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JP2008182876A - Battery pack capacity adjustment method and apparatus - Google Patents

Battery pack capacity adjustment method and apparatus Download PDF

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JP2008182876A
JP2008182876A JP2007313132A JP2007313132A JP2008182876A JP 2008182876 A JP2008182876 A JP 2008182876A JP 2007313132 A JP2007313132 A JP 2007313132A JP 2007313132 A JP2007313132 A JP 2007313132A JP 2008182876 A JP2008182876 A JP 2008182876A
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capacity
battery
control board
assembled battery
secondary batteries
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JP5056383B2 (en
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Hiroshi Kaneko
寛 金子
Shinsuke Yoshida
伸輔 吉田
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Nissan Motor Co Ltd
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Nissan Motor Co Ltd
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Priority to JP2007313132A priority Critical patent/JP5056383B2/en
Priority to US11/960,129 priority patent/US7872452B2/en
Priority to EP07150206.6A priority patent/EP1940003A3/en
Priority to KR1020070138080A priority patent/KR101006301B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/12Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries responding to state of charge [SoC]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/18Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
    • B60L58/22Balancing the charge of battery modules
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4207Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/482Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/486Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
    • H02J7/50
    • H02J7/52
    • H02J7/70
    • H02J7/82
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/545Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/90Vehicles comprising electric prime movers
    • B60Y2200/91Electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2400/00Special features of vehicle units
    • B60Y2400/30Sensors
    • B60Y2400/308Electric sensors
    • B60Y2400/3086Electric voltages sensors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Power Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Secondary Cells (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

【課題】容量調整時の発熱量を適切に制御して制御基板を過熱することなく短時間で容量調整を実行できる方法を提供する。
【解決手段】複数の二次電池14と、複数の二次電池を制御する集積回路151,制御回路155および各二次電池の容量調整手段152とが実装された制御基板15とを有する組電池の、各二次電池の容量を電圧値により調整する容量調整方法であって、制御基板15の放熱量と抵抗152の発熱量との関係に応じて容量調整すべき二次電池の最大個数を決定するステップと、このステップで決定された最大個数の二次電池に対して容量調整手段を制御し、各二次電池の容量を調整するステップとを有する。
【選択図】 図2
The present invention provides a method capable of performing capacity adjustment in a short time without overheating a control board by appropriately controlling the amount of heat generated during capacity adjustment.
An assembled battery having a plurality of secondary batteries, and a control board on which an integrated circuit for controlling the plurality of secondary batteries, a control circuit and a capacity adjusting means for each secondary battery are mounted. In this capacity adjustment method, the capacity of each secondary battery is adjusted by the voltage value, and the maximum number of secondary batteries whose capacity should be adjusted according to the relationship between the heat dissipation amount of the control board 15 and the heat generation amount of the resistor 152 is determined. And a step of controlling the capacity adjusting means for the maximum number of secondary batteries determined in this step to adjust the capacity of each secondary battery.
[Selection] Figure 2

Description

本発明は、複数の二次電池を備えた組電池の容量調整方法及び装置に関する。   The present invention relates to a method and an apparatus for adjusting the capacity of an assembled battery including a plurality of secondary batteries.

複数の単電池(二次電池)を接続してなる組電池では、充放電を繰り返したり放置したりすると、各単電池の特性のばらつきにより容量に差が生じてくる。こうした容量差が生じた状態で組電池を使用すると、過充電や過放電となる単電池が発生し、組電池全体の寿命が短くなる。このため、所定の頻度で各単電池の容量を均一化することが行われている。   In an assembled battery formed by connecting a plurality of unit cells (secondary cells), if charging / discharging is repeated or left unattended, a difference in capacity occurs due to variation in characteristics of each unit cell. If an assembled battery is used in a state where such a capacity difference occurs, a unit cell that is overcharged or overdischarged occurs, and the life of the entire assembled battery is shortened. For this reason, the capacity | capacitance of each single battery is equalized by predetermined frequency.

ところで、正極にコバルト酸リチウム、負極にカーボンを使用したリチウムイオン二次電池や、正極にコバルト酸リチウム、負極にリチウムメタルを使用したリチウム二次電池(以下、これらを総称してリチウム系二次電池ともいう。)では、電解質に炭酸エチレンなどの有機溶媒を使用するため、過充電すると、この有機溶媒が分解して気化し、二次電池の筐体が異常に膨張したり、電解質である有機溶媒が気化してしまうので次の充電時には充電容量が極端に低下したりする。   By the way, a lithium ion secondary battery using lithium cobaltate for the positive electrode and carbon for the negative electrode, or a lithium secondary battery using lithium cobaltate for the positive electrode and lithium metal for the negative electrode (hereinafter collectively referred to as lithium secondary batteries). In this case, an organic solvent such as ethylene carbonate is used for the electrolyte, so when overcharged, the organic solvent decomposes and vaporizes, and the secondary battery housing expands abnormally or is an electrolyte. Since the organic solvent is vaporized, the charging capacity is extremely reduced at the next charging.

このため、リチウム系二次電池の組電池では、他より容量の大きい単電池を放電させることにより各単電池の容量を均一にする方法が採用されている。なお、単電池の容量調整は、各単電池に並列接続された容量調整用バイパス抵抗に調整容量に相当する時間だけ放電させることにより行われる。 For this reason, in the assembled battery of lithium secondary batteries, a method is adopted in which the capacity of each unit cell is made uniform by discharging the unit cell having a larger capacity than the others. The capacity adjustment of the single cells is performed by discharging capacity adjustment bypass resistors connected in parallel to the single cells for a time corresponding to the adjustment capacity.

ところが、多数の容量調整用バイパス抵抗に放電させると放電による発熱量が過大となり、バイパス抵抗に隣接して制御基板に実装されたCPUなどの電子部品に悪影響を及ぼすおそれがある。このため、たとえば特許文献1に記載されたように、容量調整用バイパス抵抗が実装された基板の温度が閾値を超えたら、充電容量ばらつきが少ない単電池の容量調整を停止することが提案されている。   However, if a large number of capacitance adjusting bypass resistors are discharged, the amount of heat generated by the discharge becomes excessive, which may adversely affect electronic components such as a CPU mounted on the control board adjacent to the bypass resistors. For this reason, as described in Patent Document 1, for example, when the temperature of the substrate on which the capacity adjustment bypass resistor is mounted exceeds a threshold value, it is proposed to stop the capacity adjustment of the single battery with less variation in charge capacity. Yes.

しかしながら、特許文献1に記載された調整方法では冷却装置による冷却効果とバイパス抵抗の発熱量との関係を何ら考慮していないので、制御基板に実装された電子部品の動作を保証する温度を維持することはできるものの、必要以上に発熱量を抑制することもあることから単電池の容量調整が遅れるといった問題がある。   However, since the adjustment method described in Patent Document 1 does not consider the relationship between the cooling effect of the cooling device and the heat generation amount of the bypass resistor, the temperature that guarantees the operation of the electronic component mounted on the control board is maintained. Although it can be done, there is a problem that the capacity adjustment of the unit cell is delayed because the amount of heat generation may be suppressed more than necessary.

特開2006−73364号公報JP 2006-73364 A

本発明が解決しようとする課題は、容量調整の時間を短縮できる方法及び装置を提供することである。   The problem to be solved by the present invention is to provide a method and apparatus capable of shortening the capacity adjustment time.

本発明の組電池の容量調整方法は、複数の二次電池を備えた組電池を制御する制御手段と、各二次電池の容量調整手段と、この容量調整手段が実装された制御基板とを有する組電池の容量調整方法するものである。そして、制御手段は、制御基板の放熱量と容量調整手段の発熱量との関係に応じて一緒に容量調整する二次電池の個数を決定し、容量調整手段を制御して、この決定された個数の二次電池の容量をそえぞれ調整する。   The battery pack capacity adjustment method of the present invention comprises a control means for controlling a battery pack provided with a plurality of secondary batteries, a capacity adjustment means for each secondary battery, and a control board on which the capacity adjustment means is mounted. A method for adjusting the capacity of an assembled battery is provided. Then, the control means determines the number of secondary batteries whose capacity is adjusted together according to the relationship between the heat dissipation amount of the control board and the heat generation amount of the capacity adjustment means, and controls the capacity adjustment means to determine this Adjust the capacity of each secondary battery.

本発明では、組電池を構成する各二次電池の容量を調整するにあたり、発熱源である容量調整手段が実装された制御基板の放熱量と、容量調整手段の発熱量との関係に応じて一緒に容量調整する二次電池の個数を決定する。これにより、制御基板の冷却能力に応じた効率的な容量調整を行うことができる。すなわち制御基板の冷却能力が大きい場合には、多数の二次電池に対して一緒に容量調整を行う。一方、冷却能力が小さい場合には、それに応じた少数の二次電池に対して一緒に容量調整を行う。これにより、制御基板の温度を必要以上に抑制することなく、容量調整にかかる時間を短縮することができる。   In the present invention, when adjusting the capacity of each secondary battery constituting the assembled battery, according to the relationship between the heat dissipation amount of the control board on which the capacity adjustment means as the heat generation source is mounted and the heat generation amount of the capacity adjustment means. The number of secondary batteries whose capacity is adjusted together is determined. Thereby, efficient capacity | capacitance adjustment according to the cooling capacity of a control board can be performed. That is, when the cooling capacity of the control board is large, capacity adjustment is performed for a large number of secondary batteries together. On the other hand, when the cooling capacity is small, the capacity is adjusted together for a small number of secondary batteries corresponding thereto. Thereby, the time required for capacity adjustment can be shortened without suppressing the temperature of the control board more than necessary.

以下、本発明の実施形態を図面に基づいて説明する。図1は本発明に係る容量調整装置の実施形態を示すブロック図、図2は本発明に係る容量調整装置の動作の一例を示すフローチャート、図6は本発明に係る容量調整装置を含む組電池システムの車載例を示す図、図7は本発明に係る容量調整装置を含む組電池システムの構成例を示す断面図、図8は本発明に係る制御基板の一例を示す斜視図である。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 is a block diagram showing an embodiment of a capacity adjustment device according to the present invention, FIG. 2 is a flowchart showing an example of the operation of the capacity adjustment device according to the present invention, and FIG. 6 is an assembled battery including the capacity adjustment device according to the present invention. FIG. 7 is a sectional view showing a configuration example of an assembled battery system including a capacity adjustment device according to the present invention, and FIG. 8 is a perspective view showing an example of a control board according to the present invention.

まず、本発明に係る組電池システムの構成例と車載例について説明すると、本例に係る組電池ユニット1は、図6に示すように車両BのトランクルームB1内に搭載される。同図に示す例は、組電池ユニット1内に冷却風を導入するために、車両のリヤパーセルパネルB2に開口部B3を形成し、ここからダクト19を介して車室内の空気がユニット1内へ導入される。なお、本発明において、組電池ユニット1の搭載位置は同図に示す例にのみ限定される趣旨ではなく、車室内、床裏、エンジンルーム内等々に搭載することができる。 First, a configuration example and an on-vehicle example of the assembled battery system according to the present invention will be described. The assembled battery unit 1 according to this example is mounted in a trunk room B1 of a vehicle B as shown in FIG. In the example shown in the figure, in order to introduce cooling air into the assembled battery unit 1, an opening B 3 is formed in the rear parcel panel B 2 of the vehicle, and air inside the vehicle compartment is passed through the duct 19 from here inside the unit 1. To be introduced. In the present invention, the position where the assembled battery unit 1 is mounted is not limited to the example shown in the figure, and can be mounted in the vehicle interior, under the floor, in the engine room, and the like.

図7に示すように、本例の組電池ユニット1は、複数枚の薄型二次電池を積み重ねるとともに正負極端子を直列接続したものを電池パック11とし、これをさらに複数個(同図では4個)積み重ねるとともに両端の正負極端子を直列接続する。そして、こうして積み重ねた電池パック11を複数列(同図では3列)に並べ、さらにそれぞれの両端の正負極端子を直列接続し、上下に端板12,12を設けてボルト13などで固定する。 As shown in FIG. 7, the assembled battery unit 1 of this example is a battery pack 11 in which a plurality of thin secondary batteries are stacked and positive and negative terminals are connected in series, and a plurality of (4 in FIG. 1) Stack and connect positive and negative terminals at both ends in series. Then, the battery packs 11 stacked in this way are arranged in a plurality of rows (three rows in the figure), and positive and negative terminals at both ends are connected in series, and end plates 12 and 12 are provided on the top and bottom and fixed with bolts 13 or the like. .

また、上の端板12には、組電池を構成する各二次電池14(二次電池14自体は図1に示す。)を制御するための制御基板15がケース16に収納された状態で取り付けられている。この制御基板15は、組電池を構成する各二次電池14を制御する電子部品である集積回路151や容量調整するための抵抗152などが実装されたプリント基板である。 Further, in the upper end plate 12, a control board 15 for controlling each secondary battery 14 (secondary battery 14 itself is shown in FIG. 1) constituting the assembled battery is housed in a case 16. It is attached. The control board 15 is a printed board on which an integrated circuit 151 that is an electronic component for controlling each secondary battery 14 constituting the assembled battery, a resistor 152 for adjusting the capacity, and the like are mounted.

制御基板15の概観を図8に示すが、配線パターンが形成されたプリント基板153の表裏それぞれに、各二次電池14を制御するための集積回路(ICチップ)151と、各二次電池14の容量調整を行うための電子部品である抵抗152がマトリックス状に実装されている。図8には便宜的に12個の集積回路151と12個の抵抗152を示すが、組電池ユニット1が、たとえば60個の薄型二次電池14から構成される場合には、それぞれの二次電池14の容量調整を行うための60個の抵抗152と60個の集積回路がプリント基板153に実装される。この様子を図1に示す。なお、図8において154は入出端子が設けられたコネクタ、155は組電池全体の制御を司るための制御回路(ICチップ)である。 An overview of the control board 15 is shown in FIG. 8. An integrated circuit (IC chip) 151 for controlling each secondary battery 14 and each secondary battery 14 are provided on the front and back sides of the printed board 153 on which the wiring pattern is formed. Resistors 152 which are electronic components for performing capacitance adjustment are mounted in a matrix. FIG. 8 shows twelve integrated circuits 151 and twelve resistors 152 for convenience, but when the assembled battery unit 1 is composed of, for example, sixty thin secondary batteries 14, each secondary Sixty resistors 152 and sixty integrated circuits for adjusting the capacity of the battery 14 are mounted on the printed circuit board 153. This is shown in FIG. In FIG. 8, 154 is a connector provided with an input / output terminal, and 155 is a control circuit (IC chip) for controlling the entire assembled battery.

図7に戻り、上下の端板12,12で把持された複数の電池パック11は組電池ケース17に収納されている。この組電池ケース17には、車室内の空気を取り入れるための取入口171と、組電池ケース17内に取り入れた空気を排出するための排出口172が形成され、取入口171には、吸込みファン18が設けられたダクト19が接続されている。このダクト19の上端は、上述した車両BのリヤパーセルパネルB2の開口部B3に接続されている。 Returning to FIG. 7, the plurality of battery packs 11 held by the upper and lower end plates 12, 12 are accommodated in the assembled battery case 17. The assembled battery case 17 is formed with an inlet 171 for taking in air in the vehicle interior and an outlet 172 for discharging the air taken into the assembled battery case 17. The intake fan 171 has a suction fan. A duct 19 provided with 18 is connected. The upper end of the duct 19 is connected to the opening B3 of the rear parcel panel B2 of the vehicle B described above.

二次電池は充電時などに発熱することから、電池パック11に収納された各二次電池14を冷却するために、吸込みファン18を作動して車室内の空気(冷却風)を組電池ケース17の内部に取り込む。組電池ケース17の取入口171から取り入れられた空気は、主として電池パック11の隙間を通過しながら二次電池14を冷却し、排出口172から排出されるが、一部の空気は上の端板12に設けられた制御基板15の冷却にも機能する。この場合、制御基板15を収納するケース16の空気流通方向の両端に開口部161を形成することでケース16内に空気を取り込む。この空気によって制御基板15に実装された容量調整用の抵抗152も冷却されることになるが、ケース16に廻り込む空気量は制御できないため、本例では容量調整用の抵抗152による各二次電池14の容量調整を、以下のようにしている。 Since the secondary battery generates heat during charging or the like, an air intake fan 18 is operated to cool the secondary battery 14 stored in the battery pack 11 and the air (cooling air) in the vehicle compartment is assembled into a battery case. 17 inside. The air taken in from the inlet 171 of the assembled battery case 17 mainly cools the secondary battery 14 while passing through the gaps in the battery pack 11 and is discharged from the outlet 172. It also functions to cool the control board 15 provided on the plate 12. In this case, air is taken into the case 16 by forming openings 161 at both ends in the air flow direction of the case 16 that houses the control board 15. The capacity adjustment resistor 152 mounted on the control board 15 is also cooled by the air. However, since the amount of air flowing into the case 16 cannot be controlled, each secondary by the capacity adjustment resistor 152 is controlled in this example. The capacity adjustment of the battery 14 is performed as follows.

まず、図1を参照しながら本発明に係る容量調整方法及び装置の対象となる組電池ユニット1の電気的構成例を説明する。 First, an example of the electrical configuration of the assembled battery unit 1 that is a target of the capacity adjustment method and apparatus according to the present invention will be described with reference to FIG.

本例の組電池ユニット1は、複数の二次電池14が直列に接続されてなり、その両端に、たとえばスタータモータ、電気自動車の駆動モータなどの車両負荷2が接続されている。 The assembled battery unit 1 of this example includes a plurality of secondary batteries 14 connected in series, and a vehicle load 2 such as a starter motor or a drive motor of an electric vehicle is connected to both ends thereof.

一方、各二次電池14には、それぞれの二次電池14の電圧値を検出してこれを制御回路155へ送出する電圧検出回路151aと、それぞれの二次電池14の容量を調整するための抵抗などで構成された容量調整回路152が接続されている。電圧検出回路151aはたとえば図8に示す集積回路151に組み込まれている。なお、図1に示すアイソレーション回路155aは複数の二次電池14のそれぞれに設けられた電圧検出回路151a及び容量調整回路152と、制御回路155との間の信号の伝送を、たとえばフォトカプラなどを用いて電気的に絶縁しながら行う絶縁伝送回路であって、たとえば図8に示す集積回路155に組み込まれている。 On the other hand, each secondary battery 14 includes a voltage detection circuit 151a that detects the voltage value of each secondary battery 14 and sends it to the control circuit 155, and adjusts the capacity of each secondary battery 14. A capacitance adjusting circuit 152 composed of a resistor or the like is connected. The voltage detection circuit 151a is incorporated in, for example, the integrated circuit 151 shown in FIG. Note that the isolation circuit 155a illustrated in FIG. 1 transmits signals between the voltage detection circuit 151a and the capacity adjustment circuit 152 provided in each of the plurality of secondary batteries 14 and the control circuit 155, for example, a photocoupler or the like. 8 is an insulating transmission circuit that performs electrical insulation while using, for example, incorporated in an integrated circuit 155 shown in FIG.

本例では、ダクト19または車室内に冷却風の温度を検出するための冷却媒体温度センサ3Aを設けるとともに、吸込みファン18の回転数を検出するセンサ3Bを設け、冷却媒体温度センサ3Aにより検出された冷却風の温度と、吸込みファン回転数センサ3Bにより検出された回転数を制御回路155に送出する。 In this example, a cooling medium temperature sensor 3A for detecting the temperature of the cooling air is provided in the duct 19 or the vehicle interior, and a sensor 3B for detecting the rotation speed of the suction fan 18 is provided, and the temperature is detected by the cooling medium temperature sensor 3A. The cooling air temperature and the rotational speed detected by the suction fan rotational speed sensor 3B are sent to the control circuit 155.

また、制御基板15の放熱量を間接的に求めるために、二次電池14の発熱量を求めるための二次電池温度センサ3Cが組電池ユニット1のケース16内に2つ設けられ、この二次電池温度センサ3Cで検出された二次電池14の温度Tbが制御回路155に送出される。この二次電池温度センサ3Cで検出された温度Tbは二次電池14の発熱量Qiを求めるためのもので、吸込みファン18による放熱量Q0からこの二次電池の発熱量Qiを減じたエネルギGb(=Q0−Qi)が制御基板15の冷却エネルギとなる。 Further, in order to indirectly determine the heat dissipation amount of the control board 15, two secondary battery temperature sensors 3C for determining the heat generation amount of the secondary battery 14 are provided in the case 16 of the assembled battery unit 1. The temperature Tb of the secondary battery 14 detected by the secondary battery temperature sensor 3C is sent to the control circuit 155. The temperature Tb detected by the secondary battery temperature sensor 3C is for obtaining the heat generation amount Qi of the secondary battery 14, and energy Gb obtained by subtracting the heat generation amount Qi of the secondary battery from the heat dissipation amount Q0 of the suction fan 18 (= Q0−Qi) is the cooling energy of the control board 15.

ちなみに、二次電池温度センサ3Cに代えて制御基板15の温度を検出するための温度センサYをたとえばプリント基板153の適宜箇所(図8に示す。)に設け、集積回路151,及び、制御回路155の近傍温度を直接測定し、この温度から制御基板15の冷却エネルギ(放熱量)を求めても良い。 Incidentally, instead of the secondary battery temperature sensor 3C, a temperature sensor Y for detecting the temperature of the control board 15 is provided, for example, at an appropriate place (shown in FIG. 8) of the printed board 153, and the integrated circuit 151 and the control circuit are provided. The temperature near 155 may be directly measured, and the cooling energy (heat radiation amount) of the control board 15 may be obtained from this temperature.

図1において符号4は、組電池1の全体の電圧値を検出する総電圧センサ、符号5は組電池1の全体に流れる電流を検出する電流センサ、符号3Dは制御回路155へ駆動電力を供給する補機バッテリである。 In FIG. 1, reference numeral 4 denotes a total voltage sensor that detects the entire voltage value of the assembled battery 1, reference numeral 5 denotes a current sensor that detects a current flowing through the entire assembled battery 1, and reference numeral 3D supplies drive power to the control circuit 155. It is an auxiliary battery.

特に本例では、制御基板15に流れる冷却風の温度と風量、換言すれば制御基板15の放熱量と、容量調整回路(抵抗)152からの発熱量との関係に応じて、同時に容量調整することができる二次電池14の最大個数を決定する。すなわち、容量調整によって抵抗152に余剰電流が流される結果、その抵抗152が発熱し、これによって制御基板15に実装された集積回路151,及び、制御回路155が限界温度を超えるおそれがあるが、制御基板15の放熱量が大きい(換言すれば制御基板15に対する冷却エネルギが大きい)ときは同時に多数の二次電池の容量調整を行っても抵抗152からの発熱を吸収できるので、集積回路151,及び、制御回路155が過熱されることなく効率的に容量調整を行うことができる。また、制御基板15の放熱量が小さい(換言すれば制御基板15に対する冷却エネルギが小さい)ときは、その冷却能に応じた個数の同時調整数とすることで、集積回路151,及び、制御回路155の過熱を防止することができる。 Particularly in this example, the capacity is adjusted simultaneously according to the relationship between the temperature and the amount of cooling air flowing through the control board 15, in other words, the amount of heat released from the control board 15 and the amount of heat generated from the capacity adjustment circuit (resistor) 152. The maximum number of secondary batteries 14 that can be determined is determined. That is, as a result of surplus current flowing through the resistor 152 due to capacitance adjustment, the resistor 152 generates heat, which may cause the integrated circuit 151 and the control circuit 155 mounted on the control board 15 to exceed the limit temperature. When the heat dissipation amount of the control board 15 is large (in other words, the cooling energy for the control board 15 is large), the heat generation from the resistor 152 can be absorbed even if the capacity of a large number of secondary batteries is adjusted at the same time. In addition, the capacity can be adjusted efficiently without the control circuit 155 being overheated. Further, when the heat dissipation amount of the control board 15 is small (in other words, the cooling energy for the control board 15 is small), the number of simultaneous adjustments according to the cooling capacity is set, so that the integrated circuit 151 and the control circuit 155 overheating can be prevented.

この冷却エネルギに基づく同時容量調整個数の設定について、制御基板15に対して流れる冷却風は室内から取り込まれるので、冷却風の温度を冷却媒体温度センサ3Aで検出された温度とし、また制御基板15に対して流れる冷却風の風量は吸込みファン18の回転数に相関するので、吸込みファン18の回転数に基づき、風量を演算する(予め設定されたマップなどから求めてよい)。一方、容量調整すべき各二次電池14の現在の充電容量と目標値との偏差から、各二次電池14において調整される容量が演算され、そのとき抵抗152にて生じる発熱量が求められる。 Regarding the setting of the simultaneous capacity adjustment number based on the cooling energy, the cooling air flowing to the control board 15 is taken from the room, so that the temperature of the cooling air is set to the temperature detected by the cooling medium temperature sensor 3A, and the control board 15 Since the flow rate of the cooling air flowing in relation to the intake air 18 correlates with the rotational speed of the suction fan 18, the air flow is calculated based on the rotational speed of the suction fan 18 (may be obtained from a preset map or the like). On the other hand, the capacity to be adjusted in each secondary battery 14 is calculated from the deviation between the current charge capacity and the target value of each secondary battery 14 whose capacity is to be adjusted, and then the amount of heat generated in the resistor 152 is obtained. .

そして、これら温度と吸込みファン18の回転数の組み合わせ状態と、抵抗152における発熱量との関係によって、同時に容量調整する二次電池14の最大個数を求める。 Then, the maximum number of secondary batteries 14 whose capacity is adjusted simultaneously is determined based on the relationship between the combination state of these temperatures and the rotational speed of the suction fan 18 and the amount of heat generated in the resistor 152.

たとえば、冷却風の温度が高温で吸込みファン18が低回転であるときは、制御基板15の冷却能が最も小さい。このとき、各二次電池14における調整容量が大きければ同時に容量調整できる二次電池14の最大個数は少数になるが、調整容量が小さい場合には同時に容量調整する二次電池14の最大個数は少数になるとは限らず、ある程度の個数の二次電池14を同時に調整することができる。特許文献1などに開示されたような従来の容量調整法では、制御基板15の放熱量(換言すれば冷却効果)しか考慮していないので、冷却効果が小さい場合には同時に少数の二次電池しか容量調整せず、これにより容量調整時間が長くなっていたが、本例の手法によれば、冷却効果が小さくても調整容量が少ない(換言すれば抵抗152の発熱量が小さい)場合には、より多くの二次電池を同時に調整することができるので、短時間で容量調整を行うことができる。 For example, when the temperature of the cooling air is high and the suction fan 18 is rotating at a low speed, the cooling capacity of the control board 15 is the smallest. At this time, if the adjustment capacity of each secondary battery 14 is large, the maximum number of secondary batteries 14 whose capacity can be adjusted simultaneously becomes small, but if the adjustment capacity is small, the maximum number of secondary batteries 14 whose capacity is adjusted simultaneously is small. The number of secondary batteries 14 is not limited to a small number and can be adjusted simultaneously. In the conventional capacity adjustment method as disclosed in Patent Document 1 and the like, only the heat dissipation amount of the control board 15 (in other words, the cooling effect) is considered, and therefore, when the cooling effect is small, a small number of secondary batteries are simultaneously used. However, according to the method of this example, the adjustment capacity is small even if the cooling effect is small (in other words, the amount of heat generated by the resistor 152 is small). Since more secondary batteries can be adjusted simultaneously, capacity adjustment can be performed in a short time.

また、制御基板15に対する冷却能と調整容量との関係のほか、その二次電池14の容量調整時間によって全体の容量調整時間が影響されるので、最大個数が求められ、最終的に容量調整すべき二次電池14を選択するにあたっては、それぞれの二次電池の容量と充電容量目標値との偏差が大きいもの(換言すれば容量調整時間が長いもの)から優先的に選択する。 In addition to the relationship between the cooling capacity for the control board 15 and the adjustment capacity, the overall capacity adjustment time is affected by the capacity adjustment time of the secondary battery 14, so the maximum number is obtained and the capacity adjustment is finally performed. In selecting the power secondary battery 14, the secondary battery 14 is preferentially selected from those having a large deviation between the capacity of each secondary battery and the target charge capacity value (in other words, having a long capacity adjustment time).

なお、吸込みファン18の回転数は制御可能であることから、制御基板15の放熱量を冷却媒体の温度のみから演算し、吸込みファン18の回転数を制御するように構成しても良い。 In addition, since the rotation speed of the suction fan 18 is controllable, you may comprise so that the heat release amount of the control board 15 may be calculated only from the temperature of a cooling medium, and the rotation speed of the suction fan 18 may be controlled.

また、制御基板15の放熱量(制御基板15に対する冷却エネルギ)を求めるにあたっては、吸込みファン18による冷却エネルギと二次電池14からの発熱量を求め、吸込みファン18による冷却エネルギから二次電池14に使用される冷却エネルギを減じることで求めても良い。 Further, in obtaining the heat radiation amount of the control board 15 (cooling energy for the control board 15), the cooling energy by the suction fan 18 and the heat generation amount from the secondary battery 14 are obtained, and the secondary battery 14 is obtained from the cooling energy by the suction fan 18. It may be obtained by reducing the cooling energy used in the process.

次に、本例の容量調整方法を説明する。 Next, the capacity adjustment method of this example will be described.

図2に示すように、ステップST10にて容量調整モードかどうかを判断する。この容量調整のタイミングは特に限定されないが、たとえば車両の起動時や停止時などを挙げることができる。勿論、車両の走行時であっても容量調整を行うことは可能である。 As shown in FIG. 2, it is determined in step ST10 whether the capacity adjustment mode is set. The timing of the capacity adjustment is not particularly limited, and examples thereof include a time when the vehicle is started and a time when the vehicle is stopped. Of course, the capacity can be adjusted even when the vehicle is running.

ステップST20にて、組電池1を構成する各二次電池14の各電圧検出回路151aを用いて各二次電池14の容量を電圧値Vcで取り込むとともに、電流センサ5から電流値I,冷却媒体温度センサ3Aから冷却風温度Tr,二次電池温度センサ3Cから二次電池温度Tbをそれぞれ取り込む。 In step ST20, the voltage detection circuit 151a of each secondary battery 14 constituting the assembled battery 1 is used to capture the capacity of each secondary battery 14 at the voltage value Vc, and the current value I, the cooling medium from the current sensor 5. The cooling air temperature Tr is taken in from the temperature sensor 3A, and the secondary battery temperature Tb is taken in from the secondary battery temperature sensor 3C.

次のステップST30にて、二次電池電圧Vc,電流値I,二次電池温度Tbから二次電池の内部抵抗Rを演算し、この求められた内部抵抗Rと電流値Iから二次電池14における発熱量Qiを演算する。また、次のステップST40にて、冷却風温度Trと吸込みファン18の回転数Nbから組電池ユニット1全体に供給される冷却エネルギ(放熱量)Q0を演算する。 In the next step ST30, the internal resistance R of the secondary battery is calculated from the secondary battery voltage Vc, current value I, and secondary battery temperature Tb, and the secondary battery 14 is calculated from the obtained internal resistance R and current value I. The calorific value Qi at is calculated. In the next step ST40, the cooling energy (heat radiation amount) Q0 supplied to the entire assembled battery unit 1 is calculated from the cooling air temperature Tr and the rotational speed Nb of the suction fan 18.

ここで、組電池ユニット1全体に供給される冷却エネルギは、二次電池14を冷却することと制御基板15を冷却することに用いられることから、次のステップST50にて、制御基板15の冷却に使用できる冷却エネルギ(放熱量)Qb=Q0−Qiを演算する。 Here, since the cooling energy supplied to the entire assembled battery unit 1 is used for cooling the secondary battery 14 and cooling the control board 15, the cooling of the control board 15 is performed in the next step ST50. The cooling energy (heat radiation amount) Qb = Q0−Qi that can be used for the calculation is calculated.

次のステップST60では、ステップST20で取り込んだ各二次電池14の電圧Vcから容量調整目標電圧Vctを決定し、各二次電池14の電圧Vcとこの容量調整目標電圧Vctとの偏差Vchn=Vc−Vctを演算するとともに、この偏差Vchnが大きい順に二次電池14を順序付けをして優先度を決定する。順序付けされた電圧値をVcnk(k=1,2,3…)とする。 In the next step ST60, the capacity adjustment target voltage Vct is determined from the voltage Vc of each secondary battery 14 captured in step ST20, and the deviation Vchn = Vc between the voltage Vc of each secondary battery 14 and the capacity adjustment target voltage Vct. -Vct is calculated, and the secondary batteries 14 are ordered in descending order of the deviation Vchn to determine the priority. Let the ordered voltage value be Vcnk (k = 1, 2, 3,...).

次のステップST70では、ステップST50にて求められた制御基板15の放熱量Qbの範囲内において同時に容量調整できる二次電池14の最大個数を決定する。このとき、ステップST60で順序付けされた二次電池14の優先度の順に、その電圧Vcnkと抵抗152の抵抗値Rb(既知)から、各抵抗152における発熱量Qbnkを演算し、総和ΣQbnkがステップST50で求められた制御基板15の放熱量Qbを超えない範囲での最大のk、すなわちΣQbnk≦Qbを満足する最大kmaxを求める。 In the next step ST70, the maximum number of secondary batteries 14 whose capacity can be adjusted simultaneously within the range of the heat dissipation amount Qb of the control board 15 obtained in step ST50 is determined. At this time, the calorific value Qbnk in each resistor 152 is calculated from the voltage Vcnk and the resistance value Rb (known) of the resistor 152 in the order of priority of the secondary batteries 14 ordered in step ST60, and the total ΣQbnk is calculated in step ST50. The maximum k within a range not exceeding the heat dissipation amount Qb of the control board 15 determined in step 1, that is, the maximum kmax satisfying ΣQbnk ≦ Qb is obtained.

なお、ステップST75では、ステップST70で決定された個数を同時に容量調整する際に抵抗152で発生する発熱量Qbkmaxを考慮し、吸込みファン18の回転数を微調整しても良い。 In step ST75, the number of rotations of the suction fan 18 may be finely adjusted in consideration of the heat generation amount Qbkmax generated in the resistor 152 when simultaneously adjusting the capacity of the number determined in step ST70.

容量調整すべき二次電池14の同時調整個数と順序を決定したら、ステップST80にて、選択された二次電池14の容量調整を開始する。この操作は、図1に示す制御回路155から容量調整回路152に容量調整用信号を送出し、抵抗152に電流を所定時間流すことにより実行される。 When the simultaneous adjustment number and order of the secondary batteries 14 whose capacity is to be adjusted are determined, the capacity adjustment of the selected secondary battery 14 is started in step ST80. This operation is executed by sending a capacity adjustment signal from the control circuit 155 shown in FIG. 1 to the capacity adjustment circuit 152 and causing a current to flow through the resistor 152 for a predetermined time.

次いで、ステップST90にて、容量調整を終了した二次電池14があるかどうかを監視し、終了した二次電池14があるとステップST100へ進んで全ての二次電池14の容量調整を終了したかどうかを判断し、残っている二次電池14があるときはステップST110へ進んで次の順番(優先度)の二次電池14を選択したのち、ステップST80へ戻ってその二次電池14の容量調整を開始する。そしてこのルーチンを繰り返し、ステップST100にて全ての二次電池14の容量調整が終了したら、この処理を終了する。 Next, in step ST90, it is monitored whether or not there is a secondary battery 14 that has finished capacity adjustment. If there is a secondary battery 14 that has finished, the process proceeds to step ST100 and capacity adjustment of all the secondary batteries 14 is finished. If there is a remaining secondary battery 14, the process proceeds to step ST 110 to select the secondary battery 14 in the next order (priority), and then returns to step ST 80 to determine the secondary battery 14. Start capacity adjustment. Then, this routine is repeated, and when the capacity adjustment of all the secondary batteries 14 is finished in step ST100, this process is finished.

このように、本例では発熱源である抵抗152における発熱量だけでなく、この抵抗152が実装された制御基板15に対して供給される冷却媒体の温度と風量、すなわち冷却エネルギ(放熱量)との関係に応じて同時に容量調整すべき二次電池14の最大個数を決定するので、制御基板15を過熱することなく短時間で効率的に容量調整を実行できる。 Thus, in this example, not only the amount of heat generated in the resistor 152 which is a heat source, but also the temperature and air volume of the cooling medium supplied to the control board 15 on which the resistor 152 is mounted, that is, cooling energy (heat radiation amount). Since the maximum number of the secondary batteries 14 whose capacity should be adjusted simultaneously is determined according to the relationship, the capacity adjustment can be executed efficiently in a short time without overheating the control board 15.

ところで、組電池システムが停止してから一定時間が経過すると、制御基板15も十分に冷却されており、冷却媒体の温度との関係もあるが、通常運転時に比べて同時に容量調整できる二次電池の個数は多くなる。そこで、本例では、組電池システムが起動する際に、どのくらい停止していたかを判定することで制御基板15の冷却状態を推定し、十分に冷却されているときは全ての二次電池14に対して同時に容量調整を行う。この一斉容量調整の制御フローを図3に示す。なお、同図に示す制御は、図2に示す制御フローのステップST10の前に挿入されるロジックである。 By the way, when a certain time elapses after the assembled battery system is stopped, the control board 15 is also sufficiently cooled, and there is a relationship with the temperature of the cooling medium. The number of will increase. Therefore, in this example, the cooling state of the control board 15 is estimated by determining how long it has been stopped when the assembled battery system is started, and when all the secondary batteries 14 are sufficiently cooled, At the same time, the capacity is adjusted. A control flow of this simultaneous capacity adjustment is shown in FIG. Note that the control shown in the figure is logic inserted before step ST10 of the control flow shown in FIG.

まず、ステップST1において、二次電池温度センサ3Cから二次電池14の温度Tb,冷却媒体温度センサ3Aから冷却風の温度Tr,総電圧センサ4から二次電池14の総電圧Vを取り込む。この前に、前回の組電池システムが停止したときの総電圧Vmを記憶しておく。 First, in step ST1, the temperature Tb of the secondary battery 14 is taken from the secondary battery temperature sensor 3C, the temperature Tr of the cooling air is taken from the cooling medium temperature sensor 3A, and the total voltage V of the secondary battery 14 is taken from the total voltage sensor 4. Before this, the total voltage Vm when the previous assembled battery system is stopped is stored.

ステップST2では、記憶された前回の総電圧Vmと現在の起動時の総電圧Vとの電圧差Vm−Vが所定値V1(予め経験的に定めておく。)よりも大きいかどうかを判定し、大きい場合は二次電池14の停止期間における自己放電による電圧差、すなわち一定時間が経過していると判断して次のステップST3へ進む。ステップST2において電圧差Vm−VがV1よりも小さい場合には前回のシステム停止から所定時間が経過しておらず、したがって制御基板15も十分に冷却されていないと判断して、図2に示すステップST10へジャンプし、個数制限を考慮した容量調整制御に移行する。 In step ST2, it is determined whether or not the voltage difference Vm-V between the stored previous total voltage Vm and the current total voltage V at the time of activation is greater than a predetermined value V1 (preliminarily determined empirically). If it is larger, it is determined that a voltage difference due to self-discharge during the stop period of the secondary battery 14, that is, a certain time has elapsed, and the process proceeds to the next step ST3. When the voltage difference Vm-V is smaller than V1 in step ST2, it is determined that the predetermined time has not elapsed since the previous system stop, and therefore the control board 15 is not sufficiently cooled, and is shown in FIG. The process jumps to step ST10 and shifts to capacity adjustment control considering the number limit.

ステップST3では、図4に示す時間Ct1−二次電池温度Tbの関係式に基づいて、次のステップST4で実行する全二次電池14の一斉容量調整の時間を決定する。すなわち、二次電池14の温度が低ければ低いほど長時間一斉に容量調整しても制御基板15の温度上昇は極限値に達し難いので長い時間Ct1だけ一斉に容量調整することができる。 In step ST3, based on the relational expression of time Ct1−secondary battery temperature Tb shown in FIG. 4, the time for simultaneous capacity adjustment of all the secondary batteries 14 executed in the next step ST4 is determined. That is, the lower the temperature of the secondary battery 14, the higher the temperature of the control board 15 does not easily reach the limit value even if the capacity is adjusted all at once for a long time, so that the capacity can be adjusted all at once for a long time Ct 1.

ステップST4では、全ての二次電池14に対して一斉に容量調整を実行する。このとき、各二次電池14と容量調整目標値との偏差分だけ各二次電池14に対して容量調整を行い、容量調整が終了した二次電池14から順に容量調整を終了する制御を実行する。 In step ST4, the capacity adjustment is executed for all the secondary batteries 14 all at once. At this time, the capacity adjustment is performed on each secondary battery 14 by the difference between each secondary battery 14 and the capacity adjustment target value, and the control is executed to finish the capacity adjustment in order from the secondary battery 14 whose capacity adjustment has been completed. To do.

ステップST5では、ステップST3にて設定した調整時間Ct1がタイムアップしたかどうかをカウントし、タイムアップするまでステップST4の一斉容量調整を継続する。そして、ステップST3にて設定した調整時間がタイムアップしたら図2に示すステップST10へ移行し、同図に示す制御を実行する。 In step ST5, it is counted whether or not the adjustment time Ct1 set in step ST3 is up, and the simultaneous capacity adjustment in step ST4 is continued until the time is up. Then, when the adjustment time set in step ST3 is up, the process proceeds to step ST10 shown in FIG. 2, and the control shown in FIG.

このように、図3に示す制御を組電池システムの起動時に行うと、定常運転時のみに容量調整を行う場合に比べて組電池1の容量が均一になり、また容量調整時間も著しく短縮できる。 Thus, when the control shown in FIG. 3 is performed at the time of starting the assembled battery system, the capacity of the assembled battery 1 becomes uniform and the capacity adjustment time can be significantly shortened compared to the case where the capacity adjustment is performed only during steady operation. .

図5は、組電池システムを停止する際の変形例を示す制御フローであり、組電池システムを停止するタイミングにおいて制御回路155に電力を供給する補機バッテリ3Dの電圧Vbが十分にあり、かつ容量調整は必要な場合は、組電池システムが停止してからも容量調整を実行する。   FIG. 5 is a control flow showing a modification example when stopping the assembled battery system, and there is sufficient voltage Vb of the auxiliary battery 3D that supplies power to the control circuit 155 at the timing of stopping the assembled battery system, and When capacity adjustment is necessary, capacity adjustment is executed even after the assembled battery system is stopped.

すなわち、ステップST200において組電池システムの停止要求があるかどうかを検出し、システム停止要求が検出されたら以下のステップを実行する。組電池システムの停止要求があったら、ステップST210にて各二次電池14の電圧Vcと補機バッテリ3Dの電圧Vbを取り込む。そして、ステップST220にて、各二次電池14の充電容量に調整すべきばらつきがあるかどうかを判定する。本例では、容量ばらつきの一例として、各二次電池14の電圧Vcの最大値Vcmaxと容量調整目標値Vctとの電圧差が所定
値Vcsよりも大きい場合には、調整すべきばらつきがあるとする(ステップST220)。このステップST220にて調整すべき容量ばらつきがないときは容量調整を行うことなく(ステップST230)、組電池システムの停止処理を実行する(ステップST240)。
That is, in step ST200, it is detected whether or not there is a request for stopping the assembled battery system, and if a system stop request is detected, the following steps are executed. If there is a request to stop the assembled battery system, the voltage Vc of each secondary battery 14 and the voltage Vb of the auxiliary battery 3D are captured in step ST210. In step ST220, it is determined whether there is a variation to be adjusted in the charge capacity of each secondary battery 14 or not. In this example, as an example of the capacity variation, when the voltage difference between the maximum value Vcmax of the voltage Vc of each secondary battery 14 and the capacity adjustment target value Vct is larger than the predetermined value Vcs, there is a variation to be adjusted. (Step ST220). When there is no capacity variation to be adjusted in step ST220, the battery pack system stop process is executed (step ST240) without adjusting the capacity (step ST230).

ステップST220において容量ばらつきがあると判断されたときは、ステップST250にて補機バッテリ3Dが容量調整を実行するのに十分な電圧V1を有するかどうかを判断し、十分であるときはステップST260へ進み、不充分なときはステップST230へ進む。   If it is determined in step ST220 that there is a variation in capacity, it is determined in step ST250 whether or not auxiliary battery 3D has sufficient voltage V1 to execute capacity adjustment, and if sufficient, the process returns to step ST260. If not enough, the process proceeds to step ST230.

ステップST260〜ST310では、図2に示すステップST20〜ST110と同様の容量調整処理を実行する。   In steps ST260 to ST310, the same capacity adjustment processing as steps ST20 to ST110 shown in FIG. 2 is executed.

本例では組電池システムを停止する際に補機バッテリ3Dの電圧が十分である限り必要な容量調整を行うので、次回にシステムが起動した際には調整された状態の組電池システムとして動作することができる。   In this example, when the assembled battery system is stopped, the necessary capacity adjustment is performed as long as the voltage of the auxiliary battery 3D is sufficient. Therefore, when the system is started next time, it operates as the assembled battery system in the adjusted state. be able to.

なお、以上説明した実施形態は、本発明の理解を容易にするために記載されたものであって、本発明を限定するために記載されたものではない。したがって、上記の実施形態に開示された各要素は、本発明の技術的範囲に属する全ての設計変更や均等物をも含む趣旨である。   The embodiment described above is described for facilitating the understanding of the present invention, and is not described for limiting the present invention. Therefore, each element disclosed in the above embodiment is intended to include all design changes and equivalents belonging to the technical scope of the present invention.

本発明の容量調整装置の実施形態を示すブロック図である。It is a block diagram which shows embodiment of the capacity | capacitance adjustment apparatus of this invention. 本発明の容量調整装置の動作を示すフローチャートである。It is a flowchart which shows operation | movement of the capacity | capacitance adjustment apparatus of this invention. 本発明の容量調整装置の他例の動作を示すフローチャートである。It is a flowchart which shows operation | movement of the other example of the capacity | capacitance adjustment apparatus of this invention. 図3に示す例における容量調整時間−二次電池温度の制御マップである。4 is a control map of capacity adjustment time-secondary battery temperature in the example shown in FIG. 本発明の容量調整装置の他例の動作を示すフローチャートである。It is a flowchart which shows operation | movement of the other example of the capacity | capacitance adjustment apparatus of this invention. 本発明に係る組電池の車載例を示す概念図である。It is a conceptual diagram which shows the vehicle-mounted example of the assembled battery which concerns on this invention. 本発明に係る組電池の構成例を示す断面図である。It is sectional drawing which shows the structural example of the assembled battery which concerns on this invention. 本発明に係る制御基板の一例を示す斜視図である。It is a perspective view which shows an example of the control board which concerns on this invention.

符号の説明Explanation of symbols

1…組電池
11…電池パック
14…二次電池
15…制御基板
151…集積回路(電子部品)
152…容量調整回路(容量調整手段)
153…プリント基板
154…コネクタ
155…制御回路(制御手段)
16…ケース
17…ケース
18…吸込みファン
19…ダクト
2…車両負荷
3A…冷却媒体温度センサ
3B…吸込みファン回転数センサ
4…総電圧センサ
5…電流センサ
DESCRIPTION OF SYMBOLS 1 ... Battery pack 11 ... Battery pack 14 ... Secondary battery 15 ... Control board 151 ... Integrated circuit (electronic component)
152. Capacity adjusting circuit (capacitance adjusting means)
153 ... Printed circuit board 154 ... Connector 155 ... Control circuit (control means)
16 ... Case 17 ... Case 18 ... Suction fan 19 ... Duct 2 ... Vehicle load 3A ... Cooling medium temperature sensor 3B ... Suction fan rotation speed sensor 4 ... Total voltage sensor 5 ... Current sensor

Claims (12)

複数の二次電池を備えた組電池を制御する制御手段と、前記複数の二次電池の容量をそれぞれ調整する容量調整手段と、前記容量調整手段が実装された制御基板とを有する前記組電池の容量を調整する容量調整方法であって、
前記制御基板の放熱量と前記容量調整手段の発熱量との関係に応じて一緒に容量調整することができる二次電池の個数を決定するステップと、前記ステップで決定された個数の二次電池に対して前記容量調整手段を制御し、前記各二次電池の容量を調整するステップとを有することを特徴とする組電池の容量調整方法。
The assembled battery comprising: control means for controlling an assembled battery including a plurality of secondary batteries; capacity adjusting means for adjusting the capacity of each of the plurality of secondary batteries; and a control board on which the capacity adjusting means is mounted. A capacity adjustment method for adjusting the capacity of
Determining the number of secondary batteries whose capacity can be adjusted together according to the relationship between the heat dissipation amount of the control board and the heat generation amount of the capacity adjusting means; and the number of secondary batteries determined in the step And adjusting the capacity of each secondary battery by controlling the capacity adjusting means.
前記制御基板の放熱量は、前記制御基板の温度、前記制御基板に対して流れる冷却媒体の温度及び流量に応じて決定されることを特徴とする請求項1記載の組電池の容量調整方法。 The method of claim 1, wherein the heat dissipation amount of the control board is determined according to a temperature of the control board, a temperature and a flow rate of a cooling medium flowing to the control board. 前記各二次電池の容量を調整するステップにおいて、各二次電池の電圧と目標電圧との偏差が大きい二次電池から優先的に容量調整することを特徴とする請求項1又は2記載の組電池の容量調整方法。 3. The set according to claim 1 or 2, wherein, in the step of adjusting the capacity of each secondary battery, the capacity is preferentially adjusted from a secondary battery having a large deviation between the voltage of each secondary battery and the target voltage. Battery capacity adjustment method. 前記容量調整手段の発熱量に応じて、前記制御基板に流れる冷却媒体の流量を制御するステップを有することを特徴とする請求項1〜3の何れかに記載の組電池の容量調整方法。 The method of adjusting a capacity of a battery pack according to any one of claims 1 to 3, further comprising a step of controlling a flow rate of a cooling medium flowing through the control board in accordance with a heat generation amount of the capacity adjusting means. 前記組電池の起動時において、前記組電池を停止した時の前記組電池の電圧と、前記組電池を起動した時の前記組電池の電圧との差が所定値より大きいか否かを判断し、前記差が前記所定値より大きい場合には、全ての二次電池について容量を調整することを特徴とする請求項1〜4の何れかに記載の組電池の容量調整方法。 When starting the assembled battery, it is determined whether or not a difference between the voltage of the assembled battery when the assembled battery is stopped and the voltage of the assembled battery when the assembled battery is started is greater than a predetermined value. The capacity adjustment method for an assembled battery according to any one of claims 1 to 4, wherein when the difference is larger than the predetermined value, the capacity is adjusted for all the secondary batteries. 前記制御手段に電力を供給する補機バッテリを有し、前記補機バッテリの電圧が所定値以上の場合には前記組電池を停止した後も前記各二次電池の容量調整を実行することを特徴とする請求項1〜5の何れかに記載の組電池の容量調整方法。 An auxiliary battery that supplies electric power to the control means, and when the voltage of the auxiliary battery is equal to or higher than a predetermined value, the capacity adjustment of each secondary battery is performed even after the assembled battery is stopped. The capacity adjustment method of the assembled battery according to any one of claims 1 to 5. 複数の二次電池を備えた組電池の容量を調整する容量調整装置であって、前記複数の二次電池の容量をそれぞれ調整する容量調整手段と、
前記容量調整手段が実装された制御基板と
前記制御基板の放熱量を検出する手段と、
前記容量調整手段の発熱量を検出する手段と、
前記制御基板の放熱量と前記容量調整手段の発熱量との関係に応じて一緒に容量調整することができる二次電池の個数を決定し、前記容量調整手段を制御して、前記決定された個数の二次電池の容量を調整する制御手段と、を有することを特徴とする組電池の容量調整装置。
A capacity adjusting device for adjusting the capacity of an assembled battery including a plurality of secondary batteries, the capacity adjusting means for adjusting the capacity of each of the plurality of secondary batteries;
A control board on which the capacity adjustment means is mounted; a means for detecting a heat radiation amount of the control board;
Means for detecting the amount of heat generated by the capacity adjusting means;
The number of secondary batteries whose capacity can be adjusted together is determined according to the relationship between the heat dissipation amount of the control board and the heat generation amount of the capacity adjusting means, and the capacity adjusting means is controlled to determine the determined value. And a control means for adjusting the capacity of the number of secondary batteries.
前記制御基板の放熱量を検出する手段は、前記制御基板の温度を検出する手段、前記制御基板に流れる冷却媒体の温度を検出する手段及び前記制御基板に流れる冷却媒体の流量を検出する手段を含み、
前記制御基板の放熱量を検出する手段は、前記制御基板の温度、前記冷却媒体の温度及び前記冷却媒体の流量に基づいて検出されることを特徴とする請求項7に記載の組電池の容量調整装置。
The means for detecting the heat radiation amount of the control board includes means for detecting the temperature of the control board, means for detecting the temperature of the cooling medium flowing through the control board, and means for detecting the flow rate of the cooling medium flowing through the control board. Including
The capacity of the assembled battery according to claim 7, wherein the means for detecting the heat radiation amount of the control board is detected based on a temperature of the control board, a temperature of the cooling medium, and a flow rate of the cooling medium. Adjustment device.
前記制御手段は、前記各二次電池の電圧と目標電圧との偏差が大きい二次電池から優先的に容量調整することを特徴とする請求項7又は8に記載の組電池の容量調整装置。 9. The capacity adjustment apparatus for an assembled battery according to claim 7, wherein the control means preferentially adjusts the capacity from a secondary battery having a large deviation between the voltage of each secondary battery and the target voltage. 前記制御手段は、前記容量調整手段の発熱量を検出する手段により検出された発熱量に応じて、前記制御基板に流れる冷却媒体の流量を制御することを特徴とする請求項7〜9の何れかに記載の組電池の容量調整装置。 10. The control unit according to claim 7, wherein the control unit controls the flow rate of the cooling medium flowing through the control board in accordance with the heat generation amount detected by the unit that detects the heat generation amount of the capacity adjustment unit. The battery pack capacity adjustment device according to claim 1. 前記制御手段は、前記組電池を起動時において、前記組電池を停止した時の前記組電池の電圧と、前記組電池を起動した時の前記組電池の電圧との差が所定値より大きいか否かを判断し、前記差が前記所定値より大きい場合には、全ての二次電池について容量を調整することを特徴とする請求項7〜10の何れかに記載の組電池の容量調整装置。 Whether the difference between the voltage of the assembled battery when the assembled battery is stopped and the voltage of the assembled battery when the assembled battery is started is greater than a predetermined value when the assembled battery is activated. The capacity adjustment device for an assembled battery according to any one of claims 7 to 10, wherein the capacity of all the secondary batteries is adjusted when the difference is larger than the predetermined value. . 前記組電池を制御する制御手段に電力を供給する補機バッテリを有し、
前記制御手段は、前記補機バッテリの電圧が所定値以上の場合には、前記組電池を停止した後も前記各二次電池の容量調整を実行することを特徴とする請求項7〜11の何れかに記載の組電池の容量調整装置。
An auxiliary battery that supplies power to the control means for controlling the assembled battery;
The said control means performs the capacity | capacitance adjustment of each said secondary battery, even after stopping the said assembled battery, when the voltage of the said auxiliary machine battery is more than predetermined value, The capacity adjustment apparatus of the assembled battery in any one.
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EP07150206.6A EP1940003A3 (en) 2006-12-28 2007-12-20 Battery Pack Capacity Adjusting Device and Method
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