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JP2008185601A - Optical module, optical transmission apparatus, and manufacturing method of the optical module - Google Patents

Optical module, optical transmission apparatus, and manufacturing method of the optical module Download PDF

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JP2008185601A
JP2008185601A JP2007016262A JP2007016262A JP2008185601A JP 2008185601 A JP2008185601 A JP 2008185601A JP 2007016262 A JP2007016262 A JP 2007016262A JP 2007016262 A JP2007016262 A JP 2007016262A JP 2008185601 A JP2008185601 A JP 2008185601A
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optical
adhesive
light
coupling
optical waveguide
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JP4893333B2 (en
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Tomoki Umezawa
智樹 梅澤
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an optical module whose productivity can be improved by eliminating precise control of application of adhesive, and to provide an optical transmission apparatus and the manufacturing method of the optical module. <P>SOLUTION: This optical module 1A includes a light-emitting element array 3; a support substrate 2A on which the emitting element array 3 is mounted; an optical waveguide 4 having an optical coupling face 4a for optical coupling to the light-emitting face 3a of the emitting element array 3 and having a reflecting face 4b installed at a position facing the optical coupling face 4a; and an adhesive 5 that is supplied by capillary force between the light-emitting face 3a of the emitting array 3 and the light coupling face 4a of the optical wave guide 4 and that sticks the light-emitting face 3a and the light-coupling face 4a together. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、光モジュール、光伝送装置、および光モジュールの製造方法に関する。   The present invention relates to an optical module, an optical transmission apparatus, and an optical module manufacturing method.

近年、電子機器の更なる高性能化に伴い、従来の電気配線ではデータ転送速度やEMI(Electro Magnetic Interference)ノイズ低減への対応が困難になったため、一部の電気配線を光配線に置き換えて伝送する技術が採用されてきている。   In recent years, with the further improvement in performance of electronic devices, it has become difficult to cope with data transfer speed and EMI (Electro Magnetic Interference) noise reduction with conventional electrical wiring, so some electrical wiring has been replaced with optical wiring. Transmission techniques have been adopted.

光モジュールについては様々な形態が提案されているが、その中に光路変換面を有する光導波路を用いた光モジュールがある(例えば、特許文献1参照。)。   Various types of optical modules have been proposed. Among them, there is an optical module using an optical waveguide having an optical path conversion surface (for example, see Patent Document 1).

この光モジュールは、基板と、基板上に実装された面発光レーザによる光デバイスと、端面に45度の角度のミラー面を有するフッ素化ポリイミド光導波路フィルムとを備え、光導波路フィルムのミラー面に対向する位置に設けられた光結合面を、例えば、Au/Snからなるバンプにより光デバイス上に位置決めして固定した後、紫外線硬化型接着剤を光デバイスの周辺から光導波路フィルムと光デバイスとの間の空隙(例えば40μm)に充填した後、紫外線を照射して硬化させ、光導波路フィルムと光デバイスとを固定したものである。この構成によれば、熱膨張差による光導波路フィルムと光デバイスとの位置ずれを防止することができる。
特開2000−214351号公報
This optical module includes a substrate, an optical device using a surface emitting laser mounted on the substrate, and a fluorinated polyimide optical waveguide film having a mirror surface at an angle of 45 degrees on the end surface, and the mirror surface of the optical waveguide film After the optical coupling surface provided at the opposing position is positioned and fixed on the optical device by, for example, a bump made of Au / Sn, an ultraviolet curable adhesive is applied from the periphery of the optical device to the optical waveguide film and the optical device. After filling the gap (for example, 40 μm), the film is irradiated with ultraviolet rays and cured to fix the optical waveguide film and the optical device. According to this configuration, it is possible to prevent the positional deviation between the optical waveguide film and the optical device due to the difference in thermal expansion.
JP 2000-214351 A

本発明の目的は、接着剤塗布量の精密な管理を不要にすることが可能になり、生産性を高めることができる光モジュール、光伝送装置、および光モジュールの製造方法を提供することにある。   An object of the present invention is to provide an optical module, an optical transmission device, and an optical module manufacturing method that make it possible to eliminate the need for precise management of the adhesive application amount and increase productivity. .

本発明の一態様は、上記目的を達成するため、以下の光モジュール、光伝送装置、および光モジュールの製造方法を提供する。   In order to achieve the above object, an embodiment of the present invention provides the following optical module, optical transmission device, and optical module manufacturing method.

[1]発光または受光する光学面を実装面と反対側に有する面型の光素子と、前記光素子の前記実装面が取り付けられる基板と、前記光素子の前記光学面と光結合する光結合面、および前記光結合面に対向する位置に設けられた光路変換面を有する光導波路と、前記光素子の前記光学面と前記光導波路の前記光結合面との間の結合部分から所定の位置に塗布された第1の接着部、および前記第1の接着部から毛管力により前記結合部分に供給されて前記光学面と前記光結合面とを接着する第2の接着部を有する接着剤とを備えたことを特徴とする光モジュール。 [1] A surface-type optical element having an optical surface that emits or receives light on the side opposite to the mounting surface, a substrate to which the mounting surface of the optical element is attached, and optical coupling that optically couples with the optical surface of the optical element And a predetermined position from a coupling portion between the optical surface of the optical element and the optical coupling surface of the optical waveguide, and an optical waveguide having an optical path conversion surface provided at a position facing the optical coupling surface. And an adhesive having a second adhesive part that is supplied to the coupling part by capillary force from the first adhesive part and adheres the optical surface and the optical coupling surface. An optical module comprising:

[2]前記接着剤の前記第1の接着部は、前記基板上の前記所定の位置に塗布された前記[1]に記載の光モジュール。 [2] The optical module according to [1], wherein the first adhesive portion of the adhesive is applied to the predetermined position on the substrate.

[3]前記接着剤の前記第1の接着部は、前記光素子と前記基板とを電気的に接続するワイヤを封止する前記所定の位置に塗布された前記[1]に記載の光モジュール。 [3] The optical module according to [1], wherein the first adhesive portion of the adhesive is applied to the predetermined position that seals a wire that electrically connects the optical element and the substrate. .

[4]前記接着剤は、加熱又はエネルギー線を受けて硬化する硬化型接着剤である前記[1]に記載の光モジュール。 [4] The optical module according to [1], wherein the adhesive is a curable adhesive that is cured by receiving heat or energy rays.

[5]発光面を実装面と反対側に有する面型の発光素子と、前記発光素子の前記実装面が取り付けられる基板と、前記発光素子の前記発光面と光結合する光結合面、および前記光結合面に対向する位置に設けられた光路変換面を有する光導波路と、前記発光素子の前記発光面と前記光導波路の前記光結合面との間の結合部分から所定の位置に塗布された第1の接着部、および前記第1の接着部から毛管力により前記結合部分に供給されて前記発光面と前記光結合面とを接着する第2の接着部を有する接着剤とを備えた第1の光モジュールと、受光面を実装面と反対側に有する面型の受光素子と、前記受光素子の前記実装面が取り付けられる基板と、前記受光素子の前記受光面と光結合する光結合面、および前記光結合面に対向する位置に設けられた光路変換面を有する光導波路と、前記受光素子の前記受光面と前記光導波路の前記光結合面との間の結合部分から所定の位置に塗布された第1の接着部、および前記第1の接着部から毛管力により前記結合部分に供給されて前記受光面と前記光結合面とを接着する第2の接着部を有する接着剤とを備えた第2の光モジュールと、前記第1の光モジュールの前記光導波路と前記第2の光モジュールの前記光導波路とを接続する光ファイバとを備えたことを特徴とする光伝送装置。 [5] A surface-type light emitting device having a light emitting surface opposite to the mounting surface, a substrate to which the mounting surface of the light emitting device is attached, an optical coupling surface that is optically coupled to the light emitting surface of the light emitting device, and An optical waveguide having an optical path conversion surface provided at a position facing the optical coupling surface, and a coating portion applied from a coupling portion between the light emitting surface of the light emitting element and the optical coupling surface of the optical waveguide. A first adhesive portion, and an adhesive having a second adhesive portion that is supplied from the first adhesive portion to the coupling portion by capillary force and adheres the light emitting surface and the optical coupling surface. An optical module, a planar light receiving element having a light receiving surface opposite to the mounting surface, a substrate to which the mounting surface of the light receiving element is attached, and an optical coupling surface that is optically coupled to the light receiving surface of the light receiving element And provided at a position facing the optical coupling surface. An optical waveguide having an optical path conversion surface, a first adhesive portion applied at a predetermined position from a coupling portion between the light receiving surface of the light receiving element and the optical coupling surface of the optical waveguide, and the first A second optical module comprising an adhesive having a second adhesive portion that is supplied from the adhesive portion to the coupling portion by capillary force and adheres the light receiving surface and the optical coupling surface; An optical transmission device comprising: an optical fiber that connects the optical waveguide of the optical module and the optical waveguide of the second optical module.

[6]発光または受光する光学面を実装面と反対側に有する面型の光素子と、前記光素子の前記実装面が取り付けられる基板と、前記光素子の前記光学面と光結合する光結合面、および前記光結合面に対向する位置に設けられた光路変換面を有する光導波路とを準備する準備工程と、前記光素子の前記実装面を前記基板に取り付ける取付工程と、前記光素子の前記光学面と前記光導波路の前記光結合面との間の空隙から所定の位置に未硬化状態の接着剤を塗布することにより前記空隙に発生した毛管力により前記未硬化状態の接着剤を前記空隙に供給し、前記未硬化状態の接着剤を硬化させて前記光学面と前記光結合面とを接着する接着工程とを含むことを特徴とする光モジュールの製造方法。 [6] A surface-type optical element having an optical surface for emitting or receiving light on the side opposite to the mounting surface, a substrate to which the mounting surface of the optical element is attached, and optical coupling that optically couples with the optical surface of the optical element A preparatory step of preparing a surface and an optical waveguide having an optical path conversion surface provided at a position facing the optical coupling surface, an attaching step of attaching the mounting surface of the optical element to the substrate, The uncured adhesive is applied by a capillary force generated in the gap by applying an uncured adhesive at a predetermined position from the gap between the optical surface and the optical coupling surface of the optical waveguide. An optical module manufacturing method comprising: an adhesive step of supplying the gap to the gap and curing the uncured adhesive to bond the optical surface and the optical coupling surface.

[7]前記接着工程は、前記光導波路と前記基板との間であって前記基板の表面に未硬化状態の接着剤を前記光素子よりも高く塗布し、前記光素子の前記光学面と前記光導波路の前記光結合面との間隙を除々に小さくしていくことにより前記空隙に発生する毛管力により前記未硬化状態の接着剤を前記空隙に供給する前記[6]に記載の光モジュールの製造方法。 [7] In the bonding step, an uncured adhesive is applied to the surface of the substrate between the optical waveguide and the substrate to be higher than the optical element, and the optical surface of the optical element and the optical surface The optical module according to [6], wherein the gap between the optical waveguide and the optical coupling surface is gradually reduced to supply the uncured adhesive to the gap by capillary force generated in the gap. Production method.

[8]前記接着工程は、前記光素子と前記基板とを電気的に接続するワイヤを封止するように未硬化状態の接着剤を塗布して前記未硬化状態の接着剤を毛管力により前記空隙に供給する前記[6]に記載の光モジュールの製造方法。 [8] In the bonding step, an uncured adhesive is applied so as to seal a wire that electrically connects the optical element and the substrate, and the uncured adhesive is applied by capillary force. The method for manufacturing an optical module according to [6], wherein the optical module is supplied to the gap.

[9]前記接着工程において、前記光導波路を前記光素子上に配置した後に前記接着剤を前記所定の位置に塗布する前記[6]に記載の光モジュールの製造方法。 [9] The method for manufacturing an optical module according to [6], wherein in the bonding step, the adhesive is applied to the predetermined position after the optical waveguide is disposed on the optical element.

[10]前記接着工程は、前記未硬化状態の接着剤に熱又はエネルギー線を付与して硬化させる前記[6]に記載の光モジュールの製造方法。 [10] The method for manufacturing an optical module according to [6], wherein the bonding step is performed by applying heat or energy rays to the uncured adhesive and curing the adhesive.

請求項1に記載の光モジュールによれば、接着剤塗布量の精密な管理を不要にすることが可能になり、生産性を高めることができる。   According to the optical module of the first aspect, it becomes possible to eliminate the need for precise management of the adhesive application amount, and the productivity can be improved.

請求項2に記載の光モジュールによれば、光導波路を基板側に強固に接着することができる。   According to the optical module of the second aspect, the optical waveguide can be firmly bonded to the substrate side.

請求項3に記載の光モジュールによれば、光導波路の接着とワイヤの封止を一括して行うことができる。   According to the optical module of the third aspect, the optical waveguide can be bonded and the wire sealed together.

請求項4に記載の光モジュールによれば、接着剤を短時間に硬化させることが可能になる。   According to the optical module of the fourth aspect, the adhesive can be cured in a short time.

請求項5に記載の光伝送装置によれば、接着剤塗布量の精密な管理を不要にすることが可能になり、生産性を高めることができる。   According to the optical transmission device of the fifth aspect, it becomes possible to eliminate the need for precise management of the adhesive application amount, and the productivity can be improved.

請求項6に記載の光モジュールの製造方法によれば、接着剤塗布量の精密な管理を不要にすることが可能になり、生産性を高めることができる。   According to the optical module manufacturing method of the sixth aspect, it becomes possible to eliminate the need for precise management of the adhesive application amount, and the productivity can be increased.

請求項7に記載の光モジュールの製造方法によれば、光導波路を基板側に強固に接着することができる。   According to the optical module manufacturing method of the seventh aspect, the optical waveguide can be firmly bonded to the substrate side.

請求項8に記載の光モジュールの製造方法によれば、光導波路の接着とワイヤの封止を一括して行うことができる。   According to the method for manufacturing an optical module according to claim 8, the optical waveguide can be bonded and the wire sealed together.

請求項9に記載の光モジュールの製造方法によれば、硬化時間の比較的短い接着剤を用いることができる。   According to the optical module manufacturing method of the ninth aspect, an adhesive having a relatively short curing time can be used.

請求項10に記載の光モジュールの製造方法によれば、接着剤を短時間に硬化させることが可能になる。   According to the optical module manufacturing method of the tenth aspect, the adhesive can be cured in a short time.

[第1の実施の形態]
図1は、本発明の第1の実施の形態に係る光伝送装置の概略の構成を示す斜視図、図2(a)は、光伝送路の一方の側に設けられた光モジュールの平面図、図2(b)は、図2(a)のA−A線断面図、図3(a)は、光伝送路の他方の側に設けられた光モジュールの平面図、図3(b)は、図3(a)のB−B線断面図である。
[First Embodiment]
1 is a perspective view showing a schematic configuration of an optical transmission apparatus according to a first embodiment of the present invention, and FIG. 2A is a plan view of an optical module provided on one side of an optical transmission line. 2B is a cross-sectional view taken along line AA in FIG. 2A, FIG. 3A is a plan view of the optical module provided on the other side of the optical transmission line, and FIG. These are the BB sectional drawing of Fig.3 (a).

この光伝送装置100は、光伝送路の一方の側(送信側)に設けられた光モジュール1Aと、光伝送路の他方の側(受信側)に設けられた光モジュール1Bと、両光モジュール1A,1B間を接続する複数の光ファイバ101とを有して構成されている。   The optical transmission device 100 includes an optical module 1A provided on one side (transmission side) of the optical transmission path, an optical module 1B provided on the other side (reception side) of the optical transmission path, and both optical modules. A plurality of optical fibers 101 connecting between 1A and 1B are provided.

光ファイバ101は、断面円形のコアと、このコアの周囲に形成されたクラッドとからなり、光を多くのモード(経路)で伝送するマルチモード光ファイバや、光を単一のモードで伝送するシングルモード光ファイバを用いることができる。本実施の形態では、例えば、コア径が50μmのマルチモード光ファイバを用いる。   The optical fiber 101 includes a core having a circular cross section and a clad formed around the core. The optical fiber 101 transmits light in many modes (paths) and transmits light in a single mode. A single mode optical fiber can be used. In the present embodiment, for example, a multimode optical fiber having a core diameter of 50 μm is used.

送信側に設けられた光モジュール1Aは、図1、図2に示すように、支持基板2Aと、支持基板2A上に実装された発光素子アレイ3と、発光素子アレイ3に光学的に結合された光導波路4と、発光素子アレイ3と光導波路4との間の結合部分に毛管力により供給されて発光素子アレイ3の発光面(光学面)3aと光導波路4の光結合面4aとを接着する接着剤5と、光導波路4の一方の端部に装着された光コネクタ6Aとを備える。   As shown in FIGS. 1 and 2, the optical module 1A provided on the transmission side is optically coupled to the support substrate 2A, the light-emitting element array 3 mounted on the support substrate 2A, and the light-emitting element array 3. The light-emitting surface (optical surface) 3a of the light-emitting element array 3 and the light-coupling surface 4a of the light-guide element 4 are supplied to the optical waveguide 4 and the coupling portion between the light-emitting element array 3 and the optical waveguide 4 by capillary force. An adhesive 5 to be bonded and an optical connector 6A attached to one end of the optical waveguide 4 are provided.

受信側に設けられた光モジュール1Bは、図1、図3に示すように、支持基板2Bと、支持基板2B上に実装された受光素子アレイ7と、受光素子アレイ7に光学的に結合された光導波路4と、受光素子アレイ7と光導波路4との間の結合部分に毛管力により供給されて受光素子アレイ7の受光面(光学面)7aと光導波路4の光結合面4aとを接着する接着剤5と、光導波路4の一方の端部に装着された光コネクタ6Bとを備える。   As shown in FIGS. 1 and 3, the optical module 1B provided on the receiving side is optically coupled to the support substrate 2B, the light receiving element array 7 mounted on the support substrate 2B, and the light receiving element array 7. The light receiving surface (optical surface) 7a of the light receiving element array 7 and the optical coupling surface 4a of the light guide 4 are supplied to the optical waveguide 4 and the coupling portion between the light receiving element array 7 and the optical waveguide 4 by capillary force. An adhesive 5 to be bonded and an optical connector 6B attached to one end of the optical waveguide 4 are provided.

光ファイバ101の両端部には、それぞれ光コネクタ102A,102Bが固定されており、光コネクタ102A,102Bには、一対のピン103が突設されている。光コネクタ6A,6Bには、一対のピン穴60が形成されている。そして、光コネクタ102A,102Bのピン103を光コネクタ6A,6Bのピン穴60に嵌入することにより、光コネクタ6Aと光コネクタ102A、光コネクタ6Bと光コネクタ102Bが位置決めされて光学的に結合される。   Optical connectors 102A and 102B are fixed to both ends of the optical fiber 101, respectively, and a pair of pins 103 project from the optical connectors 102A and 102B. A pair of pin holes 60 are formed in the optical connectors 6A and 6B. Then, by inserting the pins 103 of the optical connectors 102A and 102B into the pin holes 60 of the optical connectors 6A and 6B, the optical connector 6A and the optical connector 102A, and the optical connector 6B and the optical connector 102B are positioned and optically coupled. The

(光導波路)
光導波路4は、コア40と、コア40の周囲に形成されたクラッド41とから構成され、発光素子アレイ3および受光素子アレイ7側の端部に45度に傾斜した光路変換面としての反射面4bが形成され、光コネクタ6A,6B側の端部に垂直な端面4cが形成されている。光導波路4は、例えば、コア40が50μm×50μmの断面矩形状を有し、層厚さが150〜200μmである。
(Optical waveguide)
The optical waveguide 4 is composed of a core 40 and a clad 41 formed around the core 40, and is a reflection surface as an optical path conversion surface inclined at 45 degrees at the ends of the light emitting element array 3 and the light receiving element array 7 side. 4b is formed, and an end face 4c perpendicular to the end of the optical connectors 6A and 6B is formed. In the optical waveguide 4, for example, the core 40 has a rectangular cross section of 50 μm × 50 μm, and the layer thickness is 150 to 200 μm.

光導波路4は、例えば、一般によく用いられるフォトリソグラフィやRIE(反応性イオンエッチング)を利用した方法で作製可能である。特に、本出願人が既に提案した特開2004−29507号公報等に記載されている鋳型を用いた作製工程により効率的に製造することができる。以下に、その作製工程を説明する。   The optical waveguide 4 can be manufactured, for example, by a method using photolithography or RIE (reactive ion etching) that is generally used. In particular, it can be efficiently produced by a production process using a mold described in Japanese Patent Application Laid-Open No. 2004-29507 already proposed by the present applicant. The manufacturing process will be described below.

まず、コアに対応する凸部が形成された原盤を、例えば、フォトリソグラフィー法を用いて作製する。次に、原盤の凸部が形成された面に、例えば、500〜7000mPa・s程度の粘度で、紫外領域や可視領域において光透過性を有する硬化性樹脂、例えば、分子中にメチルシロキサン基、エチルシロキサン基、フェニルシロキサン基を含む硬化性オルガノポリシロキサンの層を塗布等により設け、その後、硬化させて硬化層を構成する。次に、硬化層を原盤から剥離し、凸部に対応する凹部を有した鋳型を作製する。   First, a master on which convex portions corresponding to the core are formed is produced using, for example, a photolithography method. Next, a curable resin having a viscosity of, for example, about 500 to 7000 mPa · s and having light transmittance in the ultraviolet region and the visible region, for example, a methylsiloxane group in the molecule, A layer of curable organopolysiloxane containing an ethylsiloxane group and a phenylsiloxane group is provided by coating or the like, and then cured to form a cured layer. Next, the hardened layer is peeled off from the master and a mold having a concave portion corresponding to the convex portion is produced.

次に、鋳型に、この鋳型との密着性に優れる樹脂、例えば、脂環式アクリル樹脂フィルム、脂環式オレフィン樹脂フィルム、三酢酸セルロースフィルム、フッ素樹脂フィルム等からなるクラッド用フィルム基材を密着させる。次に、鋳型の凹部に、例えば、紫外線硬化性又は熱硬化性のモノマー、オリゴマー若しくはモノマーとオリゴマーの混合物、エポキシ系、ポリイミド系、アクリル系の紫外線硬化性樹脂等からなる硬化性樹脂を充填する。次に、凹部内の硬化性樹脂を硬化させてコア40とした後、鋳型を剥離する。これにより、クラッド用フィルム基材上にコア40が残される。   Next, a clad film substrate made of a resin excellent in adhesion to the mold, for example, an alicyclic acrylic resin film, an alicyclic olefin resin film, a cellulose triacetate film, a fluororesin film, or the like is adhered to the mold. Let Next, the concave portion of the mold is filled with, for example, an ultraviolet curable or thermosetting monomer, an oligomer or a mixture of a monomer and an oligomer, an epoxy type, a polyimide type, an acrylic type ultraviolet curable resin, or the like. . Next, after hardening the curable resin in the recess to form the core 40, the mold is peeled off. This leaves the core 40 on the cladding film substrate.

次に、クラッド用フィルム基材のコア40が形成された面側にコア40を覆うようにクラッド層を設ける。クラッド層として、例えば、フィルム、クラッド用硬化性樹脂を塗布して硬化させた層、高分子材料の溶剤溶液を塗布し乾燥してなる高分子膜等が挙げられる。最後に、光導波路のコア40が露出する面をダイサーによって所定の角度に切削して反射面4bおよび端面4cを形成する。更にコア40に平行にダイサーで切り出すことにより、クラッド用フィルム基材及びクラッド層をクラッド41とした光導波路4が完成する。   Next, a clad layer is provided so as to cover the core 40 on the surface side of the clad film substrate on which the core 40 is formed. Examples of the clad layer include a film, a layer cured by applying a curable resin for clad, and a polymer film formed by applying a solvent solution of a polymer material and drying. Finally, the surface where the core 40 of the optical waveguide is exposed is cut at a predetermined angle by a dicer to form the reflection surface 4b and the end surface 4c. Further, by cutting out with a dicer parallel to the core 40, the optical waveguide 4 having the clad film base material and the clad layer as the clad 41 is completed.

(発光素子アレイ)
発光素子アレイ3は、面型発光ダイオードや面型レーザ等の複数の発光素子(面型光素子)をアレイ状に配列したものを用いることができる。本実施の形態では、発光素子アレイ3として、VCSEL(面発光レーザ)アレイを用いる。この面発光レーザアレイは、例えば、n型GaAs基板上に、n型下部反射鏡層、活性層30、電流狭窄層、p型上部反射鏡層、p型コンタクト層、p側電極31を形成し、n型GaAs基板の裏面にn側電極32を形成したものであり、活性層30、電流狭窄層、p型上部反射鏡層、p型コンタクト層、およびp側電極31は、発光素子毎に形成されている。また、p側電極31は、活性層30の発光領域の直上に開口31aを有する。発光素子アレイ3は、例えば、幅0.3mm、高さ0.2mm、アレイ方向の長さ1mmの大きさを有し、4つの開口31aが発光面3aに長手方向にピッチ250μmで配列されている。
(Light emitting element array)
The light emitting element array 3 may be an array of a plurality of light emitting elements (surface optical elements) such as a surface light emitting diode or a surface laser. In the present embodiment, a VCSEL (surface emitting laser) array is used as the light emitting element array 3. In the surface emitting laser array, for example, an n-type lower reflector layer, an active layer 30, a current confinement layer, a p-type upper reflector layer, a p-type contact layer, and a p-side electrode 31 are formed on an n-type GaAs substrate. The n-side electrode 32 is formed on the back surface of the n-type GaAs substrate. The active layer 30, the current confinement layer, the p-type upper reflector layer, the p-type contact layer, and the p-side electrode 31 are provided for each light emitting element. Is formed. The p-side electrode 31 has an opening 31 a immediately above the light emitting region of the active layer 30. The light emitting element array 3 has, for example, a width of 0.3 mm, a height of 0.2 mm, and a length of 1 mm in the array direction, and four openings 31a are arranged on the light emitting surface 3a with a pitch of 250 μm in the longitudinal direction. Yes.

(受光素子アレイ)
受光素子アレイ7は、例えば、面型のフォトダイオード等の面型光素子を用いることができる。本実施の形態では、受光素子として、高速応答性に優れたGaAs系のPINフォトダイオードを用いる。この受光素子アレイ7は、例えば、GaAs基板上に、PIN接合されたP層、I層およびN層と、P層に接続されたp側電極71と、N層に形成されたn側電極72とを備え、P層、I層、N層、p側電極71およびn側電極72は、受光素子毎に形成されている。p側電極71は、開口71aを有し、開口71aの内側がレーザ光を受光する受光部70となっている。受光素子アレイ7は、例えば、幅0.3mm、高さ0.2mm、アレイ方向の長さ1mmの大きさを有し、4つの受光部70が受光面7aに長手方向にピッチ250μmで配列されている。
(Light receiving element array)
For the light receiving element array 7, for example, a planar optical element such as a planar photodiode can be used. In this embodiment, a GaAs PIN photodiode excellent in high-speed response is used as the light receiving element. The light receiving element array 7 includes, for example, a P-layer, a I-layer and an N-layer which are PIN-bonded on a GaAs substrate, a p-side electrode 71 connected to the P layer, and an n-side electrode 72 formed on the N layer. The P layer, the I layer, the N layer, the p-side electrode 71 and the n-side electrode 72 are formed for each light receiving element. The p-side electrode 71 has an opening 71a, and the inside of the opening 71a serves as a light receiving unit 70 that receives laser light. The light receiving element array 7 has, for example, a width of 0.3 mm, a height of 0.2 mm, and a length of 1 mm in the array direction, and four light receiving portions 70 are arranged on the light receiving surface 7a with a pitch of 250 μm in the longitudinal direction. ing.

(支持基板)
送信側の支持基板2Aは、ガラスエポキシ樹脂等の絶縁性材料から形成された基材20と、基材20の上面に銅等の導電性材料から形成されたグランド21およびパッド22とを有する。発光素子アレイ3のn側電極32とグランド21とは、図示しない導電性接着剤により接着され、p側電極31とパッド22とは、金等からなるボンディングワイヤ8により接続される。
(Support substrate)
The transmission-side support substrate 2 </ b> A includes a base material 20 formed of an insulating material such as glass epoxy resin, and a ground 21 and a pad 22 formed of a conductive material such as copper on the upper surface of the base material 20. The n-side electrode 32 and the ground 21 of the light emitting element array 3 are bonded by a conductive adhesive (not shown), and the p-side electrode 31 and the pad 22 are connected by a bonding wire 8 made of gold or the like.

受信側の支持基板2Bは、ガラスエポキシ樹脂等の絶縁性材料から形成された基材20と、基材20の上面に銅等の導電性材料から形成されたp側パッド23およびn側パッド24とを有する。p側電極71とp側パッド23、およびn側電極72とn側パッド24は、それぞれ金等からなるボンディングワイヤ8により接続される。   The support substrate 2B on the receiving side includes a base material 20 formed of an insulating material such as glass epoxy resin, and a p-side pad 23 and an n-side pad 24 formed on the upper surface of the base material 20 from a conductive material such as copper. And have. The p-side electrode 71 and the p-side pad 23 and the n-side electrode 72 and the n-side pad 24 are connected to each other by bonding wires 8 made of gold or the like.

なお、支持基板2A,2Bは、他の回路基板上に実装できるように構成されていてもよい。例えば、支持基板2A,2Bの表面に形成されたグランド21、パッド22、23、24からスルーホールを介して支持基板2A,2Bの裏面に設けられたBGA(ボールグリッドアレイ)に接続し、支持基板2A,2BをBGAを介して回路基板に実装してもよい。   The support substrates 2A and 2B may be configured so that they can be mounted on other circuit boards. For example, the ground 21 and pads 22, 23, 24 formed on the surfaces of the support substrates 2A, 2B are connected to the BGA (ball grid array) provided on the back surfaces of the support substrates 2A, 2B through the through holes. The substrates 2A and 2B may be mounted on the circuit board via the BGA.

(接着剤)
接着剤5は、未硬化状態の接着剤5が最初に塗布される第1の接着部5aと、第1の接着部5aから毛管力により発光素子アレイ3の発光面3a、または受光素子アレイ7の受光面7aと光導波路4の光結合面4aとの間の空隙(結合部分)Gに供給された第2の接着部5bとからなる。第1の接着部5aの位置は、支持基板2A,2B上であって、未硬化状態の接着剤5を毛管力により発光面3aと光結合面4aとの間の空隙Gに供給し得る距離にある。
(adhesive)
The adhesive 5 includes a first adhesive portion 5a to which the uncured adhesive 5 is first applied, and the light emitting surface 3a of the light emitting element array 3 or the light receiving element array 7 by capillary force from the first adhesive portion 5a. And a second adhesive portion 5 b supplied to a gap (coupling portion) G between the light receiving surface 7 a and the optical coupling surface 4 a of the optical waveguide 4. The position of the 1st adhesion part 5a is on support substrate 2A, 2B, Comprising: The distance which can supply the uncured adhesive 5 to the space | gap G between the light emission surface 3a and the optical coupling surface 4a with a capillary force. It is in.

この接着剤5は、発光素子アレイ3の発光波長を透過する特性を有し、かつ、加熱により硬化する熱硬化型接着剤や、可視光線、紫外線、電子線、放射線等のエネルギー線を照射して硬化するエネルギー線硬化型接着剤を用いることができる。本実施の形態では、紫外線の照射により硬化する紫外線硬化型接着剤を用いる。   This adhesive 5 has a property of transmitting the light emission wavelength of the light emitting element array 3 and irradiates a thermosetting adhesive that is cured by heating, or energy rays such as visible light, ultraviolet light, electron beam, and radiation. It is possible to use an energy ray curable adhesive that is cured by heating. In this embodiment, an ultraviolet curable adhesive that is cured by ultraviolet irradiation is used.

(光モジュールの組立方法)
次に、光モジュール1A,1Bの組立方法の一例を図4A、図4Bを参照して説明する。図4A、図4Bは、光モジュール1Aの組立工程の一例を示す。
(Assembly method of optical module)
Next, an example of an assembly method of the optical modules 1A and 1B will be described with reference to FIGS. 4A and 4B. 4A and 4B show an example of an assembly process of the optical module 1A.

(1)取付工程
図4(a)に示すように、発光素子アレイ3のn側電極32と支持基板2Aのグランド21とを導電性接着剤を用いて接着する。次に、発光素子アレイ3の4つのp側電極31と支持基板2A上の4つのパッド22とをボンディングワイヤ8により接続し、支持基板2A上に発光素子アレイ3を実装する。
(1) Attachment process As shown to Fig.4 (a), the n side electrode 32 of the light emitting element array 3 and the gland | grand | ground 21 of 2 A of support substrates are adhere | attached using a conductive adhesive. Next, the four p-side electrodes 31 of the light emitting element array 3 and the four pads 22 on the support substrate 2A are connected by the bonding wires 8, and the light emitting element array 3 is mounted on the support substrate 2A.

受光素子アレイ7の下面を支持基板2B上の所定の位置に接着剤等により固定し、受光素子アレイ7のp側電極71と支持基板2Bのp側パッド23、受光素子アレイ7のn側電極72と支持基板2Bのn側パッド24をそれぞれボンディングワイヤ8により接続し、支持基板2B上に受光素子アレイ7を実装する。   The lower surface of the light receiving element array 7 is fixed to a predetermined position on the support substrate 2B with an adhesive or the like, and the p side electrode 71 of the light receiving element array 7, the p side pad 23 of the support substrate 2B, and the n side electrode of the light receiving element array 7 72 and the n-side pad 24 of the support substrate 2B are respectively connected by the bonding wires 8, and the light receiving element array 7 is mounted on the support substrate 2B.

(2)接着工程
次に、図4(b)に示すように、ディスペンサニードル201から支持基板2A上の所定の位置に接着剤5を塗布する。この塗布高さHは、発光素子アレイ3の高さより高くする。この塗布された接着剤5の部分は、第1の接着部5aであり、未硬化状態にある。
(2) Bonding Step Next, as shown in FIG. 4B, the adhesive 5 is applied from the dispenser needle 201 to a predetermined position on the support substrate 2A. The coating height H is set higher than the height of the light emitting element array 3. The portion of the applied adhesive 5 is the first adhesive portion 5a and is in an uncured state.

次に、図4(c)に示すように、光導波路4を吸着ツール202により吸着して光導波路4を所望の位置に位置決めし、吸着ツール202を降下させ、発光面3aと光結合面4aとの間の空隙Gを所定の値(例えば30〜60μm)まで徐々に小さくしていくと、図4(d)、(e)に示すように、空隙Gに発生する毛管力により未硬化状態の接着剤5が第1の接着部5aから空隙Gに供給される。空隙Gに供給された接着剤5の部分は、第2の接着部5bとなる。   Next, as shown in FIG. 4C, the optical waveguide 4 is adsorbed by the adsorption tool 202 to position the optical waveguide 4 at a desired position, the adsorption tool 202 is lowered, and the light emitting surface 3a and the optical coupling surface 4a. When the gap G is gradually reduced to a predetermined value (for example, 30 to 60 μm), as shown in FIGS. 4 (d) and 4 (e), the uncured state is caused by the capillary force generated in the gap G. The adhesive 5 is supplied to the gap G from the first adhesive portion 5a. The portion of the adhesive 5 supplied to the gap G becomes the second adhesive portion 5b.

次に、図4(f)に示すように、吸着ツール202で光導波路4を吸着保持したまま紫外線光源203から紫外線を未硬化状態の接着剤5に照射する。これにより、図4(g)に示すように、接着剤5が硬化して光導波路4と発光素子アレイ3および支持基板2Aとが接着される。   Next, as shown in FIG. 4F, the uncured adhesive 5 is irradiated with ultraviolet rays from the ultraviolet light source 203 while the optical waveguide 4 is held by suction with the suction tool 202. Thereby, as shown in FIG. 4G, the adhesive 5 is cured, and the optical waveguide 4, the light emitting element array 3, and the support substrate 2A are bonded.

受信側の光モジュール1B側も、上述した送信側の光モジュール1Aと同様に接着剤5の塗布、紫外線照射による接着剤5の硬化を行い、光導波路4を受光素子アレイ7および支持基板2Bに接着する。その後、光コネクタ6A,6Bを光モジュール1A,1Bの光導波路4の端面4c側に装着する。   The optical module 1B on the receiving side also applies the adhesive 5 and cures the adhesive 5 by irradiating ultraviolet rays in the same manner as the optical module 1A on the transmitting side, and the optical waveguide 4 is applied to the light receiving element array 7 and the support substrate 2B. Glue. Thereafter, the optical connectors 6A and 6B are attached to the end face 4c side of the optical waveguide 4 of the optical modules 1A and 1B.

(光伝送装置の動作)
図5は、光の伝送経路を説明するための図である。光モジュール1Aの発光素子アレイ3のp側電極31とn側電極32間に電圧を印加すると、発光層30の発光領域で例えば波長850nmのレーザ光を発光し、そのレーザ光は、p側電極31の開口31aを通り、第2の接着部5aを介して光導波路4の反射面4aで反射した後、光導波路4のコア40内を伝播し、端面4cから出射される。光導波路4の端面4cから出射されたレーザ光は、光ファイバ101のコア101aに入射してコア101a内を伝播して他方の端面から出射される。光ファイバ101から出射されたレーザ光は、光モジュール1Bの光導波路4の端面4cに入射し、コア40内を伝播し、反射面4bで反射した後、第2の接着部5bを介して受光素子アレイ7の受光部70に入射する。受光部70に入射した光量に応じた電流がp側電極71とn側電極72間に流れる。
(Operation of optical transmission equipment)
FIG. 5 is a diagram for explaining an optical transmission path. When a voltage is applied between the p-side electrode 31 and the n-side electrode 32 of the light emitting element array 3 of the optical module 1A, a laser beam having a wavelength of 850 nm, for example, is emitted in the light emitting region of the light emitting layer 30. After passing through the opening 31a of 31 and being reflected by the reflecting surface 4a of the optical waveguide 4 via the second adhesive portion 5a, it propagates through the core 40 of the optical waveguide 4 and is emitted from the end surface 4c. The laser light emitted from the end face 4c of the optical waveguide 4 enters the core 101a of the optical fiber 101, propagates through the core 101a, and is emitted from the other end face. The laser light emitted from the optical fiber 101 enters the end face 4c of the optical waveguide 4 of the optical module 1B, propagates through the core 40, is reflected by the reflecting surface 4b, and then received through the second bonding portion 5b. The light enters the light receiving portion 70 of the element array 7. A current corresponding to the amount of light incident on the light receiving unit 70 flows between the p-side electrode 71 and the n-side electrode 72.

[第2の実施の形態]
図6は、本発明の第2の実施の形態に係る光伝送装置の概略の構成を示す斜視図である。第1の実施の形態では、接着剤5を支持基板2A,2B上に塗布したが、本実施の形態は、接着剤5をボンディングワイヤ8の封止を兼ねて発光素子アレイ3および受光素子アレイ7上に塗布したものであり、他は第1の実施の形態と同様に構成されている。第1の実施の形態と同様の構成については、その説明を省略する。
[Second Embodiment]
FIG. 6 is a perspective view showing a schematic configuration of an optical transmission apparatus according to the second embodiment of the present invention. In the first embodiment, the adhesive 5 is applied onto the support substrates 2A and 2B. However, in the present embodiment, the light-emitting element array 3 and the light-receiving element array serve to seal the bonding wire 8 with the adhesive 5 as well. The others are applied in the same manner as in the first embodiment. The description of the same configuration as that of the first embodiment is omitted.

接着剤5は、未硬化状態の接着剤5が最初に塗布される第1の接着部5aと、第1の接着部5aから発光素子アレイ3の発光面3aまたは受光素子アレイ7の受光面7aと光導波路4の光結合面4aとの間の空隙(結合部分)Gに毛管力により供給される第2の接着部5bとからなる。第1の接着部5aの位置は、ボンディングワイヤ8上であって、未硬化状態の接着剤5を毛管力により発光面3aと光結合面4aとの間の空隙Gに供給し得る距離にある。   The adhesive 5 includes a first adhesive portion 5a to which the uncured adhesive 5 is first applied, and the light emitting surface 3a of the light emitting element array 3 or the light receiving surface 7a of the light receiving element array 7 from the first adhesive portion 5a. And a second adhesive portion 5b supplied to the gap (coupling portion) G between the optical waveguide 4 and the optical coupling surface 4a of the optical waveguide 4 by capillary force. The position of the 1st adhesion part 5a exists on the bonding wire 8, Comprising: It exists in the distance which can supply the adhesive agent 5 of a non-hardened state to the space | gap G between the light emission surface 3a and the optical coupling surface 4a by capillary force. .

(光モジュールの組立方法)
次に、光モジュール1A,1Bの組立方法の一例を図7A、図7Bを参照して説明する。図7A、図7Bは、光モジュール1Aの組立工程の一例を示す。
(Assembly method of optical module)
Next, an example of an assembly method of the optical modules 1A and 1B will be described with reference to FIGS. 7A and 7B. 7A and 7B show an example of an assembly process of the optical module 1A.

第1の実施の形態と同様に、支持基板2A上に発光素子アレイ3を実装し、支持基板2B上に受光素子アレイ7を実装する。   As in the first embodiment, the light emitting element array 3 is mounted on the support substrate 2A, and the light receiving element array 7 is mounted on the support substrate 2B.

次に、図7(a)に示すように、光導波路4を吸着ツール202により吸着して光導波路4を所望の位置に位置決めする。続いて、図7(b)に示すように、吸着ツール202を降下させ、発光面3aと光結合面4aとの間の空隙Gを所定の値(例えば30〜60μm)とする。   Next, as shown in FIG. 7A, the optical waveguide 4 is attracted by the adsorption tool 202 to position the optical waveguide 4 at a desired position. Subsequently, as shown in FIG. 7B, the suction tool 202 is lowered to set the gap G between the light emitting surface 3a and the optical coupling surface 4a to a predetermined value (for example, 30 to 60 μm).

次に、図7(c)に示すように、ディスペンサニードル201から接着剤5を塗布しボンディングワイヤ8を封止する。この封止した位置が第1の接着部5aとなる。図7(d)、(e)に示すように、空隙Gに発生する毛管力により未硬化状態の第1の接着部5aから接着剤5が空隙Gに供給される。空隙Gに供給された接着剤5が第2の接着部5bとなる。   Next, as shown in FIG. 7C, the adhesive 5 is applied from the dispenser needle 201 to seal the bonding wire 8. This sealed position becomes the first adhesive portion 5a. As shown in FIGS. 7D and 7E, the adhesive 5 is supplied to the gap G from the uncured first adhesive portion 5a by the capillary force generated in the gap G. The adhesive 5 supplied to the gap G becomes the second adhesive portion 5b.

次に、図7(f)に示すように、吸着ツール202で光導波路4を吸着保持したまま紫外線光源203から未硬化状態の接着剤5に照射する。これにより、図7(g)に示すように、接着剤5が硬化して光導波路4と発光素子アレイ3および支持基板2Aとが接合される。   Next, as shown in FIG. 7F, the uncured adhesive 5 is irradiated from the ultraviolet light source 203 while the optical waveguide 4 is held by suction with the suction tool 202. As a result, as shown in FIG. 7G, the adhesive 5 is cured and the optical waveguide 4, the light emitting element array 3, and the support substrate 2A are joined.

受信側の光モジュール1B側も、上述した送信側の光モジュール1Aと同様に接着剤5の塗布、紫外線照射による接着剤5の硬化を行い、光導波路4を受光素子アレイ7および支持基板2Bに接着する。その後、光コネクタ6A,6Bを光モジュール1A,1Bの光導波路4の端面4c側に装着する。   The optical module 1B on the receiving side also applies the adhesive 5 and cures the adhesive 5 by irradiating ultraviolet rays in the same manner as the optical module 1A on the transmitting side, and the optical waveguide 4 is applied to the light receiving element array 7 and the support substrate 2B. Glue. Thereafter, the optical connectors 6A and 6B are attached to the end face 4c side of the optical waveguide 4 of the optical modules 1A and 1B.

[他の実施の形態]
なお、本発明は、上記実施の形態に限定されず、その発明の趣旨を逸脱しない範囲内で種々変形実施が可能である。また、本発明の趣旨を逸脱しない範囲内で各実施の形態の構成要素を任意に組み合わせることは可能である。
[Other embodiments]
The present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the invention. In addition, it is possible to arbitrarily combine the constituent elements of each embodiment without departing from the spirit of the present invention.

例えば、光導波路の反射面の角度は45度に限定されない。また、光導波路の反射面の表面にアルミニウム、金、銀、チタン等の金属膜や、波長選択性を有する誘電体多層膜を形成してもよい。   For example, the angle of the reflection surface of the optical waveguide is not limited to 45 degrees. Further, a metal film such as aluminum, gold, silver, and titanium, or a dielectric multilayer film having wavelength selectivity may be formed on the surface of the reflection surface of the optical waveguide.

また、上記各実施の形態では、一方の光モジュール1Aに発光素子アレイ3を用い、他方の光モジュール1Bに受光素子アレイ7を用いて一方向通信を行う構成としたが、双方の光モジュール1A,1Bにそれぞれ発光素子と受光素子を配置して双方向通信を行う構成としてもよい。また、光モジュールは、単一の光素子を用いてもよい。   In each of the above embodiments, the light emitting element array 3 is used for one optical module 1A and the light receiving element array 7 is used for the other optical module 1B. , 1B, a light emitting element and a light receiving element may be arranged to perform bidirectional communication. The optical module may use a single optical element.

図1は、本発明の第1の実施の形態に係る光伝送装置の概略の構成を示す斜視図である。FIG. 1 is a perspective view showing a schematic configuration of the optical transmission apparatus according to the first embodiment of the present invention. 図2(a)は、光伝送路の一方の側に設けられた光モジュールの平面図、図2(b)は、図2(a)のA−A線断面図である。FIG. 2A is a plan view of the optical module provided on one side of the optical transmission line, and FIG. 2B is a cross-sectional view taken along line AA in FIG. 図3(a)は、光伝送路の他方の側に設けられた光モジュールの平面図、図3(b)は、図3(a)のB−B線断面図である。FIG. 3A is a plan view of the optical module provided on the other side of the optical transmission line, and FIG. 3B is a cross-sectional view taken along line BB in FIG. 図4A(a)〜(c)は、光モジュールの組立工程の一例を示す断面図である。4A to 4C are cross-sectional views illustrating an example of the assembly process of the optical module. 図4B(d)〜(g)は、光モジュールの組立工程の一例を示す断面図である。4B to 4G are cross-sectional views illustrating an example of an assembly process of the optical module. 図5は、光の伝送経路を説明するための図である。FIG. 5 is a diagram for explaining an optical transmission path. 図6は、本発明の第2の実施の形態に係る光伝送装置の概略の構成を示す斜視図である。FIG. 6 is a perspective view showing a schematic configuration of an optical transmission apparatus according to the second embodiment of the present invention. 図7A(a)〜(d)は、光モジュールの組立工程の一例を示す断面図である。7A (a) to 7 (d) are cross-sectional views showing an example of the assembly process of the optical module. 図7B(e)〜(g)は、光モジュールの組立工程の一例を示す断面図でる。7B (e) to 7 (g) are cross-sectional views showing an example of the assembly process of the optical module.

符号の説明Explanation of symbols

1A,1B 光モジュール
2A,2B 支持基板
3 発光素子アレイ
3a 発光面
4 光導波路
4a 光結合面
4b 反射面
4c 端面
5 接着剤
5b 第1の接着部
5a 第2の接着部
6A,6B 光コネクタ
7 受光素子アレイ
7a 受光面
8 ボンディングワイヤ
20 基材
21 グランド
22 パッド
23 p側パッド
24 n側パッド
30 活性層
31 p側電極
31a 開口
32 n側電極
40 コア
41 クラッド
60 ピン穴
70 受光部
71 p側電極
71a 開口
72 n側電極
100 光伝送装置
101 光ファイバ
101a コア
101b クラッド
102A,102B 光コネクタ
103 ピン
201 ディスペンサニードル
202 吸着ツール
203 紫外線光源
G 空隙
1A, 1B Optical modules 2A, 2B Support substrate 3 Light emitting element array 3a Light emitting surface 4 Optical waveguide 4a Optical coupling surface 4b Reflecting surface 4c End surface 5 Adhesive 5b First adhesive portion 5a Second adhesive portion 6A, 6B Optical connector 7 Light-receiving element array 7a Light-receiving surface 8 Bonding wire 20 Base material 21 Ground 22 Pad 23 p-side pad 24 n-side pad 30 Active layer 31 p-side electrode 31a Opening 32 n-side electrode 40 Core 41 Clad 60 Pin hole 70 Light-receiving portion 71 p-side Electrode 71a Opening 72 N-side electrode 100 Optical transmission device 101 Optical fiber 101a Core 101b Clad 102A, 102B Optical connector 103 Pin 201 Dispenser needle 202 Adsorption tool 203 Ultraviolet light source G Gap

Claims (10)

発光または受光する光学面を実装面と反対側に有する面型の光素子と、
前記光素子の前記実装面が取り付けられる基板と、
前記光素子の前記光学面と光結合する光結合面、および前記光結合面に対向する位置に設けられた光路変換面を有する光導波路と、
前記光素子の前記光学面と前記光導波路の前記光結合面との間の結合部分から所定の位置に塗布された第1の接着部、および前記第1の接着部から毛管力により前記結合部分に供給されて前記光学面と前記光結合面とを接着する第2の接着部を有する接着剤とを備えたことを特徴とする光モジュール。
A surface-type optical element having an optical surface for emitting or receiving light on the side opposite to the mounting surface;
A substrate to which the mounting surface of the optical element is attached;
An optical waveguide having an optical coupling surface optically coupled with the optical surface of the optical element, and an optical path conversion surface provided at a position facing the optical coupling surface;
A first adhesive portion applied at a predetermined position from a coupling portion between the optical surface of the optical element and the optical coupling surface of the optical waveguide, and the coupling portion by capillary force from the first adhesive portion An optical module comprising: an adhesive having a second adhesive portion that is supplied to the optical surface and adheres the optical surface and the optical coupling surface.
前記接着剤の前記第1の接着部は、前記基板上の前記所定の位置に塗布された請求項1に記載の光モジュール。   The optical module according to claim 1, wherein the first adhesive portion of the adhesive is applied to the predetermined position on the substrate. 前記接着剤の前記第1の接着部は、前記光素子と前記基板とを電気的に接続するワイヤを封止する前記所定の位置に塗布された請求項1に記載の光モジュール。   The optical module according to claim 1, wherein the first adhesive portion of the adhesive is applied to the predetermined position that seals a wire that electrically connects the optical element and the substrate. 前記接着剤は、加熱又はエネルギー線を受けて硬化する硬化型接着剤である請求項1に記載の光モジュール。   The optical module according to claim 1, wherein the adhesive is a curable adhesive that is cured by receiving heat or energy rays. 発光面を実装面と反対側に有する面型の発光素子と、前記発光素子の前記実装面が取り付けられる基板と、前記発光素子の前記発光面と光結合する光結合面、および前記光結合面に対向する位置に設けられた光路変換面を有する光導波路と、前記発光素子の前記発光面と前記光導波路の前記光結合面との間の結合部分から所定の位置に塗布された第1の接着部、および前記第1の接着部から毛管力により前記結合部分に供給されて前記発光面と前記光結合面とを接着する第2の接着部を有する接着剤とを備えた第1の光モジュールと、
受光面を実装面と反対側に有する面型の受光素子と、前記受光素子の前記実装面が取り付けられる基板と、前記受光素子の前記受光面と光結合する光結合面、および前記光結合面に対向する位置に設けられた光路変換面を有する光導波路と、前記受光素子の前記受光面と前記光導波路の前記光結合面との間の結合部分から所定の位置に塗布された第1の接着部、および前記第1の接着部から毛管力により前記結合部分に供給されて前記受光面と前記光結合面とを接着する第2の接着部を有する接着剤とを備えた第2の光モジュールと、
前記第1の光モジュールの前記光導波路と前記第2の光モジュールの前記光導波路とを接続する光ファイバとを備えたことを特徴とする光伝送装置。
A planar light emitting device having a light emitting surface opposite to the mounting surface; a substrate to which the mounting surface of the light emitting device is attached; an optical coupling surface that optically couples to the light emitting surface of the light emitting device; and the optical coupling surface An optical waveguide having an optical path conversion surface provided at a position opposite to the optical waveguide, and a first portion applied at a predetermined position from a coupling portion between the light emitting surface of the light emitting element and the optical coupling surface of the optical waveguide. A first light comprising: an adhesive portion; and an adhesive having a second adhesive portion that is supplied from the first adhesive portion to the coupling portion by capillary force and adheres the light emitting surface and the optical coupling surface. Module,
A surface-type light-receiving element having a light-receiving surface opposite to the mounting surface; a substrate to which the mounting surface of the light-receiving element is attached; an optical coupling surface that optically couples to the light-receiving surface of the light-receiving element; and the optical coupling surface An optical waveguide having an optical path conversion surface provided at a position opposite to the first optical waveguide, and a first portion applied at a predetermined position from a coupling portion between the light receiving surface of the light receiving element and the optical coupling surface of the optical waveguide. A second light comprising: an adhesive portion; and an adhesive having a second adhesive portion that is supplied from the first adhesive portion to the coupling portion by capillary force to adhere the light receiving surface and the optical coupling surface Module,
An optical transmission device comprising: an optical fiber connecting the optical waveguide of the first optical module and the optical waveguide of the second optical module.
発光または受光する光学面を実装面と反対側に有する面型の光素子と、前記光素子の前記実装面が取り付けられる基板と、前記光素子の前記光学面と光結合する光結合面、および前記光結合面に対向する位置に設けられた光路変換面を有する光導波路とを準備する準備工程と、
前記光素子の前記実装面を前記基板に取り付ける取付工程と、
前記光素子の前記光学面と前記光導波路の前記光結合面との間の空隙から所定の位置に未硬化状態の接着剤を塗布することにより前記空隙に発生した毛管力により前記未硬化状態の接着剤を前記空隙に供給し、前記未硬化状態の接着剤を硬化させて前記光学面と前記光結合面とを接着する接着工程とを含むことを特徴とする光モジュールの製造方法。
A surface-type optical element having an optical surface for emitting or receiving light on the side opposite to the mounting surface, a substrate to which the mounting surface of the optical element is attached, an optical coupling surface optically coupled to the optical surface of the optical element, and A preparation step of preparing an optical waveguide having an optical path conversion surface provided at a position facing the optical coupling surface;
An attachment step of attaching the mounting surface of the optical element to the substrate;
By applying an uncured adhesive from a gap between the optical surface of the optical element and the optical coupling surface of the optical waveguide to a predetermined position, the uncured state is caused by a capillary force generated in the gap. An optical module manufacturing method comprising: an adhesive step of supplying an adhesive to the gap and curing the uncured adhesive to bond the optical surface and the optical coupling surface.
前記接着工程は、前記光導波路と前記基板との間であって前記基板の表面に未硬化状態の接着剤を前記光素子よりも高く塗布し、前記光素子の前記光学面と前記光導波路の前記光結合面との間隙を除々に小さくしていくことにより前記空隙に発生する毛管力により前記未硬化状態の接着剤を前記空隙に供給する請求項6に記載の光モジュールの製造方法。   In the bonding step, an uncured adhesive is applied to the surface of the substrate between the optical waveguide and the substrate so as to be higher than the optical element, and the optical surface of the optical element and the optical waveguide The method of manufacturing an optical module according to claim 6, wherein the uncured adhesive is supplied to the gap by a capillary force generated in the gap by gradually reducing the gap with the optical coupling surface. 前記接着工程は、前記光素子と前記基板とを電気的に接続するワイヤを封止するように未硬化状態の接着剤を塗布して前記未硬化状態の接着剤を毛管力により前記空隙に供給する請求項6に記載の光モジュールの製造方法。   In the bonding step, an uncured adhesive is applied so as to seal a wire that electrically connects the optical element and the substrate, and the uncured adhesive is supplied to the gap by capillary force. An optical module manufacturing method according to claim 6. 前記接着工程において、前記光導波路を前記光素子上に配置した後に前記接着剤を前記所定の位置に塗布する請求項6に記載の光モジュールの製造方法。   The method of manufacturing an optical module according to claim 6, wherein, in the bonding step, the adhesive is applied to the predetermined position after the optical waveguide is disposed on the optical element. 前記接着工程は、前記未硬化状態の接着剤に熱又はエネルギー線を付与して硬化させる請求項6に記載の光モジュールの製造方法。   The said adhesion process is a manufacturing method of the optical module of Claim 6 which gives a heat | fever or an energy ray to the said unhardened adhesive agent, and makes it harden | cure.
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