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JP2008194734A - Method for manufacturing outer member for constant velocity universal joint, and device for manufacturing the same outer member - Google Patents

Method for manufacturing outer member for constant velocity universal joint, and device for manufacturing the same outer member Download PDF

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JP2008194734A
JP2008194734A JP2007033854A JP2007033854A JP2008194734A JP 2008194734 A JP2008194734 A JP 2008194734A JP 2007033854 A JP2007033854 A JP 2007033854A JP 2007033854 A JP2007033854 A JP 2007033854A JP 2008194734 A JP2008194734 A JP 2008194734A
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cup
mold
constant velocity
outer member
velocity universal
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Jun Numamoto
潤 沼本
Kuniaki Harada
邦明 原田
Akira Sera
昌 世良
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To improve the yield of a forged product at a low cost by reducing variations in the cup part depth, which are generated in forge-molding of the outer member for a constant velocity universal joint. <P>SOLUTION: The outer member for the constant velocity universal joint, which member integrally has a cup part and a shaft part extending from one end of the cup part, is manufactured by performing pre-molding that consists of forward extrusion (A), upsetting (B), and backward extrusion (C), and by performing ironing (D). In the backward extrusion (C), extrusion-molding of the body of a cup part 7 is carried out by pushing an inner die 22 into a solid large-diameter part 5, and further the opening side edge face is formed on the cup part 7 by pressing the opening side edge part 8a of the cup part 7 with a pressure die 23. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、等速自在継手用外方部材、特に軸部を一体に有する等速自在継手用外方部材の製造方法とその製造装置に関する。   The present invention relates to a method for manufacturing an outer member for a constant velocity universal joint, and more particularly to a method for manufacturing an outer member for a constant velocity universal joint having a shaft portion integrally therewith.

自動車や各種産業機械の動力伝達系、例えば前輪駆動車や独立懸架方式の後輪駆動車の駆動軸には、自動車のエンジンから車輪に回転力を等速で伝達する手段として、角度変位のみを許容する固定式等速自在継手と、角度変位および軸方向変位の両方を許容する摺動式等速自在継手が使用されている。   For power transmission systems of automobiles and various industrial machines, such as front wheel drive vehicles and independent suspension type rear wheel drive vehicles, only angular displacement is used as a means to transmit the rotational force from the engine of the vehicle to the wheels at a constant speed. There are used fixed type constant velocity universal joints that allow and sliding type constant velocity universal joints that allow both angular displacement and axial displacement.

上述の駆動軸には、トランスミッションからディファレンシャルに回転駆動力を伝達するプロペラシャフトや、ディファレンシャルから車輪に回転駆動力を伝達するドライブシャフトがある。また、固定式等速自在継手としては、バーフィールド型等速自在継手(BJ)がよく知られており、摺動式等速自在継手としては、ダブルオフセット型等速自在継手(DOJ)が広く知られている。   Examples of the drive shaft include a propeller shaft that transmits a rotational driving force from a transmission to a differential, and a drive shaft that transmits a rotational driving force from a differential to a wheel. In addition, the Barfield type constant velocity universal joint (BJ) is well known as the fixed type constant velocity universal joint, and the double offset type constant velocity universal joint (DOJ) is widely used as the sliding type constant velocity universal joint. Are known.

例えば、BJタイプの固定式等速自在継手は、軸方向に延びる複数のトラック溝が球面状内周面に形成された外方部材(外側継手部材ともいう)と、外方部材のトラック溝と対をなして軸方向に延びるトラック溝が球面状外周面に形成された内方部材(内側継手部材ともいう)と、外方部材のトラック溝と内輪部材のトラック溝との間に介在してトルクを伝達する複数のボールと、外方部材の球面状内周面と内方部材の球面状外周面との間に介在してボールを保持するケージとを主要な構成要素として備えている。   For example, a BJ type fixed type constant velocity universal joint includes an outer member (also referred to as an outer joint member) in which a plurality of track grooves extending in the axial direction are formed on a spherical inner peripheral surface, and a track groove of the outer member, A pair of axially extending track grooves are formed between the inner member (also referred to as the inner joint member) formed on the spherical outer peripheral surface, and the track groove of the outer member and the track groove of the inner ring member. A plurality of balls for transmitting torque and a cage for holding the balls interposed between the spherical inner peripheral surface of the outer member and the spherical outer peripheral surface of the inner member are provided as main components.

また、DOJタイプの摺動式等速自在継手は、軸方向に延びる複数のトラック溝が円筒状内周面に形成された外方部材と、外方部材のトラック溝と対をなして軸方向に延びるトラック溝が球面状外周面に形成された内方部材と、外方部材のトラック溝と内方部材のトラック溝との間に介在してトルクを伝達する複数のボールと、外方部材の円筒状内周面と内方部材の球面状外周面との間に介在してボールを保持するケージとを主要な構成要素として備えている。   In addition, the DOJ type sliding constant velocity universal joint has an axial direction in which a plurality of axially extending track grooves are paired with an outer member in which a cylindrical inner peripheral surface is formed and a track groove of the outer member. An inner member in which a track groove extending in a spherical outer peripheral surface is formed, a plurality of balls that are interposed between the track groove of the outer member and the track groove of the inner member, and transmit the torque, and the outer member And a cage for holding the ball interposed between the cylindrical inner peripheral surface and the spherical outer peripheral surface of the inner member.

これら固定式等速自在継手あるいは摺動式等速自在継手における外方部材は、従来、以下の手順で製作されている。まず、素材としてのビレットを前鍛造(熱間鍛造、温間鍛造もしくは冷間鍛造)で外方部材の完成品形状あるいは当該完成品に近い形状に成形し、その後、当該成形品にしごき加工(サイジング加工)を施す。また、必要に応じて、この成形品の外周面、内周面および端面を旋削し、熱処理を行うことで、さらには、内周面とトラック溝を研削や焼入れ鋼切削などで仕上げ加工することで完成品を得る。   The outer members of these fixed type constant velocity universal joints or sliding type constant velocity universal joints are conventionally manufactured by the following procedure. First, a billet as a material is formed into a finished product shape of an outer member or a shape close to the finished product by pre-forging (hot forging, warm forging or cold forging), and then ironed into the molded product ( Sizing). If necessary, the outer peripheral surface, inner peripheral surface and end surface of this molded product are turned and heat treated, and the inner peripheral surface and track grooves are finished by grinding or hardened steel cutting. Get the finished product.

このうち、前鍛造では、棒状素材(ビレット)に対して前方押出し加工が施されて軸部と中実本体部とを一体に有する成形体が形成され、次いで、この成形体に据込み加工を施すことで、中実本体部が押出されて据込み部が形成され、この据込み部にさらに後方押出し加工を施すことでカップ部が形成される(例えば、特許文献1を参照)。
特開平11−179477号公報
Among these, in pre-forging, a rod-shaped material (billet) is subjected to a forward extrusion process to form a molded body integrally having a shaft portion and a solid body portion, and then upsetting is performed on this molded body. By applying, a solid main-body part is extruded and an upsetting part is formed, and a cup part is formed by performing a backward extrusion process further to this upsetting part (for example, refer patent document 1).
JP-A-11-179477

このようにして鍛造成形を行うことで外方部材を製作する際、重要となるのは歩留りの良否である。すなわち、上述の鍛造品は、適当な長さに裁断した素材(ビレット)を複数の鍛造工程を経て成形することで得られるものであるから、その後の切削工程における切削量を極力減らして当該製品の歩留りを向上させることが重要となる。しかしながら、この種の成形手段では、カップ部の成形時、カップ部の開口側端部が自由成形されることとなるため、例えば素材の当初重量にばらつきがあると、そのばらつきがそのままカップ部の深さ寸法のばらつきとなって現れやすい。特に、しごき加工でもってカップ部の内周を仕上げ加工する場合、カップ部が軸方向に圧し延ばされるため、素材の当初重量のばらつきがカップ部深さのばらつきとして一層顕著に現れる傾向にある。これでは、後工程において、カップ部の開口側端面の切削取代を非常に多くとる必要が生じ、鍛造成形本来の目的(二アネットシェイプ)を没却する結果を招きかねない。   Thus, when producing an outer member by performing forging, what is important is the yield. In other words, the forged product described above is obtained by forming a material (billet) cut into an appropriate length through a plurality of forging processes, so that the amount of cutting in the subsequent cutting process is reduced as much as possible. It is important to improve the yield. However, with this type of molding means, when the cup portion is molded, the opening side end of the cup portion is free-molded. For example, if there is a variation in the initial weight of the material, the variation is directly applied to the cup portion. It tends to appear as variations in depth. In particular, when finishing the inner periphery of the cup portion by ironing, the cup portion is pressed and stretched in the axial direction, so that the variation in the initial weight of the material tends to appear more prominently as the variation in the cup portion depth. In this case, it is necessary to take a large machining allowance for the opening side end face of the cup portion in the subsequent process, which may lead to the result that the original purpose of the forging (near net shape) is lost.

以上の事情に鑑み、本発明では、等速自在継手用外方部材の鍛造成形時に生じるカップ部深さのばらつきを低減することで、低コストに鍛造品の歩留り向上を図ることを技術的課題とする。   In view of the above circumstances, in the present invention, it is a technical problem to improve the yield of forged products at low cost by reducing the variation in the depth of the cup portion that occurs during forging of the outer member for a constant velocity universal joint. And

前記課題を解決するため、本発明は、トルク伝達のための転動体を含む内部部品を収容するカップ部と、カップ部の一端から延びる軸部とを有する等速自在継手用外方部材の製造方法であって、軸部と、軸部より大径の中実大径部とを一体に有する中間成形体に後方押出し加工を施すことで、カップ部を鍛造成形するに際し、外型で拘束された中実大径部に内型を押込むことでカップ部を押出し成形すると共に、押出されたカップ部の開口側端部を押え型で押えてカップ部に開口側端面を成形することを特徴とする等速自在継手用外方部材の製造方法を提供する。   In order to solve the above-described problems, the present invention provides an outer member for a constant velocity universal joint having a cup portion that houses an internal part including a rolling element for torque transmission and a shaft portion that extends from one end of the cup portion. This is a method in which an intermediate molded body integrally having a shaft portion and a solid large-diameter portion having a diameter larger than that of the shaft portion is subjected to a backward extrusion process so that the cup portion is restrained by an outer mold when forged. In addition, the cup part is extruded by pressing the inner mold into the solid large-diameter part, and the opening side end face is formed in the cup part by pressing the opening side end part of the extruded cup part with a holding mold. A method for manufacturing an outer member for a constant velocity universal joint is provided.

また、前記課題を解決するため、本発明は、トルク伝達のための転動体を含む内部部品を収容するカップ部と、カップ部の一端から延びる軸部とを一体に有する等速自在継手用外方部材の製造装置であって、軸部と、軸部より大径の中実大径部とを一体に有する中間成形体に後方押出し加工を施すことで、カップ部を鍛造成形するためのものであって、中実大径部の外側を拘束する外型と、外型で拘束された中実大径部に押込むことでカップ部を押出し成形する内型と、押出し成形により押出されたカップ部の開口側端部を押えることで、カップ部に開口側端面を成形する押え型とを備えた等速自在継手用外方部材の製造装置を提供する。   In order to solve the above-mentioned problem, the present invention provides an outer surface for a constant velocity universal joint that integrally includes a cup portion that houses an internal part including a rolling element for torque transmission and a shaft portion that extends from one end of the cup portion. A manufacturing apparatus for a side member for forging a cup portion by subjecting an intermediate formed body integrally having a shaft portion and a solid large-diameter portion having a larger diameter than the shaft portion to a backward extrusion process. An outer mold that restrains the outside of the solid large-diameter portion, an inner mold that extrudes the cup portion by being pushed into the solid large-diameter portion constrained by the outer mold, and extruded by extrusion molding. An apparatus for manufacturing an outer member for a constant velocity universal joint provided with a presser mold that forms an opening-side end surface on a cup by pressing the opening-side end of the cup.

このように、カップ部本体を押出し成形するための内型や外型の他に、カップ部の開口側端部を押える押え型を用いて開口側端面の成形を行うことで、中間成形体に作用する負荷およびこの中間成形体から金型(内型や外型など)が受ける反力が高まり、外型、内型を含むプレス装置(成形装置)全体に変形が生じる。このように、荷重増加によるプレス装置全体の変形により、素材の余剰分を逃がすためのスペースを大きく得ることができ、カップ部の側壁部よりも、素材重量のばらつき分が開口側端部の切削取代に与える影響が小さいカップ部の肩部や軸部に、素材の余剰分の一部を残すことが可能となる。これは、かかる領域に残した余剰分が、後工程におけるしごき加工において側壁部の伸張に寄与する割合は小さいためであり、結果的に素材重量のばらつきがカップ部の深さ寸法のばらつきとして現れるのを極力小さく抑えることが可能となる。以上より、開口側端面の切削取代を大きく取らずに済むため、あるいは切削加工が不要となるため、生産性の向上ひいては生産コストの低減化を図ることができる。   In this way, in addition to the inner mold and outer mold for extruding the cup body, it is possible to form an intermediate molded body by molding the opening side end face using a presser mold that presses the opening side end of the cup section. The acting load and the reaction force received by the mold (inner mold, outer mold, etc.) from this intermediate molded body are increased, and the entire press apparatus (molding apparatus) including the outer mold and the inner mold is deformed. In this way, the deformation of the entire press device due to the increase in load can provide a larger space for escaping the surplus material, and the variation in the material weight is cut at the opening side end than the side wall of the cup. It is possible to leave a part of the surplus of the material on the shoulder portion or the shaft portion of the cup portion having a small influence on the machining allowance. This is because the proportion of the surplus remaining in the region contributes to the extension of the side wall in the ironing process in the subsequent process is small, and as a result, the variation in the material weight appears as the variation in the depth of the cup. Can be kept as small as possible. From the above, since it is not necessary to make a large machining allowance for the opening side end face, or a cutting process is not required, it is possible to improve productivity and thus reduce production cost.

また、カップ部の深さ寸法をより正確に制御するのであれば、内型に対する押え型の軸方向位置を管理した状態でカップ部の開口側端面の成形を行うのがよい。このように金型間の位置関係を管理した状態で成形を行うことで、カップ部深さのばらつきを小さくしつつも、その大きさを所望の範囲内に制御することができる。   In addition, if the depth dimension of the cup part is controlled more accurately, the opening side end face of the cup part is preferably molded while the axial position of the presser mold with respect to the inner mold is managed. By performing molding in a state where the positional relationship between the molds is managed in this way, the size can be controlled within a desired range while reducing variations in the cup portion depth.

また、押え型による開口側端部の押えは、自由成形面が存在しないよう中間成形体を拘束した状態で行うのがよい。自由成形面が存在しないよう中間成形体を拘束した状態で押える(圧縮する)ことで、中間成形体に作用する負荷およびこの中間成形体から金型(内型や外型など)が受ける反力が高まり、外型、内型を含むプレス装置(成形装置)全体に変形が生じる。このように、荷重増加によるプレス装置全体の変形により、素材の余剰分を逃がすためのスペースをより大きく得ることができ、切削取代の更なる低減化を図ることが可能となる。   Further, it is preferable to hold the opening side end by the holding die in a state where the intermediate formed body is constrained so that there is no free forming surface. By pressing (compressing) the intermediate molded body in a constrained state so that there is no free molding surface, the load acting on the intermediate molded body and the reaction force received by the mold (inner mold, outer mold, etc.) from this intermediate molded body As a result, the entire press apparatus (molding apparatus) including the outer mold and the inner mold is deformed. As described above, due to the deformation of the entire press apparatus due to the increase in load, a larger space for escaping the surplus material can be obtained, and the cutting allowance can be further reduced.

以上のように、本発明によれば、等速自在継手用外方部材の鍛造成形時に生じるカップ部深さのばらつきを低減することで、低コストに鍛造品の歩留り向上を図ることが可能となる。   As described above, according to the present invention, it is possible to improve the yield of forged products at low cost by reducing the variation in cup portion depth that occurs during forging of the outer member for a constant velocity universal joint. Become.

以下、本発明の一実施形態を図1〜図5に基づき説明する。なお、以下の説明における『上下』方向は、単に各図における構成要素間の位置関係を容易に理解するために規定したものに過ぎず、製造装置の設置方向や使用態様等を特定するものではない。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS. Note that the “up and down” direction in the following description is merely specified for easy understanding of the positional relationship between the components in each figure, and does not specify the installation direction or usage mode of the manufacturing apparatus. Absent.

図4および図5は、本発明に係る製造方法あるいは製造装置で製造された外方部材を備えた等速自在継手の一形態を示すもので、ここではいわゆるダブルオフセット型の摺動式等速自在継手(DOJ)を例示している。この等速自在継手は、軸方向に延びる複数(ここでは6つ)のトラック溝32が円筒状内周面33に円周方向等間隔に形成された外方部材としての外輪31と、外輪31のトラック溝32と対をなして軸方向に延びる複数(ここでは6つ)のトラック溝35が球面状外周面36に円周方向等間隔に形成された内方部材としての内輪34と、外輪31のトラック溝32と内輪34のトラック溝35との間に介在してトルクを伝達する複数(ここでは6個)のボール37と、外輪31の円筒状内周面33と内輪34の球面状外周面36との間に介在してボール37を保持するケージ38とを備えている。複数のボール37は、ケージ38に形成されたポケット39に収容されて円周方向等間隔に配置されている。なお、この実施形態では、ボール37の個数、および双方のトラック溝32、35の本数を共に6としたが、もちろんこれに限るものではない。例えば8個(8本)など、等速自在継手の種類、あるいは用途等に応じて任意に設定可能である。   4 and 5 show an embodiment of a constant velocity universal joint having an outer member manufactured by the manufacturing method or manufacturing apparatus according to the present invention. Here, a so-called double offset type sliding constant velocity is shown. A universal joint (DOJ) is illustrated. The constant velocity universal joint includes an outer ring 31 as an outer member in which a plurality of (here, six) track grooves 32 extending in the axial direction are formed on a cylindrical inner peripheral surface 33 at equal intervals in the circumferential direction, and an outer ring 31. An inner ring 34 as an inner member in which a plurality (six in this case) of track grooves 35 extending in the axial direction in pairs with the track grooves 32 are formed on the spherical outer peripheral surface 36 at equal intervals in the circumferential direction, and an outer ring A plurality of (six in this case) balls 37 interposed between the track grooves 32 of the 31 and the track grooves 35 of the inner ring 34, the cylindrical inner peripheral surface 33 of the outer ring 31 and the spherical surface of the inner ring 34. And a cage 38 that is interposed between the outer peripheral surface 36 and holds the ball 37. The plurality of balls 37 are accommodated in pockets 39 formed in the cage 38 and arranged at equal intervals in the circumferential direction. In this embodiment, the number of balls 37 and the number of both track grooves 32 and 35 are both six, but it is of course not limited to this. For example, 8 (eight) can be arbitrarily set according to the type of the constant velocity universal joint or the application.

このうち、外輪31は、カップ部40と、カップ部40の一端から延びる軸部41とを一体に備えるもので、以下に述べる前鍛造により鍛造成形される。   Among these, the outer ring | wheel 31 is integrally provided with the cup part 40 and the axial part 41 extended from the end of the cup part 40, and is forge-formed by the pre-forging described below.

前鍛造では、前方押出し加工(A)、据込み加工(B)、および後方押出し加工(C)が実施され、完成品としての外輪31に近い形状の鍛造成形品が得られる。また、この実施形態では、続いてしごき加工(D)が行われ、完成品形状をなす外輪31が得られる。   In the front forging, forward extrusion (A), upsetting (B), and backward extrusion (C) are performed, and a forged molded product having a shape close to the outer ring 31 as a finished product is obtained. Further, in this embodiment, ironing (D) is subsequently performed, and the outer ring 31 having a finished product shape is obtained.

(A)前方押出し加工
まず、図1(a)に示す形状の素材(ビレットともいう)1を用意し、この素材1に対して例えば図1(b)に示す形状の成形金型14を用いて前方押出し加工を施すことで、中実本体部2と、中実本体部2の一端から延びた軸部3とを一体に有する初期成形体4が鍛造成形される。
(A) Forward Extrusion Processing First, a material (also referred to as a billet) 1 having a shape shown in FIG. 1A is prepared, and a molding die 14 having a shape shown in FIG. By performing forward extrusion processing, the initial molded body 4 integrally having the solid body portion 2 and the shaft portion 3 extending from one end of the solid body portion 2 is forged.

(B)据込み加工
次に、前方押出し加工(A)で得られた初期成形体4に対して例えば図1(c)に示す形状の成形金型16を用いて据込み加工を施し、中実本体部2を外径側に圧し拡げることで、軸部3と、軸部3より大径の中実大径部5とを一体に有する中間成形体6が鍛造成形される。なお、この加工に用いられる成形金型16には、前方押出し加工(A)にて成形された軸部3をより完成品に近い形状に再成形するための形状をなすものが使用される。
(B) Upsetting Next, upsetting is performed on the initial molded body 4 obtained by forward extrusion (A) using a molding die 16 having a shape shown in FIG. By pressing and expanding the actual main body portion 2 toward the outer diameter side, the intermediate formed body 6 integrally having the shaft portion 3 and the solid large-diameter portion 5 larger in diameter than the shaft portion 3 is forged. As the molding die 16 used in this process, a mold having a shape for reshaping the shaft portion 3 molded by the forward extrusion process (A) into a shape closer to a finished product is used.

(C)後方押出し加工
このようにして得られた中間成形体6に対して後方押出し加工を施すことで、軸部3とカップ部7とを一体に有する鍛造成形体(前鍛造完了品10)を成形する。図2はかかる押出し加工に用いる金型を備えた成形装置、およびこの装置内に配置された素材(中間成形体6)の断面図を示している。図2中左側が成形前、右側が成形完了時における断面図をそれぞれ示している。
(C) Backward Extrusion Process A forged formed body integrally having the shaft portion 3 and the cup portion 7 by subjecting the intermediate formed body 6 thus obtained to a backward extrusion process (pre-forged product 10). Is molded. FIG. 2 shows a cross-sectional view of a molding apparatus provided with a mold used for such extrusion processing, and a material (intermediate molded body 6) arranged in the apparatus. In FIG. 2, the left side shows a cross-sectional view before molding, and the right side shows a sectional view when the molding is completed.

この装置は、中間成形体6の軸部3および中実大径部5の外側を保持・拘束する外型21と、中実大径部5の反軸部3側に配置され、外型21に対して軸方向に相対移動することで、中実大径部5を軸部3側に向けて押込む内型22、および内型22の外周に設けられ、内型22の押込みにより成形されるカップ部7の開口側端部を押える押え型23とを主に備える。この実施形態では、押え型23は、外型21および内型22とは別体に形成され、これら外型21と内型22に対して軸方向に相対移動可能に構成されている。また、内型22は段差を有しており、かかる段差面22aと内型22の先端22bとの軸方向距離が所定の値に設定されることで、段差面22aと当接可能な押え型23の押え面23aから先端22bまでの軸方向距離が管理される。なお、押え型23の押え面23aはフラットかつ水平(軸部3の中心軸に直交する向き)に形成されている。   This device is arranged on the outer mold 21 that holds and restrains the outer side of the shaft portion 3 and the solid large-diameter portion 5 of the intermediate molded body 6 and the opposite shaft portion 3 side of the solid large-diameter portion 5. The inner mold 22 that pushes the solid large-diameter portion 5 toward the shaft portion 3 and the outer periphery of the inner die 22 are formed by pushing the inner die 22. And a presser mold 23 for pressing the opening side end of the cup part 7. In this embodiment, the presser mold 23 is formed separately from the outer mold 21 and the inner mold 22, and is configured to be relatively movable in the axial direction with respect to the outer mold 21 and the inner mold 22. Further, the inner mold 22 has a step, and the presser mold that can come into contact with the step surface 22a by setting the axial distance between the step surface 22a and the tip 22b of the inner mold 22 to a predetermined value. The axial distance from the holding surface 23a of the 23 to the tip 22b is managed. The presser surface 23a of the presser mold 23 is formed flat and horizontal (in a direction orthogonal to the central axis of the shaft portion 3).

まず図2左側に示す状態から内型22を下降させ、中間成形体6の中実大径部5に内型22を押込む。これにより、自由空間となる内型22と外型21との間の半径方向隙間に沿って塑性流動が生じ、カップ部7の本体、ここでは筒状の側壁部8と、側壁部8の底をなす肩部9とが成形される。   First, the inner mold 22 is lowered from the state shown on the left side of FIG. 2, and the inner mold 22 is pushed into the solid large-diameter portion 5 of the intermediate molded body 6. As a result, a plastic flow occurs along the radial gap between the inner mold 22 and the outer mold 21 which are free spaces, and the main body of the cup portion 7, here, the cylindrical side wall portion 8 and the bottom of the side wall portion 8. A shoulder portion 9 is formed.

このようにして、中実大径部5に内型22を押込むことでカップ部7本体を押出し成形すると共に、押出されたカップ部7本体の開口側端部8aを押え型23で押えてカップ部7に開口側端面を成形する。ここで、押え型23は、内型22の外周に嵌合配設されており、内型22の下降に伴い内型22と軸方向に当接した後は、内型22と一体的に下降するようになっている。従い、上述の如く、押え型23の押え面23aから内型22の先端22bまでの軸方向距離が管理された状態で押え型23を下降させることで、軸部3から離れる向きに延びる側壁部8と押え型23とが当接する。そして、さらに内型22を下降させることで、カップ部7の深さ寸法が上述の軸方向寸法となる位置まで、押え型23によるカップ部7の開口側端部の押込みがなされる。この状態では、内型22はカップ部7本体の押出し成形が完了する位置まで下降し終えた状態にある(図2右側に示す状態)。   In this way, the cup part 7 body is extruded by pushing the inner mold 22 into the solid large-diameter part 5, and the opening end 8 a of the pushed cup part 7 body is pressed by the presser mold 23. An opening side end face is formed on the cup portion 7. Here, the presser mold 23 is fitted and disposed on the outer periphery of the inner mold 22, and is lowered integrally with the inner mold 22 after contacting the inner mold 22 in the axial direction as the inner mold 22 is lowered. It is supposed to be. Accordingly, as described above, the side wall portion extending in the direction away from the shaft portion 3 by lowering the presser die 23 in a state where the axial distance from the press surface 23a of the presser die 23 to the tip 22b of the inner die 22 is controlled. 8 and the presser mold 23 come into contact with each other. Then, by further lowering the inner mold 22, the opening side end of the cup part 7 is pushed by the presser mold 23 to a position where the depth dimension of the cup part 7 becomes the above-described axial dimension. In this state, the inner mold 22 has been lowered to the position where the extrusion molding of the main body of the cup portion 7 is completed (the state shown on the right side of FIG. 2).

(D)しごき加工
上述のようにして前鍛造完了品10を成形した後、例えば図3に示すしごき用パンチ24としごき用ダイス25とを用いて前鍛造完了品10、特にカップ部7にしごき加工を施す。ここで、図3中左側がしごき加工前、右側がしごき加工完了時における断面図をそれぞれ示している。
(D) Ironing After the pre-forged product 10 is formed as described above, the pre-forged product 10, particularly the cup portion 7, is ironed using the ironing punch 24 and the ironing die 25 shown in FIG. Apply processing. Here, the left side in FIG. 3 shows a cross-sectional view before the ironing process and the right side when the ironing process is completed.

詳細には、図3に示すように、後方押出し加工(C)で得られた前鍛造完了品10の内周ににしごき用パンチ24を嵌合させた状態で、これら前鍛造完了品10としごき用パンチ24とをしごき用ダイス25の内周に圧入することで主にカップ部7の側壁部8をしごき成形し、側壁部8を所定の寸法に仕上げる。図3右側は、しごき成形後の鍛造成形体(しごき加工完了品11)を示しており、その側壁部12は軸方向に圧し延ばされている。なお、しごき用パンチ24の外周に、成形すべきトラック溝32および円筒状内周面33(図4を参照)に対応する形状の成形部を設けておくことで、側壁部8のしごき成形と共に、トラック溝32および円筒状内周面33を側壁部8の内側に成形することも可能である。   Specifically, as shown in FIG. 3, in the state in which the ironing punch 24 is fitted to the inner periphery of the pre-forged product 10 obtained by the backward extrusion (C), By pressing the ironing punch 24 into the inner periphery of the ironing die 25, the side wall part 8 of the cup part 7 is mainly ironed and the side wall part 8 is finished to a predetermined dimension. The right side of FIG. 3 shows the forged molded body (finished ironing product 11) after ironing, and the side wall portion 12 is stretched in the axial direction. In addition, by providing the forming part of the shape corresponding to the track groove 32 and the cylindrical inner peripheral surface 33 (see FIG. 4) to be formed on the outer periphery of the ironing punch 24, the side wall part 8 is ironed together. The track groove 32 and the cylindrical inner peripheral surface 33 can be formed inside the side wall portion 8.

以上の前鍛造およびしごき加工を施すことにより完成品としての外輪31が得られる。なお、ここでは、しごき加工完了品11をもって完成品としての外輪31とした場合を例示したが、必要に応じて、仕上げ研削や熱処理、あるいはこれらの組み合わせに係る処理を施しても構わない。   The outer ring 31 as a finished product is obtained by performing the above forging and ironing. Here, although the case where the ironing finished product 11 is used as the outer ring 31 as a finished product has been illustrated here, processing related to finish grinding, heat treatment, or a combination thereof may be performed as necessary.

このように、外型21および内型22でカップ部7本体を押出し成形すると共に、押出された側壁部8の開口側端部8aを押え型23で押えることで、中間成形体6に作用する負荷およびこの中間成形体6から金型(外型21や内型22など)が受ける反力が高まり、外型21、内型22に変形が生じる。よって、この変形によりカップ部7の底をなす肩部9に素材の余剰分の一部を残すことができる。肩部9に残った余剰分であれば、上述のしごき加工(D)において側壁部8の圧し延ばしに与える影響は小さいため、結果的に開口側端面の切削取代を大きく取らずに済む。従い、生産性の向上を低コストに実現することができる。   Thus, while the cup part 7 main body is extruded by the outer mold 21 and the inner mold 22, the opening side end 8a of the extruded side wall part 8 is pressed by the pressing mold 23, thereby acting on the intermediate molded body 6. The load and the reaction force received by the mold (such as the outer mold 21 and the inner mold 22) from the intermediate molded body 6 are increased, and the outer mold 21 and the inner mold 22 are deformed. Therefore, a part of the surplus material can be left on the shoulder portion 9 that forms the bottom of the cup portion 7 by this deformation. The surplus remaining in the shoulder 9 has a small influence on the side wall portion 8 in the above-described ironing (D), and as a result, it is not necessary to take a large machining allowance for the opening side end face. Accordingly, productivity can be improved at low cost.

また、この実施形態では、内型22に対する押え型23の軸方向位置を管理した状態でカップ部7の開口側端面の成形を行うようにした。このように内型22と押え型23との位置関係を管理した状態で成形を行うことで、カップ部7深さのばらつきを小さくしつつも、その大きさを所望の範囲内に制御することが可能となる。   Further, in this embodiment, the opening side end face of the cup portion 7 is molded in a state where the axial position of the presser mold 23 relative to the inner mold 22 is managed. Thus, by performing molding in a state where the positional relationship between the inner mold 22 and the presser mold 23 is managed, the size can be controlled within a desired range while reducing the variation in the depth of the cup portion 7. Is possible.

また、この実施形態では、中間成形体6を、外型21と内型22、および押え型23とで拘束した状態で開口側端部8aを押えるようにした。自由成形面が存在しないよう中間成形体6を拘束した状態で圧縮することで、中間成形体6に作用する負荷およびこの中間成形体6から外型21や内型22などが受ける反力が高まり、カップ部7を拘束する外型21や内型22を含む成形装置全体に変形が生じる。このように、荷重増加によるプレス装置(成形装置)全体の変形により、素材の余剰分を逃がすためのスペースをより大きくとることができる。そのため、完成品としてのカップ部7深さのばらつきを一層小さくすることができる。   Further, in this embodiment, the intermediate molded body 6 is held by the outer mold 21, the inner mold 22, and the presser mold 23, and the opening side end 8 a is pressed. By compressing the intermediate molded body 6 so that there is no free molding surface, the load acting on the intermediate molded body 6 and the reaction force received by the outer mold 21 and the inner mold 22 from the intermediate molded body 6 are increased. The entire molding apparatus including the outer mold 21 and the inner mold 22 that restrain the cup portion 7 is deformed. Thus, the space for escaping the surplus of the material can be increased by the deformation of the entire press device (forming device) due to the increase in load. Therefore, the variation in the depth of the cup part 7 as a finished product can be further reduced.

また、この実施形態のように、内型22と別体に形成した押え型23を、所定位置から内型22と一体的に下降させるようにすれば、素材1の余剰分が多いほど早めに押え型23による開口側端部8aの押えを開始し、内型22を、カップ部7本体の押出し成形が完了する位置まで下降させるのと同時に、押え型23による開口側端部8aの押え作業を完了することができ、効率的である。また、かかる構成とすれば、一の駆動機構(プレス機構)で済むため、多段プレス機構にこれら上述の前鍛造工程(A)〜(C)を組み込み易くなり、生産性の向上が図られる。また、押え型23を内型22とは別体にすることで、成形後のワーク(前鍛造完了品10)を内型22から容易に脱型することができる。   Moreover, if the presser die 23 formed separately from the inner die 22 is lowered integrally with the inner die 22 from a predetermined position as in this embodiment, the earlier the material 1 is, the earlier it is. Pressing of the opening side end 8a by the presser mold 23 is started, and the inner mold 22 is lowered to a position where the extrusion molding of the main body of the cup part 7 is completed. Can be completed and efficient. In addition, with such a configuration, since only one drive mechanism (press mechanism) is required, it becomes easy to incorporate the above-mentioned pre-forging steps (A) to (C) into the multi-stage press mechanism, thereby improving productivity. Further, by making the presser mold 23 separate from the inner mold 22, the molded work (pre-forged product 10) can be easily removed from the inner mold 22.

以上、本発明の一実施形態に係る等速自在継手用外方部材(外輪31)の構成および製造工程を説明したが、もちろん、これに限定されることなく、上記以外の構成および工程を採ることも可能である。   As mentioned above, although the structure and manufacturing process of the outer member (outer ring 31) for constant velocity universal joints which concern on one Embodiment of this invention were demonstrated, of course, it is not limited to this but takes a structure and process other than the above. It is also possible.

例えば上記実施形態では、押え型23を内型22と一体的に下降させ、内型22によるカップ部7の押出し成形が完了するのと同時に、押え型23による開口側端部8aの押え(開口側端面の成形)が完了するようにした場合を説明したが、押え型23による押えのタイミングを上述の段階に限る必要はない。例えば押えを開始するタイミングについて言えば、内型22と押え型23とをそれぞれ別の駆動手段でもって独立して駆動(下降)させるようにし、内型22の押込みによるカップ部7の成形が開始した直後、あるいは途中から別の駆動手段で押え型23を下降させ、開口側端面を成形することもできる。   For example, in the above-described embodiment, the presser mold 23 is lowered integrally with the inner mold 22, and at the same time as the extrusion molding of the cup portion 7 by the inner mold 22 is completed, the presser (opening) of the opening side end 8 a by the presser mold 23 is completed. Although the case where the side end face molding) is completed has been described, it is not necessary to limit the timing of pressing by the pressing mold 23 to the above-described stage. For example, with regard to the timing of starting the presser, the inner die 22 and the presser die 23 are driven (lowered) independently by separate driving means, and the molding of the cup portion 7 by the pressing of the inner die 22 is started. It is also possible to form the opening-side end face immediately after or by lowering the presser mold 23 by another driving means.

また、上記実施形態では、押え型23を、内型22とは別体かつ相対移動可能に設けた場合を説明したが、内型22と一体に設けることも可能である。もちろん、一体と別体とを問わず、押え型23によるしごき加工後の切削取代の低減効果を同様に得ることができる。   In the above-described embodiment, the case where the presser mold 23 is provided separately from the inner mold 22 and is relatively movable is described. However, the presser mold 23 may be provided integrally with the inner mold 22. Of course, the effect of reducing the cutting allowance after ironing by the presser mold 23 can be obtained in the same manner regardless of whether it is integral or separate.

図6はその一例を示すもので、同図に係る成形装置は、押し型23を内型22と一体に形成している点で、図2に示す成形装置とその構造を異にする。また、この図示例のように、押え型23を内型22と一体に形成するのであれば、例えば継手作動角の増大を図る目的で、押え型23の押え面23aの内側にテーパ状の第2押え面23bを設けることも可能である。   FIG. 6 shows an example thereof, and the molding apparatus according to FIG. 6 differs in structure from the molding apparatus shown in FIG. 2 in that the pressing mold 23 is formed integrally with the inner mold 22. Further, if the presser mold 23 is formed integrally with the inner mold 22 as in this illustrated example, for example, for the purpose of increasing the joint operating angle, a taper-shaped second is formed on the inner side of the presser surface 23a of the presser mold 23. It is also possible to provide two pressing surfaces 23b.

また、上記実施形態では、いわゆるダブルオフセット型の摺動式等速自在継手(DOJ)の外方部材に本発明を適用した場合を説明したが、本発明は、上記構成に限らず、他の構成をなす等速自在継手用の外方部材にも適用可能である。例えば、摺動式等速自在継手であれば、ボールに代えてローラを介在させたいわゆるトリポード型等速自在継手、あるいはバーフィールド型等速自在継手に代表される固定式等速自在継手用の外方部材にも本発明を適用することも可能である。   Moreover, although the case where this invention was applied to the outer member of what is called a double offset type sliding constant velocity universal joint (DOJ) was demonstrated in the said embodiment, this invention is not restricted to the said structure, other The present invention can also be applied to an outer member for a constant velocity universal joint having a configuration. For example, in the case of a sliding type constant velocity universal joint, a so-called tripod type constant velocity universal joint in which a roller is interposed instead of a ball or a fixed type constant velocity universal joint represented by a barfield type constant velocity universal joint is used. The present invention can also be applied to the outer member.

従来の方法(カップ部の開口側端部を自由成形面としてカップ部を押出し成形する方法)により製作された等速自在継手用外方部材の鍛造成形品と、本発明に係る方法(カップ部の開口側端部を押え型で押えつつ、カップ部を押出し成形する方法)により製作された鍛造成形品とで、素材重量のばらつきがカップ部の深さ寸法に及ぼす影響の度合いを比較、検証した。   A forged molded product of an outer member for a constant velocity universal joint manufactured by a conventional method (a method of extruding a cup portion with the opening side end of the cup portion as a free forming surface), and a method according to the present invention (a cup portion) Comparison and verification of the effect of variation in material weight on the depth dimension of the cup part with a forged product manufactured by extruding the cup part while pressing the opening side end of the cup with a presser die did.

詳細には、従来方法と本発明に係る方法とで、重量の異なる素材に対して前鍛造およびしごき加工を行い、鍛造完了時の成形品(前鍛造完了品)のカップ部深さ寸法、およびしごき加工完了時の成形品(しごき加工完了品)のカップ部深さ寸法ををそれぞれ測定した。かかる作業を、投入時重量の異なる複数の素材に対して実施し、各成形品のカップ部深さと素材重量との関係を求めた。ここで本発明に係る方法、およびこの方法に用いた装置は、上記実施形態に記載の構成と同様である。また、従来方法、本発明に係る方法共に、しごき加工は、上記実施形態に記載の装置および方法で行った。   In detail, with the conventional method and the method according to the present invention, pre-forging and ironing are performed on materials having different weights, and the cup portion depth dimension of the molded product (pre-forged product) upon completion of forging, and The cup part depth dimension of the molded product when the ironing process was completed (the ironing process completed product) was measured. This operation was performed on a plurality of materials having different weights at the time of charging, and the relationship between the cup depth of each molded product and the material weight was determined. Here, the method according to the present invention and the apparatus used in the method are the same as those described in the above embodiment. Further, in both the conventional method and the method according to the present invention, ironing was performed by the apparatus and method described in the above embodiment.

図7に前鍛造完了品のカップ部深さ[mm]と素材重量[g]との関係を示す。ここで、各直線の勾配は、素材重量に対するカップ部深さの増加割合を示す。言い換えると、かかる勾配値が大きいほど、素材重量のばらつきがカップ部深さに大きく反映されることを意味する。なお、直線A1は、前鍛造完了品のカップ部に素材の余剰分が全て含まれるとした場合の理論式を示している。また、直線A2は従来方法で製作した成形品における、カップ部深さと素材重量との関係(近似直線)を、直線A3は本発明に係る方法で制作した成形品における、カップ部深さと素材重量との関係(近似直線)をそれぞれ示している。従い、直線A1の勾配に対する直線A2あるいは直線A3の勾配の比(ここでは百分率)をもって、素材の余剰分がカップ部深さに及ぼす影響の度合いを計ることができる。   FIG. 7 shows the relationship between the cup depth [mm] and the material weight [g] of the pre-forged product. Here, the slope of each straight line indicates the increase rate of the cup depth with respect to the material weight. In other words, the greater the gradient value, the greater the variation in material weight that is reflected in the cup depth. The straight line A1 indicates a theoretical formula in the case where all of the surplus of the material is included in the cup portion of the pre-forged product. Further, the straight line A2 shows the relationship (approximate straight line) between the cup part depth and the material weight in the molded product produced by the conventional method, and the straight line A3 shows the cup part depth and the material weight in the molded product produced by the method according to the present invention. (Approximate straight lines) are shown respectively. Accordingly, the degree of the influence of the surplus of the material on the cup portion depth can be measured by the ratio (percentage here) of the gradient of the straight line A2 or the straight line A3 to the gradient of the straight line A1.

上述の考えに則り、素材の余剰分がカップ部深さに及ぼす影響について比較したところ、従来の鍛造では88%であったのに対し、本発明に係る鍛造では4%と、開口側端部8aの型押しにより、余剰分の多くがカップ部7の側壁部8以外の箇所(例えば肩部9)に逃げたことがわかった。   According to the above-mentioned idea, when the influence of the surplus of the material on the depth of the cup portion was compared, it was 88% in the conventional forging, and 4% in the forging according to the present invention, the opening side end portion. It was found that by the embossing of 8a, most of the surplus escaped to locations other than the side wall portion 8 of the cup portion 7 (for example, the shoulder portion 9).

次に、しごき加工完了品のカップ部深さ[mm]と素材重量[g]との関係を図8に示す。ここで、直線B1は、しごき加工完了品のカップ部に素材の余剰分が全て含まれるとした場合を理論式を示している。また、直線B2は、従来方法で前鍛造を施し、かつしごき加工を施したものにおける、カップ部深さと素材重量との関係(近似直線)を、直線B3は、本発明に係る方法で前鍛造を施し、かつしごき加工を施したものにおける、カップ部深さと素材重量との関係(近似直線)をそれぞれ示している。   Next, FIG. 8 shows the relationship between the cup portion depth [mm] and the material weight [g] of the ironing finished product. Here, the straight line B1 shows a theoretical formula in the case where all the surplus material is included in the cup portion of the ironing finished product. In addition, the straight line B2 shows the relationship (approximate straight line) between the cup portion depth and the material weight in the case where the pre-forging is performed by the conventional method and the ironing is performed, and the straight line B3 is the pre-forging by the method according to the present invention. The relationship (approximate straight line) between the cup part depth and the material weight in the case where the ironing process is performed and the ironing process is performed is shown.

この場合、直線B1の勾配に対する直線B2の勾配の比は101%であったのに対し、直線B1の勾配に対する直線B2の勾配の比は45%であった。このことから、開口側端部8aの型押しにより、余剰分の多くがカップ部7の側壁部8以外の箇所(例えば肩部9)に逃げ、またしごき加工を施した後でも、かかる逃げ分が側壁部8に含まれる割合は半分以下であることがわかった。   In this case, the ratio of the gradient of the straight line B2 to the gradient of the straight line B1 was 101%, whereas the ratio of the gradient of the straight line B2 to the gradient of the straight line B1 was 45%. For this reason, most of the surplus escapes to a portion other than the side wall portion 8 of the cup portion 7 (for example, the shoulder portion 9) due to the embossing of the opening side end portion 8a, and even after ironing is performed, However, it was found that the ratio contained in the side wall portion 8 was less than half.

本発明の一実施形態に係る等速自在継手用外方部材の前鍛造工程を概念的に示す断面図であって、(a)は前鍛造前の素材の断面図、(b)は前方押出し加工における金型および素材の断面図、(c)は据込み加工における金型および素材の断面図である。It is sectional drawing which shows notionally the front forging process of the outer member for constant velocity universal joints which concerns on one Embodiment of this invention, Comprising: (a) is sectional drawing of the raw material before pre-forging, (b) is forward extrusion. Sectional drawing of the metal mold | die and raw material in a process, (c) is sectional drawing of the metal mold | die and raw material in an upsetting process. 後方押出し加工に用いる装置および素材の断面図である。It is sectional drawing of the apparatus and raw material which are used for back extrusion. しごき加工に用いる装置および素材の断面図である。It is sectional drawing of the apparatus and material which are used for ironing. 本発明の一実施形態に係る等速自在継手を示す断面図であって、図5のB−O−B線に沿う断面図である。It is sectional drawing which shows the constant velocity universal joint which concerns on one Embodiment of this invention, Comprising: It is sectional drawing which follows the BOB line of FIG. 本発明の一実施形態に係る等速自在継手を示す断面図であって、図4のA−A線に沿う断面図である。It is sectional drawing which shows the constant velocity universal joint which concerns on one Embodiment of this invention, Comprising: It is sectional drawing which follows the AA line of FIG. 他の構成に係る後方押出し加工装置および素材の断面図である。It is sectional drawing of the back extrusion apparatus and raw material which concern on another structure. 従来の方法で製作された前鍛造完了品のカップ部深さと素材重量との関係、および本発明に係る方法で製作された前鍛造完了品のカップ部深さと素材重量との関係を示す図である。It is a figure which shows the relationship between the cup part depth and raw material weight of the forge completed product manufactured by the conventional method, and the relationship between the cup part depth and raw material weight of the pre-forged completed product manufactured by the method according to the present invention. is there. 従来の前鍛造を経て製作されたしごき加工完了品のカップ部深さと素材重量との関係、および本発明に係る前鍛造を経て製作されたしごき加工完了品のカップ部深さと素材重量との関係を示す図である。Relationship between cup part depth and material weight of ironing completed product manufactured through conventional pre-forging, and relationship between cup part depth and material weight of ironing completed product manufactured through pre-forging according to the present invention FIG.

符号の説明Explanation of symbols

1 素材
3 軸部
5 中実大径部
6 中間成形体
7 カップ部
8 側壁部
8a 開口側端部
9 肩部
10 前鍛造完了品
11 しごき加工完了品
12 側壁部
21 外型
22 内型
23 押え型
24 しごき用パンチ
25 しごき用ダイス
31 等速自在継手用外方部材
40 カップ部
41 軸部
DESCRIPTION OF SYMBOLS 1 Material 3 Shaft part 5 Solid large diameter part 6 Intermediate molded object 7 Cup part 8 Side wall part 8a Opening side edge part 9 Shoulder part 10 Forging completed product 11 Ironing completion product 12 Side wall part 21 Outer mold 22 Inner mold 23 Presser Die 24 Ironing punch 25 Ironing die 31 Constant velocity universal joint outer member 40 Cup part 41 Shaft part

Claims (5)

トルク伝達のための転動体を含む内部部品を収容するカップ部と、該カップ部の一端から延びる軸部とを有する等速自在継手用外方部材の製造方法であって、
前記軸部と、前記軸部より大径の中実大径部とを一体に有する中間成形体に後方押出し加工を施すことで、前記カップ部を鍛造成形するに際し、
外型で拘束された前記中実大径部に内型を押込むことで前記カップ部を押出し成形すると共に、押出された前記カップ部の開口側端部を押え型で押えて前記カップ部に開口側端面を成形することを特徴とする等速自在継手用外方部材の製造方法。
A method for producing an outer member for a constant velocity universal joint having a cup portion containing an internal part including a rolling element for torque transmission and a shaft portion extending from one end of the cup portion,
When forging the cup part by subjecting the intermediate molded body integrally having the shaft part and a solid large diameter part larger in diameter than the shaft part,
The cup part is extruded by pressing the inner mold into the solid large-diameter part constrained by the outer mold, and the opening side end of the extruded cup part is pressed by the press mold to the cup part. A method for producing an outer member for a constant velocity universal joint, wherein an opening side end face is formed.
前記内型に対する前記押え型の軸方向位置を管理した状態で、前記開口側端面の成形を行う請求項1記載の等速自在継手用外方部材の製造方法。   The method for manufacturing the outer member for a constant velocity universal joint according to claim 1, wherein the opening side end face is formed in a state where the axial position of the presser mold with respect to the inner mold is managed. 自由成形面が存在しないよう前記中間成形体を拘束した状態で、前記開口側端面の成形を行う請求項1記載の等速自在継手用外方部材の製造方法。   The method for manufacturing an outer member for a constant velocity universal joint according to claim 1, wherein the opening side end surface is molded in a state where the intermediate molded body is constrained so that there is no free molding surface. 前記カップ部の成形後、該カップ部に対してしごき加工を施す請求項1記載の等速自在継手用外方部材の製造方法。   The method of manufacturing an outer member for a constant velocity universal joint according to claim 1, wherein ironing is performed on the cup portion after the cup portion is formed. トルク伝達のための転動体を含む内部部品を収容するカップ部と、該カップ部の一端から延びる軸部とを一体に有する等速自在継手用外方部材の製造装置であって、
前記軸部と、前記軸部より大径の中実大径部とを一体に有する中間成形体に後方押出し加工を施すことで、前記カップ部を鍛造成形するためのものであって、
前記中実大径部の外側を拘束する外型と、
前記外型で拘束された前記中実大径部に押込むことで前記カップ部を押出し成形する内型と、
前記押出し成形により押出された前記カップ部の開口側端部を押えることで、前記カップ部に開口側端面を成形する押え型とを備えた等速自在継手用外方部材の製造装置。
An apparatus for manufacturing an outer member for a constant velocity universal joint that integrally includes a cup portion that contains internal parts including rolling elements for torque transmission and a shaft portion that extends from one end of the cup portion,
The cup part is forged by subjecting the shaft part and a solid large-diameter part having a larger diameter than the shaft part to an integrally formed back extrusion process.
An outer mold that restrains the outside of the solid large-diameter portion;
An inner mold for extruding the cup part by pushing into the solid large diameter part constrained by the outer mold;
An apparatus for manufacturing an outer member for a constant velocity universal joint, comprising: a pressing mold for forming an opening-side end surface of the cup portion by pressing the opening-side end portion of the cup portion extruded by the extrusion molding.
JP2007033854A 2007-02-14 2007-02-14 Method for manufacturing outer member for constant velocity universal joint, and device for manufacturing the same outer member Withdrawn JP2008194734A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102744358A (en) * 2012-06-07 2012-10-24 安徽铖友汽车零部件制造有限公司 Process for forging ball basket streamlines
WO2013137256A1 (en) * 2012-03-12 2013-09-19 Ntn株式会社 Method for producing outer joint member for constant-velocity universal joint, and outer joint member
JP2013188757A (en) * 2012-03-12 2013-09-26 Ntn Corp Manufacturing method of external joint member for constant velocity universal joint and external joint member
JP2013188758A (en) * 2012-03-12 2013-09-26 Ntn Corp Manufacturing method of external joint member for constant velocity universal joint and external joint member
JP2013188759A (en) * 2012-03-12 2013-09-26 Ntn Corp Manufacturing method of external joint member for constant velocity universal joint
JP2015102126A (en) * 2013-11-22 2015-06-04 Ntn株式会社 Fixed constant velocity universal joint
CN115446240A (en) * 2022-09-21 2022-12-09 中国航空工业标准件制造有限责任公司 A kind of forming method of lugless support plate nut

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013137256A1 (en) * 2012-03-12 2013-09-19 Ntn株式会社 Method for producing outer joint member for constant-velocity universal joint, and outer joint member
JP2013188757A (en) * 2012-03-12 2013-09-26 Ntn Corp Manufacturing method of external joint member for constant velocity universal joint and external joint member
JP2013188758A (en) * 2012-03-12 2013-09-26 Ntn Corp Manufacturing method of external joint member for constant velocity universal joint and external joint member
JP2013188759A (en) * 2012-03-12 2013-09-26 Ntn Corp Manufacturing method of external joint member for constant velocity universal joint
CN102744358A (en) * 2012-06-07 2012-10-24 安徽铖友汽车零部件制造有限公司 Process for forging ball basket streamlines
JP2015102126A (en) * 2013-11-22 2015-06-04 Ntn株式会社 Fixed constant velocity universal joint
CN115446240A (en) * 2022-09-21 2022-12-09 中国航空工业标准件制造有限责任公司 A kind of forming method of lugless support plate nut

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