disk part, and the plurality of crushing units are formed separately from each other.
The crushing shaft support mechanism includes a first drive shaft on which the plurality of crushing units of the first crushing body are detachably mounted, and a plurality of the crushing units of the second crushing body are detachable. The crushing processing apparatus according to any one of claims 1 to 3, further comprising a second drive shaft that is mounted on the chamfer.
前記第一解砕体と前記第二解砕体との前記解砕ユニットが同一形状に形成されている請求項6に記載の解砕処理装置。   The crushing processing apparatus according to claim 6, wherein the crushing units of the first crushing body and the second crushing body are formed in the same shape. 原料を所定サイズの粒状の産物に解砕するための解砕処理システムであって、
請求項4または5に記載の前記解砕処理装置を有し、
前記第一解砕体と前記第二解砕体との前記解砕ディスク部および前記スペーサディスク部としてディスク厚が相違する複数種類がある解砕処理システム。
A crushing processing system for crushing raw materials into granular products of a predetermined size,
It has the crushing processing device according to claim 4 or 5,
A crushing processing system in which there are a plurality of types of discs having different disc thicknesses as the crushing disc portion and the spacer disc portion of the first crushing body and the second crushing body.
前記産物分離部材を前記第一解砕体と前記第二解砕体との前記解砕ディスク部の外周面に下方から所定間隔で対向する位置に交換自在に配置するスクリーン装着機構とを、さらに有し、
前記産物分離部材として、複数種類の前記解砕ディスク部および前記スペーサディスク部のディスク厚に対応して前記貫通孔の孔径が相違する複数種類がある請求項8に記載の解砕処理システム。
A screen mounting mechanism in which the product separation member is disposed so as to be exchangeable at a position facing the outer peripheral surface of the crushing disk portion of the first crushing body and the second crushing body at a predetermined interval from below; Have
The crushing processing system according to claim 8, wherein the product separation member includes a plurality of types in which the hole diameters of the through holes are different corresponding to the disc thicknesses of the plurality of types of the crushing disc portions and the spacer disc portions.
複数種類の前記産物分離部材は、前記第一解砕体と前記第二解砕体との前記解砕ディスク部の凸部の外周面との間隔が前記貫通孔の孔径以下となる形状に形成されている請求項9に記載の解砕処理システム。   The plurality of types of product separating members are formed in a shape in which the distance between the first crushed body and the second crushed body and the outer peripheral surface of the convex portion of the crushed disk portion is equal to or smaller than the diameter of the through hole. The disintegration processing system according to claim 9. 前記第一リターン部材を前記第二解砕体とは反対の側方で前記産物分離部材の一端から前記第一解砕体の上方まで前記解砕ディスク部と前記スペーサディスク部との外周面に所定間隔で対向する位置に交換自在に配置する第一装着機構と、
前記第二リターン部材を前記第一解砕体とは反対の側方で前記産物分離部材の一端から前記第二解砕体の上方まで前記解砕ディスク部と前記スペーサディスク部との外周面に所定間隔で対向する位置に交換自在に配置する第二装着機構とを、さらに有し、
前記第一リターン部材として、複数種類の前記解砕ディスク部および前記スペーサディスク部のディスク厚に対応した形状の複数種類があり、
前記第二リターン部材として、複数種類の前記解砕ディスク部および前記スペーサディスク部のディスク厚に対応した形状の複数種類がある請求項8ないし10の何れか一項に記載の解砕処理システム。
The first return member is placed on the outer surface of the crushing disc portion and the spacer disc portion from one end of the product separating member to the upper side of the first crushing body on the side opposite to the second crushing body. A first mounting mechanism that is exchangeably disposed at positions facing each other at a predetermined interval;
The second return member is placed on the outer surface of the crushing disc portion and the spacer disc portion from one end of the product separating member to the upper side of the second crushing body on the side opposite to the first crushing body. A second mounting mechanism that is replaceably disposed at positions facing each other at a predetermined interval;
As the first return member, there are plural types of shapes corresponding to the disc thickness of the plural types of the crushing disc portion and the spacer disc portion,
The crushing processing system according to any one of claims 8 to 10, wherein the second return member includes a plurality of types of shapes corresponding to the disc thicknesses of the plurality of types of the crushing disc portions and the spacer disc portions.
前記第一装着機構は、前記第一リターン部材を前記第一解砕体のディスク面と平行な方向に着脱自在に装着し、
前記第二装着機構は、前記第二リターン部材を前記第二解砕体のディスク面と平行な方向に着脱自在に装着する請求項11に記載の解砕処理システム。
The first mounting mechanism is configured to detachably mount the first return member in a direction parallel to the disk surface of the first crushed body,
The crushing processing system according to claim 11, wherein the second mounting mechanism detachably mounts the second return member in a direction parallel to a disk surface of the second crushed body.
JP2006298557A 2006-11-02 2006-11-02 Cracking apparatus and system Pending JP2008114135A (en)

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